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Keeping the Customer First Cutting Tools 2007 Tungaloy Catalogue TE0707-E2 www.tungaloy-eu.com

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Page 1: 2007 Cutting Tools - Инсметал - инструменти: метчик ... · PDF file · 2008-07-182007 Cutting Tools 2007 Cutting Tools Tungaloy ... Symbol I.C. dia. (mm)

Keeping the Customer First2007

Cutting Tools2007

Cutting ToolsTu

ng

alo

y

Tungaloy Catalogue TE0707-E2

Tungaloy Europe GmbH

Elisabeth-Selbert-Str. 3

D - 40764 Langenfeld

Tel. +49 (0 21 73) 9 04 20 - 0

Fax +49 (0 21 73) 9 04 20 - 18

e-mail: [email protected]

www.tungaloy-eu.com

Tungaloy Italia S.p.A.

Via E. Andolfato, 10

I - 20126 MILANO

Tel. +39 (02) 25 20 12 - 1

Fax +39 (02) 25 20 12 - 65

e-mail: [email protected]

www.tungaloy-eu.com

Tungaloy France S.a.r.l.

6, Avenue des Andes

F - 91952 COURTABOEUF CEDEX

Tel. +33 (01) 64 86 43 00

Fax +33 (01) 69 07 78 17

e-mail: [email protected]

www.tungaloy-eu.com

ISO 9001 certifi ed ISO 14001 certifi ed

QC00J0056 EC97J1123

18/10/1996 26/11/1997

Tungaloy Corporation Production Division,

Tungaloy Corporation

Distributed by:

TE0707-E2 www.tungaloy-eu.com

Page 2: 2007 Cutting Tools - Инсметал - инструменти: метчик ... · PDF file · 2008-07-182007 Cutting Tools 2007 Cutting Tools Tungaloy ... Symbol I.C. dia. (mm)

TAC Threading Tools

Selection Guides� Applications for ST-type Threading Tools ....... 228

� Nomenclature for ST-type TAC Inserts ..... 229

� Thread Types and Applicable Inserts ....... 230

Specifications� Inserts (ST-type)

� ST-Mini-type231 ..................................................... 231

� 60˚ and 55˚ Partial-profile ....................................... 232

� ISO Metric Full-profile ............................................ 233

� Unified, Full-profile ................................................. 235

� Whitworth, Full-profile ........................................... 237

� PT and NPT Full-profile ......................................... 239

� 30˚ and 29˚ Trapezoidal Inserts ............................. 241

� Round and Buttress Inserts ................................... 242

� Nomenclature for Threading Toolholder (ST-type) .... 243

� Threading Toolholder (ST-type ) .................. 244

� CE-type (Clamp-on type) ....................................... 244

� CE-type (Dual clamping) ........................................ 244

� B-type (For Gang Tooling) ..................................... 245

BC-type (Screw-on type, for Gang Tooling) ......... 245

� ST-Mini-type (Screw-on type) ............................... 246

� TSN and TCN-types (Screw-on and Clamp-on type) 247

� Reference Guides� Selection of External and Internal Toolholder ...... 249

� Selection of Shims ................................................. 258

� Threading Methods and Combinations ................ 259

� Cutting Conditions and

Cutting Depth vs. Number of Passes .................... 260

� Methods of Infeeding ............................................. 263

� Troubleshooting in Threading ............................... 264

Page 3: 2007 Cutting Tools - Инсметал - инструменти: метчик ... · PDF file · 2008-07-182007 Cutting Tools 2007 Cutting Tools Tungaloy ... Symbol I.C. dia. (mm)

228TA

C T

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din

g T

oo

lsTAC Threading Tools

0.5 � 6.0 mm

24 � 8 TPI

28 � 8 TPI

28 � 8 TPI

28, 19, 14, 11 TPI

2.0 � 6.0 mm

8, 6, 5 TPI

18, 14, 11.5 TPI

ST

0.5 � 6.0 mm

24 � 8 TPI

19 � 8 TPI

19 � 8 TPI

19, 14, 11 TPI

2.0 � 5.0 mm

8, 6, 5 TPI

14, 11.5, 8 TPI

ST

230

264

ST

~

Unified

Whitworth

R

Buttress

Thread typeExternal threading tools Internal threading tools

Metric

Round

Parallel pipe

Taper pipe

30� trapezoidal

29� trapezoidal,ACME

American Nationalpipe thread

Oil wellpipe thread

Note: mm: pitch, TPI: Threads per inch.

Outline of TAC threading tools

AppearanceType Clamping mechanism Features Page

Cla

mp

-on

typ

eS

crew

-on

typ

e

� With the unique combination of the clamp and the mouth shape of the insert hole, the insert is positively held with precision accuracy.� Specially designed chipbreaker are formed on the insert, achieving free-flow- ing chip-control for internal and external threading.� A variety of insert shapes and sizes are available from stock.� Minimum machinable diameter for inter- nal threading is � 8 mm.

Partial-profile insert

Full-profile insert

Radius of minimum pitch thread

Thread

Partial-profile insert Crest (finished inpreceding operation

Thread

Crest (finished withthreading insert

Surface turnedin precedingoperation F

inis

hing

sto

ck0.

1 �

0.2

Applications (ST-type)

Full-profile insert

Page 4: 2007 Cutting Tools - Инсметал - инструменти: метчик ... · PDF file · 2008-07-182007 Cutting Tools 2007 Cutting Tools Tungaloy ... Symbol I.C. dia. (mm)

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11 6.35

16 9.525

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N

E

L

R ISO

UN

W

PT

TR

ACME

NPT

RAPI

BAPI

� �

� �

55

60

B�

Nomenclature for ST-type TAC Inserts(Example)

Insert size

Symbol I.C. dia. (mm)

Hand of insert

Left hand

Right hand

Hand

External

Use

Internal

Symbol

External or internal

Pitch (No. of threads)� For full-profile insertsMetric thread : Pitch (mm)�10 or 100Inch thread : No. of threads per inch ( 25.4mm)(Examples) 05 : 0.5 mm pitch�10 175 : 1.75 mm pitch�100 14 : 14 threads per 25.4 mm� For partial-profile inserts A : 0.5 to 1.5 mm pitch 48 to 16 TPI AG : 0.5 to 3.0 mm pitch 48 to 8 TPI G : 1.75 to 3.0 mm pitch 14 to 8 TPI N : 3.5 to 5.0 mm pitch 7 to 5 TPI Z : 4.0 to 6.0 mm pitch 6 to 4 TPI

Thread type

Metric

Unified

Whitworth

JIS taper pipe

30 trapezoidal

29 trapezoidal

National pipe

API round

API buttress

� For full-profile inserts

� For partial-profile inserts

55 thread angle

60 thread angle

Chipbreaker

Nomenclature for ST-type TAC Inserts

Symbol

Page 5: 2007 Cutting Tools - Инсметал - инструменти: метчик ... · PDF file · 2008-07-182007 Cutting Tools 2007 Cutting Tools Tungaloy ... Symbol I.C. dia. (mm)

230TA

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UNC

UNF

UNEF

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Rc

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TM

TW

ACME 3/8-12ACME

TW20

TM10

Tr10X2

Rc3/4

PT7

R3/4

PS7

Rp3/4

PF7

G1/2

W50/7

W3/4

1/4-32UNEF

No.8-36UNF

3/8-16UNC

M8X1

M8

3/8-18NPT

Whitworth

Unified

Buttress

Thread typeSymbol

Symbol Example

Applicable inserts

External thread Internal thread

Metric

JIS taperpipe

Oil well

American Nationalpipe

29 trapezoidal

30 trapezoidal

Parallelpipe

Coarse

Fine

Coarse

Fine

ExtraFine

Coarse

Fine

Internalthread

Internalthread

Externalthread

Round

��ER/L��ISO(P. 234)

��ER/L��60*(P. 232)

��ER/L��W(P. 237)

��ER/L��55*(P. 233)

��ER/L��W(P. 237)

��ER/L��PT(P. 240)

��ER/L��UN(P. 235)

��ER/L��60*(P. 232)

��NR/L��ISO(P. 234)

��ER/L��60*(P. 232)

��NR/L��W(P. 237)

��ER/L��55*(P. 233)

��NR/L��UN(P. 235)

��ER/L��60*(P. 232)

��NR/L��W(P. 237)

��ER/L��TR(P. 241)

��NR/L��PT(P. 240)

��NR/L��TR(P. 241)

��ER/L��ACME(P. 241)

��NR/L��ACME(P. 241)

��ER/L��NPT(P. 240)

��ER/L��RAPI(P. 242)

��NR/L��RAPI(P. 242)

��ER/L��BAPI(P. 242)

��NR/L��BAPI(P. 242)

��NR/L��NPT(P. 240)

Thread Types and Applicable Inserts

Note : *marked items are partial-profile inserts.

Page 6: 2007 Cutting Tools - Инсметал - инструменти: метчик ... · PDF file · 2008-07-182007 Cutting Tools 2007 Cutting Tools Tungaloy ... Symbol I.C. dia. (mm)

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Uncoated Coated

Grades Dimensions (mm) Applicable toolholder

Right hand insert for internal threading shown

Inserts for ST-Mini-type Threading Tools

� 60 Partial-profile insert for ST-Mini-type tools

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Uncoated CoatedGrades Dimensions (mm)

Applicable toolholder

Referenceguide

Thread typesP. 230

Technical referenceP. 249 ~ 264

Right hand insert for internal threading shown

Page 7: 2007 Cutting Tools - Инсметал - инструменти: метчик ... · PDF file · 2008-07-182007 Cutting Tools 2007 Cutting Tools Tungaloy ... Symbol I.C. dia. (mm)

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ST-type Inserts

Right hand insert for external threading shown

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Cat. No.

Grades Dimensions (mm)Uncoated Coated

Grades Dimensions (mm)Uncoated Coated

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� 60 Partial-profile inserts

Right hand insert for external threading shown

External InternalInsertSize

Applicable toolholder

External threading

Referenceguide

ST toolholder P. 244 ~ 248

Technical reference P. 249 ~ 264

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Page 8: 2007 Cutting Tools - Инсметал - инструменти: метчик ... · PDF file · 2008-07-182007 Cutting Tools 2007 Cutting Tools Tungaloy ... Symbol I.C. dia. (mm)

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Applicable toolholder

Right hand insert for external threading shown

External threading

� ISO metric full-profile inserts with chipbreaker

B-type Threading Inserts

� 55 Partial-profile inserts� 55 Partial-profile inserts

External threading

Cat. No.

Grades Dimensions (mm)Uncoated Coated

Grades Dimensions (mm)Uncoated Coated

Internal threading

Cat. No.

Cat. No.

Grades Dimensions (mm)Coated

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Page 9: 2007 Cutting Tools - Инсметал - инструменти: метчик ... · PDF file · 2008-07-182007 Cutting Tools 2007 Cutting Tools Tungaloy ... Symbol I.C. dia. (mm)

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Page 10: 2007 Cutting Tools - Инсметал - инструменти: метчик ... · PDF file · 2008-07-182007 Cutting Tools 2007 Cutting Tools Tungaloy ... Symbol I.C. dia. (mm)

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Technical reference P. 249 ~ 264

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Page 11: 2007 Cutting Tools - Инсметал - инструменти: метчик ... · PDF file · 2008-07-182007 Cutting Tools 2007 Cutting Tools Tungaloy ... Symbol I.C. dia. (mm)

236TA

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(0.907)

(1.058)

(1.270)

(1.411)

(1.814)

(1.954)

(2.117)

(2.309)

(2.540)

(2.822)

(3.175)

(3.629)

(4.233)

(5.080)

(5.644)

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20

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0.11

0.13

0.16

0.18

0.20

0.23

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0.27

0.29

0.32

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0.53

0.64

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Page 12: 2007 Cutting Tools - Инсметал - инструменти: метчик ... · PDF file · 2008-07-182007 Cutting Tools 2007 Cutting Tools Tungaloy ... Symbol I.C. dia. (mm)

237TA

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ST-type Inserts� Whitworth, full-profile inserts with chipbreaker

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Grades Dimensions (mm)Uncoated Coated

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Page 13: 2007 Cutting Tools - Инсметал - инструменти: метчик ... · PDF file · 2008-07-182007 Cutting Tools 2007 Cutting Tools Tungaloy ... Symbol I.C. dia. (mm)

238TA

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RL

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0.20

0.23

0.27

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0.32

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19

(1.814) 14

(0.907) 28

(0.970) 26

(1.270) 20

(1.337) 19

(1.411) 18

(1.588) 16

(1.814) 14

(2.117) 12

(2.309) 11

(2.540) 10

9

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Page 14: 2007 Cutting Tools - Инсметал - инструменти: метчик ... · PDF file · 2008-07-182007 Cutting Tools 2007 Cutting Tools Tungaloy ... Symbol I.C. dia. (mm)

239TA

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External InternalInsertSize

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PT, Full-profile Inserts

Referenceguide

ST toolholder P. 244 ~ 248

Technical reference P. 249 ~ 264

Internal threading

Cat. No.

Grades Dimensions (mm)Uncoated Coated

Grades Dimensions (mm)Uncoated Coated

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Page 15: 2007 Cutting Tools - Инсметал - инструменти: метчик ... · PDF file · 2008-07-182007 Cutting Tools 2007 Cutting Tools Tungaloy ... Symbol I.C. dia. (mm)

240TA

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RL

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RLRLRLRL

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1.6

1.2

0.9 0.7

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NS

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9.525

1.6

0.9

1.2

0.7

1.5

16

RL

TH

10 d R

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NS

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16ER28PT16EL28PT16ER19PT16EL19PT16ER14PT16EL14PT16ER11PT16EL11PT

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Size

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Dimensions (mm)Uncoated Coated

Cat. No.

Dimensions (mm)Uncoated Coated

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� NPT, full-profile inserts

Right hand insert for external threading shown

TAC Threading Tools

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Dimensions (mm)Uncoated Coated

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Page 16: 2007 Cutting Tools - Инсметал - инструменти: метчик ... · PDF file · 2008-07-182007 Cutting Tools 2007 Cutting Tools Tungaloy ... Symbol I.C. dia. (mm)

241TA

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ST toolholder P. 244 ~ 248

Technical reference P. 249 ~ 264

Cat. No.

Dimensions (mm)Uncoated Coated

Cat. No.

Dimensions (mm)Uncoated Coated

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Page 17: 2007 Cutting Tools - Инсметал - инструменти: метчик ... · PDF file · 2008-07-182007 Cutting Tools 2007 Cutting Tools Tungaloy ... Symbol I.C. dia. (mm)

242TA

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Page 18: 2007 Cutting Tools - Инсметал - инструменти: метчик ... · PDF file · 2008-07-182007 Cutting Tools 2007 Cutting Tools Tungaloy ... Symbol I.C. dia. (mm)

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Nomenclature for ST-type Threading Toolholder

Clamping method Hand of tool Insert sizeShank size (mm)

Clamp-on RightLeftScrew-on

Height Width Length I.C.dia.(mm)Symbol

External or Internal

External

With offsetUsable asscrew-on orclamp-ontype

None

Lead angleShank dia.(mm) External or Internal

� For internal threadingInternal Internal Carbide shank

� For gang tooling

Single edge typeCombination type

Cutting edge height (mm)

Page 19: 2007 Cutting Tools - Инсметал - инструменти: метчик ... · PDF file · 2008-07-182007 Cutting Tools 2007 Cutting Tools Tungaloy ... Symbol I.C. dia. (mm)

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12

25

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16

32

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20

40

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20

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100

150

150

100

170

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125

200

200

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32

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20

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CSP22

GX16-1DT

GX22-1DT

DTS5-3.5

DTS6-4

CSTB-3.5ST

CSTB-4ST

T-15F

P-4

T-15F

� T-20F

P-3.5

22ER/L����

R L

ST-type Toolholder(Clamp-on type)

External threading

Right hand (R) shown

Cat. No.Stock

InsertDimensions (mm) Clamping-

setClamping

screw WrenchShim set

CE-type ToolholderDual clamping: Screw-on and clamp-onExternal threading

Right hand (R) shown

Cat. No.Stock

InsertDimensions (mm) Clamping-

setClamping

screw WrenchShim Shimscrew

Referenceguide

Thread types P. 230

Note: Standard shim is used for both right and left hand toolholder.

Notes:• Clamping sets for CER/L type consist of a clamp and a clamping screw.• Shim sets for CER/L type consist of a shim and a shim screw.• Standard shims for CER/L type can be used for both the left hand and

right-hand toolholder. Use either of the sides depending on the hand.

Page 20: 2007 Cutting Tools - Инсметал - инструменти: метчик ... · PDF file · 2008-07-182007 Cutting Tools 2007 Cutting Tools Tungaloy ... Symbol I.C. dia. (mm)

245TA

C T

hreading

Too

ls

BC-SE R/L

R L h b h1 fR1 R2 f1R L

16ER/L����

BC-SER/L12K16 24

32

16

20

125

150

12

16

23

25

� � � T-15FCSTB-3.5

5

7

CC�T09T3��

BC-SER/L16M16

� �

B-SE R/LB-CE R/L

R L h b h1 fR1 R2 f1R L

16ER/L����B-SER/L12K16

B-SER/L10H16

B-CER/L16M16

20

32

10

16

100

150

10

16

16

22

15

24

CSP16

GXE16-1

GXN16-1 �

T-15F24 12 125 12 1818 �

CSTB-3.5

� �

B-type Toolholder (For gang tooling)

ST-type Threading Toolholder

B-SER/L (Screw-on type) B-CER/L (Clamp-on type)

Cat. No.Stock

InsertDimensions (mm) Clamping-

setClamping

screw WrenchShim set

External threading

Cat. No.Stock

InsertDimensions (mm) Clamping-

setClamping

screw WrenchShim set

External threading

Screw-on type for gang tooling

Right hand (R) shown

Right hand (R) shown

Right hand (R) shown

Page 21: 2007 Cutting Tools - Инсметал - инструменти: метчик ... · PDF file · 2008-07-182007 Cutting Tools 2007 Cutting Tools Tungaloy ... Symbol I.C. dia. (mm)

246TA

C T

hrea

din

g T

oo

lsTAC Threading Tools

SN R/L

R L D d R2 hf R1 Le

6NR/L����

SNR/L0006K06SC-2 8 8 4.7 30 7125 2�

CSTB-2L040

CSTB-2L

T-6F

SNR/L0006K06SC-3

SNR/L0008K06SC-2

SNR/L0008K06SC-3

8 8 4.7 30 7125 3�

10 8 5.7 � 7125 2�

10 8 5.7 � 7125 3�

R L D d R2 hf R1 LeR L

6NR/L����

SNR/L0006H06-2 8 8 4.7 18 7100 2�

CSTB-2L040

CSTB-2L

T-6F

SNR/L0006H06-3

SNR/L0008H06-2

SNR/L0008H06-3

8 8 4.7 18 7100 3�

10 8 5.7 � 7100 2�

10 8 5.7 � 7100 3�

R h b d D

100 18 19208

55 23 24258

�BLM20-08

�BLM25-08C

� �

� � �

� �

� � �

R L

� SleevesBLM

Carbide and steel shank, screw-on type

Internal threading

Cat. No.Stock

InsertDimensions (mm) Clamping-

setClamping

screw WrenchShim setMin.

threading dia.Leadangle

Cat. No.Stock

InsertDimensions (mm) Clamping-

setClamping

screw WrenchShim setMin.

threading dia.Leadangle

Cat. No. StockDimensions (mm)

Note: When setting the toolholder on a tool post, direct clamping on theshank with bolts should be avoided. Placing the sleeve between the tool-holder and tool post is recommended for stable operation.

Referenceguide

Thread types P. 230

Steel shank

Carbide shank

Right hand (R), carbide shank type shownmini

Min. threading dia. øD

Page 22: 2007 Cutting Tools - Инсметал - инструменти: метчик ... · PDF file · 2008-07-182007 Cutting Tools 2007 Cutting Tools Tungaloy ... Symbol I.C. dia. (mm)

247TA

C T

hreading

Too

ls

TSN R/L

R L D d R2 hf R1R L

������������

16NR/L����

121212151515191919242424

161616161616161616202020

6.66.66.68.28.28.210.610.610.613.913.913.9

25252532.532.532.5404040505050

1515.515.51515.515.51515.515.518.51919

125125125140140140150150150180180180

1�2�3�1�2�3�1�2�3�1�2�3�

CSTB-2.5 T-8F

SNR/L0010K11SNR/L0010K11-2SNR/L0010K11-3SNR/L0013L11SNR/L0013L11-2SNR/L0013L11-3SNR/L0016M16SNR/L0016M16-2SNR/L0016M16-3SNR/L0020Q22SNR/L0020Q22-2SNR/L0020Q22-3

�22NR/L����

11NR/L����

b151515151515151515181818

� � �

CSTB-3.5� � �

CSTB-4� � �

T-15F

SN R/L-SC

R L d R2 hf R1 LeR L

��������

131313151515202020

101010121212161616

7.47.47.48.58.58.511.911.911.9

171717202020242424

���������

150150150170170170200200200

1�2�3�1�2�3�1�2�3�

CSTB-2.5 T-8F

SNR/L0010M11SCSNR/L0010M11SC-2SNR/L0010M11SC-3SNR/L0012P11SCSNR/L0012P11SC-2SNR/L0012P11SC-3SNR/L0016R16SCSNR/L0016R16SC-2SNR/L0016R16SC-3

16NR/L����

11NR/L����

b

999

111111151515

� � �

CSTB-3.5� � � T-15F

Le

D

� �

� �

SN R/L

R L d R2 hf R1 LeR L

��

1924

1620

10.613.9

5949

�180200

1�CSTB-3.5CSTB-4

T-15FTSNR/L0016Q16TSNR/L0020R22

16NR/L����22NR/L����

b

1518

� � �

D R3

4050

� �

15º

Screw-on type, “T-Bar”

Internal threading

Internal threading

Internal threading

Right hand (R) shown

Carbide reinforcedMin. threading dia. øD

Cat. No.Stock

InsertDimensions (mm) Clamping-

setClamping

screw WrenchShim setMin.

threadingdia.

Leadangle

ST-type Toolholder for Internal Threading

Screw-on type, steel shank

Right hand (R) shown

Cat. No.Stock

InsertDimensions (mm) Clamping-

setClamping

screw WrenchShim setMin.

threading dia.Leadangle

Right hand (R) shown

Cat. No.Stock

InsertDimensions (mm) Clamping-

setClamping

screw WrenchShim setMin.threading dia.

Leadangle

Referenceguide

Thread types P. 230

Screw-on type, carbide shank

Page 23: 2007 Cutting Tools - Инсметал - инструменти: метчик ... · PDF file · 2008-07-182007 Cutting Tools 2007 Cutting Tools Tungaloy ... Symbol I.C. dia. (mm)

248TA

C T

hrea

din

g T

oo

ls

CN R/L

R L �D �d R2 hf R1 LeR L

22NR/L����

24 20 14.0 30 18.5170 1�

T-15F

CNR/L0020P16 �

27NR/L����

16NR/L����

b18

NXE27-1

CNR/L0025R16CNR/L0032S16CNR/L0040T16CNR/L0050U16CNR/L0025R22CNR/L0032S22CNR/L0040T22CNR/L0050U22CNR/L0063V22CNR/L0040T27CNR/L0050U27CNR/L0063V27

� �� �

� ��

θ

29 25 16.5 38 22.5200 2337 32 20.1 48 29.5250 30 15�

45 40 24.1 60 37.5300 3755 50 29.4 75 47.5350 4730 25 18.2 38 22.5200 2338 32 21.9 48 29.5250 3046 40 26.1 60 31.5300 3756 50 31.0 75 47.5350 4769 63 37.5 95 60.5400 5746 40 26.9 60 37.5300 3756 50 31.9 75 47.5350 3770 63 38.7 95 60.5400 57

NXE22-1

GXE16-1

NXN27-1

NXN22-1

GXN16-1

CSP27

CSP22

CSP16

T-20F15�

10�

1�1�1�1�1�1�1�1�1�1�1�1�

P-4

TCN R/L

R L �d R2 hf R1 Le

��

2429

30

2025

25

1416.5

18.2

4964

64

200250

250

1�CSTB-3.5ST T-15F

P-3.5T-15FT-20FP-4

TCNR/L0020R16DTTCNR/L0025S16DT

TCNR/L0025S22DT

16NR/L����

b

1823

23

CSP16 GX16-1DT DTS5-3.5

�D R3

3038

38

θ

15�

22NR/L���� CSTB-4STCSP22 GX22-1DT DTS6-4

θ

TAC Threading Tools

“T-Bar”, dual clamping methods of screw-on and clamp-on

Internal threading

Right hand (R) shown

Carbide reinforcedMin. threading dia. øD

Cat. No.Stock Dimensions (mm) Clamping-

setClamping

screw WrenchShimLeadangleInserts

Min.threading

dia.

Shimscrew

Cat. No.Stock Dimensions (mm) Clamping-

set WrenchShim setInserts

Min.bore dia.

Leadangle

Internal threading

Clamp-on type

Notes : � Clamping-sets for CNR/L type toolholder consist of a clamp and a clamping screw.

� Shim sets for CNR/L type toolholder consist of a shim and a shim fixing screw.

� Standard shims for CNR/L type toolholder are commonly used for right- and left-hand toolholder. Use either top side or backside depending on the hand.

Referenceguide

Thread types P. 230

Right hand (R) shown

Page 24: 2007 Cutting Tools - Инсметал - инструменти: метчик ... · PDF file · 2008-07-182007 Cutting Tools 2007 Cutting Tools Tungaloy ... Symbol I.C. dia. (mm)

249TA

C T

hreading

Too

ls

CER/L1212H16TCER/L1616H16TCER/L2020K16TCER/L2525M16TCER/L3232P16TCER/L1212H16DTCER/L1616H16DTCER/L2020K16DTCER/L2525M16DTCER/L2525M22TCER/L3232P22TCER/L4040R22TCER/L2525M22DTCER/L2525M27TCER/L3232P27TCER/L4040R27T

16ER/L����

22ER/L����

27ER/L����

B-SER/L10H1616ER/L����

B-SER/L12K16

B-CER/L16M16

BC-SER/L16M16

16ER/L����

BC-SER/L12K1616ER/L����

CE B

B

BC

CE-DT

C1 � 3 mm

L/D � 2

L/D � 3

ST-type Toolholder for Internal Threading

Selection of External ToolholderCat. No. InsertType Cat. No. InsertType

(Dual clamping ofscrew-on and

clamp-on)

Clamp-on type

Clamp-on type

Screw-on type

Screw-on type

� Tooling examples of using BC-type toolholder

Selection of Internal Threading Toolholder� : Recommended� : Usable�2 : Recommended by changing of the shim 2 : Needs changing of the shim (Example: indicates that the shim must be changed to ����� /2). : Impossible

Relations between nominal sizes of threads andapplicable toolholder and inserts are shown in theTables on the following pages.

� Criteria for evaluation

Cle

aran

ce C

1O

verh

ang

rat

io L

/D

Ste

elsh

ank

Car

bid

esh

ank

Roughing Grooving Threading

Internal diameterof thread

Page 25: 2007 Cutting Tools - Инсметал - инструменти: метчик ... · PDF file · 2008-07-182007 Cutting Tools 2007 Cutting Tools Tungaloy ... Symbol I.C. dia. (mm)

250TA

C T

hrea

din

g T

oo

lsTAC Threading Tools

2

2

2

2

2

2

2

2

2

2 2

2

2

2

2

2

2

2

� �

M10 1.5 9.03 3°02’

M11 1.5 10.03 2°44’

M12 1.75 10.86 2°56’

M14 2 12.7 2°52’

M16 2 14.7 2°29’

M18 2.5 16.38 2°47’

M20 2.5 18.38 2°29’

M22 2.5 20.38 2°14’

M24 3 22.05 2°29’

M27 3 25.05 2°11’

M30 3.5 27.73 2°18’

M33 3.5 30.73 2°05’

M36 4 33.4 2°11’

M39 4 36.4 2°00’

M42 4.5 39.08 2°06’

M45 4.5 42.08 1°57’

M48 5 44.75 2°02’

M52 5 48.75 1°52’

M56 5.5 52.43 1°55’

M60 5.5 56.43 1°47’

M64 6 60.1 1°49’

M68 6 64.1 1°42’

“T-Bar”

SNR

0006

K06

SC-3

SNR

0008

K06

SC-2

SNR

0016

R16

SC-2

SN

R00

16R

16SC

-3

TCN

R00

25S2

2DT

(TC

NR

0032

T22D

T)

SNR

0010

M11

SC-3

SNR

0010

M11

SC-2

SNR

0008

K06

SC-3

NR15ISO

NR15ISO

NR175ISO

NR20ISO

NR20ISO

NR25ISO

NR25ISO

NR25ISO

NR30ISO

NR30ISO

NR35ISO

NR35ISO

NR40ISO

NR40ISO

NR45ISO

NR45ISO

NR50ISO

NR50ISO

NR55ISO

NR55ISO

NR60ISO

NR60ISO

6NR 11NR 16NR 22NR

��

M9x0.75 0.75 8.51 1°36’M9x1 1 8.32 2°11’M10x0.75 0.75 9.51 1°26’M10x1 1 9.35 1°57’M10x1.25 1.25 9.19 2°29’M11x0.75 0.75 10.51 1°18’M11x1 1 10.35 1°46’M12x1 1 11.35 1°36’M12x1.25 1.25 11.19 2°02’M12x1.5 1.5 11.03 2°29’M14x1 1 13.35 1°22’M14x1.25 1.25 13.19 1°44’M14x1.5 1.5 13.03 2°06’M15x1 1 14.35 1°16’M15x1.5 1.5 14.03 1°57’M16x1 1 15.35 1°11’M16x1.5 1.5 15.03 1°49’M17x1 1 16.35 1°07’M17x1.5 1.5 16.03 1°42’M18x1 1 17.35 1°03’M18x1.5 1.5 17.03 1°36’M18x2 2 16.7 2°11’M20x1 1 19.35 0°57’M20x1.5 1.5 19.03 1°26’M20x2 2 18.7 1°57’

SNR

0006

H06

-2

SNR

0006

H06

-3

SNR

0008

H06

-2

SNR

0008

H06

-3

NR075ISONR10ISONR075ISONR10ISONR125ISONR075ISONR10ISONR10ISONR125ISONR15ISONR10ISONR125ISONR15ISONR10ISONR15ISONR10ISONR15ISONR10ISONR15ISONR10ISONR15ISONR20ISONR10ISONR15ISONR20ISO

6NR 11NR 6NR 11NR

SNR

0010

K11

SNR

0010

K11

-2

SNR

0010

K11

-3

SNR

0013

L11

SNR

0013

L11-

2

SNR

0013

L11-

3

SNR

0006

K06

SC-2

SNR

0006

K06

SC-3

SNR

0008

K06

SC-2

SNR

0008

K06

SC-3

SNR

0010

M11

SC

SNR

0010

M11

SC-2

SNR

0010

M11

SC-3

SNR

0012

P11

SC

SNR

0012

P11

SC-2

SNR

0012

P11

SC-3

��

��

��

��

SNR

0006

H06

-2

SNR

0006

H06

-3

SNR

0008

H06

-2

SNR

0008

H06

-3

6NR

SNR

0010

K11

-2

SNR

0010

K11

-3

SNR

0013

L11-

2

SNR

0013

L11-

3

11NR

SNR

0016

M16

-2

SNR

0016

M16

-3

16NR

SNR

0020

Q22

-2

SNR

0020

Q22

-3

CN

R00

25R

22

CN

R00

32S2

2

(CN

R00

40T2

2)

22NR

CN

R00

40T2

7

(CN

R00

50U

27)

27NR

SNR

0006

K06

SC-2

��

��

��

���

��

Metric coarse screw thread (ISO)

Selection of Internal Toolholder — Relationship between thread sizes, toolholder and inserts – Part 1

No

min

al s

ize

Pitc

h

Eff

ectiv

e d

iam

eter

Lead

ang

le HolderCat. No.

Steel shank Carbide shank Shank

Insert size

InsertCat. No.

2 : Change the shim to GXN22-2DT

2 : Change the shim to NXN27-2

2 : Change the shim to NXN22-2

Metric fine screw thread (ISO) 1/4

No

min

al s

ize

Pitc

h

Eff

ectiv

e d

iam

eter

Lead

ang

le Holder Cat. No.

Steel shank Carbide shankShank

Insert size

Insert Cat. No.

Page 26: 2007 Cutting Tools - Инсметал - инструменти: метчик ... · PDF file · 2008-07-182007 Cutting Tools 2007 Cutting Tools Tungaloy ... Symbol I.C. dia. (mm)

251TA

C T

hreading

Too

ls

����������

���

2

2���

��2���2

M22x1 1 21.35 0°51’

M22x1.5 1.5 21.03 1°18’

M22x2 2 20.7 1°46’

M24x1 1 23.35 0°47’

M24x1.5 1.5 23.03 1°11’

M24x2 2 22.07 1°39’

M25x1 1 24.35 0°45’

M25x1.5 1.5 24.03 1°08’

M25x2 2 23.7 1°32’

M26x1.5 1.5 25.03 1°06’

M27x1 1 26.35 0°42’

M27x1.5 1.5 26.03 1°03’

M27x2 2 25.7 1°25’

M28x1 1 27.35 0°40’

M28x1.5 1.5 27.03 1°01’

M28x2 2 26.7 1°22’

M30x1 1 29.35 0°37’

M30x1.5 1.5 29.03 0°57’

M30x2 2 28.7 1°16’

M30x3 3 28.05 1°57’

M32x1.5 1.5 31.03 0°53’

M32x2 2 30.7 1°11’

11NR 16NR 11NR 16NR

��

“T-Bar”

16NR

SNR

0010

K11

SNR

0013

L11

SNR

0013

L11-

2

SNR

0016

M16

SNR

0016

M16

-2

SNR

0016

M16

-3

CN

R00

20P

16

SNR

0010

M11

SC

SNR

0010

M11

SC-2

SNR

0010

M11

SC-3

SNR

0012

P11

SC

SNR

0012

P11

SC-2

SNR

0012

P11

SC-3

SNR

0016

R16

SC

SNR

0016

R16

SC-2

(SN

R00

16R

16SC

-3)

TSN

R00

16Q

16

TCN

R00

20R

16D

T

TCN

R00

25S1

6DT

NR10ISO

NR15ISO

NR20ISO

NR10ISO

NR15ISO

NR20ISO

NR10ISO

NR15ISO

NR20ISO

NR15ISO

NR10ISO

NR15ISO

NR20ISO

NR10ISO

NR15ISO

NR20ISO

NR10ISO

NR15ISO

NR20ISO

NR30ISO

NR15ISO

NR20ISO

M33x1.5 1.5 32.03 0°51’M33x2 2 31.7 1°09’M33x3 3 31.05 1°46’M35x1.5 1.5 34.03 0°48’M36x1.5 1.5 35.03 0°47’M36x2 2 34.7 1°03’M36x3 3 34.05 1°36’M38x1.5 1.5 37.03 0°44’M39x1.5 1.5 38.03 0°43’M39x2 2 38.7 0°58’M39x3 3 37.05 1°29’M40x1.5 1.5 39.03 0°42’M40X2 2 37.8 0°57’M40x3 3 38.05 1°26’M42x1.5 1.5 41.03 0°40’M42x2 2 40.7 0°54’M42x3 3 40.05 1°22’M42x4 4 39.4 1°51’M45x1.5 1.5 44.03 0°37’M45x2 2 43.7 0°50’M45x3 3 43.05 1°16’M45x4 4 42.4 1°43’M48x1.5 1.5 47.03 0°35’M48x2 2 46.7 0°47’M48x3 3 46.05 1°11’M48x4 4 45.4 1°36’

16NR 22NR

“T-Bar”

11NR

NR15ISONR20ISONR30ISONR15ISONR15ISONR20ISONR30ISONR15ISONR15ISONR20ISONR30ISONR15ISONR20ISONR30ISONR15ISONR20ISONR30ISONR40ISONR15ISONR20ISONR30ISONR40ISONR15ISONR20ISONR30ISONR40ISO

SNR

0020

Q22

SNR

0020

Q22

-2

SNR

0012

P11

SC

SNR

0016

R16

SC-2

TSN

R00

16Q

16

TCN

R00

20R

16D

T

TCN

R00

25S1

6DT

TCN

R00

25S2

2DT

22NR

��

��

����������

��

��

����������

��

��

��

2

2

6NR 6NR

SNR

0006

H06

-2

SNR

0006

H06

-3

SNR

0008

H06

-2

SNR

0008

H06

-3

SNR

0010

K11

-2

SNR

0013

L11-

3

SNR

0006

K06

SC-2

SNR

0006

K06

SC-3

SNR

0008

K06

SC-2

SNR

0008

K06

SC-3

��

CN

R00

20P

16

CN

R00

25R

16

CN

R00

32S1

6

CN

R00

25R

22

CN

R00

32S2

2

6NR 11NR 16NR16NR

SNR

0006

H06

-2

SNR

0006

H06

-3

SNR

0008

H06

-2

SNR

0008

H06

-3

SNR

0010

K11

SNR

0010

K11

-2

SNR

0013

L11

SNR

0013

L11-

2

SNR

0016

M16

SNR

0016

M16

-2

SNR

0010

M11

SC

SNR

0010

M11

SC-2

SNR

0012

P11

SC-2

SNR

0016

R16

SC

TSN

R00

20R

22

���

����������

���

���

2

2

22

6NR

SNR

0006

K06

SC-2

SNR

0006

K06

SC-3

SNR

0008

K06

SC-2

SNR

0008

K06

SC-3

(TC

NR

0032

T16D

T)

���

���

Metric fine screw thread (ISO) 2/4

Selection of Internal Toolholder — Relationship between thread sizes, toolholder and inserts – Part 2N

om

inal

siz

e

Pitc

h

Eff

ectiv

e d

iam

eter

Lead

ang

le HolderCat. No.

Steel shank Carbide shank Shank

Insert size

InsertCat. No.

Metric fine screw thread (ISO) 3/4

2 : Change the shim to GXN16-2DT2 : Change the shim to GXN16-2

2 : Change the shim to NXN22-2

No

min

al s

ize

Pitc

h

Eff

ectiv

e d

iam

eter

Lead

ang

le HolderCat. No.

Steel shank Carbide shank

Insert size

InsertCat. No.

Selection of Internal Toolholder

Shank

2 : Change the shim to GXN22-2DT

Page 27: 2007 Cutting Tools - Инсметал - инструменти: метчик ... · PDF file · 2008-07-182007 Cutting Tools 2007 Cutting Tools Tungaloy ... Symbol I.C. dia. (mm)

252TA

C T

hrea

din

g T

oo

lsTAC Threading Tools

16NR 22NR 6NR

“T-Bar”

16NR 22NR

M50x1.5 1.5 49.03 0°33’M50x2 2 48.7 0°45’M50x3 3 48.05 1°08’M52x1.5 1.5 51.03 0°32’M52x2 2 50.7 0°43’M52x3 3 50.05 1°06’M52x4 4 49.4 1°29’M55x1.5 1.5 54.03 0°30’M55x2 2 53.7 0°41’M55x3 3 53.05 1°02’M55x4 4 52.4 1°24’M56x1.5 1.5 55.03 0°30’M56x2 2 54.7 0°40’M56x3 3 54.05 1°01’M56x4 4 53.4 1°22’M58x1.5 1.5 57.03 0°29’M58x2 2 56.7 0°39’M58x3 3 56.05 0°59’M58x4 4 55.4 1°19’M60x1.5 1.5 59.03 0°28’M60x2 2 58.7 0°37’M60x3 3 58.05 0°57’M60x4 4 57.4 1°16’

NR15ISONR20ISONR30ISONR15ISONR20ISONR30ISONR40ISONR15ISONR20ISONR30ISONR40ISONR15ISONR20ISONR30ISONR40ISONR15ISONR20ISONR30ISONR40ISONR15ISONR20ISONR30ISONR40ISO

������

���

���

���

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��

11NR 16NR 22NR 27NR 22NR

7/16-14UNC 14 9.93 3°20’

1/2-13UNC 13 11.43 3°07’

9/16-12UNC 12 12.91 2°59’

5/8-11UNC 11 14.38 2°56’

3/4-10UNC 10 17.4 2°40’

7/8-9UNC 9 20.39 2°31’

1-8UNC 8 23.34 2°29’

1 1/8-7UNC 7 26.22 2°31’

1 1/4-7UNC 7 29.39 2°15’

1 3/8-6UNC 6 32.17 2°24’

1 1/2-6UNC 6 35.35 2°11’

1 3/4-5UNC 5 41.15 2°15’

2-4 1/2UNC 5 47.14 2°11’

2 1/4-4 1/2UNC 5 53.49 1°55’

2 1/2-4UNC 4 59.38 1°57’

2 3/4-4UNC 4 65.73 1°46’

3-4UNC 4 72.08 1°36’

3 1/4-4UNC 4 78.43 1°29’

3 1/2-4UNC 4 84.78 1°22’

3 3/4-4UNC 4 91.13 1°16’

4-4UNC 4 97.48 1°11’

(NR14UN)

(NR13UN)

NR12UN

(NR11UN)

(NR10UN)

NR9UN

NR8UN

(NR7UN)

(NR7UN)

(NR6UN)

(NR6UN)

(NR5UN)

(NR45UN)

(NR45UN)

(NR4UN)

(NR4UN)

(NR4UN)

(NR4UN)

(NR4UN)

(NR4UN)

(NR4UN)

TP

I

11NR 16NR

����

����

2

2

2

22

2

2

��

��

���

���

���

6NR 11NR 11NR 16NR

SNR

0006

H06

-2

SNR

0006

H06

-3

SNR

0008

H06

-2

SNR

0008

H06

-3

SNR

0010

K11

SNR

0010

K11

-2

SNR

0013

L11

SNR

0013

L11-

2

SNR

0016

M16

SNR

0016

M16

-2

CN

R00

20P

16

CN

R00

25R

16

CN

R00

32S1

6

(CN

R00

40T1

6)

(CN

R00

50U

16)

SNR

0020

Q22

SNR

0020

Q22

-2

CN

R00

25R

22

CN

R00

32S2

2

(CN

R00

40T2

2)

SNR

0006

K06

SC-2

SNR

0006

K06

SC-3

SNR

0008

K06

SC-2

SNR

0008

K06

SC-3

SNR

0010

M11

SC

SNR

0010

M11

SC-2

SNR

0012

P11

SC

SNR

0012

P11

SC-2

SNR

0016

R16

SC

SNR

0016

R16

SC-2

TSN

R00

16Q

16

TCN

R00

20R

16D

T

TCN

R00

25S1

6DT

(TC

NR

0032

T16D

T)

TSN

R00

20R

22

TCN

R00

25S2

2DT

������

���

���

���

���

SNR

0010

K11

SNR

0010

K11

-2

SNR

0010

K11

-3

SNR

0013

L11

SNR

0013

L11-

2

SNR

0013

L11-

3

SNR

0016

M16

SNR

0016

M16

-2

SNR

0016

M16

-3

SNR

0020

Q22

SNR

0020

Q22

-2

SNR

0020

Q22

-3

CN

R00

25R

22

CN

R00

32S2

2

(CN

R00

40T2

2)

CN

R00

40T2

7

(CN

R00

50U

27)

(CN

R00

63V2

7)

SNR

0010

M11

SC

SNR

0010

M11

SC-2

SNR

0010

M11

SC-3

SNR

0012

P11

SC

SNR

0012

P11

SC-2

SNR

0012

P11

SC-3

SNR

0016

R16

SC

SNR

0016

R16

SC-2

(SN

R00

16R

16SC

-3)

TCN

R00

25S2

2DT

(TC

NR

0032

T22D

T)

“T-Bar”

2

Metric fine screw thread (ISO) 4/4

Selection of Internal Toolholder — Relationship between thread sizes, toolholder and inserts – Part 3N

om

inal

siz

e

Pitc

h

Eff

ectiv

e d

iam

eter

Lead

ang

le HolderCat. No.

Steel shank Shank

Insert size

InsertCat. No.

Unified coarse screw thread (UNC)

No

min

al s

ize

Eff

ectiv

e d

iam

eter

Lead

ang

le HolderCat. No.

Steel shank Shank

Insert size

InsertCat. No.

Carbide shank

2 : Change the shim to NXN27-2

Carbide shank

2 : Change the shim to NXN22-2 2 : Change the shim to GXN22-2DT

Page 28: 2007 Cutting Tools - Инсметал - инструменти: метчик ... · PDF file · 2008-07-182007 Cutting Tools 2007 Cutting Tools Tungaloy ... Symbol I.C. dia. (mm)

253TA

C T

hreading

Too

ls

2

2

2

2

6NR 11NR 16NR

“T-Bar”

6NR 16NR

3/8-24UNF 24 8.84 2°11’

7/16-20UNF 20 10.29 2°15’

1/2-20UNF 20 11.87 1°57’

9/16-18UNF 18 13.37 1°55’

5/8-18UNF 18 14.96 1°43’

3/4-16UNF 16 18.02 1°36’

7/8-14UNF 14 21.05 1°34’

1-12UNF 12 24.03 1°36’

1 1/8-12UNF 12 27.2 1°25’

1 1/4-12UNF 12 30.38 1°16’

1 3/8-12UNF 12 33.55 1°09’

1 1/2-12UNF 12 36.73 1°03’

(NR24UN)

NRA60

(NR20UN)

NRA60

(NR20UN)

NRA60

(NR18UN)

NRA60

(NR18UN)

NRA60

(NR16UN)

NR14UN

NR12UN

NR12UN

NR12UN

NR12UN

NR12UN

TP

I11NR 16NR

16NR 22NR

“T-Bar”

22NR

W7/16 14 1.81 9.95 3°19’

W1/2 12 2.12 11.35 3°24’

W9/16 12 2.12 12.93 2°59’

W5/8 11 2.31 14.4 2°55’

W3/4 10 2.54 17.42 2°39’

W7/8 9 2.82 20.42 2°31’

W1 8 3.18 23.37 2°29’

W1 1/8 7 3.63 26.25 2°31’

W1 1/4 7 3.63 29.43 2°15’

W1 3/8 6 4.23 32.21 2°24’

W1 1/2 6 4.23 35.39 2°11’

W1 5/8 5 5.08 38.02 2°26’

W1 3/4 5 5.08 41.2 2°15’

W1 7/8 4.5 5.64 44.01 2°20’

W2 4.5 5.64 47.19 2°11’

W2 1/4 4 6.35 53.08 2°11’

W2 1/2 4 6.35 59.43 1°57’

(NR14W)

NR12W

NR12W

NR11W

NR10W

(NR9W)

NR8W

(NR7W)

(NR7W)

(NR6W)

(NR6W)

(NR5W)

(NR5W)

(NR45W)

(NR45W)

(NR4W)

(NR4W)

SNR

0016

M16

-2

27NR 16NR

SNR

0016

M16

-3

SNR

0020

Q22

-2

SNR

0020

Q22

-3

CN

R00

25R

22

CN

R00

32S2

2

(CN

R00

40T2

2)

CN

R00

40T2

7

(CN

R00

50U

27)

SNR

0016

R16

SC

SNR

0016

R16

SC-2

(SN

R00

16R

16SC

-3)

TCN

R00

25S2

2DT

(TC

NR

0032

T22D

T)

SNR

0006

H06

-2

SNR

0006

H06

-3

SNR

0008

H06

-2

SNR

0008

H06

-3

SNR

0010

K11

-2

SNR

0013

L11-

2

SNR

0016

M16

SNR

0016

M16

-2

CN

R00

20P

16

CN

R00

25R

16

SNR

0006

K06

SC-2

SNR

0006

K06

SC-3

SNR

0008

K06

SC-2

SNR

0008

K06

SC-3

SNR

0010

M11

SC

SNR

0010

M11

SC-2

SNR

0012

P11

SC

SNR

0012

P11

SC-2

SNR

0016

R16

SC

SNR

0016

R16

SC-2

TSN

R00

16Q

16

TCN

R00

20R

16D

T

TCN

R00

25S1

6DT

2

TP

I

Unified fine screw thread (UNF)

Selection of Internal Toolholder — Relationship between thread sizes, toolholder and insertsN

om

inal

siz

e

Eff

ectiv

e d

iam

eter

Lead

ang

le Holder

Cat. No.

Steel shank Shank

Insert size

Insert Cat. No.

Carbide shank

Whitworth coarse screw thread (W)

No

min

al s

ize

Pitc

h

Eff

ectiv

e d

iam

eter

Lead

ang

le Holder Cat. No.

Steel shank Shank

Insert size

Insert Cat. No.

Carbide shank

2 : Change the shim to GXN22-2DT2 : Change the shim to NXN27-2

2 : Change the shim to NXN22-2

Selection of Internal Toolholder

Page 29: 2007 Cutting Tools - Инсметал - инструменти: метчик ... · PDF file · 2008-07-182007 Cutting Tools 2007 Cutting Tools Tungaloy ... Symbol I.C. dia. (mm)

254TA

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g T

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222

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222

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11NR 16NR

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16NR

W13 16 1.588 11.98 2°25’W13.5 16 1.588 12.48 2°19’W14 16 1.588 12.98 2°14’W14.5 16 1.588 13.48 2°09’W15 16 1.588 13.98 2°04’W16 14 1.814 14.84 2°14’W17 14 1.814 15.84 2°05’W18 14 1.814 16.84 1°58’W19 12 2.117 17.65 2°11’W20 12 2.117 18.65 2°04’W21 12 2.117 19.65 1°58’W22 12 2.117 20.65 1°52’W23 10 2.54 21.37 2°10’W24 10 2.54 22.37 2°04’W25 10 2.54 23.37 1°59’W26 10 2.54 24.37 1°54’W28 9 2.822 26.19 1°58’W30 9 2.822 28.19 1°50’W32 9 2.822 30.19 1°42’W34 8 3.175 31.97 1°49’W35 8 3.175 32.97 1°45’W36 8 3.175 33.97 1°42’W38 8 3.175 35.97 1°37’W40 8 3.175 37.97 1°31’W42 8 3.175 39.97 1°27’

(NR16W)(NR16W)(NR16W)(NR16W)(NR16W)(NR14W)(NR14W)(NR14W)NR12WNR12WNR12WNR12WNR10WNR10WNR10WNR10W(NR9W)(NR9W)(NR9W)NR8WNR8WNR8WNR8WNR8WNR8W

SNR0

006H

06-2

SNR0

006H

06-3

SNR0

008H

06-2

SNR0

008H

06-3

SNR0

010K

11

SNR0

010K

11-2

SNR0

013L

11

SNR0

013L

11-2

SNR0

016M

16

SNR0

016M

16-2

SNR0

016M

16-3

CNR0

020P

16

CNR0

025R

16

SNR0

010M

11SC

-2

SNR0

012P

11SC

-2

SNR0

016R

16SC

SNR0

016R

16SC

-2

TSNR

0016

Q16

TCNR

0020

R16D

T

TCNR

0025

S16D

T

TP

I11NR 16NR

��

22NR

“T-Bar”

22NR

W44 7 3.629 41.68 1°35’W45 7 3.629 42.68 1°33’W46 7 3.629 43.68 1°31’W48 7 3.629 45.68 1°27’W50 7 3.629 47.68 1°23’W52 7 3.629 49.68 1°20’W55 6 4.233 52.29 1°29’W58 6 4.233 55.29 1°24’W60 6 4.233 57.29 1°21’W62 6 4.233 59.29 1°18’W65 6 4.233 62.29 1°14’W68 6 4.233 65.29 1°11’W70 6 4.233 67.29 1°09’W72 6 4.233 69.29 1°07’W75 5 5.08 71.75 1°17’W78 5 5.08 74.75 1°14’W80 5 5.08 76.75 1°12’W82 5 5.08 78.75 1°11’W85 5 5.08 81.75 1°08’W88 5 5.08 84.75 1°06’W90 5 5.08 86.75 1°04’W92 5 5.08 88.75 1°03’W95 5 5.08 91.75 1°01’W98 5 5.08 94.75 0°59’W100 5 5.08 96.75 0°57’W105 5 5.08 101.75 0°55’W110 4 6.35 105.93 0°52’

(22NR7W)(22NR7W)(22NR7W)(22NR7W)(22NR7W)(22NR7W)(22NR6W)(22NR6W)(22NR6W)(22NR6W)(22NR6W)(22NR6W)(22NR6W)(22NR6W)(22NR5W)(22NR5W)(22NR5W)(22NR5W)(22NR5W)(22NR5W)(22NR5W)(22NR5W)(22NR5W)(22NR5W)(22NR5W)(22NR5W)(27NR4W)

SNR0

020Q

22

SNR0

020Q

22-2

CNR0

025R

22

CNR0

032S

22

(CNR

0040

T22)

(CNR

0050

U22)

(CNR

0063

V22)

CNR0

040T

27

(CNR

0050

U27)

(CNR

0063

V27)

TSNR

0020

R22

TCNR

0025

S22D

T

(TCN

R003

2T22

DT)

TP

I

27NR

� �

����

����

������

6NR

22

2�

222222

222�

222222

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Whitworth fine screw thread (W) 1/2

Selection of Internal Toolholder — Relationship between thread sizes, toolholder and insertsN

om

inal

siz

e

Pitc

h

Eff

ectiv

e d

iam

eter

Lead

ang

le Holder Cat. No.

Steel shankShank

Insert size

Insert Cat. No.

Carbide shank

2 : Change the shim to GXN16-22 : Change the shim to GXN16-2DT

Whitworth fine screw thread (W) 2/2

No

min

al s

ize

Pitc

h

Eff

ectiv

e d

iam

eter

Lead

ang

le Holder Cat. No.

Steel shankShank

Insert size

Insert Cat. No.

2 : Change the shim to NXN22-2 2 : Change the shim to GXN22-2

Page 30: 2007 Cutting Tools - Инсметал - инструменти: метчик ... · PDF file · 2008-07-182007 Cutting Tools 2007 Cutting Tools Tungaloy ... Symbol I.C. dia. (mm)

255TA

C T

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Too

ls

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2

2

22

22��

TR22x3 3 20.5 2°40’TR24x5 5 21.5 4°14’TR24x3 3 22.5 2°26’TR26x5 5 23.5 3°52’TR26x3 3 24.5 2°14’TR28x5 5 25.5 3°34’TR28x3 3 26.5 2°04’TR30x6 6 27 4°03’TR30x3 3 28.5 1°55’TR32x6 6 29 3°46’TR32x3 3 30.5 1°48’TR34x6 6 31 3°32’TR34x3 3 32.5 1°41’TR36x6 6 33 3°19’TR36x3 3 34.5 1°35’TR38x3 3 36.5 1°30’TR40x3 3 38.5 1°25’TR42x3 3 40.5 1°21’TR44x3 3 42.5 1°17’TR46x3 3 44.5 1°14’TR48x3 3 46.5 1°11’TR50x3 3 48.5 1°08’TR52x3 3 50.5 1°05’TR55x3 3 53.5 1°01’TR60x3 3 58.5 0°56’

16NR 22NR 16NR 16NR

“T-Bar”

22NR

NR30TRNR50TRNR30TRNR50TRNR30TRNR50TRNR30TRNR60TRNR30TRNR60TRNR30TRNR60TRNR30TRNR60TRNR30TRNR30TRNR30TRNR30TRNR30TRNR30TRNR30TRNR30TRNR30TRNR30TRNR30TR

27NR

� �

TR65x4 4 63 1°09’

TR70x4 4 68 1°04’

TR75x4 4 73 1°00’

TR80x4 4 78 0°56’

TR85x4 4 83 0°53’

TR90x4 4 88 0°50’

TR95x4 4 93 0°47’

TR100x4 4 98 0°45’

TR105x4 4 103 0°42’

TR110x4 4 108 0°41’

TR115x6 6 112 0°59’

TR120x6 6 117 0°56’

TR125x6 6 122 0°54’

TR130x6 6 127 0°52’

TR135x6 6 132 0°50’

TR140x6 6 137 0°48’

TR145x6 6 142 0°46’

TR150x6 6 147 0°45’

TR155x6 6 152 0°43’

TR160x6 6 157 0°42’

TR165x6 6 162 0°41’

TR170x6 6 167 0°39’

16NR 22NR 16NR 16NR

“T-Bar”

22NR

NR40TR

NR40TR

NR40TR

NR40TR

NR40TR

NR40TR

NR40TR

NR40TR

NR40TR

NR40TR

NR60TR

NR60TR

NR60TR

NR60TR

NR60TR

NR60TR

NR60TR

NR60TR

NR60TR

NR60TR

NR60TR

NR60TR

27NR

����������

SNR0

016M

16

SNR0

016M

16-2

SNR0

016M

16-3

CNR0

020P

16

CNR0

025R

16

CNR0

032S

16

(CNR

0040

T16)

(CNR

0050

U16)

SNR0

020Q

22

SNR0

020Q

22-2

SNR0

020Q

22-3

CNR0

025R

22

CNR0

032S

22

CNR0

040T

27

(CNR

0050

U27)

SNR0

016R

16SC

SNR0

016R

16SC

-2

(SNR

0016

R16S

C-3)

TSNR

0016

Q16

TCNR

0020

R16D

T

TCNR

0025

S16D

T

(TCN

R003

2T16

DT)

TSNR

0020

R22

TCNR

0025

S22D

T

(TCN

R003

2T22

DT)

����

SNR0

016M

16

SNR0

016M

16-2

SNR0

016M

16-3

CNR0

020P

16

CNR0

025R

16

CNR0

032S

16

SNR0

020Q

22

SNR0

020Q

22-2

SNR0

020Q

22-3

CNR0

025R

22

CNR0

032S

22

(CNR

0040

T22)

(CNR

0050

U22)

(CNR

0063

V22)

CNR0

040T

27

(CNR

0050

U27)

(CNR

0063

V27)

SNR0

016R

16SC

SNR0

016R

16SC

-2

(SNR

0016

R16S

C-3)

TSNR

0016

Q16

TCNR

0020

R16D

T

TCNR

0025

S16D

T

(TCN

R003

2T16

DT)

TSNR

0020

R22

TCNR

0025

S22D

T

(TCN

R003

2T22

DT)

�������

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2

22

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2

22

30° trapezoidal thread (TR) 1/2

Selection of Internal Toolholder — Relationship between thread sizes, toolholder and insertsN

om

inal

siz

e

Pitc

h

Eff

ectiv

e d

iam

eter

Lead

ang

le HolderCat. No.

Steel shank CarbideshankShank

Insert size

Insert Cat. No.

Selection of Internal Toolholder

2 : Change the shim to GXN16-2 2 : Change the shim to GXN16-2DT

30° trapezoidal thread (TR) 2/2

No

min

al s

ize

Pitc

h

Eff

ectiv

e d

iam

eter

Lead

ang

le HolderCat. No.

Steel shankShank

Insert size

Insert Cat. No.

Carbideshank

Page 31: 2007 Cutting Tools - Инсметал - инструменти: метчик ... · PDF file · 2008-07-182007 Cutting Tools 2007 Cutting Tools Tungaloy ... Symbol I.C. dia. (mm)

256TA

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lsTAC Threading Tools

��

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

��

00000000000

���00

0

0

0

0

0

0

0

00

��

11NR 16NR

“T-Bar”

16NR

PF1/4 19 1.34 12.30 1°59’PF3/8 19 1.34 15.81 1°33’PF1/2 14 1.81 19.79 1°40’PF5/8 14 1.81 21.75 1°31’PF3/4 14 1.81 25.28 1°19’PF7/8 14 1.81 29.04 1°08’PF1 11 2.31 31.77 1°20’PF1-1/8 11 2.31 36.42 1°09’PF1-1/4 11 2.31 40.43 1°02’PF1-1/2 11 2.31 46.32 0°55’PF1-3/4 11 2.31 52.27 0°48’PF2 11 2.31 58.14 0°43’PF2-1/4 11 2.31 64.23 0°39’PF2-1/2 11 2.31 73.71 0°34’PF2-3/4 11 2.31 80.06 0°32’PF3 11 2.31 86.41 0°29’PF3-1/2 11 2.31 98.85 0°26’PF4 11 2.31 111.55 0°23’PF4-1/2 11 2.31 124.25 0°20’PF5 11 2.31 136.95 0°18’PF6 11 2.31 162.35 0°16’PF7 11 2.31 187.75 0°13’PF8 11 2.31 213.15 0°12’PF9 11 2.31 238.55 0°11’PF10 11 2.31 263.95 0°10’PF12 11 2.31 314.75 0°08’

NR19WNR19WNR14WNR14WNR14WNR14WNR11WNR11WNR11WNR11WNR11WNR11WNR11WNR11WNR11WNR11WNR11WNR11WNR11WNR11WNR11WNR11WNR11WNR11WNR11WNR11W

TP

I

11NR 16NR

SNR0

006H

06-2

SNR0

008H

06-2

SNR0

010K

11

SNR0

010K

11-2

SNR0

013L

11

SNR0

013L

11-2

SNR0

016M

16

SNR0

016M

16-2

CNR0

020P

16

CNR0

025R

16

CNR0

032S

16

(CNR

0040

T16)

(CNR

0050

U16)

SNR0

006K

06SC

-2

SNR0

006K

06SC

-3

SNR0

008K

06SC

-2

SNR0

008K

06SC

-3

SNR0

010M

11SC

SNR0

010M

11SC

-2

SNR0

012P

11SC

SNR0

012P

11SC

-2

SNR0

016R

16SC

SNR0

016R

16SC

-2

TSNR

0016

Q16

TCNR

0020

R16D

T

TCNR

0025

S16D

T

6NR 16NR

“T-Bar”

16NR

PT1/4 19 1.34 12.30 1°59’

PT3/8 19 1.34 15.81 1°33’

PT1/2 14 1.81 19.79 1°40’

PT3/4 14 1.81 25.28 1°19’

PT1 11 2.31 31.77 1°20’

PT1 1/4 11 2.31 40.43 1°02’

PT1 1/2 11 2.31 46.32 0°55’

PT2 11 2.31 58.14 0°43’

PT2 1/2 11 2.31 73.71 0°34’

PT3 11 2.31 86.41 0°29’

PT3 1/2 11 2.31 98.85 0°26’

PT4 11 2.31 111.55 0°23’

PT5 11 2.31 136.95 0°18’

PT6 11 2.31 162.35 0°16’

PT7 11 2.31 187.75 0°13’

PT8 11 2.31 213.15 0°12’

PT9 11 2.31 238.55 0°11’

PT10 11 2.31 263.95 0°10’

PT12 11 2.31 314.75 0°08’

NR19PT

NR19PT

NR14PT

NR14PT

NR11PT

NR11PT

NR11PT

NR11PT

NR11PT

NR11PT

NR11PT

NR11PT

NR11PT

NR11PT

NR11PT

NR11PT

NR11PT

NR11PT

NR11PT

TP

I

11NR 16NR

6NR 6NR

00000000000

��

00000000000

��

��

00000000000

��

00000000000

SNR0

006H

06-2

SNR0

006H

06-3

SNR0

008H

06-2

SNR0

008H

06-3

SNR0

010K

11SN

R001

0K11

-2SN

R001

3L11

SNR0

013L

11-2

SNR0

016M

16SN

R001

6M16

-2CN

R002

0P16

CNR0

025R

16CN

R003

2S16

(CNR

0040

T16)

(CNR

0050

U16)

SNR0

006K

06SC

-2SN

R000

6K06

SC-3

SNR0

008K

06SC

-2SN

R000

8K06

SC-3

SNR0

010M

11SC

SNR0

010M

11SC

-2SN

R001

2P11

SCSN

R001

2P11

SC-2

SNR0

016R

16SC

SNR0

016R

16SC

-2TS

NR00

16Q1

6TC

NR00

20R1

6DT

TCNR

0025

S16D

T

11NR 6NR

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

��

00000000000

�����������

��

��

� �

Parallel pipe thread (PF) This table is also applied to G, Rp, and PS type threads.

Selection of Internal Toolholder — Relationship between thread sizes, toolholder and insertsN

om

inal

siz

e

Pitc

h

Eff

ectiv

e d

iam

eter

Lead

ang

le HolderCat. No.

Steel shankShank

Insert size

InsertCat. No.

Carbide shank

Taper pipe thread (PT) This table is also applied to Rc type pipe thread.

No

min

al s

ize

Pitc

h

Eff

ectiv

e d

iam

eter

Lead

ang

le HolderCat. No.

Steel shank

Insert size

InsertCat. No.

Carbide shankShank

: Change the shim to GXN16-0DT0: Change the shim to GXN16-0DT0

0 : Change the shim to GXN16-2 0 : Change the shim to GXN16-2DT

Page 32: 2007 Cutting Tools - Инсметал - инструменти: метчик ... · PDF file · 2008-07-182007 Cutting Tools 2007 Cutting Tools Tungaloy ... Symbol I.C. dia. (mm)

257TA

C T

hreading

Too

ls

�����

16NR

“T-Bar”

16NR

3/8NPT 18 1.41 1°37’

1/2NPT 14 1.81 1°40’

3/4NPT 14 1.81 1°19’

1NPT 11.5 2.21 1°17’

1 1/4NPT 11.5 2.21 1°00’

1 1/2NPT 11.5 2.21 0°52’

2NPT 11.5 2.21 0°41’

2 1/2NPT 8 3.175 0°50’

3NPT 8 3.175 0°40’

3 1/2NPT 8 3.175 0°35’

4NPT 8 3.175 0°31’

5NPT 8 3.175 0°25’

6NPT 8 3.175 0°21’

8NPT 8 3.175 0°16’

10NPT 8 3.175 0°13’

12NPT 8 3.175 0°11’

14NPT 8 3.175 0°10’

16NPT 8 3.175 0°09’

18NPT 8 3.175 0°08’

20NPT 8 3.175 0°07’

24NPT 8 3.175 0°06’

NR18NPT

NR14NPT

NR14NPT

NR115NPT

NR115NPT

NR115NPT

NR115NPT

NR8NPT

NR8NPT

NR8NPT

NR8NPT

NR8NPT

NR8NPT

NR8NPT

NR8NPT

NR8NPT

NR8NPT

NR8NPT

NR8NPT

NR8NPT

NR8NPT

TP

I6NR

16NR 22NR

“T-Bar”

16NR

3/8 12 2.12 8.465 4°33’

7/16 12 2.12 10.053 3°50’

1/2 10 2.54 11.43 4°03’

5/8 8 3.18 14.274 4°03’

3/4 6 4.23 16.934 4°33’

7/8 6 4.23 20.109 3°50’

1 5 5.08 22.86 4°03’

1-1/8 5 5.08 26.035 3°33’

1-1/4 5 5.08 29.21 3°10’

1-3/8 4 6.35 31.75 3°39’

1-1/2 4 6.35 34.925 3°19’

1-3/4 4 6.35 41.275 2°48’

2 4 6.35 47.625 2°26’

NR12ACME

NR12ACME

NR10ACME

NR8ACME

NR6ACME

NR6ACME

NR5ACME

NR5ACME

NR5ACME

NR4ACME

NR4ACME

NR4ACME

NR4ACME

TP

I

27NR 16NR

SNR0

006H

06-2

SNR0

006H

06-3

SNR0

008H

06-2

SNR0

008H

06-3

SNR0

016M

16

SNR0

016M

16-2

SNR0

016M

16-3

CNR0

020P

16

CNR0

025R

16

CNR0

032S

16

(CNR

0040

T16)

(CNR

0050

U16)

SNR0

006K

06SC

-2

SNR0

006K

06SC

-3

SNR0

008K

06SC

-2

SNR0

008K

06SC

-3

SNR0

016R

16SC

SNR0

016R

16SC

-2

(SNR

0016

R16S

C-3)

TSNR

0016

Q16

TCNR

0020

R16D

T

TCNR

0025

S16D

T

6NR 16NR

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0 0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

��

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

SNR0

016M

16

SNR0

016M

16-2

SNR0

016M

16-3

CNR0

020P

16

CNR0

025R

16

CNR0

032S

16

SNR0

020Q

22

SNR0

020Q

22-2

SNR0

020Q

22-3

CNR0

025R

22

CNR0

032S

22

CNR0

040T

27

(CNR

0050

U27)

SNR0

016R

16SC

SNR0

016R

16SC

-2

(SNR

0016

R16S

C-3)

TSNR

0016

Q16

TCNR

0020

R16D

T

TCNR

0025

S22D

T

22NR

���������

���������

0

0

0

0

0

0

0

0

0

0

Taper pipe thread (NPT)

Selection of Internal Toolholder — Relationship between thread sizes, toolholder and insertsN

om

inal

siz

e

Pitc

h

Lead

ang

le HolderCat. No.

Steel shank

Insert size

InsertCat. No.

Carbide shank

: Change the shim to GXN16-0DT: Change the shim to GXN16-0

29° trapezoidal thread (ACME)

No

min

al s

ize

Pitc

h

Eff

ectiv

e d

iam

eter

Lead

ang

le HolderCat. No.

Steel shank

Insert size

InsertCat. No.

Carbide shank

Because this thread standard is characterized with largepitch and small diameter (that is a large lead angle), thestandard inserts and toolholder cannot be used formachining this thread type. The application is limited tooutside of the standard.

00

Shank

Shank

Selection of Internal Toolholder

Page 33: 2007 Cutting Tools - Инсметал - инструменти: метчик ... · PDF file · 2008-07-182007 Cutting Tools 2007 Cutting Tools Tungaloy ... Symbol I.C. dia. (mm)

258TA

C T

hrea

din

g T

oo

lsTAC Threading Tools

tan � � r/ πd = nP/πd

tan � 1 � tan θ � tan �

� 2 � � 1 � � 3 � �

60�55�30�29�

30�27.5�15�

14.5�

5.8�5.2�2.7�2.6�

8.8�7.9�4.1�

4.0�

-2�

���-98

-1�

���-99

0�

���-0

1�

���-1

2�

���-2

3�

���-3

4�

���-4

R LGXE16-�NXE22-�NXE27-�GXN16-�NXN22-�NXN22-�GXE16-�

GXN16-�NXN22-�NXN27-�GXE16-�NXE22-�NXE27-�GXN16-�

CER/L�����16�CER/L�����22�CER/L�����27�CNR/L�����16�CNR/L�����22�CNR/L�����27�B-CER/L���16

R LGXE16-�DTGXE22-�DTGXN16-�DTGXN22-�DT

GXN16-�DTGXN22-�DTGXE16-�DTGXE22-�DT

CER/L�����16DTCER/L�����22DTTCNR/L�����16DTTCNR/L�����22DT

Shim replacement method (Compensation for the lead angle and tool relief angle)When the pitch is large or the screw diameter is small, thelead angle becomes large and the effective relief angle onthe advance flank side �2 becomes small. In particular, thiswill cause shorter life of the insert in the case of trapezoidalscrew with small flank angle. It is ideal without anyinterference for the thread cutting tip to have the equal reliefangle on both right and left. Replace the shim so that therake face of insert faces the thread groove direction (thatis, � = �3).

� Calculating the lead angle The lead angle is calculated as follows:

� : Lead angler : Lead n : No. of threads P : Pitch d : Thread diameter

� Calculating the relief angle The relief angle �1 is calculated as follows:

The � of a standard toolholder is 10° for external threading and 15°for internal threading.

Included angle2θ

Half included angleθ External threading tool Internal threading tool

Relief angle �1

� 3 : Lead angle� 2 : Effective relief angle� 3 : Lead angle compensation value

Accordingly, the effective relief angle is calculated as follows:

In other words, �1 = �2 when the thread lead angle is equal tothe compensation value. Namely, the relief angle of the toolitself is equal to the effective relief angle. If the wrongcompensation value is used, �1 > �2. Namely, the effective reliefangle becomes smaller. Therefore, carry out compensation ofthe lead angle so that the following range is obtained: ± 1° when the included angle is 60° and 55° ± 30° when the included angle is 30° and 29°

� Type of shimThe Cat. No. of the shim andcompensated lead anglesare shown in the table.

Compensatedlead angle

Shim

Note: The last numeral of the shim Cat. No. is the compensated lead angle.

Clamp-on type toolholder

� Toolholder and applicable shimsScrew-on /clamp-on dual toolholder

Toolholder Cat. No.Shim

Toolholder Cat. No.Shim

Note: Standard shim is GX ��-1DT. Other types are optional.

Note: Standard shims set before delivery are all indicated as �����-1.Reference

guideShim selection standard

P. 260

I – I cross section

Calculating the effective relief angle

Thread diameter

I – I cross section

Toolholder

ThreadgrooveShim

InsertInsert

Shim

Page 34: 2007 Cutting Tools - Инсметал - инструменти: метчик ... · PDF file · 2008-07-182007 Cutting Tools 2007 Cutting Tools Tungaloy ... Symbol I.C. dia. (mm)

259TA

C T

hreading

Too

ls

Work rotationFeed directionHand of toolholderHand of insert

Standard shim

RegularToward chuck side

RightRight

�XE��-1GX��-1DT

Work rotationFeed directionHand of toolholderHand of insert

Standard shim

ReverseToward chuck side

LeftLeft

�XN��-1GX��-1DT

Work rotationFeed directionHand of toolholderHand of insert

Standard shim

ReverseToward chuck side

RightRight

�XE��-1GX��-1DT

Work rotationFeed directionHand of toolholderHand of insert

Standard shim

RegularToward chuck side

LeftLeft

�XE��-1GX��-1DT

Work rotationFeed directionHand of toolholderHand of insert

Standard shim

RegularToward chuck side

RightRight

�XN��-1GX��-1DT

Work rotationFeed directionHand of toolholderHand of insert

Standard shim

ReverseToward chuck side

LeftLeft

�XE��-1GX��-1DT

Work rotationFeed directionHand of toolholderHand of insert

Standard shim

RegularToward chuck side

RightRight

�XN��-1GX��-1DT

Work rotationFeed directionHand of toolholderHand of insert

Standard shim

ReverseToward chuck side

LeftLeft

�XE��-1GX��-1DT

Right hand thread Left hand thread

Internal threading

Right hand thread Left hand thread

External threading

Threading Methods and Combinations

Threading Methods and Combinations

Page 35: 2007 Cutting Tools - Инсметал - инструменти: метчик ... · PDF file · 2008-07-182007 Cutting Tools 2007 Cutting Tools Tungaloy ... Symbol I.C. dia. (mm)

260TA

C T

hrea

din

g T

oo

lsTAC Threading Tools

1

2

3

4

5

6

7

24

12

8

6

5

4

16

10

� � �

50 100 150

GXE16-4, GXN16-4NXE22-4, NXN22-4NXE27-4, NXN27-4

GXE16-3, GXN16-3NXE22-3, NXN22-3NXE27-3, NXN27-3

GXE16-2, GXN16-2NXE22-2, NXN22-2NXE27-2, NXN27-2

GXE16-4GXE16-3GXE16-2

GXE16-1

GXE16-0GXE16-99GXE16-98CER--16TCNL--16B-CER--16

�������

GXN16-4GXN16-3GXN16-2

GXN16-1

GXN16-0GXN16-99GXN16-98CEL--16TCNR--16TB-CEL--16

NXE22-4NXE22-3NXE22-2

NXE22-1

NXE22-0NXE22-99NXE22-98CER--22TCNL--22

�������

NXN22-4NXN22-3NXN22-2

NXN22-1

NXN22-0NXN22-99NXN22-98CEL--22TCNR--22

�������

NXE27-4NXE27-3NXE27-2

NXE27-1

NXE27-0NXE27-99NXE27-98CER--27TCNL--27

NXN27-4NXN27-3NXN27-2

NXN27-1

NXN27-0NXN27-99NXN27-98CEL--27TCNR--27

0.5

48

4 � 6

0.75

32

4 � 7

1.0

24

4 � 8

1.25

20

5 � 9

1.5

16

6 � 10

1.75

14

7 � 12

2.0

12

7 � 12

2.5

10

8 � 14

3.0

8

10 � 16

3.5

7

11 � 18

4.0

6

11 � 18

4.5

5.5

11 � 19

5.0 �

5 �

12 � 24

GXE16-1, GXN16-1NXE22-1, NXN22-1NXE27-1, NXN27-1

UX30 NS530T313V100 � 200100 � 150 70 � 130 70 � 150

150 � 180100 � 120 70 � 100

80 � 12070 � 10070 � 100

< 200HB> 200HB

HRC50 � 60

AH74080 � 15080 � 130

50 � 100

TH10

30 � 5070 � 90

100 � 50010 � 3010 � 40

�������

1

2

3

4

5

6

7

24

12

8

6

5

4

16

10

� � �

50 100 150

GXE16-4DTGXN16-4DTGXE22-4DTGXN22-4DT

GXE16-4DTGXE16-3DTGXE16-2DT

GX16-1DT

GXE16-0DTGXE16-99DTGXE16-98DTCER--16DTTCNL--16DT

�������

GXN16-4DTGXN16-3DTGXN16-2DT

GX16-1DT

GXN16-0DTGXN16-99DTGXN16-98DTCEL--16DTTCNR--16TDT

GXE22-4DTGXE22-3DTGXE22-2DT

GX22-1DT

GXE22-0DTGXE22-99DTGXE22-98DTCER--22DTTCNL--22DT

�������

GXN22-4DTGXN22-3DTGXN22-2DT

GX22-1DT

GXN22-0DTGXN22-99DTGXN22-98DTCEL--16DTTCNR--16TDT

�������

�������

GXE16-3DTGXN16-3DTGXE22-3DTGXN22-3DT

GXE16-2DTGXN16-2DTGXE22-2DTGXN22-2DT

Insert Grades and Standard Cutting Speed

Carbon steels

Stainless steelsCast ironsNon-ferrous metalsHard materialsSuper alloys

Work materials HardnessCutting speed Vc (m/min)

Recommended grade

Guideline for infeed per pass and number of passes� Determine the infeed per pass and number of passes while referring to the table and description below.

Pitch

thread/inch

� When using the full-profile insert, set the total infeed amount by taking the finish stock of 0.1 mm into account.� Set the first infeed to 150 ~ 200% of nose R and do not allow it to exceed 0.5 mm.� The infeed amount during the final pass must be 0.05 mm minimum. No zero cut to be made (extra-small infeed or zero cut for machining

of the work hardened surface only will cause shortening of tool life).� The partial-profile insert or inside diameter insert has small nose R. Reduce the infeed per pass and increase the no. of passes.� Standard infeed per pass and no. of passes are shown on page 261 - 262 for each thread shape.

No. of passes

� Shim selection guide for screw-on/clamp-on dual ST-type tools

Stock List of Exchangeable Shims Grade: D30

GX16-1DTGX22-1DT(Used for both externaland internal)

Standard shim

Pitc

h (N

o. o

f th

read

s p

er in

ch)

Pitc

h (m

m)

Effective thread diameter (mm)

� 2 � 4�� 2 � 3�� 2 � 2�� 2 � 1�Standard shim� 2 � 0�� 2 � -1�� 2 � -2�Applicabletoolholder

Cat. No. Stoc

k

Cat. No. Stoc

k

Cat. No. Stoc

kCat. No. St

ock

� Shim selection guide for clamp-on type ST-tools

Pitc

h (N

o. o

f th

read

s p

er in

ch)

Pitc

h (m

m)

Effective thread diameter (mm)

Standard shim

Stock List of Exchangeable Shims Grade: D30

� 2 � 4�� 2 � 3�� 2 � 2�� 2 � 1�Standard shim� 2 � 0�� 2 � -1�� 2 � -2�

Applicabletoolholder

Cat. No. Stoc

k

Cat. No. Stoc

k

Cat. No. Stoc

k

Cat. No. Stoc

k

Cat. No. Stoc

k

Cat. No. Stoc

k

Page 36: 2007 Cutting Tools - Инсметал - инструменти: метчик ... · PDF file · 2008-07-182007 Cutting Tools 2007 Cutting Tools Tungaloy ... Symbol I.C. dia. (mm)

261TA

C T

hreading

Too

ls

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

0.50

0.32

0.42

0.06

0.75

0.47

0.57

0.09

1.00

0.63

0.73

0.13

1.25

0.79

0.89

0.16

1.50

0.95

1.05

0.19

1.75

1.11

1.21

0.22

2.00

1.27

1.37

0.25

2.50

1.58

1.68

0.31

3.00

1.90

2.00

0.38

3.50

2.21

2.31

0.44

4.00

2.53

2.63

0.50

4.50

2.85

2.95

0.56

5.00

3.16

3.26

0.63

5.50

3.48

3.58

0.69

6.00

3.80

3.90

0.75

0.15

0.12

0.10

0.05

0.18

0.12

0.10

0.10

0.25

0.20

0.13

0.10

0.25

0.20

0.15

0.14

0.30

0.25

0.20

0.15

0.30

0.25

0.20

0.16

0.30

0.25

0.20

0.20

0.35

0.30

0.25

0.20

0.35

0.30

0.25

0.20

0.40

0.35

0.30

0.25

0.40

0.35

0.30

0.25

0.40

0.35

0.30

0.25

0.45

0.35

0.30

0.25

0.50

0.35

0.30

0.25

0.50

0.40

0.30

0.25

0.25

0.20

0.20

0.20

0.20

0.15

0.15

0.15

0.15

0.15

0.10

0.10

0.10

0.10

0.10

0.10

0.10

0.05

0.25

0.20

0.20

0.20

0.20

0.15

0.15

0.15

0.15

0.15

0.10

0.10

0.10

0.10

0.10

0.05

0.25

0.20

0.20

0.20

0.20

0.15

0.15

0.15

0.10

0.10

0.10

0.10

0.10

0.05

0.25

0.20

0.20

0.20

0.15

0.15

0.15

0.10

0.10

0.10

0.10

0.05

0.20

0.20

0.20

0.15

0.15

0.15

0.10

0.10

0.10

0.05

0.20

0.20

0.15

0.15

0.15

0.10

0.10

0.05

0.20

0.15

0.15

0.15

0.10

0.10

0.05

0.20

0.15

0.15

0.10

0.05

0.15

0.12

0.10

0.05

0.15

0.10

0.05

0.10

0.05

0.10

0.05

0.050.05

0.50

0.29

0.39

0.04

0.75

0.43

0.53

0.05

1.00

0.58

0.68

0.07

1.25

0.72

0.82

0.09

1.50

0.87

0.97

0.11

1.75

1.01

1.11

0.12

2.00

1.16

1.26

0.14

2.50

1.44

1.54

0.18

3.00

1.74

1.84

0.21

3.50

2.03

2.13

0.25

4.00

2.32

2.42

0.28

4.50

2.61

2.71

0.32

5.00

2.90

3.00

0.35

5.50

3.19

3.29

0.39

6.00

3.48

3.58

0.42

0.08

0.07

0.07

0.06

0.10

0.09

0.08

0.08

0.14

0.13

0.11

0.10

0.15

0.13

0.12

0.11

0.20

0.16

0.14

0.12

0.20

0.18

0.16

0.14

0.20

0.18

0.17

0.16

0.25

0.22

0.20

0.18

0.25

0.22

0.20

0.18

0.30

0.25

0.22

0.20

0.30

0.25

0.22

0.20

0.35

0.25

0.22

0.20

0.35

0.25

0.22

0.20

0.40

0.25

0.22

0.20

0.40

0.25

0.22

0.20

0.19

0.18

0.17

0.16

0.15

0.14

0.14

0.13

0.13

0.13

0.12

0.12

0.12

0.12

0.10

0.10

0.10

0.10

0.20

0.18

0.16

0.14

0.14

0.13

0.13

0.13

0.12

0.12

0.12

0.12

0.10

0.10

0.10

0.10

0.20

0.18

0.16

0.14

0.14

0.13

0.13

0.12

0.12

0.12

0.11

0.10

0.10

0.10

0.18

0.18

0.16

0.14

0.14

0.12

0.12

0.12

0.11

0.10

0.10

0.09

0.18

0.18

0.16

0.14

0.14

0.12

0.12

0.10

0.10

0.09

0.18

0.16

0.14

0.13

0.12

0.11

0.10

0.10

0.16

0.15

0.14

0.13

0.12

0.10

0.09

0.16

0.14

0.10

0.10

0.08

0.14

0.12

0.10

0.08

0.12

0.10

0.09

0.12

0.10

0.10

0.09

0.080.070.06

0.05 0.06

0.05

0.07

0.05 0.07

0.05

0.08

0.05 0.07

0.05 0.06

0.05 0.06

0.05

0.07

0.05 0.07

0.05

0.07

0.05

0.08

0.05

0.08

0.05

0.08

0.05

0.08

0.05

1

24

0.67

0.77

0.13

20

0.80

0.90

0.16

18

0.89

0.99

0.18

16

1.01

1.11

0.20

14

1.15

1.25

0.23

12

1.34

1.44

0.27

8

2.01

2.11

0.40

24

0.61

0.71

0.07

20

0.74

0.84

0.09

18

0.82

0.92

0.10

16

0.92

1.02

0.11

14

1.05

1.15

0.13

12

1.23

1.33

0.15

8

1.84

1.94

0.22

0.25

2

3

4

5

6

7

8

9

10

11

12

13

14

0.25 0.28 0.30 0.30 0.30 0.35

0.22 0.20 0.23 0.25 0.25 0.25 0.30

0.15 0.16 0.18 0.18 0.23 0.21 0.25

0.10 0.14 0.15 0.15 0.18 0.18 0.22

0.05 0.10 0.10 0.10 0.14 0.15 0.20

0.05 0.05 0.08 0.10 0.12 0.20

0.05 0.05 0.10 0.16

0.08 0.16

0.05 0.12

0.10

0.05

0.20 0.20 0.20 0.20 0.25 0.25 0.30

0.16 0.16 0.18 0.18 0.20 0.20 0.25

0.12 0.13 0.15 0.16 0.18 0.18 0.22

0.10 0.12 0.14 0.14 0.16 0.16 0.20

0.08 0.10 0.10 0.11 0.13 0.13 0.18

0.08 0.10 0.10 0.10 0.10 0.16

0.08 0.08 0.10 0.14

0.08 0.12

0.08 0.12

0.10

0.10

0.05

0.05

0.050.05

0.050.05

1

20

0.25

2

3

4

5

6

7

8

9

10

11

12

13

14

15

0.83

0.93

0.16

19

0.88

0.98

0.17

18

0.92

1.02

0.18

16

1.04

1.14

0.20

14

1.19

1.29

0.23

12

1.39

1.49

0.27

11

1.51

1.61

0.29

10

1.66

1.76

0.32

8

2.08

2.18

0.40

0.28 0.30 0.30 0.30 0.30 0.30 0.35 0.35

0.30

0.25

0.23

0.22

0.20

0.18

0.16

0.14

0.10

0.05

0.30

0.24

0.20

0.15

0.14

0.12

0.12

0.10

0.05

0.25

0.21

0.18

0.15

0.14

0.12

0.12

0.10

0.05

0.25

0.21

0.18

0.15

0.14

0.12

0.10

0.05

0.25

0.23

0.20

0.16

0.10

0.05

0.25

0.18

0.14

0.12

0.10

0.05

0.24

0.18

0.15

0.10

0.05

0.22

0.18

0.15

0.10

0.05

0.20

0.18

0.15

0.10

0.05

20

0.20

0.83

0.93

0.16

19

0.88

0.98

0.17

18

0.92

1.02

0.18

16

1.04

1.14

0.20

14

1.19

1.29

0.23

12

1.39

1.49

0.27

11

1.51

1.61

0.29

10

1.66

1.76

0.32

8

2.08

2.18

0.40

0.20 0.22 0.22 0.25 0.25 0.25 0.30 0.35

0.30

0.25

0.22

0.20

0.18

0.16

0.14

0.12

0.11

0.10

0.25

0.22

0.20

0.16

0.14

0.12

0.12

0.10

0.10

0.21

0.20

0.18

0.16

0.14

0.12

0.10

0.10

0.10

0.21

0.20

0.18

0.16

0.14

0.10

0.10

0.10

0.21

0.20

0.18

0.16

0.14

0.10

0.18

0.17

0.16

0.14

0.12

0.10

0.18

0.17

0.16

0.14

0.10

0.18

0.16

0.16

0.13

0.10

0.18

0.16

0.14

0.12

0.08

0.05

0.050.05

0.05

0.050.05

0.050.050.05

0.05

1

24

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

1

24

Cutting depth vs. Number of PassesISO metric full-profile inserts for external threading ISO metric full-profile inserts for internal threading

Cutting depth vs. Number of Passes

PitchHeight ofthreadTotal cuttingdepth

Nose R

PitchHeight ofthreadTotal cuttingdepth

Nose R

Num

ber

of

pas

ses

Num

ber

of

pas

ses

Num

ber

of

pas

ses

Num

ber

of

pas

ses

Height ofthread

No. of threads

Total cutingdepth

Nose R

Height ofthread

No. ofthreads

Total cuttingdepth

Nose R

External Internal External Internal

Unified full-profile inserts Whitworth full-profile inserts

Page 37: 2007 Cutting Tools - Инсметал - инструменти: метчик ... · PDF file · 2008-07-182007 Cutting Tools 2007 Cutting Tools Tungaloy ... Symbol I.C. dia. (mm)

262TA

C T

hrea

din

g T

oo

lsTAC Threading Tools

1

2.0

0.25

2 3 4 5 6 7 8 9

1011 12 13 1415 16 17 18 19 20 21 22 23 24 25 26

3.0 4.0 5.0 6.0

1.25

1.35

0.12

1.75

1.85

0.12

2.25

2.35

0.12

2.75

2.85

0.12

3.50

3.60

0.25

0.25 0.30 0.30 0.300.250.230.200.180.180.160.160.160.160.160.150.150.150.140.140.120.120.120.120.100.100.05

0.250.200.200.180.160.160.150.140.140.140.140.120.120.120.100.100.100.05

0.250.220.200.180.160.150.140.140.120.120.120.100.100.05

0.220.200.180.170.160.140.140.120.120.100.05

0.200.200.180.150.120.100.100.05

2.0

0.20

3.0 4.0 5.0 6.0

1.25

1.35

0.12

1.75

1.85

0.12

2.25

2.35

0.12

2.75

2.85

0.12

3.50

3.60

0.25

0.22 0.25 0.25 0.250.220.210.200.180.180.160.160.160.160.160.150.150.150.140.140.120.120.120.120.100.10

0.05

0.220.200.180.180.160.160.150.140.140.140.140.120.120.120.100.100.100.10

0.220.200.200.180.160.160.140.140.120.120.120.100.100.10

0.200.180.160.160.160.140.140.120.120.100.10

0.180.180.160.150.120.100.100.100.05

0.05

0.05

0.05

8 6 5

1.88 2.41 2.92

1.98 2.51 3.02

0.15 0.15 0.15

1 2 3 4 5 6 7 8 9

1011 12 13 1415 16 17 18 19 20 21 22 23 24 25 26

0.25 0.25 0.250.220.200.180.180.160.160.140.140.140.140.140.120.120.120.120.120.120.100.100.05

0.220.200.180.170.160.160.140.140.140.140.120.120.120.100.100.05

0.220.200.180.160.160.160.140.140.120.100.100.05

1.88 2.41 2.92

1.98 2.51 3.02

0.15 0.15 0.15

0.22 0.22 0.220.200.180.180.160.160.150.140.140.140.140.140.120.120.120.120.120.120.100.10

0.200.180.180.160.150.150.140.140.140.140.120.120.120.100.10

0.200.180.160.160.160.150.140.140.120.100.100.100.05

0.100.05

0.100.05

1

28

0.25

2 3 4 5 6 7 8 9

1011 12 13 1415 16 17 18 19 20 21 22 23 24 25 26

0.200.100.100.05

0.60

0.70

0.13

19

0.86

0.96

0.18

14

1.16

1.26

0.25

11

1.48

1.58

0.32

0.28 0.30 0.300.250.220.180.150.120.110.100.100.05

0.250.200.150.110.100.100.05

0.200.180.150.100.05

19

0.86

0.96

0.18

14

1.16

1.26

0.25

11

1.48

1.58

0.32

0.22 0.25 0.250.220.180.180.150.120.110.100.100.10

0.220.180.150.110.100.100.01

0.180.160.150.100.05

0.05

0.05

0.05

1

18

0.20

2 3 4 5 6 7 8 9

1011 12 13 1415 16 17 18 19 20 21 22 23 24 25 26

0.180.170.160.14

1.14

1.24

0.03

14

1.47

1.57

0.04

11.5

1.79

1.89

0.05

8

2.58

2.68

0.07

0.25 0.25 0.300.250.200.200.200.200.180.180.160.16

0.220.200.180.180.170.160.14

0.220.200.180.17

14

1.47

1.57

0.04

11.5

1.79

1.89

0.05

8

2.58

2.68

0.07

0.22 0.22 0.250.200.200.200.200.200.180.180.160.16

0.200.180.180.160.160.160.14

0.200.180.180.160.14

0.14

0.12

0.12

0.140.140.120.100.100.05

0.120.120.100.05

0.160.120.120.100.05

0.120.120.100.05

0.10

8 6 5

0.140.120.100.100.100.05

0.120.100.100.05

0.120.100.100.05

30� Trapezoidal, full-profile inserts 29� Trapezoidal, full-profile inserts

External Internal External Internal

Total cutting depth

Nose R

Height of thread

Pitch

Total cutting depth

Nose R

Height of thread

No. of threads

Num

ber

of

pas

ses

Num

ber

of

pas

ses

Num

ber

of

pas

ses

Num

ber

of

pas

ses

Total cutting depth

Nose R

Height of thread

No. of threads

Total cutting depth

Nose R

Height of thread

No. of threads

External Internal External Internal

PT full-profile inserts NPT full-profile inserts

Page 38: 2007 Cutting Tools - Инсметал - инструменти: метчик ... · PDF file · 2008-07-182007 Cutting Tools 2007 Cutting Tools Tungaloy ... Symbol I.C. dia. (mm)

263TA

C T

hreading

Too

ls

Straight infeed (radial infeed)

Single edge infeed (flank infeed)

Corrected single-edge infeed (flank infeed)

Alternating flank infeed

� Most simple and usual methodSuitable for the relatively small pitch threads ofeasily-machinable material

� Chip contact length on right and left is longer,causing chattering, with increased load on thenose end.

� When the half included angle is not symmetricalto right and left, infeeding in the direction of 1/2of the included angle will ensure equalmachining with right and left cutting edges.

� Suitable for the large pitch thread or easy to tearmaterials. Effectively prevents chattering.

� Chips are discharged in one direction only.Satisfactory chip handling.

� Edge on the right (with zero infeed) tends to beworn heavily.

� Suitable for the large pitch thread or easy to tearmaterial. Effectively prevents chattering.

� Chips are discharged alternately in right and leftdirections, resulting possibly in entanglement.

� Right and left edges are used alternately, ensuringuniform wear and extending tool life.

� Suitable for the large pitch thread or easy to tearmaterials. Effectively prevents chattering.

� Chips are discharged in one direction only.Satisfactory chip handling.

� Edge on the right performs a certain cutting.Wear of this edge can thus be suppressed.

Infeed MethodInfeed method Features

Infeed Method

Page 39: 2007 Cutting Tools - Инсметал - инструменти: метчик ... · PDF file · 2008-07-182007 Cutting Tools 2007 Cutting Tools Tungaloy ... Symbol I.C. dia. (mm)

264TA

C T

hrea

din

g T

oo

lsTAC Threading Tools

Troubleshooting in Threading

Excessive wear

Uneven wear in theleft and right flankfaces

Chipping

Edge breakage

Insert cracking

Distinct plasticdeformation

Poor surface finish

Inaccurate threadform

Problem Possible causes Countermeasures

� Cutting speed too high

� Incorrect carbide grade

� Too many number of passes

� Too small depth of cut in finishing

� Poor coolant supply

� Incorrect relief angles for the thread’s lead angle

� Use of flank infeed.

� Half angles of the thread are asymmetrical.

� Too low cutting speed

� Too small honing width

� Recutting chips

� Caused from the work shape

� Unstable holding of the workpiece and the tool

� Inconsistent coolant supply

� Too high cutting speed

� Incorrect grade selection

� Too large cutting depth per pass

� Insufficient coolant supply

� Too high cutting speed

� Incorrect grade selection

� Improper relief angle

� Too low cutting speed

� Too rapid tool wear

� Inaccurate tool setting

� Insufficient thread height

� Too rapid tool wear

� Reduce the cutting speed.

� Change to a more wear resistant grade.

� Reduce the number of passes.

� Increase the cutting depth to at least 0.05 mm or more in final finishing.

� Supply sufficient coolant to the cutting point.

� Select a proper shim.

� Change to alternative flank infeed.

� Increase the cutting speed.

� Increase the honing width.

� Supply sufficient coolant to the cutting point.

� Reinforce the holding and select a tougher insert grade.

� Reduce the cutting speed.

� Change to a tougher grade.

� Reduce the cutting depth per pass.

� Use flood coolant to the cutting point.

� Reduce the cutting speed.

� Use a harder insert grade.

� Select a proper shim.

� Increase the cutting speed.

� Change to a more wear resistant grade.

� Check and correct the cutting depth.

� Change to a more wear resistant grade.

� Coincide the infeed angle of the tool with a half angle of the thread.

� Chamfer the portion from which the tool enters the cut and add a groove to the portion from which the tool leaves the cut. The chamfer and groove should be larger than the thread height.

� Use constant flood coolant to the cutting point.

� Check and correct the cutting edge height and tool inclination by using a dial gauge.