2015 fall conference: recycling in manufacturing-vermeer
TRANSCRIPT
Vermeer Corporation
• Family owned and operated since 1948
• Approximately 2600 employees
1.5 mm sq. ft. under roof on 320 acres
− 7 manufacturing plants − 1-Parts Distribution Center − Global Pavilion & Training Center − Heath Services & Pharmacy − On-site Eco-Center/Test Building − Yellow Iron Academy
Pella, Iowa Campus – “The Vermeer Mile”
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The Vermeer 4P Philosophy
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Pollution Prevention
Projects
Community Outreach & Education
Habitat Conservation
Projects
Resource Conservation
Projects
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BEFORE CONVERSION
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AFTER CONVERSION
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(+ Ion Exch.)
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0
10,000,000
20,000,000
30,000,000
40,000,000
Gal
lons
Rolling Annual Water Conservation
Total Water Usage Total Water Processed Series3
Water Conservation
Washer Conversion
Reduced Water 35-45% Saved 13% a year
Dumpster Diving Events
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• Implemented site-wide recycling
• Eliminated countless trash cans and dumpsters
• Reduced waste by 1100 tons/yr.
Lean & GREEN
Solvent Distillation / Reuse
Achieved Results:
Process and reuse 70,000 gallons of Flush Solvent per year at a savings of $641,000 per year. This material would otherwise be hazardous waste.
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• ITEM Quantity Recycle Credits• Steel 39,211 ton $3,451,077• Paint Solvent (Flush Solvent) 60,720 gal $230,945• Paper & Cardboard 476.5 ton $31,401 • Brass / Copper / Aluminum / Bronze 7.8 ton $16,881• Used Oil 16,716 gal. $13,508• Pallets 756.8 tons of mulch $8058• Plastic 121 ton• Appliances & Electronics 5.3 ton• Rubber 24.34 ton• Other (anti-freeze, batteries, ballasts, lamps, capacitors, oil filters, • Disposal Fees Avoided (1,384 tons recycled) $778,632
What did Vermeer Recycle in 2014?
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Achieved Results:
•Currently 76% beneficial use for all waste generated on campus (96% including steel recycling)
•Saved $737,937 from waste disposal fees and recycling credits (2014)
Recycling & Waste Minimization
(Steel Recycling Excluded)
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0
1,000,000
2,000,000
3,000,000
4,000,000
5,000,000
6,000,000
7,000,000
8,000,000
9,000,000
Total Lbs
Rolling 12-Month Waste Totals
Total Beneficial Use Total Non-Beneficial (Landfill) Steel Purchased (Activity Index)
Through July 2015: Non BenUse 1343515 Lbs Ben Use 3551021 Lbs
Provides an easy way to keep the food scraps & other organics out of the landfill and turns them into a rich
compost for land applications
From the dirt it came To the Dirt it shall Return
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WHAT CAN BE COMPOSTED? Paper napkins Paper Plates Paper Towels Kleenex Vegetables and veggie peels Coffee Bags, Filters Coffee Grounds & Filters Tea Bags Scrap Foods Fruit & fruit peels Wood chips Lint from behind refrigerator Popcorn (un popped, “Old Maids” also) Greasy Pizza Boxes Food Soiled Paper Old spices Pine needles
Wooden stir sticks Wooden toothpicks Soiled cardboard Compostable dinnerware Elmer’s glue Pencil shavings Paper bags Receipt paper Beverages Egg Shells Vacuum Cleaner Bag Contents Matches (paper or wood) Flowers & house plants Grass clippings Gum Leaves Hair
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Pulse Welding -vs-
Conventional Welding
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36% reduction in particulate Less weld fumes in the work environment Lower energy costs
Electrostatic Paint Guns
Improved paint transfer efficiency by 30% Reduces paint usage and air emissions Improves ergonomics
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Zero HAP / Low VOC Paint
Vermeer has worked closely with our paint supplier to develop special paint formulations that contain zero HAPs and ultra low VOCs
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AIR QUALITY SUSTAINABILITY- vs - COMPLIANCE
46%
5%
57%
41%
4%
16% 10%
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
249 tpy 249 tpy <10 tpy <25 tpy < 31,000 gpy <200,000 gpy <10 MM lbs
VOC NOx Xylene Total HAP Gasoline Diesel Weld Wire
Percent of Permit Limit Rolling 12-month Totals
Community Outreach:
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• School and Visitor Educational Tours
• Community Waste Collection Events
• Environmental Intern Program
• Environmental Enrichment Grants
• Community “Green Team” Committees
Future State and Opportunities
• Iron Oxide Dust • Fiber Glass • Enhancing Food Waste • Water • Energy-Solar/Wind
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Vermeer Corporation reserves the right to make changes in engineering, design and specifications; add improvements; or discontinue manufacturing at any time without notice or obligation.
VERMEER and the VERMEER LOGO are trademarks of Vermeer Manufacturing Company in the U.S. and other countries.
© 2013 Vermeer Corporation
All Rights Reserved.
THOUGHTS &
QUESTIONS ?
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