2012 training courses - aadvance & trusted...houston: 4325 west sam houston parkway north suite...

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Training Courses AADvance & Trusted

AADvance and Trusted are trademarks of Rockwell Automation, Inc. Trademarks not belonging to Rockwell Automation are property of their respective companies.

323

Contents

04 Background Profi le

05 Why Is Training Necessary?

06 T8063 Trusted Comprehensive System Training

06 Course Description

07 Course Agenda

08 T8064 Trusted Operation Maintenance & Troubleshooting


09 Course Agenda

10 T9063 AADvance Comprehensive System Training


11 Course Agenda

12 T9064 AADvance Operation Maintenance & Troubleshooting


13 Course Agenda

14 T9065 AADvance System Design & Engineering


15 Course Agenda

16 Additional Information

54

Background Profi le

The Products

Trusted

In 1997, a next-generation safety and control TMR

product family named Trusted was introduced.

Building upon the proven technologies of the Regent

and Regent+Plus product families and incorporating

state-of-the-art microprocessors and leading edge

electronic technologies, the Trusted system represents a

breakthrough in performance capabilities for TMR based

safety critical control systems. Compatibility with legacy,

Regent and Regent+Plus systems are built into all the

Trusted products allowing customers a direct migration

path for existing systems.

Trusted uses application programs written and monitored

using the Trusted IEC1131 Toolset. This supports a variety

of communications confi gurations, including Networked

Systems, OPC, MODBUS, Peer to Peer Links controlled

and monitored using both Engineering and Operator

Workstations.

AADvance

AADvance is the next step in automation advancement,

off ering customers an even greater level of choice,

fl exibility and scaleability from their safety and critical

control system.

The AADvance solution is a truly distributed, scaleable

architecture which comprises of both a hardware

controller and a software environment that allows the

user to specify the level of reliability and availability they

need throughout their plant. AADvance off ers a high level

of fl exibility from small quantity I/O to large systems;

non-safety to SIL-3, and fail-safe to multiple fault tolerant.

The single greatest threat to safety remains human

error and the AADvance environment reduces that risk.

Users can control and update their plant-wide safety

management system from a single AADvance workstation,

running several projects from that station while the

controllers distributed throughout the plant communicate

intuitively, vastly reducing time spent updating individual

terminals and the margin for human error.

The Company

ICS Triplex, a Rockwell Automation company has been

manufacturing and supplying safety critical shutdown and

control systems since 1966. The introduction of Triple

Modular Redundant (TMR) systems incorporating Hardware

Implemented Fault Tolerance (HIFT) began with the Regent

product family, which was released in 1985. Over the years,

the technologies that ICS Triplex developed have been

fi eld-proven in hundreds of installations worldwide.

Continuous commitment to research and development

led to the introduction of Trusted™ in 1997 and

AADvance™ in 2007.

In 2007 ICS Triplex was purchased by Rockwell Automation,

a provider of power, control and information systems and

services. The joining of these two companies has increased

the portfolio of products and services and the capability

to provide customers with single integrated plant-wide

automation solutions that can be tailored specifi cally to the

customers needs.

Why is Training Necessary?

The ICS Triplex brand of products are inherently

reliable and as such will normally provide little

opportunity to exercise maintenance skills. If problems

occur, production may be adversely aff ected, unless

suitably trained personnel are available. Training provides

all personnel with the necessary skills required to perform

their responsibilities effi ciently and eff ectively. Training

can be provided to maximise the benefi ts to personnel

in engineering, maintenance and production.

Training for the ICS Triplex Product Range

Rockwell Automation off ers scheduled and customised

training throughout the year. The training programme

contains two standard courses for Trusted and three for

AADvance products covering:

• Comprehensive System Training

• Operation Maintenance & Troubleshooting

Each course is designed to give the participant an under-

standing of the products and their applications, enabling

them to put what they learn into use.

Project-Specifi c Training

Project Training courses can be aligned specifi cally to

your needs. Our fl exibility allows courses to be off ered in

a number of diff erent languages. Courses can be off ered

in locations worldwide at Rockwell Automation offi ces,

customer premises or on-site.

Customised overview courses are also available.

76

TopicsFault Tolerant Design Concepts

System Overview

Controller Assembly

Expander Assembly

Power System

Assembling a System

Software Confi guration

Data Dictionary

I/O Confi guration

Programming Languages & Editors

Off -Line Simulation

On-Line Monitoring

Forcing/Locking

System Documentation

Sequence of Events/ Process Historian

OPC Server

Peer-to-Peer

Process Control Algorithms

Hardware Troubleshooting

Diagnostic Utilities

T8063 Trusted Comprehensive System TrainingCourse Description

Course Duration

The course duration is 4.5 days.

Course Summary

This course provides an overview of Trusted hardware,

software, and troubleshooting. The course consists of

a mixture of lecture and hands-on lessons.

Who Should Attend?

This course is targeted towards personnel responsible

for designing, building, programming & troubleshooting

the Trusted systems.

Prerequisites

• A general knowledge of programmable logic

controllers (PLCs).

• A background in industrial electronic control

principles and practices.

• A level of competence using Microsoft® Windows®

operating systems and programs.

Objectives

Upon successful completion of this course, the

student should be able to:

• Understand how Trusted operates as a fault

tolerant controller.

• Understand the confi guration limits of the system.

• Examine process I/O requirements and select

the appropriate hardware.

• Design and assemble a complete system.

• Use the IEC1131 Toolset and System Confi gurator

to confi gure the system.

• Confi gure communications with external devices

(DCS, Operator Interface, Host Computer, etc.).

• Develop application programs using standard

IEC61131 programmable languages.

• Download and upload programs.

• Utilise off -line simulation and on-line debug facilities.

• Make online programming changes.

• Print system documentation.

• Set up password security and access levels.

• Make hardware expansions to an existing system.

• Isolate faults to the module level by interpreting

automatic fault indications.

• Utilise diagnostic utilities to identify faults.

• Diagnose common fi eld device and interconnection

wiring failures.

• Hot-replace failed modules without disrupting

the systems or process.

T8063 Trusted Comprehensive System TrainingCourse Agenda

Fault tolerant

concepts and Trusted

design review

System hardware

overview

Controller

assembly: chassis,

processor, expander,

communications and

gateway modules

Expander assembly:

chassis, expander

and I/O modules,

termination

assemblies, cables

Power system: power

shelf, packs, port and

controller

Assembling a system

Day 1

Software

confi guration and

the system.ini fi le

Projects

Dictionary and I/O

confi guration

Application

programs and

editors – FBD* & LD*

Cross references

Generating runtime

code

Off -line simulation

Day 2

Loading and

monitoring

applications

Online changes/

intelligent updates

ST* programming

Functions and

function blocks

Advanced

programming

techniques

Archiving projects

Version control

Printing

Passwords

Libraries

Day 3

Sequence of events

and process historian

OPC server

Peer-to-Peer

communications

Process control

algorithms

Safety programming

Troubleshooting

Day 4

Swapping/ installing

modules

Shutdown

procedures

Diagnostic utilities

Build a project from

scratch

Course review

Final exam

Day 5

FBD = function blockdiagrams

LD = ladder diagrams

ST = structured text

98

TopicsFault Tolerant Design Concepts

System Overview

Controller Assembly

Expander Assembly

Power System

Software Confi guration

Data Dictionary

I/O Confi guration

Programming Languages

On-Line Monitoring

Forcing/Locking

Hardware Troubleshooting

Diagnostic Utilities

T8064 Trusted Operation Maintenance & TroubleshootingCourse Description

Course Duration

The course duration is 2.5 days.

Course Summary

This course provides an overview of Trusted hardware

and troubleshooting. The course consists of a mixture of

lecture and hands-on lessons.

Who Should Attend?

This course is targeted towards electricians and

maintenance personnel responsible for installation,

maintenance and troubleshooting of the Trusted system.

Prerequisites


controllers (PLCs).

• A background in troubleshooting industrial

electronic control equipment and fi eld devices.


operator systems and programs.

Objectives

Upon successful completion of this course, the student

should be able to:

• Understand how Trusted operates as a fault tolerant

controller.


• Use the IEC1131 Toolset to view system information.

• Download programs.

• Utilise on-line debug facilities.



• Utilise diagnostic utilities to identify faults.

• Diagnose common fi eld device and interconnection

wiring failures.

• Hot-replace failed modules without disrupting the

system or process.

T8064 Trusted Operation Maintenance & TroubleshootingCourse Agenda

Fault tolerant concepts and

Trusted design review

System hardware overview

Controller assembly: chassis,

processor, expander,

communications and

gateway modules

Expander assembly: chassis,

expander and I/O modules,

termination assemblies, cables

Power system: power shelf, packs,

port and controller

LED diagnostics

I/O fault procedures

Day 1

Projects

Dictionary and I/O confi guration

Application programs

Loading and monitoring

applications

Troubleshooting procedures

Shutdown procedures

Diagnostics interface

Day 2

Clearing faults

Swapping/ installing modules

Diagnostic utilities

Course review

Final exam

Day 3

1110

TopicsSystem Overview

System Components

System Build

Programming

Simulation

Downloading Programs

Creating Functions & Function Blocks

Bindings Between Resources

Modifying & Updating Resources

Version Control

Miscellaneous Workbench Features

Troubleshooting

Replacing Modules

T9063 AADvance Comprehensive System TrainingCourse Description

Course Duration

The course duration is 4 days.

Course Summary

This course provides an overview of AADvance hardware,

software, and troubleshooting. The course consists of a

mixture of lecture and hands-on lessons.

Who Should Attend?

This course is targeted towards personnel responsible for

designing, building, programming & troubleshooting the

AADvance system.

Prerequisites


controllers (PLCs).

• A background in industrial electronic control principles

and practices.


operating systems and programs.

Objectives


should be able to:

• Understand how AADvance operates as a fail-safe or

fault tolerant controller.


• Examine process I/O requirements and select the

appropriate hardware.


• Use the Workbench to confi gure and program the system.

• Confi gure communications with external devices (DCS,

Operator Interface, Host Computer, etc.).

• Develop functions, function blocks and programs using

standard IEC 61131 programming languages.

• Share data between resources.

• Simulate programs offl ine.



• Preview and print system documentation.


• Utilise fi le version comparison tools.


• Isolate faults to the module level by interpreting automatic

fault indications.


systems or process.

T9063 AADvance Comprehensive System TrainingCourse Agenda

Failsafe and

fault-tolerant designs

System hardware

overview

Assembling a system

Projects

Dictionary and I/O

confi guration

Application

programs and

editors – FBD* & ST*

Generating

runtime code

Loading and

monitoring

applications

Day 1


Creating functions

and function blocks

Bindings between

resources

Locking/forcing

Online changes

SFC* & LD* editors

Day 2

Cross references

Version control

Printing

Passwords

Sequence of events

OPC server

Application exercise

Safety programming

Day 3

Troubleshooting

Replacing modules

Diagnostics

collection

Course review

Course exam

Day 4




SFC = sequential function chart

IEC 61499: event-driven function blocks

1312


System Components

Software Overview

Monitoring Programs

Troubleshooting

Replacing Modules

Course Duration


Course Summary

This course provides an overview of AADvance hardware,

software and troubleshooting. The course consists of a

mixture of lecture and hands-on lessons.

Who Should Attend?

This course is targeted towards personnel responsible for

maintaining and troubleshooting the AADvance system.

Prerequisites


controllers (PLCs).

• A background in industrial electronic control

principles and practices.

• A level of competence using Microsoft®

Windows® operator systems and programs.

Objectives


should be able to:




• Navigate the workbench.

• Monitor programs.

• Lock/force I/O points.




system or process.

T9064 AADvance Operation Maintenance & TroubleshootingCourse Description

T9064 AADvance Operation Maintenance & TroubleshootingCourse Agenda

Failsafe and fault-tolerant designs


Baseplates, processor, I/O modules,

termination assemblies, cables

LED diagnostics

Wiring interfaces

Projects


Application programs

Diagnostics variables

Cross references

Monitoring programs

Locking/forcing

Day 1

Diagnostic procedures

Troubleshooting

Replacing modules

Diagnostics collection

Course review

Course exam

Day 2

1514


System Components

System Build

Programming

Simulation

Downloading Programs

Creating Functions & Function Blocks

Bindings Between Resources

Modifying & Updating Resources

Version Control

Miscellaneous Workbench Features

Troubleshooting

Replacing Modules

Course Duration


Course Summary

This course provides an accelerated review of AADvance

hardware, software, and troubleshooting. The course

consists of a mixture of lecture and hands-on lessons.

Who Should Attend?

This course is targeted at experienced system engineers

and specialist system integrators responsible for

designing, building, programming and troubleshooting

an AADvance system.

Prerequisites

• Experienced in engineering systems for critical control

and safety solutions, with a broad knowledge

of programmable logic controllers (PLCs).

• A background in industrial process control principles,

practices and compliance with national and

international standards

Objectives

This course is an accelerated version of T9063. Upon

successful completion, the student should be able to:




• Examine process I/O requirements and select the

appropriate hardware.


• Use the Workbench to confi gure and program the system.

• Confi gure communications with external devices (DCS,

Operator Interface, Host Computer, etc.).

• Develop functions, function blocks and programs using

standard IEC 61131 programming languages.

• Share data between resources.

• Simulate programs offl ine.



• Preview and print system documentation.


• Utilise fi le version comparison tools.


• Isolate faults to the module level by interpreting automatic

fault indications.


systems or process.

T9065 AADvance System Design & EngineeringCourse Description

T9065 AADvance System Design & EngineeringCourse Agenda

Failsafe and fault-tolerant designs


Assembling a system

Projects


Application programs and editors –

FBD* & ST*

Generating runtime code

Loading and monitoring applications


Creating functions and function blocks

Bindings between resources

Locking/forcing

Online changes

SFC* & LD* editors

Day 1

Cross references

Version control

Printing

Passwords

Sequence of events

OPC server

Application exercise

Safety programming

Troubleshooting

Replacing modules

Diagnostics collection

Course review

Course exam

Day 2




SFC = sequential function chart

1716

Additional Information

Course Conditions

The number of delegates attending the training course

is limited to eight unless otherwise pre-arranged.

Wherever possible changes will be accommodated,

providing at least fi ve full working days notice is given

and both parties agree the changes.

In order to prepare adequate training material, and

to make fi nal arrangements, we require a minimum

of four weeks notice of your acceptance of our terms

and conditions and your offi cial order to proceed.

For more information please contact:

[email protected] (course content)

[email protected] (course quotations)

Course Location & Timetable

Our training courses can be held at any of the

Rockwell Automation offi ces or at any other location

convenient to clients.

The start time is usually at 0900 with a planned fi nish

at 1700. A lunch break will be provided.

Course Material

Those attending the course will be provided with

suffi cient stationery, pens, and pencils for note making.

Course material in the form of a copy of the training

course presentation material, in written and/or electronic

format, will be provided.

2012 training courses - aadvance & trusted...houston: 4325 west sam houston parkway north suite...

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