2015 benshaw product catalog
TRANSCRIPT
A Regal Brand
2015 Fall Product CatalogADVANCED CONTROLS & DRIVES
benshaw.com
Field Services:• Installations and commissioning
• On-site repairs
– Scheduled / emergency
• On-site retrofits and upgrades
Factory Services:• Send-in repair
– Scheduled / emergency
• Send-in retrofits and upgrades
• Quick ship modified — Benshaw Express stock
• Benshaw and 3rd party
Technical Training:• In-class in our training center
• In-class at your facility
• Customized for your business
Maintenance Services:• Thermography
• Service contracts
• Preventive
– Maintenance / agreements
• Power quality
Spare Parts:• 24 / 7 / 365 availability
• Emergency delivery
– Courier available
• Replace or repair
Technology Retrofits:• Solid state motor controls and drives
• Electromechanical motor controls
24/7/365
Service and Support
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Medium Voltage Variable Frequency Drives...................................................... Section 1
Low Voltage Variable Frequency Drives...................................................... Section 2
Medium Voltage Starters......................................................Section 3
Low Voltage Starters......................................................Section 4
Wye Delta Starters ...................................................... Section 5
Pump Control Starters...................................................... Section 6
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1-1
Medium Voltage Variable Frequency Drives
Engineered Medium Voltage Drive Products
M2L 3000 Series .................................1-2
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M2L 3000 Series
Product Highlights:
With over 30 years of medium voltage motor controls experience, Benshaw is now introducing a new family of medium voltage drives. Our medium voltage drive features a unique technology that allows Benshaw to offer a simple, compact and reliable drive solution. Our innovative topology, coupled with an advanced control architecture, will enable customers to transform the way they do business.
The M2L 3000 Medium Voltage Variable Frequency Drive is a step change in motor control power technology. Though designed for industrial applications, it benefits from Benshaw’s wide-ranging experience in defense and nuclear-related technologies, an arena where products must meet the most rigorous standards and where failure is simply not an option.
Our innovative patented topology — modular multilevel converter (M2LC) — is powered by state-of-the-art hardware and software controls. Our control algorithms are setting the stage for the next generation of VFDs.
Key Features:• Compact Modular Design
– Simplistic component arrangement with minimal total part count
• Installation Flexibility
– Optimal for retrofits
• Arc Resistant
– Safety by design—arc flash footprint inherently lower
• Energy Efficiency
– Inverter efficiency ≥99.5%
• Robust Control Architecture
– High performance, reliability and immunity from EMI through noise-tolerant signaling and fiber optic communications
2.3–11 kV Class, 300–90,000 HP
Engineered Medium Voltage Drive Products
Variable Frequency Drives
Developed, designed and manufactured in the USA. Supported around the globe.
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1-3
Variable Frequency DrivesM2L 3000 Series
M2L TopologyPower is fed to the M2L inverter from a standard, easily sourced isolation transformer, which can be placed in a remote or outdoor location. All M2L drive systems are compliant with IEEE519-1992 input harmonic current requirements through the use of an 18-pulse input transformer (standard).
M2L Topology
+ BUS
- BUS
CELL A6
CELL A4
CELL A2
CELL B2
CELL B4
CELL B6
CELL C6
CELL C4
CELL C2
CELL C5
CELL C3
CELL C1
CELL B1
CELL B3
CELL B5
CELL A5
CELL A3
CELL A1
T1
T2
T3
L1
L2
L3
0
20
-20
GND
AC MOTOR
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Each cell in the inverter contains two fourth-generation IGBT switching modules and uses only high-reliability dry-type film capacitors. Embedded circuitry in each cell provides intelligence for control and communication.
CELL CON
TROL &
PO
WER SU
PPLY BOA
RD
Engineered Medium Voltage Drive Products
Variable Frequency DrivesM2L 3000 Series
M2L TopologyEnergy storage is distributed among identical power modules that comprise the M2LC inverter, which greatly reduces arc flash potential and substantially improves reliability.
Cell detail
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M2L 3000 Series
Advanced Features and ConfigurationsBenshaw provides an integrated synchronous transfer scheme using the M2L drive and an intelligent PLC control center. Synchronous, or “bi-directional bumpless,” transfer allows a single inverter to start up to six individual motors and smoothly transfer them to across-the-line operation.
Single-line diagram of a typical four-motor synchronous transfer scheme
M2L SERIES INVERTER
M2L SERIESCONVERTER
MV
FUSE
DISCONNECT
3 CONDUCTORS (MIN)
DECOUPLINGREACTOR
3 CONDUCTORS (MIN)
2 CONDUCTORS (MIN)
CONTACTORVFD INPUT DISCONNECT
(OPTIONAL)
VFD INPUT
VFD OUTPUT
INDUCTION
MV
FUSE
CONTACTORISOLATIONLINE
CONTACTORISOLATIONVFD
DISCONNECT
DISCONNECT(OPTIONAL)
MOTOR #1
LINE
INDUCTION
MV
FUSE
CONTACTORISOLATIONLINE
CONTACTORISOLATIONVFD
DISCONNECT
DISCONNECT(OPTIONAL)
MOTOR #2
LINE
INDUCTION
MV
FUSE
CONTACTORISOLATIONLINE
CONTACTORISOLATIONVFD
DISCONNECT
DISCONNECT(OPTIONAL)
MOTOR #3
LINE
INDUCTION
MV
FUSE
CONTACTORISOLATIONLINE
CONTACTORISOLATIONVFD
DISCONNECT
DISCONNECT(OPTIONAL)
MOTOR #4
LINE
INCOMINGPOWER
Variable Frequency Drives
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Contact your regional sales manager for more information and to obtain a quote.
Example of two parallel inverter sections
XFMR/RECTIFIER (CONVERTER)
ASSEMBLY
INCOMING POWER
INVERTERSECTION
MASTER
AC REACTOR
INVERTERSECTION
FOLLOWER
DC LINKREACTOR
AC REACTOR
ROUTER
HMI
SINGLE MACHINE INTERFACE
STD-EE
DC LINKREACTOR
INDUCTIONMOTOR
PROCESSCONTROL
INTERFACE
STD-EE STD-EE: STANDARD ELECTRICAL ETHERNET
TC-OF: TIME CRITICAL OPTICAL FIBER
LAPTOP(BENSHAW CONNECT)
TC-OF
STD-EE
STD-EE
M2L 3000 Series
Advanced Features and ConfigurationsHigh speed communication architecture enables the connection of up to eight inverter sections in parallel, providing clean, multi-level PWM output for motors up to 90,000 HP.
Engineered Medium Voltage Drive Products
Variable Frequency Drives
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2-1
Low Voltage Variable Frequency Drives
Standard Low Voltage Drive Products
General Purpose Micro Drives ...........2-2
Sensorless Vector Drives ....................2-5
NEMA 4X Washdown / NEMA 12 Sensorless Vector Drives ..................2-10
Built-to-Order Packaged Drives .......2-14
Standard Low Voltage Drive Options
Input Line Reactors ..........................2-19
Output Reactors ...............................2-25
Long Lead Filters ............................. 2-27
Dynamic Brake Resistors and Brake Modules ..........................2-30
Engineered Low Voltage Drive Products
VFD Pre-Order Check List ................2-32
Sensorless Vector Drives ..................2-35
Integrated Control Solutions ............2-52
Custom-Engineered Drive Solutions .................................2-54
Clean Power Drives ..........................2-55
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1–5 HP, 230 / 460 V / Protected Chassis / NEMA 1* Product Highlights:
The GX series is a compact, economical chassis drive designed for low horsepower applications.
The GX series has a powerful set of parameters with a simple, easy to use keypad. The programming structure provides quick, simple setup.
Although small in size, the GX series provides a large amount of digital I/O for custom applications.
Key Advantages:• Small, compact design
• Constant torque rated
• Sensorless vector control or V/Hz control
• Standard dynamic braking transistor (external resistor required)
• Flexible, programmable I/O
• Integral PID control
• Standard ModBus RTU terminals
• Windows based software
Standard Features:• Standard I/O: 8 digital inputs, 2 analog inputs, 1 analog output, 1 relay output,
1 open collector output
• Digital metering: Output current, output frequency, DC link voltage, motor RPM, output power, output voltage, output torque
• Protection: Over current, ground fault, over voltage, current limit, motor overload, output phase loss, over heat, loss of signal and more
• Communications: ModBus RTU (standard)
• Voltage tolerance: ±10%
• Control methods: Open loop V / Hz, sensorless vector control
• V / Hz patterns: Linear, squared, user programmable V / Hz
• Analog output functions: 1 analog output 0 – 10 VDC: Configurable to motor speed, output current, output voltage, DC link voltage
• Analog inputs: 1 at 0/4 – 20 mA, 1 at 0 – 10 VDC
• Relay output and open collector output: 1 Form C relay output and 1 open collector output, programmable to running, faulted, stopped, ready, at speed, high or low frequency levels, loss of signal and more
• Digital inputs: 8 digital inputs configurable to forward run, reverse run, 3 wire start / stop, reset, jog, preset speeds, motorized pot function, external trip, alternate ramp selections, HOA and more
• User interface: 4 digit LED display
• Stop methods: Coast, decel, DC injection braking and optional dynamic braking
GX Series
RATINGS
Constant Torque:
1–5 HP @ 460 V 1–5 HP @ 230 V*Chassis VFD converts to NEMA 1 with conduit kit
Standard Low Voltage Drive Products
General Purpose Micro Drives
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2-3
GX SeriesControl Terminal Layout LED
display
Save parameters
Status indicators
Run / stop buttons
Left / right up / down keys
Modbus terminal
Programmable I/O
T/M Description
MO Multi-Function Open Collector OutputMG MO Common24 24 V Power Supply (100 mA Max.)P1
Multi-Function Input Terminal (Factory Setting)Fx: Forward Run
P2 Rx: Reverse RunCM Input Signal CommonP3
Multi-Function Input Terminal (Factory Setting)Bx: Emergency Stop
P4 Rst: Trip ResetP5 Jog: Jog OperationCM Input Signal CommonP6
Multi-Function Input Terminal (Factory Setting)Multi-Step Freq. — Low
P7 Multi-Step Freq. — MiddleP8 Multi-Step Freq. — HighVR 10 V Power Supply For PotentiometerV1 Freq. Setting Voltage Signal Input: -0 – 10 VI Freq. Setting Current Signal Input: 0 – 20 MAAM Multi-Function Analog Output Signal: 0 – 10 V3A
Multi-Function Relay Output TerminalNormally Open Contact
3B Normally Closed Contact3C CommonS+
RS485 Communication TerminalS–
General Purpose Micro Drives
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GX SeriesProtected Chassis, 1–5 HP, 230 / 460 V
230 V
Model Number
Constant Torque Dimensions (in.)
Weight (lbs.) List PriceHP Amps H W D
RSI-001-GX-2B • 1 4.2 5 2.8 5.1 2 $500.00
RSI-002-GX-2B • 2 6.8 5 3.9 5.1 3 $600.00
RSI-003-GX-2B • 3 9.6 5 5.5 6.1 4 $700.00
RSI-005-GX-2B • 5 15.2 5 5.5 6.1 5 $800.00
460 V
Model Number
Constant Torque Dimensions (in.)
Weight (lbs.) List PriceHP Amps H W D
RSI-001-GX-4B • 1 2.1 5 2.8 5.1 2 $600.00
RSI-002-GX-4B • 2 3.4 5 3.9 5.1 3 $700.00
RSI-003-GX-4B • 3 4.8 5 5.5 6.1 4 $750.00
RSI-005-GX-4B • 5 7.6 5 5.5 6.1 5 $900.00
NEMA 1 Conduit KitsModel Number Description List Price
GX-NEMA1KIT-A Conduit Kit for 1 HP GX Drive $60.00
GX-NEMA1KIT-B Conduit Kit for 2 HP GX Drive $60.00
GX-NEMA1KIT-C Conduit Kit for 3 HP and 5 HP GX Drive $60.00
Remote KeypadModel Number Description List Price
VFD-2M-GX-KEYPAD Remote Mount Keypad and 2 Meter Cable $175.00
• Units are stocked as protected chassis. If NEMA 1 enclosed is required, add NEMA 1 conduit kit.
Conduit kits will need to be installed by customer.
Web stocked
Available for same day shipping.
Standard Low Voltage Drive Products
General Purpose Micro Drives
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Sensorless Vector DrivesSG Series
RATINGS
Variable Torque:
7.5–40 HP @ 230 V7.5–700 HP @ 460 V 7.5–400 HP @ 600 V
Standard Duty:
7.5–40 HP @ 230 V 7.5–600 HP @ 460 V 7.5–400 HP @ 600 V
Heavy Duty:
5–30 HP @ 230 V 5–500 HP @ 460 V 5–300 HP @ 600 V
Variable Torque / Standard Duty / Heavy DutyProduct Highlights:
The SG series is a compact, economical drive designed for the most demanding applications. The flexible power stack allows the user to apply it to heavy duty loads (150% for 60 secs), standard duty loads (120% for 60 secs), or variable torque loads (110% for 60 secs).
With over 250 programmable parameters, Benshaw’s SG series drives are configurable to meet the needs of almost any industrial application, yet remain simple and easy to use.
Key Advantages:• Standard and heavy duty ratings
• Integral PID Control
• Sensorless vector control or V/Hz control
• Integral multiple motor control for pumping applications
• Uploadable / downloadable keypad
• Flexible, programmable I/O
• Economical, compact design
• Simple, easy to use LCD interface
• Standard ModBus RTU port
• Windows-based software
Standard Features:• Standard I/O: 8 digital inputs,
2 analog inputs, 2 analog outputs, 5 relay outputs
• Optional I/O: Isolated analog output board (adds 2 additional analog outputs, 0/4 – 20 mA)
• Digital metering: Output currents, ground current, output frequency, DC link voltage, motor RPM, output motor voltage, run time and more
• Protection: Over current, ground fault, over voltage, current limit, motor overload, phase loss, over heat, loss of signal and more
• Analog inputs: 1 at 0/4 – 20 mA, 1 at 0 – 10 VDC (or -10 to 10 VDC)
• Communications: Modbus RTU (standard); Optional Fieldbus includes DeviceNet, Profibus, BacNet, LonWorks, Modbus TCP
• Voltage tolerance: -15%, +10%
• Control methods: V/Hz, sensorless vector, slip compensation
• V/Hz patterns: Linear, squared, user programmable V/Hz
• Analog outputs: 2 at 0 – 10 VDC (standard), 2 at 0/4 – 20 mA (with option board). Configurable to motor speed, output current, output voltage, DC link voltage, power, PID follower
• Relay outputs: 1 Form C fault relay output, 4 Form A relay outputs configurable to running, faulted, ready, at speed, high or low frequency levels, loss of signal, ready and more
• Digital inputs: 8 digital inputs configurable to forward run, reverse run, 3 wire start / stop, reset, jog, preset speeds, motorized pot function, external trip, alternate ramp selections, HOA and more
• User interface: 2 line LCD display, 16 characters per line
• Stop methods: Coast, decel, DC injection braking, Flux braking and optional dynamic braking
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SG SeriesBasic Wiring Diagram
DB UNIT(option)
R
S
T
G
U
V
W
E/G
P1P2
Motor
U
V
W
E
ACRMC1MCCB1
M
RSi-SG
N
3 PhaseAC input
5G
NT
Motor thermaldetection
A0
B0 Pulseinput
5G
SourcingMode PNP
SinkingMode NPN
CM
M8
M7
M6
M5
M4
M3
M2
M1
24G
24P
24V 4.9mA
SettingSwitch
24G
Default: Speed-L
Default: Speed-M
Default: RST
BX (E-STOP)
Default: JOG
Default: FX
Default: RX
Default: Speed-H
Pulse input method: (A+B), (A)Input freq: 0Hz~100KHz
5G
I
V1S
V1 0[V]~+12[V]
-12[V]~+12[V]
0/4[mA]~20[mA]
Analoginput
S0
5G
S1Analog meterMax outputvoltage:12V
Source max: 30mASink max: 20mA
Default: Frequency
Default: Voltage
3A3C
3B
24G
A1
C1
A2
C2
A3
C3
A4
C424G
C-
C+RS-485
24G
Terminatingresistor
Aux. relays
2424 VDC (50mA max)
Relay outputsprogrammable250Vac, 1A
Fault relay output250Vac, 1A
Safety stop(600V only)CN1
Standard Low Voltage Drive Products
Sensorless Vector Drives
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2-7
SG SeriesNEMA 1
230 V
Model Number
Variable Torque Standard Duty Heavy Duty Dimensions (in.) Weight (lbs.) List PriceHP Amps HP Amps HP Amps H W D
RSI-007-SG-2B 7.5 24 7.5 22 5 17 11.2 5.9 6.2 11 $1,400.00
RSI-010-SG-2B 10 32 10 29 7.5 23 11.2 7.9 7.2 14 $1,600.00
RSI-015-SG-2B 15 46 15 42 10 33 11.2 7.9 7.2 14 $1,750.00
RSI-020-SG-2B 20 60 20 55 15 44 17.9 9.8 7.9 28 $2,285.00
RSI-025-SG-2B 25 74 25 67 20 54 17.9 9.8 7.9 29 $2,985.00
RSI-030-SG-2B 30 88 30 80 25 68 23.6 12 9.2 44 $3,500.00
RSI-040-SG-2B 40 115 40 105 30 84 23.6 12 9.2 44 $4,125.00
460 V
Model Number
Variable Torque Standard Duty Heavy Duty Dimensions (in.) Weight (lbs.) List PriceHP Amps HP Amps HP Amps H W D
RSI-007-SG-4B 7.5 12 7.5 11 5 8 11.2 5.9 6.2 11 $1,425.00
RSI-010-SG-4B 10 16 10 14 7.5 11 11.2 7.9 7.2 14 $1,725.00
RSI-015-SG-4B 15 24 15 22 10 17 11.2 7.9 7.2 14 $1,885.00
RSI-020-SG-4B 20 30 20 27 15 22 17.9 9.8 7.9 28 $2,450.00
RSI-025-SG-4B 25 39 25 35 20 28 17.9 9.8 7.9 29 $2,800.00
RSI-030-SG-4B 30 45 30 41 25 34 23.6 12 9.2 44 $3,545.00
RSI-040-SG-4B 40 61 40 55 30 44 23.6 12 9.2 44 $4,250.00
RSI-050-SG-4B 50 75 50 68 40 55 25.3 12.1 10.5 60 $5,225.00
RSI-060-SG-4B 60 91 60 83 50 66 25.3 12.1 10.5 60 $6,500.00
RSI-075-SG-4B 75 110 75 100 60 80 25.3 12.1 11.2 64 $7,500.00
RSI-100-SG-4B 100 152 100 139 75 111 30.2 14.5 12.1 95 $9,000.00
RSI-125-SG-4B 125 183 125 167 100 134 30.2 14.5 12.1 95 $11,000.00
RSI-150-SG-4 • * 150 223 150 204 125 164 30.9 20.1 16.6 225 $13,000.00
RSI-200-SG-4 • * 200 264 200 242 150 194 30.9 20.1 16.6 225 $15,500.00
RSI-250-SG-4 • * 250 325 250 302 200 240 33.9 20.1 16.6 255 $18,000.00
RSI-350-SG-4 • * 350 432 300 396 250 317 42.5 27.2 17.3 450 $23,000.00
RSI-400-SG-4 • * 400 547 400 501 300 401 42.5 27.2 17.3 450 $32,000.00
RSI-500-SG-4 • 500 613 450 562 350 450 44.9 30.8 17.4 540 $40,000.00
RSI-600-SG-4 • 600 731 500 670 400 536 51.3 36.3 19.5 840 $48,000.00
RSI-700-SG-4 • 700 877 600 804 500 643 51.3 36.3 19.5 840 $57,750.00
Variable Torque = 110% current for 1 minute / Standard Duty = 120% current for 1 minute / Heavy Duty = 150% current for 1 minute
Units ending in a “B” designate NEMA 1. Units not ending in a “B” are protected chassis units.
• Protected chassis only (power terminal covers do not meet NEMA 1).
* DC Link Reactor (internal)
Web stocked
Available for same day shipping.
Sensorless Vector Drives
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Standard Low Voltage Drive Products
Sensorless Vector Drives
600 V
Model Number
Variable Torque Standard Duty Heavy Duty Dimensions (in.) Weight (lbs.) List PriceHP Amps HP Amps HP Amps H W D
RSI-007-SG-6B 7.5 9 7.5 8.2 5 6.6 14 7.9 7.2 15 $1,650.00
RSI-010-SG-6B 10 12 10 11 7.5 9 14 7.9 7.2 16 $1,725.00
RSI-015-SG-6B 15 17 15 15.5 10 12 14 7.9 7.2 16 $1,885.00
RSI-020-SG-6B 20 23 20 21 15 17 17.9 9.8 7.9 28 $2,450.00
RSI-025-SG-6B 25 27 25 24.7 20 19.8 17.9 9.8 7.9 29 $2,800.00
RSI-030-SG-6B 30 34 30 31 25 25 23.6 12 9.2 44 $3,545.00
RSI-040-SG-6B 40 43 40 39 30 31.5 23.6 12 9.2 44 $4,250.00
RSI-050-SG-6B 50 55 50 50 40 43 25.3 11.8 11.5 71 $5,225.00
RSI-060-SG-6B 60 64 60 58.6 50 55 25.3 11.8 11.5 71 $6,750.00
RSI-075-SG-6B 75 80 75 73 60 64 25.3 11.8 11.5 71 $7,850.00
RSI-100-SG-6B 100 104 100 95 75 80 30.2 14.6 13.3 102 $9,125.00
RSI-125-SG-6B 125 128 125 117 100 104 30.2 14.6 13.3 102 $11,125.00
RSI-150-SG-6 • * 150 150 150 137 125 128 30.9 20 16.6 225 $13,100.00
RSI-200-SG-6 • * 200 200 200 184 150 147 33.9 20 16.6 255 $16,250.00
RSI-250-SG-6 • * 250 242 250 222 150 177 33.9 20 16.6 255 $21,000.00
RSI-350-SG-6 • * 350 333 300 305 250 244 42.5 27.2 17.7 450 $23,785.00
RSI-400-SG-6 • * 400 424 400 389 300 311 42.5 27.2 17.7 450 $32,845.00
Variable Torque = 110% current for 1 minute / Standard Duty = 120% current for 1 minute / Heavy Duty = 150% current for 1 minute
Units ending in a “B” designate NEMA 1. Units not ending in a “B” are protected chassis units.
• Protected chassis only (power terminal covers do not meet NEMA 1).
* DC Link Reactor
Web stocked
SG SeriesNEMA 1 / Protected Chassis
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2-9
SG SeriesOptions
Dynamic Brake Transistor ModulesModel Number Description List Price
VFD-RSI-DBU-020-2 230V Dynamic Braking Transistor for 1 – 20 HP VFD, 10% Duty Cycle $1,100.00
VFD-RSI-DBU-030-2 230V Dynamic Braking Transistor for 25 – 30 HP VFD, 10% Duty Cycle $1,200.00
VFD-RSI-DBU-050-2 230V Dynamic Braking Transistor for 40 – 50 HP VFD, 10% Duty Cycle $1,300.00
VFD-RSI-DBU-020-4 460V Dynamic Braking Transistor for 1 – 20 HP VFD, 10% Duty Cycle $1,100.00
VFD-RSI-DBU-030-4 460V Dynamic Braking Transistor for 25 – 30 HP VFD, 10% Duty Cycle $1,200.00
VFD-RSI-DBU-050-4 460V Dynamic Braking Transistor for 40 – 50 HP VFD, 10% Duty Cycle $1,300.00
VFD-RSI-DBU-075-4 460V Dynamic Braking Transistor for 60 – 75 HP VFD, 10% Duty Cycle $1,600.00
VFD-RSI-DBU-100-4 460V Dynamic Braking Transistor for 100 HP VFD, 10% Duty Cycle $1,700.00
For HP greater than 100 HP or duty cycle greater than 10%, consult factory.
Fieldbus Communication CardsModel Number Description List Price
PC-400001-00 DeviceNet Communication Board Kit, SG VFD $575.00
PC-400002-00 Profibus Communication Board Kit, SG VFD $885.00
PC-400003-00 LonWorks Communication Board Kit, SG VFD $1,000.00
PC-400004-00 BacNet Communication Board Kit, SG VFD $1,325.00
PC-400005-00 Ethernet IP/Modbus TCP Communication Board Kit, SG VFD $1,100.00
Display / Keypad Remote MountingModel Number Description List Price
LCD-100000-00 Replacement Display / Keypad $200.00
VFD-2M-RE-CABLE-SG 2 Meter Keypad Cable $110.00
VFD-3M-RE-CABLE-SG 3 Meter Keypad Cable $135.00
VFD-5M-RE-CABLE-SG 5 Meter Keypad Cable $145.00
VFD-KEYPAD-SG-BEZEL Bezel, for SG Keypad, Remote Mounting $20.00
VFD-KEYPAD-SG-BLANK Keypad Blank, Installs in Drive when Keypad Is Remote $20.00
Analog Output CardModel Number Description List Price
VFD-RSI-SG-4-20-MA 4–20 mA Output Card, Adds (2) 4–20 mA Outputs $725.00
Sensorless Vector Drives
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S4 Series
RATINGS
Constant Torque:
1 HP @ 115 V1 to 20 HP @ 230 V1 to 200 HP@ 460 V / 600 V
Standard Low Voltage Drive Products
NEMA 4X Washdown / NEMA 12 Sensorless Vector Drives
Standard Duty / Heavy DutyRSI S4 Series Product Highlights:
The S4 Series is a line of high performance NEMA 4X washdown variable frequency drives. Benshaw’s S4 variable frequency drives are built to withstand the harshest environments and hold up under your most demanding pressure washing applications. All S4 Series drives combine a simple user interface with an array of features and are suited to almost any indoor environment.
S4 variable frequency drives come standard with over 180 configurable parameters to match specific application and interface requirements. A standard dynamic braking transistor and resistor are also included for regenerative applications.
Key Advantages:• NEMA 4X washdown duty enclosure
• Sensorless vector control
• Standard braking transistor and resistor
• Infrared programming port
• Standard and Heavy Duty ratings
• LCD plain English display
• Simple, easy-to-use interface
• Standard ModBus communication port
• Integral Pl control
Standard Features:• NEMA 4X washdown enclosure
• Standard l/O: 10 digital inputs, 2 analog inputs, 2 analog outputs, 2 relay outputs
• Digital metering: Output current, output volts, power, MWh meter, run time, power on time, bus voltage, output frequency
• Communications: ModBus standard, optional other Fieldbus
• Voltage tolerance: ±10%
• Sensorless vector control
• V / Hz Pattern: Linear, quadratic
• Analog output functions: Output voltage, output current, drive load, drive temp, stator frequency, output power
• Analog inputs: 0–10VDC, 4–20mA, -10VDC to 10VDC, pulse train input
• Relay outputs: Running, forward, reverse, ready, faulted, at speed, keypad control, adjustable torque levels, adjustable current levels, PID limits, loss of reference, timers
• 10 digital inputs configurable: Run, preset speeds, jogging, PID disable, fault reset, drive enable, timers, motorized pot
• User interface: 20 character LCD display, infrared programming port
• Braking functions: Decal, coast, DC injection, dynamic braking
• Units 1–100HP are NEMA 4X; units 125–200HP are NEMA 12
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2-11
S4 Series
Basic Wiring Diagram
+24 VDC
Forward Run
Reverse Run
Jog
Digital Input #1
Digital Input #2
Digital Input #3
Digital Input #4
Digital Input #5
External Fault
Relay #2
Relay #1
Digital Output #1
Digital Output #2
Pulse Train Output
Common
Common
4–20 mA output
Analog Common
0–10 VDC Output
Analog Common
4–20 mA input
0–10 VDC Input
0 – 10 VDC Input
Enable
+24 NC2
RC2
NO2
NC1
RC1
NO1
DO1
DO2
DOQ
dcom
dcom
Imet
acom
acom
Vmet
FWD
REV
R/J
DI1
DI2
DI3
DI4
DI5
MOL
EN
dcom
cin+
cin-
+10
Vin1
acom
Vin2
NEMA 4X Washdown / NEMA 12 Sensorless Vector Drives
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2-12 benshaw.com
S4 Series
NEMA 4X / 230 V
Model NumberStandard Duty Heavy Duty Dimensions (in.) Weight
(lbs.) List PriceHP Amps HP Amps H W D
RSI-001-S4-2W 1 4.2 0.5 2.5 9.5 6.5 6.1 9 $1,685.00
RSI-002-S4-2W 2 6.8 1 4.8 9.5 6.5 6.1 9 $1,700.00
RSI-003-S4-2W 3 9.6 2 7.8 9.5 6.5 8.5 9 $1,750.00
RSI-005-S4-2W 5 15.2 3 11 12 8.7 6.5 14 $2,050.00
RSI-007-S4-2W 7.5 22 5 17.5 12 8.7 6.5 14 $2,150.00
RSI-010-S4-2W 10 28 7.5 25.3 17.4 10.8 7.9 30 $3,650.00
RSI-015-S4-2W 15 42 10 37.2 17.4 10.8 7.9 30 $3,950.00
RSI-020-S4-2W 20 54 15 48.3 20.2 11.3 11.7 50 $5,895.00
RSI-025-S4-2W 25 68 20 62.1 20.2 11.3 11.7 50 $6,500.00
110 V Input / 230 V Output
Model NumberStandard Duty Heavy Duty Dimensions (in.)
Weight (lbs.) List PriceHP Amps HP Amps H W D
RSI-001-S4-1SW • 1 4.2 0.5 2.5 9.5 6.5 6.1 9 $1,725.00
• Single phase 110 V input / 3 phase 230 V output
Web stocked
Standard Low Voltage Drive Products
NEMA 4X Washdown / NEMA 12 Sensorless Vector Drives
NEMA 4X / NEMA 12 / 460 V
Model NumberStandard Duty Heavy Duty Dimensions (in.)
Weight (lbs.) List PriceHP Amps HP Amps H W D
RSI-001-S4-4W 1 2.1 0.5 1.1 9.5 6.5 6.1 9 $1,650.00
RSI-002-S4-4W 2 3.4 1 2.1 9.5 6.5 6.1 9 $1,700.00
RSI-003-S4-4W 3 4.8 2 3.4 9.5 6.5 8.5 9 $1,750.00
RSI-005-S4-4W 5 7.6 3 4.8 12 8.7 6.5 14 $2,200.00
RSI-007-S4-4W 7.5 11 5 7.6 12 8.7 6.5 14 $2,250.00
RSI-010-S4-4W 10 14 7.5 11 12 8.7 6.5 14 $2,300.00
RSI-015-S4-4W 15 21 10 14 17.4 10.8 7.9 30 $3,700.00
RSI-020-S4-4W 20 27 15 21 17.4 10.8 7.9 30 $4,000.00
RSI-025-S4-4W 25 34 20 27 17.4 10.8 7.9 30 $4,250.00
RSI-030-S4-4W 30 40 25 34 17.4 10.8 7.9 30 $4,575.00
RSI-040-S4-4W 40 52 30 40 20.2 11.3 11.7 50 $7,250.00
RSI-050-S4-4W 50 65 40 52 20.2 11.3 11.7 50 $7,500.00
RSI-060-S4-4W 60 77 50 65 29.4 12.9 13.8 110 $12,500.00
RSI-075-S4-4W 75 96 60 77 29.4 12.9 13.8 110 $13,000.00
RSI-100-S4-4W 100 124 75 96 29.4 12.9 13.8 110 $15,550.00
RSI-125-S4-4D * 125 156 100 124 50.5 16.5 18 354 $22,750.00
RSI-150-S4-4D * 150 180 125 156 50.5 16.5 18 354 $24,750.00
RSI-200-S4-4D * 200 240 150 180 50.5 16.5 18 354 $25,500.00
Web stocked
* Units ending In “D” are NEMA 12 and not washdown rated.
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2-13
S4 Series
NEMA 4X / NEMA 12 / 600 V
Model NumberStandard Duty Heavy Duty Dimensions (in.) Weight
(lbs.) List PriceHP Amps HP Amps H W D
RSI-001-S4-6W 1 1.7 0.5 0.9 12 8.7 6.5 14 $2,000.00
RSI-002-S4-6W 2 2.7 1 1.7 12 8.7 6.5 14 $2,200.00
RSI-003-S4-6W 3 3.9 2 2.7 12 8.7 6.5 14 $2,250.00
RSI-005-S4-6W 5 6.1 3 3.9 12 8.7 6.5 14 $2,275.00
RSI-007-S4-6W 7.5 9 5 6.1 12 8.7 6.5 14 $2,450.00
RSI-010-S4-6W 10 11 7.5 9 12 8.7 6.5 14 $2,550.00
RSI-015-S4-6W 15 17 10 11 17.4 10.8 7.9 30 $4,250.00
RSI-020-S4-6W 20 22 15 17 17.4 10.8 7.9 30 $4,350.00
RSI-025-S4-6W 25 27 20 22 17.4 10.8 7.9 30 $4,500.00
RSI-030-S4-6W 30 32 25 27 17.4 10.8 7.9 30 $5,200.00
RSI-040-S4-6W 40 41 30 32 20.2 11.3 11.7 50 $7,500.00
RSI-050-S4-6W 50 52 40 41 20.2 11.3 11.7 50 $7,895.00
RSI-060-S4-6W 60 68 50 52 29.4 12.9 13.8 110 $13,500.00
RSI-075-S4-6W 75 82 60 62 29.4 12.9 13.8 110 $13,750.00
RSI-100-S4-6W 100 107 75 77 29.4 12.9 13.8 110 $15,500.00
RSI-125-S4-6D * 125 125 100 99 50.5 16.5 18 354 $23,250.00
RSI-150-S4-6D * 150 144 125 125 50.5 16.5 18 354 $24,500.00
RSI-200-S4-6D * 200 192 150 140 50.5 16.5 18 354 $27,450.00
* Units ending In “D” are NEMA 12 and not washdown rated.
NEMA 4X Washdown / NEMA 12 Sensorless Vector Drives
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2-14 benshaw.com
Built-To-Order, 2 Week Shipment
Packaged Drives
Bypass contactor
Input circuit breaker and disconnect
SG Series sensorless
vector drive
NEMA 12 ventilated enclosure
Control power
transformer
User terminal
strip
SGP Series
RATINGS
Standard Duty:
7.5–40 HP @ 230 V 7.5–125 HP @ 460 V
Heavy Duty:
5–30 HP @ 230 V 5–100 HP @ 460 V
Product Highlights:
Benshaw’s Built-To-Order packaged drives meet UL and CE approvals and are available with standard (7.5–125 HP) and heavy duty (5–100 HP) ratings to meet your drive requirements.
Key Advantages:• Standard and heavy duty ratings
• UL and CE approvals
• Pre-designed options configurable to your application
Operating Conditions:• Operating Temperature: -10 to 40°C
• Storage Temperature: -20°C to 65°C
• Humidity: Less than 90% RH max (non-condensing)
• Altitude: 3,300 ft. max.
Standard Features:• NEMA 12 ventilated enclosure
with fans and filters
• SG Series Sensorless Vector Drive
• User terminal strip
• Door mounted keypad
• Control power transformer
• User input and output power connections
• -10° to 40° C operating environment temperature range
• -20° to 65° C storage temperature
Options:• Circuit breaker
• Disconnect fused or unfused
• Input line reactor
• Output reactor
• 3 contactor bypass
• Door mounted operator station (6 configurations)
Standard Duty / Heavy Duty
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2-15
SGP SeriesPart Number Assembler
SGP 005 2 SD NC A 3B 1 12
Door Mounted Devices1 = None
2 = Start / Stop PB, Reset PB, HOA Switch, Speed POT
3 = Option 2 Plus Power On, VFD Running, VFD Fault Light
4 = Start / Stop PB, Fault Reset PB, HOA Switch, Speed POT, Jog PB, Fwd / Rev Switch, VFD Fault Light
5 = VFD / Off / Bypass Switch, Bypass Running Light
6 = Start / Stop PB, Reset PB, HOA Switch, Speed POT, VFD Running Light, VFD /Off / Bypass Switch, Bypass Running Light
Bypass TypeNN = None
3B = 3 Contactor Bypass
Reactor OptionsA = No Reactors
B = Input Reactor
C = Output Reactor
D = Input and Output Reactor
Enclosure12 = NEMA 12 V
SG Built-to-Order Packaged Drives
Horsepower005 = 5 HP
007 = 7.5 HP
010 = 10 HP
015 = 15 HP
020 = 20 HP
025 = 25 HP
030 = 30 HP
040 = 40 HP
050 = 50 HP
060 = 60 HP
075 = 75 HP
125 = 125 HP
Voltage2 = 230 V
4 = 460 V
Duty TypeSD = 120% 1 Min. Std. Duty
HD = 150% 1 Min. Heavy Duty
Disconnect OptionNC = Non-Combination
CB = Circuit Breaker
FD = Fusible Disconnect
CF = Non-Fused Disconnect
IF = Inline Fuse
Packaged Drives
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2-16 benshaw.com
Built-To-Order, 2 Week Shipment
Packaged DrivesSGP SeriesStandard Duty Rated 120% O/L for 1 Minute
230 VAC, 3-Phase Input and Output, 50/60 Hz Input, NEMA 12 Ventilated
Model Number HP A
Dimensions (in.)
Weight (lbs.) List PriceH W D
SGP0072SDXXXXXX12 7.5 22 30 24 16 90 $5,275.00
SGP0102SDXXXXXX12 10 28 30 24 16 93 $5,325.00
SGP0152SDXXXXXX12 15 42 36 30 16 99 $5,545.00
SGP0202SDXXXXXX12 20 54 36 30 16 104 $5,995.00
SGP0252SDXXXXXX12 25 68 36 30 16 110 $6,385.00
SGP0302SDXXXXXX12 30 80 36 30 16 148 $6,745.00
SGP0402SDXXXXXX12 40 104 36 30 16 158 $6,825.00
460 VAC, 3-Phase Input and Output, 50/60 Hz Input, NEMA 12 Ventilated
Model Number HP A
Dimensions (in.)
Weight (lbs.) List PriceH W D
SGP0074SDXXXXXX12 7.5 11 30 24 16 90 $5,295.00
SGP0104SDXXXXXX12 10 14 30 24 16 93 $5,345.00
SGP0154SDXXXXXX12 15 21 30 24 16 99 $5,565.00
SGP0204SDXXXXXX12 20 27 30 24 16 104 $5,965.00
SGP0254SDXXXXXX12 25 34 30 24 16 110 $6,300.00
SGP0304SDXXXXXX12 30 40 36 30 16 148 $6,735.00
SGP0404SDXXXXXX12 40 52 36 30 16 158 $6,825.00
SGP0504SDXXXXXX12 50 65 36 30 16 174 $8,175.00
SGP0604SDXXXXXX12 60 77 36 30 16 174 $9,625.00
SGP0754SDXXXXXX12 75 96 36 30 16 178 $10,525.00
SGP1004SDXXXXXX12 * 100 125 46 30 16 259 $12,425.00
SGP1254SDXXXXXX12 * 125 156 46 30 16 259 $14,355.00
* Dimensions will increase to 70x30x18 for units with three contactor bypass.
Refer to page 2-18 for Disconnect Options, Reactor Options, Bypass Type and Door Mounting Devices
Return to the Table of Contents
2-17
SGP SeriesHeavy Duty Rated 150% O/L for 1 Minute
230 VAC, 3-Phase Input and Output, 50/60 Hz Input, NEMA 12 Ventilated
Model Number HP A
Dimensions (in.)
Weight (lbs.) List PriceH W D
SGP0052HDXXXXXX12 5 17 30 24 16 90 $5,275.00
SGP0072HDXXXXXX12 7.5 23 30 24 16 90 $5,325.00
SGP0102HDXXXXXX12 10 33 30 24 16 93 $5,545.00
SGP0152HDXXXXXX12 15 44 36 30 16 99 $5,995.00
SGP0202HDXXXXXX12 20 54 36 30 16 104 $6,385.00
SGP0252HDXXXXXX12 25 68 36 30 16 110 $6,745.00
SGP0302HDXXXXXX12 30 84 36 30 16 148 $6,825.00
460 VAC, 3-Phase Input and Output, 50/60 Hz Input, NEMA 12 Ventilated
Model Number HP A
Dimensions (in.)
Weight (lbs.) List PriceH W D
SGP0054HDXXXXXX12 5 8 30 24 16 90 $5,295.00
SGP0074HDXXXXXX12 7.5 11 30 24 16 90 $5,345.00
SGP0104HDXXXXXX12 10 14 30 24 16 93 $5,565.00
SGP0154HDXXXXXX12 15 21 30 24 16 99 $5,965.00
SGP0204HDXXXXXX12 20 27 30 24 16 104 $6,300.00
SGP0254HDXXXXXX12 25 34 36 30 16 110 $6,735.00
SGP0304HDXXXXXX12 30 40 36 30 16 148 $6,825.00
SGP0404HDXXXXXX12 40 52 36 30 16 158 $8,175.00
SGP0504HDXXXXXX12 50 65 36 30 16 174 $9,625.00
SGP0604HDXXXXXX12 60 77 36 30 16 174 $10,525.00
SGP0754HDXXXXXX12 * 75 96 46 30 16 178 $12,425.00
SGP1004HDXXXXXX12 * 100 125 46 30 16 259 $14,355.00
* Dimensions will increase to 70x30x18 for units with three contactor bypass.
Refer to page 2-18 for Disconnect Options, Reactor Options, Bypass Type and Door Mounting Devices
Packaged Drives
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2-18 benshaw.com
Built-To-Order, 2 Week Shipment
Packaged DrivesSGP SeriesModular Control Options to Customize Your ApplicationOptions CO1 CO2 CO3 CO4 CO5 CO6
Keypad • • • • • •Start PB • • • •Stop PB • • • •Reset PB • • • •HOA Switch • • • •Speed POT • • • •Run Light • •Fault Light • •Power On Light •Jog PB •FWD/REV Switch •VFD/OFF Bypass Switch • •Bypass Running Light • •
List Price $125.00 $350.00 $325.00 $550.00 $300.00 $500.00If selecting a unit with bypass, you must select either option 5 or 6.Door mounted keypad is standard.
230 VAC Drive AdderHP CB N-F Disc Fsd Disc Input Fuse In-React Out-React 3-Cnt Bypass
5 $400.00 $235.00 $529.00 $200.00 $259.00 $259.00 $545.00
7.5 $400.00 $235.00 $529.00 $165.00 $259.00 $259.00 $545.00
10 $400.00 $235.00 $529.00 $188.00 $301.00 $301.00 $545.00
15 $450.00 $235.00 $659.00 $214.00 $308.00 $308.00 $823.00
20 $450.00 $235.00 $659.00 $367.00 $327.00 $327.00 $976.00
25 $500.00 $588.00 $1,459.00 $367.00 $414.00 $414.00 $1,129.00
30 $550.00 $588.00 $1,459.00 $416.00 $438.00 $438.00 $1,129.00
40 $850.00 $824.00 $1,471.00 $471.00 $664.00 $664.00 $1,600.00
460 VAC Drive AdderHP CB N-F Disc Fsd Disc Input Fuse In-React Out-React 3-Cnt Bypass
5 $400.00 $235.00 $412.00 $99.00 $290.00 $290.00 $545.00
7.5 $400.00 $235.00 $412.00 $99.00 $315.00 $315.00 $545.00
10 $400.00 $235.00 $412.00 $99.00 $350.00 $350.00 $545.00
15 $400.00 $235.00 $412.00 $165.00 $400.00 $400.00 $545.00
20 $400.00 $235.00 $494.00 $188.00 $423.00 $423.00 $545.00
25 $400.00 $305.00 $494.00 $200.00 $423.00 $423.00 $640.00
30 $550.00 $305.00 $538.00 $214.00 $490.00 $490.00 $800.00
40 $550.00 $353.00 $720.00 $367.00 $515.00 $515.00 $900.00
50 $550.00 $353.00 $720.00 $367.00 $575.00 $575.00 $1,125.00
60 $550.00 $835.00 $1,212.00 $416.00 $585.00 $585.00 $1,125.00
75 $700.00 $835.00 $1,212.00 $471.00 $795.00 $795.00 $1,570.00
100 $800.00 $950.00 $1,650.00 $682.00 $890.00 $890.00 $1,570.00
125 $1,100.00 $950.00 $1,650.00 $710.00 $1,090.00 $1,090.00 $1,650.00
Return to the Table of Contents
2-19
Standard Low Voltage Drive Options
Input Line Reactors
230 VModel Number
HP A
Open Dimensions (in.) Enclosed Dimensions (in.) Weight (lbs.)
Open List Price
Enclosed List PriceOpen Enclosed (NEMA 1) H W D H W D
REA-KDRA25L REA-KDRA25L-C1 1 4.6 4 4.18 3.75 6.5 8 6 8 $185.00 $400.00
REA-KDRA27L REA-KDRA27L-C1 2 7.5 4 4.18 3.75 6.5 8 6 8 $200.00 $425.00
REA-KDRA28L REA-KDRA28L-C1 3 10.6 4 4.18 3.75 6.5 8 6 8 $235.00 $445.00
REA-KDRB22L REA-KDRB22L-C1 5 16.7 5 6 4 6.5 8 6 12 $300.00 $525.00
REA-KDRB23L REA-KDRB23L-C2 7.5 24.2 5 6 4 7.5 10 7 14 $325.00 $575.00
REA-KDRD25L REA-KDRD25L-C2 10 30.8 5.75 7.2 4.25 7.5 10 7 18 $355.00 $625.00
REA-KDRD24L REA-KDRD24L-C2 15 46.2 5.75 7.2 4.25 7.5 10 7 18 $445.00 $700.00
REA-KDRD26L REA-KDRD26L-C2 20 59.4 5.75 7.2 4.25 7.5 10 7 18 $475.00 $725.00
REA-KDRC22L REA-KDRC22L-C2 25 74.8 5.75 7.2 5 7.5 10 7 21 $635.00 $885.00
REA-KDRF24L REA-KDRF24L-C4 30 88 7 9 6 15.5 15 13 65 $650.00 $1,255.00
REA-KDRF25L REA-KDRF25L-C4 40 114 7 9 6 15.5 15 13 65 $955.00 $1,565.00
Line reactors reduce harmonics and protect the variable frequency drive from input power quality problems.They are also required on applications where the transformer impedance exceeds 10 times the kVA rating of the drive.
3% Impedance
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2-20 benshaw.com
480 VModel Number
HP A
Open Dimensions (in.) Enclosed Dimensions (in.) Weight (lbs.)
Open List Price
Enclosed List PriceOpen Enclosed (NEMA 1) H W D H W D
REA-KDRA8L REA-KDRA8L-C1 1 2.1 4 4.18 3.75 6.5 8 6 8 $185.00 $400.00
REA-KDRA1L REA-KDRA1L-C1 2 3.4 4 4.18 3.75 6.5 8 6 8 $195.00 $410.00
REA-KDRA2L REA-KDRA2L-C1 3 4.8 4 4.18 3.75 6.5 8 6 8 $210.00 $425.00
REA-KDRA3L REA-KDRA3L-C1 5 7.6 4 4.18 3.75 6.5 8 6 8 $225.00 $445.00
REA-KDRA4L REA-KDRA4L-C1 7.5 11 4 4.18 3.75 6.5 8 6 8 $250.00 $465.00
REA-KDRA5L REA-KDRA5L-C1 10 14 4 4.18 3.75 6.5 8 6 9 $315.00 $525.00
REA-KDRB2L REA-KDRB2L-C1 15 21 5 6 4 6.5 8 6 12 $365.00 $585.00
REA-KDRB1L REA-KDRB1L-C1 20 27 5 6 4 6.5 8 6 12 $400.00 $625.00
REA-KDRD1L REA-KDRD1L-C2 25 34 5.75 7.2 4.25 7.5 10 7 16 $425.00 $685.00
REA-KDRD2L REA-KDRD2L-C2 30 40 5.75 7.2 4.25 7.5 10 7 16 $550.00 $795.00
REA-KDRC1L REA-KDRC1L-C2 40 52 5.75 7.2 5 7.5 10 7 21 $595.00 $855.00
REA-KDRF2L REA-KDRF2L-C3 50 65 7 9 6 9 12 8 37 $695.00 $1,065.00
REA-KDRF4L REA-KDRF4L-C3 60 77 7 9 6 9 12 8 42 $725.00 $1,085.00
REA-KDRF3L REA-KDRF3L-C4 75 96 7 9 6 15.5 15 13 65 $955.00 $1,565.00
REA-KDRH3L REA-KDRH3L-C4 100 124 7 9 7 15.5 15 13 65 $1,100.00 $1,725.00
REA-KDRH2L REA-KDRH2L-C4 125 156 9 11 7 15.5 15 13 75 $1,365.00 $1,985.00
REA-KDRH1L REA-KDRH1L-C4 150 180 9 11 7 15.5 15 13 75 $1,600.00 $2,225.00
REA-KDRG3L REA-KDRG3L-C4 200 240 9 11 8 15.5 15 13 100 $2,050.00 $2,650.00
REA-KDRG1L REA-KDRG1L-C4 250 302 9 11 8 15.5 15 13 100 $2,245.00 $2,855.00
REA-KDRG2L REA-KDRG2L-C4 300 361 9 11 8 15.5 15 13 100 $2,295.00 $2,925.00
REA-KDRJ2L REA-KDRJ2L-C5 350 414 9 11 9 18.5 20 16 120 $2,655.00 $3,475.00
REA-KDRJ1L REA-KDRJ1L-C5 400 477 9 11 9 18.5 20 16 120 $2,950.00 $3,750.00
REA-KDRL2L REA-KDRL2L-C5 500 590 11.38 14.5 9.5 18.5 20 16 160 $5,165.00 $5,985.00
REA-KDRL3L REA-KDRL3L-C5 600 720 11.38 14.5 9.5 18.5 20 16 205 $6,545.00 $7,355.00
REA-KDRS1L REA-KDRS1L-C7 700 840 11.38 15 12.5 36 28.5 30.3 318 $7,650.00 $9,785.00
Line reactors reduce harmonics and protect the variable frequency drive from input power quality problems.
They are also required on applications where the transformer impedance exceeds 10 times the kVA rating of the drive.
3% Impedance
Standard Low Voltage Drive Options
Input Line Reactors
Return to the Table of Contents
2-21
600 VModel Number
HP A
Open Dimensions (in.) Enclosed Dimensions (in.) Weight (lbs.)
Open List Price
Enclosed List PriceOpen Enclosed (NEMA 1) H W D H W D
REA-KDRA50L REA-KDRA50L-C1 1 1.7 4 4.18 3.75 6.5 8 6 8 $215.00 $425.00
REA-KDRA46L REA-KDRA46L-C1 2 2.7 4 4.18 3.75 6.5 8 6 8 $225.00 $435.00
REA-KDRA52L REA-KDRA52L-C1 3 3.9 4 4.18 3.75 6.5 8 6 8 $235.00 $450.00
REA-KDRA47L REA-KDRA47L-C1 5 6.1 4 4.18 3.75 6.5 8 6 8 $245.00 $465.00
REA-KDRA48L REA-KDRA48L-C1 7.5 9 4 4.18 3.75 6.5 8 6 8 $285.00 $500.00
REA-KDRA49L REA-KDRA49L-C1 10 11 4 4.18 3.75 6.5 8 6 9 $325.00 $550.00
REA-KDRB45L REA-KDRB45L-C1 15 17 5 6 4 6.5 8 6 12 $365.00 $585.00
REA-KDRB44L REA-KDRB44L-C1 20 22 5 6 4 6.5 8 6 12 $385.00 $600.00
REA-KDRB43L REA-KDRB43L-C1 25 27 5 6 4 6.5 8 6 12 $425.00 $645.00
REA-KDRD42L REA-KDRD42L-C2 30 32 5.75 7.2 4.25 7.5 10 7 18 $435.00 $685.00
REA-KDRC43L REA-KDRC43-C2 40 41 5.75 7.2 5 7.5 10 7 21 $465.00 $725.00
REA-KDRC44L REA-KDRC44L-C2 50 52 5.75 7.2 5 7.5 10 7 21 $495.00 $755.00
REA-KDRF46L REA-KDRF46L-C3 60 62 7 9 6 9 12 8 42 $665.00 $1,025.00
REA-KDRF47L REA-KDRF47L-C3 75 77 7 9 6 9 12 8 42 $695.00 $1,055.00
REA-KDRF45L REA-KDRF45L-C4 100 99 7 9 6 15.5 15 13 65 $955.00 $1,565.00
REA-KDRH43L REA-KDRH43L-C4 125 125 9 11 7 15.5 15 13 80 $1,085.00 $1,700.00
REA-KDRH44L REA-KDRH44L-C4 150 144 9 11 7 15.5 15 13 80 $1,355.00 $1,965.00
REA-KDRI42L REA-KDRI42L-C4 200 192 9 11 7 15.5 15 13 85 $1,445.00 $2,055.00
REA-KDRG47L REA-KDRG47L-C4 250 242 9 11 8 15.5 15 13 100 $1,600.00 $2,225.00
REA-KDRG45L REA-KDRG45L-C4 300 289 9 11 8 15.5 15 13 100 $1,885.00 $2,495.00
REA-KDRJ45L REA-KDRJ45L-C5 350 336 9 11 9 18.5 20 16 120 $2,125.00 $2,925.00
REA-KDRJ43L REA-KDRJ43L-C5 400 382 9 11 9 18.5 20 16 120 $2,250.00 $3,050.00
Line reactors reduce harmonics and protect the variable frequency drive from input power quality problems.
They are also required on applications where the transformer impedance exceeds 10 times the kVA rating of the drive.
3% Impedance
Input Line Reactors
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2-22 benshaw.com
5% Impedance
Standard Low Voltage Drive Options
Input Line Reactors
240 VModel Number
HP A
Open Dimensions (in.) Enclosed Dimensions (in.) Weight (lbs.)
Open List Price
Enclosed List PriceOpen Enclosed (NEMA 1) H W D H W D
REA-KDRA25H REA-KDRA25H-C1 1 4.6 4 4.18 3.75 6.5 8 6 8 $225.00 $435.00
REA-KDRA26H REA-KDRA26H-C1 2 7.5 4 4.18 3.75 6.5 8 6 8 $250.00 $465.00
REA-KDRA28H REA-KDRA28H-C1 3 10.6 4 4.18 3.75 6.5 8 6 8 $275.00 $485.00
REA-KDRB25H REA-KDRB25H-C1 5 16.7 5 6 4 6.5 8 6 12 $345.00 $555.00
REA-KDRB26H REA-KDRB26H-C1 7.5 24.2 5 6 4 6.5 8 6 12 $410.00 $625.00
REA-KDRD21H REA-KDRD21H-C2 10 30.8 5.75 7.2 4.25 7.5 10 7 18 $425.00 $675.00
REA-KDRD22H REA-KDRD22H-C2 15 46.2 5.75 7.2 4.25 7.5 10 7 18 $545.00 $795.00
REA-KDRC22H REA-KDRC22H-C2 20 59.4 5.75 7.2 5 7.5 10 7 21 $615.00 $865.00
REA-KDRF28H REA-KDRF28H-C3 25 74.8 7 9 6 9 12 8 42 $725.00 $1,085.00
REA-KDRF25H REA-KDRF25H-C4 30 88 7 9 6 15.5 15 13 65 $745.00 $1,355.00
REA-KDRF26H REA-KDRF26H-C4 40 114 7 9 6 15.5 15 13 65 $995.00 $1,625.00
Line reactors reduce harmonics and protect the variable frequency drive from input power quality problems.
They are also required on applications where the transformer impedance exceeds 10 times the kVA rating of the drive.
Return to the Table of Contents
2-23
5% Impedance
480 VModel Number
HP A
Open Dimensions (in.) Enclosed Dimensions (in.) Weight (lbs.)
Open List Price
Enclosed List PriceOpen Enclosed (NEMA 1) H W D H W D
REA-KDRA8H REA-KDRA8H-C1 1 2.1 4.00 4.18 3.75 6.5 8 6 8 $215.00 $425.00
REA-KDRA1H REA-KDRA1H-C1 2 3.4 4.00 4.18 3.75 6.5 8 6 8 $225.00 $445.00
REA-KDRA2H REA-KDRA2H-C1 3 4.8 4.00 4.18 3.75 6.5 8 6 8 $285.00 $500.00
REA-KDRA3H REA-KDRA3H-C1 5 7.6 4.00 4.18 3.75 6.5 8 6 8 $325.00 $545.00
REA-KDRA4H REA-KDRA4H-C1 7.5 11 4.00 4.18 3.75 6.5 8 6 9 $375.00 $585.00
REA-KDRA5H REA-KDRA5H-C1 10 14 4.00 4.18 3.75 6.5 8 6 9 $465.00 $675.00
REA-KDRB2H REA-KDRB2H-C1 15 21 5.00 6.00 4.00 6.5 8 6 11 $475.00 $695.00
REA-KDRC3H REA-KDRC3H-C1 20 27 5.75 7.20 5.0 6.5 8 6 19 $535.00 $785.00
REA-KDRC1H REA-KDRC1H-C2 25 34 5.75 7.20 5.0 7.5 10 7 21 $635.00 $895.00
REA-KDRE2H REA-KDRE2H-C2 30 40 5.75 7.20 5.0 7.5 10 7 22 $725.00 $985.00
REA-KDRF4H REA-KDRF4H-C3 40 52 7.00 9.00 6.00 9 12 8 37 $755.00 $1,125.00
REA-KDRF1H REA-KDRF1H-C3 50 65 7.00 9.00 6.00 9 12 8 37 $1,050.00 $1,400.00
REA-KDRF2H REA-KDRF2H-C3 60 77 7.00 9.00 6.00 9 12 8 37 $1,075.00 $1,445.00
REA-KDRH2H REA-KDRH2H-C4 75 96 9.00 11.00 7.00 15.5 15 13 80 $1,225.00 $1,835.00
REA-KDRI2H REA-KDRI2H-C4 100 124 9.00 11.00 7.00 15.5 15 13 87 $1,465.00 $2,075.00
REA-KDRG3H REA-KDRG3H-C4 125 156 9.00 11.00 7.00 15.5 15 13 90 $1,645.00 $2,255.00
REA-KDRG1H REA-KDRG1H-C4 150 180 9.00 11.00 7.00 15.5 15 13 90 $2,000.00 $2,625.00
REA-KDRJ1H REA-KDRJ1H-C5 200 240 9.00 11.00 7.00 18.5 20 16 120 $2,665.00 $3,485.00
REA-KDRL1H REA-KDRL1H-C5 250 302 11.38 14.50 9.50 18.5 20 16 160 $2,915.00 $3,735.00
REA-KDRL2H REA-KDRL2H-C5 300 361 11.38 14.50 9.31 18.5 20 16 145 $2,935.00 $3,750.00
REA-KDRL3H REA-KDRL3H-C5 350 414 11.38 14.50 9.31 18.5 20 16 150 $3,345.00 $4,155.00
REA-KDRL4H REA-KDRL4H-C5 400 477 11.38 14.50 9.50 18.5 20 16 160 $4,425.00 $5,250.00
REA-KDRL5H REA-KDRL5H-C5 450 515 11.38 14.50 11.00 18.5 20 16 165 $4,625.00 $5,435.00
REA-KDRL6H REA-KDRL6H-C5 500 590 11.38 14.50 11.00 18.5 20 16 170 $5,825.00 $6,650.00
REA-KDRS1H REA-KDRS1H-C7 600 720 11.38 15.00 13.00 36 28.5 30.3 420 $7,025.00 $9,075.00
REA-KDRS2H REA-KDRS2H-C7 700 840 11.38 15.00 13.00 36 28.5 30.3 420 $8,195.00 $9,825.00
Line reactors reduce harmonics and protect the variable frequency drive from input power quality problems.
They are also required on applications where the transformer impedance exceeds 10 times the kVA rating of the drive.
Input Line Reactors
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2-24 benshaw.com
5% Impedance
Standard Low Voltage Drive Options
Input Line Reactors
600 VModel Number
HP A
Open Dimensions (in.) Enclosed Dimensions (in.)Weight
(lbs.)Open
List PriceEnclosed List PriceOpen Enclosed (NEMA 1) H W D H W D
REA-KDRA50H REA-KDRA50H-C1 1 1.7 4 4.18 3.75 6.5 8 6 8 $235.00 $445.00
REA-KDRA43H REA-KDRA43H-C1 2 2.7 4 4.18 3.75 6.5 8 6 8 $245.00 $455.00
REA-KDRA44H REA-KDRA44H-C1 3 3.9 4 4.18 3.75 6.5 8 6 8 $255.00 $465.00
REA-KDRA45H REA-KDRA45H-C1 5 6.1 4 4.18 3.75 6.5 8 6 8 $350.00 $565.00
REA-KDRB42H REA-KDRB42H-C2 7.5 9 5 6 4 7.5 10 7 14 $435.00 $695.00
REA-KDRB43H REA-KDRB43H-C2 10 11 5 6 4 7.5 10 7 14 $485.00 $745.00
REA-KDRB44H REA-KDRB44H-C2 15 17 5 6 4 7.5 10 7 14 $500.00 $755.00
REA-KDRD41H REA-KDRD41H-C2 20 22 5.75 7.2 4.25 7.5 10 7 18 $535.00 $785.00
REA-KDRC43H REA-KDRC43H-C2 25 27 5.75 7.2 5 7.5 10 7 21 $575.00 $835.00
REA-KDRE42H REA-KDRE42H-C2 30 32 5.75 7.2 5 7.5 10 7 22 $675.00 $925.00
REA-KDRF44H REA-KDRF44H-C3 40 41 7 9 6 9 12 8 42 $795.00 $1,165.00
REA-KDRF45H REA-KDRF45H-C3 50 52 7 9 6 9 12 8 42 $1,025.00 $1,385.00
REA-KDRH43H REA-KDRH43H-C4 60 62 9 11 6 15.5 15 13 80 $1,095.00 $1,715.00
REA-KDRH42H REA-KDRH42H-C4 75 77 9 11 6 15.5 15 13 80 $1,145.00 $1,755.00
REA-KDRI41H REA-KDRI41H-C4 100 99 9 11 7 15.5 15 13 85 $1,665.00 $2,275.00
REA-KDRG44H REA-KDRG44H-C4 125 125 9 11 7.5 15.5 15 13 100 $1,755.00 $2,365.00
REA-KDRG45H REA-KDRG45H-C4 150 144 9 11 8 15.5 15 13 100 $1,825.00 $2,445.00
REA-KDRJ41H REA-KDRJ41H-C5 200 192 9 11 9 18.5 20 16 120 $2,325.00 $3,145.00
REA-KDRL46H REA-KDRL46H-C5 250 242 11.38 15 11 18.5 20 16 160 $3,265.00 $4,085.00
REA-KDRL47H REA-KDRL47H-C5 300 289 11.38 15 11 18.5 20 16 160 $3,325.00 $4,145.00
REA-KDRL48H REA-KDRL48H-C5 350 336 11.38 15 11 18.5 20 16 160 $3,455.00 $4,255.00
REA-KDRL49H REA-KDRL49H-C5 400 382 11.38 15 11 18.5 20 16 160 $3,555.00 $4,345.00
Line reactors reduce harmonics and protect the variable frequency drive from input power quality problems.
They are also required on applications where the transformer impedance exceeds 10 times the kVA rating of the drive.
Return to the Table of Contents
2-25
Output Reactors1.5% Impedance
480 VModel Number
HP A
Open Dimensions (in.) Enclosed Dimensions (in.)Weight
(lbs.)Open
List PriceEnclosed List PriceOpen Enclosed (NEMA 1) H W D H W D
REA-KDRA1P REA-KDRA1P-C1 2 3.4 4 4.18 3.75 8 6.5 8 6 $245.00 $455.00
REA-KDRA2P REA-KDRA2P-C1 3 4.8 4 4.18 3.75 8 6.5 8 6 $295.00 $505.00
REA-KDRA3P REA-KDRA3P-C1 5 7.6 4 4.18 3.75 8 6.5 8 6 $300.00 $515.00
REA-KDRA4P REA-KDRA4P-C1 7.5 11 4 4.18 3.75 9 6.5 8 6 $325.00 $525.00
REA-KDRB1P REA-KDRB1P-C1 10 14 5 6 4 11 6.5 8 6 $425.00 $645.00
REA-KDRD1P REA-KDRD1P-C2 15 21 6 7.2 4.25 16 7.5 10 7 $445.00 $695.00
REA-KDRD2P REA-KDRD2P-C2 20 27 6 7.2 4.25 16 7.5 10 7 $455.00 $725.00
REA-KDRD3P REA-KDRD3P-C2 25 34 6 7.2 4.25 18 7.5 10 7 $475.00 $745.00
REA-KDRD4P REA-KDRD4P-C2 30 40 6 7.2 4.25 18 7.5 10 7 $600.00 $855.00
REA-KDRC1P REA-KDRC1P-C2 40 52 5.75 7.2 5 21 7.5 10 7 $665.00 $925.00
REA-KDRF1P REA-KDRF1P-C3 50 65 7 9 6 37 9 12 8 $775.00 $1,150.00
REA-KDRF2P REA-KDRF2P-C3 60 77 7 9 6 37 9 12 8 $795.00 $1,165.00
REA-KDRF3P REA-KDRF3P-C4 75 96 7 9 6 65 15.5 15 13 $1,065.00 $1,675.00
REA-KDRH1P REA-KDRH1P-C4 100 124 9 11 7 75 15.5 15 13 $1,235.00 $1,845.00
REA-KDRI1P REA-KDRI1P-C4 125 156 9 11 7 85 15.5 15 13 $1,525.00 $2,135.00
REA-KDRI2P REA-KDRI2P-C4 150 180 9 11 7 90 15.5 15 13 $1,785.00 $2,395.00
REA-KDRG1P REA-KDRG1P-C4 200 240 9 11 8 95 15.5 15 13 $2,265.00 $2,875.00
REA-KDRJ1P REA-KDRJ1P-C5 250 302 9 11 9 120 18.5 20 16 $2,495.00 $3,315.00
REA-KDRJ2P REA-KDRJ2P-C5 300 361 9 11 9 120 18.5 20 16 $2,550.00 $3,365.00
REA-KDRL1P REA-KDRL1P-C5 350 414 11.38 14.5 9.31 135 18.5 20 16 $2,950.00 $3,765.00
REA-KDRL2P REA-KDRL2P-C5 400 477 11.38 14.5 9.31 145 18.5 20 16 $3,255.00 $4,075.00
REA-KDRL3P REA-KDRL3P-C5 450 515 11.38 14.5 9.31 150 18.5 20 16 $3,775.00 $4,595.00
REA-KDRL4P REA-KDRL4P-C5 500 590 11.38 14.5 9.31 150 18.5 20 16 $5,745.00 $6,555.00
230 V drives/motors can operate with extended lead lengths (<500 ft.) without a load reactor.
If the installation is >500 ft. or involves multiple motors from one drive, use an appropriately sized (current) 480 V reactor or a long lead filter.
Return to the Table of Contents
2-26 benshaw.com
Standard Low Voltage Drive Options
Output Reactors1.5% Impedance
600 VModel Number
HP A
Open Dimensions (in.) Enclosed Dimensions (in.)Weight
(lbs.)Open
List PriceEnclosed List PriceOpen Enclosed (NEMA 1) H W D H W D
REA-KDRA31P REA-KDRA31P-C1 2 2.7 4 4.18 3.75 8 6.5 8 6 $285.00 $500.00
REA-KDRA35P REA-KDRA35P-C1 3 3.9 4 4.18 3.75 8 6.5 8 6 $350.00 $565.00
REA-KDRA33P REA-KDRA33P-C1 5 6.1 4 4.18 3.75 8 6.5 8 6 $365.00 $585.00
REA-KDRA34P REA-KDRA34P-C1 7.5 9 4 4.18 3.75 9 6.5 8 6 $425.00 $625.00
REA-KDRA36P REA-KDRA36P-C1 10 11 4 4.18 3.75 9 6.5 8 6 $515.00 $725.00
REA-KDRD31P REA-KDRD31P-C2 15 17 5.75 7.2 4.25 16 7.5 10 7 $525.00 $785.00
REA-KDRD32P REA-KDRD32P-C2 20 22 5.75 7.2 4.25 16 7.5 10 7 $585.00 $845.00
REA-KDRD35P REA-KDRD35P-C2 25 27 5.75 7.2 4.25 16 7.5 10 7 $705.00 $965.00
REA-KDRD33P REA-KDRD33P-C2 30 32 5.75 7.2 4.25 18 7.5 10 7 $805.00 $1,065.00
REA-KDRD34P REA-KDRD34P-C2 40 41 5.75 7.2 4.25 18 7.5 10 7 $825.00 $1,095.00
REA-KDRC31P REA-KDRC31P-C2 50 52 5.75 7.2 5 21 7.5 10 7 $1,155.00 $1,425.00
REA-KDRF31P REA-KDRF31P-C3 60 62 7 9 6 37 9 12 8 $1,195.00 $1,565.00
REA-KDRF32P REA-KDRF32P-C3 75 77 7 9 6 37 9 12 8 $1,355.00 $1,725.00
REA-KDRF33P REA-KDRF33P-C4 100 99 7 9 6 65 15.5 15 13 $1,625.00 $2,245.00
REA-KDRH31P REA-KDRH31P-C4 125 125 9 11 7 75 15.5 15 13 $1,825.00 $1,445.00
REA-KDRI31P REA-KDRI31P-C4 150 144 9 11 7 85 15.5 15 13 $2,235.00 $2,850.00
REA-KDRI32P REA-KDRI32P-C4 200 192 9 11 7 90 15.5 15 13 $2,965.00 $3,585.00
REA-KDRG31P REA-KDRG31P-C4 250 242 9 11 8 95 15.5 15 13 $3,235.00 $3,845.00
REA-KDRJ31P REA-KDRJ31P-C5 300 289 9 11 9 120 18.5 20 16 $3,255.00 $4,075.00
REA-KDRJ32P REA-KDRJ32P-C5 350 336 9 11 9 120 18.5 20 16 $3,725.00 $4,535.00
REA-KDRL31P REA-KDRL31P-C5 400 382 11.38 14.5 9.31 135 18.5 20 16 $4,925.00 $5,750.00
Return to the Table of Contents
2-27
Long Lead Filters (DV / DT)
240 VModel Number
HP A
Open Dimensions (in.) Enclosed Dimensions (in.)Weight
(lbs.)Open
List PriceEnclosed List PriceOpen Enclosed (NEMA 1) H W D H W D
FLTR-V1K3A00 FLTR-V1K3A01 0.5 3 9.00 5.50 7.25 9 5.5 10 11 $885.00 $1,395.00
FLTR-V1K4A00 FLTR-V1K4A01 0.75 4 9.00 5.50 7.25 9 5.5 10 11 $915.00 $1,400.00
FLTR-V1K6A00 FLTR-V1K6A01 1~1.5 6 9.00 5.50 7.25 9 5.5 10 11 $935.00 $1,425.00
FLTR-V1K8A00 FLTR-V1K8A01 2 8 9.00 5.50 8.25 9 5.5 10 11 $950.00 $1,455.00
FLTR-V1K12A00 FLTR-V1K12A01 3 12 9.00 5.50 8.25 9 5.5 10 11 $985.00 $1,525.00
FLTR-V1K16A00 FLTR-V1K16A01 5 16 9.00 5.50 8.25 9 5.5 10 15 $995.00 $1,545.00
FLTR-V1K25A00 FLTR-V1K25A01 7.5 25 9.00 5.50 8.25 9 5.5 10 15 $1,325.00 $1,725.00
FLTR-V1K35A00 FLTR-V1K35A01 10 35 12.00 8.00 9.00 12 8 11.5 23 $1,435.00 $1,845.00
FLTR-V1K45A00 FLTR-V1K45A01 15 45 12.00 8.00 9.00 12 8 11.5 23 $1,495.00 $1,900.00
FLTR-V1K55A00 FLTR-V1K55A01 20 55 12.00 8.00 9.00 12 8 11.5 23 $1,545.00 $2,075.00
FLTR-V1K80A00 FLTR-V1K80A01 25~30 80 12.00 8.00 9.00 12 8 11.5 29 $2,175.00 $2,705.00
FLTR-V1K110A00 FLTR-V1K110A01 40 110 12.00 8.00 10.25 16.5 18 15 68 $2,555.00 $3,715.00
Long lead filters should be considered on applications where the cable distance between the motor and the variable frequency drive exceeds 300 feet.
Long lead filters protect the motor from high DV/DT.
Return to the Table of Contents
2-28 benshaw.com
Standard Low Voltage Drive Options
Long Lead Filters (DV / DT)480 V
Model Number
HP A
Open Dimensions (in.)
Enclosed Dimensions (in.)
Weight (lbs.)
Open List Price
Enclosed List PriceOpen Enclosed (NEMA 1) H W D H W D
FLTR-V1K2A00 FLTR-V1K2A01 0.75 2 9 5.5 7.25 9 5.5 10 11 $865.00 $1,385.00
FLTR-V1K3A00 FLTR-V1K3A01 1~1.5 3 9 5.5 7.25 9 5.5 10 11 $885.00 $1,395.00
FLTR-V1K4A00 FLTR-V1K4A01 2 4 9 5.5 7.25 9 5.5 10 11 $915.00 $1,400.00
FLTR-V1K6A00 FLTR-V1K6A01 3 6 9 5.5 7.25 9 5.5 10 11 $935.00 $1,425.00
FLTR-V1K8A00 FLTR-V1K8A01 5 8 9 5.5 8.25 9 5.5 10 11 $945.00 $1,445.00
FLTR-V1K12A00 FLTR-V1K12A01 7.5 12 9 5.5 8.25 9 5.5 10 11 $985.00 $1,525.00
FLTR-V1K16A00 FLTR-V1K16A01 10 16 9 5.5 8.25 9 5.5 10 15 $995.00 $1,550.00
FLTR-V1K18A00 FLTR-V1K18A01 10 18 9 5.5 8.25 9 5.5 10 15 $1,095.00 $1,625.00
FLTR-V1K21A00 FLTR-V1K21A01 15 21 9 5.5 8.25 9 5.5 10 15 $1,245.00 $1,685.00
FLTR-V1K25A00 FLTR-V1K25A01 15 25 9 5.5 8.25 9 5.5 10 15 $1,325.00 $1,725.00
FLTR-V1K27A00 FLTR-V1K27A01 20 27 9 5.5 8.25 9 5.5 10 15 $1,375.00 $1,785.00
FLTR-V1K35A00 FLTR-V1K35A01 25 35 12 8 9 12 8 11.5 23 $1,435.00 $1,845.00
FLTR-V1K45A00 FLTR-V1K45A01 30 45 12 8 9 12 8 11.5 23 $1,495.00 $1,905.00
FLTR-V1K55A00 FLTR-V1K55A01 40 55 12 8 9 12 8 11.5 23 $1,545.00 $2,075.00
FLTR-V1K80A00 FLTR-V1K80A01 50~60 80 12 8 9 12 8 11.5 29 $2,175.00 $2,705.00
FLTR-V1K110A00 FLTR-V1K110A01 75 110 12 8 10.25 16.5 18 15 68 $2,555.00 $3,715.00
FLTR-V1K130A00 FLTR-V1K130A01 100 130 8.5 11.75 9.5 16.5 18 15 83 $2,985.00 $4,185.00
FLTR-V1K160A00 FLTR-V1K160A01 125 160 8.5 11.75 10.5 16.5 18 15 83 $3,295.00 $4,495.00
FLTR-V1K200A00 FLTR-V1K200A01 150 200 8.5 11.75 9.25 16.5 18 15 93 $3,585.00 $4,675.00
FLTR-V1K250A00 FLTR-V1K250A01 200 250 8.5 11.75 9.25 16.5 18 15 93 $3,685.00 $4,765.00
FLTR-V1K305A00 FLTR-V1K305A01 250 305 8.75 11.75 12.25 16.5 18 30 117 $4,000.00 $4,795.00
FLTR-V1K362A00 FLTR-V1K362A01 300 362 8.75 11.75 12 16.5 18 30 117 $4,585.00 $5,335.00
FLTR-V1K420A00 FLTR-V1K420A01 350 420 10 11.75 13.75 16.5 18 30 132 $5,315.00 $5,785.00
FLTR-V1K480A00 FLTR-V1K480A01 400 480 10 11.75 13.75 16.5 18 30 138 $5,675.00 $6,485.00
FLTR-V1K600A00 FLTR-V1K600A01 500 600 12.75 15 13.75 16.5 18 30 168 $5,945.00 $7,085.00
FLTR-V1K750A00 FLTR-V1K750A01 600 750 12.75 15 14.5 16.5 18 30 180 $9,695.00 $12,695.00
Long lead filters should be considered on applications where the cable distance between the motor and the variable frequency drive exceeds 300 feet.
Long lead filters protect the motor from high DV / DT.
Return to the Table of Contents
2-29
600 V
Model Number
HP A
Open Dimensions (in.)
Enclosed Dimensions (in.)
Weight (lbs.)
Open List Price
Enclosed List PriceOpen Enclosed (NEMA 1) H W D H W D
FLTR-V1K2A00 FLTR-V1K2A01 1 2 9 5.5 7.25 9 5.5 10 11 $865.00 $1,385.00
FLTR-V1K3A00 FLTR-V1K3A01 2 3 9 5.5 7.25 9 5.5 10 11 $885.00 $1,395.00
FLTR-V1K4A00 FLTR-V1K4A01 3 4 9 5.5 7.25 9 5.5 10 11 $915.00 $1,415.00
FLTR-V1K8A00 FLTR-V1K8A01 5 8 9 5.5 8.25 9 5.5 10 11 $945.00 $1,455.00
FLTR-V1K12A00 FLTR-V1K12A01 10 12 9 5.5 8.25 9 5.5 10 11 $985.00 $1,525.00
FLTR-V1K18A00 FLTR-V1K18A01 15 18 9 5.5 8.25 9 5.5 10 15 $1,095.00 $1,625.00
FLTR-V1K25A00 FLTR-V1K25A01 20 25 9 5.5 8.25 9 5.5 10 15 $1,325.00 $1,725.00
FLTR-V1K27A00 FLTR-V1K27A01 25 27 9 5.5 8.25 9 5.5 10 15 $1,375.00 $1,785.00
FLTR-V1K35A00 FLTR-V1K35A01 30 35 12 8 9 12 8 11.5 23 $1,435.00 $1,845.00
FLTR-V1K45A00 FLTR-V1K45A01 40 45 12 8 9 12 8 11.5 23 $1,495.00 $1,905.00
FLTR-V1K55A00 FLTR-V1K55A01 50 55 12 8 9 12 8 11.5 23 $1,545.00 $2,075.00
FLTR-V1K80A00 FLTR-V1K80A01 75 80 12 8 9 12 8 11.5 29 $2,175.00 $2,705.00
FLTR-V1K110A00 FLTR-V1K110A01 100 110 12 8 10.25 16.5 18 15 68 $2,555.00 $3,715.00
FLTR-V1K130A00 FLTR-V1K130A01 125 130 8.5 11.75 9.5 16.5 18 15 83 $2,985.00 $4,185.00
FLTR-V1K160A00 FLTR-V1K160A01 150 160 8.5 11.75 10.5 16.5 18 15 83 $3,295.00 $4,495.00
FLTR-V1K200A00 FLTR-V1K200A01 200 200 8.5 11.75 9.25 16.5 18 15 933 $3,585.00 $4,685.00
FLTR-V1K250A00 FLTR-V1K250A01 250 250 8.5 11.75 9.25 16.5 18 15 93 $3,685.00 $4,765.00
FLTR-V1K305A00 FLTR-V1K305A01 300 305 8.75 11.75 12.25 16.5 18 30 117 $4,015.00 $4,795.00
FLTR-V1K362A00 FLTR-V1K362A01 350 362 8.75 11.75 12 16.5 18 30 117 $4,585.00 $5,345.00
FLTR-V1K420A00 FLTR-V1K420A01 450 420 10 11.75 13.75 16.5 18 30 132 $5,325.00 $5,785.00
Long lead filters should be considered on applications where the cable distance between the motor and the variable frequency drive exceeds 300 feet.
Long lead filters protect the motor from high DV / DT.
Long Lead Filters (DV / DT)
Return to the Table of Contents
2-30 benshaw.com
Dynamic Brake Resistors and Brake Modules
Dynamic brake resistors and modules are used to address over voltage conditions with drives. Over voltage trips occur when the DC bus in the drive increases to the over voltage trip level. This increase in voltage occurs when the mechanical energy in the motor is converted into regenerative electrical energy, which is transferred back into the drive (the motor acts like a generator).
Contact Benshaw for assistance with sizing brake resistors and brake modules.
Regeneration can occur on an occasional basis or periodically (cyclical) depending on the type of load. A dynamic brake module and resistor are required to be added to the drive to dissipate this excess power. The module and resistor must be sized correctly depending on the application.
Regeneration occurs when:• The deceleration time is too quick
• The load has high inertia and keeps rotating after the drive output power has decreased below that of the load (Ex: fly wheels, large fans)
• The load is an over hauling load, cyclical or periodic (Ex: pump jack, punch press)
• When the motor suddenly becomes unloaded (Ex: lumber mill saw applications)
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2-31
OverviewBenshaw is a recognized industry leader in the shipment of engineered drives from our state-of-the-art factory, with dedicated engineering teams and a complete inventory of components necessary to build engineered solutions for you. Select the enclosure, disconnect, bypass, pilot devices, control strategy and filters required to meet your most demanding applications.
Control Modifications — Whatever You Specify • Pilot devices, control power transformers, switches, meters,
relays, space heaters, protective devices, PLCs, etc.
Combination Drive Packages — To Meet Your Requirements• Circuit breaker protection
• Non-fused disconnect protection
• Fusible disconnect protection
• Flange or rotary handle mechanism
Bypass Packages — To Fit Your Application • Three contactor
• Reduced voltage solid state starters
Enclosures — To Match Your Environment • Standard designs — NEMA 1, 12, 3R
• Custom enclosures
• Special enclosures — 4, 4X, air conditioned
• Motor control centers
Filters — For Your Unique Application• Line reactors 3% and 5%
• Long lead filters
• Load reactors
• Harmonic filters
• 18 pulse systems
Benshaw builds customized engineered solutions to meet your most
demanding applications.
Engineered Low Voltage Drive Packages
2-31Return to the Table of Contents
2-32 benshaw.com
Engineered Low Voltage Drive Products
VFD Pre-Order Check ListPurchaser Information
Company Name ______________________________________________________________________
Contact Person _______________________________________________________________________
Email ________________________________________________________________________________
Address _____________________________________________________________________________
Phone Number _______________________________________________________________________
Supply — Incoming
r1 Primary (Input) Volts _____ VAC
_____KVA _____% Impedance
Short Circuit Capability _____ ISC (Amps)
Secondary (Output) Volts _____
WYE-Delta Connection: Yes No
Grounded Ungrounded
PCC (Point of Common Coupling)
r2 Harmonic Restrictions at PCC: Yes No
IEEE 519-1992
Other Connected Loads r3
Other Connected Loads Present? Please list in detail in comments. Ex. PFCC, VFD, etc.
Yes No
Feeder Cable r4 Cable Length _____ Conduit Teck Non-
Shielded
Shielded
Main Disconnect r5 Breaker Fusible Disc. Line FusesKAIC Rating _____
Input Isolation Contactor r6 Yes No HP Rated
NEMA Rated
Harmonic Suppression r7
Input Line Reactor
3 or 5 % Imp. Transformer Passive Filter
Active Filter
18 Pulse RFI/EMI Filter
VFD Ratings r8VFD - HP _____ KVA _____ KW _____ V _____
CT VT Volts _____ Amps _____
Model - RSi - _____ HP - _____ V - _____ Encl.
Dynamic Braking r9 Load Type: Decel Only Overhauling
Duty Cycle 5% 10% 25%
50% 100%
Output Filter r10 Reactor Long Lead Sine Wave
50 ft. ~ 300 ft. 300 ft. ~ 1500 ft. > 1500 ft.
Bypass r11 2 Contactor 3 Contactor RVSS HP Rated
NEMA Rated IEC Rated
Overload r12 For ATL Bypass only: Class 1-40 _____
Transformer1
2
3
74
16
17 5
19
6
7
98
10
11
12
13
14
20 21
Other Loads MCC
L
Fuse
VFDRSi
MOTOR
LOAD
T
Enclosure
B+B-
DBR
MECH.INTERLOCK
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2-33
Cable Length r13 See r10 Manufacturer _______________________
Length _____ Ft _____ M _____
Cable Specification: Non-Shielded Shielded Conduit
Motor Name Plate Data
r14 Manufacturer _________________________
HP _____________ Volts ________________
RPM _______ FLA _______ S.F. __________
Amps ________ KVA/Code_____________
Design____________ Frame_____________
Breakdown torque _______% _______lb-ft
Temperature Rise ___________________°C
Critical speed ____________________ RPM
Insulation VFD Grade NEMA MG 1 -1998, Part 3 1.4.4.2 Yes No; See r10
Over temperature protection: Thermostat Thermistor
RTD and type 100 Pt 10 Cu 100 Ni 20 Ni
Does the motor require a blower for low speed operation? Yes No
Insulated Bearing(s) Yes No
Options r15 Start P/B Local/Remote Sw.
Stop P/B Pilot Lights
Emergency Stop P/B - Run/Stop
HOA Switch - Forward/Reverse
Forward P/B - Jog
Reverse P/B - Power
Jog Forward P/B - Fault
Jog Reverse P/B
Potentiometer
Fault Reset P/B
Other____________________________________________
Enclosure r16 UL Type ________ (1, 12, 3R, 4, 4X)
Ambient temperature range _____°C to _____°C
Altitude 0 to 3,300 ft. (1,000m) Other ________________
Cable Entry/Exit Locations __________________
Enclosure Size Restrictions
H ________ W _________ D __________
Description ____________________________________________________________________
Control r17 Keypad Multi-Motor
Terminal Master Follower
0 to 5 VDC Analog Outputs
0 to 10 VDC Analog Inputs
± 10 VDC Digital Inputs
0/4 to 20 mA Relay Outputs
VFD Pre-Order Check List
Return to the Table of Contents
2-34 benshaw.com
Communications r18 DeviceNet ModBus RTU
Profibus Other _______________
Moters r19 Motor Amps ______ Motor Volts ____________
Frequency ________ RPM __________________
Other (Please Specify) ______________________
Application Details r20
Constant Torque (150% for 60s)
Standard-Duty Torque (120% for 60s)
Variable Torque (110% for 60s)
Load-Steady Pulsing Regenerative
Speed Range _______ to _______ RPM
Load Flywheel Inertia (WK²)
Load Torque Profile
Breakaway Torque lb.-ft.
Breakaway Torque Duration _______ sec.
Max. Peak Torque _______ lb.-ft.
Accel. Time _______ Decel. Time _______
Torque vs. Speed Curve
Deceleration: Coast Ramp DC Injection
Pump/Fan
Speed _______ Min. Speed _______ Starting and stopping cycle (details) _______________________________________
Holding Brake required? Yes No
Load Details r21 Fan Fin Fan Cooler Cooling Tower Fan
Pump Centrifugal Pump
Centrifugal Compressor
Electrical Submersible Pump (ESP)
PD Pump Slurry Pump
Oil Pump Pumpjack (PG) Progressive Cavity Screw Pump (PCP)
Conveyor Screw Conveyor
Belt Conveyor
Flat Conveyor Bucket
Conveyor Air
Conveyor
Extruder Single Extruder
Dual Extruder
Piston Extruder
Other Number Throws
Centrifuge Canter Line
Step-up Transformer:
KVA Vprim Vsec V Z
Gear ratio/Sheave ratio (Motor RPM/Load RPM) _____:_____ Single-phase input
Additional Comments: _____________________________________________________________________________________________________________
__________________________________________________________________________________________________________________________________
__________________________________________________________________________________________________________________________________
__________________________________________________________________________________________________________________________________
__________________________________________________________________________________________________________________________________
VFD Pre-Order Check List (continued)
Engineered Low Voltage Drive Products
VFD Pre-Order Check List
Return to the Table of Contents
2-35
RSI 060 SG 4 NC A 01
VFDRSI = RediStart
Inverter
Sensorless Vector DrivesEngineered PackagesPart Number Assembler
Horsepower1 = 1 HP
2 = 2 HP
3 = 3 HP
5 = 5 HP
7 = 7.5 HP
10 = 10 HP
15 = 15 HP
20 = 20 HP
25 = 25 HP
30 = 30 HP
40 = 40 HP
50 = 50 HP
60 = 60 HP
75 = 75 HP
100 = 100 HP
125 = 125 HP
150 = 150 HP
200 = 200 HP
250 = 250 HP
300 = 300 HP
400 = 400 HP
500 = 500 HP
600 = 600 HP
700 = 700 HP
VFD SeriesSG = Sensorless
Vector Drive
S4 = Washdown Sensorless Vector Drive
Voltage2 = 230 V
4 = 460 V
6 = 600 V
Enclosure**1/12 = NEMA 1/12
4 = NEMA 4*
3R = NEMA 3R
Package TypeA = Packaged Drive,
No Bypass
C = Packaged Drive with Three Contactor Bypass
SS = Packaged Drive with Soft Starter (RVSS) Bypass**
Disconnect OptionsNC = Non-Combination
CB = Circuit Breaker
FD = Fusible Disconnect**
* Air conditioning required.
** Consult factory.
Return to the Table of Contents
2-36 benshaw.com
7.5–40 HP / NEMA 1 and 3R
Model Number
Variable Torque Standard Duty Heavy Duty
A-1A C-1A A-3R C-3R HP Amps HP Amps HP Amps
RSI-007-SG2-NC-XX 7.5 22 7.5 22 5 15.2 $6,200.00 $6,550.00 $6,255.00 $6,535.00
RSI-010-SG2-NC-XX 10 29 10 29 7.5 22 $6,295.00 $6,655.00 $6,745.00 $7,100.00
RSI-015-SG2-NC-XX 15 42 15 42 10 28 $6,595.00 $7,000.00 $7,395.00 $7,825.00
RSI-020-SG2-NC-XX 20 54 20 54 15 42 $7,050.00 $7,555.00 $7,865.00 $8,355.00
RSI-025-SG2-NC-XX 25 68 25 68 20 54 $7,575.00 $8,275.00 $8,375.00 $9,065.00
RSI-030-SG2-NC-XX 30 80 30 80 25 68 $7,925.00 $8,795.00 $8,725.00 $9,595.00
RSI-040-SG2-NC-XX 40 104 40 104 30 80 $8,300.00 $9,385.00 $9,100.00 $10,185.00
A-1A = VFD in fan and filtered enclosure.C-1A = VFD in fan and filtered enclosure with three contactor bypass circuit.A-3R = VFD in fan and filtered enclosure.C-3R = VFD in fan and filtered enclosure with three contactor bypass circuit.For dimensions refer to page 2-50.For options refer to pages 2-44 –2-49.
Variable Torque = 110% current for 1 minute.
Standard Duty = 120% current for 1 minute.
Heavy Duty = 150% current for 1 minute.
SG SeriesEnclosed Drives — Non-Combination Sensorless Vector Drives — 230 V
Engineered Low Voltage Drive Products
Sensorless Vector Drives
Return to the Table of Contents
2-37
Sensorless Vector DrivesSG SeriesEnclosed Drives — Non-Combination Sensorless Vector Drives — 460 V
7.5–700 HP / NEMA 1 and 3R
Model Number
Variable Torque Standard Duty Heavy Duty
A-1A C-1A A-3R C-3R HP Amps HP Amps HP Amps
RSI-007-SG4-NC-XX 7.5 11 7.5 11 5 8 $6,235.00 $6,495.00 $6,685.00 $6,950.00
RSI-010-SG4-NC-XX 10 14 10 14 7.5 11 $6,295.00 $6,575.00 $6,745.00 $7,050.00
RSI-015-SG4-NC-XX 15 21 15 21 10 14 $6,555.00 $6,950.00 $7,395.00 $7,745.00
RSI-020-SG4-NC-XX 20 27 20 27 15 21 $7,000.00 $7,400.00 $7,865.00 $8,205.00
RSI-025-SG4-NC-XX 25 34 25 34 20 27 $7,455.00 $7,825.00 $8,255.00 $8,625.00
RSI-030-SG4-NC-XX 30 40 30 40 25 34 $7,925.00 $8,355.00 $8,725.00 $9,155.00
RSI-040-SG4-NC-XX 40 52 40 52 30 40 $8,300.00 $8,795.00 $9,100.00 $9,595.00
RSI-050-SG4-NC-XX 50 65 50 65 40 52 $9,845.00 $10,525.00 $10,645.00 $11,345.00
RSI-060-SG4-NC-XX 60 77 60 77 50 65 $11,694.00 $12,625.00 $12,550.00 $13,485.00
RSI-075-SG4-NC-XX 75 96 75 96 60 77 $12,365.00 $13,525.00 $13,225.00 $14,385.00
RSI-100-SG4-NC-XX 100 125 100 125 75 96 $13,665.00 $15,395.00 $14,445.00 $16,185.00
RSI-125-SG4-NC-XX 125 156 125 156 100 125 $15,145.00 $19,765.00 $15,935.00 $18,335.00
RSI-150-SG4-NC-XX 150 180 150 180 125 156 $24,325.00 $27,825.00 $24,915.00 $24,875.00
RSI-200-SG4-NC-XX 200 240 200 240 150 180 $25,995.00 $30,000.00 $26,575.00 $32,425.00
RSI-250-SG4-NC-XX 250 302 250 302 200 240 $28,425.00 $33,000.00 $29,475.00 $34,775.00
RSI-350-SG4-NC-XX 350 414 350 361 250 302 $39,650.00 $44,615.00 $40,685.00 $45,665.00
RSI-400-SG4-NC-XX 400 477 400 477 300 361 $46,675.00 $54,925.00 $47,725.00 $55,975.00
RSI-500-SG4-NC-XX 500 590 500 515 350 414 $58,145.00 $69,675.00 $59,665.00 $62,205.00
RSI-600-SG4-NC-XX 600 731 600 590 400 477 $65,815.00 $77,625.00 $69,700.00 $79,145.00
RSI-700-SG4-NC-XX 700 877 700 804 500 590 $75,145.00 $118,825.00 $76,655.00 $120,945.00
A-1A = VFD in fan and filtered enclosure.C-1A = VFD in fan and filtered enclosure with three contactor bypass circuit.A-3R = VFD in fan and filtered enclosure.C-3R = VFD in fan and filtered enclosure with three contactor bypass circuit.For dimensions refer to page 2-50.For options refer to pages 2-44 –2-49.
Variable Torque = 110% current for 1 minute.
Standard Duty = 120% current for 1 minute.
Heavy Duty = 150% current for 1 minute.
Return to the Table of Contents
2-38 benshaw.com
Engineered Low Voltage Drive Products
Sensorless Vector Drives
7.5–40 HP / NEMA 1 and 3R
Model Number
Variable Torque Standard Duty Heavy Duty
A-1A C-1A A-3R* C-3R* HP Amps HP Amps HP Amps
RSI-007-SG2-CB-XX 7.5 22 7.5 22 5 15.2 $6,555.00 $6,840.00 $7,000.00 $7,295.00
RSI-010-SG2-CB-XX 10 28 10 28 7.5 22 $6,625.00 $7,145.00 $7,075.00 $7,445.00
RSI-015-SG2-CB-XX 15 42 15 42 10 28 $6,945.00 $7,365.00 $7,735.00 $8,165.00
RSI-020-SG2-CB-XX 20 54 20 54 15 42 $7,455.00 $7,950.00 $8,255.00 $8,750.00
RSI-025-SG2-CB-XX 25 68 25 68 20 54 $7,965.00 $8,665.00 $8,775.00 $9,465.00
RSI-030-SG2-CB-XX 30 80 30 80 25 68 $8,500.00 $9,375.00 $9,300.00 $10,175.00
RSI-040-SG2-CB-XX 40 104 40 104 30 80 $9,100.00 $10,185.00 $9,900.00 $10,985.00
A-1A = VFD in fan and filtered enclosure.C-1A = VFD in fan and filtered enclosure with three contactor bypass circuit.A-3R = VFD in fan and filtered enclosure.C-3R = VFD in fan and filtered enclosure with three contactor bypass circuit.*Units should be mounted out of direct sunlightFor dimensions refer to page 2-50.For options refer to pages 2-44 –2-49.
Variable Torque = 110% current for 1 minute.
Standard Duty = 120% current for 1 minute.
Heavy Duty = 150% current for 1 minute.
SG SeriesEnclosed Drives — Combination Circuit Breaker Sensorless Vector Drives — 230 V
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2-39
Sensorless Vector DrivesSG SeriesEnclosed Drives — Combination Circuit Breaker Sensorless Vector Drives — 460 V
7.5–700 HP / NEMA 1 and 3R
Model Number
Variable Torque Standard Duty Heavy Duty
A-1A C-1A A-3R* C-3R* HP Amps HP Amps HP Amps
RSI-007-SG4-CB-XX 7.5 11 7.5 11 5 8 $6,535.00 $6,795.00 $6,985.00 $7,250.00
RSI-010-SG4-CB-XX 10 14 10 14 7.5 11 $6,595.00 $6,885.00 $7,045.00 $73,959.00
RSI-015-SG4-CB-XX 15 21 15 21 10 14 $6,895.00 $7,245.00 $7,695.00 $8,045.00
RSI-020-SG4-CB-XX 20 27 20 27 15 21 $7,355.00 $7,745.00 $8,195.00 $8,545.00
RSI-025-SG4-CB-XX 25 34 25 34 20 27 $7,795.00 $8,165.00 $8,595.00 $8,955.00
RSI-030-SG4-CB-XX 30 40 30 40 25 34 $8,265.00 $8,685.00 $9,065.00 $9,495.00
RSI-040-SG4-CB-XX 40 52 40 52 30 40 $8,695.00 $9,195.00 $9,495.00 $9,985.00
RSI-050-SG4-CB-XX 50 65 50 65 40 52 $10,250.00 $10,935.00 $11,050.00 $11,735.00
RSI-060-SG4-CB-XX 60 77 60 77 50 65 $12,315.00 $13,245.00 $13,165.00 $14,100.00
RSI-075-SG4-CB-XX 75 96 75 96 60 77 $13,685.00 $14,845.00 $14,545.00 $15,700.00
RSI-100-SG4-CB-XX 100 125 100 125 75 96 $14,975.00 $16,725.00 $15,765.00 $17,500.00
RSI-125-SG4-CB-XX 125 156 125 156 100 125 $16,465.00 $18,855.00 $17,255.00 $19,650.00
RSI-150-SG4-CB-XX 150 180 150 180 125 156 $25,895.00 $29,385.00 $23,365.00 $28,050.00
RSI-200-SG4-CB-XX 200 240 200 240 150 180 $27,555.00 $31,600.00 $28,145.00 $33,995.00
RSI-250-SG4-CB-XX 250 302 250 302 200 240 $30,735.00 $34,695.00 $31,785.00 $37,085.00
RSI-350-SG4-CB-XX 350 414 300 361 250 302 $42,350.00 $49,465.00 $43,395.00 $50,525.00
RSI-400-SG4-CB-XX 400 477 400 477 300 361 $50,445.00 $60,825.00 $51,495.00 $61,875.00
RSI-500-SG4-CB-XX 500 590 450 515 350 414 $61,500.00 $74,385.00 $63,050.00 $75,900.00
RSI-600-SG4-CB-XX 600 731 500 590 400 477 $72,600.00 $83,225.00 $74,125.00 $84,735.00
RSI-700-SG4-CB-XX 700 877 600 804 500 590 $81,935.00 $125,185.00 $87,445.00 $126,885.00
A-1A = VFD in fan and filtered enclosure.C-1A = VFD in fan and filtered enclosure with three contactor bypass circuit.A-3R = VFD in fan and filtered enclosure.C-3R = VFD in fan and filtered enclosure with three contactor bypass circuit.*Units should be mounted out of direct sunlightFor dimensions refer to page 2-50.For options refer to pages 2-44 –2-49.
Variable Torque = 110% current for 1 minute.
Standard Duty = 120% current for 1 minute.
Heavy Duty = 150% current for 1 minute.
2-40 benshaw.com
Engineered Low Voltage Drive Products
Sensorless Vector Drives
1–20 HP / NEMA 12 and 3R
Model Number
Standard Duty Heavy Duty
A-12 C-12 A-3R C-3R HP Amps HP Amps
RSI-001-S42-NC-XX 1 7.6 - - $7,225.00 $7,500.00 $7,665.00 $7,965.00
RSI-002-S42-NC-XX 2 11 1 7.6 $7,395.00 $7,675.00 $7,845.00 $8,145.00
RSI-003-S42-NC-XX 3 14 2 11 $7,425.00 $7,725.00 $7,875.00 $8,175.00
RSI-005-S42-NC-XX 5 21 3 14 $7,735.00 $8,025.00 $8,185.00 $8,495.00
RSI-007-S42-NC-XX 7.5 27 5 21 $7,845.00 $8,145.00 $8,295.00 $8,565.00
RSI-010-S42-NC-XX 10 34 7.5 27 $9,100.00 $9,465.00 $9,555.00 $9,925.00
RSI-015-S42-NC-XX 15 40 10 34 $9,400.00 $9,825.00 $10,200.00 $10,645.00
RSI-020-S42-NC-XX 20 52 15 40 $11,485.00 $11,975.00 $12,285.00 $12,775.00
A-12 = VFD in NEMA 1 enclosure.C-12 = VFD in NEMA 1 enclosure with three contactor bypass circuit.A-3R = VFD in fan and filtered enclosure.C-3R = VFD in fan and filtered enclosure with three contactor bypass circuit.For dimensions refer to page 2-51.For options refer to pages 2-44 –2-49.
Variable Torque = 110% current for 1 minute.
Standard Duty = 120% current for 1 minute.
Heavy Duty = 150% current for 1 minute.
S4 SeriesEnclosed Drives — Non-Combination Severe Duty Sensorless Vector Drives — 230 V
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2-41
Sensorless Vector DrivesS4 SeriesEnclosed Drives — Non-Combination Severe Duty Sensorless Vector Drives — 460 V
1–200 HP / NEMA 12 and 3R
Model Number
Standard Duty Heavy Duty
A-12 C-12 A-3R C-3R HP Amps HP Amps
RSI-001-S44-NC-XX 1 2.1 - - $7,275.00 $7,545.00 $7,725.00 $7,985.00
RSI-002-S44-NC-XX 2 3.4 1 2.1 $7,425.00 $7,685.00 $7,875.00 $8,135.00
RSI-003-S44-NC-XX 3 4.8 2 3.4 $7,495.00 $7,695.00 $7,875.00 $8,195.00
RSI-005-S44-NC-XX 5 7.6 3 4.8 $7,775.00 $8,035.00 $8,225.00 $8,495.00
RSI-007-S44-NC-XX 7.5 11 5 7.6 $7,845.00 $8,100.00 $8,295.00 $8,555.00
RSI-010-S44-NC-XX 10 14 7.5 11 $7,895.00 $8,150.00 $8,315.00 $8,595.00
RSI-015-S44-NC-XX 15 21 10 14 $9,245.00 $9,635.00 $10,085.00 $10,425.00
RSI-020-S44-NC-XX 20 27 15 21 $9,285.00 $9,665.00 $10,125.00 $10,465.00
RSI-025-S44-NC-XX 25 34 20 27 $9,525.00 $9,885.00 $10,325.00 $10,685.00
RSI-030-S44-NC-XX 30 40 25 34 $9,665.00 $10,095.00 $10,465.00 $10,895.00
RSI-040-S44-NC-XX 40 52 30 40 $12,595.00 $13,085.00 $13,385.00 $13,885.00
RSI-050-S44-NC-XX 50 65 40 52 $12,955.00 $13,650.00 $13,755.00 $14,445.00
RSI-060-S44-NC-XX 60 77 50 65 $17,375.00 $18,245.00 $18,175.00 $19,045.00
RSI-075-S44-NC-XX 75 96 60 77 $17,645.00 $18,725.00 $18,445.00 $19,525.00
RSI-100-S44-NC-XX 100 124 75 96 $20,200.00 $21,825.00 $20,945.00 $22,565.00
RSI-125-S44-NC-XX 125 156 100 124 $25,375.00 $27,615.00 $26,115.00 $26,275.00
RSI-150-S44-NC-XX 150 180 125 156 $29,175.00 $32,050.00 $29,655.00 $34,015.00
RSI-200-S44-NC-XX 200 240 150 180 $29,925.00 $33,255.00 $30,400.00 $35,225.00
A-12 = VFD in NEMA 12 enclosure.C-12 = VFD in NEMA 12 enclosure with three contactor bypass circuit.A-3R = VFD in NEMA 3R enclosure.C-3R = VFD in NEMA 3R enclosure with three contactor bypass circuit.For dimensions refer to page 2-51.For options refer to pages 2-44 –2-49.
Variable Torque = 110% current for 1 minute.
Standard Duty = 120% current for 1 minute.
Heavy Duty = 150% current for 1 minute.
Return to the Table of Contents
2-42 benshaw.com
Engineered Low Voltage Drive Products
Sensorless Vector Drives
1–20 HP / NEMA 12 and 3R
Model Number
Standard Duty Heavy Duty
A-12 C-12 A-3R C-3R HP Amps HP Amps
RSI-001-S42-CB-XX 1 7.6 - - $7,515.00 $7,800.00 $7,665.00 $8,255.00
RSI-002-S42-CB-XX 2 11 1 7.6 $7,695.00 $7,975.00 $8,145.00 $8,425.00
RSI-003-S42-CB-XX 3 14 2 11 $7,725.00 $8,095.00 $8,195.00 $8,465.00
RSI-005-S42-CB-XX 5 21 3 14 $8,050.00 $8,325.00 $8,485.00 $8,775.00
RSI-007-S42-CB-XX 7.5 27 5 21 $8,135.00 $8,415.00 $8,595.00 $8,865.00
RSI-010-S42-CB-XX 10 34 7.5 27 $9,445.00 $9,800.00 $9,885.00 $10,255.00
RSI-015-S42-CB-XX 15 40 10 34 $9,735.00 $10,165.00 $10,555.00 $10,965.00
RSI-020-S42-CB-XX 20 52 15 40 $11,875.00 $12,625.00 $12,675.00 $13,175.00
A-12 = VFD in NEMA 12 enclosure.C-12 = VFD in NEMA 12 enclosure with three contactor bypass circuit.A-3R = VFD in NEMA 3R enclosure.C-3R = VFD in NEMA 3R enclosure with three contactor bypass circuit.For dimensions refer to page 2-51.For options refer to pages 2-44 –2-49.
Variable Torque = 110% current for 1 minute.
Standard Duty = 120% current for 1 minute.
Heavy Duty = 150% current for 1 minute.
S4 SeriesEnclosed Drives — Combination Circuit Breaker Severe Duty Sensorless Vector Drives — 230 V
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2-43
Sensorless Vector DrivesS4 SeriesEnclosed Drives — Combination Circuit Breaker Severe Duty Sensorless Vector Drives — 460 V
1–200 HP / NEMA 12 and 3R
Model Number
Standard Duty Heavy Duty
A-12 C-12 A-3R C-3R HP Amps HP Amps
RSI-001-S44-CB-XX 1 2.1 - - $7,575.00 $7,845.00 $8,025.00 $8,285.00
RSI-002-S44-CB-XX 2 3.4 1 2.1 $7,725.00 $7,985.00 $8,175.00 $8,435.00
RSI-003-S44-CB-XX 3 4.8 2 3.4 $7,795.00 $7,995.00 $8,195.00 $8,495.00
RSI-005-S44-CB-XX 5 7.6 3 4.8 $8,075.00 $8,335.00 $8,525.00 $8,785.00
RSI-007-S44-CB-XX 7.5 11 5 7.6 $8,145.00 $8,425.00 $8,595.00 $8,855.00
RSI-010-S44-CB-XX 10 14 7.5 11 $8,195.00 $8,450.00 $8,625.00 $8,895.00
RSI-015-S44-CB-XX 15 21 10 14 $9,545.00 $9,935.00 $10,385.00 $10,735.00
RSI-020-S44-CB-XX 20 27 14 21 $9,625.00 $10,000.00 $10,465.00 $10,805.00
RSI-025-S44-CB-XX 25 34 20 27 $9,855.00 $10,225.00 $10,695.00 $11,025.00
RSI-030-S44-CB-XX 30 40 25 34 $10,000.00 $10,425.00 $10,800.00 $11,225.00
RSI-040-S44-CB-XX 40 52 30 40 $12,985.00 $13,475.00 $13,785.00 $14,275.00
RSI-050-S44-CB-XX 50 65 40 52 $13,350.00 $14,050.00 $14,150.00 $14,845.00
RSI-060-S44-CB-XX 60 77 50 65 $17,950.00 $18,825.00 $18,750.00 $19,625.00
RSI-075-S44-CB-XX 75 96 60 77 $18,875.00 $19,955.00 $19,675.00 $20,755.00
RSI-100-S44-CB-XX 100 124 75 96 $21,435.00 $23,050.00 $22,175.00 $23,795.00
RSI-125-S44-CB-XX 125 156 100 124 $26,625.00 $28,845.00 $27,345.00 $29,585.00
RSI-150-S44-CB-XX 150 180 125 156 $30,465.00 $33,350.00 $30,945.00 $35,300.00
RSI-200-S44-CB-XX 200 240 150 180 $31,250.00 $34,545.00 $31,695.00 $36,500.00
Dashes are shown for clarity.A-12 = VFD in NEMA 12 enclosure.C-12 = VFD in NEMA 12 enclosure with three contactor bypass circuit.A-3R = VFD in NEMA 3R enclosure.C-3R = VFD in NEMA 3R enclosure with three contactor bypass circuit.For dimensions refer to page 2-51.For options refer to pages 2-44 –2-49.
Variable Torque = 110% current for 1 minute.
Standard Duty = 120% current for 1 minute.
Heavy Duty = 150% current for 1 minute.
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2-44 benshaw.com
Engineered Low Voltage Drive Products
Sensorless Vector Drives
Push-ButtonsModel Number Description List Price
A001 Raised Stop Push-Button - Red $85.00
A002 Flush Start Push-Button - Green $85.00
A003 Jog Push-Button - Yellow $85.00
A004 Ol Reset Push-Button - (For External Ol Relay) - Black $85.00
A005 Reset Push-Button - Black $85.00
A006 Raised Push-Button - Specify Color and Function $85.00
A007 Flush Push-Button - Specify Color and Function $95.00
A008 Mushroom Head Stop Push-Button - Red $125.00
A009 Illuminated Push-Button - Specify Color and Function $175.00
Variable Frequency Drive Options — Pilot Devices
Pilot LightsModel Number Description List Price
A021 Red Run Light $125.00
A022 Green Stop Light $125.00
A023 Amber Fault Light $125.00
A024 Green Ready Light $125.00
A025 Amber Bypass Light $125.00
A026 Red Light - Specify Function $145.00
A027 Green Light - Specify Function $145.00
A028 Amber Light - Specify Function $145.00
A029 White Light - Specify Function $145.00
A030 Blue Light - Specify Function $145.00
A031 Push to Test Contact Assembly (Addition to Above) $200.00
A032 Power On Light - White $175.00
Selector SwitchesModel Number Description List Price
A041 Hand - Off - Auto Selector Switch $175.00
A042 Local - Off - Remote Selector Switch $175.00
A043 Key Operated Hand - Off - Auto Selector Switch $225.00
A045 Two Postion Selector Switch - Specify Function $195.00
A046 Three Position Selector Switch - Specify Function $250.00
A047 Other Selector Switch - Specify Function and Type
MetersModel Number Description List Price
A061 Single Phase Analog Ammeter - Includes CTs * $300.00
A062 Analog Ammeter with Three Phase Selector Switch - Includes CTs *
$300.00
A065 Elapsed Time Meter $475.00
A069 Other Power Metering - Specify Function $475.00
* Switchboard type
Space HeatersModel Number Description List Price
A171 Space Heater with Thermostat $450.00
Consult factory
FOR ADDITIONAL OPTIONS - CONTACT FACTORY
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2-45
230 V - Input 3% AC Line ReactorsModel Number HP Volt List Price
A500 1 230 $315.00
A501 2 230 $325.00
A502 3 230 $350.00
A503 5 230 $425.00
A504 7.5 230 $475.00
A505 10 230 $495.00
A506 15 230 $500.00
A507 20 230 $525.00
A508 25 230 $695.00
A509 30 230 $700.00
Variable Frequency Drive Options — Line Reactors (Installed)
230 V - Input 5% AC Line ReactorsModel Number HP Volt List Price
A570 1 230 $325.00
A571 2 230 $350.00
A572 3 230 $365.00
A573 5 230 $425.00
A574 7.5 230 $435.00
A575 10 230 $450.00
A576 15 230 $550.00
A577 20 230 $625.00
A578 25 230 $750.00
A579 30 230 $775.00
• Line reactors reduce harmonics and protect the variable frequency drive from input power quality
problems. They are also recommended on applications where the transformer impedance exceeds
10 times the KVA rating of the drive.
FOR ADDITIONAL OPTIONS - CONTACT FACTORY
Sensorless Vector Drives
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2-46 benshaw.com
Engineered Low Voltage Drive Products
Sensorless Vector Drives
460 V - Input 3% AC Line ReactorsModel Number HP Volt List Price
A520 2 460 $195.00
A521 3 460 $235.00
A522 5 460 $255.00
A523 7.5 460 $285.00
A524 10 460 $365.00
A525 15 460 $375.00
A526 20 460 $415.00
A527 25 460 $475.00
A528 30 460 $550.00
A529 40 460 $595.00
A530 50 460 $735.00
A531 60 460 $815.00
A532 75 460 $925.00
A533 100 460 $1,025.00
A534 125 460 $1,395.00
A535 150 460 $1,550.00
A536 200 460 $2,000.00
A537 250 460 $2,200.00
A538 300 460 $2,300.00
A539 350 460 $2,495.00
A540 400 460 $3,325.00
A541 500 460 $4,125.00
A542 600 460 $5,225.00
A543 700 460 $6,125.00
• Line reactors reduce harmonics and protect the variable frequency drive from input power quality
problems. They are also recommended on applications where the transformer impedance exceeds
10 times the KVA rating of the drive.
Variable Frequency Drive Options — Line Reactors (Installed)
FOR ADDITIONAL OPTIONS - CONTACT FACTORY
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2-47
460 V - Input 5% AC Line ReactorsModel Number HP Volt List Price
A600 2 460 $325.00
A601 3 460 $375.00
A602 5 460 $395.00
A603 7.5 460 $425.00
A604 10 460 $465.00
A605 15 460 $475.00
A606 20 460 $550.00
A607 25 460 $625.00
A608 30 460 $695.00
A609 40 460 $775.00
A610 50 460 $975.00
A611 60 460 $995.00
A612 75 460 $1,300.00
A613 100 460 $1,450.00
A614 125 460 $1,595.00
A615 150 460 $1,825.00
A616 200 460 $2,350.00
A617 250 460 $2,495.00
A618 300 460 $2,595.00
A619 350 460 $2,900.00
A620 400 460 $3,595.00
A621 500 460 $4,675.00
A622 600 460 $5,695.00
A623 700 460 $6,555.00
• Line reactors reduce harmonics and protect the variable frequency drive from input power quality
problems. They are also recommended on applications where the transformer impedance exceeds
10 times the KVA rating of the drive.
Variable Frequency Drive Options — Line Reactors (Installed)
FOR ADDITIONAL OPTIONS - CONTACT FACTORY
Sensorless Vector Drives
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2-48 benshaw.com
Engineered Low Voltage Drive Products
Sensorless Vector Drives
460 V - Input 5% AC Line ReactorsModel Number HP Volt List Price
A640 1 460 $945.00
A641 2 460 $950.00
A642 3 460 $975.00
A643 5 460 $995.00
A644 7.5 460 $1,100.00
A645 10 460 $1,125.00
A646 15 460 $1,200.00
A647 20 460 $1,295.00
A648 25 460 $1,350.00
A649 30 460 $1,395.00
A650 40 460 $1,425.00
A651 50 - 60 460 $1,895.00
A652 75 460 $2,500.00
A653 100 460 $2,825.00
A654 125 460 $3,000.00
A655 150 460 $3,200.00
A656 200 460 $3,250.00
A657 250 460 $3,300.00
A658 300 460 $3,650.00
A659 350 460 $3,925.00
A660 400 460 $4,400.00
A661 500 460 $9,000.00
A662 600 460
A663 700 460
• Line reactors reduce harmonics and protect the variable frequency drive from input power quality
problems. They are also recommended on applications where the transformer impedance exceeds
10 times the KVA rating of the drive.
Consult factory
Variable Frequency Drive Options — Long Lead Filters (Installed)
FOR ADDITIONAL OPTIONS - CONTACT FACTORY
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2-49
Fast Acting Semiconductor Fuses
Model Number
HP
List Price208V 240V 460V 575V
A670 2 3 5 7.5 $350.00
A671 3 - 7.5 10 $350.00
A672 - 5 10 15 $350.00
A673 5 7.5 15 20 $395.00
A674 7.5 10 20 25 $395.00
A675 10 - 25 30 $395.00
A676 - 15 30 40 $395.00
A677 15 20 40 50 $495.00
A678 20 25 50 60 $495.00
A679 25 30 60 75 $495.00
A680 30 40 75 100 $550.00
A681 40 50 100 125 $550.00
A682 40 60 125 150 $695.00
A683 60 75 150 200 $695.00
A684 75 100 200 250 $695.00
A685 100 125 250 300 $1,000.00
A686 125 150 300 400 $1,495.00
A686 150 200 400 500 $1,495.00
A687 200 250 500 600 $1,495.00
A688 250 300 600 700 $1,750.00
A689 300 350 700 -
NOTE: This option adds fast acting semiconductor fuses to the input of the VFD.
Consult factory
Variable Frequency Drive Options
FOR ADDITIONAL OPTIONS - CONTACT FACTORY
Sensorless Vector Drives
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2-50 benshaw.com
Engineered Low Voltage Drive Products
Sensorless Vector Drives
230 V
HP
Enclosure Dimensions
No OptionsWith Circuit Breaker
or Line Reactor 3-Contactor Bypass 3-Contactor Bypass
& Circuit Breaker
7.5 30x24x16 30x24x16 30x24x16 30x24x1610 30x24x16 30x24x16 30x24x16 30x24x1615 30x24x16 30x24x16 30x24x16 30x24x1620 30x24x16 30x24x16 30x24x16 30x24x1625 30x24x16 30x24x16 30x24x16 30x24x1630 30x24x16 30x24x16 30x24x16 30x24x1640 36x30x16 36x30x16 36x30x16 36x30x16
SG Series Dimensions
460 V
HP
Enclosure Dimensions
No OptionsWith Circuit Breaker
or Line Reactor 3-Contactor Bypass 3-Contactor Bypass
& Circuit Breaker
7.5 30x24x16 30x24x16 30x24x16 30x24x1610 30x24x16 30x24x16 30x24x16 30x24x1615 30x24x16 30x24x16 30x24x16 30x24x1620 30x24x16 30x24x16 30x24x16 30x24x1625 30x24x16 30x24x16 30x24x16 30x24x1630 30x24x16 30x24x16 30x24x16 30x24x1640 36x30x16 36x30x16 36x30x16 36x30x1650 36x30x16 36x30x16 36x30x16 36x30x1660 36x30x16 36x30x16 36x30x16 36x30x1675 36x30x16 36x30x16 36x30x16 36x30x16100 46x30x16 46x30x16 70x30x24 70x30x24125 46x30x16 46x30x16 70x30x24 70x30x24150 87x31x24 87x31x24 87x48x24 87x48x24200 87x31x24 87x31x24 87x48x24 87x48x24250 87x31x24 87x37x24 87x48x24 87x48x24350 87x37x24 87x48x24 87x48x24 87x72x24400 87x37x24 87x48x24 87x48x24 87x72x24500 87x48x24 87x48x24 87x72x24 87x96x24600 87x48x24 87x72x24 87x72x24 87x96x24700 87x48x24 87x72x24
Consult factory
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2-51
230 V
HP
Enclosure Dimensions
N12 No OptionsWith Circuit Breaker
or Line Reactor 3-Contactor Bypass 3-Contactor Bypass
& Circuit Breaker
1 30x24x16 30x24x16 30x24x16 30x24x162 30x24x16 30x24x16 30x24x16 30x24x163 30x24x16 30x24x16 30x24x16 30x24x165 30x24x16 30x24x16 30x24x16 30x24x16
7.5 30x24x16 30x24x16 30x24x16 30x24x1610 30x24x16 30x24x16 30x24x16 30x24x1615 30x24x16 30x24x16 30x24x16 30x24x1620 30x24x16 30x24x16 30x24x16 30x24x16
S4 Series Dimensions
460 V
HP
Enclosure Dimensions
N12 No OptionsWith Circuit Breaker
or Line Reactor 3-Contactor Bypass 3-Contactor Bypass
& Circuit Breaker
1 30x24x16 30x24x16 30x24x16 30x24x162 30x24x16 30x24x16 30x24x16 30x24x163 30x24x16 30x24x16 30x24x16 30x24x165 30x24x16 30x24x16 30x24x16 30x24x16
7.5 30x24x16 30x24x16 30x24x16 30x24x1610 30x24x16 30x24x16 30x24x16 30x24x1615 30x24x16 30x24x16 30x24x16 30x24x1620 30x24x16 30x24x16 30x24x16 30x24x1625 30x24x16 30x24x16 30x24x16 30x24x1630 30x24x16 30x24x16 30x24x16 30x24x1640 36x30x16 36x30x16 36x30x16 36x30x1650 36x30x16 36x30x16 36x30x16 36x30x1660 36x30x16 36x30x16 36x30x16 36x30x1675 36x30x16 36x30x16 36x30x16 36x30x16100 46x30x16 46x30x16 70x30x24 70x30x24125 46x30x16 46x30x16 70x30x24 70x30x24150 87x31x24 87x31x24 87x48x24 87x48x24200 87x31x24 87x31x24 87x48x24 87x48x24
Sensorless Vector Drives
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2-52 benshaw.com
Benshaw’s success in the OEM and industrial marketplace is a direct result of our willingness as a company to think "beyond the box". We’ve made systems integration a central focus of our business, and we make learning your business a top priority.
By focusing on the bigger picture we gain a better understanding of your process, your control requirements and your market objectives.
We then apply that knowledge toward the development and production of complete, cost-effective, fully integrated control solutions.
Customized Enclosures:
Benshaw takes great pride in our ability to design and deliver custom control enclosures that truly complement the form and function of your machine.
NEMA 1, 12, 3R, 4 and 4X enclosures in unit mount, console mount, free-standing and wall-mount configurations are available to suit your needs.
Every enclosure we design is carefully crafted to meet your dimensional requirements, proto-typed and tested for fit and compliance with relevant safety standards, fabricated to exacting tolerances and finished to your paint specification.
Intelligent Motor Controls:
Benshaw offers a full range of intelligent, programmable, low and medium voltage starters and drives—from fractional to 20,000 HP—to meet a variety of motor control needs.
Motor control products include full voltage starters, solid state reduced voltage starters and variable frequency drives. Reversing, two-speed, DC braking, wye-delta, synchronous and wound rotor control are supported.
Systems integration is a central focus of our business, and a competitive advantage for our customers.
Integrated control solutions using both
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2-53
Let our knowledge become your competitive edge.
Integrated Machine Logic:
Benshaw can supply standard or PC-based programmable logic controllers, and will custom design hardware or software to meet process requirements.
Networking capabilities, remote monitoring and custom designed human machine interface packages are also available.
Integrated Control Sensors:
Benshaw can integrate any number of sensors, transducers, relays, switches, meters and protective devices, as required, to precisely monitor and respond to all critical process, machine or environmental variables.
Integrated Power Packages:
Benshaw can also incorporate all of the power distribution components needed for your machine in one simple, plug-and-play package.
Turnkey power distribution packages typically include all internal and external motor control wiring harnesses, power wiring harnesses, motor/machine sensor connections and, if needed, a fully integrated power factor correction unit.
All power systems are factory tested at Benshaw with custom-built machine simulators and wire pull-testers to guarantee reliable performance.
Typical OEM / Industrial Applications• Air and process compressors
• Blowers and air handling equipment
• Chillers
• Conveyors
• Food / liquid processing equipment
• Industrial refrigeration equipment
• Municipal waste / water handling machines
• Pumps
• Pipelines
• Shredders / grinders
• Specialty machinery
• Transfer lines
Benshaw and additional brands.
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2-54 benshaw.com
Whether you need simple modifications made to one of Benshaw’s standard drive packages, a custom engineered, application-specific drive package or a turnkey drive solution, Benshaw can help.
Custom-engineered drive solutions. For any drive application. In any configuration.
Quality assurance testing
Benshaw’s assembly teams perform a preliminary quality assurance inspection before delivery is made. Drive assemblies undergo a variety of testing procedures, including motor operation testing, load testing, control circuit testing, wire pull testing, electrical performance checks, mechanical alignment inspection, torque measurement and user interface / pilot device functionality.
All test processes meet or exceed ISO 9001 requirements, and all tests are documented and archived for quality verification.
Enclosures:• Standard NEMA 1, 12 and 3R
enclosure designs
• Custom enclosures
• NEMA 4, 4X, air conditioned and other special enclosures
• Motor control centers
• Combination drive packages
• 15–2,000 A circuit breakers
• 40–2,000 A non-fused disconnects
• 30–800 A fusible disconnects
• Flange or rotary handle mechanisms
Control Modifications:
Over 250 control modifications and accessories are available from Benshaw, including:
• Pilot devices
• Control power transformers
• Switches
• Meters
• Relays
• Space heaters
• Protective devices
• PLCs
Bypass Packages:• Three contactor
• Reduced voltage solid state starters
Filters:• Line reactors (3% and 5%)
• Long lead filters
• Passive harmonic filters
• 18 pulse systems (IEEE-519)
Benshaw delivers...no matter what your motor control needs.
With engineering experience and complete motor control system production capabilities, Benshaw delivers all of the competence, convenience and value you’d expect from a leader in engineered control systems.
Whatever your motor control needs may be, Benshaw’s engineering teams and application specialists can help you find a cost-effective, reliable solution.
2-542-54 benshaw.com Return to the Table of Contents
2-55
Clean Power Drives
Product Highlights:
Benshaw’s SG 519 Series drives are designed and manufactured to limit voltage and current distortion levels to within the levels defined by IEEE-519*. This eliminates the need for expensive, time consuming harmonic analysis and avoids the resonance problems associated with inefficient harmonic filters.
Our municipal projects and engineering team will work with you to configure a clean power solution that meets your specifications and requirements.
Modular Design:
The modular design of Benshaw’s SG 519 Series drives eliminates maintenance problems inherent in older drive designs and improves drive reliability by significantly reducing power module part counts. This design approach also allows each drive unit to be custom-tailored to your specific requirements.
Optional Bypass:
An optional bypass design configuration (ATL or RVSS) is available for SG 519 drive packages when mission critical reliability is important and disruptive downtime cannot be tolerated.
Standard Features:• SG Series drive
• NEMA 1 ventilated enclosure
• 65 kAIC circuit breaker with lockable disconnect
• Phase-shifting transformer and line reactor
• 12-pulse rectifier unit
• Control transformer with extra 120 V capacity
• Door-mounted control
• Keypad / display start / stop buttons
• Reset button hand-off-auto switch
• Speed potentiometer
Options• Bypass (ATL or RVSS)
• Line fusing
• Output filter (reactor, long lead or sine wave)
• Enclosures — NEMA 12, 3R, 4 or 4X (with AC unit)
• RTD monitor
• Communications
• Control options to customer specification
* IEEE-519, 1992 Table 10-2 and Table 10-3.
SG 519 Series
RATINGS
Standard Duty:
50–600 HP @ 460 V
Heavy Duty:
50–500 HP @ 460 V
IEEE-519 Compliant
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2-56 benshaw.com
RSI 519 060 SG 4 NC A 1/12
VFDRSI = RediStart
Inverter
Engineered PackagesPart Number Assembler
Horsepower050 = 50 HP
060 = 60 HP
075 = 75 HP
100 = 100 HP
125 = 125 HP
150 = 150 HP
200 = 200 HP
250 = 250 HP
300 = 300 HP
400 = 400 HP
500 = 500 HP
600 = 600 HP
700 = 700 HP
VFD SeriesSG = Sensorless
Vector Drive
Voltage4 = 460 V
Enclosure**1/12 = NEMA 1/12
4 = NEMA 4*
3R = NEMA 3R
Package TypeA = Packaged Drive,
No Bypass
C = Packaged Drive with Three Contactor Bypass
SS = Packaged Drive with Soft Starter (SS) Bypass**
Disconnect OptionsNC = Non-Combination**
CB = Circuit Breaker (65 Kaic)
FD = Fusible Disconnect**
* Air conditioning required.
** Consult factory.
Engineered Low Voltage Drive Products
Clean Power Drives
18 Pulse519 = 18 Pulse
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2-57
IEEE-519 460 V, SG Series, NEMA 1, No Bypass
Model Number
Standard Duty Heavy Duty Dimensions (in.)
List PriceHP Amps HP Amps H W D
RSI-519-050-SG-4-CB-A-01 50 65 40 52 90 36 30 $26,231.00
RSI-519-060-SG-4-CB-A-01 60 77 50 65 90 36 30 $28,226.00
RSI-519-075-SG-4-CB-A-01 75 96 60 77 90 36 30 $30,912.00
RSI-519-100-SG-4-CB-A-01 100 124 75 96 90 36 30 $32,230.00
RSI-519-125-SG-4-CB-A-01 125 156 100 124 90 36 30 $35,435.00
RSI-519-150-SG-4-CB-A-01 150 180 125 156 90 48 30 $41,818.00
RSI-519-200-SG-4-CB-A-01 200 240 150 180 90 48 30 $49,121.00
RSI-519-250-SG-4-CB-A-01 250 302 200 240 90 48 36 $52,583.00
RSI-519-300-SG-4-CB-A-01 300 361 250 302 90 78 36 $62,092.00
RSI-519-350-SG-4-CB-A-01 350 414 – – 90 78 36 $65,675.00
RSI-519-400-SG-4-CB-A-01 400 477 300 361 90 78 36 $75,500.00
RSI-519-500-SG-4-CB-A-01 500 590 350 414 90 96 36 $95,639.00
RSI-519-600-SG-4-CB-A-01 600 720 400 477 90 96 36 $120,123.00
RSI-519-700-SG-4-CB-A-01 700 840 500 590 90 96 36 $130,631.00
IEEE-519 460 V, SG Series, NEMA 1, With Bypass (Three Contactor)
Model Number
Standard Duty Heavy Duty Dimensions (in.)
List PriceHP Amps HP Amps H W D
RSI-519-050-SG-4-CB-C-01 50 65 40 52 90 36 30 $26,582.00
RSI-519-060-SG-4-CB-C-01 60 77 50 65 90 36 30 $28,655.00
RSI-519-075-SG-4-CB-C-01 75 96 60 77 90 36 30 $31,352.00
RSI-519-100-SG-4-CB-C-01 100 124 75 96 90 48 30 $32,781.00
RSI-519-125-SG-4-CB-C-01 125 156 100 124 90 48 30 $36,569.00
RSI-519-150-SG-4-CB-C-01 150 180 125 156 90 54 30 $43,006.00
RSI-519-200-SG-4-CB-C-01 200 240 150 180 90 54 30 $50,609.00
RSI-519-250-SG-4-CB-C-01 250 302 200 240 90 78 36 $54,119.00
RSI-519-300-SG-4-CB-C-01 300 361 250 302 90 96 36 $63,790.00
RSI-519-350-SG-4-CB-C-01 350 414 – – 90 96 36 $69,728.00
RSI-519-400-SG-4-CB-C-01 400 477 300 361 90 96 36 $79,553.00
RSI-519-500-SG-4-CB-C-01 500 590 350 414 90 96 36 $99,692.00
RSI-519-600-SG-4-CB-C-01 600 720 400 477 90 96 36 $124,319.00
RSI-519-700-SG-4-CB-C-01 700 840 500 590 90 96 36 $136,031.00
Clean Power Drives
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2-58 benshaw.com
IEEE-519 460 V, SG Series, NEMA 1, With Bypass (RVSS)
Model Number
Standard Duty Heavy Duty Dimensions (in.)*
List PriceHP Amps HP Amps H W D
RSI-519-050-SG-4-SS-D-01 50 65 40 52 90 36 30 $27,572.00
RSI-519-060-SG-4-SS-D-01 60 77 50 65 90 36 30 $29,700.00
RSI-519-075-SG-4-SS-D-01 75 96 60 77 90 36 30 $32,559.00
RSI-519-100-SG-4-SS-D-01 100 124 75 96 90 48 30 $34,406.00
RSI-519-125-SG-4-SS-D-01 125 156 100 124 90 48 30 $38,300.00
RSI-519-150-SG-4-SS-D-01 150 180 125 156 90 54 30 $44,825.00
RSI-519-200-SG-4-SS-D-01 200 240 150 180 90 54 30 $52,634.00
RSI-519-250-SG-4-SS-D-01 250 302 200 240 90 78 36 $56,222.00
RSI-519-300-SG-4-SS-01 300 361 250 302 90 114 36 $69,584.00
RSI-519-350-SG-4-SS-D-01 350 414 – – 90 114 36 $76,518.00
RSI-519-400-SG-4-SS-D-01 400 477 300 361 90 114 36 $86,341.00
RSI-519-500-SG-4-SS-D-01 500 590 350 414 90 132 36 $106,480.00
RSI-519-600-SG-4-SS-D-01 600 720 400 477 90 132 36 $131,455.00
RSI-519-700-SG-4-SS-D-01 700 840 500 590 90 132 36
* Enclosure Dimensions
Consult factory
Included in Standard Package:• SG Series VFD
• NEMA 1 ventilated enclosure
• Circuit breaker disconnect
• 18 pulse transformer
• Input line reactor
• Control transformer
• Door-Mounted Control devices (keypad, start / stop, reset, HOA switch, speed potentiometer)
Options• NEMA 12V, 3R, 4, 4X enclosures
• Air conditioning
• Input fusing
• Output reactor
• Long lead filter
• Input filter (in lieu of 18-pulse input)
• Bypass (three contactor or RVSS)
• Control options to customer specification
• Communications
Engineered Low Voltage Drive Products
Clean Power Drives
Return to the Table of Contents
3-1
Medium Voltage Starters
Standard Medium Voltage Starter Products
Next Generation Intelligent Motor Control ....................................3-2
Prepackaged Solid State Starters .......3-4
Built-To-Order, Solid State Reduced Voltage Starters .................. 3-7
Build Your Customized Starter ...........3-8
Engineered-to-Order Capability ......3-10
Engineered Medium Voltage Starter Products
Combination Solid State Starters ..... 3-11
Medium Voltage Starter Order Check List ..............................3-16
Smart Full Voltage ATL Starters ........3-19
Full Voltage ATL Starters ..................3-22
Main Lug Only ..................................3-24
Load Interrupter Switch ....................3-26
Engineered Medium Voltage Starter Options
Pilot Devices ....................................3-28
Control Options ...............................3-30
Motor Protective Relays ................... 3-31
Enclosure and Bus Options ..............3-32
Power Factor Correction Capacitors ........................................3-33
Surge / Lighting Arrestors ................3-34
Surge Capacitors ..............................3-35
Line Reactors ....................................3-36
Documentation ................................ 3-37
Wound Rotor Starters.......................3-38
Wound Rotor Motor Starter Check List .........................................3-39
Synchronous Starters ........................3-40
Synchronous Motor Starter Check List ......................................... 3-41
MX3 Intelligent Motor Control..........3-42
Mission Critical Reliability ................3-44
3-1Return to the Table of Contents
3-2 benshaw.com
Standard Medium Voltage Starter Products
Next Generation Intelligent Motor ControlMX3 Controller
Product Highlights:
Next generation MX3 technology forms the backbone of Benshaw’s entire line of intelligent medium voltage motor controls. With fiber optic firing, enhanced programming capabilities, ease of use and a unique, flexible architecture, Benshaw’s MX3 controller delivers unprecedented functionality and all of the rugged, dependable performance you’ve come to expect from a world leader in solid state motor controls and drives.
MX3 controllers, power components, software and sensors are all designed, built and tested to perform as an integrated control system, eliminating the coordination and performance problems inherent in other forms of reduced voltage starting.
With more built-in features, more configurable options, greater expandability and a broader communications capability than any other motor control on the market, Benshaw’s next generation MX3 technology will shorten your commissioning times, improve motor performance and protection, enhance diagnostic capability and streamline many electrical system monitoring and maintenance tasks.
Key Features:• High performance motor control with multiple starting modes built in
• Flexible, programmable I/O
• Integrated motor protection
• Line and motor metering
• Diagnostic capabilities with event log and real-time clock
• Built-in remote self-testing (BIST)
• Expanded communications capabilities
• Intelligent SCR power poles
• Intelligent MV MCC integration
Keypad (Included)
Optional RTD Modules
Fiber Optic SCR Firing• Integrated technology
• Noise immunity
• High voltage isolation
• Safe, reliable SCR control
Return to the Table of Contents
3-3
MX3 ControllerControl Features
Multiple Starting Modes:• Voltage ramp
• Current ramp
– Adjustable initial current
– Adjustable maximum current
– Adjustable ramp time
• Torque ramp (TruTorque)
– Adjustable initial torque
– Adjustable maximum torque
– Adjustable ramp time
• Power ramp
– Adjustable initial torque
– Adjustable maximum torque
– Adjustable ramp time
• Linear / tach feedback control
Motor Protection:• Motor thermal overload
• Independent starting and running OLs
• Up to speed timer exceeded
• Low line voltage
• Low line frequency
• High line frequency
• Phase reversal
• Phase loss
• Instantaneous overcurrent
• Overcurrent
• Undercurrent
• Current imbalance
• Ground fault (residual or zero sequence)
• Shorted or open SCR
• Disconnect fault
• Inline contactor fault
• Control power low
• Stack over temperature
• Motor PTC input
• RTD modules
Metering:• Accuracy:
– 3% out-of-box
– 2% factory calibrated
• Average current
• L1 current
• L2 current
• L3 current
• Current imbalance %
• Ground fault current
• Average volts
• L1 – L2 voltage
• L2 – L3 voltage
• L3 – L1 voltage
• Overload %
• Power factor
• Watts
• VA
• VARS
• kW hours
• MW hours
• Phase order
• Line frequency
• Analog input
• Analog output
• Run time — days
• Run time — hours
• # of starts
• Tru Torque %
• Power %
• Peak starting current
• Last starting duration
• RTD temperatures
• Real-time clock
8 Digital Inputs Configurable to:
• Stop
• Fault
• Fault reset
• Bypass / inline confirm
• OL reset
• Local / remote selection
• Heater enable
• Heater disable
• Dual ramp selection
• 1 dedicated start input
• Disconnect
• Slow speed
• Brake enable
• Brake disable
6 Relay Outputs Configurable to:
• Faulted
• Running
• Up to speed
• Alarm condition
• Ready condition
• Locked out
• Over current
• Under current
• OL alarm
• Shunt trip
• Ground fault
• Energy saver indication
• Heating indication
• Cooling fan
1 Analog 4 – 20 mA / 0 – 10 VDC Input Configurable to:
• Trip high level
• Trip low level
1 Analog 4 – 20 mA / 0 – 10 VDC Output Configurable to:
• Current (0 – 200%/0 – 800%)
• Voltage (0 – 150%)
• OL (0 – 150%)
• kW (0 – 10 kW/0 – 100 kW)
• MW (0 – 1 MW)
• Analog input (0 – 100%)
• Firing (0 – 100%)
• Calibration
User Interface:• Event log (99 events)
• Door mounted LCD display
– Set / examine operating parameters
– View status information, line current, voltage and frequency
– Start and stop the solid state starter
1 Communication Port:• ModBus / RS485
Advanced Functionality:• Dual ramp selection
• Adjustable kick current
• Programmable decel modes
• MV BIST test (built-in self test)
Next Generation Intelligent Motor Control
Return to the Table of Contents
3-4 benshaw.com
Standard Medium Voltage Starter Products
Prepackaged Solid State StartersMVRXE Series Emergency ATL Bypass, Severe Duty, Load Break
Fusible DisconnectProduct Highlights:
The Benshaw Medium Voltage Starter is a microprocessor controlled solid state reduced voltage starter for three phase induction motors. The starter provides a closed-loop current ramp for smooth stepless motor acceleration. Supplied in a free standing enclosure.
Enclosures are available in NEMA 12 or NEMA 3R configurations. The medium voltage enclosure consists of two distinct compartments. The medium voltage or power pole section is located in the main body of the enclosure, whereas the low voltage section containing the control logic is located behind the door as an isolated compartment.
Each starter is supplied with a load break isolation switch, Class "R" motor fuses, inline vacuum contactor, solid state power poles and a vacuum bypass contactor, which is used to bypass the SCR power poles once the motor is up to full speed.
The logic control incorporates the MX3 computer that has all the circuitry required to drive the power semiconductors, which are located in the power section.
MVRXE starters provide solid state reduced voltage starting for normal operation and full voltage emergency back-up starting, with complete electronic motor protection at the flip of a switch.
This unique redundant design is ideal for critical applications where downtime is extremely disruptive and cannot be tolerated.
MX3 solid state controls provide precise digital starting and stopping, motor protection, metering, diagnostics and communications, standard.
Key Advantages:• NEMA 12, UL 347 listed
• 45 kV BIL
• Service entrance labeled (optional)
• Built-in self test (BIST) features for "quick commissioning"
• Solid state reduced voltage starting — normal operations
• 425 A load break
• Switch selectable emergency back-up full voltage starter
• MX3-embedded digital control
• Fiber optic SCR firing
• Advanced motor protection
• Advanced metering
• Power quality protection
• Diagnostics and ModBus RTU485 communications standard
Return to the Table of Contents
3-5
Standard Features:• NEMA 12, solid state starter, UL347 listed,
Class E-2
• 45 kV BIL
• 200 MVA (2300 VAC) / 350 MVA (4160 VAC) short circuit fault rated
• 500% – 30 seconds rated solid state starter — UL347 certified and listed
• 8,000 PIV — UL347 certified and listed at 2.4 kV
• 12,000 PIV — UL347 certified and listed at 4.2 kV
• Fiber optic SCR firing
• Selectable solid state or emergency full voltage operation via selector switch mounted inside of LV compartment
• Load matched Class R fusing with blown fuse indication
• 425 A load break, 5 kV rated disconnect switch, with viewing window, grounding assembly and lockable handle mechanism; mechanically interlocked for safety
• Fixed mounted, start duty rated vacuum contactors for isolation and SCR bypass, wired for normal bypass operation and full voltage start operation, with (2) N/O and (2) N/C auxiliary contacts
• Separately mounted "SPE" series electronic overload device has the following standard features:
– Class 10 – 30 adjustable
– Phase imbalance protection
– 1 NO / 1 NC trip contact
– Phase reversal protection
– "Trip free" design
– Phase loss protection
• Built-in self test (BIST) features for "quick commissioning"
• 120 VAC, 1000 VA CPT with primary and secondary fusing, with 500 VA available for customer use
• Door-mounted start and stop push buttons
• Door-mounted LCD keypad
• Door-mounted run indication light
• Door-mounted local-off-remote switch
• Door-mounted reset button
• Terminal strip mounted inside LV compartment for:
– Remote start / stop control
– Remote up-to-speed indication
– Remote run indication
– Remote fault indication
• Benshaw MX3 controller with complete soft start, soft stop and motor protection capabilities
• 485 communications capabilities — local through door connection or remote from starter (optional)
• ModBus communications standard
Benshaw MVRXE vs. Any Autotransformer StarterMotor Control & Protection Functions Any Auto Transformer Benshaw MVRXE
Soft Start Yes Yes
Soft Stop No Yes
Full Voltage Bypass Starting No Yes
Load Break Disconnect Switch No Yes
Built-In Self Test No Yes
UL 347 / Service Entrance Rated (Optional) No Yes
3 Year Warranty No Yes
Plain English Digital Display No Yes
Electronic OL Protection No Yes
Electronic Power Quality No Yes
Digital Metering No Yes
Embedded Plain English Diagnostics No Yes
Embedded RS485 No Yes
Incoming Line Landing Pad No Yes
Integrated Control & Protection No Yes
UL Zero Sequence Ground Fault * No Yes
* Optional ground fault CT required
Prepackaged Solid State Starters
Return to the Table of Contents
3-6 benshaw.com
Standard Medium Voltage Starter Products
Prepackaged Solid State Starters
MVRXE SeriesEmergency ATL Bypass, Load Break Fusible Disconnect
MVRXE12—2300 V
HP A
Dimensions (in.) Weight (lbs.)
NEMA 12 List Price
NEMA 3R List PriceModel Number H W D
MVRXE12-550-2300 ** 550 133 92 36 32 1,800 $41,495.00 $44,445.00
MVRXE12-750-2300 ** 750 200 92 36 32 1,800 $42,895.00 $45,850.00
MVRXE12-1500-2300 ** 1500 330 92 36 32 1,800 $48,750.00 $52,665.00
Starters are top entry / bottom exit — top exit available upon request. Dimensions and weights are approximate.
** Insert appropriate option code as shown: NEMA 12 = 12 / NEMA 3R = 3R
NOTE: Power fuses ship loose. Please provide motor full load amps at time of order for proper fuse sizing.
Please allow a 4 week lead time.
MVRXE18—4160 V
HP A
Dimensions (in.)
Weight (lbs.)NEMA 12 List Price
NEMA 3R List PriceModel Number H W D
MVRXE18-1000-4160 ** 1000 133 92 36 32 2,000 $45,175.00 $48,150.00
MVRXE18-1500-4160 ** 1500 200 92 36 32 2,000 $45,750.00 $48,375.00
MVRXE18-3000-4160 ** 3000 330 92 36 32 2,000 $54,945.00 $57,995.00
Starters are top entry / bottom exit — top exit available upon request. Dimensions and weights are approximate.
Available for same day shipping.
** Insert appropriate option code as shown: NEMA 12 = 12 / NEMA 3R = 3R
Web stocked
Modular OptionsModel Number Description List Price
A171 Space Heater with Thermostat (Included In NEMA 3R Option) $495.00
A008 E-Stop Push-Button, Mushroom Head, Red $145.00
A406 8-Channel RTD Module, 100 ohm Platinum (Also Available for Remote Mounting) $2,850.00
A407 16-Channel RTD Module(s), 100 ohm Platinum (Also Available for Remote Mounting) $5,235.00
A408 * Top Hat Enclosure Module for Top Entry (18"H x 30"W x 20"D),Top Left or Top Right Mounting, Accommodates Stress Cones
$2,395.00
A409 Service Entrance Labeled $885.00
A106 Additional 1000 VA Control Power Transformer $865.00
The MVRXE series was designed as an integrated package. Listed above are the available modular options.
For systems requiring more extensive requirements, please refer to the MV engineered section of the this catalog beginning on page 3-12.
Refer to MLO section beginning on page 3-24 for starters that require top/top or bottom/bottom entry/exit locations.
* Top hat will ship loose for customer installation.
Built-to-order: Please allow 2 weeks for shipment of complete MVRXE unit when ordering these options with a stock starter.
Protective Relay OptionsModel Number Description List Price
A875 Ground Fault CT, 2000:1, 4.0:Dia. (For MX3 Use) $795.00
A876 Ground Fault CT, 2000:1, 8.13:Dia. (For MX3 Use) $1,625.00
Return to the Table of Contents
3-7
4,160 Volt MVRMX Series0–1,500 HP or 1,501–3,000 HP
Built-To-Order, 2 Week Shipment
Solid State Reduced Voltage StartersProduct Highlights:
Benshaw has analyzed and value engineered our MV SSRV Engineered-To-Order product options, and developed a modular architecture to offer those options most ordered on a Built-To-Order program. This has enabled us to offer you a customized product with a reduced lead time. Our goal is to optimize our response to meet your mission critical application needs.
The RediStart CFMVRMX series with MX3 technology is a fully integrated, programmable family of Class E2 load break/combination solid state starters. This integrated design includes control and power electronics, bypass and isolation contactors that reduce maintenance and operating costs when compared to other methods.
Key Advantages:
Protect machinery from failure and excessive maintenance caused by mechanical shock during starting or stopping. The RediStart MVRMX provides smooth, stepless acceleration and controlled deceleration.
Protect electrical systems from disruptive voltage drops and power outages caused by motor locked rotor inrush current. The RediStart MVRMX starter precisely controls the current ramp during start up.
Protect mission critical motors from failure or unscheduled outages caused by machine or electrical system faults. The RediStart MVRMX starter provides complete, high performance, coordinated line monitoring, motor control and protection.
Protective Relay OptionsDescription Specification
Starting Method Closed Loop Current Control Ramp
Torque Ramp
Power Ramp (kW)
Voltage Ramp
Linear Accel / Tach Feedback
Power Ratings Reference Table A (See page 3-9)
Control Input 120 VAC or Dry Contact, 2 or 3 Wire
Standard Insulation Test 2X Rated V + 2,000 V
Nominal Voltage Ratings 4.16 kV
Ambient Temperature 0 – 40° C to 3,300 ft.
Frequency Range 23–72 Hz on Control Board
Overall Efficiency (W / Bypass) 99.50%
Metering Functions 47 Parameters
Relay Outputs 24 Functions
Over / Under Voltage Protection 10 to 30%
Power Loss (W / Bypass) <0.1 Watt/Amp/Phase
Transient Protection DV/DT Circuits/Phase
PIV Ratings 4 kV: 12,000 V
SCR Firing Technique Hard Gate Continuous Block
Fiber Optic Firing
Basic Impulse Level 45 kV
Short Circuit Current Rating 350 MVA
UL / CUL Yes
Return to the Table of Contents
3-8 benshaw.com
Only one option can be selected from each group, with the exception of the ‘Control Options’ section.
Add the appropriate code for the options chosen to the code string across the center of the page.
Build your customized starter!
+ Bus not required for single stand-alone unit.
Bus is required for connection of 2 or more units.Any unit with bus will require additional MLO section. Please contact the factory for pricing and delivery.
Choose Bus Options+
0 to 1,500
HP
1,500 to
3,000 HP
8N 800 A non-
insulated bus
$1,500 $1,750
8I 800 A insulated
bus
$2,150 $2,195
1N 1,200 A non-
insulated bus
$1,750 $1,850
1I 1,200 A insulated
bus
$2,500 $2,555
2N 2,000 A non-
insulated bus
$2,750 $2,795
2I 2,000 A insulated
bus
$3,795 $3,850
NR None required
$0 $0
0 to 1,500 HP
Choose Core Unit
Choose Motor
Current**
Choose Exit/
Landing Option***
MVB41 025 T $41,000
MVB41 025 B $40,795
MVB41 025 C $40,000
MVB41 045 T $41,000
MVB41 045 B $40,795
MVB41 045 C $40,000
MVB41 055 T $41,000
MVB41 055 B $40,795
MVB41 055 C $40,000
MVB41 080 T $41,000
MVB41 080 B $40,795
MVB41 080 C $40,000
MVB41 090 T $41,500
MVB41 090 B $40,995
MVB41 090 C $40,250
MVB41 133 T $41,500
MVB41 133 B $40,995
MVB41 133 C $40,250
MVB41 170 T $41,500
MVB41 170 B $40,995
MVB41 170 C $40,250
1,501 to 3,000 HP
Choose Core Unit
Choose Motor
Current**
Choose Exit/
Landing Option***
MVB43 025 T $45,995
MVB43 025 B $45,775
MVB43 025 C $44,750
MVB43 045 T $45,995
MVB43 045 B $45,775
MVB43 045 C $44,750
MVB43 055 T $45,995
MVB43 055 B $45,775
MVB43 055 C $44,750
MVB43 080 T $45,995
MVB43 080 B $45,775
MVB43 080 C $44,750
MVB43 090 T $46,150
MVB43 090 B $46,050
MVB43 090 C $45,150
MVB43 133 T $46,150
MVB43 133 B $46,050
MVB43 133 C $45,150
MVB43 170 T $46,150
MVB43 170 B $46,050
MVB43 170 C $45,150
MVB43 225 T $46,995
MVB43 225 B $46,750
MVB43 225 C $45,995
MVB43 330 T $46,995
MVB43 330 B $46,750
MVB43 330 C $45,995
MVB43 360 T $46,995
MVB43 360 B $46,750
MVB43 360 C $45,995
MVB43 225 B 12 S G 1N 1N D 2 N B N N E E
Choose Enclosure Options12 NEMA 12 $0
SH NEMA 12 with space heater $650
3R NEMA 3R with space heater $1,250
Choose Service Entrance Rated
(for stand-alone single units)
S Yes $1,500
N No $0
A AB BC C
A B C
***Exit / Landing OptionsT Top exit with landing pad
B Bottom exit with landing pad
C Top or bottom exit landing on bypass contactor
Return to the Table of Contents
3-9
NEW Optional Safety
Feature: Benshaw’s answer to
remote open/close disconnect
ability. Please contact
factory and reference
part number EMO-425D
(Electric Motor
Operator).
Example: A 3,000 HP (MVB43), 225 A (225) unit with the following options: bottom exit w/landing pad (B), NEMA 12 Enclosure (12), Service Entrance Rated (S), with Ground Fault (G), 1,200 A non-insulated bus (1N), 1,200 A non-insulated bus splice (1N), with DeviceNet (D), 8 channel RTD (2), without ATL option (N), with start and stop buttons (B), without run and stop lights (N), without fault and reset lights (N), with a local-off-remote switch (E), with emergency stop push button (F) would build the following code string: MVB43225B12SG1N1ND2NBNNEF
* Indicates ATL option comes with Start and Stop Push Buttons i.e. Start Stop Push Buttons cannot be selected.
No selection = keypad control. Recommend ‘E’ stop option be selected.
** Motor currents vs. HP are typical, confirm actual motor current. Service factor not accounted for, adjust if required.
Table AMotor A/HP Starter Rating Motor A/HP Starter Rating
<25/200 500% for 30 sec. <133/1000 500% for 30 sec.
<45/350 500% for 30 sec. <170/1250 350% for 30 sec.
<55/400 500% for 30 sec. <225/1700 500% for 30 sec.
<80/600 500% for 30 sec. <330/2500 350% for 30 sec.
<90/700 500% for 30 sec. <360/3000 350% for 30 sec.
Choose Bus Splice Options (must match bus option selected)
8N 800 A non-insulated bus splice $395
8I 800 A insulated bus splice $625
1N 1,200 A non-insulated bus splice $499
1I 1,200 A insulated bus splice $725
2N 2,000 A non-insulated bus splice $850
2I 2,000 A insulated bus splice $1,050
NR None required $0
Choose Control Options — Choose one option for each item below
A ATL option* N None $595
B Green start push button & red stop extended
push button*
N None $295
C Red run light & green stop
light
N None $295
D Amber fault light & black reset push
button
N None $295
E Local-off-remote
3-position switch
N None $175
F Emergency stop push
button
N None $185
Choose Option Zero Sequence Ground Fault Ct 2000:1
(Residual included)
G Yes $750
N No $0
Choose Communications Options (RS-485 Modbus RTU standard)
D DeviceNet $1,500
E Ethernet $1,750
P Profibus $2,250
N None $0
MVB43 225 B 12 S G 1N 1N D 2 N B N N E E
Choose RTD Options (100 ohm platinum)
2 8-channel RTD $2,850
4 16-channel RTD $5,235
N None $0
D E F G H I
D D
E E
F F
G G
H H
I I
Return to the Table of Contents
3-10 benshaw.com
Benshaw has developed advanced engineering, drafting, materials management and quality systems focused on designing and building customer solutions. This "Engineered-to-Order" capability, combined with an extensive inventory of control components, protective relays, circuit breakers, contactors, enclosures and other electrical / electronic devices, enables Benshaw to quickly ship engineered products.
Control Modifications — Whatever you specify• Over 250 modifications and accessories are available, including: pilot devices,
communication, PLCs, control power transformers, switches, meters, relays, space heaters, protective devices, power factor correction capacitors, surge arrestors and line reactors
Combination Starters — To Meet Your Requirements:• Solid state reduced voltage
• Standard full voltage
• Smart full voltage
• Solid state with full voltage bypass
Power Ratings — To Fit Your Application:• 5 kV Class—10,000 HP
• 7.2 kV Class—30,000 HP
• 15 kV Class—30,000 HP
Enclosures — To Match Your Environment:• Standard designs — NEMA 1, 12, 3R
• Custom enclosures
• Motor control centers
Engineered-to-Order Capability
benshaw.com3-10 Return to the Table of Contents
3-11
MVRMX Series5 kV / 7.2 kV / 15 kV — Up to 30,000 HP
Product Highlights:
Only Benshaw has designed, built and supports more than 40,000 solid state starters, from 2,300 volts to 15 kV, for applications ranging from pumps, compressors and chillers to fans and blowers, crushers, chippers and conveyors—for every motor type: induction, synchronous, two-speed, reversing and wound rotor.
The RediStart CFMVRMX series with MX3 technology is a fully integrated, programmable family of Class E2 load break/combination solid state starters. This integrated design includes control and power electronics, bypass and isolation contactors that reduce maintenance and operating costs when compared to other methods.
Key Advantages:
Protect machinery from failure and excessive maintenance caused by mechanical shock during starting or stopping. The RediStart MVRMX provides smooth, stepless acceleration and controlled deceleration.
Protect electrical systems from disruptive voltage drops and power outages caused by motor locked rotor inrush current. The RediStart MVRMX starter precisely controls the current ramp during start up.
Protect mission critical motors from failure or unscheduled outages caused by machine or electrical system faults. The RediStart MVRMX starter provides complete, high performance, coordinated line monitoring, motor control and protection.
Precision Engineered Products from Benshaw:
Engineered Medium Voltage Starter Products
Combination Solid State Starters
Rugged enclosures to match your environment:
• NEMA 1
• NEMA 12
• NEMA 12V
• NEMA 3R
• Marine duty
• Lineups
Specified bus configurations:
• Tin plated copper
• 800 / 1200 / 2000 A
• Top mount
• Environmentally or electrically insulated
• Custom arrangements
• Higher BIL ratings available
• Front access copper ground bus
Specified control and protective devices:
• Protective relays
• RTD monitors
• Custom control / interface configuration
• Pilot devices / PLCs
Specified surge capacitors and lightning arrestors:
Benshaw will design and mount (as an integrated unit) surge capacitors and lightning arrestors to match your electrical system and lightning protection requirements.
Load engineered power factor capacitors and controls:
• Start / run sequencing
• Load matching
Return to the Table of Contents
3-12 benshaw.com
Engineered Medium Voltage Starter Products
Combination Solid State StartersMVRMX Series5 kV / 7.2 kV / 15 kV — Up to 30,000 HP
Power Section Features:Description Specification
Starter Type Closed Loop Current Control Ramp
Torque Ramp
Power Ramp (kW)
Voltage Ramp
Linear Accel / Tach Feedback
Power Ratings 350% to 500% FLA for 30 up to 90 Sec. 125% Cont.
Control Input 120 VAC or Dry Contact, 2 or 3 Wire
Standard Insulation Test 2X Rated V + 2,000 V
Nominal Voltage Ratings 2.3 kV to 13.8 kV
Ambient Temperature 0 – 40° C at Sea Level
Frequency Range 23 to 72 Hz on Control Board
Overall Efficiency (with Bypass) 99.50%
Metering Functions 47 Parameters
Relay Outputs 24 Functions
Over/Under Voltage Protection 10 to 30%
Power Loss (with Bypass) <1.0 Watt / Amp / Phase
Transient Protection DV/DT Circuits / Phase
PIV Ratings 2.4 kV:8000 V, 4.2 kV:12000 V
7.2 kV:18000 V, 13.8 kV:34500 V
SCR Firing Technique Continuous Block Gate
Fiber Optic Firing
Status Display and Indicators:LCD Status Display LED Indicators
Each starter will have a keypad/display assembly designed to:
• Set or examine operating parameters
• Provide status information
• Provide real-time information about line current, voltage and frequency
• Provide a means to start and stop the solid state starter
The following LED indicators are provided for advisory status and fault annunciation:
• Power ON
• CPU heart beat
• Communications
• RTD module
• Fiber optic firing
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3-13
MVRMX Series
2300 V
V HP FLA
Dimensions (in.) NEMA 1/12 List Price
NEMA 3R List PriceModel Number H W D
CFMVRMX12-150-2300 ** 2300 150 36 92 36 32 $37,575.00 $39,850.00
CFMVRMX12-500-2300 ** 2300 500 120 92 36 32 $37,575.00 $39,850.00
CFMVRMX12-750-2300 ** 2300 750 180 92 36 32 $40,125.00 $42,395.00
CFMVRMX12-1000-2300 ** 2300 1000 240 92 36 32 $41,235.00 $43,525.00
CFMVRMX12-1250-2300 ** 2300 1250 300 92 36 32 $41,235.00 $43,525.00
CFMVRMX12-1500-2300 ** 2300 1500 360 92 45 32 $42,250.00 $44,435.00
CFMVRMX12-HP-2300 ** 2300 >1500 >360
3300 V
V HP FLA
Dimensions (in.) NEMA 1/12 List Price
NEMA 3R List PriceModel Number H W D
CFMVRMX12-300-3300 ** 3300 300 51 92 36 32 $41,325.00 $43,895.00
CFMVRMX12-750-3300 ** 3300 750 127 92 36 32 $41,325.00 $43,995.00
CFMVRMX12-1000-3300 ** 3300 1000 169 92 36 32 $44,150.00 $46,635.00
CFMVRMX12-1250-3300 ** 3300 1250 211 92 36 32 $45,355.00 $47,875.00
CFMVRMX12-1500-3300 ** 3300 1500 254 92 36 32 $45,500.00 $47,995.00
CFMVRMX12-2000-3300 ** 3300 2000 338 92 36 32 $46,375.00 $48,875.00
CFMVRMX12-HP-3300 ** 3300 >2000 >338
CFMVRMX series starters are complete combination E2 controllers. They include a load break / fault make disconnect switch, R rated current limiting motor
fuses, vacuum inline isolation contactor, SCR power stacks and microprocessor controls, CPT and vacuum bypass contactor. MVRMX non-combination starters
are available. Please contact the factory for pricing and application assistance.
** Insert appropriate option code as shown: NEMA 1 = 1 / NEMA 12 = 12 / NEMA 3R = 3R
Consult factory
Combination Solid State Starters
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3-14 benshaw.com
Engineered Medium Voltage Starter Products
Combination Solid State StartersMVRMX Series
4160 V
V HP FLA
Dimensions (in.) NEMA 1/12 List Price
NEMA 3R List PriceModel Number H W D
CFMVRMX18-300-4160 ** 4160 300 40 92 36 32 $44,397.60 $46,670.00
CFMVRMX18-750-4160 ** 4160 750 99 92 36 32 $44,475.60 $46,742.80
CFMVRMX18-1000-4160 ** 4160 1000 133 92 36 32 $44,475.60 $46,742.80
CFMVRMX18-1250-4160 ** 4160 1250 166 92 36 32 $44,475.60 $46,742.80
CFMVRMX18-1500-4160 ** 4160 1500 200 92 36 32 $44,475.60 $46,742.80
CFMVRMX18-2000-4160 ** 4160 2000 266 92 36 32 $53,336.40 $55,603.60
CFMVRMX18-2500-4160 ** 4160 2500 333 92 36 32 $53,336.40 $55,603.60
CFMVRMX18-3000-4160 ** 4160 3000 360 92 45 32 $54,132.00 $56,420.00
CFMVRMX18-3500-4160 ** 4160 3500 466 92 96 36 $82,539.60 $84,812.00
CFMVRMX18-4000-4160 ** 4160 4000 532 92 96 36 $82,539.60 $84,812.00
CFMVRMX18-4500-4160 ** 4160 4500 600 92 96 36 $90,422.80 $92,690.00
CFMVRMX18-HP-4160 ** 4160 >4500 >600
6900 V
V HP FLA
Dimensions (in.) NEMA 1/12 List Price
NEMA 3R List PriceModel Number H W D
CFMVRMX18-500-6900 ** 6900 500 42 92 45 36 $74,438.00 $76,700.00
CFMVRMX18-750-6900 ** 6900 750 63 92 45 36 $74,438.00 $76,700.00
CFMVRMX18-1000-6900 ** 6900 1000 84 92 45 36 $74,438.00 $76,700.00
CFMVRMX18-1250-6900 ** 6900 1250 105 92 45 36 $75,010.00 $77,272.00
CFMVRMX18-1500-6900 ** 6900 1500 126 92 45 36 $75,010.00 $77,272.00
CFMVRMX18-2000-6900 ** 6900 2000 168 92 45 36 $75,010.00 $77,272.00
CFMVRMX18-2500-6900 ** 6900 2500 210 92 45 36 $75,800.40 $78,000.00
CFMVRMX18-3000-6900 ** 6900 3000 252 92 45 36 $75,800.40 $78,000.00
CFMVRMX18-3500-6900 ** 6900 3500 294† 92 45 36 $75,800.40 $78,000.00
CFMVRMX18-4000-6900 ** 6900 4000 336 92 81 36 $115,000.00 $120,000.00
CFMVRMX18-4500-6900 ** 6900 4500 378 92 81 36 $123,266.00 $125,528.00
CFMVRMX18-5000-6900 ** 6900 5000 420 92 81 36 $123,266.00 $125,528.00
CFMVRMX18-5500-6900 ** 6900 5500 462 92 81 36 $125,751.60 $128,024.00
CFMVRMX18-HP-6900 ** 6900 >5500 >462†
CFMVRMX series starters are complete combination E2 controllers. They include a load break / fault make disconnect switch, R rated current limiting motor fuses,
vacuum inline isolation contactor, SCR power stacks and microprocessor controls, CPT and vacuum bypass contactor. CPT is 700 VA standard (6,900 V). MVRMX
non-combination starters are available. Please contact the factory for pricing and application assistance.
** Insert appropriate option code as shown: NEMA 1 = 1 / NEMA 12 = 12 / NEMA 3R = 3R
† 350% for 30 sec. rated. 500% requires larger sizing. Please contact Benshaw.
Consult factory
Return to the Table of Contents
3-15
Product Highlights:
Benshaw has designed, built and supported custom 15 kV class solutions for all applications and motor types. Higher voltages bring greater safety concerns, and only Benshaw has over 15 years of experience working with 15 kV class equipment. Whether the equipment is on an oil platform or in a mine, Benshaw has experience with 15 kV class equipment all over the globe. Benshaw’s 15 kV class solutions come with standard MX3 technology that is known, qualified and respected out in the field. Only Benshaw provides 15 kV solutions up to 30,000 HP.
Key Advantages:
Integrated line reactors within our solution. Higher voltages require more sophisticated solutions, and only Benshaw provides line reactors that are integrated into all of our 15 kV class solutions. Benshaw understands the complexities of working in the higher voltages, and provides equipment reliable in running the most critical applications.
Full product portfolios. The heart of solid-state starting is in the power stacks, and Benshaw has the knowledge and experience to understand the complexities of working in the higher voltages. Benshaw has custom solutions for 10 kV, 11 kV and 13 kV class equipment, with each solution consisting of a different design, number of required power electronics and fan cooling if required. When you get a Benshaw 15 kV class starter, you know it will work in the most critical applications, since it’s been designed for the environment.
Full solutions. Higher voltages require specialized equipment. Benshaw’s 15 kV class equipment consists of either a load break disconnect, fusing and vacuum contactors or vacuum circuit breakers for isolation and bypass. Benshaw has the experience and partners to design, develop and ship a fully integrated solution to fit the application needs.
Engineered support from the quotation through the production cycle. Large critical motors require higher voltage solutions. Benshaw understands that these applications require special customized solutions, especially for the largest motors. Benshaw provides a team of engineers to work closely with the end users to design a concept to meet our customer’s needs. Once the order is received, Benshaw seamlessly transfers the solution to the production engineering department to finalize the design. All of the up-front work saves the customer time and gives them exactly what they need.
15 kV Class
Common Voltages:
10 kV11 kV12.47 kV13.2 kV13.8 kV
Customized Entry/Exit:
MLOsCable Entry Top HatsOptional Disconnect/ Fusing Input
Specified Controls and Protection Devices:
Motor Protection RelaysInput Protection RelaysLock-Out RelaysCustom Control/ Interface Configuration
Specialized Options:
Power Factor Correction CapacitorsLightning ArrestorsSurge Capacitors
Combination Solid State Starters
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3-16 benshaw.com
Project Name and/or End-User _________________________________________________________
Contact Name________________________________________________________________________
Email ________________________________________________________________________________
Phone Number _______________________________________________________________________
Medium Voltage Check List to assist in the engineering process of providing a properly manufactured Solid State Starter, which will meet customer specific requirements. Complete each section as this will ensure a timely and accurate response.
Engineered Medium Voltage Starter Products
Medium Voltage Starter Order Check List
SECTION A — Starter ApplicationType of application ________________________________________________________________________________________________________________
Present starting method: Across the Line Wye-Delta Auto Transformer Other: ______________________________________
Starts / Stops per day: 1–5 6–10 11–15 16–20
Over 20 (please specify) __________________________
Current Acceleration Time
1–5 seconds 6–10 seconds 11–15 seconds 16–20 seconds >20 seconds (please specify) __________________________
Current Deceleration Time (if applicable)
1–5 seconds 6–10 seconds 11–15 seconds 16–20 seconds >20 seconds (please specify) __________________________
Power source Utility (Transformer feed capacity – kVA) (please specify) _____________________________________________________________
Short Circuit MVA (I) (please specify) ______________________________________________________________________________
Delta Wye (please specify)
3 wire 4 wire
Delta, Corner Grounded
High resistance ground
Solid Ground Ungrounded
Generator (Generator kW rating) (please specify) ___________________________________________________________________
Distance from Line to starter: < 250 ft. 251–500 ft. 501–750 ft. > 750 ft. (please specify) ________________________
Conductor type: Shielded Non-Shielded
Distance from Starter to motor:
< 250 ft. 251–500 ft. 501–750 ft. > 750 ft. (please specify) ________________________
Size and Quantity of Conductors:
Line Side Size: ______________________ Line Side Quantity: __________________/Phase
Load Side Size: ______________________ Load Side Quantity: __________________/Phase
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3-17
SECTION B — Motor DataType of motor: Induction Synchronous Wound Rotor
Horsepower:__________________(If Synchronous or Wound Rotor, see Section “E” or “F” for additional questions.)
Motor voltage: 2300 4160 6900 13,800 Other: (please specify) __________________________
Frequency: 25 Hz 50 Hz 60 Hz Other: (please specify) ________________________
NEMA Design: “A” “B” “C” “D” “E”
FLA: _________ Service Factor: ____ Motor LRA: ___________ Motor Speed (RPM): ____________
SECTION C — Enclosure / Environment DataExpected ambient temperature:
Minimum: ________________________________ (Space Heater required if less than 0˚ C)
Maximum: ______________________________
Space heater: Yes No Physical Location: Indoor Outdoor
Size Limitation: _______" High _______" Wide _______" Deep ( please indicate dimensions. )
Altitude: up to 3,300 ft. above 3,300 ft. (please specify) __________________________________
Excessive Vibration and / or Noise:
Vibration Noise Neither
Color: ANSI 61 Grey (standard)
Beige Other: (please specify) _________________
Cable Entry location: Top (option) Bottom (standard) Cable Exit location: Top (standard) Bottom (option)
Horizontal Bus: NONE (standard) 800 Amp 1200 Amp 2000 Amp Other: (please specify) __________________________
Insulation on Bus: Yes (price adder) No (standard)
UL Rating (NEMA Type): 1 3R 12 (standard) Other: (please specify) ________________________
SECTION D — MiscellaneousDisconnect: Fusible Disconnect None
Starting Method: Keypad (standard) 2-Wire Control 3-Wire Control Other: (please specify) ________________________
Across-the-Line Starting Option:
Yes No (standard)
Will any of the following be present?:
Power Factor Correction Capacitors Note: PFCC must be located on the Line side of the Starter and must be isolated from the line during starting.
Lightning Arrestors Note: May be placed on either the Line or Load side of the Starter.
Surge Capacitors Note: Must be at the motor terminals and must be isolated during starting to prevent damage.
Medium Voltage Starter Order Check List
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3-18 benshaw.com
SECTION E — Synchronous Motor Data:Normal Field Current: (ADC)
_________________ Max Field Current: (ADC) _________________
Field Discharge Resistor Rating:
_________________Synchronous Motor Field Voltage: (VDC)
_________________
SECTION F — Wound Rotor Motor Data:Wound Rotor Motor: Starting Duty Resistor Continuous Running Duty Resistor
Quantity of Steps/Resistance:
_________________ Present number of steps: _________________
Secondary Voltage: (VAC)
_________________Secondary Current: (Amps)
_________________
SECTION G — Additional Modifications, Accessories and/or Information:
________________________________________________________________________________________________________________________________
________________________________________________________________________________________________________________________________
________________________________________________________________________________________________________________________________
________________________________________________________________________________________________________________________________
Customer’s Signature __________________________________________________________
Customer’s Company __________________________________________________________
Date ______________________________
Engineered Medium Voltage Starter Products
Medium Voltage Starter Order Check List
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3-19
CFMVRMXATL Series
Product Highlights:
The "Smart" Medium Voltage "ATL" package includes the addition of the RediStart MX3 control package for additional branch circuit monitoring motor protection, metering, diagnostics and communication. Refer to MVRMX RediStart MX3 specification for complete details. A sampling of the enhanced features includes:
Protection (ANSI standard numbers given)• 51—Electronic motor overload, class 1 to 40
• 86—Overload lockout
• 59/27—Adjustable over / under voltage protection
• 46—Adjustable line to average current imbalance
• 81—Adjustable high and low frequency protection
• Single phase protection
• 66—Adjustable starts per hour (off or 1 to 20 starts)
• Adjustable time between starts (off or 1 to 600 minutes)
• Backspin timer (off or 1 to 200 minutes)
• 51—Overcurrent detection (off or 50 to 800%) and time (0.1 to 90.0 sec. in 0.1 sec. intervals)
• 37—Undercurrent detection (off or 10 to 100% and time (0.1 to 90.0 sec. in 0.1 sec. intervals)
• 51G—Ground fault detection (off or 1 to 100 amps) and time (0.1 to 90.0 sec. in 0.1 sec. intervals)
• Overcurrent, undercurrent and ground fault can each be set to trip or activate a relay
• 50—Instantaneous electronic overcurrent trip
• 47—Phase rotation selectable ABC, CBA or Ins (insensitive)
• 38/49—Remote mountable RTD protection package, 8 or 16 RTD inputs (optional)
Control• Local start / stop controls
• Emergency reset capability
Input / Output and Display• Plain English operation via back lit LCD display interface
• LCD and LED status and diagnostics (full fault annunciation)
• Programmable metering (amps, volts, frequency, overload, power factor, elapsed time, watts, VARs, watt hours, VA, current imbalance, ground fault current, RTD temperatures with optional RTD module)
• Programmable relay outputs
• Latched fault relay output
• Real time clock
• Time stamped event recorder
• Password protection
• Battery backed-up starter parameters and lockout times
Smart Full Voltage ATL Starters
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3-20 benshaw.com
Engineered Medium Voltage Starter Products
Smart Full Voltage ATL StartersCFMVRMXATL Series
Motor Protection:• Motor thermal overload
• Independent starting and running OLs
• Low line voltage
• Low line frequency
• High line frequency
• Phase reversal
• Phase loss
• Instantaneous overcurrent
• Overcurrent
• Undercurrent
• Current imbalance
• Ground fault (residual or zero sequence)
• Disconnect fault
• Inline contactor fault
• Control power low
• Motor PTC input
• RTD modules
Metering:• Accuracy:
– 3% out-of-box
– 2% factory calibrated
• Average current
• L1 current
• L2 current
• L3 current
• Current imbalance %
• Ground fault current
• Average volts
• L1–L2 voltage
• L2–L3 voltage
• L3–L1 voltage
• Overload %
• Power factor
• Watts
• VA
• VARS
Metering, continued:• kW hours
• MW hours
• Phase order
• Line frequency
• Analog input
• Analog output
• Run time—days
• Run time—hours
• # of starts
• TruTorque™ %
• Power %
• Peak starting current
• Last starting duration
• RTD temperatures
• Real-time clock
8 Digital Inputs Configurable to:• Stop
• Fault
• Fault reset
• Bypass / inline confirm
• OL reset
• Local / remote selection
• 1 dedicated start input
• Disconnect
6 Relay Outputs Configurable to:• Faulted
• Running
• Up to speed
• Alarm condition
• Ready condition
• Locked out
• Over current
• Under current
• OL alarm
• Shunt trip
• Ground fault
• Cooling fan
1 Analog 4–20 mA / 0-10 VDC Input Configurable to:
• Trip high level
• Trip low level
1 Analog 4–20 mA / 0-10 VDC Output Configurable to:
• Current (0–200%/0–800%)
• Voltage (0–150%)
• OL (0–150%)
• kW (0–10 kW/0–100 kW)
• MW (0–1 MW)
• Analog input (0–100%)
• Firing (0–100%)
• Calibration
User Interface:• Event log (99 events)
• Door mounted LCD display
– Set / examine operating parameters
– View status information, line current, voltage and frequency
– Start and stop the starter
1 Communication Port:• ModBus / RS485
MX3 Control Features (Smart Across the Line)
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3-21
CFMVRMXATL Series
2300 V
V HP FLA
Dimensions (in.) NEMA 1/12 List Price
NEMA 3R List PriceModel Number H W D
CFMVRMXATL-500-2300 ** 2300 500 120 92 24 32 $18,750.00 $20,955.00
CFMVRMXATL-1000-2300 ** 2300 1000 240 92 24 32 $19,650.00 $21,875.00
CFMVRMXATL-1500-2300 ** 2300 1500 360 92 24 32 $20,995.00 $23,250.00
CFRMVRMXATL-HP-2300 ** 2300 >1500 >360
3300 V
V HP FLA
Dimensions (in.) NEMA 1/12 List Price
NEMA 3R List PriceModel Number H W D
CFMVRMXATL-1000-3300 ** 3300 1000 169 92 24 32 $18,875.00 $21,250.00
CFMVRMXATL-1250-3300 ** 3300 1250 211 92 24 32 $20,500.00 $22,750.00
CFMVRMXATL-1500-3300 ** 3300 1500 254 92 24 32 $20,995.00 $23,250.00
CFMVRMXATL-2000-3300 ** 3300 2000 338 92 24 32 $20,995.00 $23,250.00
CFMVRMXATL-2250-3300 ** 3300 2250 380 92 60 36 $41,555.00 $43,895.00
CFMVRMXATL-2500-3300 ** 3300 2500 423 92 60 36 $41,555.00 $43,895.00
CFRMVRMXATL-HP-3300 ** 3300 >2500 >423
4160 V
V HP FLA
Dimensions (in.) NEMA 1/12 List Price
NEMA 3R List PriceModel Number H W D
CFMVRMXATL-1000-4160 ** 4160 1000 133 92 24 32 $19,250.00 $22,250.00
CFMVRMXATL-2000-4160 ** 4160 2000 266 92 24 32 $19,750.00 $22,750.00
CFMVRMXATL-2500-4160 ** 4160 2500 333 92 24 32 $20,525.00 $23,650.00
CFMVRMXATL-3000-4160 ** 4160 3000 399 92 60 36 $39,995.00 $43,995.00
CFRMVRMXATL-HP-4160 ** 4160 >3000 >399
6900 V
V HP FLA
Dimensions (in.) NEMA 1/12 List Price
NEMA 3R List PriceModel Number H W D
CFMVRMXATL-1500-6900 ** 6900 1500 125 92 24 32 $21,250.00 $24,550.00
CFMVRMXATL-2250-6900 ** 6900 2250 187 92 24 32 $23,150.00 $25,375.00
CFMVRMXATL-4000-6900 ** 6900 4000 332 92 24 32 $23,650.00 $25,875.00
CFRMVRMXATL-HP-6900 ** 6900 >4000 >332
** Insert appropriate option code as shown: NEMA 1 = 1 / NEMA 12 = 12 / NEMA 3R = 3R
Consult factory
OTHER VOLTAGES AVAILABLE — PLEASE INQUIRE
Smart Full Voltage ATL Starters
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3-22 benshaw.com
Engineered Medium Voltage Starter Products
Full Voltage ATL StartersCFMVATL Series Product Highlights:
CFMVATL medium voltage across-the-line starters are full voltage controllers for three phase induction motors. The RediStart MX3 control package can be added as an option to provide a "Smart" CFMVRMXATL package.
Combination CFMVATL starters are supplied in a free standing enclosure. Enclosures are available in NEMA 1, NEMA 12 and NEMA 3R configurations. Enclosure consists of two distinct compartments. The medium voltage section is located in the main body of the enclosure, and the low voltage section containing the control logic is located behind the door in an isolated compartment.
Standard combination CFMVATL starters are supplied with a load break / fault make disconnect isolation switch, Class "R" motor current limiting fuses, vacuum motor starting contactor and the "SPE" SureProtex electronic overload protection. Refer to the CFMVRMXATL series for the RediStart MX3 control package for additional branch circuit monitoring, motor protection, metering, diagnostics and communication.
Standard Features:
The standard medium voltage combination "ATL" package includes:
• NEMA 1,12, 3R enclosure
• Disconnect switch
– Load break / fault make
– Grounding bar
– Viewing window
• Motor fusing
– Class "R"
– Current limiting
• Vacuum motor starting contactor
• Start / stop push-buttons
• "SPE" overload protection
– Class 10-30 adjustable
– 1 N/O, 1 N/C trip contact
– "Trip free" design
– Phase imbalance protection
– Phase reversal protection
– Phase loss protection
– Test function / trip indication
– Fault indication
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3-23
2300 V
V HP FLA
Dimensions (in.) NEMA 1/12 List Price
NEMA 3R List PriceModel Number H W D
CFMVATL-500-2300 ** 2300 500 120 92 24 32 $14,000.00 $16,885.00
CFMVATL-1000-2300 ** 2300 1000 240 92 24 32 $16,500.00 $18,650.00
CFMVATL-1500-2300 ** 2300 1500 360 92 24 32 $17,500.00 $19,850.00
CFMVATL-HP-2300 ** 2300 >1500 >360
3300 V
V HP FLA
Dimensions (in.) NEMA 1/12 List Price
NEMA 3R List PriceModel Number H W D
CFMVATL-1000-3300 ** 3300 1000 169 92 24 32 $14,850.00 $17,000.00
CFMVATL-1250-3300 ** 3300 1250 211 92 24 32 $15,500.00 $17,765.00
CFMVATL-1500-3300 ** 3300 1500 254 92 24 32 $16,855.00 $17,995.00
CFMVATL-2000-3300 ** 3300 2000 338 92 24 32 $17,000.00 $19,150.00
CFMVATL-2250-3300 ** 3300 2250 380 92 60 36 $37,450.00 $39,735.00
CFMVATL-2500-3300 ** 3300 2500 423 92 60 36 $37,500.00 $37,750.00
CFMVATL-HP-3300 ** 3300 >2500 >423
4160 V
V HP FLA
Dimensions (in.) NEMA 1/12 List Price
NEMA 3R List PriceModel Number H W D
CFMVATL-1000-4160 ** 4160 1000 133 92 24 32 $15,825.00 $18,000.00
CFMVATL-2000-4160 ** 4160 2000 266 92 24 32 $16,365.00 $18,625.00
CFMVATL-2500-4160 ** 4160 2500 333 92 24 32 $17,250.00 $19,500.00
CFMVATL-3000-4160 ** 4160 3000 399 92 60 36 $37,475.00 $39,750.00
CFMVATL-HP-4160 ** 4160 >3000 >399
6900 V
V HP FLA
Dimensions (in.) NEMA 1/12 List Price
NEMA 3R List PriceModel Number H W D
CFMVATL-1500-6900 ** 6900 1500 125 92 24 32 $18,175.00 $20,455.00
CFMVATL-2250-6900 ** 6900 2250 187 92 24 32 $18,985.00 $21,250.00
CFMVATL-4000-6900 ** 6900 4000 332 92 24 32 $19,500.00 $21,775.00
CFMVATL-HP-6900 ** 6900 >4000 >332
** Insert appropriate option code as shown: NEMA 1 = 1 / NEMA 12 = 12 / NEMA 3R = 3R
Consult factory
OTHER VOLTAGES AVAILABLE — PLEASE INQUIRE
Full Voltage ATL Starters
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3-24 benshaw.com
Engineered Medium Voltage Starter Products
Main Lug OnlyMLO SeriesNEMA 1 / NEMA 12
Product Highlights:
Benshaw’s Main Lug Only (MLO) section provides a full height and depth NEMA rated enclosure for use as a convenient area to land the line or load cable connections while providing a transition area for a disconnect switch, starter or an MCC.
The MLO can be configured for top or bottom cable access (specify when ordering). Customized MLO sections are available—just contact Benshaw’s factory with your requirements.
Key Advantages:• Landing pad for input cable
• Optional feed through bus to Benshaw line up
• Top or bottom cable entry
• NEMA 1, 12 or 3R enclosure configurations
• Transition from other manufacturers’ line up (optional)
• Configure to match up to existing bus network (optional)
• Optional control transformers and metering can be added
Standard Features:• Landing pad for cabling
• NEMA 1/12 construction
• ANSI 61 grey
• 11 gauge steel construction
• Super durable polyurethane TGIC powder paint
• Tin plated copper bus
• Paint finish meets ASTM A252-9 or A525-83
• UL listed 5 kV Class
Options:• Bus entry, left or right
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3-25
2300 V / NEMA 1/12/3R
Model Number DescriptionNEMA 1/12
List PriceNEMA 3R List Price
MV-MLO-18-800-2300* 800 Amp Pull Section 18" Wide Enclosure $7,350.00 $7,725.00
MV-MLO-18-1200-2300* 1200 Amp Pull Section 18" Wide Enclosure $7,875.00 $8,295.00
MV-MLO-18-2000-2300* 2000 Amp Pull Section 18" Wide Enclosure $8,150.00 $8,545.00
MV-MLO-24-800-2300* 800 Amp Pull Section 24" Wide Enclosure $7,925.00 $8,325.00
MV-MLO-24-1200-2300* 1200 Amp Pull Section 24" Wide Enclosure $8,500.00 $8,925.00
MV-MLO-24-2000-2300* 2000 Amp Pull Section 24" Wide Enclosure $8,725.00 $9,155.00
3300 V / NEMA 1/12/3R
Model Number DescriptionNEMA 1/12
List PriceNEMA 3R List Price
MV-MLO-18-800-3300* 800 Amp Pull Section 18" Wide Enclosure $7,350.00 $7,725.00
MV-MLO-18-1200-3300* 1200 Amp Pull Section 18" Wide Enclosure $7,875.00 $8,295.00
MV-MLO-18-2000-3300* 2000 Amp Pull Section 18" Wide Enclosure $8,150.00 $8,545.00
MV-MLO-24-800-3300* 800 Amp Pull Section 24" Wide Enclosure $7,925.00 $8,325.00
MV-MLO-24-1200-3300* 1200 Amp Pull Section 24" Wide Enclosure $8,500.00 $8,925.00
MV-MLO-24-2000-3300* 2000 Amp Pull Section 24" Wide Enclosure $8,725.00 $9,155.00
Main Lug Only
4160 V / NEMA 1/12/3R
Model Number DescriptionNEMA 1/12
List PriceNEMA 3R List Price
MV-MLO-18-800-4160* 800 Amp Pull Section 18" Wide Enclosure $7,350.00 $7,725.00
MV-MLO-18-1200-4160* 1200 Amp Pull Section 18" Wide Enclosure $7,875.00 $8,295.00
MV-MLO-18-2000-4160* 2000 Amp Pull Section 18" Wide Enclosure $8,150.00 $8,545.00
MV-MLO-24-800-4160* 800 Amp Pull Section 24" Wide Enclosure $7,925.00 $8,325.00
MV-MLO-24-1200-4160* 1200 Amp Pull Section 24" Wide Enclosure $8,500.00 $8,925.00
MV-MLO-24-2000-4160* 2000 Amp Pull Section 24" Wide Enclosure $8,725.00 $9,155.00
6900 V / NEMA 1/12/3R
Model Number DescriptionNEMA 1/12
List PriceNEMA 3R List Price
MV-MLO-18-800-6900* 800 Amp Pull Section 18" Wide Enclosure $7,350.00 $7,725.00
MV-MLO-18-1200-6900* 1200 Amp Pull Section 18" Wide Enclosure $7,875.00 $8,295.00
MV-MLO-18-2000-6900* 2000 Amp Pull Section 18" Wide Enclosure $8,150.00 $8,545.00
MV-MLO-24-800-6900* 800 Amp Pull Section 24" Wide Enclosure $7,925.00 $8,325.00
MV-MLO-24-1200-6900* 1200 Amp Pull Section 24" Wide Enclosure $8,500.00 $8,925.00
MV-MLO-24-2000-6900* 2000 Amp Pull Section 24" Wide Enclosure $8,725.00 $9,155.00
*Complete model number by adding suffix to specify NEMA 1, 12 or 3R enclosure: -1, -12 or -3R.
OTHER VOLTAGES AVAILABLE — PLEASE INQUIRE
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3-26 benshaw.com
Product Highlights:
Benshaw’s free standing medium voltage load break interrupter switch is the latest design in medium voltage high current switching equipment for a wide range of applications. The fused interrupter switch provides an economical means of disconnect and short circuit protection of medium voltage loads such as transformers, single circuit or multi-circuit systems.
The switch is provided in a NEMA 12 rated enclosure configured for use as a standalone unit, in an equipment line-up or MCC.
Key Advantages:• Bolts directly to Benshaw MCC line-up or starter
• UL labeled up to 4800 volts
• Available in 400, 600 and 1200 amp ratings
• Available up to 6600 volts
• Class E fusing included
• Configurable with added options
• Load break rated
Standard Features:• Load break fault make
• 60 kV BIL up to 7.2 kV
• Symmetric fault ratings of 50 kA for 5 kV–7.2 kV and 45 kA for 2.4 kV
• NEMA 12 enclosure
• Viewing window to verify switch position
• Enclosure MV door interlocked with switch mechanism to prevent access while switch is on
• Operating mechanism lockable in the off position
• Load side grounding in off position
• Blown fuse indication
• Welded 11 gauge steel construction
• Enclosure finish meets ASTM A252-9 or A525-83, G-90 designation
• Line and load landing pads with NEMA bolt pattern
Options:• Lockable front panel
• Bus entry, left or right
Engineered Medium Voltage Starter Products
Load Interrupter SwitchCFMVDISC Series
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3-27
Load Interrupter SwitchCFMVDISC Series
2300 V
Description
Dimensions (in.)
List PriceModel Number H W D
CFMV-DISC-24-400-2300-12 * MV Disc Switch 400A 2300V Top Entry / Bottom Exit 92 24 30 $17,250.00
CFMV-DISC-36-600-2300-12 * MV Disc Switch 600A 2300V Bottom Entry / Top Exit 92 36 36 $25,955.00
CFMV-DISC-36-1200-2300-12 * MV Disc Switch 1200A 2300V Bottom Entry / Top Exit 92 36 36 $27,750.00
3300 V
Description
Dimensions (in.)
List PriceModel Number H W D
CFMV-DISC-24-400-3300-12 * MV Disc Switch 400A 3300V Top Entry / Bottom Exit 92 24 30 $17,250.00
CFMV-DISC-36-600-3300-12 * MV Disc Switch 600A 3300V Bottom Entry / Top Exit 92 36 36 $25,955.00
CFMV-DISC-36-1200-3300-12 * MV Disc Switch 1200A 3300V Bottom Entry / Top Exit 92 36 36 $27,750.00
4160 V
Description
Dimensions (in.)
List PriceModel Number H W D
CFMV-DISC-24-400-4160-12 * MV Disc Switch 400A 4160V Top Entry / Bottom Exit 92 24 30 $17,250.00
CFMV-DISC-36-600-4160-12 * MV Disc Switch 600A 4160V Bottom Entry / Top Exit 92 36 36 $25,955.00
CFMV-DISC-36-1200-4160-12 * MV Disc Switch 1200A 4160V Bottom Entry / Top Exit 92 36 36 $27,750.00
6600 V
Description
Dimensions (in.)
List PriceModel Number H W D
CFMV-DISC-24-400-6600-12 ** MV Disc Switch 400A 6600V Top Entry / Bottom Exit 92 24 30 $18,250.00
CFMV-DISC-36-600-6600-12 ** MV Disc Switch 600A 6600V Bottom Entry / Top Exit 92 36 36 $33,500.00
CFMV-DISC-36-1200-6600-12 ** MV Disc Switch 1200A 6600V Bottom Entry / Top Exit 92 36 36 $41,650.00
See page 3-35 for available options. Options include horizontal bus, kirk key interlock and Main Lug Only (MLO) sections.
* For use on motor load Class R fuse will be provided and must be specified by customer.
** Non UL listed disconnect switch.
OTHER VOLTAGES AVAILABLE — PLEASE INQUIRE
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3-28 benshaw.com
Engineered Medium Voltage Starter Options
Pilot DevicesPush-ButtonsOption Code Description List Price
A001 Raised Stop Push-Button - Red $100.00
A002 Flush Start Push-Button - Green $100.00
A003 Jog Push-Button - Yellow $100.00
A004 OL Reset Push-Button - (For External OL Relay) - Black $100.00
A005 Reset Push-Button - Black $100.00
A006 Raised Push-Button - Specify Color And Function $100.00
A007 Flush Push-Button - Specify Color And Function $100.00
A008 Mushroom Head Stop Push-Button - Red $150.00
A009 Illuminated Push-Button - Specify Color And Function $175.00
Pilot LightsOption Code Description List Price
A021 Red Run Light $125.00
A022 Green Stop Light $125.00
A023 Amber Fault Light $125.00
A024 Green Ready Light $125.00
A025 Amber Bypass Light $125.00
A026 Red Light - Specify Function $125.00
A027 Green Light - Specify Function $125.00
A028 Amber Light - Specify Function $125.00
A029 White Light - Specify Function $125.00
A030 Blue Light - Specify Function $125.00
A031 Push To Test Contact Assembly (Addition to Above) $200.00
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3-29
Selector SwitchesOption Code Description List Price
A041 Hand - Off - Auto Selector Switch $175.00
A042 Local - Off - Remote Selector Switch $175.00
A043 Key-Operated Hand - Off - Auto Selector Switch $150.00
A044 Dual Ramps Selector Switch $150.00
A045 Two-Postion Selector Switch - Specify Function $200.00
A046 Three-Position Selector Switch - Specify Function $200.00
A047 Other Selector Switch - Specify Function and Type
Consult factory
MetersOption Code Description List Price
A061 Single-Phase Analog Ammeter - Includes CTs * $1,200.00
A062 Analog Ammeter with Three-Phase Selector Switch - Includes CTs * $1,500.00
A065 Elapsed Time Meter $250.00
A066 Operations Counter $250.00
A069 Other Power Metering - Specify Function
A075 Analog Voltmeter, Single Phase * $3,500.00
A076 Analog Voltmeter with Three-Phase Selector Switch * $3,750.00
A077 AC Wattmeter
A078 AC Watt Hour Meter
* Switchboard type
Consult factory
Pilot Devices
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3-30 benshaw.com
Engineered Medium Voltage Starter Options
Control OptionsMX3 OptionsOption Code Description List Price
A401 Door Mounted Communications Package - Includes Door Mounted Connector and RS232 / 485 Card $650.00
MXCOMPA343 Profibus Communications Bridge
MXCOMEA345 Ethernet Communications Bridge
MXCOMDA344 DeviceNet Communications Bridge
A405 Power Outage Ride-Thru - This Option Allows the Starter to Automatically Restart after a Power Loss of up to 30 Secs. Customer Must Supply Separate Source of Uninterrupted 120 V to the Starter
$500.00
A406 RTD Module - Unit Will Accept 8 Input RTDs. RTDs must be 100 ohm Platinum. (Available for Remote Mounting; Consult Factory for Details)
$3,000.00
A407 RTD Module - Unit Will Accept 16 Input RTDs. RTDs must be 100 ohm Platinum. (Available for Remote Mounting; Consult Factory for Details)
$5,000.00
A411 1000 VA UPS / 700 W for 120V Supply Instead of Customer Supplied for Option A405 Power Outage Ride-Thru
$3,000.00
Consult factory
Emergency Start OptionsOption Code Description List Price
A410 Emergency / Across the Line Bypass Option, Includes Start / Stop Push-Buttons, Overload Relay and Current Transformers and Selector Switch
$1,500.00
Consult factory
Control Power TransformersOption Code Description List Price
A105 500 VA Additional Control Power $725.00
A106 1000 VA Additional Control Power $850.00
A107 Specify Control Power Amount
A110 1500 VA Additional Control Power $2,000.00
A111 2500 VA Additional Control Power $2,500.00
Consult factory
General Purpose Control RelaysOption Code Description List Price
A121 Three-Pole Relay - Specify Function $225.00
A122 Four-Pole Relay - Specify Function $275.00
A123 Other Relays - Specify Function and Type
A124 On Delay Timer - Specify Function and Time $300.00
A125 Off Delay Timer - Specify Function and Time $300.00
A126 Other Timers - Specify Function and Time
A127 Ground Fault Relay - For Equipment Protection Only $1,500.00
Consult factory
TransducersOption Code Description List Price
A141 Transducer Output 0–5 VDC Based on Motor FLA $650.00
A142 Transducer Output 4–20 mA Based on Motor FLA $650.00
A145 Transducer Output 4–20 mA Based on Motor Voltage
Consult factory
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Motor Protective RelaysThe following protective relays include the necessary current and potential transformers included. For optional zero sequence ground fault sensing, the appropriate current transformer should be added.
Protective RelaysOption Code Description List Price
A826 Multilin 369 with RTD, Metering and Communications Options
A827 Multilin 469
A829 Multilin PQM II with Analog Output Options
A830 Cutler Hammer MP4000
A831 Schweitzer SEL 710
A832 Schweitzer SEL 749M
A838 Other
Consult factory
Protective Relay OptionsOption Code Description List Price
A875 Ground Fault CT, 2000:1, 4.0:Dia. (For MX3 Use) $350.00
A876 Ground Fault CT, 2000:1, 8.13:Dia. (For MX3 Use) $1,000.00
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Engineered Medium Voltage Starter Options
Enclosure and Bus OptionsEnclosure OptionsOption Code Description List Price
A171 Space Heater With Thermostat $450.00
A251 Door Interlock Switch $275.00
A252 Single Key Kirk Key Interlock $650.00
A255 Multiple Enclosure Mechanical Door Interlock
A256 Enclosure Upsizing - 24" W to 36" W $1,000.00
A257 Enclosure Upsizing - 36" W to 45" W $1,000.00
A258 Enclosure Upsizing - 32" D to 36" D $1,000.00
Consult factory
Bus Options*Option Code Description 0 to 1,500 HP 1,500 to 3,000 HP
8N 800 A Non-Insulated Bus $1,500 $1,750
8I 800 A Insulated Bus $2,150 $2,195
1N 1,200 A Non-Insulated Bus $1,750 $1,850
1I 1,200 A Insulated Bus $2,500 $2,555
2N 2,000 A Non-Insulated Bus $2,750 $2,795
2I 2,000 A Insulated Bus $3,795 $3,850
NR None Required $0 $0
+Bus not required for single stand-alone unit.
Bus is required for connection of 2 or more units.
Any unit with bus greater than 36” will require additional MLO section. Please contact the factory for pricing and delivery.
Bus Splice Options (must match bus option selected)Option Code Description List Price
8N 800 A Non-Insulated Bus Splice $395.00
8I 800 A Insulated Bus Splice $625.00
1N 1,200 A Non-Insulated Bus Splice $499.00
1I 1,200 A Insulated Bus Splice $725.00
2N 2,000 A Non-Insulated Bus Splice $850.00
2I 2,000 A Insulated Bus Splice $1,050.00
NR None Required $0
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Power Factor Correction CapacitorsPower factor correction capacitors (PFCCs) are available in two options. 1. If the starter requires a UL label, the power factor capacitors are installed on the top of
the unit (capacitors are shipped loose and must be installed by customer) or in a separate enclosure to be installed next to the starter. The top mount will add approximately 28 inches to the enclosure height. Top mount is only available up through 225 kVAR, 4.8 kV. The separate enclosure (dimensions: 92"Hx30"Wx36"D) can house up to 2 PFCC units. For remote mount, contact factory.
2. For units not requiring UL approval, capacitors may be installed inside the enclosure. Both options require enclosure width to increase to the next standard size to accommodate the added contactor. Capacitors are three phase, supplied with three fuses, rated for 60 Hz operation.
PFCCs are available for voltages up through 13.8 kV.
Available Sizes:• 25 kVAR increments for 2.3 kV through 4.8 kV, starting at 25 kVAR
• 50 kVAR increments for 6 kV through 13.8 kV, starting at 50 kVAR
Consult factory for dimensions.
Information Required for Sizing (Note: Industry standard is to correct to a 0.95 PF.)
1. Motor HP: _____________________________
2. Voltage: _______________________________
3. Existing Power Factor: __________________
4. Corrected Power Factor: ________________
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3-34 benshaw.com
Engineered Medium Voltage Starter Options
Surge / Lightning ArrestorsThe surge or lightning arrestors are available in two options. If the unit is required to be UL approved, the surge arrestors must be installed on the top of the unit (components are shipped loose and must be installed by customer). This will add eighteen inches to the height of the enclosure. For units not requiring UL approval, the arrestors may be installed inside the enclosure. This requires the enclosure width to increase to the next standard size. Includes the hardware necessary to mount and wire the arrestors and the increased size of the enclosure where required.
Non-UL Labeled Starter Inside MountOption Code Description List Price
A901 Surge Arrestor, 2300 VAC $2,000.00
A902 Surge Arrestor, 3300 VAC $2,000.00
A903 Surge Arrestor, 4160 VAC $2,000.00
A904 Surge Arrestor, 4800 VAC $2,000.00
A905 Surge Arrestor, 6900 VAC $2,500.00
A906 Surge Arrestor, 9000 VAC $2,500.00
A907 Surge Arrestor, 12000 VAC $3,000.00
UL Labeled Starter Top Mount - 18" Height Adder (18"H x 30"W x 24"D top hat shipped loose)Option Code Description List Price
A925 Surge Arrestor, 2300 VAC $2,250.00
A926 Surge Arrestor, 3300 VAC $2,250.00
A927 Surge Arrestor, 4160 VAC $2,375.00
A928 Surge Arrestor, 4800 VAC $2,375.00
A929 Surge Arrestor, 6900 VAC $2,500.00
A930 Surge Arrestor, 9000 VAC $2,500.00
A931 Surge Arrestor, 12000 VAC $3,000.00
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3-35
Surge capacitors will be supplied in a top hat package for starters that must maintain the UL label. This will add to the height of the enclosure (components are shipped loose and must be installed by customer). For non-UL units, the capacitors are packaged into the unit, which increases the width of the enclosure up to the next standard size.
Surge Capacitors
Non-UL Labeled Starter Inside MountOption Code Description List Price
A950 Surge Capacitor, 2300 VAC
A951 Surge Capacitor, 3300 VAC
A952 Surge Capacitor, 4160 VAC
A953 Surge Capacitor, 4800 VAC
A954 Surge Capacitor, 6900 VAC
A955 Surge Capacitor, 9000 VAC
A956 Surge Capacitor, 15 kV
Consult factory
UL Labeled Starter Top Mount - 18” Height Adder (18”H x 30”W x 24”D top hat shipped loose)Option Code Description List Price
A975 Surge Capacitor, 2300 VAC
A976 Surge Capacitor, 3300 VAC
A977 Surge Capacitor, 4160 VAC
A978 Surge Capacitor, 4800 VAC
A979 Surge Capacitor, 6900 VAC
A980 Surge Capacitor, 9000 VAC
A981 Surge Capacitor, 15 kV
Consult factory
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3-36 benshaw.com
Engineered Medium Voltage Starter Options
Line ReactorsFor 2.4 kV solid state starters, line reactors are not required.
For 5 kV / 7.2 kV solid state starters, line reactors are required when the supply source transformer is greater than 20 MVA (5% Impedance) or the motor lead wiring length is 1,000 feet or greater. For systems with custom motor control lineups and power factor correction capacitors, consult the factory.
For 13.8 kV starters, consult factory for the requirement of line reactors.
The line reactors are available in two options. If the unit is required to be UL approved, the reactors must be installed on the top of the unit (reactors are shipped loose and must be installed by customer). This will add to the height of the enclosure. For units not requiring UL approval, the reactors may be installed inside the enclosure. The inside mounting requires the enclosure width to increase to accommodate the added reactor. The price includes the hardware necessary to mount and wire the reactors and the increased size of the enclosure where required.
A de-tuning reactor may be required to protect the power system from the adverse interaction of capacitors and non-linear loads. To ensure the power factor correction device is properly applied, consult a qualified engineer or provide your single line electrical diagrams to Benshaw for evaluation.
4,160 V Starter Inside MountOption Code HP List Price
A985 750
A986 1500
A987 3000
A988 >3000
Consult factory
4,160 V UL Labeled Starter Top Mount
HP
Dimensions (in.)
Option Code H W D List Price
A991 750 22 22 24
A992 1500 23 24 24
A993 3000 23 24 24
A994 >3000
Consult factory on other voltage ratings in the 5 and 7.2 kV class.
Consult factory
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3-37
DocumentationBenshaw offers a variety of documentation options to fit your project scope, budget and timeline. Only Benshaw offers the flexibility in our approval process to help meet our customers’ project schedules. All of our documentation packages are processed through our highly technical engineering department. Please contact Benshaw for pricing and delivery. Please ensure all documentation requirements are on the purchase order. Electronic copies are provided unless hard copies are specified on the purchase order.
Preliminary Drawings
Preliminary drawings consist of the “released to manufacturing” drawings that are used in production. This drawing package does not include any form of customer approvals. The drawing package includes the internal and external layout, and schematics.
Partial Approvals
Partial approval drawings allow Benshaw to purchase long-lead items that will not change prior to the customer’s approvals. This allows Benshaw to cut down on the delivery time while still allowing the customer all the flexibility and control in an approval process. The partial approval package includes the internal and external layout, and schematics.
Full Approvals
Full approval drawings ensure that no equipment will be purchased for the project until the customer’s approval for production is received. The full approval package includes the internal and external layout, and schematics.
Partial Submittals
Partial submittal packages allow Benshaw to purchase long-lead items that will not change prior to the customer’s approvals. This allows Benshaw to cut down on the delivery time while still allowing the customer all the flexibility and control in an approval process. The partial submittal package includes the internal and external layout, schematics and cut sheets for major components.
Full Submittals
Full submittal packages ensure that no equipment will be purchased for the project until the customer’s approval for production is received. The full submittal package includes the internal and external layout, schematics and cut sheets for major components.
As-Built Drawings
As-built drawings are typically sent out two weeks after shipment and incorporate all the changes that occur during the production process, testing and FAT test (if applicable).
O&M Manuals
O&M manuals are typically sent out four weeks after delivery. O&M manuals also include as-built drawings.
Witness Testing (FAT Testing)
Witness testing includes a testing plan and procedure that must be reviewed and approved in advance by the customer. Quotations are for standard Benshaw testing, and any special testing needs or requirements must to be brought up to Benshaw to ensure accurate scheduling. Witness testing can occur starting the week after the equipment is ready to ship, adding to the delivery time frame, and must be scheduled beforehand.
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3-38 benshaw.com
Engineered Medium Voltage Starter Options
Wound Rotor StartersProduct Highlights:
Wound rotor motors are typically used in applications requiring high starting torques, a limited number of operating speeds or a stepped acceleration to achieve a soft start. Typical existing applications utilize an electromechanical starter on the stator and introduce multiple stages of resistance in the rotor via contactor arrangements to achieve a soft ramp.
With the RediStart MX3, wound rotor control is greatly simplified. The RediStart consists of two major sections: 1) A solid-state stator control, and 2) secondary resistors into the rotor circuit from a separate 3-phase resistor bank. This achieves the high torque required by the application—with low inrush—while providing a smooth stepless start. This greatly reduces the maintenance cost of the typical electromechanical control.
Single Step Rotor Control: The solid-state starter is wired to the motor stator circuit, and the resistor and shorting contactor are wired to the motor rotor circuit. The solid state starter accelerates the motor to slip speed (determined by the resistance value) and then activates the contactor to short the rotor. This allows the motor to accelerate to full speed.
Multiple Step Rotor Circuit: WR RVSS series starters can be supplied with multiple stages of rotor resistor and contactor combinations. This arrangement may be necessary for multiple step starting of extremely high inertia loads, or for continuous operation at multiple speeds. Multiple steps of rotor resistance can be coordinated to achieve this.
Variable Speed Control: Variable speed control of wound rotor motors can be accomplished with the RediStart series control. By maintaining full output voltage of the control going to the stator of the wound rotor motor, and varying the resistance in the rotor, variable speed is accomplished.
Resistors must be rated for continuous duty operations. Variable loads (pumps and fans) only.
Key Advantages:
RATINGS
Horsepower:
1,000–10,000 HP*
Overload:
500% for 30 seconds 125% continuous
Starting Torque:
0–100%
Voltage:
2.4, 3.3, 4.1 and 6.6 kV**
Typical Resistance Steps:
1–2
* Consult factory for higher HP rating.
** Consult factory for higher voltage rating.
• Benshaw MX3 technology
• Single step rotor control
• Modular power stack design for ease of maintenance
• Integral bypass contactor design
• Advanced MX3 motor protection
• Advanced MX3 metering function
• Real time clock
• 99 event log history
• Modbus capable
• Configurable output relays
• Multistep & variable speed rotor control available
• Reduced maintenance
• Reduced in size and number of resistors needed
• Stepless control
• Reduces inrush while maintaining torque
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3-39
Wound Rotor Motor Starter Check ListPresent starting method Across the line Other ___________________________________
Rotor circuit information
Present number of steps of resistance ____________
Total starting ohm value ____________ ohms
Current method of resistance shorting
Step one ____________ sec. Step two _________ sec. Step three______ sec. Step four _____ sec. Step five ____ sec.
The present number of steps may be more or less than listed above. Please specify.
Motor information
Primary voltage______________
Secondary voltage_______________
Primary amps________________
Secondary amps_________________
RPM ________________ Service Factor________________
Size of utility supply transformer_____________________kVA
Present time to accelerate to full speed approximate______________sec.
Starts required per hour_________________
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3-40 benshaw.com
Engineered Medium Voltage Starter Options
Synchronous StartersSEP Series
RATINGS
Horsepower:
1,000–10,000 HP*
Overload:
500% for 30 seconds 125% continuous
Starting Torque:
0–100%
Voltage:
2.4, 3.3, 4.1 and 6.6 kV**
Exciter Ratings:
125–250 VDC 30–120 A***
* Consult factory for higher HP rating.
** Consult factory for higher voltage rating.
*** Consult factory for higher amp rating.
Product Highlights:
The sync motor functions as an induction motor during start up. Once the motor approaches full synchronous speed, the Redistart DC exciter induces a constant polarity to the rotor causing the motor to lock into sync. Because the rotor’s field is constant and separately excited there is no slip required to produce torque, as with an induction motor. This allows the motor to run at synchronous speed.
The Benshaw synchronous package consists of a solid state starter portion connected to the stator and an SEP (synchronous excitation package) that is connected to the rotor section in conjunction with a discharge resistor. This SEP is supplied for brush type and brushless exciters.
Synchronous Benefits:
The RediStart series solid state starter provides reduced voltage stepless acceleration and automatic synchronization of three phase AC synchronous motors. Synchronous motors are utilized for a number of reasons. They are used in applications that require precise motor speed, they are used to obtain greater efficiencies, and they are used for facility power factor correction.
Since synchronous motors can be operated at leading power factor, they are used to correct a facility’s lagging power factor created by all the other induction motors being operated.
This correction reduces the penalty a customer pays the utility company for creating poor power factor.
Key Advantages:
• Benshaw synchronous technology
• Solid state synchronous rotor control
• Modular power stack design for ease of maintenance
• Integral bypass contactor design
• Advanced synchronous motor protection
• Can be added to existing equipment
• Can be supplied with MX2 or MX3 starter control
• Modbus communication
• Configurable output relays
• Reduced maintenance
• Reduction in size compared to existing field control
• Stepless control
• Reduces inrush while maintaining torque
• Brush type and brushless control
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3-41
Synchronous Motor Starter Check ListPresent starting method Across the line Other ______________________ Application _______________________
Field discharge resistor value____________ohms
Motor information
Motor horsepower__________ Motor frequency ________Hz
Field voltage_______________ Max field current __________
Full load current____________ Motor LRA________________ Motor voltage________
RPM______________________ Service Factor_____________
Motor Wk2 ________________ Load Wk2_________________ Motor Speed ____RPM
Size of utility supply transformer_____________________kVA
Present time to accelerate to full speed approximate______________sec.
Starts required per hour_________________
Brushless exciter Brush Type exciter
Options : Circuit Breaker Fusible Switch No disconnect needed
Bypass contactor run duty only
120 VAC control power by Benshaw
Start Stop Pushbutton
Hand Off Auto Local Off Remote 2-Wire Control 3-Wire Control
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3-42 benshaw.com
Benshaw can custom configure intelligent, MX3 based motor starters, complete control centers and lineups to meet the needs of any load, in any industry.
Incoming Sections:• Main breakers or disconnects
• Main-Tie-Main arrangements
• Main lug only sections
• 1200 / 2000 / 3000 amp circuit breakers
• 400 / 600 / 1200 amp load break fault make disconnects
• Surge protection devices
• Metering and communications
Custom Configured Multiple Unit MCC Lineups:
• Transition sections to third party equipment
• 800 / 1200 / 2000 / 3000 amp horizontal bus
• Reduced voltage / full voltage / feeder controls
• Back to back construction
Intelligent MCC Integration:• Easy MCC networking
• MTMS, disconnects, feeders, SSRV, ATL, PAM, 2 speed starters
• Diagnostics and communications
• Intelligent SSRVS power poles
MX3 intelligent motor control centers,
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3-43
lineups, and main-tie-main arrangements
Integrated Supervisory Control and Predictive Maintenance Systems:
In applications requiring the coordination and control of multiple RediStart™ starters and third party equipment, Benshaw has the experience and technology to design and deliver integrated control systems:
• PC-based systems
• Local area networks
• Local / remote communications and control
• Data collection and monitoring
• PLC design, programming and integration
• Online and offline predictive maintenance
Packaged Electrical and Control Systems
Benshaw can also design and manufacture completely packaged portable or stationary electrical systems for applications requiring self-contained modules, including:
• 20- or 40-foot containers
• Self-contained air conditioning and lighting
• Low and medium voltage equipment
• Remote monitoring and control
• Personnel and support facilities
Fixed Mount Circuit Breaker MTM
(only 48" deep)
Fused Disconnect MTM 7.2 kV motor control center with integrated power factor correction
48" space savings vs. typical 96"
competitive unit
Draw Out Circuit Breaker MTM with (6) 5 kV solid state starters
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3-44 benshaw.com
Mission critical reliability in any configuration
When it absolutely has to work, it absolutely has to be Benshaw.
Industry Experience:• Aggregate and mining
• Cement production
• Chemical processing
• Municipal fresh and waste water treatment
• Oil and gas production
• Power generation
• Pulp and paper production
• Steel and aluminum
Application Experience:• Ball / hammer / rolling mills
• Centrifuges
• Chillers
• Compressors
• Conveyors
• Crushers / hydra pulpers
• Fans and blowers
• Mixers and refiners
• Pumps
Fixed-mount circuit breaker MTM
Upright skid mounted
Low profile skid mounted
Protective relays and PLC logic
20 MW, 13.8 kV
Motor control center with power factor correction
3-44 benshaw.com Return to the Table of Contents
4-1
Low Voltage Starters
Standard Low Voltage Starter Products
Intelligent Motor Control ...................4-2
Open Chassis Solid State Starters ...... 4-7
Prepackaged Starters with ATL Bypass ...............................4-16
Prepackaged Starters .......................4-18
Engineered Low Voltage Starter Products
Wound Rotor Starters.......................4-24
Wound Rotor Motor Starter Check List .........................................4-25
Synchronous Starters ........................4-26
Synchronous Motor Starter Check List ......................................... 4-27
Solid State Starters with Reversing Control .....................4-28
Solid State Starters with Two Speed Control ...................4-29
Solid State Starters Part Number Assembler ...................4-30
4-1Return to the Table of Contents
4-2 benshaw.com
MX3 Controller
Product Highlights:
Next generation MX3 technology forms the backbone of Benshaw’s entire line of intelligent medium voltage motor controls. With fiber optic firing, enhanced programming capabilities, ease of use and a unique, flexible architecture, Benshaw’s MX3 controller delivers unprecedented functionality and all of the rugged, dependable performance you’ve come to expect from the world leader in solid state motor controls and drives.
MX3 controllers, power components, software and sensors are all designed, built and tested to perform as an integrated control system, eliminating the coordination and performance problems inherent in other forms of reduced voltage starting.
With more built-in features, more configurable options, greater expandability and a broader communications capability than any other motor control on the market, Benshaw’s next generation MX3 technology will shorten your commissioning times, improve motor performance and protection, enhance diagnostic capability and streamline many electrical system monitoring and maintenance tasks.
Key Features:• High performance motor control with multiple starting modes built-in
• Patented CYCLO Converter control from 1 to 40% speed
• Flexible, programmable I/O
• Integrated motor protection
• Line and motor metering
• Diagnostic capabilities with event log and real-time clock
• UL, CUL, NEC, NEMA compliance
• Built-in remote self-testing (BIST)
• Expanded communications capabilities
• Intelligent SCR power poles
• Intelligent MV MCC integration
Standard Low Voltage Starter Products
Intelligent Motor Control
Keypad (Included)
Optional RTD Modules
Fiber Optic Firing• Integrated technology
• Noise immunity
• High voltage isolation
• Safe, reliable SCR control
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4-3
Control Features
Multiple Starting Modes:• Voltage ramp
• Current ramp
– Adjustable initial current
– Adjustable maximum current
– Adjustable ramp time
• Torque ramp (TruTorque™)
– Adjustable initial torque
– Adjustable maximum torque
– Adjustable ramp time
• Power ramp
– Adjustable initial torque
– Adjustable maximum torque
– Adjustable ramp time
• Linear / tach feedback control
• CYCLO converter control
Motor Protection:• Motor thermal overload
• Independent starting and running OLs
• Up to speed timer exceeded
• Low line voltage
• Low line frequency
• High line frequency
• Phase reversal
• Phase loss
• Instantaneous overcurrent
• Overcurrent
• Undercurrent
• Current imbalance
• Ground fault (residual or zero sequence)
• Shorted or open SCR
• Disconnect fault
• Inline contactor fault
• Control power low
• Stack over temperature
• Motor PTC input
• RTD modules
Metering:• Accuracy:
– 3% out-of-box
– 2% factory calibrated
• Average current
• L1 current
• L2 current
• L3 current
• Current imbalance %
• Ground fault current
• Average volts
• L1 – L2 voltage
• L2 – L3 voltage
• L3 – L1 voltage
• Overload %
• Power factor
• Watts
• VA
• VARS
• KW hours
• MW hours
• Phase order
• Line frequency
• Analog input
• Analog output
• Run time — days
• Run time — hours
• # of starts
• TruTorque™ %
• Power %
• Peak starting current
• Last starting duration
• RTD temperatures
• Real-time clock
8 Digital Inputs Configurable to:
• Stop
• Fault
• Fault reset
• Bypass / inline confirm
• OL reset
• Local / remote selection
• Heater enable
• Heater disable
• Dual ramp selection
• 1 dedicated start input
• Disconnect
• Slow speed
• Brake enable
• Brake disable
6 Relay Outputs Configurable to:
• Faulted
• Running
• Up to speed
• Alarm condition
• Ready condition
• Locked out
• Over current
• Under current
• OL alarm
• Shunt trip
• Ground fault
• Energy saver indication
• Heating indication
• Slow speed forward / reverse
• DC braking
• Cooling fan
1 Analog 4 – 20 mA / 0 – 10 VDC Input Configurable to:
• Trip high level
• Trip low level
1 Analog 4 – 20 mA / 0 – 10 VDC Output Configurable to:
• Current (0 – 200%/0 – 800%)
• Voltage (0 – 150%)
• OL (0 – 150%)
• kW (0 – 10 kW/0 – 100 kW)
• MW (0 – 1 Mw)
• Analog input (0 – 100%)
• Firing (0 – 100%)
• Calibration
User Interface:• Event log (99 events)
• Door mounted LCD display
– Set / examine operating parameters
– View status information, line current, voltage and frequency
– Start and stop the solid state starter
1 Communication Port:• ModBus / RS485
Advanced Functionality:• Dual ramp selection
• Adjustable kick current
• Programmable decel modes
• MV BIST test (built-in self test)
Intelligent Motor Control
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4-4 benshaw.com
Standard Low Voltage Starter Products
Intelligent Motor ControlMX2 Controller
MX2 Board
Product Highlights:
The new MX2 control technology from Benshaw provides a powerful, flexible, intelligent low voltage motor control platform. MX2-based controls offer multiple, user selectable starting modes, an increased selection of configurable digital and analog I/Os, comprehensive built-in metering capabilities, unprecedented onboard protection and an easy to use, intuitive user interface.
The new control board terminal configuration—coupled with programmable burden CT settings—makes Benshaw’s MX2 technology an excellent choice for a wide range of intelligent, soft start motor control applications.
With more built-in starting modes, more built-in protection features, additional communications capabilities, improved noise immunity, a more complete user I/O and CE compliance, Benshaw’s new MX2-based low voltage motor controls raise the bar for intelligent, low-cost, soft start motor control.
When you factor in our 24/7 comprehensive technical support, we think you’ll find Benshaw’s MX2-based controls to be an excellent value.
Standard Features:
• High performance motor control with multiple starting modes built in
• Jogging 7% and 14% speed
• 3 user configurable digital inputs
• 2 fixed inputs for start and bypass confirm
• 3 user configurable output relays and 1 fixed bypass confirm
• User configurable analog I/O
• Programmable burden CT settings
• Residual ground fault
• Advanced line / motor metering
• DC braking light duty
• Power stack thermistor
• Data snapshot of each fault
• Power up on start
• 1000V capable
• Energy saver
• Remote keypad ready
• CE, UL, CUL, NEMA compliance
• Built-in self-testing (BIST)
• ModBus 485 plus expanded communications capabilities with optional bridges
Keypad
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4-5
Control Features
Multiple Starting Modes:• Voltage ramp
• Current ramp
– Adjustable initial current
– Adjustable maximum current
– Adjustable ramp time
• Torque ramp (TrueTorque™)
– Adjustable initial torque
– Adjustable maximum torque
– Adjustable ramp time
• Power ramp
– Adjustable initial torque
– Adjustable maximum torque
– Adjustable ramp time
• Linear / tach feedback control
• Jogging 7% and 14% speed
Motor Protection:• Motor thermal overload
• Independent starting and running OLs
• Up to speed timer exceeded
• Low line voltage
• Low line frequency
• High line frequency
• Phase reversal
• Phase loss
• Instantaneous overcurrent
• Overcurrent
• Undercurrent
• Current imbalance
• Ground fault residual
• Shorted SCR
• Disconnect fault
• Inline contactor fault
• Control power low
• Stack over temperature
Metering:• +/- 2% accuracy
• Average current
• L1 current
• L2 current
• L3 current
• Current imbalance %
• Ground fault amps/residual
• Average volts
• L1 – L2 voltage
• L2 – L3 voltage
• L3 – L1 voltage
• Overload %
• Power factor
• Watts
• VA
• VARS
• KW hours
• MW hours
• Phase order
• Line frequency
• Analog input
• Analog output
• Run time — days
• Run time — hours
• # of starts
• TruTorque™ %
• Power %
• Peak starting current
• Last starting duration
3 Digital Inputs Configurable to:
• Stop
• Fault
• Fault reset
• Bypass / confirmation & inline
• OL reset
• Local / remote selection
• Heater enable
• Heater disable
• Dual ramp selection
• 1 dedicated start input
• 1 dedicated bypass
3 Relay Outputs Configurable to:
• Starter off
• Faulted fail safe and non fail safe
• Running
• Up to speed
• Alarm condition
• Ready condition
• Locked out
• Over current trip
• Under current trip
• OL alarm
• Shunt trip fail safe and non fail safe
• Ground fault
• Energy saver indication
• Heating indication
• Slow speed forward / reverse
• DC braking
• Cooling fan
• 1 fixed bypass
1 Analog 4 – 20 mA / 0 – 10 VDC Input Configurable to:
• Trip high level
• Trip low level
1 Analog 4 – 20 mA / 0 – 10 VDC Output Configurable to:
• Current (0 – 200%/0 – 800%)
• Voltage (0 – 150%)
• OL (0 – 150%)
• kW (0 – 10 kW/0 – 100 kW)
• MW (0 – 1 MW)
• Analog input (0 – 100%)
• Firing (0 – 100%)
• Calibration
User Interface:• Standard board-mounted
LED interface
• Optional remote mount LCD display
– Set / examine operating parameters
– View status information
– View line current, voltage and frequency in real time
– Start and stop the solid state starter
1 Communication Port:• ModBus / RS485
Advanced Functionality:• Dual ramp selection
• Adjustable kick current
• Programmable decel modes
• LV BIST test (built-in self test)
Intelligent Motor Control
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4-6 benshaw.com
Standard Low Voltage Starter Products
Intelligent Motor ControlMX3 / MX2 ControllersControl Feature Comparison
MX2 MX3
Miscellaneous
Voltage Ramp
Current Ramp
TruTorque™ Ramp
Power Ramp
Tach / Speed Control Ramp
Linear Ramp Profiles
Squared and S Ramp Profiles
Dual Ramps
Kicking
Voltage Decel
TruTorque™ Decel
DC Braking
Heater / Antiwindmill
Jogging 7–14% Speed
Slow Speed Cyclo™ Operation
0–40% speed
Inside Delta
Wye-Delta/ Electromechanical Control
Phase Controller
Current Follower
ATL
Protection
Separate Starting / Running
Overload Classes
Adj. Hot / Cold Ratio
Adj. Cooling Time
Intelligent Start Lockout
Adj. OL Lockout Level
Over / Under Current Protection
Retained OL When Power Lost
Current Imbalance Protection
IOC (Instantaneous Over Current)
Open / Shorted SCR Detection
Overcurrent / Shear Pin
Undercurrent / Load Loss
Residual Ground Fault Protection
MX2 MX3
Protection (continued)
Zero Seq. Ground Fault Protection
Starts Per Hour
RTD Monitoring
Motor PTC
Stack OT Switch
Stack Thermistor Input
Backspin Timer
Time Between Starts
Phase Rotation
Overvoltage
Undervoltage
Phase Loss
UTS / Stall Timer
Zero Speed Switch
PF Trip
PORT (Power Outage Ride Through)
Keypad Fault Reset
Adj. Auto Fault Reset Timer
Adj. No. of Auto Resets Before Lockout
Decel After Fault
Fault Log
Time and Date Stamp
9 Data Snapshots of Each Fault
Event Log (last 99 events)
Fault Classes
User I/O
Programmable Digital Inputs
Programmable Digital Outputs
User Analog Input
Programmable User Analog Output
Local / Remote Source Input
Power Up Start
MX2 MX3
Metering
Full Voltage and Current Metering
True RMS Calculation
Factory Menu Calibration
Current Imbalance Meter
Ground Fault Meter
Watt Meters
KVA Meters
VAR Meter
Watt Hour Meters
Line Frequency Meter
Power Factor Meter
% OL Meter
Time Until OL Lockout Release Meter
Phase Rotation Meter
& Power and % TruTorque™ Meter
Run Time Meter
Number of Starts Meter
Peak Current of Last Start Meter
Last Starting Time Meter
Analog Input Meter
Real Time Clock
RTD Meters
Miscellaneous
LV BIST
MV BIST
LV Powered BIST
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4-7
RB Series MX3 or MX2 TechnologyWith Integral Bypass
Product Highlights:
Benshaw’s RB series solid state starter combines the high performance MX2 or MX3 technology with a rugged, compact, integral bypass RB series power section.
The MX2 or MX3 technology provides users with a powerful group of programming parameters, designed for flexibility in across a wide range of industrial applications. Both MX2 and MX3 controls provide simple setup and commissioning via the Quick Start Menu.
The RB power section is a rugged, heavy duty solid state starter section designed with integral bypass contactors for a compact, efficient profile. The modular design includes separate poles for each phase for ease of maintenance.
Key Advantages:
NEMA 2-Hole Pattern (Top Entry / Top Exit)
DV / DT ProtectionSCRs in Reverse Parallel Configuration
NEMA 2-Hole Pattern (Bottom Entry / Bottom Exit)
Stack Over-Temperature Protection
Integral Bypass Contactor
RB Power Pole — 180A
Open Chassis Solid State Starters
• Small, compact design
• Modular power stack assembly for ease of maintenance
• ModBus standard / other Fieldbus optional
• Multiple starting ramps for various applications
• Integrated metering system diagnostics
• Integral bypass contactors for efficient operation, eliminating the need for external fans
• Integrated motor protection
• Dual ramp capability for loaded / unloaded applications
• Power stack has multiple ratings for application flexibility
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4-8 benshaw.com
RB Series MX3 or MX2 TechnologyProduct Selection Guide
Horsepower
Model Number 208 V 240 V 480 V 575 V
Standard Duty — 350% for 30 Sec. 115% Continuous
RB2-1-S-027A-11C 7.5 10 20 25
RB2-1-S-040A-11C 10 15 30 40
RB2-1-S-052A-12C 15 20 40 50
RB2-1-S-065A-12C 20 25 50 60
RB2-1-S-077A-13C 25 30 60 75
RB2-1-S-096A-13C 30 40 75 100
RB2-1-S-125A-14C 40 50 100 125
RB2-1-S-156A-14C 50 60 125 150
RB2-1-S-180A-14C 60 75 150 200
RB2-1-S-240A-15C 75 100 200 250
RB2-1-S-302A-15C 100 125 250 300
RB2-1-S-361A-16C 125 150 300 400
RB2-1-S-414A-17C 150 - 350 -
RB2-1-S-477A-17C - 200 400 500
RB2-1-S-515A-17C 200 - 450 -
RB2-1-S-590A-18C - 250 500 600
RB2-1-S-720A-19C 250 300 600 700
RB2-1-S-838A-20C 300 350 700 800
Heavy Duty — 500% for 30 Sec. 125% Continuous
RB2-1-S-027A-11C 7.5 10 20 25
RB2-1-S-040A-11C 10 15 30 40
RB2-1-S-052A-12C 15 20 40 50
RB2-1-S-096A-13C 30 40 75 100
RB2-1-S-156A-14C 40 50 100 125
RB2-1-S-180A-15C 60 75 150 200
RB2-1-S-361A-16C 75 100 200 250
RB2-1-S-414A-17C 125 150 300 400
RB2-1-S-590A-18C 200 200 450 500
RB2-1-S-720A-19C - 250 500 600
Severe Duty — 600% for 30 Sec. 125% Continuous
RB2-1-S-027A-11C 5 7.5 15 20
RB2-1-S-040A-11C 10 10 30 40
RB2-1-S-052A-11C - 15 - -
RB2-1-S-096A-13C 25 30 60 75
RB2-1-S-180A-14C 30 40 75 100
RB2-1-S-180A-15C 50 60 125 150
RB2-1-S-361A-16C 60 75 150 200
RB2-1-S-414A-17C 100 125 250 300
RB2-1-S-590A-18C 150 200 450 500
Standard Low Voltage Starter Products
Open Chassis Solid State Starters
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4-9
RB2 Series with MX2 TechnologyStandard Duty / 200–600 Volt
350% for 30 Sec. / 115% Continuous Rated
A
Horsepower Dimensions (in.)
Model Number 208 V 240 V 480 V 575 V H W DWeight
(lbs.) List Price
RB2-1-S-027A-11C 27 7.5 10 20 25 14 10 6.9 14 $1,745.00
RB2-1-S-040A-11C 40 10 15 30 40 14 10 6.9 14 $1,825.00
RB2-1-S-052A-12C 52 15 20 40 50 14 10 8.4 17 $1,900.00
RB2-1-S-065A-12C 65 20 25 50 60 14 10 8.4 17 $1,935.00
RB2-1-S-077A-13C 77 25 30 60 75 15 10 8.4 17 $2,045.00
RB2-1-S-096A-13C 96 30 40 75 100 15 10 8.4 18 $2,665.00
RB2-1-S-125A-14C 125 40 50 100 125 21.7 12.3 8.9 43 $2,935.00
RB2-1-S-156A-14C 156 50 60 125 150 21.4 14 9 43 $3,500.00
RB2-1-S-180A-14C 180 60 75 150 200 21.4 14 9 43 $4,265.00
RB2-1-S-240A-15C 240 75 100 200 250 23.8 12.5 10.3 51 $4,550.00
RB2-1-S-302A-15C 302 100 125 250 300 23.8 12.5 10.3 51 $5,000.00
RB2-1-S-361A-16C 361 125 150 300 400 23.9 13.3 9.2 56 $5,855.00
RB2-1-S-414A-17C 414 150 - 350 - 27.9 18 11.1 151 $6,385.00
RB2-1-S-477A-17C 477 - 200 400 500 28.9 18 11.1 155 $7,000.00
RB2-1-S-515A-17C 515 200 - 450 - 28.9 18 11.1 155 $7,500.00
RB2-1-S-590A-18C 590 - 250 500 600 28.8 18 11.1 159 $8,000.00
RB2-1-S-720A-19C 720 250 300 600 700 30.7 18.5 10.9 159 $9,000.00
RB2-1-S-838A-20C 838 300 350 700 800 29.1 26.1 12.5 160 $10,500.00
Web stocked
Available for same day shipping.
Unit requires separate 120 V control power. Unit includes standard board-mounted LED interface. The optional LCD interface is shown. The keypad is shipped loose.
Open Chassis Solid State Starters
Model Number Description List Price
KPMX3CBL2M NEMA 12 / 3R Remote Keypad with 2 Meter Cable
$425.00
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4-10 benshaw.com
RB3 Series with MX3 TechnologyStandard Duty / 200–600 Volt
350% for 30 Sec. / 115% Continuous Rated
A
Horsepower Dimensions (in.)
Model Number 208 V 240 V 480 V 575 V H W DWeight
(lbs.) List Price
RB3-1-S-027A-11C 27 7.5 10 20 25 14 10 7.7 14 $2,595.00
RB3-1-S-040A-11C 40 10 15 30 40 14 10 8.4 14 $2,625.00
RB3-1-S-052A-12C 52 15 20 40 50 14 10 9.2 17 $2,735.00
RB3-1-S-065A-12C 65 20 25 50 60 15 10 9.2 17 $2,750.00
RB3-1-S-077A-13C 77 25 30 60 75 15 10 9.2 17 $3,055.00
RB3-1-S-096A-13C 96 30 40 75 100 15 10 9.2 18 $3,575.00
RB3-1-S-125A-14C 125 40 50 100 125 21.5 12.3 9.7 43 $3,825.00
RB3-1-S-156A-14C 156 50 60 125 150 21.7 14 9.8 43 $4,345.00
RB3-1-S-180A-14C 180 60 75 150 200 21.7 14 9.8 43 $5,000.00
RB3-1-S-240A-15C 240 75 100 200 250 23.8 12.5 11.1 51 $5,250.00
RB3-1-S-302A-15C 302 100 125 250 300 23.8 12.5 11.1 51 $5,725.00
RB3-1-S-361A-16C 361 125 150 300 400 23.9 13.4 10 56 $6,455.00
RB3-1-S-414A-17C 414 150 - 350 - 27.9 18 11.9 151 $6,950.00
RB3-1-S-477A-17C 477 - 200 400 500 28.9 18 11.9 155 $7,500.00
RB3-1-S-515A-17C 515 200 - 450 - 28.9 18 11.9 155 $8,000.00
RB3-1-S-590A-18C 590 - 250 500 600 28.9 18 11.9 159 $8,700.00
RB3-1-S-720A-19C 720 250 300 600 700 30.7 18 11.7 159 $9,500.00
RB3-1-S-838A-20C 838 300 350 700 800 29.1 26.1 13.3 160 $11,000.00
Built-to-order: Please allow 2 weeks for shipment.
Unit requires separate 120 V control power. Unit includes remote mountable LCD keypad (KPMX3CBL2M) with 2 meter cable. Please order part number, KPMX3CBL2M, with chassis, see page 4-9. The keypad is shipped loose.
Standard Low Voltage Starter Products
Open Chassis Solid State Starters
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4-11
RB2 Series with MX2 TechnologyHeavy Duty / 200–600 Volt
500% for 30 Sec. / 125% Continuous Rated
A
Horsepower Weight (lbs.) List PriceModel Number 208 V 240 V 480 V 575 V
RB2-1-S-027A-11C 24 7.5 10 20 25 14 $1,745.00
RB2-1-S-040A-11C 40 10 15 30 40 14 $1,825.00
RB2-1-S-052A-12C 52 15 20 40 50 17 $1,900.00
RB2-1-S-096A-13C 96 30 40 75 100 18 $2,665.00
RB2-1-S-156A-14C 125 40 50 100 125 43 $4,635.00
RB2-1-S-180A-15C 204 60 75 150 200 43 $5,975.00
RB2-1-S-361A-16C 252 75 100 200 250 56 $6,500.00
RB2-1-S-414A-17C 372 125 150 300 400 151 $8,525.00
RB2-1-S-590A-18C 551 200 200 450 500 159 $9,795.00
RB2-1-S-720A-19C 623 - 250 500 600 160 $9,795.00
Web stocked
Available for same day shipping.
Unit requires separate 120 V control power. Unit includes remote mountable LCD keypad (KPMX3CBL2M) with 2 meter cable. Please order part number, KPMX3CBL2M, with chassis, see page 4-9. The keypad is shipped loose.
Open Chassis Solid State Starters
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4-12 benshaw.com
RB3 Series with MX3 TechnologyHeavy Duty / 200–600 Volt
500% for 30 Sec. / 125% Continuous Rated
A
Horsepower Dimensions (in.)
Model Number 208 V 240 V 480 V 575 V H W DWeight
(lbs.) List Price
RB3-1-S-027A-11C 24 7.5 10 20 25 14 10 7.7 14 $2,595.00
RB3-1-S-040A-11C 40 10 15 30 40 14 10 8.4 14 $2,625.00
RB3-1-S-052A-12C 52 15 20 40 50 14 10 9.2 17 $2,735.00
RB3-1-S-096A-13C 96 30 40 75 100 15 10 9.2 18 $3,575.00
RB3-1-S-125A-14C 125 40 50 100 125 21.5 12.3 9.7 43 $5,365.00
RB3-1-S-180A-15C 204 60 75 150 200 21.5 14.3 9.8 43 $6,585.00
RB3-1-S-361A-16C 252 75 100 200 250 23.9 13.4 10 56 $7,075.00
RB3-1-S-414A-17C 372 125 150 300 400 27.9 18 11.9 151 $8,900.00
RB3-1-S-590A-18C 551 200 200 450 500 28.9 18 11.9 159 $10,055.00
RB3-1-S-720A-19C 623 - 250 500 600 30.7 18 11.7 160 $10,055.00
Please allow 2 week lead time.
Unit requires separate 120 V control power. Unit includes remote mountable LCD keypad (KPMX3CBL2M) with 2 meter cable. Please order part number, KPMX3CBL2M, with chassis, see page 4-9. The keypad is shipped loose.
Standard Low Voltage Starter Products
Open Chassis Solid State Starters
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4-13
RC Series With MX3 or MX2 TechnologyNon-Bypassed / Continuous Duty, 1–1586 Amp / 600 VAC
Product Highlights:
The RC Series Solid State Starter combines the high performance MX2 or MX3 control with the rugged, continuous duty, fan cooled RC stack.
The MX2 or MX3 series control provides users with a powerful group of programming parameters, designed for flexibility in industrial applications. The MX2 and MX3 both provide simple setup and commissioning via the Quick Start Menu.
The RC power section is a rugged non-bypassed section. It is an economical solution at low horsepower. In addition, the fan cooled stack provides high duty cycle and high inertia starting and energy saver operation.
Key Advantages:
Open Chassis Solid State Starters
• Economical at low horsepower
• High duty cycle starting
• Long starting times
• Suitable for jogging applications
• Fan cooled stack
• Integrated motor protection
• Modbus standard / Profibus, Ethernet, DeviceNet, Ethernet IP web addressable communication protocols are available via optional communication bridges
• 1.25 service factor
• Integrated metering and diagnostics
• Multiple starting ramps for various applications
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4-14 benshaw.com
RC2 Series with MX2 TechnologyNon-Bypassed /Continuous Duty, 1–1586 Amp / 600 VAC
500% Current for 30 Sec. / 125% Continuous Rated
A
Horsepower Dimensions (in.)
Model Number 208 V 240 V 480 V 575 V H W DWeight
(lbs.) List Price
RC2-0-S-027A-31C 27 7.5 10 20 25 14 9.9 7.9 15 $1,700.00
RC2-0-S-040A-31C 40 10 15 30 40 14 9.9 7.9 15 $1,835.00
RC2-0-S-052A-31C 52 15 20 40 50 14 9.9 7.9 18 $1,965.00
RC2-0-S-065A-32C 65 20 25 50 60 18 10 9.6 18 $2,085.00
RC2-0-S-077A-32C 77 25 30 60 75 18 10 9.6 18 $2,125.00
RC2-0-S-096A-33C 96 30 - 75 100 27 10 9.6 19 $2,165.00
RC2-0-S-125A-33C 125 40 50 100 125 27 10 9.6 45 $3,225.00
RC2-0-S-156A-34C 156 50 60 125 150 24 22 10.1 45 $3,335.00
RC2-0-S-180A-34C 180 60 75 150 200 24 22 10.1 45 $3,335.00
RC2-0-S-240A-35C 240 75 100 200 250 26 22 10.1 55 $3,950.00
RC2-0-S-302A-35C 302 100 125 250 300 26 22 10.1 55 $4,315.00
RC2-0-S-361A-35C 361 125 150 300 400 26 22 10.1 60 $4,545.00
RC2-0-S-414A-35C 414 150 - 350 - 26 22 10.1 150 $5,395.00
RC2-0-S-477A-35C 477 - 200 400 500 26 22 10.1 150 $6,215.00
RC2-0-S-515A-36C 515 200 - 450 - 36.8 29 10.7 150 $7,025.00
RC2-0-S-590A-36C 590 - 250 500 600 36.8 29 10.7 160 $7,900.00
Built-to-order: Please allow 2 weeks for shipment.
Unit requires separate 120 V control power. Unit includes remote mountable LCD keypad (KPMX3CBL2M) with 2 meter cable. Please order part number, KPMX3CBL2M, with chassis, see page 4-9. The keypad is shipped loose.
Standard Low Voltage Starter Products
Open Chassis Solid State Starters
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4-15
RC3 Series with MX3 TechnologyNon-Bypassed /Continuous Duty, 1–1586 AMP / 600 VAC
500% Current for 30 Sec. / 125% Continuous Rated
A
Horsepower Dimensions (in.)
Model Number 208 V 240 V 480 V 575 V H W DWeight
(lbs.) List Price
RC3-0-S-027A-31C 27 7.5 10 20 25 14 9.9 8.7 15 $2,045.00
RC3-0-S-040A-31C 40 10 15 30 40 14 9.9 8.7 15 $2,175.00
RC3-0-S-052A-31C 52 15 20 40 50 14 9.9 8.7 18 $2,645.00
RC3-0-S-065A-32C 65 20 25 50 60 18 10 10.4 18 $2,735.00
RC3-0-S-077A-32C 77 25 30 60 75 18 10 10.4 18 $2,850.00
RC3-0-S-096A-33C 96 30 - 75 100 27 10 10.4 19 $3,325.00
RC3-0-S-125A-33C 125 40 50 100 125 27 10 10.4 45 $4,385.00
RC3-0-S-156A-34C 156 50 60 125 150 24 22 10.9 45 $4,495.00
RC3-0-S-180A-34C 180 60 75 150 200 24 22 10.9 45 $4,600.00
RC3-0-S-240A-35C 240 75 100 200 250 26 22 10.9 55 $5,100.00
RC3-0-S-302A-35C 302 100 125 250 300 26 22 10.9 55 $5,475.00
RC3-0-S-361A-35C 361 125 150 300 400 26 22 10.9 60 $5,695.00
RC3-0-S-414A-35C 414 150 - 350 - 26 22 10.9 150 $6,555.00
RC3-0-S-477A-35C 477 - 200 400 500 26 22 10.9 150 $7,375.00
RC3-0-S-515A-36C 515 200 - 450 - 36.8 29 11.5 150 $8,195.00
RC3-0-S-590A-36C 590 - 250 500 600 36.8 29 11.5 160 $9,065.00
Built-to-order: Please allow 2 weeks for shipment.
Unit requires separate 120 V control power. Unit includes remote mountable LCD keypad (KPMX3CBL2M) with 2 meter cable. Please order part number, KPMX3CBL2M, with chassis, see page 4-9. The keypad is shipped loose.
Open Chassis Solid State Starters
Return to the Table of Contents
4-16 benshaw.com
Standard Low Voltage Starter Products
Prepackaged Starters with ATL BypassRX Series with MX3 or MX2 Technology
Severe Duty 480 V / NEMA 12 or 3R / Combination / Dual Redundant Starting
Product Highlights:
RX2E starters provide solid state reduced voltage starting for normal operation and full voltage emergency backup starting with complete electronic motor protection at the flip of a switch. This unique redundant design is the ideal solution for critical applications where downtime is extremely disruptive to production operations and cannot be tolerated. Benshaw’s MX solid state controls provide precise digital starting and stopping, motor protection, metering, diagnostics and communications.
Units are stocked with MX2 technology, but are available with MX3 technology.
Standard Features:• NEMA 12, redundant, combination / circuit breaker
• Shunt trip on main circuit breaker
• 500% – 30 seconds rated solid state starter, UL certified and listed
• 1800 PIV rated SCRs, UL certified and listed
• 125% continuous duty rated solid state starter, UL certified and listed
• Selector switch for selecting solid state or full voltage operation mounted inside enclosure
• Full HP rated bypass contactor with a 1.15 service factor, wired for normal bypass operation and full voltage start and run operation, with normally open auxiliary contact
• Separately mounted "SPE" series overload relay wired for full voltage start and run operation
• 110 volt control power transformer with primary and secondary fuses
• Door mounted start and stop push-buttons
• Door mounted keypad
• Door mounted run indicating light
• Door mounted local-off remote switch
• Door mounted overload reset
• Benshaw soft start and emergency bypass control board with customer connections
• Auxiliary relay with (2) Form C run contacts
• Benshaw MX2 programmable motor controller with soft start, soft stop and motor protection capabilities
• RS485 ModBus communications
• Analog I/O
• Available with MX3 technology
Return to the Table of Contents
4-17
RX3E Series with MX3 Technology Model Number
A
HP CB Dimensions (in.) Weight (lbs.)NEMA 12 List Price NEMA 3R List Price 480 V Trip H W D
RX3E-050-480-12KP $6,395.00 RX3E-050-480-3RKP $6,755.00 65 50 125 26 24 12 215
RX3E-075-480-12KP $6,750.00 RX3E-075-480-3RKP $7,335.00 96 75 175 26 24 12 220
RX3E-100-480-12KP $7,885.00 RX3E-100-480-3RKP $8,365.00 124 100 225 48 24 12 230
RX3E-125-480-12KP $8,550.00 RX3E-125-480-3RKP $8,955.00 156 125 250 48 24 12 320
RX3E-150-480-12KP $8,675.00 RX3E-150-480-3RKP $9,085.00 180 150 300 48 24 12 325
RX3E-200-480-12KP $10,775.00 RX3E-200-480-3RKP $11,000.00 240 200 400 48 36 16 335
RX3E-250-480-12KP $11,725.00 RX3E-250-480-3RKP $12,000.00 302 250 500 70 30 18 510
RX3E-300-480-12KP $12,000.00 RX3E-300-480-3RKP $12,250.00 361 300 600 70 30 18 515
RX3E-400-480-12KP $16,500.00 RX3E-400-480-3RKP $17,000.00 477 400 800 87 37 20 765
RX3E-500-480-12KP $23,000.00 RX3E-500-480-3RKP $24,000.00 590 500 1000 87 37 20 790
RX3E-600-480-12KP $24,000.00 RX3E-600-480-3RKP $25,000.00 720 600 1200 87 37 20 815
50–600 HP units are service entrance rated.
Built-to-order: Please allow one week for shipment.
Web stocked
Available for same day shipping.
RX2E Series with MX2 Technology Model Number
List Price List Price A
HP CB Dimensions (in.) Weight (lbs.)NEMA 12 NEMA 3R 480 V Trip H W D
RX2E-050-480-12KP $5,300.00 RX2E-050-480-3RKP $5,800.00 65 50 125 26 24 12 215
RX2E-075-480-12KP $6,500.00 RX2E-075-480-3RKP $6,835.00 96 75 175 26 24 12 220
RX2E-100-480-12KP $7,250.00 RX2E-100-480-3RKP $7,955.00 124 100 225 48 24 12 230
RX2E-125-480-12KP $7,300.00 RX2E-125-480-3RKP $8,625.00 156 125 250 48 24 12 320
RX2E-150-480-12KP $7,450.00 RX2E-150-480-3RKP $8,755.00 180 150 300 48 24 12 325
RX2E-200-480-12KP $9,565.00 RX2E-200-480-3RKP $10,750.00 240 200 400 48 36 16 335
RX2E-250-480-12KP $10,525.00 RX2E-250-480-3RKP $11,750.00 302 250 500 70 30 18 510
RX2E-300-480-12KP $10,875.00 RX2E-300-480-3RKP $12,000.00 361 300 600 70 30 18 515
RX2E-400-480-12KP $14,000.00 RX2E-400-480-3RKP $16,750.00 477 400 800 87 37 20 765
RX2E-500-480-12KP $19,000.00 RX2E-500-480-3RKP $20,000.00 590 500 1200 87 37 20 790
RX2E-600-480-12KP $20,000.00 RX2E-600-480-3RKP $22,000.00 720 600 1200 87 37 20 815
Prepackaged Starters with ATL Bypass
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4-18 benshaw.com
Standard Low Voltage Starter Products
Prepackaged StartersMX2PC / MX2PB Series with MX2 TechnologyNon-Bypass / Continuous Duty or Integral Bypass
1. Select a starter type:
• MX2PC modular non-bypass
• MX2PB modular bypassed
2. Select a horsepower rating
3. Select a voltage
4. Select an enclosure
5. Select a circuit breaker (or none)
6. Select your options
Configure the MX2PB / MX2PC to fit your application
To choose a stock starter, simply select a unit from the following pages. We will ship stock units ship the same day.
To modify a starter, select a unit from the following pages, then add an alpha board and / or other options as needed from the Options section (see page 4-23). We will modify the stock unit for next day shipment.
MX2PB / MX2PC configurable solid state starters stocked as:• Non-combination
• Combination circuit breaker
• Rotary disconnect operator
• Non-bypass
• Bypass contactor
• NEMA 4 or 12 enclosure
• Modular operator station
• 480 V
• Standard 120 V control power transformer
• Service entrance rated with circuit breaker
• Door mounted key pad
(Stock Unit
Shown)
Model shown is completely configured with all options.
Return to the Table of Contents
4-19
MX2PB SD 150 4 4 CB ST
All units include 120 V control power transformer.
Starter SeriesMX2PC = Modular
Non-Bypassed
MX2PB = Modular Bypassed
Standard Duty HP Rating20 = 20 HP
30 = 30 HP
40 = 40 HP
50 = 50 HP
75 = 75 HP
100 = 100 HP
150 = 150 HP
200 = 200 HP
300 = 300 HP
400 = 400 HP
Voltage4 = 480 V
2 = 240 V
Enclosure4 = NEMA 4/12
DisconnectNC = None
CB = Circuit Breaker
OptionsST = Standard
OP = Options Included
MX2PB / MX2PC Series with MX2 TechnologyPart Number Assembler
Prepackaged Starters
Duty TypeSD = Standard Duty
HD = Heavy Duty
Return to the Table of Contents
4-20 benshaw.com
MX2PB Series with MX2 TechnologyIntegral Bypass Non-Combination
240 V
Model NumberStd. Duty1
HPHeavy
Duty2 HP
Dimensions (in.) Weight (lbs.) List PriceV H W D
MX2PB-015-2-4-NC ** 15 15 240 24 16 15 110/3 $4,050.00
MX2PB-020-2-4-NC ** 20/25 20 240 24 16 15 110 $4,100.00
MX2PB-030-2-4-NC ** 30/40 30/40 240 36 16 15 150 $4,625.00
MX2PB-050-2-4-NC ** 50 50 240 36 20 15 150 $4,850.00
MX2PB-075-2-4-NC ** 60/75 60/75 240 48 20 15 180 $5,050.00
MX2PB-100-2-4-NC ** 100 – 240 48 20 15 180 $5,225.00
MX2PB-150-2-4-NC ** 150 100 240 48 20 15 180 $6,045.00
MX2PB-200-2-4-NC ** 200 150 240 78 30 20 350 $8,300.00
** Insert option code. See page 4-22 for a list of available options. ST = No options / OP = Options included
1 Standard duty = 350% current for 30 seconds, 1.15 S.F.
2 Heavy duty = 500% current for 30 seconds, 1.25 S.F.
Built-to-order
480 V
Model NumberStd. Duty1
HPHeavy
Duty2 HP
Dimensions (in.) Weight (lbs.) List PriceV H W D
MX2PB-030-4-4-NC **2 30 30 480 24 16 15 110 $4,050.00
MX2PB-050-4-4-NC **2 50 40 480 24 16 15 110 $4,100.00
MX2PB-075-4-4-NC **2 75 75 480 36 16 15 150 $4,625.00
MX2PB-100-4-4-NC **2 100 – 480 36 20 15 150 $4,850.00
MX2PB-150-4-4-NC **2 150 150 480 48 20 15 180 $5,050.00
MX2PB-200-4-4-NC **2 200 – 480 48 20 15 180 $5,225.00
MX2PB-300-4-4-NC **2 300 200 480 48 20 15 180 $6,045.00
MX2PB-400-4-4-NC **2 400 300 480 78 30 20 350 $8,300.00
** Insert option code. See page 4-22 for a list of available options. ST = No options / OP = Options included
1 Standard duty = 350% current for 30 seconds, 1.15 S.F.
2 Heavy duty = 500% current for 30 seconds, 1.25 S.F.
Available for same day shipment, or modified for next day shipment.
Web stocked
Standard Low Voltage Starter Products
Prepackaged Starters
Return to the Table of Contents
4-21
MX2PB Series with MX2 TechnologyIntegral Bypass Combination Circuit Breaker
240 V
Model NumberStd. Duty1
HPHeavy
Duty2 HP
Dimensions (in.) Weight (lbs.) List PriceV H W D
MX2PB-020-2-4-CB ** 20/25 20 240 36 16 15 175 $5,150.00
MX2PB-030-2-4-CB ** 30/40 30/40 240 42 20 15 200 $5,325.00
MX2PB-050-2-4-CB ** 50 – 240 48 24 15 220 $5,695.00
MX2PB-075-2-4-CB ** 60/75 60/75 240 48 24 15 220 $6,325.00
MX2PB-100-2-4-CB ** 100 – 240 48 24 15 220 $6,675.00
MX2PB-150-2-4-CB ** 150 100 240 48 24 15 220 $8,375.00
MX2PB-200-2-4-CB ** 200 150 240 78 30 24 400 $10,450.00
** Insert option code. See page 4-22 for a list of available options. ST = No options / OP = Options included
1 Standard duty = 350% current for 30 seconds, 1.15 S.F.
2 Heavy duty = 500% current for 30 seconds, 1.25 S.F.
Built-to-order: Please allow 2 week lead time.
Model Number Description List Price
KPMX3CBL2M NEMA 12 / 3R Remote Keypad with 2 Meter Cable
$425.00
480 V
Model NumberStd. Duty1
HPHeavy
Duty2 HP
Dimensions (in.) Weight (lbs.) List PriceV H W D
MX2PB-050-4-4-CB **2 50 40 480 36 16 15 175 $5,150.00
MX2PB-075-4-4-CB **2 75 75 480 42 20 15 200 $5,325.00
MX2PB-100-4-4-CB **2 100 – 480 48 24 15 220 $5,695.00
MX2PB-150-4-4-CB **2 150 150 480 48 30 15 220 $6,325.00
MX2PB-200-4-4-CB **2 200 – 480 48 30 15 220 $6,675.00
MX2PB-300-4-4-CB **2 300 200 480 48 30 15 220 $8,375.00
MX2PB-400-4-4-CB **2 400 300 480 78 30 24 400 $10,450.00
** Insert option code. See page 4-22 for a list of available options. ST = No options / OP = Options included
1 Standard duty = 350% current for 30 seconds, 1.15 S.F.
2 Heavy duty = 500% current for 30 seconds, 1.25 S.F.
Available for same day shipment, or modified for next day shipment.
Web stocked
Prepackaged Starters
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4-22 benshaw.com
MX2PB / MX2PC Series With MX2 TechnologyOptions
Option Code Space Heater Option List Price
U4 Space Heater with Thermostat $445.00
Option Code Control Options (only one code can be selected) List Price
QN Run Light $125.00
QF Reset Push-Button $85.00
CP Start / Stop Push-Buttons $175.00
CQ Start / Stop Push-Buttons and Run Light $235.00
CR Start / Stop Push-Buttons, Run Light, Fault Light and Reset Push-Button
$500.00
RK Fault Light $125.00
CS Fault Light and Reset Push-Button $210.00
CT Run Light, Fault Light and Reset Push-Button $335.00
CU HOA and Start / Stop Push-Buttons $325.00
CV HOA, Start / Stop Push-Buttons and Run Light $445.00
CW HOA, Start / Stop Push-Buttons, Run Light, Fault Light and Reset Push-Button $655.00
Option Code Communications Options List Price
CD Profibus
CE DeviceNet
CF Ethernet
CG Lon Works
CH IP Internet Web Addressable
CC RS232 Connector — Allows User to Connect Remotely without Opening the Encl. Door
Consult factory
Standard Low Voltage Starter Products
Prepackaged Starters
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4-23
Engineered Low Voltage Starter PackagesOverview
Benshaw has developed advanced engineering, drafting, materials management and quality systems focused on designing and building customer solutions. This "Engineered-to-Order" capability, combined with an extensive inventory of control components, protective relays, circuit breakers, contactors, enclosures and other electrical / electronic devices, enables Benshaw to quickly ship engineered products.
Control Modifications — Whatever You Specify:• Over 250 modifications and accessories are available, including: pilot devices,
PLCs, control power transformers, switches, meters, relays, space heaters, and protective devices.
Combination Starters — To Meet Your Requirements:• 15 to 2000 amp circuit breakers
• 40 to 2000 amp non-fused disconnects
• 30 to 800 amp fusible disconnect
• Flange or rotary handle mechanism
Power Stacks — To Fit Your Application:• Continuous duty / non-bypassed
• Integral bypass
• Standard, heavy and severe duty
• Emergency across-the-line bypass
Enclosures — To Match Your Environment:• Standard designs — NEMA 1, 12, 4 chassis
• Custom enclosures
• Special enclosures — 3R, 4X, 7, 9, as specified
• Motor control centers
Communication• ModBus / RS485
Benshaw quickly ships engineered products.
4-23Return to the Table of Contents
4-24 benshaw.com
RATINGS
Horsepower:
20–1500 HP
Overload:
500% for 30 seconds 125% continuous
Starting Torque:
0–100%
Voltage:
200–1000 VAC
Typical Resistance Steps:
1-2
Product Highlights:
Wound rotor motors are typically used in applications requiring high starting torques, a limited number of operating speeds, or a stepped acceleration to achieve a soft start. Typical existing applications utilize an electromechanical starter on the stator and introduce multiple stages of resistance in the rotor via contactor arrangements to achieve a soft ramp.
With the RediStart MX3, wound rotor control is greatly simplified. The RediStart consists of two major sections: 1) A solid-state stator control, and 2) secondary resistors into the rotor circuit from a separate 3-phase resistor bank. This achieves the high torque required by the application—with low inrush—while providing a smooth stepless start. This greatly reduces the maintenance cost of the typical electromechanical control.
Single Step Rotor Control: The solid-state starter is wired to the motor stator circuit, and the resistor and shorting contactor are wired to the motor rotor circuit. The solid state starter accelerates the motor to slip speed (determined by the resistance value) and then activates the contactor to short the rotor. This allows the motor to accelerate to full speed.
Multiple Step Rotor Circuit: WR RVSS series starters can be supplied with multiple stages of rotor resistor and contactor combinations. This arrangement may be necessary for multiple step starting of extremely high inertia loads, or for continuous operation at multiple speeds. Multiple steps of rotor resistance can be coordinated to achieve this.
Variable Speed Control: Variable speed control of wound rotor motors can be accomplished with the RediStart series control. By maintaining full output voltage of the control going to the stator of the wound rotor motor, and varying the resistance in the rotor, variable speed is accomplished.
Resistors must be rated for continuous duty operations. Variable loads (pumps and fans) only.
Key Advantages:
Engineered Low Voltage Starter Products
Wound Rotor Starters
• Benshaw MX3 technology
• Single step rotor control
• Modular power stack design for ease of maintenance
• Integral bypass contactor design
• Advanced MX3 motor protection
• Advanced MX3 metering function
• Real time clock
• 99 event log history
• Modbus capable
• Configurable output relays
• Multistep and variable speed rotor control available
• Reduced maintenance
• Reduced in size and number of resistors needed
• Stepless control
• Reduces inrush while maintaining torque
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4-25
Wound Rotor Motor Starter Check ListPresent starting method Across the line Other ___________________________________
Rotor circuit information
Present number of steps of resistance ____________
Total starting ohm value ____________ ohms
Current method of resistance shorting
Step one ____________ sec. Step two _________ sec. Step three______ sec. Step four _____ sec. Step five ____ sec.
The present number of steps may be more or less than listed above. Please specify.
Motor information
Primary voltage______________
Secondary voltage_______________
Primary amps________________
Secondary amps_________________
RPM ________________ Service Factor________________
Size of utility supply transformer_____________________kVA
Present time to accelerate to full speed approximate______________sec.
Starts required per hour_________________
Return to the Table of Contents
4-26 benshaw.com
SEP Series
RATINGS
Horsepower:
20–1500 HP
Overload:
500% for 30 seconds 125% continuous
Starting Torque:
0–100%
Voltage:
200–1000 VACIncludes discharge resistor and synchronous excitation package for brush type and brushless motor.
Exciter Ratings:
125–250 VDC 30–120 A*
* Consult factory for higher Amp rating.
Product Highlights:
The sync motor functions as an induction motor during start up. Once the motor approaches full synchronous speed, the Redistart DC exciter induces a constant polarity to the rotor causing the motor to lock into sync. Because the rotor’s field is constant and separately excited, there is no slip required to produce torque, as with an induction motor. This allows the motor to run at synchronous speed.
The Benshaw synchronous package consists of a solid state starter portion connected to the stator and an SEP (synchronous excitation package) that is connected to the rotor section in conjunction with a discharge resistor. This SEP is supplied for brush type and brushless exciters.
Synchronous Benefits:
The RediStart series solid state starter provides reduced voltage stepless acceleration and automatic synchronization of three phase AC synchronous motors. Synchronous motors are utilized for a number of reasons. They are used in applications that require precise motor speed, they are used to obtain greater efficiencies and they are used for facility power factor correction.
Since synchronous motors can be operated at leading power factor, they are used to correct a facility’s lagging power factor created by all the other induction motors being operated.
This correction reduces the penalty a customer pays the utility company for creating poor power factor.
Key Advantages:
• Benshaw synchronous technology
• Solid state synchronous rotor control
• Modular power stack design for ease of maintenance
• Integral bypass contactor design
• Advanced synchronous motor protection
• Can be added to existing equipment
• Can be supplied with MX2 or MX3 starter control
• Modbus communication
• Configurable output relays
• Reduced maintenance
• Reduction in size compared to existing field control
• Stepless control
• Reduces inrush while maintaining torque
• Brush type and brushless control
Engineered Low Voltage Starter Products
Synchronous Starters
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4-27
Synchronous Motor Starter Check List
Present starting method Across the line Other please specify ______________________ Application _______________________
Field discharge resistor value____________ohms
Motor information
Motor horsepower__________ Motor frequency ________Hz
Field voltage_______________ Max field current __________
Full load current____________ Motor LRA________________ Motor voltage________
RPM______________________ Service Factor_____________
Motor Wk2 ________________ Load Wk2_________________ Motor Speed ____RPM
Size of utility supply transformer_____________________kVA
Present time to accelerate to full speed approximate______________sec.
Starts required per hour_________________
Brushless exciter or Brush Type exciter
Options : Circuit Breaker Fusible Switch No disconnect needed
Bypass contactor run duty only
120 VAC control power by Benshaw
Start Stop Pushbutton
Hand Off Auto Local Off Remote 2-Wire Control 3-Wire Control
Return to the Table of Contents
4-28 benshaw.com
RB2 / RB3 Series
RATINGS
Horsepower:
20–1500 HP
Overload:
500% for 30 seconds 125% continuous
Starting Torque:
0–100%
Voltage:
200–1000 VAC
Product Highlights:
Benshaw also offers a microprocessor controlled solid state reduced voltage reversing starter for three phase induction motors. This starter provides a closed loop current ramp for smooth stepless motor acceleration. The RediStart reversing starter is offered with a reversing contactor set.
Key Advantages:• Benshaw MX2 or MX3 technology with reversing contactor control
• Available with DC injection brake
• Modular power stack design for ease of maintenance
• Integral bypass contactor design
• Advanced MX2 or MX3 motor protection
• Advanced MX2 or MX3 metering function
• Real time clock (MX3 only)
• 99 event log history (MX3 only)
• ModBus communication
• Configurable output relays
• Reduced maintenance
Engineered Low Voltage Starter Products
Solid State Starters with Reversing Control
Return to the Table of Contents
4-29
Solid State Starters with Two Speed ControlMX2 / MX3 Series
RATINGS
Horsepower:
20–1500 HP
Overload:
500% for 30 seconds 125% continuous
Starting Torque:
0–100%
Voltage:
200–1000 VACTwo Speed Two WindingTwo Speed One Winding
Product Highlights:
These RediStart solid state starters provide reduced voltage stepless control of two speed three phase AC induction motors.
The two speed starter can be used with two speed, two winding motors. It contains a ten SCR power section or it can be used with two speed, single winding motors.
The logic control incorporates MX2 or MX3 technology with all the circuitry required to drive the power semiconductors located in the power section.
Benshaw RediStart two speed starters are electronically interlocked so that a start cannot be initiated at one speed if the starter is already running in another.
Key Advantages:• Benshaw MX2 or MX3 series control
• Two speed one winding or two speed two winding available
• Modular power stack design for ease of maintenance
• Reversing available
• Integral bypass contactor design
• Advanced MX2 or MX3 motor protection
• Advanced MX2 or MX3 metering function
• Real time clock (MX3 only)
• 99 event log history (MX3 only)
• ModBus communication
• Configurable output relays
• Reduced maintenance
Return to the Table of Contents
4-30 benshaw.com
R B 2 1 S 100 480 S 04 NC ST
Starter SeriesR = RediStart
OptionsST = Standard
OP = Options Included
Engineered PackagesPart Number Assembler
Engineered Low Voltage Starter Products
Solid State Starters
ConfigurationB = Bypass
Contactor
C = Continuous
Control2 = MX2
Technology
3 = MX3 Technology DC Injection Braking
Type of Bypass0 = None
1 = Integral
2 = Separate, Definite Purpose
3 = Separate ATL IEC Rated
4 = Separate ATL NEMA Rated
Interrupt RatingS = Standard
H = High
Horsepower1 = 1 HP
2 = 2 HP
3 = 3 HP
5 = 5 HP
7 = 7.5 HP
10 = 10 HP
15 = 15 HP
20 = 20 HP
25 = 25 HP
30 = 30 HP
40 = 40 HP
50 = 50 HP
60 = 60 HP
75 = 75 HP
100 = 100 HP
125 = 125 HP
150 = 150 HP
200 = 200 HP
250 = 250 HP
300 = 300 HP
400 = 400 HP
500 = 500 HP
600 = 600 HP
700 = 700 HP
800 = 800 HP
900 = 900 HP
1000 = 1000 HP
Disconnect OptionNC = Non-
Combination
CB = Circuit Breaker
FD = Fusible Disconnect
EnclosureOC = Open
Chassis
1 = NEMA 1
12 = NEMA 12
4 = NEMA 4
3R = NEMA 3R
Power Stack RatingS = 350% 30
Seconds
H = 500% 30 Seconds
V = 600% 30 Seconds
Voltage208 = 208 V
240 = 240 V
480 = 480 V
575 = 575 V
Return to the Table of Contents
5-1
Wye Delta Starters
Smart Wye-Delta Starter Kits .............5-2
5-1Return to the Table of Contents
5-2 benshaw.com
Wye Delta Starters
Smart Wye-Delta Starter KitsProduct Highlights:
Benshaw’s MX2 control technology provides an innovative way to bring powerful, flexible, intelligent low voltage motor control to traditional non-intelligent wye delta electro-mechanical starters. MX2-based controls offer multiple, user selectable modes, an increased selection of configurable analog and digital I/Os, comprehensive metering capabilities, unprecedented on-board protections and an easy to use interface.
Benshaw’s MX2 technology makes for an excellent alternative to traditional electro-mechanical wye delta starters. The transition from wye to delta is controlled by the solid state circuitry to ensure ease in setting up the wye delta starter parameters to match your application.
With more built-in starting modes, more built-in metering, protection features and additional communication capabilities, Benshaw’s MX2-based low voltage wye delta starters raise the bar for intelligent, low cost wye delta controls.
Control Features: (Partial)
Wye Delta Starters
Motor Protection
• Motor thermal overloads
• Up to speed time exceeded
• Low line voltage
• Low line frequency
• High line frequency
• Phase reversal
• Phase loss
• Instantaneous
• Over current
• Under current
• Current imbalance
Metering
• Average current
• L1 current
• L2 current
• L3 current
• Current imbalance %
• Ground fault amps / residual
• Average or phase volts
• Overcurrent power factor
• Watts
• VA
• kW hours
Benshaw’s SMART wye delta starters are available in both non-combination and combination packages and NEMA 1, 12, 3R and 4 enclosures. All UL listed and NEMA compliant. Many options and accessories can be added; please consult factory with your specific needs.
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5-3
Smart Wye DeltaStarter Max Amps Model Number Description Enclosure Size (in.)
1559 FS-SMYD-MX-00-XX Smart Wye-Delta Starter Kit, 1559A, 200–575V 86x72x24
1143 FS-SMYD-MX-01-XX Smart Wye-Delta Starter Kit, 1143A, 200–575V 86x72x24
779 FS-SMYD-MX-02-XX Smart Wye-Delta Starter Kit, 779A, 200–575V 79x40x20
606 FS-SMYD-MX-03-XX Smart Wye-Delta Starter Kit, 606A, 200–575V 79x40x20
476 FS-SMYD-MX-04-XX Smart Wye-Delta Starter Kit, 476A, 200–575V 70x30x18
398 FS-SMYD-MX-05-XX Smart Wye-Delta Starter Kit, 398A, 200–575V 70x30x18
364 FS-SMYD-MX-06-XX Smart Wye-Delta Starter Kit, 364A, 200–575V 48x36x16
277 FS-SMYD-MX-07-XX Smart Wye-Delta Starter Kit, 277A, 200–575V 48x36x16
217 FS-SMYD-MX-08-XX Smart Wye-Delta Starter Kit, 217A, 200–575V 48x36x16
156 FS-SMYD-MX-09-XX Smart Wye-Delta Starter Kit, 156A, 200–575V 48x24x12
139 FS-SMYD-MX-10-XX Smart Wye-Delta Starter Kit, 139A, 200–575V 48x24x12
130 FS-SMYD-MX-11-XX Smart Wye-Delta Starter Kit, 130A, 200–575V 48x24x12
104 FS-SMYD-MX-12-XX Smart Wye-Delta Starter Kit, 104A, 200–575V 48x24x12
78 FS-SMYD-MX-13-XX Smart Wye-Delta Starter Kit, 78A, 200–575V 48x24x12
69 FS-SMYD-MX-14-XX Smart Wye-Delta Starter Kit, 69A, 200–575V 48x24x12
XX denotes enclosure type e.g. 1, 12, 3R or 4.
Smart Wye Delta – Combination Circuit BreakerStarter Max Amps Model Number Description Enclosure Size (in.)
1559 FS-SMYD-MX-00-XX Smart Wye-Delta Starter Kit, 1559A, 200–575V 86x72x24
1143 FS-SMYD-MX-01-XX Smart Wye-Delta Starter Kit, 1143A, 200–575V 86x72x24
779 FS-SMYD-MX-02-XX Smart Wye-Delta Starter Kit, 779A, 200–575V 79x40x20
606 FS-SMYD-MX-03-XX Smart Wye-Delta Starter Kit, 606A, 200–575V 79x40x20
476 FS-SMYD-MX-04-XX Smart Wye-Delta Starter Kit, 476A, 200–575V 70x30x18
398 FS-SMYD-MX-05-XX Smart Wye-Delta Starter Kit, 398A, 200–575V 70x30x18
364 FS-SMYD-MX-06-XX Smart Wye-Delta Starter Kit, 364A, 200–575V 48x36x16
277 FS-SMYD-MX-07-XX Smart Wye-Delta Starter Kit, 277A, 200–575V 48x36x16
217 FS-SMYD-MX-08-XX Smart Wye-Delta Starter Kit, 217A, 200–575V 48x36x16
156 FS-SMYD-MX-09-XX Smart Wye-Delta Starter Kit, 156A, 200–575V 48x24x12
139 FS-SMYD-MX-10-XX Smart Wye-Delta Starter Kit, 139A, 200–575V 48x24x12
130 FS-SMYD-MX-11-XX Smart Wye-Delta Starter Kit, 130A, 200–575V 48x24x12
104 FS-SMYD-MX-12-XX Smart Wye-Delta Starter Kit, 104A, 200–575V 48x24x12
78 FS-SMYD-MX-13-XX Smart Wye-Delta Starter Kit, 78A, 200–575V 48x24x12
69 FS-SMYD-MX-14-XX Smart Wye-Delta Starter Kit, 69A, 200–575V 48x24x12
XX denotes enclosure type e.g. 1, 12, 3R or 4.
Smart Wye-Delta Starter Kits
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5-4 benshaw.com
Wye Delta Starters
Smart Wye-Delta Starter KitsBasic Wiring Diagram
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6-1
Pump Control Starters
Prepackaged Full Voltage Starters with Door Mounted Controls .............6-2
Engineered / Configurable Pump Panels ......................................6-4
6-1Return to the Table of Contents
6-2 benshaw.com
Pump Control Starters
Prepackaged Full Voltage Starters With Door Mounted ControlsRCI SeriesNon-Combination / Combination / NEMA 12/3R / Electronic Overload Protection
• Control Terminal Block
• Fused Control Power Transformer
• Grounding Lug
• Circuit Breaker with Operator CBRCI (Type)
• NEMA Rated Contactor
• SPE Electronic Overload Relay
Product Highlights:
RCI starters are NEMA Rated, cUL listed, completely integrated, full voltage/non-reversing starter packages. The rugged NEMA 12/3R design is ideal for Industrial Duty Applications such as pumps, compressors, conveyors, fans and any other continuous duty equipment. The “three wires in/out” design includes the Benshaw SPE, field adjustable electronic overload relay, which enables quick installation and startup with precision motor protection...standard.
Rugged. Reliable. Ready.
Key Advantages:• cUL listed
• NEMA rated, heavy duty contactors
• NEMA 12/3R enclosure
• Field adjustable SPE electronic overload relay
• Two year warranty - standard
• Complete door mounted operator control package
• 480/240: 120 fused control power transformer
• “Three wires in/out” installation and startup
• Combination or non-combination
Provided with SPE Electronic Overload Relay
SPE electronic overload relays provide field adjustable, precise motor protection, including:
• Adjustable overload class (1–30)
• Wide range of current adjustments
• 1 NO and 1 NC auxiliary contact
• Current imbalance detection
• Phase loss detection
• Phase reversal protection
• Trip free design
• Test function/trip indication
• Fault indicationSPE Electronic Overload Relay
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6-3
NCRCI Non-Combination Full Voltage Non-Reversing Starters
CBRCI Combination Full Voltage 480V Non-Reversing Starters
CBRCI Combination Full Voltage 240V Non-Reversing Starters
NCRCI CBRCI
NCRCI — 240V or 480V
Model Number NEMA Size
NEMA Horsepower
Dimensions (in.) Weight List Price240V 480V
NCRCI93R 1,2,4 00 1.5 2 14 x 10 x 7 30 $1,055.00
NCRCI183R 1,2,4 0 3 5 12 x 10 x 8 30 $1,075.00
NCRCI323R 1,2,4 1 7.5 10 12 x 10 x 8 32 $1,095.00
NCRCI503R 1,2,4 2 15 25 16 x 12 x 9 32 $1,200.00
NCRCI853R 1,2,4 3 30 50 16 x 12 x 9 60 $1,250.00
NCRCI1503R 1,2,4 4 50 100 16 x 12 x 9 60 $1,945.00
Web stocked
CBRCI — 480VModel Number NEMA Size CB Trip NEMA HP Dimensions (in.) Weight List Price
CBRCI9-4-3R 1,4 00 15 2 20 x 16 x 10 48 $1,495.00
CBRCI18-4-3R 1,4 0 20 5 20 x 16 x 10 48 $1,525.00
CBRCI32-4-3R 1,4 1 30 10 24 x 12 x 10 63 $1,725.00
CBRCI50-4-3R 1,4 2 70 25 30 x 12 x 10 63 $1,895.00
CBRCI85-4-3R 3,4 3 100 50 36 x 16 x 10 125 $2,225.00
CBRCI150-4-3R 3,4 4 200 100 36 x 16 x 10 125 $2,375.00
CBRCI300-4-3R 3,4 5 400 200 48 x 24 x 16 250 $4,225.00
Web stocked
CBRCI — 240VModel Number NEMA Size CB Trip NEMA HP Dimensions (in.) Weight List Price
CBRCI9-2-3R 1,5 00 15 1.5 20 x 16 x 10 48 $1,495.00
CBRCI18-2-3R 1,5 0 20 3 20 x 16 x 10 48 $1,525.00
CBRCI32-5-2-3R 1,5 1 40 5 24 x 12 x 10 63 $1,725.00
CBRCI32-7.5-2-3R 1,5 1 50 7.5 24 x 12 x 10 63 $1,725.00
CBRCI50-2-3R 3,5 2 70 15 30 x 12 x 10 63 $1,895.00
CBRCI85-2-3R 3,5 3 125 30 36 x 16 x 10 125 $2,225.00
CBRCI150-2-3R 3,5 4 200 50 36 x 16 x 10 125 $2,375.00
1) Units can be shipped via air and/or parcel.2) Units are built as 480V w/dual tap transformer and fusing for 240 volt.3) Units cannot be shipped via air - they must ship by common carrier.4) Units are in stock.5) Units are not stocked - allow 2 weeks for shipping.
• NEMA 12/3R enclosure
• cUL listed
• NEMA rated contactor and, separately mounted SPE overload relay
• 480/240:120 fused control power transformer
• Door-mounted start and stop push-buttons
• Door-mounted overload reset push-button
• Red run indicator light
• (2) Auxiliary contacts
• Hand off auto selector switch
Prepackaged Full Voltage Starters With Door Mounted Controls
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6-4 benshaw.com
Pump Control Starters
Engineered / Configurable Pump PanelsEngineered / Configurable — Combination Full Voltage Starters / NEMA 3RNEMA Size 1–6 / NEMA 3R Enclosed (with Solid State Overload Protection)
Product Highlights:
Benshaw’s pump control panels are UL listed and are available as NEMA HP rated. A NEMA 3R enclosure design makes these panels ideal for a wide range of heavy duty pumping and irrigation applications.
Al panels are service entrance "SUSE" rated and backed by Benshaw’s unmatched quality and 24/7 service.
Heavy duty performance, low cost and configurability make these pump control panels an exceptional value. Choose a standard configuration or select options from the list of factory modifications on page 6-7.***
Standard Features:• 240/480 volt, three phase
• Heavy duty fusible switch or circuit breaker (low profile)*
• Class R fuse clip**
• Flange operated disconnect
• Solid state overload and pump protection (Class 10)
• HOA switch
• Start push button
• Outdoor rated NEMA 3R enclosure
• Oversized panel
• Defeatable disconnect
• UL listed panel
• Ground lug
• Service entrance rated
Factory Modified Options:• Pre-wired motor and pump protector relay
• Power surge lightning protection
• Pre-wired time clock (24hr)
• Pre-wired control transformer (120 V)
• Electronic overload phase protection relay
• Pre-wired panel heater
• Disconnect switch interlock
• Circuit breaker shunt trip
• Back spin protection
• Elapsed time meter
• Power, run and fault indicator lights
• Extra capacity CPT 100 or 150 VA
* 240 V units are built to order. Please allow two weeks for shipment.
** Fuse not provided. Recommend Class R type, dual element delay.
*** Consult factory for additional details on a variety of options.
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6-5
Factory OptionsFactory modifications are available for all Benshaw pump panels.
Pilot Devices Options• Run Pilot Light (Red)
• Run Pilot Light (Green)
• Off Pilot Light (Green)
• Off Pilot Light (Red)
• OL Trip Pilot Light (Yellow)
• On Pilot Light (Red)
• On Pilot Light (Green)
Extra Auxiliary Contact Blocks Options• Factory Installed 1 N/O and 1 N/C
• Factory Installed 2 N/O and 2 N/C
Meters Option• Elapsed Time Meter (Analog,
Non-Resettable)*
Advanced Motor Protection Options• Electronic Overload (Class 1~30)*
• Digital Overload (Class 1~60)*
• Pump Saver 777 - Voltage Current Protection
• Pump Saver 777 - LR - kW Protection
* Requires 120 V control power.
Pilot lights are full voltage supplied at same
voltage as contactor coil.
Enclosure Mounted Options• Lightning Surge Protector
• Time Clock 24Hr.
• Space Heater*
• Disconnect Switch Interlock
• Back Spin Protection*
Standard Capacity Options• 240 V Primary
• 480 V Primary
150VA Extra Capacity Options• 240 V Primary
• 480 V Primary
Engineered / Configurable Pump Panels
* Requires 120V control power.
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6-7
Notes
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Benefits of the M2L 3000 include:
• Compact Modular Design
• Arc Resistant
• Installation Flexibility
• Energy Efficiency
• Robust Control Architecture
Developed, designed and
manufactured in the USA.
Supported around the globe.
The M2L 3000 Medium Voltage Variable Frequency Drive is a step change
in motor control power technology. Though designed for industrial
applications, it benefits from Benshaw’s wide ranging experience in defense
and nuclear-related technologies, an arena where products must meet the
most rigorous standards and where failure is simply not an option.
Our innovative patented topology — modular multilevel converter (M2LC)
— is powered by state-of-the-art hardware and software control. Our
control algorithms are setting the stage for the next generation of VFDs.
Introducing the M2L 3000 Series Medium Voltage Variable Frequency Drive.
Variable frequency.Unchanging innovation.
To learn more about the M2L 3000, visit http://benshaw.com, call 412-968-0100 or e-mail [email protected]
Specifications are subject to change without notice.
©2015 Regal-Beloit Corporation MKT 125-013R Printed in the USA
A Regal Brand
www.regalbeloit.com
Visit us online at benshaw.com and benshawexpress.com, or contact: BENSHAW, Inc. 615 Alpha DrivePittsburgh, PA 15238Phone: 412.968.0100 Fax: 412.968.5415 BENSHAW Canada 550 Bright Street East Listowel, Ontario N4W 3W3 Phone: 519.291.5112 Fax: 519.291.2595
24/7 Technical Support
Benshaw is dedicated to providing comprehensive 24-hour-a-day, 7-day-a-week phone support. Benshaw provides repair, spare parts, field engineering, retrofit and training services, when and where you need us. You can count on our experienced team, backed by the latest diagnostics and repair tools and an extensive parts inventory to support your operations. Call 1.800.203.2416
24/7 Hotline Support from our operations in Pittsburgh and Listowel (Canada):
• Technical phone support
• Overnight parts shipment
• 24-hour service dispatch
• Coordination of all service capabilities
Repairs
Repairs are made on Benshaw equipment by trained, experienced personnel, using the latest diagnostic and test equipment.
Field Services are performed on-site by skilled technicians, engineers or complete teams if needed, including:
• Start-up commissioning
• Field repairs
• Field analysis/data collection
• Preventative maintenance
• Retrofits
The Benshaw Product Line
A wide range of motor controls and drives is available.
• Solid-state starters fractional up to 30,000HP at 15kV
• LV AC drives to 2,000HP, MV AC drives to 10,000HP
• Electromechanical controls to 800A
Benshaw Express is a 24/7 online inventory and order entry system for authorized Benshaw distributors:
• 24/7 shipment
• Air or truck delivery