A\VLIGHT

GROUP COMPANIES A\VLIGHT

Plant 1 - Haryana

Plant 2 - Noida

Plant 3 - Chennai

Overseas Plant –Evart Michigan

A\V LIGHT

Avlight AutomotivesPvt Ltd

Avlight AutocomponentsPvt Ltd

Plant 1 - Haryana Plant 3 - Chennai Plant 2 - Noida

Manufacture of Lighting

equipment's, Plastic

Molded Components &

Plastic Injection Molds

Assembly of

Motorcycle /

Scooter Wheel

Assemblies

Manufacture of Plastic

Molded Components &

Plastic Injection Molds

•Avlight has achieved significant milestone over 20 years of its incorporation with

revenue increasing both in Domestic & Export Markets.

• Continuous & Consistent Track record of Profitability & Dividend payouts.

Major Milestones A\VLIGHT

ISO & OHSAS

Certification

Manesar Plant

QS Certification

Commenced

Production

Company

Incorporated

Export To USA,

Canada & UK

New Plant At

Manesar

FY1996 FY1999 FY2002 FY2005 FY2008 FY2011

New Plant At IMT

Bhiwadi

FY2014

New Tool Room

Facility

ISO Certification CAD / CAM Installation

TS 16949:2002

Certification

Facilities Expansion

Facilities Expansion

New Plant At Noida

Wheel Assy for

India Yamaha Motors

Land Allocation For

New facility In Chennai

May-14

FY2015

Commissioning

Of Chennai Plant

Jan-15

New Building &

Capacity Expansion In

Masesar Plant TS 16949:2002

Certification -

Chennai Plant

Export To China

TS 16949:2002

Certification -

Chennai Plant

FY2016 FY2017 FY2018

New Building &

Capacity Expansion In

Chennai Plant

Transition from

TS 16949 to

IATF 16949 : 2016

FY2009

• Develop & sustain a Strong Engineering base.

• Total Quality Management and complete Customer Satisfaction.

• Focus on Automation, Poka-Yoke & VA / VE.

• To make Avlight a preferred place to work.

Vision Statement

AVLIGHT Group Vision & Mission Statement A\VLIGHT

AVLIGHT Group Quality Policy A\VLIGHT

AVLIGHT Group EHS Policy A\VLIGHT

MA

JOR

PR

OD

UC

TS

MAJOR CUSTOMERS

Automotive & Miscellaneous Applications

Plastic Injection Molding & Electrical Parts.Exclusive Plant Of Wheel Assy. for YAMAHA.

415 .

ISO/TS : 16949 ll ISO 14001:2004 ll OHSAS 18001:2007

Products :

Employee :

Certification :

1. Plot No 1, Sector 6 IMT, Manesar, Gurgaon (Haryana)2. C-136, Phase II, Hoisery Complex, Noida (UP)3. Plot No G-27, SIPCOT Indl. Park Vallam Vadagal, Chennai (TN)

Plant Location :

Products & Customer BaseSN

AP

SHO

TS

Plastic Injection Component - Automotive Lighting - Plastics Injection Mold

A\VLIGHT

TIER 1 TIER 2

India70%

Export – North America, Europe & China

30%

3 Facilities, located at Key Auto Hubs in India

Haryana, Uttar Pradesh & Tamil Nadu.

Complete solution provider from Design to

Manufacturing of Products

Flasher Lamp Assy

Reflex Reflectors

Plastic Molded Parts

Supplier to OEM / Tier 1 in India, North

America, Europe & China.

Focus on Automation & Poka Yoke.

Highly experienced and trained work force.

By Geography

Presence across All Segments (% of Revenue)

Two Wheeler(40%)

Four Wheeler Domestic 30%

Four Wheeler Export30%

Flashers Assy.20%

Plastic / PVC Parts40%

Business Overview & Distribution Across Segments A\VLIGHT

Yamaha35%

Multimatic30%

SMR8%

CKM15%

Honda4%

Visteon4%

Others4%

Products Usage A\VLIGHT

Grip & Grip Assy

Protector Muffled (Glass Filled Nylon –

Heat Resistant)

Fender & Cover Comp

Guide Cam Chain

Footrests PVC

Battery Covers Flasher Lamp AssyIn-house Design Development & Test Evaluation

Plug Oil Levels

& many otherplastic injection molded parts……….

Employees

– Dedicated team for New Product Development

Capabilities

– CAD / CAE

– Quality & Testing

– Process development

– Prototyping

Program Management

– Program Management Team works with customer to achieve program timing & targets

MECHANICAL DESIGN

MOLD FLOW SIMULATION

STRUCTURAL ANALYSIS

COMPUTATIONAL FLUID DYNAMICS

PROTOTYPINGEND TO END

SOLUTIONS FOR PLASTIC PARTS

Product Development Capabilities A\VLIGHT

• High Productivity Molds• Narrow Tolerance • High Accuracy on functional

parameters

• Mold design as per product requirement.

• Functional & Appearance Aspects widely studied.

• High Safety part for door hinge ass for all Major European / North American & Chinese Market.

• Managing Director & Team Leader : Anil Anand

• Works : :

• Regd. Off. : H-11, Ground Floor, Lajpat Nagar-2,New Delhi-110024 (India)

• Mobile : + 91 98 188 97070

• Email : aanand@avlight.co.in

• Web : www.avlight.co.in

• Built up Area : 100,000 Square Feet

• Manpower : 415 Employees

• Certification : TS 16949 : 2009

: ISO 140001

: OHSAS 18001

Group Details

1. Plot No 1, Sector 6 IMT, Manesar, Gurgaon (Haryana)2. C-136, Phase II, Hosiery Complex, Noida (UP)3. Plot No G-27, SIPCOT Industrial Park, Vallam, Chennai (TN)

A\VLIGHT

Manesar Plant Manufacturing Facilities

Plastic Injection Molding

Assembly

A\VLIGHT

Tool Room

Quality Control

Manesar Plant Manufacturing Facilities A\VLIGHT

Description

Injection Molding m/c-700 Ton - 1

Injection Molding m/c-650 Ton - 1

Injection Molding m/c-600 Ton - 1

Injection Molding m/c-450 Ton - 1

Injection Molding m/c-350 Ton -4

Injection Molding m/c-250 Ton -3

Injection Molding m/c-220 Ton -4

Injection Molding m/c-180 Ton -3

Injection Molding m/c-160 Ton -6

Injection Molding m/c-140 Ton -3

Injection Molding m/c-125 Ton -3

Injection Molding m/c-110 Ton -4

Injection Molding m/c-80 Ton -5

Injection Molding m/c-65 Ton -2

Vertical Inj Molding m/c-250 Ton - 2 nos

Toyo All Electirc Si 130 m/c - 130 Ton - 2 nos.

Toyo All Electirc Si 230 m/c - 130 Ton - 1 nos.

Toyo All Electirc Si 180 m/c - 130 Ton - 1 nos.

Total number of Machines 51 nos.

Description

Ultrasonic Welding Machine -2

Flasher Lamp Assembly Lines - 8

Manesar Plant Machinery A\VLIGHT

• CNC Milling m/c - 4 nos.

• CAD Work Station Ideas

• CAD Work Station Uni-Graphic

• CAD Work Station Auto CAD

• Spark Erosion m/c – 3 nos.

• Milling m/c -3 No

• Radial Drilling m/c

• Lathe m/c

• Shaper m/c

• Surface grinder

• Drilling m/c -2

• CMM

• Photometry Test Lab

• Dust Chamber

• Water Spray Chamber

• De-Freezer

• Oven

• Humidity Chamber

• Plating Thickness Equipment

• Fan Balancing Machine

• Measuring Instruments

• Profile Projector

Test Equipment'sFacility

Manesar : Tool Room Machinery & Quality Equipments A\VLIGHT

ISO/TS

16949:2009

ISO

14001:2004

OHSAS

18001:2007

Quality Certification

Feb-05 Onwards Feb-15

A\VLIGHT

IMT Manesar Gurgaon Plant

ISO / TS

16949:2009

ISO

14001:2004

OHSAS

18001:2007

April-15 onwards

Sipcot Inds Park Chennai Plant

Aug-15

Feb-15

Aug-15

A\VLIGHT

Brief Summary Of Avlight - Chennai

AVLIGHT New Facility Snapshots A\VLIGHT

Quality ControlFlasher Lamp Assy Line

Overhead Cranes

Tool Room

Plant View All Electric Injection Molding Mc

AVLIGHT New Facility Snapshots A\VLIGHT

Worker Training Encouragement to female employees

Pick & Place Robo Arm General Visualization In Plant

Safety at work place is Priority

List Of Machines

State of the art All Electric Injection Molding Machines from TOYO Japan. TOYO machines costs almost double than the conventional hydraulic machine, but has many benefits like :-

Close Loop Machines Strong Control over the Process Parameters. Low Energy Consumption Environment Friendly. No usage of Oil / Water No wastage into the environment, hence NO POLLUTION. Automation with robots Less dependability on manpower

List of Machinery For Chennai Site - A\VLIGHT

S.No Item Source Qty1 All Electric Injection Molding M/C Si-80-6 Toyo Japan 62 Plastic Injection Molding M/C Si-130-6 Toyo Japan 123 Plastic Injection Molding M/C Si-180-6 Toyo Japan 24 Plastic Injection Molding M/C Si-230-6 Toyo Japan 15 Plastic Injection Molding M/C Si-280-6 Toyo Japan 36 Plastic Injection Molding M/C Si-550-III JSW Japan 17 Plastic Injection Molding M/C -600-6 FCS 18 Plastic Injection Molding M/C Si-680-6 Toyo Japan 19 Vertical Inj Molding m/c-250 Ton Multiplas 1

10 Ultrasonic Welding Machine 2000W Ravira 211 EOT Crane 10 tons K2 Cranes 112 EOT Crane 2 tons K2 Cranes 110 Flasher Assembly Assembly Lines 211 Fan Balancing Machine – Radiator Fan Abro Industries 112 Fan Balancing Machine – AC Fan Abro Industries 113 Electric Stacker for materila handling Josts India

27 Injection Molding Machines Installed in 1st Shed

A\VLIGHT

Expansion Schedule Chennai Plant

AVLIGHT Chennai Facility - Expansion Schedule A\VLIGHT

Planning & Approvals Civil Constriction & Electrical Installation

2 Months 4 Months

Commissioning Approvals

3 Months

Mar 2018Dec 2017Sep 2017July 2017