2007 f5 efi lxr parts manual

58
ARCTIC CAT SHARE OUR PASSION. Illustrated Parts Manual 2007 2007 F5 EFI/LXR TM Model Number S2007F5CEFUSG Model Number S2007F5CEFUSB Model Number S2007F5CEFUSO Model Number S2007F5CEFOSG - International Model Number S2007F5CLXUSG (LXR) Model Number S2007F5CLXUSB (LXR) Model Number S2007F5CLXUSO (LXR) Model Number S2007F5CLXOSG (LXR) - International

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Page 1: 2007 F5 EFI LXR Parts Manual

ARCTIC CATSHARE OUR PASSION.

Illustrated Parts Manual

2007

2007

F5 EFI/LXR

TM

Model Number S2007F5CEFUSGModel Number S2007F5CEFUSBModel Number S2007F5CEFUSO

Model Number S2007F5CEFOSG - International

Model Number S2007F5CLXUSG (LXR)Model Number S2007F5CLXUSB (LXR)Model Number S2007F5CLXUSO (LXR)

Model Number S2007F5CLXOSG (LXR) - International

Page 2: 2007 F5 EFI LXR Parts Manual

TABLE OF CONTENTS2007 F5 EFI/LXR

(Model No. S2007F5CEFUSG) (Model No. S2007F5CLXUSG) - (LXR)(Model No. S2007F5CEFUSB) (Model No. S2007F5CLXUSB) - (LXR)(Model No. S2007F5CEFUSO) (Model No. S2007F5CLXUSO) - (LXR)(Model No. S2007F5CEFOSG) - International (Model No. S2007F5CLXOSG) - (LXR) - International

SKI AND SPINDLE ASSEMBLY ........................................................................................................................................ 1A-ARM AND SWAY BAR ASSEMBLY .............................................................................................................................. 2SHOCK ABSORBER ASSEMBLY ..................................................................................................................................... 3STEERING POST ASSEMBLY ......................................................................................................................................... 4STEERING POST ASSEMBLY (LXR) ............................................................................................................................... 5TIE ROD ASSEMBLY ........................................................................................................................................................ 6STEERING SUPPORT ASSEMBLY .................................................................................................................................. 7HANDLEBAR AND CONTROLS ....................................................................................................................................... 8HANDLEBAR AND CONTROLS (LXR) ............................................................................................................................. 9HYDRAULIC BRAKE CONTROL ASSEMBLY ................................................................................................................ 10DRIVE TRAIN SHAFT AND BRAKE ASSEMBLIES ........................................................................................................ 11GEARCASE ASSEMBLY ................................................................................................................................................. 12SLIDE RAIL AND TRACK ASSEMBLY ........................................................................................................................... 13IDLER WHEEL ASSEMBLY ............................................................................................................................................ 14REAR SUSPENSION FRONT ARM ASSEMBLY ............................................................................................................ 15REAR SUSPENSION REAR ARM ASSEMBLY .............................................................................................................. 16CHASSIS ASSEMBLY ..................................................................................................................................................... 17CHASSIS ASSEMBLY (LXR) .......................................................................................................................................... 18HOOD, WINDSHIELD, AND FRONT BUMPER ASSEMBLY ..................................................................................... 19,20HOOD, WINDSHIELD, AND FRONT BUMPER ASSEMBLY (LXR) ........................................................................... 21,22HEADLIGHT AND WIRING ASSEMBLIES ...................................................................................................................... 23HEADLIGHT AND WIRING ASSEMBLIES (LXR) ........................................................................................................... 24CONSOLE ASSEMBLY ................................................................................................................................................... 25CONSOLE ASSEMBLY (LXR) ......................................................................................................................................... 26SKID PLATE AND SIDE PANEL ASSEMBLY ............................................................................................................ 27,28BELT GUARD ASSEMBLY .............................................................................................................................................. 29GAS TANK ASSEMBLY .................................................................................................................................................. 30FUEL PUMP ASSEMBLY ................................................................................................................................................ 31SEAT SUPPORT ASSEMBLY ......................................................................................................................................... 32SEAT SUPPORT ASSEMBLY (LXR) .............................................................................................................................. 33SEAT ASSEMBLY ........................................................................................................................................................... 34SEAT ASSEMBLY (LXR) ................................................................................................................................................. 35REAR BUMPER, STORAGE BOX, AND TAILLIGHT ASSEMBLY ................................................................................. 36COOLING ASSEMBLY .................................................................................................................................................... 37ENGINE AND RELATED PARTS .................................................................................................................................... 38ENGINE AND RELATED PARTS (LXR) .......................................................................................................................... 39EXHAUST ASSEMBLY .................................................................................................................................................... 40FLEX-DRIVE STARTER MOTOR ASSEMBLY (LXR) ..................................................................................................... 41BATTERY AND TRAY ASSEMBLY (LXR) ...................................................................................................................... 42AIR SILENCER ASSEMBLY ............................................................................................................................................ 43OIL TANK ASSEMBLY .................................................................................................................................................... 44DRIVE CLUTCH .............................................................................................................................................................. 45DRIVEN CLUTCH ............................................................................................................................................................ 46CYLINDER AND HEAD ASSEMBLY ............................................................................................................................... 47CRANKCASE ASSEMBLY .............................................................................................................................................. 48PISTON AND CRANKSHAFT .......................................................................................................................................... 49REED VALVE/THROTTLE BODY ASSEMBLY ............................................................................................................... 50OIL PUMP ........................................................................................................................................................................ 51WATER PUMP/WATER MANIFOLD ............................................................................................................................... 52RECOIL STARTER .......................................................................................................................................................... 53MAGNETO ....................................................................................................................................................................... 54ELECTRICAL ................................................................................................................................................................... 55RELATED ITEMS .............................................................................................................................................. Back Cover

NOTE: The illustrations used in this Parts Manual are for reference to replacement part numbers only and are not tobe used for assembly. For assembly procedures, use an Arctic Cat Service Manual. Underlined part numbers are newfor the 2007 model year.2006 Arctic Cat Inc. Printed September 2006®™ Trademarks of Arctic Cat Inc., Thief River Fal

ls, MN 56701
Page 3: 2007 F5 EFI LXR Parts Manual

2007 F5 EFI/LXR

SKI AND SPINDLE ASSEMBLY0741-338

1 2603-588 2 Ski, Plastic - Black2 2603-397 4 Insert3 2603-598 2 Handle, Plastic - Black4 1703-478 1 Wearbar - Right

1703-479 1 Wearbar - Left5 8047-486 6 Nut, Lock6 2703-220 1 Spindle, Steering - Right - Platinum

(inc. 7-13)2703-221 1 Spindle, Steering - Left - Platinum

(inc. 7-13)7 1603-895 4 Bearing8 1623-654 2 Fitting, Grease9 2603-382 4 Washer, Thrust

10 2603-622 1 Arm, Spindle - Right - Platinum2603-623 1 Arm, Spindle - Left - Platinum

1111111112222

1 0623-872 2 Screw, Cap2 0623-796 2 Ring, Retaining3 0603-158 4 Bearing4 2603-548 2 Axle, Spindle5 0603-036 2 Damper, Ski6 0623-776 2 Screw, Cap7 0123-458 2 Pin, Cotter8 0623-728 4 Washer9 0123-296 2 Nut, Lock0 1623-688 2 Screw, Machine1 8047-366 4 Nut, Lock2 1623-689 2 Screw, Machine3 0623-831 2 Cap, Spindle

1

Page 4: 2007 F5 EFI LXR Parts Manual

2007 F5 EFI/LXR

A-ARM AND SWAY BAR ASSEMBLY0741-705

1 8427-602 2 Nut, Lock2 2603-695 2 Bracket, Mounting - Sway Bar3 2603-686 1 Bar, Sway4 2603-449 2 Link, Sway Bar5 1703-914 2 A-Arm, Lower (inc. eight No. 6)6 1603-895 16 Bearing7 2603-577 4 Bearing, Split8 8408-070 4 Screw, Cap9 4606-402 1 Brace, Lower A-Arm

111111111

2

0 2603-544 2 Axle, Inner - Lower A-Arm - Front1 2603-543 2 Axle, Lower A-Arm - Rear2 8427-002 10 Nut, Lock3 8408-065 4 Screw, Cap4 8408-090 2 Screw, Cap5 2603-643 2 Axle, Spindle6 2703-075 2 A-Arm, Upper - Front (inc. four No. 6)7 2703-076 2 A-Arm, Upper - Rear (inc. four No. 6)8 2603-634 4 Axle, Inner - Upper A-Arm

Page 5: 2007 F5 EFI LXR Parts Manual

2007 F5 EFI/LXR

SHOCK ABSORBER ASSEMBLY0741-971

1 2703-092 2 Shock, Ski (inc. 2-3)2 1604-262 8 � Bushing, Shock3 1604-397 4 � Sleeve, Shock4 0603-147 2 Sleeve, Threaded - Shock5 0603-259 2 Nut, Retainer - Spring6 2703-183 2 Spring, Compression - Green

0703-872 2 Spring, Compression - Platinum (Black)2703-184 2 Spring, Compression - Orange (Orange)

1

7 1603-889 2 Retainer, Spring8 3604-109 4 Sleeve, Shock9 8408-055 4 Screw, Cap0 8427-002 4 Nut, Lock

3

Page 6: 2007 F5 EFI LXR Parts Manual

2007 F5 EFI/LXR

STEERING POST ASSEMBLY

0741-706

1 0623-872 8 Screw, Cap2 0705-355 2 Cap, Adjusting Block - Upper3 0605-884 1 Riser, Handlebar4 0605-676 2 Cap, Adjusting Block - Lower5 1705-196 1 Post, Steering 1

4

6 8050-282 1 Washer7 8427-002 2 Nut, Lock8 1705-087 1 Bracket, Bearing9 1705-201 2 Plate, Bearing Bracket0 8408-617 4 Screw, Cap

Page 7: 2007 F5 EFI LXR Parts Manual

2007 F5 EFI/LXR

STEERING POST ASSEMBLY (LXR)0741-830

1 1705-104 1 Lever, Cam - Assembly (inc. 2)2 0605-839 1 Knob, Locking Pin3 0605-837 1 Washer, Cam Lever4 0605-828 1 Cup, Cam Lever5 1705-195 1 Block, Riser - Assembly6 0605-832 1 Retainer, Riser Block - Right7 0605-833 1 Retainer, Riser Block - Left8 1623-018 2 Screw, Self-Tapping

1111111

9 0605-831 1 End, Lock Rod0 0605-840 2 Spring, Riser Block1 1705-198 1 Post, Steering2 8050-282 1 Washer3 8427-002 2 Nut, Lock4 1705-087 1 Bracket, Bearing5 1705-201 2 Plate, Bearing Bracket6 8408-617 4 Screw, Cap

5

Page 8: 2007 F5 EFI LXR Parts Manual

2007 F5 EFI/LXR

TIE ROD ASSEMBLY0742-184

1 8427-802 4 Nut, Lock2 2603-436 2 Axle, Steering Arm3 1707-007 2 Arm, Steering - Assembly (inc. 4)4 1623-010 2 Fitting, Grease5 8408-885 2 Screw, Cap6 1705-015 1 Drag Link (inc. 7)7 0605-760 2 Bearing8 0605-764 2 Axle, Drag Link9 8408-840 2 Screw, Cap

10 8408-065 1 Screw, Cap

1111111112

6

1 8408-045 1 Screw, Cap2 8427-002 4 Nut, Lock3 0605-752 3 Ball Joint, Tie Rod - Right-Hand Thread4 8420-002 3 Nut, Hex - Right-Hand Thread5 0605-751 2 Tube, Tie Rod - Spindle6 0423-013 3 Nut, Hex - Left-Hand Thread7 0605-753 2 Ball Joint, Steering - Left-Hand Thread8 0605-754 1 Tube, Tie Rod9 0605-755 1 Ball Joint, Tie Rod - Left-Hand Thread0 4606-818 2 Cap, Ball Joint

Page 9: 2007 F5 EFI LXR Parts Manual

2007 F5 EFI/LXR

STEERING SUPPORT ASSEMBLY0742-180

1 8408-840 3 Screw, Cap2 8427-802 3 Nut, Hex3 0607-814 2 Frame, Upper - Front4 8408-635 13 Screw, Cap5 8427-602 48 Nut, Lock6 3706-346 1 Bracket, Support - Headlight w/Heat Shield7 1707-100 1 Gusset, Steering Support - Right8 0630-010 1 Alarm, Reverse (inc. 9)9 0630-017 1 Ring, Retaining

10 0630-226 1 Unit, Chassis Control11 0605-862 1 Support, Steering - Assembly12 4606-407 1 Plate, Nut13 0623-574 1 Screw, Self-Tapping14 4606-687 1 Bracket, Support - Recoil Cup15 8408-625 2 Screw, Cap

111

12222222222

6 0607-809 1 Gusset, Steering Support - Left7 8408-630 20 Screw, Cap8 3606-744 1 Bracket, Footrest - Outer Right

3606-745 1 Bracket, Footrest - Outer Left9 1623-130 4 Rivet0 8408-616 2 Screw, Cap1 4606-908 1 Bracket, Support - Belt Guard2 3002-964 7 Clip, Wire3 4606-940 1 Bracket, Mounting - ECU4 4606-942 1 Cover, ECU5 0608-567 2 Mount, Rubber - ECU6 0423-577 1 Clip, U-Nut7 0623-562 2 Plug8 1623-675 1 Clamp, Cable9 2612-125 1 Tab, Mounting - Exhaust Spring

7

Page 10: 2007 F5 EFI LXR Parts Manual

2007 F5 EFI/LXR

HANDLEBAR AND CONTROLS0741-982 *Included in Kit

1 0123-811 1 Cable Tie - 4 in.2 0123-788 AR Cable Tie - 8 in.3 4606-945 2 Grip, Handlebar4 0609-750 1 Control, Throttle - Rear - Right (inc. 5-8)5 0609-799 1 Kit, Throttle Lever Mounting (inc. 6-7)6 * 1 Axle, Lever - Throttle7 * 2 Cap, Lever Axle8 0609-795 1 Lever, Throttle9 0609-775 1 Element, Thumbwarmer

10 0617-248 1 Pad, Insulator11 0609-595 1 Clip, Retaining12 0609-819 1 Control, Throttle - Front - Right13 7611-770 1 Decal, Reverse - Throttle Control - Right14 0609-792 1 Cover, Connector15 0609-793 1 Screw, Self-Tapping

11112

22222222

8

6 0609-791 8 Screw, Machine7 1705-092 1 Handlebar8 0609-805 1 Control, Dimmer - Front - Left9 0609-811 1 Control, Dimmer - Rear - Left0 0609-762 1 Element, Handwarmer - Right

0609-763 1 Element, Handwarmer - Left1 0623-128 2 Screw, Self-Tapping2 3606-693 1 Pad, Handlebar - Adjustable3 1686-355 1 Harness, Handlebar4 3606-692 1 Pad, Handlebar - Close-Off 5 0623-269 2 Clip, Retaining6 0687-192 1 Cable, Throttle7 0124-057 1 E-Ring8 0124-056 1 Washer

Page 11: 2007 F5 EFI LXR Parts Manual

2007 F5 EFI/LXR

HANDLEBAR AND CONTROLS (LXR)0741-983 *Included in Kit

1 0123-811 1 Cable Tie - 4 in.2 0123-788 AR Cable Tie - 8 in.3 4606-945 2 Grip, Handlebar4 0609-750 1 Control, Throttle - Rear - Right (inc. 5-8)5 0609-799 1 Kit, Throttle Lever Mounting (inc. 6-7)6 * 1 Axle, Lever - Throttle7 * 2 Cap, Lever Axle8 0609-795 1 Lever, Throttle9 0609-775 1 Element, Thumbwarmer

10 0617-248 1 Pad, Insulator11 0609-595 1 Clip, Retaining12 0609-819 1 Control, Throttle - Front - Right13 7611-770 1 Decal, Reverse - Throttle Control - Right14 0609-792 1 Cover, Connector

111112

2222222

5 0609-793 1 Screw, Self-Tapping6 0609-791 8 Screw, Machine7 1705-092 1 Handlebar8 0609-805 1 Control, Dimmer - Front - Left9 0609-811 1 Control, Dimmer - Rear - Left0 0609-762 1 Element, Handwarmer - Right

0609-763 1 Element, Handwarmer - Left1 0623-128 2 Screw, Self-Tapping2 3606-693 1 Pad, Handlebar - Adjustable3 1686-355 1 Harness, Handlebar4 1623-673 2 Screw, Self-Tapping5 0687-192 1 Cable, Throttle6 0124-057 1 E-Ring7 0124-056 1 Washer

9

Page 12: 2007 F5 EFI LXR Parts Manual

2007 F5 EFI/LXR

HYDRAULIC BRAKE CONTROL ASSEMBLY0740-889 *Not Illustrated

1 1602-930 1 Brake Assembly (inc. 2-10)2 1602-929 1 Master Cylinder - Assembly3 1602-931 1 Lever, Brake (inc. 4)4 1602-932 1 Lock, Brake Lever - Kit5 1602-933 1 Cover, Reservoir6 1602-934 2 Screw, Reservoir Cover - Kit7 1602-935 1 Clamp, Brake

1111

10

8 1602-936 2 Screw, Brake Clamp - Kit9 1602-937 1 Pin, Brake Lever - Kit0 1602-938 1 Switch, Brake1 0423-178 2 Washer, Crush2 0423-413 1 Bolt, Banjo-Fitting3 1602-926 1 Brakeline, Hydraulic* 0436-908 AR Fluid, Brake - High Temperature - 12 oz

Page 13: 2007 F5 EFI LXR Parts Manual

2007 F5 EFI/LXR

DRIVE TRAIN SHAFT AND BRAKE ASSEMBLIES0741-728 *Not a Service Part

1 1602-957 1 Nut, Retaining2 1623-461 1 Screw, Cap3 1602-656 1 Disc, Brake4 1602-480 1 Spacer, Brake Caliper5 0728-147 1 Track, Drive - Assembly (inc. 6-7)6 0702-880 1 Driveshaft7 1602-783 2 Sprocket, Drive8 1602-984 1 Seal9 4606-939 1 Shield, Actuator

10 0706-371 AR Trim11 0702-819 1 Plate, Mounting - Reverse12 8476-830 1 Screw, Machine13 1623-355 7 Nut, Push14 0702-904 1 Gearcase Assembly15 8427-802 8 Nut, Lock16 0648-442 AR Washer

0648-443 AR Washer17 0726-268 1 Clutch, Driven18 0648-714 AR Washer

0648-715 AR Washer0648-716 AR Washer

19 0648-441 1 O-Ring20 0648-762 1 Adjuster, Sheave21 8050-277 1 Washer22 8051-272 1 Washer, Lock23 1623-572 1 Screw, Cap24 8047-426 5 Nut, Lock

22222333333333344444444445

5 8017-676 1 Screw, Machine6 1602-979 1 Caliper, Brake - Assembly (inc. 27-44)7 1623-359 4 Bolt, Carriage - Ribbed8 * 1 Housing9 1602-458 1 Fitting, Bleed0 1602-461 2 Piston1 1602-669 2 O-Ring2 0702-563 2 Pad, Brake - Set (inc. 33-34)3 1602-466 4 Clip, Anti-Rattle4 1602-467 1 Clip, Hairpin5 1602-464 1 Pin, Retaining - Brake Pad6 * 1 Housing7 0602-729 1 O-Ring, Housing8 0402-165 4 Washer9 1602-671 2 Screw, Cap0 1602-670 2 Screw, Cap1 1602-515 2 Spacer, Speedometer Bracket2 1602-462 2 Bearing3 1602-463 2 Sleeve, Driveshaft4 1602-456 1 Ring, Retaining5 1602-978 1 Fitting, Inlet6 4606-309 1 Plate, Mounting - Speedometer Sensor7 1623-641 1 Screw, Machine8 1623-676 1 Clamp9 0630-207 1 Sensor, Speedometer0 8060-602 1 Rivet

11

Page 14: 2007 F5 EFI LXR Parts Manual

2007 F5 EFI/LXR

GEARCASE ASSEMBLY(Complete Gearcase Assembly p/n 0702-904)

0741-734 *Not a Service Part **Not Illustrated

1 0702-865 1 Gearcase (inc. 2-4)2 1602-915 2 Pin, Dowel3 1602-916 1 Bearing4 2602-067 1 Seal, Oil5 1602-917 3 Plug, Plastic6 0709-076 1 Actuator, Shift7 8468-536 3 Screw, Machine8 0702-927 1 Fork, Shift - Assembly (inc. 9-11)9 2602-013 1 Seal, Oil

10 2602-057 2 Ring, Retaining11 2602-042 1 Arm, Shift Fork12 1602-847 2 Block, Slider13 0702-910 1 Slider Assembly (inc. 14-18)14 2602-040 1 Ring, Retaining15 2602-064 1 Washer, Thrust16 0702-758 1 Shaft, Output (inc. 17)17 * 1 Bearing18 2602-063 1 Slider, Outer19 0702-853 1 Gear, Transfer - 66T/34T - Assembly

(inc. 20-26)

22222222223333333*

12

0 1602-842 1 Bearing1 2602-058 1 Washer, Spacer2 0702-867 1 Gear, Planetary - Assembly 3 1602-841 1 Bearing, Thrust4 1602-840 1 Washer, Thrust5 0702-852 1 Gear, Transfer (inc. one No. 26)6 1602-981 2 Bearing7 0702-686 1 Shaft, Input - 54T (inc. one No. 26)8 0702-907 1 Cover, Gearcase (inc. 29-33)9 1602-875 1 Seal, Oil0 1602-982 1 Bearing1 0630-224 1 Switch, Gear Indicator2 0812-006 1 Plug, Drain - Magnetic3 0830-017 1 Gasket, Metal4 0623-293 1 Plug, Gearcase5 1602-213 1 O-Ring6 0423-538 13 Screw, Machine* 4639-628 AR Fluid, Gearcase - 12 oz

Page 15: 2007 F5 EFI LXR Parts Manual

2007 F5 EFI/LXR

SLIDE RAIL AND TRACK ASSEMBLY(Complete Skid Frame Assembly p/n 7999-325; p/n 7999-326 Black; p/n 7999-324 Orange)

0741-828

1 3604-206 2 Rail, Formed2 1623-502 4 Screw, Cap3 0604-426 2 Axle, Inner4 2604-281 1 Spacer5 8002-043 2 Screw, Cap6 8050-217 4 Washer7 3604-003 2 End Cap, Slide Rail8 8047-366 8 Nut, Lock9 3604-186 2 Wearstrip, Slide Rail

10 0123-859 2 Screw, Machine11 8060-633 8 Rivet, Blind12 0604-918 4 Pad, Shock

111111122222

3 0604-967 8 Bracket, Retaining4 2604-733 2 Insert, Rail5 0604-930 1 Axle, Aluminum6 1623-248 2 Screw, Cap7 8020-226 2 Screw, Cap8 2604-860 2 Block, Rear Arm Coupler9 2604-046 2 Bushing, Rear Arm Coupler0 8041-486 2 Nut, Lock1 0704-352 2 Adjuster, Track2 8002-042 4 Screw, Cap3 2602-019 1 Track Assembly (inc. 24)4 2602-081 34 Clip, Guide

13

Page 16: 2007 F5 EFI LXR Parts Manual

2007 F5 EFI/LXR

IDLER WHEEL ASSEMBLY0741-975

1 1604-952 4 Cap, Idler Wheel2 8020-230 2 Screw, Cap3 8050-282 6 Washer4 3604-047 2 Wheel, Idler - Green (inc. two No. 5-6)

3604-043 2 Wheel, Idler - Platinum (inc. two No. 5-6) (Black)

3604-048 2 Wheel, Idler - Orange (inc. two No. 5-6) (Orange)

5 3604-033 7 Bearing6 0623-946 7 Ring, Retaining7 3604-207 2 Block, Mounting - Idler Wheel8 8020-224 4 Screw, Cap9 8047-486 10 Nut, Lock

10 1623-037 1 Screw, Cap11 8050-272 1 Washer12 3604-083 2 Spacer, Shock - Front Arm13 0623-912 2 Washer14 1604-792 1 Axle15 8047-490 1 Nut, Lock16 8020-227 2 Screw, Cap

111222222222

2333

14

7 2604-516 2 Slide, Spring8 3604-204 2 Block, Slide9 8020-232 2 Screw, Cap0 3604-039 2 Wheel, Idler (inc. two No. 5-6)1 3604-004 2 Block, Mounting - Idler Wheel2 0623-921 1 Washer3 3604-208 1 Axle, Rear4 1604-940 1 Spacer, Rear Wheel5 3604-060 1 Wheel, Idler (inc. one No. 5-6)6 2604-881 1 Bushing, Adjuster7 1704-490 2 Bushing, Adjuster8 3604-066 2 Wheel, Idler - Green (inc. two No. 5-6)

3604-062 2 Wheel, Idler - Platinum (inc. two No. 5-6) (Black)

3604-065 2 Wheel, Idler - Orange (inc. two No. 5-6) (Orange)

9 0623-664 2 Washer0 1623-249 2 Screw, Cap1 8042-486 2 Nut2 0124-310 2 Screw, Cap

Page 17: 2007 F5 EFI LXR Parts Manual

2007 F5 EFI/LXR

REAR SUSPENSION FRONT ARM ASSEMBLY0741-978

1 1704-542 1 Arm, Front Suspension (inc. 2-4)2 1623-010 1 Fitting, Grease3 3604-141 2 Bumper, Front Slider4 0104-386 2 Bushing5 3604-180 1 Axle, Front Arm - Inner6 2603-497 2 Bushing, Front Arm7 8047-490 1 Nut, Lock8 0623-664 1 Washer9 0623-044 1 Washer

10 1623-037 1 Screw, Cap11 8041-486 2 Nut, Lock12 1704-473 1 Pivot, Rear Shock (inc. 13)13 1603-895 2 Bearing14 2603-305 1 Axle, Inner15 8002-227 1 Screw, Cap16 2604-837 2 Strap, Limiter

1112222222222333

7 8047-366 4 Nut, Lock8 0623-875 6 Washer9 8002-041 2 Screw, Cap0 8002-045 2 Screw, Cap1 3604-120 1 Axle, Front Slider2 1704-414 2 Bushing, Shock (inc. 23)3 2604-996 4 Bearing4 1623-536 2 Screw, Cap5 1704-523 1 Shock Absorber, Front Arm (inc. 26)6 1604-791 1 Bushing7 2603-532 1 Retainer, Spring - Lower8 1704-236 1 Spring, Compression9 0604-790 1 Cover, Shock0 1603-889 1 Retainer, Spring1 1603-531 1 Axle, Shock2 8020-226 1 Screw, Cap

15

Page 18: 2007 F5 EFI LXR Parts Manual

2007 F5 EFI/LXR

REAR SUSPENSION REAR ARM ASSEMBLY0741-979 *Included in Idler Arm Kit (p/n 1704-702)

1 1704-552 1 Arm, Rear - Black (inc. 2 and one No. 3)2 1623-011 1 Washer, Grease Fitting3 1623-010 2 Fitting, Grease - Self-Tapping4 2604-663 1 Axle, Rear Arm - Inner5 2604-664 2 Bushing, Rear Arm6 8047-490 1 Nut, Lock7 8050-272 1 Washer8 1623-037 1 Screw, Cap9 8047-486 1 Nut, Lock

10 1623-627 1 Screw, Cap11 1704-699 1 Arm, Idler - Black (inc. 12 and one No. 3)*12 1604-100 2 Bushing, Flared13 2604-370 1 Axle, Steel14 1604-204 1 Block, Spring Adjuster - Right

1604-205 1 Block, Spring Adjuster - Left15 0623-138 2 Ring, Retaining*16 3604-288 2 Sleeve, Spring*17 1704-504 1 Spring, Suspension - Right

1704-505 1 Spring, Suspension - Left18 3604-264 2 Wheel, Idler (inc. 19-20)*19 3604-257 2 Bearing

222222222233333333334

16

0 3604-256 2 Ring, Retaining1 3604-289 2 Spacer, Pivot - Idler Arm*2 1704-627 2 Pivot - Idler Arm (inc. 23-25)*3 8427-802 4 Nut, Lock4 8408-860 4 Screw, Cap5 3604-028 2 Bushing, Flared6 3604-158 2 Axle7 1604-187 2 Washer8 0623-044 2 Washer9 8051-277 2 Washer, Lock0 8002-224 2 Screw, Cap1 1704-525 1 Shock Absorber - Rear Arm (inc. 32-33)2 1604-397 2 Sleeve, Shock3 1604-262 4 Bushing, Shock4 1604-139 2 Sleeve, Shock5 8020-226 1 Screw, Cap6 8041-486 3 Nut, Lock7 0704-350 2 Link, Rear Shock8 1604-498 4 Axle, Link - Flanged9 8002-233 2 Screw, Cap0 0704-854 1 Spacer, Shock Link

Page 19: 2007 F5 EFI LXR Parts Manual

2007 F5 EFI/LXR

CHASSIS ASSEMBLY0742-144

1 1707-102 1 Chassis - Assembly (inc. 2-4 and four No. 5)2 1623-640 1 Clip, U-Nut3 1623-428 4 Screw, Cap4 8476-835 4 Screw, Machine5 8427-802 10 Nut, Lock6 1623-637 2 Clip, U-Nut7 2606-007 2 Foil, Protective8 1623-625 2 Plug9 0423-577 16 Clip, U-Nut

10 3606-920 1 Bracket, Toe Hook - Right3606-921 1 Bracket, Toe Hook - Left

11 3606-710 1 Shield, Toe - Right3606-711 1 Shield, Toe - Left

12 8471-616 12 Screw, Machine13 0707-977 1 Bracket, Mounting - Front Suspension

(inc. 14-15)14 0605-763 4 Bushing

11

11122222222

2

5 1623-443 2 Bolt, Ribbed6 0607-806 1 Frame, Mounting - Shock - Upper - Right

0607-807 1 Frame, Mounting - Shock - Upper - Left7 8408-625 4 Screw, Cap8 8427-602 12 Nut, Lock9 8408-620 4 Screw, Cap0 8408-820 4 Screw, Cap1 0423-391 1 Insert2 1623-080 1 Clamp3 8476-820 1 Screw, Machine4 0708-532 1 Guide, Rope5 8476-830 1 Screw, Machine6 8476-620 5 Screw, Machine7 4606-454 1 Strap, Hold-Down - Right

4606-455 1 Strap, Hold-Down - Left8 0623-101 2 Clip, Routing - Snap-In

17

Page 20: 2007 F5 EFI LXR Parts Manual

2007 F5 EFI/LXR

CHASSIS ASSEMBLY (LXR)0741-938

1 1707-102 1 Chassis - Assembly (inc. 2-4 and four No. 5)2 1623-640 1 Clip, U-Nut3 1623-428 4 Screw, Cap4 8476-835 4 Screw, Machine5 8427-802 10 Nut, Lock6 1623-637 2 Clip, U-Nut7 2606-007 4 Foil, Protective8 1623-625 2 Plug9 0423-577 16 Clip, U-Nut

10 3606-920 1 Bracket, Toe Hook - Right3606-921 1 Bracket, Toe Hook - Left

11 3606-710 1 Shield, Toe - Right3606-711 1 Shield, Toe - Left

12 8471-616 12 Screw, Machine13 0707-977 1 Bracket, Mounting - Front Suspension

(inc. 14-15)14 0605-763 4 Bushing15 1623-443 2 Bolt, Ribbed

1

11122222222

2

2

18

6 0607-806 1 Frame, Mounting - Shock - Upper - Right0607-807 1 Frame, Mounting - Shock - Upper - Left

7 8408-625 4 Screw, Cap8 8427-602 12 Nut, Lock9 8408-620 4 Screw, Cap0 8408-820 4 Screw, Cap1 0423-391 1 Insert2 1623-080 1 Clamp3 8476-820 1 Screw, Machine4 0708-532 1 Guide, Rope5 8476-830 1 Screw, Machine6 8476-620 5 Screw, Machine7 4606-454 1 Strap, Hold-Down - Right

4606-455 1 Strap, Hold-Down - Left8 7611-707 2 Decal, Tunnel

7611-724 2 Decal, Tunnel (Black)7611-725 2 Decal, Tunnel (Orange)

9 0623-101 2 Clip, Routing - Snap-In

Page 21: 2007 F5 EFI LXR Parts Manual

2007 F5 EFI/LXR

HOOD, WINDSHIELD, AND FRONT BUMPER ASSEMBLY0741-937

1 2718-075 1 Hood w/Decals - Green (inc. 2-9)2718-078 1 Hood w/Decals - Black (inc. 2-9) (Black)2718-079 1 Hood w/Decals - Orange (inc. 2-9) (Orange)

2 7999-263 1 Hood w/o Decals - Green (inc. 3-7)7999-265 1 Hood w/o Decals - Black (inc. 3-7) (Black)7999-266 1 Hood w/o Decals - Orange (inc. 3-7)

(Orange)3 4606-624 1 Vent, Hood - Outer Front - Right - Black

4606-625 1 Vent, Hood - Outer Front - Left - Black4606-698 1 Vent, Hood - Outer Front - Right -

Pewter (Black)4606-699 1 Vent, Hood - Outer Front - Left - Pewter

(Black)4 4606-640 1 Vent, Hood - Outer Rear - Right - Black

4606-641 1 Vent, Hood - Outer Rear - Left - Black4606-700 1 Vent, Hood - Outer Rear - Right -

Pewter (Black)4606-701 1 Vent, Hood - Outer Rear - Left - Pewter

(Black)5 4606-614 1 Vent, Hood - Inner - Right - Black

4606-615 1 Vent, Hood - Inner - Left - Black4606-696 1 Vent, Hood - Inner - Right - Pewter

(Black)4606-697 1 Vent, Hood - Inner - Left - Pewter

(Black)6 1623-614 1 Clip, Rubber - Hood Hold-Down - Right

1623-615 1 Clip, Rubber - Hood Hold-Down - Left7 1623-610 2 Pin, Retaining

1

111

8 7611-624 1 Decal, Hood - Right - Green7611-625 1 Decal, Hood - Left - Green7611-654 1 Decal, Hood - Right - Black (Black)7611-655 1 Decal, Hood - Left - Black (Black)7611-684 1 Decal, Hood - Right - Orange (Orange)7611-685 1 Decal, Hood - Left - Orange (Orange)

9 7611-692 1 Decal, Hood - “Arctic Cat” - Green7611-693 1 Decal, Hood - “Arctic Cat” - Black (Black)7611-694 1 Decal, Hood - “Arctic Cat” - Orange

(Orange)0 3706-348 1 Bracket, Hinge - Right

3706-347 1 Bracket, Hinge - Left1 1623-469 4 Nut, Stamped2 1623-129 10 Screw, Self-Tapping3 2718-076 1 Spar, Front w/Decals - Right (inc. 14-16)

2718-077 1 Spar, Front w/Decals - Left (inc. 14 and 16)2718-080 1 Spar, Front w/Decals - Right (inc. 14-16)

(Black)2718-081 1 Spar, Front w/Decals - Left (inc. 14 and 16)

(Black)2718-082 1 Spar, Front w/Decals - Right (inc. 14-16)

(Orange)2718-083 1 Spar, Front w/Decals - Left (inc. 14 and 16)

(Orange)

(Continued on Page 20)

19

Page 22: 2007 F5 EFI LXR Parts Manual

2007 F5 EFI/LXR

HOOD, WINDSHIELD, AND FRONT BUMPER ASSEMBLY(Continued)

0741-937

14 4606-888 1 Spar, Front - w/o Decals - Right (inc. 15)4606-889 1 Spar, Front - w/o Decals - Left

15 4606-934 1 Foil, Spar - Right16 7611-626 1 Decal, Front Spar - Right - Green

7611-627 1 Decal, Front Spar - Left - Green7611-656 1 Decal, Front Spar - Right - Black (Black)7611-657 1 Decal, Front Spar - Left - Black (Black)7611-686 1 Decal, Front Spar - Right - Orange

(Orange)7611-687 1 Decal, Front Spar - Left - Orange

(Orange)17 4606-584 1 Bezel, Intake - Right - Green

4606-585 1 Bezel, Intake - Left - Green4606-588 1 Bezel, Intake - Right - Black (Black)4606-589 1 Bezel, Intake - Left - Black (Black)4606-590 1 Bezel, Intake - Right - Orange (Orange)4606-591 1 Bezel, Intake - Left - Orange (Orange)

18 1623-677 1 Rivet, Plastic19 4606-961 1 Bracket, Windshield - Hold-Down20 3606-702 1 Windshield21 4606-519 1 Fascia, Bumper - Upper - Green

4606-518 1 Fascia, Bumper - Upper - Black (Black)4606-517 1 Fascia, Bumper - Upper - Orange (Orange)

22

2

22222333

20

2 4606-511 1 Bumper, Front3 7611-628 1 Decal, Front Bumper - Right - Green

7611-629 1 Decal, Front Bumper - Left - Green7611-658 1 Decal, Front Bumper - Right - Black (Black)7611-659 1 Decal, Front Bumper - Left - Black (Black)7611-688 1 Decal, Front Bumper - Right - Orange

(Orange)7611-689 1 Decal, Front Bumper - Left - Orange

(Orange)4 4606-604 1 Vent, Bumper - Right - Black

4606-605 1 Vent, Bumper - Left - Black4606-694 1 Vent, Bumper - Right - Pewter (Black)4606-695 1 Vent, Bumper - Left - Pewter (Black)

5 4606-570 1 Fascia, Bumper - Lower - Platinum6 0423-355 4 Screw, Shoulder7 8427-602 4 Nut, Lock8 0423-130 4 Screw, Body9 8424-602 4 Nut0 8053-242 2 Washer, Lock1 0623-966 2 Screw, Self-Tapping2 4606-926 2 Strap, Hold-Down

Page 23: 2007 F5 EFI LXR Parts Manual

2007 F5 EFI/LXR

HOOD, WINDSHIELD, AND FRONT BUMPER ASSEMBLY (LXR)0741-556

1 2718-075 1 Hood w/Decals - Green (inc. 2-9)2718-078 1 Hood w/Decals - Black (inc. 2-9) (Black)2718-079 1 Hood w/Decals - Orange (inc. 2-9) (Orange)

2 7999-263 1 Hood w/o Decals - Green (inc. 3-7)7999-265 1 Hood w/o Decals - Black (inc. 3-7) (Black)7999-266 1 Hood w/o Decals - Orange (inc. 3-7)

(Orange)3 4606-624 1 Vent, Hood - Outer Front - Right - Black

4606-625 1 Vent, Hood - Outer Front - Left - Black4606-698 1 Vent, Hood - Outer Front - Right -

Pewter (Black)4606-699 1 Vent, Hood - Outer Front - Left - Pewter

(Black)4 4606-640 1 Vent, Hood - Outer Rear - Right - Black

4606-641 1 Vent, Hood - Outer Rear - Left - Black4606-700 1 Vent, Hood - Outer Rear - Right -

Pewter (Black)4606-701 1 Vent, Hood - Outer Rear - Left - Pewter

(Black)5 4606-614 1 Vent, Hood - Inner - Right - Black

4606-615 1 Vent, Hood - Inner - Left - Black4606-696 1 Vent, Hood - Inner - Right - Pewter

(Black)4606-697 1 Vent, Hood - Inner - Left - Pewter

(Black)6 1623-614 1 Clip, Rubber - Hood Hold-Down - Right

1623-615 1 Clip, Rubber - Hood Hold-Down - Left

1

111

7 1623-610 2 Pin, Retaining8 7611-624 1 Decal, Hood - Right - Green

7611-625 1 Decal, Hood - Left - Green7611-654 1 Decal, Hood - Right - Black (Black)7611-655 1 Decal, Hood - Left - Black (Black)7611-684 1 Decal, Hood - Right - Orange (Orange)7611-685 1 Decal, Hood - Left - Orange (Orange)

9 7611-692 1 Decal, Hood - “Arctic Cat” - Green7611-693 1 Decal, Hood - “Arctic Cat” - Black (Black)7611-694 1 Decal, Hood - “Arctic Cat” - Orange

(Orange)0 3706-348 1 Bracket, Hinge - Right

3706-347 1 Bracket, Hinge - Left1 1623-469 4 Nut, Stamped2 1623-129 10 Screw, Self-Tapping3 2718-076 1 Spar, Front w/Decals - Right (inc. 14-16)

2718-077 1 Spar, Front w/Decals - Left (inc. 14 and 16)2718-080 1 Spar, Front w/Decals - Right (inc. 14-16)

(Black)2718-081 1 Spar, Front w/Decals - Left (inc. 14 and 16)

(Black)2718-082 1 Spar, Front w/Decals - Right (inc. 14-16)

(Orange)2718-083 1 Spar, Front w/Decals - Left (inc. 14 and 16)

(Orange)

(Continued on Page 22)

21

Page 24: 2007 F5 EFI LXR Parts Manual

2007 F5 EFI/LXR

HOOD, WINDSHIELD, AND FRONT BUMPER ASSEMBLY (LXR)(Continued)

0741-556

14 4606-888 1 Spar, Front - w/o Decals - Right (inc. 15)4606-889 1 Spar, Front - w/o Decals - Left

15 4606-934 1 Foil, Spar - Right16 7611-626 1 Decal, Front Spar - Right - Green

7611-627 1 Decal, Front Spar - Left - Green7611-656 1 Decal, Front Spar - Right - Black (Black)7611-657 1 Decal, Front Spar - Left - Black (Black)7611-686 1 Decal, Front Spar - Right - Orange

(Orange)7611-687 1 Decal, Front Spar - Left - Orange

(Orange)17 4606-584 1 Bezel, Intake - Right - Green

4606-585 1 Bezel, Intake - Left - Green4606-588 1 Bezel, Intake - Right - Black (Black)4606-589 1 Bezel, Intake - Left - Black (Black)4606-590 1 Bezel, Intake - Right - Orange (Orange)4606-591 1 Bezel, Intake - Left - Orange (Orange)

18 3606-700 1 Base, Windshield19 4606-782 1 Latch, Windshield - Right

4606-783 1 Latch, Windshield - Left20 1623-583 2 Washer, Rubber - Windshield Latch21 4606-392 1 Plate, Backing - Latch - Right

4606-393 1 Plate, Backing - Latch - Left22 1623-647 2 Screw, Thumb23 3606-701 1 Windshield

22

22

22

333333

22

4 4606-926 2 Strap, Hold-Down5 4606-519 1 Fascia, Bumper - Upper - Green

4606-518 1 Fascia, Bumper - Upper - Black (Black)4606-517 1 Fascia, Bumper - Upper - Orange (Orange)

6 4606-511 1 Bumper, Front7 7611-628 1 Decal, Front Bumper - Right - Green

7611-629 1 Decal, Front Bumper - Left - Green7611-658 1 Decal, Front Bumper - Right - Black (Black)7611-659 1 Decal, Front Bumper - Left - Black (Black)7611-688 1 Decal, Front Bumper - Right - Orange

(Orange)7611-689 1 Decal, Front Bumper - Left - Orange

(Orange)8 4606-570 1 Fascia, Bumper - Lower9 4606-604 1 Vent, Bumper - Right - Black

4606-605 1 Vent, Bumper - Left - Black4606-694 1 Vent, Bumper - Right - Pewter (Black)4606-695 1 Vent, Bumper - Left - Pewter (Black)

0 0423-355 4 Screw, Shoulder1 8427-602 4 Nut, Lock2 0423-130 4 Screw, Body3 8424-602 4 Nut4 8053-242 2 Washer, Lock5 0623-966 2 Screw, Self-Tapping

Page 25: 2007 F5 EFI LXR Parts Manual

2007 F5 EFI/LXR

HEADLIGHT AND WIRING ASSEMBLIES0741-877

1 0609-780 1 Lens/Reflector - Headlight - Right (inc. 2-4)0609-781 1 Lens/Reflector - Headlight - Left (inc. 2-4)

2 0609-783 2 Bulb, Headlight - Low Beam3 0609-782 2 Bulb, Headlight - High Beam4 0609-779 2 Adjuster, Headlight - Assembly5 1686-308 1 Harness, Console6 1686-371 1 Harness, Main (inc. 7)7 0486-164 1 Tether, Accessory Connector

111

1

8 0123-788 AR Cable Tie - 7.5 in.9 0623-677 10 Cable Tie, Push-Mount0 0619-776 AR Conduit - 5 ft1 3706-761 1 Wrap, Wire Harness2 1686-173 1 Harness, Adapter - Water Temperature

Sensor3 0123-903 1 Cable Tie - 11.5 in.

23

Page 26: 2007 F5 EFI LXR Parts Manual

2007 F5 EFI/LXR

HEADLIGHT AND WIRING ASSEMBLIES (LXR)0741-998R

1 0609-780 1 Lens/Reflector - Headlight - Right (inc. 2-4)0609-781 1 Lens/Reflector - Headlight - Left (inc. 2-4)

2 0609-783 2 Bulb, Headlight - Low Beam3 0609-782 2 Bulb, Headlight - High Beam4 0609-779 2 Adjuster, Headlight - Assembly5 1686-338 1 Harness, Console6 1686-373 1 Harness, Main (inc. 7-9)7 0486-164 1 Tether, Accessory Connector8 0630-232 2 Fuse - 20 Amp

11111

1

24

9 3007-493 1 Cover, Fuse Holder0 0123-788 AR Cable Tie - 7.5 in.1 0623-677 10 Cable Tie, Push-Mount2 0619-776 AR Conduit - 5 ft3 3706-761 1 Wrap, Wire Harness4 1686-173 1 Harness, Adapter - Water Temperature

Sensor5 0123-903 1 Cable Tie - 11.5 in.

Page 27: 2007 F5 EFI LXR Parts Manual

2007 F5 EFI/LXR

CONSOLE ASSEMBLY0741-980

1 3706-491 1 Housing, Speedometer/Tachometer 2 0620-305 1 Speedometer/Tachometer (inc. 3-4)3 0620-281 1 Bracket, Retaining4 0620-280 4 Nut w/Washer5 4606-274 1 Grommet6 1623-129 5 Screw, Self-Tapping7 1623-661 1 Screw, Self-Tapping8 2718-063 1 Console - Green (inc. 9-12)

2718-065 1 Console - Black (inc. 9-12) (Black)2718-066 1 Console - Orange (inc. 9-12) (Orange)

9 7611-575 1 Decal, Caution - English10 7611-574 1 Decal, Caution - French11 7611-427 1 Decal, Warning - English12 7611-428 1 Decal, Warning - French13 0617-522 1 Foam, Console

111111222222

4 1623-592 2 Screw, Machine5 1623-591 2 Spacer6 0641-897 1 Outlet, Accessory - 12V7 1623-618 2 Screw, Self-Tapping8 0623-785 2 Screw, Self-Tapping9 3706-012 1 Close-Off, Handlebar0 0423-396 2 Screw, Self-Tapping1 0609-651 1 Switch, Ignition (inc. 22)2 * 1 Key3 0609-113 1 Nut4 0123-899 1 Washer5 0609-450 1 Spacer

* Key is coded to switch; see dealer to determine part number.

25

Page 28: 2007 F5 EFI LXR Parts Manual

2007 F5 EFI/LXR

CONSOLE ASSEMBLY (LXR)0741-755

1 2718-031 1 Housing, Speedometer/Tachometer (inc. 2)2 7611-572 1 Decal, Warning - Handlebar Riser3 0620-305 1 Speedometer/Tachometer (inc. 4-5)4 0620-281 1 Bracket, Retaining5 0620-280 4 Nut w/Washer6 1623-129 5 Screw, Self-Tapping7 1623-661 1 Screw, Self-Tapping8 2718-063 1 Console - Green (inc. 9-12)

2718-065 1 Console - Black (inc. 9-12) (Black)2718-066 1 Console - Orange (inc. 9-12) (Orange)

9 7611-575 1 Decal, Caution - English10 7611-574 1 Decal, Caution - French11 7611-427 1 Decal, Warning - English12 7611-428 1 Decal, Warning - French13 0619-946 AR Foam, Tape - 1 ft14 0617-522 1 Foam, Console

1111122222222

26

5 1623-592 2 Screw, Machine6 1623-591 2 Spacer7 0641-897 1 Outlet, Accessory - 12V8 1623-618 2 Screw, Self-Tapping9 0623-785 2 Screw, Self-Tapping0 3706-012 1 Close-Off, Handlebar1 0423-396 2 Screw, Self-Tapping2 0609-806 1 Switch, Ignition (inc. 23)3 * 1 Key4 0609-113 1 Nut5 0123-899 1 Washer6 0609-450 1 Spacer7 4606-274 1 Grommet

* Key is coded to switch; see dealer to determine part number.

Page 29: 2007 F5 EFI LXR Parts Manual

2007 F5 EFI/LXR

SKID PLATE AND SIDE PANEL ASSEMBLY0741-879

1 2718-310 1 Panel, Side - Upper - Right w/Decals (inc. 2-6)

2718-311 1 Panel, Side - Upper - Left w/Decals (inc. 2-3 and 5-6)

2718-312 1 Panel, Side - Upper - Right w/Decals (inc. 2-6) (Black)

2718-313 1 Panel, Side - Upper - Left w/Decals(inc. 2-3 and 5-6) (Black)

2718-314 1 Panel, Side - Upper - Right w/Decals (inc. 2-6) (Orange)

2718-315 1 Panel, Side - Upper - Left w/Decals (inc. 2-3 and 5-6) (Orange)

2 2718-288 1 Panel, Side - Upper - Right w/o Decals (inc. 3-4)

2718-289 1 Panel, Side - Upper - Left w/o Decals (inc. 3)

3 0617-514 1 Foam, Upper Side Panel - Right0617-515 1 Foam, Upper Side Panel - Left

4 4606-799 1 Foil, Protective5 7611-610 1 Decal, Upper Side Panel - Rear - Right

7611-611 1 Decal, Upper Side Panel - Rear - Left 7611-640 1 Decal, Upper Side Panel - Rear - Right

(Black)7611-641 1 Decal, Upper Side Panel - Rear - Left

(Black)7611-670 1 Decal, Upper Side Panel - Rear - Right

(Orange)7611-671 1 Decal, Upper Side Panel - Rear - Left

(Orange)

6 7611-618 1 Decal, Upper Side Panel - Forward - Right7611-619 1 Decal, Upper Side Panel - Forward - Left7611-648 1 Decal, Upper Side Panel - Forward - Right

(Black)7611-649 1 Decal, Upper Side Panel - Forward - Left

(Black)7611-678 1 Decal, Upper Side Panel - Forward - Right

(Orange)7611-679 1 Decal, Upper Side Panel - Forward - Left

(Orange)7 4606-650 1 Vent, Upper Side Panel - Rear - Right

4606-651 1 Vent, Upper Side Panel - Rear - Left4606-702 1 Vent, Upper Side Panel - Rear - Right

(Black)4606-703 1 Vent, Upper Side Panel - Rear - Left (Black)

8 4606-662 1 Vent, Upper Side Panel - Right4606-663 1 Vent, Upper Side Panel - Left4606-704 1 Vent, Upper Side Panel - Right (Black)4606-705 1 Vent, Upper Side Panel - Left (Black)

(Continued on Page 28)

27

Page 30: 2007 F5 EFI LXR Parts Manual

2007 F5 EFI/LXR

SKID PLATE AND SIDE PANEL ASSEMBLY(Continued)

0741-879

9 2718-330 1 Panel, Side - Lower - Right w/Decals (inc. 10-14)

2718-331 1 Panel, Side - Lower - Left w/Decals (inc. 10-14)

2718-332 1 Panel, Side - Lower - Right w/Decals (inc. 10-14) (Black)

2718-333 1 Panel, Side - Lower - Left w/Decals (inc. 10-14) (Black)

2718-334 1 Panel, Side - Lower - Right w/Decals (inc. 10-14) (Orange)

2718-335 1 Panel, Side - Lower - Left w/Decals (inc. 10-14) (Orange)

10 2718-322 1 Panel, Side - Lower - Right w/o Decals (inc. 11-12 and 14)

2718-323 1 Panel, Side - Lower - Left w/o Decals (inc. 11-12 and 14)

11 0617-548 1 Foam, Lower Side Panel - Rear - Right0617-549 1 Foam, Lower Side Panel - Rear - Left

12 0617-546 1 Foam, Lower Side Panel - Front - Right0617-547 1 Foam, Lower Side Panel - Front - Left

13 7611-620 1 Decal, Lower Side Panel - Right7611-621 1 Decal, Lower Side Panel - Left7611-650 1 Decal, Lower Side Panel - Right (Black)7611-651 1 Decal, Lower Side Panel - Left (Black)7611-680 1 Decal, Lower Side Panel - Right (Orange)7611-681 1 Decal, Lower Side Panel - Left (Orange)

11111

12222222222333

28

4 8611-181 2 Decal, Reflector5 8408-635 2 Screw, Cap6 8408-620 10 Screw, Machine7 8427-602 12 Nut, Lock8 3706-706 1 Plate, Skid - Right

3706-707 1 Plate, Skid - Left9 4606-796 1 Foil, Protective0 4606-982 1 Foil, Skid Plate Hinge - Right1 4606-798 1 Foil, Protective2 4606-797 1 Foil, Protective3 1712-348 1 Plate, Exhaust - Outlet4 2612-156 1 Seal, Exhaust - Outlet5 1712-329 1 Shield, Heat - Exhaust Outlet6 8060-510 5 Rivet, Blind7 0623-778 8 Rivet, Bulb8 0623-966 4 Screw, Self-Tapping9 4606-926 2 Strap, Hold-Down0 8061-708 9 Rivet, Blind1 8061-508 3 Rivet2 2612-268 1 Shield, Heat

Page 31: 2007 F5 EFI LXR Parts Manual

2007 F5 EFI/LXR

BELT GUARD ASSEMBLY0741-779

1 1707-125 1 Guard, Belt2 0607-836 1 Bracket, Mounting - Belt Guard3 8061-506 4 Rivet

4 7611-813 1 Decal, EFI Diagnostic Codes5 1611-565 1 Decal, Warning - Belt Guard6 7611-802 1 Decal, Clutching Chart

29

Page 32: 2007 F5 EFI LXR Parts Manual

2007 F5 EFI/LXR

GAS TANK ASSEMBLY0741-767

1 1670-854 1 Tank, Gas (inc. 2-14)2 1670-812 1 Cap, Gas Tank - Assembly (inc. 3-11)3 1670-835 1 Latch, Gas Tank Cap4 1670-839 1 Spring, Latch - Gas Tank Cap5 1670-838 2 Pin, Latch - Gas Tank Cap6 1670-890 1 Cap, Gas Tank (inc. 7)7 7611-810 1 Decal, Gas Tank Cap8 1670-817 1 Pin, Gas Tank Cap9 1670-837 1 Spring, Hinge - Gas Tank Cap

10 1670-814 1 Hinge, Gas Tank Cap11 1670-816 1 Seal, Gas Tank Cap12 8479-365 2 Screw, Machine13 1670-325 1 Grommet

111

1112

222

30

4 1670-494 1 Fitting, Elbow5 1623-233 1 Clamp, Hose6 6101-001 AR Hose, Gasline - 100 ft

6101-009 AR Hose, Gasline - 50 ft7 0610-059 1 Valve, Check8 0670-921 1 Y-Fitting9 1670-913 1 Valve, Pressure-Relief0 4606-824 1 Knee Pad, Right

4606-825 1 Knee Pad, Left1 8470-510 4 Screw, Machine2 0423-101 2 Screw, Body3 0423-577 4 Clip, U-Nut

Page 33: 2007 F5 EFI LXR Parts Manual

2007 F5 EFI/LXR

FUEL PUMP ASSEMBLY0741-781 *Not a Service Part

1 1670-808 1 Pump, Fuel - Assembly (inc. 2-15)2 * 1 Wire Assembly - Pass-Through3 1670-962 1 Wire Assembly4 1670-965 1 Arm, Float - Assembly5 0470-613 1 Seal, Flange6 1670-917 1 O-Ring7 1670-905 1 Body, Flange8 1670-910 1 Clamp9 1670-961 1 Seal, Pump Outlet

10 1670-153 1 Pump, Fuel11 1670-532 1 O-Ring12 1670-533 1 O-Ring13 1670-536 1 Regulator, Pressure

1111112222222

4 1670-908 1 Retainer, Pressure Regulator5 1670-911 1 Clip, Retainer6 0610-563 3 Clamp, Hose7 0610-075 AR Hose, Gasline - 10 ft8 1670-618 1 Pickup, Fuel9 0610-704 2 Clamp, Hose0 1670-886 1 Hose1 1670-701 1 Pickup, Fuel2 1670-878 1 Fitting, Quick-Connect3 0716-507 AR Conduit4 0610-691 AR Hose, Gasline - 10 ft5 0623-373 1 Clamp, Hose6 0123-788 2 Cable Tie

31

Page 34: 2007 F5 EFI LXR Parts Manual

2007 F5 EFI/LXR

SEAT SUPPORT ASSEMBLY0741-782R

1 3706-710 1 Spar, Rear - Right4606-891 1 Spar, Rear - Left

2 0423-396 4 Screw, Self-Tapping3 8053-212 2 Washer, External Tooth Lock4 8470-510 2 Screw, Machine5 0423-355 4 Screw, Shoulder6 8427-602 4 Nut, Lock7 4606-748 1 Tube, Support - Right

4606-749 1 Tube, Support - Left8 4606-329 1 Bracket, Crossover9 8060-488 9 Rivet

10 4606-745 1 Bracket, Crossover - Seat-Base11 8060-484 10 Rivet

1

1111111222

32

2 4606-746 1 Bracket, Non-Adjustable - Right4606-747 1 Bracket, Non-Adjustable - Left

3 8470-520 6 Screw, Machine4 4606-323 1 Plate, Support - Lower5 4606-328 1 Plate, Support - Upper6 0605-899 1 Bracket, Nut Holder7 8424-602 4 Nut, Lock8 8408-535 4 Screw, Cap9 8408-625 4 Screw, Cap0 4606-683 1 Cup, Recoil1 0623-727 2 Screw2 1623-637 4 Clip, U-Nut

Page 35: 2007 F5 EFI LXR Parts Manual

2007 F5 EFI/LXR

SEAT SUPPORT ASSEMBLY (LXR)0741-936

1 3706-710 1 Spar, Rear - Right4606-891 1 Spar, Rear - Left

2 0423-396 4 Screw, Self-Tapping3 8053-212 2 Washer, External Tooth Lock4 8470-510 2 Screw, Machine5 0423-355 4 Screw, Shoulder6 8427-602 4 Nut, Lock7 4606-326 1 Tube, Support - Right

4606-327 1 Tube, Support - Left8 4606-329 1 Bracket, Crossover9 8060-488 9 Rivet

10 4606-324 1 Bracket, Adjustable - Right4606-325 1 Bracket, Adjustable - Left

111111111222

1 8060-484 14 Rivet2 8470-520 6 Screw, Machine3 4606-323 1 Plate, Support - Lower4 4606-328 1 Plate, Support - Upper5 0605-899 1 Bracket, Nut Holder6 8424-602 4 Nut, Lock7 8408-535 4 Screw, Cap8 8408-625 4 Screw, Cap9 4606-683 1 Cup, Recoil0 0623-727 2 Screw1 0623-302 1 Screw, Self-Tapping2 1623-637 4 Clip, U-Nut

33

Page 36: 2007 F5 EFI LXR Parts Manual

2007 F5 EFI/LXR

SEAT ASSEMBLY(Complete Seat Assembly p/n 7999-340; p/n 7999-341 Black; p/n 7999-169 Orange)

0741-784

1 3706-545 1 Cover, Seat - Green3706-543 1 Cover, Seat - Black (Black)3706-544 1 Cover, Seat - Orange (Orange)

2 0617-535 1 Foam, Seat

34

3 0624-528 AR Staple4 4606-583 1 Base, Seat5 0423-577 2 U-Nut6 1623-672 2 Screw w/Washer

Page 37: 2007 F5 EFI LXR Parts Manual

2007 F5 EFI/LXR

SEAT ASSEMBLY (LXR)(Complete Seat Assembly p/n 7999-337; p/n 7999-339 Black; p/n 7999-338 Orange)

0741-850

1 3706-542 1 Cover, Seat - Green3706-540 1 Cover, Seat - Black (Black)3706-541 1 Cover, Seat - Orange (Orange)

2 0617-467 1 Foam, Seat3 0624-528 AR Staple4 3706-284 1 Base, Seat - Assembly (inc. 5-18)5 3606-662 1 Base, Seat6 0423-060 2 U-Nut7 0123-788 1 Cable Tie8 4606-337 1 Cable, Seat Adjuster9 4606-380 1 Lever, Seat Adjuster Cable

10 3706-641 1 Frame, Seat

111111111222

1 8061-688 4 Rivet, Blind2 4606-338 2 Pin, Slide - Bottom3 1623-658 2 Shim4 1623-524 2 Washer, Slide Pin - Bottom5 1623-525 2 Washer, Slide Pin - Top6 4606-339 2 Pin, Slide - Top7 1623-542 2 Nut, Slide Pin - Top8 8060-686 6 Rivet9 4606-225 1 Panel, Seat-Base0 0623-797 2 Screw, Self-Tapping1 4606-345 1 Housing, Cable - Seat Adjuster2 1623-463 2 Screw, Self-Tapping

35

Page 38: 2007 F5 EFI LXR Parts Manual

2007 F5 EFI/LXR

REAR BUMPER, STORAGE BOX, AND TAILLIGHT ASSEMBLY0741-880

1 4606-581 1 Box, Storage - Rear - Green4606-578 1 Box, Storage - Rear - Black (Black)4606-580 1 Box, Storage - Rear - Orange (Orange)

2 1623-661 6 Screw, Self-Tapping3 4606-735 1 Lid, Storage Box - Green

4606-732 1 Lid, Storage Box - Black (Black)4606-734 1 Lid, Storage Box - Orange (Orange)

4 4606-926 2 Strap, Hold-Down5 7611-432 1 Decal, Warning - Towing (French)6 7611-433 1 Decal, Warning - Towing (English)7 3706-619 1 Fender, Rear - Tunnel8 7611-602 1 Decal, Rear Fender - Right

7611-603 1 Decal, Rear Fender - Left7611-632 1 Decal, Rear Fender - Right (Black)7611-633 1 Decal, Rear Fender - Left (Black)7611-662 1 Decal, Rear Fender - Right (Orange)7611-663 1 Decal, Rear Fender - Left (Orange)

9 0509-022 1 Taillight w/Socket Assembly (inc. 10-12)

1111111111

22222

36

0 0509-025 1 Housing, Taillight1 0409-056 1 Bulb, Taillight2 0409-057 1 Socket, Taillight3 8050-127 2 Washer4 0623-257 2 Screw, Self-Tapping5 1623-428 2 Screw, Cap6 1707-103 1 Bumper, Rear7 8476-630 4 Screw, Machine8 8427-602 4 Nut, Lock9 4606-728 1 Panel, Filler - Snowflap - Right

4606-729 1 Panel, Filler - Snowflap - Left0 3706-669 1 Snowflap1 1623-532 2 Screw, Self-Tapping2 0423-101 4 Screw, Body3 7611-902 1 Decal, Seat Adjustment (LXR)4 8611-182 1 Decal, Reflector - Right

8611-183 1 Decal, Reflector - Left

Page 39: 2007 F5 EFI LXR Parts Manual

2007 F5 EFI/LXR

COOLING ASSEMBLY0741-835R

1 4606-209 1 Cap, Coolant Tank2 1670-848 1 Neck, Filler - Coolant Tank3 0623-736 4 Clamp, Hose4 0610-727 1 Hose, Coolant - Filler Neck/Coolant Tank5 1670-885 1 Tank, Coolant6 1623-092 2 Clamp7 0610-710 1 Hose, Coolant - Engine/Coolant Tank8 1623-229 1 Clamp9 1623-418 1 Clamp, Hose

10 0610-674 1 Hose, Coolant - Engine/Heat Exchanger11 0610-696 1 Hose, Coolant - Heat Exchanger/Coolant

Tank

111111

112

2 1623-655 1 Clamp, Hose3 0610-538 AR Hose, Vent - 25 ft4 1623-619 1 Clamp, Hose5 8470-510 1 Screw, Machine6 0124-045 1 Clamp, Hose7 0610-692 AR Hose - Green - 25 ft

0610-693 AR Hose - Green - 100 ft8 1623-609 2 Screw, Self-Tapping9 4606-944 1 Bracket, Filler Neck0 8408-620 2 Screw, Cap

37

Page 40: 2007 F5 EFI LXR Parts Manual

2007 F5 EFI/LXR

ENGINE AND RELATED PARTS0741-976

1 0662-475 1 Engine, AX50L6 w/o EFI Components2 0636-363 1 Handle, Recoil3 0606-885 1 Cap, Recoil Handle4 8427-802 7 Nut, Lock5 0608-496 3 Mount, Engine6 8409-020 1 Screw, Cap7 8408-831 2 Screw, Cap8 0708-478 1 Bracket, Engine Mounting - Right9 1670-328 1 Foil, Protective

10 0623-373 5 Clamp, Hose11 0610-076 AR Hose, Coolant - 10 ft12 1670-596 1 Y-Fitting13 0610-581 3 Clamp, Hose14 0619-776 AR Conduit, Flexible - 5 ft

11111222222222

38

5 0608-474 1 Plate, Engine - Front6 8409-016 2 Screw, Cap7 8409-021 4 Screw, Cap8 0708-484 1 Bracket, Engine Mounting - Left9 0608-512 1 Stop, Torque Bumper0 0623-765 1 Screw, Self-Tapping1 8408-845 1 Screw, Cap2 1623-642 1 Screw, Cap3 0608-511 1 Bumper, Torque4 8408-821 4 Screw, Cap5 0746-191 1 Clutch, Drive - Uncalibrated6 0627-046 1 Belt, Drive7 0623-210 1 Washer, High Collar8 0623-804 1 Bolt, Clutch

Page 41: 2007 F5 EFI LXR Parts Manual

2007 F5 EFI/LXR

ENGINE AND RELATED PARTS (LXR)0741-984

1 0662-475 1 Engine, AX50L6 w/o EFI Components2 0636-363 1 Handle, Recoil3 0606-885 1 Cap, Recoil Handle4 8427-802 5 Nut, Lock5 0608-496 3 Mount, Engine6 8409-020 1 Screw, Cap7 8408-831 2 Screw, Cap8 0708-478 1 Bracket, Engine Mounting - Right9 1670-328 1 Foil, Protective

10 0623-373 5 Clamp, Hose11 0610-076 AR Hose, Coolant - 10 ft12 1670-596 1 Y-Fitting13 0610-581 3 Clamp, Hose14 0619-776 AR Conduit, Flexible - 5 ft15 0608-474 1 Plate, Engine - Front

111122222222223

6 8409-016 2 Screw, Cap7 8409-021 4 Screw, Cap8 0708-484 1 Bracket, Engine Mounting - Left9 0608-512 1 Stop, Torque Bumper0 0623-765 1 Screw, Self-Tapping1 8408-845 1 Screw, Cap2 1623-642 1 Screw, Cap3 0608-511 1 Bumper, Torque4 8408-821 4 Screw, Cap5 0746-191 1 Clutch, Drive - Uncalibrated6 0627-046 1 Belt, Drive7 0623-210 1 Washer, High Collar8 0623-804 1 Bolt, Clutch9 8432-802 2 Nut, Lock0 8050-247 2 Washer

39

Page 42: 2007 F5 EFI LXR Parts Manual

2007 F5 EFI/LXR

EXHAUST ASSEMBLY0741-973

1 1712-376 1 Resonator Assembly (inc. 2-7)2 2612-064 1 Cover, Resonator - External - Right3 2612-062 1 Packing, Resonator - External - Right4 1712-377 1 Resonator5 2612-063 1 Packing, Resonator - External - Left6 2612-065 1 Cover, Resonator - External - Left7 8061-682 10 Rivet, Blind8 1623-379 1 Clip, Hairpin9 2612-247 1 Pin, Mounting - Resonator

10 1612-927 1 Washer, Tab11 1623-375 1 Grommet, Rubber12 8427-802 1 Nut, Lock13 1612-873 2 Grommet, Rubber14 8060-686 6 Rivet15 2612-024 2 Bracket, Mounting - Resonator16 1612-066 1 Gasket, Exhaust - Tailpipe17 1712-322 1 Chamber, Expansion - Assembly

(inc. 18-24)

11

2

2

2

2

22222

40

8 1712-321 1 Chamber, Expansion9 2612-094 1 Cover, Expansion Chamber - Rear -

Upper0 2612-093 1 Cover, Expansion Chamber - Rear -

Lower1 2612-090 1 Packing, Expansion Chamber - Rear -

Upper2 2612-089 1 Packing, Expansion Chamber - Rear -

Lower3 0624-552 AR Tie, Perforated Band - 5 ft

0624-541 AR Tie, Perforated Band - 25 ft4 1612-178 3 Spring, Exhaust5 2612-257 4 Spring, Extension6 2612-059 1 Gasket, Exhaust7 1712-312 1 Manifold, Exhaust8 0612-471 3 Spring, Exhaust

Page 43: 2007 F5 EFI LXR Parts Manual

2007 F5 EFI/LXR

FLEX-DRIVE STARTER MOTOR ASSEMBLY (LXR)0741-799 *Not a Service Part

1 0745-143 1 Motor, Starter - Assembly (inc. 2-10)2 0645-296 1 Armature Assembly (inc. 3-4)3 0645-131 1 Washer, Wave4 0645-293 1 Washer, Thrust5 0645-297 1 Cap, Drive6 0645-313 1 Cap, Commutator (inc. 7)7 0645-275 1 Kit, Brush and Spring8 0645-128 2 Through-Bolt9 0623-093 2 Bolt, Ribbed

10 * 1 Case, Starter Motor11 0745-299 1 Bracket, Mounting - Starter Motor12 8047-426 2 Nut, Lock13 8047-366 2 Nut, Lock14 0745-312 1 Shaft, Flex-Drive (inc. two No. 15)15 0623-891 4 Screw, Set - Socket

1

1112

2222222

6 0745-208 1 Bracket, Pinion Drive - Assembly (inc. 17-23)

7 0645-382 2 Ring, Snap8 0645-429 2 Washer, Thrust9 0745-165 1 Bracket, Pinion Drive0 0745-170 1 Drive, Pinion - Flex-Drive Shaft

(inc. 21-23)1 0745-224 1 Kit, Pinion Drive Assembly (inc. 22-23)2 0645-380 1 Pinion Drive Assembly3 0645-186 1 Pinion Stopper Assembly4 8026-131 2 Screw, Cap5 0645-367 1 Ring Gear6 1623-128 6 Screw, Machine - Socket Head7 0123-053 2 Washer

41

Page 44: 2007 F5 EFI LXR Parts Manual

2007 F5 EFI/LXR

BATTERY AND TRAY ASSEMBLY (LXR)0741-800R

1 0645-170 1 Battery (inc. 2-5)2 0645-045 6 Cap, Battery3 0645-152 1 Clamp, Hose - Battery4 0645-263 AR Hose, Battery5 0645-151 1 Decal, Warning - Battery6 0617-527 1 Pad, Foam - Battery - Side7 0617-526 1 Pad, Foam - Battery - Bottom8 0745-301 1 Tray, Battery - Inner9 8060-486 3 Rivet

10 0745-302 1 Tray, Battery - Outer11 8427-602 7 Nut, Lock12 8408-630 2 Screw, Cap13 0645-468 1 Shield, Heat - Battery14 0745-262 1 Rod, Battery - Heat Shield15 0423-716 1 Nut, Wing16 8050-217 1 Washer

1112222222222333

42

7 0745-263 1 Rod, Battery - Top8 8408-635 1 Screw, Cap9 0645-479 1 Spacer, Battery Rod0 0645-485 1 Cable, Battery/Solenoid (inc. 21 and 28)1 0645-521 1 Boot, Terminal - Battery2 0645-528 1 Cable, Battery/Ground (inc. 23)3 0645-520 1 Boot, Terminal - Battery4 8476-620 1 Screw, Machine5 0445-058 1 Solenoid, Starter Relay6 0623-038 2 Nut w/Washer7 0645-514 1 Cable, Solenoid/Starter (inc. 28-29)8 0716-558 AR Conduit9 0645-522 1 Boot, Terminal0 0645-513 1 Cable, Starter-to-Ground (inc. 28)1 3002-964 2 Clip, Wire2 8476-630 2 Screw, Machine

Page 45: 2007 F5 EFI LXR Parts Manual

2007 F5 EFI/LXR

AIR SILENCER ASSEMBLY0742-609

1 0770-744 1 Intake, Support - Assembly (inc. 2-6)2 1670-732 1 Intake, Support - Top3 1670-852 1 Resonator, Upper - Plenum - Right4 1670-853 1 Resonator, Upper - Plenum - Left5 1670-742 1 Intake, Support - Bottom6 0623-784 12 Screw, Self-Tapping7 1670-831 1 Cover, Top Plenum - Left8 4606-276 4 Grommet9 8408-625 2 Screw, Cap

10 1623-612 2 Spacer11 4606-275 2 Grommet12 8427-602 2 Nut, Lock13 1670-770 1 Silencer, Air - Assembly

1111112222222

4 1670-902 1 Seal, Air Silencer5 1670-862 1 Boot, Dual Intake6 1670-765 1 Seal, Air Silencer - Lower 7 1670-764 1 Seal, Air Silencer - Upper8 0770-769 1 Duct, Intake9 8408-620 1 Screw0 2612-254 1 Bumper, Rubber - Exhaust1 4606-928 1 Foil, Intake - Forward2 4606-929 1 Foil, Intake - Upper3 4606-930 1 Foil, Intake - Lower4 4606-932 1 Foil, Air Silencer - Right5 4606-933 1 Foil, Air Silencer - Left6 0623-165 2 Clip, Retaining

43

Page 46: 2007 F5 EFI LXR Parts Manual

2007 F5 EFI/LXR

OIL TANK ASSEMBLY0741-806

1 8470-510 3 Screw, Machine2 8450-067 3 Washer3 2612-158 1 Shield, Heat4 1670-365 1 Cap, Oil Tank (inc. 5)5 0109-733 1 Seal, Cap - Oil Tank6 1670-811 1 Tank, Oil7 1611-564 1 Decal, Oil Tank8 0609-773 1 Sensor, Low Oil9 1670-325 1 Grommet

10 1670-481 1 Fitting, Oil Tank

11

111111

44

1 1623-042 2 Clamp, Hose2 0610-693 AR Hose, Oil - 100 ft

0610-692 AR Hose, Oil - 25 ft3 0716-558 AR Conduit, Protective - 10 ft4 8408-635 1 Screw, Machine5 3002-964 1 Clamp, Wire6 8427-602 1 Nut, Lock7 1623-645 1 Screw, Cap8 8427-802 2 Nut, Lock

Page 47: 2007 F5 EFI LXR Parts Manual

2007 F5 EFI/LXR

DRIVE CLUTCH(Uncalibrated Drive Clutch - p/n 0746-191)

0741-939

Cam Arm Kit - p/n 4639-674 (inc. 5-8)

1 1623-442 6 Screw, Machine2 8051-212 6 Washer, Lock - Spring3 0646-149 1 Spring, Drive Clutch - Red4 0746-702 3 Arm, Cam (inc. 5)

0746-663 3 Arm, Cam (inc. 5) (5-9,000 ft Alt.)0746-792 3 Arm, Cam (inc. 5) (Over 9,000 ft Alt.)

5 1623-183 3 Screw, Set6 1602-692 6 O-Ring7 0646-747 3 Pin, Cam Arm8 8048-366 3 Nut, Lock

45

Page 48: 2007 F5 EFI LXR Parts Manual

2007 F5 EFI/LXR

DRIVEN CLUTCH (Assembly p/n 0726-268)

0741-790

1 0748-679 1 Bracket, Torque 42°/36° (inc. 2-3)0748-662 1 Bracket, Torque 36° (inc. 2-3)

(Over 5,000 ft Alt.)2 0648-433 1 Ring, Snap 3 0648-009 1 Bearing4 0648-713 2 Seat, Spring - Driven Clutch5 0648-732 1 Spring, Driven Clutch - Green

111

46

6 0648-753 1 Spacer 7 0648-453 1 Seat, Spring8 0648-097 6 Pin, Cam Roller9 0648-139 6 Roller, Cam0 8070-224 6 Pin, Spring1 0648-650 1 Retainer, Torque Bracket2 1623-517 9 Screw, Machine

Page 49: 2007 F5 EFI LXR Parts Manual

2007 F5 EFI/LXR

CYLINDER AND HEAD ASSEMBLY0739-389

1 3006-744 1 Head, Cylinder2 0217-709 2 Plug, Spark (BR9EYA)3 3006-419 2 Bolt4 3006-420 2 O-Ring5 3007-460 12 Bolt6 3003-227 12 O-Ring7 3003-224 2 O-Ring8 3003-226 2 O-Ring

1111111

9 3007-390 6 Nut0 3007-391 8 Nut1 3004-975 4 Pin, Dowel2 3006-743 8 Bolt, Stud3 3006-748 2 Gasket, Exhaust4 3006-745 2 Cylinder5 3006-423 1 Gasket, Cylinder6 3007-415 6 Bolt, Stud

47

Page 50: 2007 F5 EFI LXR Parts Manual

2007 F5 EFI/LXR

CRANKCASE ASSEMBLY0739-390

1 3007-043 1 Crankcase (inc. 2-7)2 3006-483 10 Bolt3 3007-409 1 Bolt4 3007-461 1 Bolt

48

5 3007-399 4 Bolt6 3003-647 1 Bushing7 3005-206 2 Pin, Dowel8 0630-140 1 Switch, Temperature

Page 51: 2007 F5 EFI LXR Parts Manual

2007 F5 EFI/LXR

PISTON AND CRANKSHAFT0741-058

1 3006-746 2 Piston Set (inc. 2-3)2 3005-828 2 Ring Set, Piston3 3005-304 4 Circlip, Piston4 3005-816 2 Pin, Piston5 3008-500 4 Washer6 3008-503 2 Bearing7 3007-044 1 Crankshaft Assembly (inc. 8-25)8 3005-492 2 Connecting Rod9 3005-494 2 Washer, Crank Pin Bearing

10 3005-505 2 Bearing11 3005-502 2 Washer12 3005-507 1 Bearing13 3005-603 1 Shim14 3007-045 1 Crankshaft - Right15 3005-500 2 Balancer, Crankshaft

111122222222223

6 3007-440 6 Screw7 3006-348 1 Wheel, Crankshaft8 3005-508 2 Ring, Middle Crank Seal9 3005-503 1 Bearing0 3005-597 2 Race, Middle Crank Seal1 3006-353 1 Gear, Oil Pump Drive2 3005-504 1 Bearing3 3006-347 1 Crankshaft - Middle4 3006-349 1 Crankshaft - Left5 3007-439 1 Bearing6 3003-658 4 Pin, Alignment7 3003-759 1 Seal, Oil8 3008-525 1 Seal, Oil9 3004-540 1 Key0 3003-359 1 C-Ring

49

Page 52: 2007 F5 EFI LXR Parts Manual

2007 F5 EFI/LXR

REED VALVE/THROTTLE BODY ASSEMBLY0741-871

1 3005-876 2 Valve, Reed - Assembly (inc. 2-4)2 3005-877 4 Stopper3 3005-878 4 Valve, Reed4 3004-506 16 Screw5 3005-879 2 Gasket, Reed Valve6 3007-462 1 Pipe, Intake - RH

3007-463 1 Pipe, Intake - LH7 3007-464 2 Clamp8 3007-465 2 Bolt, Stud9 3007-373 2 Nut

10 3007-409 10 Bolt

1111111

11

50

1 3007-466 1 Body, Throttle - Assembly (inc. 12-18)2 3007-467 1 Sensor, Throttle - Assembly3 3006-652 2 Screw4 3007-468 2 O-Ring5 3007-469 1 Pipe, Delivery6 3423-814 2 Bolt7 3007-051 2 Injector, Fuel - Assembly

3007-052 2 Injector, Fuel - Assembly 3007-053 2 Injector, Fuel - Assembly

8 3403-121 2 Cushion, Injector9 3002-964 1 Clamp, Wire

Page 53: 2007 F5 EFI LXR Parts Manual

2007 F5 EFI/LXR

OIL PUMP0742-143

1 3007-470 1 Pump, Oil w/90° Fitting2 3006-354 1 Gear, Driven - Oil Pump3 3004-804 1 Retainer, Oil Pump Input Shaft4 3004-805 1 Valve, Check5 3402-009 2 Gasket6 3005-049 1 Shim, Oil Pump Shaft7 3008-030 1 O-Ring8 3005-126 1 O-Ring

111111

9 3008-035 2 Hose, Oil0 3005-357 1 Hose1 3004-346 1 Bolt2 3008-037 6 Clamp, Hose3 3007-471 2 Bolt4 3005-696 1 Clamp5 3007-472 1 Bracket, Oil Pump Cable

51

Page 54: 2007 F5 EFI LXR Parts Manual

2007 F5 EFI/LXR

WATER PUMP/WATER MANIFOLD0741-063

1 3006-914 1 Cap, Thermostat 2 3007-446 3 Bolt3 3007-041 1 Thermostat 4 3005-899 2 Pin, Dowel5 3006-942 1 Cover, Water Pump 6 3007-409 6 Bolt 7 3006-324 2 Clamp 8 3006-360 1 Hose, Water Inlet

1111111

52

9 3006-356 1 O-Ring, Water Pump Cover 0 3005-697 1 Impeller, Water Pump 1 3003-431 1 Washer2 3003-432 1 Gasket3 3003-426 1 Bolt4 3005-909 1 Seal, Water Pump 5 3004-009 1 Circlip6 3007-431 1 Seal, Oil

Page 55: 2007 F5 EFI LXR Parts Manual

2007 F5 EFI/LXR

RECOIL STARTER0741-066 *Not a Service Part

1 3006-915 1 Starter Assembly (inc. 2-10)2 3003-179 1 Roller, Starter3 3002-921 1 Spring4 3006-457 1 Ratchet Set (inc. 5-7)5 * 1 Spring, Friction6 * 1 Washer7 * 1 Spring, Return

1111

8 3006-475 1 Plate, Friction9 3006-456 1 Nut0 3006-889 1 Rope, Starter1 3007-374 4 Screw, Cap2 3005-531 1 Pulley, Starter3 3007-407 3 Screw, Cap

53

Page 56: 2007 F5 EFI LXR Parts Manual

2007 F5 EFI/LXR

MAGNETO0741-872

1 3007-449 4 Bolt2 3006-524 1 Base, Stator - Plate 3 3007-447 1 Stator 4 3007-371 1 Bolt 5 3007-473 1 Rotor/Flywheel 6 3007-450 3 Bolt 7 3005-987 1 Washer

1111

54

8 3006-476 1 Bolt 9 3007-433 3 Screw 0 3003-972 1 Clamp, Sensor 1 3006-453 1 Sensor, Ignition Timing 2 3005-960 1 Plate, Stator Lead Wire3 3005-775 1 Grommet, Stator Lead Wire

Page 57: 2007 F5 EFI LXR Parts Manual

2007 F5 EFI/LXR

ELECTRICAL0741-067

1 3007-451 1 Coil, Ignition - Assembly2 3006-367 2 Cap, Spark Plug 3 3005-387 1 Clamp 4 3006-728 1 Sensor, Temperature 5 3005-233 1 Washer, Coolant Sensor 6 3007-060 1 Sensor, Coolant

7 3007-340 1 ECU 3007-341 1 ECU 3007-342 1 ECU

8 3005-908 1 Cap, Rubber9 3005-237 1 Cable Tie

55

Page 58: 2007 F5 EFI LXR Parts Manual

Printed in U.S.A p/n 2257-740

RELATED ITEMS2007 F5 EFI/LXR

(Model No. S2007F5CEFUSG) (Model No. S2007F5CLXUSG) - (LXR)(Model No. S2007F5CEFUSB) (Model No. S2007F5CLXUSB) - (LXR)(Model No. S2007F5CEFUSO) (Model No. S2007F5CLXUSO) - (LXR)(Model No. S2007F5CEFOSG) - International (Model No. S2007F5CLXOSG) - (LXR) - International

4639-639 Altitude Kit (5-9000 ft)4639-640 Altitude Kit (Over 9000 ft)3639-019 Cover, Machine (Storage) 4639-378 Cover, Machine (Deluxe)4639-379 Cover, Machine - Green (Premium)4639-380 Cover, Machine - Orange (Premium)2257-231 Handbook, Safety (E/F)4639-429 Handlebar Bag (Premium)0639-456 Handlebar Muffs2257-740 Manual, Illustrated Parts2257-617 Manual, Operator’s (E)2257-834 Manuel de opérateur (F)

4639-565 Mirror (Right or Left)0652-115 Paint, Hood - Green (1/2 oz)0652-100 Paint, Hood - Black (1/2 oz)0652-105 Paint, Hood - Orange (1/2 oz)0652-112 Paint, Metal - Platinum (1/2 oz)4639-567 Skid Plate (Black)4639-444 Seat Pack3706-372 Tool Kit4639-482 Windscreen, Low - Chrome4639-504 Windshield, High4639-425 Windshield, Storage Bag (Premium)

NOTE: For a complete list of related items, refer to the current accessory catalog.