2014 software global client conferenceiom.invensys.com/en/softwaregcc14presentations/si… · ·...

2014 Software Global Client Conference

What’s New in

Control

System

Simulation SS S&T 6A

Janet Parker

Product Manager

Control System Simulations

October 2014


Agenda

● Integrated Control System Simulation Concepts and Benefit

●Foxboro Evo Process Automation System Overview

●TRISIM Plus

●SCP

●Foxboro Evo Simulation Control HMI

●Custom OTS Updates


GUI

DCS

Excel® Engine

DYNSIM Engine

PLC

3rd Party Engine

GUI

SIM4ME

Vendor

Independent

Vendor

Independent

Modular System Architecture

Controls Emulations & Engine Links

Triconex

Foxboro

Wonderware

ABB

Rockwell

CCC

Emerson

General Electric

Honeywell

More than 40 3rd Party Engine Links

Yokogawa


Control System Simulation Benefits

Checkout or Tieback

● HMI familiarization

● Replicate plant control response

● Verify loops as they are developed

● Deliver hardware early

● What-if control logic tool

● Visualize plant in context of control

strategy

High-fidelity simulation

● Minimize time to experience

● Accelerate the learning curve

● Optimized process control

● Operator training in every aspect of

plant operation

● Validate integrated control strategies

at different load cases

● Maintain support system at different

load conditions

● Continually maintain a highly

validated control system


Foxboro Evo Process Automation System


Foxboro Evo Simulation

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TRISIM Plus

●Easy-to-use process modeling

package with thermodynamics, flow

networks, tieback logic, and basic

electrical modeling capabilities

●Link to a TriStation v4.0+ emulator

●Easy to connect to emulations and

links supported by the DYNSIM

infrastructure or through a Simulator

Bridge to any third party software


Logic Validator

●Engineering workstation preconfigured

with licenses, software, site specific

SIS logic, and pre-validated input files

●TÜV certified Triconex engineers

configure the input files and integrate

a physical simulation

●FAT quality

documentation of the

PT2 files are included

in the configuration


Automated Translator

XML file in TriStation XML/API Format

SimSci

Translator

Triconex MSW Exported LPT file

1. Export MSW to LPT format

2. Translate LPT to PLCopen XML schema

3. Import in to TriStation


TRISIM Plus ●TRISIM Plus 2.3 (Custom OTS)

● May 2014 / Compatible with TriStation 4.11

● Will be compatible with TriStation 4.12 and 4.13

● TRISIM Plus 3.0 tentatively planned for 2015

●Logic Validator 1.0

● Supports current DYNSIM releases

●Automatic Translation MSW-to-PT2

● Custom translator tool converts older TriStation control logic in to Windows-

based PT2 file

● TriStation 4.12/4.13

● Translator not commercially available and not TÜV certified


SCP ●Fits seamlessly into I/A Series and

Foxboro Control Software

● Identical algorithms and

communication services as a CP270

and CP280

●Easy to install, configure, and run

●Replaces FSIM Plus


SCP Online

●Connect through the MESH

● I/A Series System Definition

Configuration

●Starts up just like a real CP or

pick FastLoad!

●Automatically restores the

checkpoint file

●Automatically links peer-to-peer


Supports I/A Series Configurators

ICC

IACC Foxboro Evo


SCP V2 ●Supports CP280

●Support I/A Series 8.5 – 8.8

and Control Core Services 9.0

●FoxView 10.4.1

●Configuration/Simulation

support for Foxboro Evo V5

●Configurator support for

Foxboro Evo V6

●SCP Control Analysis Tool


Foxboro Evo Simulation Control HMI

●Simulation support for:

●Control HMI

●Wonderware InTouch

●Wonderware Historian Client

●Emulation Wonderware Historian Server


Standalone InTouch/Historian Capable

Engine Link • Cross reference

• Scenario record and replay

• Animations, alarms, and

trends support simulation

time control and snapshot

save and restore


InTouch Update – Simulation Time Support

Data restores on

a snapshot reset

Alarms restore in the

same acknowledged/

returned state to

current time less a delta

on a snapshot reset


Historian Server and Client Update –

Simulation Time Support

Trends use simulation time:

• Fast time shows the same

ramp rate as slow time

• Trends repopulate on

snapshot reset


DYNSIM Control Using InTouch Instructor Station features through

InTouch interface:

● Start/Stop

● Run/Freeze/Single Step

● Save/Restore Snapshot

● Data Exchange

● Scenario record and playback

● Trainee Performance Monitoring


Foxboro Evo Simulation Control HMI

●Version 5 (Feb 2014)

● System Platform 2012 R2

● Native InTouch (not ArchestrA or Managed Graphics)

● Historian Server/Historian Client

● Foxboro Evo Process Alarm Provider

●Version 6 (~ April 2015)

● System Platform 2014

● Native InTouch + Managed/ArchestrA Graphics


Custom OTS Engines Development

Activity

Description End Date

GE Mark VI Update Custom update and PLC emulation for

NEXEN Long Lake SAGD

Sep 2013

Emerson Delta V Update Custom update for NEXEN Long Lake

SAGD

Sep 2013

RSLogix Engine Link

Prototype Prototype OTS capabilities – RSLogix

Emulate not OTS capable

Oct 2013

ABB PLC Emulation Custom PLC emulation for Codelco Oct 2013

GSE Bridge Custom Bridge link to GSE simulator

for Luminant Sandow

Oct 2013

Flash Furnace User Added

Model Addition to the Mining and Metals

Libraries

Aug 2013

Compressor Controls

Corporation (CCC) Engine

Link

Engine link Update Nov 2013

LC Finer UAM Reactor process for purification or

distillation of petroleum bottoms

Dec 2013

Learning Management

System (LMS) Engine for Corporate OTS Jan 2014

Logic Validator Update Compatible with DYNSIM 4.5.5 – 5.1 Jan 2014

Alarm Handler Custom Alarm engine for ExxonMobil Feb 2014

Development

Activity

Description End Date

Modbus Engine Custom engine for Motive with Logic

Validator

Feb 2014

RSLogix Engine Link Update Custom update for Agrium Mar 2014

InTouch Engine Link Custom addition to Foxboro Evo

Simulation for Instructor Station

capability in InTouch and capturing

operator actions in InTouch

Mar 2014

TDCSim Update and custom

TDC hard panel development Custom translation for Tesoro Carson

FCC

Custom TDC Keyboard for Williams

Apr 2014 / Aug

2013

TRISIM compatible with

TriStation 4.11+ Custom TRISIM version May 2014

Mining and Metals Libraries Incorporated in to DYNSIM 5.2

Electrolyte object

May 2014

Sep 2014

Alarm Manager Productized for DYNSIM 5.3 Jun 2014

Triconex Translator Internal translation tool to convert MSW

to PT2

Oct 2014


Custom OTS Custom OTS

● Polymer modeling to calculate polymer holdups and catalyst attributes. Will

include new thermodynamic Equation of State (EOS) for Perturbed Chain

Statistical Association Fluid Theory (PC-SAFT)

● HIMA engine link

● Generic PLC emulator

● Extend Triconex Translator to Rockwell

2014 software global client conferenceiom.invensys.com/en/softwaregcc14presentations/si… · ·...

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