©2007 mate precision tooling original style thick turret tooling ultra ® tooling –ultra tec ®...
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©2007 Mate Precision Tooling
Original Style Thick Turret Tooling
Ultra® Tooling
– Ultra TEC®
– Ultra XT™
– Ultra ABS®
Ultraform®
Thick Turret ToolingThick Turret Tooling
©2007 Mate Precision Tooling
Thick Turret Punch PressesAccept Thick Turret Tooling (TTT)
Thick Turret Punch PressesAccept Thick Turret Tooling (TTT)
Amada
Danobat
Euromac
Finn-Power
LVD
Murata Wiedemann
Nisshinbo
Rainer
Strippit
Tailift
Durma
Others
Most Widely Used Tooling StyleMost Widely Used Tooling Style
©2007 Mate Precision Tooling
Thick Turret Tooling StationsThick Turret Tooling Stations
Station Station Maximum (Inch)
Station Maximum (MM)
Comment
A ½” 0.500 12.70
B 1-1/4” 1.250 31.70
C 2” 2.000 50.80
D 3-1/2” 3.500 88.90
E 4-1/2” 4.500 114.30
F 6” 6.000 152.40 Amada, Danobat, Pivatic
©2007 Mate Precision Tooling
Tool SteelsTool SteelsMate
– All punches M2 HSS
– Punch Insert M4PM™
– Dies, standard A2
– Special application materials
Competitors
– Punches various materials
– Dies, various materials
Mate competitive advantage!Mate competitive advantage!
©2007 Mate Precision Tooling
Mate Slug Free® DieUsed For All StationsMate Slug Free® DieUsed For All Stations
Punch penetrates the material. Slug fractures away from sheet.
Punch retracts and slug is free to fall down and away through exit taper of the Slug Free die.
Material held securely by stripper before punch makes contact.
Pressure point constricts slug. Punch stroke bottoms out as slug squeezes past pressure point.
©2007 Mate Precision Tooling
Original Thick Turret StyleOriginal Thick Turret Style
Basic design
– about 50 years old
Advantages
– Lowest initial cost
– Interchangeable with many competitors
– Hardened guides
Limited punch grind length in A and B stations
©2007 Mate Precision Tooling
Mate Thick Turret AdvantagesA and B Assemblies
Mate Thick Turret AdvantagesA and B Assemblies
Hex shaped punch head
Punch head top flatness and squareness
Chrome silicon coil spring (not shown)
Spring retainer with reversible design When 0.79” (2.0mm) of punch life is
consumed, turning the retainer over and adjusting the punch head will renew the
original length position of the punch.
Hardened and ground guide
Lifter flat
High quality surface finish
Tight interior punch guide tolerances
Tapered lead-in
Hardened punch head
Grade 12.9 socket head cap screw
Special extra high pressure chrome vanadium trapezoidal coil spring
Tight exterior punch guide tolerances
Precision interior and exterior angle slots
O-ring groove in spring retainer
O-ring
O-ring groove in punch guide
Opening .016” (0.4mm) TC to point
Smooth locating slot bleed-in on punch face (not shown)
Radiused face
©2007 Mate Precision Tooling
Mate Thick Turret AdvantagesC, D and E Guide Assemblies
Mate Thick Turret AdvantagesC, D and E Guide Assemblies
Fully OEM compatible
Grade 12.9 8mm bolt couples two piece punch head
Punch head top flatness and squareness
Two piece hardened punch head
Straight punch head -- no taper
Extra special high pressure carbon Belleville disc springs
Lifter flat
Hardened interior locating key (not shown)
Grade 12.9 ductile fasteners attach internal locating key
Hardened and ground punch guide
Hardened stripper clip
14mm threaded installation hole -- D and E station
Grade 12.9 12mm bolt
Punch head roundness
Punch head size tolerances
Tight exterior punch guide tolerances
Tight interior punch guide tolerances
Interior and exterior surface quality
Interior and exterior grease grooves
Precision exterior alignment slots
Stripper clip slots
Radiuses edge
Grade 10.9 ductile fasteners attach stripper clip
©2007 Mate Precision Tooling
Punches Are Not Created Equal
Punches Are Not Created Equal
Fully OEM compatible
Premium high speed tool steel
Straight shank - no taper
Blend radius
Grease grooves
Precision pin hole
Point finish
Corner radius and cutting edge break
61 Rockwell C hardness
Precision metric threads
Shank roundness and close tolerances
Spring retainer contact finish
Hardened double “d” locating pin
SBR (Straight Before Radius)
Back taper on all tips
Concentricity and angularity
©2007 Mate Precision Tooling
When To Promote Original Style
When To Promote Original Style
When price is king
When appropriate based upon competition
When required for compatibility
©2007 Mate Precision Tooling
Thick Turret 1-1/4” B StationOriginal Style Forming ToolsThick Turret 1-1/4” B StationOriginal Style Forming Tools
Product Launch 2nd April 2007
©2007 Mate Precision Tooling
Thick Turret 1-1/4” B Station Original Style Forming ToolsThick Turret 1-1/4” B Station Original Style Forming Tools
1-1/4” B Station Only
Eight popular form types
– With toughest price competition
Combines:
– Economy
– Convenience
– Simplicity
Original Style - Lower priced alternative to Ultraform®.
Ultraform® is still the default product.
©2007 Mate Precision Tooling
Eight form types:Eight form types:
Dedicated Countersink Down
Dedicated Countersink Up
Round Emboss with Dome Top
Round Emboss with Flat Top
Round Embossed Countersink Up
Round Extrude Up
Single Round Knockout Up
Shear Button Up
©2007 Mate Precision Tooling
Dedicated DesignDedicated Design
Complete assembly, engineered for:
– Specific Material Type
– Specific Material Thickness
– Specific Machine Type – Different Shut Heights
• Amada 8.071(205.00)
• Finn-Power 7.992(203.00)
• Etc….
– A tool that works in one machine, might cause damage in a different machine.
©2007 Mate Precision Tooling
Ultra® ToolingUltra® Tooling
Ultra TEC®
Ultra XT™
Ultra ABS®
©2007 Mate Precision Tooling
Ultra® FeaturesUltra® Features
Lubrication
Increased punch grind length
Quick length adjustment
Easy assembly
Universal guide
©2007 Mate Precision Tooling
Universal Guide Universal Guide
Mate’s Ultra Tooling (B station shown)
Quick and easy stripper change
– Slide out
– No tools
©2007 Mate Precision Tooling
Ultra A and B Station Guide - TEC VS XT
Ultra A and B Station Guide - TEC VS XT
90º
180º315º
90º
180º
225º270º
0º
Ultra TEC internal angle adjustment
Ultra XT external angle adjustment. 0/90 and 0/45
Common round guide Ultra TEC Ultra XT
Can not be used for shapes
©2007 Mate Precision Tooling
Ultra C, D and E Station Strippers
Ultra C, D and E Station Strippers
Ultra TEC
Ultra XT
No tools required for installation or removal
4 string clips secure the stripper in place
©2007 Mate Precision Tooling
Ultra LubricationUltra Lubrication
A and B stations with Ultra punch.
C, D and E stations with original punch.
– M12 thread
©2007 Mate Precision Tooling
Ultra A and B station Ultra Punch VS Original Punch
Ultra A and B station Ultra Punch VS Original Punch
Ultra (short) punch
2.0 mm additional grind length – A station only
Lubrication capable
Spiral lubrication grooves to protect guide interior
Original (long) punch
No lubrication
Slightly lower price
2.0 mm less grind length – A station
May be best choice if customer has large inventory of this style punch
Punch choice affects initial canister selection.
Punch choice affects initial canister selection.
©2007 Mate Precision Tooling
When To Promote Ultra TEC®
When To Promote Ultra TEC®
Sell when customer needs maximum
angle setting ability Sell when customer wants easily
changeable C, D and E strippers
Sell when customer requires tooling with the highest level of features and benefits
©2007 Mate Precision Tooling
When To Promote Ultra XT™
When To Promote Ultra XT™
Sell when customer needs premium features and there is price pressure.
Sell when customer requires external angle settings
Sell when customer must use original style C, D and E strippers
May mix and match TEC and XT, XT A and B, TEC C, D and E
©2007 Mate Precision Tooling
Ultra ABS®Ultra ABS®
For use on Amada machines ONLY equipped with ABS (Air Blow System)
Available in A – E stations
Stripper has blips in opening to allow air/lubrication to pass
©2007 Mate Precision Tooling
Ultra ProductsUltra Products
Special Applications
©2007 Mate Precision Tooling
Ultra® Fully GuidedUltra® Fully Guided
Applications
– Slitting – Cutting straight lines
– Notching – Removing material
– Small diameters or dimensions in thick material
– Clusters
– Delicate material
– Thin material
– Closely spaced holes
©2007 Mate Precision Tooling
Ultra® Fully GuidedUltra® Fully Guided
Fully guided assembly - Accurate and close tolerances between guide and stripper hold punches rigid, control against hole distortion and saw toothing
Stripper opening .0016” (0.04mm) TC to point - Guiding at punch point supports punches, increases hole accuracy, improves stripping and prevents scrap from rising into the assembly
Features and Benefits sames as Ultra TEC® plus:
©2007 Mate Precision Tooling
B-Station Fully GuidedB-Station Fully Guided
©2007 Mate Precision Tooling
Ultra® Fully Guided Punch Guide
1-1/4” B-station
Ultra® Fully Guided Punch Guide
1-1/4” B-station
90o
0o
270o
225o
180o
270o
TOP VIEW
InternalSlotExternal
Slot
Stripper Clip Slot (stripper is
attached to guide)
©2007 Mate Precision Tooling
Fully Guided ConstructionC,D,E Stations
Fully Guided ConstructionC,D,E Stations
Precision ground stripper outer dimensions
Precision ground guide inner dimension
.0016” (0.04mm) total clearance between stripper and punch (.008” [0.02mm] per side)
©2007 Mate Precision Tooling
Maxima™coated slitting insert
Punch retainerPrecision ground
stripper plate
4 cap screws and dowel located insert punch
ULTRA® Fully GuidedC-E Stations
ULTRA® Fully GuidedC-E Stations
©2007 Mate Precision Tooling
Ultra® Fully GuidedUltra® Fully Guided
Advantages
– Eliminates broken punches
– Eliminates marking when cutting
– Eliminates warped material
– Extends tool life
– Produces better quality holes
– Produces more accurately located holes
– Produces holes at a lower cost
©2007 Mate Precision Tooling
Ultra Tec™ Heavy DutyUltra Tec™ Heavy Duty
Recommend for punching material thicker than .159” (4.0mm)
Minimum width/diameter is .250”(6.4mm)
Features include:
– 1 Degree Back Taper on Punches (per side)
– Rooftop Shear
– Heavy Duty Slug Free® Die – Reinforced Design
©2007 Mate Precision Tooling
Mate Heavy Duty DieC,D,E Stations
Mate Heavy Duty DieC,D,E Stations
Die exit --5% taper to preventslug jamming
Extra thickness--at die bottom reinforces die to work under heavier loads without breaking
Reinforced extension for extra strengthMaximum die openings smaller than standard dies because sufficient
reinforcing extension width must be retained to produce the strength necessary for heavy duty use.
©2007 Mate Precision Tooling
Ultra Light™Ultra Light™
Recommend for thin or decorative material
Benefits:
Eliminate sheet marking
Improve finished appearance
Reduce noise levels
©2007 Mate Precision Tooling
Ultra Light™ ½” A StationUltra Light™ ½” A Station
Reduces stripping force to 70%
©2007 Mate Precision Tooling
Ultra Light™ 1-1/4” B Station
Ultra Light™ 1-1/4” B Station
Reduces stripping force to 60%
©2007 Mate Precision Tooling
Ultra Light™C,D,E StationsUltra Light™
C,D,E Stations
Remove Belleville springsfrom the Ultra assembly
Replace with Ultra LightCoil spring cassette
©2007 Mate Precision Tooling
Ultra Light™C,D,E StationsUltra Light™
C,D,E Stations
Gold Springs reduce stripping force by 25%
Red Springs reduce stripping force by 50%
Blue Springs reduce stripping force by 75 %
©2007 Mate Precision Tooling
Slug Free Light™ DieSlug Free Light™ Die
Improve piece part quality
Reduce broken tools
Increase grind life
Recommend for Punching Thin Material where die clearance is less than .008”(0.20mm)
Slots cut into die wall create protrusions on the slug to help eliminate slug pulling.
©2007 Mate Precision Tooling
Slug Free Light™ DiesSlug Free Light™ Dies
Material Type Recommended Material Maximum
Stainless Steel 0.031”(0.80mm)
Mild Steel 0.039”(1.00mm)
Aluminum 0.047”(1.20mm)
For Thin Materials:
©2007 Mate Precision Tooling
Ultraform® B-E Station Universal Forming Tool Holder
Ultraform® B-E Station Universal Forming Tool Holder
Provides lubrication to forming tools
– Internal through holes
– External via grease grooves
Hardened guides 42Rc
One holder accepts multiple tools
Can be turned to any 90º quadrant
0.002” (0.05mm) length adjustment
Adjustment made below the collar!
©2007 Mate Precision Tooling
Ultraform® Length AdjustmentUltraform® Length Adjustment
Ultraform®
Ultraform®Ultraform®
Adjustment below the shoulder
Consistent tool height
Eliminates possibility of contact with the turret.
©2007 Mate Precision Tooling
mate.com/thickturret
©2007 Mate Precision Tooling
Original Style Thick Turret Tooling
Ultra® Tooling
– Ultra TEC®
– Ultra XT™
– Ultra ABS®
Ultraform®
Thick Turret ToolingThick Turret Tooling
©2007 Mate Precision Tooling
Superior Solutions forSheet Metal FabricatorsSuperior Solutions for
Sheet Metal Fabricators