26wb35pn amphenol datasheet 98
TRANSCRIPT
Amphenol Tri-Start Subminiature Cylindrical ConnectorsTM 12-092-13
MIL-DTL-38999, Series III Aluminum Stainless Steel/Firewall Composite Clutch-Lok High Vibration
Table of Contents
Page No.
Series III - The Highest Performance MIL-DTL-38999 Connector ..................... 1 Tri-Start Series III Versatility and Options ......................................................... 2 Shell Styles and Key Design Features .............................................................. 3 Test Data .......................................................................................................... 4 Specifications ................................................................................................... 5 Insert Availability and Identification .............................................................. 6, 7 Alternate Positioning ......................................................................................... 8 Insert Arrangements ................................................................................... 9-15 Crimp TVP00R/CTVP00R Wall Mounting Receptacle ......................................... 16 TVP02R/CTVP02R Box Mounting Receptacle ......................................... 17 TV06R/CTV06R Straight Plug .................................................................. 18 TV26/MTV26 CLUTCH-LOK Straight Plug ............................................ 19 TV07R/CTV07R Jam Nut Receptacle ...................................................... 20 TV01R/CTV01R Line Receptacle ............................................................. 21 TV09R Flange Mounting Plug ................................................................... 22 Hermetic TVPS02Y Box Mounting Receptacle ........................................................ 23 TVS07Y Jam Nut Receptacle ................................................................... 24 TVSIY Solder Mounting Receptacle ......................................................... 25 TVSIY Weld Mounting Recepacle ............................................................ 26 Fail Safe, Lanyard Release Design Features, Types ............................................................................ 27 D38999/29, D38999/30 Lanyard Release Plug .................................... 28-30 D38999/31 TV Fail Safe Lanyard Release Plug for MIL-STD-1760 ..... 31, 32 Accessories for Lanyard Release Connectors ......................................... 33 Accessories Receptacle Protection Caps ..................................................................... 34 Plug Protection Caps ............................................................................... 35 Dummy Receptacles ................................................................................ 36 Cable Clamps ........................................................................................... 37 Universal Header Assembly for Flex Print or PC Board Connectors .. 38, 39 Contacts, Sealing Plugs, Plastic/Metal Protection Caps ................................. 40 Contacts (Printed Circuit Board, Wire wrap) ................................................... 41 Application Tools ............................................................................................. 42 How to Order Amphenol TV, Metal and Amphenol TV26 CLUTCH-LOK ................. 43 D38999, TV Military, Metal and MTV26 CLUTCH-LOK .......................... 44 Amphenol CTV, Composite .................................................................... 45 D38999, CTV Military, Composite ............................................................ 46 Composite Weight Comparisons .................................................................... 47 Specials (Fiber Optics, Filter Protection, Flex Assemblies, PCB Applications) .................................................................................... 48 Specials (Coax, Twinax, Triax Contacts, Ground Plane Connectors, Press Fit Connectors) ............................................................................. 49 Specials (Quadrax Contacts) ......................................................................... 50 Specials (Deep Reach Shells, Stand-off Flange Shells, Connectors with Integral Strain Reliefs, ESD Protection, RJ Field Connectors .................. 51 Sales Office and Distributor Listing ................................................................ 52 For additional information concerning Amphenol Tri-Start Connectors, or if there are special application requirements, contact your local sales office or
Amphenol Aerospace 40-60 Delaware Ave. Sidney, New York 13838-1395 Phone: 607-563-5011 Fax: 607-563-5157 www.amphenol-aerospace.com Amphenol Aerospace is a Certified ISO9001 Manufacturer.
Amphenol Tri-Start Series III - the highest performance MIL-DTL-38999 connector
Composite Tri-Start, Qualified to MIL-DTL-38999, Rev. J
Tri-StartTM MIL-DTL-38999 Series III with Metal Shells - Aluminum, Stainless Steel, Class K Firewall
MIL-Qualified to MIL-DTL-38999, Rev. K, the Amphenol Composite Tri-Start Connector offers a lightweight, corrosion resistant connector with the same high performance features as its metal counterpart. The Composite Tri-Start Connector also includes the following features: Lightweight - 17% 70% weight savings (1740% weight savings vs. aluminum) (6070% weight savings vs. stainless steel) See Composite weight comparison chart, pg. 47. Corrosion Resistance - available in standard MILDTL-38999 olive drab cadmium (175C) and electroless nickel plating (200C), both withstanding 2000 hours of salt spray exposure. The base material is able to withstand an indefinite exposure to salt spray. Durability - 1500 couplings minimum (in reference to connector couplings, not contacts) Extended Life Contact - Mil-approved plating process which provides 1500 couplings minimum
Amphenol Tri-Start MIL-DTL-38999* Series III Connectors offer the highest performance capabilities for both general duty and severe environment applications. Meeting or exceeding MIL-DTL-38999 Series III requirements, the Tri-Start connector with standard metal shells (aluminum or stainless steel with several finish options) offers these features: EMI Shielding - solid metal to metal coupling, grounding fingers, electroless nickel plating, and thicker wall sections provide superior EMI shielding capability of 65dB minimum at 10 GHz Contact Protection - recessed pins in this 100% scoopproof connector minimize potential contact damage Moisture Resistance - improved interfacial seal design helps prevent electrolytic erosion of contacts Corrosion Resistance - shells of stainless steel or cadmium over nickel plating withstand a 500 hour salt spray exposure Vibration/Shock - operates under severe high temperature vibration, through 200C Firewall Capability - available in a stainless steel shell, class RK, RS Lockwiring Eliminated - unique, self-locking, quick coupling connector eliminates lockwiring Quick Coupling - completely mates and self-locks in a 360 turn of the coupling nut Inventory Support Commonality - uses standard MILDTL-38999 contacts, application tools, insert arrangements Electrostatic Discharge Protection (ESD) - protection for sensitive circuitry without diodes, varistors, etc., with the use of the Faraday Cage principal which shunts high voltage, high current discharge events (see page 51) Ground Plane Connectors - with metallic insert for common grounding of coax, triax or twinax contact outer shield (see page 49)* MIL-DTL-38999 Series III supersedes MIL-C-38999 Series III.
CLUTCH-LOKTM MIL-DTL-38999 Series III High Vibration Connector
The latest offering from Amphenol in MIL-DTL-38999, the CLUTCH-LOK connector offers: All advantages of stainless steel/Class K firewall TriStart connectors plus a unique clutch design that actually tightens itself under vibration. Features include: High degree of differential torque No settling back to the next ratchet tooth Completely intermateable with all existing MIL-DTL-38999 Series III connectors Offers advantage in inaccessible, hard to reach areas where mating torque is difficult to apply and complete coupling is not verifiable by inspection See page 19 for description, 43 and 44 for ordering.
1
Amphenol Tri-Start offers more versatility & options than any other interconnection familyThe Tri-Start Connector is the high performance choice in the D38999 Family. Originally designed in order to increase the performance levels of MIL-DTL-38999 Series I and II, the Series III was created to meet high performance connector criteria. Dynamic features for performance and reliability that were needed for military, aerospace and ground vehicle applications were designed into the Series III that include: Rapid coupling via a triple-start thread Shell-to-shell or metal-to-metal bottoming Improved EMI shielding Fiber Optic Multi-Channel D38999
The Tri-Start Family of connectors has grown and expanded since its original addition to the 38999 series in order to meet ever-evolving interconnection product needs. Today, the TriStart family has styles and options that cover a very wide range to meet not only the highest performance needs of space applications, but also general duty connector needs. The Tri-Start Connector Series is second to none in terms of versatility and customer options. The broad porfolio includes Tri-Starts with: Aluminum and nickel plated stainless steel shells Class K Firewalls Composite shells Clutch-Lok high vibration design Fiber Optics Fail-Safe Lanyard Release connectors Variety of contact options: shielded, coax, matched impedance coax, triax, twinax, quadrax, thermocouple, PCB tail and wire wrap Ground plane versions and Press-fit with compliant pins ESD (Electrostatic Discharge) protection Filter/Transient protection Hermetic versions Long reach receptacle styles Numerous shell geometries, finishes and accessories See more on Tri-Start specials on pages 48-51. MIL-DTL-38999 with Shielded Coax Contacts D38999 Ground Plane with Metallic Insert, Power Contacts and Shielded Twinax Contacts
Filter/Transient Protection MIL-DTL-38999 Series III
D38999 with Flex Termination for Attachment to PCB Boards
Hermetic Tri-Start MIL-DTL-38999 Series III
MIL-DTL-38999 Lanyard Breakaway Connector Qualified for MIL-STD-1760
D38999 with PC Tail Coax Contacts and Alignment Disc
2
Amphenol Tri-Start shell styles and key design features
Coupling Nut
Quick Coupling Thread
Ratchet
Wall Mount Receptacle
Straight Plug
Plug Shell Spring Fingers (EMI)
Anti-Decoupling Device
Box Mount Receptacle Flange Mounting Plug
Jam Nut Receptacle
Lanyard Release Plug Line Receptacle
Solder Mount Hermetic Receptacle Longer Shell Receptacle
Designed for Performance Numerous advantages in performance capability are designed into the Amphenol Tri-Start Connector. A positive metal to metal coupling design, grounding fingers, and electroless nickel plating provide superior EMI shielding capability of 65 dB minimum at 10 GHz. Acme threads provide coupling durability. Thicker wall sections and a greater coupling surface area improve strength and shock resistance. Blunting of the thread on both the coupling nut and receptacle eliminates cross coupling. The connector quickly mates and self locks in a 360 turn of the coupling nut. Elongated mounting holes permit the Tri-Start Connector to intermount with various existing MIL-spec box or wall mount receptacles, giving it a design replacement advantage. Shells of stainless steel, or cadmium over nickel plating prevent severe corrosion. Resistance is tested through exposure to a 500 hour salt spray. Composite versions provide protection from salt spray exposure for 2000 hours. Other finish options are available; see how to order Tri-Start metal and Tri-Start Composite. Recessed pins minimize potential contact damage in this 100% scoop-proof connector. In a blind mating application, mating shells cannot scoop the pins and cause a shorting or bending of contacts. The design of the Amphenol Tri-Start interfacial seal meets the MIL-DTL-38999 Series III requirements for electrolytic erosion resistance. A rigid dielectric insert with excellent electrical characteristics provides durable protection to the contacts. The socket contacts are probe proof, and all contacts are rear removable. They are plated in the standard 50 micro inches minimum gold, with 100 micro inches as an option and are available in standard Tri-Start insert arrangements and special Pyle insert arrangements in sizes 10 power, 12, 16, 20 and 22D contacts. Special insert patterns are also available with larger contacts in sizes 4 and 0.Applicable Patents: TM Tri-Start Connector Patent 4,109,990. Composite Connector Patents: 4,268,103; 4,648,670; 4,682,832; 4,703,987. Clutch-Lok Patent 6,152,753.
3
Tri-Start test dataTRI-START, SERIES III TYPICAL SHIELDING EFFECTIVENESS TEST DATAEMI/EMP SHIELDING EFFFECTIVENESS dB TESTING BY TRIAXIAL METHOD Amphenol Tri-Start connectors provide EMI/EMP shielding capability which exceeds MIL-DTL-38999 Series III requirements. The TV and CTV Series III connector with standard solid metal to metal coupling, EMI grounding fingers and conductive finishes has proven to be the ultimate in EMI/EMP shielding effectiveness. The charts illustrate shielding effectiveness data which is typical of Tri-Start connectors tested with the nickel finish (Class F-metal, Class M-composite) over a wide frequency range. The vibration capability of the Tri-Start Series is shown in the chart below. This illustrates the most severe vibration envelope of any qualified connector available today. These capabilities along with a 200C temperature rating and superior moisture sealing protection provide the user with a connector that can withstand the most rigorous application.
140 120 100LEAKAGE dB
80 60 40 20 0 100 200 300NICKEL CLASS F, CLASS M TYPICAL SHIELD EFFECTIVENESS DATA NICKEL CLASS F, CLASS M MIL-DTL-38999 REQUIREMENTS
400
500
600
700
80010.
TRI-START VIBRATION CRITERIA
FREQUENCY MEGAHERTZ
TRI-START, SERIES III TYPICAL SHIELDING EFFECTIVENESS TEST DATAEMI/EMP SHIELDING EFFFECTIVENESS dB TESTING BY MODE STIRRING METHOD
2 axes @ ambient
1.6dB/octavePOWER SPECTRAL DENSITY G2/HZ
140 120 100LEAKAGE dB
.110in/sec
2 axes @ 200 C * (Fail Safe: 2 axes @ ambient)
.06 in DA.
80 60 40 20 0 1 2 3 4 5NICKEL CLASS F, CLASS M TYPICAL SHIELD EFFECTIVENESS DATA NICKEL CLASS F, CLASS M MIL-DTL-38999 REQUIREMENTS
.013 axes @ 55 C ambient + 200 C* 60 G's (Fail Safe: 3 axes @ ambient 30 G's)
.001
.0001
6
7
8
9
10
5
50
HERTZ
500
5000
FREQUENCY GIGAHERTZ
DOUBLE AMPLITUDE (IN) SINE VIBRATION
POWER SPECTRAL DENSITY (G2/HZ) RANDOM VIBRATION
Test data beyond 2GHz is subject to equipment variation.
* Dependant on shell finish NOTE: for test data information on the new Clutch-Lok Tri-Start, high vibration connectors, consult Amphenol Aerospace.
4
Tri-Start specificationsCONTACT RATINGTest Current Contact Size Crimp Hermetic Maximum Maximum Millivolt Drop MIllivolt Drop Crimp* Hermetic* Contact Size Crimp Well Data Nominal Well Diameter Well Depth Hermetic Data Min. Well Well Diameter Depth
22D 20 16 12 10 (Power) 8 (Power) 4 0
5 7.5 13 23 33 46 80 150
3 5 10 17 NA NA NA NA
73 55 49 42 33 26 23 21
85 60 85 85 NA NA NA NA
22D 20 16 12 10 (Power) 8 4 0
.0345 .0010 .047 .001 .067 .001 .100 .002 .137 .002 .181 .002 .281 .002 .453 .002
.141 .209 .209 .209 .355 .490 .490 .585
+ .004 .036 .000 + .004 .044 .000 + .004 .078 .002 + .004 .116 .002 NA NA NA NA
.094 .125 .141 .141 NA NA NA NA
* When using silver plated wire.
SERVICE RATINGService Rating Suggested Oper. Voltage (Sea Level) AC (RMS) DC Test Voltage (Sea Level) Test Voltage 50,000 Ft. Test Voltage 70,000 Ft. Test Voltage 110,000 Ft.
M N I II
400 300 600 900
550 450 850 1250
1300 VRMS 1000 VRMS 1800 VRMS 2300 VRMS
550 VRMS 400 VRMS 600 VRMS 800 VRMS
350 VRMS 260 VRMS 400 VRMS 500 VRMS
200 VRMS 200 VRMS 200 VRMS 200 VRMS
Please note that the establishment of electrical safety factors is left entirely in the designers hands, since he is in the best position to know what peak voltage, switching surges, transients,etc. can be expected in a particular circuit.
FINISH DATANon-Hermetic Shell Components Service Class Finish Military Proprietary
Anodic Coating (Non-Conductive) Electroless Nickel Olive Drab Cadmium Plate Nickel Base Stainless Steel with Nickel Plate Stainless Steel** Add Suffix (005) to part number.
C F (Metal) M (Composite) W (Metal) J (Composite) S K
RX** RF RW RS RK
Hermetic Shell Components Service Class Material / Finish Military Proprietary
Stainless Steel Stainless Steel with Nickel Plate
Y N
Y YN
5
Tri-Start insert availability and identificationAMPHENOL TRI-START INSERT ARRANGEMENTSShell Size/Arrg. Military Shell Crimp Hermetics* Service Rating Total Contacts 22D 20 16 12 Contact Size 12 10 (Coax) (Power) 8 (Coax) 8 (Twinax)
9-5# 9-35 9-94 I 9-98 11-2# 11-5 11-35 11-54 11-98 11-99 13-4# 13-8 13-13 13-35 13-98 15-4 I 15-5# 15-15 15-18 15-19 15-35 15-97 17-2 17-6 17-8# 17-22# 17-26 17-35 17-99 19-11# 19-18 19-28 19-31 19-32 19-35 21-11# 21-16# 21-29 21-35 21-39 21-41 21-75# 21-79 23-6 #I 23-14 23-21#X P #
A A A A B B B B B B C C C C C D D D D D D D E E E E E E E F F F F F F G G G G G G G G H H H
X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X P X
P P P P P P P P P P P P P P P P P P P P
Grounded M M I I I M II I I I II, Fiber Optic
P P P P P P
P
M I I II I I I M I M I II Coax I M I II M I M I M I II I M I I M II M I II
1 6 2 3 2 5 13 4 6 7 4 8 4 22 10 4 5 15 18 19 37 12 39 6 8 4 26 55 23 11 18 28 15 32 66 11 16 27 79 39 41 4 19 6 14 21
1 6 2 3 2 5 13 4 6 7 4 8 2 22 10 4 14 18 19 37 8 38 6 8 2 26 55 21 14 26 12 32 66 11 19 79 37 41 17 14 21* Hermetic inserts - solder termination standard. (Contact Amphenol Aerospace for optional PCB or eyelet termination). ** Two size 16 contacts dedicated to fiber optics. Consult Amphenol Aerospace catalog 12-352 for fiber optic information. *** For use in MIL-STD-1760 applications (see pages 31 & 32). For RG 180/U and RG 195/U cables only. Size 8 Coax and Twinax are interchangeable.
2
5 1
4 1
2
2 11 4 2 1 2
16 4 2
4
4 2
(See note) 6
Completely tooled. Majority of tooling is completed (contact Amphenol Aerospace for availabilty). Not tooled for 02-R. Pin inserts only (contact Amphenol Aerospace for socket availability). Ground plane proprietary option available. Arrg. 9-5 is exclusively ground plane type. See pg. 49 for further information on ground plane connectors. I Not Mil-Qualified. 21-75 is Mil-Qualified with twinax contacts only. Note: MS connector 21-75 is supplied with size 8 twinax. 6 Proprietary connector 21-75 is supplied with size 8 coax.
Tri-Start and Specials insert availability and identificationTRI-START ARRANGEMENTS, CONT.Shell Size/Arrg. Military Shell Crimp Hermetics* Service Rating Total Contacts 22D 20 16 Contact Size 12 12 (Coax) 10 (Power) 8 (Coax) 8 (Twinax)
23-35 23-53 23-54 I 23-55 25-4 25-7 25-8# 25-11*** 25-17 I 25-19# 25-20*** 25-24# 25-26 I 25-29# 25-35 25-37# I 25-41 25-43 25-46 I 25-61 25-90 25-F4
H H H H J J J J J J J J J J J J J J J J J J
X X X X X X X X X X
P P P P
P P
P
P
M I M I I Twinax Twinax N M I N I I I M I N/Inst. I I I I M/I
100 53 53 55 56 99 8 11 42 19 30 24 25 29 128 37 41 43 46 61 46 66
100 53 40 55 48 97 2 36 19 10 16 29 128 22 3 23 40 61 40 37 11 20 4 4 13 2 2 2 4 3 13** 12 4 12 5 4 3 9 6 9 8 2 8 4
49
SPECIAL ARRANGEMENTSShell Size/Arrg. Military Shell Crimp Hermetics* Service Rating Total Contacts Comments 22D 20 Contact Size 16 12 8 (Twinax)
9-2 15-4 15-25 17-20 21-12 21-21 21-99 25-90 25-92 25-97
A D D E G G G J J J
X X X X X X X X X X
I II M M I M/Inst. M I M M
2 4 25 20 12 41 16 46 101 42
formerly Pyle formerly Pyle formerly Pyle formerly Pyle formerly Pyle improved sealing formerly Pyle formerly Pyle formerly Pyle formerly PyleX
2 22 16 3 32 5 40 92 26 4 9 3 4 3 4 9 9 11 2 13
SPECIAL ARRANGEMENTS(insert arrangements requiring non-standard shells or larger contacts)Shell Size/Arrg. Service Rating Total Contacts 22D Contact Size 20 8 4 0
Crimp
Hermetics*
25-16 25-155 25L-3 25L-7 33-3 33-5 33-6 37-5
X X X X X X X X
M M II II II II II II
8 155 3 7 3 5 6 4
6 155 1 7
2 2 1 5 4 2
2
4
7
Completely tooled. Majority of tooling is completed (contact Amphenol Aerospace for availabilty). Not tooled for 02-R. P Pin inserts only (contact Amphenol Aerospace for socket availability). # Ground plane proprietary option available. Arrangement 9-5 is exclusively ground plane type. I Not Mil-Qualified. * Hermetic inserts - solder termination standard. (Contact Amphenol Aerospace for optional PCB or eyelet termination). ** Two size 16 contacts dedicated to fiber optics. Consult Amphenol Aerospace catalog 12-352 for fiber optic information. *** For use in MIL-STD-1760 applications (pgs. 31 & 32). For RG 180/U and RG 195/U cables only. Size 8 Coax and Twinax are interchangeable. Note: 25L-3 and 25L-7 require longer shells.
Tri-Start alternate positioningMaster Key/Keyway PositionKey & keyway arrangement identification letter N A B C D E N A B C D E N A B C D E N A B C D E AR or AP BSC 105 102 80 35 64 91 95 113 90 53 119 51 80 135 49 66 62 79 80 135 49 66 62 79 BR or BP BSC 140 132 118 140 155 131 141 156 145 156 146 141 142 170 169 140 145 153 142 170 169 140 145 153 CR or CP BSC 215 248 230 205 234 197 208 182 195 220 176 184 196 200 200 200 180 197 196 200 200 200 180 197 DR or DP BSC 265 320 312 275 304 240 236 292 252 255 298 242 293 310 244 257 280 272 293 310 244 257 280 272AR BSC BR BSC
Shell Size
A plug with a given rotation letter will mate with a receptacle with the same rotation letter. The angles for a given connector are the same whether it contains pins or sockets. Inserts are not rotated in conjunction with the master key/keyway.
9
MAIN KEYWAY
RECEPTACLE (front face shown)
11, 13, and 15
CR BSC
DR BSC
17 and 19
21, 23 25, 25L 33, 37
PLUG (front face shown)
MAIN KEYWAY
AP BSC
BP BSC
CP BSC
DP BSC
8
Tri-Start insert arrangementsfront face of pin inserts illustrated
5 1 46 2 3
CA B A B
B
A
E D C
A B
10 1 9 11 2 13 12 3 8 7 6 5 4
D C
A B
Insert Arrangement Service Rating Number of Contacts Contact Size
9-5 Grounded 1 8 Twinax
9-35 M 6 22D
9-94 M 2 20
9-98 I 3 20
11-2 I 2 16
11-5 I 5 20
11-35 M 13 22D
11-54 II 4 22D
A E D F B C
E D
F G C
AD
A B C F E
G H
A B C DB
C
1
A
21
H22
A J E
B C D
D C
A B
B
G F
K
D
Insert Arrangement Service Rating Number of Contacts Contact Size
11-98 I 6 20
11-99 I 7 20
13-4 I 4 16
13-8 I 8 20
13-13 I, Fiber Optic 2 16 2 12
13-35 M 22 22D
13-98 I 10 20
15-4 I 4 12
Dedicated to Fiber Optics
A E D C BJ
K
L A M B C R N P D E F
L K J H G
A M N B T U P S R D F E C
M L K U J H T G N
A B P V S F E R D C31
1
K J21
A L M F E
B C
H G
H G
D
Insert Arrangement Service Rating Number of Contacts Contact Size
15-5 II 5 16
15-15 I 14 20 1 16
15-18 I 18 20
15-19 I 19 20
15-35 M 37 22D
15-97 I 8 20 4 16
1
A E17
A G B H F E D C B D
A B N
R Pa S Z
A T b c
B U C D
6
D
F C
M L C
Y K J H
30
V E W X G F
11
Insert Arrangement Service Rating Number of Contacts Contact Size 38 22D
17-2 M 1 8 Twinax
17-6 I 6 12
17-8 II 8 16 2
17-22 Coax 2 8 Coax 12 Coax
17-26 I 26 20
9
CONTACT LEGEND
8
10
12
16
20
22D
Tri-Start insert arrangementsfront face of pin inserts illustrated
10 4 1
17 25
32
40 47 53
R P N Y X K J S Z
A T
B UC D V G F
J H GE
A K L B C
R P N M LD
A S T U H B C D E F G
3 9 16 31 46
55 52 24 39
M L
W H
F E
K J
Insert Arrangement Service Rating Number of Contacts Contact Size
17-35 M 55 22D 21 20
17-99 I 2 16
19-11 II 11 16
19-18 M 14 4 22D 8 Twinax
T S R P N M L c b a J K d e Z U
A B V W X Y H G F C D ES U h W
V
f
A C B g
T S R P N d c M L K e j b a J f U
A B V W g h Y Z H G X F C D E 1 2 3 9 16 4 10
17
25 34
43
51 58 64
N R
K M
E
66 63 24 33 42 50 57
Insert Arrangement Service Rating Number of Contacts Contact Size
19-28 I 26 20 2 16 2
19-31 M 1 12 22D 8 Coax 12
19-32 I 32 20
19-35 M 66 22D
19
1
2 3 20 4 521 61 79
1
J H
A
18
L K M S J R HD
A B N C P D E15
17 16
25
51
31
B K G F E L C
24 14 13 12 11
27 23
26 22
21 7 8
6
71
G F
41
11
10
9
Insert Arrangement Service Rating Number of Contacts Contact Size
21-11 I 11 12
21-16 II 16 16 19 20
21-29 I 4 16 4 12
21-35 M 79 22D
10
CONTACT LEGEND
8
10
12
16
20
22D
Tri-Start insert arrangementsfront face of pin inserts illustrated
V U T S h R P N M L g f e i r j
W X k
A Y m
B C Z a b c G H F P D E T S R
V U i h g f N M j s r
W
A X k t
B C Y m n p cZ
S
T
A
B C D
D E a b H FC B D A P N
R
q p K
n d J
q e L K
U M L K J H
V F G
G
E
d J
Insert Arrangment Service Rating Number of Contacts Contact Size
21-39 I 37 20 2 16
21-41 I 41 20
21-75 M 4 8 Twinax 17 22D
21-79 II 2 8 Coax
AA
N B M W P
A B R X C S D E F G2 3 5 6 7 1
8
16
25
35
46
56
67
77
86 94 95 96 97 98 99 100
KE F B
J
P N
L M
C
L K V J H U
4
D
C
H G F E
D
T
15
24
34
45
55
66
76
85
93
Insert Arrangement Service Rating Number of Contacts Contact Size
23-6 M 6 8 Twinax
23-14 I 14 12
23-21 II 21 16
23-35 M 100 22D
R P m Nk
S n AA G G FF
T p
A U
B
z y g
M hL
x f w K e d J
V C W D BB q r X E CC s HH Y F DD t EE u v a Z b G c H
24 23 22 21 44 43 20 42 52 19 41 51 40 39 50 18 38 37 17 36 16 15 14 13
25
2 26 3 27 4 45 46 5 28 6 29 53 47 30 49 48 31 7 32 8 33 34 9 10 35 12 11
1
S m R P N
C X p Y q D AA k r Z z GG BB H H CC j y E FF s a i EE DD F x t b u w h c v g G d f e M H L J K n
T
U
V
A W B
Insert Arrangement Service Rating Number of Contacts Contact Size
23-53 I 53 20 40 22D
23-54 M 9 16 4 12
23-55 I 55 20
11
CONTACT LEGEND
8
10
12
16
20
22D
Tri-Start insert arrangementsfront face of pin inserts illustratedZ Y X W V U T S R P s r q p n N M L t EE DD u FF LL KK CC BB k m K J v w A a x y JJ AA h z g H6 15 21 28 78 84 26 53 76 93 99
B C b c D d e f G19 7 16 1
22
29 46
64
72 79 74 85 94 81
A B G H C F D E
G G HH
24 18 25 42 60 32 67
E F
41
59
75
33
68
82
Insert Arrangement Service Rating Number of Contacts Contact Size 48 20
25-4 I 8 16 97 22D
25-7 Twinax 2 8 Twinax
25-8 Twinax 8 8 Twinax
U A B H S J C G L K D F R Z P N M Y L p n m q w v T a b r
A
B C V D e t u f g h X H GW
M
A
B
c s
d
LE
N U V
P R
C D
K
k
F
J H
T G
S F
E
E
K
J
Insert Arrangement Service Rating Number of Contacts Contact Size 2
25-11*** N 9 10 Power 36 20
25-17 M 6 8 Twinax 22D
25-19 I 19 12
S R P N M X L K Y Z 4 7 3 W 5
A
B C T 1 6 2 G H V U D E F
A P N Y M X L W K J a V G H R S Z T 10 U F 8 E 9 17 24 23 B C 11 D 18 19 12
1 2 13 20 25 21 14 4 3
22 16 6 7
15 5
J
Insert Arrangement Service Rating Number of Contacts Contact Size 10 20 13 16
25-20*** N 3 4 12 16 8 Twinax 12 Coax
25-24 I 12 12 16 20
25-26 I 5 12 4 8 Coax
(With Matched Impedance)
*** For use in MIL-STD-1760 applications (see pages 31 and 32).
12
CONTACT LEGEND
8
10
12
16
20
22D
Tri-Start insert arrangementsfront face of pin inserts illustratedR P b N a M Z L K J H Y X G F14 24 35 47 58 70 81 104 93 114
A B S T C c f e d W U V D4 1 8 15
25
36
48
59
71
82
94 105 115
U T S e125
A g V h q r k
B C W X m Y F Z a G H J D E
f
R d P c p N M L b
E7 128 121
n
K
Insert Arrangement Service Rating Number of Contacts Contact Size
25-29 I 29 16
25-35 M 128 22D
25-37 I 37 16
A P N X M L K W c m s k j b V J H U G F Y d n e p t r i S R q h Z g a E T h R S T D U k B C V W
X n m
Y Z
A p
B C a b D E F c r d G H J K
W V U T S p R P z n m N k h M L g y r q s AA t u
A X v B Y Z a C D
w v u g f P N M x t
q
b E w c d x f K J e H G F
s e
L
Insert Arrangement Service Rating Number of Contacts Contact Size 22 22D 3 20
25-41 N/Inst. 11 16 2 3
25-43 I 23 20 20 16 40 20
25-46 I 4 2 16 8 Coax
12 Coax 8 Twinax
Y W s V X t u FF
Z a
A v b c w JJ x B C d D e E
W V U r T S p R P n m N k y h M L g q z s AA t u
A X v B24 25 38 37 36
26 27 39 40 50 51 62
1
2 28 29
3 43 53 4 30 31 5 6 32 7
GG HH NN
Y Z
41
42
C D a E21 20 22
23
61
63
52
54
EE MM PP KK y F U r f LL z g G q DD T BB AA h H p CC S i n J m k j R K P N M L
60 59
66
64
55 44
8 9
w c x e f K J d H
b F
49 35 18 17 16 48
65 58 57
56
33 10 45 11
19
G
47 34 15
46 13 14
12
Insert Arrangement Service Rating Number of Contacts Contact Size
25-61 I 61 20 40 20
25-90 I 4 2 16 8 Twinax 49 22D
25-F4 Size 22D = M, Balance = I 13 16 4 12
Coax contacts for RG180/U or RG195/U cable.
13
CONTACT LEGEND
8
10
12
16
20
22D
Special insert arrangementsfront face of pin inserts illustrated
AB A
D
B
C
2 1 13 14 15 23 16 22 12 5 24 17 21 6 25 11 18 19 20 7 8 9 10 3 4
1 3 2 4 5 6 7 8 B
A
16 15 D 14 13 12 C 10 11 9
Insert Arrangement Service Rating Number of Contacts Contact Size
9-2 I 2 20
15-4* II 4 16
15-25 M 22 22D 3 16
17-20 M 16 22D 4 12
A B K C L D E
J9
J
1 10
A 2
A B LB 14 15 3
J
HH 8 G 21
23 22
24 25 31 30 32
11 12 26 13 27 28 29 16
C N
M
K S P R F
H
G M F
20 7 F 6
19
C 4
D
G
18 17 D E 5
E
Insert Arrangement Service Rating Number of Contacts Contact Size
21-12 I 3 20 9 12
21-21 M/Inst. 32 22D 9 12
21-99 M 5 22D 11 12
79 90 98
67
46 57 36
24
13 5 1
A B P R C S T D U3
M N h w L e d c b J a H G K
j k m V
g f u t v p s n r Z X Y
E F
W
101 97 89 78 66 56 45 35 23 12
4
Insert Arrangement Service Rating Number of Contacts Contact Size
25-92 M 92 22D 9 16 26
25-97 M 3 13 12 22D 16
NOTE: Some specials shown here were formerly known as Pyle arrangements.Consult Amphenol for how to order information for connectors with these inserts. For further information on special arrangements consult Amphenol Aerospace, Sidney NY. * Pyle 15-4 does not mate with Amphenol Tri-Start 15-4 insert.
14
CONTACT LEGEND
8
10
12
16
20
22D
Special insert arrangements requiring non-standard shells or larger contactsfront face of pin inserts illustrated4 11 1 5 12 22 33 45 58 70 83 95 108 120 131 141 155 150
G
F
21 32 44 57 69 82 94 107 119 130 140 149
C
A
D H B E A C
B
Insert Arrangement Service Rating Number of Contacts Contact Size
25-16 M 6 20 2 4
25-155 M 155 22D
25L-3 II 1 8 2 4
F
AC A E
A
E
G
B
B
D B
C
D
C
Insert Arrangement Service Rating Number of Contacts Contact Size
25L-7 II 7 8
33-3 II 1 4 2 0
33-5 II 5 4
A E F B
A
D
B
D
C
C
Insert Arrangement Service Rating Number of Contacts Contact Size
33-6 II 2 8 4 4
37-5 II 4 0
NOTE: Some specials shown here were formerly known as Pyle arrangements. Consult Amphenol for how to order information for connectors with these inserts. Consult Amphenol Aerospace for longer shell drawings.
15
CONTACT LEGEND
0
4
8
22D
TVP00R (D38999/20) crimp, metal CTVP00R (D38999/20) crimp, composite wall mounting receptacleS 2 PLACES R1 2 PLACES R2 2 PLACES B THREAD LL (TV) LL1 (CTV) M (TV) M1 (CTV) AA L (TV) L1 (CTV) V THREAD VIEW D FOR SIZE 8 COAXIAL ONLY, RELATIVE TO A .861 MAX 21.87 MAX (TV)
Part number reference. See how to order, pages 43-46 to complete.
TVP00RW-XX-XXX TVPS00RK-XX-XXX TVPS00RF-XX-XXX TVPS00RS-XX-XXX CTVP00RW-XX-XXX CTVPS00RF-XX-XXX D38999/20PANEL HOLE DIMENSIONS
D .909 MAX 23.09 MAX (CTV) VIEW D FOR SIZE 8 TWINAX ONLY, RELATIVE TO A A 1.037 MAX 26.34 MAX (TV)
A1 BACK PANEL MOUNTING
TT 4 PLACES
.005 M .13 M
T 4 PLACES
RED BAND BLUE BAND
Z (TV) Z 1(CTV)
1.240 MAX 31.50 MAX
Red band indicates fully mated Blue band indicates rear release contact retention system
1.084 MAX 27.53 MAX (CTV)
A2 FRONT PANEL MOUNTING
InchesA1 Dia. T Z Z1 Back S +.008 Max. Max Panel Max. .006 (TV) (CTV) Mount .948 .128 .153 .198 .650 1.043 .128 .153 .198 .800 1.137 .128 .153 .198 .910 1.232 .128 .153 .198 1.040 1.323 .128 .153 .198 1.210 1.449 .128 .153 .198 1.280 1.575 .128 .183 .228 1.410 1.701 .154 .183 .228 1.530 1.823 .154 .183 .228 1.660 A2 Dia. AA Front Max. Panel Panel Mount Thickness .510 .234 .620 .234 .740 .234 .900 .234 1.010 .234 1.130 .234 1.250 .204 1.360 .204 1.470 .204 LL +.006 .000 (TV) .905 .905 .905 .905 .905 .905 .905 .905 .905 LL1 TT .005 +.008 (CTV) .006 .908 .216 .908 .194 .908 .194 .908 .173 .908 .194 .908 .194 .904 .194 .904 .242 .904 .242
Shell Size 9 11 13 15 17 19 21 23 25
MS Shell Size Code A B C D E F G H J
B Thread Class 2A 0.1P-0.3L-TS (Plated) .6250 .7500 .8750 1.0000 1.1875 1.2500 1.3750 1.5000 1.6250
L L1 Max. Max. (TV) (CTV) .469 .514 .469 .514 .469 .514 .469 .514 .469 .514 .469 .514 .500 .545 .500 .545 .500 .545
M +.000 .005 (TV) .820 .820 .820 .820 .820 .820 .790 .790 .790
M1 +.000 .005 (CTV) .773 .773 .773 .773 .773 .773 .741 .741 .741
R1 .719 .812 .906 .969 1.062 1.156 1.250 1.375 1.500
R2 .594 .719 .812 .906 .969 1.062 1.156 1.250 1.375
MillimetersMS Shell Shell Size Size Code 9 A 11 B 13 C 15 D 17 E 19 F 21 G 23 H 25 J L Max. (TV) 11.91 11.91 11.91 11.91 11.91 11.91 12.70 12.70 12.70 L1 Max. (CTV) 13.06 13.06 13.06 13.06 13.06 13.06 13.84 13.84 13.84 M +.00 .13 (TV) 20.83 20.83 20.83 20.83 20.83 20.83 20.07 20.07 20.07 M1 +.00 .13 (CTV) 19.63 19.63 19.63 19.63 19.63 19.63 18.82 18.82 18.82 T +.20 .13 3.25 3.25 3.25 3.25 3.25 3.25 3.25 3.91 3.91 V Thread Metric M12X1-6g M15X1-6g M18X1-6g M22X1-6g M25X1-6g M28X1-6g M31X1-6g M34X1-6g M37X1-6g A1 Dia. Z Z1 Back Max. Max. Panel (TV) (CTV) Mount 3.89 5.03 16.66 3.89 5.03 20.22 3.89 5.03 23.42 3.89 5.03 26.59 3.89 5.03 30.96 3.89 5.03 32.94 4.65 5.79 36.12 4.65 5.79 39.29 4.65 5.79 42.47 A2 Dia. Front Panel AA Mount Max. 13.11 5.94 15.88 5.94 19.05 5.94 23.01 5.94 25.81 5.94 28.98 5.94 32.16 5.18 34.93 5.18 37.69 5.18 LL +.15 .00 (TV) 22.99 22.99 22.99 22.99 22.99 22.99 22.99 22.99 22.99 LL1 .13 (CTV) 23.06 23.06 23.06 23.06 23.06 23.06 22.96 22.96 22.96 TT +.20 .13 5.49 4.93 4.93 4.39 4.93 4.93 4.93 6.15 6.15
R1 18.26 20.62 23.01 24.61 26.97 29.36 31.75 34.93 38.10
R2 15.09 18.26 20.62 23.01 24.61 26.97 29.36 31.75 34.93
S Max 24.1 26.5 28.9 31.3 33.7 36.9 40.1 43.3 46.4
All dimensions for reference only
Designates true position dimensioning
16
TVP02R crimp, metal CTVP02R crimp, composite box mounting receptacleS 2 PLACES R1 2 PLACES R2 2 PLACES BLUE BAND RED BAND L (TV) L1 (CTV) Z (TV) Z 1(CTV)
Part number reference. See how to order, pages 43-46 to complete.
TVP02RW-XX-XXX TVPS02RK-XX-XXX TVPS02RF-XX-XXX TVPS02RS-XX-XXX CTVP02RW-XX-XXX CTVPS02RF-XX-XXX
PANEL HOLE DIMENSIONS
A1T 4 PLACES B THREAD AA M (TV) M 1 (CTV) LL (TV) LL1 (CTV)
BACK PANEL MOUNTING
TT 4 PLACES
.005 M .13 M
Red band indicates fully mated Blue band indicates rear release contact retention system Consult Amphenol Aerospace for availability of composite box mount receptacles.
A2 FRONT PANEL MOUNTING
InchesA2 AA LL Front Max. +.006 Panel Panel .000 Mount Thickness (TV) .510 .234 .905 .620 .234 .905 .740 .234 .905 .900 .234 .905 1.010 .234 .905 1.130 .234 .905 1.250 .204 .905 1.360 .204 .905 1.470 .204 .905 LL1 .005 (CTV) .908 .908 .908 .908 .908 .908 .904 .904 .904 TT +.008 .006 .216 .194 .194 .173 .194 .194 .194 .242 .242
MS B Thread M Shell Class 2A L L1 +.000 Shell Size 0.1P-0.3L-TS Max. Max. .005 Size Code (Plated) (TV) (CTV) (TV) 9 A .6250 .205 .250 .820 11 B .7500 .205 .250 .820 13 C .8750 .205 .250 .820 15 D 1.0000 .205 .250 .820 17 E 1.1875 .205 .250 .820 19 F 1.2500 .205 .250 .820 21 G 1.3750 .235 .280 .790 23 H 1.5000 .235 .280 .790 25 J 1.6250 .235 .280 .790
M1 +.000 .005 (CTV) .773 .773 .773 .773 .773 .773 .741 .741 .741
R1 .719 .812 .906 .969 1.062 1.156 1.250 1.375 1.500
R2 .594 .719 .812 .906 .969 1.062 1.156 1.250 1.375
A1 T Z Z1 Back S +.008 Max. Max. Panel Max. .006 (TV) (CTV) Mount .948 .128 .153 .198 .650 1.043 .128 .153 .198 .800 1.137 .128 .153 .198 .910 1.232 .128 .153 .198 1.040 1.323 .128 .153 .198 1.210 1.449 .128 .153 .198 1.280 1.575 .128 .183 .228 1.410 1.701 .154 .183 .228 1.530 1.823 .154 .183 .228 1.660
MillimetersMS Shell Shell Size Size Code 9 A 11 B 13 C 15 D 17 E 19 F 21 G 23 H 25 J L Max. (TV) 5.21 5.21 5.21 5.21 5.21 5.21 5.97 5.97 5.97 L1 Max. (CTV) 6.35 6.35 6.35 6.35 6.35 6.35 7.11 7.11 7.11 M +.00 .13 (TV) 20.83 20.83 20.83 20.83 20.83 20.83 20.07 20.07 20.07 M1 +.00 .13 (CTV) 19.63 19.63 19.63 19.63 19.63 19.63 18.82 18.82 18.82 T +.20 .13 3.25 3.25 3.25 3.25 3.25 3.25 3.25 3.91 3.91 Z Max. (TV) 3.89 3.89 3.89 3.89 3.89 3.89 4.65 4.65 4.65 Z1 Max. (CTV) 5.03 5.03 5.03 5.03 5.03 5.03 5.79 5.79 5.79 A1 Back Panel Mount 16.66 20.22 23.42 26.59 30.96 32.94 36.12 39.29 42.47 A2 Front Panel Mount 13.11 15.88 19.05 23.01 25.81 28.98 32.16 34.93 37.69 LL +.15 AA .00 Max. (TV) 5.94 22.99 5.94 22.99 5.94 22.99 5.94 22.99 5.94 22.99 5.94 22.99 5.18 22.99 5.18 22.99 5.18 22.99 LL1 .13 (CTV) 23.06 23.06 23.06 23.06 23.06 23.06 22.96 22.96 22.96 TT +.20 .13 5.49 4.93 4.93 4.39 4.93 4.93 4.93 6.15 6.15
R1 18.26 20.62 23.01 24.61 26.97 29.36 31.75 34.92 38.10
R2 15.09 18.26 20.62 23.01 24.61 26.97 29.36 31.75 34.92
S Max 24.1 26.5 28.9 31.3 33.7 36.9 40.1 43.3 46.4
All dimensions for reference only
Designates true position dimensioning
17
TV06R (D38999/26) crimp, metal CTV06R (D38999/26) crimp, composite straight plugMETAL1.234 MAX 31.34 MAX 1.220 MAX 31.00 MAX B THREAD
Part number reference. See how to order, pages 43-46 to complete.
TV06RW-XX-XXX TVS06RK-XX-XXX TVS06RF-XX-XXX TVS06RS-XX-XXX CTV06RW-XX-XXX CTVS06RF-XX-XXX D38999/26Q VIEW D FOR SIZE 8 COAXIAL ONLY, RELATIVE TO A 1.656 MAX 42.06 MAX
D
V THREAD BLUE BAND .359 MAX 9.12 MAX .591 +.003 .000 15.01 +.08 .00
A VIEW D FOR SIZE 8 TWINAX ONLY, RELATIVE TO A 1.797 MAX 45.64 MAX
COMPOSITE1.234 MAX 31.34 MAX B THREAD Q
D
V THREAD BLUE BAND .359 MAX 9.12 MAX
.591 +.003 .000 15.01 +.08 .00
A
Blue band indicates rear release contact retention system
InchesShell Size 9 11 13 15 17 19 21 23 25 MS Shell Size Code A B C D E F G H J B Thread 0.1P-0.3L-TS-2B (Plated) .6250 .7500 .8750 1.0000 1.1875 1.2500 1.3750 1.5000 1.6250 Q Dia. Max. .858 .984 1.157 1.280 1.406 1.516 1.642 1.768 1.890 Shell Size 9 11 13 15 17 19 21 23 25 MS Shell Size Code A B C D E F G H J Q Max. 21.8 25.0 29.4 32.5 35.7 38.5 41.7 44.9 48.0
MillimetersV Thread Metric M12X1-6g M15X1-6g M18X1-6g M22X1-6g M25X1-6g M28X1-6g M31X1-6g M34X1-6g M37X1-6g
All dimensions for reference only.
18
TV26/MTV26 crimp, metal CLUTCH-LOK straight plug for high vibration and harsh environment applicationsTV26RKXXXXX TV26RSXXXXX
Part number reference. See how to order, pages 43, 44 to complete.
The latest in MIL-DTL-38999, Series III Connector Technology is the CLUTCH-LOK. Designed for high vibration and harsh environments such as aircraft gas turbine engines, it is also an ideal choice for demanding applications such as aircraft, space and military ground vehicles. The unique clutch design of the Amphenol CLUTCH-LOK means that you dont have to compromise the need for quick, smooth mating of plugs and receptacles in order to get increased uncoupling torque. The CLUTCH-LOK has proven to not only remain mated and pass all the Series III specification requirements - it also has proven to actually tighten itself under vibration. This is a powerful advantage over the traditionally high vibration application connectors. The CLUTCHLOK is also a tremendous advantage in inaccessible, hard to reach areas where mating torque is difficult to apply and complete coupling is not verifiable by inspection. CLUTCH-LOK features and benefits: High degree of differential torque Infinite free coupling and positive metal-to-metal bottoming with each mating No settling back to the next ratchet tooth Available with stainless steel shells and Class K firewall inserts All the advantages of MIL-DTL-38999 Series III including EMI/RFI shielding, electrolytic erosion resistance and contact protection with recessed pins Enhanced connector performance at affordable prices Completely intermateable with all existing MIL-DTL-38999 Series III connectors Fully QPLd1.234 MAX 31.34 MAX 1.220 MAX 31.00 MAX B THREAD
For parts with MS Stamping use MTV26( ) part number as follow:
MTV26RKXXXXX MTV26RSXXXXX
Q
VIEW D FOR SIZE 8 COAXIAL ONLY, RELATIVE TO A 1.656 MAX 42.06 MAX
D
V THREAD BLUE BAND .359 MAX 9.12 MAX .591 +.003 .000 15.01 +.08 .00
A
Blue band indicates rear release contact retention system
InchesQ Dia. Max. .858 .984 1.157 1.280 1.406 1.516 1.642 1.768 1.890 Shell Size 9 11 13 15 17 19 21 23 25 MS Shell Size Code A B C D E F G H J Q Max. 21.8 25.0 29.4 32.5 35.7 38.5 41.7 44.9 48.0
MillimetersV Thread Metric M12X1-6g M15X1-6g M18X1-6g M22X1-6g M25X1-6g M28X1-6g M31X1-6g M34X1-6g M37X1-6g
Shell Size 9 11 13 15 17 19 21 23 25
MS Shell Size Code A B C D E F G H J
B Thread 0.1P-0.3L-TS-2B (Plated) .6250 .7500 .8750 1.0000 1.1875 1.2500 1.3750 1.5000 1.6250
All dimensions for reference only.
19
TV07R (D38999/24) crimp, metal CTV07R (D38999/24) crimp, composite jam nut receptacleC T PANEL THICKNESS .062 MIN .125 MAX 1.57 MIN 3.18 MAX BLUE BAND .378 MAX 9.60 MAX VIEW D FOR SIZE 8 COAXIAL ONLY, RELATIVE TO A .794 MAX 20.17 MAX
Part number reference. See how to order, pages 43-46 to complete.
TV07RW-XX-XXX TVS07RK-XX-XXX TVS07RF-XX-XXX TVS07RS-XX-XXX CTV07RW-XX-XXX CTVS07RF-XX-XXX D38999/24PANEL HOLE DIMENSIONSD1
D A
V THREAD B THREAD H S 2 PLACES RED BAND .091 MAX 2.31 MAX A K REF SHELL SIZES 9/11 .871 22.12 SHELL SIZES 13/25 .878 22.30 1.280 MAX 32.51 MAXD2
VIEW D FOR SIZE 8 TWINAX ONLY, RELATIVE TO A .940 MAX 23.88 MAXJAM NUT D-HOLE MOUNTING
Red band indicates fully mated Blue band indicates rear release contact retention system .059 dia min. 1.5 dia min. 3 lockwire holes Formed lockwire hole design (6 holes) is optional
InchesD1 +.010 .000 .700 .825 1.010 1.135 1.260 1.385 1.510 1.635 1.760 D2 +.000 .010 .670 .770 .955 1.085 1.210 1.335 1.460 1.585 1.710 H Hex +.017 .016 .875 1.000 1.188 1.312 1.438 1.562 1.688 1.812 2.000 T +.010 .000 .697 .822 1.007 1.134 1.259 1.384 1.507 1.634 1.759
Shell Size 9 11 13 15 17 19 21 23 25
MS Shell Size Code A B C D E F G H J
A +.000 .010 .669 .769 .955 1.084 1.208 1.333 1.459 1.575 1.709
B Thread Class 2A 0.1P-0.3L-TS (Plated) .6250 .7500 .8750 1.0000 1.1875 1.2500 1.3750 1.5000 1.6250
C Max. 1.199 1.386 1.511 1.636 1.761 1.949 2.073 2.199 2.323
S .010 1.062 1.250 1.375 1.500 1.625 1.812 1.938 2.062 2.188
MillimetersMS Shell Size Code A B C D E F G H J A +.00 .25 16.99 19.53 24.26 27.53 30.68 33.86 37.06 40.01 43.41 D1 +.25 .00 17.78 20.96 25.65 28.83 32.01 35.18 38.35 41.53 44.70 D2 +.00 .25 17.02 19.59 24.26 27.56 30.73 33.91 37.08 40.26 43.43 H Hex +.43 .41 22.23 25.40 30.18 33.32 36.53 39.67 42.80 46.02 50.80 T +.25 .00 17.70 20.88 25.58 28.80 31.98 35.15 38.28 41.50 44.68 V Thread Metric M12X1-6g M15X1-6g M18X1-6g M22X1-6g M25X1-6g M28X1-6g M31X1-6g M34X1-6g M37X1-6g
Shell Size 9 11 13 15 17 19 21 23 25
C Max. 30.45 35.20 38.38 41.55 44.73 49.50 52.65 55.85 59.00
S .25 26.97 31.75 34.93 38.10 41.28 46.02 49.23 52.37 55.58
All dimensions for reference only D shaped panel cut-out dimensions NOTE: Deep reach receptacles are available for panel thicknesses up to .750 max.
20
TV01R crimp, metal CTV01R crimp, composite line receptacleVIEW D FOR SIZE 8 COAXIAL ONLY, RELATIVE TO A .861 MAX 21.87 MAX (TV) .280 MIN FULL THD 7.11 MIN FULL THD V THREAD D .909 MAX 23.09 MAX (CTV) VIEW D FOR SIZE 8 TWINAX ONLY, RELATIVE TO A Z (TV) Z 1(CTV) A 1.240MAX 31.50 MAX 1.084 MAX 27.53 MAX (CTV) L (TV) L1 (CTV) 1.037 MAX 26.34 MAX (TV)
Part number reference. See how to order, 43-45 to complete.
TV01RW-XX-XXX TVS01RF-XX-XXX CTV01RW-XX-XXX CTVS01RF-XX-XXX
GG (TV) GG 1 (CTV) B THREAD
LL (TV) LL1 (CTV) M (TV) M 1 (CTV)
RED BAND S (TV) S1 (CTV) 2 PLACES BLUE BAND
Red band indicates fully mated Blue band indicates rear release contact retention system
InchesL Max. (TV) .469 .469 .469 .469 .469 .469 .500 .500 .500 L1 Max. (CTV) .514 .514 .514 .514 .514 .514 .545 .545 .545 S .010 (TV) .675 .800 .925 1.050 1.238 1.300 1.425 1.550 1.675 S1 .010 (CTV) .635 .765 .885 1.100 1.197 1.260 1.385 1.510 1.635 Z Max. (TV) .153 .153 .153 .153 .153 .153 .183 .183 .183 Z1 Max. (CTV) .198 .198 .198 .198 .198 .198 .228 .228 .228 GG .010 (TV) .812 .905 1.093 1.219 1.375 1.469 1.625 1.750 1.875 GG1 .010 (CTV) .699 .875 1.007 1.140 1.229 1.380 1.493 1.626 1.777 LL +.006 .000 (TV) .905 .905 .905 .905 .905 .905 .905 .905 .905 LL1 .005 (CTV) .908 .908 .908 .908 .908 .908 .904 .904 .904
Shell Size 9 11 13 15 17 19 21 23 25
MS Shell Size Code A B C D E F G H J
B Thread 0.1P-0.3L-TS-2A (Plated) .6250 .7500 .8750 1.0000 1.1875 1.2500 1.3750 1.5000 1.6250
M +.000 .005 (TV) .820 .820 .820 .820 .820 .820 .790 .790 .790
M1 +.000 .005 (CTV) .773 .773 .773 .773 .773 .773 .741 .741 .741
MillimetersMS Shell Size Coded A B C D E F G H J M +.00 .13 (TV) 20.83 20.83 20.83 20.83 20.83 20.83 20.07 20.07 20.07 M1 +.00 .13 (CTV) 19.63 19.63 19.63 19.63 19.63 19.63 18.82 18.82 18.82 L Max (TV) 11.91 11.91 11.91 11.91 11.91 11.91 12.70 12.70 12.70 L1 Max (CTV) 13.06 13.06 13.06 13.06 13.06 13.06 13.84 13.84 13.84 S .25 (TV) 17.15 20.32 23.50 26.67 31.45 33.02 36.20 39.37 42.55 S1 .25 (CTV) 16.13 19.43 22.47 27.94 30.40 32.00 35.18 38.35 41.53 V Thread Metric M12X1-6g M15X1-6g M18X1-6g M22X1-6g M25X1-6g M28X1-6g M31X1-6g M34X1-6g M37X1-6g Z Max (TV) 3.89 3.89 3.89 3.89 3.89 3.89 4.65 4.65 4.65 Z1 Max (CTV) 5.03 5.03 5.03 5.03 5.03 5.03 5.79 5.79 5.79 GG .25 (TV) 20.62 22.99 27.76 30.96 34.93 37.31 41.28 44.45 47.63 GG1 .25 (CTV) 17.75 22.22 25.57 28.95 31.21 35.05 37.92 41.30 45.13 LL +.15 .00 (TV) 22.99 22.99 22.99 22.99 22.99 22.99 22.99 22.99 22.99 LL1 .13 (CTV) 23.06 23.06 23.06 23.06 23.06 23.06 22.96 22.96 22.96
Shell Size 9 11 13 15 17 19 21 23 25
All dimensions for reference only
21
TV09R crimp, metal flange mounting plugPart number reference. See how to order, page 43 to complete.
TV09RW-XX-XXX TVS09RF-XX-XXX
.190 +.010 .000 4.82 +.26 .00
G BLUE BAND
R
VIEW D FOR SIZE 8 COAXIAL ONLY, RELATIVE TO A 1.656 MAX 42.06 MAX
D Q R GG
B THREAD 3.59 MAX 9.12 MAX .591 +.003 .000 15.01+.08 .00 A .138-32UNC-2B HELICAL COIL .005 M .13 M
VIEW D FOR SIZE 8 TWINAX ONLY, RELATIVE TO A 1.797 MAX 45.64 MAX
Blue band indicates rear release contact retention system
InchesShell Size 9** 11 13** 15 17 19 21 23 25 MS Shell Size Coded A B C D E F G H J B Thread 0.1P-0.3L-TS-2A (Plated) .6250 .7500 .8750 1.0000 1.1875 1.2500 1.3750 1.5000 1.6250 G .060 1.106 1.106 1.106 1.106 1.106 1.356 1.356 1.356 1.356 Q Dia. Max .859 .969 1.141 1.266 1.391 1.500 1.625 1.750 1.875 R 1.038 1.115 1.240 1.327 1.417 1.557 1.624 1.713 1.801 GG Dia. .005 1.838 1.948 2.124 2.248 2.375 2.495 2.568 2.723 2.848
MillimetersShell Size 9** 11 13** 15 17 19 21 23 25 MS Shell Size Code A B C D E F G H J G 1.52 28.09 28.09 28.09 28.09 28.09 34.44 34.44 34.44 34.44 Q Dia. Max 21.82 24.62 28.98 32.16 35.33 38.10 41.28 44.45 47.63 R 26.37 28.32 31.50 33.71 35.99 39.55 41.25 43.51 45.75 GG Dia. .13 46.69 49.48 53.95 57.10 60.33 63.37 65.23 69.16 72.34
All dimensions for reference only ** Partially tooled. Consult Amphenol Aerospace for availability
Designates true position dimensioning
22
TVPS02Y (D38999/21) hermetic, metal box mounting receptaclePart number reference. See how to order, pages 43, 44 to complete.
TVPS02Y-XX-XXX TVPS02YN-XX-XXX D38999/21
S 2 PLACES R1 2 PLACES R2 2 PLACES .913 +.011 .000 23.19 +.28 .00
.093 +.006 .000 2.36 +.15 .00
1
B THREAD TT 4 PLACES .005 M .13 M T 4 PLACES RED BAND .250 MAX 6.35 MAX
Red band indicates fully mated NOTE: Consult Amphenol Aerospace for availability of non-glass-sealed versions with printed circuit tail contacts.
InchesT +.008 .006 .128 .128 .128 .128 .128 .128 .128 .154 .154 TT +.008 .006 .216 .194 .194 .173 .194 .194 .194 .242 .242
Shell Size 9 11 13 15 17 19 21 23 25
MS Shell Size Code A B C D E F G H J
B Thread Class 2A 0.1P-0.3L-TS (Plated) .6250 .7500 .8750 1.0000 1.1875 1.2500 1.3750 1.5000 1.6250
R1 .719 .812 .906 .969 1.062 1.156 1.250 1.375 1.500
R2 .594 .719 .812 .906 .969 1.062 1.156 1.250 1.375
S .010 .938 1.031 1.125 1.219 1.312 1.438 1.562 1.688 1.812
MillimetersShell Size 9 11 13 15 17 19 21 23 25 MS Shell Size Code A B C D E F G H J R1 18.26 20.62 23.01 24.61 26.97 29.36 31.75 34.93 38.10 R2 15.09 18.26 20.62 23.01 24.61 26.97 29.36 31.75 34.93 S .25 23.83 26.19 28.58 30.96 33.32 36.53 39.67 42.88 46.02 T +.20 .15 3.25 3.25 3.25 3.25 3.25 3.25 3.25 3.91 3.91 TT +.20 .15 5.49 4.93 4.93 4.39 4.93 4.93 4.93 6.15 6.15
All dimensions for reference only
Designates true position dimensioning
23
TVS07Y (D38999/23) hermetic, metal jam nut receptaclePart number reference. See how to order, pages 43, 44 to complete.
TVS07Y-XX-XXX TVS07YN-XX-XXX D38999/23C T PANEL THICKNESS .062 MIN .125 MAX 1.57 MIN 3.18 MAX L
PANEL HOLE DIMENSIONSD1
A
KK
D2
B THREAD H S 2 PLACES
RED BAND
.200 MAX 5.08 MAX
JAM NUT D-HOLE MOUNTING
K REF SHELL SIZES 9/11 .871 22.12 SHELL SIZES 13/25 .878 22.30
Red band indicates fully mated # . 059 dia min. 3 lockwire holes 1.5 dia min. Formed lockwire hole design (6 holes) is optional.
InchesD1 +.010 .000 .700 .825 1.010 1.135 1.260 1.385 1.510 1.635 1.760 D2 +.000 .010 .670 .770 .955 1.085 1.210 1.335 1.460 1.585 1.710 H Hex +.017 .016 .875 1.000 1.188 1.312 1.438 1.562 1.688 1.812 2.000 T +.010 .000 .697 .822 1.007 1.134 1.259 1.384 1.507 1.634 1.759 KK +.011 .000 .642 .766 .892 1.018 1.142 1.268 1.392 1.518 1.642
Shell Size 9 11 13 15 17 19 21 23 25
MS Shell Size Code A B C D E F G H J
A +.000 .010 .669 .769 .955 1.084 1.208 1.333 1.459 1.575 1.709
B Thread Class 2A 0.1P-0.3L-TS (Plated) .6250 .7500 .8750 1.0000 1.1875 1.2500 1.3750 1.5000 1.6250
C Max 1.199 1.386 1.511 1.636 1.761 1.949 2.073 2.199 2.323
L Max .357 .357 .357 .357 .357 .381 .381 .381 .381
S .010 1.062 1.250 1.375 1.500 1.625 1.182 1.938 2.062 2.188
MillimetersShell Size 9 11 13 15 17 19 21 23 25 MS Shell Size Code A B C D E F G H J A +.00 .25 16.99 19.53 24.26 27.53 30.68 33.86 37.06 40.01 43.41 C Max 30.45 35.20 38.38 41.55 44.73 49.50 52.65 55.85 59.00 D1 +.25 .00 17.78 20.96 25.65 28.83 32.01 35.18 38.35 41.53 44.70 D2 +.00 .25 17.02 19.59 24.26 27.56 30.73 33.91 37.08 40.26 43.43 H Hex +.43 .41 22.23 25.40 30.18 33.32 36.53 39.67 42.80 46.02 50.80 L Max 9.07 9.07 9.07 9.07 9.07 9.68 9.68 9.68 9.68 S .25 26.97 31.75 34.93 38.10 41.28 46.02 49.23 52.37 55.58 T +.25 .00 17.70 20.88 25.58 28.80 31.98 35.15 38.28 41.50 44.68 KK +.28 .00 16.31 19.46 22.66 25.86 29.01 32.21 35.36 38.56 41.71
All dimensions for reference only
D shaped panel cut-out dimensions
24
TVSIY (D38999/25) hermetic, metal solder mounting receptaclePart number reference. See how to order, pages 43, 44 to complete.
TVSIY-XX-XXX TVSIYN-XX-XXX D38999/25
L M .031+.006 .005 .79 +.15 .13
KK
B THREAD GG RED BAND .375 MAX 9.53 MAX
Red band indicates fully mated
InchesMS Shell Size Code A B C D E F G H J B Thread Class 2A 0.1P-0.3L-TS (Plated) .6250 .7500 .8750 1.0000 1.1875 1.2500 1.3750 1.5000 1.6250 L +.011 .005 .806 .806 .806 .806 .806 .806 .806 .838 .838 M +.006 .005 .125 .125 .125 .125 .125 .125 .125 .156 .156 GG Dia. +.011 .010 .750 .844 .969 1.094 1.218 1.312 1.438 1.563 1.688 KK Dia. +.001 .005 .672 .781 .906 1.031 1.156 1.250 1.375 1.500 1.625
Shell Size 9 11 13 15 17 19 21 23 25
MillimetersMS Shell Size Code A B C D E F G H J L +.28 .00 20.47 20.47 20.47 20.47 20.47 20.47 20.47 21.29 21.29 M +.15 .13 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.96 3.96 GG Dia. +.28 .25 19.05 21.44 24.61 27.79 30.94 33.32 36.53 39.70 42.88 KK Dia. +.03 .13 17.07 19.84 23.01 26.19 29.36 31.75 34.93 38.10 41.28
Shell Size 9 11 13 15 17 19 21 23 25
All dimensions for reference only
25
TVSIY (D38999/27) hermetic, metal weld mounting receptaclePart number reference. See how to order, pages 43, 44 to complete.
TVSIY-XX-XXX TVSIYN-XX-XXX D38999/27
L GG M .375 MAX 9.53 MAX
B THREAD RED BAND
Red band indicates fully mated
InchesMS Shell Size Code A B C D E F G H J B Thread Class 2A 0.1P-0.3L-TS (Plated) .6250 .7500 .8750 1.0000 1.1875 1.2500 1.3750 1.5000 1.6250 L +.011 .000 .806 .806 .806 .806 .806 .806 .806 .838 .838 M +.006 .005 .125 .125 .125 .125 .125 .125 .125 .156 .156 GG Dia. +.010 .000 .973 1.095 1.221 1.347 1.434 1.579 1.721 1.886 1.973
Shell Size 9 11 13 15 17 19 21 23 25
MillimetersMS Shell Size Code A B C D E F G H J L +.28 .00 20.47 20.47 20.47 20.47 20.47 20.47 20.47 21.29 21.29 M +.15 .13 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.96 3.96 GG Dia. +.25 .00 24.71 27.81 31.01 34.21 36.42 40.11 43.71 47.90 50.11
Shell Size 9 11 13 15 17 19 21 23 25
All dimensions for reference only
26
TV Breakaway Fail Safe Connectors quick-disconnect with an axial pull of lanyardAmphenol Tri-Start Breakaway Fail Safe Connectors provide unequalled performance in environments requiring instant disengagement. Designed to provide quick disconnect of a connector plug and receptacle with an axial pull on the lanyard, the Breakaway Fail Safe connector family offers a wide range of electrical and mechanical features: Instant decoupling and damage free separation Completely intermateable with standard receptacles (D38999/20 and /24) Inventory support commonality through the use of standard insert arrangements and contacts TYPE 2 TYPE 6 TYPE 1 Breakaway un-mating is initiated by applying a Amphenol offers a variety of lanyard plug styles including MIL-STD-1760 pull force to the lanyard which causes the opertypes 1, 2 and 6 for Stores Management applications. ating sleeve on the plug to move away from the receptacle. Coupling segments on the plug then move away from the mating receptacle while expanding, thus releasing the receptacle. After completion of the un-mating sequence, spring compression returns the sleeve and segments to their original positions. Un-mating of the plug may also be accomplished by normal rotation of the coupling ring without affecting the breakaway capability. The Tri-Start Breakaway Fail Safe connector features which provide EMI/EMP shielding in excess of MIL-DTL-38999 Series III requirements: Solid metal-to-metal coupling EMI grounding fingers Conductive finishes Amphenol Breakaway Fail Safe connectors are qualified to MIL-DTL-38999/ 29, /30 and /31 (for MIL-STD-1760 Stores Management applications). In fact, Amphenol offers more qualified Breakaway shell size and insert combinations than any other QPL supplier. In addition to standard Breakaway connectors, Amphenol also manufactures custom breakaway connectors including those with: Highly durable non-metallic operating sleeves in a variety of lengths and diameters Increased pull-force capability Low-profile designs Custom lanyard lengths and backshells Low force separation capabilities Low insertion/separation force contacts Non-cadmium finishes Whether you need a standard Breakaway, one of our custom Breakaways or, a unique Breakaway design, please contact your local Amphenol representative. Contact Amphenol Aerospace for more information on breakaway, quickdisconnect connectors. Other Amphenol cylindrical families (MIL-DTL-38999 Series I & II, MIL-C-26482, MIL-C-83723) also offer breakaway quick-disconnect connectors.Special configuration Fail Safe used on space telescope application. Lanyard is replaced by a swivel ring for remote disconnect and wing arms have been added for manual actuation accessibility by gloved astronauts.
Breakaway with Coax Contacts
27
D38999/29 & D38999/30 TV Breakaway Fail Safe crimp, metal lanyard release plug88-5565XX-XX 91-5565XX-XX.374 MAX 9.50 MAX OUTER SLEEVE MOVEMENT DURING UNMATING THREAD RELEASE .359 MAX 9.12 MAX
Part number reference. See how to order, pages 29, 30 to complete.
D38999/29 (Pins Only) D38999/30 (Sockets Only)
D LANYARD PULLED TAUT AGAINST A .500 .031 12.70 .79 DIA MANDREL V THREAD METRIC 1.781 MAX 45.24 MAX LANYARD LENGTH (See Lanyard Length Table) 2.375 MAX 60.33 MAX B
BLUE BAND
Blue band indicates rear release contact retention system
InchesShell Size 11 13 15 17 19 21 23 25 MS Shell Size Code B C D E F G H J B Max 1.846 1.972 2.079 2.205 2.301 2.472 2.594 2.705 D Max Accessory Dia. 1.109 1.250 1.375 1.500 1.625 1.750 1.875 2.000
MillimetersShell Size 11 13 15 17 19 21 23 25 MS Shell Size Code B C D E F G H J B Max 46.89 50.09 52.81 56.01 58.45 62.79 65.89 68.71 D Max Accessory Dia. 28.17 31.75 34.93 38.10 41.28 44.45 47.63 50.08 V Thread Metric M15X1.0-6g M18X1.0-6g M22X1.0-6g M25X1.0-6g M28X1.0-6g M31X1.0-6g M34X1.0-6g M37X1.0-6g
All dimensions for reference only
28
D38999/29 & D38999/30 TV Breakaway Fail Safe lanyard release plug insert availability, how to orderINSERT AVAILABILITYInsert Arrangement 11-2 11-35 11-98 13-4 13-8 13-35 13-98 15-5 15-15 15-18 15-19 15-35 15-97 17-6 17-8 17-26 17-35 17-99 19-11 19-32 19-35 21-11 21-16 21-35 21-39 21-41 23-21 23-35 23-53 23-54 23-55 25-4 25-19 25-20 25-24 25-29 25-35 25-43 25-46 25-61 Service Total Rating Contacts I 2 M 13 I 6 I 4 I 8 M 22 I 10 II 5 I 15 I 18 I 19 M 37 I 12 I 6 II 8 I 26 M 55 I 23 II 11 I 32 M 66 I 11 II 16 M 79 I 39 I 41 II 21 M 100 I 53 M 53 I 55 I 56 I 19 N 30 I 24 I 29 M 128 I 43 I 46 I 61 22D 20 16 2 13 6 4 8 22 10 14 18 19 37 8 4 6 8 26 55 21 32 66 11 16 79 37 41 100 53 40 55 48 10 9 8 19 13 12 29 20 4 4 12 3 4 2 21 2 11 5 1 Contact Size 12 12 8 8 Coax Coax* Twinax
TABLE I INSERT ARRANGEMENT CODEBasic Part Number 88/91-556508 06 07 10 11 13 14 18 23 22 19 20 27 28 29 30 31 37 39 40 47 48 49 50 51 57 58 59 61 60 66 74 67 68 69 70 71 72 MIL-DTL-38999 Insert Arrangement 11-2 11-35 11-98 13-4 13-8 13-98 13-35 15-5 15-15 15-18 15-19 15-35 17-6 17-8 17-26 17-35 17-99 19-11 19-32 19-35 21-11 21-16 21-35 21-41 21-39 23-21 23-35 23-53 23-54 23-55 25-19 25-20 25-29 25-35 25-43 25-61 25-4 25-24
TABLE II LANYARD LENGTH CODESLanyard Length (in.) .236 4.016 4.528 5.000 5.512 6.024 6.535 7.008 7.520 7.992 8.503 9.016 9.528 10.000 10.512 11.024 11.535 12.008 12.520 13.031 14.016 15.000 16.024 17.008 18.031 Lanyard Lanyard Length Length (mm) Code For .599 Part Number 102 A 115 B 127 C 140 D 153 E 166 F 178 G 191 H 203 I 216 J 229 K 242 L 254 M 267 N 280 P 293 R 305 S 318 T 331 U 356 V 381 W 407 X 432 Y 458 Z
128 23 40 61 2*
Tri-Start Lanyard Separation ForcesShell Size 11 13 15 17 19 21 23 25 Straight Pull (lbs. max.) 45 15 Degree Pull (lbs. max.) 55
* For RG 180/U and RG 195/U cables only. (Check Amphenol, Sidney, NY for other cable applications. For availability of other insert arrangements consult Amphenol, Sidney, NY. For accessories for lanyard release plugs see page 33.
90
100
29
D38999/29 & D38999/30 TV Breakaway Fail Safe lanyard release plug how to order, cont.HOW TO ORDER - BY MILITARY PART NUMBER FAIL SAFE D38999/29 & D38999/30Ordering procedure for example part number D38999/29FB35EN is shown below: D38999/ D38999/DOD Number Prefix Specification Sheet Number Service Class Shell Size Code Insert Arrangement Lanyard Length Code Polarizing Position Finish 88 designates corrosion resistant olive drab cadmium plate over nickel, 500 hour extended salt spray, EMI 50dB @ 10 GHz specification min., 175C 91 designates electroless nickel plated aluminum, optimum EMI shielding effectiveness 65dB @ 10 GHz specification min., 48 hour salt spray, 200C These are standard finishes. Consult Amphenol Aerospace, Sidney, NY for variations. Connector Type Identification 88/91-5565 designates MIL-DTL-38999, Series III Tri-Start Lanyard Release Plug Shell Size and Insert Arrangement Code Shell sizes are MIL-DTL-38999, Series III from 11 thru 25. The basic part number selected specifies the insert arrangement. See Table I (page 29) for coded part number that correlates to insert arrangement. Lanyard Length Code See Table II (page 29) for lanyard length code number.H 23 J 25 MIL Shell Size Amphenol Shell Size
HOW TO ORDER - BY PROPRIETARY PART NUMBER FAIL SAFE 88-5565( ) & 91-5565( )Ordering procedure for example part number 88-556529-EP is shown below:
29
F
B
35 E N Finish
88
5565
29
E
P
Connector Type Identification Shell Size and Insert Arrangement Code Lanyard Length Code Contact Type/Alternate Insert Rotation
DOD Number Prefix D38999/ designates MIL-DTL-38999, Series III Tri-Start Connectors Specification Sheet Number 29 designates Lanyard Release Plug with pin contacts 30 designates Lanyard Release Plug with socket contacts Service Class F designates electroless nickel plated aluminum, optimum EMI shielding effectiveness 65dB @ 10 GHz specification min., 48 hour salt spray, 200C W designates corrosion resistant olive drab cadmium plate aluminum, 500 hour extended salt spray, EMI 50dB @ 10 GHz specification min., 175C Shell Size Code MIL-DTL-38999, Sizes 11 thru 25A* 9* B 11 C 13 D 15 E 17 F 19 G 21
* Shell size 9 not available
Insert Arrangement MIL-DTL-38999, see insert availability chart on page 29. Lanyard Length Code See Table II (page 29) for lanyard length code number. Polarizing Position For alternate positions of connector (to prevent crossmating) see alternate positioning on page 8. (N indicates normal)
Contact Type/Alternate Rotations P designates pin, S designates socket for normal positioning of contacts. When an alternate position of the connector is required to prevent cross-mating, a different letter (other than P or S) is used. See alternate positioning on page 8, then convert to Amphenol proprietary coding by the following chart.Pin Contacts MS Letter Amphenol Letter PN PA PB PC PD PE P (normal) G I K M R Socket Contacts MS Letter Amphenol Letter S SA SB SC SD SE S (normal) H J L N T
30
D38999/31 for MIL-STD-1760 TV Breakaway Fail Safe crimp, metal lanyard release plugPIN CONTACTS ONLY, SHELL SIZE 25 ONLYD38999/31 88-555875/76 91-555875/76.359 MAX 9.12 MAX .100 MAX 2.54 MAX OUTER SLEEVE MOVEMENT DURING UNMATING THREAD RELEASE 2.000 MAX 50.80 MAX ACCESS. DIA .359 MAX 9.12 MAX .374 MAX 9.50 MAX OUTER SLEEVE MOVEMENT DURING UNMATING THREAD RELEASE
Part number reference. See how to order, page 32 to complete.
Type 6 Type 2 Type 1
88-558518/19 91-558518/19
T3W-16B25-XXXX
** 2.008 MAX 51.00 MAX
2.000 MAX 50.80 MAX ACCESS. DIA
** 2.705 MAX 68.71 MAX
METRIC THREAD M37X 1.0-6g0.100R
1.687 MAX 42.85 MAX 2.030 MAX 51.56 MAX
BLUE BAND
LANYARD LENGTH (See Lanyard Length Table)
METRIC 1.781 MAX THREAD 45.24 MAX M37X 2.375 MAX 1.0-6g 60.33 MAX 0.100R LANYARD LENGTH (See Lanyard Length Table)
BLUE BAND
Tri-Start Lanyard Separation ForcesShell Size 25 Straight Pull (lbs. max.) 90 15 Degree Pull (lbs. max.) 100
TYPE 6.280 MIN 7.11 MIN FULL THREAD .359 MAX 9.12 MAX
TYPE 2
TYPE 1 (LONGER SHELL)2.000 MAX 50.80 MAX ACCESS. DIA 2.008 MAX 51.00 MAX
INSERT AVAILABILITY FAIL SAFE D38999/31 FOR MIL-STD-1760S R P Z Y 4 7 X L K J H 3 W G 6 2 V 5 1 T U A B C D E F
METRIC THREAD M37X 1.0-6g0.100R
2.499 MAX 63.47 MAX
BLUE BAND
N
LANYARD LENGTH (See Lanyard Length Table)
Blue band indicates rear release contact retention system ** Lanyard pulled taut against a .500 .13 dia. mandrel All dimensions for reference only
M
Pin Contact Data for MIL-STD-1760Insert Arrangement 25-20 Service Rating N Total Contacts 30 20 10 Contact 16* 12 (coax) 8 (twinax) 13* 4 3
25-20 Primary Interface Signal Set
Contacts for 25-20 PatternStandard Contact Shell Arrangement Number Size Service Size Number of Contacts Contacts Rating 3 8 Twinax 4 12 Coax 25 -20 13 16 N Contact Location Pin Socket A, H, K M39029/90-529 M39029/91-530 2, 3 M39029/28-211 M39029/75-416 W, 5 M39029/102-558 M39029/103-559 C, D, E, F, M39029/58-364 M39029/56-352 J, M, N, P R, T, U, Y, Z B, G, L, S M39029/58-363 M39029/56-351 V, X, 1, 4 6, 7 Contact Size 20 10 (power) 2 9H
A B J C G L K D F
E
10
20
N
25-11 Auxillary Power Signal SetContact Legend8 (twinax) 10 (power) 12 (coax) 16 20
Insert Arrangement 25-11
Service Rating N
Total Contacts 11
31
D38999/31 for MIL-STD-1760 TV Breakaway Fail Safe for Stores Management applications lanyard release plug how to orderHOW TO ORDER - BY MILITARY PART NUMBER FAIL SAFE D38999/31Ordering procedure for example part number D38999/31WE20PN1 is shown below: D38999/ D38999/DOD Number Prefix Specification Sheet Number Service Class Lanyard Length Code Insert Arrangement Contact Style Polarizing Position Type Number 31 W E 20 P N 1
DOD Number Prefix D38999/ designates MIL-DTL-38999, Series III Tri-Start Connectors Specification Sheet Number 31 designates Lanyard Release Plug for MIL-STD-1760 with pin contacts Service Class F designates electroless nickel plated aluminum, optimum EMI shielding effectiveness 65dB @ 10 GHz specification min., 48 hour salt spray, 200C W designates corrosion resistant olive drab cadmium plate aluminum, 500 hour extended salt spray, EMI 50dB @ 10 GHz specification min., 175C Lanyard Length Code See Table III for lanyard length code number. Insert Arrangement Only 11 or 20 are available contact arrangement numbers. See page 31. Contact Style Only P and A are valid contact style options. P replaces the no designation option in the PIN on revision C and eariler revisions of the Mil-Spec. A designates supplied less contacts. Polarizing Positions N is required for normal position. Type Number Type 1, 2 or 6. See drawings on page 31.For accessories for lanyard release plugs see page 33.
TABLE III LANYARD LENGTH CODESLanyard Lanyard Lanyard Length Length (in.) Length (mm.) Code For .236 6.0 Part Number 6.024 153.0 E 6.535 166.0 F 7.008 178.0 G 7.520 191.0 H 7.992 203.0 I 8.504 216.0 J 9.016 229.0 K 9.528 242.0 L
32
TV Breakaway Fail Safe accessories backshells, dummy contacts, wire combsAmphenol offers a full range of accessories that are designed to enhance the performance of Amphenol Breakaway connectors. Low Profile Backshells in shell size 25 with the following features: Olive drab cadmium finish 90 degree termination Low profile design with three heights ranging from 1.010 to 1.660 Rear access covers to help ease harness assembly and repairability Amphenol part numbers: 10-640000-XXX and 10-559672-XXX
Backshells are offered for use with Breakaway Fail Safe Connectors in three heights.
Dummy Contacts Available in size 12 and size 8 Provide a cost effective alternative for sealing unused contact cavities Size 8 part number: T3-4008-59P Size 12 part number: T3-4012-59P Wire Combs Available for the 25-20 insert pattern to help to stabilize and prevent contact side loading Amphenol part number: 21-33626-XXX For information on how to order these accessory products for Breakaway Fail Safe connectors consult Amphenol Aerospace.Accessory products for Breakaway Connectors: Dummy Contacts and Wire Combs
33
Tri-Start accessories receptacle protection cap
A
.797 MAX 20.24 MAX
B .578 MAX 14.68 MAX
A
.167 +.010 .005 4.24 +.25 .13 6.000 APPROX 152.40 APPROX
*10-552943-XXXB
*10-553310-XXX
A
.797 MAX 20.24 MAX D
*10-553970-XXXB 6.000 APPROX 152.40 APPROX
*10-553120-XXX3.500 APPROX 88.90 APPROX
* To complete order number, add shell size and suffix number. For example, shell size 11 with olive drab cadmium nickel base, 10-552943-119
InchesB Dia. Max .875 1.000 1.125 1.250 1.438 1.500 1.625 1.750 1.875 D Dia. +.010 .000 .703 .844 1.016 1.141 1.266 1.391 1.516 1.641 1.766
Shell Size 9 11 13 15 17 19 21 23 25
A Thread Class 2B 0.1P-0.3L-TS .6250 .7500 .8750 1.0000 1.1875 1.2500 1.3750 1.5000 1.6250
MillimetersFinish Olive drab, cadmium, nickel base Electroless nickel 10-No Suffix Shell Size 9 11 13 15 17 19 21 23 25 MS Shell Size Code A B C D E F G H J B Dia. Max 22.23 25.40 28.58 31.75 36.53 38.10 41.28 44.45 47.63 D Dia. +.25 .00 17.86 21.44 25.81 28.98 32.16 35.33 38.51 41.68 44.86
-XX9-XXG
Consult Amphenol Aerospace for availability of stainless steel protection caps.
All dimensions for reference only. For MS protection caps, see page 40.
34
Tri-Start - accessories plug protection cap
B
1.166 MAX 29.62 MAX .167 +.010 .005 4.24 +.25 .13 5.000 APPROX 127.00 APPROX
*10-552944-XXX
N
D 1.166 MAX 29.62 MAX
B
*10-553998-XXX
N 5.000 APPROX 127.00 APPROX
* To complete order number, add shell size and suffix number. For example, shell size 11 with olive drab cadmium nickel base, 10-552944-119
InchesD Dia. +.010 .000 .516 .641 .766 .891 1.016 1.141 1.266 1.343 1.516 N Dia. Max .895 1.000 1.171 1.299 1.436 1.543 1.670 1.787 1.914
Shell Size 9 11 13 15 17 19 21 23 25
A Thread Class 2B 0.1P-0.3L-TS .6250 .7500 .8750 1.0000 1.1875 1.2500 1.3750 1.5000 1.6250
MillimetersFinish Olive drab, cadmium, nickel base Electroless nickel 10-No Suffix -XX9 -XXG Shell Size 9 11 13 15 17 19 21 23 25 MS Shell Size Code A B C D E F G H J D Dia. +.25 .00 13.11 16.28 19.46 22.63 25.81 28.98 32.16 34.11 38.51 N Dia. Max 22.73 25.40 29.74 32.99 36.47 39.19 42.42 45.39 48.62
Consult Amphenol Aerospace for availability of stainless steel protection caps.
All dimensions for reference only. For MS protection caps, see page 40.
35
Tri-Start accessories dummy receptaclePart number reference. See note below to complete.
* 10-553974-XXX
S 2 PLACES R1 2 PLACES R2 2 PLACES M W
TT 4 PLACES
.005 M .13 M
T 4 PLACES
B THREAD
* To complete order number, add shell size and suffix number. For example, shell size 11 with olive drab cadmium nickel base, 10-553974-119
InchesT +.008 .006 .128 .128 .128 .128 .128 .128 .128 .154 .154 TT +.008 .006 .216 .194 .194 .173 .194 .194 .194 .242 .242
Finish Olive drab, cadmium, nickel base Electroless nickel
10-No Suffix -XX9 -XXG Shell Size 9 11 13 15 17 19 21 23 25
MS Shell Size Coded A B C D E F G H J
B Thread Class 2A 0.1P-0.3L-TS (Plated) .6250 .7500 .8750 1.0000 1.1875 1.2500 1.3750 1.5000 1.6250
M +.020 .000 .822 .822 .822 .822 .822 .822 .791 .791 .791
R1 .719 .812 .906 .969 1.062 1.156 1.250 1.375 1.500
R2 .594 .719 .812 .906 .969 1.062 1.156 1.250 1.375
S .010 .938 1.031 1.125 1.219 1.312 1.438 1.562 1.688 1.812
W .010 .098 .098 .098 .098 .098 .098 .125 .125 .125
MillimetersShell Size 9 11 13 15 17 19 21 23 25 MS Shell Size Code A B C D E F G H J M +.51 .00 20.88 20.88 20.88 20.88 20.88 20.88 20.09 20.09 20.09 R1 18.26 20.62 23.01 24.61 26.97 29.36 31.75 34.93 38.10 R2 15.09 18.26 20.62 23.01 24.61 26.97 29.36 31.75 34.93 S .25 23.83 26.19 28.58 30.96 33.32 36.53 39.67 42.88 46.02 T +.20 .15 3.25 3.25 3.25 3.25 3.25 3.25 3.25 3.91 3.91 W .25 2.49 2.49 2.49 2.49 2.49 2.49 3.18 3.18 3.18 TT +.20 .15 5.49 4.93 4.93 4.93 4.93 4.93 4.93 6.15 6.15
All dimensions for reference only
Designates true position dimensioning
36
Tri-Start accessories cable clampsL
Straight Style *10-552681-XXX metal coupling
FF
KK V THREAD
F1 F2
.270 +.010 .020 6.86 +.25 .51 U
KK V THREAD
90 Degree Elbow Style *10-552682-XXX metal coupling
LL
.270 +.010 .020 6.86 +.25 .51
F1 F2
FF A
VIEW AT A
* To complete order number, see suffix chart below. Examples: Clamp with metal couplng nut for shell size 11 with olive drab cadmium nickel base, 10-552681-119.
Inches
Finish Olive drab, cadmium, nickel base Electroless nickel
10-No Suffix -XX9 -XXG
Shell Size 9 11 13 15 17 19 21 23 25
MS Shell Size Code A B C D E F G H J
F1 Min. Dia. Cable .094 .141 .172 .203 .234 .265 .297 .328 .359
F2 Max. Dia. Cable .203 .250 .323 .422 .500 .562 .625 .703 .765
L Max. 1.431 1.431 1.431 1.431 1.431 1.431 1.492 1.492 1.492
U Max. .656 .688 .750 .859 .937 1.000 1.062 1.141 1.203
FF Dia. Max. .347 .394 .467 .566 .644 .706 .769 .847 .909
KK Dia. Max. .629 .756 .883 1.011 1.138 1.265 1.393 1.488 1.616
LL Max. 1.015 1.062 1.125 1.328 1.392 1.453 1.609 1.656 1.719
MillimetersMS Shell Size Code A B C D E F G H J F1 Min. Dia. Cable 2.39 3.58 4.37 5.16 5.94 6.73 7.54 8.83 9.12 F2 Max. Dia. Cable 5.16 6.35 8.20 10.72 12.70 14.27 15.88 17.86 19.43 V Thread Metric M12X1-6H M15X1-6H M18X1-6H M22X1-6H M25X1-6H M28X1-6H M31X1-6H M34X1-6H M37X1-6H FF Dia. Max. 8.81 10.01 11.86 14.38 16.36 17.93 19.53 21.51 23.09 KK Dia. Max. 15.98 19.20 22.43 25.68 28.91 32.13 35.38 37.80 41.05
Shell Size 9 11 13 15 17 19 21 23 25
L Max. 36.35 36.35 36.35 36.35 36.35 36.35 37.90 37.90 37.90
U Max. 16.66 17.48 19.05 21.82 23.80 25.40 26.97 28.98 30.56
LL Max. 25.78 26.97 28.58 33.73 35.36 36.91 40.87 42.06 43.66
All dimensions for reference only.
37
Tri-Start accessories universal header assembly for flex print or PC board mountingMounts to all MIL-DTL-38999 and MIL-C-26482 ConnectorsThe use of connectors with printed circuit termination is rapidly gaining popularity due to the rise of high volume, vapor phase or wave solder manufacturing processes. Termination of this style of connector to flex print or a printed circuit board represents a major cost in the manufacturing process for users. When adding flex or printed circuit board assemblies to an expensive filter or filter/transient protection connector, the total cost of a failed solder joint, a bent pin, or an unanticipated electrical failure becomes prohibitive. The universal header assembly from Amphenol will provide for easy separation of the connector from the board on these occasions.
Headers provide easy separation of the connector from the PC board.
Header Assemblies Provide Cost SavingsIncorporation of the header assembly provides the user with time and cost saving potentials. These header assemblies can be vapor phase or wave soldered to flex or printed circuit boards prior to the receipt of the EMI/EMP connector. Headers can be installed to standard connectors, allowing for electrical testing that would adversely affect the sensitive diodes, MOVs or capacitors in the EMI/EMP connectors. Expensive connector assemblies can be easily removed from and reattached to the header assembly as the manufacturing process dictates.
Cylindrical Configuration 3 PCB stickout dimensions are available. Size 22D contacts use .175 thick headers Size 16 to 20 contacts use .195 thick headers Consult Amphenol, Sidney NY for additional configurations. Headers for cylindrical connectors accommodate up to 128 pins. Consult Amphenol catalogs for mating connector contact layouts (12-092 and 12-090 for MIL-DTL38999 and 12-070 for MIL-C-26482)
Mounting ApplicationsShell modifications are recommended, but are not necessary. The header assembly can be attached to connectors with standard flange placement or directly to the circuit board. The ideal application would involve either a single flange moved all the way to the rear of the connector or a double flange. Cinch nuts can be installed in either flange to allow easier mounting to the panel or the header assembly. The forward flange would mount the connector to the panel; the rear flange would be used to mount the header assembly. Various types of captivated or loose attaching screws can be utilized for unique applications. Amphenol universal headers are slotted to allow mounting to all series of MILDTL-38999 or MIL-C-26482 connectors without special alterations. They are of similar dimension as the flange of the mounting connector and would be approximately .185 inches (4.70 mm) thick.
Mounting to Rectangular ARINC Connectors Headers for ARINC connector arrangements accommodate up to 150 pins Consult Amphenol, Sidney, NY for ARINC configurations and detailed dimensions.
Materials Body is molded from Torlon or PPS (Polyphenylene Sulfide) Electrical engagement areas of the header contact are plated with .00003 inches minimum of gold over .00005 inches minimum of nickel. See drawing of standard header on next page.
Incorporates a Shorter Pin/Socket ContactThe heart of the header assembly is a short pin/socket contact. The tail of the contact would accommodate standard through-hole diameters and thickness of the flex or printed circuit board materials. The socket is imbedded in the molded material, making electrical engagement with the printed circuit tail of the connector.
38
Tri-Start accessories universal header assembly for flex print or PC board mounting, cont.The drawing below shows the standard universal adapter for use with MIL-DTL-38999 and MIL-C-26482 connectors. Consult Amphenol Aerospace, Sidney NY for drawings of headers for ARINC configurations.S VISUAL INDICATOR NOTCH FOR TOP C OF L INSERT PATTERN (SIZE & CONFIGURATION OPTIONAL) R1 R2 T G
SIZE 22 CONTACT VIEW
.020 .001 TT
F RADIUS
B PCB STICKOUT (SEE SUFFIX CHART BELOW)
Assembly Part Number 21-904008-XX( 21-904010-XX( 21-904012-XX( 21-904014-XX( 21-904016-XX( 21-904018-XX( 21-904020-XX( 21-904022-XX( 21-904024-XX( ) ) ) ) ) ) ) ) )
Shell Size 8/9 10/11 12/13 14/15 16/17 18/19 20/21 22/23 24/25
F Radius .094 .094 .094 .125 .125 .125 .125 .125 .125
G .005
S .005 .938 1.031 1.125 1.219 1.312 1.438 1.562 1.688 1.812
T + .008 .006 .128 .128 .128 .128 .128 .128 .128 .154 .154
R1 TP .719 .812 .906 .969 1.062 1.156 1.250 1.375 1.500
R2 TP .594 .719 .812 .906 .969 1.062 1.156 1.250 1.375
TT + .008 .006 .216 .194 .194 .173 .194 .194 .194 .242 .242
SIZE 16 AND 20 CONTACT VIEW.050 B PCB STICKOUT (SEE SUFFIX CHART BELOW) .040 .001 (SIZE 20) .0625 .0010 (SIZE 16)
G
See Suffix Chart TP designates true position dimensioning.
Assemblies containing Size 22 contacts only: .175 Assemblies containing Size16 or 20 contacts: .195
NOTE: Size 22 accepts .018 to .022 dia. PCB tails. Size 16 accepts .048 to .064 dia. PCB tails. Size 20 accepts .037 to .043 dia. PCB tails.
HOW TO ORDER INFORMATION For Universal Adapter Used with MIL-DTL-38999 Connectors Use coded number as follows: 21-9040 XX XX X Designates Amphenol Interface Adapter Shell size designation for MIL-DTL-38999 Series III. See Suffix chart. Arrangement number - See MIL-STD-1560 or MIL-STD-1669. See insert availability charts on pages 6 and 7. Contact PCB Stickout designation See Suffix chart.Universal adapters are also used with MIL-DTL-38999 Series I and II and with MIL-C-26482, Series 1 and 2. For how to order information on adapters to be used with ARINC connectors, consult Amphenol, Sidney NY.
ASSEMBLY NUMBER SUFFIX CHARTShell Size Designation* Arrangement Number Suffix*** Contact PCB Stickout** Suffix B .015 Stickout 1 .120 2 .185 3 .270
08 10 12 14 16 18 20 22 24
Insert Arrangement Suffix from MIL-STD-1560 or MIL-STD-1669
39
*Shell size designation for MIL-DTL-38999 Series I, II, III and IV and MIL-C-26482 Series 1 and 2. Examples: Shell size 9 use 08. Shell size 25 use 24. ** Size 22 contacts available in all 3 stickout lengths. Size 16 and 20 contacts available only in .185 and .270 lengths. *** Insert arrangement 14-97 and 15-97 are not available at this time. Consult Amphenol, Sidney NY for information.
Tri-Start accessories contacts, sealing plugs, protection capsSTANDARD 500 CYCLE CONTACTS FOR TV AND CTV, P & SContact Size 8 (Coax)* 8 (Power) 8 (Twinax) 10 (Power) 12 16 20 22D 4 0 TV/CTV Pins Military No. M39029/60-367 N/A M39029/90-529** M39029/58-528 M39029/58-365 M39029/58-364 M39029/58-363 M39029/58-360 N/A N/A Supersedes MS27536 N/A N/A N/A MS27493-12 MS27493-16 MS27493-20 MS27493-22D N/A N/A TV/CTV Sockets Military No. Supersedes M39029/59-366 MS27535 N/A N/A M39029/91-530 N/A M39029/56-527 N/A M39029/56-353 MS27490-12 M39029/56-352 MS27490-16 M39029/56-351 MS27490-20 M39029/56-348 MS27490-22D N/A N/A N/A N/A** For use with M17/M176-00002 cable. Optional design - see slash sheet MS39029. For other contact options available for use in Tri-Start connectors, (wire wrap, thermocouple, fiber optic) consult Amphenol. Wire wrap data given on next page.
Above part numbers include standard 500 cycle finish designation - gold plating over suitable underplate in accordance with MIL-C-39029. For other finish variations, consult Sidney, NY. *For use with RG180B/U and RG195A/U cable. For other size 8 coax or optional sizes 12 and 16 coax contacts available for use in Tri-Start connectors, see catalog 12-130 or consult Amphenol, Sidney, NY
1500 CYCLE CONTACTS FOR CTV, CLASSES H & JContact Size 12 16 20 22D Proprietary No 10-597072-2X 10-597068-2X 10-597064-2X 10-597058-3X CTV Pins Military No M39029/107-623 M39029/107-622 M39029/107-621 M39029/107-620 Supersedes Proprietary No 10-597073-2X 10-597069-2X 10-597065-2X 10-597061-2X CTV Sockets Military No M39029/106-617 M39029/106-616 M39029/106-615 M39029/106-614 Supersedes
PLASTIC PROTECTION CAPSShell Size 9 11 13 15 17 19 21 23 25 Plug 10-70506-14 10-70506-16 10-70500-18 10-70500-20 10-70500-22 10-70500-24 10-70524-1 10-70506-28 10-70500-28 Rececptacle 10-70500-10 10-70500-12 10-70500-14 10-70500-16 10-70500-19 10-70500-20 10-70500-22 10-70500-24 10-70524-1 Shell Size 9 11 13 15 17 19 21 23 25
MS METAL PROTECTION CAPSMS Shell Size Code A B C D E F G H J MS Plug Protection Cap D38999/32W9X* D38999/32W11X* D38999/32W13X* D38999/32W15X* D38999/32W17X* D38999/32W19X* D38999/32W21X* D38999/32W23X* D38999/32W25X* MS Receptacle Protection Cap D38999/33W9X* D38999/33W11X* D38999/33W13X* D38999/33W15X* D38999/33W17X* D38999/33W19X* D38999/33W21X* D38999/33W23X* D38999/33W25X*
SEALING PLUGSContact Size 8 (Coax) 8 (Twinax) 8 (Power) 10 (Power) 12 16 20 22D 4 0 Proprietary No. 10-482099-8 T3-4008-59P 10-405996-81 10-576225 10-405996-121 10-405996-161 10-405996-201 10-405996-221 10-405996-41 10-405996-01 Military No. N/A N/A MS27488-8-1 N/A MS27488-12-1 MS27488-16-1 MS27488-20-1 MS27488-22-1 MS27488-4-1 MS27488-0-1
* To complete order number, replace X with applicable letter as follows: R - designates eyelet type N - designates washer type MS metal protection caps are supplied with service class W which designates corrosion resistant olive drab cadmium plate aluminum. Consult Amphenol, Sidney, NY for more detailed information on ordering MS Metal protection caps.
40
Tri-Start contacts printed circuit board, wire wrapSOCKETSPCB Socket Contacts Contact Stickout Max/Min (See Illustration below) D38999/24 Tail D38999/20 D38999/26 TV07 Dia TVP00 TV06 Metal Composite.019 .019 .019 .019 .019 .019 .019 .019 .019 .019 .019 .019 .040 .291 .226 .868 .803 .348 .283 .208 .143 .146 .081 .028 NS .609 .539 .423 .358 .348 .294 .213 .159 .555 .501 .138 .084 .255 .201 .316 .251 .893 .828 .373 .308 .233 .168 .171 .106 .053 .000 .634 .564 .448 .383 .373 .319 .238 .184 .580 .526 .163 .109 .280 .226 .285 .222 .862 .802 .342 .282 .202 .142 .140 .080 .022 NS .603 .538 .417 .357 .342 .293 .207 .158 .549 .500 .132 .083 .249 .200 .242 .182 .819 .759 .299 .239 .159 .099 .097 .037 .021 NS .560 .495 .374 .314 .299 .250 .164 .115 .506 .457 .089 .040 .206 .157
PINSPCB Pin Contacts Contact Stickout Max/Min (See Illustration below) D38999/24 Tail D38999/20 D38999/26 TV07 Dia TVP00 TV06 Metal Composite.019 .019 .019 .019 .019 .019 .019 .019 .019 .025 .025 .025 .025 .040 .062 .062 .062 .081 .335 .280 .224 .169 .060 .010 NS .002 NS .348 .298 .213 .163 NS .138 .088 .058 .012 .148 .102 .229 .183 .346 .300 .255 .205 .348 .298 .060 .010 .108 .062 .228 .178 .360 .305 .249 .194 .085 .035 NS .023 NS .373 .323 .238 .188 NS .163 .113 .083 .037 .173 .127 .254 .208 .371 .325 .280 .230 .373 .323 .085 .035 .133 .087 .252 .203 .329 .279 .218 .168 .054 .009 NS NS .342 .297 .207 .162 NS .132 .087 .052 .011 .142 .101 .223 .182 .340 .299 .249 .204 .342 .297 .054 .009 .102 .061 .222 .177 .286 .236 .175 .125 .011 NS NS NS .299 .254 .164 .119 NS .089 .044 .009 NS .099 .058 .180 .139 .297 .256 .206 .161 .299 .254 .011 NS .059 .018 .179 .134
Size
Size
10-497623-15 22D 10-497623-25 22D 10-497623-35 22D 10-497623-45 22D 10-497623-75 22D 10-497623-105 22D 10-497623-145 22D 10-497623-155 22D 10-497643-15 10-497643-25 10-497643-35 10-497643-45 10-497650-15 20 20 20 20 16
10-407552-15 22M 10-407552-55 22M 10-407552-85 22M 10-407552-95 22M 10-407552-115 22M 10-497640-15 10-497640-25 10-497640-45 10-497640-65 10-497596-15 10-497596-25 10-497596-35 10-497596-55 10-497695-15 20 20 20 20 20 20 20 20 16 16 16 16 12
Wire Wrap Tail Contacts Square 10-497577-15 22D .025 10-497577-25 22D 10-897577-35 22D 10-497577-55 22D 10-497621-15 10-497621-25 10-497621-35 20 20 20 .025 .025 .025 .025 .025 .025
.155 .090 .002 NS .201 .136 .566 .501 .151 .101 .605 .555 .308 .258
.180 .115 .027 NS .226 .161 .591 .526 .176 .126 .630 .580 .333 .283
.149 .089 NS NS .195 .135 .560 .500 .145 .100 .599 .554 .302 .257
.106 .046 NS NS .152 .092 .517 .457 .102 .057 .556 .511 .259 .214
10-497630-25 10-497630-35 10-497630-45 10-5