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2101 Field Wizard Installation and Operation Guide Part #60-2003-155 of Assembly #60-2004-070 Copyright © 2002. All rights reserved, Teledyne Isco, Inc. Revision L, March 10, 2011

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Page 1: 2101 Field Wizard · Field Wizard. The Field Wizard is operated from the top panel, which contains a keypad and liquid crystal display. The keypad, shown in Figure 1-1, includes 26

2101 Field WizardInstallation and Operation Guide

Part #60-2003-155 of Assembly #60-2004-070Copyright © 2002. All rights reserved, Teledyne Isco, Inc.Revision L, March 10, 2011

Page 2: 2101 Field Wizard · Field Wizard. The Field Wizard is operated from the top panel, which contains a keypad and liquid crystal display. The keypad, shown in Figure 1-1, includes 26
Page 3: 2101 Field Wizard · Field Wizard. The Field Wizard is operated from the top panel, which contains a keypad and liquid crystal display. The keypad, shown in Figure 1-1, includes 26

Foreword

This instruction manual is designed to help you gain a thorough understanding of theoperation of the equipment. Teledyne Isco recommends that you read this manualcompletely before placing the equipment in service.

Although Teledyne Isco designs reliability into all equipment, there is always the possi-bility of a malfunction. This manual may help in diagnosing and repairing the malfunc-tion.

If the problem persists, call or e-mail the Teledyne Isco Technical Service Departmentfor assistance. Simple difficulties can often be diagnosed over the phone.

If it is necessary to return the equipment to the factory for service, please follow theshipping instructions provided by the Customer Service Department, including theuse of the Return Authorization Number specified. Be sure to include a notedescribing the malfunction. This will aid in the prompt repair and return of theequipment.

Teledyne Isco welcomes suggestions that would improve the information presented inthis manual or enhance the operation of the equipment itself.

Teledyne Isco is continually improving its products and reserves the right tochange product specifications, replacement parts, schematics, and instruc-tions without notice.

Contact Information

Customer Service

Phone: (800) 228-4373 (USA, Canada, Mexico)

(402) 464-0231 (Outside North America)

Fax: (402) 465-3022

Email: [email protected]

Technical Support

Phone: (800) 775-2965 (Analytical)

(866) 298-6174 (Samplers and Flow Meters)

Email: [email protected]

Return equipment to: 4700 Superior Street, Lincoln, NE 68504-1398

Other Correspondence

Mail to: P.O. Box 82531, Lincoln, NE 68501-2531

Email: [email protected]

Web site: www.isco.com

Revised March 17, 2009

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Page 5: 2101 Field Wizard · Field Wizard. The Field Wizard is operated from the top panel, which contains a keypad and liquid crystal display. The keypad, shown in Figure 1-1, includes 26

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2101 Field Wizard

Table of Contents

Section 1 Introduction

1.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11.2 Product Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11.3 Identifying Module Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-21.4 Safety Symbols and Hazard Alerts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-61.5 Technical Service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6

Section 2 Preparation and Installation

2.1 Unpacking Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12.2 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22.3 Connecting To Flowlink . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22.4 Connecting To a Site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

2.4.1 Latches - Locking and Unlocking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-52.4.2 Communication Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-72.4.3 Stacking Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7

Section 3 Operation

3.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13.2 Field Wizard Keypad. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13.3 Flowlink Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

3.3.1 Connecting To a PC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-33.3.2 Communication Resolution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-53.3.3 Site and Module Name . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5

3.4 Connecting to a Site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-63.5 Site Time Synchronization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-73.6 Data Retrieval Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7

3.6.1 Retrieve Data Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-93.6.2 Data Retrieval Log Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-113.6.3 Site Setup Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-123.6.4 Data Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-153.6.5 Site Information Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16

3.7 Standalone Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-163.7.1 Standalone Information Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17

3.8 PC Data Synchronization Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17

Section 4 Modbus Protocol

4.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14.2 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

4.2.1 Establishing Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-24.2.2 Module Addressing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

4.3 Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-34.4 Glossary of Terms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-44.5 Common Acronyms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-54.6 Register Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

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2101 Field WizardTable of Contents

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Section 5 Maintenance

5.1 Maintenance Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15.1.1 Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

5.2 Maintenance Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15.3 Desiccant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

5.3.1 Replacing the Desiccant: 2101 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-25.3.2 Reactivating the Desiccant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

5.4 Hydrophobic Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-35.5 How to Obtain Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

Appendix A Replacement Parts

A.1 Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1

Appendix B Accessories

B.1 How to Order. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1B.2 General Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1

Appendix C Material Safety Data Sheets

C.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-1

List of Figures1-1 Field Wizard Keypad and Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-21-2 Field Wizard Components - Side View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-31-3 Field Wizard Components - Bottom View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-41-4 Model 2101 Field Wizard Connector Pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-52-1 Connecting the AC Adapter to the Field Wizard . . . . . . . . . . . . . . . . . . . . . . . . . . 2-32-2 Connecting the Communication Cable to the Field Wizard . . . . . . . . . . . . . . . . . 2-32-3 Flowlink Site Info Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-42-4 Data Retrieval Mode Main Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-103-1 Field Wizard Keypad and Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23-2 Flowlink Site Info Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-43-3 Field Wizard Connected to a 2150 Site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-63-4 Synchronize Time Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-73-5 Data Retrieval Mode Main Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-83-6 Retrieve Data Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-93-7 Data Retrieval Status Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-93-8 Retrieve # Days Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-103-9 Log Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-113-10 Data Log Details Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-123-11 Field Wizard Site Setup Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-133-12 Field Wizard Backlight Mode Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-133-13 Site Setup Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-143-14 Level Calibration Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-143-15 Sensor Diagnostics Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-153-16 Data Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-153-17 Site Information Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-163-18 Standalone Mode Main Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-163-19 Standalone Information Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-173-20 PC Data Synchronization Mode Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-174-1 Configuration Example (Direct Connection Shown) . . . . . . . . . . . . . . . . . . . . . . . 4-3

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2101 Field WizardTable of Contents

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List of Tables1-1 Field Wizard Components - Side View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-31-2 Field Wizard Components - Bottom View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-41-3 2101 Field Wizard Technical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-51-4 Field Wizard Connector Pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-54-1 Modbus ASCII Address 1 Register Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-64-2 Modbus ASCII Address 2-(N+1) Register Definitions . . . . . . . . . . . . . . . . . . . . . . 4-74-3 Measurement Parameters by Model Number* . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9

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1-1

2101 Field Wizard

Section 1 Introduction

1.1 Introduction This instruction manual is designed to help you gain a thoroughunderstanding of the operation of the 2101 Field Wizard.Teledyne Isco recommends that you read this manual completelybefore placing the equipment into service.

1.2 Product Description The 2101 Field Wizard is a portable data interrogation unitdesigned to collect data from Isco’s 2100 Series flow modules,which measure parameters of open channel flow streams. It thentransfers that data to Isco’s Flowlink 4 for Windows software.

The Field Wizard also serves as a local display and keypad for a2100 Series site. The eight-line by forty-character graphicsdisplay provides quick access to current readings and diagnosticinformation, and allows for calibration of level measurements.

The Field Wizard stacks on top of a 2100 Series module, usingthe same locking mechanism that connects the 2100 Seriesmodules to each other. Because modules have unique assignednames, the Field Wizard can retrieve data from multiple modulesand can be easily moved from site to site.

The Field Wizard uses flash memory, which retains data withoutthe concern of power failures or aging backup batteries. The datastorage memory can hold up to fourteen days worth of datarecorded at fifteen minute intervals from twenty differentmodules.

All enclosures are rated NEMA 4X, 6P and IP68. The perma-nently sealed enclosures are designed to meet the environmentaldemands of many sewer flow monitoring applications. All connec-tions between modules, sensors, and communication cables "lock"in place. The locking mechanisms strongly secure the compo-nents and ensure a watertight seal.

Its rugged, compact design and simplicity of use make the FieldWizard a convenient alternative to using a laptop computer fordisplaying site data or transferring data from the 2100 Seriesmodule to a personal computer.

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2101 Field WizardSection 1 Introduction

1-2

1.3 Identifying Module Components

Figures 1-2 through 1-3 identify the key components of the 2101Field Wizard.

The Field Wizard is operated from the top panel, which containsa keypad and liquid crystal display. The keypad, shown in Figure1-1, includes 26 keys that are used to program and operate theField Wizard.

Figure 1-1 Field Wizard Keypad and Display

The keypad contains six software configured function keys (softkeys) that are used to make selections and navigate throughmenus. Their specific functions will depend upon what operationyou are performing, and will be shown in the display window.

The four arrow keys are used for navigation within menus anddisplays. The Enter key is used to complete data entry,acknowledge prompts, and signal the start of certain operations.Numeric keys are active when numeric data is to be entered.Press the Help key to obtain context sensitive help.

The Power key places the unit into an ultra low power state,during which the display window will be blank.

The Escape key is not currently used. During some operations,one of the function keys will serve as a Cancel key.

The unit is equipped with an audible beeper. The beeperacknowledges key presses, and signals errors when incorrectentries are made.

DW

G 6

9-20

03-1

43

Arrow Keys

Help Key

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2101 Field WizardSection 1 Introduction

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Figure 1-2 Field Wizard Components - Side View

1

2

3

Table 1-1 Field Wizard Components - Side View

Item No. Name Description

1 Communication Connector This port is used to connect to a personal computer running Flowlink software.

2 Connector Cap Insert into the communication connector when it is not in use to protect the connector from damage.

3 Latch Release Push in to unlock the module from a stack.

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2101 Field WizardSection 1 Introduction

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Figure 1-3 Field Wizard Components - Bottom View

1 2

3

45

Table 1-2 Field Wizard Components - Bottom View

Item No. Name Description

1 Communication Connector This connects the Field Wizard to the 2100 Series module and is used to transfer data.

2 Connector Cap Insert into the communication connector when not in use to protect the connector from moisture damage. When the connector is in use, store the connector cap in the cap holder.

3 Cap Holder Stores the connector cap when the communication connector is in use.

4 Desiccant Cartridge and Hydrophobic Filter

Prevents moisture from entering the unit.

5 Latch Push in to lock the module in a stack.

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2101 Field WizardSection 1 Introduction

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Figure 1-4 Model 2101 Field Wizard Connector Pins

Table 1-3 2101 Field Wizard Technical Specifications

Dimensions Length = 11.3 inches (28.70 cm)

Width = 7.5 inches (19.05 cm)

Height = 2.9 inches (7.37 cm)

Weight 2 lbs. (.9 Kg)

Material HIgh-impact molded polystyrene

Enclosure NEMA 4X, 6P, IP68

Power 6.6 to 16.6 VDC, 110 mA typical at 12 VDC, 1 mA standby

Operating Temperature -4° to 140°F (-20° to 60°C)

Storage Temperature -40° to 140°F (-40° to 60°C)

Setup and Data Retrieval Serial connection to IBM PC or compatible computer with Isco Flowlink soft-ware version 4.12 or higher

Baud Rate 38,400

File System Memory Capacity The Field Wizard is capable of storing a minimum of 1.5 Mbytes of data.

A

BCD

E

F

G

Table 1-4 Field Wizard Connector Pins

Pin Name Description

A LONA Neuron differential transceiver Data A

B LONB Neuron differential transceiver Data B

C VIN+ Positive power supply voltage input (+12 VDC nominal)

D VIN– Negative power supply voltage input (0 VDC nominal)

E RCVUP PC data receiver inverted input

F XMTUP PC data transmit inverted output

G Key Aligns connector pins

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1.4 Safety Symbols and Hazard Alerts

This icon identifies a general hazard and is accompaniedwith details about the hazard. The instruction manualidentifies the hazardous condition and any steps nec-

essary to correct the condition. The manual presents this infor-mation in one of two ways:

CAUTIONCautions identify a potential hazard, which if not avoided, mayresult in minor or moderate injury. This category can also warnyou of unsafe practices, or conditions that may cause propertydamage.

WARNINGWarnings indicate potentially hazardous conditions. If you do not avoid these risks, they could cause you death or serious injury.

1.5 Technical Service Although Teledyne Isco designs reliability into all of itsequipment, there is always the possibility of a malfunctionoccurring. You can use this manual to help in diagnosing andrepairing any malfunctions. If the malfunction persists, call orwrite the Teledyne Isco Technical Service Department for assis-tance:

Teledyne Isco Inc.Technical Service DepartmentP.O. Box 82531Lincoln, NE 68501800-228-4373 or 402-464-0231FAX: 402-465-3001E-MAIL: [email protected]

Simple difficulties can often be diagnosed over the phone. If it isnecessary to return the equipment to the factory for service,please follow the shipping instructions provided by the TechnicalService Department, including the use of the Return Authori-zation Number specified. Be sure to include a note describing themalfunction. This will aid in the prompt repair and return of theequipment.

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2-1

2101 Field Wizard

Section 2 Preparation and Installation

2.1 Unpacking Instructions

When the system arrives, inspect the contents for any damage. Ifthere is damage, contact the delivery company and Teledyne Isco(or its agent) immediately.

WARNINGIf there is any evidence that any items may have been damaged in shipping, do not attempt to install the unit. Please contact Teledyne Isco (or its agent) for advice.

When you unpack the system, check the items against thepacking list. If any parts are missing, contact the deliverycompany and Teledyne Isco’s Customer Service Department.When you report missing part(s), please indicate them by partnumber. In addition to the main packing list, there may be otherpacking lists for various sub-components.

It is recommended that you retain the shipping cartons as theycan be used to ship the unit in the event that it is necessary totransport the system.

Please complete the registration card and return it to TeledyneIsco, Inc.

Teledyne Isco, Inc.Customer Service Dept.P.O. Box 82531Lincoln, NE 68501 USA

Phone: (800) 228-4373Outside USA & Canada call:

(402) 464-0231

FAX: (402) 465-3022

E-mail: [email protected]

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2-2

2.2 Safety

WARNINGAvoid hazardous practices! If you use these instruments in any way not specified in this manual, the protection provided by the instruments may be impaired; this will increase your risk of injury.

WARNINGThe installation and use of this product may subject you to hazardous working conditions that can cause you serious or fatal injuries. Take any necessary precautions before entering a worksite. Install and operate this product in accordance with all applicable safety and health regulations, and local ordinances.

The 2100 Series components are often installed in confinedspaces. Some examples of confined spaces include manholes,pipelines, digesters, and storage tanks. These spaces may becomehazardous environments that can prove fatal for those unpre-pared. These spaces are governed by OSHA 1910.146 and requirea permit before entering.

2.3 Connecting To Flowlink

Before you use your Field Wizard in the field to collect data, youneed to synchronize it to Isco’s Flowlink software on a personalcomputer (PC).

Use the following instructions to connect to Flowlink for the firsttime. More detailed information about transferring data toFlowlink can be found in Section 3.3.

Use Isco’s communication cable P/N 60-2004-046 and ACAdapter (P/N 60-2004-057) to connect the Field Wizard to a PC,as shown in Figures 2-1 and 2-2.

Uncap the communication connector on the underside of theField Wizard, and store the connector cap in its holder. Then plugthe AC Adapter into the communication connector, as shown inFigure 2-1. Plug the other end of the AC Adapter into a groundedelectrical outlet.

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Figure 2-1 Connecting the AC Adapter to the Field Wizard

Figure 2-2 Connecting the Communication Cable to the Field Wizard

Uncap the communication connector on the right side of the FieldWizard and attach the Communications Cable, as shown inFigure 2-2. Connect the other end of the Communications Cableto a serial COM port on the PC.

As a default Flowlink setting, the Quick Connect dialog boxopens when you start Flowlink. (If it is not open, click the QuickConnect icon or select File, Quick Connect.)

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Click the large Field Wizard button to connect. Flowlink willread the 2101 system information and try to match it with anexisting site in the open database. It will then display the SiteInfo tab of the Site Window (Figure 2-3).

Figure 2-3 Flowlink Site Info Screen

Complete the following steps:

1. Click the Synchronize Instrument’s Time to Com-puter’s button to synchronize the Field Wizard’s time to that of your PC. (If you are using multiple PCs, select just one PC to synchronize with.)

2. The Field Wizard is shipped with default site and module names. Use the Site Name and Module Name fields if you want to provide more descriptive names. Select Apply (F9) to write that information to the instrument.

3. Although data has not yet been collected, you need to click Retrieve Data (F8). This transfers a file containing site interrogation times from Flowlink to the Field Wizard. With this information, the Field Wizard will know when data was last retrieved from your site(s). When brought to a site, the Field Wizard will then retrieve only the neces-sary data.

4. Select Disconnect to end your PC session and disconnect the Field Wizard.

2.4 Connecting To a Site Once you have connected the Field Wizard to Flowlink and set upthe initial configuration, you can connect the Field Wizard to asite and retrieve data.

The Field Wizard module connects to the top of a 2100 Seriesstack, which may contain multiple modules. The steps shown inSections 2.4.1 - 2.4.3 illustrate how to operate latches and con-nectors and connect the Field Wizard to the site.

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2.4.1 Latches - Locking and Unlocking

Latches must be operated to stack and unstack the modules in aSeries 2100 stack. The mechanisms are the same for the FieldWizard and other 2100 Series modules. Take a moment to famil-iarize yourself with operating the latches. The latch is operatedby pushing on one of the sides — the right side to unlock, and theleft side to lock.

CAUTIONThe latch can be damaged by applying too much force. Neverpress on both sides at the same time. Do not force the latch if itis obstructed. While some degree of pressure must be appliedto slide the latch, the ends of the latches should never bendmore than 1/8".

L’attache peut-être endommagée en la forçant. Ne jamaispresser simultanément des deux côtés à la fois. Ne pas forceren cas de résistance. Ne jamais tordre les extrémités desattaches de plus de 3 mm.

Figure 2-4 shows how to unlock the latch. You must unlock thelatch to place the module on top of a stack. Otherwise, the latchis normally locked.

Figure 2-5 shows how to lock the latch.

NoteLatches will “click” when they are fully locked and unlocked.

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Push

Figure 2-1: Unlocking the latchLocate the latch release on the right side of the module. Push in to slide the latch toward the left of the module.

Push

Figure 2-2: Locking the latchLocate the latch extending from the left side of the module. Push in to slide the latch toward the right of the module.

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2.4.2 Communication Connectors

Connecting the Field Wizard module involves uncapping andcapping communication connectors. When a communication con-nector is not in use, the connector should always be capped(Figures 2-6 and 2-8). The cap will seal the connector to preventcorrosion, and will improve communications.

When a communication connector is in use, store the cap on theholder next to the connector (Figures 2-7 and 2-9). The communi-cation connector will be sealed by its mating connector.

CAUTIONCaps PUSH ON and PULL OFF. Do not rotate the caps toremove them from the connectors.

Capuchons POUSSER et TIRER. Ne pas tourner lescapuchons pour les enlever des prises.

NoteFor modules to correctly stack and lock together, protectivecaps between the modules must be stored on the holders.

2.4.3 Stacking Modules To stack a Field Wizard Module on a 2100 Series Module, followthe instructions in Figures 2-10 through 2-17.

Figure 2-3: 2100 Series Module’s Upper Connector - Capped

Figure 2-4: 2100 Series Module’s Upper Connector - Uncapped

Figure 2-5: Field Wizard’s Lower Connector - Capped

Figure 2-6: Field Wizard’s Lower Connector - Uncapped

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Figure 2-7: Field Wizard module - unlock the latchUnlock the latch to release the lower cap.

Figure 2-8: Field Wizard module - uncap the connectorPull the cap off of the connector.

Figure 2-9: Field Wizard module - push cap into holderPush the cap into the holder.

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Figure 2-10: 2100 Series Module - uncap the connectorUncap the connector on the top 2100 Series module. Store the cap on the holder.

Figure 2-11: Align the modulesAlign the modules and gently press the Field Wizard Module onto the 2100 Series Module.

Figure 2-12: Push down and lock the latchWhile gently pressing down on the stack, lock the Field Wizard Module’s latch.

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When the Field Wizard is connected to the site, you will hear abeep and then see the display “PLEASE WAIT...” as the unitqueries the site for configuration information. When it hasobtained that information, it will format it into a display similarto that in Figure 2-18.

Figure 2-4 Data Retrieval Mode Main Display

More details about operating the Field Wizard at a site can befound in Section 3.4.

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2101 Field Wizard

Section 3 Operation

3.1 Introduction This section describes how to use a 2101 Field Wizard with Isco’sFlowlink software, and how to operate the Field Wizard in thefield.

NoteThe Field Wizard requires Flowlink 4.12 or later. Earlier ver-sions do not support the Field Wizard. The Field Wizard alsorequires that the 2100 Series modules it connects to have acode version 1.06 or greater.

Flowlink Help Detailed Flowlink instructions are beyond the scope of thismanual. Flowlink’s operating instructions are available in aWindows Help format. You can access the help topics for anactive window by clicking on its Help button or by pressing F1 onyour computer’s keyboard. You can also access Help topics byselecting Help from the Flowlink menu.

3.2 Field Wizard Keypad The Field Wizard is operated from the top panel, which containsa keypad and liquid crystal display.

The keypad, shown in Figure 3-1, includes 26 keys that are usedto operate the Field Wizard.

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Figure 3-1 Field Wizard Keypad and Display

The keypad contains six software configured function keys (softkeys) that are used to make selections and navigate throughmenus. Their specific functions will depend upon what operationyou are performing, and will be shown in the display window.

The four arrow keys are used for navigation. The Enter key isused to complete data entry, acknowledge prompts, and signalthe start of certain operations. Numeric keys are active whennumeric data is to be entered.

The key with a question mark on it is the Help key. Press it toobtain context sensitive help while using the Field Wizard. Whenyou are in Help mode, use the directional arrow keys to scrollthrough the information displayed. Press the Help key again toexit the Help mode.

The Power key places the unit into an ultra low power state,during which the display window will be blank.

The Escape key is not currently used. During some operations,one of the function keys will serve as a Cancel or Exit key.

The unit is equipped with an audible beeper. The beeperacknowledges key presses, and signals errors when incorrectentries are made.

DW

G 6

9-20

03-1

43

Arrow Keys

Help Key

Numeric Keys

Power KeyEnter Key

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NoteIf the display is difficult to read, adjust its contrast by holdingdown the Plus/Minus (+/-) key while pressing the Down or UpArrow key until you obtain the desired lighting level.

3.3 Flowlink Connection Before taking the Field Wizard to a site to collect data for the firsttime, you need to configure it to your Flowlink software. This willlet you synchronize the Field Wizard’s date and time with that onyour personal computer (PC) and assign a module name to theField Wizard for identification. On subsequent connections,Flowlink will recognize the Field Wizard from information storedin its database.

The Field Wizard operates as an extension to Flowlink’s MasterData Base on your PC, which synchronizes the measurement andcollection of data for all sites under its management. This cen-tralized control insures that all measured data is collected from asite, and that measurements are taken when expected.

NoteIf you will be using the Field Wizard to transfer data to multiplecomputers, you should designate one computer as the masterand connect the Field Wizard to it first. This will avoid problemswith synchronizing the date and time.

3.3.1 Connecting To a PC To connect the Field Wizard to a PC, you will need Isco’s commu-nicat ion cable P/N 60-2004-046 and AC Adapter P/N60-2004-057.

One end of the AC adapter plugs into a grounded electricaloutlet, and the other end connects to the communications con-nector on the underside of the Field Wizard.

One end of the communication cable connects to a serial port onyour PC, and the other end connects to the communication con-nector on the right hand side of the Field Wizard.

Refer to Section 2.3 for more detailed instructions and diagramson how to make these connections.

As a default Flowlink setting, the Quick Connect dialog boxopens when you start Flowlink. (If it is not open, click the QuickConnect icon or select File, Quick Connect.)

Click the large Field Wizard button to connect. Flowlink willread the 2101 system information and try to match it with anexisting site in the open database. It will then display the SiteInfo screen (Figure 3-2).

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Figure 3-2 Flowlink Site Info Screen

Complete the following steps:

1. Click the Synchronize Instrument’s Time to Com-puter’s button to synchronize the Field Wizard’s time to that of your PC. (If you are using multiple PCs, select just one PC to synchronize with.) You will be notified that this operation will set the time of the Field Wizard to match that of the PC. Click OK.

2. The Field Wizard is shipped with default site and module names. Use the Site Name and Module Name fields if you want to provide more descriptive names. Select Apply (F9) to write that information to the instrument.

3. Click Retrieve Data (F8) to retrieve the data from the Field Wizard. For synchronization purposes, this should be done even if this is the first time you are connecting the Field Wizard to the PC. The process transfers a file con-taining site interrogation times from Flowlink to the Field Wizard. With this information, the Field Wizard will know when data was last retrieved from your site(s). When brought to a site, the Field Wizard will retrieve only the necessary data.

The process will take some time. A gauge will be displayedso you can monitor the progress. If needed, click Cancel tocancel the data transfer. The data will be retained in theField Wizard.

Data that has been retrieved by the PC will remain in theField Wizard until it is connected to a site and begins col-lecting new data. This allows you to copy data to multiplePCs.

4. Select Disconnect to end your PC session and disconnect the Field Wizard.

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3.3.2 Communication Resolution

During the connection process, Flowlink checks the stability ofthe site’s communications. If communication is found to beunstable, Flowlink presents the Communication Resolutionwindow.

There are two common causes of unstable communications. Onecause is a Module Name conflict, which may occur when two ormore modules at a site use the same module name. The secondcause is a Site Name conflict, which occurs when a module addedto the site indicates that it belongs to a different site.

The Communications Resolution window lets you choose how themodules should be reconfigured and which Site Name should beretained. To resolve the communications, select the sites andmodules that should be reconfigured and click the OK button. Beaware that reconfiguring a module removes the Site Name,Module Name, program settings, and any stored data. Themodule is then restarted with the stable Site’s Name, a defaultModule Name, and default program settings, and the datastorage is ready to accept new data.

3.3.3 Site and Module Name The Field Wizard is shipped with a default site and module nameso it can immediately begin to communicate with Flowlink. Youcan change the names to something more descriptive using theSite Name and Module Name fields on the Site Info tab inFlowlink.

Keep in mind that the names must be unique among the othersite and module names in the open Flowlink database. Sitenames can be up to 37 characters long. Any character may beused in the name except:

/ forward slash \ back slash: colon * asterisk

? question mark “ double-quote< left angle bracket > right angle bracket| bar

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3.4 Connecting to a Site Once you have connected the Field Wizard to Flowlink and set upthe initial configuration, you can connect the Field Wizard to asite and retrieve data.

To connect the Field Wizard, refer to the following instructionsand to Figure 3-3. For more details and a series of photosshowing the connection steps, refer to Section 2.4.

Figure 3-3 Field Wizard Connected to a 2150 Site

The Field Wizard module connects to the top of a 2100 Seriesstack, which may contain multiple 2100 Series Modules.

1. On the top 2100 Series Module, remove the connector cap from the communication connector and store the cap in its holder.

2. Unlock the Field Wizard’s latch by pressing in on the latch release (right side).

3. Underneath the Field Wizard module, remove the cap from the communication connector and store the cap in its holder.

4. Lock the Field Wizard’s latch by pressing in on the latch on the left side. This correctly seats and aligns the cap in its holder.

5. Position the Field Wizard over the 2100 Series Module. Align the connectors and lower the Field Wizard onto the Module.

6. Unlock the Field Wizard’s latch.

7. Firmly press the modules together and lock the Field Wiz-ard’s latch.

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3.5 Site Time Synchronization

The Field Wizard operates as an extension of the Master DataBase computer, which is responsible for synchronizing the mea-surement and collection of data for all sites under its man-agement. This centralized control insures that all measured datais collected from a site, and that measurements are taken whenexpected.

When the Field Wizard is connected to a site, its date and timewill be checked with that of the site. If the Field Wizard detects atime difference of more than one minute, the following screenwill be displayed:

Figure 3-4 Synchronize Time Display

Press F1 SYNC to synchronize the site’s time with that of theField Wizard and the Master Computer. The time will be syn-chronized and you will be advanced to the Data Retrieval ModeMain Display (Fig. 3-5).

If you do not want to synchronize the time, press F6 CANCEL toadvance to the Data Retrieval Mode Main Display (Fig. 3-5).

3.6 Data Retrieval Mode The Field Wizard will be in data retrieval mode when collectingdata from modules in the field. When the Field Wizard is con-nected to the site, you will hear a beep and then see the display“PLEASE WAIT...” as the unit queries the site for configurationinformation. When it has obtained that information, andassuming that the site’s time is synchronized with the FieldWizard, you will see a display similar to that in Figure 3-5.

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Figure 3-5 Data Retrieval Mode Main Display

On the Data Retrieval Mode Main Display, the site name andcurrent time and date will be shown on the top line.

The module name and current measurement information will beshown in the window. If more than one module is detected, anindicator (X of X) after the module name will show what moduleis currently being displayed and the total number of modulesfound at the site.

All of the measurement data shown is live and will be updatedevery fifteen seconds. If the module has more information thancan be displayed at one time, scroll arrows will appear on theright side of the screen. Pressing the Up and Down arrow keyswill scroll through the complete information for that module.Press F6 NEXT to display data for the next module (if there aretwo or more 2100 Series modules).

The actions assigned to the function keys are summarized below.More complete descriptions are provided in the subsections thatfollow.

KEY FUNCTION DESCRIPTION

F1 RETRIEVE Used to collect data from the site.

F2 LOG Checks the status of currently stored data.

F3 SETUP Used to maintain the site after setup on a PC.

F4 DATA Displays data storage statistics.

F5 INFO Examines system information about active modules.

F6 NEXT Moves to next module when multiple modules exist; is not active when there is just one module at a site.

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3.6.1 Retrieve Data Display When you press F1 RETRIEVE from the Main Display, thewindow shown in Figure 3-6 will be displayed.

Figure 3-6 Retrieve Data Display

The Retrieve Data display has four function key options, asdescribed below.

F1 AUTO – Press the F1 key to retrieve data from the startingpoint in time scheduled by the Master Data Base. This time isgenerated each time the Field Wizard transfers data to Flowlink.A message in the Field Wizard window will tell you the time anddate that data collection will start if you select this option.

During data collection, the name of the module being interro-gated will be displayed, along with a gauge so you can note theprogress (see Figure 3-7).

If there is more than one module active at the site, then the datawill be retrieved one module at a time. One module will be com-pletely interrogated before data will be retrieved from any othermodule.

Figure 3-7 Data Retrieval Status Display

Information inside the status window will change as the interro-gation process proceeds. As the data is being retrieved, both thegauge and number of readings will change.

If you want to cancel the data collection process, press F6. Thiswill return you to the Main Display, and will save the data thathas already been collected.

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If the data being retrieved exceeds the Field Wizard’s availablememory, data retrieval will be terminated and you will benotified of an incomplete retrieval. All the data retrieved fromthe start time to the point memory was filled will be saved in theField Wizard and can be downloaded to a PC.

When data collection is complete, an audible signal will sound,and you will be returned to the Main Display.

F2 # DAYS – When you press the F2 key from the Retrieve DataDisplay, you will be prompted to enter the number of days forwhich data is to be retrieved. You will see the screen displayshown in Figure 3-8.

Figure 3-8 Retrieve # Days Display

Use the number keys on the keypad to enter the number of daysfor which you want data to be retrieved. Press Enter.

To clear the number of days and reset it to zero, press F4 CLEAR.To cancel your entry and return to the previous screen, press F6CANCEL.

The system will take the current date and retrieve data startingat midnight, including the current day (which is counted as dayzero). For example, if the current date was March 11, and yourequested to retrieve data for the past 7 days, data retrievalwould start at the beginning of March 4 and would include datathrough March 11. As another example, if you entered zero (0)days, data would be retrieved for the current day, beginning atmidnight.

During data collection, the name of the module being interro-gated will be displayed, along with a gauge so you can note theprogress.

To cancel the data collection process, press F6 CANCEL. Whendata collection is complete, an audible signal will sound, and youwill be returned to the Main Display.

F3 ALL – Pressing the F3 key from the Retrieve Data Displaywill retrieve all data that has been stored in the modules, up tothe current time and date. This process will take some time.

F6 CANCEL – Press the F6 key from the Retrieve Data Displayto return to the Main Display.

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3.6.2 Data Retrieval Log Display

When you press F2 LOG from the Main Display, the windowshown in Figure 3-9 will be displayed.

Figure 3-9 Log Display

This display contains historical information on data that hasalready been retrieved from the site and stored in the FieldWizard. It also includes information about the status of the FieldWizard’s storage memory.

The historical data is listed by site name, with the most recentlyretrieved one listed first. The site name is followed by the timeand date the data was retrieved. An indication of the data’s han-dling state is listed under the “Saved” header. When data is firstcollected, it will have a state of “No.” After the data has beentransferred to the Master Database on the PC, the state willchange to “Yes.”

Once you have transferred a site’s data to the Master Databasein Flowlink, it is eligible to be purged, thus freeing up memoryspace to collect more data. Note, however, that site data with ahandling state of “Yes” will not be purged until the Field Wizardhas been connected to a site and data retrieval has been ini-tiated. This allows you to transfer site data to multiple PCsbefore purging the data.

Use the Up and Down arrow keys to scroll through the list ofsites. Once you have highlighted a site, you can view moredetailed information for the modules at that site by pressing F3DETAILS.

F3 DETAILS – When you press F3 DETAILS, a screen similarto the one in Figure 3-10 will be displayed.

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Figure 3-10 Data Log Details Display

The detailed information for a site is contained in a scrolling textwindow. Use the directional arrow keys to move within thewindow and view the data.

The information identifies the time and date of the interrogationand lists readings for each module at that particular site.

To exit the display and return to the Log Display, press F6 EXIT.

3.6.3 Site Setup Display The Site Setup displays shown in Figures 3-11 and 3-13 areaccessed by pressing F3 SETUP from the Main Display. One ofthe Setup displays is for the Field Wizard; the other is for 2100Series modules in the site’s stack.

Press F2 NEXT to move between modules. An indicator (X of X)after the module name will indicate the total number of modules.The Field Wizard itself is considered one of the modules.

Use the Setup displays to adjust the backlighting for the FieldWizard and calibrate sensors and run diagnostics on the 2100Series modules.

Field Wizard Backlight Mode – When you press F2 NEXTand advance to the Field Wizard module, the Setup display inFigure 3-11 will be shown.

Figure 3-11 Field Wizard Site Setup Display

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If you press F2 NEXT, you will advance to the next module’s SiteSetup display screen. If you press F6 EXIT, you will return to theData Retrieval Mode Main Display.

Press F4 SELECT to change the backlight mode for the FieldWizard. The following screen will be displayed:

Figure 3-12 Field Wizard Backlight Mode Settings

There are three options for the backlight mode on the FieldWizard. Highlight the desired option and press F1 APPLY toselect that option. Press F6 CANCEL to return to the FieldWizard Site Setup display.

ALWAYS OFF - The backlight will always be off.

ALWAYS ON - The backlight will always be on.

KEYPRESS TIMEOUT - After one minute of inactivity, the back-light will turn off until a key is pressed.

2100 Series Site Setup – If you press F2 NEXT and advance toa 2100 Series module, the Setup display shown in Figure 3-13will appear.

Figure 3-13 Site Setup Display

The Site Setup display is used to calibrate sensors and run diag-nostics on sensors. Module sensor information, such as level andflow rate, is presented inside the display window. Use the Up andDown arrow keys to scroll within the window.

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Measurement Calibration – Level sensors can be calibratedusing the Field Wizard. Before you can calibrate, one validreading must have been taken so there is a value to calibrate to.

On the Site Setup display, use F2 NEXT to display the moduleyou want to calibrate, then press F3 CALIB. The Level Cali-bration window for the selected module will appear (Figure 3-14).

Figure 3-14 Level Calibration Display

The level currently being detected will be displayed. To changethe level, use the numeric keys and then press Enter. You will bereturned to the Site Setup display. The message “Updating” willappear in the Level field momentarily while the system updatesits information.

To clear an entry, press F4 CLEAR. To cancel the process andreturn to the Site Setup display, press F6 CANCEL.

Sensor Diagnostics – When you press F5 DIAG from the SiteSetup display, the diagnostic screen shown in Figure 3-15 will bedisplayed.

Figure 3-15 Sensor Diagnostics Display

After a momentary delay, during which the Field Wizardrequests the report from the 2100 Series module, a screen con-taining diagnostic results for the selected module’s sensors willappear. Use the four directional arrow keys to scroll through theinformation.

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Once you have viewed the information, press F6 EXIT to exit tothe Site Setup display.

3.6.4 Data Display When you press F4 DATA from the Main Display, the Datascreen shown in Figure 3-16 will appear.

Figure 3-16 Data Display

This display shows information about the data stored inside thecurrently selected module: the time and date of the most recentreading, total number of readings, and the quality of the readings(percentage that are good). Use the Up and Down arrow keys toscroll through the information.

When multiple 2100 Series modules are present, you can pressF2 NEXT to display the information for a different module.

Press F1 RETRIEV to retrieve the data for the displayed module.You will be advanced to the Retrieve Data Display, described inSection 3.6.1.

Press F6 EXIT to return to the Main Display.

3.6.5 Site Information Display

When you press F5 INFO from the Main Display, the Site Infor-mation screen is displayed (Figure 3-17).

Figure 3-17 Site Information Display

This screen shows information about module models and names,as well as hardware and software revision numbers. Use the Upand Down arrow keys to scroll between the different modules.

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To identify a module, highlight it using the arrow keys and thenpress F5 IDENTIFY. This will cause the LED for that module tolight up continuously for a short period of time. If you press F5IDENTIFY when Field Wizard is highlighted, the system beeps.

Press F6 EXIT to return to the Main Display.

3.7 Standalone Mode When the Field Wizard is not connected to a site or a PC, it is instandalone mode. The Main Display in standalone mode is shownin Figure 3-18.

Figure 3-18 Standalone Mode Main Display

In this mode, you can examine the data log stored inside theField Wizard unit, but will not be able to view or process theactual data.

To view the data retrieval log, press F2 LOG. The display will besimilar to that shown in Figure 3-9 and described in Section3.5.2.

3.7.1 Standalone Information Display

Pressing F5 INFO while in the standalone mode will display theStandalone Information screen (Figure 3-19).

Figure 3-19 Standalone Information Display

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2101 Field WizardSection 3 Operation

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This screen is similar to that described in Section 3.5.4, exceptthat it only lists information pertaining to the Field Wizard itself.Because it is not connected to a site, there isn’t any module infor-mation.

To exit from the Standalone Information Display, press F6 EXIT.

3.8 PC Data Synchronization Mode

When the Field Wizard is connected to a PC, the user interface(keypad) is locked out to prevent any errors while transmittingdata to the PC.

In this mode, the Field Wizard’s display looks like that shown inFigure 3-20.

Figure 3-20 PC Data Synchronization Mode Display

The Field Wizard’s keypad will not function in this mode, but willreturn to normal function when the Field Wizard is disconnectedfrom the PC.

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2101 Field Wizard

Section 4 Modbus Protocol

Sections 4.1 through 4.5 give an overview of the basic capabilitiesand operation of Modbus protocol as it applies to Isco 2100 Seriesflow modules.

For a Glossary of Terms and Common Acronyms, see sections 4.4and 4.5.

For Modbus technical specifications, turn to section 4.6.

4.1 Introduction Modbus is a simple command/response mechanism to read fromand write to specific memory locations called registers. A registeris a holding place for a piece of digital information within theequipment. There are three standard protocols for Modbus:Modbus RTU, Modbus TCP/IP, and Modbus ASCII. The Isco 2100Series devices use Modbus ASCII protocol, the method discussedin this manual. Modbus ASCII has more flexible communicationtiming requirements. Modbus communication for the Isco 2100Series provides a standard protocol that can be used to retrievereal-time data from a single module or stack of modules at a site,or multiple sites, over a wide area. The data can be sent to acentral computer for display, data collection, or process control.

Modbus implementation is independent of Flowlink and cannotalter the Flowlink-programmed configuration of the module.Modbus cannot be used to retrieve historical data from amodule’s memory.

Due to the wide variety of configurations that can be made withModbus, it is impossible to cover every usable application. Thissection will discuss the overall capabilities and operation ofModbus.

4.2 Operation There are many standard, third party Modbus drivers and OPCservers that may be used to link a remote Modbus device, such asa 2100 Series module, to SCADA or process control software,such as Wonderware™ or Intellution™. The OPC server commu-nicates with the remote instrumentation and accesses registers.The definition of what information is contained and where (theregister number, or address) is decided by the manufacturer(Teledyne Isco).

In a 2100 module, the registers hold, but are not limited to, thecurrent real-time value of the meter’s level, velocity, flow, inputvoltage, temperature, and total flow readings, stored in specifiedregister locations. A list of the 2100 register addresses, and whatparameters are held where, is available in section 4.6.

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By accessing these registers you can obtain the current value ofwhatever parameter you desire. The reading(s) can then be dis-played or stored wherever you designate as a destination; forexample, a process control computer.

NoteLevel, flow, velocity, and temperature data is stored in metricunits only.

Not all registers are limited to read-only data storage. You canalso use some registers for control purposes. For example, bywriting a “1” value to register 24 (“Identify Module” register), youwill tell a 2100 module to light the LED on the front of themodule.

4.2.1 Establishing Communication

There are several different communications protocols supportedin the 2100 series that require auto-baud rate detection. Becauseof this, each time a modbus connection is made, the module usesa polling mechanism to repeatedly send a command until aresponse is received. It may take up to 20 command retriesbefore the module has identified the baud rate and a response isreceived.

4.2.2 Module Addressing When connecting to a site via a Modbus OPC server, you use adedicated line of communication to that module or stack from theOPC server, which can be a dedicated communications cable(direct connection) or a dedicated phone number (modem).

When you are using a direct connection, you are dedicating aspecified COM port on the computer, and that COM port deter-mines the site to which you are connecting.

When you are using a modem, the dedicated line is defined bythe site's phone number.

If you connect more than one 2100 Series module at a site, theModbus OPC server, while using the shared communication linefor all of the modules within the network, must have some way todifferentiate between the modules. When sending a command toa specific module, the command has an address field. This allowsthe server software to talk to, as well as control, the specifiedmodule, while ignoring other modules in the same stack or site.

Each module capable of Modbus Protocol communication willautomatically create its own specific ASCII address within thesite, using:

• The model numbers of the modules

• The user-defined module names

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4.3 Configurations A variety of configurations can be made with Modbus, eitherthrough direct connection or through a modem.

In the example shown in Figure 4-1, you are direct-connecting aserver PC to two individual 2150s through Modbus, using theCOM ports on the OPC Server, which are directly connected tothe remote 2150s.

Connection to the module is made through the RS-232 communi-cation port on the top of the module.

NoteFor low power operation, we recommend connecting the mod-ule(s) to the computer using the straight-through cable (Iscopart number 60-5314-529), which consumes less power,instead of our standard interrogation cable.

In Figure 4-1, the OPC Server PC must have two COM ports.Modbus requires one COM port each, for direct connection ofeach 2150.

Figure 4-1 Configuration Example (Direct Connection Shown)

The operation sequence for the example above can be summa-rized in the following steps:

2150:

1. 2150s take readings from probes.

2. 2150s store readings (level, velocity, flow rate, etc.) in their specified registers.

Process Control:

3. The user requests data through Process Control.

4. Process Control asks the OPC server to gather informa-tion.

2150

2150

OPCServer

ProcessControl

COM port 1

COM port 2

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5. OPC connects to the 2150 stack through the cable (direct connection), takes register data from the specified 2150, and populates the OPC server's holding index.

6. Process Control takes data from the OPC server's holding index and gives data to the user.

Note that Process Control can be either manual or automated inthis example, and that the OPC server and Process Control maybe located physically on the same computer.

4.4 Glossary of Terms ASCII – Short for American Standard Code for InformationInterchange, ASCII is a code that represents English characterswith numbers. Most computers represent text with ASCII code,making it possible for one computer or device to share data withanother.

2100 modules support Modbus ASCII protocol.

Dedicated Line – A telecommunications path reserved for com-munication between two specified points and not shared amongmultiple points.

Modbus Protocol – Modbus Protocol is a messaging structureused to establish master-slave/client server communicationsbetween inte l l igent dev ices. Modbus i s a s implecommand/response mechanism to read from and write to reg-isters.

OPC – OPC (OLE for Process Control) means open connectivityvia open (free for use) standards. It is a series of software stan-dards specifications that fill a need in automation (like printerdrivers did for Windows), acting as a translator for data trans-mission and process control.

The specification defines a standard set of objects, interfaces, andmethods for use in process control and manufacturing auto-mation applications to facilitate interoperability. There are hun-dreds of OPC Data Access servers and clients.

Registers – Registers are locations in memory that have specificdata stored for retrieval or are used for control functions. A reg-ister is a holding place for a piece of digital information withinthe equipment. The definition of what is contained and where(the registry number, or address) is decided by the manufacturer(in this case Teledyne Isco).

SCADA – SCADA (Supervisory Control And Data Acquisition)is a computer system for gathering and analyzing real-time data.SCADA systems are used to monitor and control plant operation,or equipment in industries such as telecommunications, waterand waste control, energy, oil and gas refining, and transpor-tation.

The SCADA system transfers the information (for example,where a leak has occurred in a pipeline), back to a central site,alerting the home station of the leak, performing necessaryanalysis and control (such as determining if the leak is critical),and displaying the information in a logical and organizedmanner.

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SCADA systems can be relatively simple, such as one that mon-itors the environmental conditions of a small office building, orvery complex, such as a system that monitors all the activity in anuclear power plant or a municipal water system.

4.5 Common Acronyms ASCII – American Standard Code for Information Interchange

DCS – Distributed Control Systems

MTU – Master Terminal Unit

OPC – Object Linking and Embedding (OLE) for Process Control

PLC – Programmable Logic Controller

RTU – Remote Terminal Unit

SCADA – Supervisory Control And Data Acquisition

TCP/IP – Transmission Control Protocol/Internet Protocol

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4.6 Register Specifications All numbers in the Modbus registers are stored most significantbyte first. If the polling device has a byte ordering of least signif-icant byte first (an Intel-based PC, for example), the bytes willneed to be reversed after they are received.

The Modbus ASCII address is used to index the data by modules.

Modbus ASCII address 1 contains information related to the site.The first register contains a 16-bit integer count of the number ofmodules that have data to report. The maximum number ofmodules that can be supported is 4.

Modbus ASCII addresses 2 through the number of modules plus1 contain data from the individual modules.

The Modbus ASCII addresses will be sorted by the modelnumber, and then by module name, which is entered by the userthrough Flowlink. This allows the user to control the ordering ofthe addresses and easily predict what data will be in specific reg-isters.

Every measured parameter has a corresponding status and mea-surement time that are updated with each measurement.

The maximum number of supported measurements from allmodules in the system is 28.

The Modbus registers are assigned within 30 seconds after the2100 module is powered up. To conserve power for the users whodo not use Modbus communications, no Modbus registers will beupdated with sensor readings until a Modbus master communi-cates with the 2100 module.

The register definitions for the Site Information device (ModbusASCII address 1) are in Table 4-1 below:

Table 4-1 Modbus ASCII Address 1 Register Definitions

Register Number(s)

Name Data type Units Read/Write

1 Number ofmodules (N)

(1-4)

16 bit integer None Read

2-20 Site name 38-byte string None Read

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The register definitions for the individual modules (ModbusASCII addresses 2-(N+1)) are in Table 4-1 below:

Table 4-2 Modbus ASCII Address 2-(N+1) Register Definitions

Register Number(s) Name Data Type Units Read/Write

1-4 Model number 8-byte string None Read

5-23 Module name 38-byte string None Read

241 Identify module 16 bit integer None Read/Write

252 Take reading flag 16 bit integer None Read/Write

263 Update interval 16 bit integer Seconds Read/Write

274 Active flag 1 16 bit field None Read

28 Active flag 2 16 bit field None Read

29 Active flag 3 16 bit field None Read

30 Active flag 4 16 bit field None Read

40,41 Level 4-byte float Meters Read

42 Level status code5 16-bit integer Read

43-52 Level time record Time6 Read

55,56 Velocity 4-byte float Meters/second Read

57 Velocity status code 16-bit integer Read

58-63 Velocity time record Time Read

70,71 Flow 4-byte float Cubic Meters/sec Read

72 Flow status code 16-bit integer Read

73-78 Flow time record Time Read

85,86 Flow 1 4-byte float Cubic Meters/sec Read

87 Flow 1 status code 16-bit integer Read

88-93 Flow 1 time record Time Read

100,101 Volume 4-byte float Cubic Meters Read

102 Volume status code 16-bit integer Read

103-108 Volume time record Time Read

115,116 Volume 1 4-byte float Cubic Meters Read

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(1) A write to the Identify module register will cause the module to perform the identify operation which may be a steadyLED for a few seconds or a beep in the Field Wizard.

(2) Setting the Take Reading flag to 1 will cause the module to update the registers with current data readings. It willbe set to zero when the readings have all been updated. This may be used to initiate readings and poll for whenthey are ready to be read. It may take up to 50 seconds to update all the readings, depending upon the flow con-ditions. Setting the Take Reading flag to 2 causes an automatic, 15 second update of readings when a Modbusmaster is polling the 2100.

(3) The Update Interval specifies an interval in seconds that the registers are automatically updated. It defaults to zero,which indicates that no automatic updating will occur.

(4) The Active Flag (1-4) bit fields specify what fields/registers are active in the list. This provides support for a maxi-mum of 64 fields. For example, if bit 0 of register 27 is set, the Level (registers 40,41) is active. If bit 1 of register27 is set, then the Velocity (registers 55,56) is active. If bit 0 of register 28 is set, the Analog channel 7 (registers265,266) is active.

(5)A non-zero status code indicates a measurement problem.

(6) Time is represented in a series of registers: Order is from lowest address to highest - Seconds (0-59), Minutes (0-59), Hours (0-23), Days (1-31), Month (1-12) and Year (1977-2099).

117 Volume 1 status code 16-bit integer Read

118-123 Volume 1 time record Time Read

130,131 Voltage 4-byte float Volts Read

132 Voltage status code 16-bit integer Read

133-138 Voltage time record Time Read

145,146 Temperature 4-byte float Degrees Celsius Read

147 Temperature status code 16-bit integer Read

148-153 Temperature time record Time Read

160,161 Internal Temp 4-byte float Degrees Celsius Read

162 Internal Temp status code 16-bit integer Read

163-168 Internal Temp time record Time Read

175,176 Analog channel 1 4-byte float 0-100 percent Read

177 Analog channel 1 status code 16-bit integer Read

178-183 Analog channel 1 time record Time Read

190,191 Analog channel 2 4-byte float 0-100 percent Read

192 Analog channel 2 status code 16-bit integer Read

193-198 Analog channel 2 time Record Time Read

205,206 Analog channel 3 4-byte float 0-100 percent Read

207 Analog channel 3 status code 16-bit integer Read

208-213 Analog channel 3 time record Time Read

220,221 Analog channel 4 4-byte float 0-100 percent Read

222 Analog channel 4 status code 16-bit integer Read

223-228 Analog channel 4 time record Time Read

235,236 Analog channel 5 4-byte float 0-100 percent Read

237 Analog channel 5 status code 16-bit integer Read

Table 4-2 Modbus ASCII Address 2-(N+1) Register Definitions (Continued)

Register Number(s) Name Data Type Units Read/Write

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238-243 Analog channel 5 time record Time Read

250,251 Analog channel 6 4-byte float 0-100 percent Read

252 Analog channel 6 status code 16-bit integer Read

253-258 Analog channel 6 time record Time Read

265,266 Analog channel 7 4-byte float 0-100 percent Read

267 Analog channel 7 status code 16-bit integer Read

268-273 Analog channel 7 time record Time Read

280,281 Analog channel 8 4-byte float 0-100 percent Read

282 Analog channel 8 status code 16-bit integer Read

283-288 Analog channel 8 time record Time Read

Table 4-2 Modbus ASCII Address 2-(N+1) Register Definitions (Continued)

Register Number(s) Name Data Type Units Read/Write

Table 4-3 Measurement Parameters by Model Number*

2103, 2103C 2108 2110 2150, 2151

Voltage Analog channel 1 Level Level

Analog channel 2 Flow Velocity

Analog channel 3 Volume Flow

Voltage Flow 1

Temperature Volume

Volume 1

Voltage

Temperature

*Subject to change.

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5-1

2101 Field Wizard

Section 5 Maintenance

5.1 Maintenance Overview

This section explains the maintenance requirements of the 2101Field Wizard.

The Field Wizard is designed to perform reliably in adverse con-ditions with a minimal amount of routine service requirements.To keep your system working properly, you should check the des-iccant and channel conditions at regular intervals.

Maintenance intervals are affected by many variables. Humiditylevels obviously affect the service life of the desiccant, and theamount of debris in the stream can drastically alter the channelconditions.

As a guide, for a basic system installed in an environment withmoderate humidity levels, the maintenance interval should notexceed three months. A basic system is defined as:

• a single 2100 Series Module,

• powered by a fresh pair of alkaline lantern batteries,• recording readings at the default intervals of 15

minutes.Experience is often the best tool to use when establishingminimum maintenance intervals for your system. Until you havegained an understanding of the A-V Module’s operation underdiffering environmental conditions, a weekly maintenanceinterval is recommended.

5.1.1 Cleaning The Field Wizard case may be cleaned using a soft cloth and amild detergent. Do not use an abrasive cleanser, or you mightscratch the surface of the case. Be particularly careful whencleaning the display screen; scratches will make it difficult toread the display

Before cleaning, make sure that all the protective connector capsare in place to avoid damage to any of the connectors. You shouldalso ensure that no water or cleanser enters the desiccant unit.

5.2 Maintenance Kit Some of the parts mentioned in the Maintenance section of thismanual are available in a maintenance kit.

Kit number 60-2009-001 contains O-rings for the connectors anddesiccant cartridge, a desiccant assembly, and a 1.5 pound con-tainer of silica gel desiccant.

You can order the kit by calling Teledyne Isco’s Customer ServiceDepartment.

Teledyne Isco, Inc.Customer Service Dept.P.O. Box 82531Lincoln, NE 68501 USA

Phone: (800) 228-4373(402) 464-0231

FAX: (402) 465-3022

E-mail:[email protected]

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5.3 Desiccant The Field Wizard uses desiccant to protect the internal compo-nents from moisture damage. The cartridge is filled with indi-cating silica gel that is blue or yellow when dry. As the desiccantbecomes saturated, the color changes from blue to pink, or fromyellow to green. Replace the desiccant before the entire length ofthe cartridge turns pink or green.

5.3.1 Replacing the Desiccant: 2101

The desiccant is contained in a cartridge located on the left sideof the Field Wizard. To remove the cartridge, unscrew the collarand slide the cartridge out of the Field Wizard. The clear tubereveals the silica gel desiccant inside.

To replace the silica gel desiccant:

1. Hold the cartridge upright with the collar at the top.

2. As shown in the margin, push the collar off the cartridge.

3. Empty the saturated silica gel beads or granules.

4. Fill the tube with new (Isco P/N 099-0011-03) or reacti-vated (see section 4.3.2) silica gel desiccant.

5. Press the collar onto the tube.

6. Slide the cartridge into the Field Wizard. Tighten the col-lar to seal the cartridge in place.

5.3.2 Reactivating the Desiccant

Silica gel beads and granules of desiccant can be reactivated.

CAUTIONDesiccant may produce irritating fumes when heated. Observethe following precautions:

• Use a vented oven in a well-ventilated room.

• Do not remain in the room while the regeneration is taking place.

• Use the recommended temperature. Avoid heating the desiccant at higher than recommended temperatures.

There have been reports of irritating fumes coming from the des-iccant during reactivation. While our attempts to duplicate theproblem have been unsuccessful, we still urge you to use caution.Material Safety Data Sheets are in the back of this manual.

The desiccant’s ability to remove moisture may lessen with eachsaturation/reactivation cycle, resulting in a need for more fre-quent service. After several cycles, the desiccant may no longerbe effective as it saturates too quickly. At this point, replace thedesiccant.

Silica gel To reactivate the silica gel desiccant, pour the spent desiccantinto a heat resistant container. Never heat the cartridgeassembly; it will melt. Heat the silica gel in a vented convection

Collar

Cartridge

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oven at 212° to 350°F (100° to 175°C) for two to three hours, oruntil the blue or yellow color returns. Allow the desiccant to cooland store it in an airtight container until ready for use.

5.4 Hydrophobic Filter If the Field Wizard module is in a humid location or submerged,a hydrophobic filter prevents water from entering the desiccantcartridge. Any amount of water will plug the filter and it must berinsed with clean water and allowed to dry, or replaced so thatthe reference line can be reliably ventilated. Ventilation isneeded to equalize pressure within the Field Wizard to preventthe keypad label from warping.

Remove the hydrophobic filter with a 5/8" or 16mm socket. Gentlyscrew in the replacement filter (Isco part #209-0093-93).

If the hydrophobic filter frequently requires replacement, con-sider relocating the modules so that they are better protected.

5.5 How to Obtain Service The internal components of the Field Wizard are not user-ser-viceable. The case is completely sealed to protect the internalcomponents. To repair the unit, the case must be broken openand replaced. If you think your module requires repair, contactTeledyne Isco’s Technical Service Department.

Teledyne Isco, Inc.Technical Service Dept.P.O. Box 82531Lincoln, NE 68501 USA

Phone: (800) 228-4373(402) 464-0231

FAX: (402) 465-3085

E-mail:[email protected]

Corresponding with a Teledyne Isco Technical Service Represen-tative can often resolve the problem without the need to returnthe item. If the difficulty cannot be resolved you will be issued aReturn Authorization Number (RAN) and information onreturning it to the factory.

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2101 Field Wizard

Appendix A Replacement Parts

A.1 Replacement Parts Replacement parts are called out in the following illustration.Refer to the call-out in the adjacent list to determine the partnumber for the item.

Replacement parts can be purchased by contacting TeledyneIsco’s Customer Service Department.

Teledyne Isco, Inc.Customer Service DepartmentP.O. Box 82531Lincoln, NE 68501 USA

Phone: (800) 228-4373(402) 464-0231

FAX: (402) 465-3022

E-mail: [email protected]

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A-3

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A-4

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2101 Field Wizard

Appendix B Accessories

B.1 How to Order Accessories can be purchased by contacting Isco’s CustomerService Department.

Teledyne Isco, Inc.Customer Service Dept.P.O. Box 82531Lincoln, NE 68501 USA

Phone: (800) 228-4373(402) 464-0231

FAX: (402) 465-3022

E-mail: [email protected]

B.2 General Accessories Field Wizard Instruction Manual . . . . . . . . . . . . . . . . 60-2003-155

Flowlink for Windows Software . . . . . . . . . . . . . . . . . 69-2543-144

Communication Cable . . . . . . . . . . . . . . . . . . . . . . . . . 60-2004-046

AC Adapter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-2004-057

Field Wizard Maintenance Kit . . . . . . . . . . . . . . . . . . 60-2009-001

Silica Gel Desiccant . . . . . . . . . . . . . . . . . . . . . . . . . . . 099-0011-03

Hydrophobic Filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . 209-0093-93

Tubing, 10’ Silicone . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-2003-104

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2101 Field Wizard

Appendix C Material Safety Data Sheets

C.1 Overview This appendix to the manual provides Material Safety DataSheets for the desiccant used by the 2101 Field Wizard and 2191Battery Module.

Isco cannot guarantee the accuracy of the data. Specific ques-tions regarding the use and handling of the products should bedirected to the manufacturer listed on the MSDS.

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MATERIAL SAFETY DATA SHEET

Effective Date March 8, 2005 MSDS Number M163

Section 1 – Product and Company Information

Product Name: Silica gel, indicating, yellow Product Use: Desiccant, absorbent Grades: Silica gel, indicating Synonyms: Amorphous silica gel, SiO2, silicon dioxide (amorphous) Company; Multisorb Technologies, Inc. Street Address: 325 Harlem Road City, State, Zip, Country: Buffalo, NY 14224-1893 USA Telephone Number: (716) 824 8900 [USA] Monday - Friday (8:00 - 5:00 EDT) Fax Number: (716) 824 4091 [USA] Website / E-Mail : multisorb.com

Section 2 – Composition / Information on Ingredients

Component Name CAS Number % by Weight Synthetic amorphous silica gel (SiO2) 112926-00-8 100 Phenolphthalein 77-09-08 100 ppm While this material is not classified, this MSDS contains valuable information critical to the safe handling and proper use of this product. This MSDS should be retained and available for employees and other users of this product.

Section 3 – Hazard Identification Emergency Overview: A yellow bead or granular material that poses little or no immediate hazard.

This material is not combustible. Potential Health Effects: Eyes: Dust and or product may cause eye discomfort and irritation seen as tearing and reddening. Skin: The product dust may cause drying of the skin. Silica gel may get hot enough to burn skin

when it adsorbs moisture rapidly. Use an excess of water to cool the silica gel. Ingestion: Material is not toxic and will pass through the body normally. Inhalation: Slight irritation is possible but none is expected. Medical Effects Generally Aggravated by Exposure: Respiratory ailments. Chronic Effects/Carcinogenity: May cause eye, skin and mucous membrane irritation and drying.

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Section 4 – First Aid Measures Eyes: Rinse the eyes well with water while lifting the eye lids. If irritation persists, consult a

physician. Skin: Wash affected area with soap and water. Ingestion: Ingestion is unlikely, this material will pass through the body normally. Inhalation: Remove the affected person to fresh air and get medical attention if necessary. Notes to Physician: Not applicable

Section 5 – Fire Fighting Measures Flammable Properties: Not flammable

Flash Point: Not applicable Method: Not applicable Flammable Limits: Not flammable

Lower Flammability Limit: Not applicable

Upper Flammability Limit: Not applicable

Autoignition Temperature: Not applicable Hazardous Combustion Products: Not applicable Extinguishing Media: Use extinguishing media that is appropriate for the surrounding fire. Silica gel is

not combustible. Fire Fighting Instructions: Not combustible Unusual Fire and Explosion Hazards: None

Section 6 – Accidental Release Measures Spill: Sweep or vacuum up and place the spilled material in a waste disposal container. Avoid raising dust.

Wash with soap and water after handling.

Section 7 – Handling and Storage Handling: Avoid raising dust and minimize the contact between worker and the material. Practice

good hygienic work practices. Storage: Store in a cool, dry location. Keep in sealed containers away from moisture. The silica gel

will readily adsorb moisture.

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Section 8 – Exposure Controls/Personal Protection Engineering Controls: Use exhaust ventilation to keep the airborne concentrations below the exposure

limits. Respiratory Protection: Use NIOSH approved respirator when the air quality levels exceed the TLV's. Skin Protection: Light gloves will protect against abrasion and drying of the skin. Eye Protection: Safety glasses.

Component Name Exposure Limits OSHA

PEL ACGIH

TLV Other

Recommended Limits

Silica gel

TWA 20 mppcf (80 mg / m3 % SiO2)

TWA 10 mg / m3

NIOSH REL TWA 6 mg / m3

IDLH 3000 mg / m3 Phenolphthalein Not Applicable Not Applicable Not Applicable

Section 9 – Physical and Chemical Properties Appearance: Yellow beads or granules Vapor Density: Not applicable Odor: None Boiling Point: 4046� F (2230� C) Physical State: Solid bead Melting Point: 3110� F (1710� C) PH: Not applicable Solubility: Insoluble in water Vapor Pressure: Not applicable Specific Gravity: 2.1

Section 10 – Stability and Reactivity Stability: Stable Conditions to avoid: Moisture and high humidity environments. Incompatibility: Water, fluorine, oxygen difluoride, chlorine trifluoride Hazardous Decomposition Products: None Hazardous Polymerization: Will not occur

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Section 11 – Toxicological Information

This product and its components are not listed on the NTP or OSHA Carcinogen lists. Animal Toxicology Tests for DOT Hazard classification ( Tests Conducted on finely ground silica gel)

1 - hour LC50 (rat) > 2 mg / l 48 - hour oral LD50 (rat) est. > 31,600 mg / kg 48 - hour dermal LD50 (rabbit) est. > 2,000 mg / kg Considered an ocular irritant Human Toxicology Silica gel is a synthetic amorphous silica not to be confused with crystalline silica. Epidemiological studies indicate low potential for adverse health effects. In the activated form, silica gel acts as a desiccant and can cause a drying irritation of the mucous membranes and skin in cases of severe exposure. Multisorb Technologies Inc. knows of no medical conditions that are abnormally aggravated by exposure to silica gel. The primary route of entry is inhalation of dust.

Section 12 – Ecological Information Not known to have any adverse effect on the aquatic environment. Silica gel is insoluble and non-toxic.

Section 13 – Disposal Information Disposal Information If this product as supplied becomes a waste, it does not meet the criteria of a hazardous waste as defined under the Resource Conservation and Recovery Act (RCRA) 40 CFR 261. Materials of a hazardous nature that contact the product during normal use may be retained on the product. The user of the product must identify the hazards associated with the retained material in order to assess the waste disposal options. Dispose according to federal, state and local regulations.

Section 14 – Transportation Information U.S. Department of Transportation Shipping Name: Not classified as a hazardous material. Not regulated.

Section 15 – Regulatory Information (Not meant to be all inclusive - selected regulations represented) TSCA Listed: Yes DSL/NDSL (Canadian) Listed: Yes OSHA: TWA 20 mppcf (80 mg / m3 % SiO2) for Silica gel NIOSH: REL TWA 6 mg / m3 IDLH 3,000 mg / m3 for silica gel Animal tests conducted in 1976 - 1978. 18 month exposure at 15 mg / m3 showed silica

deposition in respiratory macrophages and lymph nodes, minimum lung impairment, no silicosis. ACGIH: TLV - 10 mg / m3 for Silica gel DOT: Not classified as a hazardous material.

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Section 16 – Other Information

HMIS – Hazardous Materials Identification System

HMIS Rating Health Flammability Reactivity

0 0 0

0 - minimal hazard, 1 - slight hazard, 2 - moderate hazard, 3 - serious hazard, 4 - severe hazard This MSDS was prepared by: George E. Mckedy Senior Applications Development Specialist Multisorb Technologies, Inc. This data and recommendations presented in this data sheet concerning the use of our product and the materials contained therein are believed to be correct but does not purport to be all inclusive and shall be used only as a guide. However, the customer should determine the suitability of such materials for his purpose before adopting them on a commercial scale. Since the use of our products is beyond our control, no guarantee, expressed or implied, is made and no responsibility assumed for the use of this material or the results to be obtained therefrom. Information on this form is furnished for the purpose of compliance with Government Health and Safety Regulations and shall not be used for any other purposes. Moreover, the recommendations contained in this data sheet are not to be construed as a license to operate under, or a recommendation to infringe, any existing patents, nor should they be confused with state, municipal or insurance requirements, or with national safety codes.

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Compliance Statements

Name and amount of Hazardous Substances or Elements in the product

Hazardous Substances or ElementsComponent Name

(Pb) (Hg) (Cd) (Cr(VI)) (PBB) (PBDE)

X O O O O O

X O O O O O

O O O O X O

O O O O X O

Name and amount of Hazardous Substances or Elements in the product O: ST/O: Represent the concentration of the hazardous substance in this component’s any homogeneous pieces is

lower than the ST/ standard limitation.

X ST/

( “X” )X: Represent the concentration of the hazardous substance in this component’s at least one homogeneous

piece is higher than the ST/ standard limitation. (Manufacturer may give technical reasons to the “X”marks)

The Environmentally Friendly Use Period (EFUP) was determined through experience.

(207 2007 )

A BThe date of Manufacture is in code within the serial number. The first three numbers are the year of manufacture (207 is year 2007) followed by a letter for the month. "A" is January, "B" is February and so on.

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DECLARATION OF CONFORMITY

Application of Council Directive: 89/336/EEC – The EMC Directive 73/23/EEC – The Low Voltage Directive

Manufacturer's Name: Teledyne Isco, Inc. Manufacturer's Address:

4700 Superior, Lincoln, Nebraska 68504 USA Mailing Address: P.O. Box 82531, Lincoln, NE 68501

Equipment Type/Environment: Laboratory Equipment for Light Industrial/Commercial Environments Trade Name/Model No: 2101 Field Wizard Module Year of Issue: 2001 Standards to which Conformity is Declared: EN 61326-1998 EMC Requirements for Electrical Equipment for

Measurement, Control, and Laboratory Use EN 61010-1 Safety Requirements for Electrical Equipment for Measurement,

Control and Laboratory use.

Standard Description Severity Applied Performance Criteria EN61000-4-2 Electrostatic Discharge Level 2 - 4kV contact discharge

Level 3 - 8kV air discharge B B

EN61000-4-3 Radiated RF Immunity 80 MHz to 1000MHz 80% AM at 1kHz Level 1 – 10V/m

B

EN61000-4-4 Electrical Fast Transient Level 1 – 1kV on I/O lines B

EN61000-4-5 Surge on I/O Lines 1kV common mode, 0.5KV differential mode

B

EN61000-4-6 Conducted RF on I/O lines 150 kHz to 80 MHz, 3V rms, 80% modulated

B

CISPR11/ EN 55011

RF Emissions Group 1, Class A Industrial, Scientific, and Medical Equipment

We, the undersigned, hereby declare that the design of the equipment specified above conforms to the above Directive(s) and

Standards as of July 1, 2001.

William Foster USA Representative

William Foster Director of Engineering Teledyne Isco, Inc. 4700 Superior Street Lincoln, Nebraska 68504 Phone: (402) 464-0231 Fax: (402) 464-4543

60-2002-157 Rev A

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CE Dec

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DECLARATION OF CONFORMITY

Application of Council Directive: 89/336/EEC – The EMC Directive 73/23/EEC – The Low Voltage Directive

Manufacturer's Name: Teledyne Isco, Inc. Manufacturer's Address:

4700 Superior, Lincoln, Nebraska 68504 USA Mailing Address: P.O. Box 82531, Lincoln, NE 68501

Equipment Type/Environment: Laboratory Equipment for Light Industrial/Commercial Environments Trade Name/Model No: 2191 Battery Module Year of Issue: 2001 Standards to which Conformity is Declared: EN 61326-1998 EMC Requirements for Electrical Equipment for

Measurement, Control, and Laboratory Use EN 61010-1 Safety Requirements for Electrical Equipment for Measurement,

Control and Laboratory use.

Standard Description Severity Applied Performance Criteria EN61000-4-2 Electrostatic Discharge Level 2 - 4kV contact discharge

Level 3 - 8kV air discharge B B

EN61000-4-3 Radiated RF Immunity 80 MHz to 1000MHz 80% AM at 1kHz Level 1 – 10V/m

B

EN61000-4-4 Electrical Fast Transient Level 1 – 1kV on I/O lines B

EN61000-4-5 Surge on I/O Lines 1kV common mode, 0.5KV differential mode

B

EN61000-4-6 Conducted RF on I/O lines 150 kHz to 80 MHz, 3V rms, 80% modulated

B

CISPR11/ EN 55011

RF Emissions Group 1, Class A Industrial, Scientific, and Medical Equipment

We, the undersigned, hereby declare that the design of the equipment specified above conforms to the above Directive(s) and

Standards as of July 1, 2001.

William Foster USA Representative

William Foster Director of Engineering Teledyne Isco, Inc. 4700 Superior Street Lincoln, Nebraska 68504 Phone: (402) 464-0231 Fax: (402) 464-4543

60-2002-158 Rev A

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Warranty

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Before returning any instrument for repair, please call, fax, or e-mail the Teledyne Isco ServiceDepartment for instructions. Many problems can often be diagnosed and corrected over thephone, or by e-mail, without returning the instrument to the factory.Instruments needing factory repair should be packed carefully, and shipped to the attention ofthe service department. Small, non-fragile items can be sent by insured parcel post. PLEASEBE SURE TO ENCLOSE A NOTE EXPLAINING THE PROBLEM.

Shipping Address: Teledyne Isco, Inc. - Attention Repair Service4700 Superior StreetLincoln, NE 68504 USA

Mailing Address: Teledyne Isco, Inc.PO Box 82531Lincoln, NE 68501 USA

Phone: Repair service: (800) 775-2965 (lab instruments)(866) 298-6174 (samplers & flow meters)

Sales & General Information: (800) 228-4373 (USA & Canada)Fax: (402) 465-3001Email: [email protected]

March 8, 2011 P/N 60-1002-040 Rev E

Teledyne Isco One Year Limited Warranty*Factory Service for Teledyne Isco Flow Meters, Waste Water Samplers, and Syringe Pumps

This warranty exclusively covers Teledyne Iscoinstruments, providing a one-year limited warrantycovering parts and labor.Any instrument that fails during the warranty period due tofaulty parts or workmanship will be repaired at the factoryat no charge to the customer. Teledyne Isco’s exclusiveliability is limited to repair or replacement of defectiveinstruments. Teledyne Isco is not liable for consequentialdamages.Teledyne Isco will pay surface transportation charges bothways within the 48 contiguous United States if theinstrument proves to be defective within 30 days ofshipment. Throughout the remainder of the warranty period,the customer will pay to return the instrument to TeledyneIsco, and Teledyne isco will pay surface transportation toreturn the repaired instrument to the customer. TeledyneIsco will not pay air freight or customer’s packing andcrating charges. This warranty does not cover loss, damage,or defects resulting from transportation between thecustomer’s facility and the repair facility.

The warranty for any instrument is the one in effect on dateof shipment. The warranty period begins on the shippingdate, unless Teledyne Isco agrees in writing to a differentdate.Excluded from this warranty are normal wear; expendableitems such as charts, ribbon, lamps, tubing, and glassware;fittings and wetted parts of valves; and damage due tocorrosion, misuse, accident, or lack of proper maintenance.This warranty does not cover products not sold under theTeledyne Isco trademark or for which any other warranty isspecifically stated.No item may be returned for warranty service without areturn authorization number issued by Teledyne Isco.This warranty is expressly in lieu of all other warrantiesand obligations and Teledyne Isco specifically disclaimsany warranty of merchantability or fitness for aparticular purpose.The warrantor is Teledyne Isco, Inc. 4700 Superior,Lincoln, NE 68504, U.S.A.

* This warranty applies to the USA and countries where Teledyne Isco Inc. does not have an authorizeddealer. Customers in countries outside the USA, where Teledyne Isco has an authorized dealer, shouldcontact their Teledyne Isco dealer for warranty service.

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