22 line treatment boronizing production line electrical operation manual_20131022.pdf

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    22 line heat treatment boronizing production line

    Electrical operation manual

    Electrify preparation

    Check all external electrical line no short-circuit, and turn on the

    main switch in electrical cabinet. Then turn on each branch switch

    following, electrify the electrical cabinet.

    二 Electr ical cabinet operation interface operation method

    Picture 1-electrical cabinet operation interface

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    Picture 2-human-computer interface home page 

     As picture 1:when electrify the electrical cabinet, the power

    indicator light is on. Now you can operate it.

    In picture 1, the function of “frequency reset”button is:when

    inverter alarms, press this button to reset the inverter. If alarms

    many times after reset or unable reset, you can find someone

    professional to check it.

    1.cold water rinsing:

    In picture 2 human-computer interface, click“Cold water

    washing”, get into the following interface.

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    ①   click “Set speed” frame, you can set cold water pump running

    frequency. Below, “Act speed”, “Act current”, “Act power”,

    presents respectively cold water pump real running frequency,

    real current, real power. The three parameters real operation

    are for customers to observe. ②right side Auto watering

    button,when it is on “OFF”,  you need to add water to cold

    water pool manually, click the button to let it on “ON” state,

    when cold water pool level is lower than set level, it will add

    water automatically.

    ③when finished setting, in picture 1 electrical operation interface,

    switch the cold water rinsing pump button to “START” side, so the

    cold water rinsing pump will run.

    2.medium heat hydrochloric acid washing:

    In picture 2 human-computer interface, click

    “Acid-washing”, get into the following interface.

    ①   click upper left side “Set speed” frame, you can set 1# water

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    sealed pump running frequency. Below “Act speed”, “Act

    current”, “Act power” presents respectively 1# water sealed

    pump real running frequency, real current, real power. The

    three parameters are for customers to observe 1# water

    sealed pump real operation. At the same time, do the same

    operation to 2# water sealed pump.

    ②click lower left “Set” frame,you can set 1# pickling pool heating

    temperature. below “High”, “Act”, “Low” presents respectively 1#

    pickling pool upper limit temperature, real temperature, and the

    lower limit temperature. The three parameters are for customers

    to observe 1# pickling pool real operation. At the same time, do

    the same operation to 2# pickling pool.

    ③when finished setting, in picture1 electrical operation interface,

    switch “water sealed pump 1#”, “pickling pump 1#”, “pickling pump

    2#”, “water sealed pump 2#”, “water rinsing pump 1#”, “water

    rinsing pump 2#”, “water rinsing pump 3#”, “air brush fan” buttons to

    “START” side, so the above pumps and fans begin to run. Switch

    the above buttons to “STOP” side, so these pumps and fans stop

    running.

    ④ in picture 1 electrical operation interface, switch “pickling 1

    heating”, “pickling 2 heating” buttons to “START” side, so pickling

    pool 1, pickling pool 2 begin to heat. Switch the two buttons to

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    “STOP” side, they stop heating.

    3.hot water rinsing:

    In picture 2 human-computer interface, click “ Hot

    water-washing”, getting into the following interface.

    ①   click lower left “Set speed” frame,you can set hot water

    washing pump running frequency. Below, “Act speed”, “Act

    current”, “Act power” present respectively hot water washing

    pump real running frequency, real current, real power. The

    three parameters are for customers to observe the hot water

    washing pump real operation.

    ②click upper right “Set” frame, you can set hot water washing pool

    heating temperature. Below, “High”, “Act”, “Low” present

    respectively hot water washing pool the upper limit temperature,

    real temperature, and the lower limit temperature. The three

    parameters are for customers to observe hot water washing pool

    real operation.

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    ③click the lower right “Auto watering” button, when it is on “OFF”

    state, you need add water to hot water pool manually. Click the

    button to let it on “ON” state, when hot water pool level is lower than

    set level, it will add water automatically.

    ④ in picture 1 electrical operation interface, switch “hot water

    washing pump” button to “START” side, then hot water washing

    pump begins to run. Switch the button to “STOP” side, then hot

    water washing pump stops. Switch “hot water washing heating”

    button to “START” side, then hot water washing pool begins to heat.

    Switch the button to “STOP” side, then the hot water washing pool

    stops.

    4.on line boronizing:

    In picture 2 human-computer interface, click

    “Boronizing”,getting into the following interface.

    ①   click lower left “Set speed” frame, you can set boronizing

    pump running frequency. Below, “Act speed”, “Act current”,

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    “Act power” present respectively boronizing pump real

    running frequency, real current, and real power. The three

    parameters are for customers to observe the boronizing

    pump real operation.

    ②click upper right “Set” frame, you can set boronizing pool heating

    temperature. Below, “High”, “Act”, “Low” present respectively

    boronizing pool the upper limit temperature, real temperature, and

    the lower limit temperature. The three parameters are for

    customers to observe the boronizing pool real operation.

    ③the lower right “Auto watering” button, when it is on “0FF” state,

    you need add water to boronizing pool manually. Click the button,

    when it is on “ON” state, if boronizing pool level is lower than set

    level, it will add water automatically.

    ④ in picture 1 electrical operation interface, switch “boronizing

    pump” button to “START” side, so the boronizing pump begins to

    run. Switch the button to “STOP” side, so the boronizing pump

    stops. Switch “boronation heating” button to “START” side, so

    boronizing pool begins to heat. Switch the button to “STOP” side,

    so the boronizing pool stops heating.

    5.drying:

    In picture 2 human-computer interface, click

    “Drying”,getting into the following interface.

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    ①   click upper right “Set” frame, you can set drying box heating

    temperature. Below, “High”, “Act”, “Low” present respectively

    drying box the upper limit temperature, real temperature, and

    the lower limit temperature. The three parameters are for

    customers to observe the drying box real operation.

    ②in picture 1 electrical operation interface, switch “drying heating”

    button to “START” side, so the drying box begins to heat. At the

    same time, drying fan runs. Switch the button to “STOP” side, so

    drying box stop heating, at the same time, drying fan stops. 

    三、other interface

    1、in picture 2 human-computer interface, click “Alarm

    screen”, getting into the following interface.

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    The page is for customers to inquire equipment fault.

    2 、 in picture 2 human-computer interface, click

    “Setting”,there jumps a frame, input user name: ADMIN,

    password:95279527,then getting into the following interface.

    The page is for customers to set each parts temperature

    errors and the upper and lower limits of every department.

    Please take care, it need professional person to set it.

    3、when some part actual temperature exceeds the maximum

    value, or minimum value, acousto-optic alarm will give out an

    alarm, you should check heating, whether there is a fault,

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    remove faults, you can click “RESET” on picture 2

    human-computer interface, remove alarm.

    四: if you can’t overcome the faults, please find someone

    professional to repair it.

    五:When occurs air switch tripping fault, you must stop the

    machine. Check out the cause, then turn on the switch, to

    avoid accidents occurring.

    Fasten Hopesun Group Co., Ltd Engineering centre.