2007 civic hybrid - specifications

16
SNC7A000000000J0201ZCAT00 Specifications Standards and Service Limits Design Specifications .......................................................... ......................................................... .............................................................. ................................................................ ...................................................... ........................................................... ..................................................... ............................................ ........................................................................ .................................................................. ........................................................................... .......................................................... .......................................................... ......................................................... .............................................................. ................................................................ ...................................................... ........................................................... ..................................................... ............................................ ........................................................................ .................................................................. ........................................................................... .......................................................... Engine Electrical . 2-2 Engine Assembly . 2-2 Cylinder Head . 2-3 Engine Block . 2-4 Engine Lubrication . 2-5 Cooling System . 2-5 Fuel and Emissions . 2-5 CVT and CVT Differential . 2-6 Steering . 2-10 Suspension . 2-10 Brakes . 2-11 Air Conditioning . 2-11 .................................................................. .......................................................................... ........................................................................... ........................................................................... .................................................................... .................................................................. .................................................. ............................................................................... ........................................................................ .................................................................. .............................................................................. ......................................................... ........................................................................... .......................................................... ......................................................... ..................................................... .................................................................. .......................................................................... ........................................................................... ........................................................................... .................................................................... .................................................................. .................................................. ............................................................................... ........................................................................ .................................................................. .............................................................................. ......................................................... ........................................................................... .......................................................... ......................................................... ..................................................... Dimensions . 2-12 Weight . 2-12 Engine . 2-12 Starter . 2-12 IMA Motor . 2-12 IMA Battery . 2-12 IMA Motor Controller . 2-12 CVT . 2-12 Steering . 2-13 Suspension . 2-13 Tires . 2-13 Wheel Alignment . 2-13 Brakes . 2-13 Air Conditioning . 2-13 Electrical Ratings . 2-14 Body Specifications . 2-15 06/09/20 16:07:30 61SNC010_020_0001

Upload: angel-valladares

Post on 19-Aug-2015

222 views

Category:

Documents


6 download

DESCRIPTION

2007 Civic Hybrid - Specifications

TRANSCRIPT

17.?7SpecificationsStandards and Service LimitsDesign Specifications....................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................Engine Electrical . 2-2Engine Assembly . 2-2Cylinder Head . 2-3Engine Block . 2-4Engine Lubrication . 2-5Cooling System . 2-5Fuel and Emissions . 2-5CVT and CVT Differential . 2-6Steering . 2-10Suspension . 2-10Brakes . 2-11Air Conditioning . 2-11..........................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................Dimensions . 2-12Weight . 2-12Engine . 2-12Starter . 2-12IMA Motor . 2-12IMA Battery . 2-12IMA Motor Controller . 2-12CVT . 2-12Steering . 2-13Suspension . 2-13Tires . 2-13Wheel Alignment . 2-13Brakes . 2-13Air Conditioning . 2-13Electrical Ratings . 2-14Body Specifications . 2-1506/09/20 16:07:30 61SNC010_020_0001 1717Engine ElectricalEngine AssemblyItem Measurement Qualification Standard or New Service LimitItem Measurement Qualification Standard or New2-2Standards and Service LimitsIgnition coil Rated voltage 12 VFiring order 1 3 4 2Spark plug Type NGK: ILFR6J11KDENSO: SK20HPR-L11Gap 1.0 1.1 mm (0.039 0.043 in.)Ignition timing At idleCheck the markIn N or P position 10 2 BTDCStarter Output 1.0 kWCommutator mica depth 0.40 0.50 mm (0.016 0.020 in.) 0.15 mm (0.006 in.)Commutator runout 0.02 mm (0.001 in.) max. 0.05 mm (0.002 in.)Commutator O.D. 28.0 28.1 mm (1.102 1.106 in.) 27.5 mm (1.083 in.)Brush length 11.1 11.5 mm (0.44 0.45 in.) 4.3 mm (0.17 in.)Compression PressureCheck the engine with the startercrankingMinimum 980 kPa (10.0 kgf/cm , 142 psi)Maximumvariation200 kPa (2.0 kgf/cm , 28 psi)22red06/09/20 16:07:30 61SNC010_020_0002

Cylinder HeadItem Measurement Qualification Standard or New Service Limit2-3Head Warpage 0.08 mm (0.003 in.)Height 119.9 120.1 mm (4.720 4.728 in.)Camshaft End play 0.05 0.15 mm (0.002 0.006 in.) 0.3 mm (0.01 in.)Camshaft-to-holder oil clearance 0.050 0.089 mm (0.0020 0.0035 in.) 0.15 mm (0.006 in.)Total runout 0.03 mm (0.001 in.) max. 0.04 mm (0.002 in.)Cam lobe height Intake 1st 29.700 mm (1.1692 in.)2nd 35.568 mm (1.4003 in.)3rd 36.060 mm (1.4196 in.)Exhaust 1st 29.900 mm (1.1771 in.)2nd 35.699 mm (1.4054 in.)Valve Clearance (cold) Intake 0.15 0.19 mm (0.006 0.007 in.)Exhaust 0.24 0.28 mm (0.009 0.011 in.)Stem O.D. Intake 5.48 5.49 mm (0.2157 0.2161 in.) 5.45 mm (0.215 in.)Exhaust 5.45 5.46 mm (0.2146 0.2150 in.) 5.42 mm (0.213 in.)Stem-to-guide clearance Intake 0.020 0.050 mm (0.0008 0.0020 in.) 0.08 mm (0.003 in.)Exhaust 0.050 0.080 mm (0.0020 0.0031 in.) 0.11 mm (0.004 in.)Valve seat Width Intake 0.850 1.150 mm (0.0335 0.0453 in.) 1.60 mm (0.063 in.)Exhaust 1.250 1.550 mm (0.0492 0.0610 in.) 2.00 mm (0.079 in.)Stem installed height Intake 47.7 48.1 mm (1.878 1.894 in.) 48.4 mm (1.906 in.)Exhaust 47.6 48.0 mm (1.874 1.890 in.) 48.3 mm (1.902 in.)Valve spring Free length Intake 53.26 mm (1.989 in.)Exhaust 57.37 mm (2.259 in.)Valve guide I.D. Intake 5.51 5.53 mm (0.217 0.218 in.) 5.55 mm (0.219 in.)Exhaust 5.51 5.53 mm (0.217 0.218 in.) 5.55 mm (0.219 in.)Installed height Intake 16.25 16.75 mm (0.640 0.659 in.)Exhaust 16.25 16.75 mm (0.640 0.659 in.)Rocker arm Arm-to-shaft clearance 0.017 0.045 mm (0.0003 0.0018 in.) 0.067 mm (0.0026 in.)06/09/19 10:36:02 61SNC010_020_0003

Engine BlockItem Measurement Qualification Standard or New Service Limit2-4Standards and Service LimitsBlock Warpage of deck 0.07 mm (0.003 in.) max. 0.10 mm (0.004 in.)Bore diameter 73.00 73.02 mm (2.8740 2.8748 in.) 73.07 mm (2.8767 in.)Bore taper 0.05 mm (0.002 in.)Reboring limit 0.25 mm (0.01 in.)Piston Skirt O.D. at 13 mm (0.5 in.) frombottom of skirt72.98 72.99 mm (2.8732 2.8736 in.) 72.97 mm (2.8728 in.)Clearance in cylinder 0.010 0.040 mm (0.0004 0.0016 in.) 0.05 mm (0.002 in.)Ring groove width Top 1.050 1.060 mm (0.0409 0.0413 in.) 1.07 mm (0.042 in.)Second 1.220 1.230 mm (0.0481 0.0484 in.) 1.250 mm (0.0492 in)Oil 2.005 2.020 mm (0.0789 0.0795 in.) 2.050 mm (0.0807 in.)Piston ring Ring-to-groove clearance Top 0.065 0.090 mm (0.0025 0.0035 in.) 0.15 mm (0.006 in.)Second 0.030 0.055 mm (0.0012 0.0022 in.) 0.13 mm (0.005 in.)Ring end gap Top 0.15 0.30 mm (0.006 0.012 in.) 0.60 mm (0.024 in.)Second 0.35 0.50 mm (0.014 0.020 in.) 0.65 mm (0.026 in.)Oil 0.20 0.70 mm (0.008 0.028 in.) 0.80 mm (0.031 in.)Piston pin O.D. 17.996 18.000 mm (0.7085 0.7087 in.)Pin-to-piston clearance 0.010 0.018 mm (0.0004 0.0007 in.)Connecting rod Pin-to-rod interference 0.019 0.036 mm (0.0007 0.0014 in.)Small-end bore diameter 17.964 17.977 mm (0.707 0.708 in.)Large-end bore diameter 43.0 mm (1.69 in.)End play installed on crankshaft 0.15 0.30 mm (0.006 0.012 in.) 0.40 mm (0.016 in.)Crankshaft Main journal diameter 49.976 50.000 mm (1.9676 1.9685 in.)Rod journal diameter 39.976 40.000 mm (1.5739 1.5748 in.)Rod/main journal taper 0.005 mm (0.0002 in.) 0.010 mm (0.0004 in.)Rod/main journal out-of-round 0.005 mm (0.0002 in.) 0.010 mm (0.0004 in.)End play 0.10 0.35 mm (0.004 0.014 in.) 0.45 mm (0.018 in.)Runout 0.03 mm (0.0012 in.) max. 0.04 mm (0.0016 in.)CrankshaftbearingMain bearing-to-journal oil clearance 0.018 0.036 mm (0.0007 0.0014 in.) 0.050 mm (0.0020 in.)Rod bearing clearance 0.020 0.038 mm (0.0008 0.0015 in.) 0.050 mm (0.0020 in.)06/09/19 10:36:02 61SNC010_020_0004

Engine LubricationCooling SystemFuel and EmissionsItem Measurement Qualification Standard or New Service LimitItem Measurement Qualification Standard or NewItem Measurement Qualification Standard or New2-5Engine oil Capacity Engine overhaul 3.8 L (4.0 US qt)Oil changeincluding oilfilter3.2 L (3.4 US qt)Oil changewithout oil filter3.0 L (3.2 US qt)Oil pump Inner rotor-to-outer rotor clearance 0.02 0.14 mm (0.001 0.006 in.) 0.20 mm (0.008 in.)Pump housing-to-outer rotor clearance 0.10 0.18 mm (0.004 0.007 in.) 0.20 mm (0.008 in.)Pump housing-to-rotor axial clearance 0.02 0.06 mm (0.001 0.002 in.) 0.15 mm (0.006 in.)Relief valve Relief valve, oil pressure with oiltemperature at 176 F (80 C)At idle 70 kPa (0.7 kgf/cm , 10 psi) min.At 3,000 rpm 340 kPa (3.5 kgf/cm , 50 psi) min.Radiator Coolant capacities (including engine,heater, hoses, and reservoir)Use Honda Long Life Antifreeze/Coolant Type 2Engine overhaul 6.0 L (1.59 US gal)Coolant change 4.75 L (1.25 US gal)Coolant reservoir Coolant capacity 0.4 L (0.11 US gal)Radiator cap Opening pressure 93 123 kPa (0.95 1.25 kgf/cm , 14 18 psi)Thermostat Opening temperature Begins to open 176 183 F (80 84 C)Fully open 203 F (95 C)Valve lift at fully open 8.0 mm (0.31 in.) min.Thermoswitch Switching temperature Turns ON 201 208 F (94 98 C)Turns OFF Subtract 5 15 F (3 8 C) from actual ON temperatureDrive belt Tension Auto-tensionerFuel pressure Pressure with fuel pressure gaugeconnected270 320 kPa (2.8 3.3 kgf/cm , 40 47 psi)Fuel tank Capacity 46.6 L (12.3 US gal)Engine idle Idle speed without load In N or P position 820 50 rpmIdle speed with high electrical load(A/C switch ON, temperature set tomax cool, blower fan on High, rearwindow defogger ON, and headlightson high beam)In N or P position 820 50 rpm222206/09/19 10:36:02 61SNC010_020_0005 1717CVT and CVT DifferentialItem Measurement Qualification Standard or New Service Limit2-6Standards and Service LimitsContinuouslyvariabletransmissionfluidCapacityUse Honda CVTFFluid change 2.8 L (3.0 US qt)Overhaul 5.1 L (5.4 US qt)HydraulicpressureForward clutch pressure At 1,700 rpm inD position1.57 1.84 MPa (16.0 18.8 kgf/cm , 228 267 psi)Reverse brake pressure At 1,700 rpm inR position1.57 1.84 MPa (16.0 18.8 kgf/cm , 228 267 psi)Drive pulley pressure At 1,700 rpm inN position0.24 0.54 MPa (2.5 5.5 kgf/cm , 36 78 psi)Driven pulley pressure At 1,700 rpm inN position0.83 1.13 MPa (8.5 11.5 kgf/cm , 120 164 psi)Lubrication pressure At 3,000 rpm inN position0.25 0.40 MPa (2.5 4.1 kgf/cm , 36 58 psi)Stall speed Check with vehicle on level ground D, S, L, and Rpositions2,350 rpm 2,200 2,500 rpmATF pump ATF pump drive gear shaft O.D. 9.98 9.99 mm (0.3929 0.3933 in.)ATF pump driven gear shaft O.D. 9.98 9.99 mm (0.3929 0.3933 in.)ATF pump body bushing I.D. Drive gear shaft 10.000 10.015 mm (0.3937 0.3944 in.)Driven gear shaft 10.000 10.015 mm (0.3937 0.3944 in.)ATF pump gear side clearance 0.015 0.035 mm (0.0006 0.0014 in.)ATF pump gear-to-body clearance Drive gear 0.0350 0.0505 mm (0.0014 0.0020 in.)Driven gear 0.0350 0.0505 mm (0.0014 0.0020 in.)Clutch Clutch end-plate-to-top disc clearance Forward clutch 0.6 0.8 mm (0.024 0.031 in.)Start clutch 0.5 0.7 mm (0.020 0.028 in.)Reverse brake 0.55 0.70 mm (0.022 0.028 in.)Clutch return spring free length Forward clutch 30.5 mm (1.20 in.) 28.5 mm (1.12 in.)Start clutch 35.8 mm (1.41 in.) 33.8 mm (1.33 in.)Reverse brake 18.1 mm (0.71 in.) 16.1 mm (0.63 in.)Clutch disc thickness Forward clutch 1.94 mm (0.076 in.)Start clutch 1.94 mm (0.076 in.)Reverse brake 2.00 mm (0.079 in.)Clutch plate thickness Forward clutch 2.00 mm (0.079 in.) When discoloredStart clutch 2.30 mm (0.091 in.) When discoloredReverse brake 1.95 mm (0.077 in.) When discoloredForward clutch-end plate thickness Mark 4 2.7 mm (0.106 in.) When discoloredMark 5 2.8 mm (0.011 in.) When discoloredMark 6 2.9 mm (0.114 in.) When discoloredMark 7 3.0 mm (0.118 in.) When discoloredMark 8 3.1 mm (0.122 in.) When discoloredMark 9 3.2 mm (0.126 in.) When discoloredMark 10 3.3 mm (0.130 in.) When discoloredMark 14 3.4 mm (0.134 in.) When discoloredMark 15 3.5 mm (0.138 in.) When discoloredMark 16 3.6 mm (0.142 in.) When discoloredMark 17 3.7 mm (0.146 in.) When discoloredMark 18 3.8 mm (0.150 in.) When discoloredMark 19 3.9 mm (0.154 in.) When discoloredMark 20 4.0 mm (0.157 in.) When discoloredMark 21 4.1 mm (0.161 in.) When discoloredMark 22 4.2 mm (0.165 in.) When discoloredMark 23 4.3 mm (0.169 in.) When discoloredMark 24 4.4 mm (0.173 in.) When discoloredMark 25 4.5 mm (0.177 in.) When discolored22222When worn or damagedWhen worn or damagedWhen worn or damagedWhen worn or damagedWhen worn or damagedWhen worn or damagedWhen worn or damaged06/09/19 10:36:02 61SNC010_020_0006

Item Measurement Qualification Standard or New Service Limit2-7Clutch (contd) Reverse brake-end plate thickness Mark 1 3.6 mm (0.142 in.) When discoloredMark A 3.7 mm (0.146 in.) When discoloredMark 2 3.8 mm (0.150 in.) When discoloredMark B 3.9 mm (0.154 in.) When discoloredMark 3 4.0 mm (0.157 in.) When discoloredMark C 4.1 mm (0.161 in.) When discoloredMark 4 4.2 mm (0.165 in.) When discoloredMark D 4.3 mm (0.169 in.) When discoloredMark 5 4.4 mm (0.173 in.) When discoloredMark E 4.5 mm (0.177 in.) When discoloredMark 6 4.6 mm (0.181 in.) When discoloredMark F 4.7 mm (0.185 in.) When discoloredMark 7 4.8 mm (0.189 in.) When discoloredMark 8 5.0 mm (0.197 in.) When discoloredInput shaft Diameter of needle bearing contactareaFlywheel side 19.987 20.000 mm (0.7869 0.7874 in.)Forward clutchside19.987 20.000 mm (0.7869 0.7874 in.)Thrust clearance ATF pump drivesprocket hub0.37 0.65 mm (0.015 0.026 in.)Planetary carrier 0.050 0.115 mm (0.0020 0.0045 in.)Feed pipe O.D. Drive pulley feedpipe6.97 6.98 mm (0.274 0.275 in.) 6.95 mm (0.274 in.)Forward clutchfeed pipe11.47 11.48 mm (0.4516 0.4520 in.) 11.45 mm (0.451 in.)Feed pipe bushing I.D. Drive pulley feedpipe7.000 7.015 mm (0.2756 0.2762 in.) 7.030 mm (0.277 in.)Forward clutchfeed pipe11.500 11.518 mm (0.4528 0.4534 in.) 11.533 mm (0.454 in.)Sealing ring groove width 2.00 2.10 mm (0.079 0.083 in.) 2.105 mm (0.083 in.)Thrust shim, 22 x 28 mm thickness(ATF pump drive sprocket hub)C 1.15 mm (0.045 in.)D 1.40 mm (0.055 in.)E 1.65 mm (0.065 in.)F 1.90 mm (0.075 in.)G 2.15 mm (0.085 in.)H 2.40 mm (0.095 in.)(contd)When worn or damagedWhen worn or damagedWhen worn or damagedWhen worn or damagedWhen worn or damagedWhen worn or damagedWhen worn or damagedWhen worn or damaged06/09/19 10:36:03 61SNC010_020_0007

CVT and CVT Differential (contd)Item Measurement Qualification Standard or New Service Limit2-8Standards and Service LimitsInput shaft(contd)25 x 31 mm thrust shim thickness(planetary carrier)A 1.05 mm (0.041 in.)B 1.12 mm (0.044 in.)C 1.19 mm (0.047 in.)D 1.26 mm (0.050 in.)E 1.33 mm (0.052 in.)F 1.40 mm (0.055 in.)G 1.47 mm (0.058 in.)H 1.54 mm (0.061 in.)I 1.61 mm (0.063 in.)J 1.68 mm (0.066 in.)K 1.75 mm (0.069 in.)L 1.82 mm (0.072 in.)M 1.085 mm (0.0427 in.)N 1.155 mm (0.0454 in.)O 1.225 mm (0.0482 in.)P 1.295 mm (0.0510 in.)Q 1.365 mm (0.0537 in.)R 1.435 mm (0.0565 in.)S 1.505 mm (0.0593 in.)T 1.575 mm (0.0620 in.)U 1.645 mm (0.0648 in.)V 1.715 mm (0.0675 in.)W 1.785 mm (0.0703 in.)Drive pulleyshaftDiameter of needle bearing contactareaFlywheel side 24.007 24.020 mm (0.945 0.946 in.)Forward clutchside24.007 24.020 mm (0.945 0.946 in.)I.D. At sealing ring 24.007 24.020 mm (0.945 0.946 in.)Driven pulleyshaftDiameter of needle bearing contactareaStart clutch side 43.981 43.991 mm (1.7315 1.7319 in.)Thrust clearance Start clutch side 0 0.13 mm (0 0.005 in.)25.5 mm cotter thickness (start clutchhub)A 2.90 mm (0.114 in.)B 3.00 mm (0.118 in.)C 3.10 mm (0.122 in.)D 3.20 mm (0.126 in.)Start clutch feed pipe O.D. End cover side 6.97 6.98 mm (0.274 0.275 in.) 6.95 mm (0.274 in.)Flywheelhousing side8.97 8.98 mm (0.353 0.354 in.) 8.95 mm (0.352 in.)Driven pulley shaft feed pipe O.D. 11.47 11.48 mm (0.4516 0.4520 in.) 11.45 mm (0.451 in.)Start clutch feed pipe bushing I.D. End cover side 7.000 7.015 mm (0.2756 0.2762 in.) 7.030 mm (0.277 in.)Flywheelhousing side9.000 9.015 mm (0.354 0.355 in.) 9.030 mm (0.356 in.)Driven pulley shaft feed pipe bushingI.D.11.500 11.518 mm (0.4528 0.4535 in.) 11.533 mm (0.454 in.)Secondary drive gear sealing ringgroove width2.500 2.650 mm (0.098 0.104 in.) 2.655 mm (0.105 in.)Start clutch end plate I.D. 88.900 88.935 mm (3.500 3.501 in.)When worn or damagedWhen worn or damagedWhen worn or damagedWhen worn or damagedWhen worn or damagedWhen worn or damagedWhen worn or damagedWhen worn or damagedWhen worn or damagedWhen worn or damagedWhen worn or damagedWhen worn or damagedWhen worn or damagedWhen worn or damagedWhen worn or damagedWhen worn or damagedWhen worn or damagedWhen worn or damagedWhen worn or damagedWhen worn or damagedWhen worn or damagedWhen worn or damagedWhen worn or damagedWhen worn or damagedWhen worn or damagedWhen worn or damagedWhen worn or damagedWhen worn or damagedWhen worn or damagedWhen worn or damagedWhen worn or damagedWhen worn or damaged06/09/19 10:36:03 61SNC010_020_0008

Item Measurement Qualification Standard or New Service Limit2-9Final drive shaft Secondary drive gear thrust clearance 0 0.15 mm (0 0.006 in.)25 x 35 mm thrust shim thickness A 2.80 mm (0.110 in.)B 2.90 mm (0.114 in.)C 3.00 mm (0.118 in.)D 3.10 mm (0.122 in.)E 3.20 mm (0.126 in.)F 3.30 mm (0.130 in.)G 3.40 mm (0.134 in.)H 3.50 mm (0.138 in.)I 3.60 mm (0.142 in.)J 3.70 mm (0.146 in.)K 3.80 mm (0.150 in.)L 3.90 mm (0.154 in.)M 4.00 mm (0.157 in.)Park gear andpawlCVT differentialcarrierPinion shaft contact area I.D. 15.010 15.028 mm (0.591 0.592 in.)Carrier-to-pinion shaft clearance 0.026 0.062 mm (0.001 0.002 in.) 0.1 mm (0.004 in.)Driveshaft/intermediate shaft contactarea I.D.26.025 26.045 mm (1.0246 1.0254 in.)Carrier-to-driveshaft/intermediateshaft clearance0.045 0.086 mm (0.002 0.003 in.) 0.12 mm (0.005 in.)Set ring-to-carrier bearing outer raceclearance0 0.15 mm (0 0.006 in.) AdjustCVT differentialpinion gearBacklash 0.05 0.15 mm (0.002 0.006 in.)When worn or damagedWhen worn or damagedWhen worn or damagedWhen worn or damagedWhen worn or damagedWhen worn or damagedWhen worn or damagedWhen worn or damagedWhen worn or damagedWhen worn or damagedWhen worn or damagedWhen worn or damagedWhen worn or damagedWhen worn or damaged06/09/19 10:36:03 61SNC010_020_0009 1717SteeringSuspensionItem Measurement Qualification Standard or NewItem Measurement Qualification Standard or New Service Limit2-10Standards and Service LimitsSteering wheel Rotational play measured at outsideedge with engine running0 10 mm (0 0.39 in.)Starting load measured at outsideedge with engine running34 N (3.5 kgf, 7.7 lbf)Gearbox Angle of rack guide screw loosenedfrom locked position7 3 Wheel alignment Camber Front 0 03 30 Rear 1 39 Camber(Maximum difference left to right)Front 0 35 Caster Front 7 06 1 Total toe-in Front 0 2 mm (0 0.08 in.)Rear 2 mm (0.08 in.)Front wheel turning angle Inward 39 53 2 Outward 31 48 (reference)Wheel Runout Axial 0 0.7 mm (0 0.03 in.) 2.0 mm (0.08 in.)Radial 0 0.7 mm (0 0.03 in.) 1.5 mm (0.06 in.)Wheel bearing End play Front 0 0.05 mm (0 0.002 in.)Rear 0 0.05 mm (0 0.002 in.)Tire Size Front and rear P195/65R15 89SSpare P125/70D15 95MPressure Front and Rear 220 kPa (2.2 kgf/cm , 32 psi)Spare 420 kPa (4.2 kgf/cm , 60 psi)1 05 0 45 210.080.042206/09/19 10:36:03 61SNC010_020_0010

BrakesAir ConditioningItem Measurement Qualification Standard or New Service LimitItem Measurement Qualification Standard or New2-11Parking brake Distance traveled when lever pulledwith 196 N (20 kgf, 44 lbf) of force8 to 10 clicksBrake pedal Pedal height (carpet removed) 158 mm (6 1/4 in.)Free play 1 5 mm (1/16 3/16 in.)Brake disc Thickness Front 20.9 21.1 mm (0.82 0.83 in.) 19.0 mm (0.75 in.)Runout 0.04 mm (0.0016 in.)Parallelism 0.015 mm (0.0006 in.)Brake pad Thickness Front 9.5 10.5 mm (0.37 0.41 in.) 1.6 mm (0.06 in.)Rear brake Brake drum I.D. 219.9 220.0 mm (8.657 8.661 in.) 221 mm (8.70 in.)Brake shoe lining thickness 4.5 mm (0.18 in.) 2.0 mm (0.08 in.)Refrigerant Type HFC-134a (R-134a)Capacity or system 400 450 g (14.1 15.9 oz)Refrigerant oil Type SE-10Y (P/N 38899-RCJ-J01)Capacity of components Condenser 50 mL (1 2/3 floz)Evaporator 40 mL (1 1/3 floz)Each line andhose10 mL (1/3 floz)Receiver 10 mL (1/3 floz)Compressor 130 150 mL (4 1/3 5 floz)Compressor Field coil resistance At 68 F (20 C) 3.05 3.35Pulley-to-armature plate clearance 0.5 0.15 mm (0.02 0.006 in.)06/09/19 10:36:04 61SNC010_020_0011 171T7Item Measurement Qualification Specification2-12Design SpecificationsDIMENSIONS Overall length 4,489 mm (176.7 in.)Overall width 1,752 mm (69.0 in.)Overall height 1,430 mm (56.3 in.)Wheelbase 2,700 mm (106.3 in.)Track Front 1,501 mm (59.1 in.)Rear 1,529 mm (60.2 in.)Seating capacity Five (5)WEIGHT Gross Vehicle Weight Rating (GVWR) 1,720 kg (3,792 lbs)ENGINE Type Water-cooled, 4-stroke SOHC i-VTEC gasoline engineCylinder arrangement Inline 4-cylinder, transverseBore and stroke 73.0 x 80.0 mm (2.87 x 3.15 in.)Displacement 1,339 cm(mL) (82 cu in.)Compression ratio 10.8Valve train Chain driven, SOHC i-VTEC 2 valves per cylinderLubrication system Forced, wet sump, with trochoid pumpOil pump displacement At 6,000 rpm 44.6 L (47.1 US qt)/minuteWater pump displacement At 6,000 rpm 128 L (135 US qt)/minuteFuel required Regular UNLEADED gasoline with 87 Pump Octane Number orhigherSTARTER Type Gear reductionNormal output 1.0 kWNormal voltage 12 VHour rating 30 secondsDirection of rotation Counterclockwise as viewed from drive endIMA MOTOR Type DC brushlessIMA BATTERY Type 7.2 V Ni-MHNumber 22Output 158.4 VIMA MOTORCONTROLLERType Motor Control Module (MCM)CVT Type Electronically controlled continuously variable transmission,multi plates wet sump, hydraulicPrimary reduction Direct 1:1Gear ratio Low High 2.526 0.421Reverse 4.508 1.874Final reduction Type Single helical gearGear ratio 3.937306/09/19 10:36:04 61SNC010_020_0012

Item Measurement Qualification Specification2-13STEERING Type Rack and pinion with electrical power-assistedOverall ratio 13.52Turns, lock-to-lock 2.71Steering wheel diameter 360 mm (14.7 in.)SUSPENSION Type Front Independent MacPherson strut with stabilizer, coil springRear Independent double wishbone with stabilizer, coil springShock absorber Front Telescopic, hydraulic, nitrogen gas-filledRear Telescopic, hydraulic, nitrogen gas-filledTIRE Size of front and rear P195/65R15 89SSize of spare T125/70D15 95MWHEELALIGNMENTCamber Front 0 03Rear 1 39Caster Front 7 06Total Toe-in Front 0 mm (0 in.)Rear 2 mm (0.08 in.)BRAKE Type of service brake Front Power-assisted self-adjusting ventilated discRear Power-assisted self-adjusting drumType of parking brake Mechanical actuating, rear wheelsPad friction surface area Front 41.5 cm(6.43 sq in.) x 2Shoe friction surface area Rear 73.9 cm(11.45 sq in.) x 2AIRCONDITIONINGCooling capacity 3,724 kcal (14,775 BTU)/hCompressor Type/manufacturerScroll/SANDENCapacity 75 15 mL (4.58 0.92 cu in.)/rev.Maximum speed Belt: 10,000 rpm/Motor: 5,000rpmLubricantcapacity130 mL (4 1/3 fl oz)Lubricant type SE-10YCondenser Type Corrugated finEvaporator Type Corrugated finBlower Type RadialMotor input 220 W/12 VSpeed control Infinite variableMaximumcapacity470 m(16,571 cu ft)/hTemperature control Air-mix typeCompressor clutch Type Dry, single plate, Poly-V belt driveElectrical powerconsumption at68 F (20 C)42 W maximum at 12 VRefrigerant Type HFC-134a (R-134a)Quantity 400 450 g(14.1 15.9 oz)(contd)22306/09/19 10:36:04 61SNC010_020_0013

Item Measurement Qualification Specification2-14Design SpecificationsELECTRICALRATINGSBattery 12 V 35 Ah/20 HR (12 V 28 Ah/5 HR)Fuses Under-hoodfuse/relay box100 A, 80 A, 70 A, 50 A, 40 A, 30 A, 20 A, 15 A, 10 A, 7.5 AUnder-dashfuse/relay box30 A, 20 A, 15 A, 10 A, 7.5 ALight bulbs Headlighthigh beam12 V 60 W (HB3)Headlightlow beam12 V 51 W (HB4)Front turn sidemarker/parking/turn signal12 V 21/5 WMirror turnsignal lightsLEDRear turn signallights12 V 21 WStop/taillights 12 V 21/5 WInner taillight 12 V 5 WHigh-mountbrake lightLEDBack-up lights 12 V 18 WLicense platelight12 V 5 WFront individualmap lights12 V 8 WCeiling light 12 V 8 WGauge lights LEDIndicator lights LEDTrunk lid light 12 V 5 WDash lightsBrightnesscontroller-odometer select/reset button light12 V 0.84 WHazard warningswitch light12 V 0.56 WPower windowswitchesLEDPower mirrorswitch lightLED06/09/19 10:36:04 61SNC010_020_0014

2-15Body Specifications2,700 mm (106.3 in.)4,489 mm (176.7 in.)1,529 mm (60.2 in.)1,501 mm (59.1 in.)1,752 mm (69.0 in.)1,430mm(56.3in.)06/09/19 10:36:05 61SNC010_020_001517.?7706/09/19 10:36:05 61SNC010_020_0016