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2012 Master Catalog
Catalog No. 85030-12
Side-Lock Tool HoldersPages 103–106
• Accurate within 0.0002" TIR• Thru-coolant standard• Precise h5 bore tolerance
TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
CNC Bar PullersPages 51– 58
• Easily Automate Any CNC Lathe• Combo Model Has Built-In Cutoff Tool• Self-Adjusting Coolant Actuated Model
CNC Collet ChucksPages 3– 28
• Unparalleled Quality & Accuracy• New Ten-Second Collet Changes• In Stock for Same-Day Shipping
Rota-Rack® Parts AccumulatorsPages 39– 50
• Collects and Protects Finished Parts• Perfect for Bar-Fed CNC Lathes• Pays for Itself in Just a Few Months
Live CentersPages 59– 90
• Exclusive Roto-Shield™ Technology• +/- 0.00005" TIR Guaranteed• High Pressure Coolant Approved
Dead CentersPages 91– 94
• Full and Half Models for Grinding• Carbide-Tipped Models for Long Life• Threaded Models for Live Tailstocks
ER Collet ChucksPages 96– 97
• Better than 0.0001" TIR • Balanced to G2.5 @ 18,000 rpm• Extended cutting tool life
5C ColletsPages 35– 37
• 0.0005" TIR Guaranteed• Expanding Models for ID Workholding• Step Collets for Large Diameter Work
5C Collet ClosersPages 30– 31
• Custom-Fit To Your Specific Lathe• 4,000 RPM Operating Speed• Includes Front-Mount 5C Collet Nose
Collet FixturesPages 32– 34
• Workholding for Rotary Tables• Pneumatic and Manual Models• Collet Blocks for Vise Applications
ER ColletsPages 98–102
• New Sealed Models• 0.0002" Ultra-Precision Accuracy• Inch and Metric Sizes in Stock
R8 ColletsPage 37
• 0.0005" TIR Guaranteed• Sized in 1/32" Increments• Available Individually or in Sets
SUPERCHARGE YOUR MACHINE TOOLS
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TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
SUPERCHARGE YOUR MACHINE TOOLS
R8 Quick-ChangePages 116–117
• Good for Light Production on R8 Mills• Simple One-Hand Operation• Wide Range of Holder Styles
Machine MountsPages 118–119
• Protect Against Shock and Vibration• Easily Level Machinery• Impact and Non-Impact Applications
Deburring ToolsPages 107–114
• Unique Tools for Every Application• Most Competitive Prices in the Industry• Lifetime Handle Warranty
Work LightsPage 121
• Rugged Industrial-Grade Construction• Superior to Halogen Lighting • Near Daylight Illumination
Sensitive Drill FeedPage 120
• Drill Small Holes on a Drill Press or Mill• Precise Fingertip Control• Protects Against Drill Breakage
Chuck StopsPage 121
• The Safe Way to Chuck Short Parts • Fits Chuck Jaws up to 2.12" Wide• Available in Multiple Heights
Vise LinersPage 120
• Grip parts without damage• Fits all vises• Great for threads
PneuVac PumpPages 122–123
• Runs On Standard Shop Air• Fills a 55-Gallon Drum in Seconds• Great for Cleaning Coolant Sumps
PneuVac GunsPage 123
• Versatile Shop Cleanup Tool• Two-Way Operation (Blow/Vacuum)• Deep Hole Model for Blind Holes
Albrecht Precision Drill ChucksPages 166–175
• World's Most Accurate Drill Chucks• Models for All Applications• Stainless Models for Medical Use
Royal Filtermist Mist CollectorsPages 125–153
• Low Cost and Highly Efficient • Meet OSHA and NIOSH Requirements• Minimal Maintenance Requirements
Albrecht APC Milling ChucksPages 155–165
• Incredible Gripping Torque• Superior Vibration Dampening• Extends Cutting Tool Life
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©Copyright 2011 Royal Products, Div. of Curran Mfg. Corp. Printed in U.S.A. Prices and specifications subject to change without notice.
UPC Code Number = 698230 + 5-Digit Catalog Number
200 Oser Avenue Hauppauge, New York 11788
Tel: 1-631-273-1010Fax: 1-631-273-1066
Toll-Free USA and CanadaTel: 1-800-645-4174Fax: 1-800-424-2082
Email: [email protected]
INDUSTRIAL SUPPLY ASSOCIATION
Linking Channel Partners
ExperienceRoyal Products has been a leading American manufacturer of precision metalworking accessories for more than 60 years. The company was founded in 1946 by Bob Curran,who invented and patented the first changeable-point live center with a combination thread/taper interface. Since thattime, the Royal product line has grown to include hundreds of unique metalworking accessories designed to help manufacturers squeeze every last drop of performance out of their machine tools.
QualityRoyal Products is an ISO-registered company dedicated tocontinuous improvement. We embrace lean manufacturing
principles and have earned an excellent reputation amongmetalworking professionals for outstanding product quality.Before we bring a new product to market, it must first undergo extensive testing in our own factory to ensure thatit will exceed our customers’ demands. Our philosophy issimple – we would rather explain price once than have toapologize for poor quality time and time again.
SupportStrong technical support is one of Royal’s key strengths.From our experienced applications engineers to our largeteam of factory-trained field reps strategically locatedthroughout the country, we are always available to speakwith customers and prospects, review their applications, andhelp them choose the best tools for their needs. If we don’thave the right products for your particular job, we will eitherdesign something special or recommend other companiesthat offer what you need.
ConvenienceRoyal Products metalworking accessories are sold through alarge network of machine tool and industrial distributorslocated throughout the United States, Canada, and Mexico.We stock thousands of products in regional warehouseslocated throughout the country for fast, low-cost deliveries.For the name and telephone number of your local RoyalProducts distributor, please contact our customer servicedepartment at 1-800-645-4174.
Why Do Top Manufacturers Insist on Royal Products?
Division of Curran Manufacturing Corporation
Questions, Comments, Complaints?Email Royal's President Directly At:
CNC COLLET CHUCKSThe New Standard
Ten-Second Collet Changes
4 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
For more than 60 years, Royal Products has enjoyed an outstanding reputation as one of the country’s most trusted manufacturersof precision machine tool performance accessories.
As an ISO-registered company dedicated to continuous improvement, we have devoted considerable time and effort over the pasttwenty years perfecting our broad line of CNC collet chucks. Through this focused initiative of ongoing development and optimization, Royal CNC collet chucks are considered by many to be the finest collet chucks available – period.
We would like to take this opportunity to thank all of our valued customers who have helped us in our mission to becomeAmerica’s premier collet chuck manufacturer, and we look forward to growing with you in the years to come.
Royal Sets a New Standard for CNC Collet Chucks
✓ Superior Design
✓ Precision Workmanship
✓ Incredibly Accurate
✓ Same-Day Shipping
✓ A Company You Can Trust
ContentsQuick-Grip™ Accu-Length™ CNC Collet Chucks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pages 8–9Quick-Grip™ Pullback CNC Collet Chucks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pages 10–11Quick-Grip™ Collets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pages 12–15Low-Profile Accu-Length™ CNC Collet Chucks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pages 16–17Low-Profile Pullback CNC Collet Chucks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pages 18–19Low-Profile Collets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pages 20–21Adapter Plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 22Stops . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 22Ejectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 23Collet Wrenches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 23Frequently Asked Questions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pages 24–25Royal Collet Chuck Advantages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pages 26–28
Proudly Made in U.S.A.
TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com 5
ROYAL QUICK-GRIP™ CNC COLLET CHUCKS
✓ 10-Second Collet Changes
✓ Widest Collet Gripping Range (.062")
✓ Ultra-Compact Design
✓ Parallel Workpiece Gripping
✓ Extremely Accurate
Proudly Made in U.S.A.
6 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
QUICK-GRIP™ CNC COLLET CHUCKS
With the Royal Quick-Grip™ CNC Collet Chuck, collet changes take just seconds. Here’s how it works:
1. The unique collets are constructed of hardened steel segmentssecurely joined together by vulcanized rubber. Each collet contains an annular hook and groove configuration on the rear section of its outer diameter.
2. The installation tool incorporates steel pins that align withdrilled holes on the collet face. When these pins engage theface holes and the trigger on the tool is actuated, the collet becomes temporarily compressed.
Big Benefit #1 Ten-Second Collet Changes
3. In its compressed state, the collet can then be inserted into thecollet chuck, where the hooks on the rear of the collet segmentsbecome axially aligned with a retaining groove in the chuck.
4. Releasing the installation tool allows the collet to spring open, seating the hooks in the groove and drawing the matching ID/ODtapers into full, positive contact. The collet is now installed.
TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com 7
QUICK-GRIP™ CNC COLLET CHUCKS
Because they utilize very short collets, quick-change style collet chucks tend to be shorter thantheir spring-type collet counterparts.
Royal Quick-Grip™ CNC Collet Chucks have been optimized to be as short as possible – in mostcases they are the shortest in their class. This is important because it enables users to maximizethe usable space inside the machining envelope, and helps to overcome potential tool probe interference.
External diameters on all Royal Quick-Grip™ CNC Collet Chucks have also been optimized tooffer as much tool clearance as possible. The nose diameters of these chucks are smaller thanother quick-change chucks – especially designs that utilize a separate nose cap.
Big Benefit #2 Parallel-Grip Collets with a .062" Range
Big Benefit #3 Most Compact Design
Spring-Type ColletWith a spring-type collet, unless the bore is exactly sized to theworkpiece diameter there will be reduced contact, resulting incompromised accuracy and grip force.
Royal Quick-Grip™ Collets have a much wider collapse range than conventional spring collets. A spring-type collet can only be compressed by up to 0.005" before there is a sharp drop off in both gripforce and accuracy due to the changing angle of the gripping surface.
However, with the unique design of the Quick-Grip™ collet, each collet segment is joined to the adjacent segments with vulcanized rubber. Thisensures that the collet segments always remain parallel to the workpiece as the collet is compressed, giving the Quick-Grip™ collet afull collapse range of .062" (nominal diameter +/- .031).
Advantages of this system include:❑ The ability to compensate for oversized and undersized bar stock.
❑ Superior accuracy and grip force – by remaining parallel to the workpiece, each collet segment makes contact over its entire length.With a spring-type collet, over-collapsing results in just a narrow ringof contact near the collet face.
❑ On secondary operations, the wide range of the Royal Quick-Grip™ collet provides the ability to clear larger diameters in order to grip on smaller diameters.
Quick-Grip ColletWith a Quick-Grip™ collet, the segments alwaysremain parallel to the workpiece, helping to maintainoptimum accuracy and grip force.
Competition
Royal
8 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
QUICK-GRIP™ ACCU-LENGTH™ CNC COLLET CHUCKS
High AccuracyRoyal Quick-Grip™ CNC Collet Chucks are very accurate – runout on the closing angle is guaranteed to be within 0.0002" TIR.
Extremely Fast Collet ChangesChanging collets on a Royal Quick-Grip™ CNCCollet Chuck takes just a few seconds. Aunique hook and groove design for securingcollets is used instead of traditional threads.
Shortest Length Royal Quick-Grip™ CNC Collet Chucks areamong the shortest chucks available,providing maximum work envelope utilization.This is especially important for smallermachines with limited z-axis travel.
Low-ProfileRoyal Quick-Grip™ CNC ColletChucks have smaller nosediameters than other quick-change collet chucks for superior tool clearance.
Collet CompatibilityRoyal Quick-Grip™ Collet Chucks can also utilize otherbrands of quick-change collets.
High RPMAll Royal Quick-Grip™ Collet Chucks are balanced by design for high-speedoperation, and can often be run at higher speeds than conventional 3-jawchucks because they are less affectedby centrifugal force.
Heavy-Duty Construction All chuck components, except for thedrawtube connector, are hardened to Rc 61-63 for high rigidity and durability.
Completely Sealed Lubricated for life, these chucksincorporate multiple O-ringseals to keep contaminants outand prevent chip pack-up onbore-thru applications.
Bolt & Go™ Our exclusive Bolt & Go™ mounting feature is standard on all Royal Quick-Grip™ Collet Chuckmodels. Bolt & Go™ enables chucks to bemounted very quickly and ensures maximumaccuracy and rigidity. See page 26 for additional information.
Dead-Length OperationRoyal Quick-Grip™ Accu-Length™ CNCCollet Chucks incorporate dead length operation to eliminate part pullback. Withthis design, the collet is held stationary inthe chuck body and a tapered sleeve pushesforward to compress it, resulting in precisez-axis workpiece positioning.
Wide Gripping RangeRoyal Quick-Grip™ Collets have a .062"gripping range (+/- 0.031"), allowingthem to accommodate undersized andoversized bar stock.
SpecialsIf you have a special application that goes beyondthe scope of our standard line, we will be happy todesign and build a custom system to meet yourneeds. Please contact a Royal applications engineerto discuss your requirements.
Easy InstallationRoyal Quick-Grip™ Collet Chucks include allmounting hardware, mounting wrenches, and a custom-machined drawtube connector toensure hassle-free installation.
Proudly Made in U.S.A.
Note: Collets sold separately
TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com 9
QUICK-GRIP™ ACCU-LENGTH™ CNC COLLET CHUCKS
CHUCK MAX MAXSPINDLE COLLET WEIGHT DRAWBAR CLAMPING MAX PART TYPE TYPE CAPACITY A B C D E (lbs.) FORCE (lbs.) FORCE (lbs). RPM NUMBER PRICE
A2-5 QG-42 15⁄8" 4.75 4.60 5.70 1.00 5.70 18 7,865 14,160 6,000 44050
A2-5 UC* QG-42 15⁄8" 3.94 4.00 6.45 1.50 5.70 13 7,865 14,160 6,000 44051
A2-6 QG-42 15⁄8" 4.75 4.50 7.45 1.25 6.20 20 7,865 14,160 6,000 44052A2-6 UC* QG-42 15⁄8" 3.94 4.45 7.25 1.50 6.20 17 7,865 14,160 6,000 44053140mm QG-42 15⁄8" 4.75 4.60 5.70 1.00 5.70 17 7,865 14,160 6,000 44056A2-5 QG-65 25⁄8" 5.50 4.80 6.45 1.40 6.45 22 10,115 18,205 6,000 44060A2-5 UC* QG-65 25⁄8" 4.80 4.50 7.25 1.87 6.45 18 10,115 18,205 6,000 44061A2-6 QG-65 25⁄8" 5.50 5.33 7.45 1.40 6.45 26 10,115 18,205 6,000 44062A2-6 UC* QG-65 25⁄8" 4.80 4.65 7.25 1.87 6.45 18 10,115 18,205 6,000 44063A2-8 QG-65 25⁄8" 5.50 5.50 9.45 1.25 6.35 38 10,115 18,205 6,000 44064140mm QG-65 25⁄8" 5.50 5.33 7.45 1.40 6.45 27 10,115 18,205 6,000 44066A2-6 QG-80 31⁄4" 6.09 5.33 7.45 1.40 6.45 30 11,995 21,590 5,000 44070A2-8 QG-80 31⁄4" 6.09 5.50 9.45 1.40 6.45 33 11,995 21,590 5,000 44072
Quick-Grip™ Accessories
D
A EC
B
Royal Quick-Grip™ Accu-Length™ CNC Collet Chucks
$2,810
2,810
2,810
2,810
3,110
3,170
3,170
3,170
3,170
3,590
3,480
3,690
3,690
* Ultra-compact design
Proudly Made in U.S.A.
ColletsPages 12–15
EjectorsPage 23
StopsPage 22
Installation ToolsPage 15
10 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
QUICK-GRIP™ PULLBACK CNC COLLET CHUCKS
High AccuracyRoyal Quick-Grip™ CNC Collet Chucks arevery accurate – runout on the closing angleis guaranteed to be within 0.0002" TIR.
Extremely Fast Collet ChangesChanging collets on a Royal Quick-Grip™ CNC Collet Chuck takes just a few seconds. A unique hook and groove design for securingcollets is used instead of traditional threads.
Shortest Length Royal Quick-Grip™ CNC ColletChucks are among the shortestchucks available, providing maximum work envelope utilization. This is especiallyimportant for smaller machineswith limited z-axis travel.
Low-ProfileRoyal Quick-Grip™ CNC Collet Chuckshave smaller nose diameters thanother quick-change collet chucks forsuperior tool clearance.
High RPMAll Royal Quick-Grip™ Collet Chucks are balanced by design for high-speed operation,and can often be run at higher speeds thanconventional 3-jaw chucks because they areless affected by centrifugal force.
Heavy-Duty Construction All chuck components, includingthe drawtube connector, arehardened to Rc 61-63 forhigh rigidity and durability.
Completely Sealed Lubricated for life, these chucksincorporate multiple O-ring seals to keep contaminants out and prevent chip pack-up on bore-thru applications.
Bolt & Go™ Our exclusive Bolt & Go™ mounting featureis standard on all Royal Quick-Grip™ ColletChuck models. Bolt & Go™ enables chucksto be mounted very quickly and ensuresmaximum accuracy and rigidity. See page 26for additional information.
Wide Gripping RangeRoyal Quick-Grip™ Collets have a .062"gripping range (+/- 0.031"), allowingthem to accommodate undersized andoversized bar stock.
SpecialsIf you have a special applicationthat goes beyond the scope of ourstandard line, we will be happy todesign and build a custom systemto meet your needs. Please contacta Royal applications engineer to discuss your requirements.
Easy InstallationRoyal Quick-Grip™ Collet Chucksinclude all mounting hardware,mounting wrenches, and a custom-machined drawtube connector toensure hassle-free installation.
Collet CompatibilityRoyal Quick-Grip™ Collet Chucks can also utilize otherbrands of quick-change collets.
Proudly Made in U.S.A.
Note: Collets sold separately
TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com 11
QUICK-GRIP™ PULLBACK CNC COLLET CHUCKS
Quick-Grip™ Collet Chuck Advantages:
✓ 10-Second Collet Changes
✓ Widest Collet Gripping Range (+/- .031")
✓ Ultra-Compact Design
✓ Parallel Workpiece Gripping
✓ Extremely Accurate
CHUCK MAX MAXSPINDLE COLLET WEIGHT DRAWBAR CLAMPING MAX PART TYPE TYPE CAPACITY A B C D E (lbs.) FORCE (lbs.) FORCE (lbs). RPM NUMBER PRICE
A2-5 QG-42 15⁄8" 4.11 4.45 6.45 3.50 5.25 11 7,865 14,160 6,000 44020
A2-6 QG-42 15⁄8" 4.11 4.35 7.45 1.50 4.38 13 7,865 14,160 6,000 44022A2-5 QG-65 25⁄8" 4.88 4.30 6.45 1.50 6.45 19 10,115 18,205 6,000 44028A2-6 QG-65 25⁄8" 4.88 4.85 7.45 1.50 5.25 17 10,115 18,205 6,000 44030A2-8 QG-65 25⁄8" 4.88 5.00 9.45 1.50 5.72 25 10,115 18,205 6,000 44032A2-6 QG-80 31⁄4" 5.47 4.85 7.45 1.50 5.68 25 11,995 21,590 5,000 44034A2-8 QG-80 31⁄4" 5.47 5.00 9.45 1.50 6.15 25 11,995 21,590 5,000 44036
Royal Quick-Grip™ Pullback CNC Collet Chucks
D
A EC
B
Proudly Made in U.S.A.
$1,720
1,860
1,960
1,960
2,430
2,480
2,480
12 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
QUICK-GRIP™ COLLETS
Royal QG-42 Collets – $228 EachGROUND SMOOTH SERRATED
DIAMETER RANGE PART NUMBER PART NUMBER
3⁄16" 0.219"– 0.157" 44101 N/A7⁄32" 0.250"– 0.188" 44102 N/A1⁄4" 0.281"– 0.219" 44103 N/A
9⁄32" 0.312"-0.250" 44104 N/A5⁄16" 0.344"– 0.282" 44105 N/A
11⁄32" 0.375"– 0.313" 44106 441553⁄8" 0.406"– 0.344" 44107 44156
13⁄32" 0.437"– 0.375" 44108 441577⁄16" 0.469"– 0.407" 44109 44158
15⁄32" 0.500"– 0.438" 44110 441591⁄2" 0.531"– 0.469" 44111 44160
17⁄32" 0.562"– 0.500" 44112 441619⁄16" 0.594"– 0.532" 44113 44162
19⁄32" 0.625"– 0.563" 44114 441635⁄8" 0.656"– 0.594" 44115 44164
21⁄32" 0.687"– 0.625" 44116 44165
GROUND SMOOTH SERRATEDDIAMETER RANGE PART NUMBER PART NUMBER
11⁄16" 0.719"– 0.657" 44117 4416623⁄32" 0.750"– 0.688" 44118 44167
3⁄4" 0.781"– 0.719" 44119 4416825⁄32" 0.812"– 0.750" 44120 4416913⁄16" 0.844"– 0.782" 44121 4417027⁄32" 0.875"– 0.813" 44122 44171
7⁄8" 0.906"– 0.844" 44123 4417229⁄32" 0.937"– 0.875" 44124 4417315⁄16" 0.969"– 0.907" 44125 4417431⁄32" 1.000"– 0.938" 44126 441751" 1.031"– 0.969" 44127 44176
11⁄32" 1.062"– 1.000" 44128 N/A11⁄16" 1.094"– 1.032" 44129 4417713⁄32" 1.125"– 1.063" 44130 N/A11⁄8" 1.156"– 1.094" 44131 4417815⁄32" 1.187"– 1.125" 44132 N/A
GROUND SMOOTH SERRATEDDIAMETER RANGE PART NUMBER PART NUMBER
13⁄16" 1.219"– 1.157" 44133 4417917⁄32" 1.250"– 1.188" 44134 N/A11⁄4" 1.281"– 1.219" 44135 4418019⁄32" 1.312"– 1.250" 44136 N/A15⁄16" 1.344"– 1.282" 44137 44181111⁄32" 1.375"– 1.313" 44138 N/A13⁄8" 1.406"– 1.344" 44139 44182
113⁄32" 1.437"– 1.375" 44140 N/A17⁄16" 1.469"– 1.407" 44141 44183115⁄32" 1.500"– 1.438" 44142 N/A11⁄2" 1.531"– 1.469" 44143 44184
117⁄32" 1.562"– 1.500" 44144 N/A19⁄16" 1.594"– 1.532" 44145 44185119⁄32" 1.625"– 1.563" 44146 N/A15⁄8" 1.656"– 1.594" 44147 44186
❑ Full .062" Gripping Range – wider than other quick-change collets on the market.
❑ Collets are precision ground to nominal size, with a gripping range of +/- .031".
Example – a 1/2" collet is ground to 0.500" dia., and can hold anypart ranging in size from 0.531" dia. down to 0.469" dia.
❑ Extremely Accurate – total system accuracy, (chuck + collet), of 0.0004"TIR or better.
❑ Vulcanized rubber between collet segments provide excellent sealingprotection against coolant penetration.
❑ State-of-the-art vulcanization process carries a lifetime guaranteeagainst failure.
❑ Royal Quick-Grip™ Collets are available from stock in both smoothand serrated styles:
– Serrated bore collets are great for first operation work and heavy duty roughing.
– Smooth bore collets are typically used for second operation workto protect finished surfaces.
❑ All Royal Quick-Grip™ collets are designed for minimal projectionbeyond the chuck face, (≤0.20"), for optimum rigidity and machinework-zone utilization.
❑ Hex, square, and custom sizes available – please contact a RoyalProducts applications engineer at 1-800-645-4174 to discuss yourneeds.
❑ Royal Quick-Grip™ Collets are compatible with other brands of parallel-grip quick-change collets, but the six-slot design of the model80 does require the use of a Royal installation tool.
Note – The unique six-slot design of theRoyal QG-80 Quick-Grip™ collets providesincreased workpiece contact over theentire gripping range for superior grippingtorque over other brands.
TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com 13
Royal QG-65 Collets – $279 EachGROUND SMOOTH SERRATED
DIAMETER RANGE PART NUMBER PART NUMBER
3⁄16" 0.219"– 0.157" 44201 N/A7⁄32" 0.250"– 0.188" 44202 N/A1⁄4" 0.281"– 0.219" 44203 N/A
9⁄32" 0.312"– 0.250" 44204 N/A5⁄16" 0.344"– 0.282" 44205 N/A
11⁄32" 0.375"– 0.313" 44206 443063⁄8" 0.406"– 0.344" 44207 44307
13⁄32" 0.437"– 0.375" 44208 443087⁄16" 0.469"– 0.407" 44209 44309
15⁄32" 0.500"– 0.438" 44210 443101⁄2" 0.531"– 0.469" 44211 44311
17⁄32" 0.562"– 0.500" 44212 443129⁄16" 0.594"– 0.532" 44213 44313
19⁄32" 0.625"– 0.563" 44214 443145⁄8" 0.656"– 0.594" 44215 44315
21⁄32" 0.687"– 0.625" 44216 4431611⁄16" 0.719"– 0.657" 44217 4431723⁄32" 0.750"– 0.688" 44218 44318
3⁄4" 0.781"– 0.719" 44219 4431925⁄32" 0.812"– 0.750" 44220 4432013⁄16" 0.844"– 0.782" 44221 4432127⁄32" 0.875"– 0.813" 44222 44322
7⁄8" 0.906"– 0.844" 44223 4432329⁄32" 0.937"– 0.875" 44224 4432415⁄16" 0.969"– 0.907" 44225 4432531⁄32" 1.000"– 0.938" 44226 443261" 1.031"– 0.969" 44227 44327
GROUND SMOOTH SERRATEDDIAMETER RANGE PART NUMBER PART NUMBER
11⁄32" 1.062"– 1.000" 44228 N/A11⁄16" 1.094"– 1.032" 44229 4432813⁄32" 1.125"– 1.063" 44230 N/A11⁄8" 1.156"– 1.094" 44231 4432915⁄32" 1.187"– 1.125" 44232 N/A13⁄16" 1.219"– 1.157" 44233 4433017⁄32" 1.250"– 1.188" 44234 N/A11⁄4" 1.281"– 1.219" 44235 4433119⁄32" 1.312"– 1.250" 44236 N/A15⁄16" 1.344"– 1.282" 44237 44332111⁄32" 1.375"– 1.313" 44238 N/A13⁄8" 1.406"– 1.344" 44239 44333
113⁄32" 1.437"– 1.375" 44240 N/A17⁄16" 1.469"– 1.407" 44241 44334115⁄32" 1.500"– 1.438" 44242 N/A11⁄2" 1.531"– 1.469" 44243 44335
117⁄32" 1.562"– 1.500" 44244 N/A19⁄16" 1.594"– 1.532" 44245 44336119⁄32" 1.625"– 1.563" 44246 N/A15⁄8" 1.656"– 1.594" 44247 44337
121⁄32" 1.687"– 1.625" 44248 N/A111⁄16" 1.719"– 1.657" 44249 44338123⁄32" 1.750"– 1.688" 44250 N/A13⁄4" 1.781"– 1.719" 44251 44339
125⁄32" 1.812"– 1.750" 44252 N/A113⁄16" 1.844"– 1.782" 44253 44340127⁄32" 1.875"– 1.813" 44254 N/A
GROUND SMOOTH SERRATEDDIAMETER RANGE PART NUMBER PART NUMBER
17⁄8" 1.906"– 1.844" 44255 44341129⁄32" 1.937"– 1.875" 44256 N/A115⁄16" 1.969"– 1.907" 44257 44342131⁄32" 2.000"– 1.938" 44279 N/A
2" 2.031"– 1.969" 44258 4434321⁄32" 2.062"– 2.000" 44259 N/A21⁄16" 2.094"– 2.032" 44260 4434423⁄32" 2.125"– 2.063" 44261 N/A21⁄8" 2.156"– 2.094" 44262 4434525⁄32" 2.187"– 2.125" 44263 N/A23⁄16" 2.219"– 2.157" 44264 4434627⁄32" 2.250"– 2.188" 44265 N/A21⁄4" 2.281"– 2.219" 44266 4434729⁄32" 2.312"– 2.250" 44267 N/A25⁄16" 2.344"– 2.282" 44268 44348211⁄32" 2.375"– 2.313" 44269 N/A23⁄8" 2.406"– 2.344" 44270 44349
213⁄32" 2.437"– 2.375" 44271 N/A27⁄16" 2.469"– 2.407" 44272 44350215⁄32" 2.500"– 2.438" 44273 N/A21⁄2" 2.531"– 2.469" 44274 44351
217⁄32" 2.562"– 2.500" 44275 N/A29⁄16" 2.594"– 2.532" 44276 44352219⁄32" 2.625"– 2.563" 44277 N/A25⁄8" 2.656"– 2.594" 44278 N/A
QUICK-GRIP™ COLLETS
Royal QG-80 Collets* – $475 EachGROUND SMOOTH SERRATED
DIAMETER RANGE PART NUMBER PART NUMBER
1⁄4" 0.281"– 0.219" 44403 N/A5⁄16" 0.344"– 0.282" 44405 N/A3⁄8" 0.406"– 0.344" 44407 N/A
7⁄16" 0.469"– 0.407" 44409 445091⁄2" 0.531"– 0.469" 44411 44511
9⁄16" 0.594"– 0.532" 44413 445135⁄8" 0.656"– 0.594" 44415 44515
11⁄16" 0.719"– 0.657" 44417 445173⁄4" 0.781"– 0.719" 44419 44519
13⁄16" 0.844"– 0.782" 44421 445217⁄8" 0.906"– 0.844" 44423 44523
15⁄16" 0.969"– 0.907" 44425 445251" 1.031"– 0.969" 44427 44527
11⁄16" 1.094"– 1.032" 44429 4452911⁄8" 1.156"– 1.094" 44431 4453113⁄16" 1.219"– 1.157" 44433 4453311⁄4" 1.281"– 1.219" 44435 44535
GROUND SMOOTH SERRATEDDIAMETER RANGE PART NUMBER PART NUMBER
15⁄16" 1.344"– 1.282" 44437 4453713⁄8" 1.406"– 1.344" 44439 4453917⁄16" 1.469"– 1.407" 44441 4454111⁄2" 1.531"– 1.469" 44443 4454319⁄16" 1.594"– 1.532" 44445 4454515⁄8" 1.656"– 1.594" 44447 44547
111⁄16" 1.719"– 1.657" 44449 4454913⁄4" 1.781"– 1.719' 44451 44551
113⁄16" 1.844"– 1.782" 44453 4455317⁄8" 1.906"– 1.844" 44455 44555
115⁄16" 1.969"– 1.907" 44457 445572" 2.031"– 1.969" 44459 44559
2 1⁄16" 2.094"– 2.032" 44461 445612 1⁄8" 2.156"– 2.094" 44463 445632 3⁄16" 2.219"– 2.157" 44465 445652 1⁄4" 2.281"– 2.219" 44467 445672 5⁄16" 2.344"– 2.282" 44469 44569
GROUND SMOOTH SERRATEDDIAMETER RANGE PART NUMBER PART NUMBER
23⁄8" 2.406"– 2.344" 44471 4457127⁄16" 2.469"– 2.407" 44473 4457321⁄2" 2.531"– 2.469" 44475 4457529⁄16" 2.594"– 2.532" 44477 4457725⁄8" 2.656"– 2.594" 44479 44579
211⁄16" 2.719"– 2.657" 44481 4458123⁄4" 2.781"– 2.719" 44483 44583
213⁄16" 2.844"– 2.782" 44485 4458527⁄8" 2.906"– 2.844" 44487 44587
215⁄16" 2.969"– 2.907" 44489 445893" 3.031"– 2.969" 44491 44591
3 1⁄16" 3.094"– 3.032" 44493 N/A3 1⁄8" 3.156"– 3.094" 44495 N/A3 3⁄16" 3.219"– 3.157" 44497 N/A3 1⁄4" 3.281"– 3.219" 44499 N/A
*Royal QG-80 Collets have six segments instead of three for increased gripping torque.
14 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
QUICK-GRIP™ COLLETS
Custom Quick-Grip™ Collets
Quick-Grip™ Hex Collets
❑ Custom Quick-Grip™ collets can be ordered for odd-shaped parts, off-center turning, etc.
❑ Dedicated regrinding equipment enables us to quickly deliver custom-sized collets.
❑ Master collets are also available for use with S-type collet pads.
For applications involving custom Quick-Grip™ collets, please contact aRoyal Products applications engineer at 1-800-645-4174.
❑ In addition to our wide range of round-bore collets. Royal also stocks QG-65 and QG-80 hex collets in most common sizes for immediate delivery.
❑ The hex collet gripping range is the same as that of our round-bore models (nominalsize +/– 0.032").
❑ During compression, the segments of Royal quick-Grip™ hex collets remain parallelto the workpiece for maximum accuracy and gripping strength.
❑ All hex collets are smooth bore – serrated bores available as specials.
NOMINAL S IZE RANGE PART NUMBER
5/16" 0.344" – 0.282" 446003/8" 0.406" – 0.344" 44601
7/16" 0.469" – 0.407" 446021/2" 0.531" – 0.469" 44603
9/16" 0.594" – 0.532" 446045/8" 0.656" – 0.594" 44605
11/16" 0.719" – 0.657" 44606
NOMINAL S IZE RANGE PART NUMBER
3/4" 0.781" – 0.719" 4460713/16" 0.844" – 0.782" 44608
7/8" 0.906" – 0.844" 4460915/16" 0.969" – 0.907" 446101" 1.031" – 0.969" 44611
11/8" 1.156" – 1.094" 4461211/4" 1.281" – 1.219" 44613
NOMINAL S IZE RANGE PART NUMBER
13/8" 1.406" – 1.344" 4461411/2" 1.531" – 1.469" 4461515/8" 1.656" – 1.594" 4461613/4" 1.781" – 1.719" 4461717/8" 1.906" – 1.844" 446182" 2.031" – 1.969" 44619
Royal QG-65 Hex Collets – $418 Each
NOMINAL S IZE RANGE PART NUMBER
1" 1.031" – 0.969" 4464111/8" 1.156" – 1.094" 4464211/4" 1.281" – 1.219" 44643
NOMINAL S IZE RANGE PART NUMBER
13/8" 1.406" – 1.344" 4464411/2" 1.531" – 1.469" 4464513/4" 1.781" – 1.719" 44647
NOMINAL S IZE RANGE PART NUMBER
2" 2.031" – 1.969" 4464921/4" 2.281" – 2.219" 4465121/2" 2.531" – 2.469" 44653
Royal QG-80 Hex Collets* – $532 Each
*Royal QG-80 hex collets have six segments instead of three for increased gripping torque.
NENEWW
TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com 15
QUICK-GRIP™ COLLETS
Quick-Grip™ Collet Installation Tool
❑ Easy to use tool enables collets to be changed in seconds.
❑ Simply insert the steel pins into the collet face holes and squeeze main trigger tocollapse collet.
❑ Once the collet is positioned within the chuck, squeeze the trigger lock to expandand release.
❑ Heavy-duty construction for durability.
F ITS CHUCK MODEL PART NUMBER PRICE
QG-42 44097QG-65 44098QG-80 44099
Royal Quick-Grip Collet Installation Tool
$525
525
525
COLLET MODEL PART NUMBER PRICE
QG-42 44082QG-65 44083QG-80 44088
Royal Boring Fixtures
$184
260
424
Quick-Grip™ Emergency Collets
❑ Semi-hard QG emergency collets are designed to be machined in place by the customer toaccommodate special sizes, shapes, etc.
❑ Available in assorted pilot hole sizes to minimize machining time.
❑ Boring fixture holds collet segments firmly in place and puts collet under slight compression toensure accuracy and roundness during machining. Order fixture separately.
Royal Quick-Grip™ Emergency ColletsFITS CHUCK
MODEL PILOT HOLE SIZE PART NUMBER PRICE
5mm (0.20") 44187QG-42 15mm (0.59") 44188
30mm (1.18") 441898mm (0.31") 44353
QG-65 20mm (0.79") 4435430mm (1.18") 4435540mm (1.57") 443568mm (0.31") 44360
QG-80 20mm (0.79") 4436140mm (1.57") 4436260mm (2.36") 44363
$321321321417417417417631631631631
16 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
LOW-PROFILE ACCU-LENGTH™ CNC COLLET CHUCKS
High AccuracyAll Royal Accu-Length™ CNC Collet Chucks areguaranteed to run within0.0002" TIR.
Fine Adjustability Royal Accu-Length™ master collets containmultiple keyways for fine adjustability.This is an especially useful feature forsecond-spindle applications.
Bolt & Go™ Our exclusive Bolt & Go™ mounting featureis standard on all Royal Low-Profile ColletChuck models. Bolt & Go™ enables chucks to be mounted very quickly and ensures maximum accuracy and rigidity. See page 26for additional information.
Outstanding RigidityAll Royal Accu-Length™ Collet Chucks have beenoptimized for maximum rigidity, and all componentsare hardened for strength and durability.
Easy InstallationAll Royal Low-Profile Collet Chucks include a collet wrench, lubricator, mounting hardware,mounting wrenches, and a custom-machineddrawtube connector for hassle-free installation.S-type models also include the master collet. S-type collet pads can be ordered separatelythrough your local tooling supplier.
Wide RangeRoyal manufactures a wide rangeof Accu-Length™ Collet Chucks tofit all popular spindle noses andcollet styles. Gripping capacitiesrange from 1 ⁄ 64" to 3" diameter.
High RPM All Royal CNC collet chucks are balanced by design for high-speedoperation, and can often be run athigher speeds than conventional 3-jaw chucks because they are lessprone to the negative effects of centrifugal force.
Low-ProfileAll external dimensions havebeen optimized to providemaximum tool clearance.
Spindle Bearing ProtectionAn oversized flange acts as a coolantslinger to protect lathe spindle bearingsfrom contaminants.
Dead-Length Operation Royal Accu-Length™ CNC Collet Chucksincorporate dead-length operation toeliminate part pullback. With thisdesign, a tapered sleeve pushes forwardover the collet to compress it, resultingin precise z-axis positioning.
Proudly Made in U.S.A.
SpecialsIf you have a special applicationthat goes beyond the scope of ourstandard line, we will be happy todesign and build a custom systemto meet your needs. Please contacta Royal applications engineer to discuss your requirements.
Completely Sealed Lubricated for life, these chucksincorporate multiple O-ring seals to keep contaminants out and prevent chip pack-up on bore-thru applications.
TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com 17
LOW-PROFILE ACCU-LENGTH™ CNC COLLET CHUCKS
D
A EC
B
* Ultra-compact design.
D
A EC
B
Royal Low-Profile Accu-Length™ CNC Collet Chucks
CHUCK MAX MAXSPINDLE COLLET WEIGHT DRAWBAR CLAMPING MAX PART
TYPE TYPE CAPACITY A B C D E (lbs.) FORCE (lbs.) FORCE (lbs.) RPM NUMBER PRICE
A2-5 5C 11⁄16" 2.43 5.75 6.45 1.00 4.00 21 4,000 13,600 6,000 42330
A2-6 5C 11⁄16" 2.43 5.75 7.45 1.00 4.00 21 4,000 13,600 6,000 42332140mm 5C 11⁄16" 2.43 4.45 6.45 1.00 4.00 13 4,000 13,600 6,000 42336
A2-5 16C 15⁄8" 3.25 6.50 6.45 1.03 3.80 25 5,400 18,300 6,000 42338A2-6 16C 15⁄8" 3.25 6.25 7.45 1.03 3.80 25 5,400 18,300 6,000 42340A2-8 16C 15⁄8" 3.25 7.25 9.45 1.03 3.67 51 5,400 18,300 4,500 42342A2-5 3J 13⁄4" 3.25 6.23 6.45 1.03 3.97 24 5,400 26,300 6,000 42344
A2-5 UC* 3J 13⁄4" 3.25 5.47 5.20 1.03 4.06 16 5,400 26,300 6,000 42345A2-6 3J 13⁄4" 3.25 6.25 7.45 1.03 3.97 26 5,400 26,300 6,000 42346A2-8 3J 13⁄4" 3.25 7.00 9.45 1.03 3.97 49 5,400 26,300 4,500 42348
110mm UC* 3J 13⁄4" 3.25 5.42 5.20 1.03 4.06 17 5,400 26,300 6,000 42351A2-5 S-20 Master 2" 4.81 6.38 6.45 1.80 6.45 35 6,000 29,300 6,000 42360A2-6 S-20 Master 2" 4.81 6.63 7.45 1.80 6.45 37 6,000 29,300 6,000 42362A2-5 S-26 Master 2 5⁄8" 5.50 6.63 7.45 1.63 7.45 48 8,000 39,100 6,000 42363A2-6 S-26 Master 2 5⁄8" 5.50 6.63 7.45 1.63 7.45 47 8,000 39,100 6,000 42364A2-6 S-30 Master 3" 6.00 6.62 8.45 1.63 8.45 61 10,000 48,800 6,000 42368A2-8 S-30 Master 3" 6.00 6.87 9.45 1.63 8.45 62 10,000 48,800 4,500 42370
A2-11 S-40 Master 4" 7.75 8.50 11.50 2.75 8.75 120 13,500 54,900 4,500 42378
$3,140
3,270
3,270
3,430
3,540
3,660
3,140
3,540
3,660
3,780
3,540
3,940
4,230
4,300
4,340
4,730
4,730
6,790
Proudly Made in U.S.A.
NENEWW
18 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
LOW-PROFILE PULLBACK CNC COLLET CHUCKS
High AccuracyAll Royal Low-Profile Pullback CNC Collet Chucks are guaranteedto run within 0.0002" TIR.
Low-ProfileAll external dimensions have beenoptimized to provide outstandingtool clearance and rigidity.
Heavy-Duty ConstructionAll chuck components, exceptfor the drawtube connector,are hardened to Rc 61-63 forrigidity and durability.
High RPM All Royal CNC Collet chucks arebalanced by design for high-speedoperation, and can often be run athigher speeds than conventional3-jaw chucks because they areless prone to the negative effectsof centrifugal force.
Spindle Bearing ProtectionAn oversized flange acts as acoolant slinger to protect lathe spindle bearings from contaminants.An internal O-ring protects slidingcomponents from coolant and fines.
Easy InstallationAll Royal Low-Profile Pullback Chucks include a collet wrench, mounting hardware, mountingwrenches, and a custom-machined drawtubeconnector to ensure hassle-free installation. S-type models also include the master collet.S-type collet pads can be ordered separatelythrough your local tooling supplier.
Wide RangeRoyal manufactures a wide range ofchucks to fit all popular spindle nosesand collet styles. Gripping capacitiesrange from 1 ⁄ 64" to 4" diameter.
Adjustability Dual collet retaining screwsensure easy collet installationand adjustability.
Simple DesignRoyal Low-Profile Pullback CNC ColletChucks provide a simple, low-cost methodfor utilizing collets on all CNC lathes andturning centers.
S-Type Master ColletsOn chuck models that use an S-type master collet, the customer simply changes colletpads to hold different partdiameters. Royal includes a master collet with each S-type collet chuck.
Proudly Made in U.S.A.
SpecialsIf you have a special applicationthat goes beyond the scope of ourstandard line, we will be happy todesign and build a custom systemto meet your needs. Please contacta Royal applications engineer to discuss your requirements.
TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com 19
LOW-PROFILE PULLBACK CNC COLLET CHUCKS
1 Threaded-nose collet chucks are for use with 5C step collets that close on the head, not the 10-degree angle. Never exceed the manufacturer's rpm and drawbar force limits forany threaded accessories.
2 For additional information on Royal Master Collets and S-Type Pads, please see page 20.
B
AC
A E
D
B
C
5C, 16C & 3J
S-Types
Royal Low-Profile Pullback CNC Collet ChucksCHUCK MAX MAX
SPINDLE COLLET THREADED WEIGHT DRAWBAR CLAMPING MAX PART TYPE TYPE CAPACITY NOSE1 A B C D E (lbs.) FORCE (lbs.) FORCE (lbs). RPM NUMBER PRICE
A2-5 5C 11⁄16" N 2.63 5.00 6.45 1.05 3.14 12 4,490 15,750 6,000 42053A2-5 5C 11⁄16" Y1 2.187-10 5.00 6.45 1.22 3.14 11 4,4901 15,750 6,0001 42054A2-6 5C 11⁄16" N 2.63 5.00 7.45 1.05 3.14 17 4,490 15,750 6,000 42055A2-6 5C 11⁄16" Y 2.187-10 5.00 7.45 1.22 3.14 15 4,4901 15,750 6,0001 42080A2-6 5C 11⁄16" N 2.63 6.00 7.45 1.05 3.14 19 4,490 15,750 6,000 42057A2-6 5C 11⁄16" Y1 2.187-10 6.00 7.45 1.22 3.14 18 4,4901 15,750 6,0001 42058A2-8 5C 11⁄16" N 2.63 6.00 9.45 1.05 3.14 30 4,490 15,750 4,500 42059A2-5 16C 15⁄8" N 3.00 6.00 6.45 1.85 3.31 13 5,390 19,800 6,000 42067A2-6 16C 15⁄8" N 3.25 6.00 7.45 1.54 3.78 20 5,390 19,800 6,000 42069A2-8 16C 15⁄8" N 3.25 6.00 9.45 1.54 3.78 30 5,390 19,800 4,500 42071A2-5 3J 13⁄4" N 3.08 6.00 6.45 1.16 3.33 13 5,390 26,340 6,000 42061A2-6 3J 13⁄4" N 3.25 6.00 7.45 1.05 3.87 20 5,390 26,340 6,000 42063A2-8 3J 13⁄4" N 3.25 6.00 9.45 1.05 3.87 31 5,390 26,340 4,500 42065A2-5 S-20 Master2 2" N 4.40 5.63 6.45 – – 18 9,500 21,300 6,000 45108A2-6 S-20 Master2 2" N 4.40 5.57 7.45 – – 22 9,500 21,300 6,000 45110A2-6 S-26 Master2 2 5⁄8" N 5.75 6.25 7.45 – – 26 11,500 25,700 6,000 45112A2-8 S-26 Master2 2 5⁄8" N 5.75 6.25 9.45 – – 43 11,500 25,700 4,500 45114A2-6 S-30 Master2 3" N 5.75 6.50 7.45 – – 28 13.500 30,200 6,000 45115A2-8 S-30 Master2 3" N 5.75 6.53 9.45 – – 42 13,500 30,200 4,500 45116A2-8 S-40 Master2 4" N 7.90 7.63 9.45 – – 55 13,500 54,900 4,500 45119A2-11 S-40 Master2 4" N 7.90 7.50 11.50 – – 87 13,500 54,900 3,000 45120
$9001,0101,0601,1601,1801,2801,2501,1201,1801,3001,1601,2501,4702,6202,7902,9903,1203,4203,2305,0606,220
Proudly Made in U.S.A.
20 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
COLLET OPTIONS FOR LOW-PROFILE CNC COLLET CHUCKS
❑ All Royal S-type CNC collet chucks include one master collet and oneset of pad clamps.
❑ Many shops keep an extra master collet on hand so they can install the collet pads for the next job ahead of time, reducing setupchangeover times.
❑ All Royal master collets designed for our Low-Profile Accu-Length™chucks include an internal thread to allow for the use of a part stop or ejector.
❑ Royal master collets are designed for use with Royal CNC collet chucks,but may also fit other chuck brands. Please contact a Royal applicationsengineer for additional information.
❑ For low-profile collet chucks with a capacity greater than 1-3/4", a master collet and padarrangement is typically used instead of dedicated solid collets. The primary reason for thisis to reduce operating costs for the customer – collet pads are less expensive than largesolid collets.
❑ Royal low-profile CNC Collet Chucks utilize proprietary master collets that accept industry-standard S-type collet pads.
❑ These S-type pads are available hardened and ground to a specific size, or in the soft statewhich enables them to be machined to size by the customer.
❑ The pads attach to the master collet via special clamp screws. As a clamp screw is tightened, the opposing ends draw together, engaging a dovetail on the back of the collet pad and seating it securely in the master collet.
❑ All Royal Accu-Length™ S-Type CNC Collet Chucks include a master collet with multiplekeyways for fine adjustability – a feature that is especially useful on subspindle applications.
❑ S-type master collet and pad assemblies are usually less accurate than a hardened and ground solid collet due to the tolerances of the pad/collet interface. S-type pad manufacturers usually state an accuracy in the range of 0.0015" – 0.0025" TIR.
- For first operation work, this accuracy is fine because all surfaces that are turned inthe same chucking will always be concentric to each other.
- For second-op and sub-spindle applications where accuracies of 0.0005" TIR or betterare required, we recommend either boring a set of soft pads to size, or ordering oneof our custom-made hardened and ground solid collets featured on the next page.
Master Collets & S-Type Pads for Low-Profile Collet Chuck Models
An Important Note About Royal Master ColletsRoyal Products is unique due to the fact that we design and manufacture all of our own low-profile master collets in-house. Having100% control over the quality, delivery, and pricing gives us a significant advantage over our competitors who must purchase their mastercollets from outside sources and mark them up before reselling them to you.
F ITS CHUCK MODEL PART NUMBER PRICE
S-20 Accu-Length™ 45139S-26 Accu-Length™ 45140S-30 Accu-Length™ 45141S-40 Accu-Length™ 45156
S-20 Pullback 45134S-26 Pullback 45135S-30 Pullback 45136S-40 Pullback 45138
Royal S-Type Master Collets
$518
599
660
797
518
573
644
799
TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com 21
COLLET OPTIONS FOR LOW-PROFILE CNC COLLET CHUCKS
Custom Hardened and Ground Solid Collets for Low-Profile Collet Chuck Models
Emergency Collets for Low-Profile Collet Chuck Models
For additional information regarding customsolid collets, please contact a Royal Productsapplications engineer at 1-800-645-4174.
In addition to manufacturing all of our own low-profile master collets, Royal manufactures custom hardened and ground solid collets for our CNC collet chucks. A solid collet provides several advantages over a master collet andpads, including:
- Higher accuracy – typically 0.0005" TIR or better- Hardened to Rc 61–63 for strength and long life- Excellent repeatability for use on future jobs- Can be perfectly sized to grip any part diameter- Can be made to hold odd-shaped parts
❑ In addition to providing custom solid collets, we also stock emergency collets for our Low-Profile S-type Accu-Length ™ collet chucks.
❑ These emergency collets are supplied semi-hard and are designed to bebored to size by the customer.
❑ Boring pins are included with each collet.
F ITS CHUCK MODEL PART NUMBER PRICE
S-20 Accu-Length™ 45142S-26 Accu-Length™ 45143S-30 Accu-Length™ 45144S-40 Accu-Length™ 45157
Master Collet with Pads Solid Collet
Royal Emergency Collets
Greater Capacity – By Removing the Pad Clamps, the Collet Capacity Increases By Up To 3/8"
$435
744
838
910
22 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
CNC COLLET CHUCK ACCESSORIES
Hardened and Ground Adapter Plates❑ Adapter plates offer the flexibility to mount
collet chucks and 3-jaw chucks to a wider range of spindles:
- Mount a larger chuck on a smaller spindle for increased capacity.
- Mount a smaller chuck on a larger spindle forincreased tool clearance and higher speeds.
❑ All Royal adapter plates are hardened to Rc 61-63.
❑ High accuracy – 0.0002" TIR guaranteed.
❑ Metric screws included for mounting plate to spindle.
❑ Drive button included on all plates.
SPINDLE CHUCKSPINDLE CHUCK PLATE PLATE MOUNTING MOUNT PART MOUNT MOUNT DIAMETER THICKNESS BOLTS THREADS NUMBER PRICE
A2-5 A2-6 6.68 1.00 M-10 M-12 44000A2-6 A2-6 6.68 1.25 M-12 M-12 44009A2-6 A2-8 8.68 1.00 M-12 M-16 44004A2-8 A2-6 8.25 1.75 M-16 M-12 44010A2-8 A2-8 8.69 2.00 M-16 M-16 44011
110MM A2-5 5.31 0.75 M-10 M-10 44006140MM A2-6 6.68 1.00 M-10 M-12 44008
Royal Adapter Plates
Other configurations available. Contact a Royal Products applications engineer at 1-800-645-4174 with your requirements.
Collet Stops
Royal Collet StopsF ITS CHUCK MODEL PART NUMBER PRICE
5C Accu-Length™ and Pullback 2003016C Accu-Length™ and Pullback 451513J Accu-Length™ and Pullback 45152
S-20 Accu-Length™ 45153S-26 Accu-Length™ 45154S-30 Accu-Length™ 45155S-40 Accu-Length™ 45158
QG-42 Accu-Length™ 44080QG-65 Accu-Length™ 44081QG-80 Accu-Length™ 44084
$1,019908
1,1841,1841,241
8421,047
$12124124124130139148155177201
Proudly Made in U.S.A.
Proudly Made in U.S.A.
❑ A collet stop is used for accurate z-axis positioning of short workpieces within a collet.
❑ Stop rod length is easily adjusted.
❑ Depending upon the chuck model, the stop either threads into the collet or locates against ashoulder within the chuck body and is held in place with radially-located screws.
❑ All Royal stops can be installed with chuck mounted to the spindle.
TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com 23
CNC COLLET CHUCK ACCESSORIES
❑ Ejectors are used in sub-spindle applications to push finished workpieces into the part catcher upon completion.
❑ Standard pusher head can be adjusted or modified as applications require.
❑ A hardened plunger rod and a bronze bearing work together to provide smooth, consistent operation.
❑ Spring is encased inside of body for protection.
❑ Heavy-duty one-piece head – pins won't shear off.
❑ Comfortable knurled handle offers superior grip and makescollet installation a breeze.
❑ Cross-drilled hole in handle allows a screwdriver to be used asa lever for hard-to-remove collets.
❑ Available for all popular collet models.
F ITS CHUCK MODEL PART NUMBER PRICE
5C Accu-Length™ 4514516C Accu-Length™ 451463J Accu-Length™ 45147
S-20 Accu-Length™ 45148S-26 Accu-Length™ 45149S-30 Accu-Length™ 45150
QG-42 Accu-Length™ 44085QG-65 Accu-Length™ 44086QG-80 Accu-Length™ 44087
For an alternative solution to an ejector, check out the Royal Grippex Coolant-Actuated Bar Puller. The Grippex, when fitted with special robotgripper jaws, can be used to pull finished parts from a sub-spindle, eliminating the need for an ejector and freeing up the spindle bore to swallow longer parts.
Ejectors
Heavy-Duty Collet Wrenches
$242267267534547578683699738
Proudly Made in U.S.A.
Proudly Made in U.S.A.
Royal Ejectors
NENEWW
COLLET NUMBER OF PARTSTYLE COLLET SLOTS NUMBER PRICE
5C 3 4518716C/3J 3 4518816C/3J 4 45189
S-20 Master 3 45190S-26 Master 4 45191S-30 Master 4 45192S-40 Master 4 45193
Royal Heavy-Duty Collet Wrenches
$959595
132132132198
24 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
FREQUENTLY ASKED QUESTIONS
When is a Collet Chuck a Better Choice than a Three-Jaw Chuck?
Bar FeedingA collet chuck is almost always the best workholding choice for machinesequipped with bar feeders. Collet chucks help minimize vibration, openand close faster than three-jaw chucks, and, most importantly, providefull 360° contact to ensure that the bar stock remains on centerlinefor accurate re-gripping after being advanced.
Small Diameter WorkCollet chucks are best suited for parts ranging in size from 1/16" to 3" indiameter because they offer much better tool clearance, can be run athigher speeds than jaw chucks, and provide superior grip force.
Short / Thin Parts A collet chuck’s low-profile design provides better tool clearance andallows machining to take place very close to the chuck face. This abilityto work closer to the chuck can also help prevent thin parts from saggingor bending.
High Speed OperationCollet chucks are much less vulnerable to the negative effects of centrifugal force, enabling them to run at higher speeds while maintaining consistent grip force.
Reduced Setup TimesChanging a collet is much faster than changing chuck jaws, and there is no boring required. Collet chucks keep your machines making chips –and profits!
Pipe and Tube WorkThe 360° contact provided by a collet distributes the gripping force evenly around the entire part circumference, reducing the risk of crushingor distorting thin-walled parts.
Odd Shaped Parts Collets can be easily customized to hold odd-shaped or off-center parts.A wide selection of standard collets is readily available to handle round,square, and hex stock.
Better Tool LifeThe paddlewheel-like shape of a 3-jaw chuck can deflect coolant beforeit reaches the cutting tool tip, shortening tool life, whereas the streamlined shape of a collet chuck enables precise coolant delivery.
IInncrcreeaase Pse Prroodduuccttiivviitty ay annd Pd Prroofifits wts wiitth a Rh a Rooyyaal CNl CNC CC Coolllleet Ct Chhuucck!k!
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FREQUENTLY ASKED QUESTIONS
With a pullback collet chuck, closing the collet is accomplished by pulling it back into the chuck body, whereas with an Accu-Length™ chuck, the collet is rigidly fixed to the chuck body and a tapered sleeve pushes forward over the collet to compress it.
Using a pullback chuck will result in a slight variation in z-axis positioning of the workpiece. This happensdue to the fact that as the collet draws back and closes down, it begins to grip the workpiece and pull itback too. Typically the movement is just a few thousandths of an inch, and remains consistent as long asthe part diameter doesn’t vary.
This slight z-axis movement is often acceptable for first operation work and can be easily remedied with a facing cut. However, there are several situations where Z-axis movement is not desirable. In these cases, using a Royal Accu-Length™ collet chuck with dead length operation will protect against workpiece movement.
Important – For machines with two spindles, it is always necessary for the secondary spindle (right-hand) to be equipped with an Accu-Length™ colletchuck, and it is strongly recommended that the main spindle (left-hand) use an Accu-Length™ chuck as well.
Step 1 Determine the correct spindle mount, (A2-6, 140 mm, etc.). The collet chuck you choose must have the same spindle mount as your machine.Step 2 Determine the required capacity. It is usually common practice for the collet chuck capacity to either match, or slightly exceed, the machine’s bar capacity. Step 3 Choose between Accu-Length™ and Pullback models
Step 4 Choose between Quick-Grip™ and Low-Profile models
Which Chuck Model is Right for You?
What is the Difference Between a Pullback Chuck and an Accu-Length™ Chuck?
Simple first-op turning* ✓* ✓*Bar feeding* ✓* ✓*Jobs where the workpiece OD or stock size is not consistent ✓
Secondary operations, especially when an accurate length feature must be maintainedin relation to first-op features ✓
All secondary spindles (and main spindles of two-spindle machines) ✓
Multiple pulls on the same part ✓
Accu-Length Pullback
Fast collet changeover time ✓ ✓
Short length ✓
Small nose diameter ✓
High grip force ✓ ✓
High Accuracy ✓ ✓
Wide clamping range ✓
Quick-Grip™ Low-Profile
*While both pullback and Accu-Length™ chucks may be used in these applications, Accu-Length™ is often a better choice and must bechosen if any of the other parameters are met.
For additional help in determining which collet chuck model is best suited to your specific needs, please contact a Royal Products applications engineer at 1-800-645-4174.
26 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
WHY CHOOSE ROYAL CNC COLLET CHUCKS?
Superior Design Features
❑ All Royal CNC collet chucks have been optimized for maximum tool clearance and outstanding rigidity.
❑ Exclusive Bolt & Go™ Mounting Feature – Dead On, Dead Accurate – Every Time!See below for additional information.
❑ The closing sleeve connection on our Accu-Length™ models ensures zero backlash –a common problem on competitive chucks.
❑ Lubrication – All Royal Low-Profile Accu-Length™ chuck models include spiral greasechannels on the closing sleeve for superior lubrication and longer life.
❑ Extremely close-fitting components and multiple o-ring seals make Royal CNC colletchucks the best sealed chucks available.
❑ Royal manufactures and stocks a wide range of adapter plates, stops, ejectors, andsealing devices so we can quickly and easily meet customer requirements.
All Royal CNC Collet Chucks mount quickly, easily, and accurately due to our exclusive Bolt& Go™ mounting interface.
Many Royal chuck models mount directly to the lathe spindle without the need for anadapter plate. However, for models that do use a plate, a precision–ground tapered fitbetween the plate’s male pilot and chuck body’s female recess ensures a consistent, near-perfect fit without the need for any adjustment. This precision fit also enhances overall system rigidity by providing both face and taper contact.
Other chuck manufacturers use a less precise approach. Instead of providing a near-perfecttapered interface between the chuck body and plate, they rely on a loose fit between amale cylindrical pilot on the plate and an oversized bore within the chuck body. Becausethere is clearance between these two components, jack screws located around the circumference must be used to radially true-up the chuck on the plate. This process of usingthe jack screws and an indicator to dial out the runout each time a chuck is mounted wastesvaluable production time. The rigidity of this design is also significantly less due to the limited point-contact provided by the screws against the pilot as compared to the full-contact tapered fit of the Royal Bolt & Go™ interface.
Royal Others
Full Face &Taper Contact
Jack ScrewPoint Contact
Exclusive Royal Bolt & Go™ Mounting Advantage Because Your Time is Valuable!
Knock 30 Minutes Off Your Setup Time with Royal Bolt & Go™
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WHY CHOOSE ROYAL CNC COLLET CHUCKS?
Precision-Made in USA ISO 9001: 2008 Certified
Outstanding Support
❑ Royal’s knowledgeable team of applications engineers makes it very easy for you to do businesswith us. When you call Royal, the person you speak with will be a workholding expert, and if we can’t offer you the best solution for your application, we’ll do our best to recommend a company that can – even if they are a competitor!
❑ Royal CNC Collet Chucks are sold through a select network of the country’s top industrial and machine tool distributors. We also have strong relationships with all of themajor machine tool builders and importers to make sure that our products seamlessly interfacewith their machines.
❑ With over forty factory-trained account managers strategically located throughout NorthAmerica, our highly-qualified field support team is always ready and willing to serve you.
❑ Every Royal CNC collet chuck and master collet is completely manufactured in our modern factory on state-of-the-art automated CNC equipment.
❑ All chucks, sleeves, adapter plates, collets, etc., come off of our gantry-loaded multi-tasking machines complete – eliminating the accuracy and quality issues often associated with multiple setups/operations.
❑ All grinding takes place on precision Swiss-made CNC grinders that enable multiple features to be ground in a single setup, resulting in near-perfect tolerances and ensuring absolute consistency from part to part.
❑ Royal Products is an ISO9001-2008 registered company dedicated to continuous improvement. Every process is documented and followed down to the smallest detail for consistent quality – every time.
Three members of the Royal support team: Mike Sullivan,
Manufacturer’s Representative, John Holt, Midwest Regional
Business Manager, and Brian Mecca, Director of Sales
Our product availability is second to none. Over 94% of all Royal CNC collet chucks ship complete thesame day they are ordered, and the remainder ship either the next day, or as specified by the customer.
We stock more than 700 chucks between our East Coast warehouse and our new West Coast warehouse to ensure that we will always have what our customers need, when they need it.
Same-Day Shipping
Proudly Made in U.S.A.
28 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
WHY CHOOSE ROYAL CNC COLLET CHUCKS?
In addition to providing superior quality, service, support, and deliveries, Royal CNC Collet Chucks also carry an industry exclusive risk-free performanceguarantee. This no-risk guarantee allows our customers to run a collet chuck on the toughest jobs in their shop for 45-days, and if they are not 100%satisfied with its performance, we will take it back and arrange for a full refund through their distributor.
When you buy a CNC collet chuck from Royal Products, you can have complete confidence that we will not let you down. For over 60 years, Royalhas been recognized as one of the most reliable and trusted suppliers in the metalworking industry. We’re here for you today, and we’ll be here foryou tomorrow.
❑ All chucks include everything needed for installation, (even the wrenches). We striveto give our customers “the mint on the pillow” treatment.
❑ Through the past twenty years of gathering machine tool specifications and workingclosely with all of the major machine tool builders, Royal Products has developed a huge database of drawtube specifications, virtually eliminating the need for a customer to ever measure a machine.
❑ We now stock over 120 of the most common drawtube connector models, and non-stock connectors are made very quickly from semi-finished blanks.
❑ All Royal CNC collet chucks come packaged in specially designed heavy-gage boxeswith form-fitting foam inserts to provide complete protection of all contents.
We Make It Easy
Risk-Free Performance Guarantee
✓ Smarter Design✓ Better Quality✓ Outstanding Support
✓ Same-Day Shipping✓ No Hassles✓ Risk-Free Guarantee
Royal CNC Collet Chucks – The New Standard
For Rotating and Fixed Applications
COLLET CLOSERS AND COLLETS
30 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
5C PNEUMATIC COLLET CLOSER FOR MANUAL LATHES & GRINDERS
❑ The Royal 5C pneumatic collet closer enables 5C collets to be used on any manual lathe or workhead.
❑ This new model, based upon Royal’s 50+ years of collet closer experience, has been designed for heavy use under the most demanding manufacturing conditions.
❑ Fast opening/closing action makes the Royal pneumatic collet closer a great choice for high production applications.
❑ Closer is very easy to actuate, resulting in minimal worker fatigue and maximum productivity.
❑ The air cylinder incorporates a large diameter piston, providing strong grip force on the workpiece.
❑ Royal 5C Pneumatic Collet Closer incorporates several modern safety features designed to help shops meet OSHA and NIOSH requirements. Unlike other collet closers, there are no exposed rotating parts on the outboard side of the machine.
❑ Pneumatic collet closer assembly includes air cylinder, custom-machined rear end spindle adapter, drawtube, and cam-lock collet adapter. Air controls sold separately.
Drawtube Capacity (inches) 1.06Cylinder O.D. (in.) 5.94Max. Operating Speed (rpm)* 4,000*Max. Air Pressure (psi) 90Piston Surface Area (sq. in.) 14.72Max. Drawtube Force (lbs.) 1,325Max. Clamping Force (lbs.) 4,520
* For continuous operation above 3,000 rpm we recommend reducingair pressure to 60 psi max.
Proudly Made in U.S.A.
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5C PNEUMATIC COLLET CLOSER FOR MANUAL LATHES & GRINDERS
0.0003" TIR Guaranteed
Order Air Controls Separately
FOR LATHES WITH PART SPINDLE NOSE TYPE NUMBER PRICE
A-3 or D1-3 17200A-4 or D1-4 17201A-5 or D1-5 17202A-6 or D1-6 17203A-8 or D1-8 17204Haas TL-1* 17210Haas TL-2* 17211
$2,229
2,335
2,567
2,798
3,185
2,382
2,567
PART DESCRIPTION NUMBER PRICE
Air Control Kitw/Hand Valve 16001Air Control Kitw/Foot Valve 16002
$328
516
Royal 5C Pneumatic Collet Closer Assembly
Rear end spindle adapter is custom-machinedfor each individual lathe.
Large diameter piston provides high grip force.
Non-rotating cylinder
Cooling fins dissipateheat, resulting in longerbearing life.
Sliding guard protects operator by preventing contact with rotating components.
Easy Setup — Colletchanges take place atthe spindle nose.
* Haas TL-1 and TL-2 are registered trademarks of Haas Automation, Inc.
Royal collet closers are well-suited for use in fourth and fifth-axis
workholding applications.
Proudly Made in U.S.A.
32 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
5C HIGH-TORQUE PNEUMATIC COLLET CLOSERS FOR ROTARY AND STATIONARY APPLICATIONS
Proudly Made in U.S.A.
For 4th and 5th Axis Applications, Tombstones, Pallets, etc.
High-Torque in a Compact Package – 2200 lbs. of Axial Closing Force
❑ With most pneumatic collet closers, the amount of gripping torquethat can be applied to a workpiece is a function of both the input airpressure and the surface area of the closer’s piston. The higher theinput pressure, and/or the larger the piston area – the greater thetorque that can be achieved.
❑ In most shops, air pressure is limited to around 100 psi, so in order toachieve enough gripping torque, the piston, and consequently overallsize of the closer, must be quite large.
❑ The drawback of a large diameter collet closer is that it takes up a lotof space. This is especially a problem when customers wish to gangmultiple closers for optimized throughput.
❑ Royal high-torque self-contained collet closers overcome this problemby utilizing a system of balls and inclined planes to produce tremendousclamping torque in a relatively compact package.
❑ The balls and inclined planes act as force multipliers, enabling a Royalcloser to achieve up to four times the gripping torque relative to a similarly-sized pure air closer. For example, our closers have a pistonsurface area of 5.5 in2. and achieve an axial closing force at 100 psi of2200 lbs.!
❑ Both our stationary and rotary high-torque collet closer models featureRoyal’s Accu-Length™ design where the collet and workpiece remainaxially-fixed for precise length control.
TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com 33
5C HIGH-TORQUE PNEUMATIC COLLET CLOSERSFOR ROTARY AND STATIONARY APPLICATIONS
5C Rotary High-Torque Pneumatic Collet Closers
5C Stationary High-Torque Pneumatic Collet Closer
❑ An internal system of balls and inclined planes produces tremendous clamping forcewhile maintaining a smaller footprint than pure air closers. At 100 psi, they produce 2200lbs. of axial closing force.
❑ Accu-Length™ operation – collet and workpiece position remains fixed for precise length control.
❑ For non-rotating applications only (milling, drilling, tapping, fixture plates, tombstones, etc.).
❑ Four mounting holes on a 4.50" bolt circle diameter.
❑ Includes 5C collet wrench.
Caution – The Collet Closers featured on this page are designed for stationary and/or intermittent indexing. These products are not intended for use on lathes or grinders.
Royal 5C Rotary High-Torque Pneumatic Collet Closers DESCRIPTION A B C D E F PART NUMBER PRICE
5C Rotary Table Collet Closer Kit 4.95 4.00 6.50 4.50 0.60 0.65 620105C RotaryTable Collet Closer Only* 4.95 4.00 – 3.95 0.60 – 620125C Collet Closer Only*for Welding Applications 4.95 4.00 – 3.95 0.60 – 62014
$1,650
1,260
1,260
Royal 5C Stationary High-Torque Pneumatic Collet CloserDESCRIPTION A B C D PART NUMBER PRICE
5C Stationary High-Torque Pneumatic Collet Closer
4.00 4.95 3.62 0.75 62020 $690
*Does not include valve, air lines, fittings, or face plate. Operation requires a four-way valve.
ABE
D
C
F
A
C
D
B
❑ An internal system of balls and inclined planes produces tremendous clamping forcewhile maintaining a smaller footprint than pure air closers. At 100 psi, they produce2200 lbs. of axial closing force.
❑ Completely self-contained – no drawtube or spindle thru-hole required.
❑ Air lines remain stationary while closer is free to rotate 3 through 60 degrees +_180 rpm.
❑ Special low-friction model available for welding applications.
❑ Accu-Length™ operation – collet and workpiece position remains fixed for preciselength control.
❑ Kit includes 5C closer, four-way valve, air lines, fittings, collet wrench, and standard face plate.
❑ Standard face plate has 6.50" O.D., 5.50" bolt circle, and can accommodate both fourand six-slot rotary table configurations. Other face plates available.
Proudly Made in U.S.A.
34 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
5C, 16C, & 3J MANUAL COLLET CLOSERS FOR ROTARY AND STATIONARY APPLICATIONS
5C, 16C and 3J Manual Collet Closers
5C Collet Block
Royal 5C, 16C and 3J Manual Collet Closers
Royal 5C Collet Block
MODEL CAPACITY TYPE A B C D E F PART NUMBER PRICE
5C 11/16" Type 1 3.37 2.50 4.95 3.50 1.15 0.75 620025C (for HRT-110)* 11/16" Type 2 4.20 2.50 – 3.50 1.15 – 6200416C 15/8" Type 2 4.95 3.35 – 4.63 1.50 – 620063J 13/4" Type 2 4.95 3.35 – 4.13 1.00 – 62008
$615
615
945
945
*Haas and HRT-110 are registered trademarks of Haas Automation, Inc.
❑ Opened and closed via individual internal cam mechanisms.
❑ Accu-Length™ operation – collet and workpiece position remains fixedfor precise length control.
❑ Can be used both vertically and horizontally.
❑ For stationary applications only.
❑ Ideal for use with vises.
❑ Block measures 2.95" x 2.95" x 9.73"
❑ Other models also available – contact Royal.
❑ Includes cam wrench and spacer blocks.
DESCRIPTION PART NUMBER PRICE
5C Four-Station Collet Block 62030 $2,385
AB
E
D
F
C
AB
E
D
Type 1
Type 2
❑ Opened and closed via an internal cam mechanism.
❑ Accu-Length™ operation – collet and workpiece position remainsfixed for precise length control.
❑ Can be used in both stationary and rotary table applications.
❑ Special model 62004 bolts directly to Haas HRT-110* and othersmall indexers. Note – cam bolt is recessed on this model.
❑ All other models configured for both four and six-slot mounting –4.125" bolt circle diameter.
❑ Custom face plates available – contact Royal.
❑ All models include cam wrench.
Proudly Made in U.S.A.
Proudly Made in U.S.A.
Caution – The Collet Closers featured on this page are designed for stationary and/or intermittent indexing. These products are not intended for use on lathes or grinders.
TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com 35
5C PREMIUM GRADE COLLETS
5C Adjustable Collet StopPART NUMBER 20030 $12
Royal Premium Grade 5C Collet Sets (Inch)NUMBER COLLETS
SETS IN SET PART NUMBER PRICE
1⁄16" – 11⁄16" x 64ths 65 194201⁄16" – 11⁄16" x 32nd 33 19421
1⁄16" – 11⁄16" x 16ths 17 194221⁄8" – 1" x 8ths 8 19423
$1,755891459216
❑ 0.0005" TIR guaranteed for Royal Premium Grade5C Collets
❑ Royal Premium Grade 5C Collets are spread afterheat treatment for easier part loading.
❑ Collets include internal stop threads, except as noted.
❑ With ultra-tight manufacturing tolerances, outstanding surface finishes, and great prices,Royal Premium Grade 5C Collets are quite possibly the best 5C collets you will ever use.
Royal Premium Grade 5C Round Collets (Inch)SIZE PART NUMBER PRICE SIZE PART NUMBER PRICE SIZE PART NUMBER PRICE SIZE PART NUMBER PRICE
1⁄32" 19302 21⁄64" 19321 5⁄8" 19340 59⁄64" 193593⁄64" 19303 11⁄32" 19322 41⁄64" 19341 15⁄16" 193601⁄16" 19304 23⁄64" 19323 21⁄32" 19342 61⁄64" 193615⁄64" 19305 3⁄8" 19324 43⁄64" 19343 31⁄32" 193623⁄32" 19306 25⁄64" 19325 11⁄16" 19344 63⁄64" 193637⁄64" 19307 13⁄32" 19326 45⁄64" 19345 1" 193641⁄8" 19308 27⁄64" 19327 23⁄32" 19346 11⁄64"* 19369
9⁄64" 19309 7⁄16" 19328 47⁄64" 19347 11⁄64"** 193655⁄32" 19310 29⁄64" 19329 3⁄4" 19348 11⁄32"* 19370
11⁄64" 19311 15⁄32" 19330 49⁄64" 19349 11⁄32"** 193663⁄16" 19312 31⁄64" 19331 25⁄32" 19350 13⁄64"* 19371
13⁄64" 19313 1⁄2" 19332 51⁄64" 19351 13⁄64"** 193677⁄32" 19314 33⁄64" 19333 13⁄16" 19352 11⁄16"* 19372
15⁄64" 19315 17⁄32" 19334 53⁄64" 19353 11⁄16"** 193681⁄4" 19316 35⁄64" 19335 27⁄32" 19354 15⁄64"* 19373
17⁄64" 19317 9⁄16" 19336 55⁄64" 19355 13⁄32"* 193749⁄32" 19318 37⁄64" 19337 7⁄8" 19356 17⁄64"* 19375
19⁄64" 19319 19⁄32" 19338 57⁄64" 19357 11⁄8"* 193765⁄16" 19320 39⁄64" 19339 29⁄32" 19358
$27272727272727272727272727272727272727
$27272727272727272727272727272727272727
$27272727272727272727272727272727272727
$272727272727272727272727272727272727
* Stepped bore limits thru capacity.
** No internal threads – enables full thru capacity.
Royal 5C Emergency ColletsPILOT
MATERIAL HOLE PART NUMBER PRICE
Steel 1⁄8" 19430Brass 1⁄16" 19435Nylon N/A 19437
8
$49
44
35
❑ Includes pins for accurate boring to size.
❑ Steel and brass models internally threadedto accept a collet stop.
❑ Steel emergency collet can be heat-treated aftermachining for wear resistance.
❑ 13/64" – 24 thread
36 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
5C INTERNAL EXPANDING COLLETSFOR I.D. GRIPPING
Rear threaded section is separatefrom collet body. When this sectionis pulled back by the drawtube, itpulls the tapered expanding rodback, causing the head to expand.
Internal spring providespositive release.
Expanding rod is hardenedand ground for strengthand durability.
Head is easily machined torequired size by customer. See chart for range.
NOMINAL MACHINABLEHEAD HEAD RANGE PART
DIAMETER LENGTH MIN-MAX NUMBER PRICE
3⁄4" 1" 1⁄4"–11⁄16" 201001" 1" 7⁄16"–15⁄16" 20101
11⁄2" 1" 3⁄4"– 17⁄16" 2010211⁄2" 11⁄2" 3⁄4"– 17⁄16" 2010311⁄2" 2" 3⁄4"– 17⁄16" 201042" 1" 3⁄4"– 115⁄16" 201072" 11⁄2" 3⁄4"– 115⁄16" 201082" 2" 3⁄4"– 115⁄16" 20109
2 1⁄2" 1" 3⁄4"– 2 7⁄16" 201123" 1" 3⁄4"– 2 15⁄16" 201175" 2" 3⁄4"– 4 15⁄16" 201276" 2" 3⁄4"– 5 15⁄16" 20128
Royal 5C Internal Expanding Collets
Replacement Expanding RodsHEAD HEADDIA. LENGTH PART NUMBER PRICE
3⁄4" 1" 201351" 1" 20136
11⁄2"– 6" 1" 2013011⁄2"– 6" 11⁄2" 2013111⁄2"– 6" 2" 20132
$114114109120121125133151154169326365
$3330242526
❑ Unlike chucks and most collets that grip the OD of a workpiece, 5C expanding collets aredesigned to grip on the ID of a part.
❑ Accu-length design ensures precise workpiecepositioning — no z-axis movement.
❑ Collet head is easily machined to required size.Can be re-machined as necessary.
❑ Concentricities of +– 0.0002" can typically beachieved using Royal 5C expanding collets.
❑ Made from 1144 steel that can be hardenedafter machining for wear resistance.
❑ Additional head lengths and diameters available.Contact us for information.
Precision ground body for excellentworkpiece concentricity.
Proudly Made in U.S.A.
TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com 37
5C STEP COLLETS
R8 PREMIUM GRADE COLLETS
Royal Premium Grade R8 Round Collets (Inch)SIZE PART NUMBER PRICE SIZE PART NUMBER PRICE SIZE PART NUMBER PRICE
1⁄16" 19504 11⁄20" 19522 5⁄8" 195403⁄32" 19506 3⁄8" 19524 21⁄32" 195421⁄8" 19508 13⁄32" 19526 11⁄16" 19544
5⁄32" 19510 7⁄16" 19528 23⁄32" 195463⁄16" 19512 15⁄32" 19530 3⁄4" 195487⁄32" 19514 1⁄2" 19532 25⁄32" 195501⁄4" 19516 17⁄32" 19534 13⁄16" 19552
9⁄32" 19518 9⁄16" 19536 27⁄32" 195545⁄16" 19520 19⁄32" 19538
$29
29
29
29
29
29
29
29
29
$29
29
29
29
29
29
29
29
$29
29
29
29
29
29
29
29
29
Royal Premium Grade R8 Collet Sets (Inch)
SETS IN SET PART NUMBER PRICE
1⁄8"– 3⁄4"x 32nds 21 195621⁄8"– 3⁄4"x 16ths 11 19560
1⁄8"– 3⁄4"x 8ths 6 19561
$609
319
174
❑ 0.0005" TIR guaranteed for Royal Premium Grade R8 Collets.
❑ With ultra-tight manufacturing tolerances, outstanding surface finishes, and great prices,Royal Premium Grade R8 Collets are quite possibly the best R8 collets you will ever use.
Note — these step collets close on the 10°angle, not the head OD. When using, be surepart is sufficiently clamped.
Royal 5C Step Collets
*We recommend ordering a collet with a head diameter at least 1 ⁄ 2" larger than workpiece diameter.
PILOT PART HEAD DIA.* HOLE PIN DIA. NUMBER PRICE
2" 1⁄4" 1⁄8" 200203" 5⁄16" 1⁄4" 200224" 5⁄16" 1⁄4" 200245" 5⁄16" 1⁄4" 200256" 5⁄16" 1⁄4" 20026
$122
161
250
324
419
❑ Royal step collets allow large diameterparts to be held in a 5C collet.
❑ Head can be easily bored out by customer to required size.
❑ Three dowel pins are supplied to ensure accurate machining.
❑ 11⁄4" thick head allows for 1" bore depth.
❑ Collets are made from 1144 steel and can be hardened for wear resistance.
Proudly Made in U.S.A.
38 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
SPECIALS & CUSTOM DESIGNS
Custom Solutions – No Problem!In addition to our broad range of standard workholding products, Royal also
designs and builds custom chucks and collets for special applications.
Put Royal’s experienced team of engineers and our state-of-the-artmanufacturing facility to work for you. Call us today at 1-800-645-4174
to discuss your special workholding needs.
In the example shown here, a customer needed aspecial chuck that could accept a 3J collet, athree-jaw scroll chuck, and a series of special fixture plates. While this setup may look a littleunorthodox, it did exactly what the customerneeded it to do.
Off-The-Shelf Automation Increases Throughput and Profits
DO YOU BARFEED?
40 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
The patented Royal Rota-Rack®
is an automatic accumulator thatcan be used with any bar-fed CNC lathe to safely collect finishedparts, providing hours of highlyprofitable, unmanned production.
US Patent #7,757,837
5 PM – Tuesday 11 PM – Tuesday 6 AM – Wednesday
WHAT IS A ROTA-RACK®?
Proudly Made in U.S.A.
Do you know....• There are 168 production hours in a week.
• You are probably only using 40 of them.
• Your machines are worth $100 per hour.
• You could be making an extra $12,800 per weekon each machine with a Rota-Rack®.
• You already invested in the bar feeder – howcan you not complete the automation package?
• A one-week payback – Incredible!
• What are you waiting for?
TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com 41
HOW DOES THE ROTA-RACK® WORK?
The Royal Rota-Rack® is very simple to setup and operate. Here's how it works:
User enters the part cycle time and degree of turntablerotation via a simple PLC controller. A counter can alsobe set to shut the Rota-Rack® down after a specifiednumber of parts have been collected.
Note: For even greater simplicity,a basic “always-on” control isalso available. See page 47.
As a finished part comes out of the lathe, it dropsonto the conveyor and is moved towards the Rota-Rack’s® rotating turntable.
Each time a part comes out of the machine, the Rota-Rack® indexes to the next position. The degreeof turntable rotation is easily adjusted according topart length.
As the turntable indexes, the parts are gently guidedtowards the center via the spiral.
After several hours of unmanned production, finished parts are manually removed from the center of the Rota-Rack®.
1 2
3 4
5
Check out the RoyalRota-Rack® Video atwww.rotarack.com
42 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
WHAT WILL ROTA-RACK® DO FOR YOU?
The Royal Rota-Rack® has been designed to provide maximum part protection, a feature that is important for all parts but one that is especially useful for parts with delicate external features like threads, edges, and corners.
❑ Each time the Rota-Rack® collects a finished part, the turntable smoothlyrotates to the next position to ensure that the following part will not forcefullycollide with any of the previously-collected parts.
❑ All contact surfaces of the Royal Rota-Rack® and conveyor are covered with a high-lubricity UHMW plastic material to minimize friction and protect surface finishes.
❑ Reducing scrap and rework costs directly improves profitability.
❑ The Rota-Rack’s® unique spiral helps keep finished parts in sequential order,aiding in quality control/inspection.
Adding a Royal Rota-Rack® to a bar-fed CNC lathe greatly increases machine utilization and throughput.
❑ Run existing machines extra hours: nights, weekends, lunch breaks, etc.
❑ Faster cycle times – no waiting for an operator to unload parts / empty collection boxes.
❑ Higher efficiency – produce more parts per shift.
❑ Better employee utilization – why have a person do a job that can be handled with simple automation?
❑ Increased profitability.
The Royal Rota-Rack® won’t show up late, doesn’t get sick, and keeps working long after your last employee leaves for the night or weekend.
First day of hunting season? Big snow storm? Cousin Joe’s wedding? The Rota-Rack® doesn’t care. How many of your competitors will be turningout parts on Super Bowl Sunday?
Note: Collection box removed for clarity.
Big Benefit #2 Eliminates Part Damage
Big Benefit #3 Provides Complete Reliability
Big Benefit #1 Increases Capacity & Throughput
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THE PROFIT MAKER
Case Study – Royal Rota-Rack® Increased Profits at a Small JobShop by Over $50,000!
❑ The owner of a small job shop installed a Royal Rota-Rack® with the intention of running one of his CNC lathes for a few extra hours in the eveningsafter his employees left for the day.
❑ For costing purposes, he continued to base all of his overheads on the first shift, figuring that any extra production hours achieved with the Rota-Rack® would be virtually all profit.
❑ The shop rate on his CNC Lathe = $70 per hour
❑ The owner started out conservatively, using Rota-Rack® to deliver just three hours of extra production per night.
❑ 3 hours x 5 days = 15 hours per week of extra production
❑ 15 x $70 = $1,050 in extra profits per week
❑ $1050 x 52 weeks = $54,600!
In this real-life example, the lathe only ran an average of three extra hours per night, and still generated more than $50,000 in extra profit in thefirst year alone. In reality, many shops use the Royal Rota-Rack® to run an extra six to eight hours per night, plus weekends.
Utilized to its fullest extent, it is entirely possible to generate an additional profit of $150,000 – $200,000 per lathe, per year, with the Royal Rota-Rack®.
44 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
PROFIT WORKSHEET
Calculate Your Own Extra Production Potential
Use this handy worksheet to calculate how many extra hours you could run your CNC lathes completely unattended with the Royal Rota-Rack®
A. _____________ Largest surface area of your part (multiply the two largest dimensions in inches)
Examples:
B. _____________ Number of parts that can fit on the Rota-Rack® = (850 / A) x 0.8
Note – The 850 represents the usable surface area of the turntable in square inches, and the 0.8 assumes that when the parts are accumulated, 20% of the Rota-Rack’s® surface area will remain vacant.
C. _____________ Cycle time of part in minutes
D. _____________ Number of parts that can be made in one hour (60 / C)
E. _____________ Number of hours that machine can be run unattended (B / D)
F. _____________ Shop rate of machine in dollars
G. _____________ Additional profit per shift (E x F)
H. _____________ Number of shifts per week
I. _____________ Extra yearly profit (G x H x 52)
With such a large potential return, you can’t afford not to equip every bar-fed CNC lathe in your shop with a Royal Rota-Rack®!
L L
DD
W
Rectangle(Length x Width)
Cylinder(Length x Diameter)
Disk(Diameter x Diameter)
Check out the Royal Rota-Rack®
Video at www.rotarack.com
TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com 45
SMART DESIGN – BUILT TO LAST
Unique Rotary SpiralGently guides finished parts to the center as the turntable rotates.
Coolant ManagementIntegral drip tray with draincollects excess coolant.
Universal DesignThe Royal Rota-Rack® adapts to any CNC lathe that isequipped with a part catcher:
Turntable can rotate either clockwise or counter-clockwise, and can be positioned to either the leftside or right side of the lathe
Height range 10.5 – 53 inches. Other heightrequirements can be a accommodated upon special requestRota-Rack® is completely free standing – no bolting to the machine or floor is required Control box can be positioned anywhere on circumference for optimal clearanceEasily adapts to machines with existing conveyors
Very Heavy-Duty ConstructionWeighing in at 450 lbs., the RoyalRota-Rack® is a serious piece ofequipment that is built to withstandyears of abuse in the harshest production environments. A heavygage welded steel frame providesoutstanding rigidity, enabling theRota-Rack® to easily support up to700 lbs. of finished parts.
Large CapacityWith over 850 square inches of surfacearea, the Royal Rota-Rack® can holdhundreds of parts* and provide hours of unmanned operation.
Totally Self-Contained –No Machine Tool ContactThe Royal Rota-Rack® is a complete stand-alone unit – there are no electrical or physical connections of any type with the machine tool. This provides hassle-freeinstallation and ensures that all machinewarranties remain intact.
Excellent Part ProtectionLow-friction UHMW coating on all contact surfaces protects finished partsfrom scuffs and dents. This durable plastic is the same material used in themanufacture of motorcycle chain guides.
The Royal Rota-Rack® is reliable, doesn't take sick days, and pays for itselfwithin a few months of use. Order yours today and get a jump on your competition!
*Actual number of parts depends upon individual part size.
LH Orientation RH Orientation
US Patent #7,757,837
Notes – unit shown is configured for left-hand positioning. Changing to right-hand configuration simply requires flipping the spiral and conveyor bracket
General Specifications850 in2 / 5480 cm2
10" / 25 cm0.25" / 0.6 cm
3" / 8 cm700 lbs. / 318 kg
See drawing110V/60Hz
450 lbs. / 205kg (including conveyor)
Usable Surface AreaMax. Part Length*Min. Part Diameter
Max. Part Diameter*Payload Capacity
Height RangePower SupplyUnit Weight
*It is sometimes possible to exceed these parameters. Contact Royal for info.
46 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
HEAVY-DUTY ROTA-RACK® SPECIFICATIONS
Large Enough to Hold Lots of Parts, Small Enough to Fit Almost AnywhereThe diameter of the Rota-Rack’s turntable is 36", making it large enough to hold a significant number of parts, yet small enough to fit into tight spaces. The Econo-Rack™, our light-duty parts collector, is even more space-efficient at 28". When considering space utilization, it is veryimportant to note that the Rota-Rack® can double or triple capacity, yet its footprint is only about 10% that of a new lathe and bar feeder.
We often refer to the Rota-Rack® as “Off the Shelf Automation” because it is such abreeze to install. In fact, most users report having it up and running within an hourof unpacking it from its shipping crate.
Each Rota-Rack® normally ships with its height and orientation preconfigured accordingto customer specifications. And because the unit does not need to connect to thelathe either physically or electrically, installation is simply a matter of attaching the legs, sliding it into place in front of the machine, and plugging it into a standard110v outlet.
The one additional step that may be required for some installations is the modificationof the lathe’s part collection box, usually located on the door of the machine. In orderfor parts to reach the Rota-Rack® or its conveyor, the bottom and side of the box mayhave to be opened up as shown in the photo.
DESCRIPTION A B
Short 53" 16"Standard 75" 38"Long 94" 57"
Conveyor Dimensions
Easy Installation
Ø36.7
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ORDERING
DESCRIPTION PART NUMBER
Heavy-Duty Rota-Rack® with Deluxe Control 51002*
Heavy-Duty Rota-Rack® with Basic Control 51003*
DESCRIPTION* PART NUMBER
Short 51021Standard 51022Long 51023
*Order conveyor separately.*See dimensions on previous page.
Deluxe Control❑ The deluxe control enables the Rota-Rack’s® operation to be matched
to the machining cycle time.
❑ Three inputs are entered by the user: part cycle time, amount of rotation, and auto-shutoff quantity.
❑ With this control, each time a part drops out of the machine, the Rota-Rack® will energize and index.
❑ The deluxe control is useful for applications where accurate spacingis required to prevent delicate parts from coming into contactwith each other.
Basic Control❑ The basic control eliminates operator input of the timing/rotation
functions.
❑ With the basic control, the conveyor and turntable maintain a continuous low-rpm motion.
❑ No auto shut-off feature is available with the basic control.
Conveyors❑ There are three conveyor options to handle all clearance needs.
❑ The conveyor bolts to the Rota-Rack and plugs directly into the control.
❑ Long conveyor includes a support leg.
Royal Heavy-Duty Rota-Rack® Conveyor Options
Rota-Rack®
Optional Conveyor
Proudly Made in U.S.A.
The Heavy-Duty Royal Rota-Rack® is Available with Two Control Options and Three Conveyor Options:
NENEWW
Call 1-800-645-4174 for Current Pricing
48 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
ECONO-RACK® PARTS ACCUMULATOR
Safely Collect Small Parts with the Royal Econo-Rack™, A Low-Cost Sibling to the Best-Selling Heavy-Duty Rota-Rack®
Proudly Made in U.S.A.
NENEWW
GGrreeaat ft foor r SSwwiisss Ms Maacchhiinneess
Easy OperationTurntable is non-programmable.Unit is either on or off, but rotational speed is adjustable.
Adjustable DiverterSafely directs parts towardscenter of turntable.
Small Footprint28” diameter turntable holdsplenty of parts while fittinginto tight spaces.
Coolant ManagementUnit is equipped with multiple drainholes in the turntable and a fully sealeddrip pan to efficiently capture coolant.
Stand Alone DesignThe Royal Econo-Rack™ is totallyindependent of the machine tool.There are no electrical or physicalconnections to hassle with.
PortableFine height adjustment featureand locking casters enable theRoyal Econo-Rack™ to be easilymoved from machine tomachine as jobs warrant.
Payload CapacityAn impressive 100 lbs.
Height AdjustableThree column choicesoffer height ranges of:
• 14.25 – 21.25• 20.25 – 29.25• 28.25 – 38.25
Solid ConstructionAll steel construction and durable UHMWturntable surface designed to stand up tothe toughest shop environments.
Off-The-Shelf Automation Increases Throughput and Profits
TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com 49
ECONO-RACK® PARTS ACCUMULATOR
The Royal Econo-Rack™ was developed as a low-cost alternative forcustomers who would like to run lights-out, but do not need the payload capacity or full functionality of the Royal Heavy-Duty Rota-Rack®.
Unlike the heavy-duty unit with deluxe control that cycles on and off inconcert with the workpiece cycle time, the Royal Econo-Rack™ continuouslyspins at a steady 1 rpm, in either a clockwise or counter-clockwise direction.An adjustable deflector replaces the full spiral and effectively moves partstowards the center of the turntable. Note – for delicate parts that cannot
come into contact with each other, customers must choose the Heavy-Duty Rota-Rack® with deluxe control to ensure accurate part spacing.
The smaller diameter of the Econo-Rack™, (28"), and its solid 100lb. loadcapacity makes it ideally suited for Swiss-type applications. Available inthree height ranges to cover a wide range of conveyor exit locations.Powered from a standard 110V outlet, the unit is equipped with a 15ft.power cord. Locking casters support portability.
Econo-Rack™ Specifications
Proudly Made in U.S.A.
General Specifications500 in2 / 3226 cm2
Part size is not limited by a spiral
100 lbs. / 45 kgSee below110V/60Hz
190 lbs. / 86 kg
Usable Surface AreaMax. Part Length
Min. Part DiameterMax. Part DiameterPayload Capacity
Height RangePower SupplyUnit Weight
HEIGHT RANGE PART NUMBER
14.25" – 21.25" 51032
20.25" – 29.25" 5103428.25" – 38.25" 51036
Royal Econo-Rack™ Rotary Accumulator
NENEWW
29"Height Range(See Chart)
Call 1-800-645-4174 for Current Pricing
50 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
ROTA-RACK® INSTALLATIONS
Check out the Royal Rota-Rack®
Video at www.rotarack.com
Easily Automate Any CNC Lathe ForLights-Out Production
CNC BAR PULLERS
52 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
COMPACT CNC BAR PULLERSAutomate Any CNC Lathe
A
B
C
Royal Compact CNC Bar Pullers
Replacement Parts
1Includes bar puller, one set of standard jaws and one blank spindle bushing.
SHANK GRIPPING PART SIZE RANGE A B C NUMBER PRICE1
1⁄2" SQ 1⁄8"– 15⁄8" 21⁄8" 3 1⁄4" 13⁄16" 433003⁄4" SQ 1⁄8"– 21⁄4" 2 5⁄8" 3 1⁄4" 13⁄16" 433021" SQ 1⁄8"– 21⁄4" 2 5⁄8" 3 1⁄4" 13⁄16" 433041" SQ 1⁄8"– 3" 3 5⁄8" 3 1⁄4" 13⁄16" 43306
DESCRIPTION PART NUMBER PRICE⁄SET
Spring Finger Set 43505Serrated Jaw Set 43500Smooth Jaw Set 43502
$586
586
586
624
Royal Compact CNC Bar Pullers (Metric)SHANK GRIPPING PART
SIZE RANGE A B C NUMBER PRICE1
20mm 3 – 57mm 67mm 83mm 30mm 4368025mm 3 – 57mm 67mm 83mm 30mm 4368425mm 3 – 76mm 92mm 83mm 30mm 43688
$699
699
724
$73
105
129
Serrations ensure that componentsstay locked together for rigidity.
All parts subject to wear are hardened forstrength and durability.
Serrated jaws provide positivegrip. Smooth jaws are availablefor softer materials.
Unit is very easy to use — simply set gap between jaws1⁄ 8" smaller than stock size. As the bar puller slides overthe bar along the x-axis, the fingers flex to provide the gripping force. The turret then retracts along the z-axis,pulling the bar out the desired position.
PART NUMBER 43302 Shown
❑ Great for use with small CNC lathes — compactdesign minimizes tool interference.
❑ Very easy to setup and use.
❑ Unit can pull round, square, and hex stock.
❑ Flexible heat-treated steel fingers providestrong gripping force.
❑ Each compact bar puller includes one set of serrated jaws and one blank spindle bushing.
❑ Additional sizes and shank styles are available.Please contact Royal for information.
Proudly Made in U.S.A.
TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com 53
HEAVY-DUTY CNC BAR PULLERSAutomate Any CNC Lathe
A
BC
❑ Rugged, heavy-duty design withstands thetoughest manufacturing environments.
❑ Very easy to setup and use.
❑ Unit can pull round, square, and hex stock.
❑ Large internal die springs provide verystrong gripping force.
❑ Each bar puller includes one set of standardjaws and one blank spindle bushing. Extracapacity jaws sold separately.
❑ Additional sizes and shank styles available.Please contact Royal for information.
Replacement PartsDESCRIPTION PART NUMBER PRICE⁄SET
Standard Jaw Set 43510Extra-Capacity Jaw Set 43512
Serrations ensure thatcomponents stay lockedtogether for rigidity.
All parts subject towear are hardened forstrength and durability.
Unit is very easy to use — simply set gapbetween jaws 1 ⁄ 8" smaller than stock size. As the bar puller slides over the bar along the x-axis,the jaws compress heavy-duty internal die springsto provide high gripping force. The turret thenretracts along the z-axis, pulling the bar out thedesired position.
GRIPPING RANGE PART NUMBERSHANK STANDARD EXTRA-CAPACITY RIGHT HANDSIZE JAWS JAWS A B C MODEL* PRICE
3⁄4" SQ 1⁄8"– 2 1⁄4" 17⁄8"– 3 3⁄4" 3 7⁄8" 2 9⁄16" 11⁄2" 433601" SQ 1⁄8"– 2 1⁄4" 17⁄8"– 3 3⁄4" 3 7⁄8" 2 9⁄16" 11⁄2" 433661" SQ 1⁄8"– 3 1⁄2" 17⁄8"– 5 3⁄8" 4 3⁄4" 2 9⁄16" 11⁄2" 433701" SQ 1⁄8"– 3 5⁄8" 17⁄8"– 5 1⁄2" 5" 2 3⁄4" 13⁄4" 433721" SQ 1⁄8"– 4 7⁄8" 17⁄8"– 6 1⁄2" 6 3⁄4" 2 3⁄4" 13⁄4" 43376
Royal Heavy Duty CNC Bar Pullers — Square Shank
$799
849
886
915
1,024
GRIPPING RANGE
SHANK STANDARD EXTRA-CAPACITY PART SIZE JAWS JAWS A B C NUMBER PRICE
1" Dia. 1⁄8"– 2 1⁄4" 17⁄8"– 3 3⁄4" 3 7⁄8" 2 15⁄16" 11⁄2" 4340011⁄4" Dia. 1⁄8"– 2 1⁄4" 17⁄8"– 3 3⁄4" 3 7⁄8" 2 15⁄16" 11⁄2" 4340211⁄4" Dia. 1⁄8"– 3 1⁄2" 17⁄8"– 5 3⁄8" 5 3⁄8" 2 15⁄16" 11⁄2" 43404
Royal Heavy Duty CNC Bar Pullers — Round Shank
$1,013
1,013
1,059
* Most machines require a right-hand unit. If you need a left-hand unit please contact one of our engineersat 1-800-645-4174.
PART NUMBER 43402 Shown
BC
A
$144
167
Proudly Made in U.S.A.
54 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
COMBO CNC BAR PULLERSAutomate Any CNC Lathe
Here’s how it works:
Serrations ensure that componentsstay locked together for rigidity.
Flexible heat-treated steel fingersprovide strong gripping force.
All parts subject towear are hardened forstrength and durability.
Unit is very easy to use —see drawings for sequence.
This unique two-in-one design is both a bar pullerand a cut-off tool. Advantages include saving a turret station and reducing cycle time.
Serrated jaws provide positivegrip. Smooth jaws are availablefor softer materials.
Any standard cut-offholder and insert canbe used — see compatibility chart.
PART NUMBER 43460 Shown
Step 1 — Turn Step 2 — Cut-Off Step 3 — Stop Spindle/Grip Step 4 — Open Chuck/Pull
❑ The Royal Combo CNC Bar Puller is both a bar puller and a cut-off tool in one unit.Benefits of this design include:
- Saving a turret station.- Reduced cycle time because the turret
does not need to index between the cut-off and pulling operations.
❑ Very easy to setup and use.
❑ Unit can pull round, square, and hex stock.
❑ Compact design enables it to be used onmost CNC lathes.
❑ Each combo bar puller includes one set ofstandard jaws and one blank spindle bushing.Order cut-off insert and holder separately.
Check out the Royal Bar Puller Videoat www.barpullers.com
Proudly Made in U.S.A.
TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com 55
COMBO CNC BAR PULLERSAutomate Any CNC Lathe
A
B
E
D
C
Cycle times are reduced because the turret does not need to indexbetween cut-off and pulling operations.
PART NUMBER 43460 shown.Please note dimension D (maximum depth of cut). If a greaterdepth of cut is required, we suggest using a separate cut-offtool and only using the bar puller for the pulling operation.
MAX DEPTH PART NUMBERSHANK GRIPPING OF CUT RIGHT HAND2
SIZE RANGE A B C D1 E MODEL PRICE3
1⁄2" SQ 1⁄8"– 15⁄8" 2 1⁄8" 4 11⁄16" 13⁄16" 7⁄8" 0.125" 434523⁄4" SQ 1⁄8"– 2 1⁄4" 2 5⁄8" 4 3⁄4" 13⁄16" 7⁄8" 0.125" 434561" SQ 1⁄8"– 2 1⁄4" 2 5⁄8" 6 3⁄8" 13⁄16" 11⁄4" 0.125" 434601" SQ 1⁄8"– 3" 3 5⁄8" 6 3⁄8" 13⁄16" 11⁄4" 0.125" 434641" SQ 1⁄8"– 4" 3 5⁄8" 6 3⁄8" 13⁄16" 11⁄4" 0.125" 43468
Royal Combo CNC Bar Pullers
1Maximum depth of cut.2Most machines require a right-hand unit. If you need a left hand unit please contact one of our engineers at 1-800-645-4174.
3Includes bar puller, one set of standard jaws and one blank spindle bushing. Order insert holder and insert separately.
$762
783
793
821
933
MAX DEPTH PART NUMBERSHANK GRIPPING OF CUT RIGHT HAND2
SIZE RANGE A B C D1 E MODEL PRICE3
20mm 3 – 57mm 67mm 121mm 30mm 22mm 3mm 4361525mm 3 – 57mm 67mm 162mm 30mm 32mm 3mm 4362525mm 3 – 76mm 92mm 162mm 30mm 32mm 3mm 43635
Royal Combo CNC Bar Pullers (Metric)
$910
919
958
❑ Cut-off holder and insert can be purchased separatelyfrom Royal Products or through your tooling supplier.
❑ Bar puller accepts many popular brands of holders andinserts (see chart).
❑ Cut-off holders not purchased from Royal must beslightly modified before being used with bar puller.
Compatibility ChartBRAND 1⁄2", 3⁄4" AND 20mm SHANK 1" AND 25mm SHANK
Carboloy 150.10-20-3 150.10-25-3Iscar SGFH26-3 SGFH32-3
Kennametal DSB4-340-105 DSB5-340-110Manchester 340-105 340-110
Sandvik 151.2-21-30 151.2-25-30Valenite VH101 26 3 VH101 32 3
BAR PULLERSHANK SIZE PART NUMBER PRICE*
1⁄2" or 3⁄4" 435201" 43522
Holder with Insert
*Includes one modified holder, one neutral cut-off insert, and one installation ⁄ removal tool. Royal supplies Kennametal insert GSP125N.
$142
154
Replacement Parts — Combo ModelDESCRIPTION PART NUMBER PRICE⁄SET
Spring Finger Set 43505Serrated Jaw Set 43500Smooth Jaw Set 43502
$73
105
129
Proudly Made in U.S.A.
56 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
GRIPPEX 20L COOLANT-ACTUATED BAR PULLERS — Automate Any CNC Lathe
Thick-walled heavy-duty construction helps toprotect unit and allows it to be used at coolantpressures of up to 280 psi.
The Grippex has a wide grippingrange of 1⁄8" – 3 1⁄8". Higher capacitygripping fingers are also available.
Very high gripping force and smooth operation is achieved through a patentedfinger mechanism that pivots on tworoller bearings. As little as 15 psi ofcoolant pressure is enough to enable theGrippex to pull a 210 lb. bar!
Three-finger design is superior for gripping both round and hex stock.Special two-finger model also available.Contact Royal for information.
Hardened finger inserts reduce wearand help the Grippex penetrate hardmaterials like stainless steel.
U.S. Patent#6,530,578
❑ The patented Grippex 20L CNC bar puller is actuated by a CNC lathe's coolant system. As coolant is fed through the unit, it pushes a piston forward which causes the fingers to close around the bar stock. When the coolant is turned off, the fingersautomatically spring open.
❑ Self-adjusting mechanism — fingers will close down until they contact the bar stock so no presetting is necessary. This featureallows the Grippex to make multiple pulls on the same workpiece, even after the OD has been turned.
❑ Unit can also be operated by air pressure.
❑ When fitted with robot gripper jaws, the Grippex can:
- Remove a bar remnant from a bar-fed lathe and drop it into the parts catcher. This eliminates the risk of the remnant fallinginto the chip conveyor where it can become jammed and cause damage.
- Remove a finished workpiece from a sub-spindle and place itinto the parts catcher. This eliminates the need for unreliableejectors and also allows the sub-spindle to swallow longer parts.
Can be operated by either coolant or compressed air.
Input ports forcoolant or air.
TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com 57
GRIPPEX 20L COOLANT-ACTUATED BAR PULLERS — Automate Any CNC Lathe
Step 2 — Coolant On (M-08) —Fingers close around bar stock
Step 1 — Feed Grippex up to end of bar stock
Step 4 — Coolant Off (M-09) — Fingers open
Step 3 — Retract turret to desiredposition, pulling bar with it
Step 5 — Begin machining next part
B A
C
D
20L Clearance DimensionsGRIPPING FINGER
RANGE PART NUMBER A B C D
1⁄8"– 2 3⁄8" 43170 2 3⁄8" 3 1⁄4" 3 1⁄2" 2 11⁄16"1⁄8"– 3 1⁄8" 43175 3 1⁄8" 4" 3 11⁄16" 2 11⁄16"
5⁄16"– 4 1⁄8" 43180 4 1⁄8" 5 1⁄16" 4 1⁄4" 2 11⁄16"
Grippex 20LPulling Force GraphBAR WEIGHT (lbs.)
COOLANT PRESSURE (PSI)
15 psi is enough to pull a 210 lb. bar
Grippex — 20L Bar Pullers Replacement Finger Sets
Replacement Insert Sets
SHANK PART NUMBER PRICE*
1" Round 4314011⁄4" Round 4314511⁄2" Round 43150
CAPACITY PART NUMBER PRICE⁄SET
1⁄8"– 2 3⁄8" 431701⁄8"– 3 1⁄8"(Std.) 43175
5⁄16"– 4 1⁄8" 43180
DESCRIPTION PART NUMBER PRICE⁄SET
20L Insert Set 43185 $79
*Includes one set of standard fingers (31⁄8"cap),and one set of inserts.
Coolant Adapter
DESCRIPTION PART NUMBER PRICE⁄SET
Coolant Adapter 43190 $79
Robot Gripper Jaw Sets
DESCRIPTION PART NUMBER PRICE⁄SET
20L Robot Gripper Jaw Set 43106 $165
For removing finished parts from a subspindle orremoving bar remnants from main spindle.
Contact us if you need fingers for an older model Grippex unit.
Provides an easy method for feeding coolant or air to unit. Not necessary for most applications.
$768
768
768
$128
139
261
58 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
GRIPPEX 20S COOLANT-ACTUATED BAR PULLERS — Automate Any CNC Lathe
Grippex 20S Bar PullersGrippex 20S ReplacementFinger Sets
Grippex 20SReplacement Insert Sets
SHANK PART NUMBER PRICE
1" 4334011⁄4" 43345
CAPACITY PART NUMBER PRICE⁄SET
1⁄8"– 2 1⁄16" 43339 $128
CAPACITY PART NUMBER PRICE⁄SET
20S Insert Set 43185 $79
Coolant Adapter
DESCRIPTION PART NUMBER PRICE⁄SET
Coolant Adapter 43190 $79
$715
715
Provides an easy method for feeding coolant or air to unit. Not necessary for most applications.
❑ Same great features as Model 20L featuredon previous pages.
❑ Smaller body diameter enables 20S units to be used on machines with less tool clearance and smaller turrets.
❑ Gripping force for 20S is quite high, but not ashigh as the 20L models (see chart).
❑ 140 psi maximum coolant pressure.
B A
C
D
20S Clearance DimensionsGRIPPING
RANGE A B C D
1⁄8"– 2 1⁄16" 2 1⁄16" 2 15⁄16" 3 3⁄8" 2 3⁄8"
Grippex 20SPulling Force GraphBAR WEIGHT (lbs.)
COOLANT PRESSURE (PSI)
15 psi is enough to pull a 150 lb. bar
U.S. Patent#6,530,578
HIGH PERFORMANCE LIVE & DEAD CENTERS
Exclusive Royal Roto-Shield™ TechnologySignificantly Extends Bearing Life
60 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
WHY DO TOP MANUFACTURERS INSIST ONROYAL LIVE CENTERS?
Royal live centers are widely regarded by top metalworking professionals as the best live centersavailable anywhere in the world. Each Royal live center is a finely crafted tool, incorporating thehighest quality steels, bearings, and seals. Manufactured to exacting tolerances, all Royal live centersare guaranteed accurate to +- 0.00005" TIR or better.
Royal Products offers a broad range of standard live center models to suit virtually all turning applications. We also design and build hundreds of custom centers each year to meet special customer requirements. Custom live centers from Royal Products are competitively pricedand are held to the same high manufacturing tolerances as our standard models.
Proudly Made in U.S.A.
TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com 61
EXCLUSIVE ROTO-SHIELD™ TECHNOLOGYOnly Available on Royal Live Centers
The Royal Roto-Shield™ is now a standard feature on the following Royal Live Center models:
- High Precision Quad Bearing
- High Precision CNC Quad Bearing
- Heavy-Duty Spindle Type
- Heavy-Duty CNC Spindle Type
- High-Speed Precision
- Super Quad Extra Heavy-Duty
IInn ss ii ss t ot on Rn Rootto-So-S hhii ee ll d™ Td™ Teecchhnnoolloo gg y – Oy – O nn lly y AAvvaaii ll aabb ll e oe on Rn Rooyyaal Ll Liivve Ce Cee nnttee rr ss
The new, exclusive Royal Roto-Shield™ represents a breakthrough in live center technology, significantly increasing the effective operating life.
Royal Roto-Shield™ Technology consists of two main components:
- A live center point machined from a solid bar which incorporates a specially-shaped steel coolant slinger
- A long-life, spring-loaded seal that is resistant to abrasion, high temperatures, and virtually all metalworking fluids
A dramatic increase in operating life is achieved through the following effects:
- Coolant is deflected, keeping it from penetrating the center
- Bearings are protected from harmful fines and dust
- Seal wear is minimized
- Lubricating grease lasts longer and retains consistency
HHiigg h-Ph-P rree ss ss uurreeCCoo ooll aannt t AApppprroo vvee dd✔Proudly
Made in U.S.A.
62 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
WHAT MAKES ROYAL LIVE CENTERS THE MOST RIGID?
Royal Point Other Brand Point
The cross-sectional area of the point on the Royal Center is 68% larger than that of the other brand, making the Royal point much more rigid andless likely to deflect under load.
Royal's thick, beefy point offers superior rigidity, resulting in tighter part tolerances and chatter-free surface-finishes.
D1 D2
Point Analysis of 4MT Spindle Type Live Centers
D1 = Diameter of Royal Point = .603"D2 = Diameter of Other Brand Point = .465"
Cross-Sectional Area of Royal Point = .285 sq. in.Cross-Sectional Area of Other Brand Point = .170 sq. in.
How would you feel if you spent a few hundred dollars on a new live center, only to have it show up atyour door in a broken box and wrapped in old newspaper? Believe it or not, some of our competitorsthink that this is an acceptable way to deliver products to their customers.
We think differently. At Royal Products, our unrelenting pursuit of quality carries all the way through toour product packaging. From the precision foam form that securely cradles each center, to the spraying,dipping, and wrapping that completely eliminates any chance of rusting, we treat every center webuild as a finely crafted precision tool worthy of the best protection we can provide.
Royal Live Centers – Don’t Settle for Anything Less
You Can Judge a Supplier by its Cover
One of the most common misconceptions regarding live centers relates to theinternal length of the rotating point.
Some manufacturers believe that a long, thin point provides more rigidity thana short, thick point. But in fact, the opposite is true.
In order to verify that Royal’s short, thick point provides superior rigidity overa long, thin point, we built the test fixture pictured above.
Here’s how it works:
• Both live centers have holes drilled in their shanks corresponding to theindicator locations.
• As radial force is applied evenly to the point tips by turning a centrally-located screw, the indicators are able to measure the internal deflection ofeach point.
• Almost immediately upon application of the load, the indicators show thatthe competitor’s point flexes 600% more than the Royal point!
Competitor Center Royal Center
TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com 63
CUSTOM LIVE CENTERS
One Size Does Not Fit All –So We Turned Special Centers Into Standards!
NENEWW
As an ISO company dedicated to continuous improvement, we decided to see if it might be possible to categorize special centers according to their similarities, and then offer a few new standard models that could handle most jobs.
Our engineers analyzed the prints of hundreds of special centers that we had manufactured over the past three years, and the results were shocking –over 90% of our customers’ special needs could be covered with just five new point styles. These are:
One of Royal’s strengths as a leading live center manufacturer is our ability to design and build customcenters to address non-standard applications. However, there are two major drawbacks that arealmost always associated with custom-made centers: longer lead times and higher prices.
Full-diameter long point for shaft work
and parts with large center holes
A reduced-diameter long point for use
when greater clearance is needed
A female point with a 90° included angle
for locating on OD part chamfers
A male point with a 90° included angle
for locating on internal part chamfers
A small bull-nose point for use with
tubes or parts with large center holes
See pages 64-65 for ordering information
Royal maintains a full inventory of each model to ensure same-day delivery, and because we manufacture them in quantity, they are very aggressively-priced.
64 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
“STANDARD SPECIALS”
Deciding which live center model to use as a platform forRoyal's new "standard special" program was easy. Wechose the High-Precision Quad-Bearing model for thefollowing reasons:
1- Very Rigid Bearing Arrangement2- Exclusive Roto-Shield™ Technology3- Low-Profile Head
All Models In Stock for Immediate Delivery
Royal High-Precision Quad-Bearing Live Centers – Small Diameter Long Point
* Maximum recommended operating limit. Operating above this speed could result in heat build-up and accelerated bearing wear.
MAX. WEIGHT OFSUGGESTED WORKPIECE THRUST PART
TAPER B E F G RPM* ( lbs . ) LOAD ( lbs . ) NUMBER PRICE
2 MT 1.70 2.12 1.75 0.50 6,000 350 1,270 104823 MT 1.70 2.12 1.75 0.50 6,000 350 1,270 104834 MT 2.45 2.78 2.35 0.75 5,000 925 2,150 104845 MT 2.45 2.78 2.35 0.75 5,000 925 2,150 10485
$471
487
605
637
B G
F E
G B
F E
Royal High-Precision Quad-Bearing Live Centers – Full Diameter Long PointMAX. WEIGHT OF
SUGGESTED WORKPIECE THRUST PART TAPER B E F G RPM* ( lbs . ) LOAD ( lbs . ) NUMBER PRICE
2 MT 1.70 2.12 1.75 0.88 6,000 465 1,270 104783 MT 1.70 2.12 1.75 0.88 6,000 465 1,270 104794 MT 2.45 2.78 2.35 1.25 5,000 1,230 2,150 104805 MT 2.45 2.78 2.35 1.25 5,000 1,230 2,150 10481
$471
487
605
637
B G
F E
B G
F E
Proudly Made in U.S.A.
HHiigg h-Ph-P rree ss ss uurreeCCoo ooll aannt t AApppprroo vvee dd✔
NENEWW
NENEWW
TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com 65
“STANDARD SPECIALS”
Royal High-Precision Quad-Bearing Live Centers – Bull Nose PointMAX. WEIGHT OF
SUGGESTED WORKPIECE THRUST PART TAPER B E F G H RPM* ( lbs . ) LOAD ( lbs . ) NUMBER PRICE
2 MT 1.70 2.12 1.25 1.75 0.75 6,000 750 1,270 104903 MT 1.70 2.12 1.25 1.75 0.75 6,000 750 1,270 104914 MT 2.45 2.78 1.58 2.50 1.12 5,000 1,905 2,150 104925 MT 2.45 2.78 1.58 2.50 1.12 5,000 1,905 2,150 10493
$482
498
637
669
Royal High-Precision Quad-Bearing Live Centers – 90° Male Point
* Maximum recommended operating limit. Operating above this speed could result in heat build-up and accelerated bearing wear.
MAX. WEIGHT OFSUGGESTED WORKPIECE THRUST PART
TAPER B E F G RPM* ( lbs . ) LOAD ( lbs . ) NUMBER PRICE
2 MT 1.70 2.12 1.07 0.88 6,000 885 1,270 104863 MT 1.70 2.12 1.07 0.88 6,000 885 1,270 104874 MT 2.45 2.78 1.47 1.25 5,000 2,240 2,150 104885 MT 2.45 2.78 1.47 1.25 5,000 2,240 2,150 10489
$465
482
599
631
Royal High-Precision Quad-Bearing Live Centers – 90° Female PointMAX. WEIGHT OF
SUGGESTED WORKPIECE THRUST PART TAPER B E F G H RPM* ( lbs . ) LOAD ( lbs . ) NUMBER PRICE
2 MT 1.70 2.12 1.00 1.12 .15 – 1.00 6,000 885 1,270 104943 MT 1.70 2.12 1.00 1.12 .15 – 1.00 6,000 885 1,270 104954 MT 2.45 2.78 1.25 1.50 .21– 1.38 5,000 2,240 2,150 104965 MT 2.45 2.78 1.25 1.50 .21– 1.38 5,000 2,240 2,150 10497
$471
487
605
637
BG H
F E
B G H
F E
B G
F E
Proudly Made in U.S.A.
NENEWW
NENEWW
NENEWW
66 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
HIGH-PRECISION QUAD-BEARING LIVE CENTERS
Three precision angular-contact bearings are secured to thepoint with a locknut to form a rigid, preloaded assembly. Thisdesign is similar to a machine tool spindle cartridge and provides outstanding accuracy and rigidity.
+– 0.00005" TIR guaranteed.
The point extends into the body where it is supported by a needle roller bearing, which further increases rigidity, reduces point deflection, and dampens vibration.
Bearing life is significantly extended with theexclusive Royal Roto-Shield™ coolant slingerand a long-life, spring-loaded seal that isresistant to abrasion, high temperatures, and virtually all metalworking fluids.
Standard point angle is 60° +15'-0
Low-profile head provides exceptional tool clearance.
Body and point are hardened and ground for strength and extended operating life.
❑ An excellent choice for precision turning, grinding, and hard-turning.
❑ Precision, preloaded bearing assembly provides exceptional rigidity and accuracy.
❑ Low-profile head offers superior tool clearance.
❑ Exclusive Roto-Shield™ coolant slinger and upgraded seal provide outstanding bearingprotection for extended operating life.
❑ Body and point are hardened and ground for strength and long life.
Proudly Made in U.S.A.
TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com 67
IInn ss ii sst ot on Rn Rootto-So-S hhii ee ll d™ Td™ Tee cc hhnn ooll oo gg y – Oy – O nnlly y AAvvaaii ll aabb ll e oe on Rn Roo yyaal Ll Liivve Ce C ee nnttee rsrs
HHiigg h-Ph-P rree ss ss uurreeCCoo ooll aannt t AApppprroo vvee dd✔
HIGH-PRECISION QUAD-BEARING LIVE CENTERS
GB
EF
* Maximum recommended operating limit. Operating above this speed could result in heat build-up and accelerated bearing wear.
Royal High-Precision Quad-Bearing Live Centers - Standard PointMAX. WEIGHT OF
SUGGESTED WORKPIECE THRUST PART TAPER B E F G RPM* ( lbs . ) LOAD ( lbs . ) NUMBER PRICE
2 MT 1.70 2.12 1.07 0.88 6,000 885 1,270 104123 MT 1.70 2.12 1.07 0.88 6,000 885 1,270 104134 MT 2.45 2.78 1.47 1.25 5,000 2,240 2,150 104145 MT 2.45 2.78 1.47 1.25 5,000 2,240 2,150 10415
5 MT HD 3.82 3.89 2.31 2.00 3,000 5,240 5,300 104456 MT HD 3.82 3.89 2.31 2.00 3,000 5,240 5,300 10446
$461
475
592
625
1,253
1,543
Proudly Made in U.S.A.
68 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
HIGH-PRECISION QUAD-BEARING LIVE CENTERS
Body and point are hardened and ground for strength and extended operating life.
Low-profile head and extended point provide exceptional tool clearance.
Standard point angle is 60° +15'-0.
+– 0.00005" TIR guaranteed.
The point extends into the body where it is supported by a needle roller bearing, which further increases rigidity, reduces point deflection, and dampens vibration.
Three precision angular-contact bearings are secured to thepoint with a locknut to form a rigid, preloaded assembly. Thisdesign is similar to a machine tool spindle cartridge and provides outstanding accuracy and rigidity.
❑ An excellent choice for precision turning, grinding, and hard-turning.
❑ Precision, preloaded bearing assembly provides exceptional rigidity and accuracy.
❑ Low-profile head and extended point combine to offer superior tool clearance.
❑ Exclusive Roto-Shield™ coolant slinger and upgraded seal provide outstanding bearingprotection for extended operating life.
❑ Body and point are hardened and ground for strength and long life.
Bearing life is significantly extended with theexclusive Royal Roto-Shield™ coolant slingerand a long-life, spring-loaded seal that is resistant to abrasion, high temperatures, and virtually all metalworking fluids.
Proudly Made in U.S.A.
TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com 69
IInn ss ii sst ot on Rn Rootto-So-S hhii ee ll d™ Td™ Tee cc hhnn ooll oo gg y – Oy – O nnlly y AAvvaaii ll aabb ll e oe on Rn Roo yyaal Ll Liivve Ce C ee nnttee rsrs
HHiigg h-Ph-P rree ss ss uurreeCCoo ooll aannt t AApppprroo vvee dd✔
HIGH-PRECISION QUAD-BEARING LIVE CENTERS
G HB
EF
Royal High-Precision Quad-Bearing Live Centers – CNC Point
* Maximum recommended operating limit. Operating above this speed could result in heat build-up and accelerated bearing wear.
MAX. WEIGHT OFSUGGESTED WORKPIECE THRUST PART
TAPER B E F G H I RPM* (lbs.) LOAD (lbs.) NUMBER PRICE
2 MT 1.70 2.12 1.75 0.88 0.38 0.63 6,000 465 1,270 106623 MT 1.70 2.12 1.75 0.88 0.38 0.63 6,000 465 1,270 106634 MT 2.45 2.78 2.35 1.25 0.50 0.81 5,000 1,230 2,150 106645 MT 2.45 2.78 2.35 1.25 0.50 0.81 5,000 1,230 2,150 10665
5 MT HD 3.82 3.89 3.34 2.00 0.75 1.28 3,000 2,210 5,300 104756 MT HD 3.82 3.89 3.34 2.00 0.75 1.28 3,000 2,210 5,300 10476
1,253
1,543
$461
475
592
625
Proudly Made in U.S.A.
I
70 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
HEAVY-DUTY SPINDLE TYPE LIVE CENTERS
Body and point are hardened andground for strength and durability.
Standard point angle is 60° +15'-0.
+– 0.00005" TIR guaranteed.
The thick, rigid point extends into the shankwhere it is supported by a large needle bearingfor increased strength and vibration dampening.
A precision, double-row angular-contact bearing provides highworkpiece weight ratings for turning large, heavy parts. Smaller2&3 MT models are not typically used to support very largeworkpieces so they are instead equipped with a single-row bearing that turns more freely and allows for higher speeds.
A high capacity thrust bearing enables this center tohandle extreme axial loads — one of the biggestpotential causes of failure for any live center.
❑ One of our most popular models — an excellent heavy-duty live center designed to handlealmost all manual and CNC turning jobs.
❑ Heavy-duty precision bearings provide exceptional radial and thrust load capacities.
❑ The thick, rigid point extends into the shank where it is supported by a large needle bearing for increased strength and vibration dampening.
❑ Exclusive Roto-Shield™ coolant slinger and upgraded seal provide outstanding bearing protection for extended operating life.
❑ Body and point are hardened and ground for accuracy and durability.
Bearing life is significantly extended with theexclusive Royal Roto-Shield™ coolant slingerand a long-life, spring-loaded seal that is resistant to abrasion, high temperatures, and virtually all metalworking fluids.
Proudly Made in U.S.A.
TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com 71
IInn ss ii sst ot on Rn Rootto-So-S hhii ee ll d™ Td™ Tee cc hhnn ooll oo gg y – Oy – O nnlly y AAvvaaii ll aabb ll e oe on Rn Roo yyaal Ll Liivve Ce C ee nnttee rsrs
HEAVY-DUTY SPINDLE TYPE LIVE CENTERS
HHiigg h-Ph-P rree ss ss uurreeCCoo ooll aannt t AApppprroo vvee dd✔
GB
EF
Royal Heavy-Duty Spindle Type Live Centers
* Maximum recommended operating limit. Operating above this speed could result in heat build-up and accelerated bearing wear.
MAX. WEIGHT OFSUGGESTED WORKPIECE THRUST PART
TAPER B E F G RPM* (lbs.) LOAD (lbs.) NUMBER PRICE
2 MT 1.75 1.47 1.01 0.88 6,000 725 2,360 101023 MT 2.33 1.75 1.22 1.00 5,000 970 3,900 101034 MT 2.68 1.98 1.48 1.25 4,500 1,720 4,050 101045 MT 3 .45 2.81 1.84 1.50 3,500 3,260 5,700 101056 MT 4.00 3.15 2.31 2.00 3,500 4,080 6,000 10106
$385
426
554
765
1,428
Proudly Made in U.S.A.
72 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
HEAVY-DUTY CNC SPINDLE TYPE LIVE CENTERS
Standard point angle is 60° +15'-0.
+– 0.00005" TIR guaranteed.
The thick, rigid point extends into the shankwhere it is supported by a large needle bearingfor increased strength and vibration dampening.
A precision, double-row angular-contact bearing provides highworkpiece weight ratings for turning large, heavy parts. Smaller2&3 MT models are not typically used to support very largeworkpieces so they are instead equipped with a single-row bearing that turns more freely and allows for higher speeds.
A high capacity thrust bearing enables this center tohandle extreme axial loads — one of the biggestpotential causes of failure for any live center.
Extended point providesgood tool clearance for CNC applications.
Body and point are hardened andground for strength and durability.
❑ One of our most popular models — an excellent heavy-duty live center designed to handlealmost all manual and CNC turning jobs.
❑ Heavy-duty precision bearings provide exceptional radial and thrust load capacities.
❑ The thick, rigid point extends into the shank where it is supported by a large needle bear-ing for increased strength and vibration dampening.
❑ Exclusive Roto-Shield™ coolant slinger and upgraded seal provide outstanding bearingprotection for extended operating life.
❑ Body and point are hardened and ground for accuracy and durability.
Bearing life is significantly extended with theexclusive Royal Roto-Shield™ coolant slingerand a long-life, spring-loaded seal that is resistant to abrasion, high temperatures, and virtually all metalworking fluids.
Proudly Made in U.S.A.
TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com 73
IInn ss ii sst ot on Rn Rootto-So-S hhii ee ll d™ Td™ Tee cc hhnn ooll oo gg y – Oy – O nnlly y AAvvaaii ll aabb ll e oe on Rn Roo yyaal Ll Liivve Ce C ee nnttee rsrs
HHiigg h-Ph-P rree ss ss uurreeCCoo ooll aannt t AApppprroo vvee dd✔
HEAVY-DUTY CNC SPINDLE TYPE LIVE CENTERS
G H
I
B
EF
Royal Heavy-Duty CNC Spindle Type Live Centers
* Maximum recommended operating limit. Operating above this speed could result in heat build-up and accelerated bearing wear.
MAX. WEIGHT OFSUGGESTED WORKPIECE THRUST PART
TAPER B E F G H I RPM* (lbs.) LOAD (lbs.) NUMBER PRICE
2 MT 1.75 1.47 1.35 0.88 0.38 0.63 6,000 375 2,360 102123 MT 2.33 1.75 1.86 1.00 0.38 0.63 5,000 740 3,900 102134 MT 2.68 1.98 2.18 1.25 0.50 0.81 4,500 1,120 4,050 102145 MT 3.45 2.81 2.58 1.50 0.50 0.81 3,500 1,930 5,700 102156 MT 4.00 3.15 3.00 2.00 0.75 1.28 3,500 2,420 6,000 10216
$385
448
562
765
1,477
Proudly Made in U.S.A.
74 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
HIGH-SPEED PRECISION LIVE CENTERS
+– 0.00005" TIR guaranteed.
Body and point are hardenedand ground for strength andextended operating life. Lubricated with lightweight spindle
oil instead of grease for reducedturning resistance and lower operating temperatures. A true high-speed live center capable ofrunning at 12,000 rpm all day long!
Standard point angle is 60° +15'-0.
Three precision angular-contactbearings are secured to the pointwith a locknut to form a rigid, preloaded assembly. This design issimilar to a machine tool spindlecartridge and provides outstandingaccuracy and rigidity.
The point extends intothe body where it is supported by a needleroller bearing, which further increases rigidity,reduces point deflection,and dampens vibration.
Low-profile head and extended point provide exceptional tool clearance.Note — Carbide-tipped pointhas a slightly different profile.
❑ A true high-speed live center — up to 12,000 rpm.
❑ Lubricated with lightweight spindle oil instead of grease for reduced turning resistanceand lower operating temperatures.
❑ Precision, preloaded bearing assembly provides exceptional rigidity and accuracy.
❑ Low-profile head and extended point combine to offer superior tool clearance.
❑ Exclusive Roto-Shield™ coolant slinger and upgraded seal provide outstanding bearingprotection for extended operating life.
❑ Body and point are hardened and ground for strength and long life.
❑ Available in both steel and carbide-tipped point models.
Bearing life is significantly extended with theexclusive Royal Roto-Shield™ coolant slingerand a long-life, spring-loaded seal that is resistant to abrasion, high temperatures, and virtually all metalworking fluids.
Proudly Made in U.S.A.
TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com 75
HIGH-SPEED PRECISION LIVE CENTERS
IInn ss ii sst ot on Rn Rootto-So-S hhii ee ll d™ Td™ Tee cc hhnn ooll oo gg y – Oy – O nnlly y AAvvaaii ll aabb ll e oe on Rn Roo yyaal Ll Liivve Ce C ee nnttee rsrs
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G H
I
B
EF
G HB
EF
Royal High-Speed Precision Live Centers (Carbide-Tipped)
* Maximum recommended operating limit. Operating above this speed could result in heat build-up and accelerated bearing wear.
MAX. WEIGHT OFSUGGESTED WORKPIECE THRUST PART
TAPER B E F G H I RPM* (lbs.) LOAD (lbs.) NUMBER PRICE
2 MT 1.70 2.12 1.75 0.88 0.38 0.63 12,000 180 650 106823 MT 1.70 2.12 1.75 0.88 0.38 0.63 12,000 180 650 106834 MT 2.45 2.78 2.35 1.25 0.50 0.81 12,000 525 1,380 106845 MT 2 .45 2.78 2.35 1.25 0.50 0.81 12,000 525 1,380 10685
Royal High-Speed Precision Live Centers (Steel-Tipped)
$638
659
786
819
Oil Fill Screw
$712
733
891
924
Proudly Made in U.S.A.
MAX. WEIGHT OFSUGGESTED WORKPIECE THRUST PART
TAPER B E F G H RPM* (lbs.) LOAD (lbs.) NUMBER PRICE
2 MT 1.70 2.12 1.75 0.88 0.38 12,000 180 650 106923 MT 1.70 2.12 1.75 0.88 0.38 12,000 180 650 106934 MT 2.45 2.78 2.35 1.25 0.50 12,000 525 1,380 106945 MT 2.45 2.78 2.35 1.25 0.50 12,000 525 1,380 10695
76 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
SUPER-QUAD EXTRA HEAVY-DUTY LIVE CENTERS
+– 0.00005" TIR guaranteed.
Standard point angle is 60° +15'
-0 for proper centerhole engagement.
Three oversized precision angular-contact bearingsare secured to the point with a locknut to form arigid, preloaded assembly. This design is similar to a machine tool spindle cartridge and provides outstanding accuracy and rigidity.
The sturdy, heavy-duty pointextends into the shank whereit is supported by a large needle roller bearing. This further increases rigidity,reduces point deflection, and dampens vibration.
Body and point are hardened andground for strength and durability.
❑ Designed for turning very large, heavy parts — up to 12,000 lbs.
❑ Three oversized angular contact bearings and a large needle roller bearing combine toform a very strong, rigid assembly.
❑ Sturdy, large diameter point for minimal deflection.
❑ Exclusive Roto-Shield™ coolant slinger and upgraded seal provide outstanding bearing protection for extended operating life.
Bearing life is significantly extended with theexclusive Royal Roto-Shield™ coolant slingerand a long-life, spring-loaded seal that is resistant to abrasion, high temperatures, and virtually all metalworking fluids.
Proudly Made in U.S.A.
TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com 77
IInn ss ii sst ot on Rn Rootto-So-S hhii ee ll d™ Td™ Tee cc hhnn ooll oo gg y – Oy – O nnlly y AAvvaaii ll aabb ll e oe on Rn Roo yyaal Ll Liivve Ce C ee nnttee rsrs
SUPER-QUAD EXTRA HEAVY-DUTY LIVE CENTERS
HHiigg h-Ph-P rree ss ss uurreeCCoo ooll aannt t AApppprroo vvee dd✔GB
EF
Royal Super-Quad Extra Heavy-Duty Live Centers
* Maximum recommended operating limit. Operating above this speed could result in heat build-up and accelerated bearing wear.
MAX. WEIGHT OFSUGGESTED WORKPIECE THRUST PART
TAPER B E F G RPM* (lbs.) LOAD (lbs.) NUMBER PRICE
4 MT 3.70 3.31 1.77 1.63 4,000 3,325 4,800 103645 MT 4.94 4.45 2.39 2.38 3,000 10,650 13,220 103656 MT 4.94 4.33 2.39 2.38 3,000 10,650 13,220 103686 MT 6.94 5.69 3.23 3.13 2,500 12,130 25,920 10366
$1,637
2,288
2,430
4,485
Proudly Made in U.S.A.
78 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
VALUE-TURN® LIVE CENTERS
+– 0.00005" TIR guaranteed.
Standard point angle is
60° +15'-0 for correct center
hole engagement.
Rotating point is hardenedfor wear resistance.
Thrust bearing provides great axialload ratings for long operating life.
Rear bearing is sealed to protectassembly from coolant and chips.
Two precision radial ball bearingsenable the Value-Turn® to achievehigh operating speeds.
❑ A sturdy, low-cost center designed for light/medium-duty turning applications.
❑ Precision three-bearing design enables the Royal Value-Turn® to achieve both high RPM’sand good load ratings.
❑ A great American-made alternative to low quality imports.
Proudly Made in U.S.A.
MAX. WEIGHT OFSUGGESTED WORKPIECE THRUST PART
TAPER B E F G RPM* (lbs.) LOAD (lbs.) NUMBER PRICE
1 MT 1.68 1.56 0.88 0.75 5,000 390 3,730 108512 MT 1.68 1.56 0.88 0.75 5,000 390 3,730 108523 MT 1.68 1.56 0.88 0.75 5,000 390 3,730 108534 MT 2.45 2.03 1.20 1.13 4,500 750 4,990 108545 MT 2.45 2.03 1.20 1.13 4,500 750 4,990 10855
GB
EF
* Maximum recommended operating limit. Operating above this speed could result in heat build-up and accelerated bearing wear.
$194
184
193
236
264
Royal Value-Turn® Live Centers
TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com 79
VALUE-TURN® LIVE CENTERS
Proudly Made in U.S.A.
80 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
SPRING TYPE LIVE CENTERS
+– 0.0005" TIR guaranteed.
Point and body are hardened forwear resistance and long life.
Twin needle bearings separated bya steel spacer support the entirelength of the rotating point.Neoprene seal protects
bearings from contaminants.
A special thrust bearinghandles the axial loads.
Heavy springs allow the point to slide axially while ensuring that it remains seated in the workpiece center hole.
Standard point angle is
60° +15'-0 for correct center
hole engagement.
Visual reference grooveindicates point travel.
❑ Unique spring-loaded point compensates for workpiece thermal expansion.
❑ Low-profile design provides outstanding tool clearance.
❑ Available with standard and CNC extended points.
❑ Can be used in the turret of sub-spindle machines to overcome a lack of hydraulic compensation.
Proudly Made in U.S.A.
G
F
B
MAX. WEIGHT OFSPRING SUGGESTED WORKPIECE THRUST PART
TAPER B F G TRAVEL RPM1 (lbs.) LOAD (lbs.)2 NUMBER PRICE
2 MT 0.700 0.88 0.39 0.11 5,000 540 150 105223 MT 0.938 1.16 0.55 0.14 5,000 940 315 105234 MT 1.231 1.38 0.63 0.18 4,500 1,400 435 105245 MT 1.748 2.00 1.10 0.19 4,500 2,340 785 10525
$309
362
427
636
1 Maximum recommended operating limit. Operating above this speed could result in heat build-up and accelerated bearing wear.2 Exceeding this value will bottom-out springs.
Royal Spring Type Live Centers — Standard Point
Straight Shank Models1" Dia. 1.00 1.16 0.55 0.14 5,000 940 315 10526
11⁄4" Dia. 1.25 1.38 0.63 0.18 4,500 1,400 435 10527
$362
427
MAX. WEIGHT OFSPRING SUGGESTED WORKPIECE THRUST PART
TAPER B F G H I TRAVEL RPM1 (lbs.) LOAD (lbs.)2 NUMBER PRICE
2 MT 0.700 0.88 0.39 0.19 0.35 0.11 5,000 150 150 105323 MT 0.938 1.16 0.55 0.25 0.47 0.14 0.14 5,000 260 105334 MT 1.231 1.38 0.63 0.38 0.70 0.18 4,500 580 435 105345 MT 1.748 2.00 1.10 0.50 0.93 0.19 4,500 1,050 785 10535
$331
381
454
636
1 Maximum recommended operating limit. Operating above this speed could result in heat build-up and accelerated bearing wear.2 Exceeding this value will bottom-out springs.
Royal Spring Type Live Centers — CNC Point
G
F
H
I
B
TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com 81
SPRING TYPE LIVE CENTERS
Proudly Made in U.S.A.
82 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
VERSA-TURN LIVE CENTERS
Extended front section of point is used for parts with standard center holes and provides excellent tool clearance.
Rear bull-head section of pointis great for tubes and partswith large center holes.
Thrust bearing provides high axialload ratings for long operating life.
Two precision radial ball bearings givethe Versa-Turn high RPM ratings.
Close-fitting head eliminates contact seal,resulting in an extremely free turning center.Great for thin parts that could bend under highthrust loads when using a stiffer center.
Both sections of rotating point areguaranteed to +–0.00005" TIR and areground to an included angle of 60° +15'
-0 .
❑ An excellent multi-purpose live center designed to handle most common turning jobs.
❑ The Royal Versa-Turn is extremely free turning, making it an ideal choice for thin parts that could bend when subjected to high thrust loads.
❑ The unique design is really two centers in one, providing great value for cost-conscious manufacturers.
Proudly Made in U.S.A.
TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com 83
VERSA-TURN LIVE CENTERS
GB
EF
Royal Versa-Turn Live Centers
* Maximum recommended operating limit. Operating above this speed could result in heat build-up and accelerated bearing wear.
MAX. WEIGHT OFSUGGESTED WORKPIECE THRUST PART
TAPER B E F G RPM* (lbs.) LOAD (lbs.) NUMBER PRICE
2 MT 2.13 2.22 0.74 0.50 5,000 330 2,160 108313 MT 2.13 2.22 0.74 0.50 5,000 330 2,160 108323 MT HD 2.50 2.60 0.93 0.63 4,000 685 5,000 108334 MT 2.50 2.60 0.93 0.63 4,000 685 5,000 108344 MT HD 3.38 3.15 1.12 0.75 3,500 1,165 5,700 108355 MT 3.38 3.15 1.12 0.75 3,500 1,165 5,700 10836
$305
301
339
351
475
500
EE xtxt rree mm ee lly Fy Frree e Te Tuurr nniinng – g – GGrree aat ft foor Tr T hhiin Pn Paarr tsts
Proudly Made in U.S.A.
84 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
PIPE HEAD LIVE CENTERS
+– 0.00005" TIR guaranteed.
Head angle is ground 60° +15'-0 for
proper center hole engagement.
Two matched angular contactbearings for solid thrust andradial load ratings.
Steel shield and neoprene seal protectbearing assembly from coolant andchips for extended operating life.
Head O.D. is 1 ⁄ 8" larger than nominal size, enablingthese centers to cover a wider range of workpieces andeliminating the need to buy the next larger size center.
Body and head are hardenedfor strength and durability.
❑ Designed for turning pipes, tubes, and parts with extra-large center holes.
❑ Two matched angular contact bearings provide good thrust and radial load ratings.
❑ Head diameter is 1 ⁄ 8" over nominal size, enabling these centers to cover a widerrange of workpieces.
Proudly Made in U.S.A.
B
E
* Maximum recommended operating limit. Operating above this speed could result in heat build-up and accelerated bearing wear.
MAX. WEIGHT OFSUGGESTED WORKPIECE THRUST PART
TAPER B E RPM* (lbs.) LOAD (lbs.) NUMBER PRICE
2 MT 3.15 3.39 5,000 475 1,780 107013 MT 3.15 3.39 5,000 475 1,780 107024 MT 4.15 4.10 4,500 630 2,550 107045 MT 4.15 4.10 4,500 630 2,550 107054 MT 5.15 4.90 4,000 845 3,450 107065 MT 5.15 4.90 4,000 845 3,450 10707
$612
612
694
694
855
855
Royal Pipe Head Live Centers
TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com 85
PIPE HEAD LIVE CENTERS
Proudly Made in U.S.A.
86 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
BULL HEAD LIVE CENTERS
+– 0.00005" TIR guaranteed.
Two matched angular contactbearings for solid thrust andradial load ratings.
Head angle is ground 60° +15'-0 for
proper center hole engagement.
Steel shield and neoprene seal protectbearing assembly from coolant and chipsfor extended operating life.
Body and head are hardenedfor strength and durability.
Head O.D. is 1 ⁄ 8" larger than nominal size, enablingthese centers to cover a wider range of workpieces andeliminating the need to buy the next larger size center.
❑ Designed for turning pipes, tubes, and parts with extra-large center holes.
❑ Two matched angular contact bearings provide good thrust and radial load ratings.
❑ Head diameter is 1 ⁄ 8" over nominal size, enabling these centers to cover a wider rangeof workpieces.
❑ Bull Head design is shorter than a pipe head, reducing potential interference in blindcenter hole applications and ensuring that the load is positioned over the bearings for optimum strength.
❑ Larger Extra Heavy-Duty models up to 12" also available.
Proudly Made in U.S.A.
TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com 87
BULL HEAD LIVE CENTERS
GB
E
* Maximum recommended operating limit. Operating above this speed could result in heat build-up and accelerated bearing wear.
MAX. WEIGHT OFSUGGESTED WORKPIECE THRUST PART
TAPER B E G RPM* (lbs.) LOAD (lbs.) NUMBER PRICE
3 MT 3.15 2.52 1.00 5,000 615 1,780 109023 MT 4.15 3.01 1.25 4,500 860 2,550 109034 MT 4.15 3.01 1.25 4,500 860 2,550 109045 MT 4.15 3.01 1.25 4,500 860 2,550 109054 MT 5.15 3.17 2.00 4,000 1,145 3,450 109065 MT 5.15 3.17 2.00 4,000 1,145 3,450 109075 MT 6.15 3.60 2.50 3,500 1,450 4,500 109096 MT 6.15 3.60 2.50 3,500 1,450 4,500 10910
$600
745
745
745
929
929
1,283
1,283
Royal Bull Head Live Centers
Proudly Made in U.S.A.
88 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
CHANGEABLE-POINT LIVE CENTERS
*Accuracy is guaranteed to be +– 0.00005" TIRas long as the points are installed on the livecenter to which they have been match-ground.When a customer purchases a new point, werecommend sending the live center back to ourfactory so we can grind the new point to it.This service is free to Royal customers.
Precision ground tapers and single-leadthreads ensure that points consistently seat in the same location when they areinterchanged, providing maximum accuracy.
Steel shield and neopreneseal protect bearing assemblyfrom coolant and chips forextended operating life.
Shank, head, and points (except#4 blank point), are hardened forwear resistance and long life.
Two precision angular contactbearings help achieve goodrpm and load ratings.
❑ This versatile live center uses interchangeable points to handle many common turning jobs.
❑ Each center includes a #3 standard 60° male point. Other points sold separately.
❑ +_ 0.00005" TIR guaranteed.*
❑ Unique taper/thread design allows points to be easily interchanged and ensures accuracy.
❑ Also available with Jarno tapers, Brown and Sharpe tapers, and straight shanks.
Proudly Made in U.S.A.
TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com 89
CHANGEABLE-POINT LIVE CENTERS
1 2 3 4 5
1. Pipe point for pipe and
tubing work.
2. Extra-long male point for
additional tool clearance.
3. Standard male point.
4. Blank point made of
unhardened 4140 steel.
5. Female point for work not
having a center-hole.
GB
EF
* Maximum recommended operating limit. Operating above this speed could result in heat build-up and accelerated bearing wear.
MAX. WEIGHT OFPOINT SUGGESTED WORKPIECE THRUST PART
TAPER B E F G THREADS RPM* (lbs.) LOAD (lbs.) NUMBER PRICE
2 MT 2.00 1.85 1.13 0.88 5 ⁄ 8" – 18 6,000 390 960 100023 MT 2.38 2.07 1.25 1.00 5 ⁄ 8" – 18 5,000 500 1,140 100034 MT 3 .50 2.64 1.79 1.50 3 ⁄ 4" – 16 3,500 1,070 1,810 100045 MT 3.50 2.64 1.79 1.50 3 ⁄ 4" – 16 3,500 1,070 1,810 10005
$498
545
821
872
Royal Changeable-Point Live Centers
Individual Points for Changeable-Point Live Centers1 & 2 MT 3 MT 4 & 5 MT
PART PART PART POINT DIA. "F" DIM. NUMBER PRICE DIA. "F" DIM. NUMBER PRICE DIA. "F" DIM. NUMBER PRICE
1 0.75 – 2.12 1.67 10061 0.88 – 2 .38 1.75 10071 1.38 – 3.50 2.38 100912 0.88 1.66 10062 1.00 1.88 10072 1.38 2.34 100823 0.88 1.13 10063 1.00 1.25 10073 1.50 1.79 100834 0.88 1.13 10064 1.00 1.25 10074 1.38 1.66 100845 0.19 – 0.91 0.92 10065 0.25 – 1.06 1.15 10075 0.25 – 1.38 1.28 10085
$205
177
169
81
214
$319
219
174
110
201
$254
178
164
100
159
Proudly Made in U.S.A.
90 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
TOOLMAKER'S SET
PART TAPER NUMBER PRICE
2 MT 103063 MT 103074 MT 103085 MT 10309
Royal Toolmaker's Set
❑ Royal Toolmaker’s Set includes changeable-point live center, spanner wrench, and the following four points:
#1- Bull Head Point#2- Extended Point#3- Standard Point#5- Female Point
❑ All points in the set are ground and serialized to the same live center
❑ Additional points available — please see previous page.
$1,096
1,149
1,576
1,627
Proudly Made in U.S.A.
Example: A 1MT dead center with a carbide tip is PART NUMBER 11002.TAPER PART PRICE
A B C D E F G H NUMBER TYPE 1 TYPE 2 TYPE 3 TYPE 4
1 MT 3.31 2.12 .475 0.475 0.25 0.13 1.00 1100-2 MT 4.19 2.56 .700 0.700 0.38 0.19 1.38 1101-3 MT 5.25 3.19 .938 0.938 0.50 0.22 1.69 1102-4 MT 6.75 4.06 1.231 1.231 0.50 0.25 2.25 1103-5 MT 8.50 5.19 1.748 1.748 0.63 0.38 2.75 1104-6 MT 11.50 7.25 2.494 2.494 0.88 0.50 3.50 1105-
Type 1Standard Dead Center
add “1” to part number below.
Type 31 ⁄ 2 Dead Center
add “3” to part number below.
Type 41 ⁄ 2 Dead Center with carbide tip
add “4” to part number below.
$74
81
124
177
265
464
$92
105
143
189
292
555
$92
105
143
189
292
555
$107
124
162
208
308
748
B
E
C
D
F
G
H
B
E
C
D
F
❑ Dead centers are typically used for grindingand are also sometimes used in high-precisionturning applications.
❑ Royal manufactures a wide range of standarddead centers to suit most applications, including:full, half, carbide-tipped, and extended-point models.
❑ All solid dead centers are made from ball bearing steel and are hardened to Rc 61-63 forwear resistance and durability.
❑ On carbide-tipped models, the carbide blank is brazed into a close-tolerance socket for maximum strength and rigidity.
❑ All Royal dead centers are ground to an angle of 60° +15'
-0 and guaranteed to +–0.00005" TIR.
❑ Also available in Jarno and Brown & Sharpe tapers
Royal Dead Centers
Type 2Standard Dead Center with carbide tip
add “2” to part number below.
Ball bearing steel hardened and ground to Rc 61-63 for long life.
Carbide blank is brazed into a close-tolerancesocket for maximum strength and rigidity.
Half centers are relieved for grinding wheel clearance.
A safety groove shows the maximum allowableregrind range for carbide-tipped models.
TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com 91
DEAD CENTERS
Proudly Made in U.S.A.
92 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
CNC THREADED DEAD CENTERS
B
E
CD
B
E
F
CD
Royal CNC Threaded Dead Centers with Carbide-Tipped Point
DEAD CENTER EXTRACTION NUTTAPER PART PART
A B C D E F THREAD NUMBER PRICE NUMBER PRICE
3 MT 5.94 3.19 0.938 0.38 0.63 1" – 14 11530 115504 MT 7.31 4.06 1.231 0.50 0.81 11⁄4" – 14 11531 115515 MT 8.44 5.19 1.748 0.50 0.81 13⁄4" – 12 11532 11552
Royal CNC Threaded Dead Centers
$148
185
256
❑ Royal threaded dead centers are designedfor use in CNC turning centers with livetailstocks. They may also be used for precision grinding.
❑ Extraction nut and wrench flats allow foreasy removal from spindle.
❑ Available in both steel and carbide-tipped models.
4140 steel hardened and ground to Rc 61-63 for long life. Wrench flats foreasy removal.
Carbide blank is brazed into a close-tolerancesocket for maximum strength and rigidity.
Extended length provides greattool clearance. Taper maintainsstrength and rigidity.
Extraction nut allows foreasy removal from spindle.Order separately.
Points are ground to an angle of 60° +15'
-0
and guaranteed to +– 0.00005" TIR.
$37
44
48
DEAD CENTER EXTRACTION NUTTAPER PART PART
A B C D E THREAD NUMBER PRICE NUMBER PRICE
3 MT 5.94 3.19 0.938 0.38 1"– 14 11540 115504 MT 7.31 4.06 1.231 0.50 11⁄4" – 14 11541 115515 MT 8.44 5.19 1.748 0.50 13⁄4" – 12 11542 11552
$201
242
310
$37
44
48
Proudly Made in U.S.A.
TAPER CARBIDE DIAMETER PART A B C D E F NUMBER PRICE
2 MT 4.94 2.56 0.700 1.25 1.00 115243 MT 5.57 3.19 0.938 1.25 1.00 115254 MT 6.75 4.06 1.231 1.75 1.25 115265 MT 8.50 5.19 1.748 1.75 1.25 11527
$209
247
336
474
❑ Excellent for grinding and high precision turning applications.
❑ Oversized carbide point covers a wider range of center holes and provides great wear resistance.
❑ Also available in Jarno and Brown &Sharpe tapers.
Royal Oversized Carbide Point Dead Centers
Oversized carbide pointcovers a wider range of center holes and providesgreat wear resistance.
The large carbide tip is brazed into a close-tolerancesocket for maximum strength and rigidity.
Point is ground to an angle of 60° +15'
-0
and guaranteed to +– 0.00005" TIR.
B
E F
C
D
TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com 93
OVERSIZED CARBIDE POINT DEAD CENTERS
Proudly Made in U.S.A.
94 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
CUSTOM DEAD CENTERSQuotation Sheet
Note: If this quotation sheet does not allow you to clearly express your requirements, please fax us a separate sketch or print with all relevant information.
Royal Products welcomes the opportunity to supply you with custom dead centers. Simply fill out this quotation sheet or send us a sketch and we will design a dead center that best suits your needs. If you need technical assistance, please contact aRoyal Products applications engineer at 1-800-645-4174.
CONTACT NAME
TEL:
BRIEF DESCRIPTION OF APPLICATION:
COMPANY
FAX:
TAPER
E. HEAD DIAMETER (if different from standard gage line diameter)
F. CARBIDE TIP DIAMETER (if applicable)
I. EXTENSION FROM GAGE LINE
J. POINT ANGLE (60° +15'-0 unless otherwise indicated)
TAPER
E. HEAD DIAMETER (if different from standard gage line diameter)
F. CARBIDE TIP DIAMETER (if applicable)
G. CLEARANCE HEIGHT (indicate from centerline)
H. CLEARANCE LENGTH
I. EXTENSION FROM GAGE LINE
J. POINT ANGLE (60° +15'-0 unless otherwise indicated)
GAGE LINEThe gage line diameter is an industry standard basedupon the machine’s tailstock taper. When the center isinstalled, its gage line will be aligned with the frontedge of the tailstock.
F
J
EI
TAPER
GAGE LINEThe gage line diameter is an industry standard basedupon the machine’s tailstock taper. When the center isinstalled, its gage line will be aligned with the frontedge of the tailstock.
F
J
EI
TAPERH
G
HIGH PERFORMANCE TOOL HOLDERS
Outstanding Quality – Awesome Prices
96 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
PRECISION ER COLLET CHUCKS
High AccuracyRoyal ER collet chucks are among the most accurate onthe market: - Runout is guaranteed to be less than 0.0001" TIR max.
between the O.D. taper and the I.D. socket. Overall system accuracy guaranteed to be 0.0003” TIR or better when using Royal Ultra-Precision ER collets.
- Tapers are ground to AT-3 specifications or better to ensure a precise, rigid fit with the machine tool spindle taper.
- The clamping nuts for Royal ER collet chucks are specially ground to ensure near-perfect roundness. This helps ensure maximum accuracy, minimizes vibration, and provides outstanding holding power.
Longer Cutting Tool LifeThe high accuracy of Royal ER collet chucks ensures thatcutting tools stay on centerline, distributing the chip loadevenly and significantly extending cutting tool life.
Thru-CoolantA central thru-coolant feature is standardon all Royal ER collet chucks.
VersatileRoyal ER collet chucks are a great choicefor milling, drilling, boring, and reaming.
High Speed BalancedAll Royal ER collet chucks arebalanced to G2.5@18,000 rpmfor high-speed operation. A serialized balance certificate is included with each tool.
Great PriceRoyal Precision ER Collet Chucks arevery competitively priced – up to 40%less than other brands.
TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com 97
PRECISION ER COLLET CHUCKS
GAGE TOOLCOLLET LENGTH DIAMETER DEPTH PART
MODEL RANGE B C D* NUMBER PRICE
2.50 0.75 1.36 541004.00 0.75 1.36 541022.50 1.10 2.11 541043.00 1.10 2.11 541065.00 1.10 2.11 541082.50 1.38 2.15 541104.00 1.38 2.15 541126.00 1.38 2.15 541148.00 1.38 2.15 541162.50 1.65 2.24 541184.00 1.65 2.24 541206.00 1.65 2.24 541222.75 1.97 2.68 541244.00 1.97 2.68 541266.00 1.97 2.68 541288.00 1.97 2.68 541303.00 2.48 2.87 541324.00 2.48 2.87 541346.00 2.48 2.87 54136
ER-11 .043 –.250
ER-16 .043 –.406
ER-20 .043 –.500
ER-25 .043 –.625
ER-40 .086 – 1.00
ER-32 .054 –.812
DB
C
INCLUDES WITHOUTCOOLANT HOLE COOLANT HOLE
TOOLHOLDER HOLE PART PART MODEL DIAMETER NUMBER PRICE NUMBER PRICE
ER-11 0.10 54280 54290ER-16 0.14 54281 54291ER-20 0.16 54282 54292ER-25 0.16 54283 54293ER-32 0.2 54284 54294ER-40 0.2 54285 54295
Stop Screws
$666777
$777888
Collet Nut WrenchesTOOLHOLDER MODEL TYPE PART NUMBER PRICE
ER-11 A 54270ER-16 A 54271ER-20 B 54272ER-25 B 54273ER-32 B 54274ER-40 B 54275
* Maximum tool depth with stop screw installed. Order stop screws separately.
Royal Precision ER Collet Chucks – CAT 40
Type A Type B
❑ Accuracy <_ 0.0001" TIR
❑ Balanced to G2.5@18,000 RPM
❑ Thru-coolant feature standard
❑ Great low prices – up to 40% less than other brands
$164164176168189168167189214172181206176181197227189181206
$243032323334
GAGE TOOLCOLLET LENGTH DIAMETER DEPTH PART
MODEL RANGE B C D* NUMBER PRICE
4.00 1.10 2.11 542006.00 1.10 2.11 542024.00 1.38 2.15 542046.00 1.38 2.15 542068.00 1.38 2.15 542084.00 1.65 2.24 542106.00 1.65 2.24 542128.00 1.65 2.24 542144.00 1.97 2.68 542166.00 1.97 2.68 542188.00 1.97 2.68 542204.00 2.48 2.87 542226.00 2.48 2.87 542248.00 2.48 2.87 54226
ER-16 .043 –.406
ER-20 .043 –.500
ER-25 .043 –.625
ER-32 .054 –.812
ER-40 .086 – 1.00
Royal Precision ER Collet Chucks – CAT 50
$189199199218244206223244206223248235260306
98 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
ULTRA-PRECISION ER COLLETS – 0.0002" TIR
Royal Sets a New Standard for ER Collets
Extremely AccurateRunout is guaranteed to be 6microns (0.0002") TIR, or better.Each collet is inspected to thisstandard prior to shipping.
Inch and Metric SizesRoyal ER Collets are available in both inch and metric sizes. This optimizes the surface contact between the collet and cutting tool and results in higher accuracies, stronger grip force, better part finishes, and longer cutting tool life.
Heavy Duty ConstructionRoyal ER Collets are made from high-grade steels imported from Germany and are hardened for long life.
Large InventoryAll sizes are in stock, readyfor immediate shipment.
Great ValueVery competitive prices makethese high-quality ER Collets thebest value in the industry.
Wide Gripping RangeRoyal standard ER Collets contain16 slots, providing a larger grippingrange than other brands.
VersatileAvailable in both sealed andstandard versions.
For best Performance, be sure to use Royal Precision ER Collet Chucks.
TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com 99
SEALED ULTRA-PRECISION ER COLLETS
Other BrandsSingle Point Contact when UsingMetric Collets to Hold Inch-SizedTooling, or Vise Versa
Royal BrandFull Surface Contact Because Royal ER Collets are Ground to Exact Inch and Metric Sizes
All Royal ER Collets are available from stock in bothinch and metric sizes. This is very important becauseit enables you to select a collet that has been groundto your precise cutting tool size.
Using a collet that is perfectly matched to the cutting tool diameter ensures that full surface contact is achieved, resulting in higher gripping force,better accuracy, less vibration, better surface finishes,and longer tool life.
A Perfect Match to Your Cutting Tool Diameter
NENEWW❑ Ultra-Precision Accuracy – 0.0002" TIR guaranteed.
❑ High-pressure approved to 1400 psi.
❑ Unique design is mechanically sealed by virtue of the rearslots terminating prior to the annular groove, completelyblocking the path of coolant flow to the front of the collet.
❑ When using thru-coolant cutting tools, these collets ensure100% coolant delivery to the tip of the cutting tool.
❑ Superior to collets sealed with silicone/rubber plugsbecause the plugs are limited to lower operating pressuresand are subject to wear.
❑ Unlike standard ER collets, sealed models do not have awide collapsibility range, requiring the collet bore to bematched to the cutting tool shank diameter.
Short slots block flow, ensuring that allcoolant is delivered thru the cutting tool.
100 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
ULTRA-PRECISION ER COLLETS – 0.0002" TIRStandard and Sealed
ER-40$30 / $39
ER-32$27 / $34
ER-25$26 / $30
ER-20$25 / $28
ER-16$23 / $25
ER-11$23 / $25
Inch Sizes
Royal Ultra-Precision ER Collets (Inch)STANDARD ER-11* ER-16 ER-20 ER-25 ER-32 ER-40
DRILL ⁄ ENDMILL COLLET GRIP Standard Sealed Standard Sealed Standard Sealed Standard Sealed Standard Sealed Standard SealedDIAMETER RANGE* $23 $25 $23 $25 $25 $28 $26 $30 $27 $34 $30 $39
1⁄16" .062 – .043 53002 53020 53050 530903⁄32" .093 – .054 53004 53022 53052 53092 531401⁄8" .125 – .086 53006 56006 53024 56024 53054 56054 53094 56094 53142 53200
5⁄32" .156 – .117 53008 56008 53026 56026 53056 56056 53096 56096 53144 56144 53202 562023⁄16" .187 – .148 53010 56010 53028 56028 53058 56058 53098 56098 53146 56146 53204 562047⁄32" .218 – .179 53012 56012 53030 56030 53060 56060 53100 56100 53148 56148 53206 562061⁄4" .250 – .211 53014 56014 53032 56032 53062 56062 53102 56102 53150 56150 53208 56208
9⁄32" .281 – .242 53034 56034 53064 56064 53104 56104 53152 56152 53210 562105⁄16" .312 – .273 53036 56036 53066 56066 53106 56106 53154 56154 53212 56212
11⁄32" .343 – .304 53038 56038 53068 56068 53108 56108 53156 56156 53214 562143⁄8" .375 – .336 53040 56040 53070 56070 53110 56110 53158 56158 53216 56216
13⁄32" .406 – .367 53042 56042 53072 56072 53112 56112 53160 56160 53218 562187⁄16" .437 – .398 53074 56074 53114 56114 53162 56162 53220 56220
15⁄32" .468 – .429 53076 56076 53116 56116 53164 56164 53222 562221⁄2" .500 – .461 53078 56078 53118 56118 53166 56166 53224 56224
17⁄32" .531 – .492 53120 56120 53168 56168 53226 562269⁄16" .562 – .523 53122 56122 53170 56170 53228 56228
19⁄32" .593 – .554 53124 56124 53172 56172 53230 562305⁄8" .625 – .586 53126 56126 53174 56174 53232 56232
21⁄32" .656 – .617 53176 56176 53234 5623411⁄16" .687 – .648 53178 56178 53236 5623623⁄32" .718 – .679 53180 56180 53238 56238
3⁄4" .750 – .711 53182 56182 53240 5624025⁄32" .781 – .742 53184 56184 53242 5624213⁄16" .812 – .773 53186 56186 53244 5624427⁄32" .843 – .804 53246 56246
7⁄8" .875 – .836 53248 5624829⁄32" .906 – .867 53250 5625015⁄16" .937 – .898 53252 5625231⁄32" .969 – .930 53254 562541" 1.000 – .961 53256 56256
* Grip Range for ER-11 is 1 ⁄ 64". Sealed collets have no range – must be sized exactly.
TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com 101
ULTRA-PRECISION ER COLLETS – 0.0002" TIRStandard and Sealed
Royal Ultra-Precision ER Collets (Metric)STANDARD ER-11* ER-16 ER-20 ER-25 ER-32 ER-40
DRILL ⁄ ENDMILL COLLET GRIP Standard Sealed Standard Sealed Standard Sealed Standard Sealed Standard Sealed Standard SealedDIAMETER RANGE* $23 $25 $23 $25 $25 $28 $26 $30 $27 $34 $30 $391 mm 1 – 0.5 53402 534302 mm 2 – 1 53404 53432 53460 535023 mm 3 – 2 53406 56406 53434 56434 53462 56462 53504 56504 535504 mm 4 – 3 53408 56408 53436 56436 53464 56464 53506 56506 53552 56552 53602 566025 mm 5 – 4 53410 56410 53438 56438 53466 56466 53508 56508 53554 56554 53604 566046 mm 6 – 5 53412 56412 53440 56440 53468 56468 53510 56510 53556 56556 53606 566067 mm 7– 6 53414 56414 53442 56442 53470 56470 53512 56512 53558 56558 53608 566088 mm 8 – 7 53444 56444 53472 56472 53514 56514 53560 56560 53610 566109 mm 9 – 8 53446 56446 53474 56474 53516 56516 53562 56562 53612 56612
10 mm 10 – 9 53448 56448 53476 56476 53518 56518 53564 56564 53614 5661411 mm 11 – 10 53478 56478 53520 56520 53566 56566 53616 5661612 mm 12 – 11 53480 56480 53522 56522 53568 56568 53618 5661813 mm 13 – 12 53482 56482 53524 56524 53570 56570 53620 5662014 mm 14 – 13 53526 56526 53572 56572 53622 5662215 mm 15 – 14 53528 56528 53574 56574 53624 5662416 mm 16 – 15 53530 56530 53576 56576 53626 5662617 mm 17 – 16 53578 56578 53628 5662818 mm 18 – 17 53580 56580 53630 5663019 mm 19 – 18 53582 56582 53632 5663220 mm 20 – 19 53584 56584 53634 5663421 mm 21 – 20 53636 5663622 mm 22 – 21 53638 5663823 mm 23 – 22 53640 5664024 mm 24 – 23 53642 5664225 mm 25 – 24 53644 5664426 mm 26 – 25 53646 56646
ER-40$30 / $39
ER-32$27 / $34
ER-25$26 / $30
ER-20$25 / $28
ER-16$23 / $25
ER-11$23 / $25
* Grip Range for ER-11 is 0.5 mm. Sealed collets have no range – must be sized exactly.
Metric Sizes
102 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
ULTRA-PRECISION ER COLLET SETSStandard and Sealed
COLLET NUMBER OF PART SERIES RANGE COLLETS IN SET NUMBER PRICE
ER-11 1⁄16"–1⁄4" x 32nds 7 53300ER-16 1⁄16"–3⁄8" x 32nds 11 53302ER-20 5⁄32"–1⁄2" x 32nds 12 53304ER-25 5⁄32"–5⁄8" x 32nds 16 53306ER-32 7⁄32"–3⁄4" x 32nds 18 53308ER-40 1⁄8"– 1" x 16ths 15 53310
Royal ER Collet Sets (Inch – Standard)
$161253300416486450
COLLET NUMBER OF PART SERIES RANGE COLLETS IN SET NUMBER PRICE
ER-11 1– 7 mm x 1 mm 7 53700ER-16 1– 10 mm x 1 mm 10 53702ER-20 2 – 13 mm x 1 mm 12 53704ER-25 2 – 16 mm x 1 mm 15 53706ER-32 3 – 20 mm x 1 mm 18 53708ER-40 4 – 26 mm x 1 mm 23 53710
Royal ER Collet Sets (Metric – Standard)
$161230300390486690
COLLET NUMBER OF PART SERIES RANGE COLLETS IN SET NUMBER PRICE
ER-16 1⁄8"–3⁄8" x 32nds 9 56302ER-20 5⁄32"–1⁄2" x 32nds 12 56304ER-25 5⁄32"–5⁄8" x 32nds 16 56306ER-32 7⁄32"–3⁄4" x 32nds 18 56308ER-40 3⁄16"– 1" x 16ths 14 56310
Royal ER Collet Sets (Inch – Sealed*)
$225336480612546
COLLET NUMBER OF PART SERIES RANGE COLLETS IN SET NUMBER PRICE
ER-16 3 – 10 mm x 1 mm 8 56702ER-20 3 – 13 mm x 1 mm 11 56704ER-25 3 – 16 mm x 1 mm 14 56706ER-32 4 – 20 mm x 1 mm 17 56708ER-40 4 – 26 mm x 1 mm 23 56710
Royal ER Collet Sets (Metric – Sealed*)
$200308420578874
❑ 0.0002" TIR guaranteed.
❑ Convenient sets include all popular sizes.
❑ Available in inch, metric, standard, andsealed models.
* Unlike standard ER collets, sealed models do not have a wide collapsibilityrange and therefore must be sized to the cutting tool diameter.
* Unlike standard ER collets, sealed models do not have a wide collapsibilityrange and therefore must be sized to the cutting tool diameter.
TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com 103
PRECISION END MILL HOLDERS
Longer Cutting Tool LifeThe high accuracy of Royal end millholders ensures that the cutting toolsstay on centerline, distributing thechip load evenly and significantlyextending cutting tool life.
Thru-CoolantA central thru-coolant feature isstandard on all Royal tool holders.
Quality ControlAll Royal end mill holders areindividually serialized accordingto ISO quality control standards.
In StockRoyal maintains a huge inventory oftool holders for same-day shipment.
Great PricesRoyal precision tool holders are very competitively priced,making them one of the bestvalues in the industry.
BalancedRoyal end mill holders are balanced by design and guaranteed to G6.3@10,000 rpm.
High AccuracyRoyal end mill holders are among the most accurate on the market:- Runout is guaranteed to be <–0.0002" TIR- Tapers are ground to AT-3 specifications or
better to ensure a precise, rigid fit with themachine tool spindle taper.
- Royal tool holders have an h5 bore tolerance foroptimum cutting tool surface contact.
104 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
* No safety zone — Please contact a Royal applications engineer at 1-800-645-4174 for additional info.
PRECISION END MILL HOLDERS – CAT 40
Type B
Type C
CA
E1
E2
B
D
CA
E1F
B
GAGE BODY TOOL SET SCREW EXTENSION PULLLENGTH DIAMETER DEPTH LOCATION LENGTH STUD TOOLHOLDER PART
DIAMETER B C D E1⁄E2 F G TYPE NUMBER PRICE1⁄8" 1.75 0.71* 3.00 0.37 – 5 ⁄ 8 – 11 A 54006*1⁄8" 2.50 0.71 3.80 0.37 – 5 ⁄ 8 – 11 B 540081⁄8" 4.50 0.79 3.80 0.37 1.57 5 ⁄ 8 – 11 C 54010
3⁄16" 2.50 0.79 3.80 0.51 – 5 ⁄ 8 – 11 B 540123⁄16" 4.50 0.79 3.80 0.51 1.57 5 ⁄ 8 – 11 C 540141⁄4" 1.75 0.87* 3.00 0.55 – 5 ⁄ 8 – 11 A 54016*1⁄4" 2.50 0.87 3.80 0.55 – 5 ⁄ 8 – 11 B 540181⁄4" 4.50 0.87 3.80 0.55 1.57 5 ⁄ 8 – 11 C 540201⁄4" 6.00 0.94 3.80 0.55 1.57 5 ⁄ 8 – 11 C 54022
5⁄16" 2.50 1.02 3.80 0.59 – 5 ⁄ 8 – 11 B 540243⁄8" 1.75 1.18* 3.00 0.75 – 5 ⁄ 8 – 11 A 54026*3⁄8" 2.50 1.18 3.80 0.75 – 5 ⁄ 8 – 11 B 540283⁄8" 4.50 1.18 3.80 0.75 1.97 5 ⁄ 8 – 11 C 540303⁄8" 6.00 1.18 3.80 0.75 1.97 5 ⁄ 8 – 11 C 54032
7⁄16" 2.50 1.38 3.80 0.79 – 5 ⁄ 8 – 11 B 540341⁄2" 1.75 1.75* 3.00 0.87 – 5 ⁄ 8 – 11 A 54036*1⁄2" 2.62 1.38 3.80 0.87 – 5 ⁄ 8 – 11 B 540381⁄2" 4.62 1.38 3.80 0.87 – 5 ⁄ 8 – 11 B 540401⁄2" 6.00 1.38 3.80 0.87 2.36 5 ⁄ 8 – 11 C 54042
9⁄16" 2.62 1.50 3.80 0.87 – 5 ⁄ 8 – 11 B 540445⁄8" 1.75 1.75* 3.15 0.93 – 5 ⁄ 8 – 11 A 54046*5⁄8" 3.00 1.65 3.35 0.93 – 5 ⁄ 8 – 11 B 540485⁄8" 3.75 1.65 3.35 0.93 – 5 ⁄ 8 – 11 B 540505⁄8" 6.00 1.65 3.35 0.93 – 5 ⁄ 8 – 11 B 540523⁄4" 1.75 1.75* 3.15 0.98 – 5 ⁄ 8 – 11 A 54054*3⁄4" 3.50 1.89 3.94 0.98 – 5 ⁄ 8 – 11 B 540563⁄4" 6.00 1.97 3.94 0.98 – 5 ⁄ 8 – 11 B 540587⁄8" 1.75 2.20* 2.36 0.98 – 5 ⁄ 8 – 11 A 54060*7⁄8" 3.50 2.28 2.36 0.98 ⁄ 0.80 – 5 ⁄ 8 – 11 B 540627⁄8" 6.00 2.28 2.36 0.98 ⁄ 0.80 – 5 ⁄ 8 – 11 B 540641" 2.00 2.20* 2.60 1.10 – 5 ⁄ 8 – 11 A 54066*1" 4.00 2.28 2.75 1.10 ⁄ 0.98 – 5 ⁄ 8 – 11 B 540681" 6.00 2.28 2.75 1.10 ⁄ 0.98 – 5 ⁄ 8 – 11 B 54070
1 1⁄4" 2.00 2.36* 2.40 1.10 – 5 ⁄ 8 – 11 A 54072*1 1⁄4" 4.00 2.52 2.52 1.10 ⁄ 0.98 – 5 ⁄ 8 – 11 B 540741 1⁄4" 6.00 2.52 2.75 1.10 ⁄ 0.98 – 5 ⁄ 8 – 11 B 540761 1⁄2" 4.62 2.76 2.95 1.48 ⁄ 0.98 – 5 ⁄ 8 – 11 B 54078
Precision End Mill Holders – CAT 40
❑ Accuracy <_ 0.0002" TIR
❑ Balanced to G6.3@10,000 RPM
❑ Thru-coolant feature standard
❑ Great low prices – up to 40% less thanother brands
CA
E1B
D
$11711713399
1339999
13314691919199
12591919199
11796919191
1179191
11210810811710496
112112108125122
TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com 105
PRECISION END MILL HOLDERS – CAT 50
* No safety zone — Please contact a Royal applications engineer at 1-800-645-4174 for additional info.
Type A
Type B
Type C
CA
E1
E2
B
D
CA
E1F
B
Precision End Mill Holders – CAT 50GAGE BODY TOOL SET SCREW EXTENSION PULL
LENGTH DIAMETER DEPTH LOCATION LENGTH STUD TOOLHOLDER PART DIAMETER B C D E1⁄E2 F G TYPE NUMBER PRICE
1⁄8" 2.50 0.71 3.00 0.37 – 1– 8 B 543063⁄16" 2.50 0.79 3.00 0.51 – 1– 8 B 543081⁄4" 2.50 0.87 3.00 0.55 – 1– 8 B 54310
5⁄16" 2.50 1.02 3.00 0.59 – 1– 8 B 543123⁄8" 2.50 1.18 3.00 0.75 – 1– 8 B 543143⁄8" 4.50 1.18 3.00 0.75 1.97 1– 8 C 543163⁄8" 6.00 1.18 3.00 0.75 1.97 1– 8 C 543183⁄8" 8.00 1.18 3.00 0.75 1.97 1– 8 C 54320
7⁄16" 2.62 1.38 3.00 0.79 – 1– 8 B 543221⁄2" 2.62 1.38 3.00 0.87 – 1– 8 B 543241⁄2" 4.62 1.38 3.00 0.87 – 1– 8 B 543261⁄2" 6.62 1.38 3.00 0.87 2.36 1– 8 C 543281⁄2" 8.00 1.38 3.00 0.87 2.36 1– 8 C 54330
9⁄16" 2.62 1.50 3.00 0.87 – 1– 8 B 543325⁄8" 3.75 1.65 3.50 0.93 – 1– 8 B 543345⁄8" 5.75 1.65 3.50 0.93 – 1– 8 B 543365⁄8" 7.75 1.65 3.50 0.93 2.36 1– 8 C 543383⁄4" 3.75 1.97 4.00 0.98 – 1– 8 B 543403⁄4" 5.75 2.05 4.00 0.98 – 1– 8 B 543423⁄4" 7.75 2.05 4.00 0.98 2.36 1– 8 C 543447⁄8" 3.75 2.28 2.36 0.98 ⁄ 0.80 – 1– 8 B 543467⁄8" 5.75 2.28 2.36 0.98 ⁄ 0.80 – 1– 8 B 543487⁄8" 7.75 2.28 2.36 0.98 ⁄ 0.80 3.93 1– 8 C 543501" 4.00 2.28 2.75 1.10 ⁄ 0.98 – 1– 8 B 543521" 6.00 2.28 2.75 1.10 ⁄ 0.98 – 1– 8 B 543541" 8.00 2.28 2.75 1.10 ⁄ 0.98 4.33 1– 8 C 54356
1 1⁄4" 4.00 2.52 2.75 1.10 ⁄ 0.98 – 1– 8 B 543581 1⁄4" 6.00 2.52 2.75 1.10 ⁄ 0.98 – 1– 8 B 543601 1⁄4" 8.00 2.60 2.75 1.10 ⁄ 0.98 – 1– 8 B 543621 1⁄2" 4.00 2.75* 3.15 1.48 ⁄ 0.98 – 1– 8 A 54364*1 1⁄2" 6.00 2.91 3.15 1.48 ⁄ 0.98 – 1– 8 B 543661 1⁄2" 8.00 2.91 3.15 1.48 ⁄ 0.98 – 1– 8 B 54368
2" 5.62 3.86 3.74 1.38 ⁄ 1.50 – 1– 8 B 543702" 7.62 3.86 3.74 1.38 ⁄ 1.50 – 1– 8 B 54372
$125125129146108121142146125108121133146150112121146112121146117138146112125133121133150133159171180243
❑ Accuracy <_ 0.0002" TIR
❑ Balanced to G6.3@10,000 RPM
❑ Thru-coolant feature standard
❑ Great low prices – up to 40% less than other brands
B
D
CA
E1
A
B
C
❑ Accuracy <_ 0.0002" TIR
❑ Taper ground to AT-3 specifications orbetter to ensure a precise, rigid fit withthe machine tool spindle taper
❑ Balanced by design to G6.3@10,000 rpm
PILOT GAGE FLANGE PULLDIAMETER LENGTH DIAMETER STUD PART
TAPER A B C D* NUMBER PRICE
CAT-400.75 2.00 1.75 5 ⁄ 8 – 11 544021.00 2.00 2.19 5 ⁄ 8 – 11 544041.25 2.25 2.75 5 ⁄ 9 – 11 54406
CAT-501.25 3.50 1.75 1– 8 544081.50 2.40 2.19 1– 8 54410
Royal Precision Shell Mill Holders
$174174179223223
106 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
PRECISION SHELL MILL HOLDERS
DESCRIPTION PART NUMBER PRICE
CAT-40 Startup Tooling
Package (37 Pieces)55400
DESCRIPTION PART NUMBER PRICE
CAT-40 Deluxe Tooling
Package (41 Pieces)55401
55400 Shown
$1,589
$2,300
DESCRIPTION PART NUMBER PRICE
CAT-50 Startup Tooling
Package (43 Pieces)55402 $3,096
Includes the following:1 – ER-16 Collet Chuck (3" GL)1 – ER-16 Collet Set (11 collets) 1 – ER-32 Collet Chuck (4" GL) 1 – ER-32 Collet Set (18 collets) 1 – 1/4" Dia. End Mill Holder (2.50") 1 – 3/8" Dia. End Mill Holder (2.50") 1 – 1/2" Dia. End Mill Holder (2.62") 1 – 5/8" Dia. End Mill Holder (3.00") 1 – 3/4" Dia. End Mill Holder (3.50") 1 – 1" Dia. End Mill Holder (4.00")
Includes the following:2 – ER-16 Collet Chuck (3" GL) 1 – ER-16 Collet Set (11 collets) 4 – ER-32 Collet Chuck (4" GL) 1 – ER-32 Collet Set (18 collets) 1 – 1/4" Dia. End Mill Holder (2.50") 1 – 3/8" Dia. End Mill Holder (2.50") 1 – 1/2" Dia. End Mill Holder (2.62") 1 – 5/8" Dia. End Mill Holder (3.00") 1 – 3/4" Dia. End Mill Holder (3.50") 1 – 1" Dia. End Mill Holder (4.00")
Includes the following:5 – ER-20 Collet Chuck (4" GL)1 – ER-20 Collet Set (12 collets)5 – ER-32 Collet Chuck (4" GL) 1 – ER-32 Collet Set (18 collets)1 – 1" Dia. End Mill Holder (4" GL)1 – 1-1/4" Dia. End Mill Holder (4" GL)
TOOLING PACKAGES
The World's Best Deburring Tools and Blades
DEBURRING TOOLS
108 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
DEBURRING BLADES
PRICEHEAVY-DUTY BLADES PER PART PERE-BLADES PACKAGE NUMBER PACKAGE
E-100 10 22025
Heavy Duty HSS for steel and aluminum.
E-100A 10 22034
Heavy Duty M-42 steel, good for plastic andhard materials.
E-100L 10 22026
Heavy Duty HSS for counterclockwise operation in steel and aluminum; ideal for lefties.
E-100T 10 22027
Heavy Duty titanium coated HSS for steel
and aluminum.
E-200 10 22030
Heavy Duty HSS for brass and cast iron,
bi-directional.
E-300 10 22040
Heavy Duty HSS; removes internal and external burrs simultaneously from holes drilled into tubing & sheet metal.
E-350 10 22035
Heavy Duty HSS for straight edges on
all materials.
E-600
10 22036
Heavy Duty HSS; designed to facilitate
deburring in the most inaccessible locations.
E-101 10 22037
Heavy Duty HSS for holes as small as 7⁄64"
dia. in steel and aluminum.
E-102 10 22039
Heavy Duty HSS for small holes in brass and cast iron; can rotate clockwise and counterclockwise.
E-1500 10 22046
Heavy Duty HSS for holes as small as 1⁄16" dia.
in steel and aluminum.
$8.50
9.10
8.50
18.75
53.70
11.95
8.50
56.40
14.55
21.60
$10.55
13.25
10.55
21.80
10.55
13.80
11.15
22.10
12.50
12.50
12.20
Many other B&E blades available. Please contact us for special pricing on very large quantities.
PRICESTANDARD-DUTY BLADES PER PART PERB-BLADES PACKAGE NUMBER PACKAGE
B-10 10 22110
Our most popular blade. HSS for steel
and aluminum.
B-10A 10 22109
Similar to B-10 blade but has a thinner profile. High cobalt content for long life. Also
great for plastic.
B-10L 10 22113
HSS counterclockwise operation in steel
and aluminum; ideal for lefties.
B-10T 10 22112
Titanium coated HSS for longer life; forsteel and aluminum.
B-10C 10 22117
Solid carbide for hardened material.
B-15 10 22118
Very fine, precise blade; great for plastic.
B-20 10 22120
HSS for brass and cast iron; can rotate
clockwise and counterclockwise.
B-20C 10 22121
Solid carbide for hardened material.
B-30 10 22130
HSS; removes internal and external burrs simultaneously from holes drilled into tubing and sheet metal.
B-60 10 22135
HSS for internal deburring of hard to reach locations.
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PPrriicceess
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DEBURRING TOOLS
Royal Special Value Zip/BurrTM B-Set
Special Value Price. Includes 20 B-10 Blades Plus a complete Zip/Burr B-Set.
PACKAGE PART DESCRIPTION OF NUMBER PRICE
Special Value Zip/Burr Set 1 22810 $22.70
Royal Zip/BurrTM B-Set
❑ Takes all B-series blades.
❑ Includes one B-10 blade and one
B-20 blade.
❑ Holder telescopes from 1 ⁄ 2" to 5".
❑ Handle has storage compartment
for spare blades.
❑ Blade can be inserted at 90° for
deburring cross holes.
❑ Handle has lifetime guarantee —
if it breaks, return it and we will
replace it at no charge.
PACKAGE PART DESCRIPTION OF NUMBER PRICE
Zip/Burr B-Set 1 22600Zip/Burr Handle Only 1 22610Zip/Burr B-Holder Only 1 22614
$7.95
4.30
4.35
Royal Zip/BurrTM Starter Set
PACKAGE PART DESCRIPTION OF NUMBER PRICE
Zip/Burr Starter Set 1 22820 $16.00
Contents:
❑ Zip/Burr Handle
❑ Zip/Burr E-Holder
❑ Zip/Burr B-Holder
❑ B-10 Blade
❑ B-20 Blade
❑ B-30 Blade
❑ E-100 Blade
❑ E-200 Blade
❑ E-300 Blade
Royal Zip/BurrTM E-Set
❑ Takes all heavy-duty E-series blades.
❑ Includes one E-100 blade, one
E-200 blade and one E-300 blade.
❑ Handle has storage compartment
for spare blades.
❑ Holder telescopes from 1 ⁄ 2" to 5".
❑ Handle has lifetime guarantee —
if it breaks, return it and we will
replace it at no charge.
PACKAGE PART DESCRIPTION OF NUMBER PRICE
Zip/Burr E-Set 1 22620Zip/Burr Handle Only 1 22610Zip/Burr E-Holder Only 1 22633
$9.25
4.30
4.35
110 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
DEBURRING TOOLS
Royal Countersink Zip/BurrTM
❑ Very useful for chamfering
deep holes.
❑ Includes 3 ⁄4" countersink.
PACKAGE PART DESCRIPTION OF NUMBER PRICE
Complete Countersink 1 22650Zip/Burr C-Holder Only 1 22665C-12 1⁄2" Countersink Only 1 22155C-20 3⁄4" Countersink Only 1 22160C-30 11⁄8" Countersink Only 1 22165
$22.95
4.20
12.90
16.15
23.50
Royal Internal Scraper Zip/BurrTM
❑ Includes special blade for deburring
cross holes.
❑ D-66 blade is held in D-holder by a
set screw.
PACKAGE PART DESCRIPTION OF NUMBER PRICE
Complete Internal Scraper 1 22710Zip/Burr D-Holder Only 1 22695HSS Internal Scraper Blade Only (D-66) 10 22302
$13.20
5.40
48.10
Royal Keyway Zip/BurrTM
❑ Deburrs narrow or wide slots,
depending upon blades selected.
❑ Does both inside diameter and
outside diameter keyways.
PACKAGE PART DESCRIPTION OF NUMBER PRICE
Keyway Zip/Burr w⁄Standard Blade 1 22770Keyway Blade Holder Only 1 22783Narrow Keyway Blades 3⁄64" – 5⁄16" 10 22002Wide Keyway Blades 1⁄8" – 9⁄16" 10 22008Standard Keyway Blades 1⁄8" – 1⁄4" 10 22075M42 Standard Keyway Blades 1⁄8" – 1⁄4" 10 22077
$10.45
3.75
51.40
57.10
35.05
45.45
Royal Zip/BurrTM Kit
❑ This handy kit contains all the tools you will ever
need to handle just about any deburring job.
PACKAGE PART DESCRIPTION OF NUMBER PRICE
Zip/Burr Kit 1 22800 $91.05
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DEBURRING TOOLS
Royal Slim Grip Scraper
❑ Special Slim-Grip design for
deburring in hard-to-reach
locations.
❑ Knurled locking collar to control
blade extension.
❑ 22410 includes aluminum handle
and one double-sided high speed
steel T-80 blade.
❑ 22420 includes aluminum handle
and one single-sided solid carbide
D-55 blade.
PACKAGE PART DESCRIPTION OF NUMBER PRICE
Slim-Grip Scraper w/T-80 HSS Blade 1 22410Slim-Grip Scraper w/D-55 Carbide Blade 1 22420T-80 HSS Blade Only 10 22432D-55 Carbide Blade Only 10 22442
$15.10
19.20
70.95
100.50
BLADE
T-80 5 ⁄ 32"D-55 3 ⁄ 32"
Dimensions
Royal Mini-Scraper Zip/BurrTM
❑ Fine triangular scraper is ideal for
tool and moldmaking work.
❑ Includes D-50 mini blade.
❑ Blade is secured to D-holder with a
set screw.
PACKAGE PART DESCRIPTION OF NUMBER PRICE
Complete Mini-Scraper Zip/Burr 1 22680Zip/Burr D-Holder Only 1 22695HSS Mini-Scraper Blade Only (D-50) 10 22276
$14.25
5.40
55.70
BLADE
D-50 3 ⁄ 32"
Dimensions
Royal Scraper Zip/BurrTM
❑ Replaceable scraper blades thread
into the Zip/Burr holder.
❑ Blades have a #10 NF thread and
are interchangeable with other
brand blades.
❑ Available with either a T-40 or T-60
blade. These blades are similar in
size to the T-80 and T-120 but they
are only half as long.
PACKAGE PART DESCRIPTION OF NUMBER PRICE
Standard Scraper with T-40 Blade 1 22730Standard Scraper with T-60 Blade 1 22745Zip/Burr T-Holder Only 1 22768T-40 Blade Only 1 22760T-60 Blade Only 1 22764
$12.15
16.15
4.35
5.05
7.35
BLADE
T-40 5 ⁄ 32"T-60 1⁄4"
Dimensions
Royal Ceramic Scraper
❑ Self-lubricating fixed ceramic blade.
❑ Great for all materials: plastics,
soft metals, hard metals, etc.
❑ Interchangeable blade has a very
long life.
PACKAGE PART DESCRIPTION OF NUMBER PRICE
Ceramic Scraper 1 22151Replacement Ceramic Blade 1 22152Ceramic Scraper Handle Only 1 22149
$17.25
13.20
5.30
112 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
DEBURRING TOOLS
Royal Disposable Burr
❑ Low-priced yet can handle almost
every deburring job.
❑ Consists of heavy-duty E-100 blade,
handle, and handy pocket clip.
❑ Non-replaceable blade.
❑ For removing burrs from steel
and aluminum.
PACKAGE PART DESCRIPTION OF NUMBER PRICE
Disposable Burr 10 22050 $32.85
Royal B-Blade Slim-Grip
❑ Slim-Grip design allows deburring
in hard-to-reach locations.
❑ Consists of one replaceable B-10
blade, handle and pocket clip.
❑ Blades can be easily inserted
and removed.
PACKAGE PART DESCRIPTION OF NUMBER PRICE
B-Blade Slim-Grip 10 22166 $48.90
Royal E-Blade Slim-Grip
❑ Comes with one replaceable E-100
blade and handle.
❑ Uses heavy-duty E-Blades.
❑ Great value.
Royal Multi/Burr-5
❑ Blades can be stored in lightweight
plastic handle.
❑ Blades are easily changed by
depressing locking button.
❑ Handle has lifetime guarantee.
❑ Comes with five blades — one
each of E-100, E-200, E-350, E-101
and E-102.
Royal-1
❑ An excellent universal deburring tool.
❑ Strong non-telescoping handle has
lifetime guarantee.
❑ Includes one each of the
following blades:
E-100, E-200 and E-300.
PACKAGE PART DESCRIPTION OF NUMBER PRICE
Royal-1 Complete with 3 Blades 1 22842Royal-1 Handle Only 1 22841
$8.15
4.75
Royal Double-Header Versa/Burr
❑ Double-header can be used with
both B and E blades.
❑ Telescopes from 1"– 4 1⁄2"
❑ Includes one B-10 blade and one
B-20 blade.
❑ Handle has lifetime guarantee.
PACKAGE PART DESCRIPTION OF NUMBER PRICE
Complete Double-Header Versa/Burr 1 22105Versa/Burr Handle Only 1 22107B/E Holder Only 1 22108
PACKAGE PART DESCRIPTION OF NUMBER PRICE
E-Blade Slim Grip 10 22172 $62.50
PACKAGE PART DESCRIPTION OF NUMBER PRICE
Multi/Burr Complete w⁄ 5 Blades 1 22022Multi/Burr Handle Only 1 22570
$10.10
4.30
5.40
$9.00
5.35
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DEBURRING TOOLS
Royal Reversible Countersink
❑ Deburrs both inside and outside of
very small holes.
❑ Can be used in both clockwise and
counterclockwise directions.
❑ To use, hold between fingers and
rotate back and forth.
❑ To insert/withdraw blade into/from
hole, push knob and release slowly.
PACKAGE PART DESCRIPTION OF NUMBER PRICE
Complete Mini Reversible Countersink 1 22455Complete Standard Reversible Countersink 1 22465Complete Large Reversible Countersink 1 22472R-1 Mini Blade Only (1⁄8" – 7⁄32") 1 22137R-2 Standard Blade Only (13⁄64" – 11⁄32") 1 22139R-3 Large Blade Only (25⁄64" – 27⁄32") 1 22136
$19.85
20.35
26.50
9.80
10.60
11.95
Royal Double Burr
❑ Simultaneously removes burrs from
both sides of workpiece from 1 ⁄ 32"
to 1 ⁄ 2" thick.
❑ Safety guard protects fingers.
❑ Unique round cutting blades can be
rotated and reversed for long life.
❑ Blades made of M-2 steel, hardened
to 64 Rc.
PACKAGE PART DESCRIPTION OF NUMBER PRICE
Double Burr w/Guard and Two Blades 1 22060Replacement Blades of M-2 Steel 10 22065Replacement Blades of M-42 Steel ForUse On Stainless Steel 10 22067
Royal Rotating Ceramic Burr
❑ Interchangeable self-lubricating
ceramic blade.
❑ Blade rotates like a traditional
deburring tool.
❑ Will deburr holes, contours,
and edges.
❑ Two blade styles available:
- Model 65 – for soft
abrasive plastics
- Model 75 – for hard
abrasive plastics
PACKAGE PART DESCRIPTION OF NUMBER PRICE
Rotating Ceramic Burr – 65 1 22190Rotating Ceramic Burr – 75 1 22192Ceramic Burr Handle Only 1 22194Ceramic Blade 65 Only 1 22196Ceramic Blade 75 Only 1 22198
❑ Very fine, precise deburring tools.
❑ Ideal for moldmakers and hobbyists.
❑ Short aluminum handles are covered
with foam grips for comfort.
Royal Mini-Set
PACKAGE PART DESCRIPTION OF NUMBER PRICE
Complete Mini-Set 1 22475 $18.30
$13.20
36.15
48.35
$22.60
22.60
11.40
12.50
12.50
NENEWW
114 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
DEBURRING TOOLS
PACKAGE PART DESCRIPTION OF NUMBER PRICE
Roto-Drive w/Plastic Handle and 1⁄8" Countersink 1 22506Roto-Drive w/Plastic Handleand 1⁄4" Countersink 1 22508Roto-Drive w/Plastic Handleand 5⁄16" Countersink 1 22510Roto-Drive w/Plastic Handleand 3⁄8" Countersink 1 225121⁄8" Countersink Only 1 225201⁄4" Countersink Only 1 225305⁄16" Countersink Only 1 225403⁄8" Countersink Only 1 22550Plastic Handle Only 1 22570
Royal Roto-Drive Set
❑ Roto-Drive — the quickest way to
chamfer by hand.
❑ Single-flute countersink provides a
smoother cut than multiple-flute
countersinks.
❑ Very little wrist force needs to be
applied, reducing the risk of injury.
❑ Sold individually or as a complete set.
$10.10
16.75
17.05
17.80
5.05
12.00
12.20
12.90
5.35
Chamfer difficult-to-reach holes.
Chamfer smallholes next to
shoulder.
Roto-Drive Standard Set Includes the following:
❑ Plastic Roto-Drive Handle
❑ 1/8" Countersink
❑ 1/4" Countersink
❑ 5/16" Countersink
❑ 3/8" Countersink
❑ Plastic Storage Case
PACKAGE PART DESCRIPTION OF NUMBER PRICE
Roto-Drive Standard Set 1 22500 $47.00
Royal Roto-Drive Combination SetIncludes the following:
❑ Plastic Roto-Drive Handle
❑ 1/8" Countersink
❑ 3/8" Countersink
❑ E-100 Blade
❑ E-200 Blade
❑ E-300 Blade
❑ Plastic Storage Case
PACKAGE PART DESCRIPTION OF NUMBER PRICE
Roto-Drive Combination Set 1 22502 $40.25
Royal Maintenance Kit
PACKAGE PART DESCRIPTION OF NUMBER PRICE
Maintenance Kit 1 22490 $38.00
❑ A handy kit designed for general
maintenance and repair jobs.
CChheecck Ok Ouut Ot OuurrGGrreeaat Lt Loow Bw Bllaaddee
PPrriiccees Os On Pn Paagge 108e 108
Note – demo plate not included.
Note – demo plate not included.
Clever, Time-Saving Products To Make Your Life Easier
MACHINE SHOP ACCESSORIES
116 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
R8 QUICK-CHANGE TOOLING SYSTEM
Unit onlyprotrudes11⁄8" beyondspindle.
❑ The Royal Quick-Change Tool System provides a fast method for changing tools on a Bridgeport-style mill — once the R8 body is installed inthe machine spindle, tools can be changed in seconds.
❑ One hand operation — simply depress the brass locking button and rotate collar to the locked-open position. When a new tool is inserted, itdepresses a spring-loaded pin, snapping the collar back into the locked-closed position.
❑ Very accurate — total system runout is less than 0.0005" TIR.
❑ Short overhang (11⁄8") and two positive-drive keys enable many common milling and drilling operations to be easily performed.
❑ Please note that this tool is designed for light/medium-duty applications where the ability to change tools quickly outweighs the need for extremerigidity. We do not recommend using this system for heavy milling or high-production applications.
1. Loading the Quick-Change Body into astandard R8 spindle.
4. Inserting endmill holder and endmill fornext operation.
3. Removing drill chuck holder withone hand.
2. Loading drill chuck holder and drillinto body.
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R8 QUICK-CHANGE TOOLING SYSTEM
L
D
Drill Chuck Tool Holder
L
Start-UpMilling KitConsisting of:- Quick-Change Body- One 3 ⁄ 8" Endmill Tool Holder- One 1 ⁄ 2" Endmill Tool Holder- One 5 ⁄ 8" Endmill Tool Holder- One Stand FREE
Start-UpDrill & Mill KitConsisting of:- Quick-Change Body- Three Drill Chuck
Tool Holders (specify tapers)- One 3 ⁄ 8" Endmill Tool Holder- One 1 ⁄ 2" Endmill Tool Holder - One 5 ⁄ 8" Endmill Tool Holder- One Stand FREE
Shell Mill Tool Holder
Collet Chuck Tool Holder
Tool Holder Stand
A
Endmill Tool Holder*BORE PART SIZE D L NUMBER PRICE
1⁄8" 1⁄2" 13⁄8" 242003⁄16" 11⁄16" 13⁄8" 242051⁄4" 11⁄16" 13⁄8" 242103⁄8" 13⁄16" 13⁄8" 242151⁄2" 13⁄8" 13⁄8" 242205⁄8" 19⁄16" 15⁄8" 24225**3⁄4" 113⁄16" 2 3⁄16" 24230**1" 2" 2 15⁄16" 24235**
JACOBS TAPER L PART NUMBER PRICE
J2 13⁄32" 24285J3 13⁄32" 24290J6 13⁄32" 24295
J33 13⁄32" 24300
FORERICKSON™ MAX.
COLLET COLLET PART MODEL CAPACITY A NUMBER PRICE
200 DA 3⁄8" 19⁄16" 24260180 DA 3⁄4" 113⁄16" 24265ER -16* 3⁄8" 19⁄16" 24266ER - 32* 3⁄4" 115⁄16" 24268
"d" SIZE D L H PART NUMBER PRICE
1⁄2" 11⁄4" 9⁄16" 19⁄32" 242503⁄4" 111⁄16" 9⁄16" 23⁄32" 24255
PART NUMBER PRICE
24330
PART NUMBER PRICE
24335
R8 Quick-Change Body Only- Only protrudes 11⁄8" from gage line.
PART NUMBER PRICE
24100 $663 $1,283 $1,803
PART NUMBER PRICE
24325 $80
$207
207
207
207
207
207
219
244
$296
312
304
327
$174
174
174
174
$270
296
L
Dd
H
*Single endmills only. Designed for minimum overhang.**For light milling only. For heavy milling use solid endmill holder.
* Collets available on pages 102 – 103.
118 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
MACHINE MOUNTS
❑ Royal machine mounts are built tough to level and last. All metal parts are zinc plated for rust protection and long life.
❑ Royal machine mounts simplify machine installation,reduce noise, and isolate vibration.
❑ Great for injection molding machines, presses,lathes, mills, and grinders.
❑ These mounts meet OSHA requirements by preventing machines from “walking” without the need for bolting or cementing.
❑ All Royal machine mounts incorporate a large,
chloroprene rubber base that is resistant to oil,water, and many chemicals.
❑ Support cup is machined from a solid bar instead ofdeep drawn, resulting in increased thickness forstrength and rigidity.
❑ Unique internal retaining clip ensures that mounts will stay together if machine is moved to a new location.
❑ Royal machine mounts protect sensitivemachine components, improve performance, andreduce maintenance costs.
Flats on leveling boltfor easy adjustment.
Shock plate (models #4 and #5 only) increases both the vertical and horizontal load carrying capacities, makingthese an excellent choice for impact-type machinery suchas presses and injection molding machines.
Heavy-duty support cup is machined from a solid steel bar for strength.Other brands rely on a thin drawn cup which often fails by fatigue. Note the increased thickness of the lip and bottom sections.
Thick chloroprene base is resistant to most chemicals.
Lock nut and washer
Leveling plate — heavyduty to support machine.
All metal parts zinc plated forrust protection and added life.
Royal MachineMounts are BuiltTough to Leveland Last!
Important – Before installing mounts on any machine, makesure they are approved for use by the machine manufacturer.
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MACHINE MOUNTS
Extra-Long Leveling Bolts For machines with thick bases.
Royal Machine Mounts #1 #2 #3 #4 #5General Non-Impact Machinery 100– 1,100 880– 2,200 1,760– 5,500 3,300– 8,800 6,600– 12,000
Injection Molding Machines 390 max. 790 max. 2,180 max. 5,450 max. 8,220 max.up to 125 strokes ⁄ min 150– 440 440– 880 880– 3,080 3,080– 5,940 5,940– 8,800
Presses up to 180 strokes ⁄ min 130– 300 300– 770 770– 2,420 2,420– 4,290 4,290– 7,700up to 200 strokes ⁄ min 110– 260 260– 550 550– 1,760 1,760– 2,860 2,860– 5,280
Base Diameter 3.16 4.75 6.31 6.31 7.88Leveling Plate Diameter 2.38 3.12 3.93 3.93 3.93
Height to Top of Leveling Plate 1.63 1.94 2.31 2.31 2.72Height to Top of Bolt 5.25 5.25 7.50 7.50 7.88
Leveling Bolt Size M12 x 1.25 M16 x 1.5 M20 x 1.5 M20 x 1.5 M20 x 1.5Standard Leveling Bolt 4.72 4.72 6.88 6.88 6.88
Level Adjustment 0.88 0.88 1.00 1.00 1.00Part Number 27001 27002 27003 27004 27005
Price Each $29 $55 $79 $94 $153
MOUNT TYPE BOLT SIZE BOLT LENGTH PART NUMBER PRICE
#1 M12 x 1.25 8 1⁄4" 27007#2 M16 x 1.5 8 1⁄4" 27008
#3 – #5 M20 x 1.5 9 3⁄4" 27009
$11
14
23
Choosing the Correct Royal Machine Mounts
1. Calculate the load on each mount by dividing the total weight of themachine by the number of mounting locations.
Note: sometimes it may be necessary to compensate for machines thatdo not have an evenly distributed load.
2. Find the category in the specification chart which corresponds to thetype of machine being installed.
3. Match up the correct mount with the machine.
Example: Suppose you wish to mount an 18,000-lb. CNC lathe which hassix mounting locations.
18,000 ⁄ 6=3,000 lbs. per mount
From the chart on the next page we see that this machine falls into therange of the #3 mount for non-impact machinery.
Warning: Always use the correct mount for each machine. These mounts are not designed for machines that must be boltedto the floor to prevent tipping. If you have any questions, pleasecontact one of our application engineers at 1-800-645-4174.
LoadRange
per Mount(lbs.)
MountDimensions
OrderingInfo
Raise machine and slide mountinto place.
Insert leveling bolt throughmachine base hole and thread into mount. Lower machine ontoleveling plate.
Raise or lower machine by turning leveling bolt.
When machine is level, secure inplace with washer and lock nut.
Easy Installation — No drilling or bolting to floor required
120 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
SENSITIVE DRILL FEED
“MAGIC/GRIP” VISE LINERS
The Royal Sensitive Drill Feed:
❑ Makes drilling of small holes easy.
❑ Drills small holes independent of coarserstandard quill feed.
❑ Gives operator better feel and controlof feed rate.
❑ Eliminates the need for expensive specialized machines to drill small holes.
❑ Reduces breakage of small drills onmilling machines and lathes.
❑ Fingertip-controlled feed rate helps prevent walking and deflection.
❑ 3 ⁄4" travel.
❑ Provide sure gripping without damagingfinished parts.
❑ Easily adaptable to all vises.
❑ “Magic ⁄ Grip” has a memory — takes upto 14,000 psi pressure and still returns tooriginal shape after use.
❑ Easily bendable by hand.
❑ Can be used as a vibration isolator.
❑ Can be used when hammering sheet metal to protect the surface — especiallypainted metal.
❑ Holds odd-shaped parts without damaging them.
Simple to Use:
1. Grasp free-turning knurled ring and feedwith gentle finger pressure.
2. Drill feed is spring-loaded and retractsautomatically when ring is released.
Price does not include drill chuck pictured.
Royal Sensitive Drill Feed
Royal "Magic/Grip" liners securely hold any fragile parts or objects without marring.
Holds round parts firmlywithout marring.
Holds on threads without damaging them.
CHUCKSHANK MOUNT PART
DIA. TAPER NUMBER PRICE
Jacobs #01 ⁄ 2" (DIN B6) 25300 $65
SIZE PART NUMBER PRICE
12" x 4" 26010 $48
6" x 4" 26011 30
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CHUCK STOPS
Royal Industrial Work Lights and AccessoriesDESCRIPTION PART NUMBER PRICE
20" Lamp with built-in transformer (110v) 2740420" Lamp without transformer (12v) 2741427" Lamp with built-in transformer (110v) 2740927" Lamp without transformer (12v) 27419Remote-mount transformer (220 ⁄ 110 ⁄ 12v) 27434Table Base 27426Magnetic Base 27423C-Clamp 27429L-Bracket 27432Standard replacement bulb (12v, 12 watt) 27454Narrow beam bulb (12v, 20 watt) 27456Wide beam bulb (12v, 20 watt) 27458
$2181662181669081816254262626
Better than Halogen:
- Cooler Temperatures
- Less Power Consumption
- Longer Bulb Life
- No Dead Spot
INDUSTRIAL WORK LIGHTS
3 strong magnetssecure stop tochuck face.
❑ The Royal Chuck Stop provides a simple,consistent method for locating short partsin a 3-jaw lathe chuck.
❑ Captive, web-shaped design eliminates thedanger of using spacers or parallels thatcould come loose and be thrown from a spinning chuck. Three strong magnets furthersecure the stop to the chuck face.
❑ Stop allows short parts to project past the chuck jaws, providing clearance for facing operations.
❑ Setup time is greatly reduced — no need tobore soft jaws.
❑ The Royal Chuck Stop is very accurate — frontand back locating surfaces are parallel within +/- 0.0004".
❑ Accommodates chuck jaws up to 55mm (2 1/8") wide.
❑ Anodized finish provides good wear-resistance.
Royal Chuck Stop SetsDESCRIPTION PART NUMBER PRICE
Standard Set — includes 15, 20, & 25mm stops 25200Deluxe Set — includes 15, 20, 25, 30, & 35mm stops 25210
$231
403
❑ Heavy-duty construction for tough industrialenvironments.
❑ Excellent near-daylight illumination.
❑ Flexible gooseneck for precise positioning.
❑ Multiple mounting options available.
122 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
PNEUVAC PUMP
Heavy Duty Construction — Entire pump (except ball valve, float and O-ring) is made from either stainless steel or aluminum.Other brands are made from rust-prone carbon steels and light-duty plastics.
Very Safe — The PneuVac pump is powered by compressed air. This eliminates the possibility of electric shocks often associated with motor-driven pumps. An automatic shut-off valve activates when the drum is full.
Fast — The Royal PneuVac pump can fill a 55-gallon drum in just 90 seconds. Conventional electric pumps can take up to one hour tomove the same amount of liquid.
Thorough — This pump not only removes liquid but will also pick up sludge, metal chips and other debris which often clog or wear out impeller-type pumps.
Quiet — Unique baffle system limits noise level without compromising performance.
Low Maintenance — The PneuVac pump requires very little maintenance because only compressed air flows through the pumpbody itself.
Great Warranty — Royal Products provides a 3-year warrantyagainst failure of this product due to manufacturing defects.
The Royal PneuVac pump filled this 55-gallon drum with
coolant in less than two minutes.
Baffles: For noise
reduction.
End Cap: Specially designed
for minimum air resistance.
Exhaust Housing: Provides an air expansion chamber anddirects exhaust air awayfrom operator.
1⁄4" Ball Valve:Turns pump on and off.
3 ⁄4 NPT: World drum
standard.
Automatic Shut-Off Valve:
Float rises with liquid level to block
vacuum port as drumbecomes full.
Venturi:Precision machined to ensure optimumair flow.
Body:Stainless steel construction for long life.
Precision Air Injector:Ensures maximum vacuum is generatedwith minimum air consumption (6.5 cfm @ 100 psi).
ALL PARTS ARESTAINLESS STEELOR ALUMINUMexcept brass ball valve, Delrin float and Buna-N O-ring.
Clean Your Coolant Sumpsin Less Than Two Minutes The Royal PneuVac pump is a simple device
that uses a compressed air-powered venturito create a vacuum. All you have to do tooperate the unit is: attach the pump andhose to a standard 55-gallon drum, hookup your compressed air supply to the pump,insert the free end of the suction hose intothe sump or storage tank, and open the airvalve. The coolant and sludge is drawnthrough the hose and deposited into thedrum — quick, clean, and hassle free!
Royal PneuVac Pump
Vacuum Hose
WasteLiquidFlow
Induced Vacuum
Waste Liquid& SolidsStandard
55-GallonDrum
Exhaust Air Compressed
Air Input
AutomaticShut-Off Valve
Proudly Made in U.S.A.
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PNEUVAC PUMP
PNEUVAC AIR GUNS
Royal PneuVac Pump Kit Consists of pump, 1 ⁄4" ball valve, automatic shut-off valve, 10 ft. of smooth-bore hose, quick-disconnect drum fittings, and one 18" aluminum wand.
DESCRIPTION PART NUMBER PRICE
Stainless Steel Pump Kit 48010Aluminum Pump Kit 4801710ft. Smooth Bore ReplacementHose w/Cuff (11⁄2" Dia.) 48019
$634
537
56
Standard PneuVac Gun PneuVac Deep Hole Gun❑ The Royal PneuVac gun makes shop blow-
off and cleanup tasks a breeze.
❑ Unique design enables unit to act as both ablow gun and a vacuum.
❑ The deep hole gun is a modified version ofthe PneuVac gun, designed for removingchips from blind holes. The thin black tubeblasts high pressure air to dislodge chipswhile the main nozzle draws them safelyaway. A clear plastic shroud protects theoperator from flying debris.
❑ High-output venturi design multiplies airflow. For example, an input air supply of 10cfm results in an output of approximately100 cfm.
❑ Changing between blow and vacuummodes is accomplished by simply reversingthe direction of the venturi.
❑ New trigger design reduces strain.
❑ High vacuum production with minimal air consumption.
❑ Made of rugged, anti-static nylon.
CAUTION: 1. Do not use the PneuVac pump with flammable or volatile liquids such as gasoline, alcohol, kerosene, aviation fuel, mineral spirits or any similar liquid with a low flash point. 2. Do not modify this product to pressurize drum to pump liquids out. Pressurizing drum could cause an explosion that might result in a serious injury.
Caution: Always wear safety glasses when operating these tools. Never operate in the vacuum mode unless ahose or dust bag is attached to the exhaust end of the unit.
PART DESCRIPTION NUMBER PRICE
PneuVac Gun Only 49005Dust Bag (PneuVac Gun, Dust Bag, Extension Tube and Clamp) 49085Hose Kit (PneuVac Gun, 10ft. Smooth-Bore Hose, Extension Tube, and Clamp) 49080Accessory Kit (Two extension Tubes, Crevice Tool, Vacuum Head, Vacuum Head Brush, and Round Brush) 49095Deep Hole Gun Only 49010Dust Bag and Clamp Only 4902010ft. Smooth Bore Hose Only (11⁄4" Dia.) 49090
$78
105
117
24
107
28
40
NOTES
Be Sure to Check Out These Videos at www.royalprod.com
Royal Filtermist Mist collectors
Royal Rota-Rack®
Part Accumulator
Low-Cost, Highly Efficient Mist and SmokeCollectors Designed Specifically
for the Metalworking Industry
FILTERMIST MIST COLLECTORS
Great For:
• CNC Lathes• Machining Centers• Grinders• Swiss-Style CNC’s• Screw Machines • EDM Machines• Manual Lathes• Milling Machines• Injection Molding Machines • Rotary Transfer Machines• Gear Hobbers• Cold Heading Machines• Aqueous Parts Washers • Vacuum Pumps• Printing Presses • Baking Lines• Some Heat Treating Processes
ContentsWhy Control Oil Mist and Smoke in Your Shop? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 127Common Mist Collection Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pages 128–129How Does the Royal Filtermist Work? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 130FX Series Design Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 131Why is the Royal Filtermist the Best Choice for the Metalworking Industry? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 132Risk-Free Performance Guarantee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 133Filtermist Performance Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pages 134–135Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pages 136–137Choosing the Correct Filtermist Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pages 138–139Efficiency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 140Commonly Asked Filtermist Questions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 141Model FX-275 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pages 142–143Model FX-550 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pages 144–145Model FX-900 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pages 146–147Model FX-1200 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pages 148–149Filtermist Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 150Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pages 151–152Filtermist Ordering Sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 153
©Copyright 2007 Royal Products, Div. of Curran Mfg. Corp. Printed in U.S.A. Prices and specifications subject to change without notice.126 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
THE WORLD'S LEADING MIST COLLECTOR
For over 30 years, the Royal Filtermist has been effectivelycollecting mist and smoke generated by all types of metalworking machinery.
There are currently more than 150,000 units operating inover 40 countries worldwide, making Filtermist the worldleader in metalworking pollution control equipment.
Throughout its history, the Royal Filtermist has undergonecontinuous design advances. The Filtermist FX representsthe ninth generation of Royal Filtermist, and is the result ofextensive computer-aided modeling and testing. Basedupon the well-established principle of centrifugalimpaction, the Filtermist FX incorporates a series ofimprovements that have resulted in the most advanced andeffective system available for the removal of mist andsmoke created by metalworking machinery.
Check out the Royal Filtermist Videoat www.mistcollectors.com
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WHY CONTROL OIL MIST & SMOKE IN YOUR SHOP?
• Reduced Health Risks Any form of pollution is potentially dangerous to the lungs, larynx, and skin.
• Reduced Accident Risks Oil mist creates slippery surfaces which increase accident rates.
• Reduced Fire Hazards Oil deposits create a serious fire risk by allowing fires to spread quickly.
• Coolant Cost Savings The Royal Filtermist recycles coolant and returns it to your machine rather than venting it to the atmosphere.
• Heating and Cooling Cost Savings The Royal Filtermist returns clean air to the shop instead of exhausting it outdoors.
• Cleaning and Maintenance Cost Savings Uncontrolled airborne mist and smoke deposits result in more frequent cleaning of exposed surfaces.
• Fewer A/C Service Calls The Royal Filtermist helps reduce breakdowns of shop air conditioning equipment by preventing mist fromcontaminating the intake filters.
• Improved Employee Attendance A contaminated shop environment often results in higher worker absenteeism and lower morale.
• Less Machine Downtime Fouled contacts in electronic equipment cause expensive downtime.
• Higher Speeds and Feeds Machining operations can run at higher speeds and feeds without the negative effects of increasedmist and smoke production.
• Better Lighting Haze from mist and smoke and grimy buildup on shop lighting fixtures cause even the most well-lit shopsto take on a dingy appearance. Bright, cheerful environments improve employee morale and performance.
• Fewer Workmen’s Compensation Claims The increase in workmen’s compensation rates from one large claim can cost more than an air cleaning system for an entire factory.
• Government RegulationsThe current OSHA and NIOSH limits on airborne oil mist are 5 mg/cubic meter, and this requirement isexpected to become even stricter in the future. The Royal Filtermist exceeds both the current and newproposed limits.
• Moral Concerns — You Owe It To Your Employees They deserve a workplace that is as hazard-free as you can make it. One customer, when asked why hewanted to control the oil mist and smoke in his plant, responded, “I wouldn't expect my office people towork with smoke pouring out of their computers, and I sure don’t expect my shop workers to work onmachines with oil mist pouring out of them!”
INCREASED PRODUCTIVITY
CostSavings
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COMMON MIST COLLECTION METHODS
Media-Type Filtration SystemsMedia-type filtration systems typically consist of a blower and several filters of varying efficiencies. The contaminated air first passes through a coarsepre-filter where the largest particles are filtered out. It then moves through one or two medium-range filters before reaching the final filter, which is usually made from a high-efficiency HEPA material. Media-type systems are good at collecting dry contaminants such as welding smoke and graphitedust. However, they are often not suitable for metalworking applications where coolant mist is the primary contaminant.
High Operating Costs The biggest drawback of media-type filtration systemsis the high operating cost associated with replacement filters. Because thesefilters are designed to retain contaminants, they will become clogged with use.Usually they are made from media that cannot be cleaned, so the only alternative is replacement. Depending upon the cost of the filters and thereplacement frequency, this type of system can be quite expensive tooperate over the long term.
Decreased Throughput Another problem with multi-stage filter units is thatthe throughput of the system, measured in cfm, decreases as contaminantsbecome trapped in the pores of the filters. It is important to maintain the correct throughput of any collection system. Reduced throughput meansreduced collection, allowing contaminants to escape into the shop air.
Not for Mist Most media filters are designed to collect dry pollutants such assmoke and dust. Exposure to coolant and oil mist may damage certain types offilter media.
Clean Air
Enclosure
Dirty Air Filter (Fine)
Filter (Coarse)Blower
Environmental Hazards Today, it is illegal in many states to exhaust pollutants to the atmosphere. Offending companies run the risk of large finesand lawsuits.
Fire Hazards Over time, oil deposits collect in the ductwork of ventilation systems, making them prime targets for flash fires and providing pathways forfires to spread quickly.
Cleanliness Problems As mist and smoke travels through a shop to theexhaust points, it collects on exposed surfaces. Over time, a grimy buildupoccurs on machines, lights, floors, and walls, resulting in dirty, unsafe conditions.
In order to fully understand why the Royal Filtermist is the best choice for handling oil mist and smoke produced by the metalworking industry, it is important to have some general knowledge of how other types of collection systems work. This section contains an overview of the most common methods for controlling mist and smoke. While these systems all have some positive features, their drawbacks make them unsuitable for use in mostmetalworking applications.
External VentingAt one time, the only method for controlling oil mist and smoke in a shop was to vent it out of the building. This was done either by opening the doorsand windows or installing a ventilation system. While this method may look like an attractive low-cost solution, the potential dangers should be enoughto make any shop owner reconsider this practice.
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COMMON MIST COLLECTION METHODS
The Dangers of Ozone
Dirty Air
Pre-filter
Charged Particles
Ionizer Collector Plates (Charged particles adhere to
grounded plates)
Blower
Enclosure
Electrostatic PrecipitatorsElectrostatic preciptitators use a blower to draw mist and smoke particles past an ionizer, which imparts a positive charge to them. They then pass acrossa series of alternately like-charged and grounded collection plates. The particles are repelled by the like-charged plates and forced towards the groundedplates where they collect. The filtered air is returned to the shop.
Variable Efficiency Although electrostatic systems are very efficient when the collection plates are clean, the efficiency drops offdrastically as the plates become covered with particles. Each time aparticle deposits on a plate, it eliminates a spot for other particles toadhere to.
Maintenance Costs To maintain high efficiency, the collectionplates must be cleaned often. This can be expensive because theresidue is considered to be hazardous waste and must be disposedof by a certified waste handling company. Many electrostatic systems are sold with costly maintenance contracts, resulting in operating costs that greatly exceed the original unit purchase price.
Health Hazards As the collection plates become full, a phenomenonknown as arcing can occur. This arcing results in the production ofozone, which has been found to cause a variety of health problems.This potential danger (and the fear of lawsuits) has caused many U.S.companies to remove electrostatic units from their factories.
Ozone produced by electrostatic precipitators presents a significant health risk to humans. Here’s what OSHA and the EPA have to say aboutozone on their websites:
OSHA
Ozone is highly injurious and potentially lethal to experimental animals at concentrations as low as a few parts per million (ppm). A study in which youngmice were exposed to 1 ppm ozone for 1 or 2 days reported damage to alveolar tissue. Human populations chronically exposed to lower concentrations ofozone were observed to have adverse changes in lung function. Human volunteers exposed to 0.5 ppm ozone for 3 hours per day, 6 days per week, for 12weeks showed significant adverse changes in lung function. Another report showed a 20 percent reduction in timed vital lung capacity in persons exposedto average concentrations of ozone of 1.5 ppm for 2 hours. http://www.osha.gov/dts/sltc/methods/inorganic/id214/id214.html
EPA
Breathing ozone can trigger a variety of health problems including chest pain, coughing, throat irritation, and congestion. It can worsen bronchitis, emphysema, and asthma. "Bad" ozone also can reduce lung function and inflame the linings of the lungs. Repeated exposure may permanently scar lungtissue. http://www.epa.gov/oar/oaqps/gooduphigh/
With these health (and potential lawsuit) risks, many companies have establishedpolicies that ban the use of electrostatic mist collectors in their facilities.
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HOW DOES THE ROYAL FILTERMIST WORK?
1. A three-phase motor rotates the internal drum at high speed, creating avacuum which draws mist particles into the center of the drum.
2. The mist particles then collide with the rotating drum’s vanes and areforced together with other particles, causing them to coalesce and formlarger, droplet-sized particles.
3. As the particles grow into droplets, they pass through the perforations inthe rotating drum and centrifugal force causes them to be thrown onto theinner wall of the housing.
Note – it is important to understand that the foam pads that line theFiltermist drum are not filters. These porous pads are presentto slow airflow through the unit, thereby maximizing contactwith the drum vanes for greatest overall impaction efficiency.
4. The particles are then forced, under pressure, up the walls of the housingto the oil return channel, where they are subsequently drained back to themachine’s coolant tank.
5. Clean, oil-free air blows past the motor and is returned to the shop.
6. Since this process relies on the mechanical principle of centrifugalimpaction and the rotational speed remains constant, the RoyalFiltermist maintains a continuous high efficiency.
7. For certain applications that produce smoke and/or very fine mist particles, an after filter may be required. This filter easily mounts to the topof the Filtermist unit by slipping over the motor and it is secured in placewith two toggle clips. An after filter mounted to a Royal Filtermist typically enjoys a comparably long service life because most contaminantsare removed by the impaction process prior to reaching the filter.
The principle of impaction can be easilyunderstood by considering a car passingthrough a fog bank. As the fog hits thewindshield, tiny mist particles begin togrow into water droplets which arethen shed off.
The Royal Filtermist uses the principle of centrifugal impaction to eliminate mist. With onlythree main components: a drum, a motor, and the housing, its operation is quite simple.
Motor
PolyetherFoam
Silencer
Clean AirOut
UpperHousing
RotatingDrum
Vane
Oil ReturnChannel
ReturnedCoolant
PolyetherDrum Pad
LowerHousing
Dirty Air In
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FX SERIES DESIGN FEATURES
The Royal Filtermist FX Series is the ninth generation of Filtermist. FX Models incorporate a number of design improvements over previous versions to provide themost advanced and effective system available for the removal of mist and smoke.
Compact design and reduced weight provide greater mounting flexibility.
Oil return channel has been enlarged,enabling unit to process a greater volume of liquid.
Gap between drum and housing has been optimized for maximum filtration efficiency.
Heavy-duty 3-phase motor meets all federal,state, and local electricaland safety codes.
Exceptional vibration control through dynamic balancing, uniform mass distribution, and neopreneisolators separating themotor/drum assembly from the housing.
Curved drum vanesimprove airflow.
Conical air deflector positioned at intake accurately controls airflow within unit.
Air flow is automatically regulatedas machine doors close to keepthe correct negative pressureinside the enclosure. No need toadjust drum speed.
132 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
WHY IS THE ROYAL FILTERMIST IS THE BESTCHOICE FOR THE METALWORKING INDUSTRY?
High Efficiency The Royal Filtermist maintains a continuous high efficiency through constant drum speed. Performance does not decrease with use. See page140 for efficiency information.
Low Maintenance Because the unit works on a mechanical principle instead of electrostaticsor multi-stage filters, the Royal Filtermist requires significantly less maintenance than most other filtration systems on the market. The smallamount of regular maintenance that is required can be easily performed bythe customer. See page 150 for maintenance information.
Heavy-Duty ConstructionWhen you purchase a Royal Filtermist, you receive a quality product.Features found on all units include:
• Heavy-duty 3-phase motors that meet all federal, state and local electrical and safety codes.
• All exposed surfaces on the drum and housing are powder coated forwear resistance and long life.
• Very tight manufacturing tolerances provide precise fits between mating partsand ensure that the unit will provide years of trouble-free service.
Vibration Control The Royal Filtermist incorporates unique features to help it overcome vibration-related problems that are sometimes associated with other centrifugal impaction type systems:
• All drums are dynamically balanced at the factory and tested before shipping.
• Vertical drum arrangement provides even mass distribution.
• Motor is connected to housing with four neoprene mounts, effectivelyisolating vibration and controlling startup torque.
Low Operating Costs The Royal Filtermist is cost-effective to own and operate. Other types ofsystems (media, electrostatic, etc.) require frequent maintenance and costlyfilter replacement. Companies that sell these units often push expensivemaintenance contracts that can far exceed the initial purchase price.
No Heat/AC Waste Processed air is returned to the shop, reducing heating and cooling costs. A/C service calls are also reduced by protecting intake filters from contaminants.
Flexibility Units are portable and typically service individual machines, allowingmachines to be easily moved or replaced. Large central systems are connected to multiple machines by costly and non-flexible ductwork, making relocation difficult.
Modular Design The Royal Filtermist is a modular system. Accessories such as after filters,dust cyclones, noise attenuators, etc. can be easily added as applicationsrequire. See pages 134–135 for information on performance accessories.
Easy To Install Multiple installation configurations allow the Filtermist to overcome almostany mounting obstacle. See pages 136–137 for mounting details.
Wide Range of Sizes Four sizes ranging from 275–1200 cfm are available to suit all applications.
Strong Technical Support A large network of local distributors and factory-trained representatives arestrategically located throughout the country to provide quick and accurateon-site technical support.
5-Year Warranty Every Royal Filtermist unit carries a 5-year warranty against failure due tomanufacturing defects. Other brands are only protected for 1–2 years.Please note that our warranty does not include normal wear and tear itemssuch as drum pads, silencers, ductwork, etc. The motor carries a one-year warranty.
Proven Worldwide There are over 150,000 units currently operating in over 40 countries worldwide, making Filtermist the world leader in metalworking pollutioncontrol equipment.
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RISK-FREE PERFORMANCE GUARANTEE
Designed specifically to collectoil mist and smoke produced bymetalworking machinery, theRoyal Filtermist simply does thebest job, over a longer period oftime, for the lowest cost.
Still Not Convinced? Try a Unit Risk-Free!We’re so confident that the Royal Filtermist is the best solution for mist and smoke generated by metalworking machinery, we are willing to guaranteeits performance. Our guarantee is simple:
Risk-Free Performance Guarantee
Royal Products will issue full credit on any Royal Filtermist unit returned within 45 days of the purchase date if the customer is not completely satisfied with its performance.The following conditions apply:
1. The unit must be sized and installed according to the recommendations of our local factory representative and/orauthorized Filtermist distributor.
2. Credit will be issued for the unit, but may not be issued for ductwork, oil return hoses, etc., if they are not in resalable condition.
3. The customer must contact Royal Products for a return goodsnumber (RGA #). This number must appear on all paperworkand packaging of the unit being returned.
4. The returned unit must be securely packaged and arrive atRoyal Products in good condition.
So give us a call today at 1-800-645-4174 and let us help solve your mist andsmoke problems. You’ll be glad you did.
134 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
FILTERMIST PERFORMANCE ACCESSORIES
After filters are available for all Royal Filtermist models. They can be used inany application where extreme high efficiency is required, and are especiallyuseful for dealing with the following conditions:
• Applications where heavy, dry smoke is generated along with the mist.
• Applications that produce very fine mist particles which may sometimesbypass the impaction process, (jobs that run at very high spindle speeds,high-pressure coolant, etc.).
Important — An after filter should not be used to compensate for blow-thruthat could result from improper installation. If you have questions or concernsabout your installation, please contact one of our engineers at 1-800-645-4174.
• In addition to our standard line of powder-coated units, Royal Productsalso offers all Filtermist FX Series units in stainless steel versions for special applications.
• Drum, housing, internal hardware, and motor shaft are all manufacturedfrom stainless steel.
• Great for aqueous parts washers where caustic soap could penetratethe paint and erode the steel components.
• Also popular for use in food processing applications such as the collectionof oil spray from baking lines.
Easy Installation The Royal after filter simply slides over the Filtermist motor and issecured in place with two toggle clips.
High Efficiency Adding an after filter to a Royal Filtermist unit will greatly increase efficiency in the sub-micron range. See page 140 for additional information on efficiency.
Noise Reduction An after filter reduces the noise level of a Filtermist unit by approximately 3 dB.
Long Life Royal after filters have extended service lives due to their largesurface area. They also last longer because the centrifugal impactionprocess of the Filtermist removes most of the pollutants before theyever reach the filter. Systems that rely entirely on media filters for thefiltering process tend to have much shorter service lives.
Full Range After filters are available for all size Filtermist units. Models are also available for older series units.
After Filter
After Filter Advantages
Stainless Steel Filtermist Units
Royal Products offers a number of optional accessories designed to enhance Filtermist performance, particularly in very demanding applications. Pleasecontact one of our engineers at 1-800-645-4174 if you have any questions regarding the use of these performance accessories.
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FILTERMIST PERFORMANCE ACCESSORIES
Cyclonic Swarf Separator
• Protects the Filtermist intake from chips and direct coolant splash.
• Opening is large enough to ensure that airflow and intake velocity are notnegatively affected.
• Powder coated finish protects against rust.
• Can be used with all size Filtermist models.
• See page 137 for additional information on correct intake positioning.
23.6"
6"
Chip Deflector
• Recommended for applications that generate solid particles, such as wet grindingdust, cast iron fines, etc.
• Also good for high-speed aluminum milling that produces light fly-away chips.
• Cyclonic action removes solid particles, ensuring that only mist is drawn into theFiltermist unit.
• Acts as a great pre-filter for high pressure coolant applications.
• Reduces maintenance in difficult applications such as heavy grinding.
• Easily attaches to the bottom of the Filtermist unit. Note — the separator cannot beused in direct-mount applications.
• 6" diameter intake port is located on the side of the unit.
• A 2" ball-valve is located on the bottom of the unit for draining.
• Two-piece design allows for easy cleaning.
• Not for use in purely dry applications.
• For models FX-900 and FX-1200 only.
• Reduces throughput of Filtermist unit by approximately 300 cfm.
B
C
A
Check out the Royal Filtermist Videoat www.mistcollectors.com
MODEL A B C
30220 (FX-900 & 1200) 6" 91/2" 10"30222 (FX-275 & 550) 43/4" 81/2" 81/2"
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MOUNTING OPTIONS
A wide variety of mounting options makesthe Royal Filtermist very easy to install. If youhave any questions regarding mounting,please contact one of our applications engineers at 1-800-645-4174.
Direct MountTypically used on enclosed machines such asCNC lathes. All Filtermist models can bemounted this way, but it is important tomake sure that the mounting location is wellsuited to the application and does not interfere with any machine components.
Suspended MountEyebolts included with the FX-900 and FX-1200 enable these units to be suspendedfrom the factory ceiling. Suspension is alow-cost mounting option and is often thebest choice for tall machines like largemachining centers. Suspension is also apopular choice when a Filtermist unit will beservicing more than one machine.
Floor StandFloor stands are available for all models. Thestand for models FX-275 and FX-550 is fixedat a height of 6 ft., while the stand for models FX-900 and FX-1200 can be adjustedfrom 6 ft. – 9 ft. Note that stands must bebolted to the factory floor to prevent tipping.
Machine Top Stand This 3 ft. high stand enables models FX-900and FX-1200 to be mounted to the top of amachine, but offers advantages over directmounting with its small footprint and flexible intake positioning.
Wall MountWall mount brackets are available for allmodels. Depending upon the machine, itmay be possible to use the wall mountbracket to mount a Filtermist to the side of amachine tool.
Machine Side MountWe offer a special side mount bracket formodels FX-275 and FX-550 that enables aFiltermist unit to be mounted to the outsidewall of a machine tool without the need forany ducting. A built-in deflector protectsagainst chips and coolant splash.
FX-275 FX-550 FX-900 FX-1200
Direct Mount ✔ ✔ ✔ ✔
Suspended – – ✔ ✔
Floor Stand ✔ ✔ ✔ ✔
Machine Top Stand – – ✔ ✔
Wall Mount ✔ ✔ ✔ ✔
Machine Side Mount ✔ ✔ ✔ * ✔ ** Can be accomplished using either wall bracket or modified floor stand.
TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com 137
MOUNTING OPTIONS
Deflector
Intake Ducting
Heavy Droplets & Splash
Light Oil Mist
When installing a Filtermist unit, be sure to locate the intake in a position where it will collect mist, notsplash. A common mistake is to locate the collection point too close to the cutting action, causing raw coolant and chips to be drawn into the unit. For example, the intake on a CNC lathe should be locatednear the tailstock-end of the machine, not over the chuck. Whenever possible, draw the mist across theenclosure from an area of heavy concentration to an area of lighter concentration.
For machines where the intake must be positioned near the cutting action, a deflector is often necessary(see page 143). A deflector protects the intake from chips and coolant yet allows mist and smoke to passaround it for collection.
Royal Products offers a full array of mounting accessories to simplify installation,including flange adapters, reducers, fishtails, ducting, Y-junctions, etc. Please be sureto keep the correct Filtermist intake diameter in mind when ordering accessories.
Intake Position — Very Important
AccessoriesUNIT INTAKE DIAMETER
FX-275 6"
FX-550 6"
FX-900 6"
FX-1200 8"
DIRECT MOUNT• Unit• Direct Mounting Kit• Oil Return Hose
STAND MOUNT• Unit• Floor Stand• Oil Return Hose• Ducting• Hose Clamps (2)• Flange Adapter
SUSPENDED MOUNT• Unit• Suspension Kit• Oil Return Hose• Hose Clamps (4)• Y-Junction• Ducting• Fishtails
WALL MOUNT• Unit• Wall Bracket• Oil Return Hose• Hose Clamps (2)• Ducting• Flange Adapter
138 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
CHOOSING THE CORRECT FILTERMIST UNIT
The Royal Filtermist is available in four sizes, based on throughput capacities: 275, 550, 900, and 1200 cfm. Royal Products maintains adatabase with specifications for many different machine tools, and werecommend you contact one of our applications engineers for your specific sizing requirements.
For those who would like a general rule of thumb, we recommend usingthe following formula to obtain a rough idea of your requirements:
Filtermist Size = Internal Enclosure Volume x 5
For example, suppose you have a small CNC lathe with an internal workenvelope measuring 4ft. wide x 3ft. deep x 4ft. high. Multiplying 4x3x4,we see that the machine has an enclosure volume of 48 cu. ft.Multiplying 48x5 we see that 240 cfm is required, so we’d choose themodel FX-275.
Although this rule is very simple, it is handy for determining the generalsize requirements.
If you are not sure which unit to use, please contact your localRoyal Filtermist Distributor or one of our applications engineers.
Sizing Units
Grinding
Grinding applications can sometimes be more demanding than typical turning andmilling applications because grinding produces fine dust particles that becomeentrained in the mist stream. Over time, this dust can accumulate on the drum pads,resulting in the need for more frequent maintenance. If regular maintenance is not performed and a significant volume of solid matter builds up in the drum, balance andvibration issues may arise.
A simple way to overcome the problems associated with grinding dust is to fitthe Filtermist with a cyclonic swarf separator. The separator mounts below theFiltermist unit and uses cyclonic action to separate out the solid matter, leaving thedrum free to process the mist and preventing buildup on the pads. A valve on the bottom of the unit facilitates drainage.
Royal Products recommends using a cyclonic swarf separator for all grinding applications.
Check out the Royal Filtermist Videoat www.mistcollectors.com
TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com 139
CHOOSING THE CORRECT FILTERMIST UNIT
Turning
Milling
High-Pressure Coolant
CNC lathes are relatively easy applications to tackle because the machinesare usually well enclosed and direct mounting is often possible. On any wellenclosed machine, it is recommended that the Filtermist intake point be locatedas far from the machining action as possible so that the mist is drawn from anarea of heavy concentration to an area of lighter concentration. On CNC lathes,therefore, the ideal intake location is on the right side of the machine, near thetailstock. On subspindle lathes where the right-hand wall moves along the z-axis,it might be necessary for the Filtermist to have a more central location.
For enclosed machining centers, the Filtermist intake position should be located in anupper corner of the enclosure. Installation on open-top machines is not as clear-cut. Ifenclosing the machine is not possible, a successful installation can often be accomplishedby suspending the Filtermist unit above the machine and running ducting down intothe enclosure. It may be necessary to adjust the intake location so that it is close enoughto the spindle to collect the mist, yet far enough away to keep chips from being drawn in.A Y-junction may be used to draw mist from both sides of the spindle, and a chip deflectormay also come in handy.
More and more machine tools today are equipped with high-pressure coolant systems. Machines running with high-pressure coolant tend to create moremist, and the particle size also tends to be smaller than normal. For most high-pressure coolant applications, the standard rules apply and Filtermist worksvery well. However, in some unique situations it may be necessary to take a different approach. Here are two ideas that may be worth considering:
• Downsize the Filtermist unit. On many high-pressure applications, we have seen the smaller models FX-275 and FX-550 work extremelywell on large machines that would normally require a model FX-1200. Before downsizing, please speak to one of our applications engineers to ensure that this approach is the best one for your application.
• Add a cyclonic swarf separator. Although this device was designed for removing solid particles from the mist stream, it has proven itselfto be quite adept as a pre-filter for high-pressure coolant applications. A large portion of the mist is actually removed by the cyclone,leaving the balance to be easily handled by the Filtermist unit.
Please keep in mind that the ideas presented in this section are simply suggestions, and may not be appropriate for yourparticular situation. If you have any questions regarding a Filtermist application, please contact one of our engineers at 1-800-645-4174 for assistance.
140 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
EFFICIENCY
1. The first phase utilizes the mechanical process of centrifugalimpaction. This centrifugal impaction process is the heart of theFiltermist’s operating principle and it is highly effective at handlinglarge volumes of mist.
The centrifugal impaction process is almost 100% efficient at handling particles larger than one micron, which make up thebulk of the mist. When considering a weighted average of the particlesize in a typical metalworking mist concentration, overall efficiency ofthe impaction process is roughly 98%.
2. Many may consider an efficiency of 98% to be adequate for theirneeds. However, if additional efficiency is required, the RoyalFiltermist FX Series units may be equipped with an after filter to handle the small amount of residual mist that bypasses the impactionprocess. Royal after filters use a carefully selected grade of mediathat provides an effective balance between being fine enough tocapture the smallest of particles while still allowing the filter toenjoy a comparatively long service life. Overall efficiency of aRoyal Filtermist FX Series unit equipped with an after filterexceeds 99.5%.
In a recent test carried out by an independent contractor, a Mori Seiki SL75ML was fitted with a model FX-1200 Filtermist unit andafter filter. Particle counters were set up to monitor the air at three locations during machining — the ambient shop air, the Filtermist intake,and the Filtermist exhaust. The test results confirm that the Filtermist easily meets the challenge. Particle concentration levels at the Filtermistexhaust were well below 0.5 mg/m3. In fact, the air at the Filtermistexhaust was four-times cleaner than the ambient shop air!
When evaluating the effectiveness of any mist collection system, two major aspects must be considered:
• The unit must be capable of handling the full volume of mist produced by the application.
• The unit must be efficient at capturing particles of all sizes.
Independent testing has proven the Royal Filtermist FX Series to be very effective at handling large volumes of mist and highly efficient at dealing withthe full spectrum of particle sizes found in typical metalworking mist concentrations.
While a typical metalworking mist concentration is made up of many different-sized particles, 80–90% of these particles are larger than one micron insize. Fewer than 10% of the particles are smaller than 0.5 micron in size.
In order to effectively eliminate mist, the Royal Filtermist incorporates a two-phase process:
The OSHA and NIOSH limits on airborne mist particles are currently set at 5mg/m3. It is believed that in the coming years this level will be reduced by afactor of ten to a new level of 0.5 mg/m3. The Royal Filtermist FX is so efficient that when equipped with an after filter, it easily meets not only the current limit, but even the stricter proposed limit.
LOCATION CONCENTRATION (mg / m3)
Ambient Shop Air 0.75FX-1200 Inlet 8.0 – 10.0
FX-1200 Exhaust 0.18
OSHA and NIOSH Standards
IMPORTANT — The Royal Filtermist is designed to help your shop meet current and future air quality standards. Itmust be understood, however, that there are many variables involved in controlling shop pollution and we cannot guarantee that the Filtermist alone will prevent occupational diseases to workers. It is your responsibility to establish aneffective overall industrial hygiene program designed to comply with OSHA and NIOSH standards. If you have anyquestions regarding this issue, please contact us at 1-800-645-4174.
TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com 141
COMMONLY ASKED FILTERMIST QUESTIONS
How do I select the correct RoyalFiltermist for my application?Page 146 of this catalog contains some basic sizing information, and youare always welcome to speak to one of our engineers at 1-800-645-4174 ifyou have any questions. We can also arrange to have one of our local representatives visit your factory to check out your application and makethe appropriate recommendations.
How do I order?The Royal Filtermist system is sold in the U.S. through an exclusive networkof authorized distributors. To find out who your local Royal Filtermist distributor is, please contact our customer service department at 1-800-645-4174.
How do Filtermist units ship?All Filtermist FX Series units can be shipped via UPS. Due to dimensionallimitations, the floor stand must ship by truck. When ordering multipleunits, it is often more cost effective to ship by truck.
How do I install the Royal Filtermistin my shop?The Royal Filtermist is a relatively easy piece of equipment to install, andmost shops handle their own installations. Detailed instructions are includedwith each unit.
To ensure a smooth installation process, be sure you have ordered all of thenecessary mounting and performance accessories. We recommend usingthe handy checklist featured on page 153. Please note that all accessoriesoffered in this catalog have been tested for performance and safety.Substituting accessories with non-Royal items could void the Filtermistwarranty, affect performance, and result in dangerous operating conditions.
What about wiring?The three-phase Filtermist motor mustbe wired in conjunction with a manualstarter, which can be purchased throughRoyal Products. The recommendedheater size is 1.25 times the rated motoramperage, based upon your plant’s operating voltage. We suggest you havea licensed electrician perform the wiringof the unit. Detailed instructions can befound in the installation manual that is supplied with each unit.
How often do the drum pads need to be changed?
An important aspect to understand about the Royal Filtermist is that thedrum pads are not filters. These porous pads are present to slow airflowthrough the unit, thereby maximizing contact with the drum vanes for greatest overall impaction efficiency.
Because the Royal Filtermist utilizes the mechanical process of centrifugalimpaction to eliminate mist, maintenance requirements are minimal. As aresult, some customers have reported that they have had units operatingfor up to five years without ever needing to change the drum pads.
For guidelines regarding Filtermist maintenance, please see page 150.
What happens if I have a problem?In addition to our large network of authorized distributors, Royal Productsemploys Regional Business Managers and over 50 factory-trained representatives located throughout the country. In the event of a problem that cannot be solved over the phone, we will arrange for a localRoyal Products representative to visit your factory and work with youtowards a solution. We firmly believe that after-sales support is as important as the sale itself, and we are committed to this effort.
142 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
MODEL FX-275
Airflow 275 cfm
Fits machines with enclosure volume of: Up to 80 cubic feet
Motor 3/4 HP, 3-Phase, 50/60 Hz.Voltage & Current @ 60Hz:
208V – 2.7A230V – 2.5A460V – 1.3A
Weight 31 lbs.
Noise Level 65 dBA
Inlet Diameter 6"
Ø12.8"
Ø5.9"
15.5"(17.5" withAfter Filter)
1.8"
4 STUDS M8ON 9.9" PCD
• Used primarily on small, enclosed CNC machines with an internalvolume of up to 80 cu. ft.
• Large 6" dia. intake results in a very low intake velocity,reducing the likelihood that chips and large droplets will be drawninto the unit.
• The model FX-275 comes complete with a collar seal, mountinghardware, and 5 ft. of oil return hose.
• Designed primarily for direct-mounting to the top of a machine, butstands and brackets are also available for applications wheredirect-mounting is not possible.
• Stainless steel model available for special applications.
FX-275 Specifications
Direct Mount Hardware included with Filtermist Unit
Floor Stand use 30316 — Floor Stand ”A“
Machine Top Stand N/A
Wall Mount use 30328 — Wall Bracket ”A“
Machine Side Mount use 30330 — Side-Mount Bracket ”A“
Suspended N/A
Mounting Options — FX-275
B
A
A
B B
BA
TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com 143
MODEL FX-275
DESCRIPTION PART NUMBER PRICE
After Filter “A” 30200
Used for collecting dry smoke and very fine mist particles.
Chip Deflector “A” 30222Protects intake from coolant splash and chips.
DESCRIPTION PART NUMBER PRICE
FX-275 Filtermist Unit 30100Includes collar seal and all necessary hardware to mount unit directly to the top of a machine. Also includes 5 ft. of oil return hose.
FX-275 Stainless Steel Unit 30140See page 134 for additional information.
Performance Accessories
Mounting Accessories
Electrical Accessories
Filtermist Units
DESCRIPTION PART NUMBER PRICE
Starter Box Kit FX-275 & 550 30470Includes NEMA Low-Voltage12 box, IEC (208/230V)motor starter, 20 ft. of input cable, 15 ft. of FX-275 & 550 30471output cable High Voltagewith turn-lock (460V)connector
Check out the Royal FiltermistVideo at www.mistcollectors.com
Description PART NUMBER PRICE
Side Mounting Bracket ”A“ 30330Allows unit to be mounted to the side of a machine tool. Include hardware and chip deflector.
Floor Stand ”A“ 30316Fixed height of 6 ft.Bolts to floor for safety.
Wall Bracket ”A“ 30328For mounting unit to a wallor side of a machine.
Oil Return Hose 303353/4" diameter.
DuctingFlexible vinyl 8" 30344with heavy wire 6" 30342support. 4" 30340
Warning — never use sheetmetal ducting or any other type that could leak and cause a hazardous condition.
Hose Clamps 8" 30354For securing 6" 30352ducting to 4" 30350accessories.
Y-Junctions A BFor multiple 8" 6" 30368pickup 8" 4" 30366locations. 6" 6" 30364
6" 4" 303624" 4" 30360
Flange AdaptersFor securing ducting 8" 30374directly to an 6" 30372enclosed machine. 4" 30370
Reducers A B
8" 6" 303826" 4" 30380
Fishtails A B
For use on 8" 11.75" x 5" 30394open machines. 6" 10" x 4.5" 30392
4" 8.25" x 3.5" 30390
$1,665
$3,180
$450
$450
$258
$48
$261
$415
$143
$4/ft.
$13/ft.10/ft.9/ft.
$5/ft.5/ft.4/ft.
$255315234225184
$555350
$9797
$184166153
144 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
MODEL FX-550
Airflow 550 cfm
Fits machines with enclosure volume of: 60– 120 cubic feet
Motor 3/4 HP, 3-Phase, 50/60 Hz.Voltage & Current @ 60Hz.
208V – 2.7A230V – 2.5A460V – 1.3A
Weight 35 lbs.
Noise Level 67 dBA
Inlet Diameter 6"
FX-550 Specifications
Direct Mount Hardware included with Filtermist Unit
Floor Stand use 30316 — Floor Stand ”A“
Machine Top Stand N/A
Wall Mount use 30328 — Wall Bracket ”A“
Machine Side Mount use 30330 — Side-Mount Bracket ”A“
Suspended N/A
Mounting Options — FX-550
• Replaces model FX-600.• For use on enclosed machines with an internal volume between 60
cu. ft. and 120 cu. ft.• Well suited to many swiss-style CNC’s and screw machines.• Designed primarily for direct-mounting to the top of a machine, but
stands and brackets are also available for applications wheredirect-mounting is not possible.
• Stainless steel model available for special applications. Ø12.8"
Ø5.9"
17.5"(19.5" withAfter Filter)
1.8"
4 STUDS M8ON 9.9" PCD
TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com 145
MODEL FX-550
Performance Accessories
Filtermist Units
B
A
A
B B
BA
Mounting AccessoriesDESCRIPTION PART NUMBER PRICE
Side Mounting Bracket ”A“ 30330Allows unit to be mounted to the side of a machine tool. Includes hardware and chip deflector.
Floor Stand ”A“ 30316Fixed height of 6 ft.Bolts to floor for safety.
Wall Bracket ”A“ 30328For mounting unit to a wallor side of a machine.
Oil Return Hose 303353/4" diameter.
DuctingFlexible vinyl 8" 30344with heavy wire 6" 30342support. 4" 30340
Warning — never use sheetmetal ducting or any other type that could leak and cause a hazardous condition.
Hose Clamps For securing 8" 30354ducting to 6" 30352accessories. 4" 30350
Y-Junctions A BFor multiple 8" 6" 30368pickup 8" 4" 30366locations. 6" 6" 30364
6" 4" 303624" 4" 30360
Flange AdaptersFor securing ducting 8" 30374directly to an 6" 30372enclosed machine. 4" 30370
Reducers A B8" 6" 303826" 4" 30380
Fishtails A BFor use on 8" 11.75" x 5" 30394open machines. 6" 10" x 4.5" 30392
4" 8.25" x 3.5" 30390Check out the Royal FiltermistVideo at www.mistcollectors.com
Electrical AccessoriesDESCRIPTION PART NUMBER PRICE
Starter Box Kit FX-275 & 550 30470Includes NEMA Low-Voltage12 box, IEC (208/230V)motor starter, 20 ft. of input cable, 15 ft. of FX-275 & 550 30471output cable High Voltagewith turn-lock (460V)connector
DESCRIPTION PART NUMBER PRICE
FX-550 Filtermist Unit 30108Includes collar seal and all necessary hardware to mount unit directly to the top of a machine. Also includes 5 ft. of oil return hose.
FX-550 Stainless Steel Unit 30180See page 134 for additional
information.
DESCRIPTION PART NUMBER PRICE
After Filter “A” 30200Used for collecting dry smoke and very fine mist particles.
Chip Deflector “A” 30222Protects intake from coolant splash and chips.
$2,050
$3,545
$450
$450
$258
$48
$261
$415
$143
$4/ft.
$13/ft.10/ft.9/ft.
$5/ft.5/ft.4/ft.
$255315234225184
$555350
$9797
$184166153
146 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
MODEL FX-900
Ø14.1"
22.9"(28" with
After Filter)
2.2"
4 HOLES M8ON 10.8" PCD
Ø5.9"
12.4"
15.7"
Eyebo
lt to E
yebolt
• For use on enclosed machines with an internal volume between 90cu. ft. and 180 cu. ft.
• Popular for open machines requiring a Y-junction and two intake points.
• Unit can be mounted directly to the machine, on stands, on brackets,or suspended.
Airflow 900 cfm
Fits machines with enclosure volume of: 90– 180 cubic feet
Motor 3 HP, 3-Phase, 50/60 Hz.Voltage & Current @ 60Hz.
208V – 8.8A230V – 8.2A460V – 4.1A
Weight 51 lbs.
Noise Level 70 dBA
Inlet Diameter 6"
FX-900 Specifications
Direct Mount use 30302 — FX-900 Direct Mount Kit
Floor Stand use 30315 — Floor Stand ”B“
Machine Top Stand use 30314 — Machine Stand ”B“
Wall Mount use 30320 — Wall Bracket ”B“
Machine Side Mount N/A
Suspended use 30310 — Suspension Kit ”B“
Mounting Options — FX-900
TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com 147
MODEL FX-900
A
A
A
B
B
B
B
DESCRIPTION PART NUMBER PRICE
After Filter “B” 30205Used for collecting dry smoke and very fine mist particles.
Cyclonic Swarf Separator 30210For use on applications such as grinding and cast iron machining where very fine solid particles are entrained in the mist stream. Also acts as a great pre-filter for high pressure coolant applications.
Chip Deflector “B” 30220Protects intake from coolant splash and chips.
DESCRIPTION PART NUMBER PRICE
FX-900 Filtermist Unit 30120Order performance and mounting accessories separately.
FX-900 Stainless Steel Unit 30160See page 134 for additional information.
Performance Accessories
Filtermist Units
Mounting AccessoriesDESCRIPTION PART NUMBER PRICE
Direct Mount Kit (FX-900) 30302Includes 6" collar seal, set of rigid mounting studs, and hardware.
Floor Stand “B” 30315Adjusts from 6 ft. to 9 ft. Bolts to floor for safety.
Machine Top Stand “B” 303143 ft. tall stand bolts to the top of a machine.
Wall Bracket “B” 30320Can be used to mount unit to a wall or other suitable mounting surface.
Suspension Kit “B” 30310Includes 30 ft. of chain, 4 eyebolts, 8 split links, and 1 adjustable link.
Oil Return Hose 303353/4" diameter.
DuctingFlexible vinyl 8" 30344with heavy wire 6" 30342support. 4" 30340
Warning — never use sheetmetal ducting or any other type that could leak and cause a hazardous condition.
Hose ClampsFor securing 8" 30354ducting to 6" 30352accessories. 4" 30350
Y-Junctions A BFor multiple 8" 6" 30368pickup 8" 4" 30366locations. 6" 6" 30364
6" 4" 303624" 4" 30360
Flange AdaptersFor securing ducting 8" 30374directly to an 6" 30372enclosed machine. 4" 30370
Reducers A B8" 6" 303826" 4" 30380
Fishtails A BFor use on 8" 11.75" x 5" 30394open machines. 6" 10" x 4.5" 30392
4" 8.25" x 3.5" 30390
Electrical AccessoriesDESCRIPTION PART NUMBER PRICE
Starter Box Kit FX-900 & 1200 30472Includes NEMA Low-Voltage12 box, IEC (208/230V)motor starter, 20 ft. of input cable, 15 ft. of FX-900 & 1200 30473output cable High Voltagewith turn-lock (460V)connector
$2,565
$4,055
$450
$450
$274
$697
$48
$69
$730
$383
$257
$109
$4/ft.
$13/ft.10/ft.9/ft.
$5/ft.5/ft.4/ft.
$255315234225184
$555350
$9797
$184166153
148 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
MODEL FX-1200
• For use on enclosed machines with an internal volume of 120 cu. ft.or larger.
• Popular for machines requiring Y-junction and two intake points.• Excellent choice for large machining centers.• Unit can be mounted directly to the machine, on stands, on brackets,
or suspended.
Ø14.1"
25.4"(31" with
After Filter)
2.2"
4 HOLES M8ON 10.8" PCD
Ø7.9"
15.0"
15.7"
Eyebolt
to E
yebolt
Airflow 1200 cfm
Fits machines with enclosure volume of: 120 cubic feet or larger
Motor 3 HP, 3-Phase, 50/60 Hz.Voltage & Current @ 60Hz.
208V – 8.8A230V – 8.2A460V – 4.1A
Weight 64 lbs.
Noise Level 72 dBA
Inlet Diameter 8"
FX-1200 Specifications
Direct Mount use 30304 — FX-1200 Direct Mount Kit
Floor Stand use 30315 — Floor Stand ”B“
Machine Top Stand use 30314 — Machine Stand ”B“
Wall Mount use 30320 — Wall Bracket ”B“
Machine Side Mount N/A
Suspended use 30310 — Suspension Kit ”B“
Mounting Options — FX-1200
TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com 149
MODEL FX-1200
DESCRIPTION PART NUMBER PRICE
After Filter “B” 30205Used for collecting dry smoke and very fine mist particles.
Cyclonic Swarf Separator 30210For use on applications such as grinding and cast iron machining where very fine solid particles are entrained in the mist stream. Also acts as a great pre-filter for high pressure coolant applications.
Chip Deflector “B” 30220Protects intake from coolant splash and chips.
DESCRIPTION PART NUMBER PRICE
FX-1200 Filtermist Unit 30130
Order performance and mounting accessories separately.
FX-1200 Stainless Steel Unit 30170
See page 134 for additional
information.
Performance Accessories
Filtermist Units
A
A
A
B
B
B
B
Mounting AccessoriesDESCRIPTION PART NUMBER PRICE
Direct Mount Kit (FX-1200) 30304Includes 8" collar seal, set of rigid mounting studs, and hardware.
Floor Stand “B” 30315Adjusts from 6 ft. to 9 ft. Bolts to floor for safety.
Machine Top Stand “B” 303143 ft. tall stand bolts to the top of a machine.
Wall Bracket “B” 30320Can be used to mount unit to a wall or other suitable mounting surface.
Suspension Kit “B” 30310Includes 30 ft. of chain, 4 eyebolts, 8 split links, and 1 adjustable link.
Oil Return Hose 303353/4" diameter.
DuctingFlexible vinyl 8" 30344with heavy wire 6" 30342support. 4" 30340
Warning — never use sheetmetal ducting or any other type that could leak and cause a hazardous condition.
Hose Clamps For securing 8" 30354ducting to 6" 30352accessories. 4" 30350
Y-Junctions A BFor multiple 8" 6" 30368pickup 8" 4" 30366locations. 6" 6" 30364
6" 4" 303624" 4" 30360
Flange AdaptersFor securing ducting 8" 30374directly to an 6" 30372enclosed machine. 4" 30370
Reducers A B8" 6" 303826" 4" 30380
Fishtails A BFor use on 8" 11.75" x 5" 30394open machines. 6" 10" x 4.5" 30392
4" 8.25" x 3.5" 30390
Electrical AccessoriesDESCRIPTION PART NUMBER PRICE
Starter Box Kit FX-900 & 1200 30472Includes NEMA Low-Voltage12 box, IEC (208/230V)motor starter, 20 ft. of input cable, 15 ft. of FX-900 & 1200 30473output cable High Voltagewith turn-lock (460V)connector
$2,695
$4,415
$450
$450
$274
$697
$48
$69
$730
$383
$257
$109
$4/ft.
$13/ft.10/ft.9/ft.
$5/ft.5/ft.4/ft.
$255315234225184
$555350
$9797
$184166153
150 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
FILTERMIST MAINTENANCE
One of the most popular features of the Royal Filtermist is the fact that it requiresminimal maintenance. Unlike media-type systems and electrostatic units, theRoyal Filtermist works almost as well when it is dirty as it does when it is clean.
For safety purposes, it is necessary to periodically inspect the main components ofthe Royal Filtermist for wear or damage, especially if the unit is making loud noises or exhibiting vibration. Additionally, we recommend that these simpleinspection/maintenance procedures be carried out every 2,000 operating hours,(every 1,000 hours for more demanding applications):
IMPORTANT — The recommended maintenance schedule and procedures outlined above are meant to serve as a guidefor most common Filtermist applications. More detailed information is provided in the Royal Filtermist Installation andMaintenance Manual. When dealing with any equipment of this type, common sense must prevail. Any unsafe conditions pertaining to the Royal Filtermist must be immediately attended to. It is also important to understand that when RoyalFiltermist units are used in demanding applications such as grinding or cast iron machining, more frequent maintenancemay be required. If you have any questions regarding the maintenance or operation of your Royal Filtermist units, pleaserefer to the Royal Filtermist Installation and Maintenance Manual or contact one of our engineers at 1-800-645-4174.
• Inspect the drum pads for wear and/or matter buildup that could affectairflow or cause vibration, and replace as necessary. It is important tounderstand that the foam pads that line the Filtermist drum are not filters.Their presence slows airflow through the unit, thereby maximizing contactwith the drum vanes for greatest overall impaction efficiency.
Some customers report not having to change drum pads in certainapplications for periods of up to five years. While this may or maynot be the case in your application, it is important to understand thatany visible sign of vibration is often related to solid matter buildup andshould be addressed immediately.
• Inspect and replace the motor mounts and torque limiting straps ifworn or damaged.
• Inspect silencer and replace if worn or damaged. If the silencer is saturated with oil, it is important to investigate the reason why. Thiscould be the result of a clogged oil return channel or incorrect drumrotation. Important — the Filtermist will create suction regardless of
which way the drum spins, but it will only properly collect and returnoil mist if the drum is spinning in the proper direction as indicated bythe arrow on the housing.
• Inspect the housing seal and replace if necessary. This is especiallyimportant on older series units. The redesigned housing of theFiltermist FX Series virtually eliminates the chance of leakage aroundthe seal area.
• Check all mounting fixtures such as stands and suspension kits fordamage or signs of fatigue. Repair or replace as necessary.
• Check all other accessories for wear and/or damage (ducting, flangeadapters, etc.). Repair or replace as necessary.
• For your convenience, Royal Products offers complete maintenancekits for all Filtermist units. These value-priced kits include a drumpad set, a motor mount set, a silencer, and a housing seal. These itemsare also available separately.
FX-275 FX-550 FX-900 FX-1200
DESCRIPTION PART NUMBER PRICE PART NUMBER PRICE PART NUMBER PRICE PART NUMBER PRICE
Complete Maintenance Kit 30400 30406 30402 30404Complete kit provides a cost savings over individual components. Includes the following: drum pad set, silencer, housing seal, and motor mount set.
Drum Pad Set 30410 30416 30412 30414
Silencer 30420 30420 30422 30422
Housing Seal 30430 30430 30432 30432
Motor Mount Set 30440 30440 30442 30442
See page 160 for maintenance items for older series Filtermist units.
Maintenance Items
$122
$29$63$14$49
$144
$46$63$14$49
$174
$55$109
$17$84
$184
$61$109$17$84
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On this unit, the white label with theblack text indicates a series 8 model.
Royal Products offers a full array of replacement parts for all Filtermist models. When ordering replacementparts, it is very important that you identify the correct series and model. The series is determined by the color ofthe serial number label, located on the upper portion of the housing near the motor. The color code is as follows:
Series 6 — Black label, silver text.Series 7 — Yellow label, black text.Series 8 — White label, black text.FX Series — Blue label, white text.
Serial Number
Label
NOTE — The parts on this pageare for Filtermist FX Series modelswith a blue serial number label. Ifyou have an older model Filtermistunit with a white, yellow, or blackserial number label, please seepage 152.
BLUEITEM FILTERMIST LABEL
NUMBER DESCRIPTION MODEL (FX Series)
FX-275 30450FX-550 30450FX-600 30452FX-900 30454
FX-1200 30454
FX-275 30440FX-550 30440FX-600 30442FX-900 30442
FX-1200 30442
FX-275 30420FX-550 30420FX-600 30422FX-900 30422
FX-1200 30422
FX-275 30460FX-550 30466FX-600 30462FX-900 30462
FX-1200 30464
FX-275 30410FX-550 30416FX-600 30412FX-900 30412
FX-1200 30414
FX-275 30430FX-550 30430FX-600 30432FX-900 30432
FX-1200 30432
FX-275 N/AFX-550 N/AFX-600 30300FX-900 30302
FX-1200 30304
FX-275 30400FX-550 30406FX-600 30402FX-900 30402
FX-1200 30404
FX-275 30200FX-550 30200FX-600 30205FX-900 30205
FX-1200 30205
1 Motor
Motor Mount Set2 Includes four mounts
and required hardware.
3 Silencer
4 Drum
5 Drum Pads (set of 4)
6 Housing Seal
Direct Mounting Kit7 Includes collar seal, mounts,
and required hardware.
8 Complete Maintenance KitIncludes items 2, 3, 5 and 6..
Complete After Filter9 Fits over the Filtermist motor.
Includes 1-pc. housing/filter element, and toggle clips.
For all other replacement parts, please contact us at 1-800-645-4174.
1
3
5
7
4
6
2
FX Series Only
9
REPLACEMENT PARTS – FX SERIES ONLY
152 TEL: 1-800-645-4174 • Fax: 1-800-424-2082 • www.royalprod.com
REPLACEMENT PARTS – OLDER MODELS
WHITE YELLOW BLACKITEM FILTERMIST LABEL LABEL LABEL
NUMBER DESCRIPTION MODEL (Series 8) (Series 7) (Series 6)
F-275 R33-1439-926 R33-1439-926 R33-1439-926F-600 R35L234-672 R35L234-672 R35L234-672F-900 R35L234-863 R35L234-863 R35L234-863
F-1200 R35L234-863 N/A N/A
F-275 28195 28195 28195F-600 28198 28198 28198F-900 28198 28198 28198
F-1200 28198 N/A N/A
F-275 28182 28182 28182F-600 28181N 28181N N/AF-900 28181N 28181N N/A
F-1200 28181N N/A N/A
F-275 28013 28013 28013F-600 28167 28167 28167F-900 28167 28166 28166
F-1200 28166 N/A N/A
F-275 28214 28214 28214F-600 28209 28212 28212F-900 28209 28210 28210
F-1200 28207 N/A N/A
F-275 28176 28176 28179F-600 28178N 28178N 28178F-900 28178N 28178N 28178
F-1200 28178N N/A N/A
F-275 N/A 28194 28194F-600 28205 28203 28203F-900 28203 28203 28203
F-1200 28201 N/A N/A
F-275 28008 28008 N/AF-600 28015 28007 N/AF-900 28015 28006 N/A
F-1200 28017 N/A N/A
F-275 28158 28158 28158F-600 28164 28164 28164F-900 28164 28164 28164
F-1200 28164 N/A N/A
F-275 28159 28159 28159F-600 28165 28165 28165F-900 28165 28165 28165
F-1200 28165 N/A N/A
All Units 28014 28014 28014
1 Motor
Motor Mount Set2 Includes four mounts
and required hardware.
3 Silencer
4 Drum
5 Drum Pads (set of 4)
6 Housing Seal
Direct Mounting Kit7 Includes collar seal, mounts,
and required hardware.
8 Complete Maintenance KitIncludes items 2, 3, 5 and 6.
Complete After Filter9 Fits over the Filtermist motor.
Includes housing, filter element,and toggle clips.
10 After Filter — ReplacementElement Only
11 Drum Puller
For all other replacement parts, please contact us at 1-800-645-4174.
Series 6, 7, and 8 (Pre-2004)
NOTE — The parts on this page are for older seriesFiltermist units sold thru mid 2004. See page 151for Filtermist FX Series components.
1
9
10
2
3
4
7
6
5
1
2
4
7
5
6
3
F-600F-900F-1200
F-275
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FILTERMIST ORDERING SHEET
MAINTENANCE ITEMS PART NUMBER QTY. LIST PRICE
Complete Maintenance Kit (FX-275) 30400
Complete Maintenance Kit (FX-550) 30406
Complete Maintenance Kit (FX-900) 30402
Complete Maintenance Kit(FX-1200) 30404
MOUNTING ACCESSORIES PART NUMBER QTY. LIST PRICE
Direct Mount Kit (FX-900) 30302
Direct Mount Kit (FX-1200) 30304
Suspension Kit ”B“ 30310
Floor Stand ”A“(FX-275 & 550) 30316
Floor Stand ”B“(FX-900 & 1200) 30315
Wall Bracket ”A“(FX-275 & 550) 30328
Wall Bracket ”B“(FX-900 & 1200) 30320
Machine Top Stand ”B“(FX-900 & 1200) 30314
Side Mount Bracket ”A“(FX-275 & 550) 30330
Oil Return Hose 30335
Ducting (4") 30340
Ducting (6") 30342
Ducting (8") 30344
Hose Clamp (4") 30350
Hose Clamp (6") 30352
Hose Clamp (8") 30354
Y-Junction (4x4x4) 30360
Y-Junction (6x4x4) 30362
Y-Junction (6x6x6) 30364
Y-Junction (8x4x4) 30366
Y-Junction (8x6x6) 30368
Flange Adapter (4") 30370
Flange Adapter (6") 30372
Flange Adapter (8") 30374
Reducer (6x4) 30380
Reducer (8x6) 30382
Fishtail (4") 30390
Fishtail (6") 30392
Fishtail (8") 30394
When placing a Filtermist order, please use this sheet to help our engineers verify that you have selected the correctFiltermist unit and accessories for your particular application.
Company: Contact Name:
Tel: Fax:
Machine Make and Model:
Internal Volume of Machine Enclosure (see page 138 for sizing information):
(LxWxH) Example 5x3.5x4=70 cu. ft.
ELECTRICAL INSTALLATIONPACKAGES PART NUMBER QTY. LIST PRICE
Low-Voltage (208/230V)(FX-275 & 550) 30470
High--Voltage (460V)(FX-275 & 550) 30471
Low-Voltage (208/230V)(FX-900 & 1200) 30472
High--Voltage (460V)(FX-900 & 1200) 30473
FILTERMIST UNITS PART NUMBER QTY. LIST PRICE
FX-275 30100
FX-550 30108
FX-900 30120
FX-1200 30130
FX-275 Stainless Steel 30140
FX-550 Stainless Steel 30180
FX-900 Stainless Steel 30160
FX-1200 Stainless Steel 30170
PERFORMANCEACCESSORIES PART NUMBER QTY. LIST PRICE
After Filter ”A“ (FX-275 & 550) 30200
After Filter ”B(FX-900 & 1200) 30205
Cyclonic Swarf Separator(FX-900 & 1200) 30210
Chip Deflector ”A“ (FX-275 & FX-550) 30222
Chip Deflector ”B“ (FX-900 & 1200) 30220
$1,665$2,050$2,565$2,695$3,180$3,545$4,055$4,415
$450
$450
$450
$450
$258
$274
$697
$48
$48
$122
$144
$174
$184
$69$69
$109
$415
$730
$143
$257
$383
$261$4/ft.
$9/ft.$10/ft.$13/ft.
$4$5$5
$184$225$234$315$255$50$53$55$97$97
$153$166$184
NOTES
Be Sure to Check Out These Videos at www.royalprod.com
Royal Filtermist Mist collectors
Royal Rota-Rack®
Part Accumulator
APC High Performance Milling Chucks
156 TEL: 1-800-468-3008 • Fax: 1-800-354-9552 • www.albrechtchucks.com
Quality Without Compromise
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100 Years of InnovationFor more than 100 years, the name Albrecht has been synonymous with innovation and quality. In 1908, the Joseph AlbrechtBohrfutterfabrik GmbH & Co. was founded in Stuttgart, Germany, as a manufacturer of precision drill chucks. In 1932, Albrechtdeveloped the Classic Keyless Drill Chuck, a product that would become widely regarded by metalworking professionals asthe most consistently accurate drill chuck available anywhere in the world.
As manufacturing technology advanced over the years, Albrecht’s engineers kept ahead of the curve — continuously developing new products specifically designed to maximize machine tool performance. Today, Albrecht’s most advanced product — the APC High Performance Milling Chuck, is revolutionizing CNC machining. With unmatched accuracy,rigidity, and vibration-dampening capabilities, the Albrecht APC plays a key role in helping manufacturers squeeze every lastdrop of performance out of their machine tools.
If you are serious about maximizing your company’s productivity and profits, take advantage of Albrecht’s exclusive risk-freeperformance guarantee and try an APC Milling Chuck today. We guarantee you’ll be impressed.
UPC CODE NUMBER=662636+5-DIGIT CATALOG NUMBER
Albrecht, Inc.200 Oser AvenueHauppauge, NY 11788U.S.A.
Quality Without CompromiseTel: 1-800-468-3008
1-631-231-5656
Fax: 1- 800-354-95521-631-231-5714
e-mail: [email protected]
Quality Without Compromise
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ALBRECHT APCMILLING CHUCKThe World's MostAdvanced Tool Holder
The Albrecht APC Milling Chuck offers the
ultimate in accuracy, rigidity, and vibration-
dampening technology.
Maximize throughput, increase tool life, and push
your machine tools to their peak performance levels
with Albrecht APC.
Mold MakingHeavy-DutyRoughing
PrecisionFinish Milling
High-SpeedCutting
Hard Milling
Tapping
Drilling
Reaming
One Tool Holder Does It All
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HOW CAN THE ALBRECHT APC DO WHAT OTHER TOOL HOLDERS CAN'T?
Outstanding Rigidity and DampeningCarefully optimized expansion tolerancesand unique vibration-dampening capabilitiesprovide smoother part finishes and up to a60% increase in cutting tool life.
High-Speed BalancedAll APC Milling Chucks aredynamically balanced toG2.5@20,000 rpm for high speed operation.
Wide Gripping RangeAPC-14 1/8" – 9/16"APC-20 1/8" – 3/4"APC-32 3/4" – 1-1/4"
Fast, Easy Tool ChangesChanging or adjusting a cutting tool inthe APC takes just a few seconds withthe simple turn of a hex key. There are no costly induction heaters or hydraulicpresses to hassle with. For an even bettersolution, see below.
VersatileThe APC is available in multiple lengthsand capacities to handle wide range ofapplications. Interchangeable collets addto its flexibility.
Thru-Coolant ReadyAll APC’s are high-pressure rated to1400 psi. Sealed collets are availablefor thru-tool coolant delivery.
Ultra-Precision AccuracyAll APC Milling Chucks are guaranteed to run within 0.00012" TIR or better at 2.5 x diameter.High accuracy is important not only for part quality,but also because it ensures that cutting tools stayon centerline, distributing the chip load evenly andsignificantly extending tool life.
Unique ColletsA proprietary surface coating enables easyloosening and fast collet changes. Collets areavailable in both inch and metric sizes andinclude a depth stop screw for precise lengthadjustment of the cutting tool.
Foolproof TighteningMany APC users purchase our specially designed torque wrench to ensure optimal and perfectly consistent tightening of the collet. The ergonomic handle, pre-set torque limiter, andfull-power release mechanism takes all of the guesswork out of collet/tool changes. Simplifyoperations and maximize performance with the Albrecht APC torque wrench.
Quality Without Compromise
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The Albrecht APC is a revolutionary tool holder that utilizes a patented two-stage clamping mechanism to produce extremely high grippingtorque on the cutting tool. Gripping torque is the rotational force that acts against cutting tool slippage.
Here’s How It Works:
Stage 1 A hex key rotates the worm, which drives a precision gear. The mechanical advantage achieved by this worm/gear assembly is much greater than that of a direct-drive system.
Stage 2A specially coated slow-taper collet is threaded into the gear, so as the gear rotates the collet is pulled back into the body of the APC. The angle between the collet and APC body conforms to the Morse Taper standard, producing a near-perfect locking interface between the two components.
The torque achieved through the combination of these two mechanisms is truly amazing – significantly exceeding that of other commonly used systems. See graph below for test results.
Incredible Gripping TorqueBig Benefit #1
U.S. Patent #6,572,119
APC Gripping Torque Comparison
Tool Diameter = 12 mm (1/2")
Gripping Torque Achieved:Hydraulic ≈ 80 NmHeat Shrink ≈ 150 NmAlbrecht APC ≈ 200+ Nm
Example
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In independent testing, cutting tool life increased by as much as 60% when using the APC (compared to shrink-fit and hydraulic chucks).The accuracy, rigidity, and vibration dampening capabilities of the Albrecht APC enable the use of the latest, most aggressive cutting toolson the market.
Longer Tool LifeBig Benefit #2
Material AISI L6Process MillingOperation FinishingCutting Material HM (hard metal)Coating TiAlNEndmill Diameter 12 mm (.472)Number of Flutes 6
Width of Cut 1.2 mm (.047)Depth of Cut 18 mm (.709)Cutting Speed 97m/min (318 ft/min)RPM 2584Chip Load .110 mm (.0043)Feed Rate 1698 mm/min (66.9 in/min)Tool Life 110 m (360 ft.)
Data based on a study performed at University – FH-Offenburg, Germany, Professor Dr. Herbert Schonherr
Results You Can See
The gripping torque of the APC is so awesome, we designed and built a special display so potential customers would be able to experience its power firsthand. Thedisplay consists of a fixed CAT-40 spindle rigidly mounted to a structural steel frame,which is then bolted to a heavy steel base. The CAT-40 spindle holds an APC-32milling chuck with a 1.25" diameter collet.
To simulate a typical cutting tool, we manufactured a hardened and ground shaft witha 1.25" O.D. and a one-inch hex on one end. This “cutting tool” is gripped in the APC,and a four-foot long torque wrench with a 1" socket is used to engage the hex. Thetorque wrench is set to click at approximately 600 ft.-lbs.
To experience the APC’s gripping power, a person stands on the base and appliesdownward pressure to the end of the torque wrench. Because of the long length of
the wrench, most people are able to push down with enough force to achieve the full 600 ft.-lbs. of torque. To everyone’s amazement, the torque wrenchclicks at this point, yet there is absolutely zero slippage of the “cutting tool” in the collet.
Experience the Incredible Gripping Torque of the Albrecht APC Yourself
Many Customers Have Experienced Such a Significant Improvement in Cutting Tool Life That the Savings Have Paid for the APC.
Quality Without Compromise
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Risk-Free Performance GuaranteeThe APC Milling Chuck carries Albrecht's exclusive risk-free performance guarantee. Thisguarantee enables you to try an APC on the toughest applications in your shop for 30 days,and if you aren't completely delighted with its performance, we will take it back and arrangeto have your distributor issue full credit.
Some conditions apply. Please contact Albrecht, Inc. for further details.
The performance of a tool holder depends upon both its rigidity and its ability to dampen vibration. The illustration below represents the resultsof an independent test comparing the maximum depth of cut that various holders were able to achieve up to the point where chatter began tooccur. As the results show, the extreme rigidity and vibration dampening ability of the Albrecht APC allows for much more aggressive cuttingand optimal machine tool performance.
Excellent Rigidity & Vibration DampeningBig Benefit #3
Risk-Free Performance GuaranteeBig Benefit #4
3,0 6,0 10,0
Heat-Shrink System- High Rigidity
Hydraulic Chuck- Positive Dampening
Albrecht APC- High Rigidity- Positive Dampening
Machine Deckel Maho 64VTaper HSK 63Material Steel CK45Tool Diameter 10mm, z=3Parameters n = 5412 rpm
fz = 0.06mmvf = 974 mm/minae = 100%
Data based on a study performed at University – Ulm, Germany, Professor Dr.-Ing. M. Kaufeld
= cutting depth limitwhere vibration initially occurred.
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APC MILLING CHUCKS – 0.0001" TIR
CAT-40 Taper
1No safety zone. Contact Albrecht for info.2Tightening tool not included – order separately.3COROMANT CAPTO is a registered trademark of Sandvik AB Corporation.4KM is a registered trademark of Kennametal Corporation.
GAGEAPC CAPACITY LENGTH
MODEL (inches) (millimeters) TYPE A D3 D2 D1 L1 L2 L3 L4 PART NUMBER2 PRICE2
APC-14 1/8 – 9/16 3 – 14 S 2.46 – 1.75 1.18 0.53 0.87 1.71 – 74330APC-14 1/8 – 9/16 3 – 14 C 7.05 – 1.97 1.18 3.35 4.06 6.30 – 74312APC-20 1/8 – 3/4 3 – 20 S 2.48 – 1.97 1.57 0.79 1.12 1.73 – 747021
APC-20 1/8 – 3/4 3 – 20 A 3.66 – 1.97 1.57 0.79 1.12 2.91 – 747031
APC-32 3/4 – 11/4 20 – 32 A 5.31 – 2.76 2.20 0.12 0.91 4.57 – 74317
CAT-50 TaperGAGE
APC CAPACITY LENGTHMODEL (inches) (millimeters) TYPE A D3 D2 D1 L1 L2 L3 L4 PART NUMBER2 PRICE2
APC-14 1/8 – 9/16 3 – 14 S 3.07 2.76 1.97 1.18 0.43 1.12 1.69 2.32 74306APC-14 1/8 – 9/16 3 – 14 C 6.46 2.76 1.97 1.18 3.35 4.06 5.08 5.71 74313APC-20 1/8 – 3/4 3 – 20 A 3.07 2.76 1.97 1.57 0.79 1.12 1.69 2.32 74310APC-32 3/4 – 11/4 20 – 32 A 4.33 – 2.76 2.20 0.12 0.91 3.58 – 74319
BT-30 TaperGAGE
APC CAPACITY LENGTHMODEL (inches) (millimeters) TYPE A D3 D2 D1 L1 L2 L3 L4 PART NUMBER2 PRICE2
APC-14 1/8 – 9/16 3 – 14 S 3.23 – 1.97 1.18 0.43 1.12 2.36 – 74299APC-20 1/8 – 3/4 3 – 20 A 3.23 – 1.97 1.57 0.79 1.12 2.36 – 74329
BT-40 TaperGAGE
APC CAPACITY LENGTHMODEL (inches) (millimeters) TYPE A D3 D2 D1 L1 L2 L3 L4 PART NUMBER2 PRICE2
APC-14 1/8 – 9/16 3 – 14 S 2.78 – 1.97 1.18 0.43 1.12 1.71 – 74708APC-20 1/8 – 3/4 3 – 20 A 3.23 – 1.97 1.57 0.79 1.12 2.17 – 74311
KM-634 TaperGAGE
APC CAPACITY LENGTHMODEL (inches) (millimeters) TYPE A D3 D2 D1 L1 L2 L3 L4 PART NUMBER2 PRICE2
APC-20 1/8 – 3/4 3 – 20 A 3.07 – 1.97 1.57 0.79 1.12 2.36 – 74220
HSK-63, Forms A & FGAGE
APC CAPACITY LENGTHMODEL (inches) (millimeters) TYPE FORM A D3 D2 D1 L1 L2 L3 L4 PART NUMBER2 PRICE2
APC-20 1/8 – 3/4 3 – 20 A Form A 3.62 – 1.97 1.57 0.79 1.12 2.60 – 74295APC-20 1/8 – 3/4 3 – 20 A Form F 3.62 – 1.97 1.57 0.79 1.12 2.60 – 74221APC-32 3/4 – 11/4 20 – 32 A Form A 5.51 – 2.76 2.20 0.12 0.91 4.49 – 74279
COROMANT CAPTO3 – C5 & C6GAGE
APC CAPACITY LENGTHMODEL (inches) (millimeters) TYPE FORM A D3 D2 D1 L1 L2 L3 L4 PART NUMBER2 PRICE2
APC-20 1/8 – 3/4 3 – 20 A Form C5 2.95 – 1.97 1.57 0.79 1.12 1.69 – 74218APC-20 1/8 – 3/4 3 – 20 A Form C6 3.15 – 1.97 1.57 0.79 1.12 2.28 – 74724APC-32 3/4 – 11/4 20 – 32 A Form C6 4.53 – 2.76 2.20 0.12 0.91 3.66 – 74726
$898
$360528360417598
$525617498594
$429429
$417417
$494558697
$709709827
Quality Without Compromise
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APC DIMENSIONS
• For maximum gripping torque, the contact surfacesbetween the collet and APC should remain clean and dry.
• Taper wipers accomplish this task and are available forall three APC models.
Albrecht now offers two types of APC tightening tools: an economy modelwith visual confirmation markings, and a heavy-duty torque-limiting deluxemodel. Both of these tools provide an easy way to operate the APC.
• The economy model is manufactured with visual confirmation markings toalert the operator when the correct tightening torque has been achieved.
• The deluxe model functions as a heavy-duty torque wrench and is pre-setto the optimum tightening torque. Once this value is reached, the unitwill not allow additional torque to be applied.
• Both models are equipped with oversized handles for user comfort.
• Both models enable full reverse torque to facilitate easy opening.
APC PART MODEL NUMBER PRICE
APC 14 74300APC 20 74302APC 32 74301
$3540
102
Taper Wipers
PART DESCRIPTION NUMBER PRICE
Economy Model 74402Heavy-Duty Deluxe Model 74399
APC Tightening Tools
Deluxe Model
Economy Model
APC TIGHTENING TOOLS
APC TAPER WIPERS
TYPE S
A
L3
L2
L1
D1 D2
TYPE C
L3
L2L1
D1 D2
CAT 50 APC 14-S&CAPC 20-A
A
A
L3
L4
L2L1
D1 D2 D3
A
A
TYPE A
A
A
L3
L2
L1
D1 D2
TYPE S
A
L3
L2
L1
D1 D2
TYPE C
L3
L2L1
D1 D2
CAT 50 APC 14-S&CAPC 20-A
A
A
L3
L4
L2L1
D1 D2 D3
A
A
TYPE A
A
A
L3
L2
L1
D1 D2
$39277
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APC COLLETS
*Slightly decreased gripping force with sealed collets on diametersabove 5/8" (16mm). Contact factory for information.
SEALED COLLETS*PART NUMBER PRICE
7450374504745167451874520745227452474526745407454274544745467454874550745527455474556
MAX THROAT STANDARD COLLETSDIAMETER DEPTH PART NUMBER PRICE
1/8" 1.10 743033/16" 1.10 743041/4" 1.42 74316
5/16" 1.42 743183/8" 1.57 74320
7/16" 1.77 743221/2" 1.77 74324
9/16" 1.77 743263mm 1.10 743404mm 1.10 743425mm 1.10 743446mm 1.42 743468mm 1.42 743489mm 1.57 74350
10mm 1.57 7435212mm 1.77 7435414mm 1.77 74356
APC-14 Collets
• All APC collets create a locking tapered fit with the holder. Their 3° included angle is similar to that of the locking Morse Tapers found onlive and dead centers.
• A special surface coating on the collet increases wear-resistance andreduces friction, resulting in higher gripping torque while enabling fast,easy tool changes.
• A deep throat and long, ground gripping surface produces superioraccuracy and rigidity.
• Sealed collets are available for use with thru-coolant cutting tools*.
• APC sealed collets can be used with high pressure coolant systems up to1400 psi.
• An internal stop screw allows for precise presetting of the cutting tool length.
$121121121106106106106106121121121121106106106106106
$9999999999999999999999999999999999
SEALED COLLETS*PART NUMBER PRICE
74580745827458474532745347453674538
MAX THROAT STANDARD COLLETSDIAMETER DEPTH PART NUMBER PRICE
3/4" 1.97 743801" 2.20 74382
11/4" 2.36 7438420mm 1.97 7433222mm 1.97 7433425mm 2.20 7433632mm 2.36 74338
APC-32 Collets
$179179179179179179179
$179179179179179179179
SEALED COLLETS*PART NUMBER PRICE
74557745587456274564745667456874570745727457474576745787458374585745867458774588745897459074592745947459674598
MAX THROAT STANDARD COLLETSDIAMETER DEPTH PART NUMBER PRICE
1/8" 1.10 743573/16" 1.10 743581/4" 1.42 74362
5/16" 1.42 743643/8" 1.57 74366
7/16" 1.77 743681/2" 1.77 74370
9/16" 1.77 743725/8" 1.89 74374
11/16" 1.89 743763/4" 1.97 74378
3mm 1.10 743834mm 1.10 743855mm 1.10 743866mm 1.42 743878mm 1.42 74388
10mm 1.57 7438912mm 1.77 7439014mm 1.77 7439216mm 1.89 7439418mm 1.89 7439620mm 1.97 74398
APC-20 Collets
$121121121106106106106106106106106121121121121106106106106106106106
$99999999999999999999999999999999999999999999
CHUCK REFURBISHINGSend It In or Do It Yourself
Quality Without Compromise
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MICRO-CHUCK EXTENSIONS
• Albrecht Micro-Chuck Extensions provide access to hard-to-reachareas that cannot be machined with standard tool holders.
• These precision extensions use highly accurate coated collets that are similar in design and performance to the APC Milling Chuck collets.
• Model 74600 incorporates our model 15 keyless drill chuck with a capacityof 0.2–1.5 mm (0.008"–0.063").
• Accuracy of the Albrecht Micro-Chuck is guaranteed to 0.0003" TIR at 2.5 xdiameter for the collet models, and 0.0012" TIR for the drill chuck model.
• Although Albrecht Micro-Chuck Extensions perform best when used in conjunction with Albrecht APC Milling Chucks, they can also be used withother types of tool holders such as ER collet chucks.
• Note that the models 74602 and 74604 have 9/16" diameter shanks which enables them to be used with both the APC-14 and the APC-20Milling Chucks.
SHAFT NOSE OVERALL NOSE CAPACITYDIAMETER DIAMETER LENGTH LENGTH STYLE (inches) (millimeters) PART NUMBER PRICE
9/16" 9/16" 4" – Collets 1/8 – 1/4 1– 6 746029/16" 9/16" 6" – Collets 1/8 – 1/4 1– 6 746043/4" 9/16" 4" 2" Collets 1/8 – 1/4 1– 6 746063/4" 1/2" 6" 25/8" Collets 1/8 – 1/4 1– 6 746085/8" 3/4" 6.3" – Drill Chuck 0.008 – 0.063 0.2 – 1.5 74600
$378398398416297
STANDARD COLLETS SEALED COLLETSDIAMETER PART NUMBER PRICE PART NUMBER PRICE
1/8" 74610 746203/16" 74611 746211/4" 74612 74622
1 mm 74613 746232 mm 74614 746243 mm 74615 746254 mm 74616 746265 mm 74617 746276 mm 74618 74628
$126126126145145145126126126
$126126126145145145126126126
Albrecht APC Milling Chuck with Micro-Chuck Extension
Micro-Chuck Extensions
Micro-Chuck Collets
166 TEL: 1-800-468-3008 • Fax: 1-800-354-9552 • www.albrechtchucks.com
Quality Without Compromise
166 TEL: 1-800-468-3008 • Fax: 1-800-354-9552 • www.albrechtchucks.com
KEY-LOCK CNC DRILL CHUCKS
NEW
• New, compact design provides increased capacity and better clearance
• Extremely accurate – Albrecht Key-Lock Drill Chucks are the most accurate drillchucks available
• Unique worm/gear arrangement is similar to the APC and transmits extremelyhigh gripping force to the jaws
• Short length and integral shank provide exceptional rigidity
• Thru-coolant feature is standard on all Albrecht Key-Lock Drill Chucks
• Non-rotating hood – chuck is opened and closed via a hex key inserted into theside of the body
• Balanced for use on all CNC machines up to 7000 rpm
• Can be operated in both clockwise and counterclockwise directions
The key-operated worm and gear assembly generatesvery high grip force and ensures that the chuck can’tloosen during operation because a worm can drive agear but a gear cannot drive a worm.
Thru-coolant featureis standard on allKey-Lock chucks.
CHUCK CAPACITY PART MODEL (inches) (millimeters) TAPER A L1 L2 D1 D2 NO. PRICE
KL100-CAT40 1/64 – 3/8 0.5 – 10 CAT 40 2.72 3.39 1.48 1.50 1.75 75402KL160-CAT40 1/32 – 5/8 1 – 16 CAT 40 3.90 4.37 – 1.97 – 75404KL160-CAT50 1/32 – 5/8 1 – 16 CAT 50 3.31 3.78 1.93 1.97 2.76 75406
D1
AL1
Key-Lock CNC Drill Chucks
D1 D2
AL2
L1
Note – Other tapers available. Please contact Albrecht at 1-800-468-3008.
$523479612
Precision Keyless Drill Chucks
168 TEL: 1-800-468-3008 • Fax: 1-800-354-9552 • www.albrechtchucks.com
Quality Without Compromise
168 TEL: 1-800-468-3008 • Fax: 1-800-354-9552 • www.albrechtchucks.com
ALBRECHTThe World's Most Consistently Accurate Drill Chucks
Collar Knurled steel collar gives good gripping surface when opening & closing chuck.
Shell Heat-treated alloy steel.
After heat treatment, shell threads are ground to exact size of mating threads in each hood.
This assembly then stays together through rest of manufacturing process.
Internal taper ground concentric to outside ground surfaces.
Body Heat-treated alloy steel.
O.D. and shoulder ground square and concentric to internal taper.
Drive Pin
Jaw Guide Angle ground to match hood.
Jaws Made from heat-treated high-carbon alloysteel. Each jaw undergoes 20–22 separate machining
operations during manufacture.Internal hood angle ground square to face.
Two I.D.s and shoulder ground in the same chuckingfor accuracy.
Shoulder and face ground square to both insidediameters and shoulder.
Bearings Precision ground hardened balI bearings.
O.D. and shoulder ground square and concentrictinternal taper.
Spindle Heat-treated alloy steel. Threads are lapped together at assembly to ensure maximum clamping power.
Critical surfaces ground to exacting tolerances.
Hood Heat-treated alloy steel. Knurled for positive grip.
Surfaces ground for appearance.
For the past 100 years, Albrecht’s line of precision drill chucks has consistently earned the highestpraise for outstanding quality and accuracy.
At the Albrecht factory, located outside of Stuttgart, Germany, in-process air gages and custom test fixtures are used to inspect all components throughout each step of the manufacturing process. Upon assembly, each chuck is qualified with 4–6 different diameter test pinsat two distinct locations on each pin, and then a quality control inspector repeats the process with 4–6different pins before approving the chuck for packaging.
Drill chuck accuracy is critical to producing accurate hole sizing and promoting longer drill life. Intoday’s competitive environment of short lead times and slim margins, a few scrapped parts can quicklykill a job’s profits. Can you afford to take a chance on anything less than an Albrecht?
WHAT DOES IT TAKE TO MAKE A CLASSIC?
Quality Without Compromise
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SELF-TIGHTENING DESIGN
CNC DRILL CHUCKSExcellent for CNC Machining Centers
CNC Drill Chuck Advantages
Although some manufacturers use collet chucks or toolholders for holding drills, often an Albrecht CNC DrillChuck would be a better choice.
• A drill chuck can hold any size drill shank within itscapacity. This is important because many tap drillshave odd-sized shanks that are not compatible withconventional toolholders and collets.
• As the jaws of a drill chuck close, they always remainparallel to centerline. This results in uniform grippingforce and maximum accuracy, regardless of thedrill shank diameter.
For Best Performance, Equip Your Machining Centers with
Albrecht CNC Drill ChucksKEY-LOCK WRENCH-LOCK
Albrecht offers two drill chuck models designed specifically for CNC machining centers:
DIAMOND-IMPREGNATED JAWS
The more torque that is applied to the chuck, the tighter it grips!
All Albrecht Precision Drill Chucks, except for the Key-Lock models, incorporate a unique self-tightening feature that causes them to grip drills tighter as more torque is applied.
This self-tightening advantage, combined with the fact that keyless chucks are easily openedby hand, is causing many industries to abandon key-type drill chucks altogether.
Albrecht’s patented diamond-impregnated jaws eliminate the problems of drill slippage and jawdamage that often occur when using carbide or hardened-shank drills.
Because the diamond particles embedded in the jaws are harder than the drill shanks they aregripping, they are able to penetrate for a deep, no-slip bite.
U.S. patent number 5,340,128
FOR CARBIDE AND HARDENED-SHANK DRILLS
170 TEL: 1-800-468-3008 • Fax: 1-800-354-9552 • www.albrechtchucks.com
Quality Without Compromise
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WRENCH-LOCK CNC DRILL CHUCKS
• Internal construction is very similar to AlbrechtClassic Drill Chucks
• Integral CAT and BT shanks make these chucksshorter and more rigid than a chuck/arborcombination, resulting in:
- Greater accuracy- Greater rigidity- Larger work envelope
• Integral shank eliminates the possibility of achuck slipping on its arbor
• Chuck can be easily tightened and opened by hand
• Extra tightening force can be achieved byusing a spanner wrench (included), althoughthis chuck also incorporates the same self-tightening feature as the Classic models(See Page 169)
L1 L2
D
CHUCKMODEL (inches) (millimeters) TYPE RPM (lbs.) PART NUMBER PRICE
WL130-CAT40 1⁄32 – 1⁄2 1– 13 CAT 40 6,500 4.6 77100WL160-CAT40 1⁄16 – 5⁄8 1.5 – 16 CAT 40 6,500 5.1 77110WL160-CAT50 1⁄16 – 5⁄8 1.5 – 16 CAT 50 6,500 6.2 77120
CHUCKMODEL D L1 L2 THREAD
130-CAT40 2" 315⁄16" 47⁄16" 5⁄8– 11160-CAT40 21⁄4" 41⁄32" 45⁄8" 5⁄8– 11160-CAT50 21⁄4" 41⁄32" 45⁄8" 1– 8130-BT40 2" 35⁄8" 43⁄32" M16160-BT40 21⁄4" 35⁄8" 45⁄16" M16160-BT50 21⁄4" 41⁄8" 43⁄4" M24
CAPACITY
CHUCKMODEL (inches) (millimeters) TYPE RPM (lbs.) PART NUMBER PRICE
WL130-BT40 1⁄32 – 1⁄2 1– 13 BT40 6,500 4.2 77160WL160-BT40 1⁄16 – 5⁄8 1.5 – 16 BT40 6,500 4.6 77170WL160-BT50 1⁄16 – 5⁄8 1.5 – 16 BT50 6,500 8.4 77180
CAPACITY
CAPACITY
$459519603
$459519603
Dimensions
Wrench-Lock CNC Drill Chucks with CAT Taper
Wrench-Lock CNC Drill Chucks with BT Taper
Quality Without Compromise
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CLASSIC PLUS DRILL CHUCKS WITH INTEGRAL SHANK
• Integral shank design is more compactthan a combined drill chuck and arbor,resulting in:
- Greater accuracy- Greater rigidity- Larger work envelope
• Integral shank eliminates the possibilityof a chuck slipping on its arbor
• This unit is often less expensive than a separate chuck and arbor
• Keyless operation
• Self-tightening design (See Page 169)
• Balanced
• Available with standard or diamond-coated jaws ( See Page 169)
L1 L2
D
L1 L2
D
L1 L2
D
R8 SHANK MORSE TAPER SHANK STRAIGHT SHANK
FOR CARBIDE AND HARDENED-SHANK DRILLS
CHUCKMODEL D L1 L2
130-2MT 2" 33⁄8" 37⁄8"130-3MT 2" 33⁄8" 37⁄8"130-4MT 2" 37⁄16" 315⁄16"130-R8 2" 35⁄16" 313⁄16"130-5/8 2" 31⁄8" 35⁄8"
CHUCKMODEL D L1 L2
160-2MT 21⁄4" 31⁄2" 41⁄16"160-3MT 21⁄4" 31⁄2" 41⁄16"160-4MT 21⁄4" 39⁄16" 41⁄16"160-R8 21⁄4" 37⁄16" 315⁄16"
CHUCK CAPACITYMODEL (inches) (millimeters) TYPE RPM (lbs.) PART NUMBER PRICE
CP130-2MT 1⁄32 – 1⁄2 1– 13 2MT 7,000 2.3 73010CP130-3MT 1⁄32 – 1⁄2 1– 13 3MT 7,000 2.6 73020CP130-4MT 1⁄32 – 1⁄2 1– 13 4MT 7,000 3.3 73030CP130-R8 1⁄32 – 1⁄2 1– 13 R8 7,000 2.6 73040CP130-5 ⁄ 8 1⁄32 – 1⁄2 1– 13 5⁄8"SS 7,000 2.2 73050CP160-2MT 1⁄8 – 5⁄8 3 – 16 2MT 4,000 2.9 73060CP160-3MT 1⁄8 – 5⁄8 3 – 16 3MT 4,000 3.3 73070CP160-4MT 1⁄8 – 5⁄8 3 – 16 4MT 4,000 4.0 73080CP160-R8 1⁄8 – 5⁄8 3 – 16 R8 4,000 4.2 73090
CHUCK CAPACITY SHANK MAXIMUM WEIGHTMODEL (inches) (millimeters) TYPE RPM (lbs.) PART NUMBER PRICE
CPD130-2MT 1⁄32 – 1⁄2 1– 13 2MT 7,000 2.3 73110CPD130-3MT 1⁄32 – 1⁄2 1– 13 3MT 7,000 2.6 73120CPD130-4MT 1⁄32 – 1⁄2 1– 13 4MT 7,000 3.3 73130CPD130-R8 1⁄32 – 1⁄2 1– 13 R8 7,000 2.6 73140CPD130-5/8 1⁄32 – 1⁄2 1– 13 5⁄8"SS 7,000 2.2 73150
$357359379393356396399419432
$508518532540507
Dimensions
Classic Plus Keyless Drill Chucks with Integral Shank
Classic Plus Keyless Drill Chucks with Integral Shankand Diamond-Coated Jaws
172 TEL: 1-800-468-3008 • Fax: 1-800-354-9552 • www.albrechtchucks.com
Quality Without Compromise
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CLASSIC KEYLESS DRILL CHUCKS
L1 L2
D
• Available in th following styles:
- Standard- Thru-hole- Diamond-coated jaws
• Keyless operation
• Self-tightening design (See Page 169)
• Balanced
• Thru-hole models are great for EDM applicationsand also allow the use of longer drills
• Models with diamond-coated jaws effectivelygrip carbide-shank drills (see page 169)
• Threaded-mount models available upon request
* The inherent design characteristics of a keyless drill chuck may prevent the jaws from closing down to absolutezero. Albrecht guarantees a minimum gripping diameter of 0.005" for Model 15 Classic Drill Chucks, and 0.015" forModels 30 –100 Classic Drill Chucks. If you need to grip a smaller diameter, please contact us at 1-800-468-3008.
CHUCK CAPACITY DIMENSIONS MAXIMUMMODEL (inches) (millimeters) D L1 L2 RPM WEIGHT (lbs.)
15 0*– 1/16 0*– 1.5 0.75 1.38 1.50 50,000 0.130 0*– 1/8 0*– 3 1.00 1.75 1.88 35,000 0.250 0*– 3/16 0*– 5 1.19 2.25 2.44 25,000 0.565 0*– 1/4 0*– 6.5 1.38 2.44 2.69 20,000 0.780 0*– 5/16 0*– 8 1.50 2.75 3.06 15,000 1.0
100 0*– 3/8 0*– 10 1.69 3.13 3.63 12,000 1.4130 1/32 – 1/2 1– 13 2.00 3.56 4.06 7,000 2.1160 1/8 – 5/8 3 – 16 2.25 3.75 4.31 4,000 2.8
Classic Keyless Drill Chuck Specifications
CHUCK CAPACITY CHUCKMODEL (inches) (millimeters) MOUNT
15-J0 0*– 1/16 0*– 1.5 J030-J0 0*– 1/8 0*– 3 J030-J1 0*– 1/8 0*– 3 J150-J1 0*– 3/16 0*– 5 J165-J1 0*– 1/4 0*– 6.5 J180-J2 0*– 5/16 0*– 8 J2
100-J33 0*– 3/8 0*– 10 J33100-J2 0*– 3/8 0*– 10 J2
130-J33 1/32 – 1/2 1– 13 J33130-J2 1/32 – 1/2 1– 13 J2130-J6 1/32 – 1/2 1– 13 J6160-J6 1/8 – 5/8 3 – 16 J6
CLASSIC KEYLESS DRILL CHUCKNo Thru Hole
PART NUMBER PRICE
700107002070030700407005070060700707008070090701007011070120
CLASSIC KEYLESS DRILL CHUCKwith Thru Hole
PART NUMBER PRICE
735007351073520735307354073550735607357073580735907360073610
CLASSIC KEYLESS DRILL CHUCKwith Diamond Jaws
PART NUMBER PRICE
– –7022070230
– –70250
– –– –– –
70290– –
70300– –
Albrecht Classic Keyless Drill Chucks – All Models
$291236236238256274291291322322322364
$302251251254271291303303339339339379
$377377
408
470
470
Note: Run at maximum RPM only with Albrecht Arbors or when direct mounting to high-speed spindle.
Quality Without Compromise
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STAINLESS STEEL KEYLESS DRILL CHUCKS
• Albrecht is the world's largest manufacturer of stainless steel keyless drillchucks, supplying virtually all of the large medical device companiesthroughout North America, Europe, and Asia
• Our stainless steel drill chucks are specifically designed for surgical applications. Available features include:
- Models with special hood surface-contouring to maximize grip whenwearing gloves even if wet
- A one-piece collar that eliminates crevices where foreign matter can collect - A ratcheting locking mechanism to prevent accidental opening
• All stainless steel chucks have thru-holes
• Keyless operation
• Self-tightening design (See Page 169)
• Balanced
THRU-HOLECHUCK CAPACITY CHUCK DIAMETER MAXIMUM WEIGHTMODEL (inches) (mm) MOUNT (inches) (mm) RPM (lbs.) PART NUMBER PRICE
CS30-3 ⁄ 8 0*– 1⁄8 0*– 3 3⁄8 – 24 3⁄32 3 7,500 0.3 73700CS50-3 ⁄ 8 1⁄32 – 1⁄4 0.6 – 7.4 3⁄8 – 24 5⁄32 4 5,000 0.5 73710
Please note – the chucks featured in the chart are just a sampleof what we can offer. Please contact one of our applicationsengineers at 1-800-468-3008 to discuss your specific needs.
Stainless Steel Classic Keyless Drill Chucks
$447479
174 TEL: 1-800-468-3008 • Fax: 1-800-354-9552 • www.albrechtchucks.com
Quality Without Compromise
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ARBORS
• Manufactured from high-grade alloy steels
• Hardened for long life
• Ground concentric within 0.0001"
• Guarantee: If an Albrecht chuck ever slips on anAlbrecht arbor, we will repair or replace them atno charge
SENSITIVE DRILL FEEDS• Makes drilling of small holes easy by giving
operator fingertip feed control independent ofcoarser quill feed
• Eliminates the need for special machines to drillsmall holes
• Reduces breakage and deflection of small drills
Simple to use:1. Grasp free-turning knurled ring and feed with
gentle finger pressure.
2. Spring-loaded. When ring is released, chuckretracts automatically.
CHUCK REMOVAL TOOLS• Tapered chuck removal tool can be used to
remove the chucks from their mounts
• Simply match the Jacobs taper on the chuck tothe corresponding tool
Note: Spring is specifically balanced for usewith model 15-J0. The use of other chuckscould result in decreased accuracy and per-formance.
SHANK CHUCKTAPER TAPER PART NUMBER PRICE
0 MT J1 705031 MT J1 705141 MT J2 705151 MT J33 705181 MT J6 705212 MT J0 705242 MT J1 705272 MT J2 705302 MT J33 705332 MT J6 705363 MT J1 705423 MT J2 705453 MT J33 705483 MT J6 705514 MT J2 705544 MT J33 705574 MT J6 70560
CHUCKMOUNT PART NUMBER PRICE
J1 70650J2 70653J6 70656
J33 70659
SHANK SHANK CHUCKDIAMETER LENGTH TAPER PART NUMBER PRICE3⁄8" 21⁄2" J0 705803⁄8" 21⁄2" J1 705831⁄2" 21⁄2" J0 705861⁄2" 21⁄2" J1 705891⁄2" 21⁄2" J2 705921⁄2" 21⁄2" J33 705951⁄2" 21⁄2" J6 705985⁄8" 21⁄2" J1 706015⁄8" 21⁄2" J2 706045⁄8" 21⁄2" J33 706075⁄8" 21⁄2" J6 706103⁄4" 3" J1 706133⁄4" 3" J2 706163⁄4" 3" J6 706191" 3" J2 706221" 3" J33 706251" 3" J6 70628
SHANK TAPER PART NUMBER PRICE
1 Morse Taper J0 706701⁄2" Diameter J0 70675
CHUCK PART MOUNT NUMBER PRICE
J0 70678J1 70680J2 70682
J33 70682J6 70682
$68686868
$3840384048626741486267435069516570
$333305
$5072777777
$2525252525252525252532323232484848
ACCESSORIES
Morse Taper Straight Shank R8 Taper
Quality Without Compromise
TEL: 1-800-468-3008 • Fax: 1-800-354-9552 • www.albrechtchucks.com 175TEL: 1-800-468-3008 • Fax: 1-800-354-9552 • www.albrechtchucks.com 175
CHUCK REFURBISHINGSend It In or Do It Yourself
COLLAR
SHELL
BODY
BALLS
DRIVE PIN
SPINDLE
JAW GUIDE
HOOD
JAWS
BODY & SPINDLEASSEMBLY JAWS HOOD BALLS (Set) COLLAR SHELL JAW GUIDE DRIVE PIN
CHUCK PART PART PART PART PART PART PART PART MODEL NUMBER PRICE NUMBER PRICE NUMBER PRICE NUMBER PRICE NUMBER PRICE NUMBER PRICE NUMBER PRICE NUMBER PRICE
C15-J0 70796 70700 70716 70732 70748 70764 70780 71002C30-J0 70798 70702 70718 70734 70750 70766 70782 71004C30-J1 70800 70702 70718 70734 70750 70766 70782 71004C50-J1 70802 70704 70720 70736 70752 70768 70784 71006C65-J1 70804 70706 70722 70738 70754 70770 70786 71008C80-J2 70806 70708 70724 70740 70756 70772 70788 71010
C100-J33 70808 70710 70726 70742 70758 70774 70790 71012C100-J2 70810 70710 70726 70742 70758 70774 70790 71012
C130-J33 70812 70712 70728 70744 70760 70776 70792 71014C130-J2 70814 70712 70728 70744 70760 70776 70792 71014C130-J6 70816 70712 70728 70744 70760 70776 70792 71014C160-J6 70818 70714 70730 70746 70762 70778 70794 71016
$614848495364686868686876
765555576262656571717179
$383838384146515168686876
$128888888
12121212
$432121212222232323232325
$473232333638414147474755
$514848505355575760606066
$111111111111
Classic Keyless Chucks
BODY & SPINDLEASSEMBLY JAWS HOOD BALLS (Set) COLLAR SHELL JAW GUIDE DRIVE PIN
CHUCK PART PART PART PART PART PART PART PART MODEL NUMBER PRICE NUMBER PRICE NUMBER PRICE NUMBER PRICE NUMBER PRICE NUMBER PRICE NUMBER PRICE NUMBER PRICE
CP130-2MT 73250 70712 70728 73220 73210 73200 70792 71014CP130-3MT 73260 70712 70728 73220 73210 73200 70792 71014CP130-4MT 73270 70712 70728 73220 73210 73200 70792 71014CP130-5/8 73290 70712 70728 73220 73210 73200 70792 71014CP130-R8 74040 70712 70728 73220 73210 73200 70792 71014
CP160-2MT 74044 70714 70730 70747 70763 73205 70794 71016CP160-3MT 74042 70714 70730 70747 70763 73205 70794 71016CP160-4MT 74041 70714 70730 70747 70763 73205 70794 71016CP160-R8 74043 70714 70730 70747 70763 73205 70794 71016
$103113125
92131113113127142
$717171717179797979
686868686876767676
$121212121212121212
$232323232324242424
$474747474755555555
$606060606066666666
$111111111
Classic-Plus Chucks
NOTE:CHUCK THREADS APART ATTHIS SEAM
REPLACEMENT PARTS
Many customers refurbish their own chucks by following these simple instructions. If you have questions regarding the refurbishing process, please call oneof our applications engineers at 1-800-468-3008, or visit www.albrechtchucks.com.
• Remove collar from chuck• There is an invisible seam between the hood and shell. Hold chuck by the shell in
a vise with soft jaws and loosen hood with a strap wrench – RH thread• Once hood has been loosened, unscrew by hand to prevent distortion• Slide jaws out of jaw guide and remove guide• Remove body and spindle assembly to expose balls• Clean all parts with a mild solvent• Replace worn or damaged parts• Reverse steps for assembly
Caution – do not lubricate acme thread on body/spindle assembly. Thread must be clean and dry for chuck to work correctly.
If you prefer to send you chucks back to our factory for refurbishing, please send themto the address listed in this catalog. Be sure to include your name, telephone number,and either a fax number or email address so we can send you a free, no-obligationquotation. If our technicians determine that a chuck is beyond reasonable refurbishingcondition, you will be offered a brand new Albrecht chuck at a discounted price.
10002 . . . . . . . . 8910003 . . . . . . . . 8910004 . . . . . . . . 8910005 . . . . . . . . 8910061 . . . . . . . . 8910062 . . . . . . . . 8910063 . . . . . . . . 8910064 . . . . . . . . 8910065 . . . . . . . . 8910071 . . . . . . . . 8910072 . . . . . . . . 8910073 . . . . . . . . 8910074 . . . . . . . . 8910075 . . . . . . . . 8910082 . . . . . . . . 8910083 . . . . . . . . 8910084 . . . . . . . . 8910085 . . . . . . . . 8910091 . . . . . . . . 8910102 . . . . . . . . 7110103 . . . . . . . . 7110104 . . . . . . . . 7110105 . . . . . . . . 7110106 . . . . . . . . 7110212 . . . . . . . . 7310213 . . . . . . . . 7310214 . . . . . . . . 7310215 . . . . . . . . 7310216 . . . . . . . . 7310306 . . . . . . . . 9010307 . . . . . . . . 9010308 . . . . . . . . 9010309 . . . . . . . . 9010364 . . . . . . . . 7710365 . . . . . . . . 7710366 . . . . . . . . 7910368 . . . . . . . . 7710412 . . . . . . . . 6710413 . . . . . . . . 6710414 . . . . . . . . 6710415 . . . . . . . . 6710445 . . . . . . . . 6710446 . . . . . . . . 6710475 . . . . . . . . 6910476 . . . . . . . . 6910478 . . . . . . . . 6410479 . . . . . . . . 6410480 . . . . . . . . 6410481 . . . . . . . . 6410482 . . . . . . . . 6410483 . . . . . . . . 6410484 . . . . . . . . 6410485 . . . . . . . . 6410486 . . . . . . . . 6510487 . . . . . . . . 6510488 . . . . . . . . 6510489 . . . . . . . . 6510490 . . . . . . . . 6510491 . . . . . . . . 6510492 . . . . . . . . 6510493 . . . . . . . . 6510494 . . . . . . . . 6510495 . . . . . . . . 6510496 . . . . . . . . 6510497 . . . . . . . . 6510522 . . . . . . . . 8110523 . . . . . . . . 8110524 . . . . . . . . 8110525 . . . . . . . . 8110526 . . . . . . . . 8110527 . . . . . . . . 8110532 . . . . . . . . 8110533 . . . . . . . . 8110534 . . . . . . . . 8110535 . . . . . . . . 8110662 . . . . . . . . 6910663 . . . . . . . . 6910664 . . . . . . . . 6910665 . . . . . . . . 6910682 . . . . . . . . 7510683 . . . . . . . . 7510684 . . . . . . . . 7510685 . . . . . . . . 7510692 . . . . . . . . 7510693 . . . . . . . . 7510694 . . . . . . . . 7510695 . . . . . . . . 7510701 . . . . . . . . 8510702 . . . . . . . . 8510704 . . . . . . . . 8510705 . . . . . . . . 8510706 . . . . . . . . 8510707 . . . . . . . . 8510831 . . . . . . . . 8310832 . . . . . . . . 8310833 . . . . . . . . 8310834 . . . . . . . . 8310835 . . . . . . . . 8310836 . . . . . . . . 8310851 . . . . . . . . 7910852 . . . . . . . . 7910853 . . . . . . . . 7910854 . . . . . . . . 7910855 . . . . . . . . 79
10902 . . . . . . . . 8710903 . . . . . . . . 8710904 . . . . . . . . 8710905 . . . . . . . . 8710906 . . . . . . . . 8710907 . . . . . . . . 8710909 . . . . . . . . 8710910 . . . . . . . . 8711001 . . . . . . . . 9111002 . . . . . . . . 9111003 . . . . . . . . 9111004 . . . . . . . . 9111011 . . . . . . . . 9111012 . . . . . . . . 9111013 . . . . . . . . 9111014 . . . . . . . . 9111021 . . . . . . . . 9111022 . . . . . . . . 9111023 . . . . . . . . 9111024 . . . . . . . . 9111031 . . . . . . . . 9111032 . . . . . . . . 9111033 . . . . . . . . 9111034 . . . . . . . . 9111041 . . . . . . . . 9111042 . . . . . . . . 9111043 . . . . . . . . 9111044 . . . . . . . . 9111051 . . . . . . . . 9111052 . . . . . . . . 9111053 . . . . . . . . 9111054 . . . . . . . . 9111524 . . . . . . . . 9311525 . . . . . . . . 9311526 . . . . . . . . 9311527 . . . . . . . . 9311530 . . . . . . . . 9211531 . . . . . . . . 9211532 . . . . . . . . 9211540 . . . . . . . . 9211541 . . . . . . . . 9211542 . . . . . . . . 9211550 . . . . . . . . 9211551 . . . . . . . . 9211552 . . . . . . . . 9216001 . . . . . . . . 3116002 . . . . . . . . 3117200 . . . . . . . . 3117201 . . . . . . . . 3117202 . . . . . . . . 3117203 . . . . . . . . 3117204 . . . . . . . . 3117210 . . . . . . . . 3117211 . . . . . . . . 3119302 . . . . . . . . 3519303 . . . . . . . . 3519304 . . . . . . . . 3519305 . . . . . . . . 3519306 . . . . . . . . 3519307 . . . . . . . . 3519308 . . . . . . . . 3519309 . . . . . . . . 3519310 . . . . . . . . 3519311 . . . . . . . . 3519312 . . . . . . . . 3519313 . . . . . . . . 3519314 . . . . . . . . 3519315 . . . . . . . . 3519316 . . . . . . . . 3519317 . . . . . . . . 3519318 . . . . . . . . 3519319 . . . . . . . . 3519320 . . . . . . . . 3519321 . . . . . . . . 3519322 . . . . . . . . 3519323 . . . . . . . . 3519324 . . . . . . . . 3519325 . . . . . . . . 3519326 . . . . . . . . 3519327 . . . . . . . . 3519328 . . . . . . . . 3519329 . . . . . . . . 3519330 . . . . . . . . 3519331 . . . . . . . . 3519332 . . . . . . . . 3519333 . . . . . . . . 3519334 . . . . . . . . 3519335 . . . . . . . . 3519336 . . . . . . . . 3519337 . . . . . . . . 3519338 . . . . . . . . 3519339 . . . . . . . . 3519340 . . . . . . . . 3519341 . . . . . . . . 3519342 . . . . . . . . 3519343 . . . . . . . . 3519344 . . . . . . . . 3519345 . . . . . . . . 3519346 . . . . . . . . 3519347 . . . . . . . . 3519348 . . . . . . . . 3519349 . . . . . . . . 3519350 . . . . . . . . 3519351 . . . . . . . . 35
19352 . . . . . . . . 3519353 . . . . . . . . 3519354 . . . . . . . . 3519355 . . . . . . . . 3519356 . . . . . . . . 3519357 . . . . . . . . 3519358 . . . . . . . . 3519359 . . . . . . . . 3519360 . . . . . . . . 3519361 . . . . . . . . 3519362 . . . . . . . . 3519363 . . . . . . . . 3519364 . . . . . . . . 3519365 . . . . . . . . 3519366 . . . . . . . . 3519367 . . . . . . . . 3519368 . . . . . . . . 3519369 . . . . . . . . 3519370 . . . . . . . . 3519371 . . . . . . . . 3519372 . . . . . . . . 3519373 . . . . . . . . 3519374 . . . . . . . . 3519375 . . . . . . . . 3519376 . . . . . . . . 3519420 . . . . . . . . 3519421 . . . . . . . . 3519422 . . . . . . . . 3519423 . . . . . . . . 3519430 . . . . . . . . 3519435 . . . . . . . . 3519437 . . . . . . . . 3519504 . . . . . . . . 3719506 . . . . . . . . 3719508 . . . . . . . . 3719510 . . . . . . . . 3719512 . . . . . . . . 3719514 . . . . . . . . 3719516 . . . . . . . . 3719518 . . . . . . . . 3719520 . . . . . . . . 3719522 . . . . . . . . 3719524 . . . . . . . . 3719526 . . . . . . . . 3719528 . . . . . . . . 3719530 . . . . . . . . 3719532 . . . . . . . . 3719534 . . . . . . . . 3719536 . . . . . . . . 3719538 . . . . . . . . 3719540 . . . . . . . . 3719542 . . . . . . . . 3719544 . . . . . . . . 3719546 . . . . . . . . 3719548 . . . . . . . . 3719550 . . . . . . . . 3719552 . . . . . . . . 3719554 . . . . . . . . 3719560 . . . . . . . . 3719561 . . . . . . . . 3719562 . . . . . . . . 3720020 . . . . . . . . 3720022 . . . . . . . . 3720024 . . . . . . . . 3720025 . . . . . . . . 3720026 . . . . . . . . 3720030 . . . . . . . . 2220030 . . . . . . . . 3520100 . . . . . . . . 3620101 . . . . . . . . 3620102 . . . . . . . . 3620103 . . . . . . . . 3620104 . . . . . . . . 3620107 . . . . . . . . 3620108 . . . . . . . . 3620109 . . . . . . . . 3620112 . . . . . . . . 3620117 . . . . . . . . 3620127 . . . . . . . . 3620128 . . . . . . . . 3620130 . . . . . . . . 3620131 . . . . . . . . 3620132 . . . . . . . . 3620135 . . . . . . . . 3620136 . . . . . . . . 3622022 . . . . . . . 11222025 . . . . . . . 10822026 . . . . . . . 10822027 . . . . . . . 10822030 . . . . . . . 10822034 . . . . . . . 10822035 . . . . . . . 10822036 . . . . . . . 10822037 . . . . . . . 10822039 . . . . . . . 10822040 . . . . . . . 10822046 . . . . . . . 10822050 . . . . . . . 11222060 . . . . . . . 11322065 . . . . . . . 11322067 . . . . . . . 11322105 . . . . . . . 11222107 . . . . . . . 11222108 . . . . . . . 112
22109 . . . . . . . 10822110 . . . . . . . 10822112 . . . . . . . 10822113 . . . . . . . 10822117 . . . . . . . 10822118 . . . . . . . 10822120 . . . . . . . 10822121 . . . . . . . 10822130 . . . . . . . 10822135 . . . . . . . 10822136 . . . . . . . 11322137 . . . . . . . 11322139 . . . . . . . 11322149 . . . . . . . 11122151 . . . . . . . 11122152 . . . . . . . 11122166 . . . . . . . 11222172 . . . . . . . 11222190 . . . . . . . 11322192 . . . . . . . 11322194 . . . . . . . 11322196 . . . . . . . 11322198 . . . . . . . 11322276 . . . . . . . 11122410 . . . . . . . 11122420 . . . . . . . 11122432 . . . . . . . 11122442 . . . . . . . 11122455 . . . . . . . 11322465 . . . . . . . 11322472 . . . . . . . 11322475 . . . . . . . 11322490 . . . . . . . 11422500 . . . . . . . 11422502 . . . . . . . 11422506 . . . . . . . 11422508 . . . . . . . 11422510 . . . . . . . 11422512 . . . . . . . 11422520 . . . . . . . 11422530 . . . . . . . 11422540 . . . . . . . 11422550 . . . . . . . 11422570 . . . . . . . 11222570 . . . . . . . 11422600 . . . . . . . 10922610 . . . . . . . 10922610 . . . . . . . 10922614 . . . . . . . 10922620 . . . . . . . 10922633 . . . . . . . 10922680 . . . . . . . 11122695 . . . . . . . 11122730 . . . . . . . 11122745 . . . . . . . 11122760 . . . . . . . 11122764 . . . . . . . 11122768 . . . . . . . 11122810 . . . . . . . 10922820 . . . . . . . 10922841 . . . . . . . 11222842 . . . . . . . 11224100 . . . . . . . 11724200 . . . . . . . 11724205 . . . . . . . 11724210 . . . . . . . 11724215 . . . . . . . 11724220 . . . . . . . 11724225 . . . . . . . 11724230 . . . . . . . 11724235 . . . . . . . 11724250 . . . . . . . 11724255 . . . . . . . 11724260 . . . . . . . 11724265 . . . . . . . 11724266 . . . . . . . 11724268 . . . . . . . 11724285 . . . . . . . 11724290 . . . . . . . 11724295 . . . . . . . 11724300 . . . . . . . 11724325 . . . . . . . 11724330 . . . . . . . 11724335 . . . . . . . 11725200 . . . . . . . 12125210 . . . . . . . 12125300 . . . . . . . 12026010 . . . . . . . 12026011 . . . . . . . 12027001 . . . . . . . 11927002 . . . . . . . 11927003 . . . . . . . 11927004 . . . . . . . 11927005 . . . . . . . 11927404 . . . . . . . 12127409 . . . . . . . 12127414 . . . . . . . 12127419 . . . . . . . 12127423 . . . . . . . 12127426 . . . . . . . 12127429 . . . . . . . 12127432 . . . . . . . 12127434 . . . . . . . 12127454 . . . . . . . 121
27456 . . . . . . . 12127458 . . . . . . . 12128006 . . . . . . . 15228007 . . . . . . . 15228008 . . . . . . . 15228013 . . . . . . . 15228014 . . . . . . . 15228015 . . . . . . . 15228017 . . . . . . . 15228158 . . . . . . . 15228159 . . . . . . . 15228164 . . . . . . . 15228165 . . . . . . . 15228166 . . . . . . . 15228167 . . . . . . . 15228176 . . . . . . . 15228178 . . . . . . . 15228178N . . . . . . 15228179 . . . . . . . 15228181N . . . . . . 15228182 . . . . . . . 15228194 . . . . . . . 15228195 . . . . . . . 15228198 . . . . . . . 15228201 . . . . . . . 15228203 . . . . . . . 15228205 . . . . . . . 15228207 . . . . . . . 15228209 . . . . . . . 15228210 . . . . . . . 15228212 . . . . . . . 15228214 . . . . . . . 15230100 . . . . . . . 14330108 . . . . . . . 14530120 . . . . . . . 14730130 . . . . . . . 14930140 . . . . . . . 14330160 . . . . . . . 14730170 . . . . . . . 14930180 . . . . . . . 14530200 . . . . . . . 14330205 . . . . . . . 14730210 . . . . . . . 14730220 . . . . . . . 14730222 . . . . . . . 14330300 . . . . . . . 15130302 . . . . . . . 14730304 . . . . . . . 14930310 . . . . . . . 14730314 . . . . . . . 14730315 . . . . . . . 14730316 . . . . . . . 14330320 . . . . . . . 14730328 . . . . . . . 14330330 . . . . . . . 14330334 . . . . . . . 14330335 . . . . . . . 14330340 . . . . . . . 14330342 . . . . . . . 14330344 . . . . . . . 14530350 . . . . . . . 14330352 . . . . . . . 14330354 . . . . . . . 14330360 . . . . . . . 14330362 . . . . . . . 14330364 . . . . . . . 14330366 . . . . . . . 14330368 . . . . . . . 14330370 . . . . . . . 14330372 . . . . . . . 14330374 . . . . . . . 14330380 . . . . . . . 14330382 . . . . . . . 14330390 . . . . . . . 14330392 . . . . . . . 14330394 . . . . . . . 14330400 . . . . . . . 15030402 . . . . . . . 15030404 . . . . . . . 15030406 . . . . . . . 15030410 . . . . . . . 15030412 . . . . . . . 15030414 . . . . . . . 15030416 . . . . . . . 15030420 . . . . . . . 15030422 . . . . . . . 15030430 . . . . . . . 15030432 . . . . . . . 15030440 . . . . . . . 15030442 . . . . . . . 15030450 . . . . . . . 15130452 . . . . . . . 15130454 . . . . . . . 15130460 . . . . . . . 15130462 . . . . . . . 15130464 . . . . . . . 15130466 . . . . . . . 15130470 . . . . . . . 14330471 . . . . . . . 14330472 . . . . . . . 14730473 . . . . . . . 14734012 . . . . . . . 15142053 . . . . . . . . 1942054 . . . . . . . . 19
42055 . . . . . . . . 1942057 . . . . . . . . 1942058 . . . . . . . . 1942059 . . . . . . . . 1942061 . . . . . . . . 1942063 . . . . . . . . 1942065 . . . . . . . . 1942067 . . . . . . . . 1942069 . . . . . . . . 1942071 . . . . . . . . 1942080 . . . . . . . . 1942330 . . . . . . . . 1742332 . . . . . . . . 1742336 . . . . . . . . 1742338 . . . . . . . . 1742340 . . . . . . . . 1742342 . . . . . . . . 1742344 . . . . . . . . 1742345 . . . . . . . . 1742346 . . . . . . . . 1742348 . . . . . . . . 1742351 . . . . . . . . 1742360 . . . . . . . . 1742362 . . . . . . . . 1742363 . . . . . . . . 1742364 . . . . . . . . 1742368 . . . . . . . . 1742370 . . . . . . . . 1742378 . . . . . . . . 1743106 . . . . . . . . 5743140 . . . . . . . . 5743145 . . . . . . . . 5743150 . . . . . . . . 5743170 . . . . . . . . 5743175 . . . . . . . . 5743180 . . . . . . . . 5743185 . . . . . . . . 5743190 . . . . . . . . 5743300 . . . . . . . . 5243302 . . . . . . . . 5243304 . . . . . . . . 5243306 . . . . . . . . 5243339 . . . . . . . . 5843340 . . . . . . . . 5843345 . . . . . . . . 5843360 . . . . . . . . 5343366 . . . . . . . . 5343370 . . . . . . . . 5343372 . . . . . . . . 5343376 . . . . . . . . 5343400 . . . . . . . . 5343402 . . . . . . . . 5343404 . . . . . . . . 5343452 . . . . . . . . 5543456 . . . . . . . . 5543460 . . . . . . . . 5543464 . . . . . . . . 5543468 . . . . . . . . 5543500 . . . . . . . . 5243502 . . . . . . . . 5243505 . . . . . . . . 5243510 . . . . . . . . 5343512 . . . . . . . . 5343520 . . . . . . . . 5543522 . . . . . . . . 5543615 . . . . . . . . 5543625 . . . . . . . . 5543635 . . . . . . . . 5543680 . . . . . . . . 5243684 . . . . . . . . 5243688 . . . . . . . . 5244000 . . . . . . . . 2244004 . . . . . . . . 2244006 . . . . . . . . 2244008 . . . . . . . . 2244009 . . . . . . . . 2244010 . . . . . . . . 2244011 . . . . . . . . 2244020 . . . . . . . . 1144022 . . . . . . . . 1144028 . . . . . . . . 1144032 . . . . . . . . 1144034 . . . . . . . . 1144036 . . . . . . . . 1144050 . . . . . . . . . 944051 . . . . . . . . . 944052 . . . . . . . . . 944053 . . . . . . . . . 944056 . . . . . . . . . 944060 . . . . . . . . 1144060 . . . . . . . . . 944061 . . . . . . . . . 944062 . . . . . . . . . 944063 . . . . . . . . . 944064 . . . . . . . . . 944066 . . . . . . . . . 944070 . . . . . . . . . 944072 . . . . . . . . . 944080 . . . . . . . . 2244081 . . . . . . . . 2244082 . . . . . . . . 1544083 . . . . . . . . 1544084 . . . . . . . . 2244085 . . . . . . . . 23
44086 . . . . . . . . 2344087 . . . . . . . . 2344088 . . . . . . . . 1544097 . . . . . . . . 1544098 . . . . . . . . 1544099 . . . . . . . . 1544101 . . . . . . . . 1244102 . . . . . . . . 1244103 . . . . . . . . 1244104 . . . . . . . . 1244105 . . . . . . . . 1244106 . . . . . . . . 1244107 . . . . . . . . 1244108 . . . . . . . . 1244109 . . . . . . . . 1244110 . . . . . . . . 1244111 . . . . . . . . 1244112 . . . . . . . . 1244113 . . . . . . . . 1244114 . . . . . . . . 1244115 . . . . . . . . 1244116 . . . . . . . . 1244117 . . . . . . . . 1244118 . . . . . . . . 1244119 . . . . . . . . 1244120 . . . . . . . . 1244121 . . . . . . . . 1244122 . . . . . . . . 1244123 . . . . . . . . 1244124 . . . . . . . . 1244125 . . . . . . . . 1244126 . . . . . . . . 1244127 . . . . . . . . 1244128 . . . . . . . . 1244129 . . . . . . . . 1244130 . . . . . . . . 1244131 . . . . . . . . 1244132 . . . . . . . . 1244133 . . . . . . . . 1244134 . . . . . . . . 1244135 . . . . . . . . 1244136 . . . . . . . . 1244137 . . . . . . . . 1244138 . . . . . . . . 1244139 . . . . . . . . 1244140 . . . . . . . . 1244141 . . . . . . . . 1244142 . . . . . . . . 1244143 . . . . . . . . 1244144 . . . . . . . . 1244145 . . . . . . . . 1244146 . . . . . . . . 1244147 . . . . . . . . 1244155 . . . . . . . . 1244156 . . . . . . . . 1244157 . . . . . . . . 1244158 . . . . . . . . 1244159 . . . . . . . . 1244160 . . . . . . . . 1244161 . . . . . . . . 1244162 . . . . . . . . 1244163 . . . . . . . . 1244164 . . . . . . . . 1244165 . . . . . . . . 1244166 . . . . . . . . 1244167 . . . . . . . . 1244168 . . . . . . . . 1244169 . . . . . . . . 1244170 . . . . . . . . 1244171 . . . . . . . . 1244172 . . . . . . . . 1244173 . . . . . . . . 1244174 . . . . . . . . 1244175 . . . . . . . . 1244176 . . . . . . . . 1244177 . . . . . . . . 1244178 . . . . . . . . 1244179 . . . . . . . . 1244180 . . . . . . . . 1244181 . . . . . . . . 1244182 . . . . . . . . 1244183 . . . . . . . . 1244184 . . . . . . . . 1244185 . . . . . . . . 1244186 . . . . . . . . 1244187 . . . . . . . . 1544188 . . . . . . . . 1544189 . . . . . . . . 1544201 . . . . . . . . 1344202 . . . . . . . . 1344203 . . . . . . . . 1344204 . . . . . . . . 1344205 . . . . . . . . 1344206 . . . . . . . . 1344207 . . . . . . . . 1344208 . . . . . . . . 1344209 . . . . . . . . 1344210 . . . . . . . . 1344211 . . . . . . . . 1344212 . . . . . . . . 1344213 . . . . . . . . 1344214 . . . . . . . . 1344215 . . . . . . . . 1344216 . . . . . . . . 13
44217 . . . . . . . . 1344218 . . . . . . . . 1344219 . . . . . . . . 1344220 . . . . . . . . 1344221 . . . . . . . . 1344222 . . . . . . . . 1344223 . . . . . . . . 1344224 . . . . . . . . 1344225 . . . . . . . . 1344226 . . . . . . . . 1344227 . . . . . . . . 1344228 . . . . . . . . 1344229 . . . . . . . . 1344230 . . . . . . . . 1344231 . . . . . . . . 1344232 . . . . . . . . 1344233 . . . . . . . . 1344234 . . . . . . . . 1344235 . . . . . . . . 1344236 . . . . . . . . 1344237 . . . . . . . . 1344238 . . . . . . . . 1344239 . . . . . . . . 1344240 . . . . . . . . 1344241 . . . . . . . . 1344242 . . . . . . . . 1344243 . . . . . . . . 1344244 . . . . . . . . 1344245 . . . . . . . . 1344246 . . . . . . . . 1344247 . . . . . . . . 1344248 . . . . . . . . 1344249 . . . . . . . . 1344250 . . . . . . . . 1344251 . . . . . . . . 1344252 . . . . . . . . 1344253 . . . . . . . . 1344254 . . . . . . . . 1344255 . . . . . . . . 1344256 . . . . . . . . 1344257 . . . . . . . . 1344258 . . . . . . . . 1344259 . . . . . . . . 1344260 . . . . . . . . 1344261 . . . . . . . . 1344262 . . . . . . . . 1344263 . . . . . . . . 1344264 . . . . . . . . 1344265 . . . . . . . . 1344266 . . . . . . . . 1344267 . . . . . . . . 1344268 . . . . . . . . 1344269 . . . . . . . . 1344270 . . . . . . . . 1344271 . . . . . . . . 1344272 . . . . . . . . 1344273 . . . . . . . . 1344274 . . . . . . . . 1344275 . . . . . . . . 1344276 . . . . . . . . 1344277 . . . . . . . . 1344306 . . . . . . . . 1344307 . . . . . . . . 1344308 . . . . . . . . 1344309 . . . . . . . . 1344310 . . . . . . . . 1344311 . . . . . . . . 1344312 . . . . . . . . 1344313 . . . . . . . . 1344314 . . . . . . . . 1344315 . . . . . . . . 1344316 . . . . . . . . 1344317 . . . . . . . . 1344318 . . . . . . . . 1344319 . . . . . . . . 1344320 . . . . . . . . 1344321 . . . . . . . . 1344322 . . . . . . . . 1344323 . . . . . . . . 1344324 . . . . . . . . 1344325 . . . . . . . . 1344326 . . . . . . . . 1344327 . . . . . . . . 1344328 . . . . . . . . 1344329 . . . . . . . . 1344330 . . . . . . . . 1344331 . . . . . . . . 1344332 . . . . . . . . 1344333 . . . . . . . . 1344334 . . . . . . . . 1344335 . . . . . . . . 1344336 . . . . . . . . 1344337 . . . . . . . . 1344338 . . . . . . . . 1344339 . . . . . . . . 1344340 . . . . . . . . 1344341 . . . . . . . . 1344342 . . . . . . . . 1344343 . . . . . . . . 1344344 . . . . . . . . 1344345 . . . . . . . . 1344346 . . . . . . . . 1344347 . . . . . . . . 1344348 . . . . . . . . 13
44349 . . . . . . . . 1344350 . . . . . . . . 1344351 . . . . . . . . 1344352 . . . . . . . . 1344353 . . . . . . . . 1544354 . . . . . . . . 1544355 . . . . . . . . 1544356 . . . . . . . . 1544360 . . . . . . . . 1544361 . . . . . . . . 1544362 . . . . . . . . 1544363 . . . . . . . . 1544403 . . . . . . . . 1344405 . . . . . . . . 1344407 . . . . . . . . 1344409 . . . . . . . . 1344411 . . . . . . . . 1344413 . . . . . . . . 1344415 . . . . . . . . 1344417 . . . . . . . . 1344419 . . . . . . . . 1344421 . . . . . . . . 1344423 . . . . . . . . 1344425 . . . . . . . . 1344427 . . . . . . . . 1344429 . . . . . . . . 1344431 . . . . . . . . 1344433 . . . . . . . . 1344435 . . . . . . . . 1344437 . . . . . . . . 1344439 . . . . . . . . 1344441 . . . . . . . . 1344443 . . . . . . . . 1344445 . . . . . . . . 1344447 . . . . . . . . 1344449 . . . . . . . . 1344451 . . . . . . . . 1344453 . . . . . . . . 1344455 . . . . . . . . 1344457 . . . . . . . . 1344459 . . . . . . . . 1344461 . . . . . . . . 1344463 . . . . . . . . 1344465 . . . . . . . . 1344467 . . . . . . . . 1344469 . . . . . . . . 1344471 . . . . . . . . 1344473 . . . . . . . . 1344475 . . . . . . . . 1344477 . . . . . . . . 1344479 . . . . . . . . 1344481 . . . . . . . . 1344483 . . . . . . . . 1344485 . . . . . . . . 1344487 . . . . . . . . 1344489 . . . . . . . . 1344491 . . . . . . . . 1344493 . . . . . . . . 1344495 . . . . . . . . 1344497 . . . . . . . . 1344499 . . . . . . . . 1344509 . . . . . . . . 1344511 . . . . . . . . 1344513 . . . . . . . . 1344515 . . . . . . . . 1344517 . . . . . . . . 1344519 . . . . . . . . 1344521 . . . . . . . . 1344523 . . . . . . . . 1344525 . . . . . . . . 1344527 . . . . . . . . 1344529 . . . . . . . . 1344531 . . . . . . . . 1344533 . . . . . . . . 1344535 . . . . . . . . 1344537 . . . . . . . . 1344539 . . . . . . . . 1344541 . . . . . . . . 1344543 . . . . . . . . 1344545 . . . . . . . . 1344547 . . . . . . . . 1344549 . . . . . . . . 1344551 . . . . . . . . 1344553 . . . . . . . . 1344555 . . . . . . . . 1344557 . . . . . . . . 1344559 . . . . . . . . 1344561 . . . . . . . . 1344563 . . . . . . . . 1344565 . . . . . . . . 1344567 . . . . . . . . 1344569 . . . . . . . . 1344571 . . . . . . . . 1344573 . . . . . . . . 1344575 . . . . . . . . 1344577 . . . . . . . . 1344579 . . . . . . . . 1344581 . . . . . . . . 1344583 . . . . . . . . 1344585 . . . . . . . . 1344587 . . . . . . . . 1344589 . . . . . . . . 1344591 . . . . . . . . 1344600 . . . . . . . . 14
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Part Number Index
44601 . . . . . . . . 1444602 . . . . . . . . 1444603 . . . . . . . . 1444604 . . . . . . . . 1444605 . . . . . . . . 1444606 . . . . . . . . 1444607 . . . . . . . . 1444608 . . . . . . . . 1444609 . . . . . . . . 1444610 . . . . . . . . 1444611 . . . . . . . . 1444612 . . . . . . . . 1444613 . . . . . . . . 1444614 . . . . . . . . 1444615 . . . . . . . . 1444616 . . . . . . . . 1444617 . . . . . . . . 1444618 . . . . . . . . 1444619 . . . . . . . . 1444641 . . . . . . . . 1444642 . . . . . . . . 1444643 . . . . . . . . 1444644 . . . . . . . . 1444645 . . . . . . . . 1444647 . . . . . . . . 1444649 . . . . . . . . 1444651 . . . . . . . . 1444653 . . . . . . . . 1445108 . . . . . . . . 1945110 . . . . . . . . 1945112 . . . . . . . . 1945114 . . . . . . . . 1945115 . . . . . . . . 1945116 . . . . . . . . 1945119 . . . . . . . . 1945120 . . . . . . . . 1945134 . . . . . . . . 2045135 . . . . . . . . 2045136 . . . . . . . . 2045138 . . . . . . . . 2045139 . . . . . . . . 2045140 . . . . . . . . 2045141 . . . . . . . . 2045142 . . . . . . . . 2145143 . . . . . . . . 2145144 . . . . . . . . 2145145 . . . . . . . . 2345146 . . . . . . . . 2345147 . . . . . . . . 2345148 . . . . . . . . 2345149 . . . . . . . . 2345150 . . . . . . . . 2345151 . . . . . . . . 2245152 . . . . . . . . 2245153 . . . . . . . . 2245154 . . . . . . . . 2245155 . . . . . . . . 2245156 . . . . . . . . 2045157 . . . . . . . . 2145158 . . . . . . . . 2245187 . . . . . . . . 2345188 . . . . . . . . 2345189 . . . . . . . . 2345190 . . . . . . . . 2345191 . . . . . . . . 2345192 . . . . . . . . 2345193 . . . . . . . . 2348010 . . . . . . . 12348017 . . . . . . . 12348019 . . . . . . . 12349005 . . . . . . . 12349010 . . . . . . . 12349020 . . . . . . . 12349080 . . . . . . . 12349085 . . . . . . . 12349090 . . . . . . . 12349095 . . . . . . . 12351002 . . . . . . . . 4751003 . . . . . . . . 4751021 . . . . . . . . 4751022 . . . . . . . . 4751023 . . . . . . . . 4751032 . . . . . . . . 4951034 . . . . . . . . 4951036 . . . . . . . . 4953002 . . . . . . . 10053004 . . . . . . . 10053006 . . . . . . . 10053008 . . . . . . . 10053010 . . . . . . . 10053012 . . . . . . . 10053014 . . . . . . . 10053020 . . . . . . . 10053022 . . . . . . . 10053024 . . . . . . . 10053026 . . . . . . . 10053028 . . . . . . . 10053030 . . . . . . . 10053032 . . . . . . . 10053034 . . . . . . . 10053036 . . . . . . . 10053038 . . . . . . . 10053040 . . . . . . . 10053042 . . . . . . . 100
53050 . . . . . . . 10053052 . . . . . . . 10053054 . . . . . . . 10053056 . . . . . . . 10053058 . . . . . . . 10053060 . . . . . . . 10053062 . . . . . . . 10053064 . . . . . . . 10053066 . . . . . . . 10053068 . . . . . . . 10053070 . . . . . . . 10053072 . . . . . . . 10053074 . . . . . . . 10053076 . . . . . . . 10053078. . . . . . . . 10053090 . . . . . . . 10053092 . . . . . . . 10053094 . . . . . . . 10053096 . . . . . . . 10053098 . . . . . . . 10053100 . . . . . . . 10053102 . . . . . . . 10053104 . . . . . . . 10053106 . . . . . . . 10053108 . . . . . . . 10053110 . . . . . . . 10053112 . . . . . . . 10053114 . . . . . . . 10053116 . . . . . . . 10053118 . . . . . . . 10053120 . . . . . . . 10053122 . . . . . . . 10053124 . . . . . . . 10053126 . . . . . . . 10053140 . . . . . . . 10053142 . . . . . . . 10053144 . . . . . . . 10053146 . . . . . . . 10053148 . . . . . . . 10053150 . . . . . . . 10053152 . . . . . . . 10053154 . . . . . . . 10053156 . . . . . . . 10053158 . . . . . . . 10053160 . . . . . . . 10053162 . . . . . . . 10053164 . . . . . . . 10053166 . . . . . . . 10053168 . . . . . . . 10053170 . . . . . . . 10053172 . . . . . . . 10053174 . . . . . . . 10053176 . . . . . . . 10053178 . . . . . . . 10053180 . . . . . . . 10053182 . . . . . . . 10053184 . . . . . . . 10053186 . . . . . . . 10053200 . . . . . . . 10053202 . . . . . . . 10053204 . . . . . . . 10053206 . . . . . . . 10053208 . . . . . . . 10053210 . . . . . . . 10053212 . . . . . . . 10053214 . . . . . . . 10053216 . . . . . . . 10053218 . . . . . . . 10053220 . . . . . . . 10053222 . . . . . . . 10053224 . . . . . . . 10053226 . . . . . . . 10053228 . . . . . . . 10053230 . . . . . . . 10053232 . . . . . . . 10053234 . . . . . . . 10053236 . . . . . . . 10053238 . . . . . . . 10053240 . . . . . . . 10053242 . . . . . . . 10053244 . . . . . . . 10053246 . . . . . . . 10053248 . . . . . . . 10053250 . . . . . . . 10053252 . . . . . . . 10053254 . . . . . . . 10053256 . . . . . . . 10053300 . . . . . . . 10253302 . . . . . . . 10253304 . . . . . . . 10253306 . . . . . . . 10253308 . . . . . . . 10253310 . . . . . . . 10253402 . . . . . . . 10153404 . . . . . . . 10153406 . . . . . . . 10153408 . . . . . . . 10153410 . . . . . . . 10153412 . . . . . . . 10153414 . . . . . . . 10153430 . . . . . . . 10153432 . . . . . . . 10153434 . . . . . . . 10153436 . . . . . . . 101
53438 . . . . . . . 10153440 . . . . . . . 10153442 . . . . . . . 10153444 . . . . . . . 10153446 . . . . . . . 10153448 . . . . . . . 10153460 . . . . . . . 10153462 . . . . . . . 10153464 . . . . . . . 10153466 . . . . . . . 10153468 . . . . . . . 10153470 . . . . . . . 10153472 . . . . . . . 10153474 . . . . . . . 10153476 . . . . . . . 10153478 . . . . . . . 10153480 . . . . . . . 10153482 . . . . . . . 10153502 . . . . . . . 10153504 . . . . . . . 10153506 . . . . . . . 10153508 . . . . . . . 10153510 . . . . . . . 10153512 . . . . . . . 10153514 . . . . . . . 10153516 . . . . . . . 10153518 . . . . . . . 10153520 . . . . . . . 10153522 . . . . . . . 10153524 . . . . . . . 10153526 . . . . . . . 10153528 . . . . . . . 10153530 . . . . . . . 10153550 . . . . . . . 10153552 . . . . . . . 10153554 . . . . . . . 10153556 . . . . . . . 10153558 . . . . . . . 10153560 . . . . . . . 10153562 . . . . . . . 10153564 . . . . . . . 10153566 . . . . . . . 10153568 . . . . . . . 10153570 . . . . . . . 10153572 . . . . . . . 10153574 . . . . . . . 10153576 . . . . . . . 10153578 . . . . . . . 10153580 . . . . . . . 10153582 . . . . . . . 10153584 . . . . . . . 10153602 . . . . . . . 10153604 . . . . . . . 10153606 . . . . . . . 10153608 . . . . . . . 10153610 . . . . . . . 10153612 . . . . . . . 10153614 . . . . . . . 10153616 . . . . . . . 10153618 . . . . . . . 10153620 . . . . . . . 10153622 . . . . . . . 10153624 . . . . . . . 10153626 . . . . . . . 10153628 . . . . . . . 10153630 . . . . . . . 10153632 . . . . . . . 10153634 . . . . . . . 10153636 . . . . . . . 10153638 . . . . . . . 10153640 . . . . . . . 10153642 . . . . . . . 10153644 . . . . . . . 10153646 . . . . . . . 10153700 . . . . . . . 10253702 . . . . . . . 10253704 . . . . . . . 10253706 . . . . . . . 10253708 . . . . . . . 10253710 . . . . . . . 10254006 . . . . . . . 10454008 . . . . . . . 10454010 . . . . . . . 10454012 . . . . . . . 10454014 . . . . . . . 10454016 . . . . . . . 10454018 . . . . . . . 10454020 . . . . . . . 10454022 . . . . . . . 10454024 . . . . . . . 10454026 . . . . . . . 10454028 . . . . . . . 10454030 . . . . . . . 10454032 . . . . . . . 10454034 . . . . . . . 10454036 . . . . . . . 10454038 . . . . . . . 10454040 . . . . . . . 10454042 . . . . . . . 10454044 . . . . . . . 10454046 . . . . . . . 10454048 . . . . . . . 10454050 . . . . . . . 10454052 . . . . . . . 104
54054 . . . . . . . 10454056 . . . . . . . 10454058 . . . . . . . 10454060 . . . . . . . 10454062 . . . . . . . 10454064 . . . . . . . 10454066 . . . . . . . 10454068 . . . . . . . 10454070 . . . . . . . 10454072 . . . . . . . 10454074 . . . . . . . 10454076 . . . . . . . 10454078 . . . . . . . 10454100 . . . . . . . . 9754102 . . . . . . . . 9754104 . . . . . . . . 9754106 . . . . . . . . 9754108 . . . . . . . . 9754110 . . . . . . . . 9754112 . . . . . . . . 9754114 . . . . . . . . 9754116 . . . . . . . . 9754118 . . . . . . . . 9754120 . . . . . . . . 9754122 . . . . . . . . 9754124 . . . . . . . . 9754126 . . . . . . . . 9754128 . . . . . . . . 9754130 . . . . . . . . 9754132 . . . . . . . . 9754134 . . . . . . . . 9754136 . . . . . . . . 9754200 . . . . . . . . 9754202 . . . . . . . . 9754204 . . . . . . . . 9754206 . . . . . . . . 9754208 . . . . . . . . 9754210 . . . . . . . . 9754212 . . . . . . . . 9754214 . . . . . . . . 9754216 . . . . . . . . 9754218 . . . . . . . . 9754220 . . . . . . . . 9754222 . . . . . . . . 9754224 . . . . . . . . 9754226 . . . . . . . . 9754270 . . . . . . . . 9754271 . . . . . . . . 9754272 . . . . . . . . 9754273 . . . . . . . . 9754274 . . . . . . . . 9754275 . . . . . . . . 9754280 . . . . . . . . 9754281 . . . . . . . . 9754282 . . . . . . . . 9754283 . . . . . . . . 9754284 . . . . . . . . 9754285 . . . . . . . . 9754290 . . . . . . . . 9754291 . . . . . . . . 9754292 . . . . . . . . 9754293 . . . . . . . . 9754294 . . . . . . . . 9754295 . . . . . . . . 9754306 . . . . . . . 10554308 . . . . . . . 10554310 . . . . . . . 10554312 . . . . . . . 10554314 . . . . . . . 10554316 . . . . . . . 10554318 . . . . . . . 10554320 . . . . . . . 10554322 . . . . . . . 10554324 . . . . . . . 10554326 . . . . . . . 10554328 . . . . . . . 10554330 . . . . . . . 10554332 . . . . . . . 10554334 . . . . . . . 10554336 . . . . . . . 10554338 . . . . . . . 10554340 . . . . . . . 10554342 . . . . . . . 10554344 . . . . . . . 10554346 . . . . . . . 10554348 . . . . . . . 10554350 . . . . . . . 10554352 . . . . . . . 10554354 . . . . . . . 10554356 . . . . . . . 10554358 . . . . . . . 10554360 . . . . . . . 10554362 . . . . . . . 10554364 . . . . . . . 10554366 . . . . . . . 10554368 . . . . . . . 10554370 . . . . . . . 10554372 . . . . . . . 10554402 . . . . . . . 10654404 . . . . . . . 10654406 . . . . . . . 10654408 . . . . . . . 10654410 . . . . . . . 10655400 . . . . . . . 106
55401 . . . . . . . 10655402 . . . . . . . 10656006 . . . . . . . 10056008 . . . . . . . 10056010 . . . . . . . 10056012 . . . . . . . 10056024 . . . . . . . 10056026 . . . . . . . 10056028 . . . . . . . 10056030 . . . . . . . 10056032 . . . . . . . 10056034 . . . . . . . 10056036 . . . . . . . 10056038 . . . . . . . 10056040 . . . . . . . 10056042 . . . . . . . 10056054 . . . . . . . 10056056 . . . . . . . 10056058 . . . . . . . 10056060 . . . . . . . 10056062 . . . . . . . 10056064 . . . . . . . 10056066 . . . . . . . 10056068 . . . . . . . 10056070 . . . . . . . 10056072 . . . . . . . 10056074 . . . . . . . 10056076 . . . . . . . 10056078 . . . . . . . 10056094 . . . . . . . 10056096 . . . . . . . 10056098 . . . . . . . 10056100 . . . . . . . 10056102 . . . . . . . 10056104 . . . . . . . 10056106 . . . . . . . 10056108 . . . . . . . 10056110 . . . . . . . 10056112 . . . . . . . 10056114 . . . . . . . 10056116 . . . . . . . 10056118 . . . . . . . 10056120 . . . . . . . 10056122 . . . . . . . 10056124 . . . . . . . 10056126 . . . . . . . 10056144 . . . . . . . 10056146 . . . . . . . 10056148 . . . . . . . 10056150 . . . . . . . 10056152 . . . . . . . 10056154 . . . . . . . 10056156 . . . . . . . 10056158 . . . . . . . 10056160 . . . . . . . 10056162 . . . . . . . 10056164 . . . . . . . 10056166 . . . . . . . 10056168 . . . . . . . 10056170 . . . . . . . 10056172 . . . . . . . 10056174 . . . . . . . 10056176 . . . . . . . 10056178 . . . . . . . 10056180 . . . . . . . 10056182 . . . . . . . 10056184 . . . . . . . 10056186 . . . . . . . 10056202 . . . . . . . 10056204 . . . . . . . 10056206 . . . . . . . 10056208 . . . . . . . 10056210 . . . . . . . 10056212 . . . . . . . 10056214 . . . . . . . 10056216 . . . . . . . 10056218 . . . . . . . 10056220 . . . . . . . 10056222 . . . . . . . 10056224 . . . . . . . 10056226 . . . . . . . 10056228 . . . . . . . 10056230 . . . . . . . 10056232 . . . . . . . 10056234 . . . . . . . 10056236 . . . . . . . 10056238 . . . . . . . 10056240 . . . . . . . 10056242 . . . . . . . 10056244 . . . . . . . 10056246 . . . . . . . 10056248 . . . . . . . 10056250 . . . . . . . 10056252 . . . . . . . 10056254 . . . . . . . 10056256 . . . . . . . 10056302 . . . . . . . 10256304 . . . . . . . 10256306 . . . . . . . 10256308 . . . . . . . 10256310 . . . . . . . 10256406 . . . . . . . 10156408 . . . . . . . 10156410 . . . . . . . 101
56412 . . . . . . . 10156414 . . . . . . . 10156434 . . . . . . . 10156436 . . . . . . . 10156438 . . . . . . . 10156440 . . . . . . . 10156442 . . . . . . . 10156444 . . . . . . . 10156446 . . . . . . . 10156448 . . . . . . . 10156462 . . . . . . . 10156464 . . . . . . . 10156466 . . . . . . . 10156468 . . . . . . . 10156470 . . . . . . . 10156472 . . . . . . . 10156474 . . . . . . . 10156476 . . . . . . . 10156478 . . . . . . . 10156480 . . . . . . . 10156482 . . . . . . . 10156504 . . . . . . . 10156506 . . . . . . . 10156508 . . . . . . . 10156510 . . . . . . . 10156512 . . . . . . . 10156514 . . . . . . . 10156516 . . . . . . . 10156518 . . . . . . . 10156520 . . . . . . . 10156522 . . . . . . . 10156524 . . . . . . . 10156526 . . . . . . . 10156528 . . . . . . . 10156530 . . . . . . . 10156552 . . . . . . . 10156554 . . . . . . . 10156556 . . . . . . . 10156558 . . . . . . . 10156560 . . . . . . . 10156562 . . . . . . . 10156564 . . . . . . . 10156566 . . . . . . . 10156568 . . . . . . . 10156570 . . . . . . . 10156572 . . . . . . . 10156574 . . . . . . . 10156576 . . . . . . . 10156578 . . . . . . . 10156580 . . . . . . . 10156582 . . . . . . . 10156584 . . . . . . . 10156602 . . . . . . . 10156604 . . . . . . . 10156606 . . . . . . . 10156608 . . . . . . . 10156610 . . . . . . . 10156612 . . . . . . . 10156614 . . . . . . . 10156616 . . . . . . . 10156618 . . . . . . . 10156620 . . . . . . . 10156622 . . . . . . . 10156624 . . . . . . . 10156626 . . . . . . . 10156628 . . . . . . . 10156630 . . . . . . . 10156632 . . . . . . . 10156634 . . . . . . . 10156636 . . . . . . . 10156638 . . . . . . . 10156640 . . . . . . . 10156642 . . . . . . . 10156644 . . . . . . . 10156646 . . . . . . . 10156702 . . . . . . . 10256704 . . . . . . . 10256706 . . . . . . . 10256708 . . . . . . . 10256710 . . . . . . . 10262002 . . . . . . . . 3462004 . . . . . . . . 3462006 . . . . . . . . 3462008 . . . . . . . . 3462010 . . . . . . . . 3362012 . . . . . . . . 3362014 . . . . . . . . 3362020 . . . . . . . . 3362030 . . . . . . . . 3470010 . . . . . . . 17270020 . . . . . . . 17270030 . . . . . . . 17270040 . . . . . . . 17270050 . . . . . . . 17270060 . . . . . . . 17270070 . . . . . . . 17270080 . . . . . . . 17270090 . . . . . . . 17270100 . . . . . . . 17270110 . . . . . . . 17270120 . . . . . . . 17270220 . . . . . . . 17270230 . . . . . . . 17270250 . . . . . . . 172
70290 . . . . . . . 17270503 . . . . . . . 17470514 . . . . . . . 17470515 . . . . . . . 17470518 . . . . . . . 17470521 . . . . . . . 17470524 . . . . . . . 17470527 . . . . . . . 17470530 . . . . . . . 17470533 . . . . . . . 17470536 . . . . . . . 17470542 . . . . . . . 17470545 . . . . . . . 17470548 . . . . . . . 17470551 . . . . . . . 17470554 . . . . . . . 17470557 . . . . . . . 17470560 . . . . . . . 17470580 . . . . . . . 17470583 . . . . . . . 17470586 . . . . . . . 17470589 . . . . . . . 17470592 . . . . . . . 17470595 . . . . . . . 17470598 . . . . . . . 17470601 . . . . . . . 17470604 . . . . . . . 17470607 . . . . . . . 17470610 . . . . . . . 17470613 . . . . . . . 17470616 . . . . . . . 17470619 . . . . . . . 17470622 . . . . . . . 17470625 . . . . . . . 17470628 . . . . . . . 17470650 . . . . . . . 17470653 . . . . . . . 17470656 . . . . . . . 17470659 . . . . . . . 17470670 . . . . . . . 17470675 . . . . . . . 17470678 . . . . . . . 17470680 . . . . . . . 17470682 . . . . . . . 17470700 . . . . . . . 17570702 . . . . . . . 17570704 . . . . . . . 17570706 . . . . . . . 17570708 . . . . . . . 17570710 . . . . . . . 17570712 . . . . . . . 17570714 . . . . . . . 17570716 . . . . . . . 17570718 . . . . . . . 17570720 . . . . . . . 17570722 . . . . . . . 17570724 . . . . . . . 17570726 . . . . . . . 17570728 . . . . . . . 17570730 . . . . . . . 17570732 . . . . . . . 17570734 . . . . . . . 17570736 . . . . . . . 17570738 . . . . . . . 17570740 . . . . . . . 17570742 . . . . . . . 17570744 . . . . . . . 17570746 . . . . . . . 17570747 . . . . . . . 17570748 . . . . . . . 17570750 . . . . . . . 17570752 . . . . . . . 17570754 . . . . . . . 17570756 . . . . . . . 17570758 . . . . . . . 17570760 . . . . . . . 17570762 . . . . . . . 17570763 . . . . . . . 17570764 . . . . . . . 17570766 . . . . . . . 17570768 . . . . . . . 17570770 . . . . . . . 17570772 . . . . . . . 17570774 . . . . . . . 17570776 . . . . . . . 17570778 . . . . . . . 17570780 . . . . . . . 17570782 . . . . . . . 17570784 . . . . . . . 17570786 . . . . . . . 17570788 . . . . . . . 17570790 . . . . . . . 17570792 . . . . . . . 17570794 . . . . . . . 17570796 . . . . . . . 17570798 . . . . . . . 17570800 . . . . . . . 17570802 . . . . . . . 17570804 . . . . . . . 17570806 . . . . . . . 17570808 . . . . . . . 17570810 . . . . . . . 17570812 . . . . . . . 17570814 . . . . . . . 175
70816 . . . . . . . 17570818 . . . . . . . 17571002 . . . . . . . 17571004 . . . . . . . 17571006 . . . . . . . 17571008 . . . . . . . 17571010 . . . . . . . 17571012 . . . . . . . 17571014 . . . . . . . 17571016 . . . . . . . 17573010 . . . . . . . 17173020 . . . . . . . 17173030 . . . . . . . 17173040 . . . . . . . 17173050 . . . . . . . 17173060 . . . . . . . 17173070 . . . . . . . 17173080 . . . . . . . 17173090 . . . . . . . 17173110 . . . . . . . 17173120 . . . . . . . 17173130 . . . . . . . 17173140 . . . . . . . 17173150 . . . . . . . 17173200 . . . . . . . 17573205 . . . . . . . 17573210 . . . . . . . 17573220 . . . . . . . 17573250 . . . . . . . 17573260 . . . . . . . 17573270 . . . . . . . 17573290 . . . . . . . 17573500 . . . . . . . 17273510 . . . . . . . 17273520 . . . . . . . 17273530 . . . . . . . 17273540 . . . . . . . 17273550 . . . . . . . 17273560 . . . . . . . 17273570 . . . . . . . 17273580 . . . . . . . 17273590 . . . . . . . 17273600 . . . . . . . 17273610 . . . . . . . 17273700 . . . . . . . 17373710 . . . . . . . 17374040 . . . . . . . 17574041 . . . . . . . 17574042 . . . . . . . 17574043 . . . . . . . 17574044 . . . . . . . 17574218 . . . . . . . 16274220 . . . . . . . 16274221 . . . . . . . 16274279 . . . . . . . 16274295 . . . . . . . 16274299 . . . . . . . 16274300 . . . . . . . 16374301 . . . . . . . 16374302 . . . . . . . 16374303 . . . . . . . 16474304 . . . . . . . 16474306 . . . . . . . 16274310 . . . . . . . 16274311 . . . . . . . 16274312 . . . . . . . 16274313 . . . . . . . 16274316 . . . . . . . 16474317 . . . . . . . 16274318 . . . . . . . 16474319 . . . . . . . 16274320 . . . . . . . 16474322 . . . . . . . 16474324 . . . . . . . 16474326 . . . . . . . 16474329 . . . . . . . 16274330 . . . . . . . 16274332 . . . . . . . 16474334 . . . . . . . 16474336 . . . . . . . 16474338 . . . . . . . 16474340 . . . . . . . 16474342 . . . . . . . 16474344 . . . . . . . 16474346. . . . . . . . 16474348 . . . . . . . 16474350 . . . . . . . 16474352 . . . . . . . 16474354 . . . . . . . 16474356 . . . . . . . 16474357 . . . . . . . 16474358 . . . . . . . 16474362 . . . . . . . 16474364 . . . . . . . 16474366 . . . . . . . 16474368 . . . . . . . 16474370 . . . . . . . 16474372 . . . . . . . 16474374 . . . . . . . 16474376 . . . . . . . 16474378 . . . . . . . 16474380 . . . . . . . 16474382 . . . . . . . 16474383 . . . . . . . 164
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