25gutegruende gb 220110:layout 220110 - manich-ylla. tzschler_25 razones para... · pdf...

25 GOOD REASONSFOR TRÜTZSCHLER MACHINES AND INSTALLATIONS

25guteGruende_GB_220110:Layout_220110 04.02.2010 11:25 Uhr Seite 1

Most compact blow room

The Trützschler compact line consists of only 4 components. Their advantages are:

• Less space requirement• Lower energy consumption• Very little filter capacity required

1Reason no. 1Most compact blow room

Automatic Bale Opener BLENDOMAT BO-A

Multi Function Separator SP-MF

Combination CLEANOMAT Cleaner CL-C 4/Integrated Mixer MX-I

Foreign Part Separator SECUROPROP SP-FPO


2Reason no. 22,000 kg/h with the most efficient blow room

Trützschler offers the world’s most efficient cleaning line:

• Less space requirement• 1,000 kg/h production output as standard• 2,000 kg/h with only one bale opener and only one multi function

separator, as well as distribution to 2 mixer/cleaner combinations • 1,600 kg/h during parallel processing of two components


Saving valuable raw material with WASTECONTROL

WASTECONTROL analyses the waste composition of the CLEANOMAT cleanersand optimises the settings.

• Less fibre losses at the cleaners reduce the waste quantity• Higher trash extraction increases the degree of cleaning

3Reason no. 3

WASTECONTROL is a unique tool forimproving the economic efficiency of

the blowroom


Including PP and foil separation

The Trützschler cleaning line in itself is complete.

• Safe detection and separation of coloured parts• Standard detection and separation of transparent

and semi transparent parts • Protection against heavy parts, as well as fire control,

without any additional units

Foreign Part Separator SECUROPROP SP-FPO

Camera for foil detection

Foreign Part Separator SECUROPROP SP-FPU

4Reason no. 4


Card TC 7 –for high production applications

The Trützschler Card TC 7 has been developed for high production applications.

• Drives, tuft feeding and sliver formation safely handle up to 200 kg/h• Extensive quality monitoring and special optimizing tools go without saying• A special execution of the TC 7 is optimized for high performances when

carding man-made fibres

5Reason no. 5


6Reason no. 6Card TC 6 –for combed yarn spinning mill

The carding quality of the Trützschler Card TC 6 is exactly laid out for the production of combed yarns.

• All elements can be tuned to the typical tasks in a combed yarn spinning mill• The development focused on top quality at moderate card productions


7Reason no. 7Tailor-made card technology

Depending on the application, Trützschler cards offer the choice of a Pre-openingSystem WEBFEED with one or three pre-opening rolls

• One large roll for extra-long staple cottons and standard man-made fibres andlow production rates

• Three pre-opening rolls for lower imperfection values at high production rates

At high production rates, WEBFEED with three rolls shows significant advantages


8Reason no. 810 times longer service life due to the needle licker-in

Trützschler offers needle rolls as first roll of the 3-roll Pre-opening System WEBFEED or as opening roll of the 1-roll system.

• It is very gentle to the fibres • It saves considerable re-clothing costs due to its long service life which is more

than 10 times that of common clothing pre-opening rolls

For a ten-fold durability compared to metallic wires, the needles are made of special steel


T-Con

ContactsTemperaturesSpeedsSettings

Delivery speedProductionSliver countPFS setting

PMSSetting

T-Con –the intelligent optimizing tool 9Reason no. 9

The Setting Optimizer T-Con taps the full quality potential of the cards at all times.

• The intelligent system T-Con makes independent recommendations for a more optimal setting

• Settings are long-term stable • Due to the integrated permanent monitoring the risk of damaging the

clothing is eliminated


10Reason no. 10Quality improvement with MAGNOTOP Using innovative high-performance magnets we developed a completely new flat top fixing system: MAGNOTOP.

• The higher precision improves yarn quality • The replacement can be carried out directly on the card within a very short time • Longer service life through eliminating the initial grinding • Special machines and devices to fasten the clothings are no longer

necessary

The clothing strip can be replaced in no time


11Reason no. 11Maximum flexibility with the MULTI-TWIN-TOP System

No other cards offer more pre- and post-carding zone than the Trützschler cards.

• Carding and cleaning elements can be placed at 10 positions each

• A fast and highly flexible adjustment to the raw material is possible

No other card offers 2.8 m carding length

12 clothing strips in 6 carding segments and 3 cleaning units for cotton carding

Pre-carding

Flat

Post-carding


3

1

2

8

10

11

9

5

4

6

7

12Reason no. 12Higher performances in man-madefibre carding with special cards

Trützschler cards for man-made fibre carding are equipped with a number of specially developed elements.

• The fibre-guiding elements are made of stainless steel• Transport and guide elements adapted to man-made

fibre carding

1 Stainless steel comb insteadof screen fabric

2 Stainless steel clean ing flap3 Stainless steel reserve trunk4 Segmented feed table5 Special opening roll

for higher speeds6 Stainless steel reserve trunk7 Pre-opening roll with special

clothing8 More carding and less

cleaning elements

9 Special sliver trumpet10 Additional deflecting roll11 New Doffer Clothing

TCC NovoDoff 30

In the entire area of fibre flow, thecard for man-made fibre processing isequipped with modified elements


13Reason no. 13Proven a million times over, flat bar fastening without screws

More than 2.0 million aluminium flat bars with screwless connection to flat drive belts are meanwhile in operation on Trützschler cards.

• They allow for a flat replacement in only one hour• The replacement can be performed by just one person

The Trützschler classic aluminium flat bar,more than 2.0 million in use

The new aluminium flat bar of the MAGNOTOP System


14Reason no. 14Shortened process with the Integrated Draw Frame IDF

Eliminating one process step improves the economic efficiency of a process most effectively.

• The Integrated Draw Frame IDF is coupled to the Card TC 7• The direct coupling of card and draw frame has proven itself especially

in rotor spinning.• The sliver can be deposited into round or rectangular cans

Trützschler Card TC 7 with Integrated DrawFrame IDF-R for rectangular cans


15Reason no. 15An open ear for special applications

Interesting applications for the cards exist not only in the spinning mill. Hence, Trützschler offers special solutions, e. g. for

• Extremely fine slivers for the production of cotton swabs• Coarse slivers with rectangular cross section for the production of tampons• Delivery of fine and coarse webs for a variety of further processing

These coarse slivers with rectangular cross section are ideal for tampon production


16Reason no. 16Trützschler Draw Frame TD 02 – Specialist for the first passage

An unique innovation.

• Specifically for application in the first passage • The compact and simple design results in unmatched efficiency

Draw Frame TD 02 without levelling


17Reason no. 17Trützschler Draw Frame TD 03 – the draw frame concept of the future

The Trützschler Draw Frame TD 03 offers performance features that still have no equal on the market.

• Individually driven drafting cylinders, thus elimination of all gears• Intelligent computer control with extensive online quality control • Simple parameter selection directly via colour monitor, instead of changing

gear wheels and belt wheels

Draw Frame TD 03 with automatic can changer


18Reason no. 18Digital individual drives instead of mechanical gears

Trützschler Cards and Draw Frames feature the very latest drive technology.

• Digitally controlled, maintenance-free and very energy efficient servo motors • Thanks to the high motor dynamics, controller signals can be converted into

speed change quickly and precisely

Digitally controlled servo motor, sensorless and entirely maintenance-free. This motortype has neither carbon brushes nor vents,

and is completely enclosed


19Reason no. 19Self optimizing functions

A unique optimising tool.

• AUTO DRAFT finds the ideal degree of break draft completely on its own• Automatically considers all current material and machine parameters

Self-optimization of the break draftwith AUTO DRAFT


20Reason no. 20Main draft optimization within seconds with OPTI SET

With OPTI SET, determining the main drafting point is no longer a timeconsuming and personnel intensive matter.

• The ideal point is automatically established within a minute.• An ideal main drafting point means maximum sliver evenness

Functional principle of self optimizing function OPTI SET

10011

2999

998

997

1000Starting

point

Ideal main drafting point


21Reason no. 21Extensive information with T-Data

The optimal solution for permanent collection of important productionand quality data on the machines.

• These data support management during daily operation of the installation

• Possibility to prepare and provide data on normal office computers

The transferred data are clearly displayed on the T-Data computer


22Reason no. 22Trützschler electronic componentsare extremely reliable

Today, the reliability of machines depends mainly on the electronic elements of the controls.

• Trützschler develops and produces machine computers, motor controlsor digital cameras in-house.

• They are designed for the tough operating conditions in spinning mills. • The availability of components is ensured for a long time.

Display of data traffic in the network


Worldwide presence – always near you

The Trützschler Group is where the customers’ markets are.

• 9 international production sites • Worldwide service centres • No language barriers or different time zones• Specialists are available on site for comprehensive service and fast,

uncomplicated spare parts supply

23Reason no. 23

Production

Service


Trützschler GmbH & Co. KG Textilmaschinenfabrik, Germany

ERKO Trützschler GmbH, Dülmen, Germany Trützschler e Comercio de Maquinas Ltd., Curitiba, Brazil

American Truetzschler Inc., Charlotte NC, USA Fleissner GmbH, Egelsbach, Germany

Trumac Engineering Company Ltd., Ahmedabad, India

Trützschler Textile Machinery (Shanghai) Co., Shanghai, P.R. China Trützschler Card Clothing, Neubulach, Germany


Machines by specialists for specialists

The companies within the Trützschler Group are all specialised.

• Development costs are therefore assigned in a very targeted and efficient manner • Every single product enjoys the same high priority• Only on this basis can we achieve our claim to be No. 1 worldwide in every field.

24Reason no. 24

Fibre Preparation

- Bale Opening

- Blending

- Cleaning / Opening

- Foreign Matter

Separation

- Dedusting

Carding

Drawing

Opening / Blending

Card feeding

Cards / Crosslapping

Web needling

Hydro Entanglement

Finishing

Drying

Heatsetting

Chemical Bonding

Thermobonding

Metallic Wires

- Spinning

- Nonwovens /

Longstaple

- Open End

Flat Tops

Fillets

Carding Segments

Service Machines

Service 7/ 24


Low operating costs

The responsible and efficient handling of resources becomes more and more important. Therefore, Trützschler optimises all machines and installations in terms of:

• Energy consumption• Space requirement • Personnel requirement

Concerning new developments, these criteria received priority during the last years, since lower operating costs arethe basis for a successful company.

25Reason no. 25

Savings of 12 Euro per ton of yarn are realised when production costs of aTrützschler compact installation are only1.2 cent lower than those of a compa-rable conventional installation. At 20,000 t/year, this is equivalent to savings of 240,000 Euro.

Staff0.06

0.05

0.04

0.03

0.02

0.01

0

Energy

Building

Capital filters/climateCapital machines

Prod

uctio

n co

sts

blow

room

Eur

o/kg

yar

n

240,000 Euro saved p.a.

Comparison installation

Trützschler compact

installation


Trützschler – Your competent partner


Disclaimer: This brochure has been prepared to the best of our knowledge and with thegreatest possible care. However, no responsibility can be assumed for possible clerical errorsand technical modifications. Photographs and illustrations are of informative value only andsome show special optional equipment that is not included in standard delivery. We provideno guarantee for the current relevance, correctness, completeness or quality of the informa-tion provided . All liability claims regarding material or immaterial damages against us or therespective authors due to the use or forwarding of information provided, even if it is incorrector incomplete, are generally excluded. Our information is non-binding .

Print No.: 09048-01/10-e · Agentur Brinkmann GmbH, Krefeld

Trützschler GmbH & Co. KGTextilmaschinenfabrik41241 Mönchengladbach - GermanyPost Box 41 01 64 Phone +49 2166 607-0Fax +49 2166 607-405 E-mail: [email protected]


www.truetzschler.com


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