2007 product catalog - bbr motorsports · rt combo exhaust system. the foundation of this system is...

41
U.S. $3.00 Copyright 2007 BBR Motorsports Inc. 2007 PRODUCT CATALOG

Upload: others

Post on 10-May-2020

2 views

Category:

Documents


0 download

TRANSCRIPT

U.S. $3.00Copyright 2007 BBR Motorsports Inc.

2007 PRODUCT CATALOG

A MESSAGE FROM THE BROWN BROTHERS:

IT WAS 27 YEARS AGO WHEN WE BUILT OUR FIRST CUSTOM 4-STROKE MOTOCROSS BIKE IN A JUNIOR HIGH SHOP CLASS. IT WAS

BRIGHT RED AND HAD A HAND-FABRICATED FRAME, CUSTOM LINKAGE-STYLE SINGLE SHOCK AND SWINGARM, DUAL LEADING BRAKES,

AND A MODIFIED XR75 ENGINE. WE WERE JUST KIDS THEN, BUT WE WORKED HARD TO MAKE SURE EVERY COMPONENT ON THAT BIKE

PERFORMED JUST RIGHT. THE EXPERIENCE OF RIDING THAT MOTORCYCLE WAS VERY POWERFUL. IT WAS A FEELING OF EXCITEMENT,

PRIDE, AND ACCOMPLISHMENT.

SINCE THEN, WE’VE BUILT CUSTOM 4-STROKE MOTOCROSS BIKES AND HIGH-END COMPONENTS FOR THOUSANDS OF RACERS AND

ENTHUSIASTS. OUR BIKES RANGE FROM THE FAMOUS PERIMETER FRAMED MINIS TO FULL-BLOWN NATIONAL OUTDOOR RACE BIKES,

AND WE ARE FORTUNATE TO HAVE GAINED A REPUTATION FOR QUALITY, PERFORMANCE AND PROFESSIONALISM.

TODAY, OUR SELECTION OF AFTERMARKET COMPONENTS FOR THESE BIKES IS UNMATCHED IN THE INDUSTRY. BBR’S PRIMARY

OBJECTIVE IS TO OFFER OUR CUSTOMERS THE VERY BEST AFTERMARKET PRODUCTS MONEY CAN BUY. WE ARE PROUD TO HAVE THE

MOST TALENTED AND DEDICATED EMPLOYEES IN THE INDUSTRY, AND OUR MANUFACTURING FACILITY IS WELL EQUIPPED TO HANDLE

ALL THE NEW PRODUCTS WE CAN DREAM UP.

THE FUTURE IS BRIGHT FOR THE OFF-ROAD MOTORCYCLE MARKET. THE 50CC AND 110CC SIZE BIKES CONTINUE TO CAPTURE AN

ENTHUSIASTIC GROUP OF SKILLED RIDERS, AND THE 125CC TO 230CC MID-SIZE TECHNOLOGY IS IMPROVING EVERY DAY. AND NOW

A WHOLE NEW GENERATION OF 4-VALVE WATER-COOLED 150CC RACE BIKES IS COMING TO THE SCENE. THE NEW R SERIES HONDA

IS EVERYTHING WE HOPED IT WOULD BE, AND YOU WILL SEE THAT BBR HAS ALREADY INTRODUCED OUR NEW ALUMINUM PERIMETER

FRAME KIT ALONG WITH MANY OTHER COMPONENTS FOR THIS AMAZING BIKE. WE LOOK FORWARD TO THE RELEASE OF COMPETITIVE

150’S FROM YAMAHA, SUZUKI AND KAWASAKI. THEY SHOULDN’T BE FAR BEHIND. IT’S A WHOLE NEW MARKET FOR THESE HIGH-

HORSEPOWER MID-SIZE RACE BIKES, AND BBR IS DETERMINED TO LEAD THE INDUSTRY IN PERFORMANCE UPGRADES FOR THESE

MACHINES.

WHATEVER 4-STROKE BIKE YOU ARE WORKING ON, PLEASE COUNT ON BBR TO HAVE WHAT YOU NEED, AND TO PROVIDE IT TO YOU WITH

HIGHEST LEVEL OF SERVICE. OUR FRIENDLY SALES AND CUSTOMER SERVICE TEAM IS READY FOR YOUR CALL.

WE STILL HAVE THAT FIRST BRIGHT RED MOTORCYCLE DISPLAYED HERE AT BBR. IT REMINDS US EVERYDAY OF WHERE WE CAME FROM,

AND HOW IMPORTANT IT IS TO KEEP THE SPIRIT OF INNOVATION ALIVE IN OUR COMPANY. AS YOU LOOK THROUGH THIS NEW 2007

CATALOG, WE HOPE OUR PASSION FOR THE SPORT SHOWS IN EACH OF OUR PRODUCTS.

WE LOOK FORWARD TO A GREAT 2007,

DUANE, CHRIS AND BRENT BROWN

HONDACRF150R 5

CRF50 11

MidSize Pro 25

CRF70 27

CRF80/100 31

CRF150F/230F 35

SUPERMOTOCRF50/KLX110 39

KAWASAKIKLX110 43

DRZ125 55

YAMAHATT-R50 59

TT-R90 63

TT-R125 65

ACCESSORIES/APPAREL 73

ORDERING INFO 77

CR

F 1

50

RFA

X

1.2

53

.63

1.4

26

0

TO

LL

FR

EE

1

.88

8.M

OT

O.B

BR

(1

.88

8.6

68

.62

27

)

W

WW

.BB

RM

OT

OR

SP

OR

TS

.CO

M

The Ultimate 150R UpgradeBBR CRF150R Aluminum Perimeter Frame KitTM

Made from 6061 Aluminum, this heat-treated, hand-built Perimeter Frame KitTM is

lighter and stronger than the stock frame. This frame kit is precision-crafted by

BBR’s top fabricators and once again raises the bar for quality and performance.

The computer-designed frame provides increased lateral stiffness which translates

into more precise tracking and improved cornering. High-strength aluminum

radiators have been designed to lower the center of gravity creating better balance

and maneuverability.

CNC machined billet head-tube, side spars, shock tower, frame cradle and motor mounts

BBR frame geometry

BBR high-strength, high-flow, low profile aluminum radiators (by Fluidyne)

Custom low-profile BBR gas tank

Removable foot-peg brackets

BBR graphics

BBR billet gas cap

PART NO.

APPLICATION

PRICE

350-BBR-1012

CRF150R 07-Present

3299.95

This kit works with OEM, BBR and many other after-market exhaust systems

and uses the following OEM CRF150R parts: motor, suspension, rear swingarm,

plastic, wheels, sub-frame, seat, foot pegs, air box, etc...

2007 Spring Product Line6

Complete Custom Bikes Built to Order.

BBR Perimeter Frame CRF150R’s from $8499.

Call for details.

5 Product Line 2007

CR

F 1

50

RFA

X

1.2

53

.63

1.4

26

0

TO

LL

FR

EE

1

.88

8.M

OT

O.B

BR

(1

.88

8.6

68

.62

27

)

W

WW

.BB

RM

OT

OR

SP

OR

TS

.CO

M

D-SectionTM R and RT Combo Exhaust SystemFor those of us who want it all, BBR offers the ultimate D-SectionTM R and

RT Combo exhaust system. The foundation of this system is the thin-wall

stainless tail section with 6061 T-6 aluminum can with billet mounting bracket

and signature BBR billet end cap. The large volume D-SectionTM provides

more tire clearance and greater packing volume. This system comes with

two thin-wall stainless steel headers: (1) the “R” header produces incredible

power in mid to high RPM range and (2) the “RT“ header delivers hard-hitting

power in the bottom and mid RPM range.

PART NO.

APPLICATION

PRICE

R/RT Combo, Black

211-HCR-1615

CRF150R 07-Present

749.95

DESCRIPTION D-Section R, Black

211-HCR-1612

CRF150R 07-Present

599.95

D-Section RT, Black

211-HCR-1611

CRF150R 07-Present

599.95

BBR Billet Adjustable LinkageMachined from billet aluminum with interchangeable inserts.

PART NO.

APPLICATION

PRICE

625-HCF-1641

CRF150R 07-Present

229.95

5 seat height adjustments: Stock, +15mm, -15mm, +10mm, -10mm

CNC machined 6061 aluminum

Red anodized with BBR logo

Interchangeable inserts to select length of link

Includes bearings and seals

PART NO.

APPLICATION

PRICE

120-HCF-1641

CRF150R 07-Present

169.95

D-SectionTM R Exhaust SystemThis high-reving race exhaust makes incredible

power in the mid to high RPM range and is well

suited to high-speed outdoor motocross tracks

and wide open spaces. Comes with everything

listed except the “RT“ header.

D-Section R

D-SectionTM RT Exhaust SystemThis high-torque exhaust delivers hard-hitting

power in the bottom and mid RPM range. This

option is the perfect choice for indoor tracks,

Arenacross, or woods and trail riding. Comes

with everything listed except the “R“ header.

D-Section RT

Another BBR feature is the quick-change tuning

inserts which give finer control of the sound

and power characteristics. The quick-change

inserts provide three different sound settings to

match your riding style and help meet local noise

regulations. The system also features a stainless

steel heat shield and removable spark

arrester. Each system is handcrafted and test fit

by the pros at BBR.

Quick ChangeTuning Inserts

RemovableSpark ArresterUSDA Forest Service Approved

Stainless SteelHeat Shield

Billet aluminum end cap

Power curve choices with “R“ or “RT“ headers

Thin-wall stainless tubing, light weight & durable

Quick-change tuning inserts

Stainless steel heat-shield

6061 T-6 aluminum D-Section can, with billet aluminum mounting bracket

The BBR Advantage

D-Section R/RT Combo

BBR Billet Aluminum Sprocket CoverCNC machined from lightweight 6061 aluminum,

this anodized red billet sprocket cover is a must

have item for any serious 150R rider. Replaces OEM

plastic cover with strong billet aluminum to protect

sprocket and engine cases from rocks and debris.

PART NO.

APPLICATION

PRICE

405-HCF-1642

CRF150R 07-Present

69.95

BBR Billet Engine MountsLightweight & strong billet 6061 T-6 engine mount set. These rigid

aluminum motor mounts replace the stamped steel mounts creating a

solid connection to your chassis. Features a deep red anodized finish

and is 40% lighter than stock. Hardware included.

PART NO.

APPLICATION

PRICE

406-HCF-1641

CRF150R 07-Present

49.95

Removeable spark arrester, USDAForest Service approved

“We found the ‘R’ header to do just what it was

designed for, increasing the mid to high RPM

power. The header we liked best, as did our

beginner to novice riders, was the ‘RT’ header. It

pumped up the power over stock right off idle all

the way through the mid range”

-Dirt Bike Magazine, February 2007

BBR Billet Brake PedalThis lightweight billet 6061 T-6 aluminum brake pedal

replaces the stock steel pedal adding strength and saving

weight. With three different tip location settings, it allows

the rider to customize the fit and function of this important

control. Pre-drilled for a brake snake, this brake pedal is

ready to race, just bolt it on.

PART NO.

PRICE

Top Clamp

Standard 7/8”

510-HCF-1641

229.95

BAR STYLE

TRIPLE CLAMP Top Clamp

Oversized 1 1/8”

510-HCF-1642

229.95

Complete Set

Standard 7/8”

510-HCF-1741

459.95

Complete Set

Oversized 1 1/8”

510-HCF-1742

459.95

BBR 4-Way Adjustable TripleclampBillet machined 6061 T6 aluminum tripleclamp

with 4 bar location settings. 3-bolt lower,

2-bolt upper pinch design. Complete set

includes lower clamp with billet aluminum

steering stem and upper clamp. Red anodized

finish.

COLOR

PART NO.

PRICE

Red

517-HCF-1641

29.95

Silver

517-HCF-1631

29.95

Black

517-HCF-1611

29.95

BBR Billet Steering Stem NutsCNC machined 7075 T6 aluminum. M24 X 1.0

CRF150R 07-Present

7 Product Line 2007

CR

F 1

50

RFA

X

1.2

53

.63

1.4

26

0

TO

LL

FR

EE

1

.88

8.M

OT

O.B

BR

(1

.88

8.6

68

.62

27

)

W

WW

.BB

RM

OT

OR

SP

OR

TS

.CO

M

BBR Aluminum Folding Shift LeverThis lightweight aluminum folding shift lever replaces the stock steel lever

saving weight and improving function. Hi-strength forged aluminum

construction with a durable knurled steel folding tip. Ti anodized finish.

Stronger and lighter than the stock shift lever. Available in standard length

and a youth version (3/8” shorter than stock.)

PART NO.

APPLICATION

PRICE

Standard

537-BBR-1008

CRF150R 07-Present

39.95

DESCRIPTION Short

537-BBR-1004

CRF150R 07-Present

39.95

BBR Billet Gas CapSignature billet 6061 T-6 aluminum gas

cap is CNC machined for a precision look

and comes with an anodized breather tip.

Designed specifically for the CRF150R.

PART NO.

APPLICATION

PRICE

110-HCR-1204

CRF150R 07-Present

69.95

BBR Heavy Duty Fork SpringsDesigned for adult-sized riders with a heavier spring rate of .44kg.

Pre-set and stress relieved for long life.

PART NO.

APPLICATION

PRICE

650-HCR-8005

CRF150R 07-Present

79.95

BBR Heavy Duty Shock SpringDesigned for adult-sized riders with a stiffer spring rate of 6.2 kg.

Custom-wound from aircraft-quality spring steel. Powder-coated finish.

PART NO.

APPLICATION

PRICE

660-HCR-8005

CRF150R 07-Present

89.95

Tall Seat Foam with CoverFeatures a flatter mid section (1” taller), non-slip seat cover

and uses OEM plastic seat base.

PART NO.

APPLICATION

PRICE

715-HCF-1601

CRF150R 07-Present

99.95

BBR Billet Axle Adjuster BlocksCNC machined from 6061 aluminum with red

anodized finish & BBR logo.

PART NO.

APPLICATION

PRICE

332-HCF-1641

CRF150R 07-Present

44.95

PART NO.

APPLICATION

PRICE

Graphics Kit w/Seat Cover

710-HCF-1601

CRF150R 07-Present

129.95

DESCRIPTION Graphics Only

710-HCF-1602

CRF150R 07-Present

69.95

BBR Graphics KitUnique BBR graphics kit with traditional black & red with custom

chrome BBR logo inlay. Includes graphics for shroud, fenders,

swingarm, fork and an assortment of other BBR decals.

PART NO.

APPLICATION

PRICE

Front Rotor

550-HCF-1601

CRF150R 07-Present

129.95

DESCRIPTION

Galfer WaveTM RotorPatented design... a true works bike disc

brake rotor.

PART NO.

APPLICATION

PRICE

Rear Rotor

550-HCF-1602

CRF150R 07-Present

129.95

DESCRIPTION

PART NO.

APPLICATION

PRICE

530-IMS-1005

CRF150R 07-Present

95.95

IMS Pro Series PegsCast stainless steel for high strength and durability. Wider foot peg

platform for better support.

9 Product Line 2007

CR

F5

0FA

X

1.2

53

.63

1.4

26

0

TO

LL

FR

EE

1

.88

8.M

OT

O.B

BR

(1

.88

8.6

68

.62

27

)

W

WW

.BB

RM

OT

OR

SP

OR

TS

.CO

M

TO

LL

FR

EE

1

.88

8.M

OT

O.B

BR

(1

.88

8.6

68

.62

27

)

W

WW

.BB

RM

OT

OR

SP

OR

TS

.CO

MFA

X

1.2

53

.63

1.4

26

0

BBR CRF50 Aluminum Perimeter Frame KitTM

The BBR Perimeter Frame Kit is the ultimate upgrade for your XR/CRF50. An engineering masterpiece with the results to back it up. This frame has

won numerous 50cc titles in America and around the world: Langtown, White Bros. World Championship, Screwy-Dilla, Sweet Bud, Vegas Mini-Moto

SX, Texas Mini-Moto, Northwest Indoor Championship, Australian National Championship, and many more. The unique frame and swingarm design

provides superior handling and eliminates the motor as a stress member of the frame. Broken motor cases and twitchy handling are a thing of the

past! 100% engineered, machined, welded, heat-treated and tested in the USA. No other frame on the market even comes close.

BBR CRF50 Aluminum SuperPro Frame KitTM

BBR proven performance and value. Super light and super strong, the BBR SuperPro Frame can handle the

most extreme conditions. It is 100% designed, tested, machined, welded and heat-treated in the USA. Tired

of trying to get the 1970’s mono-shock style suspension to work? This frame has the best XR/CRF50 rear

suspension design available. High-quality, exclusive BBR SuperShockTM (by Elka).

Kit includes frame, subframe, swingarm and shock

6061 aluminum frame 1" longer than stock

6061 Billet SuperCompTM non-adjustable swingarm 5" longer than stock

8.0" of rear wheel travel utilizing a one-of-a-kind billet BBR SuperShock (by Elka), custom-built specifi cally for the BBR Super Pro. It is fully rebuildable, uses standard size valving shims, and has a giant 16mm shaft. Adjustable compression and rebound with optional spring rates.

Roto-blast aluminum fi nish

Tapered steering bearings are pre-installed for easy assembly

Comes complete with MSO paperwork for easy registration

BBR Patended frame design

6061 aluminum twin spar frame 1" longer than stock

6061 Billet Adjustable SuperCompTM Swingarm 5” longer than stock

8.0" of rear wheel travel utilizing a one-of-a-kind billet BBR SuperShockTM (by Elka), custom-built specifi cally for the BBR Perimeter Frame. It is fully rebuildable, uses standard size valving shims and has a giant 16mm shaft. It also provides adjustable compression and rebound with optional spring rates.

Tapered steering bearings pre-installed for easy assembly

Brushed aluminum fi nish

Comes complete with MSO paperwork for easy registration

Frame Kit includes: frame, subframe, swingarm, shock, D-Section exhaust, custom tank, footpeg mounts, carb manifold adapter, chain guide and BBR billet gas cap.

PART NO.

APPLICATION

PRICE

350-BBR-5009

XR/CRF50 00-Present

2799.95

1200lb Shock Spring

660-HXR-1007

89.95

PART

PART NO.

PRICE

975lb Shock Spring

660-HXR-1005

89.95

Oversize Stainless Header

212-BBR-5005

169.95

Carbon Fiber Tank Cover

585-BBR-5002

49.95

PART

PART NO.

PRICE

Rear Disc Brake System

see page 17

549.95

Optional Parts

*Patent# 523379S

PART NO.

APPLICATION

PRICE

350-BBR-5008

XR/CRF50 00-Present

1899.95

PART

PART NO.

PRICE

Optional Parts

1200lb Shock Spring

660-HXR-1007

89.95

975lb Shock Spring

660-HXR-1005

89.95

Rear Disc Brake System

See Page 17

2007 Spring Product Line12 2007 Spring Product Line1211 Product Line 2007

CR

F5

0FA

X

1.2

53

.63

1.4

26

0

TO

LL

FR

EE

1

.88

8.M

OT

O.B

BR

(1

.88

8.6

68

.62

27

)

W

WW

.BB

RM

OT

OR

SP

OR

TS

.CO

M

BBR Handlebar/Tripleclamp KitThe first step to upgrading your CRF50. The most complete bar kit

on the market. Includes billet tripleclamp, handlebars 8" rise, cable

set, throttle assembly, brake lever, kill switch, bar pad, grips, carb

top, 6mm allen wrench and even grip glue! Easy to install.

BBR SuperStockTM SwingarmBBR’s SuperStock Swingarm is burly enough to handle today’s mini racer.

Constructed of heat-treated 6061 T6 aluminum with billet drop-outs and shock

mount. Length is incresed by 2¼". Includes stainless steel bushings and high-

quality needle bearings. Accepts 12" rear wheels.

BBR Billet SuperCompTM Adjustable SwingarmRevolutionary design. This billet swingarm incorporates the latest in

BBR rear suspension technology. 5” longer than stock. Unique BBR

engineering with 3 interchangeable leverage blocks (soft, medium, stiff).

This range of leverage blocks give you control of rear suspension set-up

for weight, ability, track conditions, and rider preference. Available as

option on SuperPro and Perimeter 50 frames.

Elka Mini Series Rear ShockBuilt from the highest quality materials, Elka offers the ultimate

rear shock for stock type frame and swingarm combos. Fully

adjustable compression, rebound and preload.

Fox Float MXR AirShox Rear ShockThe most versatile rear shock on the market today. Fully adjustable with

included micro air pump. Unbelievable performance for kids to agressive

adult riders with a simple twist of the clickers.

Marzocchi Shiver 35mm Works Fork KitThe trickest front fork in the industry. An inverted 35mm fork

with 5½" of travel, independent compression and rebound

adjustment and TI-Nitride coated lower tubes. Complete kit

includes: Fork set, tripleclamp set, hydraulic brake system and

complete front wheel assembly with tire, tube and rim lock.

*Shown with optional bars.

BBR SP-5 Front Fork KitTM

Value and proven performance. The BBR SP-5 Front Fork Kit offers 5" of travel with superior damping control

and bottoming resistance. The complete package includes: SP-5 fork set, CNC machined tripleclamp set with

lightweight aluminum steering stem and tapered steering bearing set. BBR full handlebar kit optional.

BBR E-6 Front Fork KitTM

Conventional wisdom. BBR E-6 forks are designed and purpose built for adults and fast riders. This

conventional style fork offers a full 6” of travel. Features include dual bushings, chrome-moly fork tubes

& a dual-pinch bolt triple clamp design. Kits include: E-6 fork set, CNC machined tripleclamp set w/

aluminum stem, tapered steering bearings and extended brake cable. Options include: BBR handlebar kit,

Ti-Nitride coated upper fork tubes, and BBR disc brake kit. (*Disc brake kit shown opposite page.)

PART NO.

APPLICATION

PRICE

330-BBR-5007

BBR SuperPro & Perimeter 50 Frames

699.95

PART NO.

APPLICATION

PRICE

75-130lb

640-HXR-5101

XR/CRF50 00-PresentStock Type Frames

345.95

RIDER RATING 130-190lb

640-HXR-5102

XR/CRF50 00-PresentStock Type Frames

345.95

190-250lb

640-HXR-5103

XR/CRF50 00-PresentStock Type Frames

345.95

PART NO.

APPLICATION

PRICE

640-HXR-5201

XR/CRF50 00-PresentStock Type Frames

299.95

PART NO.

APPLICATION

PRICE

Black

510-HXR-5011

XR/CRF50 00-Present

199.95

COLOR Red

510-HXR-5041

XR/CRF50 00-Present

199.95

Gold

510-HXR-5001

XR/CRF50 00-Present

199.95

Brake Cable

510-HXR-5101

24.00

PART

PART NO.

PRICE

Throttle Cable

510-HXR-5102

24.00

Throttle Assembly

510-HXR-5103

24.95

Brake Lever Assembly

510-HXR-5104

15.95

PART

PART NO.

PRICE

Carb Top

510-HXR-5105

15.50

Replacement Parts

Kill Switch

510-HXR-5106

12.95

8” High-Rise Bars

510-HXR-5107

29.95

PART

PART NO.

PRICE

7” Mid-Rise Bars

510-HXR-5109

29.95

6” Low-Rise Bars

510-HXR-5108

29.95

PART NO.

APPLICATION

PRICE

10” Black Wheel

632-HXR-5411

XR/CRF50 00-Present

1255.00

SIZE/COLOR 12” Black Wheel

632-HXR-5511

XR/CRF50 00-Present

1585.00

PART NO.

APPLICATION

PRICE

DESCRIPTION Silver, w/Bar Kit

630-HXR-5333

XR/CRF50 00-Present

499.95

Silver, no Bar Kit

630-HXR-5334

XR/CRF50 00-Present

419.95

HD Springs

650-HXR-7005

79.95

PART

PART NO.

PRICE

Optional/Replacement Parts

PART NO.

APPLICATION

PRICE

Black, w/Bar Kit

630-HXR-5413

XR/CRF50 00-Present

649.95

DESCRIPTION Black, no Bar Kit

630-HXR-5414

XR/CRF50 00-Present

569.95

Black/Ti, w/Bar Kit

630-HXR-5513

XR/CRF50 00-Present

779.95

Black/Ti, no Bar Kit

630-HXR-5514

XR/CRF50 00-Present

699.95

10” Wheel Assembly

392-HXR-5311

238.00

PART

PART NO.

PRICE

160mm Brake Rotor

633-HXR-5003

34.50

Replacement Parts

12” Wheel Assembly

392-HXR-5411

268.00

Brake Lever

633-HXR-5002

59.00

Brake Pads

633-HXR-5001

35.00

Fork Guard Set

633-HXR-5006

64.95

Fork Seal Set

633-HXR-5005

42.50 both legs

Oil/Dust Seals

635-HXR-5100

9.50 per leg

Brake Cable

513-BBR-1001

24.00

Oil/Dust Seals Brake Cable HD Springs

635-HXR-5200 513-BBR-1002 650-KLX-1105

11.50 per leg 24.00 79.95

PART

PART NO.

PRICE

Optional/Replacement Parts

PART NO.

KIT INCLUDES

PRICE

Disc Brake Kit - BBR MX Front, 12”, SilverE-6 Fork Kit552-HXR-5031Comes with 28H Hub, BBR Disc Brake System, 180mm Galfer WaveTM Rotor, 12” HD Spokes, BBR Throttle Assembly & Cable Guide449.95

DESCRIPTION

*Shown with bar kit.

*Optional bar kit available.

*Upgrade for E-6 Fork Kit shown opposite page

*Requires 12” rim sold seperately.

PART NO.

APPLICATION

PRICE

330-HXR-5131

XR/CRF50 00-Present

359.95

BBR Front Disc Brake System

CR

F5

0F

TO

LL

FR

EE

1

.88

8.M

OT

O.B

BR

(1

.88

8.6

68

.62

27

)

W

WW

.BB

RM

OT

OR

SP

OR

TS

.CO

M

BBR HD Shock SpringDesigned for adult riders and fast kids. Custom-wound from aircraft-quality spring steel. Tough powder-coated finish. An important component in the CRF suspension package. Fits stock shock.

BBR HD Fork SpringsCustom-developed by BBR for adult riders and fast kids. Preset and stress-relieved for long life. Another race-proven BBR product. Fits stock forks.

BBR Tapered Steering BearingsUpgrade performance by replacing stock

ball bearings. Complete with upper and

lower bearings, races and lower seal.

BBR Pro Series 4 PegsCast stainless steel for high strength and durability. Wider footpeg platform for better support.

BBR HD Footpeg Bracket and PinsStrongest peg mount available. Forged from solid high-strength chromoly. Designed to

withstand heavier adult riders. Lowers peg position by ¾" and moves rearward by ½". HD

Pins are CNC machined from 304 stainless steel and are the strongest replacement pins on

the market. (Pins sold seperately.)

BBR Aluminum Folding Shift LeverTrickest shift lever on the planet. Forged aluminum with

knurled steel folding tip. Stronger and lighter than the

stock shift lever. Ti anodized finish. OEM quality.

BBR Rear Disc Brake System No expense has been spared! BBR engineered and purpose-built, scaled down big bike brake system. Featuring a one-piece

billet hub with massive bearings, thick rotor, and full-floating caliper, this brake system is ready to handle the highest horsepower

minis on the planet. Optional adapter kit required for SuperPro and stock type frames. Requires HD Spoke Kit.

PART NO.

APPLICATION

PRICE

Black

550-HXR-5011

Perimeter 50 Frame

549.95

HUB COLOR Silver Hub only Blk. Hub only Silver

550-HXR-5031 550-HXR-5111 550-HXR-5131

Perimeter 50 Frame Disc Brake Kit Disc Brake Kit

549.95 219.95 219.95

Optional/Replacement Parts

PART NO.

APPLICATION

PRICE

Adapter Kit

550-HXR-5050

SuperPro & Stock Type Frames

69.95

PART HD Spoke Kit Hub Bearings

See page. 24 550-HXR-5190

Disc Brake Kit

11.50

PART NO.

APPLICATION

PRICE

650-HXR-5005

XR/CRF50 00-Present

39.95

PART NO.

APPLICATION

PRICE

660-HXR-5005

XR/CRF50 00-Present

49.95

PART NO.

APPLICATION

PRICE

Standard

537-BBR-1001

XR/CRF50 00-Present

39.95

LENGTH Long +1”

537-BBR-1002

XR/CRF50 00-Present

39.95

PART NO.

APPLICATION

PRICE

530-IMS-1001

XR/CRF50 00-Present

95.95

PART NO.

APPLICATION

PRICE

516-HXR-5001

XR/CRF50 00-Present

39.95

PART NO.

APPLICATION

PRICE

Bracket

540-HXR-5001

XR/CRF50 00-Present

89.95

PART HD Pins (2)

541-HXR-5001

XR/CRF50 00-Present

19.95

PART

PART NO.

PRICE

Brake Pads

550-HXR-5203

20.95

BBR Rotor w/Bolts Galfer WaveTM Rotor

550-HXR-5202 550-HXR-5210

39.95 129.9515 Product Line 2007

CR

F5

0FA

X

1.2

53

.63

1.4

26

0

TO

LL

FR

EE

1

.88

8.M

OT

O.B

BR

(1

.88

8.6

68

.62

27

)

W

WW

.BB

RM

OT

OR

SP

OR

TS

.CO

M

BBR 82cc Big Bore Performance Kit With CamImpressive power. Engineered and developed by BBR.

This cylinder retains skid plate mounts and includes: BBR

aluminum cylinder, piston kit, exclusive BBR motocross-

grind camshaft and gasket kit. Easy bolt-on, instructions

included. The most reliable kit available. Runs great with

stock carb or bolt on BBR’s 18mm Carb Kit.

BBR 88cc FTP (Flat-Top) Big Bore Kit With CamAnother BBR creation. A great combination of power, reliability and easy

installation makes this kit our best seller. Cylinder retains mounts for easy

skid plate installation. Excellent power gains throughout the RPM range.

The ultimate combination of power and reliability.

Exclusive BBR Motocross grind Camshaft

Performance manifold and air filter

Complete top end gasket set

BBR Performance Exhaust SystemExclusive BBR engineering and craftsmanship. Complete one piece exhaust

system comes with removable USDA Forest Service approved spark arrester

installed. Unique BBR aluminum billet flange and end cap. Ceramic-coated

tapered header provides power gains throughout the RPM range.

*Standard exhaust recommended for 50cc-82cc motors, Big Bore exhaust recommended for 88cc motors and up.

BBR Quiet Core InsertKeep the neighbors happy. Unique

stainless steel tapered cone design.

Reduces sound while maintaining

horsepower. Bolts on in minutes.

Replacement S/A Screen

BBR D-SectionTM Exhaust SystemThese systems feature a billet end cap carved from a solid aluminum block, thin-wall stainless

header and heat shield, and our exclusive D-Section design for increased tire clearance and

packing volume. A BBR Quiet Core Insert and USDA Forest Service approved spark arrester are

also included.

BBR Tall Seat AssemblyComplete tall seat assembly for your XR/CRF50. OEM-

quality seat base, high-density tall foam and solid black

non-slip BBR seat cover. Optional BBR Graphic seat

cover available.

BBR Billet TripleclampCNC machined billet aluminum. Available in red or black.

Improves bar position for adult size riders. Fits 7/8” bars.

BBR Aluminum Skid Plate3/16" thick tig welded 6061 aluminum with billet mounts. Bolt-on protection for your

engine and pipe. Installs in minutes. Only the finest in materials and craftsmanship.

All hardware included.

BBR Billet Aluminum Brake PedalCNC machined billet aluminum for the ultimate

in strength and appearance. Red anodized tip is

replaceable and adjustable for rider preference.

PART NO.

APPLICATION

PRICE

120-HCR-5041

Drum Brake XR/CRF50 00-Present

149.95

PART NO.

APPLICATION

PRICE

Red

510-HXR-5042

XR/CRF50 00-Present

109.95

COLOR Black

510-HXR-5012

XR/CRF50 00-Present

109.95

PART NO.

APPLICATION

PRICE

Red

320-HXR-5041

XR/CRF50 00-Present

79.95

COLOR Black

320-HXR-5011

XR/CRF50 00-Present

79.95

Silver

320-HXR-5031

XR/CRF50 00-Present

79.95

PART NO.

APPLICATION

PRICE

Seat Assembly

716-HXR-5001

XR/CRF50 00-Present

89.95

DESCRIPTION BBR Seat Cover

710-HXR-5004

BBR Tall Seat

49.95

PART NO.

APPLICATION

PRICE

Standard Black

211-HXR-5011

XR/CRF50 00-Present

319.95

STYLE/COLOR Big Bore Black

211-HXR-5012

XR/CRF50 00-Present

339.95

PART NO.

APPLICATION

PRICE

STYLE/COLOR Standard Black

210-HXR-5011

XR/CRF50 00-Present

249.95

Standard Red

210-HCF-5041

XR/CRF50 00-Present

249.95

PART NO.

APPLICATION

PRICE

STYLE/COLOR Big Bore Black

210-HXR-5012

XR/CRF50 00-Present

269.95

Big Bore Red

210-HCF-5042

XR/CRF50 00-Present

269.95

PART NO.

PRICE

220-BBR-1004

39.95

PART NO.

PRICE

220-BBR-1003

12.95

PART NO.

APPLICATION

PRICE

411-HXR-5002

XR/CRF50 00-Present

269.95

Replacement Parts

PART NO.

PRICE

Gasket Kit

411-HXR-5100

15.95

PART Piston Kit*

411-HXR-5103

94.00

PART NO.

PRICE

Rings

411-HXR-5105

25.00

PART Cylinder

411-HXR-5101

165.00

*Piston, rings, pin & clips

BBR Aluminum Cylinder

18mm Carb Kit with throttle and cable

52mm flat-top piston, rings, pin, clips

Assorted main and pilot jets

PART NO.

APPLICATION

PRICE

411-HXR-5400

XR/CRF50 00-Present

399.95

Replacement Parts

PART NO.

PRICE

Gasket Kit

411-HXR-5210

19.95

PART Piston Kit*

411-HXR-5411

98.00

PART NO.

PRICE

Rings

411-HXR-5212

32.00

PART Cylinder

411-HXR-5250

185.00

*Piston, rings, pin & clips

BBR Rev BoxDeveloped by BBR to replace the CDI unit

for enhanced power curve. No rev-limiter for

optimum performance. Hotter initial spark

promotes easy starting.

PART NO.

APPLICATION

PRICE

451-HXR-5001

XR/CRF50 00-Present

59.95

*Standard exhaust recommended for 50cc-82cc motors, Big Bore exhaust recommended for 88cc motors and up.

17 Product Line 2007

CR

F5

0FA

X

1.2

53

.63

1.4

26

0

TO

LL

FR

EE

1

.88

8.M

OT

O.B

BR

(1

.88

8.6

68

.62

27

)

W

WW

.BB

RM

OT

OR

SP

OR

TS

.CO

M

BBR SuperPro Stroke Up KitTransform your BBR 88cc Super Pro Bore Kit into a race

ready 106cc beast. Stroke Up Kit comes complete with

50mm stroker crankshaft, piston kit and gaskets. A simple

bolt-on kit, no other modifications necessary.

BBR 106cc SuperPro Stroker KitFor those who want arm-jerking power, this kit is for you. This complete 106cc

package includes a 50mm stroker crankshaft and 52mm BBR cast aluminum cylinder.

The cylinder retains mounts for skid plate installation. The ultimate combination of

horsepower and performance. No case boring required.

BBR HD Clutch Springs

Exclusive BBR Motocross-grind Camshaft

High volume oil pump

Carb Kit with throttle and cable

Complete gasket set

Detailed instructions

BBR 88cc SuperPro Bore KitThe ultimate 88cc big bore kit with BBR custom aluminum cylinder, big

valve/big port cylinder head and camshaft. Cylinder retains skidplate

mounts, and comes with everything you need to assemble including:

BBR Big Valve/Big Port Cylinder Head

BBR Billet Camshaft cover (red, blk or gold)

52mm 11:1 piston, rings, pin, clips

18mm Carb Kit with throttle and cable

Assorted main and pilot jets

Performance manifold and air filter

BBR Aluminum Cylinder

BBR HD Clutch Springs

Exclusive BBR Motocross grind Camshaft

High volume oil pump

Complete top end gasket set

Detailed instructions

PART NO.

APPLICATION

PRICE

Red & Black

411-HXR-5206

XR/CRF50 00-Present

699.95

CAM COVER

Replacement Parts

PART NO.

PRICE

Gasket Kit

411-HXR-5210

19.95

PART Piston Kit*

411-HXR-5211

98.00

PART NO.

PRICE

PART Big Valve/Port Head

411-HXR-5251

300.00

*Piston, rings, pin & clips

Rings

411-HXR-5212

32.00

52mm Cylinder

411-HXR-5250

185.00

PART NO.

APPLICATION

PRICE

411-HXR-5360

BBR 88cc SuperPro Bore Kit

379.95

BBR Big Valve/Big Port Cylinder Head

Performance manifold and air filter

BBR Aluminum Cylinder

BBR Billet Camshaft cover (red & black)

52mm 11:1 piston, rings, pin, clips

50mm Stroker Crankshaft

PART NO.

APPLICATION

PRICE

Black & Red

411-HXR-5305

XR/CRF50 00-Present

1149.95

CAM COVERReplacement Parts

PART NO.

PRICE

Gasket Kit

411-HXR-5310

29.95

PART Piston Kit*

411-HXR-5311

105.00

PART NO.

PRICE

PART 52mm Cylinder

411-HXR-5250

185.00

*Piston, rings, pin & clips

Rings

411-HXR-5212

32.00

50mm Crankshaft

411-HXR-5350

299.00

Big Valve/Port Head

411-HXR-5251

300.00

Gold & Black

411-HXR-5205

XR/CRF50 00-Present

699.95

2007 Spring Product Line20

Kitaco Inner Rotor IgnitionThis ignition system replaces your OEM Honda ignition with a small,

lightweight, inner-rotor ignition. The result is a super fast-revving motor.

Includes its own CDI/Rev-Box box and wiring harness. Uses stock coil.

BBR 18mm Carb Kit18mm Keihin carb complete with throttle

assembly, throttle cable and extra jets for fine

tuning. Includes two different manifolds; one

for stock XR/CRF50 head and one for big valve

heads. Perfect match for our 82cc Big Bore Kit.

BBR 26mm Carb Kit Finishing touches. A complete kit with 26mm Mikuni Carburetor,

BBR high-flow, rotating mount intake manifold, throttle, throttle

cable, extra jets for fine tuning, air filter and all necessary

hardware.

Kitaco 124CC Ultra SE Bore And Stroke Up KitWant to win at a pro level? The 124

SE uses the largest valves possible

for a 2-valve head design to produce

a very linear and potent power curve.

Call for more details.

PART NO.

APPLICATION

PRICE

410-HXR-5100

XR/CRF50 00-Present

1495.00

PART NO.

APPLICATION

PRICE

420-HXR-5002

XR/CRF50 00-Present

179.95

PART NO.

APPLICATION

PRICE

420-HXR-5005

XR/CRF50 00-Present

279.95

PART NO.

APPLICATION

PRICE

450-HXR-5001

XR/CRF50 00-Present

299.95

PART NO.

APPLICATION

PRICE

410-HXR-5005

XR/CRF50 00-Present

24.95

Optional/Replacement Parts

PART NO.

APPLICATION

PRICE

Gasket Kit

410-HXR-5110

Kitaco 117/124SE

29.95

PART Piston & Gasket Kit Ring Set

410-HXR-5111 410-HXR-5112

Kitaco 124SE Kitaco 54mm 117/124 SE

135.95 29.95

BBR Performance Camshaft Designed by BBR to enhance mid and top-end power.

Manufactured using the highest quality standards. No

core required. For use in stock heads.

PART NO.

APPLICATION

PRICE

411-HXR-5102

XR/CRF50 00-Present

99.95

BBR HD Clutch SpringsRace proven by BBR. Works with stock

clutch pack for longer life and less slippage.

CR

F5

0FA

X

1.2

53

.63

1.4

26

0

TO

LL

FR

EE

1

.88

8.M

OT

O.B

BR

(1

.88

8.6

68

.62

27

)

W

WW

.BB

RM

OT

OR

SP

OR

TS

.CO

M

Uni Air FilterHigh quality free-flowing

replacement air filter. Replaces

entire air-box assembly.

Recommended for off-road

applications.

BBR Tapered Air FilterHigh quality, free-breathing gauze filter. Replaces

entire air-box assembly. Recommended for on-

road or light dust applications.

Gold Racing Chain High-strength, long-lasting RK MXZ gold racing

chain. Reduces drag and increases performance.

Used exclusively by the BBR Race Team.

BBR Performance SprocketsLightweight aluminum rears and durable steel fronts. Available in almost any size.

BBR Aluminum Chain GuideThis trick piece fully wraps the chain to guide it onto

the rear sprocket and protects expensive engine

cases: CNC machined aluminum, stainless steel

hardware, HDPE plastic buffer.

PART NO.

APPLICATION

PRICE

25mm

431-BBR-1001

XR/CRF50 00-Present

16.95

SIZE 35mm

431-BBR-1002

XR/CRF50 00-Present

16.95

PART NO.

APPLICATION

PRICE

SIZE 38mm

431-BBR-1003

XR/CRF50 00-Present

16.95

PART NO.

APPLICATION

PRICE

26mm (Stock carb)

430-HXR-5001

XR/CRF50 00-Present

16.95

SIZE

32mm (18mm carb)

430-HXR-5002

XR/CRF50 00-Present

16.95

PART NO.

APPLICATION

PRICE

SIZE 44mm (26mm carb)

430-HXR-5003

XR/CRF50 00-Present

16.95

PART NO.

APPLICATION

PRICE

35T Rear

380-HXR-5035

XR/CRF50 00-Present

39.95

SIZE 36T Rear

380-HXR-5036

XR/CRF50 00-Present

39.95

37T Rear

380-HXR-5037

XR/CRF50 00-Present

39.95

38T Rear

380-HXR-5038

XR/CRF50 00-Present

39.95

39T Rear

380-HXR-5039

XR/CRF50 00-Present

39.95

PART NO.

APPLICATION

PRICE

40T Rear

380-HXR-5040

XR/CRF50 00-Present

39.95

SIZE 13T Front

385-HXR-5013

XR/CRF50 00-Present

16.95

14T Front

385-HXR-5014

XR/CRF50 00-Present

16.95

15T Front

385-HXR-5015

XR/CRF50 00-Present

16.95

16T Front

385-HXR-5016

XR/CRF50 00-Present

16.95

PART NO.

APPLICATION

PRICE

390-BBR-1011

RK GB420MXZ 120L

34.95

PART NO.

APPLICATION

PRICE

Red

340-HXR-5041

XR/CRF50 00-Present

69.95

COLOR Black

340-HXR-5011

XR/CRF50 00-Present

69.95

PART NO.

APPLICATION

PRICE

Red

405-HXR-5041

XR/CRF50 00-Present

49.95

COLOR Black

405-HXR-5011

XR/CRF50 00-Present

49.95

BBR Billet Cam CoverBillet machined and anodized featuring the BBR logo.

The finishing touch to your mini racer.

PART NO.

APPLICATION

PRICE

3-Speed Transmission Kit

410-HXR-5550

XR/CRF50 00-Present

1199.95

DESCRIPTION 4-Speed Transmission Kit

410-HXR-5551

XR/CRF50 00-Present

1299.95

PART NO.

APPLICATION

PRICE

Daytona 119cc 4-Valve DOHC Bore & Stroke-up kit

410-HXR-5510

XR/CRF50 00-Present

2999.95

DESCRIPTION

Daytona Performance Engine KitDaytona engine components have proven to provide the most advanced

technology in horsepower & reliability. Derek Costella’s Daytona-powered

BBR Mid-Size ProTM propelled him to many national event wins in 2006

including the prestigious Las Vegas MiniMoto SX. Daytona components

can be found on many of BBR’s 2007 factory race-team bikes, and are an

excellent choice for anyone seeking the perfect balance of race-winning

power and rock-solid durability.

Daytona 5-Disc Transmission KitsThese purpose-built race transmissions are equipped with a full-manual

clutch with reduced weight on the end of the crank, creating a more

responsive fast-revving motor. Extremely durable heavy duty clutch designed

to withstand the torque of high-horsepower motors. The gear ratios are

race-oriented and engineered for higher horsepower and faster speeds. BBR

recommends 3-speed transmissions for 10” wheel applications and 4-speed

transmissions for 12” applications including BBR’s mid-size pro.

Tokyo Mods Stage 3 Digital Ignition SystemA true “Works“ ignition system for your racer. 10 Map programable module

with handlebar mounted switch to select curves. Complete digital system

with lightweight flywheel and everything needed for installation.

PART NO.

APPLICATION

PRICE

452-HXR-5003

XR/CRF50 00-Present

849.95

21 Product Line 2007

CR

F5

0FA

X

1.2

53

.63

1.4

26

0

TO

LL

FR

EE

1

.88

8.M

OT

O.B

BR

(1

.88

8.6

68

.62

27

)

W

WW

.BB

RM

OT

OR

SP

OR

TS

.CO

M

Acerbis Colored Plastic KitChoose your color and set your bike apart from the

rest. Injection-molded for a perfect OEM-quality fit.

Complete kit includes: CRF50 style fenders, tank

shroud, number plate and fork guards.

BBR Concept Graphics KitsThe same graphics used on all BBR team bikes. This complete graphics kit includes

non-slip seat cover and tank/shroud graphics, fender decals and more.

Lightspeed Carbon Fiber ComponentsAdd carbon fiber to the look of your mini racer. Lightweight

components that add great looks and save weight.

BBR 10” Aluminum Bike StandLightweight silver aluminum motorcycle

stand. The perfect size for your

XR/CRF50 and other mini bikes.

Tires, Tubes & Rim LockChoose from a variety of high quality, top brand tires. A spare tube is a must have. BBR’s HD rim lock is an

essential component for a high-horsepower mini. Drilling of rim is required for rim lock.

PART NO.

APPLICATION

PRICE

Dunlop D756 2.50-10

393-HXR-5003

XR/CRF50 00-Present

29.95

BRAND/MODEL.SIZE Dunlop D756 2.75-10

393-HXR-5004

XR/CRF50 00-Present

34.95

PART NO.

APPLICATION

PRICE

Michelin MS2 2.50-10

393-HXR-5021

XR/CRF50 00-Present

26.95

BRAND/MODEL.SIZE Michelin MS2 2.75-10

393-HXR-5022

XR/CRF50 00-Present

28.95

Michelin MS2 2.50-12

393-HXR-5023

XR/CRF50 00-Present

28.95

PART NO.

APPLICATION

PRICE

Tube 2.50/2.75-10

394-HXR-5001

XR/CRF50 00-Present

7.95

PART Tube 2.75/3.00-12

394-HXR-5002

XR/CRF50 00-Present

7.95

HD Rim Lock 1.60

395-HXR-5001

XR/CRF50 00-Present

12.95

PART NO.

APPLICATION

PRICE

Black

700-HCF-5001

XR/CRF50 00-Present

159.95

COLOR Blue

700-HCF-5002

XR/CRF50 00-Present

159.95

Silver

700-HCF-5003

XR/CRF50 00-Present

159.95

Yellow

700-HCF-5004

XR/CRF50 00-Present

159.95

PART NO.

APPLICATION

PRICE

Orange

700-HCF-5005

XR/CRF50 00-Present

159.95

COLOR Green

700-HCF-5006

XR/CRF50 00-Present

159.95

Red

700-HCF-5007

XR/CRF50 00-Present

159.95

White

700-HCF-5008

XR/CRF50 00-Present

159.95

PART NO.

APPLICATION

PRICE

575-BBR-1001

XR/CRF50 00-Present

54.95

PART NO.

APPLICATION

PRICE

Tank Cover (stock)

585-HXR-5001

XR/CRF50 00-Present Stock Tank

49.95

DESCRIPTION

PART NO.

APPLICATION

PRICE

Ignition Cover

485-HXR-5001

XR/CRF50 00-Present

199.95

DESCRIPTION Glide Plate

320-HXR-5101

XR/CRF50 00-Present

95.95

Tank Cover (perimeter)

585-HXR-5002

BBR Perimeter 50 Tank

49.95

PART NO.

APPLICATION

PRICE

DESCRIPTION

BBR Team Graphics Only

710-HCF-5002

XR/CRF50 04-Present

69.95

PART NO.

APPLICATION

PRICE

DESCRIPTION BBR Team Complete Kit

710-HCF-5001

XR/CRF50 04-Present

109.95

BBR Skull Graphics Only

710-HCF-5005

XR/CRF50 04-Present

59.95

BBR Billet Gas Cap Attention to detail. Billet-machined

6061-T6 aluminum gas cap. A must-

have for any modified bike.

PART NO.

APPLICATION

PRICE

110-HCR-1201

XR/CRF50 00-Present

69.95

Lightweight Aluminum RimsExclusive high-quality BBR rims. Lighter and

stronger than stock. Available in 10" or 12"

applications. Check swingarm clearance prior

to running a 12" rear. Sold individually in your

choice of colors.

* BBR HD Spokes are required.

PART NO.

APPLICATION

PRICE

Gold

390-HXR-5101

XR/CRF50 00-Present

99.95

COLOR Black

390-HXR-5111

XR/CRF50 00-Present

99.95

10” Rim

Blue

390-HXR-5121

XR/CRF50 00-Present

99.95

Red

390-HXR-5141

XR/CRF50 00-Present

99.95

PART NO.

APPLICATION

PRICE

Gold

390-HXR-5201

XR/CRF50 00-Present

104.95

COLOR Black

390-HXR-5211

XR/CRF50 00-Present

104.95

12” Rim

Blue

390-HXR-5221

XR/CRF50 00-Present

104.95

Red

390-HXR-5241

XR/CRF50 00-Present

104.95

BBR Bomber Graphics Only

710-HCF-5006

XR/CRF50 04-Present

59.95

BBR/Monster Team Kit

710-HCF-5010

XR/CRF50 04-Present

69.95

BBR HD Spoke KitsLarge-diameter stainless steel

spokes and nipples. Helps

eliminate broken spokes and hubs.

Each kit contains enough spokes

for one wheel. Requires drilling

of stock hub. Drill bit and spoke

wrench included.

PART NO.

APPLICATION

PRICE

10” Stock Hub

391-HXR-5001

XR/CRF50 00-Present

59.95

SIZE 12” Stock Hub

391-HXR-5002

XR/CRF50 00-Present

59.95

“Skull”

“Bomber”

“Monster”

“Signature”

23 Product Line 2007

Mid

Siz

e P

roFA

X

1.2

53

.63

1.4

26

0

TO

LL

FR

EE

1

.88

8.M

OT

O.B

BR

(1

.88

8.6

68

.62

27

)

W

WW

.BB

RM

OT

OR

SP

OR

TS

.CO

M

BBR MidSize Pro Perimeter Frame wins AMA #1 plate at MiniMotoSX.

Derek CostellaBBR/Monster Energy Drink Factory Rider

Complete bikes starting at $7499.00

BBR MidSize Pro Perimeter FrameTM

The MidSize Pro uses KLX110 Perimeter Frame geometry, forks, wheels, seat

and plastic. What distinguishes this frame from the BBR 110 Perimeter Frame

is that it utilizes a CRF50-based motor. That’s right, you can have a mid-size

chassis with a high-horsepower CRF50-based power plant. With today’s

advanced technology in CRF50 engines, you can achieve a superior power-to-

weight ratio with the MidSize ProTM from BBR.

Patent# 522,928S

PART NO.

APPLICATION

PRICE

Perimeter Frame Kit

350-BBR-5020

XR/CRF50 00-Present

3299.95

DESCRIPTION Rolling Chassis

360-BBR-1020

XR/CRF50 00-Present

6299.00

BBR MidSize ProTM

Patented BBR frame design

6061 aluminum twin spar frame

6061 BBR Billet Adjustable SuperCompTM Swingarm 2.5" longer than stock

8.0" of rear wheel travel utilizing a one-of-a-kind billet BBR SuperShockTM (by Elka), custom-built specifi cally for the BBR Perimeter FrameTM. It is fully rebuildable, uses standard size valving shims and has a giant 16mm shaft. It also provides adjustable compression and rebound with optional spring rates.

Tapered steering bearings pre-installed for easy assembly

Brushed aluminum fi nish

Comes complete with MSO paperwork for easy registration

Frame Kit includes: frame, subframe, SuperCompTM swingarm, shock, D-SectionTM exhaust, gas tank, footpeg mounts, brake pedal, kickstarter, side panels, chain guide and BBR gas cap.

25 Product Line 2007

CR

F7

0FA

X

1.2

53

.63

1.4

26

0

TO

LL

FR

EE

1

.88

8.M

OT

O.B

BR

(1

.88

8.6

68

.62

27

)

W

WW

.BB

RM

OT

OR

SP

OR

TS

.CO

M

BBR HD Fork SpringsCustom-developed by BBR for adult riders and aggressive kids. Race-

proven reliability. Preset and stress-relieved for long life.

BBR Damping Rod SetBillet-machined from high-strength steel. Slower rebound and compression

damping. Increases ride height and travel by 1".

BBR HD Shock SpringDesigned for adult riders and fast kids. Custom-wound from aircraft-quality spring steel. Tough powder-coated finish. Fits stock shock.

BBR Pro Series 4 PegsCast stainless steel for high strength and durability. Wider footpeg platform for better support.

BBR Aluminum Folding Shift LeverTrickest shift lever on the planet. Forged aluminum with

knurled steel folding tip. Stronger and lighter than the

stock shift lever. Ti anodized finish. OEM quality.

PART NO.

APPLICATION

PRICE

660-HXR-7005

XR/CRF70 97-Present

89.95

PART NO.

APPLICATION

PRICE

Standard

537-BBR-1001

XR/CRF70 97-Present

39.95

LENGTH Long +1”

537-BBR-1002

XR/CRF70 97-Present

39.95

PART NO.

APPLICATION

PRICE

530-IMS-1001

XR/CRF70 97-Present

95.95

BBR HD Footpeg Bracket and PinsStrongest peg mount available. Forged from solid high-strength chromoly. Designed to

withstand heavier adult riders. Lowers peg position by ¾" and moves rearward by ½". HD

Pins are CNC machined from 304 stainless steel and offer the strongest replacement on the

market. Pins sold seperately.

PART NO.

APPLICATION

PRICE

Bracket

540-HXR-5001

XR/CRF70 97-Present

89.95

PART HD Pins (2)

541-HXR-5001

XR/CRF70 97-Present

19.95

PART NO.

APPLICATION

PRICE

634-HXR-5100

XR/CRF70 97-Present

89.95

PART NO.

APPLICATION

PRICE

650-HXR-7005

XR/CRF70 97-Present

79.95

Honda CRF70 Great balance of size and performance. The very popular CRF50’s big brother. The CRF70 is a great choice for those looking for an entry level machine or a starting point for a full blown racer. BBR offers an extensive line of products to suit any need.

BBR Billet TripleclampCNC machined from 6061 aluminum. Adjustable bar mount

positions. A great match for our BBR Billet Lower Tripleclamp.

* Requires use of XR/CRF50 front number plate.

BBR Billet Lower TripleclampCNC-machined from 6061 aluminum with lightweight

aluminum stem. Complements upper tripleclamp for a

matched set. Built for strength.

BBR Tapered Steering BearingsUpgrade performance by replacing stock

ball bearings. Complete with upper and

lower bearings with races and lower seal.

PART NO.

APPLICATION

PRICE

516-HXR-5001

XR/CRF70 97-Present

39.95

BBR Aluminum Skid Plate3/16" thick tig welded 6061 aluminum with billet mounts. Bolt-on protection for your

engine and pipe. Installs in minutes. Only the finest in materials and craftsmanship.

All hardware included.

PART NO.

APPLICATION

PRICE

Silver

320-HXR-5031

XR/CRF70 97-Present

79.95

COLOR Black

320-HXR-5011

XR/CRF70 97-Present

79.95

Red

320-HXR-5041

XR/CRF70 97-Present

79.95

PART NO.

APPLICATION

PRICE

Silver

510-HXR-7031

XR/CRF70 97-Present

129.95

COLOR Gold

510-HXR-7001

XR/CRF70 97-Present

129.95PART NO.

APPLICATION

PRICE

Silver

515-HXR-7031

XR/CRF70 97-Present

149.95

COLOR Gold

515-HXR-7001

XR/CRF70 97-Present

149.95

PART NO.

APPLICATION

PRICE

Gold

330-HXR-7001

XR/CRF70 97-Present

329.95

COLOR

27 Product Line 2007

BBR Aluminum Swingarm

Precision crafted at BBR using heat-treated

6061 T-6 aluminum.

CR

F7

0FA

X

1.2

53

.63

1.4

26

0

TO

LL

FR

EE

1

.88

8.M

OT

O.B

BR

(1

.88

8.6

68

.62

27

)

W

WW

.BB

RM

OT

OR

SP

OR

TS

.CO

M

BBR SuperPro Stroke Up KitTransform your BBR 88cc Super Pro Bore Kit into a race

ready 106cc beast. Stroke Up Kit comes complete with

50mm stroker crankshaft, piston kit and gaskets. A simple

bolt-on kit, no other modifications necessary.

BBR 106cc SuperPro Stroker KitFor those who want arm-jerking power, this kit is for you. This complete 106cc

package includes a 50mm stroker crankshaft and 52mm BBR cast aluminum cylinder.

The cylinder retains mounts for skid plate installation. The ultimate combination of

horsepower and performance. No case boring required.

BBR HD Clutch Springs

Exclusive BBR Motocross-grind Camshaft

High volume oil pump

Carb Kit with throttle and cable

Complete gasket set

Detailed instructions

BBR 88cc SuperPro Bore KitThe ultimate 88cc big bore kit with BBR custom aluminum cylinder, big

valve/big port cylinder head and camshaft. Cylinder retains skidplate

mounts, and comes with everything you need to assemble including:

BBR Big Valve/Big Port Cylinder Head

BBR Billet Camshaft cover (red, black or gold)

52mm 11:1 piston, rings, pin, clips

18mm Carb Kit with throttle and cable

Assorted main and pilot jets

Performance manifold and air filter

BBR Aluminum Cylinder

BBR HD Clutch Springs

Exclusive BBR Motocross grind Camshaft

High volume oil pump

Complete top end gasket set

Detailed instructions

PART NO.

APPLICATION

PRICE

CAM COVER Black & Red

411-HXR-5206

XR/CRF70 97-Present

699.95

Replacement Parts

PART NO.

PRICE

Gasket Kit

411-HXR-5210

19.95

PART Piston Kit*

411-HXR-5211

98.00

PART NO.

PRICE

PART Big Valve/Port Head

411-HXR-5251

300.00

*Piston, rings, pin & clips

Rings

411-HXR-5212

32.00

52mm Cylinder

411-HXR-5250

185.00

PART NO.

APPLICATION

PRICE

411-HXR-5360

BBR 88cc SuperPro Bore Kit

379.95

BBR Big Valve/Big Port Cylinder Head

Performance manifold and air filter

BBR Aluminum Cylinder

BBR Billet Camshaft cover (red & black)

52mm 11:1 piston, rings, pin, clips

50mm Stroker Crankshaft

PART NO.

APPLICATION

PRICE

Red & Black

411-HXR-5305

XR/CRF70 97-Present

1149.95

CAM COVERReplacement Parts

PART NO.

PRICE

Gasket Kit

411-HXR-5310

29.95

PART Piston Kit*

411-HXR-5311

105.00

PART NO.

PRICE

PART 52mm Cylinder

411-HXR-5250

185.00

*Piston, rings, pin & clips

Rings

411-HXR-5212

32.00

50mm Crankshaft

411-HXR-5350

299.00

Big Valve/Port Head

411-HXR-5251

300.00

Black & Gold

411-HXR-5205

XR/CRF70 97-Present

699.95

BBR Quiet Core InsertUnique stainless steel tapered cone design.

Designed to maintain horsepower with stock-

like sound levels.

BBR Performance Exhaust System The perfect upgrade for the CRF70. Complete one-piece exhaust system. Comes with

a removable USDA Forest Service approved spark arrester installed. Ceramic-coated,

with tapered header for power gains throughout the RPM range.

Replacement S/A Screen

PART NO.

APPLICATION

PRICE

Red

405-HXR-5041

XR/CRF70 97-Present

49.95

COLOR Black

405-HXR-5011

XR/CRF70 97-Present

49.95

BBR Billet Cam CoverBillet machined and anodized featuring the BBR logo.

The finishing touch to your CRF powerplant.

BBR Graphics KitComplete graphics kit including non-slip seat cover,

tank/shroud graphics, fender decals and more.

Graphics Only

710-HCF-1002

CRF70 04-Present

69.95

PART NO.

APPLICATION

PRICE

Complete Kit

710-HXR-7001

XR70 01-03

129.95

DESCRIPTION Graphics Only

710-HXR-1002

XR70 01-03

69.95

Complete Kit

710-HCF-7001

CRF70 04-Present

129.95

BBR Billet Gas Cap Won’t add horsepower but looks like

it does. Billet machined 6061 T6

aluminum gas cap.

PART NO.

APPLICATION

PRICE

110-HCR-1201

XR/CRF70 97-Present

69.95

BBR Rev BoxReplacement CDI unit with enhanced

power curve and no rev-limiter for

optimum performance. Hotter advance

curve for easier starting.

PART NO.

APPLICATION

PRICE

451-HXR-5001

XR/CRF70 97-Present

59.95

PART NO.

APPLICATION

PRICE

Black

210-HXR-7011

XR/CRF70 97-Present

269.95

COLOR

PART NO.

PRICE

220-BBR-1004

39.95

PART NO.

PRICE

220-BBR-1003

12.95

CR

F8

0/1

00

FAX

1

.25

3.6

31

.42

60

T

OL

L F

RE

E

1.8

88

.MO

TO

.BB

R (

1.8

88

.66

8.6

22

7)

WW

W.B

BR

MO

TO

RS

PO

RT

S.C

OM

BBR CRF100 Aluminum Perimeter Frame KitTM

National-level race frame kit. For the Ultimate CRF80/100F enthusiast.

Includes frame, motor mounts, brake pedal, footpeg mounts, plastic gas

tank, air-boot, exhaust system, graphics kit & seat cover, and BBR gas

cap. Uses chassis components from 1996-2007 Honda CR80/85R/RB.

Complete with MSO paperwork. Complete race ready bikes from $8,499.

BBR Aluminum Frame CradleProtects the engine and helps prevent frame stretching and breakage.

Tig welded 6061 aluminum. A must-have for any CRF80/100F owner.

PART NO.

APPLICATION

PRICE

350-BBR-1001

XR/CRF100

3299.95

PART NO.

APPLICATION

PRICE

Black

320-HXR-1011

CRF80/100 85-Present

239.95

COLOR

BBR CRF Performance Exhaust System The best CRF80/100 exhaust system on the market. Complete one-piece system, comes

with a removable USDA Forest Service approved spark arrester installed. Ceramic-

coated with tapered header for power gains throughout the RPM range.

BBR Aluminum Folding Shift LeverForged aluminum with knurled steel folding tip.

Stronger and lighter than the stock shift lever. Unique

Ti-anodized fi nish. OEM quality.

BBR Tapered Steering BearingsUpgrade performance by replacing stock ball bearings. Complete

with upper and lower bearings with races and lower seal.

PART NO.

APPLICATION

PRICE

516-HXR-5001

XR/CRF80/100 85-Present

39.95

PART NO.

APPLICATION

PRICE

537-BBR-1005

XR/CRF80/100 85-Present

39.95

PART NO.

APPLICATION

PRICE

210-HXR-1011

XR/CRF80/100 85-Present

299.95

BBR Quiet Core InsertUnique stainless steel tapered cone design.

Stock-like sound levels. Bolts on in munutes.

Replacement S/A Screen

PART NO.

PRICE

220-BBR-1004

39.95

PART NO.

PRICE

220-BBR-1003

12.95

BBR 120cc Big Bore Kit with CamBBR Motorsports celebrates one of the best selling dirt bikes of all time with this high-

compression 120cc Big Bore Engine Kit for the XR/CRF 100. Increased displacement, higher

compression and large cooling fi ns enhance the performance and longevity of the motor. This

is the only XR/CRF 100 bore kit that matches the new rocker arms perfectly to the new high

performance BBR cam shaft. This kit is ready to go and bolts on with no case boring required.

Dyno tests show more than 2HP gain with this kit.

PART NO.

APPLICATION

PRICE

411-HXR-1001

XR/CRF80/100 93-Present

339.95

Replacement Parts

PART NO.

PRICE

Gasket Kit

411-HXR-1010

19.95

PART Piston Kit*

411-HXR-1011

139.00*Piston, rings, pin & clips

Rings Cylinder

411-HXR-1012 411-HXR-1017

40.00 185.00

Increased displacement

High compression

High performance camshaft

New rocker arms and adjusters

Large fi n cylinder design

Gasket Kit

Complete piston, pin, clip and rings

31 Product Line 2007

CR

F8

0/1

00

FAX

1

.25

3.6

31

.42

60

T

OL

L F

RE

E

1.8

88

.MO

TO

.BB

R (

1.8

88

.66

8.6

22

7)

WW

W.B

BR

MO

TO

RS

PO

RT

S.C

OM

Kitaco Inner Rotor IgnitionA best-seller, this complete ignition system

replaces your OEM Honda ignition with a small,

lightweight, inner-rotor ignition. The result is a

super fast-revving motor. Includes its own CDI/

box and wiring harness. Uses stock coil.

BBR Rev BoxReplacement CDI unit with

enhanced power curve and

no rev-limiter for optimum

performance. Hotter advance

curve for easier starting.

PART NO.

APPLICATION

PRICE

451-HXR-5001

XR/CRF80/100 94-Present

59.95

PART NO.

APPLICATION

PRICE

450-HXR-1001

XR/CRF100 93-Present

369.95

BBR HD Valve SpringsAn essential component when building a high performance,

high-reving CRF motor. Includes intake and exhaust springs with

aluminum retainers.

PART NO.

APPLICATION

PRICE

411-HXR-1025

XR/CRF100 93-Present

59.95

BBR HD Shock SpringDesigned for adult riders and fast kids.

Custom-wound from aircraft-quality spring

steel. Powder-coated finish. Fits stock

shock.

BBR Pro Series 4 Pegs and PinsCast stainless steel for high strength and durability. Wider

footpeg platform for better support. HD Pins are CNC

machined from 304 stainless steel and are the strongest

replacement on the market. Pins sold seperately.

BBR HD Fork SpringsCustom-developed by BBR for adult riders and aggressive kids. Race-

proven reliability. Preset and stress-relieved for long life. Fits stock fork.

PART NO.

APPLICATION

PRICE

650-HXR-1005

XR/CRF100 85-Present

79.95

PART NO.

APPLICATION

PRICE

Pegs

530-IMS-1001

XR/CRF80/100 93-Present

95.95

PART HD Pins (2)

541-HXR-5001

XR/CRF80/100 93-Present

19.95

PART NO.

APPLICATION

PRICE

660-HXR-1005

XR/CRF80/100 85-Present

89.95

BBR Chain GuideFully wraps the chain to guide it onto the rear sprocket. CNC

machined, stainless steel hardware and HDPE plastic buffer.

Saves expensive engine cases. Anodized finish with BBR logo.

PART NO.

APPLICATION

PRICE

Gold

340-HXR-1001

XR/CRF80/100 85-Present

69.95

COLOR Black

340-HXR-1011

XR/CRF80/100 85-Present

69.95

BBR Tall Seat Foam With CoverIncreases seat height for taller riders. Comes complete

with tall foam and solid black non-slip seat cover.

BBR Billet TripleclampDesigned to accommodate adult riders. Raises bar

mount position 1¼", fully adjustable forward and backward. Allows

lowering of forks by 1" to raise front end or retain stock height.

Lightweight Aluminum RimsExclusive high-quality BBR product. Lighter and stronger than stock. Lace up using

stock hub and spokes. Sold in pairs, 16" rear, 19" front, in your choice of colors.

BBR Billet Gas Cap The original and most popular cap. Billet-

machined 6061-T6 aluminum gas cap with

gold anodized nipple breather.

PART NO.

APPLICATION

PRICE

Black

Standard 7/8”

510-HXR-1011

XR/CRF80/100 85-Present

229.95

COLOR

BAR SIZE

Black

Oversized 1 1/8”

510-HXR-1012

XR/CRF80/100 85-Present

229.95

PART NO.

APPLICATION

PRICE

Gold

390-YTR-1205

XR/CRF100 94-Present

259.95

COLOR Black

390-YTR-1206

XR/CRF100 94-Present

259.95

Silver

390-YTR-1207

XR/CRF100 94-Present

259.95

Blue

390-YTR-1208

XR/CRF100 94-Present

259.95

BBR Graphics KitComplete graphics kit including non-slip seat cover,

tank/shroud graphics, fender decals and more.

PART NO.

APPLICATION

PRICE

Complete Kit

710-HXR-1001

XR80/100 01-03

129.95

DESCRIPTION Graphics Only

710-HXR-1002

XR80/100 01-03

69.95

Complete Kit

710-HCF-1001

CRF80/100 04-Present

129.95

Graphics Only

710-HCF-1002

CRF80/100 04-Present

69.95

PART NO.

APPLICATION

PRICE

715-HXR-1001

XR/CRF80/100 01-Present

99.95

PART NO.

APPLICATION

PRICE

110-HCR-1201

XR/CRF80/100 01-Present

69.95

BBR HD Clutch SpringsEliminate clutch slip. Works with stock

clutch pack for longer life and less slippage.

BBR Performance CamshaftBolt-on performance. Enhances mid-range and top-end

power. Comes complete with replacement rockers and

tappet adjusters. No core required.

*HD valve springs required.

PART NO.

APPLICATION

PRICE

411-HXR-1020

XR/CRF100 93-Present

149.95

PART NO.

APPLICATION

PRICE

410-HXR-1005

XR/CRF100 93-Present

24.95

BBR 26mm Carburetor Kit26mm Keilhin carburetor complete with manifold

adapter, throttle assembly, throttle cable and extra

jets for fine tuning.

PART NO.

APPLICATION

PRICE

420-HXR-1001

XR/CRF80/100 93-Present

299.95

Replacement Parts

PART NO.

PRICE

Throttle Cable

512-BBR-1002

24.00

PART Throttle Assembly

512-BBR-2001

22.95

CR

F1

50

F/2

30

FFA

X

1.2

53

.63

1.4

26

0

TO

LL

FR

EE

1

.88

8.M

OT

O.B

BR

(1

.88

8.6

68

.62

27

)

W

WW

.BB

RM

OT

OR

SP

OR

TS

.CO

M

BBR CRF150/230F Aluminum Perimeter Frame KitTM

Put your play-bike motor in a race bike chassis. Multiple national championship

winner. Includes frame, motor mounts, brake pedal, footpeg mounts, plastic

gas tank, air-boot, exhaust system, graphics kit & seat cover, and BBR gas cap.

Uses chassis components from 1996-2007 Honda CR80/85R/RB. Complete

with MSO paperwork. Race ready bikes from $7,999.

PART NO.

APPLICATION

PRICE

350-BBR-1008

CRF150F 03-05

3299.95

350-BBR-1011

CRF150F 06-Present

3699.95

350-BBR-1009

CRF230F 03-Present

3699.95

BBR Aluminum Skid PlateProtection for your valuable engine. ¹/8" thick 6061 aluminum.

Fabricated with the highest quality materials. Roto-blasted for

toughness with anodized finish. Bolts on in minutes, all hardware

included.

PART NO.

APPLICATION

PRICE

Black

320-HCF-1511

CRF150F 03-05/230 03-Present

79.95

COLOR Black

320-HCF-1512

CRF150F 06-Present

99.95

BBR Aluminum Folding Shift LeverForged aluminum with knurled steel folding tip. Stronger and lighter

than the stock shift lever. Ti anodized finish. OEM quality.

BBR Billet LinkageCNC machined from 6061 aluminum. Increases seat height 1"

CRF150, 1/2” CRF230 and improves cornering. Includes needle

bearings and seals.

BBR Billet TripleclampDesigned to accommodate adult riders. Raises bar mount position

by 1¼" fully adjustable. Allows lowering of forks by 1". Built-in key

mount, and classic BBR quality.

PART NO.

APPLICATION

PRICE

Standard

537-BBR-1004

CRF150/230F 03-Present

39.95

LENGTH Long +1/2”

537-BBR-1003

CRF150/230F 03-Present

39.95

PART NO.

APPLICATION

PRICE

625-HCF-1501

CRF150/230F 03-Present

149.95

* See the Accessories section for available handlebars.

PART NO.

APPLICATION

PRICE

COLOR

BAR SIZE

CRF230F

* See the Accessories section for available handlebars.

PART NO.

APPLICATION

PRICE

Black

Standard 7/8”

510-HCF-2311

CRF230 03-Present

229.95

COLOR

BAR SIZE

Black

Oversized 1 1/8”

510-HCF-2312

CRF150 03-Present

229.95

Red

Standard 7/8”

510-HCF-1541

CRF150F 03-Present

229.95

Red

Oversized 1 1/8”

510-HCF-1542

CRF150F 03-Present

229.95

CRF150F

PART NO.

APPLICATION

PRICE

Black

Standard 7/8”

510-HCF-1511

CRF150F 03-Present

229.95

COLOR

BAR SIZE

Black

Oversized 1 1/8”

510-HCF-1512

CRF150F 03-Present

229.95

BBR HD Shock SpringDesigned for adult riders. Custom-wound

from aircraft-quality spring steel. Powder-

coated finish. Fits stock shock.

BBR HD Fork SpringsCustom-developed by BBR for adult riders.

Preset and stress-relieved for long life. Fits

stock fork.

PART NO.

APPLICATION

PRICE

650-HCF-1505

CRF150F 03-Present

79.95

650-HCF-2305

CRF230F 03-Present

79.95

PART NO.

APPLICATION

PRICE

660-HCF-1505

CRF150/230 03-Present

89.95

BBR Billet Gas Cap An original BBR design. Billet-machined

6061-T6 aluminum gas cap. A must-have

for any modified bike.

PART NO.

APPLICATION

PRICE

110-HCF-1201

CRF150/230F 03-Present

69.95

BBR HD Clutch SpringsNo more clutch slip. Fits stock clutch

pack for longer life and less slippage.

BBR HD Valve SpringsAn essential component for building a high-

performance, high-revving CRF motor.

PART NO.

APPLICATION

PRICE

411-HCF-1504

CRF150F 03-05/CRF230F 03-Present

49.95

PART NO.

APPLICATION

PRICE

410-HCF-1501

CRF150F 03-05

24.95

35 Product Line 2007

CR

F1

50

F/2

30

FFA

X

1.2

53

.63

1.4

26

0

TO

LL

FR

EE

1

.88

8.M

OT

O.B

BR

(1

.88

8.6

68

.62

27

)

W

WW

.BB

RM

OT

OR

SP

OR

TS

.CO

M

BBR 26mm Carburetor Kit26mm Keihin carb complete with manifold adapter, throttle

assembly, throttle cable and extra jets for fine tuning. An

excellent complement to any BBR Big Bore Kit.

BBR 175cc Big Bore Kit With CamThis kit has won multiple championships and is backed by hundreds of hours of

proven performance. Comes complete with piston, rings, piston pin, clips, BBR

exclusive motocross-grind performance camshaft, HD valve springs and gaskets.

Bores into stock cylinder. A great combination of reliability and horsepower.

Replacement Parts

* Piston, rings, pin and clips

BBR 240cc Big Bore KitQuick and easy bore-in for big power boost. This high-

compression kit comes complete with high-performance

piston, rings, piston pin, clips, BBR exclusive MX-Grind

performance cam shaft, HD valve springs and gaskets.

Bores into stock cylinder. Unbelievable quality!

Replacement Parts

UNI Air FilterHigh quality free-flowing replacement air

filter. Flows nearly 40 CFM more than

stock. Easy to install.

BBR Rev BoxReplacement CDI unit with enhanced power

curve, eliminates rev-limiter for optimum

performance.

Tokyo Mods Stage 3 Digital Ignition SystemA true “Works“ ignition system for your racer. 10 Map programable module

with handlebar mounted switch to select curves. Complete digital system

with lightweight flywheel and everything needed for installation.

PART NO.

APPLICATION

PRICE

411-HCF-2301

CRF230F 03-Present

299.95

PART NO.

PRICE

Gasket Kit

410-HCF-2310

24.95

PART NO.

APPLICATION

PRICE

411-HCF-1501

CRF150F 03-05

299.95

PART

PART NO.

PRICE

Gasket Kit

411-HCF-1502

19.95

Piston Kit

411-HCF-1505

149.00

Ring Set

411-HCF-1507

45.00

PART NO.

APPLICATION

PRICE

420-HCF-1501

CRF150F 03-Present

299.95

PART NO.

APPLICATION

PRICE

452-HCF-1503

CRF150F 03-05

849.95

PART NO.

APPLICATION

PRICE

430-HCF-1501

CRF150/CRF230F 03-Present

24.95

PART NO.

APPLICATION

PRICE

451-HCF-1501

CRF150F 03-05/CRF230F 03-Present

59.95

PART Piston Kit* Ring Set

411-HCF-2305 411-HCF-1507

149.00 45.00

*Piston, rings, pin and clip

BBR Performance Exhaust SystemThe finest quality complete two-piece exhaust system on the market. Comes

with a removable USDA Forest Service approved spark arrester installed. Ceramic

coated, with tapered header for power gains throughout the RPM range.

BBR D-SectionTM Exhaust SystemThese systems feature a billet end cap carved from a solid aluminum

block, thin-wall stainless header and heat shield, and our exclusive D-

Section design for increased tire clearance and packing volume. A BBR

Quiet Core Insert and USDA Forest Service approved spark arrester are

included.

PART NO.

APPLICATION

PRICE

Black

210-HCF-1511

CRF150F 03-05/230F 03-Present

299.95

COLOR Black

210-HCF-1512

CRF150F 06-Present

299.95

PART NO.

APPLICATION

PRICE

Red

210-HCF-1541

CRF150F 03-05/230F 03-Present

299.95

COLOR Red

210-HCF-1542

CRF150F 06-Present

299.95

BBR Quiet Core InsertUnique stainless steel tapered cone design.

Stock-like sound levels. Bolts on in minutes.

Replacement S/A Screen

PART NO.

PRICE

220-BBR-1004

39.95

PART NO.

PRICE

220-BBR-1003

12.95

PART NO.

APPLICATION

PRICE

Black

211-HCF-1511

CRF150F 03-05/230F 03-Present

369.95

COLOR Black

211-HCF-1512

CRF150F 06-Present

369.95

BBR Billet Cam CoverBillet machined and anodized featuring the BBR logo.

The finishing touch to your 150/230 engine. Available in

gold or black. CRF150F 03-05/CRF230F 03-Present

PART NO.

PRICE

Gold

405-HCF-1501

59.95

COLOR Black

405-HCF-1511

59.95

Lightweight Aluminum RimsExclusive high-quality BBR product. Lighter and stronger than stock. Lace up using

stock hub and spokes. Sold in pairs, 16" rear, 19" front, in your choice of colors.

PART NO.

APPLICATION

PRICE

Gold

390-HCF-1505

CRF150F 03-Pres.

259.95

COLOR Black

390-HCF-1506

CRF150F 03-Pres.

259.95

Silver

390-HCF-1507

CRF150F 03-Pres.

259.95

Red

390-HCF-1508

CRF150F 03-Pres.

259.95Replacement Parts

PART

PART NO.

PRICE

Throttle Cable

512-BBR-1002

24.00

Throttle Assy.

512-BBR-1002

22.95

BBR Performance Camshaft*Designed by BBR. Enhances mid-range and top-

end power. BBR team bike performance. No core

required.

* HD valve springs required. See page 36

PART NO.

APPLICATION

PRICE

411-HCF-1503

CRF150F 03-05/230F 03-Pres.

159.95

PART NO.

APPLICATION

PRICE

BBR Graphics Kit w/seat cover

710-HCF-1501

CRF150F 03-05/230F 03-Present

129.95

DESCRIPTION Graphics Kit only

710-HCF-1502

CRF150F 06-Present

69.95

PART NO.

APPLICATION

PRICE

451-HCF-1502

CRF150F 06-Present

89.95

SU

PE

RM

OT

O

FAX

1

.25

3.6

31

.42

60

T

OL

L F

RE

E

1.8

88

.MO

TO

.BB

R (

1.8

88

.66

8.6

22

7)

WW

W.B

BR

MO

TO

RS

PO

RT

S.C

OM

BBR HD Fork SpringsCustom-developed by BBR for the perfect 110 suspension package. Preset and

stress-relieved for consistent performance and long life. Fits stock fork.

650-KLX-1105

KLX/DRZ110 02-Present

79.95

PART NO.

APPLICATION

PRICE

Lightweight Aluminum RimsExclusive high-quality rims. Lighter and stronger than stock. Direct

replacements using stock spokes. Sold individually in your choice of

colors. The rim choice of Travis Pastrana.

PART NO.

APPLICATION

PRICE

Gold

390-KLX-1101

KLX/DRZ110 02-Pres.

114.95

COLOR

12” Rear Rims

Black

390-KLX-1111

KLX/DRZ110 02-Pres.

114.95

Blue

390-KLX-1121

KLX/DRZ110 02-Pres.

114.95

PART NO.

APPLICATION

PRICE

Silver

390-KLX-1131

KLX/DRZ110 02-Pres.

114.95

COLOR Red

390-KLX-1141

KLX/DRZ110 02-Pres.

114.95

Green

390-KLX-1151

KLX/DRZ110 02-Pres.

114.95

PART NO.

APPLICATION

PRICE

Yellow

390-KLX-1161

KLX/DRZ110 02-Pres.

114.95

COLOR

PART NO.

KIT INCLUDES

PRICE

Disc Brake Kit - BBR SuperMoto Front, 12”, Silver/Marzocchi KLX110

552-KLX-1431

Comes with 28H Hub, BBR Disc Brake System, 220mm Galfer WaveTM Rotor, 12” HD Spokes, BBR Throttle Assembly & Cable Guide

499.95

DESCRIPTIONDisc Brake Upgrade Kit - BBR SuperMoto Front, Silver/Marzocchi KLX110

552-KLX-1531

Comes with BBR Disc Brake System, 220mm Galfer WaveTM Rotor, BBR Throttle Assembly & Cable Guide

289.95

PART NO.

PRICE

DESCRIPTION

BBR HD Shock SpringDialed in by BBR’s factory team. Designed for

adult riders and custom-wound from aircraft-

quality spring steel. Tough powder-coated finish. Fits

stock shock.

660-KLX-1105

KLX/DRZ110 02-03

89.95

PART NO.

APPLICATION

PRICE

660-KLX-1205

KLX/DRZ110 04-Present

89.95

PART NO.

APPLICATION

PRICE

COLOR

PART NO.

PRICE

Hub- BBR Front Disc Brake, (28H), Silver/E-6 Fork Kit

552-HXR-5131

189.95

DESCRIPTION

PART NO.

KIT INCLUDES

PRICE

Disc Brake Kit - BBR SuperMoto Front, 12”, Silver/Marzocchi CRF50

552-HXR-5231Comes with 28H Hub, BBR Disc Brake System, 200mm Galfer WaveTM Rotor, 12” HD Spokes, BBR Throttle Assembly & Cable Guide

499.95

DESCRIPTION

PART NO.

PRICE

Spoke Set- HD BBR Front Hub 28H 12”XR/CRF50

391-HXR-5012

59.95

DESCRIPTION

Requires use of 12”/28H rim sold seperately

Spoke Set - HD BBR Front Hub 32H 14” KLX 110

391-KLX-1112

65.95

BBR Billet Aluminum Brake PedalCNC machined billet aluminum for the ultimate

in strength and appearance. Red anodized tip is

replaceable and adjustable for rider preference.

120-KLX-1141 120-HCF-5041

Drum Brake, KLX/DRZ110 Stock Frames Drum Brake, XR/CRF50

169.95 149.95

PART NO.

APPLICATION

PRICE39 Product Line 2007 Photo: D. Albrewczynski

CRF50BBR Front Disc Brake System

KLX110BBR Front Disc Brake System

Travis Pastrana

BBR SuperMoto 110

KAWASAKIPhoto: James G. Paul

Chris Kasavage

BBR/Monster Energy Drink

Factory Rider

KL

X/D

RZ

11

0FA

X

1.2

53

.63

1.4

26

0

TO

LL

FR

EE

1

.88

8.M

OT

O.B

BR

(1

.88

8.6

68

.62

27

)

W

WW

.BB

RM

OT

OR

SP

OR

TS

.CO

M

BBR KLX/DRZ110 Aluminum Perimeter Frame KitTM

Want the ultimate KLX or DRZ110? The BBR Aluminum Perimeter Frame Kit is the trickest frame

money can buy. Utilizing a patented BBR design, this race ready frame and adjustable swingarm

eliminates the motor cases as a stress member of the frame while providing unsurpassed strength

and performance from superior craftsmanship. 100% engineered, machined, welded, heat-treated

and tested in the USA.

Patent# 522,928S975lb Shock Spring

660-HXR-1005

89.95

PART

PART NO.

PRICE

1200lb Shock Spring

660-HXR-1007

89.95

PART

PART NO.

PRICE

Optional Parts

PART NO.

APPLICATION

PRICE

Complete Frame Kit

350-BBR-6003

KLX/DRZ110 02-Present

3099.95

DESCRIPTION Frame Kit (w/out swingarm)

350-BBR-6002

KLX/DRZ110 02-Present

2199.95

Rear Disc Brake System

See Page 45

529.95

Patented BBR frame design

6061 aluminum twin spar frame 1” longer than stock

6061 BBR Billet Adjustable SuperCompTM Swingarm 2.5" longer than stock

8.0" of rear wheel travel utilizing a one-of-a-kind billet BBR SuperShockTM (by Elka), custom-built specifically for the BBR Perimeter FrameTM. It is fully rebuildable, uses standard size valving shims and has a giant 16mm shaft. It also provides adjustable compression and rebound with optional spring rates.

Tapered steering bearings pre-installed for easy assembly

Brushed aluminum finish

Comes complete with MSO paperwork for easy registration

Frame Kit includes: frame, subframe, SuperCompTM swingarm, shock, D-SectionTM exhaust, gas tank, footpeg mounts, brake pedal, side panels, chain guide and BBR gas cap.

43 Product Line 2007

KL

X/D

RZ

11

0FA

X

1.2

53

.63

1.4

26

0

TO

LL

FR

EE

1

.88

8.M

OT

O.B

BR

(1

.88

8.6

68

.62

27

)

W

WW

.BB

RM

OT

OR

SP

OR

TS

.CO

M

BBR Billet Adjustable TripleclampBillet machined and anodized. Designed to accommodate adult

sized riders. Raises bar mount position by 1¼". Extended brake

cable may be needed (513-KLX-1101 $24).

PART NO.

APPLICATION

PRICE

Black

Standard 7/8”

510-KLX-1111

KLX/DRZ110 02-Present

159.95

BAR STYLE

COLOR Black

Oversized 1 1/8”

510-KLX-1112

KLX/DRZ110 02-Present

159.95

Billet triple clamp carved from a solid block of 6061 aluminum

Double pinch bolt with larger clamp surface

2 position bar mount

High-quality BBR aluminum motocross mid-size handlebar

Forged motocross brake lever

Extended +5” Brake Cable

Grip glue for easy installation

BBR kill switch

BBR handlebar grips

PART NO.

APPLICATION

PRICE

Handlebar/Tripleclamp Kit Silver

510-KLX-1531

KLX/DRZ110 02-Present

279.95

DESCRIPTION Handlebar/Tripleclamp Kit Black

510-KLX-1511

KLX/DRZ110 02-Present

279.95

BBR Handlebar/Tripleclamp KitThis newly designed handlebar kit provides more leg room with added rider comfort

and stability: raises the hand position 1.5” and moves it forward 1”. This bar kit

makes it easier to move around and enables easy transition from sitting to standing,

which improves bike control and stability in difficult terrain.

Tapered Steering BearingsUpgrade performance by replacing

stock ball bearings. Complete upper

and lower bearings with races.

516-KLX-1101

KLX/DRZ110 02-Present

39.95

PART NO.

APPLICATION

PRICE

PART NO.

APPLICATION

PRICE

Silver

Standard 7/8”

510-KLX-1131

KLX/DRZ110 02-Present

159.95

BAR STYLE

COLOR Silver

Oversized 1 1/8”

510-KLX-1132

KLX/DRZ110 02-Present

159.95

520-BBR-1031

KLX/DRZ110 02-Present

79.95

PART NO.

APPLICATION

PRICE

BBR Aluminum MX Mid-Size Handlebars

45 Product Line 2007

KL

X/D

RZ

11

0FA

X

1.2

53

.63

1.4

26

0

TO

LL

FR

EE

1

.88

8.M

OT

O.B

BR

(1

.88

8.6

68

.62

27

)

W

WW

.BB

RM

OT

OR

SP

OR

TS

.CO

M

BBR HD Fork SpringsCustom-developed by BBR for the perfect

110 suspension package. Preset and

stress-relieved for consistent performance

and long life. Fits stock fork.

BBR HD Shock SpringDialed in by BBR’s factory team. Designed for

adult riders and custom-wound from aircraft-

quality spring steel. Tough powder-coated finish. Fits

stock shock.

BBR SuperCompTM Adjustable Swingarm KitThis is the best suspension upgrade money can buy. Simply replace your

entire rear suspension with BBR’s race proven Swingarm Kit. This package

increases rear wheel travel to 8" while extending wheelbase by 2½". Seat

height is raised by 1¾". Unique BBR engineering with three interchangeable

leverage blocks (soft, medium, stiff). The interchangeable leverage blocks give

you control of rear suspension set-up for weight, ability, track conditions and

rider preference. The kit comes complete with BBR SuperCompTM Swingarm,

bullet proof BBR SuperShockTM (by Elka), CNC-machined upper shock

mount, chain guide and all necessary hardware.

BBR Rear Disc Brake System No expense has been spared! BBR engineered and purpose-built, scaled down

Big Bike Brake System. Featuring a billet one-piece hub with massive bearings,

thick rotor, and full-floating caliper, this brake system is ready to handle the highest

horsepower minis on the planet. Optional adapter kit required for stock type frames.

650-KLX-1105

KLX/DRZ110 02-Present

79.95

PART NO.

APPLICATION

PRICE

660-KLX-1105

KLX/DRZ110 02-03

89.95

PART NO.

APPLICATION

PRICE

660-KLX-1205

KLX/DRZ110 04-Present

89.95

330-KLX-1106

KLX/DRZ110 02-Present

1499.95

PART NO.

APPLICATION

PRICE

PART NO.

APPLICATION

PRICE

Brake System - Black

550-KLX-1111

BBR Perimeter 110 Frame

529.95

HUB COLOR Brake System - Silver

550-KLX-1131

BBR Perimeter 110 Frame

529.95

Optional Parts

PART NO.

APPLICATION

PRICE

Adapter Kit Galfer WaveTM Rotor

550-KLX-1201 550-HXR-5210

Stock Type Frames BBR Disc Brake

229.95 129.99

PART HD Spoke Kit

391-KLX-1101

12” rear rim

65.95

Marzocchi Shiver 35mm Works Fork KitThe trickest front fork on the market today. An inverted 35mm fork

with 7" of travel, independent compression and rebound adjustment

and TI-Nitride coated lower tubes. Complete kit includes: Fork set,

tripleclamp set, hydraulic brake system and complete front wheel

assembly with tire. Many optional and replacement parts available.

Call for details.

*Shown with optional bars.

BBR Damping Rod SetA perfect match for the BBR SuperComp Swingarm Kit. Slows rebound and compression damping

for a firmer ride. Billet-machined from high-strength steel. Increases ride height and travel by

1½". BBR Fork Springs recommended for larger and or more aggresive riders. Fits stock forks.

Extended brake cable may be needed (513-KLX-1101 $24).

Elka Mini Series Rear ShockBuilt from the highest quality materials. Elka

offers the ultimate rear shock for stock type

frame and swingarm combos. Fully adjustable

compression, rebound and preload.

PART NO.

APPLICATION

PRICE

14” Black Wheel

632-KLX-1411

KLX/DRZ110 02-Present

1639.00

COLOR/SIZE

634-KLX-1101

KLX/DRZ110 02-Present

89.95

PART NO.

APPLICATION

PRICE

Fox Float MXR AirShox Rear ShockThe most versatile rear shock on the market today.

Fully adjustable with included micro air pump.

Unbelievable performance for kids to agressive adult

riders with a simple twist of the clickers.

PART NO.

APPLICATION

PRICE

150-195lb

640-KLX-1101

KLX/DRZ110 02-Present Stock Type Frames

495.95

RIDER RATING

PART NO.

APPLICATION

PRICE

640-KLX-1102

KLX/DRZ110 02-Present Stock Type Frames

299.95

PART NO.

KIT INCLUDES

PRICE

Disc Brake Kit - BBR MX Front, 14”, Silver/Marzocchi KLX110

552-KLX-1131Comes with 32H Hub, BBR Disc Brake System, 200mm Galfer WaveTM Rotor, 14” HD Spokes, BBR Throttle Assembly & Cable Guide

499.95

DESCRIPTION

PART NO.

KIT INCLUDES

PRICE

Disc Brake Upgrade Kit - BBR MX Front, Silver/Marzocchi KLX110

552-KLX-1331

Comes with BBR Disc Brake System, 200mm Galfer Wave RotorTM, BBR Throttle Assembly & Cable Guide

289.95

DESCRIPTION

PART NO.

KIT INCLUDES

PRICE

Disc Brake Kit - BBR SuperMoto Front, 12”, Silver/Marzocchi KLX110

552-KLX-1431

Comes with 28H Hub, BBR Disc Brake System, 220mm Galfer WaveTM Rotor, 12” HD Spokes, BBR Throttle Assembly & Cable Guide

499.95

DESCRIPTION

PART NO.

KIT INCLUDES

PRICE

Disc Brake Upgrade Kit - BBR SuperMoto Front, Silver/Marzocchi KLX110

552-KLX-1531

Comes with BBR Disc Brake System, 220mm Galfer WaveTM Rotor, BBR Throttle Assembly & Cable Guide

289.95

DESCRIPTION

Patent Pending

330-BBR-6006

KLX/DRZ110 02-Present

699.95

PART NO.

APPLICATION

PRICE

SuperCompTM Adjustable SwingarmCNC machined from 6061 T6 Aluminum. Unique BBR engineering

with three interchangeable leverage blocks (soft, medium, stiff). The

interchangeable leverage blocks give you control of rear suspension

set-up for weight, ability, track conditions and rider preference.

Patent Pending

Hub only - Black

550-KLX-1211

BBR Perimeter 110 Frame

219.95

Hub only - Silver

550-KLX-1231

BBR Perimeter 110 Frame

219.95

47 Product Line 2007

BBR Front Disc Brake System

New for 2007!

KL

X/D

RZ

11

0FA

X

1.2

53

.63

1.4

26

0

TO

LL

FR

EE

1

.88

8.M

OT

O.B

BR

(1

.88

8.6

68

.62

27

)

W

WW

.BB

RM

OT

OR

SP

OR

TS

.CO

M

IMS Super Stock PegsBigger, flatter, stronger. Go big with confidence.

IMS stainless construction.

BBR Aluminum Folding Shift LeverTrickest shift lever on the planet. Forged aluminum with knurled steel folding tip. Stronger

and lighter than the stock shift lever. Ti anodized finish. OEM quality.

BBR Billet Aluminum Brake PedalCNC machined billet aluminum for the ultimate

in strength and appearance. Red anodized tip is

replaceable and adjustable for rider preference.

BBR D-SectionTM Exhaust SystemThese systems feature a billet end cap carved from a solid aluminum block, thin-wall stainless header and heat

shield, and our exclusive D-Section design for increased tire clearance and packing volume. A BBR Quiet Core

Insert and USDA Forest Service approved spark arrester are included.

BBR Performance Exhaust System BBR’s innovative exhaust design for the 110. Complete one-piece exhaust system,

featuring BBR’s trick billet aluminum flange and end cap. Comes with a removable

USDA Forest Service approved spark arrester installed. Ceramic coated, tapered

header for power gains throughout the RPM range.

537-BBR-1006

KLX/DRZ110 02-04

39.95

PART NO.

APPLICATION

PRICE

537-BBR-1007

KLX/DRZ110 05-Present

39.95

120-KLX-1141

Drum Brake, KLX/DRZ110 Stock Frames

169.95

PART NO.

APPLICATION

PRICE

530-IMS-2004

KLX/DRZ110 02-Present

79.95

PART NO.

APPLICATION

PRICE

PART NO.

APPLICATION

PRICE

Black Standard

211-KLX-1111

KLX/DRZ110 02-Present

339.95

COLOR

PART NO.

APPLICATION

PRICE

Black

210-KLX-1111

KLX/DRZ110 02-Present

269.95

COLOR Silver

210-KLX-1131

KLX/DRZ110 02-Present

269.95

BBR Quiet Core InsertUnique stainless steel tapered cone

design. Stock-like sound levels.

Bolts on in minutes.

Replacement S/A Screen

PART NO.

PRICE

220-BBR-1004

39.95

PART NO.

PRICE

220-BBR-1003

12.95

Black Big Bore

211-KLX-1112

KLX/DRZ110 02-Present

369.95

BBR Aluminum Skid PlateProtection for your new 110 power plant. Tig welded 6061 aluminum.

Bolts on in minutes, all hardware included.

PART NO.

APPLICATION

PRICE

Black

320-KLX-1111

KLX/DRZ110 02-Present

79.95

COLOR Silver

320-KLX-1131

KLX/DRZ110 02-Present

79.95

Gold

320-KLX-1101

KLX/DRZ110 02-Present

79.95

BBR HD Footpeg BracketHigh-strength forged chromoly. Designed to

withstand heavier adult riders. Lowers peg position

by ¾" and moves rearward by ½". Comes with HD

stainless footpeg pins.

540-KLX-1101

KLX/DRZ110 02-Present

99.95

PART NO.

APPLICATION

PRICE

Big Bore exhaust recommended for 160cc

motors and up.

49 Product Line 2007

Jeff Willoh

BBR/Monster Energy Drink

Factory Rider

KL

X/D

RZ

11

0FA

X

1.2

53

.63

1.4

26

0

TO

LL

FR

EE

1

.88

8.M

OT

O.B

BR

(1

.88

8.6

68

.62

27

)

W

WW

.BB

RM

OT

OR

SP

OR

TS

.CO

M

BBR 143cc Big Bore Kit w/CamBolt on and go. BBR offers the largest displacement bore kit available without the need to bore

engine cases. Complete kit includes: Aluminum plated cylinder, BBR motocross-grind camshaft,

piston kit and gasket. Add 26mm Carb Kit for the best performance gains.

*Piston, rings, pin and clips

BBR 160cc Big Bore KitIf you want a fire breathing 110, the BBR 160 Kit is the right choice. This kit allows the largest

possible displacement available without the headaches of running a stroked crankshaft.

Complete kit includes: Aluminum cylinder with oversized sleeve, piston kit and gasket kit. This

kit requires boring of your stock engine cases for the larger sleeve. Add 26mm Carb Kit and BBR

Big Valve Race Head for the ultimate in 110 power. BBR can modify for Kitaco/Takegawa heads.

BBR Big Valve Race HeadRace proven performance. Developed by BBR’s in-house engine R&D team, this head provides HUGE

performance gains throughout the power curve. Each head is meticulously hand fabricated and assembled

using oversized intake and exhaust valves, BBR’s HD valve springs with retainers and BBR’s Performance

Camshaft. For use with BBR’s 160cc and 143cc Big Bore Kits. Other applications may require piston

modification.

411-KLX-1401

KLX/DRZ110 03-Present

389.95

PART NO.

APPLICATION

PRICE

Replacement Parts

PART NO.

PRICE

Gasket Kit

411-KLX-1410

24.95

PART Piston Kit*

411-KLX-1411

119.00

Ring Set

411-KLX-1412

35.00

Cylinder

411-KLX-1417

185.00

411-KLX-1601 411-KLX-1620

KLX/DRZ110 03-Present Modified for Kitaco/Takegawa head.

299.95 334.95

PART NO.

APPLICATION

PRICE

*Piston, rings, pin and clips

Replacement Parts

PART NO.

PRICE

Gasket Kit

411-KLX-1610

24.95

PART Piston Kit*

411-KLX-1611

129.00

Ring Set

411-KLX-1612

40.00

Cylinder

411-KLX-1617

185.00

410-KLX-1170

BBR 160 & 143cc Big Bore Kits

799.95

PART NO.

APPLICATION

PRICE

BBR 130cc Big Bore KitSimply the best motor upgrade that money can buy. This basic bore kit brings the mid-size 110 to life.

Comes complete with piston, rings, piston pin, clips and gaskets. Bores into stock cylinder. Add BBR

Performance Camshaft for greater power gains.

411-KLX-1101

KLX/DRZ110 03-Present

149.95

PART NO.

APPLICATION

PRICE

Replacement Parts

PART NO.

PRICE

Gasket Kit

411-KLX-1110

24.95

PART Rings

411-KLX-1112

35.00

BBR Performance CamshaftMaximize the 110 power range. Enhances

mid- and top-end power with easy install.

No core required. Use in stock motor or in

addition to the 130 and 160 bore kits.

BBR 26mm Carb KitFeaturing a Mikuni VM26 carburetor with

BBR high-flow intake manifold for optimum

performance. This kit is a must have for any

bore kit larger than 130cc. Also includes:

throttle, throttle cable, gaskets, extra jets for

fine tuning and all necessary hardware. Add

BBR Air Filter Kit for best results.

BBR HD Valve SpringsAn essential component when building a high

performance 110 motor. Includes: intake and

exhaust springs with aluminum retainers & seats.

BBR Air Filter KitA must for any performance engine. Complete kit

includes: Air filter and air-box removal bracket.

Hydraulic Clutch Conversion KitA must have for any serious racer. This kit converts auto-clutch to a semi-

manual. Installation requires the use of HD clutch springs (410-KLX-1106).

Add Clutch Removal Spacer (410-KLX-1115), and convert into a full manual

clutch set-up.

420-KLX-1102

KLX/DRZ110 02-Present

279.95

PART NO.

APPLICATION

PRICE

411-KLX-1120

KLX/DRZ110 03-Present

129.95

PART NO.

APPLICATION

PRICE 411-KLX-1125

KLX/DRZ110 03-Present

59.95

PART NO.

APPLICATION

PRICE

555-KLX-1101

KLX/DRZ110 02-Present

319.95

PART NO.

APPLICATION

PRICE

430-KLX-1105

KLX/DRZ110 02-Present

39.95

PART NO.

APPLICATION

PRICE

Replacement Filter

APPLICATION

PRICE

430-KLX-1106

KLX/DRZ110 02-Present

19.95

PART NO.

410-KLX-1140

Stock Head/Stock Grind

379.95

PART NO.

APPLICATION

PRICE

BBR KLX/DRZ 110 D-CompTM CamshaftBBR has developed this exclusive camshaft with a

decompression mechanism. The decompression

device releases cranking pressure during start up.

Once started, full compression is restored. This new

D-CompTM camshaft will allow most bikes to actually

be started by hand. Now there is no reason to

hesitate to use a huge bore or a stroked crankshaft.

Includes camshaft with sprocket, bearings, and thecomplete decompression mechanism.

Even 160cc motors are super easy to start.

Same camshaft as used by the BBR Race Team

410-KLX-1141

Stock Head/BBR Grind

379.95

PART NO.

APPLICATION

PRICE

410-KLX-1142

Kitaco SE Head, Kitaco Grind

379.95

BBR Forged Output Shaft w/1st GearDeveloped for the BBR race team, this forged

shaft is the strongest available on the market. A

must have for high-horsepower motors. Comes

with forged, high-strength 1st gear.

411-KLX-1150

KLX/DRZ110 03-Present

149.95

PART NO.

APPLICATION

PRICE

PART NO.

APPLICATION

PRICE

131-KLX-1101

KLX/DRZ 110 03-Present

74.95

BBR Forged Aluminum kickstarter

410-KLX-1110

BBR 160 & 143cc Big Bore Kits

39.95

PART NO.

APPLICATION

PRICE

Heavy Duty Stud & Nut set

51 Product Line 2007

KL

X/D

RZ

11

0FA

X

1.2

53

.63

1.4

26

0

TO

LL

FR

EE

1

.88

8.M

OT

O.B

BR

(1

.88

8.6

68

.62

27

)

W

WW

.BB

RM

OT

OR

SP

OR

TS

.CO

M

BBR Tall Seat AssemblyComplete tall seat assembly for your KLX/DRZ110.

OEM-quality seat base, high-density tall foam and

solid black non-slip BBR seat cover.

PART NO.

APPLICATION

PRICE

Seat Assembly

716-KLX-1101

KLX/DRZ110 02-Present

89.95

DESCRIPTION

BBR Billet Engine Cover SetA quick and simple way to dress up that

boring 110 motor. All components are CNC

machined aluminum. Complete kit includes:

Cam cover, left side engine cover, front

sprocket cover and tappet cover set.

PART NO.

APPLICATION

PRICE

Black

405-KLX-1511

KLX/DRZ110 02-Pres.

169.95

COLOR Red

405-KLX-1541

KLX/DRZ110 02-Pres.

169.95

Green

405-KLX-1551

KLX/DRZ110 02-Pres.

169.95

BBR HD Clutch SpringsWorks with stock clutch pack for longer life and less

slippage. A must for any high-output motors. BBR Clutch Removal SpacerAllows removal of stock auto clutch

assembly. When used with Hydraulic Clutch

Conversion Kit, a total of 2lbs is removed

from the crankshaft. A lighter crankshaft

equals improved throttle response and

quicker acceleration. For use with Hydraulic

Clutch Conversion Kit only.

410-KLX-1105

KLX/DRZ110 03-Present Auto Clutch

24.95

PART NO.

APPLICATION

PRICE

410-KLX-1106

KLX/DRZ110 03-Present Hydraulic Clutch

24.95

PART NO.

APPLICATION

PRICE

410-KLX-1115

KLX/DRZ110 03-Present

16.95

PART NO.

APPLICATION

PRICE

BBR 4-speed Shift DrumThe best “sleeper” upgrade for your 110.

Converts the stock 3-speed transmission

into a race ready 4-speed.

414-KLX-1101

KLX/DRZ110 02-Present

89.95

PART NO.

APPLICATION

PRICE

PART NO.

APPLICATION

PRICE

BBR/Monster Team Issue

710-KLX-1110

KLX/DRZ110 02-Present

69.95

DESCRIPTION

Lightweight Aluminum RimsExclusive high-quality rims. Lighter and stronger than stock. Direct

replacements using stock spokes. Sold individually in your choice of colors.

BBR Chain GuideThis trick piece fully wraps the chain to guide it onto the rear sprocket and

protects expensive engine cases; CNC machined aluminum, stainless steel

hardware, and HDPE plastic buffer.

BBR HD Spoke KitsLarge-diameter stainless steel spokes and nipples. Helps

eliminate broken spokes and hubs. Each kit contains enough

spokes for one wheel. Spoke wrench included.

Tires, Tubes & Rim LockChoose from a variety of high quality, top brand tires. A spare tube

is a must have. BBR’s HD rim lock is an essential component for a

high-horsepower mini. Drilling of rim is required for rim lock.

PART NO.

APPLICATION

PRICE

Gold

390-KLX-1102

KLX/DRZ110 02-Pres.

119.95

COLOR

14” Front Rims

Black

390-KLX-1112

KLX/DRZ110 02-Pres.

119.95

Blue

390-KLX-1122

KLX/DRZ110 02-Pres.

119.95

PART NO.

APPLICATION

PRICE

Silver

390-KLX-1132

KLX/DRZ110 02-Pres.

119.95

COLOR Red

390-KLX-1142

KLX/DRZ110 02-Pres.

119.95

Green

390-KLX-1152

KLX/DRZ110 02-Pres.

119.95

PART NO.

APPLICATION

PRICE

Yellow

390-KLX-1162

KLX/DRZ110 02-Pres.

119.95

COLOR

PART NO.

APPLICATION

PRICE

Gold

390-KLX-1101

KLX/DRZ110 02-Pres.

114.95

COLOR

12” Rear Rims

Black

390-KLX-1111

KLX/DRZ110 02-Pres.

114.95

Blue

390-KLX-1121

KLX/DRZ110 02-Pres.

114.95

PART NO.

APPLICATION

PRICE

Silver

390-KLX-1131

KLX/DRZ110 02-Pres.

114.95

COLOR Red

390-KLX-1141

KLX/DRZ110 02-Pres.

114.95

Green

390-KLX-1151

KLX/DRZ110 02-Pres.

114.95

PART NO.

APPLICATION

PRICE

Yellow

390-KLX-1161

KLX/DRZ110 02-Pres.

114.95

COLOR

PART NO.

APPLICATION

PRICE

12” Rear Hub

391-KLX-1101

KLX/DRZ110 02-Present

65.95

SIZE 14” Front Hub

391-KLX-1102

KLX/DRZ110 02-Present

65.95

PART NO.

PRICE

Dunlop D756 80/110-12

393-KLX-1101

38.95

BRAND/MODEL/SIZE Dunlop D756 60/100-14

393-KLX-1102

32.95

PART NO.

PRICE

Dunlop D773 80/100-12

393-KLX-1103

38.95

BRAND/MODEL/SIZE Dunlop D773 60/100-14

393-KLX-1105

32.95

PART NO.

PRICE

Tube 2.75/3.00-12

394-HXR-5002

7.95

BRAND/MODEL/SIZE Tube 2.25/2.50-14

394-KLX-1101

7.95

PART NO.

PRICE

HD Rim Lock 1.60

395-HXR-5001

12.95

PART

PART NO.

APPLICATION

PRICE

Black

340-KLX-1111

KLX/DRZ110 02-Pres.

69.95

COLOR Green

340-KLX-1151

KLX/DRZ110 02-Pres.

69.95

Gold

340-KLX-1101

KLX/DRZ110 02-Pres.

69.95

PART NO.

APPLICATION

PRICE

BBR Graphics Kit w/seat cover BBR Graphics Kit only

710-KLX-1101 710-KLX-1102

KLX/DRZ110 02-Present KLX/DRZ110 02-Present

129.95 69.95

DESCRIPTION

BBR Complete Graphics Kit

High quality seat cover and tank decals featuring

the BBR motorsports logo.

53 Product Line 2007

BBR/Monster Team Issue Graphics Kit

DR

Z/K

LX

12

5FA

X

1.2

53

.63

1.4

26

0

TO

LL

FR

EE

1

.88

8.M

OT

O.B

BR

(1

.88

8.6

68

.62

27

)

W

WW

.BB

RM

OT

OR

SP

OR

TS

.CO

M

BBR Aluminum Frame CradleProtects the engine and helps prevent frame

stretching and breakage.

BBR HD Shock SpringDesigned for adult riders and fast kids. Custom-

wound from aircraft-quality spring steel. Fits

stock shock.

BBR HD Fork SpringsCustom-developed by BBR for adult riders and

fast kids. Preset and stress-relieved for long life.

Fits stock fork.

BBR Billet Adjustable TripleclampDesigned to accommodate adult riders. Raises bar mount position by

1¼". Fully adjustable. Allows lowering of forks by 1".

BBR Graphics KitComplete graphics kit including non-slip seat cover,

tank/shroud graphics, fender decals and more.

Suzuki DRZ 125 The DRZ/KLX125 was introduced in 2003 as a contender in the

hotly-contested 150 class. BBR can help turn this mild-mannered

stocker into a race-ready rocker with a full line of performance

products.

320-DRZ-1211

DRZ/KLX125 03-Present

239.95

PART NO.

APPLICATION

PRICE

PART NO.

APPLICATION

PRICE

Black

Standard 7/8”

510-DRZ-1211

DRZ/KLX125 03-Present

229.95

BAR STYLE

COLOR Black

Oversized 1 1/8”

510-DRZ-1212

DRZ/KLX125 03-Present

229.95

660-DRZ-1205

DRZ/KLX125 03-Present

89.95

PART NO.

APPLICATION

PRICE

650-DRZ-1205

DRZ/KLX125 03-Present

79.95

PART NO.

APPLICATION

PRICE

710-DRZ-1201

DRZ/KLX125 03-Present

129.95

PART NO.

APPLICATION

PRICE

BBR Performance Exhaust System Complete two-piece exhaust system. Comes with

a removable USDA Forest Service approved spark

arrester installed. Ceramic coated header for power

gains throughout the RPM range. Stainless heat shield.

Lightweight Aluminum RimsLighter and stronger than stock. Lace up using stock

hub and spokes. Sold in pairs, 16" rear, 19" front.

150cc Big Bore Piston Kit Amazing power for the money! Comes complete

with piston, rings, piston pin, retainers and gaskets.

Bores into stock cylinder.

BBR 26mm Carburetor Kit26mm Keihin carburetor complete with manifold adapter,

throttle assembly, throttle cable and extra jets for fine tuning.

410-DRZ-1205

DRZ/KLX125 03-Present

179.95

PART NO.

APPLICATION

PRICE

420-DRZ-1201

DRZ/KLX125 03-Present

299.95

PART NO.

APPLICATION

PRICE

PART NO.

APPLICATION

PRICE

Gold

390-DRZ-1205

DRZ/KLX125 03-Present

259.95

COLOR Black

390-DRZ-1206

DRZ/KLX125 03-Present

259.95

Silver

390-DRZ-1207

DRZ/KLX125 03-Present

259.95

BBR Quiet Core InsertUnique stainless steel tapered cone

design. Stock-like sound levels.

Bolts on in minutes.

Replacement S/A Screen

PART NO.

PRICE

220-BBR-1004

39.95

PART NO.

PRICE

220-BBR-1003

12.95

PART NO.

APPLICATION

PRICE

Black

210-DRZ-1211

DRZ/KLX125 03-Present

299.95

COLOR

512-BBR-1002 512-BBR-2001

Throttle Cable Throttle Assembly

24.00 22.95

PART NO.

DESCRIPTION

PRICE

Replacement Parts

55 Product Line 2007

Photo: ONE Industries

TT

R5

0FA

X

1.2

53

.63

1.4

26

0

TO

LL

FR

EE

1

.88

8.M

OT

O.B

BR

(1

.88

8.6

68

.62

27

)

W

WW

.BB

RM

OT

OR

SP

OR

TS

.CO

M

BBR Handlebar/Tripleclamp KitDesigned and built the right way. BBR offers a complete handle bar kit ready to bolt-on

right out of the box. This is an all-inclusive kit including: Billet tripleclamp, 8” high-rise

handlebars*, throttle assy, throttle cable, carb top, choke assy, brake lever, brake cable,

kill switch, starter button, ignition switch bracket, number plate brackets, bar pad, grips

and grip glue. Easy to install.

* Optional 6" low-rise and 7” mid-rise bars available.

Lightweight Aluminum RimsExclusive high-quality rims. Lighter and stronger than

stock. Available in 10" or 12" applications. Check

swingarm clearance prior to running a 12" rear. Sold

individually in your choice of colors.

* BBR HD Spokes are required.

PART NO.

APPLICATION

PRICE

Gold

390-HXR-5101

TT-R50 06-Present

99.95

COLOR

10” Rims

Black

390-HXR-5111

TT-R50 06-Present

99.95

Blue

390-HXR-5121

TT-R50 06-Present

99.95

Red

390-HXR-5141

TT-R50 06-Present

99.95

PART NO.

APPLICATION

PRICE

Gold

390-HXR-5201

TT-R50 06-Present

104.95

COLOR

12” Rims

Black

390-HXR-5211

TT-R50 06-Present

104.95

Blue

390-HXR-5221

TT-R50 06-Present

104.95

Red

390-HXR-5241

TT-R50 06-Present

104.95

PART NO.

APPLICATION

PRICE

Black

510-YTR-5011

TT-R50 06-Present

229.95

COLOR Blue

510-YTR-5021

TT-R50 06-Present

229.95

PART

PART NO.

PRICE

Brake Cable

510-HXR-5101

24.00

Replacement Parts

Throttle Cable

510-YTR-5208

24.00

PART

PART NO.

PRICE

Throttle Assembly

510-HXR-5103

24.95

Brake Lever Assembly

510-HXR-5104

15.95PART

PART NO.

PRICE

Bar Pad

720-BBR-1001

9.95

Grips

500-BBR-1001

9.95PART

PART NO.

PRICE

8” High-Rise Bars

510-HXR-5107

29.95

7”Mid-Rise Bars

510-HXR-5109

29.95

PART

PART NO.

PRICE

6” Low-Rise Bars

510-HXR-5108

29.95

BBR HD Spoke KitLarge-diameter stainless steel spokes and nipples. Helps

eliminate broken spokes and hubs. Each kit contains enough

spokes for one wheel. Requires drilling of stock hub. Drill bit

and spoke wrench included.

PART NO.

APPLICATION

PRICE

10” Stock Hub

391-HXR-5001

TT-R50 06-Present

59.95

SIZE 12” Stock Hub

391-HXR-5002

TT-R50 06-Present

59.95

59 Product Line 2007

TT

R5

0FA

X

1.2

53

.63

1.4

26

0

TO

LL

FR

EE

1

.88

8.M

OT

O.B

BR

(1

.88

8.6

68

.62

27

)

W

WW

.BB

RM

OT

OR

SP

OR

TS

.CO

M

Fox Float MXR Airshox Rear ShockThe most versatile rear shock on the market

today. Fully adjustable with included micro air

pump. Unbelievable performance for kids and

agressive adult riders.

BBR SuperStock SwingarmTM

BBR’s Super Stock Swingarm is burly enough to handle today’s pit bike

racer. Constructed of heat-treated 6061 T6 aluminum with billet drop-outs

and shock mount. Lengthened by 2", includes stainless steel bushings and

high-quality needle bearings. Accepts 12" rear wheels.

BBR SP-5 Front Fork KitTM

Conventional TTR performance. The BBR SP-5 Front Fork Kit offers 5"

of travel with superior damping control and bottoming resistance. The

complete package includes: SP-5 fork set, CNC machined tripleclamp set

with lightweight aluminum steering stem with optional BBR full handlebar

kit. Available with black tripleclamp set.

330-YTR-5131

TT-R50 06-Present

359.95

PART NO.

APPLICATION

PRICE

PART NO.

APPLICATION

PRICE

Black, with Bar Kit

630-YTR-5013

TT-R50 06-Present

529.95

COLOR Black, no Bar Kit

630-YTR-5014

TT-R50 06-Present

419.95

PART

PART NO.

PRICE

HD Springs Oil/Dust Seal Brake Cable

650-HXR-7005 635-HXR-5100 513-BBR-1001

79.95 9.50/leg 24.00

Optional/Replacement Parts

BBR Aluminum Skid Plate3/16" thick tig welded 6061 aluminum with billet

mounts. Bolt-on protection for your engine and

pipe. Installs in minutes. Only the finest in materials

and craftsmanship. All hardware included.

BBR Chain GuideThis trick piece fully wraps the chain to guide it onto

the rear sprocket and protects expensive engine

cases: CNC machined aluminum, stainless steel

hardware, HDPE plastic buffer.

PART NO.

APPLICATION

PRICE

640-HXR-5201

TT-R50 06-Present

299.95

PART NO.

APPLICATION

PRICE

Blue

320-YTR-5021

TT-R50 06-Present

89.95

COLOR Black

320-YTR-5011

TT-R50 06-Present

89.95

PART NO.

APPLICATION

PRICE

Blue

340-YTR-5021

TT-R50 06-Present

69.95

COLOR Black

340-YTR-5011

TT-R50 06-Present

69.95

BBR Aluminum Folding Shift LeverTrickest shift lever on the planet. Forged aluminum with

knurled steel folding tip. Stronger and lighter than the

stock shift lever. Ti anodized finish. OEM quality.

PART NO.

APPLICATION

PRICE

110-YTR-5002

TT-R50 06-Present

69.95

PART NO.

APPLICATION

PRICE

Standard

537-BBR-1001

TT-R50 06-Present

39.95

LENGTH Long +1”

537-BBR-1002

TT-R50 06-Present

39.95

PART NO.

APPLICATION

PRICE

Standard Black

210-YTR-5011

TT-R50 06-Present

249.95

COLOR/STYLE Standard Blue

210-YTR-5021

TT-R50 06-Present

249.95

BBR Quiet Core InsertUnique stainless steel tapered cone

design. Stock-like sound levels.

Bolts on in minutes.

Replacement S/A Screen

PART NO.

PRICE

220-BBR-1004

39.95

PART NO.

PRICE

220-BBR-1003

12.95

BBR D-SectionTM Exhaust SystemThese systems feature a billet end cap carved from a solid aluminum block, thin-wall stainless header and heat

shield, and our exclusive D-Section design for increased tire clearance and packing volume. A BBR Quiet Core

Insert and USDA Forest Service approved spark arrester are included.

PART NO.

APPLICATION

PRICE

D-Section

211-YTR-5011

TT-R50 06-Present

319.95

COLOR/STYLE D-Section Big Bore

211-YTR-5012

TT-R50 06-Present

339.95

*Standard exhaust recommended for 50cc-82cc motors, Big Bore exhaust recommended for 84cc motors and up.

BBR Performance Exhaust SystemExclusive BBR engineering and craftsmanship. Complete one piece exhaust system comes with

removable USDA Forest Service approved spark arrester installed. Unique BBR aluminum billet flange and

end cap. Ceramic-coated tapered header provides power gains throughout the RPM range. Stainless

steel heat shield.

BBR Tall Seat AssemblyComplete tall seat assembly for your TT-R50. OEM-

quality seat base, high-density tall foam and solid black

non-slip BBR seat cover.

PART NO.

APPLICATION

PRICE

Seat Assembly

716-YTR-5001

TT-R50 06-Present

89.95

DESCRIPTION

BBR Billet Gas Cap Attention to detail. Billet-machined

6061-T6 aluminum gas cap. A

must-have for any modified bike.

PART NO.

APPLICATION

PRICE

710-YTR-5002

TT-R50 06-Present

59.95

BBR Graphics Kit

61

*Bar Kit Option Available

TT

R9

0FA

X

1.2

53

.63

1.4

26

0

TO

LL

FR

EE

1

.88

8.M

OT

O.B

BR

(1

.88

8.6

68

.62

27

)

W

WW

.BB

RM

OT

OR

SP

OR

TS

.CO

M

2007 Spring Product Line60

Yamaha TTR90 The TTR90 was built to please kids and adults alike. With

years of experience, BBR can help turn your tame TTR

into a full blown fun machine.

BBR HD Fork SpringsA race proven suspension upgrade. Custom-

developed by BBR for adult TTR riders. Preset and

stress-relieved for long life.

BBR HD Shock SpringDesigned specifically for adult TTR riders.

Increases spring stiffness and ride height.

Custom-wound from aircraft-quality spring

steel. Powder-coated finish.

BBR Performance Exhaust SystemThe BBR craftsmanship you expect. Complete one-piece exhaust

system. A removable USDA Forest Service approved spark

arrester comes installed. Ceramic coated with billet flange and end

cap. Tapered header for power gains throughout the RPM range

and proven BBR performance. Stainless steel heat shield.

BBR Billet Gas Cap The first item on your TTR wish list. Billet-

machined 6061-T6 aluminum gas cap. BBR Graphics KitIn signature black, red and gray BBR colors. Complete graphics kit including non-slip seat cover, tank/shroud graphics, fender decals and more.

650-YTR-9005

TT-R90 00-Present

79.95

PART NO.

APPLICATION

PRICE

660-YTR-9005

TT-R90 00-Present

89.95

PART NO.

APPLICATION

PRICE

210-YTR-9021

TT-R90 00-Present

269.95

PART NO.

APPLICATION

PRICE

110-YTR-5002

TT-R90 00-Present

69.95

PART NO.

APPLICATION

PRICE

BBR Quiet Core InsertUnique stainless steel tapered cone

design. Stock-like sound levels.

Bolts on in minutes.

Replacement S/A Screen

PART NO.

PRICE

220-BBR-1004

39.95

PART NO.

PRICE

220-BBR-1003

12.95

710-YTR-9001

TT-R90 00-Present

129.95

PART NO.

APPLICATION

PRICE

715-YTR-9001

TT-R90 00-Present

99.95

PART NO.

APPLICATION

PRICE

Tall Seat Foam w/Cover

63 Product Line 2007

TT

R1

25

FAX

1

.25

3.6

31

.42

60

T

OL

L F

RE

E

1.8

88

.MO

TO

.BB

R (

1.8

88

.66

8.6

22

7)

WW

W.B

BR

MO

TO

RS

PO

RT

S.C

OM

Yamaha TTR125 Yamaha built the TTR125 to compete directly against

Honda’s popular XR100. BBR spared no expense

in developing the most complete line of high-quality

performance TTR products available today.

BBR/TTR Aluminum Perimeter Frame KitTM

Put your play-bike motor in a race bike chassis. BBR’S signature TTR Frame Kit. Winner of multiple

World 4-Stroke Championships. This kit includes frame, motor mounts, brake pedal, footpeg

mounts, plastic gas tank, air-boot, D-section exhaust system, graphics kit & seat cover, and BBR

gas cap. Uses chassis components from 1996-2006 Honda CR80/85R/RB. Complete with MSO

paperwork. Race-ready bikes from $8,499.

350-BBR-1002

TT-R125/L

3299.95

PART NO.

APPLICATION

PRICE

350-BBR-1010

TT-R125E/LE

3449.95

65 Product Line 2007

Duane Brown

BBR’s ”Captain America”

TT

R1

25

FAX

1

.25

3.6

31

.42

60

T

OL

L F

RE

E

1.8

88

.MO

TO

.BB

R (

1.8

88

.66

8.6

22

7)

BBR Performance Exhaust SystemExclusive BBR craftsmanship and proven performance. Complete one-piece exhaust

system. A removable USDA Forest Service approved spark arrester comes installed.

Ceramic coated, with billet aluminum flange and end cap. Tapered header for power

gains throughout the RPM range. Also features a stainless steel heat shield.

BBR 150cc Big Bore Kit with CamThe best TTR engine kit on the market.

Engineered for serious horsepower, this kit

comes complete with BBR aluminum cylinder,

piston, rings, piston pin, clips, performance

camshaft and gasket kit.

BBR 26mm Carburetor KitThe right choice for TTR fuel flow. We know!

26mm Keihin carb complete with manifold

adapter, throttle assembly, throttle cable

and extra jets for fine tuning.

BBR D-SectionTM Exhaust SystemThe D-Section system features a billet end cap carved from a solid aluminum block, thin-wall

stainless header and heat shield, and our exclusive D-Section design for increased tire clearance

and packing volume. A BBR Quiet Core Insert and USDA Forest Service approved spark arrester

are included. Also features a stainless steel heat shield.

211-YTR-1211

TT-R125 00-Present

369.95

PART NO.

APPLICATION

PRICE

BBR Quiet Core InsertUnique stainless steel tapered cone

design. Stock-like sound levels.

Bolts on in minutes.

Replacement S/A Screen

PART NO.

PRICE

220-BBR-1004

39.95

PART NO.

PRICE

220-BBR-1003

12.95

PART NO.

APPLICATION

PRICE

Black

210-YTR-1211

TT-R50 06-Present

299.95

COLOR Blue

210-YTR-1221

TT-R50 06-Present

299.95

420-YTR-1201

TT-R125 00-Present

299.95

PART NO.

APPLICATION

PRICE

*Piston, rings, pin and clips

411-YTR-1201

TT-R125 00-Present

439.95

PART NO.

APPLICATION

PRICE

PART

PART NO.

PRICE

Gasket Kit

411-YTR-1210

18.95

Replacement Parts

Cylinder

411-YTR-1211

200.00

PART

PART NO.

PRICE

Piston Kit*

411-YTR-1213

139.00

Rings

411-YTR-1215

40.00

PART

PART NO.

PRICE

Throttle Cable

512-BBR-1002

24.00

Replacement Parts

Throttle Assembly

512-BBR-2001

22.95

67 Product Line 2007

BBR Aluminum Frame CradleStrong and light. Protects the engine from rocks and helps

prevent frame stretching and engine case damage. Tig

welded with billet mounting points. All hardware included.

Perfect fit with BBR exhaust system.

* Check fit with some aftermarket exhaust systems

BBR HD Shock SpringDesigned for adult riders. Custom-wound

from aircraft-quality spring steel. Increases

ride height and stiffens rear suspension.

Powder-coated finish. Fits stock shock.

BBR HD Fork SpringsCustom-developed by BBR for full-size riders. Stiffens

suspension and increases ride height. Preset and

stress-relieved for long life. Fits stock forks.

BBR Billet Adjustable TripleclampBillet machined and anodized. Designed to allow larger riders to set bars

and front suspension in the perfect position. Increases bar mount height

by 1¼". Fully adjustable. Allows lowering of forks by 1". Includes key

mount plate for LE models.

PART NO.

APPLICATION

PRICE

Black

Standard 7/8”

510-YTR-1211

TT-R125 00-Present

229.95

BAR STYLE

COLOR Black

Oversized 1 1/8”

510-YTR-1212

TT-R125 00-Present

229.95

650-YTR-1205

TT-R125 00-Present

79.95

PART NO.

APPLICATION

PRICE

660-YTR-1205

TT-R125 00-Present

89.95

PART NO.

APPLICATION

PRICE

320-YTR-1222

TT-R125/E/L/LE 00-Present

239.95

PART NO.

APPLICATION

PRICE

BBR Forged Aluminum Skid PlateNew for 2007. Extremely tough structure protects engine

and prevents frame stretching. Brushed aluminum finish. All

hardware included.

321-YTR-1231

TT-R125/E/L/LE 00-Present

199.95

PART NO.

APPLICATION

PRICE

PART NO.

APPLICATION

PRICE

Blue

Standard 7/8”

510-YTR-1221

TT-R125 00-Present

229.95

BAR STYLE

COLOR Blue

Oversized 1 1/8”

510-YTR-1222

TT-R125 00-Present

229.95

* Check fit with some aftermarket exhaust systems

TT

R1

25

TT

R1

25

FAX

1

.25

3.6

31

.42

60

T

OL

L F

RE

E

1.8

88

.MO

TO

.BB

R (

1.8

88

.66

8.6

22

7)

WW

W.B

BR

MO

TO

RS

PO

RT

S.C

OM

BBR HD Clutch SpringsRace proven. Works with stock clutch pack

for longer life and less slippage. A must for

any modified motor.

BBR Performance CamshaftDesigned to enhance mid- and top-end

power. Manufactured using the highest quality

standards. No core required.

BBR Free-Flow Filter KitComputer designed filter mounting plate for increased air flow

and enhanced performance. Comes with high-flow UNI Filter. Excellent

match to BBR Performance and D-Section Exhaust systems.

Performance SprocketsLightweight aluminum performance sprockets.

Most sizes in stock.

Gold Racing Chain High-strength, long-lasting RK MXZ gold racing

chain. Chains are sold in bulk length and may

need to be cut for your specific application.

BBR Rev BoxPower boost your TT-R125. A complete replacement CDI

unit with enhanced power curve and rev-limiter raised

1000 RPM for optimum performance. Easier starting and

crisper throttle response.

410-YTR-1205

TT-R125 00-Present

24.95

PART NO.

APPLICATION

PRICE

PART NO.

APPLICATION

PRICE

DESCRIPTION

Replacement FilterPART NO.

PRICE

430-YTR-1202

24.94

430-YTR-1201

TT-R125 00-Present

79.95

PART NO.

APPLICATION

PRICE

451-YTR-1201

TT-R125 00-Present

139.95

PART NO.

APPLICATION

PRICE

411-YTR-1212

TT-R125 00-Present

159.95

PART NO.

APPLICATION

PRICE

390-BBR-1012

RK GB428MXZ 134L

39.95

PART NO.

APPLICATION

PRICE

53T

380-YTR-1253

TT-R125 00-01

49.95

55T

380-YTR-1255

TT-R125 00-01

49.95

56T

380-YTR-1256

TT-R125 00-01

49.95

53T

380-YTR-1353

TT-R125 02-Present

49.95

PART NO.

APPLICATION

PRICE

DESCRIPTION 54T

380-YTR-1354

TT-R125 02-Present

49.95

55T

380-YTR-1355

TT-R125 02-Present

49.95

BBR Chain GuideSimple function. Fully wraps the chain to guide it onto

the rear sprocket, CNC machined, Stainless steel hardware and

HDPE plastic buffer.

Lightweight Aluminum RimsChoose your color. Stronger than stock. Laces up easily using

stock hub and spokes in your choice of colors. Sold in pairs,

with 16" rear and 19" front.

IMS Super Stock PegsDesigned for the serious racer, IMS pegs provide

a wide footpeg platform for maximum support.

Constructed from cast stainless steel, heat

treated and powder coated.

BBR Tall Seat Foam With CoverRaises seat height for taller riders. Comes

complete with tall foam and solid black non-

slip seat cover. Uses OEM Yamaha plastic

seat base. Easy to install.

BBR Billet Gas Cap BBR’s original design. Billet-machined 6061-T6

aluminum, a must-have for any modified bike.

BBR Aluminum Folding Shift LeverTrickest shift lever on the planet. Forged aluminum with knurled

steel folding tip. Stronger and lighter than the stock shift lever. Ti

anodized finish. OEM quality. Removes troublesome shift linkage.

1” longer than stock.

PART NO.

APPLICATION

PRICE

Blue

340-YTR-1221

TT-R125 00-Present

69.95

COLOR Black

340-YTR-1211

TT-R125 00-Present

69.95

PART NO.

APPLICATION

PRICE

Gold

390-YTR-1205

TT-R125L/LE 00-Present

259.95

COLOR Black

390-YTR-1206

TT-R125L/LE 00-Present

259.95

PART NO.

APPLICATION

PRICE

Silver

390-YTR-1207

TT-R125L/LE 00-Present

259.95

COLOR Blue

390-YTR-1208

TT-R125L/LE 00-Present

259.95

530-IMS-2003

TT-R125 00-Present

79.95

PART NO.

APPLICATION

PRICE

715-YTR-1201

TT-R125 00-Present

99.95

PART NO.

APPLICATION

PRICE

537-BBR-1004

TT-R125 00-Present

39.95

PART NO.

APPLICATION

PRICE

110-YTR-5002

TT-R125 00-Present

69.95

PART NO.

APPLICATION

PRICE

BBR Graphics KitIn signature black, red and gray BBR colors. Complete graphics kit including non-slip seat cover, tank/shroud graphics, fender decals and more.

PART NO.

APPLICATION

PRICE

Graphics Kit w/Seat Cover

710-YTR-1201

TT-R125 00-Present

129.95

DESCRIPTION Graphics Kit Only

710-YTR-1202

TT-R125 00-Present

69.95

69 Product Line 2007

ACCESSORIES/APPARELPhoto: J.Basher/MXA

AP

PA

RE

L/A

CC

ES

S.

FAX

1

.25

3.6

31

.42

60

T

OL

L F

RE

E

1.8

88

.MO

TO

.BB

R (

1.8

88

.66

8.6

22

7)

WW

W.B

BR

MO

TO

RS

PO

RT

S.C

OM

BBR Factory T-Shirt 100% preshrunk cotton. BBR logo front and rear.

Available in BBR black (shown) or white.

Black

BBR Factory Workshirt Genuine Dickies® brand work shirt. A durable

blend of 65% polyester / 35% cotton. Generous

cut in shoulders with extra long length.

BBR Factory Hooded Sweatshirt Heavyweight 50% cotton / 50% polyester blend. Hooded

design with center front pocket. BBR logo on front and back.

810-BBR-1001

Small

19.95

ITEM NO.

SIZE

PRICE

810-BBR-1002

Medium

19.95

810-BBR-1003

Large

19.95

810-BBR-1004

X Large

19.95

810-BBR-1005

XX Large

19.95

White810-BBR-1021

Small

19.95

ITEM NO.

SIZE

PRICE

810-BBR-1022

Medium

19.95

810-BBR-1023

Large

19.95

810-BBR-1024

X Large

19.95

810-BBR-1025

XX Large

19.95

810-BBR-2002

Medium

39.95

ITEM NO.

SIZE

PRICE

810-BBR-2003

Large

39.95

ITEM NO.

SIZE

PRICE

810-BBR-2004

X Large

39.95

810-BBR-2005

XX Large

39.95

820-BBR-1101

Small

45.95

ITEM NO.

SIZE

PRICE

820-BBR-1102

Medium

45.95

ITEM NO.

SIZE

PRICE

820-BBR-1104

X Large

45.95

820-BBR-1105

XX Large

45.95

820-BBR-1103

Large

45.95

BBR Knit CapPart-time slacker? Go full time

with BBR’s knit cap. Machine

washable acrylic knit.

BBR Factory CapDurable cotton/poly construction. Available in

adjustable or stretchable fitted FlexFit® styles.

BBR Youth T-shirt100% preshrunk cotton. BBR logo on front only. Youth sizes in black.

BBR Factory Sweatshirt Heavyweight 50% cotton / 50% polyester blend.

BBR logo on front and back.

BBR Women’s Rib Tee American Apparel 1x1 rib tee.

100% cotton, ½" binding on neck

and sleeves. Made in the USA.

Black

830-BBR-2001

19.95

COLOR

ITEM NO.

PRICE

810-BBR-5201

Small

19.95

ITEM NO.

SIZE

PRICE

810-BBR-5202

Medium

19.95

810-BBR-5203

Large

19.95

ITEM NO.

SIZE

PRICE

810-BBR-5204

X Large

19.95

830-BBR-1021

FlexFit S/M

25.95

ITEM NO.

SIZE

PRICE

830-BBR-1022

FlexFit L/XL

25.95

820-BBR-1001

Small

39.95

ITEM NO.

SIZE

PRICE

820-BBR-1002

Medium

39.95

820-BBR-1004

X Large

39.95

ITEM NO.

SIZE

PRICE

820-BBR-1005

XX Large

39.95

820-BBR-1003

Large

39.95

810-BBR-1101

Small (6-8)

16.95

ITEM NO.

SIZE

PRICE

810-BBR-1102

Medium (10-12)

16.95

810-BBR-1103

Large (14-16)

16.95

ITEM NO.

SIZE

PRICE

830-BBR-1050

Adjustable

16.95

820-BBR-1006

XXX Large

39.95

73 Product Line 2007

AP

PA

RE

L/A

CC

ES

S.

FAX

1

.25

3.6

31

.42

60

T

OL

L F

RE

E

1.8

88

.MO

TO

.BB

R (

1.8

88

.66

8.6

22

7)

WW

W.B

BR

MO

TO

RS

PO

RT

S.C

OMTag X5 Handlebars

Superior design makes the X5 bar one of strongest 7/8" bars

available today. Aircraft-grade 7049 T-6 aluminum for greater

durability. Knurled grip area to resist slippage.

Tag T2 HandlebarsThis 1¹/8" bar design will handle all of the rigors of adult mini

racing. Cold-forged from aircraft-quality 7049 T-6 aluminum.

Extremely strong. Knurled grip area to resist slippage.

BBR Handlebar GripsExclusive BBR design featuring a soft molded

rubber compound ½-waffle grip surface with

built-in safety wire grooves.

BBR Billet Gas CapBBR’s signature design, easy grip for easy

on-off. Billet-machined 6061-T6 aluminum gas

cap with gold anodized nipple breather.

BBR Bar PadComplements the BBR Graphics Kit.

Firm foam pad with BBR logo cover.

Great fit, great protection.

Bend, Mini Works Silver

520-TAG-2001

79.95

STYLE/COLOR

PART NO.

PRICE

Bend, Mini Works Black

520-TAG-2002

79.95

Bend, Mini Play Silver

520-TAG-2021

79.95

STYLE/COLOR

PART NO.

PRICE

Bend, Mini Play Black

520-TAG-2022

79.95

Bend, Mini Works Silver

520-TAG-1001

94.95

STYLE/COLOR

PART NO.

PRICE

Bend, Mini Works Black

520-TAG-1002

94.95

Standard

720-BBR-1001

9.95

STYLE

PART NO.

PRICE

Oversized

720-BBR-1002

14.95

500-BBR-1001

9.95

PART NO.

SIZE

Application (110-HCR-1201)

CR80 86-02, CR125/250 86-99, CR500 86-01

CRF50F 04-07, CRF70F 04-07, CRF80/100F 04-07,

CRF150/230F 03-07, XR50 All, XR70 All,

XR80/100 01-03, KX80 88-00, KX100 95-00,

KX125/250 88-99, KX500 88-02, YZ80 96-01

110-HCR-1201

69.95

PART NO.

PRICE

Application (110-HCR-1202)

CR85 03-05, CR125/250 00-05, KX65 00-04,

KX85 01-04, KX100 01-04, KX125/250 00-03

KLX110 02-06, KX250F 04, RM65 03-04,

RM100 03-04, DRZ110 03-05, RMZ250 04

110-HCR-1202

69.95

PART NO.

PRICE

Application (110-HCR-1203)

CRF250R 04, CRF450R 02-04,

XR200R 88-02,

XR250R 88-03, XR400R 96-03,

XR600/650R All

110-HCR-1203

69.95

PART NO.

PRICE

Application (110-YTR-5002)TT-R50 06-07, TT-R90, 00-07, TTR125 00-07

110-YTR-5002

69.95

PART NO.

PRICE

BBR Aluminum MX MidSize Bar

MX MidSize, Silver

520-BBR-1031

79.95

DESCRIPTION

PART NO.

PRICE

Gold Racing Chain When only the best will do. The same RK MXZ chain used by all Team

BBR riders. Featuring chromoly steel construction with seamless rollers and

oversized alloy pins for added strength.

BBR Spoke Wrench A BBR exclusive. This trick little tool is a must for

fine-tuning your racer’s rims. Fits stock XR/

CRF50 spokes and BBR HD spokes.

BBR 11-Piece Decal KitA wide variety of 15mil. thick BBR decals.

Stick your BBR logo on everything!

*Clear large window decal, top left

BBR Aluminum Bike StandGreat for all types of bikes. Constructed

from aluminum tube and TIG welded.

Incorporated anti-slip riveted rubber top.

BBR Track BannerSmall version is perfect for shops, garages,

and backyard tracks.

BBR Trailer DecalMeasuring 30"x15", this decal will let the

world know you’re a factory racer.

*2007 DVD available June 2007

MiniMoto SX DVD Catch all the exciting race action from the biggest race of the year. 530

hard-core pit-bike racers went bar-to-bar to battle for AMA titles in a

variety of classes. This action packed DVD has full race coverage along

with a behind the scenes look at MiniMoto SX. Only in Vegas baby...

10” Mini

575-BBR-1001

54.95

SIZE

PART NO.

PRICE

16” Standard

575-BBR-1002

69.95

390-BBR-1011

RK GB420MXZ 120L

34.95

PART NO.

APPLICATION

PRICE

390-BBR-1012

RK GB428MXZ 134L

39.95

390-BBR-1013

RK GB520MXZ 120L

84.95

391-BBR-1001

7.95

PART NO.

PRICE

2005 DVD

890-BBR-1015

12.95

TITLE

PART NO.

PRICE

2006 DVD

890-BBR-1020

19.95

2007 DVD

890-BBR-1025

19.95

710-BBR-2003

19.95

PART NO.

PRICE

30”x15”

710-BBR-2004

9.95

SIZE

PART NO.

PRICE

Small 39”x22”

710-BBR-3001

10.95

SIZE

PART NO.

PRICE

Large 78”x51”

710-BBR-3002

19.95

PART NO.

PRICE

Gold

517-BBR-1001

29.95

COLOR Black

517-BBR-1011

29.95

Blue

517-BBR-1021

29.95

Silver

517-BBR-1031

29.95

Red

517-BBR-1041

29.95

BBR Billet Steering Stem Nuts

Application (110-HCF-1204)CRF150R 07-Present

110-HCF-1204

69.95

PART NO.

PRICE

8mm Chain Adjuster

Fits many pit bike swingarm applications.330-BBR-1061

4.50

PART NO.

PRICECNC Macined 7075 T6 Aluminum M22 x 1.0. Fits: CRF50/70/80/100, TTR 50/125, KLX/

DRZ 110.

75 Product Line 2007

Catalog Ordering Information

Telephone OrdersPhone orders can be placed Monday through

Friday, 7 A.M. – 5 P.M. Pacific Time. Give us a

call, toll free at (888-668-6227) (888) MOTO-BBR,

or at 253-631-8233.

Fax OrdersFax orders may be placed 24 hours a day at

253-631-4260. Please include the following

information on all fax orders: Name, shipping

address, billing address, complete credit card

number including expiration date and 3 digit

security code, preferred shipping method,

e-mail address and the best contact phone

number for any questions regarding your order.

PaymentAll payments must be made in US currency.

BBR accepts Visa®, Mastercard® and American

Express®. For mail-in payment, BBR will accept

Cashier’s Checks and Money Orders. Minimum

order amount is $20.

ShippingA street address is required for all shipments

(UPS/Fed-Ex cannot ship to a PO Box).

Ground, Next Day Air, 2nd Day Air and 3

Day Select services available. Other shipping

methods are available upon request. Custom

bikes and shipments to be delivered outside the

continental US require extra attention. Please

ask your BBR representative for details. Please

check our web site or call for more information on

shipping and handling charges.

International OrdersBBR gladly accepts international orders. Please

contact a BBR representative at (253)-631-8233 or via e-mail at [email protected] for details. We look forward to hearing from you.

DealersBBR sells dealer-direct to fine motorsports dealers

everywhere. Dealer inquiries invited. Dealer may

pay via Visa, Mastercard, American Express and

COD. COD payments must be made via company

check. A $35 fee will be charged on all returned

checks. BBR products are also available through

major motorsports distributors.

ReturnsBBR will gladly accept returned product providing

the item was purchased directly from BBR and

returned within 30 days from the date of the

original invoice. Customers must obtain a return-

authorization number (RA#) by calling BBR at

253-631-8233 prior to return shipping. All items

must be returned in the original package and

in new condition. A restocking fee of 20% will

apply. Returns sent COD will not be accepted.

No returns will be accepted on custom or special

products (frame kits, custom bikes, custom parts,

engine work, etc.)

WarrantyExcept as stated, BBR makes no warranties,

expressed or implied with respect to its

products, their merchantability, or fitness for

a particular purpose. In no case shall BBR be

liable for incidental or consequential damages.

All sales are subject to BBR’s Standard Terms

and Conditions of Sale, a copy of which is

available upon request or available for review on

BBR’s web site:

http://www.bbrmotorsports.com

Have fun and ride safe!

BBR Motorsports, INC.1028 4th St SW — A

Auburn, WA 98001

TOLL FREE (888-668-6227) 888-MOTO-BBR

PHONE (253)-631-8233

FAX (253)-631-4260

EMAIL [email protected]

ALL PRICES AND AVAILABILITY ARE SUBJECTTO CHANGE WITHOUT NOTICE.

PR

ES

OR

T S

TAN

DA

RD

U.S

. PO

STA

GE

PAID

SE

AT

TLE

, WA

PE

RM

IT N

O. 1441

BB

R M

otorsports, IN

C. | 1028 4th S

t SW

-A

Aub

urn, WA

98001 | 1 (888) 668-6227

Co

ver Pho

to: J. K

ardas