23(5$7,1* *8,'( )25 +(/,&$/ *($5 81,76 eng helisel disli reduktorler (ir...
TRANSCRIPT
Eng
CONTENTS
IMPORTANT NOTES………………………………………………………………….
SECURITY NOTES…………………………………………………………………….
HAULING AND STORAGE…………………………………………………………
MOUNTING AND DISMOUNTING ………………………………………………….
OPERATION..........................................................................................................
CONTROL AND MAINTENANCE……………………………………………………
FREQUENTLY ASKED QUESTIONS…………………………………………….
INSTALLATION POSITIONS AND OIL LEVELS………………………………
SPARE PARTS LISTS………………………………………………………………...
1
2
3
4
5
6
7
(Please check our catalogue toconsult the different mounting position of the vent plug)
8
9
10
11
12
13
14
RAM …
R FM …
R M …
R M …-…
R M …-…
15
P1 P5 P6 V5 V6 P3 V3 P4 P2 V4 V2
R_M 721-731 2,2 / 2 2,2 / 2 2,2 / 2
0,7 / 0,65R_M 42-43 0,4 / 0,35 0,5 / 0,45 0,5 / 0,45
11 / 10
R_M 122-123 23 / 21 53 / 50 53 / 50 61 / 56
R_M 102-103 14 / 13 14 / 13 14 / 13
1,2 / 1,15
1,8 / 1,65
3 / 2,8
7,5 / 7
1,8 / 1,65
2,7 / 2,5
2,5 / 2,3
5,5 / 5
9 / 8
2,5 / 2,3
5,5 / 5
9 / 8
R_M 72-73
R_M 82-83
R_M 92-93
2,5 / 2,3
5,5 / 5
9 / 8
0,8 / 0,75
1,25 / 1,1
1,25 / 1,1 1,25 / 1,1R_M 621-631 1,25 / 1,1
0,8 / 0,75
1,25 / 1,1
17 / 16
Mounting Positions
TypeOil Quantities for Mounting ( liter )
V1
R_M 52-53
R_M 62-63
0,8 / 0,75
1,25 / 1,1
16
24 27 2528
--RAF
-RAFP
RAM
RFM
T P
RAFM-
RA
RFP43-53-631-63- 73-83-93-103
e
-
-
-RF-
RAP
RFM
RAMRAFM-
5150
46
98
45
6
7
32
10
1112
1513
14
1216
17
1820
1945
2426
28
2122
23
29
33
30
32
36
31
34
35
47 48 49
151
41
38
43
4237
44
35
3933
40
34
56
35
54
36
5233
34
53
55
57
17
TYPE
45- Key46- Lifting Eye Bolt47- Upper Cover48- Bolt49- Vent Plug50- Oil Level Plug
1- Gear Case
General Parts List
RA / RAF / RF / RAM / RAFM / RFMRAP / RAFP / RFP / RAPM / RAFPM / RFPM
6- Key
27- Bolt28- Seal29- Electric Motor
2- Circlip 3- Bearing 4- Bearing 5- Gear Z5
7- Gear Z4 8- Bearing 9- Circlip10- Locking cover11- Circlip12- Bearing13- Gear Z314- Key15- Gear Z216- Circlip17- Locking Cover18- Circlip19- Output Shaft20- Key21- Gear Z622- Bearing
26- Circlip
39- Input Shaft40- Bearing41- Circlip42- Seal43- Bolt44- Key
23- Circlip24- Bearing25- Output Flange
55- Seal56- Circlip57- IEC Flange
43-53-631-63- 73-83-93-103
35- Circlip34- Gear Z1
36- Bolt37- Gear Case Cover38- Bearing
30- Bearing31- Motor Mounting Adapter32- Seal33- Key
51- Drain Plug52- Connection Shaft53- Bearing54- Circlip
18
14 1516
22
26
23
25
29
242728
40 41 42
1
4443
39
98
45
6
7
32
10
1113
1238
1719
21
44
4748
2827
4946
2645
29
50
21 182017
--
-
General Parts List
-
Double Reduction
--
TYP
Doppel Reduzierung
Einzelteilliste
-
Yedek Parça Listesi
42-52-621-62-721-72-82-92-102
-ki Kademeli /
T P / TYPE /
-RARFRAF
RAPRFPRAFP
RAMRFMRAFM
RAPMRFPMRAFPM
3137
3226
3334
28
36
35
30
27
19
TYPE
24- Motor Mounting Adapter
17- Bearing
21- Seal
16- Circlip
10- Locking Cap
12- Output Shaft
48- Seal49- Circlip50- IEC Flange
1- Gear Case 2- Circlip
General Parts List
Double Reduction
20- Bolt
22- Electric Motor
7- Gear Z2
11- Circlip
15- Bearing
8- Bearing 9- Circlip
14- Gear Z413- Key
18- Output Flange
42-52-621-62- 72-82-92-102
23- Bearing
25- Seal
RA / RAF / RF / RAM / RAFM / RFMRAP / RAFP / RFP / RAPM / RAFPM / RFPM
3- Bearing 4- Bearing 5- Gear Z3 6- Key
19- Circlip45- Connection Shaft46- Bearing47- Circlip
40- Upper Cover41- Bolt42- Vent Plug43- Oil Level Plug
30- Gear Case Cover31- Bearing32- Input Shaft
44- Drain Plug
37- Key38- Key39- Lifting Eye Bolt
26- Key27- Gear Z128- Circlip29- Bolt
33- Bearing34- Circlip35- Seal36- Bolt
20
WARRANTY CONDITIONS
1. All gearboxes and variators’ parts except the engine are warranted for 1(one) year.
2. Conditions in the warranty and user’s guide of manufacturer are valid for theWarranty of the Engine.
3. This warranty is valid if there is no direct or indirect intervention to the product bythe end user and if it is used accordingly to the user’s guide.
4. This warranty does not cover the defects arising from misuse and wrong choices.
5. The time taken for maintenance, repair and replacement made under the warrantyshall be added to warranty period. This time starts with the delivery of the product to the service station.
6. Warranty period is valid beginning the invoice date, commissioning date is void.
7. No interference such as mounting, demounting, or maintenance shall be made tothe warranted product on the machine or facility it works.
8. Our company does not warrant the parts of other companies which are mounted onour standard product; related company is responsible for the warranty of these products.
9. Warranty conditions cover the parts produced by -mak Gearbox&Variator Co.; donot cover the customer parts coming with the standard product and damages caused while mounting and demounting these parts.
10. This warranty does not cover the damages that may be occurred duringtransportation.
11. Consumers have to inform the manufacturer about their questions on maintenanceand repair.
12. -mak Gearbox&Variator Co. is not responsible for the material and moral losses incase of the failure of the product.
13. Our company will supply a free of charge repair in its factory for the productfailures under the conditions and period of warranty. Cost of shipment is borne by the user.
14. Only the replaced parts of the products, on which revisions are made, arewarranted; warrant period for the spare parts is 6(six) months.
21
WARRANTY
.Mak Gearbox&Variator products and all parts except electrical motor and faulty choices are warranted on condition that they are used accordingly to the user’s guide and not maintained, repaired or interfered by any other individuals other than .Mak Gearbox&Variator Service Employees, against defects in material, workmanship and manufacturing for 1(one) year. All costs relating to workmanship and replacement of parts regarding the work performed within the extent of warranty shall be borne by our company. The time used for repairs to be made within the warranty period shall be added to warranty period.
Power(kW): Ratio (i):Type:Serial Number: Date:
Manufacturer:
-Mak Gearbox & Variator Co. Factory : Sanayi Caddesi No. 1 Seyhli Pendik – ISTANBUL Tel: +90 216 378 03 26 Fax: +90 216 378 06 86
Office : Demirkapi Keresteciler Sitesi R za Uzun Sokak No: 21 34030 Topçular – ISTANBUL Tel: +90 212 567 87 32-33 Fax: +90 212 612 61 17
Authorized Signature/Seal
User Company :
22
MANUFACTURER’S DECLARATION IN ACCORDANCE WITH THE EC MACHINERY DIRECTIVE 98/37/EC
ANEXIIB
BELGE NO / AY – YIL DOCUMENT NO. / MONTH – YEAR : M – 01/11/03 MALATÇI
MANUFACTURER : MAK REDÜKTÖR VARYATÖR SAN ve T C. A. . DEM RKAPI KERESTEC LER S T. RIZA UZUN SOK. NO:21 TOPÇULAR – STANBUL – TÜRK YE
ÜRÜN TANITIMI : HEL SEL ve SONSUZ D L L REDÜKTÖRLER VARYATÖRLER PRODUCT DESIGNATION : HELICAL and WORM GEARED UNITS VARIABLE SPEED DRIVES
TANIMLANAN ÜRÜNLER N A A IDAK AVRUPA NORMLARININ TAL MATLARINA UYGUNDUR. THE DESIGNATED PRODUCTS CONFIRM TO THE PROVISIONS OF THE FOLLOWING EUROPEN DIRECTIVES
SAYI / NUMBER : YAYIN TAR H :
EN 292 – 1 OCAK 1996 EN 292 – 2 OCAK 1996
UYGULANAN D REKT FLER / THE FOLLOWING DIRECTIVES
98/37/AT MAK NE EMN YET D REKT F 98/37/EEC MACHINERY DIRECTIVE
BU TAL MATLARA UYGUNLUKLA LG L B LG LER UYGUNLUK DOSYASINDA BEL RT LM T R. FOR FURTHER INFORMATION ABOUT COMPLIANCE WITH THESE DIRECTIVES SEE TECHNICAL FILES
CE ARET UYGULAMA SIRASI / AFFIXING OF THE CE MARKING : 01
TANZ M EDEN / ISSUER :
YER – TAR H / PLACE – DATE : STANBUL 03.12.03
YETK L MZA – LEGALLY BINDING SIGNATURE
BU BEYAN, BEL RT LEN TAL MATLARA UYGUNLU U, BELGELER, ÖZELL KLER LE LG L GARANT HAKKI ÇERMEZ. ÜRÜN LE B RL KTE VER LEN TÜM GÜVENL K UYARILARI, MONTAJ VE LET M TAL MATLARINA UYULMASI GEREK R. BU BEYAN, D L ÜN TES Ç N GEÇERL D R. MOTORU KAPSAMAZ.
THIS DEGLARATION CERTIFIES COMPLIANCE WITH THE INDIGATED DIRECTIVES BUT IMPLIENCE NO WARRANTY OF PROPERTIES ALL SAFETY INSTRUCTIONS SHOWN ON DOCUMENTATION AND MOUNTING INSTRUCTIONS ETC. SHALL COSERVED. THIS DECLARATION IS VALID ONLY FOR THE GEAR UNIT PARTS AND DOES NOT COVER THE MOTOR.
KAYIT NO : 113199
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