2011 sportage autodim mirror manual (color)

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  • 8/3/2019 2011 Sportage AutoDim Mirror Manual (Color)

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    KMA Genuine Approved Accessories

    - Disassembly

    - Accessory Installation

    - Function Check

    - Reassembly

    - Visual Check

    - Trouble Shooting

    Note: Difculty stated above reects the minimum level of expertise required to install the accessory

    ( A ) Customer ( B ) Dealer Technician ( C ) Master Technician

    Instructional Symbols / Denitions

    Denotes warnings that may lead to

    serious physical injury or vehicle

    damage.

    Denotes cautions to be taken to avoid

    physical injury or electronic component

    damage.

    Denotes quality processes to be

    checked prior to moving to the next

    step.

    Denotes safety equipment required to be used

    such as a mask, goggles, rubber gloves, and

    hearing protection.

    Hearing Protection

    GogglesMask

    Rubber Gloves

    Denotes instructional steps

    necessary to complete this

    process.

    Denotes specic tools that are

    necessary to complete the step.

    Denotes cautions to be taken to avoid

    vehicle and component damage.

    10mm

    Ratchet

    10mm Socket 4mm Screwdriver

    Nylon PanelRemoval Tool Pliers T20 Torx Driver

    #2 Phillips Screw-driver Side Cutters

    Torque Wrench

    550-0015

    Rev. AAA

    Vehicle Model Accessory EC Mirror w/ Compass & HomeLink

    Model Year Difculty

    KMA Part No. Vendor Part No.

    ( B ) - ( C )

    905-2378-002KSL3W062 ADU00

    2011 ~

    Sportage

    Basic Required Hand Tools

    Note to the Installer

    Specialty Required Tools

    Read the entire installation pamphlet prior to beginning the installation of the accessory.

    Ensure that the vehicle is properly protected in the area that the accessory is to be installed.

    To prevent vehicle damage, never place tools on top of painted surfaces, seats, dash pad, console or oor carpet / mat.

    Always wear appropriate safety gear to include gloves and eye protection when required.

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    KMA Genuine Approved Accessories

    Kit Overview

    Hardware Kit Review

    A

    1 Harness Assembly - Power and Ground

    G

    1 Wire Cover

    Hardware Kit Total

    T-tap

    B

    1 Installation Instructions

    C

    1 Quick Reference Guide

    No. Qty. Description No. Qty. Description No. Qty. Description

    1 1 EC Mirror w/ Compass & HomeLink

    2 1 Hardware Kit

    1 2

    19

    D

    2

    E

    7 Wire Tie

    F

    6 Foam Tape

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    WIRE CODES

    Two-color wires are indicated by a two-letter

    symbol. The first indicates the base color of the

    wire, the second indicates the color of the stripe.

    For example:

    W/R = White wire with a red stripe

    BR/Y = Brown wire with a yellow stripe

    Symbol (Example):

    B W/R

    Solid Color Wire Striped Wire

    Black

    White

    (Base Color)

    Red

    (Stripe Color)

    CONNECTOR DIAGRAMS

    Connector diagrams show connectors on the

    harness side. The terminal indicates the view

    from the harness side.

    Example:

    Connector on Harness Side

    View from

    harness side

    Unused terminals are indicated by .*

    *

    DISCONNECTING CONNECTORS

    When disconnecting the wires, grasp the

    connectors, not the wires.

    Example:CORRECT

    INCORRECT

    Click

    LOCKING CONNECTORS

    When locking connectors, listen for a click,

    indicating they are securely locked.

    Example:

    T-TAP INSTALLATION PROCEDURE

    1. Place the T-Tap on vehicle wire.

    INCORRECT INCORRECT

    Spade TerminalPointed UP

    Spade Terminal

    Pointed DOWN**Extreme care must be taken to ensure that the male spade

    terminal is inserted into the T-Tap properly.

    Spade Terminal CENTERED

    Inside Connector

    CORRECT

    2. Using pliers, close, and crimp

    T-Tap around vehicle wire.

    3. Insert EC Mirror Harness wire with

    male spade terminal end into the t-tap.

    Spade Terminal

    CENTERED

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    KMA Genuine Approved Accessories (Disassembly)

    Pull front of driver-side door seal back to allow removal of A-pillar trimand side dash trim panel.

    2

    N

    O

    T

    E

    Ratchet & 10mm Socket

    Record all pre-set radio stations, as applicable.

    Disconnect and isolate vehicles negative battery terminal.

    CAUTION: DO NOT touch vehicles negative battery terminal tovehicles positive battery terminal.

    1

    N

    O

    T

    E

    Nylon Panel removal tool

    Remove side dash trim panel using nylon panel removal tool.

    CAUTION: Do not scratch side dash panel.

    3

    N

    O

    T

    E

    #2 Phillips screwdriver & Nylon Panel Removal Tool

    Remove (2) Phillips screws from outside edge of lower dash trim

    panel.

    CAUTION: Do not scratch lower dash panel.

    4

    N

    O

    T

    E

    Phillips Screw

    Locking Tabs

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    KMA Genuine Approved Accessories (Disassembly)

    #2 Phillips screwdriver & Nylon Panel removal tool

    Remove (2) Phillips screws from right and left side of lower dash trimpanel. Using panel removal tool, release each locking tab, next to the

    screw locations on side of dash trim panel. Remove panel until wiresand connectors in dash piece are exposed. Unplug all connectors,including the OBD II connector, before completely removing dashtrim panel.

    CAUTION: Do not scratch lower dash trim panel. Do not damagewires or connectors in trim panel.

    5

    N

    O

    T

    E

    Phillips Screw

    Ratchet & 10mm Socket

    Remove steel knee bolster plate by removing (5) bolts with 10mmsocket and ratchet.

    CAUTION: Edges of steel knee bolster and brackets are sharp.

    7

    N

    O

    T

    E

    Nylon Panel removal tool

    Insert panel removal tool in between lower dash trim panel and sidekick plate trim panel. Twist lower dash trim panel towards the rear ofthe vehicle to release the interlocking tabs.

    CAUTION: Do not damage lower dash trim panel or side kickplate trim panel.

    6

    N

    O

    T

    E

    Trim PanelTab

    4mm screwdriver & #2 Phillips screwdriver

    Insert 4mm screwdriver under screw cover in order to remove. Oncecover is removed, remove (1) Phillips screw from A-pillar trim.

    CAUTION: Do not damage A-pillar trim.

    8

    N

    O

    T

    E

    Phillips Screw

    10mm Bolts

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    KMA Genuine Approved Accessories (Disassembly)

    Nylon Panel removal tool

    Using panel removal tool, push clips in to release from sheet metal in

    headliner. Clips on both sides need to be disengaged.

    CAUTION: Do not damage sun visor hook or headliner.

    11

    N

    O

    T

    E

    #2 Phillips screwdriver

    Partially remove driver-side sun visor hook by removing (1) Phillipsscrew and let hook hang on retaining cup.

    CAUTION: Do not damage sun visor hook or headliner.

    10

    N

    O

    T

    E

    Nylon Panel removal tool

    Using panel removal tool, pull clip on bottom of mount towards the

    rear of vehicle. With clip still held, tap or pull mirror upwards in a par-allel direction to the windshield. DO NOT pull away from windshield.

    CAUTION: Ensure care is taken to prevent damage to mirrormount, windshield, and headliner.

    12

    N

    O

    T

    E

    Nylon Panel removal tool

    Remove A-pillar trim by pulling top out towards passenger-side ofvehicle and then pulling base upwards toward roof of vehicle.

    CAUTION: Ensure care is taken to prevent damage to A-pillarand airbag unit.

    9

    N

    O

    T

    E

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    KMA Genuine Approved Accessories (Accessory Installation)

    Route EC mirror harness into groove of wire cover and attach to themirror mount. Extend the top of wire cover fully into headliner.

    CAUTION: Ensure forks are properly seated into mirror andheadliner.

    4

    N

    O

    T

    E

    Wrap (1) piece of foam tape around EC mirror harness connector.

    3

    N

    O

    T

    E

    Plug 5-pin connector from EC power harness into mirror harness.

    CAUTION: Ensure 5-pin connector is securely installed.

    2

    N

    O

    T

    E

    T20 Torx Driver

    Slide EC mirror onto windshield button and tighten using T20 TorxDriver.

    CAUTION: Tighten the mirror mounting bracket screw to 15.6lbs-in (17.9 kg-cm).

    1

    N

    O

    T

    E

    Foam Tape

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    KMA Genuine Approved Accessories (Accessory Installation)

    Nylon Panel removal tool

    Tuck EC mirror harness between headliner and roof. Taped portion ofEC mirror harness should be centered above visor.

    CAUTION: Use caution when working with headliner to preventcreases or damage.

    7

    N

    O

    T

    E

    Wrap (1) piece of foam tape around EC mirror harness approximatelycentered above visor.

    CAUTION: Use caution when working with headliner to preventcreases or damage.

    6

    N

    O

    T

    E

    Nylon Panel removal tool

    Tuck the EC mirror harness between the headliner and the roof. Stopjust past the visor clip location.

    CAUTION: Use caution when working with headliner to preventcreases or damage. Make sure your hands are clean.

    5

    N

    O

    T

    E

    Wrap (1) piece of foam tape around EC mirror harness approximatelywhere headliner bends towards driver-side door.

    CAUTION: Use caution when working with headliner to preventcreases or damage.

    8

    N

    O

    T

    E

    Foam Tape

    Foam Tape

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    KMA Genuine Approved Accessories (Accessory Installation)

    Pull EC mirror harness wires apart approximately 4 inches.

    12

    N

    O

    T

    E

    Route EC mirror harness through dash, ensuring harness is routedto the back side of the support bar, as shown above, facing driver.Secure EC mirror harness to the farLeft Side of the support bar with(1) piece of foam tape.

    Continue to route the harness down to the connectors in the lowerfuse panel by routing EC mirror harness to the front side of the leftsupport for the fuse panel.

    CAUTION: Ensure harness is not damaged during routing infront of support bar.

    11

    N

    O

    T

    E

    Side Cutters

    Route EC mirror harness down A-pillar and secure to factory wireharness with (4) wire ties. Secure EC mirror harness near OEM clipswith (3) wire ties and just below connector at bottom of A-pillar with(1) wire tie.

    Clip ends of wire ties.

    CAUTION: If vehicle is equipped with a sunroof, do not securewire ties to drain tube.

    10

    N

    O

    T

    E

    Nylon Panel removal tool

    Tuck EC mirror harness between headliner and roof. Taped portionof EC mirror harness should be where headliner bends towardsdriver-side door.

    CAUTION: Use caution when working with headliner to preventcreases or damage.

    9

    N

    O

    T

    E

    Wire Tie

    Foam TapeSupport Bar

    Support for

    Fuse Panel

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    KMA Genuine Approved Accessories (Accessory Installation)

    Locate the 54-pin connector, which has a black cover, at the bot-tom left of the lower fuse panel (Connector I/P-D). Remove the 16-pin connector (Connector I/P-C), located above the 54-pin connector,for better access to the 54-pin connector.

    CAUTION: Ensure that the correct connector is used.

    13

    N

    O

    T

    E

    54-pin Connector(I/P-D)

    Ensure that the connector has approximately 3 inch of the wireharness bundle exposed. If not, remove the tape covering wires andplastic sheathing and then carefully trim back sheathing around har-ness bundle about 1.5 inches.

    Locate the Green wire in Pin #45 of the connector (I/P-D).

    CAUTION: Ensure that wires are not damaged if trimming backsheathing. Ensure that the correct wire is used.

    N

    O

    T

    E

    Pliers

    Attach t-tap to Green wire in Pin #45. Install t-tap as close tosheathing as possible. Use pliers to snap t-tap together.Reference page 3, T-tap Installation Procedure, for detailed instruc-tions.

    CAUTION: Ensure that the wire is in the slot of t-tap and thatboth halves of t-tap connector are snapped together properly.

    15

    N

    O

    T

    E

    Green Wire in Pin#45

    T-tap on GreenWire

    16

    Push Black Tab on the face of black connector cover to unlock theGrey Lever. Slide the Grey Lever all the way towards the right, untilit clicks, to unlock the connector. Once connector is removed fromfuse panel, press black lock tab, on right side, inwards into the cover.Swing out the cover and then slide the cover to the right in order toremove black cover from connector to gain access to the wires.

    N

    O

    T

    E

    Grey Lever

    Black LockTab

    14

    16-pin Connector(I/P-C)

    Reference Only- Pin #43

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    KMA Genuine Approved Accessories (Accessory Installation)

    Insert spade terminal of the BLACK w/ WHITE Tracerwire of ECmirror harness into t-tap connector ofGreen wire (switched IGN 12Volts).Reference page 3, T-tap Installation Procedure, for detailed instruc-tions.

    CAUTION: Ensure male spade connector is fully inserted intowire tap. Check to see that the spade connector did not miss theslot. Check to see that it is not visible on either side of femaleconnector.

    N

    O

    T

    E

    White Tracer

    Locate the Green wire in Pin #50 of the same connector (I/P-D).

    CAUTION: Ensure that the correct wire is used.

    N

    O

    T

    E

    18

    Green Wire in Pin#50

    17

    Pliers

    Attach t-tap to Green wire in Pin #50. Install t-tap as close tosheathing as possible. Use pliers to snap t-tap together.Reference page 3, T-tap Installation Procedure, for detailed instruc-tions.

    CAUTION: Ensure that the wire is in the slot of t-tap and thatboth halves of t-tap connector are snapped together properly.

    N

    O

    T

    E

    T-tap on GreenWire

    19

    Insert spade terminal of the BLACK wire of EC mirror harness intot-tap connector ofGreen wire (Constant BATT 12 Volts).Reference page 3, T-tap Installation Procedure, for detailed instruc-tions.

    CAUTION: Ensure male spade connector is fully inserted intowire tap. Check to see that the spade connector did not miss theslot. Check to see that it is not visible on either side of femaleconnector.

    N

    O

    T

    E

    20

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    KMA Genuine Approved Accessories (Accessory Installation)

    Reinstall the black cover on 54-pin connector. Slide the cover legsinto the slots on the left side of the connector. With cover all the wayto the left and legs in place, push the right side of the cover downuntil the black lock tab clicks into place.

    CAUTION: Ensure t-taps have been installed far enough awayfrom the connector that the cover seats into position correctlywithout touching the t-taps.Ensure the cover does not pinch any of the wires.

    N

    O

    T

    E

    21

    Reinstall the 16-pin connector back into the lower fuse panel, makingsure it locks into place.

    N

    O

    T

    E

    24

    Install the 54-pin connector back into the lower fuse panel. Line upthe slot in the bottom of the grey lever with the pin in the connectorslot of the lower fuse panel. Once the pin and slot are aligned, pushthe black unlock tab inwards to allow the grey lever to slide to the left.Slide grey lever until it clicks and locks into place.

    CAUTION: Ensure the connector is fully seated and grey lever islocked into place.

    N

    O

    T

    E

    22

    Line up slotin connectorwith pin inlower fuse

    panel

    Black LockTab

    Cover Legs

    Grey LeverGrey Lever

    16-pin Connector(I/P-C)

    Side Cutters

    Secure the OEM wire harness bundle in between the t-taps and theblack wire cover with (1) wire tie, as shown above.

    Clip end of wire tie.

    N

    O

    T

    E

    23

    Wire Tie

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    KMA Genuine Approved Accessories (Accessory Installation)

    Ratchet & 10mm Socket

    Route ring terminal on Ground wire from EC mirror harness over thetop and in front of knee bolster, as shown above. Reinstall the nut inthe BOTTOM - LEFT of the steel knee bolster plate by rst insertingthe ring terminal over the stud, on top of the knee bolster. Securelytighten nut with 10mm socket.

    CAUTION: Ensure nut on ground bolt, with ring terminal andknee bolster, is securely tightened.

    N

    O

    T

    E

    10mmGround Bolt at

    Bottom-Left

    26

    Side Cutters

    Secure remaining EC mirror harness to the OEM wire harnessbundle that comes from the same 54-pin connector used for the con-nection points. Bundle and secure the EC mirror harnessUNDERNEATH the OEM harness with (1) wire tie, as shown above.

    Clip end of wire tie.

    N

    O

    T

    E

    Wire Tie

    27

    Ratchet & 10mm Socket

    Partially reinstall steel knee bolster. Insert the (4) RIGHT MOST boltsthrough the knee bolster and into the appropriate threaded holes.Securely tighten bolts with 10mm socket.

    CAUTION: Ensure (4) RIGHT MOST bolts are securely tightened.Do NOT install the left most bolt until you read step 26.

    25

    N

    O

    T

    E

    10mm Bolts

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    KMA Genuine Approved Accessories (Testing & Re-installation)

    Place Quick Reference Guide in vehicle glove box.

    Remove ngerprints, smudges, etc. from mirror.

    CAUTION: DO NOT spray glass cleaner or other cleaning liquiddirectly onto the mirror as it may damage the electronics.

    4

    N

    O

    T

    E

    Verify that either a direction, such as NE, or C is displayed in thedisplay window. If not, ensure the feature is turned on by pressing

    the button.

    Turn the ignition key to the OFF position.

    Push each HomeLink button, one at a time, and verify that the LEDindicator to the left of the center button illuminates with a red LED.

    Testing is now complete.

    NE

    3

    N

    O

    T

    E

    Cover the forward looking photocell on the back of the mirror with adark cloth or towel.

    In a few seconds the mirror will begin to darken.

    Remove the cloth from the forward looking photo cell and the mirrorwill begin to clear.

    2

    N

    O

    T

    E

    Ratchet & 10mm Socket

    Testing Preparation:

    Reconnect negative battery cable, using 10mm socket.

    Reinstall all connectors in lower dash trim panel, including the OBDII connector.

    Reinstall in reverse order, all trim pieces removed during installation.

    Turn the ignition switch to the ON position.

    With the vehicle in a fairly well-lit area, perform the following:

    To make sure the auto-dimming feature is on, verify that the greenLED to the left of the center button is on. If it is not on, push the button to turn the green LED on.

    1

    N

    O

    T

    E

    Quick ReferenceGuide

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    Items to Be Checked Results Of The Check

    KMA Genuine Approved Accessories (Visual Check)

    Negative battery terminal tightened

    Driver-side A-pillar trim

    Steel knee bolster

    Lower dash trim panel

    Connectors in lower dash trim panel

    EC mirror torx screw

    EC mirror harness connector

    EC mirror features:

    Auto-Dimming

    EC mirror features:

    Compass Display

    EC mirror features:

    HomeLink

    Wire is correctly fastened to the negative battery terminal

    A-pillar trim is securely in place

    All bolts through steel knee bolster are securely tightened, includ-

    ing bottom-left nut with ring terminal of ground wire properly

    attached.

    Lower dash trim panel is securely in place

    Connectors removed are securely clipped into lower dash trim

    panel

    EC mirror Torx screw is tightened to 15.6 lbs-in (17.9 kg-cm)

    EC mirror harness connector is securely fastened to power har-

    ness.

    EC mirror dims with key in ON position and the forward looking

    photocell is covered.

    Compass display reads either C or a directional heading with keyin ON position only and NOT in OFF position

    Red LED illuminates when each button is pushed with key in both

    OFF and ON positions

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    Items In Question Results Of The Check

    KMA Genuine Approved Accessories (Trouble Shooting)

    Instruction Ref.

    Instruction Ref.

    Instruction Ref.

    Instruction Ref.

    Instruction Ref.

    PIN GAGE COLOR FUNCTION CIRCUIT FUSE

    1 22 Black GROUND

    2

    3 22 Black BATTERY (Constant 12 Volts) Room Lamp Room LP

    10 Amp

    4 22

    Black w/

    White

    Tracer

    IGNITION (Switched 12 Volts) Power Mirror

    Switch

    ACC

    10 Amp

    5

    MIRROR CONNECTOR PIN-OUT

    Switched harness wire, pin 4 at the mirror har-

    ness connector is receiving +12V with ignition

    ON.

    B+ harness wire, pin 3 at the mirror harness

    connector is receiving +12V with ignition OFF.

    Ground is present at pin 1 at the mirror harness

    connector.

    Power harness is fully inserted into mirror har-

    ness.

    Spade terminals are correctly inserted into

    T-taps.

    Harness is not pinched, cut, or damaged.

    Switched harness wire, pin 4 at the mirror har-

    ness connector is receiving +12V with ignition

    ON.

    B+ harness wire, pin 3 at the mirror harness

    connector is receiving +12V with ignition OFF.

    Ground is present at pin 1 at the mirror harness

    connector.

    Harness connectors click when fully inserted

    into each other.

    Ensure that male spade connectors are fully in-

    serted into T-taps. Check to see that the spade

    connector did not miss the slot and that it is notvisible on either side of female connector.

    Harness is routed in a manner free of clips and

    pinch points of trim pieces.

    1

    3

    4

    Step 13 - 17

    (Installation)

    Step 18 - 20

    (Installation)

    Step 26

    (Installation)

    Step 2

    (Installation)

    Step 17 & 20

    (Installation)

    Step 2 - 27

    (Installation)

    Instruction Ref.