© 2011 volvo car corporationd11fdyfhxcs9cr.cloudfront.net/templates/187468/myimages/...999...

FOREWORD

This catalogue is made up of two parts. The first part consists of a list of all the tools used on our car models from PV 544. The second part consists of illustrated lists where the tools are arranged by sections, i.e., engine, brakes, front end, etc. on the same lines as in our Service Manuals. However, note that the illustrated lists do not include tools for the PV 544. For this vehicle, refer to the tool illustrations in the respective Service Manual. The tool I ist in the first part is arranged in numerical order. The "X" markings in the vehicle model columns show which tools are used on the vehicle concerned and the type of workshop that has these tools, this being indicated by "B" and "C". B stands for B-workshop and C for C-workshop. A B-workshop has tools for general repairs as well as removal and installation tools for exchange units. A C-workshop only needs to have the tools for more simple general repairs. The lettering" A" has been left out since an A-workshop must have tools for all existing repairs. The numbers in the "Part" column indicate the service manual parts in which the tool concerned appears, e.g., 2 for engine, 41 for clutch, and so on. The" Alternative product" column tells us whether the tools are also used for trucks and/or buses. At the end of the tool list an empty place has been left. We suggest you note new tools there as and when they are introduced via Workshop Bullentins. Normally the numerical tool list is used when looking up all special tools for a particular vehicle model. If, on the other hand, it is only required to look up the tools for a particular engine, gearbox, etc., the Quickest way is to consult the illustrated lists. To identify a tool by means of the 999 (SVO) number only, it is best to use the numerical list. If it cannot be found there, it is probably a tool which is only used on trucks and/or buses, in which case refer to the Tool Catalogues for these products.

AB VOlVO, GOTEBORG, SWEDEN


CONTENTS

NUMERICAL LIST OF TOOLS

Page 999 (SVO) 1171-1800 3

1801-2199 4 2201-2271 5 2278-2322 6 2324-2392 7 2393-2412 8 2413-2429 9 2430-2488 10 2498-2547 11 2548-2611 12 2612-2707 13 2708-2724 14 2725-2741 15 2742-2814 16 2815-2830 17 2831-2846 18 2847-2867 19 2868-2899 20 2900-2934 21 2935-4047 22 4049-4113 23 4118-4158 24

'LLUSTRATED LISTS 27


999 DESCRIPTION I A". 1 Pm 120- 140- 164 1800. P210 PV544 Notes SVO

, series series use pro-

duct

1171 KING PIN BUSHING REAMER, !Zl19mm, for 6 x x For machine reaming,

reaming king pin bushings 8 B see SVO 2545

C C

1340 DRIFT for removing and fitting gudgeon pin (816) 2 x x x

8 B 8

i

1355 DRIFT for bushing in connecting rod (816) i I 2 x x x

8 8 B

i

1356 PRESS TOOL M 24 x 1.5 for camshaft gear and belt B 2 x x x

pulley (B 16) L B B B

C C C

1426 DRIFT FOR FITTING ball bearing in flywheel (B 16, L 2 i x x x x x x

B 18, B 20, B 30) 41

J B B B B B B

i 1

II~' PULLER for cronkshaft gear (B 16) 2 x x x

B B B

C C C

1431 BLEEDING KEY, N 1/4" for brake system 5 x x x x

B B B B

C C C C

1442 DRIFT for removing and fitting king pin bushing 6 x x

B B

I i C C

1459 DRIFT FOR REMOVING valve guide (B 16, B 18) !

L 2 x x x x x

B B B S B

i C C C C C

1460 HOLDER for removing door handle and window 8 I x x

winder i

B 8

I c C

1791 PULLER for wheel hub with broke drum (not 1800 E) 46 i x x x x 5

B B B B 6 7 C C C C

1794 PULLER for inner bearing, steering knuckle 5 x x )( x

6 8 8 8 8

7 C C C C

1797 DRIFT for fitting outer front wheel bearing/for re- 43 x x x x x x

moving rear bearing output shaft, gearbox with over- 6 B B B B B B

drive (late prod.) 7 C C C C C C

1798 DRIFT FOR FITTING ail seal in frant wheel hub B 5 x x x x

L 6 B B B B

7 C C C C

1799 DRIFT FOR REMOVING inner frant wheel bearing, 6 x x x x

1 800 to 1970 model 7 B B B B

C i

C C C I

1800 DRIFT FOR REMOVING outer race, outer front wheel 6 )( x x x

bearing 7 B B B B

C C C C

3


I 1

I

I pJ i i

999 DESCRIPTION : Alt. ' Part. 120- 140- 164 I 1800 P210 Notes SVO use i prQ· series series

I duct

I I i

1801 STANDARD HANDLE, 18 x 200, for drifts with 18 mm B x x x x x x

diameter hole L B B B B B B

C C C C C C

1803 DRIFT for fitting sealing ring (Spicer) 46 x x x x

B

I B B B

! i

i 1805 SLEEVE FOR FITTING d;ive shaft bearings 46

i

x x x x

I

B B B B

i 1806 CUSHIONING RING for removingand fitting drive 46 x x x x

shaft bear! "gs 11 B B B

1807 SLEEVE FOR FITTING outer ring, drive shaft bearing 46 x x x

(ENV) B B 8

1819 PULLER far upper bearing outer ring and steering shaft B i

6 x x x x i

bushing L B 8 B B

i

1845 PRESS TOOL 3/4"- 16 UNF for fitting drive flange B 43 x x x x x x

L 46 B B 8 B B B

C C C C C C

1866 DRI FT for remevi ng and fitli ng gudgeon pi n (8 18) L 2 x x x x x

B B B B B

1

1867 DRIFT for bushing in rocker arm and connecting rod i B 2 x x x x x x

(818,820, B 30) L B B B B B B

I I C C C C C C

2044 FIXTURE for gearbox when disassembling and assernb- L 43 x x x x I x Used together with

ling B B B B i

B SVO 4109

2049 FLANGING TOOL for brake pipes 8 5 x x x

L B 8 B

2079 TOOL FOR REMOVING plunger, oil pressure relief 2 x x x

valve (8 16) 8 i B B

i C C C

2164 , PULLER for rear pinion bearing (Spicer 23)

I

L 46 x x x x

8 i B B B

2176 FITTING RING for piston (818) L 2 x I x x i

x x I 8 8 B 8 8

C C C I C C

12197 DRIFT FOR FITTI NG grease cop, front wheel hub

1

I 5 x X

I

X x i

6 8 B 8 8

7 C C C C

PROTECTIVE SLEEVE for oil seal when fitting .tear-!

B 6 2199 x x x x

ing shaft i

B B B 8

I

4


999 DESCRIPTION Alt. Part. 120- 140- 164 1800 P210 PV544 Notes SVO use : pro- series series

duct

2201 SPANNER, N 34 mm, for eccentric bushing 6 x x

B 8

C C

2204 EXTRACTOR for drive .haft 46 x x x x

B B 8 8

C C C C

2205 SLEEVE FOR FiniNG drive shaft bearings (Spicer) L 46 x x x x

B B B B

2224 TOOL FOR REMOVING king pin 6 x x

8 B

C C

2225 REAMER, ~ 25.36 mm, for steering shaft bushing 6 x x x x

8 8 8 8

2227 DRIfT for oi I seal, steering shaft 6 x x I

x x

8 B B 8

2228 DRIFT for fitting steering shaft bushing 6 x x x x

8 B B 8

2250 PULLER for camshaft gear (B 16,818,820, B 30) L 2 x x x x x x

8 B B B B B

C C C C C C

2254 GUIDE for reamer SVO 2225 (140-series) and for 6 x x x x x

reomer SVO 2721 B B B B 8

2261 PULLER for round drive flange L 43 x x x x x x 44 B 8 B 45

B B B

46 C C C C C C

2262 PULLER for flanges with ll-forks 43 x x x x x

46 B B B 8 8

C C C C C

2263 PULLER FOR REMOVING STEERING WHEEL or 6 x x

SVO 2325 8 B

C C

2264 SPANNER, N = 17 mm, for final-tightening of 2 x x x

cylinder head nuts (8 16) B 8 B

C C C

2266 COUNTERHOLD for shaft and impeller, coolant B 2 x x x x x

pump (B 16, B 18) L B B B B B

2270 DRIFT FOR FITTI NG seal, coolant pump (a 16) B 2 x x x

L a B B

2271 FIXTURE for boil bearing, coolont pump (B 16) 2 x x x

B B B

5


999 DESCRIPTION Alt, Part. 120· 140- 164 1800 P210 PV544 Notes SVO use pro- series series

duct

2278 FITTING RING for piston (B 16) 2 x x x

El B B

2279 PULLER for belt pulley on crankshaft (El 16) and for 2 x x x x x

alternator El B El B El

C C C C C

2280 BLEEDING KEY, N =3/8", for front wheel brokes, 5 x

early prod. B

C

2281 TOOL FOR REMOVING lower ball joint, control 6 x : arm El

C C

2284 DIAL GAUGE HOLDER for adjusting final drive L 46 x x x x x x

(Spicer) B B El B B B

2289 DRIFT FOR FITTING valve guide (B 18) L 2 x x x x x

B B B B B

C C C C C

2294 TOOL FOR REMOVING ball joint, steering arm 6 x x x x x x

and tie-rod 7 B B B B El B

C C C C C C

2297 TOOL FOR REMOVING clips for door handle and 8 x

window winder handle B

C

2298 SPANNER for controls 8 x x x

B El B

C C C

! 2300 FIXTURE for upper control arm 6 x x

B B

C C i

2301 EXTRACTOR for reverse shafts, with milled groove, L 43 x x x x

M 30, M 40, M 41 gearboxes B B B B

2302 DRIFT for thrust washer when fitting countershoft, L 43 x x x X x 2 used together with

M 30, M 40 gearboxes S B B B B SVO 2303

2303 DRIFT for fitting intermediate gear, M 30, M 40 L 43 x x x x x

(to 1970 models) B B B B B

2304 PRESS TOOL 5/8" - 18 UNF, for fitting drive flange 43 x x x x x

46 B B B B B

C C C C C

2321 DRILLING TEMPLATE for drilling holes for flasher 8 x x

and parking light in front mudguard B B

C C

2322 FIXTURE for adjusting clutch levers B 41 x x x x

L B B B B

6


999 DESCRIPTION Alt. Part. 120- 140- 164 1800 P210 PV544 Notes SVO use pro- series series

duct

2324 GAUGE for float level (B 16 B) 2 x x

B B

C C

! 2325 PULLER for removing steering wheel or SVO 2263 6 x x x x

I

for 12()...series, I 800 B B B B

C C C C

2327 ! FIXTURE for welding side member 8 x .

• 2328 ASSEMBLING FIXTURE for side member 8 x

12329 HOLDER for welding tubular member 8 x

i !

2330 ROLLING TOOL for removing metal strip on side 8 x

member

1

2331 FIXTURE for weldi ng left-hand side member 8 x

2337 DRIFT for removing oil seal (final drive Spicer 140) B 43

I

x x

for seal, M 400 georbox L 46 B B

2338 DRILLING BUSHING for removing screw in heed- 8 x x

lamp casing B El

C C

2369 CE NTE RI NG TOO L for jet si eeve, carburettor 2 x x

(B 16 El) B B

C C

2370 PULLER for pitman arm 6 x x x x x

B B B B B

C C C C C

2381 B LEEDI NG KEY, N = 11 .2 mm. for brake system B

I

5 )(

!

x

L B B

C C

2384 KEY, N = 28 mm. for master cylinder fi lling plug 5 x x

B B

C C

2385 FIXTURE for repl ac i ng wheel arch and side member 8 x x

2386 TOOL FOR FITTING timing gear casing and cronk- 2 x x x

short gear (El 16) B B El

C C C

2392 PULLER ror rear pinion bearing 46 x x x x x

! I

El B El B B

7


I 1800 I P210 999 DESCRIPTION Alt. Part. 120- 140- 164 PV544 Notes

SVO use pro- series series duct

2393 MEASURING TOOL for adjusting pinion (Spicer) 46 x x x x x x

B B B B B B

2394 EXPANDING TOOL for removing and fitting limited 46 x x x x x x

slip differential (Spicer) B B B B B B

2395 DRIFT FOR FITTING rear pinion bearing B 46 x x x x x

L B B B B B

2396 STAND for carburettor when fitting bushing~ for 2 x x x

throttle shoft (B 16) B B B

2397 REAMER, !2l 8.85 mm, for reaming seat for throttle 2 x x x Used together with

.haft bushing (Zenith B 16, B IS) B B B SVO 2603

239S REAMER, !2l 7.91 mm, for reaming throttle shaft 2 x x x

bushing (Zenith B 16, B 18) B B B

I

!

2399 DRIFT for removing and fitting throttle shaft bushing 2 x x x

(Zenith B16,B18) B B B

2401 REAME R, !2l 7.91 mm, for reami n9 throttle shaft 2 x x x x

bushing (SU B IS, B 20) B B B B

2402 DRIFT for removing and fitting throttle shaft bushing

i

2 x x x x

(SU B IS, B 20) B B B B

2404 SPANNER for fitting front pinion bearing (Spicer) L 46 x x x x x x

B B B B B B

2405 PULLER for crankshaft gear (B 18, B 20) L 2 x x x x x

B B B B B

C C C C C

2407 PRESS TOOL for fitting crankshaft (B 18, B 20) L 2 x x x x x

B B B B B

C C C C C

2408 PRESS TOOL, 1 u - 12 UNF, for fitting comshaft L 2 x x x x x x

gear (B IS, B 20, B 30) B B B B B B

C C C C C C

2409 SPANNER (counterhold) for drive flange 43 x x x x x

45 B B B B B

46 C C C C C

2410 DRIFT FOR FITTING oil seal on drive flange (ENV) 46 x x x I

B B B

C C C

2412 DRIFT FOR FITTING bearing and sealing ring, gear- 11 43 x x x x x I

x

boxes and for overdrive L B B B B B B

I c c c c c c

8


999 DESCRIPTION Alt. Part. 120- 140- 164 1800 P210 PV544 Notes SVO use ! pro- series series

duct

I

2413 DRIFT FOR FiniNG oil seal in rear cover, for 8 43 " " " x " bearings L 8 8 B a a

C C C C C

2414 CLAMP for fixture SVO 2327, 2329 8

I

"

2415 PRESSURE GAUGE for checking oil pressure, over- 43 x " " drive a B a

2417 DRIFT for bearings in planet gears/for bushing, out- a 43 x " x " put shaft, overdri ye 8 B a B

2418 EXTRACTOR for oil pump, overdrive 43 x x " a a a

1

2419 SPANNER for valve seat, oil pump, overdrive 43 i x x x

I I

a a B

i

1

2420 CENTERING TOOL for splines in planet gear carrier 43 " x x

and one-way hub, overdrive 8 8 B

I

2421 PRESS TOOL, 9/16" - 18 UNF, for fitting drive 43 " x x

flange, overdrive B 8 a

I

2422 DRIFT FOR FiniNG oil seal, output shaft, overdrive 43 x x x

B B B

2423 EXTRACTOR for needle bearing (bushing), output 43 ! " x x x

shaft, overdri ve B a 8 B

I i

2424 I GRIPPING TOOL for valve tappets (B 18, B20, B30) L 2 x x " x x x

I B B B B B a C C C C C C

2425 HOIST TOOL for engine (8 18) 2 x x x x x

8 B 8 B B

I !

I C C C C

I C

I

2426 HEXAGON SPANNER, 10 mm, for gearbox bolts 43 x x x

(for cars with B 16 engine) B B 8

C C C

2427 UNIVERSAL JOINT for spanners when removing and L 43 x x x I

x x Used legethe r with

i nsta 11 i ng gearbox B B a

I B

I B SVO 2426, 2487,2488

I C C C C C

2428 CABLE SPANNER, 10 mm, for gearbox bolts (for cars 43 I x x x

with B 16 engine) B B B

C I

c C

2429 PRESS WASHER for removing impeller, coolant pump 8 2 x I I x x x x

(818) L B B B B B

I

9


I

999 DESCRIPTION Alt. Part. 120- 140- 164 1800 P210 PV544 Notes svO use pro- series series

duct

2430 DRIFT FOR FITTING seal, coolant pump (B 18) L 2 x x x x x

B 8 B B B

2435 GUIDE PIN (two) for cylinder head (818, B 20, B30) L 2 x x x x x x

I

B B B B B B

C C C C C C

2437 TOOL FOR REMOVING AND FITTING rubber pad L 43 x x

on reor gearbox mounting B B

C C

2438 CENTERING SLEEVE for timing gear casing and cir- L 2 x x x x x

clip far felt ring (B 18, B 20) B B B B B

C C C C C

2439 CENTERING SLEEVE for rear sealing flange (B 18, L I 2 x x x x x

B 20) B B B B B

C C C C C

2440 PULLER far hub on crankshaft (B 18, B 20) L 1 2 x

I

x I !

x x x

B B B B B

C C C C C

2456 DRIFT FOR FITTING oil seal, drive maft 46 x x x x

B B B B

C C C C

1

2462 PU L LE R for hub, coolant pump (B 1 8) L 2 x x x x x I

B B B B

i

B

I 1 2463 DRIFT for removing and fitting bearing, coolant pump L 2 x x x x x

(B 18) B B B B B

2468 DRIFT for removing and fitting sleeve in cylinder

1

2 x

1

I x x I

head (B 16) B B B

2475 DRILLING TEMPLATE for drilling holes in front mud- I 8 x x

guard B B

C C

2483 PULLER for differential carrier bearings (Spicer 27, 46 x x x x x x !:

30, 31) B B B B B B

L-2484 CENTERING MANDREL for clutch disc 41 x x x x x

B B B B B

C C C C ! C

2486 TOOL FOR FITTING plate nut ! 8 x

B

1

1

1 2487 HEXAGON SPANNER, 3/8", for upper gearbox bolts I 143 x x x x 1 x

(cars with B 18 and B 20 engine) B B B B ! B

! I i C

I C C C C

2488 HEXAGON SPANNER, 8 mm, for upper gearbox bolts I 43 x

I x x x x

I (cars with B 18 engine) I B B B B 8

C C C C C

10


999 SVO

: 2498

2517

2520

2521

" 2522

DESCRIPTION use

DRIFT for bushings in intermediate orm bracket

REAMER, !2l 8.73 mm, for valve guide (B 18)

STAND for fixtures SVO 2521,2522, 2560,2561,

2820, 2825, 2922

FIXTURE for B 18 engine when disassembling and

assembling

Alt. Part. 120· 140· 164 p ro- series series duct

l 6

2

iT!

x

B

C

x

B

C

x

B

x

B

x

x

B

C

x

B

x

B

x

x

B

x

1800 P210 PV544

x

B

C

x

B

C

I : , x

B

x

x

B

C

" B

C

x

B

x

B

x

I i

I I

x

B

C

x

B

C

x

B

x

B

x

Notes

Used together with

SVO 2520

2530

FIX,,,,, f~ ." ~I. who" w~k;'. ~ f~ i_-r-_-+i_B_-t __ B_t--_B_t--_B ----l1 __ B -+ __ B -+-______ --1

144: x x x x FIXTURE for automatic transmission when disassemb-

461

Used together with

SVO 2520

2531

2532

2533

2534

2535

2537

ling and assembling

PRESSURE GAUGE WITH CONNECTIONS for check-

ing ail pressure t automatic trorumissjon

ATTACHING PLATE for measuring end float, input

shoft, automatic transmission

PRESS TOOL for clutch when removing and fitting

locking ring, automatic transmission

RING FOR FITTING piston in rear dutch, automatic

transmission

SPECIAL SLEEVE, 5/16" square, for adjusting rear

band, automatic transmission

i

44

441

44

I 44

x x

B B

x x

x

1

x

x x

x x

B B

x x PACKING BLOCK for odjusting front band, automatic I'

transmission . lB. B

x x

B B

x

x x

1

I

x x I

x x

B B

x x

B

x 1-25-3-8-I---S-P-A-N-N-E-R-, N 17.5 mm, for locknut, contact for 44 ffi' x x 1 x

r mission to 1971 models '--__ I--_._t_ar_t_ing __ 'O_C_k_a_nd_r_e_Ve_r_Si_ng_'_

i9_

h_h

_,_o_u_t_om_o_ti_c_t_ro_n_s-__ + __ 1-_6_ 8 " B :.1" _8_+_B_-+ __ -i ___ I--________ -I

2545 REAMER for reaming king pin bushing x I x

2546 FIXTURE for king pin reamer SVO 2545 6

2547 FIXTURE for replocing wheel arch, lote prod. 8 i x

I

i B " B

I

x x

B B

Used together with

I SVO 2385

11



duct

2548 SPANNER for adjusting rear wheel brakes 5 x x

B B

e e

.2549 SPANNER, N = 19 mm, for nut, puller device, for 8 x x x PV 544 chassis No.

choke control B B B 295500-330099, 120 chassis No.

e e e 54400-84299

2560 FIXTURE for front axle member 6 x x x x x x Used together with I

SVO 2520

2561 FIXTURE for B 16 engine when disassembling and 2 x x x Used together with I

assembling B B B SVO 2520

I

2566 FIXTURE when replacing wheel arch, cors with SW 35 8 x Used together with

SVO 2385

2567 PULLER for differential carrier bearings (Spicer 23) B 46 x x x x

L S B B B

\

2572 PRISING TOOL for removing and fitting torsion rod 8 x

for luggage compartment lid B

!

2595 ADJUSTING RINGS for differential (Spicer 27,30, 46 x x x x x x

31 ) B B S B B B

2596 RIVETING TONGS for upholstery eyelets in front 8 x

seat; early prod. S

.2597 BRAKE for crown wheel when checking tooth contact 46 x x x x x x

(Spicer) B S B B B B

i

2598 DRIFT for removing outer ring, rear pinion bearing 46 x x x x x

(Spicer 27, 30) B B B S B

2599 DRIFT for removing outer ring, front pinion bearing 46 x x x x x x

(Spicer 27, 30, 31) B B B B B B

2600 MEASURING FIXTURE for adjusting rings SVO 2595, 46 x x x x x x

2685 B B B B B B

2601 HOLDER for expanding tool SVO 2394 (Spicer) 46 x x x x x x

8 B S B B B

2603 STAND for reconditioning carburettor (Zenith and 2 x x x x x

SU 818,820)

2611 HOLDER for dial gauge when checking end float, 46 x x x x

drive shafts 8 B B B

e e e e

12


999 DESCRIPTION Alt. Part. 120· 140- 164 1800 P210 PV544 Notes SVO use pro- series i series

duct

2612 PLATE for checking end float, drive shafts 46 x x " x

B B B B

C C C C i

I 2685 ADJUSTING RING for pinion (Spicer 27, 30) 46 x x " x x Used together with

B B B B B SVO 2841

i !----- .

1 2686 PRESS TOO L for fitting outer rings, pinion beorings 46 " x x x x

(Spicer 27, 30) B B B B B

I i 2687 ADJUSTING RI NG for differential (Spicer 23) 46 x x x x

I B B B B

1

46 2686 PRESS TOOL for fitting outer rings, pinion bearings L x x x x

(Spicer 23) B B B B

I 2689 ADJUSTING RING for pinion (Spicer 23) L 146 x x x x Used together with

B B B B SVO 2841

2690 DRIFT FOR REMOVING outer ring, rear pinion bear- L 46 " x x x

i ng (Spicer 23) B B B B

-

·2699 PRESS TOOL for ball joints and rubber bushings, I

6 x x Used together with x x

control arms and idler arms

I B B B B SVO 2700-2706

C C C C

2700 SLEEVE for removing ball joint, lower control orm 6 x x Used togethe r w 1th

B B SVO 2699

C C

i 2701 SLEEVE for removing ond fitting boil joint, upper 6 " x Used together wi th

control orm; fitting ball joint, lower control arm; B B SVO 2699,2703,2704

removing and fitting rubber bushing, lower control arm C C

2702 SLEEVE for removing ond fitting rubber bushing, upper 6 x i Used together with I control arm B SVO 2699, 2706 I

C

2703 DRIFT for filti ng ball stud, lower control arm 6 x x Used together with

B B SVO 2699,2701

C C i

2704 DRIFT for fitling ball stud, upper control arm !

6 x !

x Used together with

I

B

I

B SVO 2699, 2701

C C

2705 DRIFT for removing and fitting rubber bushing, lower 6 r x " Used together with

control arm, to 1969 models B B SVO 2699,2701

C C I 12706 DRIFT for removing and fitting rubber bushing, upper 6 " Used together with

control arm B SVO 2699, 2702

C

2707 CUSHIONING RING for fitting beoring and stop ring, 46 x

drive shaft (Spicer) B

C

13



duct

2708 SPANNER for adjusting end float, drive shaft (Spicer) 46 x

B

C

2709 EXTRACTOR for drive shaft (Spicer) 46 x x x

B B B

C C C

2710 PULLER for drive shoft bearing (Spicer) 46 x

B

C

2712 DRIFT for fitting inner oil seal, drive shaft (Spicer) 46 x

B

C

2713 SOCKET SPANNER, 5/8", for bolt, upper control 6 x x

arm shaft, adjustment of wheel alignment B B

C C

2714 FIXTURE for removing and instolling reor axle 46 x x x x x x

B B B B B B

2715 DRIFT far removi ng and fitting grease cap on hub 6 x x

7 B B

C C

I 2716 DRIFT FOR FITTING bushing, steering shaft 6 x x Used tagethe r with

B B SVO 1801

2717 DRIFT FOR FITTING upper bearing race, steering 6 x x x Used tagether with

corn B B B SVO 1801

2718 DRIFT for removing upper bearing race, steering 6 x Used together with

cam B SVO 1801

2719 SLEEVE FOR FITTING oil seal, steering shaft 6 x x

B B

C C

2720 TOOL FOR REMOVING bushing, steering shaft 6 x x

B B

2721 REAMER for bushing, steering .hoft 6 x x Used tagether with

B B SVO 2254 for 140

and SVO 2850 for 164

2722 PULLER for inner ring, inner front wheel bearing 6 x x

7 B B

C C

2723 DRIFT for fitting outer ring I inner front wheel bear- 6 x x Used together with

ing and oil seal in hub 7 B B SVO 1801

C C

2724 DRIFT for fitting outer ring, outer front wheel bear- 6 x x Used together with

ing or removing outer ring, inner front wheel bearing 7 B B SVO 1801

C C

14



duct

2725 DRIFT for removing outer ring, outer front wheel 6 x x Used together with

bearing 7 B B SVO 1801

C C

2726 PULLER for front wheel hub (1800 E) 6 x x x

7 B B B

C C C

2727 LIFTING TOOL for engine when removing sump ond 2 x x

gearbox 43 B B

C C

2728 EXTRACTOR for inner oil seal, drive shaft (Spicer) \46

x x x x x

B B B B B

J c C C C C

2729 WASHER for removing shaft, upper control arm 6 x

I I

I

B

2730 DRIFT for removing ond fitting bushing, track rod no, 7 i

x x x x I Used together with 140, 1 64/for bushing, support stay 120 late prod. 220,

I B B B B SVO 2733 140, 164/for bushing, support arm 140, 1 64/for bush-

ing, torque rod 120,early prod. C C C C i

2731 DRIFT for removing and fitting bushing, track rod 220/ i

7 x x x I Used together with

for bushing, support orm nO/for bushing, support rod B B B

I SVO 2733

140, 164 C C C

2732 DRIFT for removing and fitting bushing, support arm 7 x

I x x x

140, 164/for bushing, torque rod 120, 1800 (late B B B B

I prod.) C i C C C

2733 CUSHIONING SLEEVE for removing and fitting bush-I

7 x I x i x x

ing B B

I B B

i i C i C C C

I I !

2734 DRIFT for bushing, relay arm 140, 164/for bushing, 6 x x x )( Used together with

support rod 12Q-series, 1800 (late prod.) 7 B B B B SVO 2699,2736

C C C C

2735 DRIFT for fitting rubber bushing, relay arm 6 x x x x Used together with

B B B B SVO 2699, 2736

C C C C

2736 CUSHIONING PLATE for removing bushing, reloy 6 x x x x Used together w ilh

arm B B B B SVO 2699, 2734

C I C C C

2737 HOLDER for dial gauge when checki ng end float, 46 I

x !

drive shaft (Spicer)

I

B

I i C i

2738 SPANNER for tank fitting, early prod. I 3 x x !

I

J I I B B

2739 HOLDING CLAMP for gos spring, luggage comportment ! 8 I x "

lid B B

C C

2741 BRAKE PRESSURE GAUGE for testing broke system 5

I x x x x

i

B B B B !

i ,

15


I I 999 DESCR IPTION Alt. Part. 120· 140- 164 1800 P210 PV544 Notes SVO use pro- series : series

duct

2742 HOLDER for cable spring, parking broke 5 x x x

S S S

C C C

:2743 GUIDE PINS for installing M 30, M 40, M 41 gear- 43 x x x x x

boxes S B B B B

C C C C C

2744 PRESS TOOL for gas 'pring, luggage comportment 8 x x

lid B B

C C

2746 FIXTURE for removing ond in'tolling automatic trans- 44 x x x x

mission B B S B

C C C C

2748 TORQUE WRENCH for adjusting front band 44 x x x x

B B B B

C C C C

12763 SPINDLE for SVO 1791 (intended for impact wrench) I

46 !

x x x x

when removing rear broke drum 7 11 11 B 11

2764 PRESS TOOL for removing and fitting spring bushing L 7 x

B

C

2777 WELDING FIXTURE for replacing and checking side 8 x x

members

2779 SPANNER, N = 11 mm, for bolt in drive flange, 45 x x x x x

propeller shaft B B B B B

C C C C C

2806 DRIFT FOR FITTING oil seal on drive flonge (Spicer 46 )( x x x x X

rear axle) B B B B B B

C C C C C C

2809 PRESS TOOL for pressing in and checking piston in 46 x x x

broke caliper/Holder for plote and dial gouge 5 B 8 B

C C C

2810 LIFTING BEAM for removing, installing engine (8 18, 2 x x x x x x

820, B30) 11 B B B 8 B

C C C C C C

2811 ATT ACHMENT for lifting beom SVO 2810 (front) 2 x

B

C

2812 ATTACHMENT for lifting beam SVO 2810 (rear) 2 x

B

C

2813 SUPPORT for attachment when lifting front end of 2 x Used toge the r with

engine (without cylinder head) B SVO 2727, 2811

C

2814 PULLER for polygon hub 2

I

x

B

C

16


: I


duct

2815 PRESS TOOL for fitting crankshaft drive and polygon

I 2 x

hub B

C

2816 DRIFT FOR FITTI NG oil seal on crankshoft (front)

I

2 x I B

i C i

1

2817 DRIFT FOR FITTING oil seal on crankshaft (rear)

I

2

I x

1

I B

i I

12818 DRIFT FOR REMOVING valve guides (B 20, B 30) 2 x x x x

B B B B

C C C C

1 2819 DRIFT FOR FITTING valve guides (B 20, B 30) 2 x x x x

El B B B

C C C C

I 2820 FIXTURE for disassembling and assembling engine 2 x Used together with

B SVO 2520

2821 SUPPORT for lifting tool SVO 2727 when lifting 2 x

front end of engine B

C

; 2822 PULLER for crankshaft drive 2 x

B I C

2823 I RING FOR FITTING standard piston 2 x x x x

B B B B

2824 DRIFT FOR CENTERING disc 41

I x

B

C

2825 FIXTURE when disassembling and assembling M 400 43 x x Used together with

georbox B B SVO 2520

2826 PULLER for front bearing, intermediate shaft, M 400 43 x x

gearboX B B

2827 PULLER for rear bearing, intermediate ,haft, M 400 43 x x

gearbox B B

I 2828 PULLER for reor bearing, mainshaft, M 400 gearbox 43 x x I

I B B

! 2829 LIFTING UNIT for main.haft, M 400 gearbox I" x x I B B

i

2830 EXTRACTOR for reverse shaft, M 400 gearbox 43 x x

B B

i i

17


999 DESCRIPTION Alt. Part. 120· 140- 164 1800 P210 PV544 Notes SVO use pro- : series series

duct

I'~I PRESS TOOL for fitting bearing, intermediate shaft 43 x x I

and rear bearing, mainshaft, M 400 gearbox B B

I

Im , EXTENSION for SVO 2828 when remaving rear bear- 43 x x I

i ng, ma i nshaft, M 41 0 gearbox B B

: 2833 FIXTURE for M 400 gearbox when fitting or remaving !43 x x Used on garage iack

from underneath the vehicle B B

2834 PRESSURE GAUGE for checking oil pressure, over-

I 43 x x

drive B B

C C

2835 DRIFT FOR CENTERING splines in planet gear cage 43 x x

and one-way hub, overdrive B B

2836 SPAN NER far plugs for oil pump, contral valve and 43 x x

filter, overdrive B B

C C

2837 COUNTERHOLD for flonge 43 x x x 44

B B B 45 46 C C C

2838 PRESS TOOL for removing and fitting bearing and :46 x x x

circiip, drive shaft, final drive 1031 I

B B B

C C C

1

2839 RING FOR FITTING bearing and circiip, drive shaft, 146 x x x I i Used tagether with

final drive 1031 B B B SVO 2838

I C C C I

1

2840 RING FOR ADJUSTING pinion height, final drive 46 x

1031 B

I

(I BOX SPANNER for adjusting ring SVO 2840, final 46 x x x x x x

drive 1031 B B

i

B B B B

! 2842 SLEEVE FOR FITTING inner ring, rear pinion bearing, 46 x

final drive 1031 B

2843 DRIFT FOR REMOVING outer ring, rear pinion bear- 46 x

ing, final drive 1031

I I

B

2844 PULLER for inner ring, rear pinian bearing, final ! ,46 i x

drive 1031

I

B

: 2845 !

I PRESS TOOL for fitting outer rings, pinion bearing, 46 x

final drive 1031

I

B

I !

2846 HEX SPANNER, 9/16", for propeller shaft bolts 45 x x x

I

B B B

I C C C

18


999 DESCRIPTION Alt. Part. 120- 140- 164 1800 P210' PV544 'Notes SVO use pro· series series

duct

2847 HOLDER for welding and measuring fixture SVO 2777 8 x

2848 MEASURING ARM for height location of front, side 8 x Used together with

members SVO 2891

2849 PULLER for pitman arm 6 x

B

C !

2850 PILOT for reamer SVO 2721 • Used for bushing for 6 x

I

steering shaft (Burman steering gear) B

2851 DRIfT for fitting sealing ring in cover, front end, 43 x x Used together with

M 400 gearbox B B SVO 1801

C C

2852 SLEEVE for fitting bearing, input shaft and fitting 43 x x

synchr. hub, output shaft, M 400 gearbox B B

12853 SLEEVE for removing synchr. hub, output shaft, 43 x x

M 400 gearbox B B

i 2854 COUNTERHOLD for flange 43 x x x x x

44 B B B B B 45

46 C C C C C

2860 EXTRACTOR for removing sealing ring, steering B 6 x

column, ZF power-assisted steering L B

2861 SLEEVE for removing and fitting wheel bolts 7 x

B

C

2862 PRESS TOOL for removing and fitting wheel bolts 7 x )( x

B B B

C C C

2863 DRIFT FOR FITTING sealing ring, steering column, 6 x

ZF power-assisted steering B

2864 INSTRUMENT FOR TESTING powe.-assisted steering B 6 x

L B

2865 CONNECTION NIPPLE for connecting test instrument 6 x Used together with

and hose from servo pump a SVO 2864, 2866

2866 CONNECTION NIPPLE, M 14 x 1.5 6 x Used together with

B SVO 2864, 2865

2867 DRIFT FOR FITTING sealing in cover for ball bearing, 43 )( x x x x Replaces SVO 201 0

primary shaft, M 30, M 40 gearboxes S S B B B

C C C C C

19



duct

2868 PRESS TOOL for front spring when reconditioning 6 x x x

disconnected front axle 7 B B B

2869 All ACHMENT for lifting beam SVO 2810 (front), 2 x x x x x

B 18, B 20 engines B B B B B

C C C C C

2870 ATTACHMENT for lifting beam SVO 2810 (rear), 2 x x x x x

B 18, B 20 engines B B B B B

C C C C C

2878 EXTRACTOR for reverse shaft with milled groove, L 43 x x x

M 30, M 40 gearboxes S B B

2879 STAND for fixing carburettor housing when re-bushing 2 x x

.hutter spindle (Zenith-Stramberg) B B

2880 REAMER, lZ! 9.74 mm, for seat. throttle spindle bush- 2 x x x

ing (SU and Zenith-Stramberg, early prod.) B B B

2881 REAMER, lZ! 7.98 mm, for throttle spindle bushing 2 x x

(Zenith-Stromberg, early prod.) B B

2891 STRAIGHT EDGE for height location of front side 8 x x x x

members

2892 MEASURING ARM for height location of front side 8 x x x Used together with

members SVO 2891

2893 HOLDER for straight edge SVO 2891 8 x x

2894 HOLDER for straight edge SVO 2891 8 x x

2895 PRESS TOOL for pressing up nozzle when adjusting 2 x x x

carburettor Zenith-Stromberg B 20 A, one, B 20 B, B B B

B 30, two C C C

2896 GAUGE, placed between air piston and nozzle when 2 x x x

pressing down (Zenith-Stromberg carburettor) B B B

C C C

2897 PRESS TOOL for pressing down nozzle when adjusting 2 ) x x

Zenith-Stromberg carburettor ! B B

( C C

: '2898 SPANNER, N = 1 1/16", for final-tightening cylinder 2 x x x

head bolts B B B

C C C C

2899 FIXTURE for windshield when fitting 8 x x

B B

20



duct

1 r--2900 RING FOR FITTING piston in front clutch, BW 35 44 " x x x Used together with

transmission SVO 2533

2901 . PINCHERS for pinching fuel lines, B 20 E 2 x x

B B

1

2902 CAP for adjusting rpm when adjusting spark plugs. 2 1

x x

Placed on inlet duct, B 20 E B B

I 2903 SPANNER for removing oil filter (B 20, B 30) 2 x x 1 x x x

I

B B B B B i

C C C C C

2904 DRIFT for removing and fitting bvshing in lower con- 6 x x

trol arm (diagonal tyres) from 1970 models B B

1

12905 DRIFT for removing and fitting bushing in lower <:on- 6 1

x x

trol arm {radial tyres} from 1970 models B B

1

2906 CHECK TOOL for fan belt, B 18,820, B30 2 x x x x x x

B B B B B B

i C C i

C C C C

2907 DRIFT for fitting intermediate drive, M 30, M 40 43 x 1 x

gearboxes (from 1971 model) 1

B B

2908 DRIFT for thrvst washer. When fitting idler gear, . 43 x x Used (two) together

M 30, M 40 gearboxes B B with SVO 2907

2917 EXTRACTOR for brake pods 5 " " x x

I 12918 TOOL FOR TURNING piston in rear brake caliper 5 x x

(ATE) B B

I i C C I

2919 TEMPLATE for piston in rear brake caliper (ATE) I 5 x x

B B

C C

12920 NIPPLE (two) for checking broke pressvre (ATE) 5 x x

1 Used together with

I B B SVO 2741

1

2921 BLEEDER SPANNER (ATE) I 5 x 1 x

1 B B

C C i

I,m FIXTURE for M 30, M 40 gearboxes, late prod., when 43 x x x x x Used together with

reconditioning B B B B B SVO 2520

1

2934 FIXTURE for BW 35 transmission when disassembling I

\44 I x x Used together with x x

and assembling 1 SVO 2520

I 1 1

21


999 DESCRIPTION Alt. Part. 120- 140- 164 1800 P210 PV544 Notes SVO use i pro- series series

• duct i

I I i

, 2935 SPANNER for removing and fitting tank fitting (from 11 i,

3 x x

1971 models) i B B

I c C

2963 i FIXTURE for side members, when replacing (1800 E) i 8 x i

I I

2967 GAUGE for checking wear on lower boil joint (Type I 6 I x x

I i 1 without spring)

I

I B B

C c i i

2968 GAUGE for checking wear on lower ball joint (Type 6 x x

2 with spring) B B

C C

2969 GAUGE for checking Wear on lower ball joint (Type 6 x x

I without spring) B B

C C

2970 GAUGE far checking wear on lower ball joint (Type 6 x x

2 wi Ih spri ng) B B

i c C

2971 BLEEDER SPANNER for ATE-brakes 5 x x x

S B B

i C C C

2972 PULLER for steering wheel 6 x x

B B

C C i

2975 SPANNER for locknut, contact for start inhibitor and 44 x x x I reversing light, SW 35, from 1972 models B B B

i

C C C

I,

14005 CENTERING TOOL for king pin 6 x x

B B

C C

4025 DRIFT FOR FITTING relay arm bushing S 6 x x

B B

C C

4028 DRIFT FOR FITTING 3rd speed gear, mainshaft (M 4) 43 x 1

x

B B

4030 EXTRACTOR for oil seal on drive flange, etc. 43 x x x x x x

46 B B B B B B

6 C C C C C C

4034 DRIFT FOR FITTING drive flange, propeller shaft B 45 x x 1

B B

C C

4042 PULLER for differential carrier bearings (ENV) 46 x x x

B B B

i i

4047 PRESS TOOL for outer rings of pinion bearings (ENV) 46 x x x

I B B B

22



! duct

4049 PRESS TOOL, M 18 x 1.5, for ditting drive flonge 46 x x x

(ENV) B B B

C C C

4059 KEY far odiusting nut (ENV) 46 x x x

8 B B

4063 DRIFT FOR REMOVING front pinion bearing outer 46 x x x

ring (ENV) B B B

I 4064 DRIFT FOR REMOVING reOr pinion bearing (ENV), L 46 x x x x

for front pinion bearing (Spicer 23) BJ

B B B

.

4074 SPRING CLIP far wheel cylinder 5 x I

x x x

B B B B

C C C C

·4078 EXTRACTOR for oil seal on drive shaft or (PV 544, 46 x x x x

P 210) for bearing in locket tube 6 B B B B

C C C C

4080 DRIFT FOR PRESSING IN support bearing, propeller 43 x x x

shaft/for bearing in rear cover, M30,M40gearboxes, 45 B B B

late prad. C C C

4081 CUSHIONING RING for fitting support bearing in 45 x x x x x

retainer, propeller shaft (support bearing, early prod.) B B B B B

I 4084 CRAMP for fitting pedals 41 x x

8 B

4088 DRIFT FOR FITTING pedal bushing 41 x x

B B

14089 CUSHIONING RING for pressing pedal bushing or 41 x x

I ! !

relay arm bushing in and out

!

6 8 B

C C

i 4090 PULLER for ball bearing, flywheel (818, B 20, B 30 L 2 x x x x x x

engines)/far needle bearing, relay arm bracket, 120, 41 B B B B B B

1800 6 C C C C C C

4109 ST AND for gearbox and rear axle when disassembling L I 43 x x x x x Used together with

cnd ossemb Ii ng (E NV) 46 8 B B B B SVO 2044

I !

4110 FIXTURE for final drive (ENV) 46 x x x Used together with

B B B SVO 4109

DRIFT FOR FITTING differential carrier bearings L 46 x x x x x x

B B B B B B

4113 DRIFT FOR FITTI NG upper bearing, steering box B 6 x x

L B B

23


999 DESCRIPTION Alt. Part. 120- 140- 164 1800 P210 PV544 Notes SVO use pro· series series

duct

4118 LIFTING CHAIN for engine (B 16) 2 x x x

B B B

C C C

4124 SPACING RING (two) for engine mounting (B 16) 2 x x x

B B B

C C C

4128 REAMER, \21 7.9 mm, for valve guide (B 16) 2 x x x

B B B

C C C

i4141 DRIFT for pressing out support bearing, propeller shaft B 45 x x

B B

4153 REAMER, \2118 mm, for bushing in rocker arm (B 16) L 2 x x x

or for bushing in relay arm (not 1800 E} 6

~ B B

C C

4154 DRIFT for bushing in rocker arm (B 16) L 2 )( )( x

I

B B B

C C C

DRIFT FOR FITTING valve guide (B 16) 2 x x x

B B B

, C C C

i

24


I 999 DESCRIPTION Alt. Part. 120· i 140- 164 1800 P210 PV544 Notes SVO use pro- series series

duct I

, .. - - •.

i

1 I

t------t--... ~ ... I

• I i I

I

!

i

J i i

i I !

i i

i

i ...

i

I

~ I I I i

I

I I

I i

I i

25


999 DESCR IPTION Alt. Part. 120- 140· 164 1800 P210 PV544 Notes SVO use pro- series series

duct

i

I i "''--'"

i i

I

I i

i

!

I I

I

I i

I i l

i I I I

I

I i

I i

26


ILLUSTRATED LISTS

ENGINE

ELECTRICAL SYSTEM AND INSTRUMENTS

POWER TRANSMISSION, REAR AXLE

BRAKES

FRONT END AND STEERING

FRAME, SUSPENSION, WHEELS

BODY


Engine

ENGINE

818

mo l ! 1867 2176 2250 2266 2289 1459 1866

1426

~ , 6 2405 2407 2408

999 SVO No.

0 2438

0 2439

1426 Drift for fitting ball bearing. 1459 Drift for removing valve gu Ide.

6 2440

2424

1866 Drift for removing and fitting gudgeon pin.

1867 Drift for removing and fitting bushing In

rocker arm and connecting rod. 2176 Ring for fitting piston (standard dimen

sion). 2250 Puller for camshaft gear. 2266 Drift for removing and fitting hub and

impeller, water pump. 2289 Drift for fitting valve guide. 2405 Puller for crankshaft gear.

2407 Press tool for fitting crankshaft gear. 2408 Press tool for fitting camshaft gear. 2424 Gnp tool for removing and fitting valve

tappet.

~ @ I 2429 2430 2435

& ! I 2462 2463 2517

VOLva 400 244

999 SVO No. 2429 Press washer for removing impeller, water

pump. 2430 Drift for fitting seal, water pump. 2435 Guide pins (two) for fitting cylinder

head. 2438 Centering sleeve for timing gear casing

and for fitting eircl ip for felt ring. 2439 Centering sleeve for rear sealing flange

and for fitting circlip for felt ring. 2440 Puller for hub on crankshaft. 2462 Puller for hub, water pump. 2463 Drift for removing and fitting bearing,

water pump. 2517 Reamer for valve guide. 2898 Spanner for final-tightening cylinder head

bolts (see 820 engine). 4090 Extractor for ball bearing, flywheel.

29


Engine

2397 2398 2399

999 SVO No. 2397

2398

2879

Reamer for seat, throttle shaft bushing (Zenith) Reamer for throttle shaft bushing (Zenith)

2399 Drift for throttle shaft bushing (Zenith) 2401 Reamer for throttle shaft busing (SU) 2402 Drift for throttle shaft bushing (SU)

999 SVO No. 2425 Lifting tool for engine replacement (early

prod.)

30

999 SVO No.

VOlva 400 253

2603 Stand for carburettor when reconditioning (Zenith, SU)

2879 Stand for carburettor when reconditioning (Stromberg)

2880 Reamer for seat, throttle shaft bush ing (SU, Stromberg)

2881 Reamer for throttle shaft bushing (Stromberg)

lOJ 737

999 SVO No. 2810 beam for ne replacement (late

prOd.) 2869 Attachment for SVO 2180 (front) 2870 Attachment for SVO 2810 (rear)


999 SVO No. 2727

B20

2727

Lifting eyelet for when removing and fitting gearbox and oil su mp (140-series)

VOlVO 102093

~ Ri 'J •

999 SVO No.

1425

o 2439

1867 2250

2440 2818

1426 Drift for fitting ball bearing

2405

2819

1867 Drift for removing and fitting bushing In rocker arm and connecting rod

Engine

999 SVO No. 2520 Stand

VOlVO 103 bI3

2521 Fixture for engine when reconditioning

~ 6 2407 2408

0 ,i, .'. \

2823

999 SVO No.

! ':'

~~ 2424 2435

B 2898 2903

2250 Puller for camshaft gear

(0 2438

4090 VOLVO 105 141

2405 Pu Iler for cran kshaft gear (SVO 2822 can be used as alternative)

31


Engine

999 SVO No. 2407 Press tool for fitting crankshaft gear 2408 Press tool for fitting camshaft gear 2424 Grip tool for removing valve tappets

2435 Guide pins (two) for fitting cylinder head

2438 Centering sleeve for timing gear casing

and fitting circlip for felt ring 2439 Centering sleeve for rear sealing flange

and fitting circlip for felt ring

999 SVO No. 2401 2402 2603

2401 2402

1 2895 2896

Reamer for throttle shaft bushing (SU) Drift for throttle shaft bushing (SU) Stand for carburettor when recondition-

ing (SU) 2895 Press tool for nozzle when adjust"lng

carbu rettor (Stromberg)

32

999 SVO No. 2440 Puller for hub on crankshaft 2818 Drift for removing valve guide 2819 Drift for fitting valve guide

2823 Ring for fitting standard piston

2898 Spanner for cylinder head bolts 2903 Spanner for removing oil filter

2906 Tool for checking fan belt (see B30 engine)

4090 Extractor for ball bearing, flywheel

999

SVO No. 2896

2897

~; ... ;.; .... ;;;.;;i';

... ', .i"·.,.'·'·

VOlVO 400254

Gauge for adjusting carburettor (Stromberg) Press tool for nozzle when adjusting carburettor (Stromberg)


SVO 2810

4iiiIt(~' "-0 SV02869' SV02870 VOlVO

IOJJl;t

999 SVO No,

2810

2869 2870

999 SVO No.

Lifting beam for engine replacement Attachment for SVO 2810 (front) Attachment for SVO 2810 (rear)

2520 Stand

VOlVQ

103643

2521 Fixture for engine when reconditioning

999 SVO No,

2727

Engine

VOlVO 102 O~3

2727 Lifting eyelet for when removing and fitting gearbox and 011 sump (140-series)

2901 2902

VOlVO 400255

999 SVO

No 2901 Pinchers for pinching fuel lines, B20E 2902 Cap for adjusting speed when adjusting

Ignition, B20E. (Placed on inlet duct)

33


Engine

630

~ 6 142.$ 1867 2250 2408

A

999 SVO No,

0_ un

! 2818

I Ri 2819 2822

1426 Drift for fitting ball bearing In flywheel 1867 Drift for bushing in rocker arm and

connecting rod 2250 Puller for camshaft gear 2408 Press tool for fitting camshaft gear

2424 Grip tool for valve tappets 2435 Guide pins (two) for cylinder head

2814 Puller for polygon hub

2815 Press tool for fitting crankshaft drive and

polygon hub 2816 Drift for fitting crankshaft seal

34

1 \~ 6 2424 2435 2814 2815

0 ~ 2823

999 SVO No.

2898 2903 Itn

2817 Tool for fitting crankshaft seal (rear) 2818 Drift for removing valve gu ides 2819 Drift for fitting valve guides 2822 Pu Iler for cran kshaft drive

2823 Ring for fltti ng standard piston 2898 Spanner for cylinder head bolts 2903 Spanner for removing oil filter

2906 Tool for checking fan belt

:.",«""' .

.......••..•.. [ ...

11~·'i·

.IUO

VOLVO 106 643

4090 Extractor for ball bearing in flywheel


~ 2895

999 SVO No,

2895

2896 2897

999 SVO No. 2727

2810 2811

1 T 28116 2897

VOLVO 4002~6

Press tool for nozzle when adjusting carburettor Gauge for adjusting carburettor Press tool for nozzle when adjusting carburettor

2727

2811 2813

Lifting tool for engine when removing and fitting gearbox and 011 sump Lifting beam for engine replacement Attachment for SVO 2810 (front)

Engine

SVO 2820

SVO 2520

999 SVO

VOLVO

103 3SS

No

2520 Stand 2820 Fixture for engine when reconditioning

999 SVO No.

2821

2812 Attachment for SVO 2810 (rear)

VOlVO 103 357

2813 Support for attachment SVO 2811 when

lifting out engine without cylinder head 2821 Support for SVO 2727 when lifting out

engine

35


Electrical system and instruments Power transmission, rear axle

ELECTRICAL SYSTEM AND INSTRUMENTS

999 SVO No,

2738 Key for tank fitting, 140-senes, 164 early prod.

SVO 2935

999 SVO No.

2935 Key for tank prod.

vmvo 105126

140-series, 164 late

POWER TRANSMISSION, REAR AXLE

Clutch

36

vOlVO 102783

999 SVO No. 2322 Clutch fixture with accessories for 120,

1800,210 A. Handle B. Arm C. Push rod D. Bottom plate E. Packing block No, 3 (four) F. Packing block No. 2 G Packing block No. 1 (three) H. Packing block No. 0 (three) I. Measuring gauge with holder J. 3-point support


Power transmission, rear axle

120, 140, 1800

164

cr~ ___ r_: _______ :~·_. !~I.J 5\101426

999 SVO No.

5\102484

5\104090

1426 Drift for ball bearing In flywheel 2484 Drift for centenng clutch plate

VULVa 27912"

4090 Extractor for ball bearing In flywheel

999 SVO No. 1426 Drift for ball bearing in flywheel 2824 Drift for centenng clutch plate


vOlVa 103171

37



210

999

SVO No. 1426 Drift for support bearing in flywheel 2484 Drift for centering clutch plate


Pedal shaft

999 SVO No. 4084 Grip for pedal fitting 4088 Drift for pedal bushing

4089 Cushioning washer for pressing in and out pedal bushing

Gearbox

M30, M40 early prod.

o 1801 2867

•• eMU 1 in, £gin}- ,

2302 2303

• 2413 SVO 2427

38

2044

•• 2304

2487 2488

4 2426 2484

4084

2261

2409

4030

2262

VOLVo-10()0i9

... 2301

2412

4109


999 SVO No.

1801 Standard handle 18x200 mm 2044 Fixture for gearbox when disassembling

and assembling. (Used together with SVO

4109.) 2261 Puller for round flange

2262 2301 2302

2303 2304 2409 2412

Puller for flange with u-forks Extractor for removing reverse shaft Drift for thrust washer. Used (two) together with SVO 2303 when fitting intermediate gear Drift for fitting intermediate gear Press tool for fitting flange Counterhold for flange Drift for fitting bearing on Input shaft, for bearing in rear cover for output shaft and for fitting input shaft in housing

M30, M40 late prod.

BB

999 SVO No.


2413 Drift for fitting oil seal in rear cover 2427 Universal joint for spanners SVO 2487

and SVO 2488 2487 Hexagon spanner 3/8" for upper gearbox

bolts 2488 Hexagon spanner 8 mm for upper gear

box bolts 2743 Guide pins for gearbox 2867 Drift for fitting oil seal in cover for input

shaft 4030 Extractor for oil seal on flange 4109 Stand for fixture SVO 2044

o il lI! 1801 2261 2262 2301 2302 2303 2304 2412 2413

o ~ 2426 2427

~ ~ ~ 2428 2487 2488 2743 2837

2854

@ 2867 2878 2907

/

fifi 0 29084030 4080

VOLVO

105399

39



999 SVO No. 1801 2261 2262 2301

2302

2303

2304 2412

2413

2426

2427

2428

999 SVO No. 2727

40

Standard handle 18x200 mm Puller for rou nd flange Puller for flange with u-forks Extractor for removing reverse shaft with mi lied groove Drift for thrust washer. Used (two) together with SVO 2303 when intermediate gear Drift for fitting intermediate gear (to 1970 model) Press tool for fitting flange Drift for fitting bearing on input shaft, for bearing in rear cover for output shaft (early prod.) and for fitting input shaft in

housing Drift for fitting oil seal in rear cover Spanner for releasing and tightening gearbox bolts (for vehicles with B16 engine) Universal joint for spanners SVO 2426,

SVO 2487 and SVO 2488 Spanner for screwing gearbox bolts on and off (for vehicles with B 16 engine)

2727

Lifting tool for engine when removing and fitting gearbox and oil sump (140-series)

VOlVO 102093

999 SVO No. 2487

2488

2743 2837

2854

2867

2878

2907

2908

4030 4080

999 SVO No.

Hexagon spanner 3/8" for upper gearbox bolts (for vehicles with B18 and B20 engines)

Hexagon spanner 8 mm for upper gearbox bolts (for vehicles with B18 engine) Guide pins for gearbox Counterhold for flange (only for 140, 1800, with B20E engine Handle used only for automatic transmission,) Counterhold for flange (handle used only for automatic transmission) Drift for fitting oil seal in cover for input shaft Extractor for removing reverse shaft with milied groove Drift for fitting intermediate gear (from 1971 model)

Drift for thrust washer. Used (two) together with SVO 2907 when fitting intermediate gear

Extractor for oil seal on flange Drift for fitting bearing in rear cover, late prod.

104 97S

2520 Stand 2922 Fixture for gearbox when reconditioning


M400

1801 1845 2261 2337 2412

2832

2830

.~

999 SVO No. 1801 1845 2261 2337

2412

2826

2827

2828 2829

Standard hand le 18x200 mm Press tool for fitting f,ange Puller for flange Drift for removing oil seal in cover for input shaft Drift for fitting 011 seal in rear cover Puller for front bearing, intermediate shaft

Puller for rear bearing, Intermediate shaft Puller for rear bearing, mainshaft Lifting tool for mainshaft

2830 Extractor for reverse shaft

Power transm ission rear axle

2826 2827 2828 2829

2837

999 SVO No.

2831 2832

2837 2851

2852

2853

4030

2851 2852

@ ©

4030 2853

©

Press tool for fitting bearing

VOlVQ 103394

Extension for SVO 2828 when removing rear bearing, mainshaft, M41 0 gearbox Counterhold for flange Drift for fitting oil seal in cover, front end. Used together with SVO 1801 Sleeve for fitting bearing input shaft and fitting synchr. hub, output shaft

Sleeve for removing synchr. hub, output shaft Extractor for oil seal on flange

41


Power transmissiom rear axle

999 SVO No.

2727

VOLVO 102093

2727 tool for engine when removing and fitting gearbox and oil sump

42

VOlVO

103 100

999 SVO No.

VOlVe

103102

2833 Fixture for gearbox when installing and

removing from underneath vehicle

999 SVO No. 2520 Stand 2825 Fixture for gearbox when reconditioning


Overdrive

Early prod.

22 61 2262 2412

I 6 2417 2418 2420

24 9

--2422 2421

Pu Iler for rou nd flange Puller for flange with U-forks

999 SVO No,

2261 2262 2412 Drift for fitting front bearing on output

shaft

2413 Drift for rear beari ng on input shaft

2415 Pressure gauge for checking oil pressure

2417 Drift for removing needle bearing in

planet gear and for fitting bearing in

planet gear and output shaft


• 2413 2415

4030

VOLVO lOO 815

999 SVO No,

2419 2420

2421

Spanner for valve seat, oil pump Centering drift for splines in planet gear

carrier and one-way hub Press tool for fitting flange

2422 Drift for fitting oil seal, output shaft

2423 Extractor for needle bearing in output

shaft 4030 Extractor for oil seal, output shaft

43



999 SVO No.

VOLvQ

IOS lJi?

999 SVO No. 2520 Stand 2746 Fixture for automatic transmission when

fitting and removing from underneath the vehicle

2934 Fixture for automatic transmission when reconditioning

Propeller shaft

120, 140, 164, 1800

999 SVO No.

2409 2779 2837 2846 2854 4081

46

0 x 1 4081 2779 2846 2837

Counterhold for flange (early prod.) ............ . Spanner for flange bolt (B20A, B208, B200) ...... . Counterhold for flange (B20E, 830) ............ . Spanner for flange bolt (B20E, B30) ., .......... . Counterhold for flange (B20A, 820B, B200) ....... . Cushioning for fitting support bearing In holder (early prod.) ........................... .

120

x X

X

X

2854

140

X X X X X

X

2409. VOlVO 400258

164

X X

1800

X X X X X

X


210

999 SVO No.

s .... ·.· .. ~.····.· .. -.. '~· Cl \ ,

o

2261

1801 Standard handle 18x200 2261 Puller for flange 4034 Drift for fitting flange 2409 Spanner for flange

4034

4080 Drift for pressing in support bearing 4081 Cushioning ring 4141 Drift for pressing out support bearing

Power transmission

47



Rear axle ENV

I] t.al 1895 1806 t801

0" .~~ 0 0 0

2204

(@) 23952409 2410 ·2456

l@ I 2611 2612 4030 4042 4»41

999 SVO No,

@

4084 a71

1791 Puller for wheel hub 1801 Standard handie 18x200 mm 1805 Drift for fitting drive shaft bearing 1806 Cushioning ring for removing and fitting

drive shaft bearing

1807

2204 2261 2262 2304

2392 2395 2409

2410 2456

48

Sleeve for fitting drive shaft bearing outer ring Extractor for drive shaft Puller for round flange Puller for flange with U-forks Press tool for flange (for pinion 5/8" 18 thread) Puller for rear pinion bearing Sleeve fitting rear pinion bearing Tool for fitting pinion and counterhold

for flange Drift for fitting oil seal on flange Drift for fitting oil seal for drive shaft

, 41111

Holder for dial gauge Plate Extractor for oil seal on flange

VOLVO 102 353

999 SVO No,

2611 2612 4030 4042 Pu lIer for differential carrier bearings

4047 Tool for fitting outer rings, pinion bearings

4049 Press tool for fitting flange (for pinion with 18x 1.5 mm thread)

4059 Spanner for adjusting nut 4063 Drift for removing outer ring, front

pinion bearing 4064 Drift for removing outer ring, rear pinion

bearing 4078 Extractor for sealing ring on drive shaft 4109 Stand for fixture SVO 4110 4110 Fixture for final drive

4112 Drift for fitting differential carrier bearings



SPICER

! 6 D .!, t ~ i I ~ [ l 1801 1845 2164 2261 2262 2284 2392 2393 2394 2395 2404 2409

• , @A A t 0- t (0). " ~ ~ @ (Q). <0 ~ 2483 2567 2595 2597 2598 2599 2600 2685 2686 2687 2688 2689 2690

m t §;

i C©) ~ ~ @ @ (El

2806 2831 28:',0 2841 2942 284.3 2844 2845 2854 4030 4064 4112 Valva 105866

999 Used for SVO Descri ption No. 23 30 31

1801 Standard handle ... . , ... , . . ... " . , . X X X 1845 Press tool for fitting flange .. X X X 2164 Puller for rear pinion bearing. X 2261 Puller for rou nd X X X 2262 Puller for U-tlange ... . ....... X X 2284 Holder for dial gauge when adjusting final drive X X X 2392 Puller for rear pinion bearing . - .... . ......... . ... - . X 2393 Tool for measuring adjustment of pinion . . . . . . . X X X 2394 Expanding tool used when removing and fitting

differential . . . . . . ...... X X X 2395 Sleeve for fitting inner ring, rear pinion bearing X X 2404 Spanner for fitting front pinion bearing , ... - ... " ....... X X X

2409 Counterhold for U-flange X X 2483 Puller for differential carrier bearings X X 2567 Puller tor differential carrier bearings X

2595 rings for differential X X

49



999 Used for

SVO Description No.

2597 2598

2599 2600

2601

2685

2686

2687

2688

2689 2690 2714

2806

2837

2840

2841

2842

2843

2844

2845

2854

4030 4064

4112

999 SVQ No.

Brake for crown wheel used when checking tooth contact .. Drift for removing outer ring, rear pinion bearing

Drift for removing outer ring, front pinion bearing ........ . Measuring fixture for adjusting rings SVO 2595, 2685,2687,2689,2840 .......... . .............. . Holder for expanding tool SVO 2394 (mounted on tool)

Adjusting ring for pinion ....... . Press tool for fitting outer rings, pinion bearing

Adjusting rings for differential ... . ..... . Press tool for fitting outer rings, bearing ........ .

Adjusting ring for pinion Drift for removing outer ring, rear pinion bearing

Fixture for rear axle. Used on garage jack when

removing and fitting rear axle .. .

Drift for fitting oil seal on flange ............. . Counterhold for flange (140 With E-englne,

1800 E, 1 64) ......... ....... .. . . . . .

Adjusting ring for pinion . . . . . . . . . . . . . . . . .. . .... .

Box spanner for adjusting rings SVO 2685, 2689, 2840 .... .

Sleeve for fitting inner ring, rear pinion bearing

Drift for removing outer ring, rear pinion bearing ........... .

Puller for rear pinion bearing ............. .

Press tool for fitting outer rings, pinion bearing

Counterhold for round flange (not 140 with E·engine.

1800E) ................................. . Extractor for oil seal on flange

Drift for removing outer ring, front pinion bearing .... . Drift for fitting differential camer bearings .......... .

2520 Stand

2522 Fixture for final drive when recondition· ing

50

23

x

x X

X X X X

X

X

X

X

X X X

27,30

X

X X

X X X X

X X

X

X

X X

X

31

x

X

X X

X

X

X X

X

X X X X

X

X



Drive shaft

1791

ii 2707

999 SVO No.

1791 1801 1803 1805

1806 2204 2205 2337 2456 2611 2612 2707 2708 2709 2710 2712

2728 2737

2763

2809 2838

2839

@) I I ~ 1801 1803 1805 1806 2204 2205 2337 2456

2708 2709 2710 2712 2728 2737 2809

Description

Puller for wheel hub ..... . Standard handle 18x200 mm Drift for fitting oil seal ....... . Sleeve for fitting drive shaft bearing

Cushioning ring for removing drive shaft bearing

Extractor for drive shaft ............. . Sleeve for fitting bearing outer ring ........... . Drift for removing outer sealing ring ..... .

Drift for fitting sealing ring .......... . Holder for dial gauge .. Plate ..... . Cushioning ring for fitting bearing and stop ring Spanner for adjusting nut ........ . Extractor for dnve shaft ......... . Puller for drive shaft bearing ......... . Drift for fitting outer and inner sealing rings ..

120 1800

1800S 210

....... X X X

...... X X X X

.. , ...... X X X

Extractor for inner sealing ring ...... . .... ' ...... X Holder for dial gauge. , ............... . Spindle for supplementing extractor SVO 1791 so that impact wrench can be used (on illustration fitted In SVO 1791) ..................... . Holder for plate and dial gauge Press tool for removing and fitting bearing and lock ring on drive shaft ........... . Ring for fitting bearing and lock ring on drive shaft. Used together with SVO 2838 , . , .....

X

l 2611

2838

140 early

prod.

X

X

X X X X X X X

@ 2512

o 2839

Volvo 105867

140 late

prod. 164 1800E

X

X

X

X

51


Brakes

BRAKES

6--___

5---

4-~--,

3

2

120, 1800

1431 2280

,2381

1791

VOlVO lOlOJ7

999 SVO No. 2741

1794

Brake pressure gauge with accessories for

1800E, 140, 164

1798 1801

2548 2917

999

SVO No. 1431

1791

1794

1798

Bleeder spanner for rear wheel brakes

(split circuit B18)

Puller for hub (not 1800E) Puller for inner ring, front wheel bearings

Drift for fitting sealing ring on front

wheel hub

1801 Standard handle 2197 Drift for fitting grease cap

52

999 SVO No. 2280

2381

2548

2917

VOLVO 400 259

Bleeder spanner for front wheel brakes (early prod, not 1800)

Bleeder spanner (single circuit)

Spanner for adjusting rear wheel brakes

(single circuit)

Extractor for brake pads

2921 Bleeder spanner (split circuit B20) 4074 Spring clamp for wheel cylinder


1800E

140, 164

kb i I 2742 2809 2917 2918

~ l ,1 :~'

2919 2920 2921 2971 VOlvO

IIl«-)'

Brakes

999 SVO

No.

2742 Holder for cable parking brake

2809 Press tool for checking piston in brake

caliper 2917 Extractor for brake pads 2971 Bleeder spanner

999

SVO

No.

2742 Holder for cable spring

2809 Tool for pressing In piston 2917 Extractor for brake pad 2918 Tool for turning piston, ATE brake cali-

per (164 from 1972 model)

2919 Tool for checking piston, ATE brake caliper (164 from 1972 model)

2920 Nipple for testing device, ATE brake callper (164 from 1972 model)

2921 Bleeder spanner, ATE brake early

2971 Bleeder spanner

53


Brakes

210

999 SVO No,

1431 B

* .... '~.o .. " ..... . i~' 0 '0 "

-~

1791

0:'0 o ,0

o ~ C-

'-,' ,0.

2049

1431 Spanner for bleeder nipple

1791 Puller for hub with brake drum

1794 Puller for inner bearing on front wheel

knuckle

1798 Drift for fitting sealing ring on front

wheel hub 1801 Standard handle 18x200 mm

54

1 L-' 2197

1794

2384

999 SVO No,

1798

IS01

4074

2049 Tool for flaring brake pipes

VOLVO 24284

2197 Drift for removing and fitting grease cap

for front wheel hub

2384 Spanner for master cylinder filler plug

2763 Spindle for supplementing SVO 1791 so

that impact wrench can be used 4074 Spring clamp for wheel cylinder


Front end and steering gear

FRONT END AND STEERING GEAR

Front axle

120, 1800

1791

! 2197

999 SVO

No.

1791 Puller, front wheel hub (not 1800E) 1794 Puller, inner front wheel 1798 Drift for fitting sealing ring In hub

1801 Standard handle 18x200

VOlVO ;06 )18

1794

ft 2281

2197 Drift for removi ng and grease cap

Tools for working on front axle detached

999 SVO

No. 2520 Stand for fixture

2560 Fixture 2868 Press tool for spring

A 2370

999 SVO No.

2281

2370

2726 2969

1798

Press too I for

1801

2726 VOlVO

106 120

lower ball joint Puller for pltman arm Puller for front wheel hUb, 1800E Gauge for lower ball Joint, type (not

illustrated) 2970 Gauge for lower ball joint, type 2 (not

illustrated)

55



140

999 SVO

No.

~ 1801

2704

2723

at 2294

a 2705

2726

2699

a 2706

<ill 2729

1801 Standard handle 18x200

2294 Press tool for 2699 Press tool for

joints and Sleeve for 2700

2701

ball JOint, tie-rod and fitting ball

control arms lower ball jOint

2702

2703 2704 2705

2706

Sleeve for removing and fitting upper ball joint and bushings in lower control arm and fitting lower ball joint Sleeve for removing and fitting bushings,

upper control arm Drift for fitting lower ball joint Drift for Drift for and fitting bushings,

lower control arm (to 1969 models) Drift for removing and fitting bushings, upper control arm

2713 Spanner (5/8") for bolt, upper control arm shaft

56

0 A 2700 2103

~ ..... ·· ... ··.·.a ...... __ -,.~.

II 2904

2713

999 SVO l'Jo.

Jl 2905

VOLVO 400260

2715 Drift for removing and fitting grease cap

in hub 2722 Puller for inner ring, inner front wheel

bearing

2723

2726

2729

2904

2905

Drift for fitting outer ring, inner front wheel bearing, and sealing ring in hub Puller for front wheel hub

Spacer for removing shaft, upper control arm

Drift for removing and fitting bushings for diagonal tyres, lower control arm, from 1970 models

Drift for removing and fitting bushings

for radial tyres, lower control arm, from 1970 models

2967 Gauge for lower ball 2968 Gauge for lower ball

type 1 type 2


164

! be 1801 2294 2699

A 8 ~ 2704 2705 2713

sL A 11 2726 2849 2904

999 999 SVO SVO No. No 1801 Standard handle 18x200 2715 2294 Press tool for removing ball joint,

rod and tie-rod 2722 2699 Press tool for removing and ball

Joints and bushings, control arms 2723 2700 Sleeve for removing lower ball Joint

2701 Sleeve for removing and upper ball 2726 Joint and bushings in lower control arm, 2849 also fitti ng lower ball joint 2904

2703 Drift for fitting lower ball joint

2704 Drift for fitting upper ball

2705 Drift for removing and bushings, 2905 lower control arm (to 1969 models)

2713 Spanner (5/8" ) for bOlt, upper control

arm shaft 2967 2968


D 0 2700 2701

A 2715 2722

A ] 2905 2967

0 2703

<0 2723

2968

VOlVO 400 261

Drift for removing and fitting grease cap in hub Puller for inner ring, inner front wheel bearing Drift for fitting outer ring,

wheel bearing, and sealing

Pu Iler for front wheel hub

Puller for pit man arm

In ner front

in hub

Drift for removing and fitting bushings

for diagonal tyres, lower control arm,

from 1970 models Drift for removing and bushings for radial tyres, lower control arm, from

1970 models Gauge for lower ball joint, type 1

for lower ball type 2

57



210

2763

~~ Jl

999 SVO No. 1171

1442 1791 1171

2224 2294

Reamer for king pin bush Iy SVO 2545

1794

2300

2560

AI ternative-

1442 Drift for removing and fitting king pin bushing

1791 Puller for front wheel hub 1794 Puller for inner ring, inner bearing on

steeri ng knuck le 1798 Drift tor fitting oil seal in front wheel

hub 1801 Standard hand le 2197 Drift for removing and fitting grease cap

2201 Spanner for eccentric bushing 2224 Tool for removing king pin

58

. 1798 1801

2370

r 4005

999 SVO No. 2294 Tool for removing ball JOint 2300 Fixture for upper control arm 2370 Puller for pitman arm 2545 Reamer for machine reaming 2546 Stand for reamer

2560 Fixture for front axle member. Used together with stand SVO 2520

2763 Spindle for supplementing SVO 1791 so

that impact wrench can be used, fitted in SVO 1791 in illustration

4005 Centering tool for pin


Steering gear

120, 1800

~ 1708 1801 1819

@ ® ,0 t ~ 2228 2254 2263 2294

999 SVO No.

(2) 2717

8 2734

2325

0 2735

1708 Drift for removing upper bearing ring, steering gear

1801 Standard handle 18x200 mm

1819 Extractor for bushings in steering gear 2199 Protecting sleeve for oil seal In steering

gear 2225 Reamer for bushing in steering gear 2227 Drift for fitting oil seal, steering gear 2228 Drift for fitting bushings, steering gear 2254 Guide for reamer SVO 2225 2263 Puller for steering wheel (all. SVO 2325) 2294 Press tool for removing ball jOint, stay 2325 Puller for steering wheel (alt. SVO 2263) 2370 Puller for pitman arm

0 2736


999 SVO No.

I 2199

A 2370

4030

2225 2227

2498 2699

~ 4090 4153

VOlVO lOO 121

2498 Drift for removing and fitting bushings, relay arm, type 2

2699 Press tool for removing and fitting rubber

bushing, relay arm, type 3 2717 Drift for fitting upper bearing ring, steer

ing gear 2734 Drift for removing rubber bushing, relay

arm, type 3 2735 Drift for fitting rubber bushing, relay

arm, type 3 2736 Counterhold for removing and fitting

rubber bushing, relay arm, type 3 4030 Extractor for oil seal in steering gear 4090 Extractor for needle bearings in relay arm 4153 Reamer for bushings in relay arm, type 2

59



140

~ ~ A 1801 2254 2370

il 2719

999 SVO No.

£'

2720

1801 Standard handle 18x200 mm 2254 Guide for reamer SVO 2721 2370 Puller for pit man arm

2721

2699 Press tool for removing and fitting bush

in relay arm 2716 Drift for fitting bushings, steering shaft 2717 Drift for fitting upper bearing race, steer

ing cam 2718 Drift for removing upper bearing race,

steering cam 2719 Sleeve for fitting oil seal, steering shaft

60

,,'

0 2699

2734

999 SVO No.

()

2716

2735

@ -,

2717

2736

2718

2972

VOLVO 106410

2720 Tool for removing bushing, steering shaft 2721 Reamer for bushing, steering shaft 2734 Drift for removing bushing, relay arm 2735 Drift for fitting bushing, relay arm

2736 Counterhold for removing and fitting bushing, relay arm

2972 Puller for steering wheel


164 (mechanical steering gear)

999 SVO No.

1801

fi 2734

1801 Standard handle

0 2699

[j

2735

@

2716

(Q) 2736

2699 Press tool for rubber bushing, relay arm 2716 Drift for fitting bushing, steering shaft 2719 Sleeve for fitting oil seal, steering shaft

2720 Tool for removing bush steering shaft 2721 Reamer for bushing, steering shaft

164 (power-assisted steering)

2860

2865 2866


v a 2719

A 2849

999 SVO No.

2720 2721

0 2850 2972

VQlVa 400 262

2734 Drift for removing rubber bushing, relay arm

2735 Drift for rubber bushing, relay arm 2736 Counterhold for rubber bushing, relay

arm 2849 Puiler for pitman arm

2850 Guide for reamer SVO 2721

2972 Puller for steering wheel

999 SVO No.

2860 Tool for removing 0 il seal,

shaft

wheel

2863 Drift for fitting oil seal, wheel

shaft

2864 Test i nst ru men t 2865 Connection nipple tor SVO 2864

2866 Connection nipple for SVO 2864

61



210

1801 - 1819 2199 2225

~ , ~ ~ 2325 2370 2498 4025

999 SVO No. 1801 Standard handle 1819 Extractor for upper bearing outer ring

and steering shaft bushing 2199 Protective sleeve for oil seal when fitting

steering shaft 2225 Reamer for steering shaft bushings 2227 Drift for fitting oi I seal 2228 Drift for fitting steering shaft bushing 2254 Guide for reamer SVO 2225 2294 Tool for removing ball Joint 2325 Puller for steering wheel 2370 Puller for pitman arm

62

@

2227 2228 2254 2294'

® I 4018 4089 4113 4153.

999 SVO No. 2498

4025

4078

VOLVO 102 358

Drift for removing and fitting bushings on relay arm bracket Drift removing and fitting relay arm bushing

Extractor for bearing in steering column jacket

4089 Cushioning ring for removing arm bushing

4113 Drift for fitting upper bearing outer ring 4153 Reamer for bushings on relay arm bracket


Frame, suspension, wheels

FRAME, SUSPENSION, WHEELS

120,1800

A 0 @ ® 2763 1791 1794 1797 1798

~ D Il 1 2726 2730 2731 2732

999 SVO No. 1791 Puller for wheel hub (not 1800E) 1794 Puller for inner ring, inner wheel bearing 1797 Drift for fitting outer bearing ring 1798 Drift for fitting Inner bearing ring and

seal in hub 1799 Drift for removing inner bearing ring to

1970 models 1800 Drift for removing outer bearing ring 1801 Standard handle 18x200 mm 2197 Drift for fltti'lg and removing grease cap 2726 Puller for wheel hub (1800E) 2730 Drift for bushing track rod, 220/for

bushing support stay 220 and 120 late prod.! for bushing torque rod 120 early

prod (Used together with SVO 2733)

I 2733

~ 0 I A 179.9 1800 1801 2197

ft g h 2734 2862

999 SVO No 2731

2732

VOlVO 400263

Drift for bush track rod and support arm 220 (Used together with SVO 2733) Drift for bushing torque rod 120, 1800,

late prod 2733 Cushioning sleeve for pressing bushings

out and In

2734 Drift for bushing with waist for support stay 120-series, 1800 (late prod)

2763 Spindle for SVO 1791 (intended for impact wrench). In illustration fitted in SVO 1791 (not 1800E)

2861 Sleeve for removing and fittl'1g wheel

stud 2862 Press tool for removing and fitting wheel

stud (1800E)

63



140, 164

999 SVO

No. 1801 2294

2715 2722

2723

SVO 1801 SVO 2294 SVO 2722 SVO 2715

SV02725 SV02'730 SVO 2731 5VO 2732

Standard handle 18x200 mm Press tool for removing ball jOint, steering rod Drift for grease cap Puller for inner bearing

inner front wheel

Drift for fitti ng outer inner front wheel bearing, and 011 seal in hub

2724 Drift for fitting outer ring, outer front wheel bearing or for removing outer ring,

inner front wheel bearing 2725 Drift for removing outer ring, outer front

wheel bearing

64

@ SVO 2726 SVO 2723 SVO 2724

l

SVO 2733 9102734 syo 2862

999 SVO No. 2726 2730

2731

2732

Puller for front wheel hub

VULVO 104 284

Drift tor bushing support stay, tor bushing track rod, and tor bushing support arm. Used together with SVO 2733 Drift for bushing support stay. Used together with SVO 2733 Drift for support arm. Used together with SVO 2733

2733 Cushioning sleeve for and out

bushings in

2734

2862

Drift for bush ing, relay arm

Press tool for wheel stud



210

1791 1794

999 SVO

No.

1799

1791 Puller for wheel hub 1794

1797

1798

Puller for inner ring, Inner wheel bea

Drift for fitting outer bearing ring Dnft for fitting inner bearing ring and oil

seal In hub 1799 Drift for removing Inner bearing ring 1800 Drift for removing outer bearing ring

,

2164

999 SVO No.

1800

999 SVO

No.

" 1797

2197

1801 Standard handle 18x200 mm

1798

1801

VOLVU 100664

2197 Drift for fitting and removing grease cap

2763 Spindle for supplementing SVO 1791 so that I mpact wrench can be used

D D

2764 Tool for removing and fitting spring

bushing

©

65


Body

120

999 SVO

No.

'2486

2297

2297 Tool for removing cl ips for door and window winder handles and for removing and fitting retaining springs for waist moulding

r 2891

999 SVO

No.

2892

2891 Straight edge for height iocation of front side members

66

BODY

999 SVO

No.

2572

2486 Tool for fitting plate nut

VOLVO 101244

2572 Tool for removing and fitting torsion rod for luggage lid

999 SVO

No.

I~ , 2894

VOlVO 105691

2892 Measuring arm for height location of front side members

2894 Holder for straight edge


svo 2385

svo 2547------''\.,.,

999 SVO No.

2385 Fixture for replacing wheel arch and side members

2547 Fixture for replacing wheel arch and side members, late prod.

2566 Fixture for replacing wheel arch and side members on vehicles with automatic transmission

Body

SVODas

67


Body

1800

r 2891

\:t5)

AJ 0 2892

999 svo No,

2891 Straight edge for

side members

!* I~ , 2894

location of front

y

VOlVO 105691

2892 Measuring arm for height location of

999 SVO No,

2385

68

2894

SVO 2385

front side members

Holder for straight

VOlVO

105 692

Fixture for replacing wheel arch and side

members

999 SVO

No. 2963

2963

VOlvQ 400 264

Fixture for wheel arch and side

members, 1800E. (Used together with 9992385,)


140

liilcm &' , ~ SVO 2739

~

SVO 2744

999 SVO No.

ff L SVO 2893

SVO 2891

2739 Holder for gas spring, luggage lid

2744 Press tool for gas luggage lid

,

2891 Straight edge for height location of front side members

2892 Measuring arm for height location of front side members

2893 Holder for straight

999 999 SVO SVO No. No.

y 11 IiI

SVO 2892

2777 Fixture for replacing side members 2899 Fixture for fitting windscreen

,

VOlva

104 285

Body

69


Body

164

999 SVO No.

SVO 2739 SVO 2744

999 SVO No. 2739 2744 2847 2848

2891

2893

SVO 2893 SVO 2847

SVO 2891

Holder for gas spring. luggage lid

Press tool for gas spring luggage lid Holder for fixture SVO 2777

Measuring arm for height location of

front side members

Straight edge for height location of front side members Holder for straight edge

999 SVO No.

J SV02848

VOLVO

104501

2777 Fixture for replacing side members 2899 Fixture for fitting windscreen

70

1


Body

210

999 SVO

No, 1460 Holder for removing door handie and

window winder

999 SVO No,

999 SVO

No 2338 Drill bushing for removing screw in head,

light protective casing

VOlVO 27366

2475 Drill template for drill

mudguard

holes in front

71


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