28142545 executive shirt company

8/3/2019 28142545 Executive Shirt Company

1/18

From

Anurag Chaudhary


2/18

Exexcutive shirt company produces twotypes of shirts

a. Regular

b. Custom

Custom shirts own the price 75 % more thanthe regular shirt

Delivery time of custom shirts is higher


3/18

Cutting

Package

Inspection

Iron

Sewing


4/18

4 workers

1 cutting machine

60 layers at a time

1 layer takes 1.5 min to roll

1 layer can accommodate 8 patterns


5/18

1 cutting machine

5 layers at a time

1 layer can accommodate 1pattern

2.5 min to cut 1 layer


6/18

Operation Regular ShirtLabour Content Number of workers

Make Collar 3.90 8

Make Cuffs 2.00 4

Make Sleeves 0.65 2

Make Front 2.50 6

Make Back 1.70 4

Join Shoulder 0.66 2

Attach collar 1.65 4

Attach sleeves 1.55 4

Stitch Down

sleeves

0.65 2

Sew Side seam 1.80 4

Attach cuffs 1.55 4

Hem Button 1.70 4

Inspect 1.50 4

Iron 1.95 4


7/18

Mike says that

Include 1 labor extra for cutting custom shirts

Produce custom shirt in the same assembly line


8/18

Ike says that

Include 1 labor extra for cutting custom shirts

Exclude 1 worker from each operation

Different assembly line for custom shirts


9/18

Operation Regular Shirt

Labour Content

Number of workers

Make Collar 3.90 7

Make Cuffs 2.00 3

Make Sleeves 0.65 1

Make Front 2.50 5

Make Back 1.70 3




Stitch Down

sleeves

0.65 1


Attach cuffs 1.55 3

Hem Button 1.70 3

Inspect 1.50 3

Iron 1.95 3


10/18

Operation Regular ShirtLabour Content Number of workers

Make Collar 3.90 1

Make Cuffs 2.00 1

Make Sleeves 0.65 1

Make Front 2.50 1

Make Back 1.70 1




Stitch Down

sleeves

0.65 1


Attach cuffs 1.55 1

Hem Button 1.70 1

Inspect 1.50 1

Iron 1.95 1


11/18

Operation Regular

Shirt

Labour

Content

Number

of

workers

Time

required/lbr/s

hrt (in min)

Make Collar 3.90 8 .4875

Make Cuffs 2.00 4 .5

Make Sleeves 0.65 2 .325

Make Front 2.50 6 .41

Make Back 1.70 4 .42Join Shoulder 0.66 2 .33

Attach collar 1.65 4 .41

Attach sleeves 1.55 4 .39

Stitch Down

sleeves

0.65 2 .32

Sew Side seam 1.80 4 .45

Attach cuffs 1.55 4 .39

Hem Button 1.70 4 .42

Inspect 1.50 4 .38

Iron 1.95 4 .49Fold Packa e 1.75 4 .42


12/18

Type of

Operation

No. Of

Workers

No. Of

Machines

Avg

WIP(Num.

Of 60 shirt

batches)

Cutting 4 1 16

Sewing 48 48 144

Inspection 4 12

Ironing 4 4 12

Packaging 4 12


13/18

Type of

Operation

Number of

Workers

No. Of

Machines

Average

WIP(No. Of

5 shirts

Batches)Cutting 5 2 36

Sewing 48 48 288

Inspection 4 24

Ironing 4 4 24

Packaging 4 24


14/18

Type of

Operation

Number of

Workers

No. Of

Machines

Average

WIP(No. Of

5 shirts

Batches)

Cutting 4 1 16

Sewing 36 36 108

Inspection 3 9

Ironing 3 3 9Packaging 3 9


15/18

Operation Regular

Shirt

Labour

Content

Number

of

workers

Time

required/lbr/s

hrt (in min)

Make Collar 3.90 7 .56

Make Cuffs 2.00 3 .67

Make Sleeves 0.65 1 .65

Make Front 2.50 5 .5

Make Back 1.70 3 .57Join Shoulder 0.66 1 .66

Attach collar 1.65 3 .55

Attach sleeves 1.55 3 .52

Stitch Down

sleeves

0.65 1 .65

Sew Side seam 1.80 3 .6

Attach cuffs 1.55 3 .52

Hem Button 1.70 3 .57

Inspect 1.50 3 .5

Iron 1.95 3 .65Fold Package 1.75 3 .59


16/18

Operation CUSTOM

Shirt

Labour

Content

Number

of

workers

Time

required/lbr/s

hrt (in min)

Make Collar 3.90 1 3.90

Make Cuffs 2.00 1 2.00

Make Sleeves 0.65 1 0.65

Make Front 2.50 1 2.50

Make Back 1.70 1 1.70Join Shoulder 0.66 1 0.66

Attach collar 1.65 1 1.65

Attach sleeves 1.55 1 1.55

Stitch Down

sleeves

0.65 1 0.65

Sew Side seam 1.80 1 1.80

Attach cuffs 1.55 1 1.55

Hem Button 1.70 1 1.70

Inspect 1.50 1 1.50

Iron 1.95 1 1.95

Fold Package 1.75 1 1.75


17/18

Mikes plan Ikes plan

Raw materials $7.00 $7

Direct labor $3.46 $3.32

Indirect labor $.66 $.66

Other Indirect Cost $4.50 $4.50

Total manufacturing

Cost

$15.62 $15.48

Retail price $50 $50Profit/shirt $34.38 $34.52

Profit for 800 shirts $27504 $27616

Regular shirts


18/18

Custom shirts

Mikes plan Ikes plan

Raw materials $7.7 $7.7

Direct labor $3.46 $7.68

Indirect labor $.66 $.66

Other Indirect Cost $4.50 $4.50

Total manufacturing Cost $16.32 $20.54

Retail price $87.5 $87.5Profit $71.18 $66.96

Profit for 100 shirts $34622 $34312

28142545 executive shirt company

Documents