2016 - asia cantech · •water control & safety •commercial brass •pex piping...
TRANSCRIPT
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2016
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Your customers
• 90% of your customers / can industry fillers / use
Rexnord Chain and Modular belt as their standard for
container handling and filling for beverage and food.
• Our customers include Heineken, Inbev, Molson Coors,
Coca Cola, Pepsi Co, CCE, Diageo, Hienz.
• 90% of their machinery and conveyors suppliers again
use Rexnord Chain and Modular belt as their standard.
Our customers including Krones, Gebo, KHS, ZAMBELLI
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Table Of Contents
1. Company Overview
2. Engineered Sustainability™ by Rexnord
3. HP™ chain material
4. FRPLUS® chain material
5. Cambridge International
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Rexnord at a Glance
Process & Motion Control (PMC)
FY16 Net Sales: $1.10 billion
Water Management (WM)
FY16 Net Sales: $0.82 billion
• Bearing
• Coupling
• Gear
• Industrial Chain
• Specification Drainage
• Water Control & Safety
• Commercial Brass
• PEX Piping
• Engineered Valves &
Gates
FY16 Net Sales: $1.92 billion
Leading worldwide industrial company serving diverse, rapidly growing
markets with two strategic platforms.
• Conveying Components
• FlatTop & Conveying Solutions
• Specialty Components
• Aerospace
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Rexnord Milestones
The innovation and precision engineering that
went into our first products established the legacy
that continues to define Rexnord today.
1891Rexnord
incorporated as
Chain Belt
Company
1914Rex brand
introduced
1928Initial public
offering 1964Name changed
to Rex Chainbelt,
Inc.
1973Name changed
to Rexnord, Inc.
2005Acquired
The Falk
Corporation
2008Acquired GA
Industries, Inc. 2010Acquired full control of
Mecånica Falk S.A.
de C.V. (Mexico)
2012Listed on NYSE
(RXN) and
acquired The Cline
Company
1941Sales surpass
$10 million
milestone
1970Acquired
Nordberg
Manufacturing
Company
2006Acquired The
DaLong Chain
Company
(China)
2007Acquired Zurn
products and
established Water
Management
Platform
2009Acquired
Fontaine-
Alliance Inc.
2011Acquired Autogard
Holdings Ltd (UK)
and VAG Holdings
GmbH (Germany)
2014Acquired Klamflex
(South Africa), Micro
Precision, LWG
(Australia), Merit Gear
and Precision Gear
2015Acquired Tollok
and Euroflex
2016Acquired
Cambridge
International
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Creating Value Across the Globe
• Approximately 8,000 associates worldwide
• 71 principal manufacturing, warehouse and repair facilities
As of June 30, 2016
North America
43 Locations
South America
2 Locations
Europe
13 Locations
Africa
2 Locations
Asia
8 Locations
Australia
3 Locations
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Plastic MatTop® Chain Cambridge Metal Chain Conveyor components
Plastic TableTop® Chain Chain guides Roller chains
Rexnord product offering
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Our Customers Are Focussed.
So are we!
“Our operational sustainability priorities are safety,
electricity, gas, water, waste and VOCs. Internally, we
call these priorities the “Big 6.”
“Safety is not an option, it is a requirement!” “We have continued
to make strides in reducing our use of materials, resources and
energy.”
“…reducing our use of energy and limiting
water usage.”
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Sustainability is the capacity to endure.
Engineered SustainabilityTM by Rexnord is a
product program to help you design durable conveyor
systems with components that guarantee optimal product
handling, without compromising the ability to meet targets
on safety improvement, increased productivity,
water reduction and energy saving.
What is Engineered Sustainability™
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Engineered Sustainability™
by Rexnord
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Plastic materials for MatTop and
TableTop Chain for can conveying
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• Part of Rexnord Engineered SustainabilityTM program is the promotion of high
quality plastic materials, that provide a low friction at a constant level.
• Rexnord does continuous research and testing of new plastic compounds in
three test locations: United States, Italy and The Netherlands.
Multi-track test conveyor at Rexnord FlatTop in The Netherlands
Research and Development
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HP™
High-Performance Acetal
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HP-material reduces Horse power requirement by 40%
HP chain material benefits
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HP-material reduces wear by 40%
HP chain material benefits
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HP-material reduces backline pressure to minimize damage to the cans
HP chain material benefits
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HP-material improves empty can stability
HP chain material benefits
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Product example: HP 5936-series
Open area: 16%
Pitch: 0.75 inch / 19.05 mm
Thickness: 8.7 mm
Module Material: HP-acetal
Pin material: PBT
Width size: Imperial
Feedback from end-users on chain performance:
“Significant reduction in number of fallen cans, smoother running”
“Reduction of time needed to get full conveyor efficiency after start-up”
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HP5936 at washer infeed conveyors
Retrofits of washer infeed conveyors to Rexnord HP5936 chain have solved
issues with high number of falling cans at various large end-users!
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FRPLUS®Flame Retardant Low Friction
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FRPLUS Description
FRPLUS is a high performance flame retardant polymer:
The material will self extinguish per the UL Standard 94 V-0 standard when the
source of ignition or flame is removed
Designed to run without external lubrication: generates constant low friction level
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FRPLUS™ Features and Benefits
COF:
F: Lower coefficient of friction (significant reduction vs standard acetal)
B: Lower backline pressure in the cans. Requires no external lubrication to maintain low friction between the containers and the chain
Chemical resistance:
F: Resistant to drawing oil and aluminum oxide
B: Compatible with standard chemicals found in the can manufacturing process
Temperature range:
F: Suitable to use in environment up to 80 deg C (dry) / 65 deg C (wet)
B: FRPLUS can be used in majority of empty can handling conveyors
Material:
F: Material does not contain PWIS (paint wetting impairment substances)
B: Additives do not leak or migrate to the product being conveyed
Material Aluminum Steel
FRPLUS 0.14 0.20
Standard acetal (POM) 0.25 0.30
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Cambridge International
Largest
Metal Belt
Manufacturer
in the WORLD
In 2016 Rexnord acquired Cambridge International
With more than 100 years of experience, we are the industry
leader
Go into almost any plant in the world,
and Cambridge has left its mark
Our Global Presence Spans Over 30 Countries
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PacLite
The lightest, strongest, longest lasting flatwire product available. The patented
PacTitan® manufacturing process allows variable openings and reduces belt
elongation for improved tracking and increased belt life. PacLite runs on
standard Cambridge sprocket offerings.
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PacLite:
Features:• Newest, lighter weight flatwire belt
• Variable openings for cooling and
freezing
• NokLok picket technology Common Markets:• Agriculture
• Food & Dairy
• Building Products
• Aquatic Weed Harvesting
• Fertilizer Spreaders
• Nut Belts
• Rock Traps
• Ovens
• Cooling
• Non Wovens
Common Applications:• Baking
• Cooking
• Cooling
• Freezing
• Icing
• Proofing
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PacLite
Advantages
• Lasts 30% longer than
competitors flatwire belts
• 10% lighter than traditional
flatwire belts in the market
• Up to 20% more open area for
superior fluid and air movement
• Significantly less stretch and
distortion
• Excellent strength-to-weight
ratio
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PacLite
Technical Specifications
• Widths up to 256” (6500 mm)
• Speeds up to 250fpm (76mpm)
• Temperatures to 1600°F (871°C)
• Materials: T316LSS, WRSS,
T304SS, HCS, GALV, T430, 3%
CHROME
• Available in Can Duty, Heavy Duty,
and Standard Duty
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PacTitan®
Features:
• NokLok picket technology
• Collapsible for easy cleaning
• Less stretch and distortion
• Standard, Can, and heavy duty
available
Common Markets:• Agriculture
• Food & Dairy
• Building Products
• Aquatic Weed Harvesting
• Fertilizer Spreaders
• Nut Belts
• Rock Traps
• Ovens
• Cooling
• Non Wovens
Common Applications:• Baking
• Cooking
• Cooling
• Freezing
• Icing
• Proofing
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PacTitan®
Advantages
• PacTitan® design eliminates gaps
between pickets to prevent product
tipping & vibration.
• Less stretch and distortion
• Excellent strength-to-weight ratio
• Dedicated sprocket openings
reduce picket distortion
• Variable number of sprocket
openings across width
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PacTitan®
Technical Specifications
• Widths up to 256”
(6500mm)
• Speeds up to 250fpm
(76mpm)
• Temperatures up to 1600°F
(871°C)
• Materials: T316LSS,
WRSS, T304SS, HCS,
Galv, T430SS, 3%
CHROME
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Sprockets:
Cambridge’s custom
engineered and
precision fit sprockets
are available for
positive drive
conveyor belts in
different materials
based on application.
Cast IronStainless Steel
Machined Steel VSHT Self Cleaning
UMHW
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Rexnord Application Engineering
Global Support
Rexnord Application Engineers are located in USA, Germany, Italy, India,
China and The Netherlands, available for global technical support.
This service includes:
Conveyor design recommendations
Working load calculations
Technical (3D) drawings of our products
Chain condition monitoring (Premium Service)
Problem Solving
Conveyor upgrade recommendations
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Thank you for your attention!