20171119 digital lean 4.0 v6 -...
TRANSCRIPT
![Page 1: 20171119 Digital Lean 4.0 v6 - fplreflib.findlay.co.ukfplreflib.findlay.co.uk/images/pdf/scms/StefanoPicasso.pdf · How Digitalization can reboot your Lean programme? Stefano Picasso](https://reader034.vdocuments.us/reader034/viewer/2022042219/5ec5d65609d47022543be1fc/html5/thumbnails/1.jpg)
Digital Lean 4.0
How Digitalization can reboot your Lean programme?
Stefano Picasso
Head of Global Operations andSupply Chain Management Development
![Page 2: 20171119 Digital Lean 4.0 v6 - fplreflib.findlay.co.ukfplreflib.findlay.co.uk/images/pdf/scms/StefanoPicasso.pdf · How Digitalization can reboot your Lean programme? Stefano Picasso](https://reader034.vdocuments.us/reader034/viewer/2022042219/5ec5d65609d47022543be1fc/html5/thumbnails/2.jpg)
1
Agenda
Introduction
Definition : Digital 4.0 and Lean
1. Engaging Employees
2. Extended Enterprise
3. Lean Tools
What Next
![Page 3: 20171119 Digital Lean 4.0 v6 - fplreflib.findlay.co.ukfplreflib.findlay.co.uk/images/pdf/scms/StefanoPicasso.pdf · How Digitalization can reboot your Lean programme? Stefano Picasso](https://reader034.vdocuments.us/reader034/viewer/2022042219/5ec5d65609d47022543be1fc/html5/thumbnails/3.jpg)
2
Personal Introduction
https://www.youtube.com/watch?v=jCpUYWnlVVY
![Page 4: 20171119 Digital Lean 4.0 v6 - fplreflib.findlay.co.ukfplreflib.findlay.co.uk/images/pdf/scms/StefanoPicasso.pdf · How Digitalization can reboot your Lean programme? Stefano Picasso](https://reader034.vdocuments.us/reader034/viewer/2022042219/5ec5d65609d47022543be1fc/html5/thumbnails/4.jpg)
3
Personal Introduction
Experience in last 5 years from two Private Owned companies
https://ch.linkedin.com/in/stefanopicasso
![Page 5: 20171119 Digital Lean 4.0 v6 - fplreflib.findlay.co.ukfplreflib.findlay.co.uk/images/pdf/scms/StefanoPicasso.pdf · How Digitalization can reboot your Lean programme? Stefano Picasso](https://reader034.vdocuments.us/reader034/viewer/2022042219/5ec5d65609d47022543be1fc/html5/thumbnails/5.jpg)
4
Agenda
Introduction
Definition : Digital 4.0 and Lean
1. Engaging Employees
2. Extended Enterprise
3. Lean Tools
What Next
![Page 6: 20171119 Digital Lean 4.0 v6 - fplreflib.findlay.co.ukfplreflib.findlay.co.uk/images/pdf/scms/StefanoPicasso.pdf · How Digitalization can reboot your Lean programme? Stefano Picasso](https://reader034.vdocuments.us/reader034/viewer/2022042219/5ec5d65609d47022543be1fc/html5/thumbnails/6.jpg)
5
Where do we stand in our Lean journey?
Lean were/are limited:
- At higher hierarchical level
- In Supply Chain
![Page 7: 20171119 Digital Lean 4.0 v6 - fplreflib.findlay.co.ukfplreflib.findlay.co.uk/images/pdf/scms/StefanoPicasso.pdf · How Digitalization can reboot your Lean programme? Stefano Picasso](https://reader034.vdocuments.us/reader034/viewer/2022042219/5ec5d65609d47022543be1fc/html5/thumbnails/7.jpg)
6
Be innovative ?
Be creative
From Other Industries
Source : Picasso (s)
![Page 8: 20171119 Digital Lean 4.0 v6 - fplreflib.findlay.co.ukfplreflib.findlay.co.uk/images/pdf/scms/StefanoPicasso.pdf · How Digitalization can reboot your Lean programme? Stefano Picasso](https://reader034.vdocuments.us/reader034/viewer/2022042219/5ec5d65609d47022543be1fc/html5/thumbnails/8.jpg)
7
Definition
Digital Transformation
The use of technology to redefine workprocesses to require less work input
and greater visibility through the use ofanalytics and channel data
Source: Supply Chain Insight
The use of technology to redefine workprocesses to require less work input and
greater visibility through the use ofanalytics and channel data
![Page 9: 20171119 Digital Lean 4.0 v6 - fplreflib.findlay.co.ukfplreflib.findlay.co.uk/images/pdf/scms/StefanoPicasso.pdf · How Digitalization can reboot your Lean programme? Stefano Picasso](https://reader034.vdocuments.us/reader034/viewer/2022042219/5ec5d65609d47022543be1fc/html5/thumbnails/9.jpg)
8
The five principles of lean
1
2
3
4
1
2
3
4
5
Specify value from the perspective of the
customer
Understand and specify what adds value from the perspective of the
customer
Identify the value stream
Identify steps in the whole value stream to highlight waste
Make the value creating steps flow…
Create a continuous flow of activities along the value stream
… at the pull of the customer
Strive for perfection
Only carry out activities in response to pull from the customer
Continually create value and remove successive layers of waste
Source : Prof. P. Hines – SA Partners
![Page 10: 20171119 Digital Lean 4.0 v6 - fplreflib.findlay.co.ukfplreflib.findlay.co.uk/images/pdf/scms/StefanoPicasso.pdf · How Digitalization can reboot your Lean programme? Stefano Picasso](https://reader034.vdocuments.us/reader034/viewer/2022042219/5ec5d65609d47022543be1fc/html5/thumbnails/10.jpg)
9
What is “Lean Thinking”?
Lean thinking is a proven path to profitable growth
driven by
the engagement of all of the employee base in focused, systematic and rigorous improvement
enabled by
the provision of exceptional customer value at the best possible costS
cope
Act
ion
Source : Prof. P. Hines – SA Partners
1
2
3
![Page 11: 20171119 Digital Lean 4.0 v6 - fplreflib.findlay.co.ukfplreflib.findlay.co.uk/images/pdf/scms/StefanoPicasso.pdf · How Digitalization can reboot your Lean programme? Stefano Picasso](https://reader034.vdocuments.us/reader034/viewer/2022042219/5ec5d65609d47022543be1fc/html5/thumbnails/11.jpg)
10
Agenda
Introduction
Definition : Digital 4.0 and Lean
1. Engaging Employees
2. Extended Enterprise
3. Lean Tools
What Next
![Page 12: 20171119 Digital Lean 4.0 v6 - fplreflib.findlay.co.ukfplreflib.findlay.co.uk/images/pdf/scms/StefanoPicasso.pdf · How Digitalization can reboot your Lean programme? Stefano Picasso](https://reader034.vdocuments.us/reader034/viewer/2022042219/5ec5d65609d47022543be1fc/html5/thumbnails/12.jpg)
11
1. Engaging Employees
1. Build a clear Purpose
2. Identify pertinent KPI – Easy to measure (MES)
3. Enable People Contribution
4. Foster continuous improvement
5. Recognize People Contribution
![Page 13: 20171119 Digital Lean 4.0 v6 - fplreflib.findlay.co.ukfplreflib.findlay.co.uk/images/pdf/scms/StefanoPicasso.pdf · How Digitalization can reboot your Lean programme? Stefano Picasso](https://reader034.vdocuments.us/reader034/viewer/2022042219/5ec5d65609d47022543be1fc/html5/thumbnails/13.jpg)
Capture Ideas
Task ListReporting
Submit idea
Ask for Service
Idea & task management & continuous improvement
Everyone
Involved
Everyone
Everywhere
Recognitioncycle
Feedback
Appreciation
![Page 14: 20171119 Digital Lean 4.0 v6 - fplreflib.findlay.co.ukfplreflib.findlay.co.uk/images/pdf/scms/StefanoPicasso.pdf · How Digitalization can reboot your Lean programme? Stefano Picasso](https://reader034.vdocuments.us/reader034/viewer/2022042219/5ec5d65609d47022543be1fc/html5/thumbnails/14.jpg)
13
Everlean : Vorschläge einfach einreichen…
https://demo.everlean.de/test
Login: manager
Password: fabiip
![Page 15: 20171119 Digital Lean 4.0 v6 - fplreflib.findlay.co.ukfplreflib.findlay.co.uk/images/pdf/scms/StefanoPicasso.pdf · How Digitalization can reboot your Lean programme? Stefano Picasso](https://reader034.vdocuments.us/reader034/viewer/2022042219/5ec5d65609d47022543be1fc/html5/thumbnails/15.jpg)
14
https://demo.everlean.de/test
14
• Get more suggestions
on a relevant topic
• Filtered through
specific questions
• Limited in time
• Reach all employees
Campaigns
Simplified Process
Team Ranking
Easy Monitoring
Reporting
![Page 16: 20171119 Digital Lean 4.0 v6 - fplreflib.findlay.co.ukfplreflib.findlay.co.uk/images/pdf/scms/StefanoPicasso.pdf · How Digitalization can reboot your Lean programme? Stefano Picasso](https://reader034.vdocuments.us/reader034/viewer/2022042219/5ec5d65609d47022543be1fc/html5/thumbnails/16.jpg)
15
Agenda
Introduction
Definition : Digital 4.0 and Lean
1. Engaging Employees
2. Extended Enterprise
3. Lean Tools
What Next
![Page 17: 20171119 Digital Lean 4.0 v6 - fplreflib.findlay.co.ukfplreflib.findlay.co.uk/images/pdf/scms/StefanoPicasso.pdf · How Digitalization can reboot your Lean programme? Stefano Picasso](https://reader034.vdocuments.us/reader034/viewer/2022042219/5ec5d65609d47022543be1fc/html5/thumbnails/17.jpg)
C. And E. was more than 80% of automation to supply FMCG and Food industry16
Client Segmentation
Client Segmentation
Control Tower
#
E. VMI/VMOIIdeal
A. Standard or centralized Customer Service
B. Develop a Platform
C. Automatic order RecognitionD. Avoid move to
VMI
Traditional
![Page 18: 20171119 Digital Lean 4.0 v6 - fplreflib.findlay.co.ukfplreflib.findlay.co.uk/images/pdf/scms/StefanoPicasso.pdf · How Digitalization can reboot your Lean programme? Stefano Picasso](https://reader034.vdocuments.us/reader034/viewer/2022042219/5ec5d65609d47022543be1fc/html5/thumbnails/18.jpg)
17
IFOT
![Page 19: 20171119 Digital Lean 4.0 v6 - fplreflib.findlay.co.ukfplreflib.findlay.co.uk/images/pdf/scms/StefanoPicasso.pdf · How Digitalization can reboot your Lean programme? Stefano Picasso](https://reader034.vdocuments.us/reader034/viewer/2022042219/5ec5d65609d47022543be1fc/html5/thumbnails/19.jpg)
18
![Page 20: 20171119 Digital Lean 4.0 v6 - fplreflib.findlay.co.ukfplreflib.findlay.co.uk/images/pdf/scms/StefanoPicasso.pdf · How Digitalization can reboot your Lean programme? Stefano Picasso](https://reader034.vdocuments.us/reader034/viewer/2022042219/5ec5d65609d47022543be1fc/html5/thumbnails/20.jpg)
19
Map Customer (and internal) Issues to run their workshop with our Inks
Grinding and Blending Center together (16)
Separate Blending Center (45+)
In-House withVMOI
Customer In-Room(250+)
![Page 21: 20171119 Digital Lean 4.0 v6 - fplreflib.findlay.co.ukfplreflib.findlay.co.uk/images/pdf/scms/StefanoPicasso.pdf · How Digitalization can reboot your Lean programme? Stefano Picasso](https://reader034.vdocuments.us/reader034/viewer/2022042219/5ec5d65609d47022543be1fc/html5/thumbnails/21.jpg)
20
Agile Development : build the minimum viable product
� 47 interviews � 22 Developped ideadescriptions and
mockups
Prototype (Minimum Viable
Product)
1st version developed witth close customer cooperation
From the idea to prototype in 3 months
Incorporate User Experience
Use short iteration cycles and include customer feedback
![Page 22: 20171119 Digital Lean 4.0 v6 - fplreflib.findlay.co.ukfplreflib.findlay.co.uk/images/pdf/scms/StefanoPicasso.pdf · How Digitalization can reboot your Lean programme? Stefano Picasso](https://reader034.vdocuments.us/reader034/viewer/2022042219/5ec5d65609d47022543be1fc/html5/thumbnails/22.jpg)
UniSwatch : Simplify sampling process with customer Colour Prediction : Adjust machine
parameters to reach optimal color target
FastMatch : Provide customer-specific recipe database
Customer Portal : Improve and simplify customer interaction
21
Illustration only
Digital services increase customer loyalty and enha nce efficiency of the customer processes
InkRoom Management : Allow vendor-managed inventory and streamline internal order process
![Page 23: 20171119 Digital Lean 4.0 v6 - fplreflib.findlay.co.ukfplreflib.findlay.co.uk/images/pdf/scms/StefanoPicasso.pdf · How Digitalization can reboot your Lean programme? Stefano Picasso](https://reader034.vdocuments.us/reader034/viewer/2022042219/5ec5d65609d47022543be1fc/html5/thumbnails/23.jpg)
22
Agenda
Introduction
Definition : Digital 4.0 and Lean
1. Engaging Employees
2. Extended Enterprise
3. Lean Tools
What Next
![Page 24: 20171119 Digital Lean 4.0 v6 - fplreflib.findlay.co.ukfplreflib.findlay.co.uk/images/pdf/scms/StefanoPicasso.pdf · How Digitalization can reboot your Lean programme? Stefano Picasso](https://reader034.vdocuments.us/reader034/viewer/2022042219/5ec5d65609d47022543be1fc/html5/thumbnails/24.jpg)
23
Lean Tools: Tools to analyze the situation „on the shop flo or“
MES – OEE
• 24 AGV• 3 Automated WH• 36 Processes
• 33 PULL Loops• 90+ Supermarkets
Dist Track. Time Log
Integration of MES/LES/Scheduling
• 10% productivity increase versus Paper Version
Easy-to-Use Apps
![Page 25: 20171119 Digital Lean 4.0 v6 - fplreflib.findlay.co.ukfplreflib.findlay.co.uk/images/pdf/scms/StefanoPicasso.pdf · How Digitalization can reboot your Lean programme? Stefano Picasso](https://reader034.vdocuments.us/reader034/viewer/2022042219/5ec5d65609d47022543be1fc/html5/thumbnails/25.jpg)
24
Agenda
Introduction
Definition : Digital 4.0 and Lean
1. Engaging Employees
2. Extended Enterprise
3. Lean Tools
What Next
![Page 26: 20171119 Digital Lean 4.0 v6 - fplreflib.findlay.co.ukfplreflib.findlay.co.uk/images/pdf/scms/StefanoPicasso.pdf · How Digitalization can reboot your Lean programme? Stefano Picasso](https://reader034.vdocuments.us/reader034/viewer/2022042219/5ec5d65609d47022543be1fc/html5/thumbnails/26.jpg)
25
What Next – Predict Quality at Lower Cost
Supplier Data (e-COA)
GOODS
INFO
GOODS
INFO
Customer QC/Production Data
Internal QC Data,
Technology Development Data,
Production Data
![Page 27: 20171119 Digital Lean 4.0 v6 - fplreflib.findlay.co.ukfplreflib.findlay.co.uk/images/pdf/scms/StefanoPicasso.pdf · How Digitalization can reboot your Lean programme? Stefano Picasso](https://reader034.vdocuments.us/reader034/viewer/2022042219/5ec5d65609d47022543be1fc/html5/thumbnails/27.jpg)
26
Conclusion: Does Digitalization supports Lean Implement ation ?
1. Engage Employees (not only Y-Generation)
2. Extended Supply Chain to Customer (and Suppliers)
3. Delivery easy-to-use Lean Tools
Lean (digital) tools
Lean Journey
Leader Mindset
Behaviors
Real Customer Focus & Lean Fundamentals
Unwriten Rules Culture
![Page 28: 20171119 Digital Lean 4.0 v6 - fplreflib.findlay.co.ukfplreflib.findlay.co.uk/images/pdf/scms/StefanoPicasso.pdf · How Digitalization can reboot your Lean programme? Stefano Picasso](https://reader034.vdocuments.us/reader034/viewer/2022042219/5ec5d65609d47022543be1fc/html5/thumbnails/28.jpg)
Thank you
27
Thank You