20th international forging congress 2011, hyderabad, india, 13 17 november

20th International Forging Congress 2011, Hyderabad, India, 13 - 17 November 2011

http://www.ifc2011.com/plant_tours.html[2011/6/7 9:54:20]

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Plant tourTour # Plant Name

and AddressEmployees Production

Capacityin tons perannum

ForgingType

Main equipment Main Products Certification

Tour 1 –ChennaiandBangalore

El Forge Ltd Chennaiwww.elforge.com

500 24000 ClosedDie HotForging

Press x 6 ( 1000 T –2500T) Cross WedgeRoll Reducer RollScrew Press

Engine ComponentsViz. Cam Shafts,Rocker Arms,ConRods, Drive LineComponents Viz.,Yokes, Crosses,SuspensionComponents Viz.Side & Outer balljoints, PumpComponents viz.,Camshafts, Driveshafts, Pump cover,Common rails,Flanges, BrakeComponents viz.,Brake Cams,Steering GearComponents viz.,Drop Arms, SteeringLever Track RodLever, Gear BoxComponents viz.,Forks, Gears,, Shaftsetc.

TS-16949

M M Forgings LtdChennaiWeb :www.mmforgings.com

1640 40000 Close diehotforgings

Press X 10(1600t~4000t)Hammers X 16(0.75t ~ 3T) AirHammers X 2 (3t &6T) HydraulicHammer x 1 (1.5T)Hydraulic Press x 1(630t) Upsetter x 1(1250t) Cross WedgeRoll Reduce Roll &Screw Press

Axle Flanges,Connecting Rods,Links, Yokes, Levers,Sockets/Housings,Straddle Balls,Gears, Camshafts,Knuckles, Car Hubs,Bodies, Bonnets,Crosses, Shafts,Flanges, BrakeSpiders, RD & FDLugs, AdapterBrakes, etc.

TS-16949:2009ISO9001:2008

Super Auto Forge Ltd ChennaiWeb :www.superautoforge.com

1000 20000 Cold andWarmforging

Mechanical Press –100 to 2500 tonsHydraulic Press - 50to 600 tons Total100 pressesMultistation headers- 5

Ball Studs,Sockets/Housings,Ball straddle/torquerods, Shafts for autoelectrical, Brakecaliper pistonforgings, CV InnerRaces & Spiders,Brake boosterpistons, Accumulatorpistons and cans,Master cylinder

TS-16949 QS9000

http://www.ifc2011.com/index.html

http://www.ifc2011.com/history.html

http://www.ifc2011.com/committee.html

http://www.ifc2011.com/program_glance.html

http://www.ifc2011.com/program.html

http://www.ifc2011.com/workshop.html

http://www.ifc2011.com/registration.html

http://www.ifc2011.com/sponsors.html

http://www.ifc2011.com/media_link.html

http://www.ifc2011.com/contact_us.html

http://www.elforge.com/

http://www.mmforgings.com/

http://www.superautoforge.com/



plungers, CV OuterRaces

Ace Designers LtdBangalorewww.acedesigners.com

270 2500machines

Faverito slide waygrind, Mazak &Moriseiki PrecisionMachining Centres,Fanuc weldingroborts, TurningCentres, Turnmillcentres, Assemblystations, Zeiss CMM,etc…,

CNC TurningCentres, CNCTurnmill Centres,CNC Centre Lathes,

ISO 9001; ISO14001

Bill Forge Pvt. Ltdwww.billforge.com

2015 150 millionparts

Cold,Warm, &Hotforging

32 Presses withcapacities rangingfrom 100 to 2500 T& 2 Hammers of 1 &2 T capacities

Steering Races,Retainers, WheelHubs, Flanges,Shafts, Gear Blanks,CVJ Components,Steering ColumnYokes, Spider Cross,Sleeves, AutoElectrical & FuelInjection Pump parts

TS 16949 ISO14001OHSAS:18001

Gearock Forge Pvt. Ltd.Bangalorewww.gearock.com

510 20 millionparts

Close diehotforgingsandprecisionforgings

Belt Drop Hammer X7 (0.5t to 1t) LascoHydraulic Hammer x2 (1t to 1.6t) PressX 2(1600t & 2000t)Reduce Roll withmanipulatorx2Manual Reduce rollKnuckle Joint press x5 (400t to 1000t)

Crankshfts, Gearshifter forks, Rockerarms, connectingrods.

TS 16949

Tour#

Plant Name andAddress

Employees ProductionCapacityin tons perannum

ForgingType


Tour2 -

Pune

Bharat Forge Ltd Punewww.bharatforge.com

7000 700000 ClosedDieforging,Open dieforging

Presses X 48 (1600t-16000t)

Crankshafts, Front AxleBeams, Pistons,Steering Knuckles(Steel and Aluminium),Connecting Rods,Camshafts, RockerArms, Control Arms(Steel and Aluminium),Steering Arms,Spindles, WheelCarriers, Piston Crowsetc. For non-automotive : Hightechnology, highlyengineered critical andsafety forged andmachined componentssuch as largecrankshafts for marineand power, landinggear, engine andstructural parts foraircrafts andhelicopters andspindles and otherheavy products forconstructionequipment. For oil fieldindustries : Forged and

TS-16949:2002ISO9001:2000ISO 14001 Oil& Gas facilityis API-6Acertified

http://www.acedesigners.com/

http://www.acedesigners.com/

http://www.billforge.com/

http://www.gearock.com/

http://www.bharatforge.com/



machined componentssuch as Gate Valves,Wellheads, etc.

Kalyani Carpenter SpecialSteels Ltdwww.kalyanicarpenter.com

Kalyani Thermal SystemsLtdwww.kalyanithermal.com

Mahindra Forgings LtdPune www.mahindra.com

600 42000 Close diehotforgingsandprecisionforgings

Presses X 10 (upto5000T)

Crankshafts, SteeringKnuckles, ConnectingRods, etc.

TS-16949

Trinity Engineers Pvt LtdPunewww.trinityengineers.com


Press X 7(1000t~1600t)Hammers X 8 (0.63t~ 3T) Upsetter x 4(3” ~6”)

Axle shafts, pinions,spindles, tube shafts,drive / input shafts,worm shafts , bonnets.Crosses / diff spiders,yokes, housings,flanges,satellite/planetarygears, selector forks ,hubs , operating shafts. Crown wheels,transmission shafts,sector shafts, springsaddles, stub axles,levers, drop arms ,gears, rack pistons

ISO 9001 TS16949

Tour#



ForgingType


Tour3 -Rajkot

Echjay Industries Pvt. LtdRajkotwww.echjayindustries.com

1000 60000 CloseDieforgingRingRollingOpenDieForgingColdForging

Hammers - upto 5 tonUpsetter up to 6"Presses up to 2500ton Axial closed dierolling line upto 540MM dia Cold ForgingPress - 2500 ton

Crankshafts, Spindles,Stub Axles, Links,Track Rollers, Legs,Cones, Crown Wheelsand Pinions, BullGears, TransmissionGears, Shafts,Knuckles, AxleShafts, Flanges,Railway Tyres, Rings,Tube Sheets, GirthFlanges, NozzleFlanges, etc.

TS-16949 ISO9001:2000

Jyoto CNC AutomationPvt. Ltd

820 2000machines

Inhouse productionfacilities like,Research &Development Centre,Foundry,SheetmetalShop, Paint Shop,Sub-assembly forSpindle and Turret,Machine Shopequipped with seriesof World ClassMachines like NicholasCorea, Trumph,Huron, Keller Berger,ELB etc.

CNC Turning Center,Vertical MachiningCenter, HorizontalMachiningCenter,Vertical LineMachining Center,Double ColumnMachining Center, 5Axes VerticalMachining Center,Oval Turning Center.

ISO9001:2008

Kadvani Forge Ltd Rajkotwww.kadvanigroup.com

280 12000t CloseDie

Hammers X 6 (1/2 t-5t) Presses 6 (250t –

Crankshafts,Connecting Rods,

TS 16949

http://www.kalyanicarpenter.com/

http://www.kalyanithermal.com/

http://www.mahindra.com/

http://www.trinityengineers.com/

http://www.echjayindustries.com/

http://www.kadvanigroup.com/



forging 2500t) CamShafts, ShiftedForks, SteeringComponents, CrownPropeller Shafts, GearBox components,Crown Wheels &Pinions, Flanges, PipeFittings, Gear Blanks,etc.

Rolex Rings Pvt. Ltdwww.rolexrings.com

997 84000 Hatebur Hot Former-HM-75XL SAKAMURAHot Former –HBP160SAKAMURA HotFormer –HBP120MANYO Press LinesMITSUBISHI RingRolling Lines 300 Nos.of JapaneseAutomated CNC/VMCmachines

Forged/Machined

Bearing Races

3-G Bearing Races

Auto Components

Transmission PartsEngine PartsChassis PartsGear BlankesWheel HubsSynchronising Rings

ISO-9001 TS-16949 EMS-14001OHSAS-18001

Tour#



ForgingType


Tour4 –Delhi

Amtek Auto

Bajaj Motors

Blue Stampings

Sadhu Forging LtdFaridabadwww.sadhugroup.com

515 26800 Open dieandClose dieforging

Hammers X 11(1t~10t)Presses X 2(1000t~2500t)

Shifter Forks, SteeringComp., Rear AxleShafts, Gear Boxcomponents,Crankshafts, Front Axle,Shafts, Hubs,Connecting Rods, GearBlanks, Crown Wheels,Pinions, etc.

TS-16949

Shivam Auto Tech LtdGurgaonwww.shivamautotech.com

500 22.95 million parts

Warm,Cold andPrecisionforging

Press X 6 (200 t -1350t)Hydraulic Press X 2(200t)

Warm and coldprecision forgingcomponents with nearnet shape technology,Gears & Shafts &Ratchet

TS-16949 ISO 14001OHSAS:18001

USK Exports

Tour#



ForgingType


Tour 5-Punjab

GNA Axles Ltd.Mehtianawww.gnagroup.com


4Electric Upsetters of300kVa attached with2500t Screw Presssupported with Robots 4Electric Upsetters of700kVa attached with4000t Screw Presssupported with RobotsHorizontal ForgingUpsetters X 8(500~3150t) attachedwith Electric Heaters X 7400t Vertical ExtrusionPress Heat TreatmentPlant with batch type,continuous type,Annealing, Normalizing,

Rear Axle Shafts,Spindles & ShaftsForgings from Captiveuse to manufacture fullyfinished parts forCommercial Vehicles &Off-Highway

TS16949:2002ISO14001:2004

http://www.rolexrings.com/

http://www.sadhugroup.com/

http://www.shivamautotech.com/

http://www.gnagroup.com/



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Plant Tour:

1. Plant tour visit and participation subject to approval by host companies.2. Plan tours and Accompanying Person(s) programme may be cancelled or modified partially or wholly at the

discretion of the Organising Committee.3. Selection of host companies is subject to change with or without notice.4. Plant tours are open only for delegates from outside of India. Only registered congress delegates and their

accompanying persons can join the plant tours and accompanying persons programme.5. Tours will be filled on a first-come basis. Please be sure to indicate alternate choices on the registration form.

Seats are subject to availability in the order in which applications are received, as per preferences indicated.6. No cameras, cell phones or recording devices of any kind will be permitted on the plant tours. Attendees are

encouraged to leave these items in their hotel rooms or on the busses. Attendees who do not follow the rule willbe asked to leave the plant tour and return to the bus.

7. Closing dates of tours may vary. Kindly consider the end point and closing date of the respective tour for yourfurther plans

8. Accompanying Person must be on the same tour as registered delegate9. Accompanying person programme on Plant Tour will be subject to minimum participation

10. While safety of delegates is paramount for AIFI, AIFI undertakes no liability in this regard.11. For cancellation, please refer cancellation policy.

Cancellation Policy

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20th international forging congress 2011, hyderabad, india, 13 17 november

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