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234884

INDEX I STANDARD EQUIPMENT SS-644C

PAGE DESCRIPTION DRAWING

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43

SEAL KITS I SS,..644C ................................................................. P 1-1243 LUBE CHART ........................................................... 00 ............. 00 •••• P4-2008 FILTER GUIDE ........................................................................... ; .. Pl-1240 DECALS ........................................................................................... PI-1227 GENERAL ASSEMBLY .............. ; ................................................. P4,.. 1947 OPERATOR'S COMPARTMENT ASSEMBLY ..................... ~ .. P4-1948 POWER TRAIN ASSY / CUMMINS B3.9-C ......................... P4-1949 ENGINE & PUMP ASSY I CUMMINS B3.9-C ..................... P4,.1950 BOOM ASSEMBLY ............................................ ; .......................... P4-1951 FOOT BRAKE ASSEMBLy ........................................................ P4-1986 ACCELERA!ORASSY··/ CUMMINS. B3.9-C ......................... P4-1789 ACCELERATOR ASSEMBLY I PEDAL END ....................... P4-1842 ENGINE ENCLOSURE ASSEMBLy ......................................... P4-1952 EXHAUST ASSEMBLY / CUMMINS B3.9,.C ........................ P4-1799 AIR CLEANER ASSEMBLY / CUMMINS B3~9-C ............... P4,..2002 DRIVESHAFTASSEMBLY /.·FRONT ................... ; ..... " ........... Pl-1228 IJRIVJjSHAFT ASSEMBLY IlU!AR ............................... : ......... Pl,..1229 TIRE & WHEEL ASSEMBLy .................................................... P3-1397 'ELECTRIC SCHEMATIC .......... , ............................. ; .................... P4-1953 WIRING DIAGRAM ............................................................ , ......... P4-1954 INS'!:RUMENTPj\NEL ASSEMBLY .,.~ ............................ ..; .. , ... P4-1934 HYDRAULIC ·SCHEMATIC ......................................................... P4-1955 CIRCUIT I PUMP / OIL RESERVOIR ................................. ; ... P4-1956 CIRCUIT I LIFT-TJLT .................................................. , ............... P4-1957 CIRCUIT I BOOM ...... " ...... ; ........................................................... P4-1958 CUtCUIT / 4.WAY· CONTROLLER ... , ....................... , .............. P4-1959 CIRCUIT / ··STEERING ....... : ................................ , ......................... P4 .. 1960 CIRCUIT I SWAY ...... ,.. ................................ , ............................... P4-1961 CIRCUIT / REAR LOCK-UP ...................................................... P4-1999 CIRCUIT I J> AR,KINGBRAJ<E ............. :., ........ ; ......................... P4,.. 1962 CIRCUIT/PRESSURE CHECKS .............................................. ·P4-1963 CI~~UIT .. 1 .BRj\KE.; ..................................... , ............................... P4,.. 1992 CIRCUIT I OILCOOLf:R / CUM¥INS B3.9-C .................... P4-1.965 CIRCUIT /. F:tJEL .c.; •• ~ ..... ; ...... ;, ••••••••• ; ................... , ......................... P4.;.1966 FUEL .•. TANK ASSEMBLY .... , ...................................................... P4.1967 STARTER RELAY / SENDER ASSY ....................................... 1>4-1968 BATTERY BOX ASSEMBLY ........ : ............................................. P4·4969 LIFT CYLINDER I 7;';316-240 ...................... : .............................. P4-2043 TILT CYLINDER j 7,.;n6-238 ........... ~ ......... , ............................. ,P4·2044 BPOM CYLINDER. /<7-316~211 , ................................ ; ............. ;;P4-2017 SWAy,.REAR LOCK-UP .CYLINDER / 7-379,..02 ................... P4-2019 MOTION VALVE / BASE TILT CYLINDER ....................... ,P3·1098 MOTION VALVE / HEAD TILT CYLINDER ....................... P3-1097

'" AllS .• ~

47 48 49 SO 51 52. 53 54 55 5~

INDEX '/'. STAND~ "EOUIPMENT . ~.. . . ..... . ..... .. " .. sS~g¥ic~\f.\ . ',,1\ .

".\ DRAWlMG

MO#ON"V ALVll; (Bo6~f·CYL~_ ... ~+ •• ~.;~ •••• : ••••••• ".~ ••• ~ •••• P3-,096 MClTJClN V M,VE 1;Q.A:S,:aLW!;cYLlND1U{ "i ••• ~; ••••••.•••••• ; •• P~-1~09 I)J1ALPItOTCImfK VA,l-VE,' 77234-04 •....•............•.......• ~ p~~nOO ORBITRALA.~8~LVf7-256-3!i ......................................... P:I-I~l s'ELEC:TClR.. VAL V:E 1S,~ERlNGl:7..i~59-02 .............. ; .. ~ •.... P4.-1009 R.li~.~mR. ASS~LY 17 .. 2~~23 ................ " ..... .,. ... pgl060 ~VA.DVE· A.SSB~L Y./ 7':198-43 ............................... Pl-1242. C ASS,EMBLY .................. ~ ............................ P4;.t9i1·~

•.... " ".' . LYJi.4-WA.y' C0NI'R.0LLER ... on ............ Pl-123Q ~ ... ' . . ..\ . ASSEMJity / 1-200-86 ••... :~ ............................ P4.,142S H;Yll~~ICPUMP ASSEMBLY I 7-345;.113 ,~ ................... P:4-2059 EI.BCTltlC, V M: Vi /4-W A.Y / 7~44~7~6 .............................. P3·1179 E~Ji.~~ VAl-VEl .II-WAY I 7-244-31 ............................... P3-1140

, ';\;:~" ' ' " ,;'L

\rnpfix· .. lpr.IJQ:NAk;.··.\E~QI}>M~NT <SS~6#C

6OFULLY;:$f(3t:6$BP'<i.AB A.SSEM1JLY ....... ;; ..... :.; .... ~ ............ P4-2060 fl FORI<. "'~E .... ·A.TE;ASSE~I. V ............................ no ..... P:4~lSS6 62 RO'tA.TE~CYL .' • .. A.S8ENli:V ............................................. 1'4-2020 63 DtJ;AL:;iItO'f'(Jaex.v~Vit~i~~~.~ ... ::;~~i ... ~;~;.;i ••• ~~.U~ ...... ~: ...... ·ld;.li41 64 ~~ .. l,F~.; .• ' .... .. ··.~ ...... .;; .... ~ ..... ,!:: ........ : •.•. : ............... P4-1fS1 6S'" aOSE R,OLLEB,.'A.8S·Y .......... :.~ .... : ............................... : .•. P3~1223···

M,ANUFA~ "":p~1' NliMBf?!R . NUMBER '. ,\J)ESCRtPTIQN SEAL KIT

, CXDA~XAN ............ ~.~ ..... 1~234-16 .•...... ··CARTRIOOE/. CHECK ..•..........................•...••............... 7;;234-31

CKCD-XAN .••. ;~ .............. 7 .. 234-r&~ ....... CAaTRIDOE I PILOT CHECK .................................... 7-234~29 CIJ~A-LHN .. ~~,~ •.• ~ .• ; ........ 7,.234=-19 ........ CAaTJpDGE /.COUNTERB~CE .......................... 7-234-29

;tmEA-LHN ..•. : ................ 7~~4-22' ........ CAiatifu>GE !ColJ1ffuRB~CE.i .................. ; ..... 7-234-30 ,~- ',' ,

CAEA-LHN .. ; .... ~ .... ; .......• 7 .. 234-S3 .. ' ... : .. CARTRIDGE·! CQUNTERBALANCE ...................... : .... 7-234-30.

CKCIJ-:XCN ..................... 7-234-62 ........ CARTJpDGE IPH..OT CIlECI< ....................... ' ................ 7-234-29

PPDB .. LQN ......... , ....... ~.~.7-234-64 ........ C~1XIJ)GE!REJ)UCINGREL~VING ...................... 7-234.;29

C§AD-XXN .................... 7.;234-79 ........ CAi-l1fiDGE I SHUTTLE ............ :.; ................................ 7-234-29

CXDA-XCN ..•.• ;;~ ............ 7-234 .. 80 ......... CARTRIDGE lCHECK .................. ~ ............................... 7-234':'31 "",,"

PTS1-10~0-160 ................ 7.:.304-05 ......... CAR'rRfmoE I MO~UL4Jt ex.~~ .... ~ .................... 7-304 .. 03

7-379-02 ........ CYLINDER I SWAY f P4-2019 ................................... 7-900 .. &5

7-316 .. 240 ...... CYLrnPER I LIFt I P4-20"t3 ....................................... 7.:.900-21

7-316-238 ...... CYLINDER I TILT I P4-2044 .................................. : ... 7,.900-22

7-31~ .. 2U .. ~ ... c&imP*{'Po9~llpa..;017 .... ;~~ ............................ 7-900 .. 23 7-379-01 ........ CYLINDER; I ROTATE IP*~020 ............................... '-900..86

7-229-619: ..... CYtINDER ISTEERlNG •.• ,.; ....... ;~.l .............................. 7-900-8&

7-19843' .•..• :. .• 'PitAKEA.~AioR~ .. ~; •• ~~~ ...... ~ ..... m ............ ; ................ 7-198-40

7-2S6-j6~ •••.... O~ln:tAL I S~~ ..... :~ .............. :... ...................... 7-256-38

D:RAW~~h :jtM~IB.;;:

~~~~~~~~~~~

DESCRIPTION·.···· . PART NO. . APPLICATION

1. HYDR.J\ULIC ~FILTERELEMENT .......... , .... 7~2..s.6-05 •.••...•....••.. SS..644C

2. ENGINEOIt FIt;rmt I cUMMINs ............................... 7-343-08 ................ SS-644C

3. ENGINE FUEL JiiTER .~ .•..............•. ; ............................. 7';343-09 ................ SS~644C

4. ENG~FUELT\\iATER SEPARATOR ..•.......•..•.......• 7-343-10 ................ SS~644C

5. AIRCL~ANERELEMENT/INNER.; ........................... 7-2.()~05 ... " ........... SS.;@t¢

6 . .AIRCLEANER ELEMENT {OutER. ............................. 7-2.94-04 ................ SS':644C

7. TRANSMISSION oIL FILTER ............................... , .... ;. 7 -1~6-349 ............. .sS-644C

8. HYDRAULICRESERVOm FILLER-BREATHmC ...... ' ... 2.72..;09 ................ SS.;644C

1 ·'4-(391-1 .~... '·.4:--13~t~2 3 44'~5:,,2 4 4~t401-1 5 4-I4().1-2 6 4-14tU-'3 7 ,+1880-4 8: 4.;1401-6. 9 4-140P8:

10 +1401-9 11 4-1105"'11 12. 4-1105-12 13 + H05:'13 14 .. 4::11!J5.,14 15 4-1105-16 16' '3-1218. 17. 3;iz~7-1 18 4-1519';1 19 4.,.1579-2 20 4-1579·j 214 ... 1579-4 22 44579-5 23 4":1579-6 24 4-1579;.7 25' 4-1579-8 26/·. ····+1519-9 27 '+1579.;10 28 44579-11 294;.1.5~9,; 12 30 4,.15,19-13 31,7:'349;.01 321:.~49;-02 jji7'""t49:-93 34· 3~l~~;2~f 35.3~' -2 36>;2~ '374-188'0-1 38 4:--l40l 397-900-87

D~€t\L{>sQv~sI@oTER '1.40 lNCII DOOAL f8QI1A,Im 8JJOOTER I 27 INCH 'DECAL f 88''"644C·· , Q~qAL fS~ERlN~SELECTO. (*) D!~Al" j DmSEL. FUEt .., (*) '/ D~qM;. .. f.HYDRAm~.9lI.LEVEL., (*) D~CJ\I}14-WA¥q()NtROL .. . '. " DE§4t 1.,~S.~ION CONTROLS (*) DJ$~f\l;·f~.l_IOI';.OIL ("')

1DECAL fFtJSEIt1)tDER (*) DECAL I A ,..

DECAL IB rlJ4cALI G p:SCAL.{ /. 0' .. I)j~AI,l M@Ef~IJSA DECALIW~O DEGALI IJ¥ril{A{)1;,Ic,:()ILONLY . DECAL rp~o~~

. DECAL f EL~C1'1UC .• HAZARD DECAL I SWAY: CONTROL DECAl" I NOTA, MAN-LIFT DOOAt.1 BEJ10ImO~~TlNG PECAL f BA.'rlEtY·cOMPARTMENT DEC~ . CbdLIijGSYSTEM, . DECAL I. IIOTE~U$T. . DECt\L'1 pmCH PQ'lNTAREA . DECAL1 •• JitACHINE ,8'I'A»I~ITY DEGALIl:tsE' nm$pJ;TB.ELT DECAL 1~\.JUDERSF· . . DE<;AI".RAULIC . SYSTEM 'Pl;CAi/'" .. ,. WN i SMALL .J)~§AL't . WNI >MEPIUM llBCAL.,.t .. /LARGlt DECAL '·ffE .. LETTERS ri~AI,"lI ,. '.. . ... ' ", iU.- Ii .

BAt;1 .. '. .. ..{;E} WtnTE< LETTER '''FULL· IjEC:M-.Blfff~'~(;~11!MSi··~D(*) ~EGAL·,m(tl'.JI~~t~THRU37)

(*) P.EC~SNOTSOLDSE;eARATEt.Y

2 2 2

REF 'REF tffiF

1 REF REF REF

1 '. 1

1 1 4 1 1 1 1 1 1 1 .. 1 1 2 9 4 1 1 1 1 2 1 2 1 1 1

REF REF

33.32.30,20;19.11

5.29,30.31

,4~113'~\' 4-j'~11

3 4:Ll:§25 "4 3-1340"

5 "4-:1729:::2 6' 7~335~12 17-3~~';1~. S 7;.1f,r$'-238 97-3r6~240

10 ;'7-316-211 111~37~-02 123~13;9'1-10 13,3-109.2-3 14f; .. 2S24~10 15 i ; :3;'1054,;2 16 2-!09() , 17 6;'3316.;·65 18 3-1054 .. 1 19 6-3312-43 20 6":UI2 .. 73 .21 6-3316-168 222-H)67~1O

.23 1-10]4 246 .. 5208;.44 25 64i201-08 26 i 6~6211-08 27 i 6-5208-30 28 6-5208;'36 29 6-5206..;06 30 6-6211~06 j 16,;6~12-06 32 6~5;06 .. 22 33i 6-6"2~)"'06 341-333'"01 356-S206-24 . 363-1~4-3 37 7:.,fio-05 38" 7;';il~~6 .3;9.,' .' ';~~~14~0 4~1' ~'20~-14

"41 .. 7:.31.9';17 '4~' . 6-S2Q6~10. 4J6-5206-J2 '44'1~1217 45 '··6;.5204:.08 46 6-6201-04

ti'i~~~~n~N'f

'<148W1DE" P ......

·.Ir~Lli1Ul& LR llBj·& "!;i;f\S'SEMBLVJRR TIRE & . "i~~SEMnLYI;LR C~~ITIJ.;r CYLlND~ r LIFT CYI..INDER I BOOM cnnm~J SWAY. FOR,J. ... TINB.! 48 .LG.

IRJ1ADLWT CYLINDER .. .. ·:tAK";1 READ. LIFT,CYLlNDER

PIN ! BASE LIFf:CYLINDER PIN. !.A:SJ3.BOOMCYL~ER PIN I READ TILT CYLINDER PIN !.' BASE TILT CYLINDER PIN /RE~SWAYCYLINDER PIN. I BASESW~Y CYLINDER PINrF'O~F~ PIN i· 'FOR!{ . TINE' COLtARIF6~. TINB~IN

. CA.J?SCR,EW 112 NC x5112 LG. REX NUT 1I2NC LOCKWASHER J/2 . C~S~W liZ NC.x .3 3/4 LG. CAPSc,REW 1/2NC x 4 112 LG. CAP8C~'W(3!8NC.x 31f'LG. L9CKWA~lfER 3/8 FLATWAsIIER 3/8 CAP$cmW; 318 Nt x;.~i'3/4LG~ RS~fruT 3/8Nc MIRRQa! C0)NEX C~8:QREW?!8 N~iX .3,LG. . f~(; sE ftw~';ipjE.1 CAll,~IDE R~, ,MOl:JNT I CAB .. ' . vWMfI.j/:R.~BER M~ C:J~,NC.x .~LG~

... 8 ·"0 NUT 1~s NC I cAlit~J~

3/8 NC' x 1~1I4~iG. 'se'" '.! 'jJi NC x 11/2· LG; .

iPOOO£RI BOOM ANGLE CAPSCREW 1!4"!NC Jt i'iG HEX'NuT 1/4 NC .

1" 1 1 1 2 2 2 1 2 1 4 2 1 2 1 1 1 1 4 4 1 1 1 2 8 8 4 2 14 25 14 8 11 1 1 1

~ 4 4 4 1 1 1 1 1 1

~BB PARKING . BRAKE ClRCUlT

10 3

2f 15,16,Pl,18 ", _,' i.: r " ,h', ' ,

ITEM ·NUMBER

1 7-197-01 2 7-337-01 3 7-104-01 4 4-1861-1 5 6-4110-07 6 6-9608-720 7 6-5204-04 8 6-6212-04 9 6-9601-133

10 2-1224 11 7-256-32 12 7",256-36 13 7-352-01 14 7-352-02 15 6-5206-06 16 6-6211-06 17 6-6212-06 18 6-6201-06 19 7 .. 351 .. 01 20 6-6284-08 21 . 6-6286.,06 22 6-6286-12 23 6-6286-07 24 7-194-07 25 6-6201-04 264-1832 27 6-9601-144 28 4-J819-2 29 4-1819-3 30 7-290.:01 3 I 6-6211-04 32 7 .. 194-09 33 6-9601-80 34 6-9601-664

DESCRIPTION

SEAT SEAT BELT LEVEL GAGE GLASS I SKYLIGHT GLASS / REAR WINDOW RUBBER / REAR WINDOW CAPSCREW 114 NC x 112 LG. FLATWASHER 114 EDGING 114 x 16 5/8 LG. LOAD· CHART· / SS-644C NUT / STEERING WHEEL (w/ ITEM 12) STEERING ·ORBITRAL STEERING· WHEEL HORN BUTTON KIT .CAPSCREW 3/8 NC.x 3/4 LG. LOCKW ASHER 3/8 FLATWASHER 3/8 HEX NUT 3/8 NC TRANSMISSION CONTROL MACHINE SCREW #10-32 x 3/4 LG. HEX NUT #10-32 FLATWASHER #10 LOCKWASHER #10 U-BOLT wi NUTS HEX NUT 114 NC CONTROLLER MOUNT 1 ARMREST EDGING 114 x 18 LG. VANDAL COVER 1 UNDER DASH COVER 1 SEAT MOUNT BODY BOLT 5/16 NC x 3/4 LG. LOCKW ASHER 114 GROMMET EDGING 1/4 x IOLG. EDGING 114 x 83LG.

OPERATOR'S COMPARTMENT ASSEMBLY SS-644C

REQD

1 1 1 I 1 1

12 12 4 1

REF REF

1 1 2 2 2 2 1 4 4 4 4 2 4 1 1

REF REF

4 4 1 1 1

5,13,17,18,19,27,10,11

p4~i9~bf .. '·· '. 7-126~3§4 1-229-374.

··7~229-3·73 (j;.(j20I;.06

"'7-i96~50 71-19649 8 ·'1.~1239 9.. '!Q40:t

10 '.;6-62(1 .. 06 n .~f6.;6212-1O 12 "ij~5306 ... 16 13 "'1;';326~1 ·146.;8510,.40

... 15 '6-91 it ~lO: '16;' 6-531248

176-5310-32 18. 6..'6211-10 19·. 6- -iQt 20, 6. 216· .-"',> < ; +j;.',"!j , ~"'p/'" "",

22 (j.;:620a,-12· 23 .. 6,:8it2,.~5

'24 (j.;:91Il-12 Z5 ... 3-1~604 26 r3~1360-2 21 >6~52D~14

.. ZS:6,.~366'"14 29 7-196 .. 51 .

. . .

D~~'HON·· .•• A"·,t

.' . ·m(~~,and~~:~~;~n;l.1BLY lRANs~ss .. ·.ASSElABLY AXLEA.···.tY iEitQNT ·AXLE·~SSE~LY .. !~AR .' HEX. ·~.3/8NC . ,"; l)RIVES~T .Ii FR()NT" DlUVES~:r 1NRE1\R '.' B,ASEP.· ·/S_~¥.MO{Thff ~o~l AY)RH & LH E~.~~l{ER 318 ~tWASHER 5/8 :~~SCJ.WW~!8.l'!W x. ztG. .' RlfflllBEii\10tJN'r' I ENGINE. GAPS~iEW lOllltl\l x L5x 4emmLG. LOC . SUER '10mm' . CAPW' 3/4NF x6LG. <t~.518.NF x.4 LG. toe "])":8' ", H~ ::m-',eNE x 8 IlZ LG. ir . 314'··f . " 4~.'· .

12nimx·1.75 x 35mm LG. LO(1{( .ER··lZtUm .. ,. ..... ' .• ' ' MQ~lTR.A.NSMiSSION·/Ut ¥Q~ ·.I:TiANSMlSS10N tl$'

·g~~~·i}:· ~···,:"t·~;:·Jtg· 'STItAPK,IT ' ..

4 4

Z4 4 8

'4 11 11 8 4 4 4 16 24 24 5 $"

1 7-343.13 2 1,;;345-U3 3 "3'-13850.; 1 47~362-01 5/1:"158-31 6 1-158,;;16 :1 3-1399-10 8 7-19<f-04 9Jj-.~252712

106-6252-09 11 .6-8112-35

. 12 6 .... 9111,;;12 13 ~5206-16 14 67(;205-06 15 7-343-03 166-5208-16 17 6:-5208-12 181-1208 19 60.;6212 .. 08 20 6,,6211-08 21 ,:6,;;62,01-08 22 '1,~,190-02 23 446$5 24 / (f;'~205.,08 25 '6:~~11-05 26 ~~6i12-06 27 7;;:343-02' . 28 J·d385-2

"if"}

.·J;)EScRmTIoN j,' *~,,'\, ;X:J '

E. NGINE·ASS~.·<I CVMM.'. '.' INS. B3.9o.;C-100 PUMPl PISTON TYPE 16&c . MOUNT·,·/'ENGlNE ) 'RH RADIATOR RAD1A'fO! HOSElUPPER R:AJ?IA,TOR HOSE I LOWER ADJUSTING .. ROll. I UPPER RADIATOR MT RUBBER MOuNTl CENTER BONDED C~t>'l RAD~JOR HOSE cLAMP: I RADIATOR HOSE CAPSCREW 12mm x 1.75 x 35mm LG. LOCKWASHER 12nfiii CAPSCREW .318 NC x 2 LG. SELFIJ:)cI{1l\l(l .. NUT .318 NC fAN I SUC~R I 18 IN. CAPSCREW·1I2'l'llCx·2 LG. CAPSCREW 1I2'NC x 1 112 LG. MOUNT I RADIATOR FLATWASHER 1/2 WCK.WASHERIJ2 HEX NUT 112; l'llC WASBBRJ CENTER BONDED RUBijER MT. FAN (JUARD.l 18 IN. FAN CAPSC:tmW:5116 NC x 1. LG. LOCK.WASHER 5/16' . ' FLATWASHER 3/8 S}iACE1/ItANJ' 11/2 (2REQ.) 'MOUNT I 'ENGINE I LH

RBQD

1 1 1 1 1 1 1 3 1 3 6 6 2 4·

REF 2 4 2 4 6 2 4. 1 4 4 4

REF 1

':VIE;-oi"R&,R ·.···ROllERS MOliNTEO \.JO<SMAlf BOOM .SEE.PAGE (90' .

VIEW OF BOOfYt PIVOT PIN &: LlfTCYUNOqRTOPSHAfT SEE PAGE' (91) .

VIEW OF BOOM.CYLINOER., .. BASE END &.CYLlNOER"SlI/?PORl SEE PAGE (9F)

····Vltw "Of:REA~"80lt:~RS' t:$MA~J;:' &:~.MIQOLE .BOOMS 'SEE~ PAG~ (9El>'

'}1.eWOF BOOM PIVQi·PIN & "LJFT CYLINDER' TPP$tlAfT Se:.ePAGE (91)' .

VIEW OF COpy CHAIN &: IDLER SPROCKET SEE PAGE. (9B)

VIEW OF' FRONT ROLLERS SUPPORTING MIDDLE BOOM SEE PAGE (9G) .

VIEW OF FRON1ROLLERS SUPPORTING SMALL . BOOM SEE' PAGE (.9H)

V1f:}# OF EXTEiNSJON CHAIN ;RO LLE R'i&: ·SP RING

RETRACTION CHAIN

VIEW OFRETRACTI.ON CHAIN MOUNTED TO LARGE 8.00M

VIEW OF REAR ROLLERS MOUNTED .TO MtDDLEBOOM

,VIEW"OFREAR. ROLLERS "MOU't;xtJE:D TO SMALL BOOM

LARGE BOOM

MIDDLE BOOM

SMALL BOOM

LARGE 800M

MIDDLE 800M"

SMALL 800M

MIDQLE. BOOM

VIEW Of FRONT ROLLERS SUPPORTtNGMtDQ.LteOQM

SMALL BOOM!

vrEWOF FRONT ROLLERS SljPPORTING··· SMALL BOOM

LARGE BOOM

VIEW0F 800M PIVOT PIN & UFTCYLINDER TOP SHAFT

ITEM NUMBER

1 4-1942 2 4-1944 3 4-1513 4 7-316-211 5 4-1449-1 6 4-1073-2 7 4-1449-6 8 4-1073-6 9 4-1073-3

10 3-1191-6 11 2,.1052-3 12 3-1154-5 13 3-1092-3 14 ()-2524-1O 15 4 ... 1074-1B 16 4-1475-1B 17 4-1074-2B 18 4-1475-2B 19 4-1475-2B 20 4-1246-4B 21 4-1074-8B 22 1-1013-4 23 1-1013-3 244-1237-1 25 4-1237-2 26 4-1237-4 27 7-193 .. 05 28 6-6600-02 29 6-6600-14 30 6.;6600-05 31 6-6600-12 32 3-1244-1 33 3-1396 34 3-1280 35 6-6206-24 36 6-6215-24 37 2 .. 1184 38 4-1713-1 39 6-4516-24 40 6-5208-14 41 6-6201-06 42 6-6211-06 43 6-6275-04 44 6-5312-68 45 6-6202-12 46 6-6211-12 47 6-5208-10 48 6-5206-06 49 6-5208-44 50 6-5206 .. 24

DRAWING . NUMBER. P4-195.1

DESCRIPTION

LARGE BOOM MIDDLE BOOM SMALL BOOM BOOM CYLINDER PIN ! S-BOOMI REAR-TOP PIN / M-BOOM 1 REAR-BOT PIN / M-BOOM / FRONT-BOT PIN I L-BOOM 1 FR.ONT-BOT PIN! M-BOOM I REAR .. TOP PIN I FRONT CHAIN SHEAVE PIN I LEAF CHAIN CROSS SHAFT / MAIN PIVOT CROSS SHAFT! HEAD LIFT CYLINDER COLLAR ROLLER 1M-BOOM 1 REAR-TOP ROLLER I S .. 1300M I REAR~ TOP ROLLER I M-BOOM/REAR-BOT ROLLER I M"'BOOM I FRONT-BOT ROLLER I L-BOOM ·/FRONT:'BOT SHEAVE r CHAIN I FRONT SHEA VB I HOSE LEAF CHAIN 1 RETRACTION LEAF CHAIN I ·EXTENSION CHAIN ANCHOR I AnJIJSTABLE CHAIN ANCHOR· I BOLT-ON CHAIN ANCHDRI PINNED NEEDLE BEARING I 1.500 ID THRUST WASHER 3.00 x 1.50 x .188 THRUST WASHER 5.00 x 3.00 x .250 THRUST WASHER 4.00 x 2.00 x .188 THRUST WASHER 3.50 x 1.50 x .125 MANIFOLD BLOCK COVER lREAR ... ACCESS GUARD / TILT VALVE SELF-LOCKING NUT 1112 NF FLATWASHER 1 112 WEAR PAD IBQOM SUPPORT I BOOM CYLlNDER BRONZE BUSHING 1 SMALL BOOM CAPSCREW·· 112 NO· x 1 3/4 L.a. HEX NUT 3ISNC LOCKW ASHER 3/8 SETSCREW 3/8 NC x 3/4 LG. CAPSCREW 314 NF x 8 112 LG. HEX NUT 314 NF LOCKWASHER 3/4 C.APSCREW 1I2NC x 1 1/4 LG. CAPSCREW 3/8 NO x 3/4 LG. CAPSCREW 112 NO x 5 112 LG. CAPSCREW 3/8 NC x 3 LG.

BOOM ASSEMBLY SS-644C

REQD

1 1 1

REF 1 1 1 1 1 1 4 1

REF REF

2 2 2 2 2 1 1 1 1 1 1 1

REF 4 2 2 2 1 1 1 6 4 4 1

REF 2 4 14 2 1 2 4 8 6

REF 2

ITEM NUMBER

51 2-1090 52 6-5:H2-12 536.;6243 .. 06 54 .7"442-.tll 551-H14~~1 56 6-6215,.16 57 ~6212-06 58.' 6:.;621h08 59 6.::531248. 60 6:';4524.;32 61 6-520~-2:0 62 6-61Dl~~06 63 6~2Ctl;'OB 64 1:-11(H-3 .65, 2",UQ9 A

666!"5~ZO(j .. 18 67 3-1'Z44,.2. 68 ·.4-1074.i.~B

~~.... ::!~~3 71' "7:.:193:;'07·. 72. ~6~i2~~ .. 05 73 . ·~~52:~~22 11f ..6';52CJ~,;28 756-6361 76 . 6~366 776-Ci2~5;~07' . 78 6 .. 6006I1iQ6 <

796":96qQ':105 80 3:~~. '81 6-6275;.;04

'DESCRl,PTION

PiN 1's,AsE BOOM' CYLINDER CAPsCR.tw 3/4·'NF x 11/2LO.

~~~~~l&~3~~3e1f~BD •. SPRINO; I.COMPl{ESSION FLAtWt\S.i:IER·.l,~O· Fr.t\TWASHEj,t 3li i~~K~AS~ .• ·i/2 CAP3aWW' 3/4;',NF .x 6 LO. BR.oi;jBauslriNfi./ Lf\R.OE .BOOM (;l\PSCREW~/8<t NC X 2 1/2. LG. WASHER" .. . ' H~Ni?r,llZNe SHJM1,)n6 ' .....

'j"CL,AMlrI liZ .11()SE CAPS€JrnW.3/8NC . XiZ 1I4LO.

", "0 ,')',1;',' '; '",- ",' " "" " '-',' ,,; :' ' ',~,'

. ·SPA.CJlR lMANIFOLD:stOCK RQLL,~RI S .. ~OM I :U~-BOT pm IS~BqoM I REAR:-~OT TlIJtUS.~;i¥~t\SHER 3.00~Z~OO x .188 NEEDLE.?$BAJllNG I Z.OO{);\ID SETseiJ':h5j~ . NC x 1 L6 . . cAitis. . 'jiB NC .. x 2 3/4 LO. ~~a~...·318 .• NC x 3. .1I~:PO. L:UBEFlfl1NG 118 NPT STR LuB~~(l'1/4-28 STR SBTS'<:IW"W5/8 NC x:' 5/8' LO.. . ~USTWASHER~!l.OO x 2.00x .. 125 ElJqINOl/2 .. x 13. 118 LO~ S~TCI1ACTTVATOR SETSCREW I 3/8iNe x 3/4;LO.

. 'R:sF ... 2 8 1 1 1 6 10 1 .

REF 2~

.~l 2

"4, 'I 2

1 2: 1 2:

REF '. {

1 1 4 8 1 4:¥ 1 1 3.

1 7..;198-43 2 3-1148 3 6-6306 4 1-1008 51",1009 6 2-1117 7 ,6..;6261-12 86-6245..;08 9< .... 6-5a~6;10

10, 6;.(j21f;.06 ",Jl 6;..620~:-~8 126 .. 5205-14 13 6::6211-05 14 6-6201-05 15 6-5206-08 16 4-1582

ACniATQitl BRAKE Pm>4t BaArrn ' LUBE'FITnNG 1/4-28TIID. y()~,j 'BRAKE PU~H'R()D'· ,,' PIN; I BRAKE PEDAL CEEVISP1.N, 1/2 x, 11/2 LG. COTIijRP1.N\,5132 x 1 LG~ CAPSCREW,,3/8"NC x L 114LG.

, ,

.i~l<~~~'~8". < CAPSCREW 5/16 ,NC x, 13/4 LG. iOC:K\VASmtR 5116 IJEX',NU:rSIl6 NC ,CAPSCREW 3/8NC x 1 LG. Mbtm-TB/BRAKEPEDAL

REF 1 1 1 1 1 1 1 2 5 1 1 1 1 3 1

1

1 ,2 ·3. 4 .. 1"1·.~'3.,."

,~"~C:i: .tJ~lS:'tI()-·.tA

7 8 7.,;194 .. 0$ ,. 6-8512-25

10 . 6"'1.il~i2· 11· 6-6208-04 127-194";20 13 ",fi·V-194.i;18

,"'!;1.i,

1 '~!rln80 2 1-l.~2·: 3, ~lj8n 'I'

, 4;~~5204"08 5" ·!7 .. li~(}5"

:;(j.:~, ·'.oIJ.tbl"04 1. 6-63(J(j 8 " 6 .. 5204-06 I

~'6-6Zt1 .. 04 I

l(l 7-194-06

'<!},ACCEI'£1L\1Q~ pil ' [EM 1'd& ~' '''[!··'~1Q~.

4,7,9 "

:/t~~8i:·:·CO't·lER PIN >whc~m 'I

1I4~2$: sn~ !

cAPSclWw . MiNe x, 3/4 LG. tOCKW~~~::! 1,14 . SHIM(A~I~Q'1;>~)

L 1 1· 6t

>,} .

aBF, 2 2 8 2

, -" "'::' ,:',,~

.~, .';i'~~~~

17.18.19

1 4';;19~6,-t 24..1742 .. 2.

. 3.4.1159:3' ··4 :: .... 4-11~?~,. 5 ....... ,,1159':5 .

.6' '4 .. 1742-6 7 4.1:~42-7 8 4-1742-8 94-t142-9

10 4..;1717-7 11 4.1728 .. 10' 12 7.;;29d .. 01 13 6-9(i)Ol .. 134 14 (i.;;960t-I78 .. 156-9601-232 16 6.;;9601,:,~69 176-5~06 .. 06;' 18 6-6211.;i06 1~: (j .. 6212~06 20 4.1946

15.

DESCRIPTION

TOP Fjn)fTCOVER 1 ItRO)ff.HOUSINO TQP Rift.lt . COV:J3lt .. 1. FltONT HOUSING SIPEPLA,UtJ RIll· FR;ON1\HOUSING SIPEPLAWE il.Ul;IF$9N1"1I0USING .~.~·SC~/,~~I,~"~IHOUS~G ,~~· .• S~EN4:,~H IE~9lll"1 •. HOUSING lfOP COVER /,tm~H°trSR{~ ... ', '~ATi I "'//~~;~aOlJSING

.~'. • .... ;pJ,.AWE.I 1 .• ;. ;. J ~~>fIouSING ACC"" ',CQMER.r';Fltom 'HOYSINO S . l:"'Bft~rm1"'t . VItONriIOtTSINO

'. '.' ..'~ ,'n1f·,:8'lfliNCKlI4LG.· ·BJ:jomO: 114'J{,16 314,·LO. ~ING/174,'x .22; Il4'LO. E]JOIN(j;; . lf4.x29 LO •.

. ~P~I1jGt7tJ{33518tG.; CAPS(9REW3/8·j~Cx3r4·;LG.

L~WASHE&';~/~: . Ft.ATWASlmIt"3/$;" . ENOINE.ENCLO. (ITEMS 1-10)

"\, ,:;, J'1'

REQD

Iq¥' ·REF REF REF REF'· REF REF REF .lQW:. Imp" 'I' ~;l; ':2' ..1 ; 2'/ t

10 10' 10 1

11 ,13i 12,14.1 p,16,8,9{lQ

t 7-282;'(}4 2 4 .. :t739 3) 3,4349 4·i 7-319'..:10 Si.:; 'l~319~14 (j(~-A343';P4 17,.343;.05 a ;6~$2(}6-0S ;9 6 .. 6212,.06

10 (j"(illl,.o6 11 2-tL6' 12 1,.l174 13,'1-:1173 l4' ~6212 .. {)4 ,1~ 6"$'2,~t:'04 166+52~~oa 173-,140(F

.... 3

11,13,12;14,15,16,8,9,10

,., ,MtWF~)3lt

"'BJU:tAu8TPmE T~~JlJpE' . 'i', ,v.,}

.MUFFl...C~ 3. 'IN~', '·MImFLE:a,·C~· 3J14L

E~'U$TEt;Bl>W ,,~\W.tl't.gine) '" Y~G~f\MP"/:IDqI~ELBOW ()Vith engine)., C~$GREW' 3/SsiNC x l',LU~ fltATwASHER 3/$ L09~:)V ASlIER i 3/S I,

CL~ B_CKE'r {EXHAUST I 3 IN; BASE I E_'U~BRACKBT FLEX JO~)'lmmAUST FtATWA.~, 1/4· .

, SELf LOCIbNO.NtIT 1/4NC CAPSCPW ",1I4' NCx 1 ill. .' "E~U$TBRAcKEi ~SY.~S .11-.16)

,.REQD 1 1 J 1 1

REF REF

4 4 4

.REF REF., RES.· lm~ REF REF

2,

1 11 13 14 12 14 10

5

..•. }.=-:.NGINE-.. -E.-Ml. -. OS .. ~-.'.-.. -. . " .,r;-=--.... . . . 'CUUUINSBJ.9-'C "'-'r-~" '"

ENGINE • I I '-- __ . __ . _~. I ~ .' .' .•.... ,

" '\...,.' ..,., - '" tT·.,.::_::==Jt . ,,--- __ . __ .L_~ R H .. ----~6 7 3 15 16 . . . -, , , ,

. ---. ------------------~-'--------~-

1: 1~204-01; 1 "7"'2D4~02 3 ',/7,$1. 35 .. 02 , .

4: 7"' .... '.14 5' 7~343,.07,

6 . 6t2S2.-t3· 76~62S2~a:5

"8' 4 ... 200t • .g1~143~14 lO~~1~~04~07

·11 ., 7.,.204-08 7~ , "'~04'

} (is

, . '; AJl{·,ti~.1\NER:.AsSEMfti. V "';~r~~J)~ ..... ,

• .. ~·~OCER .....•.. ,' ......•.•.. .t~ 'at~ (2) (wi~.engjne)

'tW9~ {.3IN:;.~ .. · •. CL~/WgiM:,·/3·il2 .. ;';' ~··INE~TjJfE·.··~·.··. ';; STlU\lGHT~;;HOSE. (with, en~jne) O,;,R1NG . CO 4 FIL

.1 1 .2 .r

"tEl? 1

.. 1 'fl,

REF '1WF = ·l$F 'I6W

NUMBER. t1~1~~54 2'Y: 1:.. t~-ss 3 1.;;t~~S6

, 41-t~~() SC7-196~58 6:~.i·1q9~59

, 7 7-19,j.St & 7 .. t9~5()

n~SCIUPTION , CROSS,,'&,"8EAR1No.AS$mmLY , ~Jit'YOKEi . ' " ", . ,', sLiP STUB 11JIJJii i WELDMENTi.

.' i YOKE"

sTft4p~:~~G~S~LY "D~S~~$SY,(JlEMS 1 THRU 7j

--" -"

t:~-;-·,?J

1 t, . 1 1 i 1 1

REF

r ·7~l96 .. 54 2 1~t96-5S 3 7~19~56 4 1:':196-51 5 '1-196 .. 5& 6 1.;.196-59 7. 7:"196-:51 8 7:~196-49

DES~TlON

OitOSSlt:.13BA1uNOI\.SSEMBLY S~IP'¥QK,E ...... SLW·S~·:·

~MENT . YOKE. . S &/.B~O ASSE~atY

s .. m· .......... . DR1'¥ESHJ\FTASSY (ITEMS lTIJRU 7)

REQD

1 1 1 1 1 1 1

REF

ITEM 1 7-335-10 2 7-2$.&;01 3 7;.335~11 4 7-335-12 S 7.;33$ .. 13

\VlI)iEb V ALVllSTBM IAIR-CBJ;.OIUDEoFOAM 'llRE 13;00 x 24 ... ... . .T1RE. &\VJmEt< ASSY 11$ TIRE &. wHSm.,ASSY / Lli .

RBQD

1 1 1 .. R.BF

REF

1 '. 24:-1818' 3 4 .. 1886 4 4-1973' 5 6-5204;..04 6 6 .. 5205-04 '1 6-6211-04 8 6';;621!-Q5 9' 6-78(jt;.180B

10 6-78Q2-88B 11 7-101":01 12 7;'127·~.o4 B 7-;l27;.05 14 7-127~10 15 7-136-02 16 7436-03 17 7-172-02 18 7.,172-03 19 7.,172:-04 20 7 .. 1:'72;..05 21 7-172.,06 22 7-172-17 23 7':112~tl8 24' 7.,172.,09 25 7-17~,",10 26 7,.lri:i.l . 27 7 .. 172-16 tIl';, 1-183-18 29 7,.200 .. 07 30: 7,.206;..{)3 ~ I v 7 -206-(}4 32 7-206 .. 07 337;;,268-01 34 7-281..;01 '35 ' 7-281, .. 01 3;6. 7-3,19..:02 31' 1·<Ji9~3 ;~8:. ; 7-331 .. 01 39:· ...1~3S6fQ 1

. '4~;;3 ;)'/~7;'3~S8>1 . 4t:;;~'7 -3ig';()1 42 7-375-Q1 43 t-:flJ8 '. 44 7-244-50 45' 7~~03:-02 4f') ; 7-244-12 47 7 -2(i9-107

. 48;' .6,,-9284-07 '49 ;6 .. 6286-06

HAItNESS1' ~NG~. IDtRNBS8 / TBANsmssloN HAR.NEss 1 ll'tSTRJ:ThmNt PANEL HARNliss I MAIN'POWER. { VALVE C~~;€lmW 1J~(NC··x;lI2LG. CAPS~W 5116 NO>x':112 L(l LOClt,WASItHR./ll4 ." LOCKWASImR 5/16 BA~Y CABLE/RED BATTERY>CABLB IBU,ACK CmCUITBREAKBR.·/ .1 5 .AMP. Sw,rrCH/SW f\r-R.OTATE LlGIJT/WARNlNG Sw,rrCH .IIGNlTI9N / KEY LIGHT /BACl{-t.IP .~. LlqHT' I' ·TAIL:;BRAJcE GAGE tFUBL SBNDER. FFUEL ....• GAGE, I~NGINE. OH:,P~SS{JRE S~~Ell·4;ENG~pIL rRESSURE GAG~/~SMfSSI~OIL TEIfil. sjN;oER.I.l'R.ANSltl~~SipN O~;·Tl!MP.

. , .. rENG~~f\JUIlTEMP. It {ENGINE WATER TEMP.

GAG~L!, VOLWETBR.. '. '. Q'AG i~SMISSION. PIt PRESSURE

.. ~~.. .QIL PIU;sSUltE .

. P:RESSURE<; ~tAYt mA.Yj/,··

)·t~ .I.P~ DESTROKE

;~<~~ .• ~ .. .L~","",' .• '""zSS.·(~();,.fi1iOLLER;RELIEF VM;~ 1 CO~'raOLLER.:RE:r;U3F, ·PMSSURE$.\VITCH. I.P:~G .·BRAK,E C01LlSWAY.CPNn~O~ .'" h •

.JIJNCTION SwD ..............•.....• MA.CHlNii SC~~ #10;'32 HEX NUT #10 .. 32 .. '

1 1 1

/'1:. 1 4 I 2

REF .REF REF REF REF REF REF REF REF

1 REF REF REF REF.· . REF REF t$F .W ··REf· .REli' .' REF' RtF'

1 1

R&!. REF

.,:MF, REF REF :REF

I REF . 'f I 1

.REF REF OF

1 2 2

50 ();':6~86~(}7 51 6:o6ttff:'06 52 1-1(n~M 5~E' 7-367.:.02 54 6-6284 ... 03 55 6-628(J-ll 56 7-a03.:.03

,LOC1{WAsImR.· #10, •... HE~ NQ'F., .• ~J8 NC. ,. SWlTCHi·REAR LOCK~UP V~iE /··REAA LOCK.,.UP MACHINE SCREW #8~32x 1. LG. IN'FB~AL STAR WASHER #8

. PRES'SlJRE SWITCH /CLuTCH CUT-OFF

2 1 1

REF 2 2

REF

2~;~~,3p,31,32,38,3~ :ONREAR Ot' PANEl;

OA··JD· L"" .,<'

C· ... ···············.H·· ···•····· .. ·A·········· ··It··:··· .. ······T··············· ..... . . ...... . ...... " ....•....... , ' .. '. ': ... .

, ' ," ' .

J.9

)~ J)~'Pls.~sl~~lTBl1 .... . ... t":fAlisl~l' RfP~fI'iM~33 .. fPsE~()~R~~~1fPR

, ,. ,i ,. . " ", ,,' ./' ~. t .'"

ITEM

1 3 .. J2.26 2 2,.1062 J 7-172-02 4 7-172-04 5 7-172-06 6 7-172-08 7 7-172-10 8 7':'172-11 9 7-101,.01

10 7-268:01 11 7-101-02 12 7-101,..03 13 7-117-01 14 7-117-02 15 7-127-04 16 7-127-05 17 7-319.-03 18 1-2006 19 3-1228":1 20 3-1228-2 21 3-b228-3 22 6-6211-04 23 6-5204-04 24 7-293-01 25 7-19443 26 7-194-29 27 7-127~1O 281-1088 29 7-269-60 30 6-6284-07 3 1 6,,6286,-,06 32 6-6286-02 33 1-2031 34 7-127-04 35 7,,101-01 36 1-1149 37 3-1428-4 38 6,.5204-08 39 6-6201;..04 40. 7-127 ... 12 416-5204-06

INSTRUMENT PANEL GAGE COVER GAGEl FUEL GAGE / ENGINE OIL PRESSURE OAGE I TRANS .. OIL TEMP. GAGE I ENGINE WATER TEMP. GAGE / VOLTMETER GAGE / TRANs~OrLPRESSURE CIRCUIT BREAKER .. / 15 AMP HOLDER / MAIN POWER / IGNITION CLIP I CIRCUIT BREAKER RUBBER BOOTI CIRCUIT BREAKER FUSE! 15 AMP. FUSE I 30 AMP. SWITCH ./ SWAY CONTROL UGHT I WARNING SWITCH I PUSHBUTTON SEAL RING I GAGE DECAL (SWAY CONTROL DECAL IBRAKE;..ON DECAL /PUMP-OFF LOCKWASHER 1/4 CAPS CREW 1I4NC xU2 LG. SWITCFIl WINDSHIELD . WIPER PLUG BUTTON 3/8 PLUG BurtON 5/8 SWITCH / IGNITION KEY MOUNT PLASTICCtAMP l\U\CHINE SCREW #10-32 x 112 LO. HEX NUT #}0.;32 HEX NUT .#g'-nSS FUSE HOLD15R. w/PLUG (UNIVERSAL) SWITCH /f9RKROTATE CIRCUITIJRi!::AKER J 15 AMP! OPTION DECAL lLI\iHT§ DECAL I F0Rl«ROTATE CAPSCREWll4 NC x 1 LG. H~XNUT 1/4NC SWITCH I HEADLIGHT CAPSCREW1I4 NC x 3/4 LO.

1 1 1 1 1 1 1 1 3 1 3 3

REF 1 1 1 1 6 1 1 1 6 5

REF 1 1 1 1 1 2 2 2

REF REF REF REF REF

1 1

REF 2

ITEM NUMBER

1 4 .. 1935 2 7-345-113 3 7-272-11 4 7-206-03 5 7-256-23 6 7-272-10 7 7-256-05 8 7,.358-08 9 7-303-02

10 7-200-139 11 7-200-80 12 7-316-211 13 7 ... 316-240 14 7-316-238 15 7-379-02 16 7-379-01 17 7-229-619 18 7-229-619 19 7-234-03 20 7-234-04 21 7,.234-01 22 7-234-02 23 7-244-36 24 7-234-50 25 7-3.59-02 26 7--358-09 27 7-321-80 28 7-234-16 29 7-321-79 30 7-321 .. 81 31 7-256-25 32 7-198-43 33 7-244-31 34 7-234-18 357-244-31 36 7-'234 .. 35 37 7-256-36 38 7;..367-01 39 7-292-01 40 7 .. 234-54 41 1-1219 42 1-1093-2 43 1-1093-1 44 7-234-22 45 7;-234-.53 46 7-367-06 47 7-234-19 48 7-234..;76 49 7-234-79

DESCRIPTION

OIL RESERVOIR WELDMENT PUMP ASSEMBLY BREATHER PRESSURE SWITCH .. / BRAKE LIGHT FILTER / RETURN GAGE I RETURN FILTER ELEMENT / RETURN FILTER VALVE I MANUAL PARKING BRAKE PRESSURE SWITCH /. PARKING BRAKE CONTROLLER; 4-WAY VALVE / 3 SECTION CYLINDER I BOOM CYLINDER· / LIFT CYLINDER / TILT CYLINDER I SWAY CYLINDER / ROTATE CYLINDER I STEERING CYLINDER / STEERING VALVE·· I MOTION I BOOM VALVE /. DUAL CHECK VALVE I MOTION / HEAD TILT VALVE I MOTION I BASE TILT VALVE I ELECTRIC 4-'W AY VALVE / TILT LIMITER VALVE / STEERING SELECTOR CONTROL BLOCK, CARTRIDGE / REDUCING-RELIEVING CARTRIDGE I CHECK CARTRIDGE I NEEDLE CARTRIDGE/ REDUCING-RELIEVING ACCUMULATOR I BRAKE BRAKE ACTUATOR VALVE IELECTRIC4-WAY / SWAY CARTRIDGE I PILOT CHECK VALVE; ELECTRIC 4-WAYI ROTATE VALVE IDlJAL CHECK STEERING aRBITRAL VALVE / CONTROLLER RELIEF HOSE REEL· ASSY/ RH / ROTATE VALVE I MOTION / LIFT RESTRICTORFITTING RESTRICTOR PLUG (.060) RESTRICTOR PLUG (.040) CARTRIDGE I COUNTERBALANCE CARTRIDGE I COUNTERBALANCE CARTRIDGE I.·NORMALLY OPEN CARTRIDGE / COUNTERBALANCE BLOCK ASSEMBLY / REAR LOCK-UP CARTRIDGE! SHUTTLE

HYDRAULIC SCHEMATIC SS",644C

REQD

REF REF REF REF

1 1

REF 1

REF 1 1

REF REF REF REF REF REF REF

2 3 1 1 2 1 1 1

REF REF REF REF

1 1 1

REF REF REF

1 1

REF 2

REF REF REF REF REF REF REF

1 REF

7-234 ... 62 7;.304-45

""1"" '7-367-0~ 7-34h7,g 7-3(b~3 7 ~23'<l;$0" , ""'*0

~ "'W

J; REF REf REF,

2~ , ~ 325,24,23

4,5 50 ,22 46

~""'~."""'.' .. ' t<· ,"

'. .ii~. • .... ",:-'!'-Q _ •....

SEE REAR r·· ...... tOCK~UP :.. CIRCUIT

49

SEE+WAY .. -C.O~ .. ··{} ·.·.LtER .. cnttw··

4-1935 1':;1$;6.,.23 ~1:'2127"10 1",t01 .. 0S 7'7209:'6~< 6-5208:.12 6~211-08 1i158~-l6 .

i1-2~':.(i7 "\~:'5206-10 '.6-6211-06 . ' 6-5208-12 '. 6-6211:-qR 7-t26-St7 ~~l-lO; {i:.Q45,.13 6-645:0~21i . ·6;-64S:~ .. Ot:7 " ·6~Sto6:'06;·;< 3".' .•. t:3':;;I:·· '};; ," -;);~"1;U

{j~<"01' '~.:';; ~,.:r<f

··6~167"1.6.· X" ,': ,,',

n ~08

9,.3 ,: .. 06

~6~~J":'14 1 6~21.1~0"

:,":6-6425,.27 . 'i:,6,.~tt1 ···;·t~.~~(

,12. 5

!~"7 ' . -:206 . 41:1004.;;256

j,ti-1t~~t218·. : ,~~ 6. i6J; ........... 75~ · .... ·.·~2s~n .• i,6 .. ~13;25

lE 6-64.$1:'06

...• 6 .. ~81-05 .. , ','0' ',',. "i,

FILTER bru ... " ..... ·· .. •· KIT.I.2IN"

V_Rn"",~~r,~ S ... F;/'wIlTEM 6 NC x'fill LG.

112 .' L<L1Ii"-.JdC# /, .1W~ I HALF ONLY

v-:*~"""."'·"J·'. S .. F. 3/S'Np;x' I 1/4'Lt1.

3/& .

,t~fX. r liZ Lt1 . l;:~;DiUVE

J~Ii'I~G 1l',00ll X~8.HC 90 112 . . ORX'1tlJIC 90

mtrmn..lfh /.:t6'OR.x 16 nC STR. m,,;,~,rh I 12.0R..:;i:.I2JlC 45

" ' «,; " <~',:.,'

3/8· NCx:314:bG. 'i" ,'>" " " d, "',;, ,',

~"'~.L.d.J .I3L(j~ ", '; . . ;y ••. ,;{'

.... 2h~T;x~in.6R STR~. .t;6UPLING ...

.. ;x.8 :bt1.NIPPLE 7:3 PSI

k"riI,rri"L''''"s,CRflIl:W .. 0-32 x 3/4 LG.

CHECl<. PORTS .' x 3/4" L<l.

. ,:x. ..... . .... It'xl4:',6 ·LG.;

*LV,;J,.Li . ·10·· x:~ lij",9~ .~.' .1S' •. J.G. 16 ~·.~6;i 2~.·,~y. ."

T.!WI:'...n..",... I •.. O~~l' x.' 66 He :S1'&

Frl~~H·h·ll. :~~'.~~i~:~CER 108 ·.OR.x.JO"JIesTIt' .

i?T"1:'~it'R. {.'l0· oit ·X.~q~l'STR.. '.' I 08 OR llJlKHEAJ) .. PLUG

FITTINGJ 06J,ltSW~RN"TEE:

;R.:EF 1

nil REf

1 REF

... ~'

REF 2' 1 4 12 4 4 1 1 1 1 1 6 1 1. 1 1 I 6

REF REF

t 1ffiF

2" 'CZ '.2 I 1 2.··. 2 1 1 1 t 1 1 1 t '1 1 1 1

REF

ITEM NUMBER

1 6-6453c-04 2 7-234-02 3 6-5606 .. 14 4 6-6214-06 5 6-6453-04 6 6-7022-60 7 6-7002'-26 8 7-316-238 9 6-6453-04

10 6-7003-40 11 7-234-01 12 6-5606-22 13 6-6214-06 14 6-6453-09 15 6-6452.,04 16 6-6453-04 17 6-6453-06 18 6.,.7004-751 19 6-7004-751 20 6-6453-09 21 3-1244-1 22 6-6450-12 23 6-7014-315 24 6-6475-07 25 6-7025-136 26 6-7025-136 27 6-6480-07 2S 6-6485-03 29 7-234-50 30 6.,6450-05 31 6-7022-28 32 6-6453-12 33 6 ... 6450-15 34 6-6453-11 35 7-234-04 36 6-7025~36 37 6 .. 7005-32 386-7025-36 39 6-6452.,06 40 6-6481 ... 07 41 6-6450-17 42 6 .. 6452~ 17 43 7-200-80 44 6-7005-148 45 6-5205-30 46 7-273-26 47 7.,.27'3 .. 32 48 6-5205-14 49 7-273-26 506-7002-100 51 6-6453.-04 52 7-234:..54

FITTINGJ06 ORx 04 JIC90 VALVE / MOTION J BASE TILT CAPSCREW SH 3/8 NCx 1 3/4 LG. LOCKWASRER 3/8 HI".COLLAR FITTING I 06 OR x04 JIC 90 HOSE / 04 x.04-90 x 30 La. ROSE /04 x 04 x 13 LG. CYLINDER I TILT FITTING / 06 OR x04 nc 90 HOSE I 06 x 06 X 20 LG. VALVE I MOTION / HEAD TILT CAPSCREW SH 3/8 NC x 2 3/4 LG. LOCKW ASHER ·318 HI-COLLAR FITTING 10SOR x08JIC 90 FITTING I 08 ORx 08 JIC 45 FITTING / 06 OR x04 . JIC 90 FITTING / 06 OR x06 JIC90 HOSE / 08 x 08 x 3751/2 LG. HOSE I 08 x 08 x 375 112 LG. FITTING 1 08 OR x 08 JIC 90 MANIFOLD BLOCK FITTING I 08 OR.x 08 JIC STR HOSE / 08 x 10 x 157 112 LG. FITTING / 10 nCBH-UNION STR HOSE / 10 x 10-90 x68 LG. HOSE I 10 x 10-90 x 68 LG. FITTING I 10 JIC SW-BR-TEE FITTING I 10 OR x lOJIe SW VALVE / TILT LIMITER FITTING I 06 ORx 04 JICSTR HOSE / 04 x 04-90 x 14 LO. FITTING/IOORx 10 JIC 90 FITTING / 08 OR xlO JIC STR FITTING I 08 ORx 10 JIC90 VALVE 1 DUAL CHECK HOSE I 10 x 10-90 x 18 LG. HOSE / 10 x 10 x 16 LG. HOSE IIO.x .10-90 x.18.LG. FITTING! 1.OORxIO JIC 45 FITTING IJOJICSW-RUN_TEE FlpING II20R x lOIIC· $TR FITTING / 12 o~ x lOJIC 45 VALVE A-SSEMBLY /3 SECTION HOSE / lOx 10 x 74 LG: CAPSCREW .5116 NC. x 33/4 LG. COVER PLATE / 5/8 HOSE CLAMP CLAMP HALF SET J 5/8 TWIN HOSE CAPSCREW 5/16 NC xl 3/4 LG. COVER PLATE I 112 HOSE CLAMP HOSE / 04 x04 x 50 LG. FITTING / 06 OR 1(04 JIC 90 VALVE· .. ! MOTION·/LIFT

C1RClJl't I. LIFT-'TILt SS-Q44£SQUARE'SHOOTER

1 REF

4 4 1 1 1

REF 1 1

REF 4 4 1 1 1 2 1 1 2

REF 2 2 2 1 1 2 1

REF REF REF

1 2 2

REF 1 1 1 4 2 2 2

REF 4

REF 2 3. 4 4 1 4

REF

· ...... $3 54 55 56 57 58 59

"6:-$6f)612~ '6':621+06 7~273 .. 2S 7.;3}:6-:,2~.O 6-7002,..17 (j.:M$1,..OS '6 .. 520,Si'16

""''';-''-,.',,:, '<: :.:-'<' \ ':.: '.:' ,"",' < ' ,,',"-:;:,:'/, ;:,,', ' , "',,,,, ,'-', '->, ' .. CAP~CHE,¥.SH3h8"NC·x. 2" .3/4 LG. L~'\VASImlt3/8m-CVLLAR . . ~''1IfAiF;SET '1172¥TWIN ·HVSE Cn~ERIUFT . HVSJE!;~04 X 04x8.5 LG: FIttING'1 06 OR HEX HEAD PLUG CAfSCJ;EW5116 NC X 2. LG.

2 .• 3.4 9' ..•. 7 15 1

14,19,21

14,19.21

2.3,4

1,7":3l(',..211 2 7-234-03 36-5~06-22; 4 6-6214-06 .' 56":6453-04 6 .6-6453-12. 7 6-()450..:05 86-6453-12 9 6"7002~26

106-7002-26, 11 6-70&5-105 .. 126-7005·075 136-6475':07 14 1:-273-32 15·0-6457-05 16 '6-6453-13 17'6-7065": 154 18 7-200-80 19 7-213-26 206!-5205-16. 216-5205-30

cVt~ER'/g<ieM V J\i~ / ~o~olli .I BOOM".: . . .. (~APSeREW .SH; .. 3/8 NCx2 ,3/4 LG. LORKWASHEli3J8 HI-COLLAR fjI'I'1lNQ J 06 OR x 04 ·JIc90 mTThiC}! 100Rx .1OJIC .90 FITTmG 1060R,x··04·JICSTR FITTING I. 10 OR:X 10 ne 90 ' •. HOSE I 04.·· x 04 X 1'3 . LG. HOSE I 04.x 04x. 13 LG. 1I0SE I lOxlO x'S2:1I2 LG. HOSE 110 .x 10 x·· 31':1/2 LG. FITTING.i;.~o·nc iBH UNION

, CLAMPlI.Auts~t 15/8 TWIN HOSE FI'fT}NG I 06 oR. HEXHD 'PLUG FJTI1NG I 1201{. x 10. ne ,90 lIPSE 1 lOx 10 X 77 LG. VA:J.:;'Vf: . 13 SECTION COVER, PLATE I 5/8110SE8L.AMP CAPSCREW 5116NC x 2LG; CAPSCREW 5/16 NC x 3 3/4 LG.

'R,EF REF

8, 8 2 1 2 1 1 1 1 1 2 3 2 2 2

REF .3 1 2

~ .. _ SEE,P~G 'f .... ~.l'\' r BRAKE CIRCUIT .' .' . .-"., .

• ~ .. -;.;..-.cP1,.-;.;,~j

SEE REAR .. .. . LOCK,:UP·· -:.~"'AAX';. cit... CIRCUIT ..

1~.: :u:-e';lU~ • .,.IZ 2 ::J>&-~$11'~4

ri!~: 7 ......• 'Q..i4~2:'ig,y .. 8 .'. .'-64~3.tQ4· 9 · .. J().,6455-~5

10 ·•· ...• 6 .. 64'5;15 n '~~1:~~il~ 126-~3.,.05 13 . 6-6485-O(i ./> 14 '6-649S-oJi' 15 6-7002-17') 16 6~7QOa;26' 17 64002 ... 276 18 6-7~02,:,34 19 6'::7002-86 26 6-7003-130 21 6,,7003,:,150 226.7003;.(j2 236-7002~38 246-7022,,:28 25'1-1'8-43 26 7-200~80 277-20~139 28 7-361-06 29 7-2.':;27 30J7-~44-36 31, 7.,.~67 -05 . 32 "7 .. 361-07 ~3 7"358,..0.9 34:7-~~7.;bl 35 .' 6-Q481-05 36' 6~100f-2it4 37 6:-1022:-34 ..... 3~ 6-70'02-180

0C1~WJ~SE~i .. U4 :.J"n'~~Te-. '~'O'NP1>xjl6

1 .ij~: PRJJ~04,$1tt J OR x06JfC:rSrit.

',~ .·.O·(JiC·'zrS x ·.04 JlC9Q;

'Eim~ini" lQ6, .' iOfi JlGBl'f.;TEE ._.,...~"..,.= ' . t~~QJtx.()4. JlCRM .. TEE

lJ~4inC'~W-BR.,.mE· ·",.,....... ..... rLT;n· fij6:nC.;~RQSS . '. ' ..... . riri~Tn. ;";tt;e:60:&>:t06 JlC SWIVEL Ffli:Dg~ ••... ·16i)T;'i~·94M:JltiBl3'ln}CER .l;b~'t~p··F()4 ·xQ4 ... ~8 lt2,~{!.'

i"04X 04~13t.G. . 16~J X 04 :It 138 L{!.

in~"\l·:I·04J[04 x 17 LO., UACi~n· •. /04 x04Jri43 to. "T ......... .,." 1 i06~06"x()5LG.

1'06 x ,.06 ~75LG. ' R'CS:~'a.·.; ,>. ~~i,Jt.~6' X ,31 L(J. ~QSE. f 0'4 x· .04'. x '19 LG. 1I0S~ 104 x,,04-90 x .14 LO. ACTUAtOR 1 BR:AICE. VAL¥E ·13 SECTION ~qNtaoLL~R f4-WAY ' ........ . C~TR.ID0lt tNORMALLY' OPEN'. !}IN.~(). . ,·;oR

.' VALVE I. . ··C 4-WAY) (2) <;OIL 1 !}~, V4~~Ql)Y ICONrROL1t$ R}lLffiF CPNrR.otili~K·.. .;}~ .. V¥VEAS$¥}I.~()NrR.O~L~ . RELIEF

···.:J;~~()~·~M%i~i'i~~ ... 90&. 1.04 x.i()4~9():!x·· .P.· LG::······ IlQSH F04 .x()4 ~i~ .. tiG ....

FRONT OF ·MA.CHINJi ..

ITEM NUMBER

1 6;.5205-06 2 6-5205-12 3 6-6211-05 4 6-6450-08 5 6-6450-09 6 6-6450-11 7 6-6453-07 8 6-6453-08 9 6-6457-05

10 6,.7003-194 11 6-7004-328 12 6-7023-244 13 6-7023-252 14 6-7023-62 15 7-256-36 16 7-359-02 17 7-358-09 18 6-6452-04 19 6-6453-09

DESCRIPTION .". . . ..... .

CAPSCREWS/16 NCx3/4 LG. CAPSCREW .5/16 NC xl 112 LG. LOCKWASHER51l6 FITTING 106.0R x 06 HC STR. FITT~G 1 .a80R x . .06 lIe STR. FITTING 106 OR x08 HC STR. FITTING 1 08 ORX06 JIC 90 FITTING 106 OR x 08 JIC90 FITTING I 06 OR PLUG HOSE 1 06 x 06x97 LG. HOSE I 08 x08 x 164 LG. HOSE I 06 x 06-9.0 x 122 LG. HOSE / .06 x 06,..90 x 126 LG. HOSE I .06 x>06,.90 x 31 LG. STEERING ORBITRAL VALVE /STEERING SELECTOR CONTROL BLOCK FITTING 1 .08 OR x08 HC 45 FITTING 1 08 OR x 08 HC 9.0

CIRCUIT / STEERING SS-644C

REQD

4 4 8 2 6 1 2 1 2 1 2 2 1 1

REF REF REF

1 1

L.H.SWAY CYLINDER

R.H. SWAY CYLINDER

1 2:. :3 ::4::' 5 6 7 8 9

10 11'. 1;1219 12i~1093-2 13 (j.-7003~0, 1:4 6-62.11-05 . 1S:»')(j-$Z05-14 .16 Ji-64S;O-08

/1'7?-244"31 is . 7-358-09 r9(j".~204-12

20 :':7:§~(j211:"04 21.·.~(j;,S205\.20 22 " § .. 62~J-05 23. 7:"2i3-27 247':'~73-23 25 6~S~05 .. 10 26 7-24¥21' 21 6 .. 6201-04 28 6~7023:"62 29 6~6455;'OS 3.03.,1376 316,,.l,003:''§2c: 32 6;j4~3-d1

.NC x J:1I2 LO. : 1/4 ::

NC x. 2 112 'LG. ,5/16

" SET 13,/8;aOSE {TWIN ~"'AJ. J 318 :BOSECLAMP

NC 1 1114 LG~

]f:lll La. O(i lIe .RN-TEE

2: 2 2 A" 2

REF 4 .2 2 1 1 2 .4 4 4

REF REf

2 2 3 3

.4 4 4 2 2 I 2.

REF 1 1

S.EE .. 4.;;'WA'( '.~'. '0 CO~IROLLER

CIRCUIT

6-70~2,.U.T0 6:.6iSS-t5

5 .'. 6.-6,453::.06 6 ", ,~6~6455::.15 7~1(}~~ ... IOO

.8 '7 :'~58:o@:8 9 '. 6 .. ~~{j5,.Q'8 106,.(i~~h05 1 Y) 6-621'·1-1)5 Il . P2-120S; 13 6,.S264-;16 14 2()1-64. 15 1-04 16 .. OZ' 17 , .. ~ ...... 01 is ····6,.~440.j02

,LGJ. f4llltn:,· . x 06JIC STR. ,x'Of,.90X50 r.G.;, ..... .. . 06;·OILx ()4JIC~-TEE ;Qjc.:OB.>;x~6 JlC 90 ..

.l (){VOR. x 04 . .ITC R,N-TEE 06 x06--9fi. x5.0·,L,Q .. ' IPARKINQB~

m:RE~·"'· SI1.61$iCx '. t' w. NO

I BRAKE VALVE x 2 LG.

~.+·+.1V"'.I< .• / pAI.{I{ING BRAKE . . .•. / c}2 ......... ¥.x: 04"JIC SW.

fiTTING J 0.2 Ni>T·C()UPLijR.

I 1 1 1 1 1

REF 2 2 2 1 2 2 2 1 1 1

SET 1:t SWAY SPEED

Gl o G3' G4 .9 cp I

S[ted~r:\J;TROL PRESSURE

SET STEERING 'PRESSURE

·I~. i···· .. ~.9

~9

· ./TILl'L~ITER, Fnl:7.flNG 1 06 OR.·PLUG Fll~litNG· 106 OR x 04 . He 45

1 1 2 2 I 3

J{EF .REF

2 1

~~"'" ...•.•• ~., .............. . • 0 .• :

I

.. ~ ..•. ' .......... '.'< ••. ' ...... "' ....................•........... ...•. ~ •........

6," '7 8.;"6 .. 6433;05 9 .... ·6~S2.03

1 0 6-$3D~708 11 6-6au-OS 12 ·.6,;~54-09 13· '7:"'156,,2$ 14. '7~3jl~ 15' 1-·1.,fJi:j 16 ·J6~D..o6 •. 176-1~~-80 18 '6-6453-04'· 19 . 6-1OQ~:"'42 20 6-64M.;.os 2 f 7':303.03 22 6.;;6402~02

'2*;.< "6~6435:,~3i

'04:.nC·STR. O·L~ ....

.... '. ./9~i... .....x<t4 nC90 I{086 I 04 xe4~!~2i~·LG. . Fl1;tiNci I O~J' .Jli; S'W;.l:N:1fEE ·PREssUiU:·sWl'teHii~LUTCH'CUT.;()FF .. FJttU'lG I <)2f$1~rF.:i 04 ',NPT F ... , •.•• FITTING I 04 NPT'M} X 06'nC90.:SW.

1 1;, r 1 .'

1 1 1 3 3 1 .

REF' 4

REF 1. 1 1 1 2 1 1 1

1-65 ". . "U'"'lll'T"'.J-l i 6 ... '62$2-04 6-64'5:0,.16

;'i&-~5(i .. 20; . ';tj-648(}-07 .

.. 6-6,427 -18· ;6;..(}437-04 '6+5205-0(i 6..,7045-56 , • • '1" , . ",

J..q~,

31~~,~";3~.,tq.~;.,,. 3/4J~ $2 .Lq.

IP(j~~rl\$l~' silt) .. ' . ·Z:.6gMALE PIPE

"'-".lJLlUUi&; IN(f12 " 1 O' dR:;.~i 0,. JIe STR.

/ 12'()~'~ li'n<:!sTi. uT<r1~lrr:! I. NPT;UDlJCER'3/4 x 1/2 ptlmNG r12.NBT x'lb HC90

I 08~TSTELBHLK.-P 5116 .. NG A,}{4t,G:

HOSE I 12· X 10:'90x2iLG. ,. ,"'" ",::i ".,~,:,> ' , ,

l 1 1 1 4 4

,4 1 1 2 .2 4 4 1

ny",,"*"ri1rr<c I Q4(NPfoos1. ·EiB. BRASS FI'ITm{~ / 04:·NR'rFEMALE BULKlIEt\D

,1 ·1

.... I . . up· ;.~F· ~F.

. 7~31~~91 ... 7~2jZ:~j9, '"'Y~f11~3 . 7-,£ji:ls···· 6-62gi~13 '6~2~~~06 ~62Q5"()6; ~-l§~>'

.~·r,~14~l,ASTtC

··.:a~~=J1tJE 6:.ASKBT I/FtmLSENJjEIt

.' AiAOinNB SCREW JO-32:l{ J:l2 LG. FJ#\~ ~~lt . 3/8. . .' SELF 1.()CBNGlWr3/8 NC S~'t~T~<'

\,£:, '

} .. i7~tl~17 ;2 i -.:l72L09 j .' ""1~t'8'j-t8 4 . tn21t) 56~~~4:

,>6 ·.··'fS;~J)8.(25 .' '7.". 6!!:fdll~0$ ..

8 ·6,5~04~ 9;f~Z1.l-04

.. ,10;,;~212;'04 rt f.to94· 12

1 '7-355-;91···· 2 7-194-60 3 1-1~(j5 4 6-7~O;f;,t8()B 56~1802-88B

7~3i~.,.290 " >7.:.jt6~i$7

7-:UI;291 7';!J~(;"2S8 7 .. 316 .. 54 7-3~i6"4~4 7~lJ,. ·.l •.

8:}': "';:'1;;; "gi'

"j:.lJ(i-50 '. .7- "'30

'7., :36 i:l;'3t~~45· ..

1".;3:t6':'Z4'7 1~31'';;lSS t",3;ff,.I~6 7-3l16..260

·1·(U6-1S0

, '"

. IlEsPJJJPTIQlS{i/.· Il~t'A~~i~tx;' ll\OllA$~EMBtY. ., BIlW.· ".

,':./

~~STO~ .• · •••. 5

,¥~;rq.. .' 1UNtjf~Y'PISTON .

;r&~ .~GJ$t\D 'GIllEm' s~< .':;

ww:str·/giIAFT ;.·.".~.:'.: .•. ·7~Et.. ..~.J;". .;, . GS~i .. ):I. '" "'B . • .'GV R~f;6-,4.St4~32 · B "01 Itef6'-,4516 .. 24 s '.p I.,IMItlm. . :buDD. Ert1'ING. .

·····~~·~i~:i·~·l~liiiM;~··

(*) (*~

Jf} '. (*,)

}(lIo) :.:(*) :":(~)

(*) ". '(*)

l' 'L7-3i~~92 2 .7~3i6~iso· 3 7;3164:293 4 7-316-249 5 7.;1Hii,.S9· 67-316Ji.g .7 7~3i6~6 8 7"31i:~J,

< , '(i~ ~ . , . i-

9 7 .. 3 10 1L~ 11 7 ';3164(.9 127-3)t~19u 13.1-3f6~3S 14. 7-31(j"294 15 ··~··1t3f.6-247 16 . 7 .. 316 .. 156 17 J<U6,.156 18 7 .. 3,l~I89 19. 7<H 6 .. Ul> 20 21. 7';~" .. ~

HARItEt'iiSEMBLY ,.,' ", "/. ,'i':,/- J'·k~,' .. ";<'/<;' , ;"

.R.qUASSEMDLY' HEAl) .. ' . PISTON .'.f<·. SEAL ,Ii PIS'rON> \\reAR. ~G '\PlS1:0N SELF~L&tn,rGNl1r.. ' . O~G I STIJB .. SHAFr:'·

..... Q.,lUNO ' .• rJllpin.p

·B~C1t .. ; WEAR SEAL.I •.. i ,.. t. WIPER: (SHAFT.

··g~~PJNg ;S~V .,' .. .' :BR.() BUSIHNGi.IR~£64516-24

.' aRON BUSHING Ij~f6~4516';24 SllACEJt ...... ' .......... . LUBE ii FITl'ING

. (*j (*)

1 r 1 1 1 1 1 1 1 1

i2' 1 'I 1 1 1 1 1 1

· ... DBSCRJYrlON.

· f'· . 7:'3.1'~20 '2 7 ~31f)fr21

:; 7.,37f}:.22 47 .. 37'':'~3 57 .. J"A9('"24 61 .. j;79~lS 7 7.,11' ... 2"6 8.7 .. 31!.~~7 ~7-3i~;~s

1 OT-31~"'l:9· 117~31''';~O 12 7-3f9A~1 13 7 ... 379"-3f 14 ''l ... 319-33 157 -j'i!1-34 .. 1.6· 7-379"-35 17 18 7-9~85

I)ESClUPTION

·=t:-E~q BA~I{~UPRING ~~~g ..... B~Cr(-:~~O

~. ('~.r' PISTON· .••.... : ~ARREL ASSEMsty .ROD.··.ASSEMJ3;LY ... cUp PT SEt SCREW' 'I'~AP . CAP· . . '. 'J.l4mAf>. CAP HEAD·.

SEAL Kll' ·11J::EMS 'MARKEn

(~) (*) (~) (*) (~) (*} ...

..(*) ..•. ,·(*1 •. ·("'r

(*)

REQI)

3

ITEM NUMBER

1 7-234-02 2 7 .. 234-16 3 7-234-24 4 7-234-32 5 7-234-31 6 6-5606-14 7 6 .. 6214-06

6

DESCRlPTION

MOTIOW V MVE ASSEMBLY CARTRIDGE} CHECK SODY: O':lUNG SEAL KIT

I ASSEMBLY ITEMS 2.,3,Y-

REQD

CAPS CREW SH 3/8 NCx 1 3/4 LG. LOCKW ASHER 3/8 HI-COLLAR

1 1 1 1 1 4 4

ITEM NUMBER

1 T·234~Ol 2 7-234-80 3 7-234-19 4 7-234-25 5 7-234-32 6 7 .. 234-29 7 7-234 .. :31 8 6-5606-22 9 6-6214-06

DESCRIPTION

MOTION VALVE ASSEMBLY CARTRIDGE I CHECK CARTIUDGE I COUNTERBALANCE BODY O-RING SEAL KIT SEAL KIT

I ASSEMBLY ITEM 52,3/";5

REQD

CAPSCREWSH 3/8 NC x 2 3/4 LO. LOCKWASHER 3/8 HI,·COLLAR

1 1 1 1 1 1 1 4 4

ITEM NUMBER

1 7-234-03 2 7-234·22 3 7-234-23 4 7 .. 234-32 5 7-234-30 6 6-5606-22 7 6-6214-06

DESCRIPTION

Mp:rlON VALVE ASSEMBLY CAR17RlDGE· I COUNTERBALANCE BODY O-RING SEALK1T ... .. . .. CAPSCRE'W SH3/8NGx 2 3/4 LG. LOCKWASHER 3/8HI-COLLAR

f ASSEMBLY ITEMS .2,5,q..

REQD

ii '1.;23~'4 27...:2 '. 3··7;~

········4:· '. (1ii3~~2 5 "1~23~SO' 6.. ~j~o:i;i2 1;0 ··6,.'214,.Q6 8 1-2.34-DO.

.•.. ~Qb

ITEM NUMBER

1 7-234-04 2 7-234-18 3 7-234-21 4 7-234-29 5 6 .. 6211-05 6 6,..5205-14

IASSEMBLYJTEM52,3

DESCRIPTION , ,

DU,A,LPILOTCHECK VAL VB ASSY CARTRIDGE I PILOT CHECK BODY SEAt KIT tOCKW ASHER 5/16 CAPSCREW 5116 NC x 1 3/4 LG.

DU#l>IL0l' CHECK VALVE /7-234-04 88 .. 636/S5-6440 I 88 ... 842, / 88 .. 1048

1 2 1 2 2 2

. ~\ ,~~'\\ -

..•...•...•.. , .... > ...... 1 ..... '.' ....... p' .\.,\ \' .• \ .... MN [Q..Ji.\ N

....•.............•....• \ N .

.. ~. .... . .' co

. c.~\riJ\ M~Cj\\ ..>« ••••..• ••. ~. .. . ... ~>0o co

\' . .1..... ~ •.. :: .•• \ ..• '[ .••.. ~ ~~ ~ ~ . ~.. ..0\ 7J co -

ORBlTRAL" ASSEN$L" ..

1 7-256,;.37 2 7-256-35 3 7-256-38 4 7-256.,39 57-256 .. .40 6 7-256-41 7 7-256-42 8 7-256,.43 9 7-256;.44

10 7-256-45 11 7-256-.46 12 7-256-47 13 7-256-48 14 7-256-49 15 7-256-50 16 7-256-51 17 7-256-52 18 7-256-53 J9 7-256-54 20 7 .. 256-55 21 7-256-56 22 7-256-57 23 7-256,.58 24 7-256-59 25 7-256-60 26 7-256-61 27 7-256-62 28 7-256-63 29 7-256-64 30 7-256-65 31 7-256-66 32 7-256-67 33 7-256-68

NUT SEAL KIT SNAP RING SEAL CAN FINE THREAD SCREWS UPPER COVER SEAL SHIM KIT SNAP RING THRUST WASHER T!tRUST TlIRUSTBEARING SPRING WASHER SPACER WASHER INPUT SHAFT NEEDLE ROLLER DRIVE·· RING SPACER TORSION BAR FINE THREAD BOLTS END COVER BALL l 5116 DIA. SPRING PLUG & O-RING BALL I 114" DIA. PLUG ASSEMBLY WASHER SPACER DRIVE LINK ·ROTOR SET MANIFOLD COMMUTATOR . ASSEMBL Y

ORBITRAL.ASSEMBL Y r 7-256~36 SS .. 644C

9 JOe 11 12. 'lJ··.· .. > "- _'k;~; el~;fe; ··it~59~ 13 is' . 7~3'S9-14

,hi. ;~.,7;,.3S!i'"O' . t7 7~3S9~06

.18 .19

. 2()

·21 2~'.

.'43 ~, , ' "

;;:i;<!"

t i~a'~tU'X 21~2~6.:dS J . 7;~1iZt., 4 7-256-23

BJiAI) .. B,' i' . &, () .. RING GA FIL'f.6a· ASSEMBLY

ITEM

1 7-198-09 2 7-198-20 3 4 5 6 7 7-198-21 8 9

10 11 7-198-13 12 13 14 7-198-15 15 16 17 18 7-198-16 19 20 7-198-18 21 7-198-29 22 7-198~19

23 24 25 7-198-05 26 7-198-06 27 7-198-07 28 7-198-08 29 30 7-198-40

RING BOOT PISTON SHIM j .ITEMS 25-28 SPRING SPRING O,.RING RETAINER RING WASHER PISTON CUP SPRING HOUSING O-RING VALVE & BALL ASSEMBLY GUIDE SPRING SPACER SHEEVE WASHER CUP BACK-UP RING O-RING PLUG

SHIM ·/·AS REQD SHIM I AS REQD SHIM / AS REQD SHIM / ASREQD

KIT-ITEMS 1,2, 7, 11, 14, 18,20,21, & 22

BRAKE VALVE· ASSEMBLY I 7-198-43 SS7644C

1

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

.G .... · .. 1.·.· ••.•. ·.:.· ...... ;.· •. • •... I .•....•......•.•.•.•..••...•...•..•...•.......•......•.••.......•.•..••.. ·······;;O:,()!i ....... .

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1:~358;.09

41 .

.........• ~ ..•..•........... ;/ .•.... / " ilL'

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1 2-3 7~~45 .. ·· 4 7 .. l4~;,.()5 S.. 1-l4S~06 6 7~34f~g:·., 7 :~~fl~~~r · ·;;:~.·:~~,~r~~~::

}9 . "'7-345-12 l'1i';I'~ 1:",34~-1;61 12 .. "7';34'5.:.162

'11"7-345-163 14..7~345~27 :15·i7:-l45~.28> 16 '. 1~34~"SIX. 'l77~34$~i41 '. 18 .. ...J~J45-t(j 19 ' ;'",;'345,.164

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. 30" ."32 31 ... :"51 32 ~;

33 34 .

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i~~0 47"

A.S' '41. 50 51· •.

'O"lllN(J SMAPlUNG S~:';$EAL ItO]);

······O£RU(6 PiStON PLUG.;;

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, (*);

it*)'

(*) (*)

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L 1 1 1 1 1 1 1 1 1 1 1 1 9 1: 1 1 . 2 1 r 1 1 2 1 1 4

,~ ',~

ITfjM. NUMlAER 1 i7"2~~3(j 2:" 7"2~~$·

!t;#~} S 6--5204-12 6 • 6-62l \-(J4 7 6-62127(}4 8··. 7;..2~34 9 7~244.:{t

3~1 , '(1.

1,.~~~1. 1~i4.;·:18

;:'l,~~~i.~· :;;;;21444 1-2"':24.

';;' /' " " , '

··DESClUYnON

TRANSMISSION PARTS BOOK

SS-636C SS-644C SS-848C

DATE: 8-30-99 CLARK T12000 SERIES INTERMEDIATE DROP

TEREX HANDLERS 455 N. Superior Ave., Baraga, MI 49908-0248 PH: (906) 353-6675; FAX: (906) 353-7543 INTERNET: http://www.sqshooter.com

INDEX

P AGE DESCRIPTION DRAWING

1 CONVERTER HOUSING GROUP ............................................. PI-1244 2 TRANSMISSION CASE AND PLATE GROUP ..................... P 1-1245 3 TORQUE CONVERTER GROUP .............................................. PI-1265 4 GEAR GROUP ............................................................................... PI-1247 5 PUMP DRIVE GROUP ................................................................ PI-1248 6 CHARGING PUMP GROUP ....................................................... PI-1266 7 REVERSE IDLER GROUP ......................................................... PI-1250 8 FORWARD AND REVERSE SHAFT GROUP ....................... PI-1251 9 3rd SHAFT GROUP ..................................................................... PI-1252

10 FIRST AND SECOND SHAFT GROUP .................................. PI-1253 II OUTPUT SHAFT GROUP .......................................................... PI-1254 12 ELECTRIC CONTROL GROUP ................................................. PI-1255 13 DRIVE PLATE GROUP .............................................................. PI-1256

1 PAGE NUMBER

4

l

CONVERTER HOUSING GROUP T12000 SERIES TRANSMISSION

...... -~ .......

10

11 I I.-~

/~

' .... ','", ,

•• ~..:.. c., •

'::::~.~::>' :: ..... " '\ "

" "

' .. ?,J :: . ! • ~ •

DRAWING NUMBER

PI-1244

ITEM NUMBER DESCRIPTION REQD

1 7-126-384 CONVERTER HOUSING 1 2 7-126-385 PLUG (INCLUDES ITEM 3) 4 3 7-126-386 O-RING 4 4 7-126-387 PLUG 1 5 7-126-385 PLUG (INCLUDES ITEM 6) 1 6 7-126-386 O-RING 1 7 7-126-04 PLUG 1 8 7-126-388 SCREW 6 9 7-126-389 SCREW 3

10 7-126-390 SCREW 1 11 7-126-391 LOCKWASHER 10 12 7-126-389 SCREW 13 13 7-126-391 LOCKWASHER 13 14 7-126-393 GASKET 1 15 7-126-392 PLUG 1

DRAWING PI-1244

CONVERTER HOUSING GROUP PAGE lA NUMBER T12000 SERIES TRANSMISSION NUMBER

2

31 I 29 ~ I 30

US-I

PAGE NUMBER

"C ...

10

TRANSMISSION CASE & PLATE GROUP T12000 SERIES TRANSMISSION

DRAWING NUMBER PI-1245

ITEM NUMBER DESCRIPTION REQD -1 7-126-394 TRANSMISSION CASE 1 2 7-126-05 BREATHER 1 3 7-126-395 PLUG (INCLUDES ITEM 4) 2 4 7-126-358 O-RING 2 5 7-126-33 PLUG / MAGNETIC DRAIN 1 6 7-126-396 PIN 2 7 7-126-357 GASKET 1 8 7-126-359 RING 1 9 7-126-397 CLIP 1

10 7-126-398 SPACER 1 11 7-126-399 SEAT 1 12 7-126-400 SNAP RING 1 13 7-126-401 POPPET 1 14 7-126-402 SPRING 1 15 7-126-403 WASHER 1 16 7-126-387 PLUG 1 17 7-126-385 PLUG (INCLUDES ITEM 18) 3 18 7-126-386 O-RING 3 19 7-126-387 SCREW 7 20 7-126-388 SCREW 2 21 7-126-391 LOCKWASHER 9 22 7-126-392 TUBE AND SCREEN ASSEMBL Y 1 23 7-126-265 FILLER PLUG 1 24 7-126-387 PLUG 1 25 7-126-04 PLUG 1 26 7-126-393 PLUG 1 27 7-126-270 DIPSTICK TUBE 1 28 7-126-394 DIPSTICK ASSEMBLY 1 29 7-126-404 PLUG 2 30 7-126-356 O-RING 2 31 7-126-405 SCREW 2 32 7-126-406 SCREW 1 33 7-126-407 WASHER 1 34 7-126-408 SCREW 1 35 7-126-407 WASHER 1 36 7-126-409 WASHER 1 37 7-126-410 NUT 1

DRAWING Pl-1245

TRANSMISSION CASE & PLATE GROUP PAGE 2A NUMBER T12000 SERIES TRANSMISSION NUMBER

3 PAGE NUMBER

TORQUE CONVERTER GROUP T12000 TRANSMISSION / SS-636C SS-644C SS-848C

DRAWING NUMBER

Pl-1265

ITEM NUMBER DESCRIPTION REQD -

1 7-126-411 STATOR SUPPORT ASSY (INCL. ITEMS 2-3) 1 2 7 -126-412 BUSHING 1 3 7-126-413 BEARING 1 4 7-126-414 STATOR SUPPORT PISTON RING 1 5 7-126-415 EXPANDER 1 6 7-126-416 SNAP RING 2 7 7-126-360 SEAL 1 8 7-126-518 TORQUE CONVERTER ASSEMBLY 1 9 7-126-234 TORQUE CONVERTER PLUG 1

10 7-126-233 O-RING 1 11 7-126-277 SNAP RING 1 12 7-126-417 IMPELLER HUB GEAR 1 13 7-126-418 SNAP RING 2 14 7-126-419 WASHER 1 15 7-126-420 BEARING 1 16 7-126-421 OIL DISTRIBUTOR RING 1

DRAWING Pl-1265 TORQUE CONVERTER GROUP PAGE

3A NUMBER T12000 TRANSMISSION / SS-636C SS-644C SS-848C NUMBER

4

.. -~~ - .... , .... -...

1/ : :~:~;~,~_;;:?:;:::~~::~~~~~~~y .. ~_: ':' .. It I' Y , ~. 1:~~ ........ "'''''1''!''

... ..,;. ... ".

';-':: - to" ~ <<i,: .;'.': ~ !':, ':, '.,\ .. '" '-'r:" ' '.'

YI::0::~'0'Jl- \~.' ./)~;.;::,:\:). >',

PAGE NUMBER

,.:. -::;:,:':~>. ./;.~ · .. l~ ,:: .. , . ....• .....

14

16~"

GEAR GROUP T12000 SERIES TRANSMISSION

DRAWING NUMBER Pl-1247


1 7-126-422 REV CL. GEAR & BRNG ASSY (INCL. ITEMS 2-3) 1 2 7-126-423 BEARING 2 3 7-126-424 SPACER 1 4 7-126-425 FWD CL. GEAR & BRNG ASSY (INCL. ITEMS 5-6) 1 5 7-126-423 BEARING 2 6 7-126-424 SPACER 1 7 7-126-428 3rd CL. GEAR & BRNG ASSY (INCL. ITEM 8) 1 8 7-126-429 BEARING 2 9 7-126-430 1st CL. GEAR & BRNG ASSY (INCL. ITEM 10) 1

10 7-126-423 BEARING 2 11 7-126-432 2nd CL. GEAR & BRNG ASSY (INCL. ITEM 12) 1 12 7-126-423 BEARING 2 13 7-126-427 3rd DRIVEN GEAR 1 14 7-126-426 OUTPUT SHAFT GEAR 1 15 7-126-431 REVERSE IDLER GEAR 1 16 7-126-433 FIRST DRIVEN GEAR 1

DRAWING PI-1247

GEAR GROUP PAGE 4A NUMBER T12000 SERIES TRANSMISSION NUMBER

5 PAGE NUMBER

PUMP DRIVE GROUP T12000 SERIES TRANSMISSION

DRAWING NUMBER

8

Pl-1248

ITEM NUMBER DESCRIPTION REQD -1 7-126-434 PUMP DRIVE IDLER GEAR 1 2 7-126-435 BEARING 1 3 7-126-436 PUMP DRIVE GEAR 1 4 7-126-437 PUMP DRIVE IDLER THRUST WASHER 2 5 7-126-438 PUMP DRIVE SHAFT & PIN ASSY (INCL. ITEM 6) 1 6 7-126-439 ROLL PIN 1 7 7-126-440 PUMP DRIVE GEAR BEARING 1 8 7-126-441 PUMP DRIVE GEAR BEARING 1

DRAWING Pl-1248

PUMP DRIVE GROUP PAGE SA NUMBER T12000 SERIES TRANSMISSION NUMBER

6 PAGE NUMBER

11 ~

7 r 10

8 "TI. I 'I ~

9 '" 'I

21

CHARGING PUMP GROUP T12000 TRANSMISSION / SS-636C SS-644C SS-848C

DRAWING NUMBER

Pl-1266


1 7-126-350 CHARGING PUMP ASSEMBL Y 1 2 7-126-349 HYDRAULIC SPIN FILTER ASSEMBL Y 1 3 7-126-442 REGULATOR VALVE SLEEVE 1 4 7-126-443 REGULATOR VALVE PISTON 1 5 7-126-444 REGULATOR VALVE SPRING 1 6 7-126-445 PIN 1 7 7-126-446 BALL CHECK VALVE ASSY (INCL. ITEMS 7-11) 1 8 7-126-447 BALL 1 9 7-126-448 CHECK VALVE SPRING 1

10 7-126-449 CHECK VALVE PIN 1 11 7-126-361 O-RING 1 12 7-126-362 CHARGING PUMP GASKET 2 13 7-126-450 PUMP MOUNTING SCREW 4 14 7-126-451 PUMP MOUNTING STUD 1 15 7-126-452 LOCKWASHER 5 16 7-126-453 PUMP MOUNTING STUD 1 17 7-126-391 LOCKWASHER 1 18 7-126-454 NUT 1 19 7-126-410 NUT 1 20 7-126-522 PUMP DRIVE ADAPTOR 1 21 7-126-455 PUMP ADAPTOR 1 22 7-126-521 SPACER PLATE 1 23 7-126-520 O-RING 1 24 7-126-519 SCREW 2 25 7-126-215 LOCKWASHER 2 26 7-126-456 REGULATOR VALVE ASSY (INCL. ITEMS 3-6) 1

DRAWING Pl-1266 CHARGING PUMP GROUP PAGE

6A NUMBER T12000 TRANSMISSION / SS-636C SS-644C SS-848C NUMBER

7

ITEM

1 2 3 4 5 6 7 8 9

PAGE NUMBER

NUMBER

7-126-457 7-126-458 7-126-459 7-126-460 7-126-461 7-126-462 7-126-463 7-126-464 7-126-431

DESCRIPTION

IDLER & PILOT SHAFT IDLER SHAFT SNAP RING REVERSE IDLER GEAR BEARING THRUST WASHER END PLATE CAP SCREW WASHER ROLL PIN REVERSE IDLER GEAR

REVERSE IDLER GROUP T12000 TRANSMISSION

REQD

1 1 1 1 1 1 1 1 1


NOTES

PAGE 7A NUMBER

8 PAGE NUMBER FORWARD & __ -=:::"L_ T12000 SE~~ERSE SHAFU;:TrGiGR~O;;----'----__ ~~~TRAN~~S;M:MISSION UP DRAWIN-=-G--____ --L.:NUM~~BE!RR Pl-1251


1 7-126-465 TURBINE SHAFT DRUM & PLUG ASSY 1 2 7-126-466 OIL DISTRIBUTOR SLEEVE 1 3 7-126-467 RETAINER SCREW 1 4 7-126-468 PISTON RING 3 5 7-126-469 PISTON & SEALS ASSY (INCL. ITEMS 6-7) 2 6 7-126-470 OUTER CLUTCH PISTON SEAL 2 7 7-126-471 INNER CLUTCH PISTON SEAL 2 8 7-126-472 END PLATE 2 9 7-126-473 SNAP RING 2

10 7-126-474 CLUTCH PISTON WEAR PLATE 2 11 7-126-475 DISC SPRING ASSEMBLY 2 12 7-126-476 SNAP RING RETAINER 2 13 7-126-477 SNAP RING 2 14 7-126-478 OUTER DISC (6 FORWARD / 6 REVERSE) 12 15 7-126-479 INNER DISC (6 FORWARD / 6 REVERSE) 12 16 7-126-480 CLUTCH GEAR THRUST BEARING 4 17 7-126-481 WASHER 8 18 7-126-482 REAR TURBINE SHAFT BEARING 1 19 CL. GEAR BRNG (SEE GEAR GROUP) 4 20 CL. GEAR BRNG SPACER (SEE GEAR GROUP) 2 21 REV CLUTCH GEAR (SEE GEAR GROUP) 1 22 FWD CLUTCH GEAR (SEE GEAR GROUP) 1

DRAWING PI-1251 FORWARD & REVERSE SHAFT GROUP PAGE NUMBER T12000 SERIES TRANSMISSION NUMBER 8A

9 PAGE NUMBER

3rd SHAFT GROUP T12000 SERIES TRANSMISSION

, ,

~~.~.~. ~>~ ~.':~:

" .' "

~~~.~~~~J .. J~~ ..

....... . ,'.,' I,''''' ,~.



1 7-126-483 3rd SHAFT, DRUM, & PLUG ASSY 1 2 7-126-484 ROLLER BEARING 1 3 7-126-485 BEARING & SEAL ASSY 1 4 7-126-486 BEARING SUPPORT WASHER 1 5 7-126-487 OIL DISTRIBUTOR SLEEVE 1 6 7-126-488 SCREW 1 7 7-126-468 PISTON RING 2 8 7-126-489 PISTON & SEALS ASSY (INCLUDES ITEMS 9-10) 1 9 7-126-470 OUTER CLUTCH PISTON SEAL 1

10 7-126-471 INNER CLUTCH PISTON SEAL 1 11 7-126-478 OUTER DISC 5 12 7-126-479 INNER DISC 5 13 7-126-472 END PLATE 1 14 7-126-473 SNAP RING 1 15 7-126-474 CLUTCH PISTON WEAR PLATE 1 16 7-126-475 DISC SPRING ASSY (INCL. 5 WASHERS) 1 17 7-126-476 SNAP RING RETAINER 1 18 7-126-477 SNAP RING 1 19 7-126-490 NEEDLE ROLLER THRUST BEARING 2 20 7-126-491 THRUST WASHER 4 21 7-126-492 SNAP RING 3 22 7-126-429 3rd CLUTCH GEAR BEARING (SEE GEAR GROUP) 2 23 3rd CLUTCH GEAR (SEE GEAR GROUP) 1 24 FIRST DRIVE GEAR (SEE GEAR GROUP) 1

DRAWING PI-1252 3rd SHAFT GROUP PAGE

9A NUMBER T12000 SERIES TRANSMISSION NUMBER

10 PAGE NUMBER

.' '. ", ... ' - _ "J .' •• -' .. ,: : .....

FIRST AND T12 SECOND S 000 SERIES HAFT GROUP TRANSMISSION DRAWIN=a---____ ~~NUM~BEEFR Pl-1253


1 7-126-493 1st & 2nd SHAFT, DRUM, PLUG, & SEAT ASSY 1 2 7-126-494 ROLLER BEARING 1 3 7-126-485 BEARING & SEAL ASSY 1 4 7-126-468 PISTON RING 2 5 7-126-495 PISTON & SEALS ASSY (INCL. ITEMS 6 & 7) 2 6 7-126-470 OUTER CLUTCH PISTON SEAL 2 7 7-126-471 INNER CLUTCH PISTON SEAL 2 8 7-126-472 END PLATE 2 9 7-126-473 SNAP RING 2

10 7-126-474 CLUTCH PISTON WEAR PLATE 2 11 7-126-475 2nd DISC SPRING ASSY (INCL. 5 WASHERS) 1 12 7-126-496 1 st DISC SPRING ASSY (INCL. 7 WASHERS) 1 13 7-126-476 SNAP RING RETAINER 2 14 7-126-477 SNAP RING 2 15 7-126-480 CLUTCH GEAR THRUST BEARING 4 16 7-126-481 CLUTCH GEAR THRUST WASHER 8 17 7-126-497 SNAP RING 2 18 7-126-498 OIL DISTRIBUTOR SLEEVE 1 19 7-126-499 SLEEVE RETAINING SCREW 1 20 7-126-478 OUTER DISC (1st) 10 21 7-126-479 INNER DISC (1st) 10 22 7-126-478 OUTER DISC (2nd) 5 23 7-126-479 INNER DISC (2nd) 5 24 7-126-423 CLUTCH GEAR BEARING (SEE GEAR GROUP) 4 25 1st CLUTCH GEAR (SEE GEAR GROUP) 1 26 2nd CLUTCH GEAR (SEE GEAR GROUP) 1 27 3rd DRIVEN GEAR (SEE GEAR GROUP) 1

DRAWING Pl-1253 FIRST AND SECOND SHAFT GROUP PAGE

lOA NUMBER T12000 SERIES TRANSMISSION NUMBER

11 PAGE NUMBER

OUTPUT SHAFT GROUP T12000 SERIES TRANSMISSION

.' '. ,. ., " " " " " " " " ..... '~.; ::

' . .:: -~'"



1 7-126-500 OUTPUT SHAFT 1 2 7-126-307 OUTPUT SHAFT BEARING 2 3 7-126-368 OIL SEAL SLEEVE 2 4 7-126-366 O-RING 2 5 7-126-367 OUTPUT SHAFT OIL SEAL 2 6 7-126-365 SNAP RING 4 7 7-126-369 SNAP RING 2 8 7-126-364 OUTPUT FLANGE & PLUG ASSY (INCL. ITEM 9) 1 9 7-126-363 FLANGE PLUG 1

10 7-126-426 OUTPUT SHAFT GEAR (SEE GEAR GROUP) 1

DRAWING Pl-1254 OUTPUT SHAFT GROUP PAGE

llA NUMBER T12000 SERIES TRANSMISSION NUMBER

12 PAGE NUMBER

14 A '~

15 I

"0 21 ,,~

I 16"1 I

17 " I

g 22 ~/

~ 25 ®/ I 26 ~/

I 1/24 ~/23

I

i 27 A/ 19

:J40 ;~: 20

,; 10/ 28,""-;

. ,'",- ..

... .,,'.... I "%;:~~~.:. ,~. > ~~~::~ . .-;"~~. ;"""C,J I I ~lY : ··'\··' .. ~~t:·~:~:,~:;~)~,><,:~ ,":""'C,C, 'C'Q, I ·,~t'·· 'j d2dt~1 " ~'Ol~~~~

'~ / 10 ..... :~':' : '. 'c, 29 7 'Oif

/ C'C 3 4 -;/ '0,

6/ ~-o~ 1 7/;'~,O/)

ELECTRIC CONTROL GROUP T12000 SERIES TRANSMISSION

8 .~

g/ '!.,J1 10/

DRAWING NUMBER P1-1255

ITEM NUMBER DESCRIPTION REQD -1 7-126-382 SOLENOID ASSEMBLY (INCLUDES ITEMS 2-10) 4 2 7-126-380 4-WAY VALVE CARTRIDGE (INCL. ITEMS 3-6) 4 3 7-126-376 O-RING 4 4 7-126-377 O-RING 4 5 7-126-378 O-RING 4 6 7-126-379 O-RING 4 7 7-126-374 O-RING 4 8 7-126-375 SOLENOID COIL (12V) 4 9 7-126-374 O-RING 4

10 7-126-373 NUT 4 11 7-126-501 PROTECTIVE COVER 1 12 7-126-502 SCREW 2 13 7-126-503 LOCKWASHER 2 14 7-126-504 MODULATOR VALVE HOUSING 2 15 7-126-371 O-RING 2 16 7-126-505 INNER SPRING 2 17 7-126-506 MIDDLE SPRING 2 18 7-126-507 OUTER SPRING 2 19 7-126-508 MODULATION VALVE SLEEVE 2 20 7-126-372 O-RING 2 21 7-126-63 PIN 2 22 7-126-509 ACCUMULATOR SPOOL 2 23 7-126-510 REGULATOR SPOOL 2 24 7-126-511 MODULATOR VALVE SPOOL 2 25 7-126-512 SPRING RETAINER 2 26 7-126-513 SPRING SPACER 2 27 7-126-514 UPPER PIN 2 28 7-126-515 LOWER PIN 2 29 7-126-381 SOLENOID BORE PLUG 1 30 7-126-379 O-RING 1 31 7-126-378 O-RING 1 32 7-126-376 O-RING 1

DRAWING Pl-1255 ELECTRIC CONTROL GROUP PAGE

12A NUMBER T12000 SERIES TRANSMISSION NUMBER

l3

ITEM

1 2 3 4 5 6

PAGE NUMBER

NUMBER

7-126-383 7-126-383 7-126-60 7-126-516 7-126-54 7-126-383

DESCRIPTION REQD

DRIVE PLATE ASSY (INCL. IN ITEM 6-N.S.S.) 1 DRIVE PLATE (INCL. IN ITEM 6-N.S.S.) 2 DRIVE PLATE BACKING RING 1 SCREW 6 LOCKWASHER 6 DRIVE PLATE KIT (INCLUDES ITEMS 1-5) 1

DRIVE PLATE GROUP T12000 TRANSMISSION


FRONT AXLE PARTS BOOK

SS-636C SS-644C

DATE: 9-7-99 SPICER CLARK-HURTH 212/183 AXLE

7-229-619 STEERING CYLINDER

TEREX HANDLERS 455 N. Superior Ave., Baraga, MI 49908-0248 PH: (906) 353-6675; FAX: (906) 353-7543 INTERNET: http://www.sqshooter.com

AXLE P ARTS ORDERING GUIDE

R.H.

WHEN ORDERING FROM THIS BOOK USE THE FIGURE BELOW AS A REFERENCE IN DETERMINING

LEFT OR RIGHT HAND SIDE

L.H.

1

ITEM NUMBER DESCRIPTION

7-229-520 O-RING 2 7-229-521 INTERMEDIATE COVER 3 7-229-626 HOUSING 4 7-229-670 PLUG 5 7-229-524 VENT 6 7-229-525 SEAL WASHER 7 7-229-526 PLUG 8 7-229-527 MAGNETIC PLUG

GEAR BOX & COVERS ·~~~fin~~~~~~~-~3&6C:&&~SS-6~CFRONT=AXL~~E---

1

REQD

3 1 1 1 1 2 1 1

-DRAWumnG~·--~~~~---NUMBER

6-' 2

5

3


1 7-229-620 REDUCTION BUSHING 4 2 7-229-621 THRUST BUSHING 2 3 7-229-622 SUPPORT 2 4 7-229-572 GREASE FITTING 2 5 7-229-571 PLUG 2

~'.~ tc tr1 tr1 :;d,

I

~\ ~~

:~ Cf~

~t ~I ~~

~~ tn\'

I I 1 I

\

6 ab

a ~ I ~'"\J'QMl 20

I ~ I 21

I

::g \ I @ OPTIONAL

~I N! -....JI Wi

\ t ~

/"

12

13 12

~11

5

@ = position KIT = 9 + 10 + 11 + 12 + 13 + 14 + 15 +23

ITEM NUMBER DESCRIPTION REQD -1 7-229-528 O-RING 1 2 7-229-547 TAPER ROLLER BEARING 2 3 7-229-628 BEVEL GEAR SET 1 4 7-229-535 TAPER ROLLER BEARINGS 2 5 7-229-536 RING NUT 2 6 7-229-537 CYLINDER BOLT 4 7 7-229-538 CYLINDER BOLT 2 8 7-229-539 BOLT 12 9 7-229-540 FRICTION WASHER 2

10 7-229-541 DIFFERENTIAL SIDE GEAR 2 11 7-229-543 CIRCLIP 4 12 7-229-555 CIRCLIP 4 13 7-229-542 PIN 4 14 7-229-544 FRICTION WASHER 4 15 7-229-546 DIFFERENTIAL CARRIER 4 16 SHIM / SEE ITEMS 26-29 BELOW 17 7-229-549 SPACER 1 18 SHIM / SEE ITEMS 30-34 BELOW 19 7-229-550 RING NUT 1 20 7-229-627 SPACER 1 21 7-229-553 FLANGE 1 22 7-229-554 NUT 1 23 7-229-545 DIFFERENTIAL PINION 1 24 25 7-229-556 DIFFERENTIAL ASSY (INCL. ITEMS 9-15,23) 1

26 7-229-548 SHIM / 0.20mm AR 27 7-229-557 SHIM / 0.30mm AR 28 7-229-558 SHIM / 0.15mm AR 29 7-229-559 SHIM / 0.10mm AR

30 7-229-529 SHIM / 0.10mm AR 31 7-229-530 SHIM / 0.15mm AR 32 7-229-531 SHIM / 0.20mm AR 33 7-229-532 SHIM / 0.40mm AR 34 7-229-533 SHIM / 0.50mm AR

DRAWlN..G .. - ----DIF-F£RENcr-IAL--ASSEMBL¥'.'--c.-.-.. --~ ... ~.- ~PAGn-· .----~

NUMBER l:'l-iL/j SS-636C & SS-644C FRONT AXLE NUMBER 3A

t. ~

''"d

!~ H:T1

tnl 3

I

J rn! I I'

~i 0\' (') !i irn ppl;1 rn tT1 rn'~ I i

tb (')1

~~ ~~

~~ ~k !

~ I. ~ , trJl

i:

~~ ~~ ~

~

2- ilr---· 1 <If

46/ 45

54--:TlONAL

55-:-56

~

! ~ll @@@@@@OPTIONAL N' "'\ 0': !,

i 1

WITH BUSH SOLUTION

19

79~f@. 8 7/~ '-

10

RIGHT

22 LEFT

43

j 42 ~

WITH DOWEL BUSH

~1

39


1 7-229-623 NUT 2 2 7-229-624 STEERING ADJUST BOLT 2 3 7-229-625 AXLE CASE 2 4 7-229-560 BOLT 32 5 7-229-561 WASHER 32 6 7-229-562 REDUCTION BUSING 2 7 7-229-563 SEAL 2 8 7-229-564 BALL BEARING 2 9 7-229-565 CIRCLIP 2

10 7-229-566 O-RING 2 11 7-229-567 UNIVERSAL JOINT 2 12 7-229-568 THRUST BUSHING 2 13 7-229-569 OUTER RACE 2 14 7-229-539 BOLT 20 15 7-229-570 COVER 2 16 7-229-571 PLUG 4 17 7-229-572 GREASE FITTING 2 18 7-229-573 PIVOT PIN 2 19 7-229-574 PIVOT PIN 2 20 7-229-575 SEAL 2 21 7-229-576 ARTICULATION 2 22 7-229-577 STEERING CASE / LH 1 23 7-229-578 SEAL 2 24 7-229-579 DUST EXCLUDER 2 25 7-229-580 MAGNET PLUG 2 26 7-229-526 PLUG 3 27 7-229-581 STEERING CASE / RH 1 28 7-229-582 SEAL 2 29 7-229-583 BEARING 20 30 7-229-584 WHEEL STUD 20 31 7-229-585 WHEEL HUB 2 32 7-229-586 O-RING 2 33 7-229-587 RING GEAR 2 34 7-229-588 RING GEAR SUPPORT 2 35 7-229-589 CIRCLIP 8 36 7-229-590 PLANET GEAR 8 37 7-229-591 BEARING 8 38 7-229-592 WHEEL NUT 20 39 7-229-525 SEAL WASHER 5 40 7-229-593 CYLINDER BOLT 4 41 7-229-594 PLANET GEAR CARRIER 2 42 7-229-595 STUD 16 43 7-229-596 NUT 16 44 7-229-597 CIRCLIP 2 45 7-229-598 ADJUSTING BOLT 2 46 7-229-599 NUT 2 47 48 49 7-229-600 LOCKING PLATE 2 50 7-229-601 CIRCLIP 2

DRAWING -~1rS:6T6J~~~~~tti~'~ifAXiE"--~~-~ ,~l~AGE_'~~~~-2\.A---- -- IWNmElC-~l--l--2GO~- r--~'-----

NUMBER


51 52 53 54 55 56 57 SHIM / SEE ITEMS 58-60 BELOW 58 7-229-602 SHIM / 0.15mm AR 59 7-229-603 SHIM / 0.20mm AR 60 7-229-604 SHIM / 0.50mm AR

-

PAGE •• .C SIEER1NCi.AXLE_-ASSEMBLY~~-"-~'~~7"'~""""-' .~"DRAW.ING."···PI:rZ5{r·-·· ~ ~-~~B---"~'~--"'---NUMBER SS-636C & SS-644C FRONT & REAR AXLE NUMBER

m + co + ...... + to +

,1.0 + "¢

(I

I-52 c: 0

:;:0 "u; 0

Cl.. (I

0 ® ~


1 7-229-605 BRAKE DISC 6 2 7-229-606 ADJUSTING BOLT 6 3 7-229-607 SPRING 6 4 7-229-608 PISTON 2 5 7-229-609 SPRING 6 6 7-229-610 BACK-UP RING 2 7 7-229-611 O-RING 2 8 7-229-612 BACK-UP RING 2 9 7-229-613 O-RING 2

10 7-229-614 INTERMEDIATE BRAKE DISC 8 11 7-229-615 BLEEDING BOLT 2 12 7-229-571 PLUG 2 13 7-229-616 DOWEL 2 14 7-229-617 PISTON ASSEMBL Y (INCL. ITEMS 4-9) 2

DRAWING DISC BRAKE ASSEMBLY - . --~ cJ?AGE'""_~---5K ~ '~ER~~J;>J-1-2-G,j~~-~ '""",c.=-- ----'SS~636C·& SS=644C- FRONT & REAR AxLE NUMBER

PAGE -----6~~--t---

N I"')

PARKING BRAKE ASSEMBLY ---SS:'o3~6C&--SS:644C-FRONt -AXLE--


1 7-229-629 BOLT 4 2 7-229-630 SPRING WASHER 4 3 7-229-631 COVER 1 4 7-229-632 SEAL 1 5 7-229-633 O-RING 1 6 7-229-634 FRICTION WASHER 1 7 7-229-635 SPRING 4 8 7-229-636 PISTON 1 9 7-229-637 BOLT 2

10 7-229-638 BACK-UP RING 1 11 7-229-639 O-RING 1 12 7-229-640 COVER 1 13 7-229-641 DOWEL 1 14 7-229-642 BOLT 2 15 7-229-643 NUT 2 16 7-229-644 SEAL WASHER 3 17 7-229-645 BOLT 3 18 7-229-646 O-RING 1 19 7-229-647 BACK-UP RING 1 20 7-229-648 INTERMEDIATE BRAKE DISC 12 21 7-229-649 BRAKE DISC 11 22 7-229-650 SELECTOR 1 23 7-229-651 RING 1 24 7-229-652 SPACER 1 25 7-229-653 ADAPTOR 1 26 7-229-654 ADAPTOR 2 27 7-229-655 ADAPTOR 2 28 7-229-656 TUBE 1 29 7-229-657 ADAPTOR 1 30 7-229-658 SPACER 1 31 7-229-659 CYLINDER BOLT 18 32 7-229-660 COVER 1 33 7-229-661 O-RING 1 34 SHIM / SEE ITEMS 40-43 BELOW 35 36 37 7-229-666 PLUG 1 38 7-229-667 WASHER 2 39 7-229-668 SPACER 1

40 7-229-662 SHIM / 0.10mm AR 41 7-229-663 SHIM / 0.20mm AR 42 7-229-664 SHIM / 0.50mm AR 43 7-229-665 SHIM / 0.15mm AR

DRA WIN~Pl-m1--- , __ ,~~>, __ ~_ ~-~-PARKlN.G-BRA.KE..-ASSEMHL¥---,~~--'-~' -,PAGH-----~~-~"'"

NUMBER SS-636C & SS-644C FRONT AXLE NUMBER 6A

L{')

l-I (9

0:::

...J « z 0 1= a. 0

e e @

e

lLl.. W ....J


1 7-229-618 CYLINDER BOLT 4 2 3 4 7-229-619 CYLINDER 1 5 7-229-669 ARTICULATED TIE ROD / LH & RH 2

1 2

3

4 5 6 7 8 7 5 4 3


1 7-229-511 SNAP RING 1 2 7-229-512 STOP RING 2 3 7-229-513 WIPER 2 4 7-229-514 SEAL 2 5 7-229-515 BACK-UP RING 2 6 7-229-516 WEAR RING 1 7 7-229-517 PISTON WEAR RING 2 8 7-229-518 PISTON SEAL 1 9 7-900-88 SEAL KIT (ITEMS 1-8) 1

,..---, ,..L..(l 11111111

REAR AXLE PARTS BOOK

SS-636C SS-644C

DATE: 9-7-99 SPICER CLARK-HURTH 212/184 AXLE

7-229-619 STEERING CYUNDER

TEREX HANDLERS 455 N. Superior Ave.. Baraga. Ml 49908-0248 PH: (906) 353-6675; fAX: (906) 353-7543 INTERNET: http://www.sqshooter.com

AXLE PARTS ORDERING GUIDE

R.H.

WHEN ORDERING FROM THIS BOOK USE THE FIGURE BELOW AS A REFERENCE IN DETERMINING

LEFT OR RIGHT HAND SIDE

L.H.

ITEM

1 2 3 4 5 6 7 8

PAGE NUMBER

NUMBER

7-229-520 7-229-521 7-229-522 7-229-670 7-229-524 7-229-525 7-229-526 7-229-527

DESCRIPTION

O-RING INTERMEDIATE COVER HOUSING PLUG VENT SEAL WASHER PLUG MAGNETIC PLUG

GEAR BOX & COVERS SS-636C & SS-644C REAR AXLE

------ --~ -------

1

REQD

DRAWING NUMBER

3 1 1 1 1 2 1 1

PI-1257

5

ITEM NUMBER

DRAWING NUMBER

1 2 3 4· 5

7-229-620 7-229-621 7-229-622 7-229-512 7-229-571

PI-12S8

2

3

DESCRIPTION

REDUCTION BUSHING THRUST BUSHING SUPPORT GREASE FITTING PLUG

nUlNNlON" MOUNT ASSEMBLY SS-636C &. SS-644C FRONT & REAR AXLE

REQD

4 2 2 2 2

·PAGE· NUMBER 2

w

~~ tot'l1

~

cn cn I 0'10 w

, 0'1 I-:r1 (J1-:r1

t'l1

F?~ cnZ cn..., ,_ t~ (j >- .' ~'~

" ~ ~ to

~'~ t'l1

~~ t'l1~ ::0 0

"'C -I -~ \0

21 20 22 \

8 24

6/ 5

15

4

25 5

2 17

19

Position Kit W 25 :; 9+10+11+12+13+14+15+24

ITEM NUMBER

1 7-229-528 2 3 7-229-534 4 7-229-535 5 7-229-536 6 7-229-537 7 7-229-538 8 7-229-539 9 7-229-540

10 7-229-541 11 7-229-542 12 7-229-543 13 7-229-544 14 7-229-545 15 7-229-546 16 7-229-547 17 18 7-229-549 19 7-229-550 20 7-229-551 21 7-229-552 22 7-229-553 23 7-229-554 24 7-229-555 25 7-229-556

26 7-229-529 27 7-229-530 28 7-229-531 29 7-229-532 30 7-229-533

31 7-229-548 32 7-229-557 33 7-229-558 34 7-229-559

DRAWING Pl-1259 NUMBER

DESCRIPTION

O-RING SHIM I SEE ITEMS 26-30 BELOW BEVEL GEAR SET TAPER ROLLER BEARINGS RING NUT CYLINDER BOLT CYLINDER BOLT BOLT FRICTION WASHER DIFFERENTIAL SIDE GEAR PIN CIRCLIP FRICTION WASHER DIFFERENTIAL PINION DIFFERENTIAL CARRIER TAPER ROLLER BEARING SHIM I SEE ITEMS 31-34 BELOW SPACER RING NUT SEAL COVERPLATE FLANGE NUT CIRCLIP DIFFERENTIAL (ITEMS 9-15,24)

SHIM I O.lOmm SHIM / 0.I5mm SHIM I 0.20mm SHIM I 0.40mm SHIM / 0.50mm

SHIM / 0.20mm SHIM I 0.30mm SHIM / 0.I5mm SHIM I 0.10mm

DIFFERENTIAL ASSEMBLY SS-6J6C & SS-644C REAR AXLE

REQD

1

1 2 2 4 2 12 2 2 4 4 4 4 1 2

1 1 1 1 1 1 4 1

AR AR AR AR AR

AR AR AR AR

PAGE 3A NUMBER

.J:;o.

~.~ b::ltrJ

~

(/). I (/)

~

• 26'\y'~~

54--:TIONAL 55-:~---56

53

~ I 25 (j(/)

.pp ·Frl .~~ to (j~ ~trJ ~~

(/)

pP~ ~t""'I. ~~

~

~~ ~~

"tI .I· -N 0'1 o

~ 45

@ @ ® @ @ @ OPTIONAL

WITH BUSH SOLUTION

19

7~ a 11 /~ 'r((~ . ~'1 / 9 r~ " 8 7 ~, .

10

27 RIGHT

22 LEFT

43

j~2 WITH DOWEL BUSH

6

24~~JO /12/

23

37

43 39

38

ITEM 1\.ruMBER DESCRIPTION REQD

1 7-229-623 NUT 2 2 7-229-624 STEERING ADJUST BOLT 2 3 7-229-625 AXLE CASE 2 4 7-229-560 BOLT 32 5 7-229-561 WASHER 32 6 7-229-562 REDUCTION BUSING 2 7 7-229-563 SEAL 2 8 7-229-564 BALL BEARING 2 9 7-229-565 CIRCLIP 2

10 7-229-566 O-RING 2 11 7-229-567 UNIVERSAL JOINT 2 12 7-229-568 THRUST BUSHING 2 13 7-229-569 OUTER RACE 2 14 7-229-539 BOLT 20 15 7-229-570 COVER 2 16 7-229-571 PLUG 4 17 7-229-572 GREASE FITTING 2 18 7-229-573 PIVOT PIN 2 19 7-229-574 PIVOT PIN 2 20 7-229-575 SEAL 2 21 7-229-576 ARTICULATION 2 22 7-229-577 STEERING CASE / LH 1 23 7-229-578 SEAL 2 24 7-229-579 DUST EXCLUDER 2 25 7-229-580 MAGNET PLUG 2 26 7-229-526 PLUG 3 27 7-229-581 STEERING CASE / RH 1 28 7-229-582 SEAL 2 29 7-229-583 BEARING 20 30 7-229-584 WHEEL STUD 20 31 7-229-585 WHEEL HUB 2 32 7-229-586 O-RING 2 33 7-229-587 RING GEAR 2 34 7-229-588 RING GEAR SUPPORT 2 35 7-229-589 CIRCLIP 8 36 7-229-590 PLANET GEAR 8 37 7-229-591 BEARING 8 38 7-229-592 WHEEL NUT 20 39 7-229-525 SEAL WASHER 5 40 7-229-593 CYLINDER BOLT 4 41 7-229-594 PLANET GEAR CARRIER 2 42 7-229-595 STUD 16 43 7-229-596 NUT 16 44 7-229-597 CIRCLIP 2 45 7-229-598 ADJUSTING BOLT 2 46 7-229-599 NUT 2 47 48 49 7-229-600 LOCKING PLATE 2 50 7-229-601 CIllCtIP .2

DRAWING Pl-1260 STEEltJNG· AXLE ASSEMBLY PAGE 4A NUMBER. SS-636C & SS-644C FRONT &.. REAR AXLE Nl.JMBER


51 52 53 54 55 56 57 SHIM / SEE ITEMS 58-60 BELOW 58 7-229-602 SHIM / 0.15mm AR 59 7-229-603 SHIM / 0.20mm AR 60 7-229-604 SHIM / 0.50mm AR

4B . PAGE STEERING AXLE ASSEMBLY· DRAWING PI-1260 NUMBER . SS-636C & SS-644C ~ONT & REAR AXLE NUMBER

NOTES

PAGE NUMBER 4C

5 PAGE ~ER

0 .....

. DISC BRAKE ASSEMBLY SS-636C & SS-644C FRONT & REAR AXLE

0')

+ co + f'-+ CD + L()

+ -.:t" II I-~ c: 0

:.;:; 'ii) 0 0-Il

@

. DRAWING NUMBER Pl-1267


1 7-229-605 BRAKE DISC 6 2 7-229-606 ADJUSTING BOLT 6 3 7-229-607 SPRING 6 4 7-229-608 PISTON 2 5 7-229-609 SPRING 6 6 7-229-610 BACK-UP RING 2 7 7-229-611 O-RING 2

f

8 7-229-612 BACK-UP RING 2 9 7-229-613 O-RING 2

10 7-229-614 INTERMEDIATE BRAKE DISC 8 11 7-229-615 BLEEDING BOLT 2 12 7-229-571 PLUG 2 13 7-229-616 DOWEL 2 14 7-229-617 PISTON ASSEMBLY (INCL. ITEMS 4-9) 2

DRAWING PI-1267 DISC· BRAKE ASSEMBLY PAGE SA NUMBER SS-636C& SS-644C FRONt &, REAR AXLE NUMBER

6 PAGE NUMBER

lO

t-:1:" (9

a:::

STEERING ARMS ASSEMBLY SS-636C & SS-644C FRONT & REAR AXLE

lLL W -I

..J « z 0 l-e.. 0

e e @

e

. DRAWING Pl-1268. NUMBER


1 7-229-618 CYLINDER BOLT 4 2 3 4 7-229-619 CYLINDER 1 5 7-229-669 ARTICULATED TIE ROD / LH & RH 2

DRAWING Pl-1268 STEERING ARMS. ASSEMBLY P~G.B . 6A NUMBER SS-636C & ·SS-644C FRONT & !tEAR AXLE NUMBER

7

3

4

ITEM

1 2 3 4 5 6 7 8 9

PAGE· NUMBER

1 2

5 6 7 8 7

NUMBER DESCRIPTION

7-229-511 SNAP RING 7-229-512 STOP RING 7-229-513 WIPER 7-229-514 SEAL 7-229-515 BACK-UP RING 7-229-516 WEAR RING 7-229-517 PISTON WEAR RING 7-229-518 PISTON SEAL 7-900-88 SEAL KIT (ITEMS 1 :'8)

. STEERING CYLINDER ASSEMaL Y SS.;636C & SS-644C FRONT & REAR AXLE

5 4 3

REQD

. DRAWING NUMBER·

1 2 2 2 2 1 2 1 1

Pl-1269

234884 - genie

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