22 line treatment boronizing production line electrical operation manual_20131022.pdf
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22 line heat treatment boronizing production line
Electrical operation manual
一
Electrify preparation
Check all external electrical line no short-circuit, and turn on the
main switch in electrical cabinet. Then turn on each branch switch
following, electrify the electrical cabinet.
二 Electr ical cabinet operation interface operation method
Picture 1-electrical cabinet operation interface
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Picture 2-human-computer interface home page
As picture 1:when electrify the electrical cabinet, the power
indicator light is on. Now you can operate it.
In picture 1, the function of “frequency reset”button is:when
inverter alarms, press this button to reset the inverter. If alarms
many times after reset or unable reset, you can find someone
professional to check it.
1.cold water rinsing:
In picture 2 human-computer interface, click“Cold water
washing”, get into the following interface.
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① click “Set speed” frame, you can set cold water pump running
frequency. Below, “Act speed”, “Act current”, “Act power”,
presents respectively cold water pump real running frequency,
real current, real power. The three parameters real operation
are for customers to observe. ②right side Auto watering
button,when it is on “OFF”, you need to add water to cold
water pool manually, click the button to let it on “ON” state,
when cold water pool level is lower than set level, it will add
water automatically.
③when finished setting, in picture 1 electrical operation interface,
switch the cold water rinsing pump button to “START” side, so the
cold water rinsing pump will run.
2.medium heat hydrochloric acid washing:
In picture 2 human-computer interface, click
“Acid-washing”, get into the following interface.
① click upper left side “Set speed” frame, you can set 1# water
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sealed pump running frequency. Below “Act speed”, “Act
current”, “Act power” presents respectively 1# water sealed
pump real running frequency, real current, real power. The
three parameters are for customers to observe 1# water
sealed pump real operation. At the same time, do the same
operation to 2# water sealed pump.
②click lower left “Set” frame,you can set 1# pickling pool heating
temperature. below “High”, “Act”, “Low” presents respectively 1#
pickling pool upper limit temperature, real temperature, and the
lower limit temperature. The three parameters are for customers
to observe 1# pickling pool real operation. At the same time, do
the same operation to 2# pickling pool.
③when finished setting, in picture1 electrical operation interface,
switch “water sealed pump 1#”, “pickling pump 1#”, “pickling pump
2#”, “water sealed pump 2#”, “water rinsing pump 1#”, “water
rinsing pump 2#”, “water rinsing pump 3#”, “air brush fan” buttons to
“START” side, so the above pumps and fans begin to run. Switch
the above buttons to “STOP” side, so these pumps and fans stop
running.
④ in picture 1 electrical operation interface, switch “pickling 1
heating”, “pickling 2 heating” buttons to “START” side, so pickling
pool 1, pickling pool 2 begin to heat. Switch the two buttons to
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“STOP” side, they stop heating.
3.hot water rinsing:
In picture 2 human-computer interface, click “ Hot
water-washing”, getting into the following interface.
① click lower left “Set speed” frame,you can set hot water
washing pump running frequency. Below, “Act speed”, “Act
current”, “Act power” present respectively hot water washing
pump real running frequency, real current, real power. The
three parameters are for customers to observe the hot water
washing pump real operation.
②click upper right “Set” frame, you can set hot water washing pool
heating temperature. Below, “High”, “Act”, “Low” present
respectively hot water washing pool the upper limit temperature,
real temperature, and the lower limit temperature. The three
parameters are for customers to observe hot water washing pool
real operation.
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③click the lower right “Auto watering” button, when it is on “OFF”
state, you need add water to hot water pool manually. Click the
button to let it on “ON” state, when hot water pool level is lower than
set level, it will add water automatically.
④ in picture 1 electrical operation interface, switch “hot water
washing pump” button to “START” side, then hot water washing
pump begins to run. Switch the button to “STOP” side, then hot
water washing pump stops. Switch “hot water washing heating”
button to “START” side, then hot water washing pool begins to heat.
Switch the button to “STOP” side, then the hot water washing pool
stops.
4.on line boronizing:
In picture 2 human-computer interface, click
“Boronizing”,getting into the following interface.
① click lower left “Set speed” frame, you can set boronizing
pump running frequency. Below, “Act speed”, “Act current”,
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“Act power” present respectively boronizing pump real
running frequency, real current, and real power. The three
parameters are for customers to observe the boronizing
pump real operation.
②click upper right “Set” frame, you can set boronizing pool heating
temperature. Below, “High”, “Act”, “Low” present respectively
boronizing pool the upper limit temperature, real temperature, and
the lower limit temperature. The three parameters are for
customers to observe the boronizing pool real operation.
③the lower right “Auto watering” button, when it is on “0FF” state,
you need add water to boronizing pool manually. Click the button,
when it is on “ON” state, if boronizing pool level is lower than set
level, it will add water automatically.
④ in picture 1 electrical operation interface, switch “boronizing
pump” button to “START” side, so the boronizing pump begins to
run. Switch the button to “STOP” side, so the boronizing pump
stops. Switch “boronation heating” button to “START” side, so
boronizing pool begins to heat. Switch the button to “STOP” side,
so the boronizing pool stops heating.
5.drying:
In picture 2 human-computer interface, click
“Drying”,getting into the following interface.
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① click upper right “Set” frame, you can set drying box heating
temperature. Below, “High”, “Act”, “Low” present respectively
drying box the upper limit temperature, real temperature, and
the lower limit temperature. The three parameters are for
customers to observe the drying box real operation.
②in picture 1 electrical operation interface, switch “drying heating”
button to “START” side, so the drying box begins to heat. At the
same time, drying fan runs. Switch the button to “STOP” side, so
drying box stop heating, at the same time, drying fan stops.
三、other interface
1、in picture 2 human-computer interface, click “Alarm
screen”, getting into the following interface.
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The page is for customers to inquire equipment fault.
2 、 in picture 2 human-computer interface, click
“Setting”,there jumps a frame, input user name: ADMIN,
password:95279527,then getting into the following interface.
The page is for customers to set each parts temperature
errors and the upper and lower limits of every department.
Please take care, it need professional person to set it.
3、when some part actual temperature exceeds the maximum
value, or minimum value, acousto-optic alarm will give out an
alarm, you should check heating, whether there is a fault,
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remove faults, you can click “RESET” on picture 2
human-computer interface, remove alarm.
四: if you can’t overcome the faults, please find someone
professional to repair it.
五:When occurs air switch tripping fault, you must stop the
machine. Check out the cause, then turn on the switch, to
avoid accidents occurring.
Fasten Hopesun Group Co., Ltd Engineering centre.