2014 presentation on stainless structurals
DESCRIPTION
2014 Presentation on Stainless StructuralsTRANSCRIPT
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Stainless steel
STRUCTURALS
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Stainless Steel Structurals ASIA/PACIFIC 2014
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World crude Stainless Steel production - 2012
18%
82%
Long Products Flat Products
Stainless Steel
Structurals
~ 200.000 ton
~ 0.6%
(6 mio. ton)
Total World Production
34 mio. ton
World crude steel 2011
Total 1.52 billion
CS Struct.= 106 mio. ton (7%)
Stainless Steel Structurals ASIA/PACIFIC 2014
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Stainless Steel Structurals
200.000 ton
Equal Angles
Unequal Angles
Channels
H - Beams
T Bars
Custom profiles
Stainless Steel Structurals ASIA/PACIFIC 2014
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Manufacturing technologies
major industrialized manufacturing technologies
for stainless steel structurals 3 Hot Rolling Extrusion Laser Fusion
Stainless Steel Structurals ASIA/PACIFIC 2014
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HOT ROLLING
Equal Leg Angles
Advantages
+ Good availability
+ Well known products
- Limited choice of profiles
- High tooling cost for new profiles
- High quantity required for rolling
+ Most cost effective technology
Disadvantages
1
Stainless Steel Structurals ASIA/PACIFIC 2014
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EXTRUSION
Seamless Tubes & Custom Profiles
Advantages
+ Hollow shapes
+ Small batch sizes
- Limitations on wall thickness
- Limited size range
- Long lead times
+ Complex geometries
Disadvantages
2
Stainless Steel Structurals ASIA/PACIFIC 2014
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LASER FUSION
Beams Channels Angles - Tees
Advantages
+ High flexibility on profile design
+ Small batch size
- Little known technology
- Higher production cost + High quality product
Disadvantages
3
+ No tooling cost
+ Big size range
Stainless Steel Structurals ASIA/PACIFIC 2014
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controlled automated consistant
LASER FUSION
What makes Laser Fusion so unique compared to conventional welding ?
+ industrialized process
Laser tube welding line technology Laser Profiles
Stainless Steel Structurals ASIA/PACIFIC 2014
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no filler material full penetration up to 30 mm no weld correction factor
+ monolithic structure
Laser fusion seam
LASER FUSION
What makes Laser Fusion so unique compared to conventional welding ?
2 mm spacing
Conventional welding seam
Stainless Steel Structurals ASIA/PACIFIC 2014
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2 mm spacing
uniform small bearly noticeable
+ high accuracy
LASER FUSION
Laser fusion seam
LASER FUSION
What makes Laser Fusion so unique compared to conventional welding ?
Conventional welding seam
Stainless Steel Structurals ASIA/PACIFIC 2014
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Laser Fused
LASER FUSION
What makes Laser Fusion so unique compared to conventional welding ?
Conventional welded
Stainless Steel Structurals ASIA/PACIFIC 2014
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LASER FUSION
No minimum runs
No tooling cost
Big size range
What makes Laser Fusion so unique compared to conventional welding ?
+ Flexibility & profile design
Stainless Steel Structurals ASIA/PACIFIC 2014
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3D - fabricated components
Evolution to the next stage of Laser fused steel sections
Complex - sections
Stainless Steel Structurals ASIA/PACIFIC 2014
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LASER FUSION
+ Product & process approvals
GSI SLV (German Welding Institute) TV (German Technical Inspectorate) DIBt (German Building Authority)
EN ISO 13919-1 EN ISO 15614-1 EN ISO 15609-1
ASTM A276, A479, A484 compliance
ASTM 1069
What makes Laser Fusion so unique compared to conventional welding?
Crash test on Laser fused H beams achieved official product standard:
Stainless Steel Structurals ASIA/PACIFIC 2014
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Stainless Steel Structurals ASIA/PACIFIC 2014
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Availbility of Stainless Steel Structurals
Equal Angles 15x15x2 - 400x400x20 mm
Miscellaneous Channels 40x20x3 - 250x125x15 mm
T Bars 20x20x3 - 150x150x15 mm
Unequal Angles 20x10x3 - 400x200x20 mm
Stainless Steel Structurals ASIA/PACIFIC 2014
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I Beams 80 - 600 mm
Standard Channels 50 - 400 mm
Universal Beams 100 - 900 mm
H Beams 100 - 1000 mm
Stainless Steel Structurals ASIA/PACIFIC 2014
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What has changed?
improved distribution network new technologies availability of small quantities complete size range
Yesterday
Today
few suppliers long delivery time limited size range limited know how irregular consumption
This evolution enables architects and engineers to plan & design freely with
stainless steel like they use to do with carbon steel.
Stainless Steel Structurals ASIA/PACIFIC 2014
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Stainless Steel Standards
EN
DIN
BS
ASTM
JIS
Easy availability of stainless steel structural sizes according to ASTM, EN and
JIS in South East Asia
Stainless Steel Structurals ASIA/PACIFIC 2014
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Common and special Stainless Steel types
Standard sizes are stocked in the two most common austenitic stainless steel
types:
304/L 316/L Other special grades like Heat Resistant, Duplex, Super Duplex or Super
Austenitic stainless steel get frequently specified for projects and can be
sourced from specialized producers.
904L 2205 2507 310/S
Stainless Steel Structurals ASIA/PACIFIC 2014
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25%
20% 20%
12%
8%
5% 5% 5% Offshore Oil & Gas
Chemical Process Industry
Desalination & Water Treatment
Chemical Tankers & Shipbuilding
Architectural, Building & Construction
Energy
Food Processing
Others (Mining, Distillation, etc.)
Our markets
Stainless Steel Structurals ASIA/PACIFIC 2014
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EXAMPLES Standard Profiles
Stainless Steel Structurals ASIA/PACIFIC 2014
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Support skids and roof stiffeners for silos
Storage tanks
Stainless Steel Structurals ASIA/PACIFIC 2014
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Structural framework and access
platforms on degassing plants
Petrochemical industry
Stainless Steel Structurals ASIA/PACIFIC 2014
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H Beams for coke ovens
Coal industry
Stainless Steel Structurals ASIA/PACIFIC 2014
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Pools
Special stiffing structures for
astronauts training pool at NASA
Stainless Steel Structurals ASIA/PACIFIC 2014
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Food processing
Transport rails in poultry lines
Stainless Steel Structurals ASIA/PACIFIC 2014
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Aerospace
Structure for James Webb space telescope
Stainless Steel Structurals ASIA/PACIFIC 2014
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Nuclear energy
H Beams to stiffen sludge tanks &
exhaust water tanks
Stainless Steel Structurals ASIA/PACIFIC 2014
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Platforms
I beams for catwalks on NASA
rocket launch platforms
Stainless Steel Structurals ASIA/PACIFIC 2014
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Waste water management systems
Stop logs
Stainless Steel Structurals ASIA/PACIFIC 2014
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Shipbuilding
Skids on LNG ships
Stainless Steel Structurals ASIA/PACIFIC 2014
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Aerospace
Skid for Alpha Magnetic Spectrometer
Stainless Steel Structurals ASIA/PACIFIC 2014
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Offshore
Structures on offshore riggs
Stainless Steel Structurals ASIA/PACIFIC 2014
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EXAMPLES Special Customized Profiles
Stainless Steel Structurals ASIA/PACIFIC 2014
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Heavy T Profiles for filter supports
Chemical industry
Stainless Steel Structurals ASIA/PACIFIC 2014
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Plasma Physics
Sharp corner rectangular tubes for Stellarator (Wendestein 7,
Germany)
Stainless Steel Structurals ASIA/PACIFIC 2014
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Bridge building
Special Z - Profiles for bridge expansion joints
Stainless Steel Structurals ASIA/PACIFIC 2014
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Transportation
Special profiles for high speed train stiffing structures
Stainless Steel Structurals ASIA/PACIFIC 2014
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Aircraft
Special tubular sections for cargo planes
Stainless Steel Structurals ASIA/PACIFIC 2014
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Architecture, Building and Construction
Special sections and tubular sections for curtain walls
Stainless Steel Structurals ASIA/PACIFIC 2014
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Ship cranes
Special crane rails
Stainless Steel Structurals ASIA/PACIFIC 2014
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Steel rolling mills
Pressure beams for rolling mills
Stainless Steel Structurals ASIA/PACIFIC 2014
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Transportation
Structural components for trains
Stainless Steel Structurals ASIA/PACIFIC 2014
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EXAMPLES Projects
Stainless Steel Structurals ASIA/PACIFIC 2014
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Stainless Steel Structurals ASIA/PACIFIC 2014
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Stainless Steel Structurals ASIA/PACIFIC 2014
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Stainless Steel Structurals ASIA/PACIFIC 2014
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Stainless Steel Structurals ASIA/PACIFIC 2014
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Stainless Steel Structurals ASIA/PACIFIC 2014
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Stainless Steel Structurals ASIA/PACIFIC 2014
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Stainless Steel Structurals ASIA/PACIFIC 2014
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Stainless Steel Structurals ASIA/PACIFIC 2014
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Stainless Steel Structurals ASIA/PACIFIC 2014
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Stainless Steel Structurals ASIA/PACIFIC 2014
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Stainless Steel Structurals ASIA/PACIFIC 2014
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Stainless Steel Structurals ASIA/PACIFIC 2014
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Stainless Steel Structurals ASIA/PACIFIC 2014
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Stainless Steel Structurals ASIA/PACIFIC 2014
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Stainless Steel Structurals ASIA/PACIFIC 2014
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Stainless Steel Structurals ASIA/PACIFIC 2014
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Stainless Steel Structurals ASIA/PACIFIC 2014
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Stainless Steel Structurals ASIA/PACIFIC 2014
An International Family of Companies.
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Stabio, Switzerland
Stainless Steel Structurals ASIA/PACIFIC 2014
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Rostock, Germany
Stainless Steel Structurals ASIA/PACIFIC 2014
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Conroe, TX, USA
Stainless Steel Structurals ASIA/PACIFIC 2014
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Jacksonville, Fl, USA
Stainless Steel Structurals ASIA/PACIFIC 2014
Sales office St. Augustine Florida
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Jacksonville, Fl, USA Singapore
Stainless Steel Structurals ASIA/PACIFIC 2014
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Over 5000 tons of LASER-FUSED & HOT-ROLLED STRUCTURALS in our warehouses in
Switzerland - Germany - USA - Singapore - India
Stainless Steel Structurals ASIA/PACIFIC 2014
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Some times
small can be
BETTER
Thank you for your attention
Dont just Think BIG ..
Stainless Steel Structurals ASIA/PACIFIC 2014