2005 seadoo gti operator's guideseadoomanuals.net/download/pdf/owners/manuals/2005/...this...
TRANSCRIPT
C M Y CM MY CY CMY K
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This Operator’s Guide utilizes the following symbols to emphasize particular in-formation:
� The Safety Alert Symbol indicates a potential personal injury hazard.
� WARNINGIndicates a potentially hazardous situation which, if notavoided, could result in serious injury or death.
CAUTION: Denotes an instruction which, if not followed, could severelydamage vehicle components.NOTE: Indicates supplementary information needed to fully complete an instruc-tion.
� WARNINGFor your safety, understand and follow all the safety precautions and instruc-tions contained in this Operator’s Guide, the Safety Videocassette and theon-product labels. Failure to do so can result in SEVERE INJURY OR DEATH.
Keep this Operator’s Guide in a waterproof bag with the vehicle at all times.This Operator’s Guide and the Safety Videocassette should remain with the ve-hicle at the time of sale.
Knight’s Spray-Nine† is a trademark of Korkay System LtdGTX† is a trademark of Castrol Ltd. Used under license
The following is a non-exhaustive list of trademarks that are the property ofBombardier Recreational Products Inc. or its affiliates:
XP-STM Mineral Injection Oil GTITM Sea-Doo LKTM
XP-STM Synthetic 2–stroke Oil O.P.A.S.TM XP®
Sea-Doo Synthetic Grease RotaxTM 4–TECTM
DESSTM RFITM 3DTM
Sea-Doo® O.T.A.S.TM
Printed in Canada. (smo2005-003 SH)®™Trademarks of Bombardier Recreational Products Inc. or its affiliates.© Bombardier Recreational Products Inc. and BRP US Inc. All rights reserved.* Trademark of Bombardier Inc. used under license.
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FOREWORD
The Operator's Guide has been pre-pared to acquaint the owner/operatoror passenger with this personal water-craft and its various controls, mainte-nance and safe riding instructions. Itis indispensable for the proper use ofthe product, and should be kept in awaterproof bag with the watercraft atall times.Make sure you read and understandthe content of the Operator's Guide.For any questions pertaining to thewarranty and its application, consultthe WARRANTY section in this guide,and/or an authorized Sea-Doo dealer.In USA, products are distributed byBRP US Inc. In Canada, products aredistributed by BRP.The information and components/system descriptions contained in thisguide are correct at the time of writing.BRP however, maintains a policy ofcontinuous improvement of its prod-ucts without imposing upon itself anyobligation to install them on productspreviously manufactured.Because of its ongoing commitmentto product quality and innovation, BRPreserves the right at any time to dis-continue or change specifications, de-signs, features, models or equipmentwithout incurring obligation.The illustrations in this documentshow the typical construction of thedifferent assemblies and may not rep-resent the full detail or exact shape ofthe parts. However, they representparts that have the same or similarfunction.It is understood that this guide maybe translated into another language.In the event of any discrepancy, theEnglish version shall prevail.
Specifications are given in the SI met-ric system with the SAE U.S. equiva-lent in parenthesis. Where precise ac-curacy is not required, some conver-sions are rounded off for easier use.A Shop Manual can be obtained forcomplete service, maintenance andmore repair information.The use of LEFT (port) and RIGHT(starboard) indications in the text, al-ways refers to driving position (whensitting on watercraft).Furthermore, in the marine industry,FRONT is referred to BOW and REARas STERN.
�������
� �
1. Left (port)2. Right (starboard)
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TABLE OF CONTENTS
SAFETY INFORMATION
INTRODUCTION .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
SAFETY CHECK LIST.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
GETTING UNDERWAY. .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10To Wear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10Helmets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12To Bring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12To Do . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
OPERATION .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14Collision Avoidance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14Safe Riding .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14Operator/Passenger Awareness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14Maneuverabitily of the Watercraft/Towing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
OPERATING RULES . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Remember these Rules of the Road . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16Navigation System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
WATERSKIING SIGNALS.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
WEB SITES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
LOCATION OF THE IMPORTANT LABELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
VEHICLE INFORMATION
REGISTRATION NUMBER LOCATION .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
IDENTIFICATION NUMBERS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27Hull . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27Engine.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
CONTROLS/INSTRUMENTS/EQUIPMENTS.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
CONTROLS/INSTRUMENTS/EQUIPMENTS FUNCTIONS . . . . . . . . . . . . . . . . . . . 31
1) Safety Lanyard (engine cut-off cord) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 312) Handlebar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 323) Throttle Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 324) Engine Start/Stop Button.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 325) Choke Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 326) Shift Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 337) Fuel Gauge/Low Oil Warning Light (if so equipped). . . . . . . . . . . . . . . . . . . . . . . 338) Speedometer (if so equipped) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 349) Information Center Gauge/Buttons (if so equipped). . . . . . . . . . . . . . . . . . . . . . . 3410) Glove Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3611) Fuel Tank Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3712) Fuel Tank Cap .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
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13) Oil Injection Reservoir Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3714) Front Storage Compartment Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3815) Front Storage Compartment Cover Latch.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3816) Tool Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3817) Air Intake Opening .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3818) Seat Strap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3819) Seat Latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3820) Seat Extension Latch.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3921) Rear Grab Handle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3922) Rear Storage Basket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4023) Bow and Stern Eyelets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4024) Mooring Cleats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4025) Footboard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4026) Boarding Pads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4027) Boarding Platform . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4028) Boarding Step (if so equipped) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4129) Cooling System Bleed Outlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4130) Flushing Connector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4131) Bilge Drain Plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4232) Jet Pump Nozzle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4233) Reverse Gate .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4334) Jet Pump Water Intake .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4335) Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4336) Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4337) Side Vanes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
LIQUIDS .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45Fueling Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45Recommended Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45Recommended Oil. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46Oil Injection System .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
BREAK-IN PERIOD. .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4710-Hour Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
PRE-OPERATION CHECKS . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48Hull . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49Jet Pump Water Intake.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49Bilge .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49Water Flow in Cooling System (only when temperature is below or close tofreezing point) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50Fuel Tank and Oil Reservoir . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50Engine Compartment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50Steering System . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50Throttle System .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50Shifter System . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50Storage Compartment Covers and Seat. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51Safety Lanyard and Engine Start/Stop Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
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OPERATING INSTRUCTIONS. .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52Principle of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52Boarding the Watercraft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54Starting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56Rough Water or Poor Visibility Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58Crossing Waves.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58Stopping/Docking .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58Beaching .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58Shutting Off the Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
POST-OPERATION CARE.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
General Care .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60Additional Care for Foul Water or Salt Water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60Cooling System Flushing and Engine Internal Lubrication. . . . . . . . . . . . . . . . . . . 60Anticorrosion Treatment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
SPECIAL PROCEDURES . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63Monitoring System . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63Engine Overheating. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63Jet Pump Water Intake and Impeller Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63Capsized Watercraft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64Submerged Watercraft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65Water-Flooded Engine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65Fuel-Flooded Engine .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65Towing the Watercraft in Water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66Low-Charge Battery Condition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
MAINTENANCE INFORMATION
Engine Emissions Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
MAINTENANCE CHART . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Periodic Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72MAINTENANCE. .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75Throttle and Choke Cable Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76Carburetor Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77Fuel Injection System . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77Fuel and Oil Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77Steering Alignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77Vacuum Bailer Pick-Ups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77Fuses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78O.P.A.S. System . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80General Inspection and Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
TRAILERING, STORAGE AND PRESEASON PREPARATION .. . . . . . . . . . . . . . . . 82Trailering .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82Storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83Preseason Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
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TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
INTERNATIONAL SYSTEM METRIC INFORMATION . .. . . . . . . . . . . . . . . . . . . . . . 100
ABBREVIATIONS USED IN THIS MANUAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
WARRANTY
BRP NORTH AMERICA LIMITED WARRANTY: 2005 SEA-DOO® GTI, GTI RFI,GTI LE RFI PERSONAL WATERCRAFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT FORMODEL-YEAR 2005 SEA-DOO® GTI RFI, GTI LE RFI PERSONALWATERCRAFT WITH RFITM ENGINES. .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
BRP INTERNATIONAL LIMITED WARRANTY: 2005 SEA-DOO® GTI, GTI RFI,GTI LE RFI PERSONAL WATERCRAFT .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
PRIVACY INFORMATION.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
CHANGE OF ADDRESS/OWNERSHIP .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
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SAFETYINFORMATION
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INTRODUCTION
Congratulations, you are now theproud owner of a Sea-Doo personalwatercraft. You have selected oneof the most popular watercraft onwater. Your Sea-Doo® personal wa-tercraft (PWC) can provide you andyour family or friends the opportunityto fully enjoy the natural beauty andexcitement of the world's waterways.Welcome to fun on water!With this new enjoyment and freedomhowever comes the responsibility ofsafety for yourself, your passengers,the people you lend your watercraft to,and other water users. Please followall safety instructions and operate yourwatercraft with care. Be sure everyoperator of your watercraft fully under-stands the controls and operation of itand the importance of courteous, re-sponsible riding. Each operator has aresponsibility to ensure the safety ofhis/her passenger(s) and of other wa-ter users. Always inform your passen-gers of safety precautions.Some of the information contained inthis safety section may be new to youwhile other information may be com-mon sense or obvious. Irrespective,we want you to have a safe, pleasur-able riding experience, so please takea few minutes of your time to com-pletely read this short safety section.Failure to follow the instructions of thissafety section may result in severe in-jury or death.This safety section is for initial ref-erence and its content is thereforelimited. section It should be read inconjunction with the rest of this Oper-ator's Guide, the Safety Videocassetteand the on-product warning/ cautionlabels. It is also strongly recommend-ed that operators obtain further infor-mation concerning “Boating Rules”from a local Coast Guard Auxiliary,Powerboat Squadron or other localboating authorities.
Many states or provinces have re-quirements regarding boating safetyand competence certificates. BRPstrongly recommends that any water-craft operator completes a safety andcompetence boating course. Checkwith your local Coast Guard or PowerSail Squadron in your area for courseavailability.Some boating safety information canbe obtained from the Boating Safety/Regulation Websites listed at the endof this safety section.Regulations concerning boating aremodified from time to time. It is ad-visable to periodically check the localregulations wherever you plan to op-erate your watercraft.We encourage you to have an Annu-al Safety Inspection of your personalwatercraft. Please contact your deal-er for further details.Finally, we urge you to visit your dealerregularly for regular and safety main-tenance and for any accessories youmay require.Have fun and... Bon Voyage.
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SAFETY CHECK LIST
To fully appreciate the pleasures, en-joyment and excitement of boatingthere are some basic rules that shouldbe observed and followed by anyboater. Failure to follow this safety in-formation and safe boating rules couldresult in injury, including the possibili-ty of death to you, your passenger(s),the people you lend your watercraftto, or other water users.
GeneralBRP recommends a minimum opera-tor age of 16 years old.A boating safety course is recom-mended and may be required in yourprovince or state.The performance of this watercraftmay significantly exceed that of othercraft you may have operated. Makesure to become completely familiarwith the controls and operation of thewatercraft before embarking on yourfirst trip or taking on a passenger(s). Ifyou have not had the opportunity to doso, practice driving solo in a suitabletraffic free area and feel the responseof each control. Be fully familiar withall controls before accelerating aboveidle speed. Do not assume that allPWCs handle identically. Each modeldiffers, often substantially.The operator of the watercraft con-trols, and is responsible for the wa-tercraft's safe operation. He/she alsohas the responsibility to require thatpassenger(s) and people, to whomhe/she lends the watercraft to, readand understand this safety sectionOperator's Guide, the Safety Video-cassette and the on-product warn-ing/caution labels.Ensure that all passengers know howto swim and how to reboard the wa-tercraft from the water.
Boarding in deep water can be strenu-ous. Practice in chest-deep water be-fore operating or embarking your wa-tercraft in deep water.A PWC will not self-right if capsized.The operator and passengers mustknow the proper righting procedureas explained in the Operator's Guide.Make sure engine is off before rollingover the watercraft.Your local Power Squadron or state/provincial authorities will be pleased toconduct a complementary safety ex-amination of your watercraft and helpyou define your needs.Never ride after consuming drugs oralcohol or if you feel tired or ill.When fueling, follow the safe boatingfueling instructions explicitly, as pro-vided in your Operator's Guide andthose given to you at the marina. Al-ways verify fuel level before use andduring the ride. Apply the principle of1/3 fuel to destination, 1/3 back and1/3 reserve fuel supply. Do not car-ry spare fuel or flammable liquids inany of the storage or engine compart-ments.Always stop the engine before fuelingand never allow anyone to remain onthe watercraft while fueling. Alwaysremember that fuel is flammable andexplosive under certain conditions.Do not smoke or allow open flames orsparks in the vicinity.Respect no wake zones, the rightsof other water users and the environ-ment. As the “skipper” and owner ofa watercraft you are responsible fordamage to other crafts caused by thewake of your watercraft. Allow no oneto throw refuse overboard.Don't forget that all persons must as-sist other boaters in an emergency.
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GETTING UNDERWAY
To WearThe operator and passenger(s) mustwear a Coast Guard approved Person-al Flotation Device (PFD) that is suit-able for PWC use.An operator and the watercraft's pas-senger(s) should have ready accessto shatterproof glasses should ridingconditions or personal preference war-rant. Wind, water spray and speedmay cause a person's eyes to waterand create blurred vision.The operator and passenger(s) ofPWCs must wear protective clothing,including:– a wet suit bottom or thick, tight-
ly woven, snug fitting clothingthat provides equivalent protec-tion. Thin bike shorts for examplewould not be appropriate. Severeinternal injuries can occur if wateris forced into body cavities as aresult of falling into water or be-ing near jet thrust nozzle. Normalswimwear does not adequatelyprotect against forceful water entryinto the lower body opening(s) ofmales or females.
– footwear, gloves and goggles/glasses are also recommended.Some type of lightweight, flexiblefoot protection is recommended.This will help reduce possible injury,should you step on sharp underwa-ter objects.
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Helmets
Some Important ConsiderationsHelmets are designed to offer somedegree of protection in case of im-pact to the head. In most motorizedsports, the benefits of wearing a hel-met clearly outweigh the drawbacks.However, in the case of motorized wa-tersports such as riding personal wa-tercraft, this is not necessarily true asthere are some particular risks associ-ated with the water.
BenefitsA helmet helps to reduce the risk ofinjury in case of a head impact againsta hard surface such as another craft,for example, in the case of a collision.Similarly, a helmet with a chinguardmight help prevent injuries to the face,jaw, or teeth.
RisksOn the other hand, in some situationswhen falling off the watercraft, hel-mets have a tendency to catch the wa-ter, like a “bucket”, and put severestresses on the neck or spine. Thiscould result in choking, severe or per-manent neck or spine injury, or death.Helmets may also interfere with pe-ripheral vision and hearing, or increasefatigue, which could contribute to in-crease the risk of a collision.
Weighing the Risks vs BenefitsIn order to decide whether or not youshould wear a helmet, it is best to con-sider the particular environment youwill be riding in, as well as other fac-tors such as personal experience. Willthere be a lot of traffic on the water?What is your riding style?
The Bottom LineSince each option minimizes somerisks, but increases others, beforeeach ride you must decide whether towear a helmet or not based on yourparticular situation.If you decide to wear a helmet, youmust then decide what type is themost appropriate for the circum-stances. Look for helmets that meetDOT or Snell standards, and if possi-ble, choose one designed for motor-ized watersports.
RacingDue to the nature of competition andthe proximity of other crafts, BRP rec-ommends wearing a helmet in closequarter PWC racing activities. Alwaysfollow the helmet requirements of thesanctioning organization.
To BringAlways carry the regulatory safetyitems and have them convenientlyon board available for use. Checkthe local regulations or consult yourauthorized Sea-Doo dealer. Such re-quired safety items usually include,without limitation, a sound signalingdevice such as a whistle, a watertightflashlight or approved flares, a buoy-ant heaving line, an anchor and rope*,a bailer*, and an appropriate fire ex-tinguisher*. The items marked witha “*” are not required in Canada if allpersons on board a PWC are wearinga PFD.A cellular telephone in a waterproofbag or container has also been foundto be beneficial to boaters when in dis-tress or just for contacting someoneon shore.
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To DoRead and understand all warning/cau-tion labels on your Sea-Doo PWC,your Operator's Guide, all other safetydocuments, and watch properly yourSafety Videocassette, before operat-ing. Always keep in mind that the“m“ symbol, the Warning symbol,identifies an instruction which, if notfollowed, may cause serious person-al injuries including the possibility ofdeath.Check local and federal boating lawsapplicable to the waterways whereyou intend to use your watercraft.Learn the local rules of the road.Know and understand the applicablenavigation system (such as buoys andsigns).Know the waters in which the water-craft is to be operated. Current, tides,rapids, hidden obstacles, wakes andwaves etc. can affect safe operation.It is not advisable to operate the water-craft in rough or inclement weather.For safety reasons and proper care,always perform “Daily Pre-OperationChecks” as specified in your Opera-tor's Guide before operating your wa-tercraft.Keep the engine shut-off cord (safe-ty lanyard) attached to the operator'sPFD at all times and keep it free fromhandlebars so that engine stops if op-erator falls off. After riding, removecord from PWC to avoid unauthorizeduse by children or others. If operatorfalls off the watercraft and safety lan-yard is unattached, the watercraft willnot stop.
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OPERATION
Collision AvoidanceDo not release throttle when trying tosteer away from objects. You needthrottle to steer.Always keep a constant lookout forother water users, other boats or ob-jects, especially when turning. Bealert for conditions that may limit yourvisibility or block your vision of others.Respect the rights of other recreation-ists and/or bystanders and alwayskeep a safe distance from all othercraft, people and objects.Do not wake or wave jump, ride thesurf line or attempt to spray or splashothers with your watercraft. You maymisjudge the ability of the watercraftor your own riding skills and strike aboat or person.This watercraft has the capability ofturning more sharply than other boats,however, unless in an emergency, donot negotiate sharp, high speed turns.Such maneuvers make it hard for oth-ers to avoid you or understand whereyou are going. Also, you and/or yourpassenger(s) could be thrown fromthe watercraft.Like any other craft, this PWC has nobrake. Stopping distance will vary de-pending on initial speed, load, wind,and water conditions. Practice stop-ping and docking in a safe, traffic freearea to have an idea of how long it willtake to stop the watercraft under vary-ing conditions.Maintaining or increasing speed maybe necessary to avoid a collision.
Safe RidingAlways keep in mind that as the throt-tle lever is released to idle position,less directional control is available, andas the engine is off, directional controlis lost. You need throttle to steer.
Ride within your limits and level ofriding ability. Avoid aggressive ma-neuvers to reduce the risk of loss ofcontrol, ejection and collision. Under-stand and respect the performance oryour watercraft.Always ride responsibly and safely.Use common sense and courtesy.While your watercraft has the ca-pacity of operating at high speeds, itis strongly recommended that highspeed operation only be applied whenideal conditions exist and are permit-ted. Higher speed operation requiresa higher degree of skill and increasesthe risk of severe injuries.The forces generated on the bodyof riders while turning, negotiatingwaves or wakes, operating in chop-py waters, or falling off the water-craft, especially at higher speeds, maycause injury including the possibility ofbroken legs and other bones or moreserious injuries. Remain flexible andavoid sharp turns.In shallow water, proceed with cautionand at very low speeds. Groundingor abrupt stops may result in injury.Debris may also be picked up and bethrown rearward by the jet pump ontopeople or property.Do not use the watercraft's reverse, ifso equipped, to stop. You or your pas-senger(s) could be violently ejectedforward onto the handlebars or evenoff the watercraft onto the hazard.PWCs are not designed for night-timeoperation.
Operator/PassengerAwarenessNever turn handlebar while someoneis nearby rear of watercraft. Keepaway from steering moving parts(nozzle, side vanes, linkage, etc.).
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Do not start or operate the watercraftif anyone is seated on the sun deck,if so equipped, or swim platform, or isnearby in the water. Water and/or de-bris exiting jet thrust nozzle can causesevere injury.The operator and passenger(s) shouldbe properly seated before starting ormoving the watercraft, and at all timeswhen watercraft is in motion. All pas-senger(s) should be instructed to usethe handholds or seat straps provid-ed, or in the alternative on a PWC, tohold the waist of the person in front ofthem.When accelerating on a PWC with apassenger(s), whether from a com-plete stop or while underway, alwaysdo so progressively. Fast accelerationmay cause your passenger(s) to loosetheir balance or grip and fall rearwardoff the watercraft. Make sure thatyour passenger(s) know of, or antici-pate, any rapid acceleration.Keep away from intake grate while en-gine is on. Items such as long hair,loose clothing, or PFD straps can be-come entangled in moving parts re-sulting in severe injury or drowning.To prevent accidental starting, alwaysdetach the safety lanyard from the wa-tercraft when swimmers are boardingor nearby, or during removal of anyweeds or debris from the intake grate.It should be remembered that sun,wind, alcohol, drugs, fatigue and ill-ness, may impair your judgement andreaction time.On a PWC, never place your feet andlegs in the water to aid turning.
Maneuverabitily of theWatercraft/TowingDo not overload the watercraft or takeon more passengers than designatedfor the particular watercraft. Over-loading can affect maneuverability,stability and performance.
Avoid adding on accessories, or equip-ment which may alter your control ofthe watercraft.The watercraft may be fitted with toweyelets which can be used to attach aski rope.Riding with a passenger(s) or pullinga tube, skier or wakeboarder makesthe watercraft handle differently andrequires greater skill.Always respect the safety and comfortof your passenger(s) and person be-ing towed on skis, wakeboard or otherwater products.Always carry an observer when pullinga tube, skier or wakeboarder, proceedwith only as much speed as requiredand follow the observer's instructions.Unless absolutely necessary, do notmake tight, sharp turns. Keep a safedistance from the docks, other swim-mers, craft or objects.Use a tow rope of sufficient lengthand size and make sure it is adequate-ly secured to your watercraft. Whilesome craft are equipped or can be fit-ted with a specially designed towingmechanism avoid installing a tow poleon a PWC. It can become a hazardshould someone fall on it.Be advised that serious injury can re-sult if the tow rope becomes slack dur-ing a tight turn or when circling. Therope could become wrapped aroundthe neck or limbs of a person that hasfallen in the water.Don't forget:Ride smart from the start and we allwin!
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OPERATING RULES
Operating a watercraft can be com-pared with driving unmarked high-ways and roads. To prevent collisionsor avoid other boaters, a system ofoperating rules must be followed. It'snot only common sense...it's the law!
Remember these Rulesof the Road
Know the Right of Way RulesGenerally keep to your right and safe-ly avoid other craft by keeping a safedistance from other craft, people andobjects.
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Navigation SystemNavigational aids, such as signs orbuoys, can assist you identify safewaters. Buoys will indicate whetheryou should keep to the right (star-board) or to the left (port) of the buoyor to which channel you can continue.They may also indicate whether youare entering a restricted or controlledarea such as a no wake or speed zone.They may also indicate hazards or per-tinent boating information. Markersmaybe located on shore or on thewater. They can also indicate speedlimits, no power craft or boating, an-chorage and other useful information.(The shape of each type of marker willprovide assistance).• Make sure you know and under-
stand the navigation system appli-cable to the waterways where youintend to use the watercraft.
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WATERSKIING SIGNALS
For your information, here are the most commonly used waterskiing signals.
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WEB SITES
Sea-Doo website: www.Sea-Doo.com
Canadian Coast Guard(Office of BoatingSafety)
www.ccg-gcc.gc.ca/obs-bsn/sbg-gsn/main_e.htm
United States CoastGuard www.uscgboating.org/regulations/boating_laws.htm
Alabama www.dcnr.state.al.us/mp/menu.htm
Alaska www.dnr.state.ak.us/parks/boating
Arizona www.azgfd.com
Arkansas www.agfc.state.ar.us/
California www.dbw.ca.gov
Colorado http://parks.state.co.us/boating/
Connecticut http://dep.state.ct.us/rec/prgactiv.htm
Delaware www.dnrec.state.de.us/fw/index.htm
Florida (freshwater) http://floridaconservation.org/law
Florida (saltwater) www.dep.state.fl.us/law
Georgia www.boat-ed.com
Hawaii www.hawaii.gov/dlnr/dbor/dbor
Idaho www.idahoparks.org/rec/boating.html
Indiana www.state.in.us/dnr/regulations
Iowa www.iowadnr.com/
Kansas www.kdwp.state.ks.us/boating/boating.html
Kentucky www.state.ky.us/agencies/fw/boating.htm
Louisiana www.wlf.state.la.us
Maine www.state.me.us/ifw/rv/boatinglaws2002.htm
Maryland www.dnr.state.md.us/boating
Massachusetts www.state.ma.us/dfwele/dle/boatrvsafe.htm
Michigan www.boat-ed.com/mi/handbook
Minnesota www.dnr.state.mn.us/safety/boatwater
Mississippi www.dmr.state.ms.us
Missouri www.mswp.state.mo.us
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Montana www.fwp.state.mt.us/education/outdoorskills.asp
Nebraska www.ngpc.state.ne.us/boating
Nevada http://www.boatnevada.org/
New Hampshire www.state.nh.us/safety/ss/links.html
New Jersey www.state.nj.us/mvs/boats.htm
New Mexico www.emnrd.state.nm.us/nmparks/pages/question/regulate/rules/nmac172.pdf
North Carolina www.ncwildlife.org/fs_index_02_regulations.htm
North Dakota http://www.state.nd.us/gnf/boating/
Ohio www.dnr.state.oh.us/odnr/watercraft
Oregon www.osmb.state.or.us
Pennsylvania www.fish.state.pa.us
Rhode Island www.state.ri.us/dem/topics/boating.htm
South Carolina www.dnr.state.sc.us/etc/boating.html
South Dakota www.state.sd.us/gfp/divisionwildlife/boating/index.htm
Tennessee www.state.tn.us/twra/boatmain.html
Texas www.tpwd.state.tx.us/boat/boat.htm
Utah www.stateparks.utah.gov/parks/safety.htm
Virginia www.dgif.state.va.us/boating
Washington www.parks.wa.gov/boating.asp
West Virginia www.dnr.state.wv.us/law/boating.htm
Wisconsin http://www.dnr.state.wi.us/org/caer/cs/Registrations/Boats.htm
Wyoming http://gf.state.wy.us
NOTE: State websites not listed are under development. BRP makes no repre-sentation of endorsement of any of the products or services contain within anywebsite listed.
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LOCATION OF THE IMPORTANT LABELS
The following labels are on your watercraft. If missing or damaged, they can bereplaced free of charge. See an authorized Sea-Doo dealer.Please read the following labels carefully before operating this watercraft.
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SOME MODELS
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Label 12
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SOME MODELS
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VEHICLEINFORMATION
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REGISTRATION NUMBER LOCATION
All personal watercraft are required by federal law to be registered and legallynumbered.Due to space availability for proper display of registration number, refer to follow-ing illustration for location. The registration number should appear on each sideof the watercraft. On applicable models install registration number to the left ofthe star label.
��(��'� �
TYPICAL1. Registration number location
NOTE: The registration number must be above the water line. Ensure also thatthe numbers are of the correct size and color. Check with local applicable regu-lations.
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IDENTIFICATION NUMBERS
The main components of the water-craft (engine and hull) are identifiedby different serial numbers. It maysometimes become necessary to lo-cate these numbers for warranty pur-poses or to trace the watercraft in theevent of theft.
HullThe Hull Identification Number (H.I.N.)is located on footboard at the rear ofwatercraft.
������# �TYPICAL1. Hull Identification Number
It is composed of 12 digits:
;�;�<�����"���������0��=�����
$ �����! >
�����?;
=���+����� ��������
#� ����� ��������
>����� �!������� ������������/��5
=��������
EngineNOTE: Refer to SPECIFICATIONSsection to find what engine is used oneach model.
717 Engine
The Engine Identification Number(E.I.N.) is located on the upper side ofthe magneto housing.
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TYPICAL1. Engine Identification Number (E.I.N.)
787 RFI Engine
The Engine Identification Number(E.I.N.) is located on the uppercrankcase on PTO (Power Take-Off)side.
���@1(# �1. Engine Identification Number (E.I.N.)
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CONTROLS/INSTRUMENTS/EQUIPMENTS
NOTE: Some components do not apply or are optional on some models.
GTI, GTI RFI and GTI LE RFI Models
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28 ______________________www.SeaDooManuals.net
GTI Models
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GTI RFI Models
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(
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GTI LE RFI Models
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0 1�
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1. Safety Lanyard2. Handlebar3. Throttle Lever4. Engine Start/Stop Button5. Choke Lever6. Shift Lever7. Fuel Gauge/Low Oil Warning Light8. Speedometer9. Information Center Gauge/Buttons10.Glove Box11.Fuel Tank Valve12.Fuel Tank Cap13.Oil Injection Reservoir Cap14.Front Storage Compartment Cover15.Front Storage Compartment Cover
Latch16.Tool Kit17.Air Intake Opening18.Seat Strap
19.Seat Latch20.Seat Extension Latch21.Rear Grab Handle22.Rear Storage Basket23.Bow and Stern Eyelets24.Mooring Cleats25.Footboard26.Boarding Pads27.Boarding Platform28.Boarding Step29.Cooling System Bleed Outlet30.Flushing Connector31.Bilge Drain Plugs32.Jet Pump Nozzle33.Reverse Gate34.Jet Pump Water Intake35.Fuses36.Battery37.Side Vanes
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CONTROLS/INSTRUMENTS/EQUIPMENTSFUNCTIONS
1) Safety Lanyard (enginecut-off cord)
The safety lanyard cap should be se-curely snapped onto its post to be fullyoperational.Pulling the safety lanyard cap from itspost stops the engine operation. At-tach the safety lanyard to the opera-tor's Personal Flotation Device (PFD)and snap the cap to the post to be ableto start the engine.
� WARNINGWhile engine can be stopped us-ing the engine start/stop button,good habits recommend that thesafety lanyard also be disconnect-ed when stopping.
Two short beeps indicates the sys-tem is ready to allow engine start-ing. Otherwise, refer to the TROU-BLESHOOTING section for the codedsignals chart.
�����(# � �TYPICAL1. Safety lanyard cap on the post2. Safety lanyard secured on operator's PFD
� WARNINGShould the engine be stopped,watercraft directional control is re-duced. Always disconnect safetylanyard when watercraft is not inoperation in order to prevent acci-dental engine starting or to avoidunauthorized use by children orothers or theft.
If engine is not started within 5 sec-onds after installing the safety lanyardon its post, 4 short beeps every 3second interval will sound for approxi-mately 2 hours to remind you to startthe engine or to remove safety lan-yard. Afterwards, the beeps will stop.The same will occur when safety lan-yard is left on its post 5 seconds afterengine is stopped.Always ensure safety lanyard is notleft on its post after engine is stopped.IMPORTANT: Leaving the safety lan-yard on its post when engine is notrunning will slowly discharge the bat-tery.
Digitally Encoded SecuritySystem (DESS)The safety lanyard cap specifically con-tains an electronic circuit that gives it aunique electronic serial number. Thisis the equivalent of a conventional key.This safety lanyard cannot be used onanother watercraft and conversely, theone from another watercraft cannot beused on your watercraft.However, the DESS brings a great flex-ibility. You can buy an additional safe-ty lanyard and have it programmed foryour watercraft.To have additional safety lanyard, referto an authorized Sea-Doo dealer.
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� WARNINGWhile engine can be stopped us-ing the engine start/stop button,good habits recommend that thesafety lanyard also be disconnect-ed when stopping.
2) HandlebarThe handlebar controls the direction ofthe watercraft. Turning the handlebarto the right steers the watercraft to theright and inversely.
� WARNINGCheck handlebar and correspond-ing steering nozzle and side vanesoperation before starting. Neverturn handlebar while someone isnearby rear of watercraft. Keepaway from steering moving parts(nozzle, side vanes, linkage etc.).
3) Throttle LeverWhen the throttle lever is squeezed,the watercraft accelerates. Whenfully released, engine automaticallyslows down to idle speed and water-craft is gradually stopped by waterdrag.
Carburetor-Equipped Models
Do not depress lever unnecessarilywhen engine is not running. A fuelaccelerator pump delivers fuel to theengine each time throttle lever is ap-plied.
CAUTION: Engine can be flood-ed if throttle lever is unnecessarilyapplied several times. If engine isflooded, it will not start. Refer toSPECIAL PROCEDURES for instruc-tions.
4) Engine Start/StopButton
All Models
To start engine, depress and hold thestart/stop button. Release immedi-ately after engine is started.To stop engine, fully release throt-tle lever then depress the start/stopbutton and disconnect safety lanyardfrom the post.
� WARNINGDirectional control is reducedwhen the throttle is released orwhen engine is off.
����'"#
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1. Engine start/stop button
5) Choke LeverCarburetor-Equipped Models
The choke is provided to supply a rich-er fuel/air mixture when starting a coldengine.Choke lever should be pulled and heldto operate. Lever will automatically re-turn to its normal position when re-leased.
�
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1. Choke lever
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6) Shift LeverA push-pull lever:– forward– neutral– reverse.
� WARNINGShift lever should only be usedwhen the engine is idling and wa-tercraft is completely stopped. Donot use as a grab handle.
� WARNINGOnly use reverse at slow speedand for the shortest time possible.Always ensure the path behindis clear of objects and personsincluding children playing in shal-low water.
CAUTION: Never rev the engine athigh RPM in reverse.From the forward position, pull thelever to reverse. Push back to go toforward. Always set in forward whenfinished. To find the neutral, set in re-verse then push back until the water-craft stops moving backwards.
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FORWARD POSITION
��(��&#
NEUTRAL POSITION
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REVERSE POSITION
7) Fuel Gauge/Low OilWarning Light (if soequipped)
Analog gauge indicates the amount offuel in the fuel tank.A warning light turns on when level islow in oil reservoir.
��
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�
1. Low oil warning light
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8) Speedometer (if soequipped)
Analog speedometer indicates thespeed of watercraft in miles per hour(MPH) and kilometers per hour (km/h).The speed sensor mounted on theride plate sends the signal to thespeedometer and information center(if so equipped).
9) Information CenterGauge/Buttons (if soequipped)
This is a LCD multifunction gauge.Different displays and functions canbe activated using 2 buttons — MODEand SET — following specific se-quences as described below.
�����&# � �1. To change display mode2. To set or reset a function
Resetting a FunctionTo reset a function (such as thechronometer, distance, etc.) pressand hold the SET button for 2 secondswhile in the appropriate mode.The information center includes thefollowing display areas.
"����"A# �
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1. General display2. Message/units display3. Warning light4. Fuel level display
General DisplayRepeatedly pressing the MODE but-ton scrolls the following displays:Compass (if so equipped), Tachome-ter, speedometer, average speed, tripmeter, hourmeter, water temperature,exterior temperature (if so equipped)and chronometer.
�����&; �1. Press to change display mode
When you are satisfied with yourchoice, stop pressing the button.Thedisplay you have chosen will remainuntil it is changed. When safety lan-yard is installed, the last chosen dis-play will come back.Compass (if so equipped): Displaysthe cardinal points to indicate the ori-entation of the watercraft.
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� WARNINGUse the compass as a guide only.Not to be used for navigation pur-poses.
Tachometer: Indicates the revolu-tions per minute (RPM) of the engine.Speedometer: Indicates the speedof watercraft in kilometers per hour(KPH) or miles per hour (MPH).Average Speed: The informationcenter approximately calculates anddisplays the average speed (AV KPHor AV MPH) of the watercraft sincethe last engine start.Trip Meter: The information centerapproximately calculates the distancebased on the operation time and thewatercraft speed and displays theresult in kilometers (KM) or miles(MILES).Hourmeter: Displays the time inhours of the watercraft usage.Water Temperature: Displays thewater temperature of the water sur-face (L TEMP) in degrees Celsius (°C)or Fahrenheit (°F).Exterior Temperature (if soequipped): Displays the exterior airtemperature (E TEMP) in degrees Cel-sius (°C) or Fahrenheit (°F).Chronometer: Allows to measure aninterval of time in hours and minutes(hh:mm).
Message DisplayThe information center features adisplay area that blinks a messagewhenever one of the following cir-cumstances occurs:• compass error (COMPAS) (if so
equipped)• maintenance (MAINT)• engine overheating (H-TEMP)• low fuel (FUEL-LO)• low oil (OIL LOW)• low voltage (12 V LOW).
A buzzer will sound when one of thefour last circumstances occurs.Except for low fuel and low oil, whichcan be corrected by refilling, it is rec-ommended to see an authorized Sea-Doo dealer when other messages oc-cur.The warning light will blink at the sametime.
Warning LightThe red warning LED (Light-EmittingDiode) blinks along with the messagedisplay to catch your attention.
Fuel Level DisplayBar gauge continuously indicates theamount of fuel in the fuel tank whileriding. A low-fuel condition is also indi-cated when it occurs. See MESSAGEDISPLAY above.
Display PrioritiesAs a self test, all LCD segments andthe LED will turn on for 3 secondseach time the information center isactivated (when safety lanyard is in-stalled).When the information center is ac-tivated, the last function set will bedisplayed if it was the tachometer,speedometer or chronometer. If an-other function was set, the compasswill be displayed. On models with-out the compass function, the word“SeaDoo” will be displayed.In the event of a warning message,the message will blink and overridethe units display.If more than one warning message oc-curs, the blinking messages will scrollevery 4 seconds.
Other FunctionsThe following describes how to selectother available functions.
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Language OptionWhile in the compass mode (while“SeaDoo” is displayed on modelswithout compass):
�����&� �1. Press and hold for 2 seconds
�����&; �1. Repeatedly press
�����&� �1. Press to end
English/Metric SystemAllows to display the units in the met-ric system or in the SAE English sys-tem.
�����&� �1. Press TOGETHER and hold for 2 seconds
ChronometerWhile in the chronometer mode:
�����&� �1. Press to start or stop chronometer
�����&� �1. Press and hold for 2 seconds to reset
Chronometer is reset every time en-gine is turned off.
Maintenance InformationWhen the watercraft is due for amaintenance inspection, the messageMAINT will blink.To clear the warning message while itis blinking:
�����&� �1. Press and hold for 2 seconds to reset
10) Glove BoxA small, convenient storage compart-ment for personal articles.
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11) Fuel Tank ValveCarburetor-Equipped Models
���(��@# �1. ON2. OFF
A 3-position rotating valve: OFF, ONand RESERVE:OFF: Stop fuel supply to carburetor(s).
CAUTION: Turn valve to OFF posi-tion when watercraft is not operat-ed.ON: Allows fuel to flow to carbure-tor(s). This is the normal position foroperation of watercraft.
CAUTION: Improper opening of fu-el valve may restrict flow of fuel andmay lead to engine damage. Makesure valve is fully opened while run-ning.RES (RESERVE): Use when the wa-tercraft has run out of fuel in the ONposition.Always refill the fuel tank at the firstopportunity. After refueling, turn thefuel tank valve to the ON position tocontinue operation.
12) Fuel Tank CapOpen the front storage compartmentcover to expose fuel tank cap.Refer to the vehicle illustration for fueltank cap location.
Unscrew the cap counterclockwise.After fueling, reinstall cap and fullytighten.
� WARNINGAlways stop the engine before re-fueling. Fuel is flammable and ex-plosive under certain conditions.Always work in a well ventilatedarea. Do not smoke or allow openflames or sparks in the vicinity. Fu-el tank may be pressurized, turncap slowly when opening. Neveruse an open flame to check fuellevel. When fueling, keep water-craft level. Do not overfill or topoff the fuel tank and leave water-craft in the sun. As temperatureincreases, fuel expands and mightoverflow. Always wipe off any fu-el spillage from the watercraft. Pe-riodically verify fuel system. Al-ways turn the fuel tank valve (ifso equipped) to OFF position whenthe watercraft is not in use.
13) Oil Injection ReservoirCap
Refer to the vehicle illustration for oilinjection reservoir cap location.Open the front storage compartmentcover to expose reservoir cap.To add injection oil in the reservoir,unscrew the cap counterclockwise.Do not overfill. Reinstall cap and fullytighten it.
� WARNINGDo not overfill. Reinstall cap andfully tighten. Oil is flammable. Al-ways wipe off any oil spillage fromthe bilge.
Close and latch storage compartmentcover.
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14) Front StorageCompartment Cover
It gives access to the front storagecompartment. Always relatch coverafter closing.
Front Storage CompartmentA convenient watertight area to car-ry personal articles. Ideal location forspare spark plugs, towrope, first aidkit, etc.
� WARNINGNever leave any heavy or break-able objects loose in the storagearea/ basket. Never operate thewatercraft with any storage com-partment cover open.
If there is water in the storage area,pull out the drain plug to let water goout. Reinstall the plug when done.NOTE: The water will flow to thebilge. If there is an important quanti-ty of water, ensure to drain the bilge(out of water) prior to using the water-craft.
���(���#
1. Drain plug
15) Front StorageCompartment CoverLatch
Pull the latch lever upward in order toopen the front storage compartmentcover. Always relatch.
NOTE: Verify periodically the lock pintightness of storage cover. Tighten ifneeded and make sure storage coverlatches properly.
16) Tool KitContains tools needed to perform ba-sic watercraft maintenance.
17) Air Intake OpeningThis is where air enters to supply theengine and to ventilate the enginecompartment. If the air intake open-ing is kept under water, water will getinside bilge.
CAUTION: If the air intake openingis kept under water, such as turningconstantly in tight circles, water willget inside bilge, which may causesevere damage to internal parts ofthe engine.
18) Seat StrapThe seat strap provides a handhold toassist boarding and is used as a hand-hold for the passenger.
19) Seat LatchRemoving the seat allows access tothe engine compartment.The seat latch is located at the rear endand underneath the seat.
���(���#
1. Seat latch
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To remove the seat, pull the latch leverupward and hold. Lift and pull the seatrearward.NOTE: It is necessary to remove theseat extension first.When reinstalling the seat, place seatcavity over body hook.
���(��<#
1. Seat cavity
���(��=#
1. Body hook
To latch seat, align latch hole with pinthen, firmly push downward on rear ofthe seat.
�����.# � �1. Latch hole2. Pin
20) Seat Extension LatchRemoving the seat extension allowsaccess to the rear storage basket. Italso gives access to the seat latch onmodels with a seat extension.
���(���# �1. Seat extension latch2. Rear grab handle
21) Rear Grab HandleProvides a handhold for boardingwhen needed and a handhold forthe passenger or the spotter on 3-upseat models. See illustration above.
CAUTION: Never use the grab han-dle to tow anything or to lift the wa-tercraft.
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22) Rear Storage BasketA convenient watertight, removablebasket to carry personal articles.The rear storage basket includes alatch to hold an approved fire extin-guisher (sold separately).
��(��0#
TYPICAL
23) Bow and Stern EyeletsBow EyeletEyelets can be used for mooring, tow-ing and as a tie-down point during trai-lering.
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1. Bow eyelet
Stern EyeletThis eyelet allows a rope with a hook,a closed end or an open end to beattached.
��(��## �1. Stern eyelet
24) Mooring CleatsThese cleats can be temporarily usedfor docking, while refueling for exam-ple.
CAUTION: Never use mooringcleats to pull or lift the watercraft.
��1��$# �1. Mooring cleats
25) FootboardUser's feet should rest on the foot-board when riding.
26) Boarding PadsProvide a cushioned surface for theknees when boarding from rear of wa-tercraft.
27) Boarding PlatformProvides a large surface for easierboarding from rear of watercraft.
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28) Boarding Step (if soequipped)
A convenient step to help reboardingthe watercraft.
��1��B#
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1. Boarding step
Pull down the step with your hand andhold until a foot is put on the step.
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29) Cooling System BleedOutlet
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TYPICAL1. Bleed outlet
When engine is running, water shouldflow from the outlet. This allows airin engine cooling system to escape. Italso indicates that water is circulatingin the cooling system.NOTE: It may be required to increaseslightly the engine RPM to see the wa-ter flowing out.
CAUTION: Should water not flowfrom outlet a few seconds afterengine starts, immediately stopengine and refer to POST-OPERA-TION CARE and look for COOLINGSYSTEM FLUSHING or refer to anauthorized Sea-Doo dealer for ser-vicing.
30) Flushing ConnectorA convenient connector is providedto allow easy installation of a gardenhose to flush the cooling system.
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��1��.#
TYPICAL
Refer to POST-OPERATION CAREsection for proper use.
31) Bilge Drain PlugsShould water be found in the bilge, itcan be easily drained by unscrewingthe drain plugs when engine is off andwatercraft is out of water.
CAUTION: Remove watercraftfrom water prior to unscrewingdrain plugs.
��1���#
� �
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TYPICAL1. Drain plugs2. Tighten3. Unscrew
Tilt the watercraft slightly to the rearso that the water can completely flowout of the bilge.It is suggested to drain bilge on aramp.
CAUTION: Make sure drain plugsare properly secured prior tolaunching the watercraft in water.
32) Jet Pump NozzleJet pump nozzle turns side to side viarider input at the handlebar. This pro-vides directional control when engineis running.
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��1A��; �TYPICAL1. Jet pump nozzle
33) Reverse GateWhen selecting the neutral or reverseposition with the shift lever, the re-verse gate moves up or down to ob-tain the desired position.
��1A��# �TYPICAL1. Reverse gate
34) Jet Pump Water IntakeThe water is drawn up by the impellerthrough this opening. The water in-take grate minimizes the entry of for-eign objects into the propulsion sys-tem.
� WARNINGKeep away from intake grate whileengine is on. Items such as longhair, loose clothing or personalflotation device straps can becomeentangled in moving parts result-ing in severe injury or drowning.
��1A��# ��TYPICAL1. Water intake2. Ride plate
35) FusesFuses are located under seat INBILGE. Refer to MAINTENANCE formore details.
36) BatteryBattery is located inside engine com-partment. Refer to SPECIAL PROCE-DURES.
37) Side VanesSide vanes are part of Off-Power As-sisted Steering (O.P.A.S.) system.The side vanes assist the steering sys-tem.
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� WARNINGCheck handlebar and correspond-ing side vanes operation beforestarting. Never use side vanes asa supporting point to board thewatercraft or to lift it. Never turnhandlebar while someone is near-by rear of watercraft. Keep awayfrom steering moving parts (noz-zle, side vanes, linkage etc.).
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LIQUIDS
CAUTION: Scrupulously follow theinstructions of this section. Failureto do so may reduce the engine's lifeand/or performance.
Fueling Procedure
� WARNINGFollow these safe boating fuelinginstructions explicitly.
Turn off engine.Do not allow anyone to remain on thewatercraft.Tie watercraft securely to the fuelingpier.Have a fire extinguisher close at hand.Do not insert the spout too far in fillerneck.Pour fuel slowly so that air can escapefrom the tank and prevent fuel flow-back. Be careful not to spill fuel.Stop filling when the fuel reaches thebottom of filler neck. Do not fill intothe filler tube to prevent fuel spill out.Do not overfill. Fully tighten fuel tankcap.
� WARNINGAlways stop the engine before re-fueling. Fuel is flammable and ex-plosive under certain conditions.Always work in a well ventilatedarea. Do not smoke or allow openflames or sparks in the vicinity. Fu-el tank may be pressurized, turncap slowly when opening. Neveruse an open flame to check fuellevel. When fueling, keep water-craft level. Do not overfill or topoff the fuel tank and leave water-craft in the sun. As temperatureincreases, fuel expands and mightoverflow. Always wipe off any fu-el spillage from the watercraft. Pe-riodically verify fuel system. Al-ways turn the fuel tank valve (ifso equipped) to OFF position whenthe watercraft is not in use.
Recommended FuelUse unleaded regular gasoline withthe following recommended mini-mum octane number.
LOCATION OCTANE NUMBER
Inside NorthAmerica
87 octane (RON+ MON)/2
Outside NorthAmerica 91 RON
NOTE: Do not mix oil with fuel exceptif otherwise specified, at engine break-in. Refer to BREAK-IN PERIOD. Al-ways check injection oil reservoir levelwhen refueling.
CAUTION: Never experiment withother fuels or fuel ratios. Never usefuel containing more than 10% al-cohol, (ethanol or methanol). Theuse of non-recommended fuel canresult in watercraft performance de-terioration and damage to criticalparts in the fuel system and enginecomponents.
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CAUTION: On RFI models, nev-er use injector cleaning products.They may contain additive thatcould damage injector components.
Recommended Oil
� WARNINGDo not overfill. Reinstall cap andfully tighten. Oil is flammable. Al-ways wipe off any oil spillage fromthe bilge.
Use only two-stroke engine injectionoil sold by authorized Sea-Doo dealers.
MODELS OIL TYPE
GTI XP-S synthetic2-stroke oil
ORXP-S mineral injection oil
(or equivalent) ➀➁
GTI RFI,GTI LE RFI ➂
XP-S synthetic 2-strokeoil
➀ If XP-S mineral injection oil is notavailable, API TC high-quality low ashtwo-stroke injection oil may be used.
➁ XP-S synthetic 2-stroke oil and XP-Smineral injection oil are compatible,they can be mixed together.
CAUTION: ➂The XP-S synthetic2-stroke oil oil is specially formu-lated and tested for the severe re-quirements of the 787 RFIengines.Use of any other brand two-strokeoil may void the limited warranty.Use only XP-S synthetic 2-strokeoil. There is no known equivalenton the market for the moment. If ahigh quality equivalent were avail-able, it could be used.XP-S mineral injection oil is a specialblend of basic oil and additives espe-cially selected to ensure unequalled lu-brication, engine cleanliness and mini-mum spark plug fouling.
The XP-S synthetic 2-stroke oil pro-vides superior lubrication, reduced en-gine component wear and oil deposit,thus maintaining maximum-level per-formance and antifriction properties.This synthetic injection oil meets thelatest ASTM and JASO standards byensuring high biodegradability and lowexhaust smoke.
CAUTION: Never use four-strokepetroleum or synthetic motor oiland never mix these with out-board motor oil. Do not use NMMATC-W, TC-W2 or TC-W3 outboardtwo-stroke engine oils or ashlesstwo-stroke engine oils. Avoid mix-ing different brands of API TC oil asresulting chemical reactions maycause severe engine damage.
Oil Injection SystemThis watercraft features an oil injectionsystem which does not require manu-al fuel/oil mixing.A sufficient amount of injection oilshould be maintained in the reservoir.NOTE: It is recommended to carry a1 L of spare injection oil.The use of a funnel is recommendedto pour the oil into the reservoir. Stopfilling as soon as oil appears at approx-imately 13 mm (1/2 in) from top ofreservoir. Do not overfill.
CAUTION: Always maintain a suf-ficient amount of injection oil in theoil reservoir. Check and refill everytime you refuel if necessary. Do notoverfill. If the engine runs out ofoil, severe engine damage will oc-cur. If the oil reservoir is found al-most empty, air can enter in the sys-tem and it should be bled. Immedi-ately refer to an authorized Sea-Doodealer to have the oil injection sys-tem inspected.
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BREAK-IN PERIOD
CAUTION: Scrupulously follow theinstructions of this section. Failureto do so may reduce the engine's lifeand/or performance.With Sea-Doo watercraft powered byRotax® engines, a break-in period of10 hours is required before continuousoperation at full throttle.To achieve a good break-in, throttlelever should not be depressed morethan 3/4, however, brief accelerationand speed variations contribute to agood break-in.
CAUTION: Continued wide openthrottle runs and prolonged cruis-ing without speed variations shouldbe avoided, this can cause enginedamage during the break-in period.
Carburetor-Equipped Models
To assure additional protection duringthe initial engine break-in, it is recom-mended to add 1 L of the same oil asin the injection oil reservoir in the fueltank for the first full fuel tank filling on-ly.To add injection oil in the fuel tank,proceed as follows:Fill fuel tank with approximately 15liters (4 gal) of gasoline; then, add theinjection oil in the fuel.NOTE: Fill up fuel tank with gasoline.Do not overfill.NOTE: It is important to proceed inthis order to allow a proper mixing ofthe oil in the gasoline. If oil is addedfirst in an empty fuel tank, fuel lineswill be filled up with injection oil, whichwill keep the engine from starting.
CAUTION: Remove and cleanspark plugs after engine break-in.
RFI Models
NOTE: Do not add injection oil in thefuel tank for the break-in.
All Models
10-Hour InspectionIt is highly recommended that afterthe first 10 hours of operation, thewatercraft be checked by an autho-rized Sea-Doo dealer. This inspectionwill also provide the opportunity to dis-cuss the unanswered questions youmay have encountered during the firsthours of operation.
The 10-hour inspection is at the expenseof the watercraft owner.
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PRE-OPERATION CHECKS
� WARNINGThe pre-operation check is very important prior to operating the water-craft. Always check the proper operation of critical controls, safety fea-tures and mechanical components, before starting as listed hereinafter. Ifnot done as specified here, severe injury or death might occur. Bring allsafety equipment required by local laws.
Some of the following items may not have been previously covered in thisguide, however they will be described in the MAINTENANCE or SPECIALPROCEDURES section. Please refer to these sections to have more detailedinformation.
� WARNINGEngine should be off and the safety lanyard should always be removedfrom its post prior to verifying any of the following points. Only start wa-tercraft once all items have been checked and operate properly.
ITEM OPERATION �
Hull Inspect.
Jet pump water intake Inspect/clean.
Bilge Drain. Ensure plugs are secured.
Water flow in cooling system (only whentemperature is below or close to freezingpoint)
Check if water properly flows out atjet pump.
Battery Inspect tightness of cables andretaining strap(s).
Fuel tank and oil reservoir Refill.
Engine compartmentCheck fuel line connections fortightness. Check for any fuelleak/odor.
Steering system and side vanes Check operation.
Throttle system Check operation.
Shifter system Check operation.
Storage compartment covers and seat Ensure they are closed and latched.
Safety lanyard and engine start/stop button Check operation.
NOTE: See the detailed instructions hereinafter.
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HullInspect hull for cracks or damage.
Jet Pump Water IntakeRemove weeds, shells, debris or any-thing else that could restrict the flowof water and damage cooling systemor propulsion unit. Clean as neces-sary. If any obstruction can not be re-moved, refer to an authorized Sea-Doodealer for servicing.
��1A��# ��TYPICAL1. Water intake2. Ride plate
Inspect leading edges of the impeller,if they have nicks or bends perfor-mance will be greatly reduced.
BilgeShould water be present in the bilge,tilt the watercraft to the rear and un-screw drain plugs to completely emp-ty the bilge.Secure bilge drain plugs.
� WARNINGMake sure drain plugs are properlysecured prior to launching the wa-tercraft in water.
Water Flow in CoolingSystem (only whentemperature is belowor close to freezing point)In Northern areas, if watercraft is tobe used when temperature is belowor close to freezing point (0°C (32°F))or if watercraft was left unused whiletemperature was below or close tofreezing point, water may be frozenin cooling system hoses. This couldcause cooling system overheating. Toensure it is properly working, do thefollowing prior to using the watercraft:– The procedure is to be performed
with watercraft out of water.– Connect a garden hose to the flush-
ing connector at jet pump.– Perform the flushing operation as
explained in POST-OPERATIONCARE.
– Ensure water flows out of jet pump.Otherwise, water is frozen in cool-ing system and restricts water flow.Do not operate the watercraft inthis condition.
NOTE: Pay attention that some waterwill also flow out of exhaust outlet.Make sure water is effectively flowingout of jet pump.
CAUTION: Operating watercraftwith frozen water in cooling systemmight lead to engine componentsdamage.NOTE: When water freezes, damageto engine components should not oc-cur because of water expansion, butbecause it prevents full flow of cool-ing water.– Either wait until ice melts or pour
some hot water to cooling sys-tem components and to engine.Then, perform the flushing oper-ation again to make sure waterproperly flows out of jet pump. Ifyou need assistance, refer to anauthorized Sea-Doo dealer.
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� WARNINGDo not use any electrical heatingdevice to heat the cooling system.Electrical devices may generatesparks that would ignite fuel va-pors that might be present in thebilge causing a fire or an explo-sion.
– Ensure to drain bilge if water ispresent.
Battery
� WARNINGVerify tightness of battery cablesto their posts and condition of bat-tery retaining strap(s)/fasteners.Do not charge or boost batterywhile installed.
Fuel Tank and OilReservoirWith the watercraft horizontal, fill thefuel tank to specified level.Check the oil level and refill reservoiras necessary.Check fuel tank and oil reservoir retain-ing straps/fasteners.
Engine Compartment
� WARNINGShould any leak or gasoline odorbe present, do not start the en-gine. Refer to an authorized Sea-Doo dealer before use.
Steering SystemAssisted by another person, checksteering operation for free move-ment. When the handlebar is horizon-tal, the jet pump nozzle should be inthe straight ahead position. The rearedge of side vanes should be pointingoutside of watercraft by approximate-ly 20°. Ensure the jet pump nozzleand side vanes pivot easily and in thesame direction as the handlebar.
� WARNINGCheck handlebar and correspond-ing steering nozzle operation be-fore starting. Never turn handle-bar while someone is nearby rearof watercraft. Keep away fromsteering moving parts (nozzle,side vanes, linkage etc.).
Throttle SystemCheck throttle lever for free andsmooth operation. It should returnto its initial position immediately afterit is released.
� WARNINGCheck throttle lever operation be-fore starting the engine.
Carburetor-Equipped Models
CAUTION: Engine can be floodedif throttle lever is applied severaltimes when engine is not running.If engine is flooded, it will not start.
Shifter SystemCheck reverse gate operation for freemovement. With shift lever in forwardposition, the gate should be in upwardposition and offering a resistance togo downward. With the shift leverin neutral position, gate should be inmiddle position. With shift lever inreverse position, gate should be indownward position.
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� WARNINGVerify the reverse gate operationbefore starting the engine.
Storage CompartmentCovers and SeatEnsure they are closed and latched.
� WARNINGMake sure seat is securely latched.
Safety Lanyard andEngine Start/Stop ButtonPosition shift lever in neutral. Ensurethat both switches operate properly.Start engine and stop it using eachswitch individually.
� WARNINGShould the safety lanyard cap beloose or fail to remain on its post,replace it immediately in order toavoid unsafe use.
� WARNINGIf engine does not shut-off whenpushing engine start/stop buttonor by disconnecting the safety lan-yard, stop the engine by applyingthe choke and turning fuel tankvalve (if so equipped) to OFF posi-tion. Do not operate the watercraftfurther, see an authorized Sea-Doodealer.
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OPERATING INSTRUCTIONS
� WARNINGAlways perform the PRE-OPERA-TION CHECKS before operatingthe watercraft. Become thorough-ly familiar with all controls andthe function of each. Should anycontrol or instruction not be fullyunderstood, refer to an authorizedSea-Doo dealer.
Principle of Operation
PropulsionThe engine is directly coupled to adrive shaft which, in turn, rotates animpeller. This impeller is accurate-ly adjusted in a housing where thewater is drawn up from underneaththe watercraft. Then the water flowsthrough the impeller to a venturi. Theventuri accelerates the water andproduces thrust to move the water-craft. Depressing the throttle leverincreases engine speed and thereforewatercraft speed.
��1A�'#
TYPICAL
� WARNINGWhenever the engine is to be start-ed, the operator and passenger(s)should always be properly sittingon the watercraft and be wear-ing protective clothing including aCoast Guard approved PFD and awet suit bottom.
� WARNINGKeep away from intake grate whileengine is on. Items such as longhair, loose clothing or personalflotation device straps can becomeentangled in moving parts result-ing in severe injury or drowning.
The shift lever should be in the for-ward position in order for the water-craft to advance.
Neutral and Reverse
� WARNINGNever use jet pump componentsas a supporting point to boardthe watercraft. Shift lever shouldonly be used when the engine isidling and watercraft is complete-ly stopped. Never rev the engineat high RPM in reverse. Do notuse reverse to stop the watercraft.Only use reverse at slow speedand for the shortest time possible.Always ensure the path behindis clear of objects and personsincluding children playing in shal-low water.
To find the neutral, set in reverse thenpush back until the watercraft stopsmoving backwards.The reverse gate will be in the middleposition, directing half of the thrust to-ward the front of the watercraft to min-imize watercraft movement.
� WARNINGWhen the watercraft is in neutralposition, the drive shaft and im-peller are still turning.
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��(��&; �1. Shift lever in neutral position
���(A��#
1. Reverse gate in middle position
To obtain reverse, pull shift lever com-pletely. The reverse gate will be indownward position, directing all thethrust toward the front of the water-craft.
��(��?; �1. Shift lever in reverse position
���(A��#
1. Reverse gate in downward position
NOTE: To obtain maximum efficien-cy and control from the reverse, in-crease engine speed to slightly aboveidle. Too much RPM will create wa-ter turbulence and reduce reverse ef-ficiency.In reverse position, turn the handlebarin the same direction that you want tomove the rear of the watercraft.For example, to steer the rear of thewatercraft to the left side, turn thehandlebar to the left side.
��1A�1#
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� WARNINGShift lever should only be usedwhen the engine is idling and wa-tercraft is completely stopped. Donot use reverse to stop the water-craft.
Steering
��1A�0#
Turning the handlebar pivots the jetpump nozzle which controls the wa-tercraft direction. Turning the handle-bar to the right will turn the watercraftto the right and inversely. The throt-tle should be applied to turn the wa-tercraft.
� WARNINGThrottle should be applied andhandlebar turned to change the di-rection of the watercraft. Steeringefficiency will differ depending onthe number of passengers, load,water conditions and environmen-tal factors such as the wind.
Unlike a car, a watercraft needs somethrottle to turn. Practice in a safe areaapplying the throttle and turning awayfrom an imaginary object. This is agood collision avoidance technique.
� WARNINGDirectional control is reducedwhen the throttle is releasedand/or when engine is off.
The watercraft behaves differentlywith a passenger and requires greaterskill. The passenger should alwaysgrip the seat strap or grab handle.Reduce speed and avoid sharp turns.Avoid choppy water conditions whencarrying a passenger.
CAUTION: Combustion engineneeds air to operate; consequent-ly this watercraft cannot be totallywatertight. Any maneuvers suchas figure eights etc., that cause theupper deck to be under water maycause severe engine problems dueto water ingestion. Refer to SPE-CIAL PROCEDURES and LIMITEDWARRANTY contained in this sec-tion.Two side vanes on the rear sides of thehull, turn as the steering is turned toassist the watercraft turning. At first,carefully experiment turning with thissystem.
���(-�"#
1. Side vanes turn following steeringmovement
Boarding the Watercraft
GeneralAs with any watercraft, boardingshould be done carefully and engineshould not be running.
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� WARNINGEngine should be OFF whenboarding the watercraft orwhen using boarding step (if soequipped). Keep limbs away fromjet or intake grate. Stay on cen-ter of the step. Only one personat a time on the step. Never usethe step for pulling, towing, divingor jumping, boarding a watercraftthat is out of water or any otherpurpose other than a boardingstep.
On some models, boarding is facilitat-ed by using a step.
� WARNINGInexperienced riders should prac-tice how to get aboard (all meth-ods explained here) close to shorefirst before venturing into deepwater.
� WARNINGNever use jet pump componentsas a supporting point to board thewatercraft.
Boarding from a Dock orin Shallow WaterWhen boarding from a dock, slowlyplace one foot on the watercraft foot-board nearest the dock and, at thesame time, transfer the body weightto the other side in order to balancethe watercraft while holding the han-dlebar. Then, bring the other foot overthe seat and put it on the other foot-board. Push the watercraft away fromthe dock.
��1���#
In shallow water, board the watercrafteither from the side or the rear.Ensure there is at least 90 cm (3 ft)of water underneath the lowest rearportion of the hull.Take into account that the hull willlower in water when all passengersare aboard. Be certain to maintain thespecified depth so sand, pebbles androcks will not be drawn up in the jetpump.
CAUTION: Starting the engine orriding the watercraft in shallowerwater might damage the impeller orother jet pump components.
�
��1��3#
1. Maintain at least 90 cm (3 ft) underneaththe lowest rear portion of the hull whenall passengers are aboard
Boarding in Deep Water
Operator AloneSwim to the rear of the watercraft.
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�����A#
Grip the grab handle and pull yourselfupward until your knee can reach theboarding platform then grip the seatstrap.
�����A#
Bring your feet on the footboard whilemaintaining balance using the handle-bar (except 3-up seat models).
F01L4KY
Sit astride the seat.
Operator with a PassengerThe operator climbs on the watercraftthe same way as explained previously.In choppy water, the passenger, whilein the water, may hold the water-craft to help the operator in climbingaboard.
�����=#
The passenger then climbs on the wa-tercraft while the operator maintainsbalance by sitting as close as possibleto the console.
�����<#
�����,#
Starting
PreparationBefore unloading the watercraft fromthe trailer, it can be started for about10 seconds to verify proper operation.
� WARNINGComponents inside engine com-partment may be hot. Do nottouch electrical parts or jet pumparea when engine is running.
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Attach the safety lanyard to your PFDand snap the cap to its post beforestarting the engine.NOTE: If you hear anything else than2 short beeps from DESS system, itindicates a particular condition thatshould be corrected. Refer to theTROUBLESHOOTING section for themeaning of the coded signal.
� WARNINGBefore starting the engine, the op-erator and passengers should al-ways be properly seated.
Position shift lever to neutral.Turn the fuel tank valve (if so equipped)to ON position.Firmly grip handlebar with your lefthand and place both feet on the foot-boards.
CAUTION: Ensure there is at least90 cm (3 ft) of water underneaththe lowest rear portion of the hullwhen all passengers are aboard pri-or to starting the engine. Otherwisedamage to the impeller or other jetpump components might occur. Donot accelerate abruptly.To start engine, depress and hold theengine start/stop button. Follow pro-cedure below for cold or warm enginestarting.If engine fails to start after 10 seconds,wait a few seconds then repeat proce-dure.
CAUTION: Do not hold start/stopbutton more than 30 seconds toavoid starter overheating. A restperiod should be observed betweenthe cranking cycles to let startercool down. Pay attention not todischarge battery.Release engine start/stop button im-mediately after engine is started.
Carburetor-Equipped Models
Cold EngineThe choke is provided to supply a rich-er fuel/air mixture when starting a coldengine.Fully pull the choke lever and holdwhile starting the engine.
��(��1# �1. Fully pull
After engine is started, release chokelever.It may be necessary to reapply thechoke and if necessary, slightly applythrottle to keep engine running.
Warm EngineThe choke does not need to be ap-plied.
RFI Models
Cold and Warm EngineDo not depress the throttle lever tostart either a cold or warm engine.
All Models
RidingSlowly accelerate to reach deeper wa-ter. Do not apply full throttle until theengine is warm.
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��1���#
CAUTION: Avoid watercraft oper-ation in weeded areas. If unavoid-able, vary watercraft speed.
Rough Water or PoorVisibility OperationAvoid operation in these conditions. Ifyou must do so, proceed with cautionand prudence using minimum speed.
Crossing WavesReduce speed.Always be prepared to steer and bal-ance as necessary.When crossing wakes, always keep asafe distance from watercraft ahead.
� WARNINGWhen crossing wakes, slow down.Operator and passenger(s) canbrace themselves by posting. Donot jump waves or wakes.
Stopping/DockingThe watercraft is slowed by waterdrag. The stopping distance will varydepending on the watercraft size,weight, speed, water surface condi-tion, presence and direction of windand current.
��1��"#
The operator should become familiar-ized with the stopping distance underdifferent conditions.Release the throttle at a sufficientdistance before the expected landingarea.Reduce speed to idle.Shift to neutral, reverse or forward, asrequired.
� WARNINGDirectional control is reducedwhen the throttle is releasedand/or when engine is off.
BeachingCAUTION: It is not recommendedto run the watercraft to the beach.Come slowly to the beach and shutoff the engine using the safety lanyardbefore water depth is less than 90 cm(3 ft) under the lowest rear portion ofthe hull, then pull the watercraft to thebeach.
CAUTION: Riding the watercraft inshallower water might damage theimpeller or other jet pump compo-nents.
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��1��"#
CAUTION: Pay attention, whenleaving the watercraft on the beach,so that the side vanes do not rubor hit the ground due to the rock-ing movement. It might eventuallydamage components of the O.P.A.S.system.
Shutting Off the EngineTo keep watercraft directional control,the engine should be running until thewatercraft is at idle.To shut off the engine, completely re-lease throttle lever and press the en-gine start/stop button. Remove safe-ty lanyard from watercraft.
� WARNINGShould the engine be shut off,watercraft directional control isreduced. Never leave the safetylanyard on its post when water-craft is not in operation in order toprevent accidental engine startingor to avoid unauthorized use bychildren or others or theft.
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POST-OPERATION CARE
� WARNINGAllow engine to cool before per-forming any maintenance.
General CareRemove the watercraft from the wa-ter every day to prevent marine organ-isms growth.Should any water be present in thehull, unscrew the drain plugs and tiltthe watercraft to the rear in order toallow water to flow out.Wipe up any remaining fluid in the en-gine compartment (bilge, engine, bat-tery, etc.) with clean dry rags (thisis particularly important in salt wateruse).
Additional Care for FoulWater or Salt WaterWhen the watercraft is operated infoul water and particularly in salt wa-ter, additional care should be taken toprotect the watercraft and its compo-nents. Rinse trailer and watercraft‘sbilge area with fresh water.
CAUTION: Failure to perform prop-er care such as: watercraft rinsing,cooling system flushing and anti-corrosion treatment, when water-craft is used in salt water, will resultin damage to the watercraft and itscomponents. Never leave the wa-tercraft stored in direct sunlight.
Cooling System Flushingand Engine InternalLubrication
GeneralFlushing the cooling system with freshwater is essential to neutralize corrod-ing effects of salt or other chemicalproducts present in water. It will helpto remove sand, salt, shells or oth-er particles in water jackets (engine,exhaust manifold, tuned pipe) and/orhoses.Engine lubrication and flushing shouldbe performed when the watercraft isnot expected to be used further thesame day or when the watercraft isstored for any extended time.
� WARNINGPerform this operation in a wellventilated area.
Proceed as follows:Clean jet pump by spraying water in itsinlet and outlet and then apply a coat-ing of BOMBARDIER LUBE lubricantor equivalent.Connect a garden hose to connectorlocated at the rear of watercraft on jetpump support.NOTE: A quick connect adapter canbe used (P/N 295 500 473). No hosepincher is required to flush engine.
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��(���# " � �TYPICAL1. Hose adapter2. Quick connect adapter (not mandatory)3. Garden hose
NOTE: The quick connect adaptermay be supplied with some models.It has to be removed if you do notuse a quick connect adapter on yourgarden hose.
Flushing and LubricationTo flush cooling system, start the en-gine then immediately open the watertap.
� WARNINGComponents inside engine com-partment may be hot. Do nottouch any electrical parts or jetpump area when engine is run-ning.
CAUTION: Never flush a hot en-gine. Always start the engine be-fore opening the water tap. Openwater tap immediately after engineis started to prevent overheating.Run the engine about 3 minutes at afast idle around 3500 RPM.Ensure water flows out of drain lines(engine crankcase, engine cylinder)while flushing. Otherwise, clean thelines.
CAUTION: Never run enginelonger than 5 minutes. Drive lineseal has no cooling when watercraftis out of water.
Spray BOMBARDIER LUBE lubricantor equivalent, through hole of air in-take silencer keeping engine at fastidle during one minute.
"
������#
��
717 AND 787 RFI ENGINES1. Air intake silencer2. Pull plug3. Spray BOMBARDIER LUBE here
Lubrication of engine should be donefor at least 1 minute.After approximately half a minute,close fuel valve to run engine out offuel while lubricating.
CAUTION: When engine begins torun irregularly because of fuel star-vation, immediately stop water flowbefore engine dies.Close the water tap then stop the en-gine.
CAUTION: Always close the watertap before stopping the engine.
Final StepsDisconnect the garden hose.Remove spark plug cables and con-nect them on the grounding device.
� WARNINGAlways use spark plug cablegrounding device when remov-ing spark plugs.
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���C(?# �GTI MODELS1. Grounding device
����C(@#
GTI RFI AND GTI LE RFI MODELS1. Grounding device
Remove both spark plugs and sprayBOMBARDIER LUBE lubricant orequivalent into each cylinder.
Carburetor-Equipped Models
Crank the engine a few turns to distrib-ute the oil on cylinder wall.
RFI Models
Remove safety lanyard from its post.Depress the throttle lever at full throt-tle position and hold.Reinstall the safety lanyard cap on itspost.Crank the engine a few turns to distrib-ute the oil on cylinder wall.NOTE: Proceeding in this order, nofuel will be injected into the engine.
All Models
Apply anti-seize lubricant on spark plugthreads then reinstall them.Properly reconnect spark plug cablesto spark plugs.
Wipe up any residual water from theengine.Reinstall plug on air intake silencercover.
Anticorrosion TreatmentTo prevent corrosion, spray a corrosioninhibitor (salt water resistant) suchas BOMBARDIER LUBE lubricant orequivalent over metallic componentsin engine compartment.Apply dielectric grease (salt water re-sistant) on battery posts and cableconnectors.
CAUTION: Never leave rags ortools in the engine compartment orin the bilge.
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SPECIAL PROCEDURES
Monitoring SystemTo assist you when using the water-craft, a system monitors some compo-nent of the watercraft and sends audi-ble signals through a beeper to informyou of a particular condition. Refer tothe TROUBLESHOOTING section forthe coded signals chart.
Engine OverheatingCAUTION: If the monitoring beep-er continuously sounds, stop en-gine immediately.Perform JET PUMP WATER INTAKEAND IMPELLER CLEANING proce-dure described in this section.When back to shore, flush coolingsystem, refer to POST-OPERATIONCARE.If engine still overheats, refer to an au-thorized Sea-Doo dealer for servicing.
Jet Pump Water Intakeand Impeller Cleaning
� WARNINGKeep away from intake grate whileengine is on. Items such as longhair, loose clothing or personalflotation device straps can becomeentangled in moving parts result-ing in severe injury or drowning.
Weeds, shells or debris can get caughton the intake grate, drive shaft and/orimpeller. A clogged water intake maycause troubles such as:1. Cavitation: Engine speed is high
but watercraft moves slowly dueto reduced jet thrust, jet pumpcomponents may be damaged.
2. Overheating: Since the jet pumpoperation controls the flow of wa-ter to cool the engine, a clogged in-take will cause the engine to over-heat and damage engine internalcomponents.
A weed clogged area can be cleanedas follows:
In-Water CleaningRock the watercraft several timeswhile repeatedly pressing enginestart/stop button for short period with-out starting engine. Most of the time,this will remove the blockage. Startengine and make sure water flowsout from bleed outlet and watercraftoperates properly.If system is still blocked, move the wa-tercraft out of the water and removeblockage manually.If the aforementioned method doesnot work, the following can be per-formed:– With engine running and before
applying throttle, put shift lever inreverse position and vary throttlequickly several times.
– Repeat procedure if necessary.
On-Beach Water Cleaning
� WARNINGAlways remove safety lanyard capfrom its post to prevent accidentalengine starting before cleaning thejet pump area.
Place a cardboard or a carpet besidethe watercraft to prevent scratchingwhen turning the watercraft for clean-ing.Rotating watercraft in the proper direc-tion eliminates the possibility of resid-ual water in the tuned pipe enteringthe engine and causing engine dam-age.
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GTI Models
Rotate the watercraft counterclock-wise (seen from rear) to its left sidefor cleaning.
F01L450
Max. 90°
TYPICAL
GTI RFI and GTI LE RFI Models
Rotate the watercraft clockwise (seenfrom rear) to its right side for cleaning.
��'���#
=�D5�0�E
Clean the water intake area. If the sys-tem is still clogged, refer to an autho-rized Sea-Doo dealer for servicing.
CAUTION: Inspect water intakegrate for damage. Refer to an au-thorized Sea-Doo dealer for repairas necessary.
Capsized WatercraftThe watercraft is designed so that itshould not turn over easily. Also twosponsons mounted on the side of thehull assist watercraft stability. If itturns over, it will remain capsized.
� WARNINGWhen watercraft is capsized, donot attempt to restart the engine.Operator and passengers shouldalways wear approved personalflotation devices.
CAUTION: Always refer to decal lo-cated on stern of watercraft.To return the watercraft upright, en-sure the engine is off, grab the in-let grate, step on bumper rail and useyour weight to rotate the watercraft.
GTI Models
Rotate the watercraft clockwise (seenfrom rear).
������#
GTI RFI and GTI LE RFI Models
Rotate the watercraft counterclock-wise (seen from rear).
������#
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Submerged WatercraftTo limit damages to the engine, per-form the following procedure as soonas possible.Drain bilge.If it was submerged in salt water,spray bilge and all components withfresh water using a garden hose tostop the salt corroding effect.
CAUTION: Never try to crank orstart the engine. Water trapped inengine may cause severe damageto the engine components.Bring the watercraft to be serviced byan authorized Sea-Doo dealer as soonas possible.
CAUTION: The longer the delay be-fore you have the engine serviced,the greater the damage will be to theengine.
Water-Flooded EngineIn the event the engine cannot beserviced within a few hours, removespark plug cables and connect themon the grounding device.
� WARNINGNever crank engine with sparkplugs removed unless sparkplug cables are connected tothe grounding device. Be carefulwhen cranking engine, water willspray out from spark plug holes.
Remove spark plugs and dry themwith a clean and dry cloth.Cover spark plug holes with a rag.
Carburetor-Equipped Models
Ensure choke lever is completelypushed in.Fully depress the throttle lever andhold.
RFI Models
To prevent fuel to be injected in theengine, proceed as follows.Remove safety lanyard from its post.Depress and hold the throttle lever atfull throttle position. Wait 2 secondsthen, reinstall the safety lanyard capwhile keeping throttle lever fully de-pressed.Crank engine several times to allowwater to escape from spark plug open-ings.Release throttle lever.Spray BOMBARDIER LUBE lubricantor equivalent into spark plug holes.Crank engine again.Reinstall spark plugs. Install clean dryspark plugs if possible. Reconnect ca-bles.Start engine normally.It is recommended to bring the vehicleto an authorized Sea-Doo dealer forfurther inspection and care.
Fuel-Flooded EngineWhen the engine does not start afterseveral attempts, the engine may befuel-flooded. Proceed as follows.
Carburetor-Equipped Models
Install the safety lanyard cap on itspost.Ensure choke lever is completelypushed in.Fully depress the throttle lever andhold while starting the engine. Tryseveral times.Crank the engine a few turns to distrib-ute the oil on cylinder wall.
RFI Models
To prevent fuel to be injected in theengine, proceed as follows.
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While engine is stopped, fully depressthrottle lever and HOLD for cranking.Crank engine approximately 5 sec-onds.Release throttle lever and crank en-gine.
All Models
If it does not work:Remove spark plug cables and con-nect them on the grounding device.
� WARNINGAlways use spark plug cablegrounding device when removingspark plugs. Never crank enginewith spark plugs removed unlessspark plug cables are connected tothe grounding device.
Remove spark plugs and dry them us-ing a rag.Cover spark plug holes with a rag.Crank engine several times (whilekeeping throttle fully depressed onRFI models).Reinstall spark plugs. Install clean dryspark plugs if possible. Reconnect ca-bles.Start engine as explained above. If en-gine continues to flood, see an autho-rized Sea-Doo dealer.
Towing the Watercraftin WaterSpecial precautions should be takenwhen towing a Sea-Doo watercraft inwater.Maximum recommended towingspeed is 24 km/h (15 MPH).When towing your watercraft in water,pinch the water supply hose from theimpeller housing to the engine with alarge hose pincher (P/N 529 032 500).
F01B23Y
This will prevent the cooling systemfrom filling which may lead to waterbeing injected into and filling the ex-haust system. Without the enginerunning there isn't any exhaust pres-sure to carry the water out the exhaustoutlet.
CAUTION: Failure to do this mayresult in damage to the engine. Ifyou must tow a stranded watercraftin water and do not have a hosepincher, be sure to stay well be-low the maximum towing speed of24 km/h (15 MPH).Snugly install the hose pincher on thewater supply hose as shown.NOTE: A red tape on the water supplyhose indicates which hose to pinch.
������# �GTI MODELS1. Hose pincher
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��(��?#
�
�
"
GTI RFI AND GTI LE RFI MODELS1. Follow this hose towards rear2. Hose coming from engine3. Install hose pincher here on this side
of the T-fitting
CAUTION: When finished towingthe watercraft, hose pincher mustbe removed before operating it.Failure to do so will result in dam-age to the engine.
Low-Charge BatteryConditionSee an authorized Sea-Doo dealer tohave it charged or replaced.
� WARNINGDo not charge or boost the batterywhile installed on the watercraft.Electrolyte is poisonous and dan-gerous. Avoid contact with eyes,skin and clothing.
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MAINTENANCEINFORMATION
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Maintenance, replacement, or repairof the emission control devices andsystems may be performed by anymarine SI (spark ignition) engine repairestablishments or individual.
Engine EmissionsInformation
Manufacturer's ResponsibilityBeginning with 1999 model year en-gines, PWC manufacturers of ma-rine engines must determine the ex-haust emission levels for each enginehorsepower family and certify theseengines with the United States ofAmerica Environmental ProtectionAgency (EPA). An emissions controlinformation label, showing emissionlevels and engine specifications, mustbe placed on each vehicle at the timeof manufacture.
Dealer's ResponsibilityWhen performing service on all 1999and more recent Sea-Doo watercraftsthat carry an emissions control infor-mation label, adjustments must bekept within published factory specifi-cations.Replacement or repair of any emissionrelated component must be executedin a manner that maintains emissionlevels within the prescribed certifica-tion standards.Dealers are not to modify the enginein any manner that would alter thehorsepower or allow emission levelsto exceed their predetermined factoryspecifications.Exceptions include manufacturer'sprescribed changes, such as altitudeadjustments for example.
Owner ResponsibilityThe owner/operator is required tohave engine maintenance performedto maintain emission levels within pre-scribed certification standards.
The owner/operator is not to, andshould not allow anyone to modify theengine in any manner that would alterthe horsepower or allow emissionslevels to exceed their predeterminedfactory specifications.
EPA Emission RegulationsAll new 1999 and more recent Sea-Doo watercraft manufactured by BRPare certified to the EPA as conformingto the requirements of the regulationsfor the control of air pollution from newwatercraft engines. This certificationis contingent on certain adjustmentsbeing set to factory standards. Forthis reason, the factory procedure forservicing the product must be strict-ly followed and, whenever practicable,returned to the original intent of thedesign.The responsibilities listed above aregeneral and in no way a complete list-ing of the rules and regulations per-taining to the EPA requirements on ex-haust emissions for marine products.For more detailed information on thissubject, you may contact the follow-ing locations:VIA U.S. POSTAL SERVICE:Office of Mobile Sources Engine Pro-grams and Compliance Division En-gine Compliance Programs Group(6403J) 401 M St. NW Washington,DC 20460VIA EXPRESS or COURIER MAIL:Office of Mobile Sources Engine Pro-grams and Compliance Division En-gine Compliance Programs Group(6403J) 501 3rd St. NW Washington,DC 20001EPA INTERNET WEB SITE:www.epa.gov
70 ______________________www.SeaDooManuals.net
General• Only perform servicing procedures
which are detailed in this guide.Further assistance or informationcan be obtained from your autho-rized Sea-Doo dealer. In manyinstances proper tools and trainingis required for certain servicing orrepair procedures.
• Maintain the watercraft and equip-ment in top condition at all times.Adhere to the prescribed mainte-nance schedules. An annual in-spection of the watercraft is al-ways a good recommendation thatshould be followed.
• Always use spark plug cablegrounding device when removingspark plugs.
• The bilge should be kept clean of oil,water or other foreign materials.
• Do not attempt to lift the water-craft without special equipment andtraining.
• The engine and the correspondingcomponents identified in this guideshould not be utilized on product(s)other than for which they were de-signed. Maintenance proceduresand specified tightening torqueshould be strictly adhered to. Nev-er attempt repairs unless the ap-propriate tools are available. Thesewatercrafts are designed with partsdimensioned in both the metricand the imperial systems. Whenreplacing fasteners, make sure touse only those recommended byBRP. If required, contact your au-thorized Sea-Doo dealer for furtherservicing information.
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MAINTENANCE CHART
Periodic InspectionRoutine maintenance is necessary for all mechanized products. A periodic in-spection contributes to the product's life span.The following maintenance chart gives guidelines for regular watercraft servicingscheduled to be performed by you and/or by an authorized Sea-Doo dealer. Theschedule should be adjusted according to operating conditions and use.IMPORTANT: Schedule for watercraft rental operations or higher number of houruse, will require greater frequency of inspection and maintenance.The maintenance is very important, if you are not familiar with safe service prac-tices and adjustment procedures, see your authorized Sea-Doo dealer.
I: INSPECT, VERIFY, CLEAN, ADJUST,LUBRICATE OR REPLACE IF NECESSARY EVERY
C: CLEAN
L: LUBRICATE
R: REPLACE
First10 h 25 h
or3 months
50 hor
6 months
100 h or1 year
TO BEPERFORMED
BY
GENERAL
Lubrication/corrosion protection L ➀ L Customer
ENGINE
Support and rubber mount I I Dealer
Exhaust system fasteners ➃ I I Dealer
RAVE valve (if so equipped) ➃ C C Dealer
Counterbalance shaft oil level (if soequipped) I I Dealer
Spark plug I ➃ R Dealer
TDC setting ➃ I Dealer
COOLING SYSTEM
Flushing C ➂ Customer
Hose and fasteners I I Dealer
Engine drain tubes I ➀ Customer
Water flow regulator valve (if so equipped) I Dealer
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I: INSPECT, VERIFY, CLEAN, ADJUST,LUBRICATE OR REPLACE IF NECESSARY EVERY
C: CLEAN
L: LUBRICATE
R: REPLACE
First10 h 25 h
or3 months
50 hor
6 months
100 h or1 year
TO BEPERFORMED
BY
FUEL SYSTEM
Carburetor and fittings (if so equipped) I I Dealer
Throttle cable (and choke cable if soequipped) I ➀ I Dealer
Fuel filter (carburetor-equipped models) I I R Dealer
Fuel injection system sensors (exceptthrottle body) ➃ (RFI models) I I Dealer
Throttle body and TPS ➃➄ (RFI models) I I Dealer
Fuel lines, connections, check valve, reliefvalve and fuel system pressurization ➃
I I Dealer
Air intake silencer fit/tightness I I Dealer
Fuel tank straps I I Dealer
LUBRICATION SYSTEM
Oil injection pump ➃ I I Dealer
Oil lines I I Dealer
Oil filter I I R Dealer
Oil reservoir straps I Customer
ELECTRICAL SYSTEM
Electrical connections and fastening(ignition system, starting system, fuelinjectors, etc.) ➃
I I Dealer
ECM and VCM mounting brackets/fasteners I Dealer
Digitally Encoded Security System andsafety lanyard/post I I Dealer
Monitoring beeper I I Dealer
Battery and bracket(s)/fasteners I I Dealer
STEERING SYSTEM
Steering cable I I Dealer
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I: INSPECT, VERIFY, CLEAN, ADJUST,LUBRICATE OR REPLACE IF NECESSARY EVERY
C: CLEAN
L: LUBRICATE
R: REPLACE
First10 h 25 h
or3 months
50 hor
6 months
100 h or1 year
TO BEPERFORMED
BY
O.P.A.S SYSTEM
O.P.A.S. system I I Dealer
PROPULSION SYSTEM
Drive shaft protection hose I ➁ Dealer
Drive shaft boot/impeller splines I ➁ Dealer
PTO flywheel L L Customer
Shifter system/cable I I Dealer
Jet pump reservoir oil R I R Dealer
Jet pump cover pusher I Dealer
Impeller shaft seal R ➅ Dealer
Impeller and impeller/wear ring clearance I ➁ Dealer
Water intake grate I ➁ Customer
HULL AND BODY
Bailer pick-ups, check for obstructions I I Customer
Hull I I Customer
NOTE: Some items are included in the PRE-OPERATION CHECKS and not nec-essarily repeated in this chart.
➀ Every 10 hours in salt water use.➁ These items have to be initially checked after 25 hours. Thereafter, servicing to be
made as specified in this chart.➂ Daily flushing in salt water or foul water use.
➃ Emission-related component.
➄ In salt water use.
➅ Replace at 150 hours or after 2 years whichever comes first.
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MAINTENANCE
� WARNINGOnly perform procedures as de-tailed in this guide. It is recom-mended that the assistance of anauthorized Sea-Doo dealer be peri-odically obtained on other compo-nents/systems not covered in thisguide. Unless otherwise speci-fied, engine must not be runningand the safety lanyard must be re-moved from its post for all main-tenance procedures. Componentsinside engine compartment maybe hot. Never use jet pump com-ponents or side vanes to lift thewatercraft.
LubricationUse Sea-Doo synthetic grease orequivalent and lubricate PTO flywheel.Proceed as follows:Remove seat to expose engine com-partment.Remove vent tube support.
PTO FlywheelRemove the fasteners and pull outPTO flywheel guard.
��'B��#
�
�TYPICAL1. Flywheel guard2. Wing nuts
Using a grease gun, carefully lubricatePTO flywheel at grease fitting untilPTO flywheel boot begins to expand.
CAUTION: Immediately stop lubri-cating as soon as PTO flywheel bootbegins to expand to prevent dam-age or slipping.
���B�&; �
� "
1. PTO flywheel2. Grease fitting3. PTO flywheel boot
Reinstall and secure PTO flywheelguard.
Anticorrosion Protection
Throttle/Choke CablesLubricate the throttle and chokecables (if so equipped) with BOM-BARDIER LUBE lubricant or equiva-lent.
Electrical ConnectionsAs necessary, apply anticorrosionproduct such as dielectric grease onbattery posts and all exposed cableconnectors.
CAUTION: Do not lubricate con-nectors of the Multi-Purpose Elec-tronic Module.
Additional LubricationBOMBARDIER LUBE lubricant orequivalent will help prevent corrosionof metallic parts and maintain properoperation of moving mechanisms.
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� WARNINGDo not lubricate the safety lanyardpost.
Carburetor-Equipped Models
Choke LeverFully pull choke lever and lubricate themetallic portion.
All Models
Seat Opening Mechanism, Tab,Hook and Lock Pin
����(2#
�
�
TYPICAL1. Front tab2. Rear mechanism
���������
������#
TYPICAL
Carburetor/Throttle Body andOil Injection PumpLubricate springs, shafts and exposedportion of cables.
Reverse GateLubricate pivoting points and mecha-nism.
Throttle and Choke CableInspection
Throttle CableDepress and release the throttle lever.It should operate smoothly and returnto its initial position without any hesi-tation. Refer to an authorized Sea-Doodealer if necessary.
Carburetor-Equipped Models
Do not activate throttle lever unnec-essarily, when engine is not running.Carburetors are equipped with fuel ac-celerator pumps. These pumps deliv-er fuel to the engine each time throttlelever is depressed.
All Models
� WARNINGDo not alter or tamper with throttlecable adjustment or routing.
� WARNINGIf throttle lever does not automat-ically return, do not operate wa-tercraft and see your authorizedSea-Doo dealer.
F01K01Y
1
1. Should move freely
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Carburetor-Equipped Models
Choke CableEnsure choke cable operates smooth-ly and without any hesitation fromfully opened to fully closed. Whenthe choke lever is fully pulled, chokeshould be fully applied. Refer to anauthorized Sea-Doo dealer if neces-sary.
Carburetor AdjustmentThere is no adjustment to be per-formed on the carburetor.
CAUTION: Trying to bypass thetamper-proof screws could damagethe carburetor. It could also changethe engine emission level and leadthe engine not to meet the emissioncontrol regulations.
Fuel Injection SystemRFI Models
The fuel injection system inspectionshould be performed by an authorizedSea-Doo dealer.
CAUTION: Never use injectorcleaning products. They may con-tain additives that could damageinjector components.
All Models
Fuel and Oil FiltersThe fuel filter (carburetor-equippedmodels) and the oil filter should bereplaced by an authorized Sea-Doodealer. Fuel system pressurizationshould be conducted at the sametime.
CAUTION: An obstructed oil filterwill cause oil starvation resulting inserious engine damage.
Steering AlignmentWhen the handlebar is directed instraight ahead position, the jet pumpnozzle should be in the same direc-tion allowing the watercraft to run ina straight line. The rear edge of sidevanes should be pointing out side byapproximately 20° when the handle-bar is pointing straight ahead.Refer to an authorized Sea-Doo dealerif an adjustment is necessary.
� WARNINGEnsure the handlebar and jetpump nozzle operate freely fromside to side and are not stress-ing the steering cable or brackets.Never turn handlebar while some-one is nearby rear of watercraft.Keep away from steering movingparts (nozzle, side vanes, linkageetc.).
Vacuum Bailer Pick-UpsThey are located each side of the driveshaft tunnel.Two pick-ups use a low pressure areain the jet pump to siphon the waterout of the bilge when the engine isoperating.Inspect each pick-up screen for ob-structions, clean as necessary.
����(F# �TYPICAL1. Vacuum bailer pick-ups
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FusesIf an electrical problem occurs, checkthe fuses. If a fuse is burnt, replace byone of the same rating. Follow proce-dures below.
�����-;
�
�
"
1. Fuse2. Check if melted3. Ampere rating
� WARNINGDo not use a higher rated fuse asthis can cause severe damage. Ifa fuse has burnt out, source ofmalfunction should be determinedand corrected before restarting.See an authorized Sea-Doo dealerfor servicing.
GTI Models
Fuses can be found on the MPEM.There are other fuses in the electricalbox.
MPEMTo access fuses on the MPEM, re-move seat.Locate MPEM beside engine.
��(C��# �TYPICAL1. MPEM
Fuses are identified, look besides thefuse holder. SPR means spare (fuse).
��(C��#
FUSE IDENTIFICATION1. 5 A: MPEM2. 15 A: Battery
Electrical BoxRemove darts retaining tubes then pullout both vent tubes each side of elec-trical box at rear of hull.
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��'C"0# � � �TYPICAL1. Vent tubes removed2. Electrical box
Unclip and remove cover of the elec-trical box to expose the holder of themain fuse.
�E
�
��1C�&#
�E
TYPICAL1. Fuse holder
Properly reinstall removed compo-nents.
GTI RFI and GTI LE RFI Models
VCMLocate VCM in front of engine.
���C�,#
�
�
TYPICAL1. Engine2. VCM
Fuse are identified on the VCM. Lookunder the fuse holder.
���C�<#
�
FUSE IDENTIFICATION1. Fuse identification
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FUSEIDENTIFICATION
FUSE CAPACITYAND FUNCTION
F1 5A, Accessories
F2 10A, Fuel pump
F3 5A, RAVE solenoid
F4 10A, Ignition coil andstarter solenoid
F5 3A, Injector 1
F6 3A, Injector 2
Remove fuse cover from VCM.Use the tabs of the fuse cover to re-move and reinstall fuses.
��'C�.# � �1. Fuse cover2. Fuse tabs
Other FusesThe main fuse and the charging sys-tem fuse are located beside the VCM.
���C�,;
� �"
1. VCM2. Main fuse3. Charging system fuse
All Models
O.P.A.S. SystemThe O.P.A.S. system operation andcondition should be checked by anauthorized Sea-Doo dealer.
General Inspection andCleaning
InspectionCheck engine compartment for anydamage and fuel/oil injection systemsfor leaks. Ensure all hose clampsare properly secured and no hose iscracked, kinked or presenting any oth-er damage.
� WARNINGIf any gasoline leak and/or odor arepresent, do not start the engine.Have the watercraft serviced by anauthorized Sea-Doo dealer.
Inspect muffler, battery, fuel tank andoil reservoir fastening devices. Visual-ly check electrical connections for cor-rosion and tightness.
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Inspect hull and jet pump water intakegrate for damage. Replace or havedamaged parts repaired.
� WARNINGPeriodically verify the seat lock pinand tighten if needed. Make sureseat securely latches.
CleaningThe bilge should be cleaned by anauthorized Sea-Doo dealer to removeany fuel/oil/electrolyte deposits andmildew.Occasionally, wash the body with wa-ter and soap (only use mild detergent).Remove any marine organisms fromengine and/or hull. Apply non-abrasivewax such as silicone wax.
CAUTION: Never clean fiberglassand plastic parts with strong deter-gent, degreasing agent, paint thin-ner, acetone, etc.To clean the carpets, use 3M™ CitrusBase Cleaner (24 oz spay can) or theequivalent.Stains may be removed from seat andfiberglass with Knight's Spray-Ninefrom Korkay System Ltd or the equiv-alent.Respect the environment by ensuringfuel, oil or cleaning solutions do notdrain into the waterways.
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TRAILERING, STORAGE AND PRESEASONPREPARATION
TraileringCAUTION: To avoid damagingO.P.A.S. side vanes, the maximumtrailer wood bunks span includ-ing bunk width should not exceed71 cm (28 in). Ends of both trailerwood bunks should not be morethan 2.59 m (102 in) away from wa-tercraft bow attachment point. Seefollowing illustration.
������#�
&
� �
1. Watercraft bow attachment point2. Wood bunksA. 71 cm (28 in)B. 2.59 m (102 in)
� WARNINGAlways turn the fuel tank valve(if so equipped) to OFF positionwhen trailering or docking the wa-tercraft.
Make sure that oil reservoir and fueltank caps are properly installed.
� WARNINGNever tip this vehicle on end fortransporting. We recommend thatyou carry the vehicle in its normaloperating position.
Check the applicable laws and regula-tions in your area concerning towing atrailer, especially the following rules:– brake system– tow vehicle weight– mirrors.Take the following precautions whentowing the watercraft:Tie the watercraft to both bow andstern (front/rear) eyelets so that it isfirmly retained on the trailer. Use ad-ditional tie-downs if necessary.
CAUTION: Do not route ropes ortie-downs over the seat as theycould produce permanent damage.Wrap ropes or tie-downs with ragsor similar protectors where they cantouch the watercraft body.Ensure all storage compartment cov-ers and seat are properly latched.
� WARNINGMake sure seat is securely latchedbefore prior to trailering.
A Sea-Doo cover can protect the wa-tercraft, particularly before driving ondirt roads, to prevent dirt entry throughthe air intake opening(s).Observe trailering safety precautions.
Launching/Loading
CAUTION: Before launching thewatercraft, ensure the bilge plugsare fully screwed. After loadingthe watercraft, ensure they are re-moved to drain bilge.
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Storage
� WARNINGBecause fuel and oil areflammable, have an authorizedSea-Doo dealer inspect the fueland oil systems integrity as spec-ified in the periodic inspectionchart.
It is recommended that the watercraftbe serviced by an authorized Sea-Doodealer for storage but the following op-erations can be performed by you witha minimum of tools.
CAUTION: Do not run the engineduring the storage period.
Engine DrainingCheck engine drain hose (lowest hoseof engine). Make sure there is no sandor other particles in it and that it isnot obstructed so that water can exitthe engine. Clean hose and fitting asnecessary.
CAUTION: Water in engine drainhose should be free to flow out,otherwise water could be trappedin engine. Should water freeze inengine, severe damage will occur.Check engine drain hose for ob-structions.
Carburetor-Equipped Models
��(��=# �
TYPICAL1. Engine drain hose
RFI Models
Disconnect the water supply hoseused to cool the magneto. It featuresa quick connect fitting. Press bothtabs and pull fitting in order to discon-nect hose.This hose is located at the bottom ofthe magneto cover beside the enginesupport.
��(���#
�
TYPICAL1. Press tabs here and disconnect hose
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Water should flow out of the fitting(magneto cooling circuit) and hose(crankcase heat exchanger). Pushand hold hose against bilge so thatdraining can take place.
�
�
��(��&#
TYPICAL1. Fitting2. Hose
CAUTION: Water in heat exchang-er system must be free to flow out.Should water freeze in engine, se-vere damage will occur.Reconnect hose when done.
All Models
Lower hose, push and hold againstbilge as necessary so that draining cantake place.Reconnect hose when done.
Body Rinsing/RepairWash the body with soap and watersolution (only use mild detergent).Rinse thoroughly with fresh water.Remove marine organisms from thehull.
CAUTION: Never clean fiberglassand plastic parts with strong deter-gent, degreasing agent, paint thin-ner, acetone, etc.For small gelcoat repairs, refer to anauthorized Sea-Doo dealer. Replacedamaged labels/decals.
Propulsion SystemLubricant in jet pump reservoir shouldbe drained and reservoir cleaned. Re-fer to an authorized Sea-Doo dealer forthis operation.Grease lubrication point(s) of propul-sion system as explained in MAINTE-NANCE section.
Fuel SystemSea-Doo fuel stabilizer (or equivalent),can be added in fuel tank to preventfuel deterioration and carburetor gum-ming. Follow manufacturer's instruc-tions for proper use.
CAUTION: Fuel stabilizer shouldbe added prior to engine lubricationto ensure fuel system componentsprotection against varnish deposits.
� WARNINGAlways stop the engine before re-fueling. Fuel is flammable and ex-plosive under certain conditions.Always work in a well ventilatedarea. Do not smoke or allow openflames or sparks in the vicinity. Fu-el tank may be pressurized, turncap slowly when opening. Neveruse an open flame to check fuellevel. When fueling, keep water-craft level. Do not overfill or topoff the fuel tank and leave water-craft in the sun. As temperatureincreases, fuel expands and mightoverflow. Always wipe off any fu-el spillage from the watercraft. Pe-riodically verify fuel system. Al-ways turn the fuel tank valve (ifso equipped) to OFF position whenthe watercraft is not in use.
Cooling System Flushing andEngine Internal LubricationRefer to procedure in POST-OPERA-TION CARE.
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BatteryContact your authorized Sea-Doo deal-er.
Antifreezing ProtectionNOTE: This procedure requires ap-proximately 2.5 L (2.6 U.S. qt.) of an-tifreeze.In cool regions where freezing pointmay be encountered, cooling systemshould be filled with an equal part ofwater and antifreeze solution.
CAUTION: Antifreeze must be fedin cooling system. Otherwise re-maining water will freeze. Thisoperation requires a good technicalknowledge of the cooling systempath. If antifreezing is not per-formed adequately, any water leftin the engine/exhaust system couldfreeze and cause severe damage.We strongly recommend this oper-ation to be performed by an autho-rized Sea-Doo dealer.
CAUTION: Use only undiluted an-tifreeze (100% concentration). Thepre-mixed antifreeze available fromBombardier Recreational ProductsInc. is not suitable for this partic-ular application. Its concentrationwill be reduced when mixed withremaining water trapped in waterjackets. Always use ethylene glycolantifreeze containing corrosion in-hibitors specifically recommendedfor aluminum engines. Never useantifreeze for RV (recreational vehi-cles).NOTE: When available, it is rec-ommended to use biodegradableantifreeze compatible with internalcombustion aluminum engines. Thiswill contribute to protect the environ-ment.NOTE: The engine will not have torun during this operation but shouldhave been ran before, to exhaust asmuch water as possible, from coolingsystem components.
NOTE: It may be easier to reachhoses when you remove the venttube support.
�����"# �TYPICAL1. Vent tube support
Hose Pinchers InstallationSome hoses have to be plugged toprevent draining, before filling coolingsystem jackets with the antifreeze.Install hose pinchers at the followinglocation:
��(���# �GTI MODELS (717 ENGINES)1. Engine drain hose
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������# �
GTI RFI AND GTI LE RFI MODELS(787 RFI ENGINES)1. Engine drain hose
Make sure the fitting is properly con-nected to the magneto cover.
�
��(���;
GTI RFI AND GTI LE RFI MODELS(787 RFI ENGINES)1. Fitting properly connected
��(��"# �GTI MODELS (717 ENGINES)1. Hose pincher on injection hose going
to tuned pipe
��(���# �TYPICAL — GTI, GTI RFI AND GTI LE RFIMODELS (717 AND 787 RFI ENGINES)1. Engine water outlet hose
Hose DisconnectionSome hoses have to be disconnected.Disconnect hoses at the following lo-cation:
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��'���; �GTI, GTI RFI AND GTI LE RFI MODELS(717 AND 787 RFI ENGINES)1. Disconnect engine water inlet hose
Antifreeze717 engines only: Temporarily installa short piece of hose to engine waterinlet at cylinder head.Insert a funnel into hose and pour an-tifreeze in engine until the colored so-lution appears at the cooling systembleed outlet.
��(���#
787 RFI Engines
Disconnect hose just above T-fitting asshown.
������# � �TYPICAL1. Hose connecting to inlet fitting of
cylinder head2. Disconnect hose above T-fitting
Install a hose pincher just below T-fit-ting.
�����"# �TYPICAL1. Hose pincher below T-fitting
Pour approximately 300 mL (10 oz) ofantifreeze in the water regulator valvesupply hose to allow antifreeze flow-ing through the valve and into mufflerto protect them.Reconnect hose to T-fitting and re-move hose pincher (if applicable).Remove temporary hose (on 717 en-gines) and reconnect engine wateroutlet hose.Remove remaining hose pinchers.
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NOTE: Most of the antifreeze willdrain out when removing the hosepinchers. Use a container to recoverit. DISPOSE ANTIFREEZE AS PERYOUR LOCAL LAWS AND REGULA-TIONS.NOTE: Although antifreeze mainlydrained out, the antifreeze has mixedwith the water that was possiblytrapped in the water jackets. This willprevent freezing problems.At preseason preparation, drain the re-maining antifreeze from cooling sys-tem prior to using the watercraft.The following steps should be per-formed to provide the watercraft en-hanced protection.Clean the bilge with hot water and de-tergent or with bilge cleaner. Rinsethoroughly. Lift front end of water-craft to completely drain bilge. If anyrepairs are needed to body or to thehull contact your authorized Sea-Doodealer. For paint touch up to mechan-ical parts use BRP spray paint.Reinstall vent tube support (if applica-ble).
Anticorrosion TreatmentWipe off any residual water in the en-gine compartment.Spray BOMBARDIER LUBE lubricantor equivalent over metallic compo-nents in engine compartment.
� WARNINGDo not lubricate the safety lanyardpost.
Lubricate the throttle cable with BOM-BARDIER LUBE lubricant or equiva-lent.
Final StepsApply a good quality marine wax to thebody.
The seat and the seat extension (ifso equipped) should be partially leftopened and storage baskets (if soequipped) should be removed dur-ing storage. This will prevent enginecompartment condensation and pos-sible corrosion.If the watercraft is to be stored out-side, cover it with an opaque tarpaulinto prevent sun rays and grime from af-fecting the plastic components, water-craft finish as well as preventing dustaccumulation.
CAUTION: The watercraft shouldnever be left in water for storage.Never leave the watercraft stored indirect sunlight. Never completelyseal watercraft in a plastic wrap.Ventilation must be provided toavoid condensation and possiblecorrosion.
Preseason PreparationUse the following chart.Since technical skills and special toolsare required, some operations shouldbe performed by an authorized Sea-Doo dealer.
� WARNINGOnly perform procedures as de-tailed in this guide. It is recom-mended that the assistance of anauthorized Sea-Doo dealer be pe-riodically obtained on other com-ponents/ systems not covered inthis guide. Unless otherwise spec-ified, engine must not be runningand the safety lanyard must be re-moved from its post for all main-tenance procedures. Componentsinside engine compartment maybe hot. When component condi-tions seem less than satisfactory,replace with genuine BRP parts orapproved equivalents.
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Preseason Preparation ChartNOTE: It is highly recommended that an authorized Sea-Doo dealer performthe annual safety inspection and factory campaigns in addition to the preseasonpreparation all at the same time.
OPERATIONSTO BE
PERFORMEDBY
Lubrication/corrosion protection OperatorGENERAL
Spark plug replacement ➀ Dealer
Exhaust system condition (fasteners, hoses etc.) Dealer
RAVE valve cleaning (if so equipped) Dealer
Counterbalance shaft oil level (if so equipped) Dealer
TDC setting (RFI models) Dealer
ENGINE
Air compressor, visual condition of hoses. Checkfor leaks Dealer
COOLINGSYSTEM
Inspection of cooling system hoses andcomponents Dealer
Throttle cable ➁ (and choke cable if so equipped)inspection/adjustment Dealer
Fuel filter replacement (carburetor-equippedmodels) Dealer
Fuel injection system sensors and throttle bodyverification (RFI models) Dealer
Fuel system; connections, check valves, lines,fasteners, pressurization ➁
Dealer
Filler neck, fuel tank and fuel cap condition ➁ Dealer
Fuel tank straps Operator
FUEL SYSTEM
Refill fuel tank Operator
Oil injection pump adjustment and bleeding Dealer
Oil filter replacement Dealer
Oil injection reservoir straps Operator
LUBRICATIONSYSTEM
Oil injection reservoir filling Operator
Battery condition/charging and reinstallation Dealer
Battery, starter connections and routing ➁ Dealer
Monitoring beeper Dealer
ELECTRICALSYSTEM
Digitally encoded security system Dealer
STEERINGSYSTEM Steering system adjustment/inspection ➁ Dealer
O.P.A.S. SYSTEM Check O.P.A.S. system condition Dealer
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OPERATIONSTO BE
PERFORMEDBY
Shifter system condition and cable adjustment Dealer
Propulsion system inspection Dealer
PROPULSIONSYSTEM
Jet pump oil replacement Dealer
HULL AND BODY Inspection of bailer pick-ups Dealer
➀ Before installing new spark plugs, it is suggested to burn the excess BOMBARDIERLUBE lubricant or equivalent by starting the engine using the old spark plugs.
➁ Safety item covered in the annual safety inspection.
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TROUBLESHOOTING
The following chart is provided to help in diagnosing the probable source of sim-ple troubles. You may be able to solve many of these problems rather quickly,but others may require the skills of a mechanical technician. In such cases, con-sult an authorized Sea-Doo dealer for servicing.
Monitoring Beeper Coded Signals
CODED SIGNALS POSSIBLE CAUSE REMEDY
2 short beeps (whileinstalling safety lanyard onpost).
Confirms safety lanyardsignal operation.
Engine can be started.
Bad DESS systemconnection.
Reinstall safety lanyard capcorrectly over post.
Wrong safety lanyard. Use a safety lanyard thathas been programmed forthe watercraft.
Defective safety lanyard. Use another programmedsafety lanyard.
Dried salt water in safetylanyard cap.
Clean safety lanyard cap toremove salt water.
Defective DESS post.
1 long beep (while installingsafety lanyard on watercraftpost.
Improper operation of ECMor defective wiring harness.
Refer to an authorizedSea-Doo dealer.
A 2 seconds beep every 5minutes intervals.
Fuel tank level is low oropen circuit.
Refill. If problem persists,refer to an authorizedSea-Doo dealer.
Water temperature sensoror circuit malfunction.
Refer to an authorizedSea-Doo dealer.
A 2 seconds beep every 15minutes intervals.
Starter solenoid circuitmalfunction.
Refer to an authorizedSea-Doo dealer.
4 short beeps every 3seconds interval for 4 hours.
Safety lanyard has been lefton its post without startingengine or after engine wasstopped.
To prevent batterydischarge, remove thesafety lanyard from its post.
Continuously beeps. Engine overheats. See engine OVERHEATING.
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Engine Will Not Start
OTHER OBSERVATION POSSIBLE CAUSE REMEDY
Safety lanyard removed. Install cap over post.
Burnt fuse:Carburetor-equippedmodels:On MPEM or in electricalbox: battery, startingsystemRFI models:Starter solenoid on VCM ormain fuse.
Check wiring then replacefuse(s).
Discharged battery. Refer to an authorizedSea-Doo dealer.
Battery connections,corroded or loose.
Refer to an authorizedSea-Doo dealer.
Water-flooded engine. Refer toWATER-FLOODEDENGINE in SPECIALPROCEDURES.
Carburetor-equippedmodels:Faulty MPEM.RFI models:Faulty sensor, VCM orECM.
Refer to an authorizedSea-Doo dealer.
Seized engine. Refer to an authorizedSea-Doo dealer.
Engine does not turn over.
Seized jet pump. Try to clean. Otherwise,refer to an authorizedSea-Doo dealer.
Loose battery cableconnections.
Check/clean/tighten.
Discharged or weakbattery.
Refer to an authorizedSea-Doo dealer.
Engine turns slowly.
Worn starter. Refer to an authorizedSea-Doo dealer.
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OTHER OBSERVATION POSSIBLE CAUSE REMEDY
Closed fuel tank valve(carburetor-equippedmodels).
Turn fuel tank valve to ONposition.
Fuel tank empty or water-contaminated.
Refill. Siphon and fill withfresh fuel.
Fuel filter clogged or water-contaminated (carburetor-equipped models).
Clean, check fuel tank forwater.
Fouled/defective sparkplugs.
Replace.
Misuse of choke(carburetor-equippedmodels).
Use only with cold engine.Replace spark plugs.
Fuel-flooded engine. Refer to FUEL-FLOODEDENGINE in SPECIALPROCEDURES.
Faulty component in thefuel injection system (RFImodels).
Refer to an authorizedSea-Doo dealer.
Burnt fuel pump fuse (RFImodels).
Check wiring then replacefuse.
Engine turns normally.
Electrical problem (RFImodels).
Refer to an authorizedSea-Doo dealer.
Engine Misfires, Runs Irregularly
OTHER OBSERVATION POSSIBLE CAUSE REMEDY
Fouled/defective/wornspark plugs.
Replace.
Carburetor-equippedmodels:Faulty MPEM.RFI models:Faulty ECM.
Refer to an authorizedSea-Doo dealer.
Weak spark.
Too much oil supplied toengine.
Improper oil pumpadjustment, refer to anauthorized Sea-Doo dealer.
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OTHER OBSERVATION POSSIBLE CAUSE REMEDY
Fuel: Level too low, stale orwater-contaminated.
Siphon and/or refill.
Fuel filter, cloggedor water-contaminated(carburetor-equippedmodels).
Refer to an authorizedSea-Doo dealer.
Fuel tank valve (carburetor-equipped models) partiallyopen.
Turn fuel tank valve to ONposition.
Clogged injectors (RFImodels).
Refer to an authorizedSea-Doo dealer.
Lean fuel mixture.
Defective sensor or MPEM(RFI models).
Refer to an authorizedSea-Doo dealer.
Flame arrester dirty/clogged (if so equipped).
Clean or replace.
Partially closed choke(carburetor-equippedmodels).
Refer to an authorizedSea-Doo dealer.
Rich fuel mixture (high fuelconsumption).
Defective sensor or ECM(RFI models).
Refer to an authorizedSea-Doo dealer.
Engine Overheats
OTHER OBSERVATION POSSIBLE CAUSE REMEDY
Clogged jet pump waterintake.
Clean.Monitoring beeper soundscontinuously.
Clogged coolant system. Flush cooling system.
Engine Continually Backfires
OTHER OBSERVATION POSSIBLE CAUSE REMEDY
Weak spark. Fouled/defective/wornspark plugs.
Replace.
See engine OVERHEATS. Refer to an authorizedSea-Doo dealer.
Faulty rev limiter in MPEM(carburetor-equippedmodels).
Refer to an authorizedSea-Doo dealer.
Overheated engine.
Spark plug leads or wiringreversed.
Connect spark plug cablesat their proper location.Otherwise, refer to anauthorized Sea-Doo dealer.
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Engine Pinging or Knocking
OTHER OBSERVATION POSSIBLE CAUSE REMEDY
Poor quality gasoline/lowoctane.
Use well known quality andrecommended gasoline.
Spark plug heat range toohigh.
Use recommended sparkplugs.
TDC setting. Refer to an authorizedSea-Doo dealer.
Engine Lacks Acceleration or Power
OTHER OBSERVATION POSSIBLE CAUSE REMEDY
Weak spark. Refer to engine MISFIRES,RUNS IRREGULARLY.
Incorrect fuel mixture(carburetor-equippedmodels).
Refer to engine MISFIRES,RUNS IRREGULARLY.
Water in fuel or injection oil. Siphon and replace.
Overheated engine. See engine OVERHEATS.
Clogged injectors(RFI models).
Refer to an authorizedSea-Doo dealer.
Low fuel pressure(RFI models).
Refer to an authorizedSea-Doo dealer.
Stuck RAVE valves (if soequipped).
Refer to an authorizedSea-Doo dealer.
Watercraft Can Not Reach Top Speed
OTHER OBSERVATION POSSIBLE CAUSE REMEDY
Battery voltage is too low. Refer to an authorizedSea-Doo dealer.
Jet pump water intakeclogged.
Clean.
Damaged impeller. Replace. Refer to anauthorized Sea-Doo dealer.
Cavitation.
Damaged wear ring. Replace. Refer to anauthorized Sea-Doo dealer.
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Abnormal Noise From Propulsion System
OTHER OBSERVATION POSSIBLE CAUSE REMEDY
Cavitation. Weeds or debris jammedaround impeller.
Clean and check fordamage.
Damaged impeller shaft ordrive shaft.
Refer to an authorizedSea-Doo dealer.
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SPECIFICATIONS
MODELS GTI(105A, 105B)
GTI RFI, GTI LE RFI(125A, 125B, 135A, 135B)
ENGINE
Engine type Rotax® 717, 2-stroke Rotax® 787 RFI, 2-stroke
Induction type Rotary valve
Exhaust system Water cooled/water injected Water cooled/waterinjected with regulator
Exhaust valve N.A. Rotax Adjustable VariableExhaust (RAVE)
Type Oil injection
LubricationOil type
XP-S synthetic 2-stroke oilOR
XP-S mineral injectionoil (or equivalent)
XP-S synthetic 2-stroke oil
Number of cylinders 2
Displacement 718.2 cm3 (43.81 in3) 781.6 cm3 (47.7 in3)
Rev limiter setting 7100 ± 50 RPM 7200 ± 50 RPM
COOLING SYSTEM
Type Water cooled, total loss type. Direct flowfrom propulsion unit
ELECTRICAL SYSTEM
Magneto generatoroutput 160 W @ 6000 RPM 270 W @ 6000 RPM
Ignition system type Digital CDI Digital inductive type
Make and type NGK, BR8ESSparkplug Gap 0.45 mm (.018 in)
Starting system Electric starter
Battery 12 V, 19 A•h
Fuses Refer to MAINTENANCE.
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MODELS GTI(105A, 105B)
GTI RFI, GTI LE RFI(125A, 125B, 135A, 135B)
FUEL SYSTEM
Type Regular unleaded gasoline
Fuel Minimumoctanenumber
Inside North America: 87 (R + M)/2Outside North America: 91 RON
CarburetorBN 40i (diaphragm).
Fuel accelerator pump.Quantity: 1
N.A.
Fuel injection N.A.Rotax Fuel Injection (semidirect), single throttle body
(56 mm (2.21 in))
PROPULSION
Propulsion system Bombardier Formula pump
Jet pump type Axial flow, single stage
Transmission Direct drive
Reverse system Yes
Jet pump oil type Sea-Doo synthetic polyolester oil SAE 75W90 GL5
Pivoting angle of direction(nozzle) ~ 20°
Minimum required waterlevel for jet pump 90 cm (3 ft) underneath the lowest rear portion of hull
DIMENSIONS
Number of passengers ➀ 3
Overall length 307 cm (121 in)
Overall width 120 cm (47 in)
Overall height 104 cm (41 in)
Weight 282 kg (6230 lb) GTI RFI: 315 kg (695 lb)GTI LE RFI: 371 kg (700 lb)
Load limit (passengers +luggage) 243 kg (536 lb)
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MODELS GTI(105A, 105B)
GTI RFI, GTI LE RFI(125A, 125B, 135A, 135B)
CAPACITIES
Fuel tank 56.5 L (15 U.S. gal)
Oil injection reservoir 6 L (1.6 U.S. gal)
Capacity 100 mL (3.4 U.S. oz)Impellershaftreservoir Oil level Up to plug
N.A.: Not applicable➀ Refer to load limitBRP reserves the right to make changes in design and specifications and/or tomake additions to, or improvements in its products without imposing any obliga-tion upon itself to install them on its products previously manufactured.
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INTERNATIONAL SYSTEM METRIC INFORMATION
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100 _____________________www.SeaDooManuals.net
ABBREVIATIONS USED IN THIS MANUAL
ABBREVIATION DESCRIPTION
AC Alternate current
API American petroleum institute
CARB California air resource board
DC Direct current
DESS Digitally encoded security system
ECM Engine control module
ECU Electronic control unit
EMS Engine management system
E.I.N. Engine identification number
EPA Environmental protection agency
HP Horse power
LCD Liquid Crystal Display
LED Light-emitting diode
MAG Magneto
MPEM Multi-purpose electronic module
MPH Mile per hour
N.A. Not applicable
O.P.A.S. Off-power assisted steering
OPT Optional
PFD Personal flotation device
P/N Part number
PTO Power take off
STD Standard
TBD To be determined
TDC Top dead center
TOPS Tip-over protection system
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WARRANTY
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NORTH AMERICA
USA(Except Puerto Rico)
BRP US Inc.7575 Bombardier CourtWausau, WI. 54401Phone: (715) 848-4957Fax: (715) 847-6879www.brp.com
CANADA BOMBARDIER RECREATIONAL PRODUCTS INC.75 J.A. BombardierSherbrooke, QCJ1L 1W3Phone: (819) 566–3366Fax: (819) 566–3062www.brp.com
If your Sea-Doo watercraft requires warranty service, you should take it to anyauthorized Sea-Doo dealer. Be sure to bring your warranty registration card orother valid proof of the original date of purchase. If a question or problem arisesregarding warranty, first contact the service manager or owner of the Sea-Doodealership.To find the nearest authorized Sea-Doo dealer, dial: 1 800 882-2900.NOTE: If outside Canada or USA, consult your local authorized Sea-Doo distrib-utor.
104 _____________________www.SeaDooManuals.net
BRP NORTH AMERICA LIMITED WARRANTY:2005 SEA-DOO® GTI, GTI RFI, GTI LE RFIPERSONAL WATERCRAFT
1. SCOPEBombardier Recreational Products Inc. (“BRP”)* warrants its model-year 2005Sea-Doo GTI, GTI RFI, GTI LE RFI personal watercraft from defects in material orworkmanship for the period and under the conditions described below.All genuine BRP parts and accessories, installed by an authorized BRP dealer (ashereinafter defined) at the time of delivery of the Sea-Doo personal watercraft,carry the same warranty as that of the personal watercraft.Use of the product for racing or any other competitive activity, at any point, evenby a prior owner, will render this warranty null and void.
2. WARRANTY COVERAGE DURATIONThis warranty will be in effect from the date of delivery to the first retail consumeror the date the product is first put into use, whichever occurs first and for a periodof:a) TWELVE (12) CONSECUTIVE MONTHS for private use owners, except that
the emission related components providing input to emission control (see listbelow) are covered for TWENTY-FOUR (24) CONSECUTIVE MONTHS OR 200HOURS OF ENGINE USE whichever occurs first.
b) FOUR (4) CONSECUTIVE MONTHS for commercial use owners, except thatthe emission related components providing input to emission control (see listbelow) are covered for TWENTY-FOUR (24) CONSECUTIVE MONTHS OR 200HOURS OF ENGINE USE whichever occurs first. A personal watercraft isused commercially when it is used in connection with generating income orany work or employment during any part of the warranty period. A personalwatercraft is also used commercially when, at any point during the warrantyperiod, it has commercial tags or is licensed for commercial use.
Emission Related Components:
Throttle Position Sensor (TPS)
Air Temperature Sensor (ATS)
Air Pressure Sensor (APS)
The repair or replacement of parts or the performance of service under this war-ranty does not extend the life of this warranty beyond its original expiration date.For Sea-Doo personal watercraft produced for sale in California, that are originallysold in California to a California resident or subsequently warranty registered to aCalifornia resident, please also refer to the applicable California Emissions ControlWarranty Statement.
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3. CONDITIONS TO HAVE WARRANTY COVERAGEThis warranty coverage is available only on Sea-Doo personal watercraft pur-chased as new and unused by its first owner from a BRP dealer authorized todistribute Sea-Doo products in the country in which the sale occurred (“BRPdealer”), and then only after the BRP specified pre-delivery inspection processis completed and documented. Warranty coverage only becomes available uponproper registration of the product by an authorized BRP dealer. Moreover, thiswarranty coverage is only available if the personal watercraft is purchased in thecountry in which the purchaser resides. BRP will not honor this limited warrantyto any private use owner or commercial use owner if the preceding conditionshave not been met. Such limitations are necessary in order to allow BRP to pre-serve the safety of its products, consumers and the general public.Routine maintenance outlined in the Operator’s Guide must be timely performedin order to maintain warranty coverage. BRP reserves the right to make warrantycoverage contingent upon proof of proper maintenance.
4. WHAT TO DO TO OBTAIN WARRANTY COVERAGEThe customer must notify an authorized servicing BRP dealer within two (2) daysof the appearance of a defect, and provide it with reasonable access to the prod-uct and reasonable opportunity to repair it. The customer must also present tothe authorized BRP dealer, proof of purchase of the product and must sign therepair/work order prior to the start of the repair in order to validate the warran-ty repair. All parts replaced under this limited warranty become the property ofBRP.
5. WHAT BRP WILL DOBRP’s obligations under this warranty are limited to, at its sole discretion, repair-ing parts found defective under normal use, maintenance and service, or replac-ing such parts with new genuine BRP parts without charge for parts and labor, atany authorized BRP dealer.BRP reserves the right to improve or modify products from time to time withoutassuming any obligation to modify products previously manufactured.
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6. EXCLUSIONSThe following are not warranted under any circumstances:– Normal wear and tear;– Routine maintenance items, tune ups, adjustments;– Damage caused by failure to provide proper maintenance and/or storage, as
described in the Operator’s Guide;– Damage resulting from removal of parts, improper repairs, service, mainte-
nance, modifications or use of parts not manufactured or approved by BRP orresulting from repairs done by a person that is not an authorized servicing BRPdealer;
– Damage caused by abuse, abnormal use, neglect, or operation of the productin a manner inconsistent with the recommended operation described in theOperator’s Guide;
– Damage resulting from accident, submersion, fire, theft, vandalism or any actof God;
– Operation with fuels, oils or lubricants which are not suitable for use with theproduct (see the Operator’s Guide);
– Water damages caused by water ingestion;– Damages related to gel coat finish including but not limited to cosmetic gel
coat finish, blisters or fiberglass delamination caused by blisters, crazing, spi-der of hairline cracks; and
– Incidental or consequential damages, or damages of any kind including withoutlimitation towing, storage, telephone, rental, taxi, inconvenience, insurancecoverage, loan payments, loss of time, loss of income.
7. LIMITATIONS OF LIABILITYTHIS WARRANTY IS EXPRESSLY GIVEN AND ACCEPTED IN LIEU OF ANYAND ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDINGWITHOUT LIMITATION ANY WARRANTY OF MERCHANTABILITY OR FITNESSFOR A PARTICULAR PURPOSE. TO THE EXTENT THAT THEY CANNOT BEDISCLAIMED, THE IMPLIED WARRANTIES ARE LIMITED IN DURATION TOTHE LIFE OF THE EXPRESS WARRANTY. INCIDENTAL AND CONSEQUENTIALDAMAGES ARE EXCLUDED FROM COVERAGE UNDER THIS WARRANTY.SOME STATES/PROVINCES DO NOT ALLOW FOR THE DISCLAIMERS, LIM-ITATIONS AND EXCLUSIONS IDENTIFIED ABOVE, AS A RESULT, THEY MAYNOT APPLY TO YOU. THIS WARRANTY GIVES YOU SPECIFIC RIGHTS, ANDYOU MAY ALSO HAVE OTHER LEGAL RIGHTS WHICH MAY VARY FROMSTATE TO STATE, OR PROVINCE TO PROVINCE.Neither the distributor, any BRP dealer nor any other person has been authorizedto make any affirmation, representation or warranty regarding the product, otherthan those contained in this limited warranty, and if made, shall not be enforce-able against BRP. BRP reserves the right to modify this warranty at any time,being understood that such modification will not alter the warranty conditionsapplicable to the products sold while this warranty is in effect.
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8. TRANSFERIf the ownership of a product is transferred during the warranty coverage period,this warranty shall also be transferred and be valid for the remaining coverageperiod provided that BRP is notified of such transfer of ownership in the followingway:a) The former owner contacts BRP (at the phone number provided below) or an
authorized BRP dealer and gives the coordinates of the new owner; orb) BRP or an authorized BRP dealer receives a proof that the former owner
agreed to the transfer of ownership, in addition to the coordinates of the newowner.
9. CONSUMER ASSISTANCEIn the event of a controversy or a dispute in connection with this BRP limited war-ranty, BRP suggests that you try to resolve the issue at the dealership level. Werecommend discussing the issue with the authorized dealer’s service manageror owner.If the issue has not yet been resolved, please submit your complaint in writingor call the appropriate number below:
IN CANADA: IN USA:
BOMBARDIER RECREATIONALPRODUCTS INC.
CONSUMER SERVICES GROUPVALCOURT QC J0E 2L0TEL: (819) 566–3366
BRP US INC.
CONSUMER SERVICES GROUP7575 BOMBARDIER COURTWAUSAU WI 54401TEL: (715) 848-4957
*In the USA, products are distributed and serviced by BRP US Inc.©2004 Bombardier Recreational Products Inc. All rights reserved.®Registered trademark and TM trademark of Bombardier Recreational ProductsInc. or its affiliates.
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CALIFORNIA EMISSION CONTROL WARRANTYSTATEMENT FOR MODEL-YEAR 2005 SEA-DOO®
GTI RFI, GTI LE RFI PERSONAL WATERCRAFTWITH RFITM ENGINES.
Your Sea-Doo GTI RFI, GTI LE RFI personal watercraft may have a special envi-ronmental label required by the California Air Resources Board. The label has 1,2, 3 or 4 stars. A hangtag, provided with your personal watercraft, describes themeaning of the star rating system.The Star Label means Cleaner Marine Engines
��1�"?:
The Symbol for Cleaner Marine Engines:
CLEANER AIR AND WATER
For a healthier lifestyle and environment.
Better Fuel Economy
Burns up to 30 - 40 percent less gas and oil than conventional carburetedtwo-stroke engines, saving money and resources.
Longer Emission Warranty
Protects consumer for worry free operation.
One Star - Low-EmissionThe one-star label identifies personal watercraft , outboard, sterndrive and in-board engines that meet the Air Resources Board’s Personal Watercraft and Out-board marine engine 2001 exhaust emission standards. Engines meeting thesestandards have 75% lower emissions than conventional carbureted two-strokeengines. These engines are equivalent to the U.S. EPA’s 2006 standards for ma-rine engines.
Two Stars - Very Low EmissionThe two-star label identifies personal watercraft , outboard, sterndrive and in-board engines that meet the Air Resources Board’s Personal Watercraft and Out-board marine engine 2004 exhaust emission standards. Engines meeting thesestandards have 20% lower emissions than One Star - Low-Emission engines.
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Three Stars - Ultra Low EmissionThe three-star label identifies engines that meet the Air Resources Board’s Per-sonal Watercraft and Outboard marine engine 2008 exhaust emission standardsor the Sterndrive and Inboard marine engine 2003 exhaust emission standards.Engines meeting these standards have 65% lower emissions than One Star -Low Emission engines.
Four Stars - Super Ultra Low EmissionThe four-star label identifies engines that meet the Air Resources Board’s Stern-drive and Inboard marine engine 2009 exhaust emission standards. Personal Wa-tercraft and Outboard marine engines may also comply with these standards.Engines meeting these standards have 90% lower emissions than One Star -Low Emission engines.For more information:Cleaner Watercraft – Get the Facts1 800 END-SMOGwww.arb.ca.gov
YOUR EMISSION CONTROL WARRANTY RIGHTSAND OBLIGATIONSThe California Air Resources Board and BRP US Inc. (“BRP”)* on behalf of Bom-bardier Recreational Products Inc. are pleased to explain the emission controlsystem warranty on your model-year 2005 Sea-Doo GTI RFI, GTI LE RFI person-al watercraft equipped with RFI engine. In California, new personal watercraftengines must be designed, built and equipped to meet the State’s stringent an-ti-smog standards. BRP must warrant the emission control system on your per-sonal watercraft engine for the periods of time listed below provided there hasbeen no abuse, neglect or improper maintenance of your personal watercraft en-gine.Your emission control system may include parts such as the carburetor or fuelinjection system, the ignition system and catalytic converter. Also included maybe hoses, belts, connectors and other emission-related assemblies.Where a warrantable condition exists, BRP will repair your personal watercraftengine at no cost to you including diagnosis, parts and labor provided that suchwork is performed by an authorized BRP dealer.
Manufacturer’s Limited Warranty CoverageThis emission warranty covers model year 2005 Sea-Doo GTI RFI, GTI LE RFIpersonal watercraft certified and produced by BRP for sale in California, that areoriginally sold in California to a California resident or subsequently warranty reg-istered to a California resident. The BRP limited warranty conditions for Sea-Doopersonal watercraft are still applicable to these models with the necessary mod-ifications.
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Select emission control parts of your 2005 Sea-Doo GTI RFI, GTI LE RFI personalwatercraft are warranted from the date of delivery to the first retail consumerfor a period of 4 years, or for 250 hours of use, whichever occurs first. Howev-er, warranty coverage based on the hourly period is only permitted for personalwatercraft equipped with the appropriate hour meters or their equivalent. If anyemission-related part on your engine is defective under warranty, the part will berepaired or replaced by BRP.
Parts Covered for 2005 Sea-Doo GTI RFI, GTI LE RFI PersonalWatercraft Equipped with RFI Engines:
Fuel Rail Fuel Lines Water Temperature Sensor(WTS)
Rave Valve Water Regulator Fuel Pressure Regulator
Rotary Valve Fuel Pump Fuel Injectors
Tuned Pipe Cylinder Head Multi Purpose ElectronicModule (MPEM)
High-Tension Ignition Wires Throttle Position Sensor(TPS)
Electronic Control Module(ECU)
Electrical Harness Ignition Coil Exhaust Manifold
Throttle Body Air Temperature Sensor(ATS) Airbox and Flame Arrester
Exhaust Hoses Air Pressure Sensor (APS)All Emission ComponentRelated Gaskets; Head,Base, Exhaust
Spark Plugs Crankshaft Position Sensor(CPS)
The emission warranty covers damage to other engine components that iscaused by the failure of a warranted part.The BRP Operator’s Guide provided contains written instructions for the propermaintenance and use of your personal watercraft. All emission warranty partsare warranted by BRP for the entire warranty period of the personal watercraft,unless the part is scheduled for replacement as required maintenance in the Op-erator’s Guide.
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Emission warranty parts that are scheduled for replacement, as required main-tenance, are warranted by BRP for the period of time before the first scheduledreplacement date for that part. Emission warranty parts that are scheduled forregular inspection, but not regular replacement, are warranted by BRP for theentire warranty period of the personal watercraft. Any emission warranty partrepaired or replaced under the terms of this warranty statement is warranted byBRP for the remainder of the warranty period of the original part. All parts re-placed under this limited warranty become the property of BRP.Maintenance receipts and records should be transferred to each subsequentowner of the personal watercraft.
Owner’s Warranty ResponsibilitiesAs the personal watercraft owner, you are responsible for the performance of therequired maintenance listed in your Operator’s Guide. BRP recommends thatyou retain all receipts covering maintenance on your personal watercraft engine,but BRP cannot deny warranty solely for the lack of receipts or your failure toensure the performance of all scheduled maintenance.As the personal watercraft owner, you should however be aware that BRP maydeny you warranty coverage if your personal watercraft engine or a part has faileddue to abuse, neglect, improper maintenance or unapproved modifications.You are responsible for presenting your personal watercraft engine to an autho-rized BRP dealer as soon as a problem exists. The warranty repairs will be com-pleted in a reasonable amount of time, not to exceed 30 days.If you have any questions regarding your warranty rights and responsibilities or forthe name and location of the nearest authorized BRP dealer you should contactthe Customer Services Group at 1-715-848-4957.
* In the USA, products are distributed and serviced by BRP US Inc.©2004 Bombardier Recreational Products Inc. All rights reserved.®Registered trademark and TM trademark of Bombardier Recreational ProductsInc. or its affiliates.
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BRP INTERNATIONAL LIMITED WARRANTY:2005 SEA-DOO® GTI, GTI RFI, GTI LE RFIPERSONAL WATERCRAFT
1. SCOPEBombardier Recreational Products Inc. (“BRP”) warrants its model-year 2005Sea-Doo GTI, GTI RFI, GTI LE RFI personal watercraft from defects in material orworkmanship for the period described below.All genuine BRP parts and accessories, installed by an authorized BRP distribu-tor/dealer (as hereinafter defined) at the time of delivery of the Sea-Doo personalwatercraft, carry the same warranty as that of the personal watercraft.Use of the product for racing or any other competitive activity, at any point, evenby a prior owner will render this warranty null and void.
2. WARRANTY COVERAGE DURATIONThis warranty will be in effect from the date of delivery to the first retail consumeror the date the product is first put into use, whichever occurs first and for a periodof:a) TWELVE (12) CONSECUTIVE MONTHS, for private, recreational use.b) FOUR (4) CONSECUTIVE MONTHS, for commercial use. A personal water-
craft is used commercially when it is used in connection with generating in-come or any work or employment during any part of the warranty period. Apersonal watercraft is also used commercially when, at any point during thewarranty period, it has commercial tags or is licensed for commercial use.
The repair or replacement of parts or the performance of service under this war-ranty does not extend the life of this warranty beyond its original expiration date.
3. CONDITIONS TO HAVE WARRANTY COVERAGEThis warranty coverage is available only on Sea-Doo personal watercraft pur-chased as new and unused by its first owner from a BRP distributor/dealer au-thorized to distribute Sea-Doo products in the country in which the sale occurred(“BRP distributor/dealer”), and then only after the BRP specified pre-delivery in-spection process is completed and documented.Warranty coverage only becomes available upon proper registration of the prod-uct by a BRP distributor/dealer. Such limitations are necessary in order to allowBRP to preserve the safety of its products, consumers and the general public.Routine maintenance outlined in the Operator’s Guide must be timely performedin order to maintain warranty coverage. BRP reserves the right to make warrantycoverage contingent upon proof of proper maintenance.
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4. WHAT TO DO TO OBTAIN WARRANTY COVERAGEThe customer must notify a servicing BRP distributor/dealer within two (2) daysof the appearance of a defect, and provide it with reasonable access to the prod-uct and reasonable opportunity to repair it. The customer must also present tothe BRP distributor/dealer, proof of purchase of the product and must sign therepair/work order prior to the start of the repair in order to validate the warran-ty repair. All parts replaced under this limited warranty become the property ofBRP.
5. WHAT BRP WILL DOBRP’s obligations under this warranty are limited to, at its sole discretion, repair-ing parts found defective under normal use, maintenance and service, or replac-ing such parts with new genuine BRP parts without charge for parts and labor, atany authorized BRP distributor/dealer.BRP reserves the right to improve or modify products from time to time withoutassuming any obligation to modify products previously manufactured.
6. EXCLUSIONSThe following are not warranted under any circumstances:– Normal wear and tear;– Routine maintenance items, tune ups, adjustments;– Damage caused by failure to provide proper maintenance and/or storage, as
described in the Operator’s Guide;– Damage resulting from removal of parts, improper repairs, service, mainte-
nance, modifications or use of parts not manufactured or approved by BRP orresulting from repairs done by a person that is not an authorized servicing BRPdistributor/dealer;
– Damage caused by abuse, abnormal use, neglect or operation of the productin a manner inconsistent with the recommended operation described in theOperator’s Guide;
– Damage resulting from accident, submersion, fire, theft, vandalism or any actof God;
– Operation with fuels, oils or lubricants which are not suitable for use with theproduct (see the Operator’s Guide);
– Water damages caused by water ingestion;– Damages related to gel coat finish including but not limited to cosmetic gel
coat finish, blisters or fiberglass delamination caused by blisters, crazing, spi-der or hairline cracks; and
– Incidental or consequential damages, or damages of any kind including withoutlimitation towing, storage, telephone, rental, taxi, inconvenience, insurancecoverage, loan payments, loss of time, loss of income.
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7. LIMITATIONS OF LIABILITYTHIS WARRANTY IS EXPRESSLY GIVEN AND ACCEPTED IN LIEU OF ANY ANDALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING WITHOUTLIMITATION ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PAR-TICULAR PURPOSE. TO THE EXTENT THAT THEY CANNOT BE DISCLAIMED,THE IMPLIED WARRANTIES ARE LIMITED IN DURATION TO THE LIFE OF THEEXPRESS WARRANTY. INCIDENTAL AND CONSEQUENTIAL DAMAGES AREEXCLUDED FROM COVERAGE UNDER THIS WARRANTY. SOME JURISDIC-TIONS DO NOT ALLOW FOR THE DISCLAIMERS, LIMITATIONS AND EXCLU-SIONS IDENTIFIED ABOVE, AS A RESULT, THEY MAY NOT APPLY TO YOU.THIS WARRANTY GIVES YOU SPECIFIC RIGHTS, AND YOU MAY ALSO HAVEOTHER LEGAL RIGHTS WHICH MAY VARY FROM COUNTRY TO COUNTRY.Neither the BRP distributor nor any other person has been authorized to make anyaffirmation, representation or warranty regarding the product, other than thosecontained in this limited warranty, and if made, shall not be enforceable againstBRP.BRP reserves the right to modify this warranty at any time, being understood thatsuch modification will not alter the warranty conditions applicable to the productssold while this warranty is in effect.
8. TRANSFERIf the ownership of a product is transferred during the warranty coverage period,this warranty shall also be transferred and be valid for the remaining coverageperiod provided BRP is notified of such transfer of ownership in the followingway:BRP or an authorized BRP distributor/dealer receives a proof that the former own-er agreed to the transfer of ownership, in addition to the coordinates of the newowner. The distributor will then forward this information directly to BRP.
9. CONSUMER ASSISTANCEa) In the event of a controversy or a dispute in connection with this BRP limited
warranty, BRP suggests that you try to resolve the issue at the dealership lev-el. We recommend discussing the issue with the authorized dealer's servicemanager or owner.
b) If further assistance is required, the distributor's service department shouldbe contacted in order to resolve the matter.
c) If the matter still remains unresolved then contact BRP at the address listedbelow.
BOMBARDIER RECREATIONAL PRODUCTS INC.
CUSTOMER SERVICES GROUPVALCOURT QC J0E 2L0Tel.: 1 (819) 566-3366
© 2004 Bombardier Recreational Products Inc. All rights reserved.® Registered trademark and TM trademark of Bombardier Recreational ProductsInc. or its affiliates.
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PRIVACY INFORMATION
We wish to inform you that your coordinates will be used for safety and warrantypurposes. Sometimes, we also use the coordinates of our clients to inform themabout our products and to present them offers. Should you prefer not to receiveinformation on our products, services and offers, please let us know by writingto the address below.Also note that, from time to time, carefully selected and trustworthy organiza-tions may be permitted to use the coordinates of our clients to promote qualityproducts and services. If you prefer not to have your name and address released,please let us know by writing to the address below:Bombardier Recreational Products Inc.Warranty Department75 J.A. Bombardier StreetSherbrooke, QuébecJ1L 1W3 CanadaFax Number (819) 566-3590
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CHANGE OF ADDRESS/OWNERSHIP
If your address has changed or if you are the new owner of the personal water-craft, be sure to notify Bombardier Recreational Products Inc. (BRP) by either:– mailing the card below;– calling at (715) 848-4957 (USA) or (819) 566-3366 (Canada) or– notifying an authorized Sea-Doo dealer.In case of change of ownership, please join a proof that the former owner agreedto the transfer.Notifying BRP, even after the expiration of the limited warranty, is very impor-tant as it enables BRP to reach the personal watercraft owner if necessary, likewhen safety recalls are initiated. It is the owner’s responsibility to notify BRP ofa change of address or owner.STOLEN UNITS: If your personal watercraft is stolen, you should notify BRP oran authorized Sea-Doo dealer. We will ask you to provide your name, address,phone number, the hull identification number of your personal watercraft and thedate it was stolen.
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CHANGE OF ADDRESS/OWNERSHIP
If your address has changed or if you are the new owner of the personal water-craft, be sure to notify Bombardier Recreational Products Inc. (BRP) by either:– mailing the card below;– calling at (715) 848-4957 (USA) or (819) 566-3366 (Canada) or– notifying an authorized Sea-Doo dealer.In case of change of ownership, please join a proof that the former owner agreedto the transfer.Notifying BRP, even after the expiration of the limited warranty, is very impor-tant as it enables BRP to reach the personal watercraft owner if necessary, likewhen safety recalls are initiated. It is the owner’s responsibility to notify BRP ofa change of address or owner.STOLEN UNITS: If your personal watercraft is stolen, you should notify BRP oran authorized Sea-Doo dealer. We will ask you to provide your name, address,phone number, the hull identification number of your personal watercraft and thedate it was stolen.
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Please verify with your selling dealer to ensure your SEA-DOOwatercraft has been registered with BRP.
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