2409658 rev b
TRANSCRIPT
Document No.: ES2409658 Title: Engineering Specification – Polyether-Based Urethane
Foam
Page: 1
Application: Acoustic Revision: B Date:
26-Dec-2012
PURPOSE: This document specifies polymers, polyether urethane flexible, cellular (foam) for foam
gaskets and cone surrounds.
SCOPE: Harman International Automotive Division (HIAD) seeks to procure materials identified
in this document for use in the assembly of loudspeakers and related devices.
Potential suppliers shall use this document to determine whether their material is
suitable.
RESPONSIBILITY: HIAD Purchasing and Supplier Quality personnel shall determine whether the supplied
material complies with the requirements of this document.
RECORDS: HIAD Purchasing and Supplier Quality personnel shall maintain applicable records.
GLOSSARY: Air Flow – A measure of the ease with which air will pass through a
foam sample. (Test Method ASTM D3574, JIS-K-6400)
Block – A cut-off segment of the continuously produced flexible
foam being made by the slabstock technique. In some
cases this block would have top, bottom, and side skins
intact and have cut surfaces only on the ends. In other
cases, the skins may be removed by in-line trimmers,
leaving a smooth rectangular block.
Bun – See Block. Generally, buns are longer than blocks,
approximately equal to or greater than 60 feet in length.
Cell – The cavity remaining in the structure of flexible foam
surrounded by polymer membranes or the polymer
skeleton after blowing is complete.
Cell count – The number of cells per linear inch or centimeter,
expressed as pores per inch or pores per centimeter.
Cell size – The average diameter of the cells in the final flexible foam
product, often measured in micron units.
Cellular material – A generic term for materials containing many cells (either
open or closed, or both) dispersed throughout the mass
(ASTM D1056).
Closed cell – A product whose cells are totally enclosed by their walls
and hence not interconnecting with other cells (ASTM
D1056).
Compression Force
Deflection (CFD)
– The determination of the resistance to compression of a
flexible foam sample when the entire surface area of the
sample is compressed. Test method is described in ASTM
D3574, JIS-K-6400.
Compression set – A permanent partial loss of initial height of a flexible foam
sample compression due to a bending or collapse of the
cell lattice structure within the foam sample. Large
percentages of compression set will cause a flexible foam
cushion to quickly lose its original appearance with use,
leaving its surface depressed or "hollowed out".
Document No.: ES2409658 Title: Engineering Specification – Polyether-Based Urethane
Foam
Page: 2
Application: Acoustic Revision: B Date:
26-Dec-2012
GLOSSARY
(CONTINUED):
Constant
deflection
compression set
– Test used to determine the amount of foam recovery from
a static or fixed compression. Test method is described in
ASTM D3574, JIS-K-6400.
Densified – A material that has been made more dense by
permanently compressing a unit mass into a smaller
volume.
Density – The mass of a substance divided by its volume. In the
United States, density is accepted as the weight of a
substance divided by its volume. Foam density is often
expressed as pounds per cubic foot or kilograms per cubic
meter. (Test Method ASTM D3574, JIS-K-6400)
Elongation – The percent that a specially shaped sample will stretch
from its original length before breaking. (Test Method
ASTM D3574, JIS-K-6400)
Expanded rubber – Cellular rubber having closed cells made from a solid
rubber compound [ASTM D1056].
Fatigue – A tendency to soften under cyclic stresses. Fatigue of foam
samples can be measured by cyclically compressing and
relaxing a flexible foam sample and measuring its change
in IFD.
Felted – Flexible foam that has been densified by heat and
compression for use as a vibration dampening or shock
absorbing material.
Flexible cellular
material
– A cellular organic polymeric material that will not rupture
within 60 s when a specimen 200 by 25 by 25 mm (8 by 1
by 1 in.) is bent around a 25 mm (1-in.) diameter mandrel
at a uniform rate of 1 lap/ 5 s in the form of a helix at a
temperature between 18ºC and 29ºC (65ºF and 85ºF).
[ASTM D1056]
Indentation Force
Deflection (IFD)
– A measure of the load bearing capacity of flexible foam.
IFD is generally measured as the force (in pounds)
required to compress a 50 square inch circular indentor
foot into a four inch thick sample no smaller than 24
inches square, to a stated percentage of the sample's
initial height. Common IFD values are generated at 25 and
65 percent of initial height. Reference Test Method ASTM
D3574, JIS-K-6400.
Indentation Load
Deflection (ILD)
– See Indentation Force Deflection.
Indentation
Modulus (IM)
– IM = (40%IFD – 20% IFD)/ 20%IFD. The force required to
produce an additional 1% indentation between the limits
of 20% IFD and 40% IFD determined without the one
minute rest. The slope of this line represents the resistance
of the cell struts to post buckling. The slope of the linear
portion of the stress-strain curve is defined as the
indentation modulus.
Document No.: ES2409658 Title:
Application: Acoustic Revision:
GLOSSARY
(CONTINUED):
Laminate
Open cell
Permeability
Polyester
Polyether
Pores Per Inch
Pressure-Sensitive
Adhesive (PSA)
Reticulated Foam
Title: Engineering Specification – Polyether-Based Urethane
Foam
Revision: B
Laminate – Also called “sandwich” construction. Foam laminates
typically consist of a layer of foam bonded to a film, fabric,
foil or paper substrate. Automotive foam laminate
applications include: headliners (cloth-to-foam), armrests
and instrument panels (PVC-to-foam), peel
pieces (polycarbonate-to-foam tape).
Open cell – A product whose cells are not totally enclosed by
walls and open to the surface, either directly or by
interconnecting with other cells [ASTM D1056]
PFA – Polyurethane Foam Association. A trade association of the
manufacturers of flexible polyurethane foam and their
suppliers of goods and services.
Permeability – The rate at which a liquid or gas can penetrate into or
through a flexible foam. Usually associated with airflow, a
measure of the openness of the foam.
Polyester – A family of organic polymers characterized by
presence of ester groups O=R-C-O-R’ within the molecule.
Polyesters can be prepared to have reactive hydroxyl
groups and thus can be used as a polyol in the
preparation of urethane foam. Esters are more susceptible
to hydrolysis than are ethers, and should be avoided
Polyether – A family of organic polymers characterized by the
presence of ether groups R-O-R’ within the molecule.
Polyethers can be prepared to have reactive hydroxyl
groups and thus can be used as a polyol in the
preparation of polyurethane foam. Ethers are less
susceptible to hydrolysis than esters.
Pores Per Inch
(PPI)
– Unit for expressing cell count of a foam.
Sensitive
Adhesive (PSA)
– Adhesive coating added to one or both sides of
tape or a foam sheet. Adhesive-coated foam
are protected with release (lining) paper prior to use
coated foams are used as peel-and-stick gaskets,
structural bonding agents, as acoustic damping material
and for other applications.
Reticulated Foam – Flexible foams characterized by a three-dimensional
skeletal structure with few or no membranes between
strands. Reticulated foams are generally used as filters,
acoustical panels, and for controlled liquid delivery.
Page: 3
Date:
26-Dec-2012
tion. Foam laminates
typically consist of a layer of foam bonded to a film, fabric,
foil or paper substrate. Automotive foam laminate
foam), armrests
foam), peel-and-stick trim
A product whose cells are not totally enclosed by their
walls and open to the surface, either directly or by
[ASTM D1056].
association of the
manufacturers of flexible polyurethane foam and their
The rate at which a liquid or gas can penetrate into or
through a flexible foam. Usually associated with airflow, a
A family of organic polymers characterized by the
within the molecule.
Polyesters can be prepared to have reactive hydroxyl
groups and thus can be used as a polyol in the
f urethane foam. Esters are more susceptible
, and should be avoided.
A family of organic polymers characterized by the
within the molecule.
can be prepared to have reactive hydroxyl
groups and thus can be used as a polyol in the
preparation of polyurethane foam. Ethers are less
Adhesive coating added to one or both sides of a foam
foam surface(s)
prior to use. PSA-
stick gaskets, as
, as acoustic damping materials,
dimensional
skeletal structure with few or no membranes between
used as filters,
acoustical panels, and for controlled liquid delivery.
Document No.: ES2409658 Title: Engineering Specification – Polyether-Based Urethane
Foam
Page: 4
Application: Acoustic Revision: B Date:
26-Dec-2012
GLOSSARY
(CONTINUED):
Roll – Continuously produced slabstock is split to a standard
thickness and trimmed to a standard width and length.
One manufacturer offers thicknesses from 3 to 12.7 mm,
widths from 130 to 180 cm and lengths to 183 m. Long
stock is coiled into rolls for packaging and shipping.
Sheets (near unity length-to-width ratio) are shipped flat
in stacks.
Roller Shear – Procedure that fatigues a flexible foam specimen
dynamically at a constant force, deflecting the material
both horizontally and vertically. See ASTM D- 3574, JIS-K-
6400.
Rubber – A material that is capable of recovering from large
deformations quickly and forcibly, and can be, or already
is, modified to a state in which it is essentially insoluble
(but can swell in presence of certain solvents) [ASTM
D1056].
Slab Stock – Flexible foam made by the continuous pouring of mixed
liquids onto a conveyor, creating a continuous loaf of
foam.
Sponge rubber – Cellular rubber consisting predominately of open cells
made from a solid rubber compound [ASTM D1056].
“Open cell” is used in this document instead of “sponge.”
Static Fatigue – The loss in load bearing properties of a flexible foam
sample under constant compression of 75% for 17 hours
at room temperature. See Test Method ASTM D-3574, JIS-
K-6400.
Tear Strength – The ability of a piece of flexible foam to resist propagation
of a cut made in the sample. Reference ASTM D-3574, JIS-
K-6400.
Tensile Strength – Tensile strength is defined as a stress, which is measured
as force per unit area. It is the maximum stress that a
material can withstand while being stretched or pulled
before necking, which is when the specimen's cross-
section starts to significantly contract. Tensile strength is
the opposite of compressive strength and the values can
be quite different.
RELATED
DOCUMENTS:
NOTE: Rubber materials, which also can be used for surround materials, are
specified in HIAD Engineering Specification 303165.
The following documents supply information, data, and test procedures to be used in
conjunction with this document:
EC – End-of-Life Vehicle Directive (2000/53/EC) dated
September 18th, 2000
EC – Commission Decision 2002/525/EC amending Annex II of
Directive 2000/53/EC dated June 27th, 2002
Document No.: ES2409658 Title: Engineering Specification – Polyether-Based Urethane
Foam
Page: 5
Application: Acoustic Revision: B Date:
26-Dec-2012
RELATED
DOCUMENTS
(CONTINUED):
HIAD 301573 – Environmental, Health, and Occupational Safety
Requirements for Regulated Substances
HIAD 303262 – Substrates used in Adhesive Bonds
AS 2282.16 – Methods for testing flexible cellular polyurethane -
Determination of ash content
ASTM D518 – Standard Test Method for Rubber Deterioration-Surface
Cracking
ASTM D624 – Test Method for Tear Strength of Conventional Vulcanized
Rubber and Thermoplastic Elastomer
ASTM D746 – Standard Test Method for Brittleness Temperature of
Plastics and Elastomers by Impact
ASTM D1056 – Specification for Flexible Cellular Materials—Sponge or
Expanded Rubber. Supersedes SAE J18. Paralleled by ISO
6916-1 and JIS K 6400.
ASTM D1667 – Specification for Flexible Cellular Materials – Vinyl Chloride
Polymers and Copolymers
ASTM D3574 – Methods of Testing Flexible Cellular Materials—Slab,
Bonded, and Molded Urethane Foams
ASTM D3575 – Test Methods for Flexible Cellular Materials Made from
Olefin Polymers
ASTM E595 – Standard Test Method for Total Mass Loss and Collected
Volatile Condensable Materials from Outgassing in a
Vacuum Environment
ASTM E1537 – Standard Test Method for Flammability
Chrysler
MS-AY-512
– Polyethylene – Cellular – Water and Dust Seals
FMVSS 302
Part 571
– Flammability of Internal Materials – Passenger Cars,
Multipurpose Passenger Vehicles, Trucks, and Buses
Ford ESA-M4D57-
A
– Polyurethane Foam, Open Fine Cell
Ford ESF-M4D164-
A
– Polyurethane (PUR) Foam, Open Cell, Filter
Ford ESF-M8G156-
B
– Gasket, Crosslinked Polyethylene Foam, Closed Cell,
ISO 554 – Standard atmospheres for conditioning and/or testing --
Specifications
ISO 3795 – Road vehicles, and tractors and machinery for agriculture
and forestry - Determination of burning behaviour of
interior materials
Document No.: ES2409658 Title: Engineering Specification – Polyether-Based Urethane
Foam
Page: 6
Application: Acoustic Revision: B Date:
26-Dec-2012
RELATED
DOCUMENTS
(CONTINUED):
ISO 6916 – Flexible cellular polymeric materials – Sponge and
expanded cellular rubber products – Specification. Part 1:
Sheeting; Part 2: Mouldings and extrusions. Replaces SAE
J18 and parallels ASTM D-1056.
ISO 8510 – Adhesives; peel test for a flexible-bonded-to-rigid test
specimen assembly; part 1: 90° peel - part 2: 180° peel
JIS K 6400
– Flexible cellular polymeric materials – Determination of
physical properties -
Part 1: General rules
Part 2: Hardness (indentation technique) and stress-strain
characteristics in compression
Part 3: Resilience
Part 4: Compression set and fatigue characteristics
Part 5: Tensile strength, elongation at break and tear
strength
Part 6: Burning characteristics
Part 7: Air permeability
JIS K 6401 – Polymeric materials, cellular flexible – Polyurethane foam
for load-bearing applications - Specification
JIS K 6767 – Cellular plastics – Polyethylene – Methods of test
JIS K 7222 – Cellular plastics and rubbers – Determination of apparent
(bulk) density
MIL-P-12420C – Plastic Material, Cellular, Elastomeric. (Obsolete. See
ASTM 3574)
SAE J18 – Sponge and Expanded Cellular Rubber Products.
Withdrawn by SAE in 2005. Superseded by ASTM D1056.
(q.v., ISO 6916)
UL 94 – Tests for Flammability of Plastic Materials for Parts in
Devices and Appliances
1. Introduction
HIAD produces high-end loudspeakers, amplifiers, radios, and related devices for use in automobiles.
These devices are subject to significantly more stringent functional, environmental, reliability,
durability, and overall performance requirements than comparable devices commonly used in homes
or offices.
The materials used in HIAD products are subjected to advance testing in HIAD laboratories. Materials
that qualify as superior are added to the appropriate HIAD Approved Materials List (AML) in Section 5.
2. Labeling
HIAD requires labeling on all incoming materials packaging, to include:
• Appropriate HIAD part number and Engineering Specification (ES) number
In addition, HIAD prefers that suppliers label all materials with:
• Expiration date of the batch or lot (the date of manufacture plus the expected shelf life), if
applicable
• Supplier part number and batch or lot number
Document No.: ES2409658 Title: Engineering Specification – Polyether-Based Urethane
Foam
Page: 7
Application: Acoustic Revision: B Date:
26-Dec-2012
• Chemical Hazard Label, either National Fire Protection Association (NFPA) 704 or HMIS III,
shown here for material shipped from within the U.S., or an equivalent label for material
from outside the U.S. (For more information, see the NFPA web site at www.nfpa.org and the
HMIS III web site at www.paint.org/hmis/index.cfm).
NFPA HMIS
Label Label
3. Validation
All material shall be certified during the Production Part Approval Process (PPAP). Further, key
characteristics (items denoted by <K>) require, at a minimum, ongoing certification of each batch.
Please forward any ongoing certification documentation to quality inspectors for incoming materials
at the receiving plant. Certification must be received either before or concurrently with the material.
4. Requirements
Examine both tables in this section to ensure that your material conforms. All requirements are at
standard conditions as follows (unless otherwise specified):
• Temperature: 23 ± 5 oC
• Relative Humidity: 50 ± 20%
• Atmospheric Pressure: 96 ± 10 kPa
Hazard Ratings 4 = Severe 3 = Serious 2 = Moderate 1 = Slight 0 = None Specific Hazard -W- = Use NO WATER OX = Oxidizer COR = Corrosive
Document No.: ES2409658 Title: Engineering Specification – Polyether-Based Urethane
Foam
Page: 8
Application: Acoustic Revision: B Date:
26-Dec-2012
4.1. General Requirements
All materials shall meet these general requirements. If the material meets the general requirements of
this table, move to the next table for specific requirements.
General
Composition
and Behavior
Products shall not contain potential surface contaminants such as silicone or silicone-like mold
lubricants or parting agents.
Validation Supplier certification
Surface Cleanliness
<K> If the material is supplied in finished form, the surfaces shall be clean, defect free, and ready for
adhesive bonding per HIAD Engineering Specification 303262.
Validation Supplier certification
Environmental and
Safety Concerns
Shall comply with HIAD Engineering Specification 301573 requirements, banned materials,
regulated substances, VOC information, TSCA listing, REACH, EU-ELV, RoHS, GADSL, etc. Material
Safety Data Sheet (MSDS) shall be supplied.
Validation Supplier certification
Document No.: ES2409658 Title: Engineering Specification – Polyether-Based Urethane
Foam
Page: 9
Application: Acoustic Revision: B Date:
26-Dec-2012
4.2. Specific Requirements
The material must meet the general requirements listed previously. Examine the specific requirements listed in this table to determine whether the material conforms. Identify the applicable engineering
specification number (seven-digit number followed by a dash letter) as listed in the column headings of the following table. If the material conforms to the requirements listed in the second column, for example, it
is identified as engineering specification number 2409658–A.
2409658-A 2409658-B 2409658-C 2409658-D 2409658-E 2409658-F 2409658-G 2409658-H 2409658-I 2409658-J 2409658-K
Material Description 25 kg/m
3
Polyether Foam
30 kg/m3
Polyether Foam
27 kg/m3
Polyether Foam
33 kg/m3
Polyether Foam
33 kg/m3
Polyether Foam
35 kg/m3
Polyether Foam
28.8 kg/m3
Polyether Foam
32 kg/m3
Polyether Foam
64 kg/m3
Polyether Foam
22 kg/m3
Polyether Foam
85 Kg/m3
Polyether Foam
Color: Charcoal Black / Gray Black / Gray --- --- --- Gray Gray Gray Gray ---
Structure: Closed Cell Open Cell Open Cell --- --- --- --- --- --- --- ---
Foam Density <K>
(kg/m3)
25 ± 2
(1.6 ± 0.1 lb/ft3)
30 ± 2
(1.9 ± 0.1 lb/ft3)
27 ± 2
(1.7 ± 0.1 lb/ft3)
33 ± 2
(2.1 ± 0.1 lb/ft3)
33 ± 2
(2.1 ± 0.1 lb/ft3)
35 ± 2
(2.2 ± 0.1 lb/ft3)
28.84 ± 10%
(1.80 ± 10% lb/ft3)
32.04 ± 10%
(2.00 ± 10% lb/ft3)
64.08 ± 10%
(4.00 ± 10% lb/ft3)
22 ± 2
(1.37 ± 0.12 lb/ft3)
75-100
85 Typical
Validation
Supplier
Certification:
ASTM D3574
Supplier
Certification:
ASTM D3574
Supplier
Certification:
ASTM D3574
Supplier
Certification:
ASTM D3574
Supplier
Certification:
ASTM D3574
Supplier
Certification:
ASTM D3574
Supplier
Certification:
ASTM D3574
Supplier
Certification:
ASTM D3574
Supplier
Certification:
ASTM D3574
Supplier
Certification:
ASTM D3574
BS 4443
Part 1 Methods
1A, 1C and 2
Compression Set (%) --- --- --- <5.0 <5.0 <5.0 --- --- --- --- ---
Validation --- --- --- Supplier
Certification
Supplier
Certification
Supplier
Certification --- --- --- --- ---
Tensile Strength <K>
KPa
147 min.
(1.5 kg/cm2 min.)
(21 psi min.)
147 min.
(1.5 kg/cm2 min.)
(21 psi min.)
147 min.
(1.5 kg/cm2 min.)
(21 psi min.)
147 min.
(1.5 kg/cm2 min.)
(21 psi min.)
59 min.
(0.6 kg /cm2 min.)
(8.5 psi min.)
59 min.
(0.6 kg /cm2 min.)
(8.5 psi min.)
83.0 min.
172 typical
(12.0 psi min.
25.0 psi typical)
103 min.
138 typical
(15.0 psi min.
20.0 psi typical)
110 min.
159 typical
(16.0 psi min.
23.0 psi typical)
80 min.
(0.8 kg /cm2 min.)
(11.6 psi min.)
>70
Validation
Supplier
Certification:
ASTM D3574
Supplier
Certification:
ASTM D3574
Supplier
Certification:
ASTM D3574
Supplier
Certification:
ASTM D3574
Supplier
Certification:
ASTM D3574
Supplier
Certification:
ASTM D3574
Supplier
Certification:
ASTM D3574
Supplier
Certification:
ASTM D3574
Supplier
Certification:
ASTM D3574
Supplier
Certification:
ASTM D3574
BS 4443
Part 1, Method
3A, 500mm/min
Elongation (%) <K> 300 - 600 200 - 400 300 - 600 >200 >100 >100 140 min.
250 typical
150 min.
200 typical
150 min.
230 typical 150 min. >90
Validation
Supplier
Certification:
ASTM D3574
Supplier
Certification:
ASTM D3574
Supplier
Certification:
ASTM D3574
Supplier
Certification:
ASTM D3574
Supplier
Certification:
ASTM D3574
Supplier
Certification:
ASTM D3574
Supplier
Certification:
ASTM D3574
Supplier
Certification:
ASTM D3574
Supplier
Certification:
ASTM D3574
Supplier
Certification:
ASTM D3574
BS 4443
Part 1, Method
3A, 500mm/min
Document No.: ES2409658 Title: Engineering Specification – Polyether-Based Urethane
Foam
Page: 10
Application: Acoustic Revision: B Date:
26-Dec-2012
2409658-A 2409658-B 2409658-C 2409658-D 2409658-E 2409658-F 2409658-G 2409658-H 2409658-I 2409658-J 2409658-K
Air Permeability
(cc/cm2/sec)
--- --- --- 1 - 50 1 - 50 <20 --- --- --- --- ---
Validation --- --- ---
Supplier
Certification:
JIS K 6400
Supplier
Certification:
JIS K 6400
Supplier
Certification:
JIS K 6400 --- --- --- --- ---
Tear Strength
(N/m)
1270 min.
(1.3 kg-force/cm)
980 min.
(1.0 kg-force/cm)
1270 min.
(1.3 kg-force/cm) --- --- --- ---
263 min.
438 typical
(1.5 pli min.
2.50 pli typical)
263 min.
403 typical
(1.5 pli min.
2.30 pli typical)
--- ---
Validation
Supplier
Certification:
ASTM D3574
Supplier
Certification:
ASTM D3574
Supplier
Certification:
ASTM D3574
--- --- --- ---
Supplier
Certification:
ASTM D3574
Supplier
Certification:
ASTM D3574
--- ---
Indention Force Deflection
(IFD) at:
25% Deflection
(N/323 cm2)
--- --- --- --- --- ---
133 min.
178 typical
(30 lbs./50 in2
min.
40 lbs./50 in2
typical)
116 min.
156 typical
(26 lbs./50 in2
min.
35 lbs./50 in
2
typical)
245 min.
289 typical
(55 lbs./50 in
2
min.
65 lbs./50 in2
typical)
--- ---
Validation --- --- --- --- --- ---
Supplier
Certification:
ASTM D3574
Supplier
Certification:
ASTM D3574
Supplier
Certification:
ASTM D3574
--- ---
Indention Force Deflection
(IFD) at:
65% Deflection
(N/323 cm2)
--- --- --- --- --- ---
222 min.
311 typical
(50 lbs./50 in2
min.
70 lbs./50 in2
typical)
222 min.
311 typical
(50 lbs./50 in2
min.
70 lbs./50 in2
typical)
489 min.
667 typical
(110 lbs./50 in2
min.
150 lbs./50 in2
typical)
--- ---
Validation --- --- --- --- --- ---
Supplier
Certification:
ASTM D3574
Supplier
Certification:
ASTM D3574
Supplier
Certification:
ASTM D3574
--- ---
Hardness
(kgf/314 cm2)
--- 15±2 19±2 22±2 --- --- --- --- 120-180 N
Validation --- --- --- Supplier
Certification
Supplier
Certification
Supplier
Certification --- --- --- ---
BS 4443
Part 2 Method 7
Document No.: ES2409658 Title: Engineering Specification – Polyether-Based Urethane
Foam
Page: 11
Application: Acoustic Revision: B Date:
26-Dec-2012
2409658-A 2409658-B 2409658-C 2409658-D 2409658-E 2409658-F 2409658-G 2409658-H 2409658-I 2409658-J 2409658-K
Flammability
Characteristics per UL94 YES --- --- --- --- ---
UL94 HF1 and
UL94 HF2 UL94 HF1 UL94 HF1 --- UL-94 - V-0
Validation Supplier
Certification --- --- --- --- ---
Supplier
Certification per
UL94
Supplier
Certification per
UL94
Supplier
Certification per
UL94
---
Supplier
Certification per
UL94
Flammability
Characteristics FMVSS 302 --- --- --- --- --- --- FMVSS 302 FMVSS 302 FMVSS 302 --- ---
Validation --- --- --- --- --- --- Supplier
Certification
Supplier
Certification
Supplier
Certification --- ---
Strain Hardening
(kPa) --- --- --- --- --- --- --- --- --- 3.0± 0.5 ---
Validation --- --- --- --- --- --- --- --- --- Supplier
Certification ---
Retention of Tensile
Strength after 5 hours,
120°C, Steam Autoclave
(%)
--- --- --- --- --- --- Minimum 70 Minimum 70 Minimum 70 --- ---
Validation --- --- --- --- --- ---
Supplier
Certification:
ASTM D3574
Supplier
Certification:
ASTM D3574
Supplier
Certification:
ASTM D3574
--- ---
Retention of Tensile
Strength after 22 hours,
140°C, Dry Heat Aging
(%)
--- --- --- --- --- --- Minimum 70 Minimum 70 Minimum 70 --- ---
Validation --- --- --- --- --- ---
Supplier
Certification:
ASTM D3574
Supplier
Certification:
ASTM D3574
Supplier
Certification:
ASTM D3574
--- ---
Document No.: ES2409658 Title: Engineering Specification – Polyether-Based Urethane
Foam
Page: 12
Application: Acoustic Revision: B Date:
26-Dec-2012
5. Approved Materials List (AML)
The following materials only are approved to the requirements of this Engineering Specification (ES).
Materials not listed do not meet the requirements of this ES and cannot be used. Suppliers shall
NOT make changes to approved materials and processes without prior approval by HIAD -.
ES Number Material Details Common Usage Supplier Supplier
Part Number
2409658-A 25 kg/m
3 Polyether Foam,
Flame Resistant Gaskets Huifeng AD25FF
2409658-B 30 kg/m3 Polyether Foam Gaskets Huifeng D30SS
2409658-C 27 kg/m3 Polyether Foam Gaskets Huifeng D27
2409658-D 33 kg/m
3 Polyether Foam,
Waterproof Cone surrounds Bridgestone DZ-NI (DZX)
2409658-E 33 kg/m
3 Polyether Foam,
Waterproof Cone surrounds Bridgestone DZ-NI (DZXZ)
2409658-F 35 kg/m
3 Polyether Foam,
Waterproof Cone surrounds Bridgestone DMX
2409658-G 28.8 kg/m
3 Polyether
Foam, Flame Resistant Gaskets W.T. Burnett SEN1
2409658-H 32 kg/m
3 Polyether Foam,
Flame Resistant Gaskets W.T. Burnett SEN
2409658-I 64 kg/m
3 Polyether Foam,
Flame Resistant Gaskets W.T. Burnett 4.0SEN
2409658-J 22 kg/m3 Polyether Foam Gaskets
Hanno-Werk
GmbH HW 29/B
2409658-K 85 Kg/m
3 Polyether Foam
Flame Resistant Gaskets
Vitec Composite
Systems Pyrosorb-S
Revision
level: Description of Change
Prepared or
Changed by Date:
Approved by;
Date:
A Release new Engineering Specification
on DCN 120930
Vera Mangrum
24-May-2012
Robin Fites
04-June-2012
B Updated release to Add Pyrosorb to
Specification on DCN 130147
Korey Bahash
26-Dec-12
Robin Fites
26-Dec-12