20091113

NHSSP (NHSSP (Nautilus Hyosung Service School ProgramNautilus Hyosung Service School Program) 300) 300

Key Training Material for MX 5600 and MX 7600FFL Key Training Material for MX 5600 and MX 7600FFL

Technical Support Center

November 2009

Contents

Session 1 : Introduction

Short video about Nautilus Hyosung

NHSSP (Nautilus Hyosung Service School Program)

O ll T i i S h d l f D lt S tOverall Training Schedule for Delta Systems

Main Purpose of this TrainingMain Purpose of this Training

Terminologies

Tool & Jig List necessary for this Training


1. Introduction

1) Short video about Nautilus Hyosung


1. Introduction

2) NHSSP (Nautilus Hyosung Service School Program)

AudienceLevel Sales Custodian Field Technician Software Engineer Repair EngineerLevel

Prerequisite - - 2nd Line Technician with less than 5 years

Application developer with more than 2 years

Certified person with NHSSPS 300 or 350Depot engineers with more than 5 years

Code NHSSP 100 NHSSP 200 NHSSP 300 NHSSP 400 NHSSP 500

L1

Code NHSSP 100 NHSSP 200 NHSSP 300 NHSSP 400 NHSSP 500

Name Sales Service School Program

Basic 1st Line Maintenance School Program

Basic 2nd Line Mainte-nance School Program

Software SchoolProgram

Depot Repair School Program

Hours 4hrs 12hrs 27hrs 25hrs 45hrs

Fee US$150/trainee US$450/trainee US$900/trainee US$900/trainee US$2,500/trainee

Material Tr Tr, Op Tr, In, Op, Mt Tr Tr, Depot Mt

Prerequisite Custodian or 1st line Technician with more than

Certified person with NHSSPS 300

L2 N/A

nician with more than 3 years 2nd Line Technician wi

th more than 5 years

N/A N/A

Code NHSSP 250 NHSSP 350

Name Advanced 1st Line Mainten Advanced 2nd Line Maintenance School ProgrName ance School Program ntenance School Progr

am

Hours 27hrs 45hrs

Fee US$900/trainee US$1,500/trainee

Material Tr Op Tr In Op Mt


Material Tr, Op Tr, In, Op, Mt

Tr : Training Material, In : Installation Manual, Op : Operating Manual, Mt : Maintenance Manual

1. Introduction

3) Overall Training Schedule for Delta Systems.Time/Date

1st Class Day9 Nov, 2009

2nd Class Day10 Nov, 2009

3rd Class Day11 Nov, 2009

4th Class Day 12 Nov, 2009



Training Machine

MX 5600, MX 7600 (Without BNA) MX 7600 (BNA) MX 7600 (BNA), NH-1800XP NH-1800XP

AM 08:30Arriving at Training Room Arriving at Training Room Arriving at Training Room Arriving at Training Room Arriving at Training Room Arriving at Training Room

AM 09:00

Receipt Printer Class- Mechanism Review Di ti & T bl h ti

AM 09:30 Setting up training Room Checking ATM machines (MX 5600, MX 7600, NH-1800CE)

Disassembly and Assembly Class on Cash Dispenser - Sensor Replacement - Sub Assembly Replacement- Electromagnetic (Motor,Clutch, Solenoid) Replacement

Receipt Printer Class- Mechanism Review - Disassembly & Assembly - Diagnostic & Troubleshooting

Mechanism Review on BNA: Overview- Basic Specification & Features - Major Functional Explanation(Bundle Acceptor, BillChecker, Escrow Module,Reject Box, Retract Box,

Diagnostic and Troubleshooting Class on BNA : Practice course- Clearing notes Jams- Cleaning, Oiling, Adjustment - Major check point- Common occurred issue- How to use depot level diagnostic program (TM)

- Diagnostic & Troubleshooting

AM 10:00 System Part Class- CE, Power Supply, EPP, LCD, Soft key - Diagnostic & Troubleshooting

AM 10:30

AM 11:00

Introd ction to MX 5600/7600 Card Reader ClassReplacement

- Cash Cassette- Feed module

Cash Cassette)- Sensor and electro-magneticcomponents

diagnostic program (TM)- Gigantic and Handling of fieldissue each module

Introduction to MX 5600/7600ATM

Discussion with technical support for Delta System- Maintenance Escalation- Technical Contact point- RMA, Spare part Procedure- Current Issue

AM 11:30

Specifications and ReviewClass on System Part

AM 12:00

Major check points at ATM installation PM 12:30

PM 1:00

Lunch & Tea Lunch & Tea Lunch & Tea Lunch & Tea Lunch & TeaPM 1:30

PM 2:00

Mechanism Review Class on Cash Dispenser (G-CDU)- Body Module

Diagnostic & TroubleshootingClass on Cash Dispenser- Error code

Diagnostic & Troubleshooting- Power Supply- EPP Function key

Disassembly & Assembly Class on BNA : Practice course- Replacement of Sensor - Replacement of Six Sub-

Introduction to NH-1800XP

PM 2:30 Operating Practice- Installation (S/W, H/W)H OP f i

PM 3:00 Body Module- Feed Module- Cash Cassette- Reject Bin

Error code- Abnormal test- Major check point- Common occurred issue

EPP, Function key- Control Electronics. - LCD - Panel Control Board

Assembly(Bundle Acceptor, BillChecker, Escrow Module,Reject Box, Retract Box, Cash Cassette)

Back to the Hotel

- How to operate OP functionPM 3 00

PM 3:30 Cash Dispenser (CDU-M)- Mechanism Review- Major check point- Common occurred issue

PM 4:00

PM 4:30Question & Answer Question & Answer Question & Answer Question & Answer Question & Answer

PM 5:00


PM 5:00Back to the Hotel Back to the Hotel Back to the Hotel Back to the Hotel Back to the Hotel

1. Introduction

4) Main Purpose of this Training

To have good relationship between Delta Systems and Nautilus Hyosung To have good relationship between Delta Systems and Nautilus Hyosung

To properly Install, Operate, Maintain Hyosung ATM machines at customer’s site

To implement Quick Diagnostics and Proper Troubleshooting for yourselveswithout delay when a problem will happen at Hyosung ATM machines

- Fully understanding about Hyosung ATM’s Structure, Mechanism, DesignConcept, Driving Principle

To Report Error and Problem Situations exactly with Several kinds of Evidenceto Hyosung in case you can’t recover or work out a problemto Hyosung in case you can t recover or work out a problem

- What’s the Evidence ?(That is EJ file, Log data, Error code, Picture, Detail Descriptions)

T b M N T i di H ATM hi To be a Messenger or a New Trainer regarding Hyosung ATM machines.- Please Make you Spread this Knowledge and Information to your coworkers


1. Introduction

5) Terminologies CE : Control Electronics PNC : Panel Control Board

MCU M ti C d R d U it VFD V Fl t Di l MCU : Magnetic Card Reader Unit VFD : Vacuum Fluorescent Display

SPR : Slip Printer (=Receipt Printer) B/D : Control Board

JPR : Journal Printer T/S : Touch Screen

CDU : Cash Dispenser Unit AP : Application Program

P/S : Power Supply SP : Service Provider

IDC : Identification Card Device EP : Elementary Program (=Firmware)

PTR : Printer (mainly Receipt Printer) EDUP : Envelope Depository Unit with Printer

EPP : Encryption PIN Pad TM : Test Module (Depot Level Diagnostic Program)

OPL : Operation Panel and Handling Screen for Customer

SPL : Service Panel and Handling Screen for Operator (=Enhanced Rear Operator Panel)

SIU : Sensor and Indications Unit

TTU : Text Terminal Unit (OPL or SPL)

CAM : Camera Unit

ADA : The Americans with Disabilities Act

EMV : Europay, Mastercard, Visa


VDM : Vendor Dependent Mode

1. Introduction

6) Tool & Jig List necessary for this Training

Tools for Disassembly and Assembly- General tools : Screwdriver (No 1,2 Crosshead (+) tip, Straight(-) tip, micro (+,-))

E-ring Inserter tools (for 2mm, 3mm, 4mm, 5mm, 6mm), Multi-meterSpring tool, Nipper, Needle nose pliers, Tension gauge, RulerBlower hand-lighterBlower, hand lighter

- Special tools : Ellipse head screwdriver (NH P/N : 8170000004)

Jigs for Adjustment G ( / )- Gate solenoid adjustment jig (3mm, NH P/N : 4600000424)

- Shutter solenoid adjustment jig (9mm, NH P/N : 460000423)

Etc Etc.- Laptop PC- USB cable- Locktite 242 or compatible compound

Oil d G- Oil and Grease Shin-Etsu Silicones G501 (white) or compatible for mold to mold

For more information, refer to “http://www.silicone.jp/e/products/type/grease/index.shtml” Shell Vitrea Oil 100 or compatible for idle pulleys


Shell Vitrea Oil 100 or compatible for idle pulleys Shell Alvania grease EP #1 (brown) or compatible for spring hooks, metal to metal

Contents

Session 2 : MX 5600 ATM System Overview

External Appearance

Dimension for Appearance

Installation Condition and Space

Summary of SpecificationsSummary of Specifications

Block Diagram

Cable Diagram


2. MX 5600 ATM System Overview 1) External Appearance

Camera for capture appearanceVFD Signage

Customer Display 15.1” TFT LCDFunction Key (optional)

Receipt PrinterCard Reader with flicker Indicator

Encryption PIN Pad

Cash Dispenser Shutter

1

Camera for capture hands

UL Level-1 Safety Body


2. MX 5600 ATM System Overview 2) Dimension for Appearance


All of dimensions in this MX 5600 ATM are complied with ADA (The Americans with Disabilities Act)regulation for access and height.

2. MX 5600 ATM System Overview 3) Installation Condition

Following conditions should be met before installing equipment.

• Temperature : 0 ~ 40 / 32 ~ 104

• Humidity : 25% < RH < 85%, Non-Condensed

• Ground (earth) Condition : < 5.0V or

Miniim

um

Maintenan

Area

< 2.0Ώ (using Earth Resistance Meter)

• Installation Voltage Condition : 88 ~ 264V

• Power Frequency Condition: 47~63 Hz

ce

Note

• Avoid locations where LCD screen is directly exposed to sun

light

• Avoid locations where strong static electricity can occur.

• Avoid placing the product next to equipment that produce

electromagnetic waves.

• The floor must allow easy wheelchair access from the front or

the side.

S i d f i i th hi h ld b id d b f i t ll ti


• Space required for servicing the machine should be considered before installation.

• Avoid multi-outlet shared with any other electronic devices

2. MX 5600 ATM System Overview 4) Summary of Specifications

Item Specification Remarks (optional)CPU Pentium Dual Core 2.5GHz Intel® Conroe L440 2.0GHz optional

Memory DDRAM 1 GB

StorageDevice

HDD 160GBx1 EA SATA typeFDD 3.5”, 1.44MBODD DVD-RW SATA type

ControlElectronics

Operating System Windows XP Professional with Service Pack 3 (Eng)

Expansion Slots PCI 3EA, PCI Express 1 x 1EA,PCI Express 16 x 1EA

Serial Ports 6 Ports On-Board (2) + Serial Card (4)USB Ports 15 Ports On-Board (8) + USB 1.1 HUB (7)

LAN 10/100Mbps On-BoardType 15.1” TFT LCD

Brightness 250 cd/m²

CustomerFunction

Displayg t ess 50 cd/

Resolution XGA 800 x 600 ResolutionVFD Signage 350 cd/m² (372X49mm) RS-232 Interface

Privacy Filter None 15.1” Filter optionalGuide Light Flicker SPR/CDU/MCU/EDU Flicker High Bright LEDGuide Light Flicker SPR/CDU/MCU/EDU Flicker High Bright LED

InputMethod

PIN-Pad DES / T-DES / PCI RKT Ready Support Russian Character, Metal,USB Type, non PCI firmware

Function Key 4 X 2 (with NDC style)C C


SupervisorOperation

Display Module Common in Customer DisplayChange Mode by Switch

Input Method Function Keys, PIN Pad


Item Specification Remarks (optional)Sutter type Automatic Shutter

D i ti 50 100 500 1000 R bbl S t 10 5000 R bbl

CashDispenser

Denomination 50, 100, 500, 1000 Rubble Support 10, 5000 RubbleMaximum Dispense 50 Notes/1transaction -

Number of Cassettes 4 CassetteCassette Capacity 3,000 notes/1 cassette -Di i R t 6 t /Dispensing Rate 6 notes/sec -

Reject Type Note by Note Reject (250 bills Max)Using reject box

Retract Bundle Retract (150 bills Max)Number of Near-End Sensing 60 Notes Max

Reading Type Motorized Outsourcing from Sankyo

CardReader

Reading Type Motorized Outsourcing from SankyoMagnetic Stripe ISO 1,2,3 track ReadEMV Level-1,2 Supported IC CARD

Rejected Card Capacity 50 EA In case of 1mm thick for cardCard Return for Power Failure AvailableCard Return for Power Failure Available

Anti-Skimming Support With Anti-Skimming Bezel

Printing Type Thermal Line Printing Kazakhstan, Russian, EnglishCharacter Support

Printing speed 100mm/sec -

Receipt Printer

Printing Width 80mm Max -

PaperSpecification

Type Thermal Roll Paper Inside heat sensing MethodWidth Max. 80mm -

Outer Diameter Max. 210Φ -


Paper Roll Capacity 5,000 Transaction/Roll -Black Mark Paper Supported -


Item Specification Remarks (optional)

Power Main PowerVoltage /Current 200~ 240 Vac±10% / 5A MAX 110V/230V Selection

F 47 63 H N l 50/60HPowerSupply Frequency 47 ~ 63 Hz Normal : 50/60Hz

back-up System Support at least one transaction

Jo rnal

Printing Method Dot Impact Printing Outsourcing from EpsonPrinting Rate 4 Lines / sec 42 columns Alphanumeric Printing Width Max 76mmJournal

PrinterPrinting Width Max. 76mm

PaperSpecification

Type Dot Paper (Regular)Width Max. 76.2mm

Outer Diameter Max. 83Φ, 62±3m(70gsm) 2,500 Transaction/RollSpecification UL 291 Level-1

Safety

Specification UL 291 Level 1Security Locking device Electronic Lock + Key Lock

Key Lock Unique keyCamera USB Steal Camera 1,2 Camera 2(optional)

Install Method Adjustor Wheel (Only for Sample)j ( y p )

Additionalfunction

Audio guidance Sound (On Board) -ADA Audio guidance N/A Optional

System Heater N/A OptionalMuti-Tap Two (each 4 outlets)

Dimension &

Environment

Dimension (HXWXD) 1476 X 470 X 769 -Weight 480Kg -

OperationalTemperature

Operating 0°C ~ 40°C / 32 ~ 104 With Heater operationStorage -5°C ~ 50°C / 23 ~ 122 -


EnvironmentOperationalHumidity

Operating 25% ~ 86% -Storage 10% ~ 90% -

2. MX 5600 ATM System Overview 5) System Block Diagram

TG SAMBO PC Intel® Pentium Dual Core 2.5 GHzFDD

ON

COM1Core 2.5 GHz 1GB RAM

FDDHDD1 (160GB)

DVD-RW

BO

AR

D

COM1

COM2HDD2 (160GB)

BIOS USB 1.1

Standard RS-232C User Ports

COM3

COM4

COM5

PNC

Dot JPR

MCU

PC

I SE

RIA

Function Key (NDC)

Flicker (3)

Chest Sensor

SPR/MCU/CDUVGA(On Board)

15.1” OPL250cd/m2

COM6

AL

Power On

1CAMERA #1USB1USB2

VFDPCI Express x16

250cd/m

DVI(On Board)

Status LED

PAMP Sound

EPP

CDU

SPR

USB3USB4

1 CAMERA #1

2 CAMERA #2

MA

IN B

USB2

LAN (TCP/IP) USB5

USB6USB7

/D U

SB

USB HUB Reserved

Reserved

Reserved


MouseK/B USB8 Reserved

2. MX 5600 ATM System Overview 6) Cable Diagram

(1) Control Electronics

HDD

ODDECS G31T-M2

(4) 3305000024

(4) 3305000024

TG PC Supplement

TG PC Supplement

(5) 32031201 FDD

LAN CARDUSB 5-8

AMP B/D

SOUND(2) 3208000042

USB 4Port(On-Board)

BIOS USB 1.1

TG PC Supplement

ATXP(+12V)

(On-Board)VGA

(On-Board) COM 2

COM 1(2) 3208000042

RESET P ON

SYS FANCOM 2

COM 1TG PC Supplement

TG PC Supplement

4Ports SerialATXP(+12V)RESET,P_ON 4Ports SerialCard(COM3-6)

USB 1-4(On-Board)

(1) 3208000040

(3) 3208000043 TG PC Supplement

USB 5-8

( )


FANRESET,P_ON(Interface)

CE PWR(Interface)

( ) pp


CE UNITAMP (26) 3266001496 SPEAKER(10) 3266001495

(2) Device Interface

COM 1

COM 2

AMP (26) 3266001496 SPEAKER( )

SOUND(2) 3208000042

SeStandard RS-232C User PortsCOM 2 PNC(28) 3266001498

MCU

COM 3

COM 4

COM 5

COM 6

erial Expans VFD

(17) 3266001455 JPR4Ports SerialCard(COM3-6)

(29) 3266001499

(30) 3266001500

(31) 3266001501

User Ports

CAMERA 1

ion

VFD( )

USB 1USB 2USB 3

(18) 3305000026

(19) 3305000013USB 4USB 5USB 6USB 7

CAMERA 2

HUB B/D(7490000013)Standard USB 2.0

CDUSPR

(20) 3305000022

(21) 3305000065

(19) 3305000013

(22)3305000033 EPP(27) 3305000081

(25) 33282002LAN (12) 32077701

VGANetwork (TCP/IP)

OPL

USB 7USB 8

User PortsSPR


( )VGA OPL


Power(3) Power Distribution

MBD

SHU

3.3V(2EA)

Supply

SPR

CE(41) 3266001511

(42) :3266001512

PNC PNC

ETC JPR(48) 3266001518

(45) 3266001515EDU CDU(46) 3266001516

EPP

VFD(53) 3266001522

(52) 3266001521

OPL LCDSYS FAN

(50) 3266001519

PNC I/FPWR CTRL

MCUMCU(44) 3266001514

(47) 3266001517

SYS FAN(51) 3266001520

HUBA4 (49) 3266001540

BATTERY BATTERY(57) 3281000013

AC Input (54) 33251701

PNC I/FPWR CTRL(43) 3266001513

AC(24) 3325000015

(40) 3266001510 FILTER

Multi Tap1MulltiTap(23) 3325000014


AC(24) 3325000015Multi-Tap1 -Tap2

HEATER

(23) 3325000014

(54) 33251701

2. MX 5600 ATM System Overview 6) Cable Diagram (4) Front Panel

LCD 15”LCD 15”250cd/m2

Inverter B/D (7) 3305000018

(6) 3305000027 (50)3266001519 PNC B/D(CN4)

CE(25) 33282002

J7

J1 J5

J17

AD B/D

PWR CTRL VFD(47) 3266001517

(36) 3266001506(14) 3266000214CN 6 CN 2 COM 6(31) 3266001501

Inverter B/D(VGA)

(53) 3266001522

CN 12

CN 1(32) 3266001502

( )

(37) 3266001507

Mode SW(Interface)(36) 3266001506(14) 3266000214

(15) 3266000222

Control Panel Stand-By

SW(Interface) CN 11 CN 10

F/K Left

COM 3(28) 3266001498

CE(P ON)

CN 9PNC

CN 3

CN 2

CN 19

(34) 3266001504

CN 1( )

F/K Right (33) 3266001503

(39) 3266001509RST(I/F)CE

F/K Left

SPR FlickerMCU Flicker

(3) 3208000043

CE(P_ON)

(56) 3266000262I/F CDU Flicker

I/FCN 9

P/S(OPL)CN 21

CN 18

CN 17 (51) 3266001520

CN 5 (45) 3266001515

( )

CN 4 CN 20 (13) 32134403 SYSTEM

(38) 3266001508HOST LED

FAN PWR(I/F)

( ) (56) 3266000262(35) 3266001505 Chest Sensor

I/F

(55) 3240000001


FAN

EPP(52) 3266001521AD B/D (50)3266001519

Contents

Session 3 : MX 7600FFL ATM System Overview

External Appearance

Dimension for Appearance

Installation Condition and Space

Summary of SpecificationsSummary of Specifications

Block Diagram

Cable Diagram


3. MX 7600FFL ATM System Overview

Camera

1) External Appearance

Camera

Display for customer & operator

Receipt Paper Slot

Dip type Card Reader

Envelope stacking place

Polycarbonate EPPEnvelope Entry Slot

Shutter for Cash

Keyhole for front panel

Keyhole for front door

UL 291 Level 1 compliance


3. MX 7600FFL ATM System Overview 2) Dimension for Appearance

All of dimensions in this MX 7600FFL are complied with ADA (The Americans with Disabilities Act)


•Note : All the unit in the dimension is millimeter and ( ) is inch scale.

p ( )regulation for access and height.

3. MX 7600FFL ATM System Overview 3) Installation Condition

Following conditions should be met before installing equipment.

• Temperature : 0 ~ 40 / 28 ~ 104 (with heater & air-condition operation)

• Humidity : 25% < RH < 85%, Non-Condensed

• Ground (earth) Condition : < 5.0V or < 2.0Ώ (using Earth Resistance Meter)

• Installation Voltage Condition : 88 ~ 264V

• Power Frequency Condition: 47~63 Hz

Note

• Avoid locations where LCD screen is directly exposed to sun light

• Avoid locations where strong static electricity can occur.

• Avoid placing the product next to equipment that produce electromagnetic waves.

• The floor must allow easy wheelchair access from the front or the side.

• Space required for servicing the machine should be considered before installation.

• Avoid multi-outlet shared with any other electronic devices


3. MX 7600FFL ATM System Overview 4) Summary of Specifications


CPU Intel Celeron 2.0GHz (L440) Dual core (E5200)CPU Intel Celeron 2.0GHz (L440) Dual core (E5200)Memory SDRAM DDR2 1GB Possible to Extend

StorageDevice

HDD 160GBx2 EA(SATA2) Possible to extendFDD None Optionally supportODD DVD-RW(SATA) -

ControlElectronics

( )Operating System Windows XP Professional with Service Pack 3 (Eng)Expansion Slots 1 PCI EX x16, 1 PCI EX x1, 2 PCI

Serial Ports 2 + 4PortsUSB Ports 8 Ports (Front:6, Rear:2) -

USB Extension Card None USB 2.0 PCI Card (optional)LAN 10/100Mbps On-Board

DisplayType 15.1” TFT LCD

Brightness 250 cd/m²

CustomerFunction

p y gVFD Signage 350 cd/m² (372X49mm, optional)

Privacy Filter 15.1” Filter

GuideLight

FlickerSPR/CDU/MCU/EDU Flicker High Bright LED

Optional (open)Light p ( p )Status LED Host Connection / System Status Front 1

InputMethod

PIN-Pad Polycarbonate tactileMetal EPP(with PCI compliant)

Touch Screen RS232 IR Touch Function key (optional)


SupervisorOperation

Display Module Common in Customer DisplayChange Mode by Switch

Input Method Touch

3. MX 7600FFL ATM System Overview 4) System Specifications


Sutter type Automatic Shutter

CashDispenser

Denomination 50, 100, 500, 1000 RupeeMaximum Dispense 50 Notes/1transaction -Number of cassettes 4 CassetteCassette Capacity 3,000 notes/1 cassette -Dispenser p y ,Dispensing Speed 6 notes/sec -

Reject Type Note by Note Reject (250 bills Max)Using reject box

Retract Bundle Retract (150 bills Max)Number of Near-End Sensing 60 Notes MaxNumber of Near End Sensing 60 Notes Max

CardReader

Reading Type Dip type

Magnetic Stripe ISO 1,2 track Read Outsourcing from SankyoEMV Level-1 Supported IC CARD

Receipt P i

Printing Type Thermal Line PrintingPrinting speed 100mm/sec -Printing Width 80mm Max -

PaperType Thermal Roll Paper Inside heat sensing Method

Printer PaperSpecification Width Max. 80mm -

Outer Diameter Max. 210Φ -Paper Roll Capacity 5,000 Transaction/Roll -Black Mark Paper Supported -


Journal Printer Type Electronic Journal DOT Journal Printer (optional)

3. MX 7600FFL ATM System Overview 4) System Specifications

Item Specification Remarks (Option)Box Capacity Max. 300 envelopes Optional

Depository Method Motor Driven

EnvelopeDepository

Depository Method Motor DrivenDeposit Speed 70 mm/sec

PrinterFunction

Font Alpha-Numeric AvailableSpeed 1250 Dots / sec, 96 Dots / inch

Print Method Ink-jet PrinterL th Mi 203 M 254

EnvelopSize

Length Min : 203 mm, Max : 254 mmWidth Min : 99 mm Max : 111 mm (4.37 inch)Weight 77 ~ 100 g/m²

PowerS l

Main Power Voltage /Current 200~ 240 Vac±10% / 5A MAXFrequency 47 ~ 63 Hz : 50/60HzSupply q y

back-up System N/A

Safety

Specification UL 291 Level-1Security Locking device Single Combo Lock Cencon Lock

Key Lock Common keyAlarm Vibration + Temperature Sensory Alarm Vibration + Temperature Sensor

Camera USB Steal Camera 1 Camera 2(optional)Install Method Adjustor Wheel (Only for Sample)

Additionalfunction

Audio guidance Sound (On Board) -ADA Audio guidance N/A Optionalfunction

System Heater N/A Optional

Dimension &

E i t

Dimension (HXWXD) 1575 X 770 X 1122 -Weight 630Kg -

OperationalTemperature

Operating 0°C ~ 40°C / 28 ~ 104 With Heater operationStorage -5°C ~ 50°C / 23 ~ 122 -


Environment Temperature gOperationalHumidity

Operating 25% ~ 85% -Storage 10% ~ 90% -

3. MX 7600FFL ATM System Overview 5) System Block Diagram (MX 7600FFL)

Main Board : OutsourcingCPU : L440 (2.0GHz)FDD(N/A)

HDD1 (160GB)( )

Memory : 1 GBHDD1 (160GB)

DVD-RW

HDD2 (160GB)COM1

COM2 External UPS

Touch screen

VGA(On Board)

15.1” LCD4 Port Serial Card

COM3Seismic sensor

Flicker(4ea)

Privacy filter PNC

LAN(TCP/IP)

AMP Sound

COM4

COM5

COM6

Flicker(4ea)

Door Sensor

Indicator (1ea)N Control

Heat Sensor

Reserved

MCU

Reserved

USB #1

USB #2

(TCP/IP)

CAMERA

Reserved

Heat SensorPCI SLOT

USB #3

USB #4 USB #5

USB #6

EPP

EDUP

Reserved (rear)

SPR

USB #7

CDU


MouseK/B

( )USB #8

Reserved (rear)

3. MX 7600FFL ATM System Overview 6) Cable Diagram

1. Control Electronics

HDD

DVD-RWMain B/D

SupplementMain B/D (Pentium-IV)G31

SOUND

FDD(option)

G31

LAN CARD

Main B/DSupplement

Main B/DSupplementUSB 4Port

(On-Board)USB

(26) NEW15

RESET

ATX CONN

(On-Board)VGA

(On-Board)COM 1

(On-board)

COM 2USB Port(5~6)

(2) 33284201

Power-ONF-Panel

(1) NEW1

Main B/D Supplement

USB Port(5 6)

4prot SerialCard

P/N:3266000xxx

COM3 ~ COM6ATX POWER


FANAC INPUT


2. Device InterfaceCOM 1CE UNIT Touch

UPS

(3) 3266001453

(4) 3266001454COM 2USB 1USB 2

CAMERA 1(5) 3305000012

USB 3

UPS

SPR(6) 3305000032

USB 4USB 5USB 6USB 7

CDU(7) 3305000053

EPP(8) 3305000071

EDU(9) 33050000022

COM 3

COM 4

Serial E

4 PortReserved

(12) 3266001468

(11) 3266001456

(10) 3266001455

PNC

USB 7USB 8

COM 5

COM 6

Expansio

MCU4 PortSerial Interface

Card

(12) 3266001468(10) 3266001455

SOUND (26) 3266001465

Reserved

on

LAN (13)32077708


VGA (36)33282502


3. Power Distribution

CE

(14) 33251912

(16) 33253201

(15) 3266001457

PNC

AC( )

FILTER(18 ) 3266001458

(19) 3266001459 (PWE CTRL)

MAINPOWER

CDU(20) 3266001460

EDU-P(21) 3266001461

SPR

SYSTEM

(22) 3266001462

LCD

SYSTEMFAN

(38) 3266001475

(24) P/N: 3266001079(23) 3266001463



4. Front PanelCAMERA 1(5) 3305000012

CE (37) 3266001474

PWR CTRL

SPEAKERADA(26) 3266001465 (27) 3266001466

VFD(19) 3266001459

Mode SW(Relay)(31) 3266001470

(30) 3266000214

Control

CN 6 CN 2

GPNC CN14(42) 3266001476

CN 3

CN 12

CN 1

(33) 3266001471

(31) 3266001470

(32) 3266000222

Control Panel

Stand-By SW(Relay) CN 11 CN 10

F/K LeftMCU Flicker

Relay P_ON(Relay)

(44) 3266001478

CN 9

PNC

CN 3

(49) 3266001483

CN 2

CN 19

(43) 3266001477 (45) 3266001479 (47) 3266001481

F/K Right

(34) 3266001472

(50) 3240000001RST(Relay)

SPR Flicker

MCU Flicker

Relay EDU Flicker

Door Sensor

CDU Flicker

(46) 3266001480(48) 3266001482

Power Supply

AD B/D

CN 21

CN 18

CN 25

CN 5

(18) 3266001458

CN 15

CN 4 CN 20

(35) 3266001473

EPP(42) 3266001476

Front LED

Rear LEDTERMINAL(29) 3266001469

AD B/D

VGA(IN)

J13 Inverter

J8

(36) 33282502(38) 3266001475

EPP

(39) 3305000018 (INVERTER)(28) 3266001467

P/S

MCR(12) 3266001468


J7

J13

15.1”LCD

InverterAD B/D

Power Supply

(39) 3305000018 (INVERTER)(40) 3305000027 (LVDS)(41) 3305000009 (OSD)

Contents

Session 4 : System Devices

Liquid Crystal Display Monitor (LCD)

Panel Control Board (PNC)

Encryption PIN Pad (EPP)

Control Electronics (CE)

P S lPower Supply


4. System Devices : LCD Monitor

1) Assembly Diagram

The thin-film transistor liquid crystal display (TFT-LCD) is a cutting-edge display, which screens i t i f ti b dj ti th t f li ht itt dpicture information by adjusting the amount of light permitted.

TFT is a circuit formed with semiconductor films on a thin glass substrate to control liquid crystals. This circuit plays a vital role in controlling each pixel, the basic unit of a picture image.

The color filter displays a color image by coating the pixel (red, green and blue) on a glass substrate.

Front Bezel

Privacy Filter (Optional)

Protecting Glass

TFT-LCD

LCD Unit Frame

Diffuser & Prisms

Back Light

Inverter



2) Precaution & Checkpoint

(1) Precaution

• When this module is disassembled from the front panel and is tried to assemble again, you should check the condition of surface. If the surface of the polarizer is dirty by the foreign things, dusts, fingerprint, clean it using some absorbent cotton or soft cloth.

• The desirable cleaners are water, IPA (Isopropyl Alcohol) or Hexane. - The other things might permanent damage to the polarizer due to chemical reaction.

Do not connect disconnect the module in the “Power On” condition• Do not connect, disconnect the module in the Power On condition.- Module has high frequency circuits. Sufficient suppression to the electromagnetic interferenceshall be done by system manufactures.

Do not leave the module in high temperature high humidity and direct sunlight for a long time• Do not leave the module in high temperature, high humidity and direct sunlight for a long time.

(2) Checkpoint about trouble

S/W : Check the driver status Adjusting screen frequency• S/W : Check the driver status, Adjusting screen frequency

• H/W : Check the connection status of each cable and card Replace with Inverter, Control Electronics Board and TFT LCD



3) TroubleshootingThe LCD is black.1) Backlight of the LCD panel on the rear side of OPL assembly is off.

-> Check the power cable connection status of OPL assembly. (Check +12V input.)-> Check the LED color of the OSD board.

- LED OFF: The AD board is in off state. Press OSD Power On/Off button.- Green ON: The AD board is in normal state. (Check or replace the inverter cable or inverter board)

-> If the trouble persists, replace the AD board. -> If the trouble persists even after the AD board is replaced replace the LCD assembly> If the trouble persists even after the AD board is replaced, replace the LCD assembly.

2) Backlight of the LCD panel on the rear side of OPL assembly is on.-> Connect/Disconnect the power line of OPL assembly. -> If “Nautilus HYOSUNG” logo is not displayed on the OPL screen, replace the AD board.

The LCD is displayed whiteThe LCD is displayed white. -> Check the installation status of the LVDS(Low voltage differential signaling) cable inside the assembly. -> If the trouble persists even when the installation status is normal, replace the cable.-> If the trouble persists even after the cable is replaced, replace the AD board.-> IF the trouble persists even after the AD board is replaced, replace OPL assy.

When the screen is in red or other colors (when the color display is normal)-> Check the connection status of the video cable. (Connect again.)-> Check the connection status of the LVDS cable. (Connect again.)-> If the trouble persists, replace the LVDS cable.> If the trouble persists, replace the LVDS cable. -> If the trouble persists even after LVDS cable is replaced, replace the AD board.

The screen does not provide visible display.-> Replace the LVDS cable. > If the trouble persists replace the AD board


-> If the trouble persists, replace the AD board.

4. System Devices : Control Electronics (CE)

1) Motherboard Specifications Overview

System BIOS AMI BIOS with 8Mbit SPI ROM

CPU & Chipset

Processor Intel LGA 775 Socket, FSB 800/1066/1333MHz

C / C /Processor Families

Intel Celeron 4xx / Pentium Dual Core E2xxx /Core2 Duo / Core2 Quad CPUs

Integrated Graphics Intel GMA 3100

Memory DDR2 667/800MHz, 4G Max

DIMM Socket 1.8V 240Pin DIMM Socket x 2ea (Dual Channel)

North Bridge Intel G31 (A2 stepping, w/ heat sink)

PCIEX16 Slot

PCIEX1 Slot

South Bridge Intel ICH7 (A1 stepping, w/o heat sink)

Add-in Slot

1 PCI Express x16, 1 PCI Express x1, 2 PCI

PCI1~2 Slot

Rear Panel I/O

4 USB ports, 2 PS/2 ports, 1 Parallel port, 1 Serialport, 1 D-sub connector, 6 Audio ports, 1 RJ-45connector


DIMM : Dual Inline Memory Module


2) Connecting Component

Pin Signal Function Pin Signal Function 1 HD LED P H d di k LED( ) 2 FP PWR/SLP *MSG LED( )

Front Panel Header 1 HD_LED_P Hard disk LED(+) 2 FP PWR/SLP *MSG LED(+) 3 HD_LED_N Hard disk LED(-) 4 FP PWR/SLP *MSG LED(-) 5 RST_SW_N Reset Switch(-) 6 PWR_SW_P Power Switch(+) 7 RST_SW_P Reset Switch(+) 8 PWR_SW_N Power Switch(-) 9 RSVD Reserved 10 Key No pin

Jumper Type Description Setting (default)

CLR CMOS1 3 pin Clear CMOS1-2: NORMAL, 2-3: CLEARCMOS Before clearing the CMOS

Jumper Settings

CLR_CMOS1 3-pin Clear CMOS CMOS Before clearing the CMOS,make sure to turn off the system.

SATA Cable connection

ODD (E: Drive)ODD (E: Drive)

HDD2 (D: Drive), Bottom

HDD1 (C: Drive), Top Front Panel Header


F_USB1COM2R_Audio R_USB1


3) Diagnostic & Troubleshooting

(1) Power On Test

Beep Meaning

One short beep when displaying logo No error during POST

Long beep in an endless loop No DRAM install or detected

One long beep followed by three short beeps Video card not found or video card memory bad

High frequency beeps when system is working CPU overheated. System running at a lower frequency

(2) Black Screen

In case of NO BEEP sound on Booting : Power On by compulsion, CMOS Clear, Battery Off-On

JP3 Description

1-2 (default)*Keep CMOS Setup (Normal Operation)

Reset Interface Description

No (default) Normal Operation

Short 2-3 for 10 sec Clear CMOS Setup Short 9-11 within 1 secTurn power on by

compulsion

How to Clear CMOS How to power on by compulsion


In case of BEEP sound on Booting : Check if the CPU Fan cooler is properly working or not.Backlight of LCD, Inverter board

4. System Devices : Panel Control Board (PNC)

Item Major functionality Remark

Control guidance Lights(Flickers) : CDU, MCU, SPR , BCR

Control the Power Control signals : Power ON/OFF Battery OFFPanel Control Board (PNC)

Control the Power Control signals : Power ON/OFF, Battery OFF

AC Stop, Recover

Check Sensor Signals : Safe Door Sensor

Power Distribution : Supply the EPP, VFD

AD Board - Converting analogue data from CE to digital data on LCD Display Quality

Inverter - Converting low DC voltage to high AC voltage on LCD Supplying Power

On Screen Display Board(OSD)

Inverter

(OSD)

Display Board (AD Board)


4. System Devices : Panel Control Board (PNC)

-Connector Interface

CN1(6Pin) : Lift Function Key

CN20 CN4 CN22 CN15 CN18 CN6

CN1(6Pin) : Lift Function Key CN2(6Pin) : Right Function Key CN3(26Pin) : Flicker (CDU, SPR, MCU, BCR)

Safe Door sensorCN4(4Pin) : +12V, +5V Power Output (Not used)CN (4Pi ) 24V P I

CN6CN17

CN5(4Pin) : +24V Power InputCN6, CN7(10Pin) : Touch Screen (Not used)CN8(3Pin) : Power Output (BCR)CN9(2Pin) : Mode Switch (Supervisor/Normal)CN10(6Pin) : PNC ↔ CE Communication

CN16

CN21

CN5 ( )CN11(8Pin) : Power ControlCN12(3Pin) : Stand-by On/Off Switch (Not used)CN13(3Pin) : NVRAM clear (Not used) CN14(4Pin) : ADA Detect Sense (Not used)CN15(6Pin) : Rear Status LED Indicator

CN19

CN2

CN5

CN9

CN8 CN15(6Pin) : Rear Status LED Indicator CN16(2Pin) : ON USE LED (Not used)CN17(2Pin) : +24V FAN Control (Not used)CN18(6Pin) : Com LED Indicator (Not used)CN19(2Pin) : Reset SwitchCN20(4Pi ) 12V 5V P O t t (EPP)

CN13CN14

CN1CN20(4Pin) : +12V, +5V Power Output (EPP)CN21(4Pin) : +24V, +5V Power Output (VFD)CN22(6Pin) : Reserved Relay (Not used)CN25(10Pin) : Seismic/Heat Sensor

CN3


CN25 CN11 CN12CN10

4. System Devices : Encryption PIN Pad (EPP)

1) Assembly Diagram

BACK BRKT1

BACK BRKT2 (STEEL)

RUBBER CONTACT BEZEL

METAL SCAN B/D

BRKT1 (STEEL)

FRONT MEMBRANE

FRONT MEMBRANE

FRONT

SUPP BUTTON

BASE

RAIN PROTECT RUBBER 2RAIN


BUTTONBRKT (STEEL)

RUBBER 2RAIN PROTECT RUBBER 1


2) Connector Configuration

CN3CN3cc

LED1LED5

J1cc

SW3 (1,2)

CN2CN2cc

J5cc

LED2

NO LABEL DEFAULT DESCRIPTION REMARKNO LABEL SETTING DESCRIPTION REMARK

1 CN2 Connection Power connector(5V)2 CN3 - Firmware downloading connector

Due to security issuesOFF NV-RAM is clear when No.1 switch is turned ON

Due to security issues,no repair is possible inthe field

3 SW3(1,2)OFF Fuse is open when No.2 switch is turned ON and at the same

time J1 is short

4 J1 Open Used for downloading the Firmware or turning off the fusefor security reason.


5 J5 Connection USB communication connector


3) Checking the state by LEDsLED DESCRIPTION REMARK

Whether the po er s ppl is in “normal” stat sLED1 (Power LED) Whether the power supply is in “normal” status(If it is normal, green light will be turned on LED)

LED2 (EPP Status LED) Whether the EPP is in “normal” operation(If it is normal, red light will blink on LED about one time per second)Wh th th NV RAM i l l dLED5 (NV-RAM LED) Whether the NV-RAM is properly cleared(If it is normal, red light will turned on LED)

4) Common Occurred Problem List① In case the EPP cover is detached② In case there is a damage caused by any external shock or static electricity ③ I th EPP i t t d ith th bl hi h k it l bl t t ti l t i it③ In case the EPP is not connected with an earth cable, which makes it vulnerable to static electricity ④ In case the battery is discharged.


4. System Devices : Power Supply

1) Input SpecificationItem Specification

INPUT CONNECTION INLET FILTER(250Vac 6A)INPUT CONNECTION INLET FILTER(250Vac 6A)

INPUT VOLTAGE / CURRENT(SELECTION MODE)

100~127Vac ±10% / 5.5A200~240Vac ±10% / 2.8A

FREQUENCY 47~63Hz(NORMAL:50/60Hz)

DISTORTION 10%

EFFICIENCY 70% MIN(at MAX LOAD)

HOLD-UP TIME 16.7ms MIN

Item Specification Unit

2) Output Specification

•CHANNEL +3.3 +5.0 -5.0 +12.0 -12.0 +24.0 Vdc

VOLTAGE3.14 ~3.47

4.75 ~ 5.25

-4.75 ~ -5.25

11.4 ~ 12.6

-11.4 ~ -12.6

22.8 ~ 25.2 Vdc

CURRENT 0 6 02.0 ~

0 0 20.2 ~ 5.5

0 0 20 ~ 4.0

ACURRENT 0 ~ 6.02.0 13.0

0 ~ 0.20.2 5.5(Peak6.5A)

0 ~ 0.20 4.0

(Peak11A)A

METHODSWITC-HING

SWITCH-ING

SW & REG SWITCHINGSW & REG

SWITCHING MODE

3 76 ~ 5 74 ~


O.V.P3.76 4.3

5.74 7.0

- 13.4 ~ 15.6 - 26.5 ~ 34.0 Vdc


2) Diagnostic 2) Diagnostic

(1) Front Panel and Status LED(1) Front Panel and Status LED

① Main switch : Controlling A.C power on-off ② Stand-by switch : System on-off control in safety③ Selection switch

⑤

③ Selection switch④ Battery switch⑤ Status LED

- Yellow : AC in - Green : DC out

①

②

③Green : DC out - Red : Battery low

④




(3) Pin configurations

④ MBD LABEL PIN NO. CONFIG COLOR REMARK

CN11 S.G BLACK

MOLEX(5569 20P)

2 S.G BLACK3 S G BLACK

LABEL PIN NO. CONFIG COLOR REMARKCN1 1 L BLACK AMP

(1-480701-0)2 F.G GRN/YEL

① AC IN(5569-20P)3 S.G BLACK

4 S.G BLACK5 S.G BLACK6 S.G BLACK7 +5V RED8 +5V RED

3 N WHITE

② SHU

9 +24V WHITE10 -5V11 P-ON-N GREEN12 +5VSBV PURPLE13 S.G BLACK14 S G BLACK

LABEL PIN NO. CONFIG COLOR REMARK

CN31 +5V RED2 24V WHITE 14 S.G BLACK

15 S.G BLACK16 POWER GOOD GRAY17 -12V BLUE18 +5V RED19 +5V RED20 12V YELLOW

CN3MOLEX

(5569-08P)

2 +24V WHITE3 +12V YELLOW4 S.G BLACK5 -12V BLUE6 +24V WHITE7 S.G BLACK

③ PNC

20 +12V YELLOW8 S.G BLACK

LABEL PIN NO. CONFIG COLOR REMARK1 S G BLACK

LABEL PIN NO. CONFIG COLOR REMARK1 S G BLACK

⑤ MCU

CN6

1 S.G BLACK

MOLEX

(5569-06P)

2 S.G BLACK3 +12V YELLOW4 +24V WHITE5 P ON-N GREEN6 +5V RED

CN10

1 S.G BLACK

MOLEX

(5569-06P)

2 S.G BLACK3 +12V YELLOW4 +24V WHITE5 P ON-N GREEN6 +5V RED


6 5V RED 6 5V RED



(3) Pin configurations LABEL PIN NO. CONFIG COLOR REMARK

1 24V WHITE

⑩ Miscellaneous

⑥ +3.3V

LABEL PIN NO. CONFIG COLOR REMARK

CN81 +3.3V BROWN MOLEX

(5559-02P)2 S G BLACK

CN11

1 +24V WHITE

MOLEX(5569-04P)

2 +24V WHITE

3 S.G BLACK

4 S.G BLACK

⑦ Battery ⑪ PWR I/F

2 S.G BLACK

LABEL PIN NO. CONFIG COLOR REMARK1 (+) WHITE

2 BECH-N BLACK

NO PIN NAME.

ACTIVE(INACTIVE) DESCRIPTION

1 P OFF P +5V(0V) Application software turn P/S off

⑧ OPL

CN-BATAMP

(1-480703-0)

2 BECH-N BLACK

3 (-) BLACK

4 N.C -

LABEL PIN NO CONFIG COLOR REMARK

1 P OFF-P +5V(0V) Application software turn P/S off2 S.G -3 P ON-N 0V(OPEN) Stand-by switch used to turn P/S on4 S.G -

5 BATT OFF N 0V(+5V)

When #7 signal go active CE module Make this signal active then P/SLABEL PIN NO. CONFIG COLOR REMARK

CN11

1 +24V WHITE

MOLEX

(5569-04P)

2 +24V WHITE3 S.G BLACK4 S.G BLACK

5 OFF-N 0V( 5V) Make this signal active then P/S turned off

6 S.G -

7 AC STOP-N 0V(+5V) When a stoppage of A.C power occur

(While U.P.S run) this signal activated

⑨ SPL LABEL PIN NO. CONFIG COLOR REMARK

1 +24V WHITE

MOLEX2 +24V WHITE

8 S.G -

9 BATT LOW-N 0V(+5V)

Active of this signal means battery should replaced, display of error code

required10 S.G -11 P OFF N 0V(OPEN) St d b it h t ff iti


CN11MOLEX

(5569-04P)3 S.G BLACK

4 S.G BLACK

11 P OFF-N 0V(OPEN) Stand-by switch go to off position

12 N.C -


1) Check the status of fuses. (Tools : Multimeter)Parts : F1 F2 (Specification : 250V/8A)

3) Troubleshooting3) Troubleshooting

- Parts : F1, F2 (Specification : 250V/8A)- The method of check : If normal status, fuse would be shorted

If abnormal status, fuse would be openFUSE

2) Check the status of FETs and Zener Diodes (Tools : Multimeter)- Parts : Q1 Q4(FETs)Parts : Q1,Q4(FETs)

ZD1, ZD5 (Zener Diodes)- The method of check

Q1,Q4 (FET) : If normal status, Source-Drain Voltage is measured between 0.4V and 0.6VZD1 ZD5 (Zener Diode) : If normal status Voltage is measured between 0 5V and 0 7VZD1, ZD5 (Zener Diode) : If normal status, Voltage is measured between 0.5V and 0.7V

Source : (+) indicator

Gate

Drain

( )

: (-) indicator(-) indicator (+) indicator


FET Diode

4. System Devices : High Security Electronic Lock

1) Major function(1) Single PIN Number (2) Two PIN Number (3) Dual Combination PIN Number(4) Anti Ambush (Silent Alarm) Enable with Swing Bolt and Alarm cable(5) Dual Combination + Anti Ambush (Silent Alarm) Enable

2) Single PIN Number Electronic Lock (1) Opening the lock(1) Opening the lock

Step1. Enter valid six digit combination (Default password :123456) Step2. Turn the keypad to the open position (clock-wise) within four secondsStep3 . Pull door open

(2) Ch i d (Al f hi i i h h d )(2) Changing password (Always perform this operation with the door open)Step 1. Enter “zero” six times Step 2. Enter the current password one time and new six digit combination two times

※ Remark※ Remark - Wrong try penalty : In case of four consecutive invalid combination ->Five minute delay period

- Low battery warning: During opening, repeated LED flashing and beeping


During opening, repeated LED flashing and beeping

- Audio and visual signal: Valid combination – Double signal (LED flash and beep), Invalid combination – Triple signal


3) Two PIN Number Electronic Lock (1) Adding 2nd user (Always perform this operation with the door open)

Step1 Perform MANAGER MODE using Programmer Setting PINStep1. Perform MANAGER MODE using Programmer Setting PINStep2. Enter the manager password and hold down last digit of combination for about 2 seconds Step3. After hearing double beeps, press 1Step4 . Input 2nd password two times

( ) d ((2) Removing 2nd user (Always perform this operation with the door open)Step1. Perform MANAGER MODE using Programmer Setting PINStep2. Enter the manager password and hold down last digit of combination for about 2 seconds Step3. After hearing double beeps, press 3

4) Double PIN Number Electronic Lock Both combination (Master PIN Number & Add user PIN Number) required to open the lockStep1. Perform DUAL COMBINATION using Programmer Setting PINSt 2 E t th M t PIN b d Add PIN N b i dStep2. Enter the Master PIN number and Add user PIN Number in order



※ How to enable MANAGER, DUAL, ANTI AMBUSH MODE

Step1. Disconnect the cable of ComboGard and connect the cable of 3045 ProgrammerStep1. Disconnect the cable of ComboGard and connect the cable of 3045 Programmer Step2. Properly configure the dip switch as you want to set up

(For example, in case of MANGER MODE, just turn on No 1 switch onlyStep3 . For program setting, after inserting current password, hold down “O” for two seconds Step 4. Make sure the “DONE” will be display on programmer LED window Step 4. Make su e the ON will be display on p og amme window

3045 Programmer



5) Anti Ambush (Silent Alarm) Electronic Lock To send an alarm signal enter last digit of combination one number higher or lowerAt this moment the lock will open without any indication that the duress signal has been sentAt this moment, the lock will open without any indication that the duress signal has been sent.

Step1. Perform Anti Ambush mode using Programmer Setting PINStep2. Enter the duress PIN Number

Current combination : 1-2-3-4-5-6Duress PIN Number : 1-2-3-4-5-5 or

1-2-3-4-5-7


Contents

1) Basic Specifications

Session 5 : Cash Dispenser


2) Actuator Diagram

3) Sensor Diagram

4) Double Bill Detection Mechanism

5) Basic Structure of Cassette

6) Pi k M h i6) Pick up Mechanism

7) Cassette ID Setting

8) Adjustment for bills with different size8) Adjustment for bills with different size

9) Loading of Cash in Cassette

10)Oiling Standard

11)Cleaning Standard

12)Dip Switch Specification

13)Diagnostics


13)Diagnostics

5. Cash Dispenser

• Stack present type


• Front Access Maintenance

• Four cash cassettes, four denominations

• Capacity of 12,000 new notes p y ,

(3,000 notes X four cash cassettes)

• Reject bin with capacity of 250 notes

• Reject way : note by note reject• Reject way : note by note reject

• Cash low & cash empty detection

• Double note detection module

• Automatically detecting the cassette ID

• Supporting U.S and international currency types

• USB communication

• Good flexibility (up to two, three cash cassettes, easy change of rear access type)

• Weight : 42 kg (including four cash cassettes)


5. Cash Dispenser

2) Actuator Diagram

DELIVERY MOTOR

MAIN MOTOR

CAM MOTOR

GATE SOLENOID

SHUTTER SOLENOID

• Three Motors

( Main Feeding Motor, Upper transport

delivery Motor, Cam Motor)MAIN MODULE

MOTOR

SOL2

y , )

• Four Micro-electronics clutches

(1st 2nd 3rd 4th cassette)

FEED MODULE1

FEED CLUTCH #1

(1st, 2nd, 3rd , 4th cassette)

• Two Solenoids FEED MODULE2

FEED CLUTCH #2

(Shutter, Gate operation)

FEED MODULE3

FEED CLUTCH #3

FEED MODULE4

FEED CLUTCH #4


5. Cash Dispenser

Principle of Electromagnetic parts : Fleming’s Rule

•Fleming's left hand rule (for electric motors, micro clutch, solenoid) shows the direction of the thrust on a conductor carrying a current in a magnetic field.The left hand is held with the thumb first finger and second finger mutually at right angles•The left hand is held with the thumb, first finger and second finger mutually at right angles.•The First finger represents the direction of the Field. •The Second finger represents the direction of the Current (in the classical direction, from positive to negative). The Thumb represents the direction of the Thrust or resultant Motion


•The Thumb represents the direction of the Thrust or resultant Motion.

5. Cash Dispenser

3) Sensor Diagram

N S b l N d iNo Symbol Name and Function

1 CS 17,27,37,47 Cassette Docking Sensor

2 CS 12,22,32,42 Cassette ID Sensor

3 CS16,26,36,46 Cash Low Sensor

CS7

CS6

4 CS 18,28,38,48 Cash Empty Sensor

5 CS 11,21,31,41 Cassette Outlet Jam Sensor

6 CS 19,29,39,49 Clutch Encoder Sensor

7 CS 5 D bl D t ti S7 CS 5 Double Detection Sensor

8 CS 4 Gate Operating Decision Sensor

9 CS 3 Gate Sensor

10 CS 8 Main Motor Encoder Sensor

11 CS 13 Bill Counting Sensor

12 CS1 Reject Box Jam Detection Sensor

13 CS 2 Reject Box Docking Sensor

15 CS 6 7 C (St k ) P iti S15 CS 6, 7 Cam(Stacker) Position Sensor

16 CS 9 Retract Box Full Sensor

17 CS 10,14 Stacker and Upper Transport Jam Sensor


18 S1, S2 Shutter Open/Close Sensor

19 CS 15 Cash Take-out SensorNote) A = Sensor located far from control board.

B = Sensor located close to control board

5. Cash Dispenser

• Photo Transmitted SensorS ti t C li t

Sensor types used for the Cash Dispenser

Separation type Coupling type

• Photo Reflecting Sensor • Micro Switch

• Magnetic Sensor

Normally, photo sensors consist of two parts

- Sending a signal : LED (Light Emitting Diode)

- Receiving a signal : Transistor


5. Cash Dispenser

Sensor Judgment Criteria

LABELINGJUDGMENT CRITERIA

SENSOR TYPEHIGH LOW DEFAULT SPECIFICATIONHIGH LOW DEFAULT SPECIFICATION

CS1Variable with

automatic dimming logic

12V Blocking : Low, Unblocking : High

Permeating typeCS4, CS10(A,B),CS13, CS14

12V Blocking : Low, Unblocking : High

CS2CS17/27/37/47

> 6V < 6V 12V Normal : Low, Abnormal: High Micro Switch

CS3,CS15 > 6V < 6V 12V Blocking : High Unblocking : Low Coupling type

CS5 (A,B) >4V <1V 0V Blocking : High, Unblocking : Low KLG-248

CS6, CS7 > 6 V < 6V 12V Blocking : High, Unblocking : Low KLG-248

CS8 >4V <1V 0V Bl ki : Hi h U bl ki : L KLG 248CS8 >4V <1V 0V Blocking : High, Unblocking : Low KLG-248

CS9, CS11(A,B) > 6.8V < 6.8V 12V Blocking : Low, Unblocking : High Permeating type

CS18/28/38/48> 6V < 6V 12V Bl ki L U bl ki Hi h P ti t

CS18/28/38/48CS19/29/39/49

> 6V < 6V 12V Blocking : Low, Unblocking : High Permeating type

CS16/26/36/46 >1.05V <1.05V-

Cash Enough : High, Cash Low : Low Reflecting type

CS12/22/32/42>4V <1V 0V O : L Off : Hi h REED S/W


/ / /(A,B,C,D)

>4V <1V 0V On : Low, Off : High REED S/W

5. Cash Dispenser

4) Double Bill Detection Mechanism

Encoder

Double Detection Sensor

EncoderNotes direction

Double Detection Lever

E d li 1 i 0 0XX


Encoder slit : 1 increment = 0.0XX mm

5. Cash Dispenser

5) Basic Structure of Cassette

Note guide:upNote guide up

139

Note guide:side

447

218

Push-plate

Latch


Latch

5. Cash Dispenser

6) Pick Up MechanismPick-up Roller

P Roller

Feed Roller

Gate Roller

Pinch rollerP-Roller Pinch rollerOverlap Lever

F-roller

G-Roller

Note

1st Pinch Roller

F roller

Over-Lap

Notedirection


1st Pinch Roller2nd Pinch Roller

5. Cash Dispenser

7) Cash Cassette ID Setting

MAGNET : NOTE ID

MAGNET : BASE

P/N : 4250000003

P/N : 4500000017

SCREW : M3

P/N : 44651202

[Warning!!!]When the magnet for note identification should be replaced or changed, you should assemble to check cassette configuration which Nautilus Hyosung provided you with the information about it.


g y g p yOtherwise, ATM machine loaded this cassette may cause severe problems

5. Cash Dispenser

Cassette ID Configuration

ID #1 (3) R d• ID #1 (3)

ID #2 (5)

Reserved

d

1

1

2

2

3

3

4

4• ID #2 (5)

• ID #3 (6)

Reserved

Reserved

1

1

2

2

3

3

4

4• ID #3 (6)

• ID #4 (9)

Reserved

Reserved

1

1

2

2

3

3

4

4

• ID #5 (10) Reserved1 2 3 4


5. Cash Dispenser

How to set the cassette ID magnet ① Identify the magnet location of the Magnet Base

② Insert the magnet facing the UNPAINTED surface of ID magnet to ID sensor (outside)

③ Insert the next magnet to have opposite pole configuration as shown in the following picture.

④ As the same way, insert the spare magnet with opposite pole configuration with neighboring one.

Unpainted Surface(Polarity)

Painted Surface (white dot) (No Polarity )

South PoleNorth Pole

1 4


South Pole North Pole

5. Cash Dispenser

8) Cash Cassette Adjustment with different bill size(1) Cassette Upper Guide

Spacer (Yellow)

Guide (Green)

M3 Fl SM3 Flat Screw

Bill lengthNo. of Spacer

Bolt Spec.Length of Screw

Note

Greater than 78mmEqual or Less than 80mm

No GUIDE - -


GUIDESCR M3*5BLACK

5mm


GUIDE +SPACER 1EA

SCR M3*8BLACK

8mm


GUIDE +SPACER 2EA

SCR M3*11BLACK

11mm


Equal or Less than 67mmGUIDE +

SPACER 3EASCR M3*14

BLACK14mm

5. Cash Dispenser

(2) Cassette Side Guide

Reference Position

Reference Position

Assemble at the same position

No Bill Width Reference Position Note

1 Equal or Less than 122mm 1221 Equal or Less than 122mm 122

2 Greater than 123mm ~ Equal or Less than 127mm 127









5. Cash Dispenser

(3) Stop Finger on Temporary Stacker

No. Bill Height Reference Position Note

1 Equal or Less than 66mm 66


3 Greater than 70mm~ Equal or Less than 72mm 72


5 Greater than 76mm~ Equal or Less than 78mm 785 Greater than 76mm~ Equal or Less than 78mm 78


[Warning!!!]

When the bills with different sizes in cassette will be used in cash dispenser together make


When the bills with different sizes in cassette will be used in cash dispenser together, make sure that you will set the position of Stop Finger as the largest bill height among them.

5. Cash Dispenser

(1) Overlap length of Pick-up module (Factory Adjustment)

9) High Level Adjustment

<Gage calibration><Gage calibration> <Overlap Adjustment>

P-F-GThickness GageOverlap Gage Overlap P F GFrame

Thickness GageOverlap Gage pAdjustment Screw

[Warning!!!]

Please keep in mind that this Sub Assembly is not disassembled into low level any more and


you should not handle the overlap adjustment screw. That is only for factory adjustment.

5. Cash Dispenser

(2) Double Bill Detection Module

[Checkpoint!!!][Checkpoint!!!]

Please check if the value of 7 segment in control board properly indicate a specific range more

than 5 times on test mode. Otherwise, re-adjust this Sub Assembly to comply with inside this range.

- Criteria : 0.10 mm & 0.16 mm thickness bills


5. Cash Dispenser

(3) Gate Solenoid

① Remove the protective cover

② Disconnect the solenoid cable

③ Remove four M3 screws beneath Solenoid cover

④ Remove the solenoid body from the plunger④ Remove the solenoid body from the plunger

⑤ Replace the solenoid body with new one

⑥ Put the gate solenoid adjustment jig(3mm) between the solenoid bracket and the plungersolenoid bracket and the plunger

⑦ Push the solenoid body completely and put M3 screws back and fasten Adjustment jig

⑧ Check the gate lever with aligning gate lever detection sensor when the solenoid is released

⑨ If the gate lever position is not correct, loosen the M3 screw and adjust gate lever detection sensor and fasten itscrew and adjust gate lever detection sensor and fasten it


5. Cash Dispenser

(4) Shutter Solenoid

① Loosen two screws and remove the solenoid cover

② Disconnect the solenoid cable

③ Remove three M3 screws and separate the solenoid body and

th lthe plunger

④ Replace the solenoid body

⑤ Adjust solenoid using shutter solenoid adjustment jig (9mm)

Adjustment jig

- Put the jig between plunger and solenoid bracket

- Push the solenoid body to the bracket and put screws back to

fit the Solenoid bodyfit the Solenoid body

- When the solenoid is on, the shutter bottom should meet or be

parallel to the rubber damper

- Shutter should interfere the open detection sensor

⑥ Connector the cable connector and cover it back

⑦ Fasten two cover screws


⑦ Fasten two cover screws

Sensor

Shutter

Rubber damper

5. Cash Dispenser

10) Oiling Standard

GATE SUPPORT SPRING HOOK

TENSION PULLEY

GATE SPRING HOOK

NOTE SEPARATE ASSEMBLY GEAR REETH SURFACE

Location Lubricants Interval Remark

PULLEY GEAR REETH SURFACE

Tension Pulley Shell Vitrea Oil 100 Y1 Lubricate the friction part btw shaft & pulley

Gate bush Shell Vitrea Oil 100 Y1 Lubricate the friction part btw bush & gate shaft

Gear teeth surface Initial Oiling -g

Gate spring hook AlvaniaGreaseEP1 Y1 Ensure that the hook of spring is fully greased

Gear support spring hook AlvaniaGreaseEP1 Initial Oiling -

Gear teeth surface Initial Oiling -


• Y1: Once a year.• Warning: Be careful not to contaminate the belt with lubricant.

5. Cash Dispenser

- Detailed items (A) [NOTE!]Greasing: it is Crucial to clean and apply a very light amount on designated areas, especially gears.

’Oiling: it’s also imperative to clean components first and then apply a very light amount of oil between the shaft and pulleys.

MAKE SURE ANY BELTS IN THE GCDU ARE “NOT” CONTAMINATED WITH ANY LUBRICANTS. THIS MAY CAUSE BELTS TO CRACK AND BE BROKEN.

Description Represented with Letter

Lubricants: Mobil (1) Oil or Shell Vitrea Oil 100 “A”

Grease EP1 “B”


5. Cash Dispenser

- Detailed items (B)


5. Cash Dispenser

- Detailed items (C)


5. Cash Dispenser

11) Cleaning Standard

No Location Interval RemarkNo. Location Interval Remark

1 Main Body CS1, CS4, CS10, CS13 M3Remove completely foreign objects and dust using the soft brush or blower.

2Main Body & Feed Module

All sensors except CS1, CS4, CS10 and CS13

M6Remove completely foreign objects and dust using the soft brush or blower.

3 Main Body Belt and Idle Roller M6Remove the foreign objects and d t i bl

• M3 : Once every 3 months, M6 : Once every 6 months, Y1: Once a year

3 Main Body Belt and Idle Roller M6dusts using blower.

4 CassettePick-up Roller, Feed RollerGate Roller, Pinch Roller

M3Remove the foreign objects and dusts using the soft brush

y , y , y

Pick-up Roller• Useful TipIn case the miss-feeding problem happens frequently

The Rubber of Pi k R ll

g p pp q yin cassette, it means that the rubber part of Picker-up roller is getting slightly hard or contaminated. At that time, replacing only this rubber part with new one or changing the assembly direction would work good.


Pick-up Roller

5. Cash Dispenser

12) Dip Switch Specifications

7 Segment Dip Switch

SEG 1 SEG 2 SEG 3 SEG 4

(1) 7 Segment

Usage Double sensor status Firmware status

Value 0 ~ F or P 00 ~ FF

Description The value of double detecting sensorChecking if firmware in cash dispenser is properly working


5. Cash Dispenser

(2) Dip Switch Configuration

NoDip Switch Configuration

Description Remark1 2 3 4 5 6 7 81 2 3 4 5 6 7 8

1 On On On On On On On On Application Program Mode Default

2 Off On On On On On On On Rom Pack Download mode

3 On Off On On On On On On Default set of Automatic dimming

※ No.3 & No4 (for Auto-dimming logic) should be turned on within 1 second after switching off

3 On Off On On On On On On Default set of Automatic dimming

4 On On Off On On On On On Execution of Automatic dimming


5. Cash Dispenser

13) Pin configuration of Control Board Label Description

CN1 The signal of Main Motor and SolenoidCN1 The signal of Main Motor and Solenoid

CN2 1st Main Sensor Assembly

CN3 2nd Main Sensor Assembly

CN4 1st & 2nd CASSETTE SENSOR

CN1CN2CN3

CN16

CN17

DIP S/W CN19CN4 1st & 2nd CASSETTE SENSOR

CN5 3rd & 4th CASSETTE SENSOR

CN6 CLUTCH 1,2,3,4

CN7 reservedCN4

CN11

CN30

CN16SEG

CN13

CN14

CN12

CN15

CN8 1,2,3,4 CASSETTE ID Board

CN9 MAIN POWER(+24V, GND)

CN10 RS 232 Serial Communication (Not used)

CN11 dCN6 CN8

CN9

CN10CN14

BAT1

CN11 reserved

CN12 PLD download (Not Used)

CN13/CN14

Firmware download by ROM Pack B/D

CN5 CN7

CN15 reserved

CN16 USB Communication

CN17 Shutter Solenoid &Sensor

CN19 JTAG (Not Used)


CN19 JTAG (Not Used)

CN30 DOCK (Not Used)

5. Cash Dispenser

13) Pin configuration of Control Board

NO. CONFIG. NO. CONFIG. NO. CONFIG. NO. CONFIG.1 24VI 4 CM4B 7 SOL1 10 SOL VCC

(1) CN1 (4) CN6

NO. CONFIG. NO. CONFIG.1 +24VI 4 CM4B 7 SOL1 10 SOL_VCC

2 MO_GND 5 CM3A 8 SOL_VCC

3 CM4A 6 CM3B 9 SOL2

(2) CN2

1 CLUTCH_VCC 6 CST_CL_3P

2 CLUTCH 7 CLUTCH_VCC

3 CLUTCH_VCC 8 CST_CL_4P

4 CST_CL_2P 9 CLUTCH_VCC

NO. CONFIG. NO. CONFIG. NO. CONFIG. NO. CONFIG.1 SVCC 6 GND 11 CS10B 16 +12V

2 GND 7 CS10A 12 +12V 17 VCC

3 CS13A 8 +12V 13 SVCC1 18 GND

( )5 CLUTCH_VCC 10 CST_CL_5P

NO. CONFIG. NO. CONFIG.

(5) CN8

4 +12V 9 SVCC 14 GND 19 CS15

5 SVCC 10 GND 15 CS14 20

NO. CONFIG NO. CONFIG. NO. CONFIG. NO. CONFIG.(3) CN3

1 +5VD 4 GND

2 +12VD 5 GND

3 GND 6 +24VD

1 NC 11 CS6 21 SVCC 31 CS5_A

2 +12V 12 GND 22 +12V 32 CS5_ECHO

3 CS2 13 +5V 23 CS9 33 CS55_B

4 +5V 14 GND 24 GND 34 GND

NO. CONFIG. NO. CONFIG.1 +24VID 3 GND

(6) CN9

5 CS3 15 CS7 25 SVCC 35 CS55_A

6 GND 16 +5V 26 +12V 36 2MVCC

7 SVCC 17 +5V 27 CS1 37 CS55_ECHO

8 GND 18 GND 28 GND 38

2 +24VID 4 GND

4 3

2 1


9 CS4 19 CS8 29 CS5_B 39

10 +12V 20 GND 30 +5V 40<Front view>

5. Cash Dispenser

13) Pin configuration of Control Board (7) CN4

NO. CONFIG. NO. CONFIG. NO. CONFIG. NO. CONFIG.1 SVCC/+5V 16 GND 31 SVCC 46 GND

2 GND 17 CS17 32 GND 47 CS26

3 CS101 18 GND 33 CS21A 48 GND

4 GND 19 +5V 34 +12V 49 CS29

5 SVCC 20 GND 35 SVCC 50 +5V

6 GND 21 CS16 36 GND 51 +5V

7 CS11A 22 GND 37 CS21B 52 +5V

8 +12V 23 CS19 38 +12V 53 CS22A

9 SVCC 24 +5V 39 SVCC1 54 CS22B

10 GND 25 +5V 40 GND 55 CS22C

11 CS11B 26 +5V 41 CS28 56 CS22D

12 +12V 27 CS12A 42 GND 57 SVCC/+5V

(8) CN17

13 SVCC1 28 CS12B 43 CS27 58 GND

14 GND 29 CS12C 44 GND 59 CS102

15 CS18 30 CS12D 45 +5V 60 GND

NO. CONFIG. NO. CONFIG. NO. CONFIG. NO. CONFIG.1 ST_S1 4 ST_S2 7 GND 10 ST_SOL2

2 +5V 5 GND 8 GND 11 SOL_VCC

3 GND 6 +5V 9 SOL VCC 12 ST SOL1


3 GND 6 +5V 9 SOL_VCC 12 ST_SOL1

5. Cash Dispenser

13) Pin configuration of Control Board (9) CN5

NO CONFIG NO CONFIG NO CONFIG NO CONFIGNO. CONFIG. NO. CONFIG. NO. CONFIG. NO. CONFIG.

1 SVCC/+5V 16 GND 31 SVCC 46 GND

2 GND 17 CS37 32 GND 47 CS46

3 CS103 18 GND 33 CS41A 48 GND

4 GND 19 +5V 34 +12V 49 CS49

5 SVCC 20 GND 35 SVCC 50 +5V

6 GND 21 CS36 36 GND 51 +5V

7 CS31A 22 GND 37 CS41B 52 +5V

8 +12V 23 CS39 38 +12V 53 CS42A

9 SVCC 24 +5V 39 SVCC1 54 CS42B

10 GND 25 +5V 40 GND 55 CS42C

11 CS31B 26 +5V 41 CS48 56 CS42D11 CS31B 26 +5V 41 CS48 56 CS42D

12 +12V 27 CS32A 42 GND 57 SVCC/+5V

13 SVCC1 28 CS32B 43 CS47 58 GND

14 GND 29 CS32C 44 GND 59 CS104

15 CS38 30 CS32D 45 +5V 60 GND


5. Cash Dispenser

14) Depot Level DiagnosticRefer to G-CDU Depot Level Diagnostic instruction!!


5. Cash Dispenser

15) Common occurred Issue & Troubleshooting(1) Bill jams

Where Bill jams occur frequently Inside the Cash cassette areas nearby the Vertical Transportation Path Gate solenoid Reject box entry- Inside the Cash cassette, areas nearby the Vertical Transportation Path, Gate solenoid, Reject box entry, Upper Transport Path.Make sure that the belt is not moved from its original position after clearing bills (Very import!!).

(2) Cassette not fully inserted - CDU cassette not complete docked

(3) Not sensing cassette and/or type(3) Not sensing cassette and/or type- Not sensing reject box - Sensor pollution- Bad sensor


5. Cash Dispenser

15) Common occurred Issue & TroubleshootingCODE Error Cause and Handling

Cause Failed to open/close the CDU Shutter (failed to retry ten times)

Step1. Check if any other objects can block Shutter movement and remove them perfectlyStep2. Manipulate Shutter manually if it is smoothly working or not

Check if any springs are missing or any components are bent by external forceStep3. Check if Shutter solenoid cable and ST-S1 sensor cable are firmly connected

4008240084 Handling

It would be better to disconnect them and try to re-connectStep4. Check if both ST-S1 and ST-S2 sensor are properly working by measuring sensor voltage with

blocking/unblocking conditions (unblocking : less than1.0V, blocking : over 4.5V)Step5. Measure the coil resistance of solenoid by multi-meter and check if it will display the stable region

(15±3Ω ) If it doesn’t meet replace with new Solenoid(15±3Ω ) If it doesn t meet, replace with new Solenoid.Step6. Measure the supplied voltage from CDU controller and check if it will display the stable region

(24±1.2V) If it doesn’t meet, check replace with new CDU controller boardStep7. Check if the solenoid adjustment is good (working distance = 9.0mm)Step8. Replace Presenter ModuleStep8. Replace Presenter Module

Cause Failed to operate Gate Sensor (CS3) before initialization or during transaction

Step1. ~ Step3 : Perform do same procedures aboveStep4. Check if the grease is fully attached with spring hook Step5 Check if CS3 sensor is properly working by measuring sensor voltage with blocking/unblocking

4003940056 Handling

Step5. Check if CS3 sensor is properly working by measuring sensor voltage with blocking/unblockingconditions (unblocking : less than2.0V, blocking : over 9.5V) If it doesn’t meet, replace with new one

Step6. Measure the coil resistance of solenoid by multi-meter and check if it will display the stable region(40±4Ω ) If it doesn’t meet, replace with new Solenoid.

Step7. Measure the supplied voltage from CDU controller and check if it will display the stable region


p pp g p y g(24±1.2V) If it doesn’t meet, check replace with new CDU controller board

Step8. Check if the solenoid adjustment is good (working distance = 3.0mm)

5. Cash Dispenser15) Common occurred Issue & Troubleshooting

CODE Error Cause and HandlingCause CS1 sensor is blocking during initialization or transaction

400BA400BB Handling

Step1. Check if reject box is full with bills and clear them

Step2. Check if any other objects can block the sensor path and remove them perfectly

Step3. Check if any dusts are accumulating on CS1 prism and clear them perfectlyg

Step4. Check if CS1 sensor bracket is inappropriately assembled with being bent

Step5. Execute “Do Auto” command in diagnostic program (TM)

Step6. Replace CS1 sensor with new one

Cause Bad bill picks or high rejected billsCause Bad bill picks or high rejected bills

Step1. Check the condition of bills inside the cash cassette (see if sticky bills exist) and reject box

(see if bad bills exist) In case of sticky bills, separate bills completely manually or using bill counting

machine 4004140043400444004B Handling

Step2. Check whether denomination is correctly set by diagnostic program (TM)

Step3. Check the roller status in cash cassette get dirty, especially Gate Roller. Conduct the Roller Cleaning

(Gate Roller, Pick-up Roller, Feed Roller) inside the cash cassette

Step4 Check if 7 segment value in CDU controller board will display the stable region (5 to 9 for US dollar)4004B4005D

Step4. Check if 7 segment value in CDU controller board will display the stable region (5 to 9 for US dollar)

when a real US dollar is detected Double Detection Sensor. In case it doesn’t meet, replace

Double Detection Sensor Assembly

Step5. Replace only the rubber of Pick-up Roller with new one


Step6. Find out the cause of the reject, using the diagnostic program (TM) and inform NH the result

Step7. Replace the entire cash cassette

5. Cash Dispenser15) Common occurred Issue & Troubleshooting

CODE Error Cause and HandlingCause 1st / 2nd / 3rd / 4th Cash cassette jams during transaction

400C1

Step1. Remove jammed notes from each cash cassette

Step2. Check if the stacking notes in cash cassette are good and properly re-arrange after taking them outStep3. Check if Clutch Encoder Sensor(CS19/29/39/49) cable and Clutch cable are firmly connected

It would be better to disconnect them and try to re-connect400C1400C2400C3400C4

Handling

It would be better to disconnect them and try to re-connectStep4. Check if Clutch Encoder Sensor (CS19/29/39/49) are properly working by measuring sensor voltage

with blocking/unblocking conditions (unblocking : less than2.0V, blocking : over 9.5V)If it doesn’t meet, replace with new one

Step5. Measure the coil resistance of clutch by multi-meter and check if it will display the stable regionp y p y g(150±7.5Ω ) If it doesn’t meet, replace with new clutch

Step6. Measure the supplied voltage from CDU controller and check if it will display the stable region(24±1.2V) If it doesn’t meet, check replace with new CDU controller board

Step7. Check if the rubber of Pick-up Roller is fairly worn out and replace with new one


Contents

Session 6 : Receipt Printer

External Appearance

Actuator Diagram

Specification of Receipt PaperSpecification of Receipt Paper

How to mount the Receipt Paper properly

Cleaning/Checking Standard

Oiling Standard

Specifications of Dip Switch

Pi C fi ti f C t l B dPin Configuration of Control Board

Common occurred issue & Troubleshooting


6. Receipt Printer

1) External AppearanceItem Specifications

Printing Type THERMAL LINE Printing Type

Printing Speed 100mm/s

Maximum Print Length 36~40 letters/line (based on Alpha Numeric value Font 12x24)eric value, Font 12x24)

No. of Print Lines Max. 23lines/print(based on 1print=112mm )

Valid Printing Width Max. 72mm

Type of Printer Letter Image Print Type

Paper

Type External Printing Thermal Paper

Width 80 +0.0 -0.5mm

Exterior Max. φ210mm

Type of Paper Setting Semi-Auto loading

Type of Receipt Cutting Full/Partial Cut

Black mark Supported

No. of Transaction Approximately 5100 ± 450 transactions/Roll (Φ210)

Communication Type USB 2.0


6. Receipt Printer

2) Actuator DiagramSYM Name Description

Detecting paper MS1 Paper End Sensor

g p pavailability on transport

path

MS2 Autoload Sensor Detecting paper setting on transport path

MS3 Jam Sensor Detecting paper jam

MS4 Cutter Sensor Detecting cutter location

MS5 TPH Switch Detecting if the lever is open or close

MS6 Paper low Sensor Detecting paper low

MS7 Black mark Sensor Detecting black mark

MM1 Feeding Motor Feeds the paper

MM2 Cutter Motor Drives the cutter

MM3 Feeding Motor Feeds the paper


6. Receipt Printer

• Paper type: Thermal roll paper with EXTERNAL thermal side

• Print color: Black

3) Specification of Receipt paper

• Print color: Black

• Paper width : 80 (from -0.5 to 0) mm, Paper thickness : 58±4

• Black mark - Permeation ratio: Less than 10%

- Reflection ratio : PCS(Print Contrast Signal) 0.9 or higher (Apparatus : Mark GBase PCM II 900nm).

Ø21080 (-0.5,0)

24.7±0.5 2 (Character Pitch))

Ø22

Ø18

33.8±0.5

4±0.3

4•Paper RollingDirection

Ø18

12±0.570 (Max)

80 (-0.5,0)

※Useful tip

In case of no apparatus to measure Reflection ratio of black mark with you, check to measure the voltage of

Bl k M k S (2nd Pi bl f CN10 C t C t ll B d)


Black Mark Sensor (2nd Pin cable of CN10 Connector on Controller Board)

Normal conditions : It should be over 3.5V on Black Mark, below 1.0V on White background.

6. Receipt Printer

4) How to mount the receipt paper properly

Roll up the receipt paper backward the metal tension bar. And then Push the receipt paper inside the supporting guide


6. Receipt Printer

5) Cleaning/Checking Standard

No. Location Item Interval RemarkNo. Location Item Interval Remark

1 Sensor Checking M6 Using Diagnostic on ATM or depot level Diagnostic Program

Remove completely foreign objects2 Roller(2places) on Transporth path Cleaing & Checking M6

Remove completely foreign objects and dust using the ethanol, methanol or IPA

3 Thermal Printing Head(TPH) Platen Cleaning & Checking M6Remove completely foreign objects and dust using the ethanol methanol3 Thermal Printing Head(TPH), Platen Cleaning & Checking M6 and dust using the ethanol, methanol or IPA

• M6: Once a six month.


6. Receipt Printer

6) Oiling Standard

No Lubrication point Lubricant Type Internal Remark

1 Gear teeth surface Shin-Etsu Silicones G501 (white) Y1 1 place

2 Spring hook

Shell Alvania grease EP #1 (brown)

Y1 2 places

3 Spring hook Y1 2 placesShell Alvania grease EP #1 (brown)3 Spring hook Y1 2 places

4 Spring hook Y1 2 places

• Y1: Once a year.• Warning: Be careful not to contaminate the belt with lubricant.

2

3

4


132

6. Receipt Printer

7) Specification of Dip Switch and LED

DIP S/W No

(1) Dip Switch

No.DIP S/W No.

DescriptionSW 1 SW 2

1 Off Paper low sensor is available

2 On Paper low senor is unavailable2 On Paper low senor is unavailable

3 Off Block mark is available.

4 On Block mark is unavailable.

No Description Remark

(2) LED

LED 1 Power LED

LED 2 Status LED(Off-Line = OFF , On-Line=On, Error=Blink


6. Receipt Printer

8) Pin Configuration of Control Board

No Symbol Name Remark

1 CN1 USB Communication

2 CN2 Feed Motor

3 CN3 Power (5V, 24V)CN3

CN11

4 CN4 Paper End Sensor

5 CN5 JAM Sensor

6 CN6 Paper Low Sensor

7 CN7 Serial Communication Not used

CN8

7 CN7 Serial Communication Not used

8 CN8 TPH Head

9 CN9 TPH Motor

10 CN10Black Mark Sensor

H d O SCN13

CN10

CN9

CN7

Head Open Sensor

11 CN11 Cut Motor and Sensor

12 CN12 Autoload Sensor

13 CN13 DEBUG Serial I/F Not usedCN1CN2

CN14


CN4 CN5 CN6 CN12

6. Receipt Printer

8) Pin Configuration of Control Board Symbol No FUNCTION Symbol No FUNCTION

1 VBUS(+5V PC) 1 TPH24V2 D- 2 TPH24V

CN12 D 2 TPH24V3 D+ 3 TPHS4 GND 4 GND

CN2

1 FEED MOTOR A 5 /STROBE12 FEED MOTOR B 6 GND3 FEED MOTOR /A 7 GND

/CN8

4 FEED MOTOR /B 8 GND

CN3

1 VCC(+5V) 9 GND2 VCC(+5V) 10 VCC(+5V)3 GND 11 /STROBE24 GND 12 /LATCH5 GND 13 TPH CLOCK5 GND 13 TPH CLOCK6 NC 14 TPH DATA7 +24V 15 TPH24V8 +24V 16 TPH24V

CN41 PAPER END SENSOR

CN9

1 TPH MOTOR B2 VCC(+5V) 2 TPH MOTOR A3 GND 3 TPH MOTOR /B3 GND 3 TPH MOTOR /B

CN51 JAM SENSOR 4 TPH MOTOR /A2 VCC(+5V)

CN10

1 VCC(+5V)3 GND 2 BLACK MARK SENSOR

CN61 PAPER LOW SENSOR 3 GND2 VCC(+5V) 4 GND3 GND 5 HEAD OPEN SENSOR

CN7

1 NC

CN11

1 CUTM+2 HOST_RXD0 2 CUTM-3 HOST_TXD0 3 GND4 HOST_RESET 4 CUT SENSOR (Switch)5 GND 1 AUTOLOAD SENSOR


5 GNDCN12

1 AUTOLOAD SENSOR6 NC 2 VCC(+5V)7 RTR 3 GND8 DTR

6. Receipt Printer

9) How to easily take apartFor repair of the assembly, it is easy to disassemble the printer into four Sub-assemblies as shown below,


6. Receipt Printer

10) Diagnostics

You can easily check the status of receipt printer and get the information by Di ti t lDiagnostics on rear operator panel

.∙ Supervisor Mode → 7.Diagnostics → Receipt Printer

∙ Receipt printer does work well

∙ The status of printing

Th i f i t i t

∙ Where has some debris or dusts

thins on transport path?

D ifi k l ?


∙ The program version of receipt printer ∙ Does a specific senor work properly?

6. Receipt Printer

11) Common occurred issue & Troubleshooting

You can easily troubleshoot the problem by looking for the error code and checkingthe voltage or resistance of electro-magnetic parts with meter.

CODE Error Cause and Handling

20101 CauseIn case of detecting to be open lever of print head before/after printing

2010120801

Causereceipt paper

Handling1.Close the lever of print head completely2.Check the print head sensor

2010920809

Cause Black mark is not properly detected in receipt paper

Handling

1. Check the receipt roll with black mark is properly mounted(The position of black mark should be faced with bottom)

2 Check if the Dip switch (No 2) in controller board is offHandling 2. Check if the Dip switch (No 2) in controller board is off3. Check the contrast of Black mark by measuring voltage using multi-

meter

CausePaper jam occurs in transport path before/after printing

2010320803

Causeor cutting or discharging receipt paper

Handling Remove jammed paper between printer head and rollers


Note : Please refer to operator or maintenance manual regarding all error code and detail handling way.

Contents

Session 7 : Journal Printer

External Appearance

Actuator DiagramActuator Diagram

Specification of Receipt Paper

How to mount the Receipt Paper properly

Specifications of Dip Switch


7. Journal Printer


• Serial Impact dot-matrix printing• Serial Impact dot-matrix printing

• 9 pin serial Head wire configuration

• Bi-directional printing

• 4 LPS (Lines Per Second) printing speed

• Muti-character configuration support

(7x9, 9x9, 24x24)• 42 columns Alphanumeric Char• 2,500 transactions/roll• Semi automatic roll paper setting• Printing available within 76.2mm of paper widthg p p


7. Journal Printer

(1) Journal Paper (2) Ribbon Cassette

2) Consumables Specification

Item specificationsDOT journal paper : 52 3~ 64g Item specifications

Cassette

Feeding Method Gear Feeding Method

MaterialCase ABS

Part Acetal

Material Polyamid 66 Nylon 4 MIL76±0 5

DOT journal paper : 52.3~ 64g,

Paper thickness: 0.06mm

Ribbon

Material Polyamid 66 Nylon 4 MIL

Thickness 0.10 ± 0.01 mm

Weight 56 ± 3 g

Length 4 ± 0.2 m

76±0.5

Width 13 ± 0.3 mm

Ink Type Dot Matrix Black Ink

Ink Number IMO 5008

Color Purple

Vi it 900 ± 100 CPS ( t 21)18

Ф18

INK

Viscosity 900 ± 100 CPS (at 21)

Coating Weight 13.5 ± 0.5 g

Ink LifeMIN. 2,000,000 character (LQ

Mode)

I iti l MIN 0 7 PCS

881

Concentration

Initial MIN. 0.7 PCS

Final MIN 0.2 PCS


7. Journal Printer

3) LED indicators and Panel Buttons

Label Color Description

LED

Paper RedOn : End of paper roll is detectedOff : Adequate paper remains (normal conditions) Blinking : Waiting for recovers to on-line status after paper feeding

Power GreenOn : Power supply is stable Off : Power supply is not stableLED Off : Power supply is not stable

Error RedOn : Off-line (except during Self test)Off : Normal statusBlinking : Error status

Panel Buttons

Back Feed White Feeds paper forward

Feed Yellow Feeds paper backward


7. Journal Printer

4) Dip Switch SpecificationsSwitch No. Functions ON OFF

1 Data reception error Ignored Prints "?"

2 CR character CR + LF CR only

3 Handshaking XON/XOFF DTR/DSR

4 Word length 7 bit 8 bit

5 Parity check Yes No

6 Parity selection Even Odd6 Parity selection Even Odd

7 OFF4800 bps

OFF9600 bps

ON19200 bps

ON38400 bps

8 OFF ON OFF ON

9Selects number of

characters per line (CPL)7 x 9 font / 9 x 9 font

46 CPL / 38 CPL 42 CPL / 35 CPL

Default Specification : No 1,8,10 On, No 2,3,4,5,6,7,9 OffPrecaution) DIP S/W settings are valid only when the power is turned on. If the DIP switch setting

10 Korean and Chinese printing font Four pass Three pass


) / g y p gare later changed, the new settings will be invalid

7. Journal Printer

5) Error Processing & Self Test (1) Error type

No Type Error Description

1 Automatically recovered Print head temperature error Print head temperature is extremely high

2Errors that may be recovered via command

Home position detection errorHome position cannot be detected due to a paper jam or other problem

3Error that cannot be recovered

Print head temperature detection circuit error

Abnormality in the mechanism or circuit connection or head temperaturerecovered circuit error connection or head temperature

(2) Self Test

Major function : Printer mechanism, Printing quality, firmware ROM versions, Dip switch settingStating the Self Test : Hold down the Back Feed button or Feed button and turn on power

Type Feed button Back Feed button

InformationFirmware ROM versionDip switch SettingVertical line alignment test

font printing


7. Journal Printer

6) Error Handling 1) The error LED blinks and print-out fails.First, turn the printer off and check paper jam.First, turn the printer off and check paper jam.If the paper is not jammed and the printer kept printing, the printer header may be over heated. If it is,the printer will resume printing when head temperature drops. (Normally, within 4 – 5 minutes later.)If an error is not caused by paper jam or overheat, turn off the printer and turn on again after 10 seconds. If the printer still fails, plug out the power cord and contact with the service center.

2) Error LED is off but fails to print outSee if the printer runs properly by running the self test . If the self test fails, replace with new JPR.Otherwise, check the following items.Check connection of both ends of the interface cable connected to other device. See if the cable matchesthe printer and device specifications.Data transmission settings between the printer and the device may differ. Therefore, see if dip switch setting for data transmission is properly set. You can check the interface setting of the printer through a self test. If the printer still fails, replace with new JPR.

3) Printing sound is heard but nothing is printed out.See if the ribbon cassette is properly installed.If ribbon cassette is used up, replace it with new one.

4) Printed material looks blurred4) Printed material looks blurredRibbon can be used up. Replace with the new one.

5) Dots are missing in the printed material.The printer head may be damaged. Contact with the sales office or the service center


Contents

Session 8 : Card Reader

External Appearance

Principle of Magnetic RecordingPrinciple of Magnetic Recording

Common occurred issue & Troubleshooting


8. Card Reader

Magnetic Card Unit


Magnetic Card Unit

• Motorized Card Reader (ISO Track 1 & 2 & 3)• Supporting magnetic card and IC card• EMV level 1 2 compliance• EMV level 1,2 compliance • MTBF : 1 million passes• Supporting card return function during power failure


8. Card Reader

2) Principle of Magnetic Recording

Magnetic Head

Pattern of Magnetic Stripe

Magnetic Head

Waveforms of Read Voltage

Differential WaveformsDifferential Waveforms

TTL

Clock

Output Data

Clock

Faraday’s Law ; V = -n (dǾ /dt )

( n : the number of coil in magnetic head,


Ǿ : magnetic flux, t : time)

8. Card Reader

3) Common occurred Issue & Troubleshooting “30011” error : The shutter of card reader isn’t close because the pan spring of this sensor can’t recover

Troubleshooting Procedure

(1) Insert the shaft of 2mm diameter into the bezel hole A through plate hole P.(2) Loosen two Screw B a little bit.( ) ( ) ( )(3) Set micro switch (SW2) ON (OFF → ON) and fix it with Screw B(4) Checkpoint: After setting SW2 OFF (ON → OFF) by moving the solenoid plunger,

the shutter shall fully close the card entry gate of the bezelIn addition, after returning the solenoid plunger, SW2 shall be set ON.


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20091113

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