21386982 note chp 2 material science 281 uitm em110

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    MEC281 : MATERIALS SCIENCE

    CHAPTER 2 :

    PHASE DIAGRAM

    Rasdi bin DeramanJabatan Kejuruteraan Mekanikal

    UiTM Pulau Pinang

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    SOLIDIFICATION OF PURE METALS &ALLOYS

    The solidii!"#io$ o %e#"ls "$d #hei "llo's is"$ i%(o#"$# i$d)s#i"l (o!ess*

    No# o$l' do s#)!#)e "llo's s#"# +i#h #he

    !"s#i$, o i$,o#s o (o!essi$, i$#oei$o!i$, -"s o s#)!#)"l sh"(e. -)# +he$" %e#"l is +elded " s%"ll (o#io$ o %e#"l $e"#he +eld %el#s "$d esolidiies*

    PHASE DIAGRAM

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    A#e (o)i$, i$#o #he %old. #he %ol#e$

    %e#"ls/"llo's !ool "$d solidi'*

    Solidii!"#io$ is #he %os# i%(o#"$# (h"se

    #"$so%"#io$ -e!")se %os# o %e#"ls/"llo's

    )$de,o #his #"$so%"#io$ -eoe -e!o%i$,

    )se)l (od)!#s*

    Solidii!"#io$ i$0ol0e li)idsolid (h"se

    #"$so%"#io$. e*, : !"s#i$, (o!ess*

    The solidii!"#io$ (o!ess dies de(e$di$,

    o$ +he#he #he %e#"l is " ()e ele%e$# o "$

    "llo'*

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    I$ ,e$e"l #he solidii!"#io$ o %e#"ls o "llo's !"$-e di0ided i$#o #he ollo+i$, s#e(s:

    i3 The o%"#io$ o $)!lei i$ #he %el#4$)!le"#io$3

    ii3 The ,o+#h o $)!lei i$#o !'s#"liii3 The o%"#io$ o " ,"i$ s#)!#)e

    Liquid

    Nuclei

    Liquid

    Grain

    Grain boundaries

    Irregular grain

    "3 -3 !3

    Solidii!"#io$ Po!ess

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    *rmatin % the grain +nes

    A# #he +"lls o #he %old. #he %ol#e$ %e#"ls/"llo's

    !ools "(idl'* As " es)l#. #he !"s#i$, de0elo(s s%"lle)i"5ed ,"i$sd)e #o #he l",e #e%(* ,"die$# "# #he

    s)"!e*

    As !ooli$, !o$#i$)es. #he ,"i$s ,o+ i$ #he die!#io$

    o((osi#e #o #he he"# lo+ +hee #he ,"i$s ,o+

    i$+"dl' "s $eedles is 6$o+$ "s !ol)%$" ,"i$s*

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    For pure metals, columnar grains will stop to

    grow until complete solidification has

    occurred.

    For alloys, further cooling of the molten alloy

    will cause formation of l",e e)i"5ed,"i$s. showing segregation of alloying

    components in the center of casting due to

    the imbalance in composition between themetal that has solidified and the remaining

    molten metal.

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    Figure : chematic illustration of two cast structures of metals solidified in a square mold:

    !a" pure metals# !b" alloys

    -3"3

    S%"ll

    e)i"5ed

    7o$e

    Col)%$"

    ,"i$s

    L",e

    e)i"5ed

    7o$e

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    $ost metals are combined to form

    alloy in order to impart specific

    characteristic.

    %n "llo' is a combination of two or

    more elements !added impurity

    atoms", at least one of which is a

    metal.

    &he addition of impurity atoms to a

    metal will result in the formation of a

    solid sol)#io$which composed of

    sol0e$#!host atoms" and sol)#e!alloying elements".

    '.g : teel(cast iron !iron base

    alloys", bron)e(brass !copper base

    alloys", %l alloys, Ni base alloys, $gbase alloys, &i alloys.

    METALLIC SOLID SOLUTION

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    T+o #'(es o solid sol)#io$s:

    i* I$#es#i#i"l Solid Sol)#io$

    ii* S)-s#i#)#io$"l Solid Sol)#io$

    Mos# e$,i$eei$, %e#"ls "e !o%-i$ed

    +i#h o#he %e#"ls o $o$%e#"ls #o (o0ide

    i$!e"sed s#e$,#h. hi,he !oosio$

    esis#"$!e o #he desied (o(e#ies*

    The si%(les# #'(e o "llo' is " %i5#)e o#+o sol)#io$ +hi!h is !o$sis#s o #+o o

    %oe ele%e$#s "#o%i!"ll' dis(esed i$ "

    si$,le (h"se s#)!#)e*

    TYPES OF SOLI SOL!TIO"

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    E5"%(les o "#o%s #h"# !"$

    o% I$#es#i#i"l Solid

    Sol)#io$s d)e #o #hei s%"ll

    si7e "e h'do,e$. !"-o$.

    $i#o,e$. "$d o5',e$*

    A solid sol)#io$ o%ed i$ +hi!h sol)#e "#o%s!"$ e$#e #he holes i$ #he sol0e$#"#o% l"##i!e*

    The sol)#e "#o%s i# i$#o #he s("!es -e#+ee$

    #he sol0e$# o ("e$# "#o%s*

    I$#es#i#i"l Solid Sol)#io$s

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    The l"##i!e dis#o#io$ !e"#es " s#"i$ "lo$, #he sli( (l"$es "$d ,"i$s o #he %"#ei"l.

    +hi!h es)l#s i$ #he i$!e"se o s#e$,#h "$d h"d$ess -e!")se i# %"6es "#o%-'

    "#o% sli( "lo$, #hose (l"$es %oe dii!)l#*

    i3 S)-s#i#)#io$"l solid sol)#io$ ii3 I$#es#i#i"l solid sol)#io$

    Fi,)e : This is " s!he%"#i! ill)s#"#i$, ho+ #he l"##i!e is s#"i$ed -' #he "ddi#io$ o

    s)-s#i#)#io$"l "$d i$#es#i#i"l sol)#e* No#i!e #he s#"i$ i$ #he l"##i!e #h"# #he sol)#e "#o%s

    !")se*

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    A solid sol)#io$ i$ +hi!h sol)#e "#o%s o o$e ele%e$#s

    !"$ e(l"!e #hose o sol0e$# "#o%s o "$o#he ele%e$#*

    I# !"$ -e o%ed -' #+o ele%e$#s sol)#e "#o%s !"$

    s)-s#i#)#e o ("e$# sol0e$# "#o%s i$ " !'s#"l l"##i!e*

    The !'s#"l s#)!#)e o #he sol0e$# is )$!h"$,ed. -)##he l"##i!e %"' -e dis#o#ed -' #he (ese$# o #he

    sol)#e "#o%s*

    Fo e5"%(le. i$ " C)Ni solid sol)#io$ #he C) "#o%s

    !"$ e(l"!e #he Ni "#o%s i$ #he solid sol)#io$ !'s#"ll"##i!e*

    2*2*2 S)-s#i#)#io$"l Solid Sol)#io$s

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    This !o$i,)"#io$ !"$ -e #e$d #o o!!) +he$ #he "#o%s

    do $o# die ,e"#l' i$ si7e "$d %)s# -e )i#e si%il" :

    Less #h"$ "-o)# 19 diee$!e i$ "#o%i! "dii

    The s"%e !'s#"l s#)!#)e

    Si%il" ele!#o$e,"#i0i#' 4#he "-ili#' o #he "#o% #o

    "##"!# "$ ele!#o$3

    The s"%e 0"le$!e*

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    2* SOLUTION

    ;he$ #+o !o%(o$e$#s !o%-i$ed #he' !"$ ei#he e%"i$

    se(""#e e$#i#ies o !o%-i$e #o o% " si$,le (h"se +hi!h

    is eeed #o "s " sol)#io$* De,ee #o +hi!h #he #+o!o%(o$e$#s %i5 is eeed #o "s #he sol)-ili#'*

    Sol)#io$s !"$ "lso o!!) i$ #he solid s#"#e "$d +i#h #he

    s"%e "$,e o sol)-ili#' "s des!i-ed o li)ids*

    E5"%(les: C) "$d Ni "e completelysol)-le

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    A (h"se di","% is " ,"(hi!"l e(ese$#"#io$ o #he (h"ses

    (ese$#. !o%(osi#io$. "$d #e%(e"#)e "# e)ili-i)% o #he

    s#)!#)e o "$ "llo' o !e"%i!s i$ +hi!h #he (h"ses "es#"-le* Ph"se Di","% %os# i%(o#"$# #ools "0"il"-le #o

    %"#ei"ls s!ie$#is# "$d e$,i$ees*

    2*>*1 ?i$"' Ph"se Di","%s

    A -i$"' (h"se di","%s !o$sis# o #+o ele%e$#s i$

    o$e "llo'* Thee "e #hee #'(e o (h"se di","%s:

    i* Co%(le#e Solid Sol)#io$

    ii* No Solid Sol)#io$

    iii* Li%i#ed Solid Sol)#io$

    2*> THE PHASE DIAGRAMS

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    2*>*2 ?i$"' Ph"se Di","%s o Co%(le#e Solid Sol)#io$

    This (h"se di","% sho+s "$ isomorphous@s's#e% i$

    +hi!h o$l' o$e solid (h"se o%s* @Isomorphicity %e"$s

    h"0i$, s"%e !'s#"l s#)!#)e o !o%(le#e solid sol)-li#'

    o "ll !o%(osi#io$*

    The "llo' is solid o "ll

    !o%(osi#io$ "# #e%(e"#)e

    -elo+ T%.A

    The "llo' is li)id o "ll

    !o%(osi#io$ "# #e%(e"#)e

    "-o0e T%.?

    li)id)s li$e

    Solid)s li$e

    T%.A

    T%.?

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    The ele%e$#s "e dissi%il" #h"# #hei sol)-ili#' i$ o#he

    is $e"l' !"$ $e,li,i-le*

    Li#uidus line

    Solidus line

    Temperature

    $omposition

    Eutectictemperature

    Eutectic point

    L

    A % &

    A % L & % L

    A &

    2*>* ?i$"' Ph"se Di","%s o No Solid Sol)#io$

    The i,)e -elo+ sho+s ele%e$# A "$d ? !"$$o#

    dissol0es +i#h e"!h o#he* The ele%e$#s "e o$l'

    !o%(le#el' sol)-le i$ #he li)id s#"#e -)# !o%(le#el'

    i$sol)-le i$ #he solid s#"#e*

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    The ele%e$#s "e dissi%il" #h"# #hei sol)-ili#' i$ o#he is

    $e"l' !"$ $e,li,i-le*

    Li#uidus line

    Solidusline

    Temperature

    $omposition

    Eutectic

    temperature

    Eutectic point

    Li#uid, L

    % L % L

    A &

    2*>*> ?i$"' Ph"se Di","%s o Li%i#ed Solid Sol)#io$

    Solidusline

    Sol'uslineSol'us

    line

    +

    The i,)e -elo+ sho+s ele%e$# A "$d ? !"$$o# dissol0es

    +i#h e"!h o#he* The ele%e$#s "e o$l' !o%(le#el' sol)-le i$

    #he li)id s#"#e -)# !o%(le#el' i$sol)-le i$ #he solid s#"#e*

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    2* THE GI??S PHASE RULE

    Ph"se di","% des!i-e #he%od'$"%i! e)ili-i)%

    !o$di#io$* N)%-e o (h"ses i$ e)ili-i)% li%i#ed -'

    #he%od'$"%i!s*

    This is des!i-ed -' Gi--s (h"se )le:

    " , % - # , n

    p = number of phases presentf = number of degrees of freedom

    (s#"#e 0"i"-les : Te%(e"#)e. Pess)e

    "$d !o%(osi#io$3

    c = no. of components

    n = no. of noncompositional variables

    4$ 1 o "llo'/!e"%i!. $ 2 o !o$de$s"#e3

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    E5"%(lesI!e+"#es#e"% : dis#i$!# (h"ses

    gas

    slidli$uid

    Tem"erature

    Pres

    sur

    e

    T( T) T*

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    slid

    li$uid

    Tem"erature

    Pres

    sur

    e

    One phase two degrees of freedom

    P(

    P)

    T( T) T*

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    slidli$ui

    d

    Tem"erature

    Pres

    sur

    e

    Two phases one degree of freedom

    T( T)

    P(P)

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    slidli$uid

    Tem"erature

    Pres

    sur

    e

    Three phases zero degree offreedom

    P.

    T.

    ;he$ #he de,ee o eedo% is e)"l #o 7eo. i# is !"lled

    i$0"i"$# (oi$#*

    gas

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    Ph"se )le o -i$"' s's#e% . !2 4A "$d ?3

    F P

    A si$,le (h"se . P1 . F2

    !o%(osi#io$ "$d #e%(e"#)e !"$ -e !h"$,ed

    i$de(e$de$#l'

    T+o(h"se %i5#)e F1

    * "# " ,i0e$ #e%(. #he !o%(osi#io$ o #he li)id "$d solid

    is i5ed . ,i0e$ -' #he li)id)s "$d solid)s li$e

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    2*B INTERPRETATION OF PHASE DIAGRAM ?Y USING

    LEER RULES METHOD

    A (h"se di","% ,i0es #he ollo+i$, i$o%"#io$:

    The (h"se (ese$# 4solids "$d li)ids o !o%-i$"#io$s3

    The !o%(osi#io$ 4!he%i!"l %"6e)(3 o #hese (h"ses

    The "%o)$# o e"!h (h"se

    2*B*1 The (h"se (ese$#

    O$e )s# lo!"#es #he #e%(e"#)e = !o%(osi#io$ (oi$#

    o$ #he di","% "$d $o#es #he (h"se4s3 +i#h +hi!h #he

    !oes(o$di$, (h"se ield is l"-eled*

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    2*B*2 The !o%(osi#io$

    i* D"+ #he #ie li$e "!oss #he #+o(h"se e,io$ "# #he#e%(* o #he "llo'*

    ii* The i$#ese!#io$s o #he #ie li$e & (h"se -o)$d"ies o$

    ei#he side "e $o#ed*

    iii* D"+ #he (e(e$di!)l" li$e o% #hese i$#ese!#io$s #o#he hoi7o$#"l !o%(osi#io$ "5is.

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    2*B* De#e%i$"#io$ o Ph"se A%o)$#

    Te%(e"#)e 12 C

    Co%(osi#io$ +#9NiB +# 9 Ni

    Ph"ses (ese$# Li)id

    M"ss "!#io$ o . ; "$d

    M"ss "!#io$ o Li)id. ;L

    L

    o

    L

    L

    CC

    CCW

    SR

    SW

    =

    +

    =

    The el"#i0e "%o)$#s o #he (h"ses (ese$# "# e)ili-i)%

    !"$ -e de#e%i$ed -' )si$, Le0e R)le %e#hod*

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    E5"%(le: ?"sed o$ #he di","% -elo+. de#e%i$e #he (h"se (ese$#.

    #he !he%i!"l !o%(osi#io$ "$d el"#i0e (h"se "%o)$# "# #he

    !o%(osi#io$ "$d #e%(e"#)e +#9 Ni "$d 1 Ces(e!#i0el'*

    Solution:

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    E5"%(le:

    ?"sed o$ #he di","% -elo+. de#e%i$e #he (h"se (ese$#.

    #he !he%i!"l !o%(osi#io$ "$d el"#i0e (h"se "%o)$# "# #he

    !o%(o* "$d #e%(* +#9 S$ "$d 2 C es(e!#i0el'*

    Solution:

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    E5"%(le: ?"sed o$ #he di","% -elo+. de#e%i$e #he (h"se

    (ese$#. #he !he%i!"l !o%(osi#io$ "$d el"#i0e (h"se

    "%o)$# "# #he e)#e!#i! (oi$# "$d sli,h#l' -elo+ e)#e!#i!#e%(e"#)e*

    Solution:

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    +'

    E)#e!#i! #e%(* 4TE3 :

    No li)id -elo+ TE

    "$d o% 2 diee$#

    solid (h"ses*

    E)#e!#i! #e%(* 4TE3

    "*6*"* #i(le (oi$#*

    E)#e!#i! !o$!e$#"#io$ 4CE3 :

    Mi$* %el#i$, #e%(* !o%(osi#io$ 4CE3Fi,)e : Co((esil0e (h"se di","%

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    Gradual solidification of the -% / -0 composition

    Mi!os#)!#)"l de0elo(%e$# d)i$, slo+ !ooli$,

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    Fi,)e : P-S$ s's#e%

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    Cooling curve )se)l #ools o s#)d'i$, #he

    solidii!"#io$ (o!ess*

    I$ solidii!"#io$ o "llo'ed %e#"ls. #he #e%(* o(h"se !h"$,es +ill -e diee$# o e0e'!o%(osi#io$ (because alloy consists of 2 or more

    metals).

    The #e%(* & !o%(* o (h"se !h"$,es !"$ -e,"(hed so #h"# "ll (ossi-le !o%-i$"#io$ o #+o()e %e#"ls "e e(ese$#ed*

    This +ill (od)!e " ,"(h 6$o+$ "s PHS!"I#$%+hi!h sho+s #he el"#io$shi( "%o$,#e%(*. !o%(* & (h"ses (ese$# i$ "llo' s's#e%*

    COO/I01 CURVE DI21R2M

    COO/I01 CURVE *OR

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    *r "ure metal3 the#ling #ur(es sh!hri+ntal thermalarrest at their%ree+es "ints'

    Di%%erent #m"sitin!ill gi(e di%%erent#ling #ur(es'

    The sl"e #hanges at/.45. et#'3 are#rres"nd t theli$uidus and slidus'

    L1

    S1

    Freezingzone

    COO/I01 CURVE *ORISOMORPHOUSBINARY

    DI21R2M1

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    e)ili-i)% (h"se di","%

    A -i$"' iso%o(ho)s !ooli$, !)0es

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    Li)id Solid

    Li)id

    Solid

    A ? C D

    $OOLI"+ $!-E FO EUTECTICBINARYIA+A.

    Solid

    Li)id

    2 8 ARIOUS TYPE OF ALLOY TRANSFORMATIONS

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    2*8*1 E)#e!#i!e T"$so%"#io$s

    L +cooling

    The e)#e!#i! #"$so%"#io$ o!!)s "# 18oC "# " !o%(* o B19 S$*

    +

    I$ #he e)#e!#i! e"!#io$ #he si$,le li)id (h"se #"$so%s

    si%)l#"$eo)sl' i$#o #he #+o solid (h"ses o% "# #he e)#e!#i!

    #e%(e"#)e* The e)#e!#i! e"!#io$ !"$ -e +i##e$ "s.

    2*8 ARIOUS TYPE OF ALLOY TRANSFORMATIONS

    FOR ?INARY PHASE DIAGRAMS

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    11oC

    2*8*2 Pei#e!#i! "llo' #"$so%"#io$s

    I$ #he (ei#e!#i! e"!#io$ " li)id (h"se e"!#s +i#h "

    solid (h"se #o o% " $e+ "$d diee$# solid (h"se*

    The (ei#e!#i! e"!#io$ !"$ -e +i##e$ "s.Li)id. L

    Fo e5"%(le.

    L (5.4% Ni) + (4.0% Ni) (4.3% Ni) cooling

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    2*8* Mo$o#e!#i! #"$so%"#io$

    /. , /

    6

    The %o$o#e!#i! e"!#io$ o!!)s +hee "# " s(e!ii! #e%(*

    #he li)id sol)#io$ o !o%(osi#io$ L1#"$so%s i$#o " solid

    (h"se "$d " se!o$d li)id o !o%(osi#io$ L2+hi!h isdiee$# o% L

    1* The e)"#io$ e"ds:

    cooling

    The %o$o#e!#i!

    #"$so%"#io$ o!!)s

    "# oC "# " !o%(*o

    B9 P-* Fo% oC

    do+$. (o!6e#s o le"di!h %el# "e e$#"((ed

    i$ #he solid C) "l(h"

    (h"se*

    2 8 > E)#e!#oid #"$so%"#io$

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    The e)#e!#oid e"!#io$ is si%il" #o #he e)#e!#i! e"!#io$ i$ #h"#

    o$e (h"se de!o%(ose i$#o #+o (h"ses )(o$ !ooli$,*

    A e)#e!#oid e"!#io$ +hee #he si$,le solid (h"se #"$so%s i$#o

    solid (h"ses h"0i$, diee$# !o%(osi#io$s o% #he (h"se*

    The e)#e!#i! e"!#io$ !"$ -e +i##e$ "s.

    2*8*> E)#e!#oid #"$so%"#io$

    + cooling

    A i$ (ei#e!#oid e"!#io$ #he #+o solid (h"ses #"$so% i$#o #he

    si$,le solid (h"se* The (ei#e!#oid e"!#io$ !"$ -e +i##e$ "s.

    2*8* Pei#e!#oid #"$so%"#io$

    + cooling

    2 8 B Mo$o#e!#oid #"$so%"#io$

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    2*8*B Mo$o#e!#oid #"$so%"#io$

    + 21cooling

    The %o$o#e!#oid e"!#io$ o!!)s +hee "# " s(e!ii! #e%(*

    #he solid sol)#io$ o !o%(osi#io$ #"$so%s i$#o #he

    #+o solid (h"ses * The e)"#io$ e"ds:

    1

    The #"$so%"#io$ o " E)#e!#i!. Pei#e!#i! "$d Mo$o#e!#i!

    is !o$side "s #he #"$so%"#io$ o% li&uid#o solid phase.

    ;hile #he #"$so%"#io$ o " E)#e!#oid. Pei#e!#oid "$d

    Mo$o#e!#oid is !o$side "s #he #"$so%"#io$ o% solid

    #o solid phase.

    2 INARIANT REACTIONS

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    2* INARIANT REACTIONS

    J I$0"i"$# e"!#io$s "e o)$d i$(h"se di","%s o %"$' -i$"'

    "llo's* A$ "llo' %"' h"0e o$l'

    o$e i$0"i"$# e"!#io$ 4 e*,* P-

    S$3 o h"0e %"$' i$0"i"$#

    e"!#io$s de(e$di$, o$!o$!e$#"#io$ "$d #e%(e"#)e

    4see e$,i$eei$, "llo's3*

    I$0"i"$# e"!#io$s "e "l+"'s

    de#e%i$ed i$ " $ei,h-ohood o#he #i(le (oi$# #h"# (i$s #he

    i$0"i"$# e"!#io$* A!!odi$, #o

    Gi--s (h"se )le #hee is 7eo

    de,ees o eedo% "# #hese

    e"!#io$ (oi$#s*

    ;he$ #he de,ee o eedo% is e)"l #o 7eo. #he e"!#io$ is

    !"lled i$0"i"$# e"!#io$*

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    '1%$2L'

    Find the peritectic and eutectoid reactions in the +u*3n

    system4

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    TUTORI2/

    &ismuth /melting point )0(1$2 and cadmium /meltingpoint *)(1$2 are assumed to be completel3 soluble inthe li#uid state and completel3 insoluble in solid

    state4 The3 form a eutectic at (551$ containing 56 7cadmium4

    ra8 the e#uilibrium diagram to scale on a piece ofgraph paper labeling all points, lines and areas4

    For an allo3 containing 067 cadmium,

    etermine the temperature of initial and finalsolidification4

    etermine the chemical composition and relati'eamounts of phases present at a temperature of)661$4

    S9etch the microstructure at room temperature4 ra8 the cooling cur'e4

    OCT 6778

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    OCT 6778The cooling cur'es obtained 8hen t8o puremetals and se'eral of their allo3s 8ere cooled

    from the li#uid phase are sho8n in figurebelo84

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    a2ra8 the phase diagram for the allo3 s3stemto scale on a piece of graph paper and label

    all points, lines and areas4b2 For an allo3 containing 56 8t7A,

    determine the li#uidus temperature, solidustemperature and freeing range of the allo34

    c2$onsider an allo3 containing (6 8t7A4uring solidification, determine compositionof the first solid to form4

    d2For an allo3 containing 068t7 A, determinethe chemical composition and relati'eamount of phases present at ;661$4

    T bl . 7 h t t % th

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    Table .'7 sh!s tem"eratures % thebeginning and ending % the slidi%i#atin%r 1ermanium45ili#n s&stem' Cnstru#t

    a "hase diagram t s#ale n a "ie#e %gra"h "a"er labeling all "ints3 lines andareas'

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    iii' Des#ribe the slidi%i#atin "r#ess% a 87!t95i

    and determine its #hemi#al#m"sitins and relati(e amunts% "hases "resent at a tem"erature% .6:7;C'

    iv. Draw the cooling curve for the 40wt%Si alloy.

    v. Descrie the soli!ification "rocess.

    #or an alloy containing 40wt%$e which is coole!

    fro li&ui! "hase to roo te"erature' !eterine

    i. the co"osition of the first li&ui! soli!ifie!.

    ii. the co"osition of the last li&ui! soli!ifie!.

    M2R 6778

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    M2R 6778A h3pothetical A

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    OCT 677Cnt''?

    3poeutectoid plain carbon steel:If a sampleof 6457 $ is heated up to >666$, it gets

    austenitied, 4 Further cooling gi'es rise to G and pearlite46earlite

    5l! Cling % Plain Carbn 5teel

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    #2

    g>Cnt''?

    &"ereute#tid "lain #arbn steel=I% a.'69 C sam"le is heated u" t :77C and

    held %r su%%i#ient time3 it entirel& getsausteniti+ed'

    *urther #ling results results in

    eute#tid #ementiteand "earlite'

    * ti % lit

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    #'

    *rmatin % "earlite T!4dimensinal mr"hlg& % "earlite3 a""arentl&

    #nsisting % alternating la&ers % #ementite and %errite'

    & 7hree!iensional analogy to theor"hology of "earlite' i.e. thecaage re"resents a single crystal

    of "earlite' an! the water in theuc8et the single crystal of ferrite.

    9 h f i l h f

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    #"

    Eg 6: S9etch of microstructural changes for asteel containing 645 7 $ as it is cooled from8ithin the austenite phase region to belo8eutectoid temp4

    5O/UTIO0=

    /Ans: pearlite =(72

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    #!

    E(lutin %Mi#rstru#ture

    Eu#te#tid

    YPOE!TE$TOI STEEL

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    ##

    /Fe

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    #$

    /Fe

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    #8

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    car3on steel alloy containing 0' wt% C when cooled

    4ust 3elow eutectoid temperature le5el etermine6

    a) 7he relati5e amount of proeutectoid ferrite form.

    3) 7he relati5e amount of eutectoid ferrite form.

    c) (ketch the microstructure of item a) and 3)

    respecti5ely

    . )66=

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    $0

    .ar )66=

    Jith the aid of a neat s9etch, describe the

    microstructural changes 8hich ta9e place8hen a (4( 8t7 plain carbon steel is slo8l3cooled from the austenite region ust abo'ethe upper critical temperature line4

    (ep 2001

    car3on steel alloy containing 0! wt% C when cooled

    from the austenite region crosses the ' line escri3ewith neat sketches the microstructural changes that take

    place during the slow cooling of this steel from the

    austenite region

    ECample*

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    $1

    *4

    A 64)=7 $ h3poeutectoid plain=61$ to a temp4 ust slightl3 belo80)01$4 $alculate:

    /a2 the 8eight percent proeutectoid ferrite in the steel4

    /b2 the 8eight percent eutectoid ferrite and 8eight percenteutectoid cementite in the steel4

    00% C hypereutectoid plaincar3on steel is slowly

    cooled from 009C to a temperature 4ust slightly a3o5e

    $2$9C Calculate the weight percent proeutectoid

    cementite and weight percent austenite present in the

    steel:;ample "

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    $2

    ECample=4

    What is the Car3on concentration of an ironcar3on alloyfor which the relati5e amount fraction) of total ferrite is

    0"