2007 product catalog - bbr motorsports · rt combo exhaust system. the foundation of this system is...
TRANSCRIPT
A MESSAGE FROM THE BROWN BROTHERS:
IT WAS 27 YEARS AGO WHEN WE BUILT OUR FIRST CUSTOM 4-STROKE MOTOCROSS BIKE IN A JUNIOR HIGH SHOP CLASS. IT WAS
BRIGHT RED AND HAD A HAND-FABRICATED FRAME, CUSTOM LINKAGE-STYLE SINGLE SHOCK AND SWINGARM, DUAL LEADING BRAKES,
AND A MODIFIED XR75 ENGINE. WE WERE JUST KIDS THEN, BUT WE WORKED HARD TO MAKE SURE EVERY COMPONENT ON THAT BIKE
PERFORMED JUST RIGHT. THE EXPERIENCE OF RIDING THAT MOTORCYCLE WAS VERY POWERFUL. IT WAS A FEELING OF EXCITEMENT,
PRIDE, AND ACCOMPLISHMENT.
SINCE THEN, WE’VE BUILT CUSTOM 4-STROKE MOTOCROSS BIKES AND HIGH-END COMPONENTS FOR THOUSANDS OF RACERS AND
ENTHUSIASTS. OUR BIKES RANGE FROM THE FAMOUS PERIMETER FRAMED MINIS TO FULL-BLOWN NATIONAL OUTDOOR RACE BIKES,
AND WE ARE FORTUNATE TO HAVE GAINED A REPUTATION FOR QUALITY, PERFORMANCE AND PROFESSIONALISM.
TODAY, OUR SELECTION OF AFTERMARKET COMPONENTS FOR THESE BIKES IS UNMATCHED IN THE INDUSTRY. BBR’S PRIMARY
OBJECTIVE IS TO OFFER OUR CUSTOMERS THE VERY BEST AFTERMARKET PRODUCTS MONEY CAN BUY. WE ARE PROUD TO HAVE THE
MOST TALENTED AND DEDICATED EMPLOYEES IN THE INDUSTRY, AND OUR MANUFACTURING FACILITY IS WELL EQUIPPED TO HANDLE
ALL THE NEW PRODUCTS WE CAN DREAM UP.
THE FUTURE IS BRIGHT FOR THE OFF-ROAD MOTORCYCLE MARKET. THE 50CC AND 110CC SIZE BIKES CONTINUE TO CAPTURE AN
ENTHUSIASTIC GROUP OF SKILLED RIDERS, AND THE 125CC TO 230CC MID-SIZE TECHNOLOGY IS IMPROVING EVERY DAY. AND NOW
A WHOLE NEW GENERATION OF 4-VALVE WATER-COOLED 150CC RACE BIKES IS COMING TO THE SCENE. THE NEW R SERIES HONDA
IS EVERYTHING WE HOPED IT WOULD BE, AND YOU WILL SEE THAT BBR HAS ALREADY INTRODUCED OUR NEW ALUMINUM PERIMETER
FRAME KIT ALONG WITH MANY OTHER COMPONENTS FOR THIS AMAZING BIKE. WE LOOK FORWARD TO THE RELEASE OF COMPETITIVE
150’S FROM YAMAHA, SUZUKI AND KAWASAKI. THEY SHOULDN’T BE FAR BEHIND. IT’S A WHOLE NEW MARKET FOR THESE HIGH-
HORSEPOWER MID-SIZE RACE BIKES, AND BBR IS DETERMINED TO LEAD THE INDUSTRY IN PERFORMANCE UPGRADES FOR THESE
MACHINES.
WHATEVER 4-STROKE BIKE YOU ARE WORKING ON, PLEASE COUNT ON BBR TO HAVE WHAT YOU NEED, AND TO PROVIDE IT TO YOU WITH
HIGHEST LEVEL OF SERVICE. OUR FRIENDLY SALES AND CUSTOMER SERVICE TEAM IS READY FOR YOUR CALL.
WE STILL HAVE THAT FIRST BRIGHT RED MOTORCYCLE DISPLAYED HERE AT BBR. IT REMINDS US EVERYDAY OF WHERE WE CAME FROM,
AND HOW IMPORTANT IT IS TO KEEP THE SPIRIT OF INNOVATION ALIVE IN OUR COMPANY. AS YOU LOOK THROUGH THIS NEW 2007
CATALOG, WE HOPE OUR PASSION FOR THE SPORT SHOWS IN EACH OF OUR PRODUCTS.
WE LOOK FORWARD TO A GREAT 2007,
DUANE, CHRIS AND BRENT BROWN
HONDACRF150R 5
CRF50 11
MidSize Pro 25
CRF70 27
CRF80/100 31
CRF150F/230F 35
SUPERMOTOCRF50/KLX110 39
KAWASAKIKLX110 43
DRZ125 55
YAMAHATT-R50 59
TT-R90 63
TT-R125 65
ACCESSORIES/APPAREL 73
ORDERING INFO 77
CR
F 1
50
RFA
X
1.2
53
.63
1.4
26
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FR
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1
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8.M
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8.6
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The Ultimate 150R UpgradeBBR CRF150R Aluminum Perimeter Frame KitTM
Made from 6061 Aluminum, this heat-treated, hand-built Perimeter Frame KitTM is
lighter and stronger than the stock frame. This frame kit is precision-crafted by
BBR’s top fabricators and once again raises the bar for quality and performance.
The computer-designed frame provides increased lateral stiffness which translates
into more precise tracking and improved cornering. High-strength aluminum
radiators have been designed to lower the center of gravity creating better balance
and maneuverability.
CNC machined billet head-tube, side spars, shock tower, frame cradle and motor mounts
BBR frame geometry
BBR high-strength, high-flow, low profile aluminum radiators (by Fluidyne)
Custom low-profile BBR gas tank
Removable foot-peg brackets
BBR graphics
BBR billet gas cap
PART NO.
APPLICATION
PRICE
350-BBR-1012
CRF150R 07-Present
3299.95
This kit works with OEM, BBR and many other after-market exhaust systems
and uses the following OEM CRF150R parts: motor, suspension, rear swingarm,
plastic, wheels, sub-frame, seat, foot pegs, air box, etc...
2007 Spring Product Line6
Complete Custom Bikes Built to Order.
BBR Perimeter Frame CRF150R’s from $8499.
Call for details.
5 Product Line 2007
CR
F 1
50
RFA
X
1.2
53
.63
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26
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D-SectionTM R and RT Combo Exhaust SystemFor those of us who want it all, BBR offers the ultimate D-SectionTM R and
RT Combo exhaust system. The foundation of this system is the thin-wall
stainless tail section with 6061 T-6 aluminum can with billet mounting bracket
and signature BBR billet end cap. The large volume D-SectionTM provides
more tire clearance and greater packing volume. This system comes with
two thin-wall stainless steel headers: (1) the “R” header produces incredible
power in mid to high RPM range and (2) the “RT“ header delivers hard-hitting
power in the bottom and mid RPM range.
PART NO.
APPLICATION
PRICE
R/RT Combo, Black
211-HCR-1615
CRF150R 07-Present
749.95
DESCRIPTION D-Section R, Black
211-HCR-1612
CRF150R 07-Present
599.95
D-Section RT, Black
211-HCR-1611
CRF150R 07-Present
599.95
BBR Billet Adjustable LinkageMachined from billet aluminum with interchangeable inserts.
PART NO.
APPLICATION
PRICE
625-HCF-1641
CRF150R 07-Present
229.95
5 seat height adjustments: Stock, +15mm, -15mm, +10mm, -10mm
CNC machined 6061 aluminum
Red anodized with BBR logo
Interchangeable inserts to select length of link
Includes bearings and seals
PART NO.
APPLICATION
PRICE
120-HCF-1641
CRF150R 07-Present
169.95
D-SectionTM R Exhaust SystemThis high-reving race exhaust makes incredible
power in the mid to high RPM range and is well
suited to high-speed outdoor motocross tracks
and wide open spaces. Comes with everything
listed except the “RT“ header.
D-Section R
D-SectionTM RT Exhaust SystemThis high-torque exhaust delivers hard-hitting
power in the bottom and mid RPM range. This
option is the perfect choice for indoor tracks,
Arenacross, or woods and trail riding. Comes
with everything listed except the “R“ header.
D-Section RT
Another BBR feature is the quick-change tuning
inserts which give finer control of the sound
and power characteristics. The quick-change
inserts provide three different sound settings to
match your riding style and help meet local noise
regulations. The system also features a stainless
steel heat shield and removable spark
arrester. Each system is handcrafted and test fit
by the pros at BBR.
Quick ChangeTuning Inserts
RemovableSpark ArresterUSDA Forest Service Approved
Stainless SteelHeat Shield
Billet aluminum end cap
Power curve choices with “R“ or “RT“ headers
Thin-wall stainless tubing, light weight & durable
Quick-change tuning inserts
Stainless steel heat-shield
6061 T-6 aluminum D-Section can, with billet aluminum mounting bracket
The BBR Advantage
D-Section R/RT Combo
BBR Billet Aluminum Sprocket CoverCNC machined from lightweight 6061 aluminum,
this anodized red billet sprocket cover is a must
have item for any serious 150R rider. Replaces OEM
plastic cover with strong billet aluminum to protect
sprocket and engine cases from rocks and debris.
PART NO.
APPLICATION
PRICE
405-HCF-1642
CRF150R 07-Present
69.95
BBR Billet Engine MountsLightweight & strong billet 6061 T-6 engine mount set. These rigid
aluminum motor mounts replace the stamped steel mounts creating a
solid connection to your chassis. Features a deep red anodized finish
and is 40% lighter than stock. Hardware included.
PART NO.
APPLICATION
PRICE
406-HCF-1641
CRF150R 07-Present
49.95
Removeable spark arrester, USDAForest Service approved
“We found the ‘R’ header to do just what it was
designed for, increasing the mid to high RPM
power. The header we liked best, as did our
beginner to novice riders, was the ‘RT’ header. It
pumped up the power over stock right off idle all
the way through the mid range”
-Dirt Bike Magazine, February 2007
BBR Billet Brake PedalThis lightweight billet 6061 T-6 aluminum brake pedal
replaces the stock steel pedal adding strength and saving
weight. With three different tip location settings, it allows
the rider to customize the fit and function of this important
control. Pre-drilled for a brake snake, this brake pedal is
ready to race, just bolt it on.
PART NO.
PRICE
Top Clamp
Standard 7/8”
510-HCF-1641
229.95
BAR STYLE
TRIPLE CLAMP Top Clamp
Oversized 1 1/8”
510-HCF-1642
229.95
Complete Set
Standard 7/8”
510-HCF-1741
459.95
Complete Set
Oversized 1 1/8”
510-HCF-1742
459.95
BBR 4-Way Adjustable TripleclampBillet machined 6061 T6 aluminum tripleclamp
with 4 bar location settings. 3-bolt lower,
2-bolt upper pinch design. Complete set
includes lower clamp with billet aluminum
steering stem and upper clamp. Red anodized
finish.
COLOR
PART NO.
PRICE
Red
517-HCF-1641
29.95
Silver
517-HCF-1631
29.95
Black
517-HCF-1611
29.95
BBR Billet Steering Stem NutsCNC machined 7075 T6 aluminum. M24 X 1.0
CRF150R 07-Present
7 Product Line 2007
CR
F 1
50
RFA
X
1.2
53
.63
1.4
26
0
TO
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FR
EE
1
.88
8.M
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(1
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8.6
68
.62
27
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BBR Aluminum Folding Shift LeverThis lightweight aluminum folding shift lever replaces the stock steel lever
saving weight and improving function. Hi-strength forged aluminum
construction with a durable knurled steel folding tip. Ti anodized finish.
Stronger and lighter than the stock shift lever. Available in standard length
and a youth version (3/8” shorter than stock.)
PART NO.
APPLICATION
PRICE
Standard
537-BBR-1008
CRF150R 07-Present
39.95
DESCRIPTION Short
537-BBR-1004
CRF150R 07-Present
39.95
BBR Billet Gas CapSignature billet 6061 T-6 aluminum gas
cap is CNC machined for a precision look
and comes with an anodized breather tip.
Designed specifically for the CRF150R.
PART NO.
APPLICATION
PRICE
110-HCR-1204
CRF150R 07-Present
69.95
BBR Heavy Duty Fork SpringsDesigned for adult-sized riders with a heavier spring rate of .44kg.
Pre-set and stress relieved for long life.
PART NO.
APPLICATION
PRICE
650-HCR-8005
CRF150R 07-Present
79.95
BBR Heavy Duty Shock SpringDesigned for adult-sized riders with a stiffer spring rate of 6.2 kg.
Custom-wound from aircraft-quality spring steel. Powder-coated finish.
PART NO.
APPLICATION
PRICE
660-HCR-8005
CRF150R 07-Present
89.95
Tall Seat Foam with CoverFeatures a flatter mid section (1” taller), non-slip seat cover
and uses OEM plastic seat base.
PART NO.
APPLICATION
PRICE
715-HCF-1601
CRF150R 07-Present
99.95
BBR Billet Axle Adjuster BlocksCNC machined from 6061 aluminum with red
anodized finish & BBR logo.
PART NO.
APPLICATION
PRICE
332-HCF-1641
CRF150R 07-Present
44.95
PART NO.
APPLICATION
PRICE
Graphics Kit w/Seat Cover
710-HCF-1601
CRF150R 07-Present
129.95
DESCRIPTION Graphics Only
710-HCF-1602
CRF150R 07-Present
69.95
BBR Graphics KitUnique BBR graphics kit with traditional black & red with custom
chrome BBR logo inlay. Includes graphics for shroud, fenders,
swingarm, fork and an assortment of other BBR decals.
PART NO.
APPLICATION
PRICE
Front Rotor
550-HCF-1601
CRF150R 07-Present
129.95
DESCRIPTION
Galfer WaveTM RotorPatented design... a true works bike disc
brake rotor.
PART NO.
APPLICATION
PRICE
Rear Rotor
550-HCF-1602
CRF150R 07-Present
129.95
DESCRIPTION
PART NO.
APPLICATION
PRICE
530-IMS-1005
CRF150R 07-Present
95.95
IMS Pro Series PegsCast stainless steel for high strength and durability. Wider foot peg
platform for better support.
9 Product Line 2007
CR
F5
0FA
X
1.2
53
.63
1.4
26
0
TO
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FR
EE
1
.88
8.M
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(1
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8.6
68
.62
27
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TO
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1
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8.6
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MFA
X
1.2
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26
0
BBR CRF50 Aluminum Perimeter Frame KitTM
The BBR Perimeter Frame Kit is the ultimate upgrade for your XR/CRF50. An engineering masterpiece with the results to back it up. This frame has
won numerous 50cc titles in America and around the world: Langtown, White Bros. World Championship, Screwy-Dilla, Sweet Bud, Vegas Mini-Moto
SX, Texas Mini-Moto, Northwest Indoor Championship, Australian National Championship, and many more. The unique frame and swingarm design
provides superior handling and eliminates the motor as a stress member of the frame. Broken motor cases and twitchy handling are a thing of the
past! 100% engineered, machined, welded, heat-treated and tested in the USA. No other frame on the market even comes close.
BBR CRF50 Aluminum SuperPro Frame KitTM
BBR proven performance and value. Super light and super strong, the BBR SuperPro Frame can handle the
most extreme conditions. It is 100% designed, tested, machined, welded and heat-treated in the USA. Tired
of trying to get the 1970’s mono-shock style suspension to work? This frame has the best XR/CRF50 rear
suspension design available. High-quality, exclusive BBR SuperShockTM (by Elka).
Kit includes frame, subframe, swingarm and shock
6061 aluminum frame 1" longer than stock
6061 Billet SuperCompTM non-adjustable swingarm 5" longer than stock
8.0" of rear wheel travel utilizing a one-of-a-kind billet BBR SuperShock (by Elka), custom-built specifi cally for the BBR Super Pro. It is fully rebuildable, uses standard size valving shims, and has a giant 16mm shaft. Adjustable compression and rebound with optional spring rates.
Roto-blast aluminum fi nish
Tapered steering bearings are pre-installed for easy assembly
Comes complete with MSO paperwork for easy registration
BBR Patended frame design
6061 aluminum twin spar frame 1" longer than stock
6061 Billet Adjustable SuperCompTM Swingarm 5” longer than stock
8.0" of rear wheel travel utilizing a one-of-a-kind billet BBR SuperShockTM (by Elka), custom-built specifi cally for the BBR Perimeter Frame. It is fully rebuildable, uses standard size valving shims and has a giant 16mm shaft. It also provides adjustable compression and rebound with optional spring rates.
Tapered steering bearings pre-installed for easy assembly
Brushed aluminum fi nish
Comes complete with MSO paperwork for easy registration
Frame Kit includes: frame, subframe, swingarm, shock, D-Section exhaust, custom tank, footpeg mounts, carb manifold adapter, chain guide and BBR billet gas cap.
PART NO.
APPLICATION
PRICE
350-BBR-5009
XR/CRF50 00-Present
2799.95
1200lb Shock Spring
660-HXR-1007
89.95
PART
PART NO.
PRICE
975lb Shock Spring
660-HXR-1005
89.95
Oversize Stainless Header
212-BBR-5005
169.95
Carbon Fiber Tank Cover
585-BBR-5002
49.95
PART
PART NO.
PRICE
Rear Disc Brake System
see page 17
549.95
Optional Parts
*Patent# 523379S
PART NO.
APPLICATION
PRICE
350-BBR-5008
XR/CRF50 00-Present
1899.95
PART
PART NO.
PRICE
Optional Parts
1200lb Shock Spring
660-HXR-1007
89.95
975lb Shock Spring
660-HXR-1005
89.95
Rear Disc Brake System
See Page 17
2007 Spring Product Line12 2007 Spring Product Line1211 Product Line 2007
CR
F5
0FA
X
1.2
53
.63
1.4
26
0
TO
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FR
EE
1
.88
8.M
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O.B
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(1
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8.6
68
.62
27
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BBR Handlebar/Tripleclamp KitThe first step to upgrading your CRF50. The most complete bar kit
on the market. Includes billet tripleclamp, handlebars 8" rise, cable
set, throttle assembly, brake lever, kill switch, bar pad, grips, carb
top, 6mm allen wrench and even grip glue! Easy to install.
BBR SuperStockTM SwingarmBBR’s SuperStock Swingarm is burly enough to handle today’s mini racer.
Constructed of heat-treated 6061 T6 aluminum with billet drop-outs and shock
mount. Length is incresed by 2¼". Includes stainless steel bushings and high-
quality needle bearings. Accepts 12" rear wheels.
BBR Billet SuperCompTM Adjustable SwingarmRevolutionary design. This billet swingarm incorporates the latest in
BBR rear suspension technology. 5” longer than stock. Unique BBR
engineering with 3 interchangeable leverage blocks (soft, medium, stiff).
This range of leverage blocks give you control of rear suspension set-up
for weight, ability, track conditions, and rider preference. Available as
option on SuperPro and Perimeter 50 frames.
Elka Mini Series Rear ShockBuilt from the highest quality materials, Elka offers the ultimate
rear shock for stock type frame and swingarm combos. Fully
adjustable compression, rebound and preload.
Fox Float MXR AirShox Rear ShockThe most versatile rear shock on the market today. Fully adjustable with
included micro air pump. Unbelievable performance for kids to agressive
adult riders with a simple twist of the clickers.
Marzocchi Shiver 35mm Works Fork KitThe trickest front fork in the industry. An inverted 35mm fork
with 5½" of travel, independent compression and rebound
adjustment and TI-Nitride coated lower tubes. Complete kit
includes: Fork set, tripleclamp set, hydraulic brake system and
complete front wheel assembly with tire, tube and rim lock.
*Shown with optional bars.
BBR SP-5 Front Fork KitTM
Value and proven performance. The BBR SP-5 Front Fork Kit offers 5" of travel with superior damping control
and bottoming resistance. The complete package includes: SP-5 fork set, CNC machined tripleclamp set with
lightweight aluminum steering stem and tapered steering bearing set. BBR full handlebar kit optional.
BBR E-6 Front Fork KitTM
Conventional wisdom. BBR E-6 forks are designed and purpose built for adults and fast riders. This
conventional style fork offers a full 6” of travel. Features include dual bushings, chrome-moly fork tubes
& a dual-pinch bolt triple clamp design. Kits include: E-6 fork set, CNC machined tripleclamp set w/
aluminum stem, tapered steering bearings and extended brake cable. Options include: BBR handlebar kit,
Ti-Nitride coated upper fork tubes, and BBR disc brake kit. (*Disc brake kit shown opposite page.)
PART NO.
APPLICATION
PRICE
330-BBR-5007
BBR SuperPro & Perimeter 50 Frames
699.95
PART NO.
APPLICATION
PRICE
75-130lb
640-HXR-5101
XR/CRF50 00-PresentStock Type Frames
345.95
RIDER RATING 130-190lb
640-HXR-5102
XR/CRF50 00-PresentStock Type Frames
345.95
190-250lb
640-HXR-5103
XR/CRF50 00-PresentStock Type Frames
345.95
PART NO.
APPLICATION
PRICE
640-HXR-5201
XR/CRF50 00-PresentStock Type Frames
299.95
PART NO.
APPLICATION
PRICE
Black
510-HXR-5011
XR/CRF50 00-Present
199.95
COLOR Red
510-HXR-5041
XR/CRF50 00-Present
199.95
Gold
510-HXR-5001
XR/CRF50 00-Present
199.95
Brake Cable
510-HXR-5101
24.00
PART
PART NO.
PRICE
Throttle Cable
510-HXR-5102
24.00
Throttle Assembly
510-HXR-5103
24.95
Brake Lever Assembly
510-HXR-5104
15.95
PART
PART NO.
PRICE
Carb Top
510-HXR-5105
15.50
Replacement Parts
Kill Switch
510-HXR-5106
12.95
8” High-Rise Bars
510-HXR-5107
29.95
PART
PART NO.
PRICE
7” Mid-Rise Bars
510-HXR-5109
29.95
6” Low-Rise Bars
510-HXR-5108
29.95
PART NO.
APPLICATION
PRICE
10” Black Wheel
632-HXR-5411
XR/CRF50 00-Present
1255.00
SIZE/COLOR 12” Black Wheel
632-HXR-5511
XR/CRF50 00-Present
1585.00
PART NO.
APPLICATION
PRICE
DESCRIPTION Silver, w/Bar Kit
630-HXR-5333
XR/CRF50 00-Present
499.95
Silver, no Bar Kit
630-HXR-5334
XR/CRF50 00-Present
419.95
HD Springs
650-HXR-7005
79.95
PART
PART NO.
PRICE
Optional/Replacement Parts
PART NO.
APPLICATION
PRICE
Black, w/Bar Kit
630-HXR-5413
XR/CRF50 00-Present
649.95
DESCRIPTION Black, no Bar Kit
630-HXR-5414
XR/CRF50 00-Present
569.95
Black/Ti, w/Bar Kit
630-HXR-5513
XR/CRF50 00-Present
779.95
Black/Ti, no Bar Kit
630-HXR-5514
XR/CRF50 00-Present
699.95
10” Wheel Assembly
392-HXR-5311
238.00
PART
PART NO.
PRICE
160mm Brake Rotor
633-HXR-5003
34.50
Replacement Parts
12” Wheel Assembly
392-HXR-5411
268.00
Brake Lever
633-HXR-5002
59.00
Brake Pads
633-HXR-5001
35.00
Fork Guard Set
633-HXR-5006
64.95
Fork Seal Set
633-HXR-5005
42.50 both legs
Oil/Dust Seals
635-HXR-5100
9.50 per leg
Brake Cable
513-BBR-1001
24.00
Oil/Dust Seals Brake Cable HD Springs
635-HXR-5200 513-BBR-1002 650-KLX-1105
11.50 per leg 24.00 79.95
PART
PART NO.
PRICE
Optional/Replacement Parts
PART NO.
KIT INCLUDES
PRICE
Disc Brake Kit - BBR MX Front, 12”, SilverE-6 Fork Kit552-HXR-5031Comes with 28H Hub, BBR Disc Brake System, 180mm Galfer WaveTM Rotor, 12” HD Spokes, BBR Throttle Assembly & Cable Guide449.95
DESCRIPTION
*Shown with bar kit.
*Optional bar kit available.
*Upgrade for E-6 Fork Kit shown opposite page
*Requires 12” rim sold seperately.
PART NO.
APPLICATION
PRICE
330-HXR-5131
XR/CRF50 00-Present
359.95
BBR Front Disc Brake System
CR
F5
0F
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BBR HD Shock SpringDesigned for adult riders and fast kids. Custom-wound from aircraft-quality spring steel. Tough powder-coated finish. An important component in the CRF suspension package. Fits stock shock.
BBR HD Fork SpringsCustom-developed by BBR for adult riders and fast kids. Preset and stress-relieved for long life. Another race-proven BBR product. Fits stock forks.
BBR Tapered Steering BearingsUpgrade performance by replacing stock
ball bearings. Complete with upper and
lower bearings, races and lower seal.
BBR Pro Series 4 PegsCast stainless steel for high strength and durability. Wider footpeg platform for better support.
BBR HD Footpeg Bracket and PinsStrongest peg mount available. Forged from solid high-strength chromoly. Designed to
withstand heavier adult riders. Lowers peg position by ¾" and moves rearward by ½". HD
Pins are CNC machined from 304 stainless steel and are the strongest replacement pins on
the market. (Pins sold seperately.)
BBR Aluminum Folding Shift LeverTrickest shift lever on the planet. Forged aluminum with
knurled steel folding tip. Stronger and lighter than the
stock shift lever. Ti anodized finish. OEM quality.
BBR Rear Disc Brake System No expense has been spared! BBR engineered and purpose-built, scaled down big bike brake system. Featuring a one-piece
billet hub with massive bearings, thick rotor, and full-floating caliper, this brake system is ready to handle the highest horsepower
minis on the planet. Optional adapter kit required for SuperPro and stock type frames. Requires HD Spoke Kit.
PART NO.
APPLICATION
PRICE
Black
550-HXR-5011
Perimeter 50 Frame
549.95
HUB COLOR Silver Hub only Blk. Hub only Silver
550-HXR-5031 550-HXR-5111 550-HXR-5131
Perimeter 50 Frame Disc Brake Kit Disc Brake Kit
549.95 219.95 219.95
Optional/Replacement Parts
PART NO.
APPLICATION
PRICE
Adapter Kit
550-HXR-5050
SuperPro & Stock Type Frames
69.95
PART HD Spoke Kit Hub Bearings
See page. 24 550-HXR-5190
Disc Brake Kit
11.50
PART NO.
APPLICATION
PRICE
650-HXR-5005
XR/CRF50 00-Present
39.95
PART NO.
APPLICATION
PRICE
660-HXR-5005
XR/CRF50 00-Present
49.95
PART NO.
APPLICATION
PRICE
Standard
537-BBR-1001
XR/CRF50 00-Present
39.95
LENGTH Long +1”
537-BBR-1002
XR/CRF50 00-Present
39.95
PART NO.
APPLICATION
PRICE
530-IMS-1001
XR/CRF50 00-Present
95.95
PART NO.
APPLICATION
PRICE
516-HXR-5001
XR/CRF50 00-Present
39.95
PART NO.
APPLICATION
PRICE
Bracket
540-HXR-5001
XR/CRF50 00-Present
89.95
PART HD Pins (2)
541-HXR-5001
XR/CRF50 00-Present
19.95
PART
PART NO.
PRICE
Brake Pads
550-HXR-5203
20.95
BBR Rotor w/Bolts Galfer WaveTM Rotor
550-HXR-5202 550-HXR-5210
39.95 129.9515 Product Line 2007
CR
F5
0FA
X
1.2
53
.63
1.4
26
0
TO
LL
FR
EE
1
.88
8.M
OT
O.B
BR
(1
.88
8.6
68
.62
27
)
W
WW
.BB
RM
OT
OR
SP
OR
TS
.CO
M
BBR 82cc Big Bore Performance Kit With CamImpressive power. Engineered and developed by BBR.
This cylinder retains skid plate mounts and includes: BBR
aluminum cylinder, piston kit, exclusive BBR motocross-
grind camshaft and gasket kit. Easy bolt-on, instructions
included. The most reliable kit available. Runs great with
stock carb or bolt on BBR’s 18mm Carb Kit.
BBR 88cc FTP (Flat-Top) Big Bore Kit With CamAnother BBR creation. A great combination of power, reliability and easy
installation makes this kit our best seller. Cylinder retains mounts for easy
skid plate installation. Excellent power gains throughout the RPM range.
The ultimate combination of power and reliability.
Exclusive BBR Motocross grind Camshaft
Performance manifold and air filter
Complete top end gasket set
BBR Performance Exhaust SystemExclusive BBR engineering and craftsmanship. Complete one piece exhaust
system comes with removable USDA Forest Service approved spark arrester
installed. Unique BBR aluminum billet flange and end cap. Ceramic-coated
tapered header provides power gains throughout the RPM range.
*Standard exhaust recommended for 50cc-82cc motors, Big Bore exhaust recommended for 88cc motors and up.
BBR Quiet Core InsertKeep the neighbors happy. Unique
stainless steel tapered cone design.
Reduces sound while maintaining
horsepower. Bolts on in minutes.
Replacement S/A Screen
BBR D-SectionTM Exhaust SystemThese systems feature a billet end cap carved from a solid aluminum block, thin-wall stainless
header and heat shield, and our exclusive D-Section design for increased tire clearance and
packing volume. A BBR Quiet Core Insert and USDA Forest Service approved spark arrester are
also included.
BBR Tall Seat AssemblyComplete tall seat assembly for your XR/CRF50. OEM-
quality seat base, high-density tall foam and solid black
non-slip BBR seat cover. Optional BBR Graphic seat
cover available.
BBR Billet TripleclampCNC machined billet aluminum. Available in red or black.
Improves bar position for adult size riders. Fits 7/8” bars.
BBR Aluminum Skid Plate3/16" thick tig welded 6061 aluminum with billet mounts. Bolt-on protection for your
engine and pipe. Installs in minutes. Only the finest in materials and craftsmanship.
All hardware included.
BBR Billet Aluminum Brake PedalCNC machined billet aluminum for the ultimate
in strength and appearance. Red anodized tip is
replaceable and adjustable for rider preference.
PART NO.
APPLICATION
PRICE
120-HCR-5041
Drum Brake XR/CRF50 00-Present
149.95
PART NO.
APPLICATION
PRICE
Red
510-HXR-5042
XR/CRF50 00-Present
109.95
COLOR Black
510-HXR-5012
XR/CRF50 00-Present
109.95
PART NO.
APPLICATION
PRICE
Red
320-HXR-5041
XR/CRF50 00-Present
79.95
COLOR Black
320-HXR-5011
XR/CRF50 00-Present
79.95
Silver
320-HXR-5031
XR/CRF50 00-Present
79.95
PART NO.
APPLICATION
PRICE
Seat Assembly
716-HXR-5001
XR/CRF50 00-Present
89.95
DESCRIPTION BBR Seat Cover
710-HXR-5004
BBR Tall Seat
49.95
PART NO.
APPLICATION
PRICE
Standard Black
211-HXR-5011
XR/CRF50 00-Present
319.95
STYLE/COLOR Big Bore Black
211-HXR-5012
XR/CRF50 00-Present
339.95
PART NO.
APPLICATION
PRICE
STYLE/COLOR Standard Black
210-HXR-5011
XR/CRF50 00-Present
249.95
Standard Red
210-HCF-5041
XR/CRF50 00-Present
249.95
PART NO.
APPLICATION
PRICE
STYLE/COLOR Big Bore Black
210-HXR-5012
XR/CRF50 00-Present
269.95
Big Bore Red
210-HCF-5042
XR/CRF50 00-Present
269.95
PART NO.
PRICE
220-BBR-1004
39.95
PART NO.
PRICE
220-BBR-1003
12.95
PART NO.
APPLICATION
PRICE
411-HXR-5002
XR/CRF50 00-Present
269.95
Replacement Parts
PART NO.
PRICE
Gasket Kit
411-HXR-5100
15.95
PART Piston Kit*
411-HXR-5103
94.00
PART NO.
PRICE
Rings
411-HXR-5105
25.00
PART Cylinder
411-HXR-5101
165.00
*Piston, rings, pin & clips
BBR Aluminum Cylinder
18mm Carb Kit with throttle and cable
52mm flat-top piston, rings, pin, clips
Assorted main and pilot jets
PART NO.
APPLICATION
PRICE
411-HXR-5400
XR/CRF50 00-Present
399.95
Replacement Parts
PART NO.
PRICE
Gasket Kit
411-HXR-5210
19.95
PART Piston Kit*
411-HXR-5411
98.00
PART NO.
PRICE
Rings
411-HXR-5212
32.00
PART Cylinder
411-HXR-5250
185.00
*Piston, rings, pin & clips
BBR Rev BoxDeveloped by BBR to replace the CDI unit
for enhanced power curve. No rev-limiter for
optimum performance. Hotter initial spark
promotes easy starting.
PART NO.
APPLICATION
PRICE
451-HXR-5001
XR/CRF50 00-Present
59.95
*Standard exhaust recommended for 50cc-82cc motors, Big Bore exhaust recommended for 88cc motors and up.
17 Product Line 2007
CR
F5
0FA
X
1.2
53
.63
1.4
26
0
TO
LL
FR
EE
1
.88
8.M
OT
O.B
BR
(1
.88
8.6
68
.62
27
)
W
WW
.BB
RM
OT
OR
SP
OR
TS
.CO
M
BBR SuperPro Stroke Up KitTransform your BBR 88cc Super Pro Bore Kit into a race
ready 106cc beast. Stroke Up Kit comes complete with
50mm stroker crankshaft, piston kit and gaskets. A simple
bolt-on kit, no other modifications necessary.
BBR 106cc SuperPro Stroker KitFor those who want arm-jerking power, this kit is for you. This complete 106cc
package includes a 50mm stroker crankshaft and 52mm BBR cast aluminum cylinder.
The cylinder retains mounts for skid plate installation. The ultimate combination of
horsepower and performance. No case boring required.
BBR HD Clutch Springs
Exclusive BBR Motocross-grind Camshaft
High volume oil pump
Carb Kit with throttle and cable
Complete gasket set
Detailed instructions
BBR 88cc SuperPro Bore KitThe ultimate 88cc big bore kit with BBR custom aluminum cylinder, big
valve/big port cylinder head and camshaft. Cylinder retains skidplate
mounts, and comes with everything you need to assemble including:
BBR Big Valve/Big Port Cylinder Head
BBR Billet Camshaft cover (red, blk or gold)
52mm 11:1 piston, rings, pin, clips
18mm Carb Kit with throttle and cable
Assorted main and pilot jets
Performance manifold and air filter
BBR Aluminum Cylinder
BBR HD Clutch Springs
Exclusive BBR Motocross grind Camshaft
High volume oil pump
Complete top end gasket set
Detailed instructions
PART NO.
APPLICATION
PRICE
Red & Black
411-HXR-5206
XR/CRF50 00-Present
699.95
CAM COVER
Replacement Parts
PART NO.
PRICE
Gasket Kit
411-HXR-5210
19.95
PART Piston Kit*
411-HXR-5211
98.00
PART NO.
PRICE
PART Big Valve/Port Head
411-HXR-5251
300.00
*Piston, rings, pin & clips
Rings
411-HXR-5212
32.00
52mm Cylinder
411-HXR-5250
185.00
PART NO.
APPLICATION
PRICE
411-HXR-5360
BBR 88cc SuperPro Bore Kit
379.95
BBR Big Valve/Big Port Cylinder Head
Performance manifold and air filter
BBR Aluminum Cylinder
BBR Billet Camshaft cover (red & black)
52mm 11:1 piston, rings, pin, clips
50mm Stroker Crankshaft
PART NO.
APPLICATION
PRICE
Black & Red
411-HXR-5305
XR/CRF50 00-Present
1149.95
CAM COVERReplacement Parts
PART NO.
PRICE
Gasket Kit
411-HXR-5310
29.95
PART Piston Kit*
411-HXR-5311
105.00
PART NO.
PRICE
PART 52mm Cylinder
411-HXR-5250
185.00
*Piston, rings, pin & clips
Rings
411-HXR-5212
32.00
50mm Crankshaft
411-HXR-5350
299.00
Big Valve/Port Head
411-HXR-5251
300.00
Gold & Black
411-HXR-5205
XR/CRF50 00-Present
699.95
2007 Spring Product Line20
Kitaco Inner Rotor IgnitionThis ignition system replaces your OEM Honda ignition with a small,
lightweight, inner-rotor ignition. The result is a super fast-revving motor.
Includes its own CDI/Rev-Box box and wiring harness. Uses stock coil.
BBR 18mm Carb Kit18mm Keihin carb complete with throttle
assembly, throttle cable and extra jets for fine
tuning. Includes two different manifolds; one
for stock XR/CRF50 head and one for big valve
heads. Perfect match for our 82cc Big Bore Kit.
BBR 26mm Carb Kit Finishing touches. A complete kit with 26mm Mikuni Carburetor,
BBR high-flow, rotating mount intake manifold, throttle, throttle
cable, extra jets for fine tuning, air filter and all necessary
hardware.
Kitaco 124CC Ultra SE Bore And Stroke Up KitWant to win at a pro level? The 124
SE uses the largest valves possible
for a 2-valve head design to produce
a very linear and potent power curve.
Call for more details.
PART NO.
APPLICATION
PRICE
410-HXR-5100
XR/CRF50 00-Present
1495.00
PART NO.
APPLICATION
PRICE
420-HXR-5002
XR/CRF50 00-Present
179.95
PART NO.
APPLICATION
PRICE
420-HXR-5005
XR/CRF50 00-Present
279.95
PART NO.
APPLICATION
PRICE
450-HXR-5001
XR/CRF50 00-Present
299.95
PART NO.
APPLICATION
PRICE
410-HXR-5005
XR/CRF50 00-Present
24.95
Optional/Replacement Parts
PART NO.
APPLICATION
PRICE
Gasket Kit
410-HXR-5110
Kitaco 117/124SE
29.95
PART Piston & Gasket Kit Ring Set
410-HXR-5111 410-HXR-5112
Kitaco 124SE Kitaco 54mm 117/124 SE
135.95 29.95
BBR Performance Camshaft Designed by BBR to enhance mid and top-end power.
Manufactured using the highest quality standards. No
core required. For use in stock heads.
PART NO.
APPLICATION
PRICE
411-HXR-5102
XR/CRF50 00-Present
99.95
BBR HD Clutch SpringsRace proven by BBR. Works with stock
clutch pack for longer life and less slippage.
CR
F5
0FA
X
1.2
53
.63
1.4
26
0
TO
LL
FR
EE
1
.88
8.M
OT
O.B
BR
(1
.88
8.6
68
.62
27
)
W
WW
.BB
RM
OT
OR
SP
OR
TS
.CO
M
Uni Air FilterHigh quality free-flowing
replacement air filter. Replaces
entire air-box assembly.
Recommended for off-road
applications.
BBR Tapered Air FilterHigh quality, free-breathing gauze filter. Replaces
entire air-box assembly. Recommended for on-
road or light dust applications.
Gold Racing Chain High-strength, long-lasting RK MXZ gold racing
chain. Reduces drag and increases performance.
Used exclusively by the BBR Race Team.
BBR Performance SprocketsLightweight aluminum rears and durable steel fronts. Available in almost any size.
BBR Aluminum Chain GuideThis trick piece fully wraps the chain to guide it onto
the rear sprocket and protects expensive engine
cases: CNC machined aluminum, stainless steel
hardware, HDPE plastic buffer.
PART NO.
APPLICATION
PRICE
25mm
431-BBR-1001
XR/CRF50 00-Present
16.95
SIZE 35mm
431-BBR-1002
XR/CRF50 00-Present
16.95
PART NO.
APPLICATION
PRICE
SIZE 38mm
431-BBR-1003
XR/CRF50 00-Present
16.95
PART NO.
APPLICATION
PRICE
26mm (Stock carb)
430-HXR-5001
XR/CRF50 00-Present
16.95
SIZE
32mm (18mm carb)
430-HXR-5002
XR/CRF50 00-Present
16.95
PART NO.
APPLICATION
PRICE
SIZE 44mm (26mm carb)
430-HXR-5003
XR/CRF50 00-Present
16.95
PART NO.
APPLICATION
PRICE
35T Rear
380-HXR-5035
XR/CRF50 00-Present
39.95
SIZE 36T Rear
380-HXR-5036
XR/CRF50 00-Present
39.95
37T Rear
380-HXR-5037
XR/CRF50 00-Present
39.95
38T Rear
380-HXR-5038
XR/CRF50 00-Present
39.95
39T Rear
380-HXR-5039
XR/CRF50 00-Present
39.95
PART NO.
APPLICATION
PRICE
40T Rear
380-HXR-5040
XR/CRF50 00-Present
39.95
SIZE 13T Front
385-HXR-5013
XR/CRF50 00-Present
16.95
14T Front
385-HXR-5014
XR/CRF50 00-Present
16.95
15T Front
385-HXR-5015
XR/CRF50 00-Present
16.95
16T Front
385-HXR-5016
XR/CRF50 00-Present
16.95
PART NO.
APPLICATION
PRICE
390-BBR-1011
RK GB420MXZ 120L
34.95
PART NO.
APPLICATION
PRICE
Red
340-HXR-5041
XR/CRF50 00-Present
69.95
COLOR Black
340-HXR-5011
XR/CRF50 00-Present
69.95
PART NO.
APPLICATION
PRICE
Red
405-HXR-5041
XR/CRF50 00-Present
49.95
COLOR Black
405-HXR-5011
XR/CRF50 00-Present
49.95
BBR Billet Cam CoverBillet machined and anodized featuring the BBR logo.
The finishing touch to your mini racer.
PART NO.
APPLICATION
PRICE
3-Speed Transmission Kit
410-HXR-5550
XR/CRF50 00-Present
1199.95
DESCRIPTION 4-Speed Transmission Kit
410-HXR-5551
XR/CRF50 00-Present
1299.95
PART NO.
APPLICATION
PRICE
Daytona 119cc 4-Valve DOHC Bore & Stroke-up kit
410-HXR-5510
XR/CRF50 00-Present
2999.95
DESCRIPTION
Daytona Performance Engine KitDaytona engine components have proven to provide the most advanced
technology in horsepower & reliability. Derek Costella’s Daytona-powered
BBR Mid-Size ProTM propelled him to many national event wins in 2006
including the prestigious Las Vegas MiniMoto SX. Daytona components
can be found on many of BBR’s 2007 factory race-team bikes, and are an
excellent choice for anyone seeking the perfect balance of race-winning
power and rock-solid durability.
Daytona 5-Disc Transmission KitsThese purpose-built race transmissions are equipped with a full-manual
clutch with reduced weight on the end of the crank, creating a more
responsive fast-revving motor. Extremely durable heavy duty clutch designed
to withstand the torque of high-horsepower motors. The gear ratios are
race-oriented and engineered for higher horsepower and faster speeds. BBR
recommends 3-speed transmissions for 10” wheel applications and 4-speed
transmissions for 12” applications including BBR’s mid-size pro.
Tokyo Mods Stage 3 Digital Ignition SystemA true “Works“ ignition system for your racer. 10 Map programable module
with handlebar mounted switch to select curves. Complete digital system
with lightweight flywheel and everything needed for installation.
PART NO.
APPLICATION
PRICE
452-HXR-5003
XR/CRF50 00-Present
849.95
21 Product Line 2007
CR
F5
0FA
X
1.2
53
.63
1.4
26
0
TO
LL
FR
EE
1
.88
8.M
OT
O.B
BR
(1
.88
8.6
68
.62
27
)
W
WW
.BB
RM
OT
OR
SP
OR
TS
.CO
M
Acerbis Colored Plastic KitChoose your color and set your bike apart from the
rest. Injection-molded for a perfect OEM-quality fit.
Complete kit includes: CRF50 style fenders, tank
shroud, number plate and fork guards.
BBR Concept Graphics KitsThe same graphics used on all BBR team bikes. This complete graphics kit includes
non-slip seat cover and tank/shroud graphics, fender decals and more.
Lightspeed Carbon Fiber ComponentsAdd carbon fiber to the look of your mini racer. Lightweight
components that add great looks and save weight.
BBR 10” Aluminum Bike StandLightweight silver aluminum motorcycle
stand. The perfect size for your
XR/CRF50 and other mini bikes.
Tires, Tubes & Rim LockChoose from a variety of high quality, top brand tires. A spare tube is a must have. BBR’s HD rim lock is an
essential component for a high-horsepower mini. Drilling of rim is required for rim lock.
PART NO.
APPLICATION
PRICE
Dunlop D756 2.50-10
393-HXR-5003
XR/CRF50 00-Present
29.95
BRAND/MODEL.SIZE Dunlop D756 2.75-10
393-HXR-5004
XR/CRF50 00-Present
34.95
PART NO.
APPLICATION
PRICE
Michelin MS2 2.50-10
393-HXR-5021
XR/CRF50 00-Present
26.95
BRAND/MODEL.SIZE Michelin MS2 2.75-10
393-HXR-5022
XR/CRF50 00-Present
28.95
Michelin MS2 2.50-12
393-HXR-5023
XR/CRF50 00-Present
28.95
PART NO.
APPLICATION
PRICE
Tube 2.50/2.75-10
394-HXR-5001
XR/CRF50 00-Present
7.95
PART Tube 2.75/3.00-12
394-HXR-5002
XR/CRF50 00-Present
7.95
HD Rim Lock 1.60
395-HXR-5001
XR/CRF50 00-Present
12.95
PART NO.
APPLICATION
PRICE
Black
700-HCF-5001
XR/CRF50 00-Present
159.95
COLOR Blue
700-HCF-5002
XR/CRF50 00-Present
159.95
Silver
700-HCF-5003
XR/CRF50 00-Present
159.95
Yellow
700-HCF-5004
XR/CRF50 00-Present
159.95
PART NO.
APPLICATION
PRICE
Orange
700-HCF-5005
XR/CRF50 00-Present
159.95
COLOR Green
700-HCF-5006
XR/CRF50 00-Present
159.95
Red
700-HCF-5007
XR/CRF50 00-Present
159.95
White
700-HCF-5008
XR/CRF50 00-Present
159.95
PART NO.
APPLICATION
PRICE
575-BBR-1001
XR/CRF50 00-Present
54.95
PART NO.
APPLICATION
PRICE
Tank Cover (stock)
585-HXR-5001
XR/CRF50 00-Present Stock Tank
49.95
DESCRIPTION
PART NO.
APPLICATION
PRICE
Ignition Cover
485-HXR-5001
XR/CRF50 00-Present
199.95
DESCRIPTION Glide Plate
320-HXR-5101
XR/CRF50 00-Present
95.95
Tank Cover (perimeter)
585-HXR-5002
BBR Perimeter 50 Tank
49.95
PART NO.
APPLICATION
PRICE
DESCRIPTION
BBR Team Graphics Only
710-HCF-5002
XR/CRF50 04-Present
69.95
PART NO.
APPLICATION
PRICE
DESCRIPTION BBR Team Complete Kit
710-HCF-5001
XR/CRF50 04-Present
109.95
BBR Skull Graphics Only
710-HCF-5005
XR/CRF50 04-Present
59.95
BBR Billet Gas Cap Attention to detail. Billet-machined
6061-T6 aluminum gas cap. A must-
have for any modified bike.
PART NO.
APPLICATION
PRICE
110-HCR-1201
XR/CRF50 00-Present
69.95
Lightweight Aluminum RimsExclusive high-quality BBR rims. Lighter and
stronger than stock. Available in 10" or 12"
applications. Check swingarm clearance prior
to running a 12" rear. Sold individually in your
choice of colors.
* BBR HD Spokes are required.
PART NO.
APPLICATION
PRICE
Gold
390-HXR-5101
XR/CRF50 00-Present
99.95
COLOR Black
390-HXR-5111
XR/CRF50 00-Present
99.95
10” Rim
Blue
390-HXR-5121
XR/CRF50 00-Present
99.95
Red
390-HXR-5141
XR/CRF50 00-Present
99.95
PART NO.
APPLICATION
PRICE
Gold
390-HXR-5201
XR/CRF50 00-Present
104.95
COLOR Black
390-HXR-5211
XR/CRF50 00-Present
104.95
12” Rim
Blue
390-HXR-5221
XR/CRF50 00-Present
104.95
Red
390-HXR-5241
XR/CRF50 00-Present
104.95
BBR Bomber Graphics Only
710-HCF-5006
XR/CRF50 04-Present
59.95
BBR/Monster Team Kit
710-HCF-5010
XR/CRF50 04-Present
69.95
BBR HD Spoke KitsLarge-diameter stainless steel
spokes and nipples. Helps
eliminate broken spokes and hubs.
Each kit contains enough spokes
for one wheel. Requires drilling
of stock hub. Drill bit and spoke
wrench included.
PART NO.
APPLICATION
PRICE
10” Stock Hub
391-HXR-5001
XR/CRF50 00-Present
59.95
SIZE 12” Stock Hub
391-HXR-5002
XR/CRF50 00-Present
59.95
“Skull”
“Bomber”
“Monster”
“Signature”
23 Product Line 2007
Mid
Siz
e P
roFA
X
1.2
53
.63
1.4
26
0
TO
LL
FR
EE
1
.88
8.M
OT
O.B
BR
(1
.88
8.6
68
.62
27
)
W
WW
.BB
RM
OT
OR
SP
OR
TS
.CO
M
BBR MidSize Pro Perimeter Frame wins AMA #1 plate at MiniMotoSX.
Derek CostellaBBR/Monster Energy Drink Factory Rider
Complete bikes starting at $7499.00
BBR MidSize Pro Perimeter FrameTM
The MidSize Pro uses KLX110 Perimeter Frame geometry, forks, wheels, seat
and plastic. What distinguishes this frame from the BBR 110 Perimeter Frame
is that it utilizes a CRF50-based motor. That’s right, you can have a mid-size
chassis with a high-horsepower CRF50-based power plant. With today’s
advanced technology in CRF50 engines, you can achieve a superior power-to-
weight ratio with the MidSize ProTM from BBR.
Patent# 522,928S
PART NO.
APPLICATION
PRICE
Perimeter Frame Kit
350-BBR-5020
XR/CRF50 00-Present
3299.95
DESCRIPTION Rolling Chassis
360-BBR-1020
XR/CRF50 00-Present
6299.00
BBR MidSize ProTM
Patented BBR frame design
6061 aluminum twin spar frame
6061 BBR Billet Adjustable SuperCompTM Swingarm 2.5" longer than stock
8.0" of rear wheel travel utilizing a one-of-a-kind billet BBR SuperShockTM (by Elka), custom-built specifi cally for the BBR Perimeter FrameTM. It is fully rebuildable, uses standard size valving shims and has a giant 16mm shaft. It also provides adjustable compression and rebound with optional spring rates.
Tapered steering bearings pre-installed for easy assembly
Brushed aluminum fi nish
Comes complete with MSO paperwork for easy registration
Frame Kit includes: frame, subframe, SuperCompTM swingarm, shock, D-SectionTM exhaust, gas tank, footpeg mounts, brake pedal, kickstarter, side panels, chain guide and BBR gas cap.
25 Product Line 2007
CR
F7
0FA
X
1.2
53
.63
1.4
26
0
TO
LL
FR
EE
1
.88
8.M
OT
O.B
BR
(1
.88
8.6
68
.62
27
)
W
WW
.BB
RM
OT
OR
SP
OR
TS
.CO
M
BBR HD Fork SpringsCustom-developed by BBR for adult riders and aggressive kids. Race-
proven reliability. Preset and stress-relieved for long life.
BBR Damping Rod SetBillet-machined from high-strength steel. Slower rebound and compression
damping. Increases ride height and travel by 1".
BBR HD Shock SpringDesigned for adult riders and fast kids. Custom-wound from aircraft-quality spring steel. Tough powder-coated finish. Fits stock shock.
BBR Pro Series 4 PegsCast stainless steel for high strength and durability. Wider footpeg platform for better support.
BBR Aluminum Folding Shift LeverTrickest shift lever on the planet. Forged aluminum with
knurled steel folding tip. Stronger and lighter than the
stock shift lever. Ti anodized finish. OEM quality.
PART NO.
APPLICATION
PRICE
660-HXR-7005
XR/CRF70 97-Present
89.95
PART NO.
APPLICATION
PRICE
Standard
537-BBR-1001
XR/CRF70 97-Present
39.95
LENGTH Long +1”
537-BBR-1002
XR/CRF70 97-Present
39.95
PART NO.
APPLICATION
PRICE
530-IMS-1001
XR/CRF70 97-Present
95.95
BBR HD Footpeg Bracket and PinsStrongest peg mount available. Forged from solid high-strength chromoly. Designed to
withstand heavier adult riders. Lowers peg position by ¾" and moves rearward by ½". HD
Pins are CNC machined from 304 stainless steel and offer the strongest replacement on the
market. Pins sold seperately.
PART NO.
APPLICATION
PRICE
Bracket
540-HXR-5001
XR/CRF70 97-Present
89.95
PART HD Pins (2)
541-HXR-5001
XR/CRF70 97-Present
19.95
PART NO.
APPLICATION
PRICE
634-HXR-5100
XR/CRF70 97-Present
89.95
PART NO.
APPLICATION
PRICE
650-HXR-7005
XR/CRF70 97-Present
79.95
Honda CRF70 Great balance of size and performance. The very popular CRF50’s big brother. The CRF70 is a great choice for those looking for an entry level machine or a starting point for a full blown racer. BBR offers an extensive line of products to suit any need.
BBR Billet TripleclampCNC machined from 6061 aluminum. Adjustable bar mount
positions. A great match for our BBR Billet Lower Tripleclamp.
* Requires use of XR/CRF50 front number plate.
BBR Billet Lower TripleclampCNC-machined from 6061 aluminum with lightweight
aluminum stem. Complements upper tripleclamp for a
matched set. Built for strength.
BBR Tapered Steering BearingsUpgrade performance by replacing stock
ball bearings. Complete with upper and
lower bearings with races and lower seal.
PART NO.
APPLICATION
PRICE
516-HXR-5001
XR/CRF70 97-Present
39.95
BBR Aluminum Skid Plate3/16" thick tig welded 6061 aluminum with billet mounts. Bolt-on protection for your
engine and pipe. Installs in minutes. Only the finest in materials and craftsmanship.
All hardware included.
PART NO.
APPLICATION
PRICE
Silver
320-HXR-5031
XR/CRF70 97-Present
79.95
COLOR Black
320-HXR-5011
XR/CRF70 97-Present
79.95
Red
320-HXR-5041
XR/CRF70 97-Present
79.95
PART NO.
APPLICATION
PRICE
Silver
510-HXR-7031
XR/CRF70 97-Present
129.95
COLOR Gold
510-HXR-7001
XR/CRF70 97-Present
129.95PART NO.
APPLICATION
PRICE
Silver
515-HXR-7031
XR/CRF70 97-Present
149.95
COLOR Gold
515-HXR-7001
XR/CRF70 97-Present
149.95
PART NO.
APPLICATION
PRICE
Gold
330-HXR-7001
XR/CRF70 97-Present
329.95
COLOR
27 Product Line 2007
BBR Aluminum Swingarm
Precision crafted at BBR using heat-treated
6061 T-6 aluminum.
CR
F7
0FA
X
1.2
53
.63
1.4
26
0
TO
LL
FR
EE
1
.88
8.M
OT
O.B
BR
(1
.88
8.6
68
.62
27
)
W
WW
.BB
RM
OT
OR
SP
OR
TS
.CO
M
BBR SuperPro Stroke Up KitTransform your BBR 88cc Super Pro Bore Kit into a race
ready 106cc beast. Stroke Up Kit comes complete with
50mm stroker crankshaft, piston kit and gaskets. A simple
bolt-on kit, no other modifications necessary.
BBR 106cc SuperPro Stroker KitFor those who want arm-jerking power, this kit is for you. This complete 106cc
package includes a 50mm stroker crankshaft and 52mm BBR cast aluminum cylinder.
The cylinder retains mounts for skid plate installation. The ultimate combination of
horsepower and performance. No case boring required.
BBR HD Clutch Springs
Exclusive BBR Motocross-grind Camshaft
High volume oil pump
Carb Kit with throttle and cable
Complete gasket set
Detailed instructions
BBR 88cc SuperPro Bore KitThe ultimate 88cc big bore kit with BBR custom aluminum cylinder, big
valve/big port cylinder head and camshaft. Cylinder retains skidplate
mounts, and comes with everything you need to assemble including:
BBR Big Valve/Big Port Cylinder Head
BBR Billet Camshaft cover (red, black or gold)
52mm 11:1 piston, rings, pin, clips
18mm Carb Kit with throttle and cable
Assorted main and pilot jets
Performance manifold and air filter
BBR Aluminum Cylinder
BBR HD Clutch Springs
Exclusive BBR Motocross grind Camshaft
High volume oil pump
Complete top end gasket set
Detailed instructions
PART NO.
APPLICATION
PRICE
CAM COVER Black & Red
411-HXR-5206
XR/CRF70 97-Present
699.95
Replacement Parts
PART NO.
PRICE
Gasket Kit
411-HXR-5210
19.95
PART Piston Kit*
411-HXR-5211
98.00
PART NO.
PRICE
PART Big Valve/Port Head
411-HXR-5251
300.00
*Piston, rings, pin & clips
Rings
411-HXR-5212
32.00
52mm Cylinder
411-HXR-5250
185.00
PART NO.
APPLICATION
PRICE
411-HXR-5360
BBR 88cc SuperPro Bore Kit
379.95
BBR Big Valve/Big Port Cylinder Head
Performance manifold and air filter
BBR Aluminum Cylinder
BBR Billet Camshaft cover (red & black)
52mm 11:1 piston, rings, pin, clips
50mm Stroker Crankshaft
PART NO.
APPLICATION
PRICE
Red & Black
411-HXR-5305
XR/CRF70 97-Present
1149.95
CAM COVERReplacement Parts
PART NO.
PRICE
Gasket Kit
411-HXR-5310
29.95
PART Piston Kit*
411-HXR-5311
105.00
PART NO.
PRICE
PART 52mm Cylinder
411-HXR-5250
185.00
*Piston, rings, pin & clips
Rings
411-HXR-5212
32.00
50mm Crankshaft
411-HXR-5350
299.00
Big Valve/Port Head
411-HXR-5251
300.00
Black & Gold
411-HXR-5205
XR/CRF70 97-Present
699.95
BBR Quiet Core InsertUnique stainless steel tapered cone design.
Designed to maintain horsepower with stock-
like sound levels.
BBR Performance Exhaust System The perfect upgrade for the CRF70. Complete one-piece exhaust system. Comes with
a removable USDA Forest Service approved spark arrester installed. Ceramic-coated,
with tapered header for power gains throughout the RPM range.
Replacement S/A Screen
PART NO.
APPLICATION
PRICE
Red
405-HXR-5041
XR/CRF70 97-Present
49.95
COLOR Black
405-HXR-5011
XR/CRF70 97-Present
49.95
BBR Billet Cam CoverBillet machined and anodized featuring the BBR logo.
The finishing touch to your CRF powerplant.
BBR Graphics KitComplete graphics kit including non-slip seat cover,
tank/shroud graphics, fender decals and more.
Graphics Only
710-HCF-1002
CRF70 04-Present
69.95
PART NO.
APPLICATION
PRICE
Complete Kit
710-HXR-7001
XR70 01-03
129.95
DESCRIPTION Graphics Only
710-HXR-1002
XR70 01-03
69.95
Complete Kit
710-HCF-7001
CRF70 04-Present
129.95
BBR Billet Gas Cap Won’t add horsepower but looks like
it does. Billet machined 6061 T6
aluminum gas cap.
PART NO.
APPLICATION
PRICE
110-HCR-1201
XR/CRF70 97-Present
69.95
BBR Rev BoxReplacement CDI unit with enhanced
power curve and no rev-limiter for
optimum performance. Hotter advance
curve for easier starting.
PART NO.
APPLICATION
PRICE
451-HXR-5001
XR/CRF70 97-Present
59.95
PART NO.
APPLICATION
PRICE
Black
210-HXR-7011
XR/CRF70 97-Present
269.95
COLOR
PART NO.
PRICE
220-BBR-1004
39.95
PART NO.
PRICE
220-BBR-1003
12.95
CR
F8
0/1
00
FAX
1
.25
3.6
31
.42
60
T
OL
L F
RE
E
1.8
88
.MO
TO
.BB
R (
1.8
88
.66
8.6
22
7)
WW
W.B
BR
MO
TO
RS
PO
RT
S.C
OM
BBR CRF100 Aluminum Perimeter Frame KitTM
National-level race frame kit. For the Ultimate CRF80/100F enthusiast.
Includes frame, motor mounts, brake pedal, footpeg mounts, plastic gas
tank, air-boot, exhaust system, graphics kit & seat cover, and BBR gas
cap. Uses chassis components from 1996-2007 Honda CR80/85R/RB.
Complete with MSO paperwork. Complete race ready bikes from $8,499.
BBR Aluminum Frame CradleProtects the engine and helps prevent frame stretching and breakage.
Tig welded 6061 aluminum. A must-have for any CRF80/100F owner.
PART NO.
APPLICATION
PRICE
350-BBR-1001
XR/CRF100
3299.95
PART NO.
APPLICATION
PRICE
Black
320-HXR-1011
CRF80/100 85-Present
239.95
COLOR
BBR CRF Performance Exhaust System The best CRF80/100 exhaust system on the market. Complete one-piece system, comes
with a removable USDA Forest Service approved spark arrester installed. Ceramic-
coated with tapered header for power gains throughout the RPM range.
BBR Aluminum Folding Shift LeverForged aluminum with knurled steel folding tip.
Stronger and lighter than the stock shift lever. Unique
Ti-anodized fi nish. OEM quality.
BBR Tapered Steering BearingsUpgrade performance by replacing stock ball bearings. Complete
with upper and lower bearings with races and lower seal.
PART NO.
APPLICATION
PRICE
516-HXR-5001
XR/CRF80/100 85-Present
39.95
PART NO.
APPLICATION
PRICE
537-BBR-1005
XR/CRF80/100 85-Present
39.95
PART NO.
APPLICATION
PRICE
210-HXR-1011
XR/CRF80/100 85-Present
299.95
BBR Quiet Core InsertUnique stainless steel tapered cone design.
Stock-like sound levels. Bolts on in munutes.
Replacement S/A Screen
PART NO.
PRICE
220-BBR-1004
39.95
PART NO.
PRICE
220-BBR-1003
12.95
BBR 120cc Big Bore Kit with CamBBR Motorsports celebrates one of the best selling dirt bikes of all time with this high-
compression 120cc Big Bore Engine Kit for the XR/CRF 100. Increased displacement, higher
compression and large cooling fi ns enhance the performance and longevity of the motor. This
is the only XR/CRF 100 bore kit that matches the new rocker arms perfectly to the new high
performance BBR cam shaft. This kit is ready to go and bolts on with no case boring required.
Dyno tests show more than 2HP gain with this kit.
PART NO.
APPLICATION
PRICE
411-HXR-1001
XR/CRF80/100 93-Present
339.95
Replacement Parts
PART NO.
PRICE
Gasket Kit
411-HXR-1010
19.95
PART Piston Kit*
411-HXR-1011
139.00*Piston, rings, pin & clips
Rings Cylinder
411-HXR-1012 411-HXR-1017
40.00 185.00
Increased displacement
High compression
High performance camshaft
New rocker arms and adjusters
Large fi n cylinder design
Gasket Kit
Complete piston, pin, clip and rings
31 Product Line 2007
CR
F8
0/1
00
FAX
1
.25
3.6
31
.42
60
T
OL
L F
RE
E
1.8
88
.MO
TO
.BB
R (
1.8
88
.66
8.6
22
7)
WW
W.B
BR
MO
TO
RS
PO
RT
S.C
OM
Kitaco Inner Rotor IgnitionA best-seller, this complete ignition system
replaces your OEM Honda ignition with a small,
lightweight, inner-rotor ignition. The result is a
super fast-revving motor. Includes its own CDI/
box and wiring harness. Uses stock coil.
BBR Rev BoxReplacement CDI unit with
enhanced power curve and
no rev-limiter for optimum
performance. Hotter advance
curve for easier starting.
PART NO.
APPLICATION
PRICE
451-HXR-5001
XR/CRF80/100 94-Present
59.95
PART NO.
APPLICATION
PRICE
450-HXR-1001
XR/CRF100 93-Present
369.95
BBR HD Valve SpringsAn essential component when building a high performance,
high-reving CRF motor. Includes intake and exhaust springs with
aluminum retainers.
PART NO.
APPLICATION
PRICE
411-HXR-1025
XR/CRF100 93-Present
59.95
BBR HD Shock SpringDesigned for adult riders and fast kids.
Custom-wound from aircraft-quality spring
steel. Powder-coated finish. Fits stock
shock.
BBR Pro Series 4 Pegs and PinsCast stainless steel for high strength and durability. Wider
footpeg platform for better support. HD Pins are CNC
machined from 304 stainless steel and are the strongest
replacement on the market. Pins sold seperately.
BBR HD Fork SpringsCustom-developed by BBR for adult riders and aggressive kids. Race-
proven reliability. Preset and stress-relieved for long life. Fits stock fork.
PART NO.
APPLICATION
PRICE
650-HXR-1005
XR/CRF100 85-Present
79.95
PART NO.
APPLICATION
PRICE
Pegs
530-IMS-1001
XR/CRF80/100 93-Present
95.95
PART HD Pins (2)
541-HXR-5001
XR/CRF80/100 93-Present
19.95
PART NO.
APPLICATION
PRICE
660-HXR-1005
XR/CRF80/100 85-Present
89.95
BBR Chain GuideFully wraps the chain to guide it onto the rear sprocket. CNC
machined, stainless steel hardware and HDPE plastic buffer.
Saves expensive engine cases. Anodized finish with BBR logo.
PART NO.
APPLICATION
PRICE
Gold
340-HXR-1001
XR/CRF80/100 85-Present
69.95
COLOR Black
340-HXR-1011
XR/CRF80/100 85-Present
69.95
BBR Tall Seat Foam With CoverIncreases seat height for taller riders. Comes complete
with tall foam and solid black non-slip seat cover.
BBR Billet TripleclampDesigned to accommodate adult riders. Raises bar
mount position 1¼", fully adjustable forward and backward. Allows
lowering of forks by 1" to raise front end or retain stock height.
Lightweight Aluminum RimsExclusive high-quality BBR product. Lighter and stronger than stock. Lace up using
stock hub and spokes. Sold in pairs, 16" rear, 19" front, in your choice of colors.
BBR Billet Gas Cap The original and most popular cap. Billet-
machined 6061-T6 aluminum gas cap with
gold anodized nipple breather.
PART NO.
APPLICATION
PRICE
Black
Standard 7/8”
510-HXR-1011
XR/CRF80/100 85-Present
229.95
COLOR
BAR SIZE
Black
Oversized 1 1/8”
510-HXR-1012
XR/CRF80/100 85-Present
229.95
PART NO.
APPLICATION
PRICE
Gold
390-YTR-1205
XR/CRF100 94-Present
259.95
COLOR Black
390-YTR-1206
XR/CRF100 94-Present
259.95
Silver
390-YTR-1207
XR/CRF100 94-Present
259.95
Blue
390-YTR-1208
XR/CRF100 94-Present
259.95
BBR Graphics KitComplete graphics kit including non-slip seat cover,
tank/shroud graphics, fender decals and more.
PART NO.
APPLICATION
PRICE
Complete Kit
710-HXR-1001
XR80/100 01-03
129.95
DESCRIPTION Graphics Only
710-HXR-1002
XR80/100 01-03
69.95
Complete Kit
710-HCF-1001
CRF80/100 04-Present
129.95
Graphics Only
710-HCF-1002
CRF80/100 04-Present
69.95
PART NO.
APPLICATION
PRICE
715-HXR-1001
XR/CRF80/100 01-Present
99.95
PART NO.
APPLICATION
PRICE
110-HCR-1201
XR/CRF80/100 01-Present
69.95
BBR HD Clutch SpringsEliminate clutch slip. Works with stock
clutch pack for longer life and less slippage.
BBR Performance CamshaftBolt-on performance. Enhances mid-range and top-end
power. Comes complete with replacement rockers and
tappet adjusters. No core required.
*HD valve springs required.
PART NO.
APPLICATION
PRICE
411-HXR-1020
XR/CRF100 93-Present
149.95
PART NO.
APPLICATION
PRICE
410-HXR-1005
XR/CRF100 93-Present
24.95
BBR 26mm Carburetor Kit26mm Keilhin carburetor complete with manifold
adapter, throttle assembly, throttle cable and extra
jets for fine tuning.
PART NO.
APPLICATION
PRICE
420-HXR-1001
XR/CRF80/100 93-Present
299.95
Replacement Parts
PART NO.
PRICE
Throttle Cable
512-BBR-1002
24.00
PART Throttle Assembly
512-BBR-2001
22.95
CR
F1
50
F/2
30
FFA
X
1.2
53
.63
1.4
26
0
TO
LL
FR
EE
1
.88
8.M
OT
O.B
BR
(1
.88
8.6
68
.62
27
)
W
WW
.BB
RM
OT
OR
SP
OR
TS
.CO
M
BBR CRF150/230F Aluminum Perimeter Frame KitTM
Put your play-bike motor in a race bike chassis. Multiple national championship
winner. Includes frame, motor mounts, brake pedal, footpeg mounts, plastic
gas tank, air-boot, exhaust system, graphics kit & seat cover, and BBR gas cap.
Uses chassis components from 1996-2007 Honda CR80/85R/RB. Complete
with MSO paperwork. Race ready bikes from $7,999.
PART NO.
APPLICATION
PRICE
350-BBR-1008
CRF150F 03-05
3299.95
350-BBR-1011
CRF150F 06-Present
3699.95
350-BBR-1009
CRF230F 03-Present
3699.95
BBR Aluminum Skid PlateProtection for your valuable engine. ¹/8" thick 6061 aluminum.
Fabricated with the highest quality materials. Roto-blasted for
toughness with anodized finish. Bolts on in minutes, all hardware
included.
PART NO.
APPLICATION
PRICE
Black
320-HCF-1511
CRF150F 03-05/230 03-Present
79.95
COLOR Black
320-HCF-1512
CRF150F 06-Present
99.95
BBR Aluminum Folding Shift LeverForged aluminum with knurled steel folding tip. Stronger and lighter
than the stock shift lever. Ti anodized finish. OEM quality.
BBR Billet LinkageCNC machined from 6061 aluminum. Increases seat height 1"
CRF150, 1/2” CRF230 and improves cornering. Includes needle
bearings and seals.
BBR Billet TripleclampDesigned to accommodate adult riders. Raises bar mount position
by 1¼" fully adjustable. Allows lowering of forks by 1". Built-in key
mount, and classic BBR quality.
PART NO.
APPLICATION
PRICE
Standard
537-BBR-1004
CRF150/230F 03-Present
39.95
LENGTH Long +1/2”
537-BBR-1003
CRF150/230F 03-Present
39.95
PART NO.
APPLICATION
PRICE
625-HCF-1501
CRF150/230F 03-Present
149.95
* See the Accessories section for available handlebars.
PART NO.
APPLICATION
PRICE
COLOR
BAR SIZE
CRF230F
* See the Accessories section for available handlebars.
PART NO.
APPLICATION
PRICE
Black
Standard 7/8”
510-HCF-2311
CRF230 03-Present
229.95
COLOR
BAR SIZE
Black
Oversized 1 1/8”
510-HCF-2312
CRF150 03-Present
229.95
Red
Standard 7/8”
510-HCF-1541
CRF150F 03-Present
229.95
Red
Oversized 1 1/8”
510-HCF-1542
CRF150F 03-Present
229.95
CRF150F
PART NO.
APPLICATION
PRICE
Black
Standard 7/8”
510-HCF-1511
CRF150F 03-Present
229.95
COLOR
BAR SIZE
Black
Oversized 1 1/8”
510-HCF-1512
CRF150F 03-Present
229.95
BBR HD Shock SpringDesigned for adult riders. Custom-wound
from aircraft-quality spring steel. Powder-
coated finish. Fits stock shock.
BBR HD Fork SpringsCustom-developed by BBR for adult riders.
Preset and stress-relieved for long life. Fits
stock fork.
PART NO.
APPLICATION
PRICE
650-HCF-1505
CRF150F 03-Present
79.95
650-HCF-2305
CRF230F 03-Present
79.95
PART NO.
APPLICATION
PRICE
660-HCF-1505
CRF150/230 03-Present
89.95
BBR Billet Gas Cap An original BBR design. Billet-machined
6061-T6 aluminum gas cap. A must-have
for any modified bike.
PART NO.
APPLICATION
PRICE
110-HCF-1201
CRF150/230F 03-Present
69.95
BBR HD Clutch SpringsNo more clutch slip. Fits stock clutch
pack for longer life and less slippage.
BBR HD Valve SpringsAn essential component for building a high-
performance, high-revving CRF motor.
PART NO.
APPLICATION
PRICE
411-HCF-1504
CRF150F 03-05/CRF230F 03-Present
49.95
PART NO.
APPLICATION
PRICE
410-HCF-1501
CRF150F 03-05
24.95
35 Product Line 2007
CR
F1
50
F/2
30
FFA
X
1.2
53
.63
1.4
26
0
TO
LL
FR
EE
1
.88
8.M
OT
O.B
BR
(1
.88
8.6
68
.62
27
)
W
WW
.BB
RM
OT
OR
SP
OR
TS
.CO
M
BBR 26mm Carburetor Kit26mm Keihin carb complete with manifold adapter, throttle
assembly, throttle cable and extra jets for fine tuning. An
excellent complement to any BBR Big Bore Kit.
BBR 175cc Big Bore Kit With CamThis kit has won multiple championships and is backed by hundreds of hours of
proven performance. Comes complete with piston, rings, piston pin, clips, BBR
exclusive motocross-grind performance camshaft, HD valve springs and gaskets.
Bores into stock cylinder. A great combination of reliability and horsepower.
Replacement Parts
* Piston, rings, pin and clips
BBR 240cc Big Bore KitQuick and easy bore-in for big power boost. This high-
compression kit comes complete with high-performance
piston, rings, piston pin, clips, BBR exclusive MX-Grind
performance cam shaft, HD valve springs and gaskets.
Bores into stock cylinder. Unbelievable quality!
Replacement Parts
UNI Air FilterHigh quality free-flowing replacement air
filter. Flows nearly 40 CFM more than
stock. Easy to install.
BBR Rev BoxReplacement CDI unit with enhanced power
curve, eliminates rev-limiter for optimum
performance.
Tokyo Mods Stage 3 Digital Ignition SystemA true “Works“ ignition system for your racer. 10 Map programable module
with handlebar mounted switch to select curves. Complete digital system
with lightweight flywheel and everything needed for installation.
PART NO.
APPLICATION
PRICE
411-HCF-2301
CRF230F 03-Present
299.95
PART NO.
PRICE
Gasket Kit
410-HCF-2310
24.95
PART NO.
APPLICATION
PRICE
411-HCF-1501
CRF150F 03-05
299.95
PART
PART NO.
PRICE
Gasket Kit
411-HCF-1502
19.95
Piston Kit
411-HCF-1505
149.00
Ring Set
411-HCF-1507
45.00
PART NO.
APPLICATION
PRICE
420-HCF-1501
CRF150F 03-Present
299.95
PART NO.
APPLICATION
PRICE
452-HCF-1503
CRF150F 03-05
849.95
PART NO.
APPLICATION
PRICE
430-HCF-1501
CRF150/CRF230F 03-Present
24.95
PART NO.
APPLICATION
PRICE
451-HCF-1501
CRF150F 03-05/CRF230F 03-Present
59.95
PART Piston Kit* Ring Set
411-HCF-2305 411-HCF-1507
149.00 45.00
*Piston, rings, pin and clip
BBR Performance Exhaust SystemThe finest quality complete two-piece exhaust system on the market. Comes
with a removable USDA Forest Service approved spark arrester installed. Ceramic
coated, with tapered header for power gains throughout the RPM range.
BBR D-SectionTM Exhaust SystemThese systems feature a billet end cap carved from a solid aluminum
block, thin-wall stainless header and heat shield, and our exclusive D-
Section design for increased tire clearance and packing volume. A BBR
Quiet Core Insert and USDA Forest Service approved spark arrester are
included.
PART NO.
APPLICATION
PRICE
Black
210-HCF-1511
CRF150F 03-05/230F 03-Present
299.95
COLOR Black
210-HCF-1512
CRF150F 06-Present
299.95
PART NO.
APPLICATION
PRICE
Red
210-HCF-1541
CRF150F 03-05/230F 03-Present
299.95
COLOR Red
210-HCF-1542
CRF150F 06-Present
299.95
BBR Quiet Core InsertUnique stainless steel tapered cone design.
Stock-like sound levels. Bolts on in minutes.
Replacement S/A Screen
PART NO.
PRICE
220-BBR-1004
39.95
PART NO.
PRICE
220-BBR-1003
12.95
PART NO.
APPLICATION
PRICE
Black
211-HCF-1511
CRF150F 03-05/230F 03-Present
369.95
COLOR Black
211-HCF-1512
CRF150F 06-Present
369.95
BBR Billet Cam CoverBillet machined and anodized featuring the BBR logo.
The finishing touch to your 150/230 engine. Available in
gold or black. CRF150F 03-05/CRF230F 03-Present
PART NO.
PRICE
Gold
405-HCF-1501
59.95
COLOR Black
405-HCF-1511
59.95
Lightweight Aluminum RimsExclusive high-quality BBR product. Lighter and stronger than stock. Lace up using
stock hub and spokes. Sold in pairs, 16" rear, 19" front, in your choice of colors.
PART NO.
APPLICATION
PRICE
Gold
390-HCF-1505
CRF150F 03-Pres.
259.95
COLOR Black
390-HCF-1506
CRF150F 03-Pres.
259.95
Silver
390-HCF-1507
CRF150F 03-Pres.
259.95
Red
390-HCF-1508
CRF150F 03-Pres.
259.95Replacement Parts
PART
PART NO.
PRICE
Throttle Cable
512-BBR-1002
24.00
Throttle Assy.
512-BBR-1002
22.95
BBR Performance Camshaft*Designed by BBR. Enhances mid-range and top-
end power. BBR team bike performance. No core
required.
* HD valve springs required. See page 36
PART NO.
APPLICATION
PRICE
411-HCF-1503
CRF150F 03-05/230F 03-Pres.
159.95
PART NO.
APPLICATION
PRICE
BBR Graphics Kit w/seat cover
710-HCF-1501
CRF150F 03-05/230F 03-Present
129.95
DESCRIPTION Graphics Kit only
710-HCF-1502
CRF150F 06-Present
69.95
PART NO.
APPLICATION
PRICE
451-HCF-1502
CRF150F 06-Present
89.95
SU
PE
RM
OT
O
FAX
1
.25
3.6
31
.42
60
T
OL
L F
RE
E
1.8
88
.MO
TO
.BB
R (
1.8
88
.66
8.6
22
7)
WW
W.B
BR
MO
TO
RS
PO
RT
S.C
OM
BBR HD Fork SpringsCustom-developed by BBR for the perfect 110 suspension package. Preset and
stress-relieved for consistent performance and long life. Fits stock fork.
650-KLX-1105
KLX/DRZ110 02-Present
79.95
PART NO.
APPLICATION
PRICE
Lightweight Aluminum RimsExclusive high-quality rims. Lighter and stronger than stock. Direct
replacements using stock spokes. Sold individually in your choice of
colors. The rim choice of Travis Pastrana.
PART NO.
APPLICATION
PRICE
Gold
390-KLX-1101
KLX/DRZ110 02-Pres.
114.95
COLOR
12” Rear Rims
Black
390-KLX-1111
KLX/DRZ110 02-Pres.
114.95
Blue
390-KLX-1121
KLX/DRZ110 02-Pres.
114.95
PART NO.
APPLICATION
PRICE
Silver
390-KLX-1131
KLX/DRZ110 02-Pres.
114.95
COLOR Red
390-KLX-1141
KLX/DRZ110 02-Pres.
114.95
Green
390-KLX-1151
KLX/DRZ110 02-Pres.
114.95
PART NO.
APPLICATION
PRICE
Yellow
390-KLX-1161
KLX/DRZ110 02-Pres.
114.95
COLOR
PART NO.
KIT INCLUDES
PRICE
Disc Brake Kit - BBR SuperMoto Front, 12”, Silver/Marzocchi KLX110
552-KLX-1431
Comes with 28H Hub, BBR Disc Brake System, 220mm Galfer WaveTM Rotor, 12” HD Spokes, BBR Throttle Assembly & Cable Guide
499.95
DESCRIPTIONDisc Brake Upgrade Kit - BBR SuperMoto Front, Silver/Marzocchi KLX110
552-KLX-1531
Comes with BBR Disc Brake System, 220mm Galfer WaveTM Rotor, BBR Throttle Assembly & Cable Guide
289.95
PART NO.
PRICE
DESCRIPTION
BBR HD Shock SpringDialed in by BBR’s factory team. Designed for
adult riders and custom-wound from aircraft-
quality spring steel. Tough powder-coated finish. Fits
stock shock.
660-KLX-1105
KLX/DRZ110 02-03
89.95
PART NO.
APPLICATION
PRICE
660-KLX-1205
KLX/DRZ110 04-Present
89.95
PART NO.
APPLICATION
PRICE
COLOR
PART NO.
PRICE
Hub- BBR Front Disc Brake, (28H), Silver/E-6 Fork Kit
552-HXR-5131
189.95
DESCRIPTION
PART NO.
KIT INCLUDES
PRICE
Disc Brake Kit - BBR SuperMoto Front, 12”, Silver/Marzocchi CRF50
552-HXR-5231Comes with 28H Hub, BBR Disc Brake System, 200mm Galfer WaveTM Rotor, 12” HD Spokes, BBR Throttle Assembly & Cable Guide
499.95
DESCRIPTION
PART NO.
PRICE
Spoke Set- HD BBR Front Hub 28H 12”XR/CRF50
391-HXR-5012
59.95
DESCRIPTION
Requires use of 12”/28H rim sold seperately
Spoke Set - HD BBR Front Hub 32H 14” KLX 110
391-KLX-1112
65.95
BBR Billet Aluminum Brake PedalCNC machined billet aluminum for the ultimate
in strength and appearance. Red anodized tip is
replaceable and adjustable for rider preference.
120-KLX-1141 120-HCF-5041
Drum Brake, KLX/DRZ110 Stock Frames Drum Brake, XR/CRF50
169.95 149.95
PART NO.
APPLICATION
PRICE39 Product Line 2007 Photo: D. Albrewczynski
CRF50BBR Front Disc Brake System
KLX110BBR Front Disc Brake System
Travis Pastrana
BBR SuperMoto 110
KL
X/D
RZ
11
0FA
X
1.2
53
.63
1.4
26
0
TO
LL
FR
EE
1
.88
8.M
OT
O.B
BR
(1
.88
8.6
68
.62
27
)
W
WW
.BB
RM
OT
OR
SP
OR
TS
.CO
M
BBR KLX/DRZ110 Aluminum Perimeter Frame KitTM
Want the ultimate KLX or DRZ110? The BBR Aluminum Perimeter Frame Kit is the trickest frame
money can buy. Utilizing a patented BBR design, this race ready frame and adjustable swingarm
eliminates the motor cases as a stress member of the frame while providing unsurpassed strength
and performance from superior craftsmanship. 100% engineered, machined, welded, heat-treated
and tested in the USA.
Patent# 522,928S975lb Shock Spring
660-HXR-1005
89.95
PART
PART NO.
PRICE
1200lb Shock Spring
660-HXR-1007
89.95
PART
PART NO.
PRICE
Optional Parts
PART NO.
APPLICATION
PRICE
Complete Frame Kit
350-BBR-6003
KLX/DRZ110 02-Present
3099.95
DESCRIPTION Frame Kit (w/out swingarm)
350-BBR-6002
KLX/DRZ110 02-Present
2199.95
Rear Disc Brake System
See Page 45
529.95
Patented BBR frame design
6061 aluminum twin spar frame 1” longer than stock
6061 BBR Billet Adjustable SuperCompTM Swingarm 2.5" longer than stock
8.0" of rear wheel travel utilizing a one-of-a-kind billet BBR SuperShockTM (by Elka), custom-built specifically for the BBR Perimeter FrameTM. It is fully rebuildable, uses standard size valving shims and has a giant 16mm shaft. It also provides adjustable compression and rebound with optional spring rates.
Tapered steering bearings pre-installed for easy assembly
Brushed aluminum finish
Comes complete with MSO paperwork for easy registration
Frame Kit includes: frame, subframe, SuperCompTM swingarm, shock, D-SectionTM exhaust, gas tank, footpeg mounts, brake pedal, side panels, chain guide and BBR gas cap.
43 Product Line 2007
KL
X/D
RZ
11
0FA
X
1.2
53
.63
1.4
26
0
TO
LL
FR
EE
1
.88
8.M
OT
O.B
BR
(1
.88
8.6
68
.62
27
)
W
WW
.BB
RM
OT
OR
SP
OR
TS
.CO
M
BBR Billet Adjustable TripleclampBillet machined and anodized. Designed to accommodate adult
sized riders. Raises bar mount position by 1¼". Extended brake
cable may be needed (513-KLX-1101 $24).
PART NO.
APPLICATION
PRICE
Black
Standard 7/8”
510-KLX-1111
KLX/DRZ110 02-Present
159.95
BAR STYLE
COLOR Black
Oversized 1 1/8”
510-KLX-1112
KLX/DRZ110 02-Present
159.95
Billet triple clamp carved from a solid block of 6061 aluminum
Double pinch bolt with larger clamp surface
2 position bar mount
High-quality BBR aluminum motocross mid-size handlebar
Forged motocross brake lever
Extended +5” Brake Cable
Grip glue for easy installation
BBR kill switch
BBR handlebar grips
PART NO.
APPLICATION
PRICE
Handlebar/Tripleclamp Kit Silver
510-KLX-1531
KLX/DRZ110 02-Present
279.95
DESCRIPTION Handlebar/Tripleclamp Kit Black
510-KLX-1511
KLX/DRZ110 02-Present
279.95
BBR Handlebar/Tripleclamp KitThis newly designed handlebar kit provides more leg room with added rider comfort
and stability: raises the hand position 1.5” and moves it forward 1”. This bar kit
makes it easier to move around and enables easy transition from sitting to standing,
which improves bike control and stability in difficult terrain.
Tapered Steering BearingsUpgrade performance by replacing
stock ball bearings. Complete upper
and lower bearings with races.
516-KLX-1101
KLX/DRZ110 02-Present
39.95
PART NO.
APPLICATION
PRICE
PART NO.
APPLICATION
PRICE
Silver
Standard 7/8”
510-KLX-1131
KLX/DRZ110 02-Present
159.95
BAR STYLE
COLOR Silver
Oversized 1 1/8”
510-KLX-1132
KLX/DRZ110 02-Present
159.95
520-BBR-1031
KLX/DRZ110 02-Present
79.95
PART NO.
APPLICATION
PRICE
BBR Aluminum MX Mid-Size Handlebars
45 Product Line 2007
KL
X/D
RZ
11
0FA
X
1.2
53
.63
1.4
26
0
TO
LL
FR
EE
1
.88
8.M
OT
O.B
BR
(1
.88
8.6
68
.62
27
)
W
WW
.BB
RM
OT
OR
SP
OR
TS
.CO
M
BBR HD Fork SpringsCustom-developed by BBR for the perfect
110 suspension package. Preset and
stress-relieved for consistent performance
and long life. Fits stock fork.
BBR HD Shock SpringDialed in by BBR’s factory team. Designed for
adult riders and custom-wound from aircraft-
quality spring steel. Tough powder-coated finish. Fits
stock shock.
BBR SuperCompTM Adjustable Swingarm KitThis is the best suspension upgrade money can buy. Simply replace your
entire rear suspension with BBR’s race proven Swingarm Kit. This package
increases rear wheel travel to 8" while extending wheelbase by 2½". Seat
height is raised by 1¾". Unique BBR engineering with three interchangeable
leverage blocks (soft, medium, stiff). The interchangeable leverage blocks give
you control of rear suspension set-up for weight, ability, track conditions and
rider preference. The kit comes complete with BBR SuperCompTM Swingarm,
bullet proof BBR SuperShockTM (by Elka), CNC-machined upper shock
mount, chain guide and all necessary hardware.
BBR Rear Disc Brake System No expense has been spared! BBR engineered and purpose-built, scaled down
Big Bike Brake System. Featuring a billet one-piece hub with massive bearings,
thick rotor, and full-floating caliper, this brake system is ready to handle the highest
horsepower minis on the planet. Optional adapter kit required for stock type frames.
650-KLX-1105
KLX/DRZ110 02-Present
79.95
PART NO.
APPLICATION
PRICE
660-KLX-1105
KLX/DRZ110 02-03
89.95
PART NO.
APPLICATION
PRICE
660-KLX-1205
KLX/DRZ110 04-Present
89.95
330-KLX-1106
KLX/DRZ110 02-Present
1499.95
PART NO.
APPLICATION
PRICE
PART NO.
APPLICATION
PRICE
Brake System - Black
550-KLX-1111
BBR Perimeter 110 Frame
529.95
HUB COLOR Brake System - Silver
550-KLX-1131
BBR Perimeter 110 Frame
529.95
Optional Parts
PART NO.
APPLICATION
PRICE
Adapter Kit Galfer WaveTM Rotor
550-KLX-1201 550-HXR-5210
Stock Type Frames BBR Disc Brake
229.95 129.99
PART HD Spoke Kit
391-KLX-1101
12” rear rim
65.95
Marzocchi Shiver 35mm Works Fork KitThe trickest front fork on the market today. An inverted 35mm fork
with 7" of travel, independent compression and rebound adjustment
and TI-Nitride coated lower tubes. Complete kit includes: Fork set,
tripleclamp set, hydraulic brake system and complete front wheel
assembly with tire. Many optional and replacement parts available.
Call for details.
*Shown with optional bars.
BBR Damping Rod SetA perfect match for the BBR SuperComp Swingarm Kit. Slows rebound and compression damping
for a firmer ride. Billet-machined from high-strength steel. Increases ride height and travel by
1½". BBR Fork Springs recommended for larger and or more aggresive riders. Fits stock forks.
Extended brake cable may be needed (513-KLX-1101 $24).
Elka Mini Series Rear ShockBuilt from the highest quality materials. Elka
offers the ultimate rear shock for stock type
frame and swingarm combos. Fully adjustable
compression, rebound and preload.
PART NO.
APPLICATION
PRICE
14” Black Wheel
632-KLX-1411
KLX/DRZ110 02-Present
1639.00
COLOR/SIZE
634-KLX-1101
KLX/DRZ110 02-Present
89.95
PART NO.
APPLICATION
PRICE
Fox Float MXR AirShox Rear ShockThe most versatile rear shock on the market today.
Fully adjustable with included micro air pump.
Unbelievable performance for kids to agressive adult
riders with a simple twist of the clickers.
PART NO.
APPLICATION
PRICE
150-195lb
640-KLX-1101
KLX/DRZ110 02-Present Stock Type Frames
495.95
RIDER RATING
PART NO.
APPLICATION
PRICE
640-KLX-1102
KLX/DRZ110 02-Present Stock Type Frames
299.95
PART NO.
KIT INCLUDES
PRICE
Disc Brake Kit - BBR MX Front, 14”, Silver/Marzocchi KLX110
552-KLX-1131Comes with 32H Hub, BBR Disc Brake System, 200mm Galfer WaveTM Rotor, 14” HD Spokes, BBR Throttle Assembly & Cable Guide
499.95
DESCRIPTION
PART NO.
KIT INCLUDES
PRICE
Disc Brake Upgrade Kit - BBR MX Front, Silver/Marzocchi KLX110
552-KLX-1331
Comes with BBR Disc Brake System, 200mm Galfer Wave RotorTM, BBR Throttle Assembly & Cable Guide
289.95
DESCRIPTION
PART NO.
KIT INCLUDES
PRICE
Disc Brake Kit - BBR SuperMoto Front, 12”, Silver/Marzocchi KLX110
552-KLX-1431
Comes with 28H Hub, BBR Disc Brake System, 220mm Galfer WaveTM Rotor, 12” HD Spokes, BBR Throttle Assembly & Cable Guide
499.95
DESCRIPTION
PART NO.
KIT INCLUDES
PRICE
Disc Brake Upgrade Kit - BBR SuperMoto Front, Silver/Marzocchi KLX110
552-KLX-1531
Comes with BBR Disc Brake System, 220mm Galfer WaveTM Rotor, BBR Throttle Assembly & Cable Guide
289.95
DESCRIPTION
Patent Pending
330-BBR-6006
KLX/DRZ110 02-Present
699.95
PART NO.
APPLICATION
PRICE
SuperCompTM Adjustable SwingarmCNC machined from 6061 T6 Aluminum. Unique BBR engineering
with three interchangeable leverage blocks (soft, medium, stiff). The
interchangeable leverage blocks give you control of rear suspension
set-up for weight, ability, track conditions and rider preference.
Patent Pending
Hub only - Black
550-KLX-1211
BBR Perimeter 110 Frame
219.95
Hub only - Silver
550-KLX-1231
BBR Perimeter 110 Frame
219.95
47 Product Line 2007
BBR Front Disc Brake System
New for 2007!
KL
X/D
RZ
11
0FA
X
1.2
53
.63
1.4
26
0
TO
LL
FR
EE
1
.88
8.M
OT
O.B
BR
(1
.88
8.6
68
.62
27
)
W
WW
.BB
RM
OT
OR
SP
OR
TS
.CO
M
IMS Super Stock PegsBigger, flatter, stronger. Go big with confidence.
IMS stainless construction.
BBR Aluminum Folding Shift LeverTrickest shift lever on the planet. Forged aluminum with knurled steel folding tip. Stronger
and lighter than the stock shift lever. Ti anodized finish. OEM quality.
BBR Billet Aluminum Brake PedalCNC machined billet aluminum for the ultimate
in strength and appearance. Red anodized tip is
replaceable and adjustable for rider preference.
BBR D-SectionTM Exhaust SystemThese systems feature a billet end cap carved from a solid aluminum block, thin-wall stainless header and heat
shield, and our exclusive D-Section design for increased tire clearance and packing volume. A BBR Quiet Core
Insert and USDA Forest Service approved spark arrester are included.
BBR Performance Exhaust System BBR’s innovative exhaust design for the 110. Complete one-piece exhaust system,
featuring BBR’s trick billet aluminum flange and end cap. Comes with a removable
USDA Forest Service approved spark arrester installed. Ceramic coated, tapered
header for power gains throughout the RPM range.
537-BBR-1006
KLX/DRZ110 02-04
39.95
PART NO.
APPLICATION
PRICE
537-BBR-1007
KLX/DRZ110 05-Present
39.95
120-KLX-1141
Drum Brake, KLX/DRZ110 Stock Frames
169.95
PART NO.
APPLICATION
PRICE
530-IMS-2004
KLX/DRZ110 02-Present
79.95
PART NO.
APPLICATION
PRICE
PART NO.
APPLICATION
PRICE
Black Standard
211-KLX-1111
KLX/DRZ110 02-Present
339.95
COLOR
PART NO.
APPLICATION
PRICE
Black
210-KLX-1111
KLX/DRZ110 02-Present
269.95
COLOR Silver
210-KLX-1131
KLX/DRZ110 02-Present
269.95
BBR Quiet Core InsertUnique stainless steel tapered cone
design. Stock-like sound levels.
Bolts on in minutes.
Replacement S/A Screen
PART NO.
PRICE
220-BBR-1004
39.95
PART NO.
PRICE
220-BBR-1003
12.95
Black Big Bore
211-KLX-1112
KLX/DRZ110 02-Present
369.95
BBR Aluminum Skid PlateProtection for your new 110 power plant. Tig welded 6061 aluminum.
Bolts on in minutes, all hardware included.
PART NO.
APPLICATION
PRICE
Black
320-KLX-1111
KLX/DRZ110 02-Present
79.95
COLOR Silver
320-KLX-1131
KLX/DRZ110 02-Present
79.95
Gold
320-KLX-1101
KLX/DRZ110 02-Present
79.95
BBR HD Footpeg BracketHigh-strength forged chromoly. Designed to
withstand heavier adult riders. Lowers peg position
by ¾" and moves rearward by ½". Comes with HD
stainless footpeg pins.
540-KLX-1101
KLX/DRZ110 02-Present
99.95
PART NO.
APPLICATION
PRICE
Big Bore exhaust recommended for 160cc
motors and up.
49 Product Line 2007
Jeff Willoh
BBR/Monster Energy Drink
Factory Rider
KL
X/D
RZ
11
0FA
X
1.2
53
.63
1.4
26
0
TO
LL
FR
EE
1
.88
8.M
OT
O.B
BR
(1
.88
8.6
68
.62
27
)
W
WW
.BB
RM
OT
OR
SP
OR
TS
.CO
M
BBR 143cc Big Bore Kit w/CamBolt on and go. BBR offers the largest displacement bore kit available without the need to bore
engine cases. Complete kit includes: Aluminum plated cylinder, BBR motocross-grind camshaft,
piston kit and gasket. Add 26mm Carb Kit for the best performance gains.
*Piston, rings, pin and clips
BBR 160cc Big Bore KitIf you want a fire breathing 110, the BBR 160 Kit is the right choice. This kit allows the largest
possible displacement available without the headaches of running a stroked crankshaft.
Complete kit includes: Aluminum cylinder with oversized sleeve, piston kit and gasket kit. This
kit requires boring of your stock engine cases for the larger sleeve. Add 26mm Carb Kit and BBR
Big Valve Race Head for the ultimate in 110 power. BBR can modify for Kitaco/Takegawa heads.
BBR Big Valve Race HeadRace proven performance. Developed by BBR’s in-house engine R&D team, this head provides HUGE
performance gains throughout the power curve. Each head is meticulously hand fabricated and assembled
using oversized intake and exhaust valves, BBR’s HD valve springs with retainers and BBR’s Performance
Camshaft. For use with BBR’s 160cc and 143cc Big Bore Kits. Other applications may require piston
modification.
411-KLX-1401
KLX/DRZ110 03-Present
389.95
PART NO.
APPLICATION
PRICE
Replacement Parts
PART NO.
PRICE
Gasket Kit
411-KLX-1410
24.95
PART Piston Kit*
411-KLX-1411
119.00
Ring Set
411-KLX-1412
35.00
Cylinder
411-KLX-1417
185.00
411-KLX-1601 411-KLX-1620
KLX/DRZ110 03-Present Modified for Kitaco/Takegawa head.
299.95 334.95
PART NO.
APPLICATION
PRICE
*Piston, rings, pin and clips
Replacement Parts
PART NO.
PRICE
Gasket Kit
411-KLX-1610
24.95
PART Piston Kit*
411-KLX-1611
129.00
Ring Set
411-KLX-1612
40.00
Cylinder
411-KLX-1617
185.00
410-KLX-1170
BBR 160 & 143cc Big Bore Kits
799.95
PART NO.
APPLICATION
PRICE
BBR 130cc Big Bore KitSimply the best motor upgrade that money can buy. This basic bore kit brings the mid-size 110 to life.
Comes complete with piston, rings, piston pin, clips and gaskets. Bores into stock cylinder. Add BBR
Performance Camshaft for greater power gains.
411-KLX-1101
KLX/DRZ110 03-Present
149.95
PART NO.
APPLICATION
PRICE
Replacement Parts
PART NO.
PRICE
Gasket Kit
411-KLX-1110
24.95
PART Rings
411-KLX-1112
35.00
BBR Performance CamshaftMaximize the 110 power range. Enhances
mid- and top-end power with easy install.
No core required. Use in stock motor or in
addition to the 130 and 160 bore kits.
BBR 26mm Carb KitFeaturing a Mikuni VM26 carburetor with
BBR high-flow intake manifold for optimum
performance. This kit is a must have for any
bore kit larger than 130cc. Also includes:
throttle, throttle cable, gaskets, extra jets for
fine tuning and all necessary hardware. Add
BBR Air Filter Kit for best results.
BBR HD Valve SpringsAn essential component when building a high
performance 110 motor. Includes: intake and
exhaust springs with aluminum retainers & seats.
BBR Air Filter KitA must for any performance engine. Complete kit
includes: Air filter and air-box removal bracket.
Hydraulic Clutch Conversion KitA must have for any serious racer. This kit converts auto-clutch to a semi-
manual. Installation requires the use of HD clutch springs (410-KLX-1106).
Add Clutch Removal Spacer (410-KLX-1115), and convert into a full manual
clutch set-up.
420-KLX-1102
KLX/DRZ110 02-Present
279.95
PART NO.
APPLICATION
PRICE
411-KLX-1120
KLX/DRZ110 03-Present
129.95
PART NO.
APPLICATION
PRICE 411-KLX-1125
KLX/DRZ110 03-Present
59.95
PART NO.
APPLICATION
PRICE
555-KLX-1101
KLX/DRZ110 02-Present
319.95
PART NO.
APPLICATION
PRICE
430-KLX-1105
KLX/DRZ110 02-Present
39.95
PART NO.
APPLICATION
PRICE
Replacement Filter
APPLICATION
PRICE
430-KLX-1106
KLX/DRZ110 02-Present
19.95
PART NO.
410-KLX-1140
Stock Head/Stock Grind
379.95
PART NO.
APPLICATION
PRICE
BBR KLX/DRZ 110 D-CompTM CamshaftBBR has developed this exclusive camshaft with a
decompression mechanism. The decompression
device releases cranking pressure during start up.
Once started, full compression is restored. This new
D-CompTM camshaft will allow most bikes to actually
be started by hand. Now there is no reason to
hesitate to use a huge bore or a stroked crankshaft.
Includes camshaft with sprocket, bearings, and thecomplete decompression mechanism.
Even 160cc motors are super easy to start.
Same camshaft as used by the BBR Race Team
410-KLX-1141
Stock Head/BBR Grind
379.95
PART NO.
APPLICATION
PRICE
410-KLX-1142
Kitaco SE Head, Kitaco Grind
379.95
BBR Forged Output Shaft w/1st GearDeveloped for the BBR race team, this forged
shaft is the strongest available on the market. A
must have for high-horsepower motors. Comes
with forged, high-strength 1st gear.
411-KLX-1150
KLX/DRZ110 03-Present
149.95
PART NO.
APPLICATION
PRICE
PART NO.
APPLICATION
PRICE
131-KLX-1101
KLX/DRZ 110 03-Present
74.95
BBR Forged Aluminum kickstarter
410-KLX-1110
BBR 160 & 143cc Big Bore Kits
39.95
PART NO.
APPLICATION
PRICE
Heavy Duty Stud & Nut set
51 Product Line 2007
KL
X/D
RZ
11
0FA
X
1.2
53
.63
1.4
26
0
TO
LL
FR
EE
1
.88
8.M
OT
O.B
BR
(1
.88
8.6
68
.62
27
)
W
WW
.BB
RM
OT
OR
SP
OR
TS
.CO
M
BBR Tall Seat AssemblyComplete tall seat assembly for your KLX/DRZ110.
OEM-quality seat base, high-density tall foam and
solid black non-slip BBR seat cover.
PART NO.
APPLICATION
PRICE
Seat Assembly
716-KLX-1101
KLX/DRZ110 02-Present
89.95
DESCRIPTION
BBR Billet Engine Cover SetA quick and simple way to dress up that
boring 110 motor. All components are CNC
machined aluminum. Complete kit includes:
Cam cover, left side engine cover, front
sprocket cover and tappet cover set.
PART NO.
APPLICATION
PRICE
Black
405-KLX-1511
KLX/DRZ110 02-Pres.
169.95
COLOR Red
405-KLX-1541
KLX/DRZ110 02-Pres.
169.95
Green
405-KLX-1551
KLX/DRZ110 02-Pres.
169.95
BBR HD Clutch SpringsWorks with stock clutch pack for longer life and less
slippage. A must for any high-output motors. BBR Clutch Removal SpacerAllows removal of stock auto clutch
assembly. When used with Hydraulic Clutch
Conversion Kit, a total of 2lbs is removed
from the crankshaft. A lighter crankshaft
equals improved throttle response and
quicker acceleration. For use with Hydraulic
Clutch Conversion Kit only.
410-KLX-1105
KLX/DRZ110 03-Present Auto Clutch
24.95
PART NO.
APPLICATION
PRICE
410-KLX-1106
KLX/DRZ110 03-Present Hydraulic Clutch
24.95
PART NO.
APPLICATION
PRICE
410-KLX-1115
KLX/DRZ110 03-Present
16.95
PART NO.
APPLICATION
PRICE
BBR 4-speed Shift DrumThe best “sleeper” upgrade for your 110.
Converts the stock 3-speed transmission
into a race ready 4-speed.
414-KLX-1101
KLX/DRZ110 02-Present
89.95
PART NO.
APPLICATION
PRICE
PART NO.
APPLICATION
PRICE
BBR/Monster Team Issue
710-KLX-1110
KLX/DRZ110 02-Present
69.95
DESCRIPTION
Lightweight Aluminum RimsExclusive high-quality rims. Lighter and stronger than stock. Direct
replacements using stock spokes. Sold individually in your choice of colors.
BBR Chain GuideThis trick piece fully wraps the chain to guide it onto the rear sprocket and
protects expensive engine cases; CNC machined aluminum, stainless steel
hardware, and HDPE plastic buffer.
BBR HD Spoke KitsLarge-diameter stainless steel spokes and nipples. Helps
eliminate broken spokes and hubs. Each kit contains enough
spokes for one wheel. Spoke wrench included.
Tires, Tubes & Rim LockChoose from a variety of high quality, top brand tires. A spare tube
is a must have. BBR’s HD rim lock is an essential component for a
high-horsepower mini. Drilling of rim is required for rim lock.
PART NO.
APPLICATION
PRICE
Gold
390-KLX-1102
KLX/DRZ110 02-Pres.
119.95
COLOR
14” Front Rims
Black
390-KLX-1112
KLX/DRZ110 02-Pres.
119.95
Blue
390-KLX-1122
KLX/DRZ110 02-Pres.
119.95
PART NO.
APPLICATION
PRICE
Silver
390-KLX-1132
KLX/DRZ110 02-Pres.
119.95
COLOR Red
390-KLX-1142
KLX/DRZ110 02-Pres.
119.95
Green
390-KLX-1152
KLX/DRZ110 02-Pres.
119.95
PART NO.
APPLICATION
PRICE
Yellow
390-KLX-1162
KLX/DRZ110 02-Pres.
119.95
COLOR
PART NO.
APPLICATION
PRICE
Gold
390-KLX-1101
KLX/DRZ110 02-Pres.
114.95
COLOR
12” Rear Rims
Black
390-KLX-1111
KLX/DRZ110 02-Pres.
114.95
Blue
390-KLX-1121
KLX/DRZ110 02-Pres.
114.95
PART NO.
APPLICATION
PRICE
Silver
390-KLX-1131
KLX/DRZ110 02-Pres.
114.95
COLOR Red
390-KLX-1141
KLX/DRZ110 02-Pres.
114.95
Green
390-KLX-1151
KLX/DRZ110 02-Pres.
114.95
PART NO.
APPLICATION
PRICE
Yellow
390-KLX-1161
KLX/DRZ110 02-Pres.
114.95
COLOR
PART NO.
APPLICATION
PRICE
12” Rear Hub
391-KLX-1101
KLX/DRZ110 02-Present
65.95
SIZE 14” Front Hub
391-KLX-1102
KLX/DRZ110 02-Present
65.95
PART NO.
PRICE
Dunlop D756 80/110-12
393-KLX-1101
38.95
BRAND/MODEL/SIZE Dunlop D756 60/100-14
393-KLX-1102
32.95
PART NO.
PRICE
Dunlop D773 80/100-12
393-KLX-1103
38.95
BRAND/MODEL/SIZE Dunlop D773 60/100-14
393-KLX-1105
32.95
PART NO.
PRICE
Tube 2.75/3.00-12
394-HXR-5002
7.95
BRAND/MODEL/SIZE Tube 2.25/2.50-14
394-KLX-1101
7.95
PART NO.
PRICE
HD Rim Lock 1.60
395-HXR-5001
12.95
PART
PART NO.
APPLICATION
PRICE
Black
340-KLX-1111
KLX/DRZ110 02-Pres.
69.95
COLOR Green
340-KLX-1151
KLX/DRZ110 02-Pres.
69.95
Gold
340-KLX-1101
KLX/DRZ110 02-Pres.
69.95
PART NO.
APPLICATION
PRICE
BBR Graphics Kit w/seat cover BBR Graphics Kit only
710-KLX-1101 710-KLX-1102
KLX/DRZ110 02-Present KLX/DRZ110 02-Present
129.95 69.95
DESCRIPTION
BBR Complete Graphics Kit
High quality seat cover and tank decals featuring
the BBR motorsports logo.
53 Product Line 2007
BBR/Monster Team Issue Graphics Kit
DR
Z/K
LX
12
5FA
X
1.2
53
.63
1.4
26
0
TO
LL
FR
EE
1
.88
8.M
OT
O.B
BR
(1
.88
8.6
68
.62
27
)
W
WW
.BB
RM
OT
OR
SP
OR
TS
.CO
M
BBR Aluminum Frame CradleProtects the engine and helps prevent frame
stretching and breakage.
BBR HD Shock SpringDesigned for adult riders and fast kids. Custom-
wound from aircraft-quality spring steel. Fits
stock shock.
BBR HD Fork SpringsCustom-developed by BBR for adult riders and
fast kids. Preset and stress-relieved for long life.
Fits stock fork.
BBR Billet Adjustable TripleclampDesigned to accommodate adult riders. Raises bar mount position by
1¼". Fully adjustable. Allows lowering of forks by 1".
BBR Graphics KitComplete graphics kit including non-slip seat cover,
tank/shroud graphics, fender decals and more.
Suzuki DRZ 125 The DRZ/KLX125 was introduced in 2003 as a contender in the
hotly-contested 150 class. BBR can help turn this mild-mannered
stocker into a race-ready rocker with a full line of performance
products.
320-DRZ-1211
DRZ/KLX125 03-Present
239.95
PART NO.
APPLICATION
PRICE
PART NO.
APPLICATION
PRICE
Black
Standard 7/8”
510-DRZ-1211
DRZ/KLX125 03-Present
229.95
BAR STYLE
COLOR Black
Oversized 1 1/8”
510-DRZ-1212
DRZ/KLX125 03-Present
229.95
660-DRZ-1205
DRZ/KLX125 03-Present
89.95
PART NO.
APPLICATION
PRICE
650-DRZ-1205
DRZ/KLX125 03-Present
79.95
PART NO.
APPLICATION
PRICE
710-DRZ-1201
DRZ/KLX125 03-Present
129.95
PART NO.
APPLICATION
PRICE
BBR Performance Exhaust System Complete two-piece exhaust system. Comes with
a removable USDA Forest Service approved spark
arrester installed. Ceramic coated header for power
gains throughout the RPM range. Stainless heat shield.
Lightweight Aluminum RimsLighter and stronger than stock. Lace up using stock
hub and spokes. Sold in pairs, 16" rear, 19" front.
150cc Big Bore Piston Kit Amazing power for the money! Comes complete
with piston, rings, piston pin, retainers and gaskets.
Bores into stock cylinder.
BBR 26mm Carburetor Kit26mm Keihin carburetor complete with manifold adapter,
throttle assembly, throttle cable and extra jets for fine tuning.
410-DRZ-1205
DRZ/KLX125 03-Present
179.95
PART NO.
APPLICATION
PRICE
420-DRZ-1201
DRZ/KLX125 03-Present
299.95
PART NO.
APPLICATION
PRICE
PART NO.
APPLICATION
PRICE
Gold
390-DRZ-1205
DRZ/KLX125 03-Present
259.95
COLOR Black
390-DRZ-1206
DRZ/KLX125 03-Present
259.95
Silver
390-DRZ-1207
DRZ/KLX125 03-Present
259.95
BBR Quiet Core InsertUnique stainless steel tapered cone
design. Stock-like sound levels.
Bolts on in minutes.
Replacement S/A Screen
PART NO.
PRICE
220-BBR-1004
39.95
PART NO.
PRICE
220-BBR-1003
12.95
PART NO.
APPLICATION
PRICE
Black
210-DRZ-1211
DRZ/KLX125 03-Present
299.95
COLOR
512-BBR-1002 512-BBR-2001
Throttle Cable Throttle Assembly
24.00 22.95
PART NO.
DESCRIPTION
PRICE
Replacement Parts
55 Product Line 2007
TT
R5
0FA
X
1.2
53
.63
1.4
26
0
TO
LL
FR
EE
1
.88
8.M
OT
O.B
BR
(1
.88
8.6
68
.62
27
)
W
WW
.BB
RM
OT
OR
SP
OR
TS
.CO
M
BBR Handlebar/Tripleclamp KitDesigned and built the right way. BBR offers a complete handle bar kit ready to bolt-on
right out of the box. This is an all-inclusive kit including: Billet tripleclamp, 8” high-rise
handlebars*, throttle assy, throttle cable, carb top, choke assy, brake lever, brake cable,
kill switch, starter button, ignition switch bracket, number plate brackets, bar pad, grips
and grip glue. Easy to install.
* Optional 6" low-rise and 7” mid-rise bars available.
Lightweight Aluminum RimsExclusive high-quality rims. Lighter and stronger than
stock. Available in 10" or 12" applications. Check
swingarm clearance prior to running a 12" rear. Sold
individually in your choice of colors.
* BBR HD Spokes are required.
PART NO.
APPLICATION
PRICE
Gold
390-HXR-5101
TT-R50 06-Present
99.95
COLOR
10” Rims
Black
390-HXR-5111
TT-R50 06-Present
99.95
Blue
390-HXR-5121
TT-R50 06-Present
99.95
Red
390-HXR-5141
TT-R50 06-Present
99.95
PART NO.
APPLICATION
PRICE
Gold
390-HXR-5201
TT-R50 06-Present
104.95
COLOR
12” Rims
Black
390-HXR-5211
TT-R50 06-Present
104.95
Blue
390-HXR-5221
TT-R50 06-Present
104.95
Red
390-HXR-5241
TT-R50 06-Present
104.95
PART NO.
APPLICATION
PRICE
Black
510-YTR-5011
TT-R50 06-Present
229.95
COLOR Blue
510-YTR-5021
TT-R50 06-Present
229.95
PART
PART NO.
PRICE
Brake Cable
510-HXR-5101
24.00
Replacement Parts
Throttle Cable
510-YTR-5208
24.00
PART
PART NO.
PRICE
Throttle Assembly
510-HXR-5103
24.95
Brake Lever Assembly
510-HXR-5104
15.95PART
PART NO.
PRICE
Bar Pad
720-BBR-1001
9.95
Grips
500-BBR-1001
9.95PART
PART NO.
PRICE
8” High-Rise Bars
510-HXR-5107
29.95
7”Mid-Rise Bars
510-HXR-5109
29.95
PART
PART NO.
PRICE
6” Low-Rise Bars
510-HXR-5108
29.95
BBR HD Spoke KitLarge-diameter stainless steel spokes and nipples. Helps
eliminate broken spokes and hubs. Each kit contains enough
spokes for one wheel. Requires drilling of stock hub. Drill bit
and spoke wrench included.
PART NO.
APPLICATION
PRICE
10” Stock Hub
391-HXR-5001
TT-R50 06-Present
59.95
SIZE 12” Stock Hub
391-HXR-5002
TT-R50 06-Present
59.95
59 Product Line 2007
TT
R5
0FA
X
1.2
53
.63
1.4
26
0
TO
LL
FR
EE
1
.88
8.M
OT
O.B
BR
(1
.88
8.6
68
.62
27
)
W
WW
.BB
RM
OT
OR
SP
OR
TS
.CO
M
Fox Float MXR Airshox Rear ShockThe most versatile rear shock on the market
today. Fully adjustable with included micro air
pump. Unbelievable performance for kids and
agressive adult riders.
BBR SuperStock SwingarmTM
BBR’s Super Stock Swingarm is burly enough to handle today’s pit bike
racer. Constructed of heat-treated 6061 T6 aluminum with billet drop-outs
and shock mount. Lengthened by 2", includes stainless steel bushings and
high-quality needle bearings. Accepts 12" rear wheels.
BBR SP-5 Front Fork KitTM
Conventional TTR performance. The BBR SP-5 Front Fork Kit offers 5"
of travel with superior damping control and bottoming resistance. The
complete package includes: SP-5 fork set, CNC machined tripleclamp set
with lightweight aluminum steering stem with optional BBR full handlebar
kit. Available with black tripleclamp set.
330-YTR-5131
TT-R50 06-Present
359.95
PART NO.
APPLICATION
PRICE
PART NO.
APPLICATION
PRICE
Black, with Bar Kit
630-YTR-5013
TT-R50 06-Present
529.95
COLOR Black, no Bar Kit
630-YTR-5014
TT-R50 06-Present
419.95
PART
PART NO.
PRICE
HD Springs Oil/Dust Seal Brake Cable
650-HXR-7005 635-HXR-5100 513-BBR-1001
79.95 9.50/leg 24.00
Optional/Replacement Parts
BBR Aluminum Skid Plate3/16" thick tig welded 6061 aluminum with billet
mounts. Bolt-on protection for your engine and
pipe. Installs in minutes. Only the finest in materials
and craftsmanship. All hardware included.
BBR Chain GuideThis trick piece fully wraps the chain to guide it onto
the rear sprocket and protects expensive engine
cases: CNC machined aluminum, stainless steel
hardware, HDPE plastic buffer.
PART NO.
APPLICATION
PRICE
640-HXR-5201
TT-R50 06-Present
299.95
PART NO.
APPLICATION
PRICE
Blue
320-YTR-5021
TT-R50 06-Present
89.95
COLOR Black
320-YTR-5011
TT-R50 06-Present
89.95
PART NO.
APPLICATION
PRICE
Blue
340-YTR-5021
TT-R50 06-Present
69.95
COLOR Black
340-YTR-5011
TT-R50 06-Present
69.95
BBR Aluminum Folding Shift LeverTrickest shift lever on the planet. Forged aluminum with
knurled steel folding tip. Stronger and lighter than the
stock shift lever. Ti anodized finish. OEM quality.
PART NO.
APPLICATION
PRICE
110-YTR-5002
TT-R50 06-Present
69.95
PART NO.
APPLICATION
PRICE
Standard
537-BBR-1001
TT-R50 06-Present
39.95
LENGTH Long +1”
537-BBR-1002
TT-R50 06-Present
39.95
PART NO.
APPLICATION
PRICE
Standard Black
210-YTR-5011
TT-R50 06-Present
249.95
COLOR/STYLE Standard Blue
210-YTR-5021
TT-R50 06-Present
249.95
BBR Quiet Core InsertUnique stainless steel tapered cone
design. Stock-like sound levels.
Bolts on in minutes.
Replacement S/A Screen
PART NO.
PRICE
220-BBR-1004
39.95
PART NO.
PRICE
220-BBR-1003
12.95
BBR D-SectionTM Exhaust SystemThese systems feature a billet end cap carved from a solid aluminum block, thin-wall stainless header and heat
shield, and our exclusive D-Section design for increased tire clearance and packing volume. A BBR Quiet Core
Insert and USDA Forest Service approved spark arrester are included.
PART NO.
APPLICATION
PRICE
D-Section
211-YTR-5011
TT-R50 06-Present
319.95
COLOR/STYLE D-Section Big Bore
211-YTR-5012
TT-R50 06-Present
339.95
*Standard exhaust recommended for 50cc-82cc motors, Big Bore exhaust recommended for 84cc motors and up.
BBR Performance Exhaust SystemExclusive BBR engineering and craftsmanship. Complete one piece exhaust system comes with
removable USDA Forest Service approved spark arrester installed. Unique BBR aluminum billet flange and
end cap. Ceramic-coated tapered header provides power gains throughout the RPM range. Stainless
steel heat shield.
BBR Tall Seat AssemblyComplete tall seat assembly for your TT-R50. OEM-
quality seat base, high-density tall foam and solid black
non-slip BBR seat cover.
PART NO.
APPLICATION
PRICE
Seat Assembly
716-YTR-5001
TT-R50 06-Present
89.95
DESCRIPTION
BBR Billet Gas Cap Attention to detail. Billet-machined
6061-T6 aluminum gas cap. A
must-have for any modified bike.
PART NO.
APPLICATION
PRICE
710-YTR-5002
TT-R50 06-Present
59.95
BBR Graphics Kit
61
*Bar Kit Option Available
TT
R9
0FA
X
1.2
53
.63
1.4
26
0
TO
LL
FR
EE
1
.88
8.M
OT
O.B
BR
(1
.88
8.6
68
.62
27
)
W
WW
.BB
RM
OT
OR
SP
OR
TS
.CO
M
2007 Spring Product Line60
Yamaha TTR90 The TTR90 was built to please kids and adults alike. With
years of experience, BBR can help turn your tame TTR
into a full blown fun machine.
BBR HD Fork SpringsA race proven suspension upgrade. Custom-
developed by BBR for adult TTR riders. Preset and
stress-relieved for long life.
BBR HD Shock SpringDesigned specifically for adult TTR riders.
Increases spring stiffness and ride height.
Custom-wound from aircraft-quality spring
steel. Powder-coated finish.
BBR Performance Exhaust SystemThe BBR craftsmanship you expect. Complete one-piece exhaust
system. A removable USDA Forest Service approved spark
arrester comes installed. Ceramic coated with billet flange and end
cap. Tapered header for power gains throughout the RPM range
and proven BBR performance. Stainless steel heat shield.
BBR Billet Gas Cap The first item on your TTR wish list. Billet-
machined 6061-T6 aluminum gas cap. BBR Graphics KitIn signature black, red and gray BBR colors. Complete graphics kit including non-slip seat cover, tank/shroud graphics, fender decals and more.
650-YTR-9005
TT-R90 00-Present
79.95
PART NO.
APPLICATION
PRICE
660-YTR-9005
TT-R90 00-Present
89.95
PART NO.
APPLICATION
PRICE
210-YTR-9021
TT-R90 00-Present
269.95
PART NO.
APPLICATION
PRICE
110-YTR-5002
TT-R90 00-Present
69.95
PART NO.
APPLICATION
PRICE
BBR Quiet Core InsertUnique stainless steel tapered cone
design. Stock-like sound levels.
Bolts on in minutes.
Replacement S/A Screen
PART NO.
PRICE
220-BBR-1004
39.95
PART NO.
PRICE
220-BBR-1003
12.95
710-YTR-9001
TT-R90 00-Present
129.95
PART NO.
APPLICATION
PRICE
715-YTR-9001
TT-R90 00-Present
99.95
PART NO.
APPLICATION
PRICE
Tall Seat Foam w/Cover
63 Product Line 2007
TT
R1
25
FAX
1
.25
3.6
31
.42
60
T
OL
L F
RE
E
1.8
88
.MO
TO
.BB
R (
1.8
88
.66
8.6
22
7)
WW
W.B
BR
MO
TO
RS
PO
RT
S.C
OM
Yamaha TTR125 Yamaha built the TTR125 to compete directly against
Honda’s popular XR100. BBR spared no expense
in developing the most complete line of high-quality
performance TTR products available today.
BBR/TTR Aluminum Perimeter Frame KitTM
Put your play-bike motor in a race bike chassis. BBR’S signature TTR Frame Kit. Winner of multiple
World 4-Stroke Championships. This kit includes frame, motor mounts, brake pedal, footpeg
mounts, plastic gas tank, air-boot, D-section exhaust system, graphics kit & seat cover, and BBR
gas cap. Uses chassis components from 1996-2006 Honda CR80/85R/RB. Complete with MSO
paperwork. Race-ready bikes from $8,499.
350-BBR-1002
TT-R125/L
3299.95
PART NO.
APPLICATION
PRICE
350-BBR-1010
TT-R125E/LE
3449.95
65 Product Line 2007
Duane Brown
BBR’s ”Captain America”
TT
R1
25
FAX
1
.25
3.6
31
.42
60
T
OL
L F
RE
E
1.8
88
.MO
TO
.BB
R (
1.8
88
.66
8.6
22
7)
BBR Performance Exhaust SystemExclusive BBR craftsmanship and proven performance. Complete one-piece exhaust
system. A removable USDA Forest Service approved spark arrester comes installed.
Ceramic coated, with billet aluminum flange and end cap. Tapered header for power
gains throughout the RPM range. Also features a stainless steel heat shield.
BBR 150cc Big Bore Kit with CamThe best TTR engine kit on the market.
Engineered for serious horsepower, this kit
comes complete with BBR aluminum cylinder,
piston, rings, piston pin, clips, performance
camshaft and gasket kit.
BBR 26mm Carburetor KitThe right choice for TTR fuel flow. We know!
26mm Keihin carb complete with manifold
adapter, throttle assembly, throttle cable
and extra jets for fine tuning.
BBR D-SectionTM Exhaust SystemThe D-Section system features a billet end cap carved from a solid aluminum block, thin-wall
stainless header and heat shield, and our exclusive D-Section design for increased tire clearance
and packing volume. A BBR Quiet Core Insert and USDA Forest Service approved spark arrester
are included. Also features a stainless steel heat shield.
211-YTR-1211
TT-R125 00-Present
369.95
PART NO.
APPLICATION
PRICE
BBR Quiet Core InsertUnique stainless steel tapered cone
design. Stock-like sound levels.
Bolts on in minutes.
Replacement S/A Screen
PART NO.
PRICE
220-BBR-1004
39.95
PART NO.
PRICE
220-BBR-1003
12.95
PART NO.
APPLICATION
PRICE
Black
210-YTR-1211
TT-R50 06-Present
299.95
COLOR Blue
210-YTR-1221
TT-R50 06-Present
299.95
420-YTR-1201
TT-R125 00-Present
299.95
PART NO.
APPLICATION
PRICE
*Piston, rings, pin and clips
411-YTR-1201
TT-R125 00-Present
439.95
PART NO.
APPLICATION
PRICE
PART
PART NO.
PRICE
Gasket Kit
411-YTR-1210
18.95
Replacement Parts
Cylinder
411-YTR-1211
200.00
PART
PART NO.
PRICE
Piston Kit*
411-YTR-1213
139.00
Rings
411-YTR-1215
40.00
PART
PART NO.
PRICE
Throttle Cable
512-BBR-1002
24.00
Replacement Parts
Throttle Assembly
512-BBR-2001
22.95
67 Product Line 2007
BBR Aluminum Frame CradleStrong and light. Protects the engine from rocks and helps
prevent frame stretching and engine case damage. Tig
welded with billet mounting points. All hardware included.
Perfect fit with BBR exhaust system.
* Check fit with some aftermarket exhaust systems
BBR HD Shock SpringDesigned for adult riders. Custom-wound
from aircraft-quality spring steel. Increases
ride height and stiffens rear suspension.
Powder-coated finish. Fits stock shock.
BBR HD Fork SpringsCustom-developed by BBR for full-size riders. Stiffens
suspension and increases ride height. Preset and
stress-relieved for long life. Fits stock forks.
BBR Billet Adjustable TripleclampBillet machined and anodized. Designed to allow larger riders to set bars
and front suspension in the perfect position. Increases bar mount height
by 1¼". Fully adjustable. Allows lowering of forks by 1". Includes key
mount plate for LE models.
PART NO.
APPLICATION
PRICE
Black
Standard 7/8”
510-YTR-1211
TT-R125 00-Present
229.95
BAR STYLE
COLOR Black
Oversized 1 1/8”
510-YTR-1212
TT-R125 00-Present
229.95
650-YTR-1205
TT-R125 00-Present
79.95
PART NO.
APPLICATION
PRICE
660-YTR-1205
TT-R125 00-Present
89.95
PART NO.
APPLICATION
PRICE
320-YTR-1222
TT-R125/E/L/LE 00-Present
239.95
PART NO.
APPLICATION
PRICE
BBR Forged Aluminum Skid PlateNew for 2007. Extremely tough structure protects engine
and prevents frame stretching. Brushed aluminum finish. All
hardware included.
321-YTR-1231
TT-R125/E/L/LE 00-Present
199.95
PART NO.
APPLICATION
PRICE
PART NO.
APPLICATION
PRICE
Blue
Standard 7/8”
510-YTR-1221
TT-R125 00-Present
229.95
BAR STYLE
COLOR Blue
Oversized 1 1/8”
510-YTR-1222
TT-R125 00-Present
229.95
* Check fit with some aftermarket exhaust systems
TT
R1
25
TT
R1
25
FAX
1
.25
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OM
BBR HD Clutch SpringsRace proven. Works with stock clutch pack
for longer life and less slippage. A must for
any modified motor.
BBR Performance CamshaftDesigned to enhance mid- and top-end
power. Manufactured using the highest quality
standards. No core required.
BBR Free-Flow Filter KitComputer designed filter mounting plate for increased air flow
and enhanced performance. Comes with high-flow UNI Filter. Excellent
match to BBR Performance and D-Section Exhaust systems.
Performance SprocketsLightweight aluminum performance sprockets.
Most sizes in stock.
Gold Racing Chain High-strength, long-lasting RK MXZ gold racing
chain. Chains are sold in bulk length and may
need to be cut for your specific application.
BBR Rev BoxPower boost your TT-R125. A complete replacement CDI
unit with enhanced power curve and rev-limiter raised
1000 RPM for optimum performance. Easier starting and
crisper throttle response.
410-YTR-1205
TT-R125 00-Present
24.95
PART NO.
APPLICATION
PRICE
PART NO.
APPLICATION
PRICE
DESCRIPTION
Replacement FilterPART NO.
PRICE
430-YTR-1202
24.94
430-YTR-1201
TT-R125 00-Present
79.95
PART NO.
APPLICATION
PRICE
451-YTR-1201
TT-R125 00-Present
139.95
PART NO.
APPLICATION
PRICE
411-YTR-1212
TT-R125 00-Present
159.95
PART NO.
APPLICATION
PRICE
390-BBR-1012
RK GB428MXZ 134L
39.95
PART NO.
APPLICATION
PRICE
53T
380-YTR-1253
TT-R125 00-01
49.95
55T
380-YTR-1255
TT-R125 00-01
49.95
56T
380-YTR-1256
TT-R125 00-01
49.95
53T
380-YTR-1353
TT-R125 02-Present
49.95
PART NO.
APPLICATION
PRICE
DESCRIPTION 54T
380-YTR-1354
TT-R125 02-Present
49.95
55T
380-YTR-1355
TT-R125 02-Present
49.95
BBR Chain GuideSimple function. Fully wraps the chain to guide it onto
the rear sprocket, CNC machined, Stainless steel hardware and
HDPE plastic buffer.
Lightweight Aluminum RimsChoose your color. Stronger than stock. Laces up easily using
stock hub and spokes in your choice of colors. Sold in pairs,
with 16" rear and 19" front.
IMS Super Stock PegsDesigned for the serious racer, IMS pegs provide
a wide footpeg platform for maximum support.
Constructed from cast stainless steel, heat
treated and powder coated.
BBR Tall Seat Foam With CoverRaises seat height for taller riders. Comes
complete with tall foam and solid black non-
slip seat cover. Uses OEM Yamaha plastic
seat base. Easy to install.
BBR Billet Gas Cap BBR’s original design. Billet-machined 6061-T6
aluminum, a must-have for any modified bike.
BBR Aluminum Folding Shift LeverTrickest shift lever on the planet. Forged aluminum with knurled
steel folding tip. Stronger and lighter than the stock shift lever. Ti
anodized finish. OEM quality. Removes troublesome shift linkage.
1” longer than stock.
PART NO.
APPLICATION
PRICE
Blue
340-YTR-1221
TT-R125 00-Present
69.95
COLOR Black
340-YTR-1211
TT-R125 00-Present
69.95
PART NO.
APPLICATION
PRICE
Gold
390-YTR-1205
TT-R125L/LE 00-Present
259.95
COLOR Black
390-YTR-1206
TT-R125L/LE 00-Present
259.95
PART NO.
APPLICATION
PRICE
Silver
390-YTR-1207
TT-R125L/LE 00-Present
259.95
COLOR Blue
390-YTR-1208
TT-R125L/LE 00-Present
259.95
530-IMS-2003
TT-R125 00-Present
79.95
PART NO.
APPLICATION
PRICE
715-YTR-1201
TT-R125 00-Present
99.95
PART NO.
APPLICATION
PRICE
537-BBR-1004
TT-R125 00-Present
39.95
PART NO.
APPLICATION
PRICE
110-YTR-5002
TT-R125 00-Present
69.95
PART NO.
APPLICATION
PRICE
BBR Graphics KitIn signature black, red and gray BBR colors. Complete graphics kit including non-slip seat cover, tank/shroud graphics, fender decals and more.
PART NO.
APPLICATION
PRICE
Graphics Kit w/Seat Cover
710-YTR-1201
TT-R125 00-Present
129.95
DESCRIPTION Graphics Kit Only
710-YTR-1202
TT-R125 00-Present
69.95
69 Product Line 2007
AP
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BBR Factory T-Shirt 100% preshrunk cotton. BBR logo front and rear.
Available in BBR black (shown) or white.
Black
BBR Factory Workshirt Genuine Dickies® brand work shirt. A durable
blend of 65% polyester / 35% cotton. Generous
cut in shoulders with extra long length.
BBR Factory Hooded Sweatshirt Heavyweight 50% cotton / 50% polyester blend. Hooded
design with center front pocket. BBR logo on front and back.
810-BBR-1001
Small
19.95
ITEM NO.
SIZE
PRICE
810-BBR-1002
Medium
19.95
810-BBR-1003
Large
19.95
810-BBR-1004
X Large
19.95
810-BBR-1005
XX Large
19.95
White810-BBR-1021
Small
19.95
ITEM NO.
SIZE
PRICE
810-BBR-1022
Medium
19.95
810-BBR-1023
Large
19.95
810-BBR-1024
X Large
19.95
810-BBR-1025
XX Large
19.95
810-BBR-2002
Medium
39.95
ITEM NO.
SIZE
PRICE
810-BBR-2003
Large
39.95
ITEM NO.
SIZE
PRICE
810-BBR-2004
X Large
39.95
810-BBR-2005
XX Large
39.95
820-BBR-1101
Small
45.95
ITEM NO.
SIZE
PRICE
820-BBR-1102
Medium
45.95
ITEM NO.
SIZE
PRICE
820-BBR-1104
X Large
45.95
820-BBR-1105
XX Large
45.95
820-BBR-1103
Large
45.95
BBR Knit CapPart-time slacker? Go full time
with BBR’s knit cap. Machine
washable acrylic knit.
BBR Factory CapDurable cotton/poly construction. Available in
adjustable or stretchable fitted FlexFit® styles.
BBR Youth T-shirt100% preshrunk cotton. BBR logo on front only. Youth sizes in black.
BBR Factory Sweatshirt Heavyweight 50% cotton / 50% polyester blend.
BBR logo on front and back.
BBR Women’s Rib Tee American Apparel 1x1 rib tee.
100% cotton, ½" binding on neck
and sleeves. Made in the USA.
Black
830-BBR-2001
19.95
COLOR
ITEM NO.
PRICE
810-BBR-5201
Small
19.95
ITEM NO.
SIZE
PRICE
810-BBR-5202
Medium
19.95
810-BBR-5203
Large
19.95
ITEM NO.
SIZE
PRICE
810-BBR-5204
X Large
19.95
830-BBR-1021
FlexFit S/M
25.95
ITEM NO.
SIZE
PRICE
830-BBR-1022
FlexFit L/XL
25.95
820-BBR-1001
Small
39.95
ITEM NO.
SIZE
PRICE
820-BBR-1002
Medium
39.95
820-BBR-1004
X Large
39.95
ITEM NO.
SIZE
PRICE
820-BBR-1005
XX Large
39.95
820-BBR-1003
Large
39.95
810-BBR-1101
Small (6-8)
16.95
ITEM NO.
SIZE
PRICE
810-BBR-1102
Medium (10-12)
16.95
810-BBR-1103
Large (14-16)
16.95
ITEM NO.
SIZE
PRICE
830-BBR-1050
Adjustable
16.95
820-BBR-1006
XXX Large
39.95
73 Product Line 2007
AP
PA
RE
L/A
CC
ES
S.
FAX
1
.25
3.6
31
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1.8
88
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1.8
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WW
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OMTag X5 Handlebars
Superior design makes the X5 bar one of strongest 7/8" bars
available today. Aircraft-grade 7049 T-6 aluminum for greater
durability. Knurled grip area to resist slippage.
Tag T2 HandlebarsThis 1¹/8" bar design will handle all of the rigors of adult mini
racing. Cold-forged from aircraft-quality 7049 T-6 aluminum.
Extremely strong. Knurled grip area to resist slippage.
BBR Handlebar GripsExclusive BBR design featuring a soft molded
rubber compound ½-waffle grip surface with
built-in safety wire grooves.
BBR Billet Gas CapBBR’s signature design, easy grip for easy
on-off. Billet-machined 6061-T6 aluminum gas
cap with gold anodized nipple breather.
BBR Bar PadComplements the BBR Graphics Kit.
Firm foam pad with BBR logo cover.
Great fit, great protection.
Bend, Mini Works Silver
520-TAG-2001
79.95
STYLE/COLOR
PART NO.
PRICE
Bend, Mini Works Black
520-TAG-2002
79.95
Bend, Mini Play Silver
520-TAG-2021
79.95
STYLE/COLOR
PART NO.
PRICE
Bend, Mini Play Black
520-TAG-2022
79.95
Bend, Mini Works Silver
520-TAG-1001
94.95
STYLE/COLOR
PART NO.
PRICE
Bend, Mini Works Black
520-TAG-1002
94.95
Standard
720-BBR-1001
9.95
STYLE
PART NO.
PRICE
Oversized
720-BBR-1002
14.95
500-BBR-1001
9.95
PART NO.
SIZE
Application (110-HCR-1201)
CR80 86-02, CR125/250 86-99, CR500 86-01
CRF50F 04-07, CRF70F 04-07, CRF80/100F 04-07,
CRF150/230F 03-07, XR50 All, XR70 All,
XR80/100 01-03, KX80 88-00, KX100 95-00,
KX125/250 88-99, KX500 88-02, YZ80 96-01
110-HCR-1201
69.95
PART NO.
PRICE
Application (110-HCR-1202)
CR85 03-05, CR125/250 00-05, KX65 00-04,
KX85 01-04, KX100 01-04, KX125/250 00-03
KLX110 02-06, KX250F 04, RM65 03-04,
RM100 03-04, DRZ110 03-05, RMZ250 04
110-HCR-1202
69.95
PART NO.
PRICE
Application (110-HCR-1203)
CRF250R 04, CRF450R 02-04,
XR200R 88-02,
XR250R 88-03, XR400R 96-03,
XR600/650R All
110-HCR-1203
69.95
PART NO.
PRICE
Application (110-YTR-5002)TT-R50 06-07, TT-R90, 00-07, TTR125 00-07
110-YTR-5002
69.95
PART NO.
PRICE
BBR Aluminum MX MidSize Bar
MX MidSize, Silver
520-BBR-1031
79.95
DESCRIPTION
PART NO.
PRICE
Gold Racing Chain When only the best will do. The same RK MXZ chain used by all Team
BBR riders. Featuring chromoly steel construction with seamless rollers and
oversized alloy pins for added strength.
BBR Spoke Wrench A BBR exclusive. This trick little tool is a must for
fine-tuning your racer’s rims. Fits stock XR/
CRF50 spokes and BBR HD spokes.
BBR 11-Piece Decal KitA wide variety of 15mil. thick BBR decals.
Stick your BBR logo on everything!
*Clear large window decal, top left
BBR Aluminum Bike StandGreat for all types of bikes. Constructed
from aluminum tube and TIG welded.
Incorporated anti-slip riveted rubber top.
BBR Track BannerSmall version is perfect for shops, garages,
and backyard tracks.
BBR Trailer DecalMeasuring 30"x15", this decal will let the
world know you’re a factory racer.
*2007 DVD available June 2007
MiniMoto SX DVD Catch all the exciting race action from the biggest race of the year. 530
hard-core pit-bike racers went bar-to-bar to battle for AMA titles in a
variety of classes. This action packed DVD has full race coverage along
with a behind the scenes look at MiniMoto SX. Only in Vegas baby...
10” Mini
575-BBR-1001
54.95
SIZE
PART NO.
PRICE
16” Standard
575-BBR-1002
69.95
390-BBR-1011
RK GB420MXZ 120L
34.95
PART NO.
APPLICATION
PRICE
390-BBR-1012
RK GB428MXZ 134L
39.95
390-BBR-1013
RK GB520MXZ 120L
84.95
391-BBR-1001
7.95
PART NO.
PRICE
2005 DVD
890-BBR-1015
12.95
TITLE
PART NO.
PRICE
2006 DVD
890-BBR-1020
19.95
2007 DVD
890-BBR-1025
19.95
710-BBR-2003
19.95
PART NO.
PRICE
30”x15”
710-BBR-2004
9.95
SIZE
PART NO.
PRICE
Small 39”x22”
710-BBR-3001
10.95
SIZE
PART NO.
PRICE
Large 78”x51”
710-BBR-3002
19.95
PART NO.
PRICE
Gold
517-BBR-1001
29.95
COLOR Black
517-BBR-1011
29.95
Blue
517-BBR-1021
29.95
Silver
517-BBR-1031
29.95
Red
517-BBR-1041
29.95
BBR Billet Steering Stem Nuts
Application (110-HCF-1204)CRF150R 07-Present
110-HCF-1204
69.95
PART NO.
PRICE
8mm Chain Adjuster
Fits many pit bike swingarm applications.330-BBR-1061
4.50
PART NO.
PRICECNC Macined 7075 T6 Aluminum M22 x 1.0. Fits: CRF50/70/80/100, TTR 50/125, KLX/
DRZ 110.
75 Product Line 2007
Catalog Ordering Information
Telephone OrdersPhone orders can be placed Monday through
Friday, 7 A.M. – 5 P.M. Pacific Time. Give us a
call, toll free at (888-668-6227) (888) MOTO-BBR,
or at 253-631-8233.
Fax OrdersFax orders may be placed 24 hours a day at
253-631-4260. Please include the following
information on all fax orders: Name, shipping
address, billing address, complete credit card
number including expiration date and 3 digit
security code, preferred shipping method,
e-mail address and the best contact phone
number for any questions regarding your order.
PaymentAll payments must be made in US currency.
BBR accepts Visa®, Mastercard® and American
Express®. For mail-in payment, BBR will accept
Cashier’s Checks and Money Orders. Minimum
order amount is $20.
ShippingA street address is required for all shipments
(UPS/Fed-Ex cannot ship to a PO Box).
Ground, Next Day Air, 2nd Day Air and 3
Day Select services available. Other shipping
methods are available upon request. Custom
bikes and shipments to be delivered outside the
continental US require extra attention. Please
ask your BBR representative for details. Please
check our web site or call for more information on
shipping and handling charges.
International OrdersBBR gladly accepts international orders. Please
contact a BBR representative at (253)-631-8233 or via e-mail at [email protected] for details. We look forward to hearing from you.
DealersBBR sells dealer-direct to fine motorsports dealers
everywhere. Dealer inquiries invited. Dealer may
pay via Visa, Mastercard, American Express and
COD. COD payments must be made via company
check. A $35 fee will be charged on all returned
checks. BBR products are also available through
major motorsports distributors.
ReturnsBBR will gladly accept returned product providing
the item was purchased directly from BBR and
returned within 30 days from the date of the
original invoice. Customers must obtain a return-
authorization number (RA#) by calling BBR at
253-631-8233 prior to return shipping. All items
must be returned in the original package and
in new condition. A restocking fee of 20% will
apply. Returns sent COD will not be accepted.
No returns will be accepted on custom or special
products (frame kits, custom bikes, custom parts,
engine work, etc.)
WarrantyExcept as stated, BBR makes no warranties,
expressed or implied with respect to its
products, their merchantability, or fitness for
a particular purpose. In no case shall BBR be
liable for incidental or consequential damages.
All sales are subject to BBR’s Standard Terms
and Conditions of Sale, a copy of which is
available upon request or available for review on
BBR’s web site:
http://www.bbrmotorsports.com
Have fun and ride safe!
BBR Motorsports, INC.1028 4th St SW — A
Auburn, WA 98001
TOLL FREE (888-668-6227) 888-MOTO-BBR
PHONE (253)-631-8233
FAX (253)-631-4260
EMAIL [email protected]
ALL PRICES AND AVAILABILITY ARE SUBJECTTO CHANGE WITHOUT NOTICE.