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26 Mar 2012Px Ph1 Upgrade - IT1 Salvatore Costa - Catania Px Ph1 Upgrade - IT, Perugia, 26 Mar 2012 Stato attivit e procurement a Catania ------------- Task now: HDI prod for a small (~30 modules) current-type prod Task future: HDI prod for entire L3

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26 Mar 2012Px Ph1 Upgrade - IT2 Salvatore Costa - Catania Px Ph1 Upgrade - IT, Perugia, 26 Mar 2012 OUTLINE 1.Procurement of Components for Test Production 2.Center Setup 3.Start of Production Activities

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26 Mar 2012Px Ph1 Upgrade - IT3 Salvatore Costa - Catania Px Ph1 Upgrade - IT, Perugia, 26 Mar 2012 OUTLINE 1.Procurement of Components for Test Production 2.Center Setup 3.Start of Production Activities

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26 Mar 2012Px Ph1 Upgrade - IT4 Salvatore Costa - Catania Needed Components 2. TBM 1. HDI Power cable 3. Power cable 4. Signal cable

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26 Mar 2012Px Ph1 Upgrade - IT5 Salvatore Costa - Catania Status of Procurement: HDIs Critical item: Certified good spare HDIs do not exist (or so Roland claims) New prod by same company (Hightech) not possible due to dismission of their original production line Therefore HDIs are a precious asset. We have in Catania now 12 HDIs: 10 given to me by Roland on 01 Feb 2012, recuperable (by cleaning) 2 from a group of 4 given to me by Wolfram during the June 2011 PSI workshop, certainly faulty 1 shipped to Bari for setup exercises 1 given to Anna Peisert for setup exercises Plan: try to convince Roland to give us ~20 more first week of April

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26 Mar 2012Px Ph1 Upgrade - IT6 Salvatore Costa - Catania Status of Procurement: TBMs No problem: got 80 1 at the June 2011 PSI workshop 49 from Simon via GianMario on 30 Nov 2011 30 from Wolfram on 01 Feb 2012, coming from a wafer found at PSI

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26 Mar 2012Px Ph1 Upgrade - IT7 Salvatore Costa - Catania Status of Procurement: Cables Should be no problem: Cutoff stretches < ~30cm are plentyful atPSI 5 each already in Catania

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26 Mar 2012Px Ph1 Upgrade - IT8 Salvatore Costa - Catania Px Ph1 Upgrade - IT, Perugia, 26 Mar 2012 OUTLINE 1.Procurement of Components for Test Production 2.Center Setup 3.Start of Production Activities

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26 Mar 2012Px Ph1 Upgrade - IT9 Salvatore Costa - Catania Assembly & Bonding: Jigs Top in FIBRAL (eq. HABA) Built by a commercial company Quality control done 22 Mar 2012 Currently at a firm near Rome for anodization Bottom in PVC Still under construction in the INFN- CT workshop in FIBRAL (eq. HABA) Contrary to earlier thinking, NOT reduced to 5 places, as # HDIs to process doubled, and verified that it still fits in XYZ stage, sideways. Built by (another) commercial company Quality control done 22 Mar 2012 Currently at a firm for anodization

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26 Mar 2012Px Ph1 Upgrade - IT10 Salvatore Costa - Catania HDI alignment tool In FIBRAL Built in 2 copies Will give one to Bari, as it is needed also there In FIBRAL Built in 2 copies Will give one to Bari, as it is needed also there

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26 Mar 2012Px Ph1 Upgrade - IT11 Salvatore Costa - Catania HDI- & PVC-handles in FIBRAL (eq. HABA) Feature: notch to fold cable(s) underneath in shipping box Qty. 40 Built by a commercial company Quality control done 22 Mar 2012 Currently at a firm near Rome for anodization in Plexiglass Feature: notch to fold cable(s) underneath in shipping box Qty. 40 still under construction in the INFN=CT workshop

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26 Mar 2012Px Ph1 Upgrade - IT12 Salvatore Costa - Catania Assembly & Test: XYZ Stage Started to play with it Solved question about parallel port no longer available on many PCs. Found a good PC which has it Waiting for sw upgrade from company: Windows vs. DOS Started to play with it Solved question about parallel port no longer available on many PCs. Found a good PC which has it Waiting for sw upgrade from company: Windows vs. DOS

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26 Mar 2012Px Ph1 Upgrade - IT13 Salvatore Costa - Catania HDI test setup: PSI46 + 6 ancillary boards! 1.PSI46 in house 2.Module Interface 3.HDI-Testboard Adapter 4.LED-display push-button control box 5.Relay board Should be ready in Taiwan Delivery expected anytime now Compensation with TIDs 6.Spring-loaded probe card to probe HDI Under constrcttion at KU ETD: mid April. Compensation with TIDs 7.Bridge board Replace with short stretch of cable and pins to be built in house

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26 Mar 2012Px Ph1 Upgrade - IT14 Salvatore Costa - Catania Handling & Shipping Shipping Boxes Qty 5 built in the INFN-CT & INFN-LNS workshops in Plexiglas: enough for test prod 15 more (estimated needed for routine prod) on hold pending investigation of ESD-safe material issue EDS safety issue raised at last Module Prod mtg. At PSI they think there is no problem as long as box is handled while earthed Even Alan Honma estimates covering main external surfaces with conductive film is enough Working with a specialized company (ELBO Services, Parabiago, MI) for possible Single-piece Construction from mold Purchase of conductive-in-volume plastic sheets Modified-atmosphere Food sealer No fondi INV nel 2012 In contatto con PG per possibile prestito macchina da vuoto (soltanto) Probabilmente OK per test prod Forse possibile acquisto immediato con prestito da altro gruppo Ma dovrei essere abbastanza sicuro che fondi INV verranno assegnati nel 2013 [est. 3 3.5 k ] Modified-atmosphere Food sealer No fondi INV nel 2012 In contatto con PG per possibile prestito macchina da vuoto (soltanto) Probabilmente OK per test prod Forse possibile acquisto immediato con prestito da altro gruppo Ma dovrei essere abbastanza sicuro che fondi INV verranno assegnati nel 2013 [est. 3 3.5 k ]

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26 Mar 2012Px Ph1 Upgrade - IT15 Salvatore Costa - Catania All ordinary consumables and small tools are arrived: Glue, dispensers, twizers, swabs, kapton tape, etahnol, etc Bonding wire (not expired) still to be borrowed from Alan Two specialized consumables: 1.Specific-size pockets from embossed carrier tape 2.Custom-size Kapton adhesive tabs Consumables - 1

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26 Mar 2012Px Ph1 Upgrade - IT16 Salvatore Costa - Catania Consumables - 2 3000 (min order) from IBZ.ch ~ 1 kCHF ! 300 from CAEN free! Asked Gianni Di Maio 300 more since CT prod share doubled

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26 Mar 2012Px Ph1 Upgrade - IT17 Salvatore Costa - Catania Px Ph1 Upgrade - IT, Perugia, 26 Mar 2012 OUTLINE 1.Procurement of Components for Test Production 2.Center Setup 3.Start of Production Activities

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26 Mar 2012Px Ph1 Upgrade - IT18 Salvatore Costa - Catania Cable-to-HDI Assembly - 1 First operation in HDI prod is soldering of power cable Second is assembly of signal cable These need a jig which we have not built and do not plan to build It is the most complex and expensive It is not needed for the upgraded detector (single cable ending with card to be glued similarly to TBM) Wolfram offered to host Catania people at PSI to do these initial two operations on the few HDIS for test prod using their jig, under the initial supervision/traning of Silvan Streuli: Arranged for 18-19-20 April 2012 Nunzio Giudice and myself My plan: About one week before, talk to Roland hoping to convince him to allow us to select, directly at PSI, some ~20 more HDIs

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26 Mar 2012Px Ph1 Upgrade - IT19 Salvatore Costa - Catania Cable-to-HDI Assembly - 2 We will take to PSI: The 12 HDIs we have The 5 cables we have The 5 shipping boxes built The 40 HDI handles built (and hopefully 40 PVC;-handles) Some consumables During this visit we should perform these actions: 1.Cleaning of the HDIs (Roland said some can be recuperated by cleaning others are electrically faulty, but we will clean them anyways for bonds to stick) 2.Chemically treating the power cable so that it can be soldered 3.Assembling of the 2 cables 4.Packing the assembled pieced in our boxes, then ESD-safe bags and possibly sealing the bags with their food sealer. [I will also be next to Roland during some managerial EVO meetings towards the TDR]