2004 aisin transmission index

1

ACRevision 22/10/2003

IndexAisin Warner

03-70, 03-71/L, 03-72L/LE.......830-40LE, 30-42LE, 30-80, 30-80LE.......1250-40LE, 50-42LE (AF14, 20, 22).......17A130L, A131L, A132L.......22A140, A141, A142.......24A20.......26A210, MX17.......28A240 Series.......30A350E.......15A440F, A442F.......38A540, A541E.......40A650E.......43AW60-40LE (AF13) AW60-42LE (AF17/AF13 MKII).......20U140E & U140F.......32U240E & U241E.......34U340E & U341E.......36

AllisonAT540, 543, 545.......48MT644, 654 PHASE 1/2.......52

Audi01N.......423087, 089.......405097.......411

AutomotiveProductsAP MKII.......58

BMW6HP19.......5266HP26.......530ZF5HP24.......511ZF 3HP22, 4HP22H & EH.......461ZF 4HP24.......471ZF 5HP18.......479ZF 5HP19.......483ZF 5HP30.......521

Borg WarnerBW35TA.......66BW35 & BW40.......62BW37TB.......68BW55.......70BW65 & BW66.......72Model 8 & Model 12.......76

BTR72LE, 74LE, 93LE, 97LE.......8085, 91, 95.......84

Chrysler45RFE.......90A404, A413, A470, A670.......106A500, 42RH, etc.......94A518, 46RH, 46RE.......100A604, 40TE, 41TE.......110A606 (42LE).......116A618, 47RH, 47RE.......100TF6, A904.......94TF8, A727.......100

2

ACCitroen

AL4.......381Daewoo

4T40E.......232AW60-40LE (AF13) AW60-42LE (AF17/AF13 MKII).......20ZF 4HP14.......437

ECVTFiat.......291Nissan.......291Subaru.......291

FiatECVT.......291

Ford01P & 099.......4274F27E ( Ford Focus).......1224R44E, 4R55E, 5R55E.......1325R55N.......1365R55W.......140A4LD.......126AOD.......144AODE, 4R70W.......148ATX.......154AX4N.......162AXOD 86-90, AXODE (AX4S) 91-Up, AX4S 94-Up.......156C3.......166C4, C5.......170C6.......174CD4E.......176CTX, Van Doorne CVT.......182E40D, 4R100.......186F4EAT.......279G4A-EL, G4A-HL, GF4EAT.......281JF506E.......287

General Motors325, 325-4L.......250440T4 (4T60).......2364L30E, AR25 & AR35.......2054L80E.......2234T40E, 4T45E.......2324T60E (M13).......2404T80E.......244Saturn TAAT.......248TH125 & TH125C.......197TH180.......201TH200, TH200C.......209TH200-R4 (MW9).......211TH250, TH350, TH350C.......215TH400 (3L80E).......219TH700-R4 (4L60), 4L60E.......227

Honda2 Speed.......2533 Speed.......2554 Speed 2 Shaft.......2574 Speed 3 Shaft.......263

Index

3

ACIndex

HyundaiA4AF1/2 & A4BF1.......355F4A-41, F4A-42, F5A42.......343Filter Identification.......338KM170, KM171, KM172, F3A21, F3A22.......347KM175, KM176, KM177, F4A21, 22 & 23.......351KM Series 3 Speed FWD.......347KM Series 4 Speed FWD.......351Planetary Identification.......341

IsuzuAW30-80.......12,14

Jaguar6HP19.......5266HP26.......530722-600.......331JF506E.......287ZF5HP24.......511

Jatco3N71B, 4N71B, N4A-EL.......273F3A.......277F4A-EL.......279G4A-HL, G4A-EL, GF4EAT.......281JF403E.......285JF404E.......431JF506E.......287RE0F05A ECVT SUBARU, NISSAN & FIAT.......291RE4F04A/V, JF4A-EL.......295RE4R01A, RE5R01A, MAZDA R4A-EL.......297RE4R03A.......301RL3F01A, RN3F01A.......303RL4F02A, RE4F02A/V.......305RL4F03A/V, RE4F03A.......308

LexusA341E.......12A350E.......15A650E.......43

MazdaF3A.......277Jatco F4A-EL.......279Jatco G4A-EL, G4A-HL, GF4EAT.......281JF506E.......287N4A-EL.......273,274R4A-EL.......297

Mercedes4 Bolt Pan (1970-1980) 722-000, 722-100, 722-200.......321722-3, 722-4, 722-5 (6 Bolt Pan).......325722-600.......331ZF 4HP20.......457

4

ACIndex

Mitsubishi03-71, 03-72L.......8A340E.......12F4A-41, F4A-42, F5A42.......343F4A-51, F5A-51.......345KM170, KM171, KM172, F3A21, F3A22.......347KM175, KM176, KM177, F4A21, 22 & 23.......351KM Filter Identification.......338KM Planetary Identification.......341R4A-51, V4A-51, V5A-51.......357W4A-32, F/W4A33-1, F4A33EU.......361

Nissan3N71B, 4N71B.......273ECVT (Micra).......291RE4F04A/V, JF4A-EL.......295RE4R01A, RE5R01A.......297RE4R03A.......301RL3F01A, RN3F01A.......303RL4F02A, RE4F02A/V.......305RL4F03A/V, RE4F03A.......308

Opel4L30E (AR25, AR35).......205AF13, AF17, AF13 MKII.......20AF14, AF20, AF22.......17

PeugeotAL4.......381ZF 4HP20.......457

Renault4139.......3654141.......36750-42LE.......17AD4.......369AD8.......373AR4.......377DPO.......381MB1, MB3.......385MJ1, MJ3.......387ZF 4HP20.......457

RoverCVT (Rover & Volvo).......399G4, L4, L5.......257JF403E.......285JF506E.......287

SaturnTAAT.......248

Seat01M.......41901P & 099.......427JF404E.......431JF506E.......287

Subaru4EAT (4 Speed) 2WD & 4WD.......3104EAT 1999 Up.......314ECVT (Justy).......291M41 (3 Speed) 2WD & 4WD.......318

Suzuki2 Speed.......391

5

ACIndex

Technical ManualsToyota

A130 Series.......22A140 Series.......24

A20 Two Speed.......26 A240 Series.......30 A340E, A340H, A341E.......12 A40 Series.......8 A440F, A442F.......38 A540, A541E.......40 A650E.......43 U140E & U140F.......32 U240E & U241E.......34 U340E & U341E.......36

Transfer Cases Borg Warner Model 1350/1354.......536 Borg Warner Model 1356.......538 Borg Warner Model 1361.......540 Borg Warner Model 44-05.......542 Borg Warner Model 4406.......544 Borg Warner Model 4407.......546 Borg Warner Model 4408.......548 Borg Warner Model 4462.......550 Borg Warner Model 4472.......552 New Process Model 208.......554 New Process Model 231, 233, 241, 242, 243.......556 New Process Model 249.......558

Volkswagen 010, 087, 089.......405 01M.......419 01P & 099.......427 095 & 096.......407 098.......415 JF404E (Polo).......431 JF506E.......287

Volvo 03-70, 71,71L,71LE,72,72L,.......10 30-43LE, A341E.......12 AW50-40/42LE.......17 CVT (Rover & Volvo).......399

6

ACZF

3HP22, 4HP22H, EH & A.......4614HP14.......4374HP18.......4414HP18E.......4454HP18FLA.......4494HP18FLE.......4534HP20.......4574HP22HL.......4674HP24.......4714HP24A.......4755HP18.......4795HP19.......4835HP19 FL.......4885HP19 FLA.......4955HP19 HL.......5015HP19 HLA.......5065HP24.......5115HP24A.......5165HP30.......5216HP19.......5266HP26.......530

Index

7

ACAisin Warner

8

ACAISIN WARNER 03-70, 71,71L,71LE,72,72L,73LE & TOYOTA A40 SERIES4 SPEED RWD (Electronic & Hydraulic Control)

9

ACAISIN WARNER 03-70, 71,71L,71LE,72,72L,73LE & TOYOTA A40 SERIES

4 SPEED RWD (Electronic & Hydraulic Control)

10

ILLNO. ...........DESCRIPTION YEARS QTY PART NO


A40 SERIES IDENTIFICATION HOW TO FIND TRANSMISSION TYPE FROM

TRANSMISSION TAG OR CASE I.D.

CASE I.D. .................................... TYPE 03-51 ........................................... A40D 03-55 ........................................... A40 03-56 ........................................... A41 03-70 ........................................... AW70 03-70L ......................................... A42DL 03-71 Toyota................................ A43D/AW71 03-71 Mitsubishi .......................... A44D 03-71E......................................... A43DE 03-71L ......................................... A43DL 03-71LE....................................... A43DE 03-71LE....................................... A46DE 03-72 ........................................... A44D 03-72L ......................................... A44DL 03-72LE Excluding Suzuki .......... A44DE 03-72LE Suzuki Vitara................. A43DE 03-75 ........................................... A43

KITSKit Overhaul Volvo 03-70/71 Non L/Up (Transtec).................... 79-ON 1 A43.OHK01Kit Overhaul Kit 4 Speed Non Lock Up A40D, 42D, 43D, AW70, AW71 (Bryco) .......... 79-ON 1 A43.OHK03Kit Overhaul Kit 4 Speed Lock Up A43, 44, 45, DL, DE, 45F (Transtec) ............... 82-ON 1 A43.OHK02Kit Overhaul All Non L/Up (Transtec) .................................... 77-ON 1 A43.OHK04

Kit Gasket & Rubbert 4 Speed Non Lock Up ................. 79-ON 1 A43.GSK01Kit Valve Body Gasket A40D ........................................... 77-85 1 A43.GK04Kit Valve Body Gasket AW 03-70/71 Non Lock-up .......... 79-ON 1 A43.GK01Kit Valve Body gasket 71L, 72L & DL Lock-up................ 82-ON 1 A43.GK02Kit valve Body Gasket 72LE & DE Electronic Control ..... 82-ON 1 A43.GK03

GASKETS1H Pan Gasket (Cork) ...................... All 1 BW55.GAS011H Pan Gasket (Fibre) ...................... All 1 BW55.GAS102H Extension Housing ..................... 77-ON 1 BW55.GAS03

NI FILTER GASKETS Filter A40 ..................................... 72-ON 1 A43.GAS09 Filter A42DL, 43DL, 44DL ........... 81-ON 1 A43.GAS10 Filter A42D, 43D, AW70, AW71 ............................... 80-ON 1 A43.GAS08 Filter DE Models.......................... 82-ON 1 A43.GAS11

NI VALVE BODY GASKETS A43DL Lock-up Upper ................. 81-ON 1 A43.GAS04 A43DL Lock-up Lower ................. 81-ON 1 A43.GAS05 Volvo Non Lock-up Upper ........... 79-ON 1 A43.GAS07 Volvo Non Lock-up Lower ........... 79-ON 1 A43.GAS06

RUBBER COMPONENTS3A Front Pump to Case D Ring ........ To-79 1 BW55.GAS023A Front Pump to Case O Ring........ 79-ON 1 A43.OR01NI Overdrive Housing to Case O Ring ......................................... 77-ON 1 A43.OR02

SEALS4A Front Pump Seal ......................... All 1 BW55.MCS015H Extension Housing Toyota (58mm x38mm x 11mm)) ............ All 1 A43.MCS015H Extension Housing Vauxhall Also Volvo with Ball Race in Ext Housing (55mm x 42mm)...... 82-ON 1 A43.MCS025H Extension Housing Volvo ............ 77-ON 1 BW35.MCS025H Extension Housing Shogun & Pajero ......................... 88-ON 1 A43.MCS03

SEALING RINGSKit Sealing Ring Kit 4 Speed ............ 77-ON 1 A43.SRK01

FRICTION PLATES20C Forward Clutch ‘C1’ (125mm OD x 2.30mm x 24T) .... 78-ON 3-4 BW55.FRP0120C Forward ‘C1’ (5 Plate Clutch) (125mm OD x 2.00mm x 24T)..... 85-ON 5 A43.FRP0122C Direct Clutch ‘C2’ (125mm OD x 2.30mm x 24T)..... 78-ON 2-3 BW55.FRP0132D Intermediate ‘B1’ (125mm OD x 2.30mm x 24T)..... 78-ON 1-3 BW55.FRP0124D Intermediate ‘B2’ (125mm OD x 2.30mm x 24T)..... 78-ON 2-3 BW55.FRP0124D Intermediate ‘B2’ (125mm OD x 2.00mm x 24T)..... 85-ON 2-3 A43.FRP0126F Low & Reverse ‘B3’ (125mm OD x 2.30mm x 16T)..... 78-ON 4-5 BW55.FRP0228B Overdrive Clutch ‘C0’ (125mm OD x 2.30mm x 24T)..... 78-ON 1-2 BW55.FRP0130B Overdrive Brake ‘B0’ (125mm OD x 2.30mm x 24T)..... 78-81 2-3 BW55.FRP0130B Overdrive Brake ‘B0’ (140mm OD x 1.70mm x 33T)..... 82-ON 3 A130.FRP0230B Overdrive Brake (140mm OD x 2.30mm x 44T)..... 78-81-ON 3 A140.FRP02

AISIN WARNER 03-70, 71,71L,71LE,72,72L,73LE & TOYOTA A40 SERIES4 SPEED RWD (Electronic & Hydraulic Control)

Revision 04/07/02

11



STEEL PLATES21C Forward ‘C1’ (100mm ID x 1.70mm x 8 Short T) .................................................... 78-ON 3-4 BW55.STP0121C Forward ‘C1’ (100mm ID x 2.00mm x 8 Short T) .................................................... 80-ON 3-4 A43.STP0323C Direct ‘C2’ (100mm ID x 1.70mm x 8 Short T) .................................................... 78-ON 2-3 BW55.STP0123C Direct ‘C2’ (100mm ID x 2.00mm x 8 Short T) .................................................... 81-ON 2-3 A43.STP0333C Intermediate ‘B1’ (100mm ID x 1.80mm x 8 Long T) .................................................... 78-ON 2-3 BW55.STP0325C Intermediate ‘B2’ (100mm ID x 1.80mm x 8 Long T) .................................................... 78-ON 3-4 BW55.STP0325C Intermediate ‘B2’ (100mm ID x 2.30mm x 8 Long T) .................................................... 85-ON 3 A43.STP0427C Low & Reverse ‘B3’ (100mm ID x 1.80mm x 15T) ...... 78-ON 4-5 BW55.STP0229B Overdrive Clutch ‘C0’ (100mm ID x 1.70mm x 8 Short T) .................................................... 78-81 2-3 BW55.STP0129B Overdrive Clutch ‘C0’ (100mm ID x 2.00mm x 8 Short T) .................................................... 78-ON 3 A43.STP0331B Overdrive Brake ‘B0’ (100mm ID x 1.80mm x 8 Long T) .................................................... 78-80 2-3 BW55.STP0331B Overdrive Brake ‘B0’ (115mm ID x 2.00mm x 7T)........ 81-ON 2-3 A43.STP0131B Overdrive Brake ‘B0’ (115mm ID x 2.30mm x 7T)........ 84-ON 2-3 A43.STP0235B Pressure Plate OD Brake............ 78-ON 1 A43.PP01

BUSHESNI Bush Kit ....................................... 77-ON 1 A43.BK0140A Front Pump All............................. 77-ON 1 BW55.BUS0147H Extension Housing Toyota........... 77-ON 1 A43.BUS0147H Extension Housing Volvo ............ 77-ON 1 BW35.BUS1146H Case Repair (Haydon) ................ 77-ON 1 A43.BUS0446H Case Repair (ACL Tool) .............. 77-ON 1 A43.BUS05

FILTERS72H Filter A40D .................................. 78-ON 1 A43.FIL0474H Filter All D Models Escept A40D AW70, 71 Non Lock-up ............... 81-ON 1 A43.FIL0173H Filter All DL, DF 71L & 72L Models........................ 82-ON 1 A43.FIL0275H Filter All DE & 72LE Models ........ 83-ON 1 A43.FIL03NI A47DE Filter (Hi Ace) .................. 95-ON 1 A43.FIL05

ELECTRICAL COMPONENTSNI Solenoid Overdrive Shift ............. 78-ON 1 A43.SOL01NI Shift Solenoid Set LE Models...... 82-ON 1 A43.SOL02NI TCC Solenoid LE Models............ 82-ON 1 A43.SOL03

AISIN WARNER 03-70, 71,71L,71LE,72,72L,73LE & TOYOTA A40 SE RIES4 SPEED RWD (Electronic & Hydraulic Control)

CABLES & SUNDRY PARTSKit Cable Repair Kit .......................... 72-ON 1 BW65.CABKITNI Pressure Cable (Volvo) Models 357, 412,483 & 502 ........ All 1 A43.CAB02NI Pressure Cable (Volvo) Models(233, 248 & 310 ............... All 1 A43.CAB10NI Pressure Cable (Volvo) Model 371 ................................... All 1 A43.CAB11NI Pressure Cable (Volvo) Model 449 ................................... All 1 A43.CAB12NI Pressure Cable (Volvo) Mods 319, 322, 356, 359, 411, 415, 417, 449, 481, 482, 484 ...... All 1 A43.CAB18NI Pressure Cable (Volvo) Model 284 ................................... All 1 A43.CAB21

NI Pressure Cable (Volvo) Mod 418, 642, 643, 659, 660, 684, 681 ...................................... All 1 A43.CAB22NI Pressure Cable (Toyota Space Cruiser) ............... All 1 A43.CAB23NI Pressure Cable (Volvo) Model 532, 533, 534 ................... All 1 A43.CAB27NI Pressure Cable Isuzu Piazza Turbo(864/1090) .... All 1 A43.CAB32NI Pressure Cable Isuzu Piazza Non Turbo(965/1095 1 A43.CAB33NI Pressure Cable Shogun V6 Petrol 1 A43.CAB34NI Pressure Cable Toyota Previa..... 1 A43.CAB39NI Pressure Cable Pajero Diesel ..... 1 A43.CAB44NI Pressure Cable Pajero (47.50mm x 54.50mm) ................ 1 A43.CAB47

HARD PARTSNI Output Flange Volvo (97mm OD) 1 A43.FL01NI Output Flange Volvo (87mm OD) 1 A43.FL02

SPECIAL ITEMSNI Rebuild Manual (ATSG) .............. 1 A43.MAN01

12

AC TOYOTA A340E, A340H, A341E, A343F, ISUZU AW30-80LE4 SPEED RWD & 4WD (Electronic & Hydraulic Control)

13



KITSKit Banner Kit (Volvo 960) (Overhaul Kit Withl Frictions........ All 1 A341E.BAK01Kit Overhaul Kit (Not Land Cruiser)....................... 85-ON 1 A340.OHK01Kit Overhaul Kit (A343F) (Land Cruiser95-On & A350E 96-97) 1 A340.OHK03Kit Overhaul Kit (A343F) (Land Cruiser 2000 On) .............. 1 A340.OHK04Kit Overhaul Kit (Lexus &Volvo 960) ..................... 91-ON 1 A341E.OHK01Kit Overhaul (Transfer Case)............ 85-94 1 A340.OHK02Kit Valve Body Gasket (A341E)........ All 1 A341E.GK01

GASKETSNI Pan Gasket (All) .......................... 85-ON 1 A340.GAS01NI A343F V.B. Gasket Upper ........... 95-97 1 A343.GAS02NI A343F V.B. Gasket Lower ........... 95-97 1 A343.GAS03NI A343F V.B. Gasket Upper ........... 98-ON 1 A343.GAS04NI A343F V.B. Gasket Lower ........... 98-ON 1 A343.GAS05

RUBBER COMPONENTS5A Pump to Case ‘O’ Ring................ All 1 A340.OR01

SEALS10A Pump Seal................................... 85-ON 1 BW55.MCS0112E Extension Housing 2WD ............. 85-ON 1 A43.MCS0112E Extension Housing A341E Lexus........................................... 90-ON 1 A43.MCS02NI Adaptor Housing (4WD Jeep) ..... All 1 A340.MCS02NI Manual Shaft Seal ....................... 85-ON 2-3 A130.MCS03NI A343F Adapter Housing (62mm x 48mm x 8mm) .............. 95-ON 1 A343.MCS02

FRICTION PLATESNI Friction Kit (Volvo) ....................... All 1 A340.FRK0116A Overdrive Clutch (125mm OD x 2.10mm x 32T)..... 85-ON 2 A340.FRP0118A Overdrive Brake (165mm OD x 2.10mm x 24T)..... 85-ON 3-5 A340.FRP0220B Direct (130mm OD x 2.10mm x 40T)..... 85-ON 4 A340.FRP0322B Forward (125mm OD x 2.00mm x 40T)..... 95-ON 5-6 A340.FRP0422B Forward Non Turbo (125mm OD x 2.10mm x 40T)..... 85-ON 3-5 A340.FRP0522B Forward Turbo/Volvo (125mm OD x 1.70mm x 40T)..... 85-ON 6 A340.FRP1022B Forward (125mm OD x 1.90mm x 40T)..... 90-ON 5-6 A340.FRP1124D Intermediate Brake (130mm OD x 2.00mm x 32T)..... 85-ON 4-5 A340.FRP0626E Low & Reverse (130mm OD x 1.70mm x 32T)..... 85-ON 6 A340.FRP07NI Transfer Clutch Direct (145mm OD x 1.60mm x 44T)..... 85-ON 6 A340.FRP08NI Transfer Case Low Brake (175mm OD x 1.60mm x 53T)..... 85-ON 6 A340.FRP09NI Transfer Case Front/Drive (145mm OD x 1.60mm x 44T)..... 85-ON 6 A340.FRP08

STEEL PLATES17A Overdrive Direct Clutch (105mm ID x 3.00mm x 24T) ...... 1985 1-2 A340.STP0117A Overdrive Direct Clutch (105mm ID x 2.00mm x 24T) ...... 85-ON 1-2 A340.STP1017A Overdrive Direct Clutch (105mm ID x 2.50mm x 24T) ...... 92-ON 1 A340.STP1919A Overdrive Brake (145mm ID x 2.00mm x 6 Notched Teeth) ..... 85-ON 2-4 A340.STP0219A Overdrive Brake (145mm ID x 2.00mm x 4 Notched Teeth) ..... 92-ON 4 A340.STP1721B Direct (105mm ID x 3.00mm x 6T) ........ 85-ON 3-4 A340.STP0521B Direct (105mm ID x 2.30mm x 6T) ........ 85-ON 1-4 A340.STP0321B Direct (105mm ID x 4.00mm x 6T) ........ 87-88 3 A340.STP1121B Direct (Supra Notched) (105mm ID x 1.80mm x 6T) ........ 93-ON 4 A540.STP1123B Forward (105mm ID x 2.00mm x 8T) ........ 85-ON 5 A340.STP0423B Forward (105mm ID x 2.30mm x 8T) ........ 92-ON 5 A340.STP1623B Forward (105mm ID x 1.70mm x 8T) ........ 85-ON 6 A130.STP0125D Intermediate (105mm ID x 1.80mm x 16T) ...... 85-ON 1 A340.STP0825D Intermediate (105mm ID x 2.50mm x 16T) ...... 85-ON 4 A340.STP0627E Low & Reverse (110mm ID x 1.80mm x 15T)....... 85-ON 6 A340.STP07NI Transfer Clutch Direct (115mm ID x 1.8mm x 29T)......... 85-ON 5 A340.STP12NI Transfer Case Low (145mm ID x 1.80mm x 10T) ...... 85-ON 6 A340.STP13NI Transfer Case Front Drive (115mm ID x 1.80mm x 29T)....... 85-ON 6 A340.STP12

BANDS30B Band............................................ 85-ON 1 A340.BAN01

BUSHINGS550A Front Pump Bush...................... 85-ON 1 BW55.BUS01NI Bush Kit (A340/E/F, 341E, V4AW3) ........ All 1 A340.BK01

FILTERS40E Filter (2WD Ex Jeep) ................... 85-ON 1 A340.FIL0140E Filter (4WD 11 Bolt Not Jeep) .............. 85-ON 1 A340.FIL0340E Filter (Jeep, Isuzu Trouper etc) ............ 87-ON 1 A340.FIL0240E Filter A341E (Lexus & Volvo 960) .................... 91-ON 1 A341E.FIL0240E Filter A340F (9mm Pick Up Spout) .................. 91-ON 1 A340.FIL0440E Filter A343F (20mm Pick Up Spout) ................ 95-ON 1 A343.FIL0140E Filter A340E/A343F (Land Cruiser/Trooper)................ 98-ON 1 A343.FIL02

TOYOTA A340E, A340H, A341E, A343F, ISUZU AW30-80LE4 SPEED RWD & 4WD (Electronic & Hydraulic Control)

Revision 11/2004

14



ELECTRICAL COMPONENTSNI Speed Sensor (2 Prong 1 Bolt) ........................... 1 A340.ELE01NI Speed Sensor (With ‘Y’ Clamp & 254mm Wire).. 1 A340.ELE02NI Rotor For Speed Sensors ........... 1 A340.ELE03NI Shift Solenoid (Pair Not Lexus orVolvo) ............. 1 A340.SOL01NI Shift Solenoid A341E (Single Lexus & Volvo OEM)....... 1 A340.SOL05NI Lock Up Solenoid (Not Lexus or Volvo).................... 1 A340.SOL02NI Lock Up Solenoid A341E (Lexus & Volvo EOM).................. 1 A340.SOL03NI Solenoid Set (3 Solenoids) Toyota A340E .............................. 1 A340.SOL04NI Water Temp Sensor (Pajero 2.8 TD) 1 A340.ELE06NI Rear Speed Sensor (Trooper) (Grey 3 Pin Srew In).................... 1 A340.ELE05

HARD PARTS800C Intermediate OWC Assy ........... All 1 A340.OWC01801D Low OWC Assy......................... All 1 A340.OWC02802D Intermediate Piston & Spring Assy 1 A340.PIS01803A Pump Assembly ........................ All 1 A340.PUM01804A Planetary - Overdrive & Shaft (23 Tooth Pinion)....................... 85-ON 1 A340.PL01805A Overdrive Clutch Drum (With 33T Sun Gear 2 Plate) .... All 1 A340.DRU01805A Overdrive Clutch Drum (Volvo/Lexus With 33T Sun Gear & VSS Ring)..................... All 1 A340.DRU02

SPECIAL ITEMSNI Manual ATSG (30-80LE)........... A340.MAN01NI Manual ATSG (Jeep AW4) ........ A340.MAN02NI Converter Drive Plate (3.1Ltr TD Trouper) ................... 92-97 1 A340.FP01

TOYOTA A340E, A340H, A341E, ISUZU AW30-80LE4 SPEED RWD & 4WD (Electronic & Hydraulic Control)

15

ACTOYOTA A350E

5 SPEED RWD (Electronic Control)

Illustration toFollow

16



TOYOTA A350E5 SPEED RWD (Electronic Control)

KITSKit Overhaul Kit ................................ 96-97 1 A340.OHK03

METAL CLAD SEALSNI Front Pump ................................. 96-97 1 BW55.MCS01NI Extension Housing ...................... 96-97 1 A343.MCS02

FRICTION PLATESNI Forward (125mm OD x 1.90mm x 40T)..... 96-97 6 A140.FRP01NI Second Brake (130mm OD x 2.00mm x 32T)..... 96-97 5 A340.FRP06NI Direct (130mm OD x 2.10mm x 40T)..... 96-97 4 A340.FRP03NI Low & Reverse (130mm OD x 1.70mm x 32T)..... 96-97 6 A340.FRP07NI Overdrive Clutch (125mm OD x 2.10mm x 32T)..... 96-97 2 A340.FRP01NI Overdrive Brake (165mm OD x 2.10mm x 24T)..... 96-97 4 A340.FRP02

STEEL PLATESNI Forward (105mm ID x 2.30mm x 8T) ........ 96-97 5 A340.STP16NI Direct (105mm ID x 3.00mm x 6T) ........ 96-97 4 A340.STP05NI Second Brake (105mm ID x 1.80mm x 16T) ...... 96-97 1 A340.STP08NI Second Brake (105mm ID x 2.50mm x 16T) ...... 96-97 4 A340.STP06NI Low & Reverse (110mm ID x 1.80mm x 15T)....... 96-97 6 A340.STP07NI Overdrive Clutch (105mm ID x 2.00mm x 24T) ...... 96-97 1 A340.STP10NI Overdrive Clutch (105mm ID x 3.00mm x 24T) ...... 96-97 1 A340.STP01NI Overdrive Brake (145mm ID x 2.00mm x 4 Notched Teeth) ..... 96-97 1 A340.STP17

Revision 08/08/02

17

ACAW50-40/42LE (AF14,20,22)

4 SPEED FWD (Electronic Control)

18



KITS AW50-40/41/42LE (AF18, AF20)Kit Overhaul Kit AF14, 20, 22 (Bryco) ........................................ 91-ON 1 AF20.OHK01 Kit Overhaul Kit AF14, 20, 22 (Transtec) .................................... 91-ON 1 AF20.OHK02Kit Overhaul Kit AF14 & 20 (Precision) ................................... 91-ON 1 AF20.OHK03Kit Overhaul Kit AF22 Ecotec (Precision) ................................... 97-ON 1 AF22.OHK01

GASKETSNI Valve Body Cover Gasket AF14, 20, 22................................ 91-ON 1 AF20.GAS10 NI Valve Body Rear Spacer Plate Lower Gasket (AF18/20) ............. 91-ON 1 AF20.GAS01NI Valve Body Rear Spacer Plate Upper Gasket (AF18/20) ............. 91-ON 1 AF20.GAS02NI Valve Body Gasket Main Lower .......................................... 91-ON 1 AF20.GAS03NI Valve Body Gasket Main Upper Except 2.0 Ecotec/V6.................. 91-ON 1 AF20.GAS04NI Valve Body Gasket Main Upper 2.0 Ecotec/V6 Only ..................... 91-ON 1 AF20.GAS05NI Valve Body Gasket (Ecotec) 1.8/2.0 Litre V Ident ..................... 91-ON 1 AF20.GAS06NI Valve Body Gasket (Ecotec) 1.8/2.0 Litre V Ident ..................... 91-ON 1 AF20.GAS07NI Valve Body Gasket (Ecotec) 1.8/2.0 Litre V Ident ..................... 91-ON 1 AF20.GAS08NI Valve Body Gasket (Ecotec) 1.8/2.0 Litre V Ident ..................... 91-ON 1 AF20.GAS09

RUBBER COMPONANTS10A Pump to case ‘O’ Ring................. 91-ON 1 AF20.OR01

SEALS20A Converter Seal All ....................... 91-ON 1 BW55.MCS0121E Driveshaft Seal (GM)................... 91-ON 2 TH125.MCS0221E Driveshaft Seal (Volvo)................ 92-ON 2 AF20.MCS02

FRICTION PLATESNI Friction Kit (AF14 & AF20) .......... 91-ON 1 AF20.FRK0130A B1 (2nd Coast) AF14,20, 22 (107mm OD x 1.70mm x 34T) .... 91-ON 2 AF20.FRP0130A B1 (2nd Coast) OEM (107mm OD x 1.70mm x 34T) .... 91-ON 2 AF20.FRP1132A B2 (2nd Brake) AF14,AF20 (160mm Grooved 33 Teeth) ........ 91-ON 3-4 AF20.FRP0232A B2 (2nd Brake) Smooth V6 Only (160mm OD x 1.75mm x 40T)..... 91-ON 3-4 AF20.FRP0632A B2 (2nd Brake) OEM (160mm OD x 1.70mm x 40T)..... 99-ON 3-4 AF20.FRP0734B B3 (Low & Rev) AF14,AF20 (160mm x 1.70mm x 33 Teeth).... 91-ON 4 AF20.FRP0334B B3 (Low & Rev) AF14,AF20 (160mm x 1.70mm x 33 Teeth).... 91-ON 4 AF20.FRP1338C C2 (Direct) AF14,AF20 (107mm OD x 1.70mm x 34T)..... 91-ON 4 AF20.FRP0138C C2 (Direct) OEM (107mm OD x 1.70mm x 34T)..... 91-ON 4 AF20.FRP1136C C1 (Forward) AF14,AF20 (138mm OD x 1.70mm x 46T)..... 91-ON 4 AF20.FRP0440D C3 (Underdrive) AF14,AF20 (107mm OD x 1.70mm x 34T)..... 91-ON 4 AF20.FRP01

AW50-40/42LE (AF14,20,22)

FRICTION PLATES Cont...40D C3 (Underdrive) OEM (107mm OD x 1.70mm x 34T)..... 91-ON 4 AF20.FRP1140D C3 (Underdrive) AF25 V6 Only (114mm OD x 1.75mm x 34T) ..... 96-ON 4 AF20.FRP05NI 4WD Transfer clutch.................... 89-ON AR AF20.FRP58

STEEL PLATES31A Steel Plate B1 Brake (107mm x 1.80mm x 8T) ............. 91-ON 2 AF20.STP01 33A Steel Plate B2 (2nd Brake) (160mm 10 Teeth) ....................... 91-ON 3-4 AF20.STP0237C Steel Plate C1 (Forward) (138mm 12 Teeth) ....................... 91-ON 4 AF20.STP0335B Steel Plate B3 (Low & Rev) (160mm 15 Teeth) ....................... 91-ON 5-6 AF20.STP0439C C2 Clutch (Direct) (107mm x 1.80mm x 12T) ........... 91-ON 4 AF20.STP0541D Steel Plate C3 Clutch (107mm x 1.80mm x 8T) ............. 91-ON 4 AF20.STP0141D Steel Plate C3 Clutch V6 (107mm x 1.80mm x 18T) ........... 97-ON 4 AF20.STP06NI 4WD Transfer clutch.................... 89-ON AR AF20.STP5842C Pressure Plate C1 (3.60mm)....... 91-ON Sel AF20.PP0142C Pressure Plate C1 (3.80mm)....... 91-ON Sel AF20.PP0842C Pressure Plate C1 (4.00mm)....... 91-ON Sel AF20.PP0943C Pressure Plate C2 (3.60mm)....... 91-ON Sel AF20.PP1043C Pressure Plate C2 (3.80mm)....... 91-ON Sel AF20.PP0543C Pressure Plate C2 (4.00mm)....... 91-ON Sel AF20.PP0644A Pressure Plate B1 (3.50mm)....... 91-ON Sel AF20.PP0245A Pressure Plate B2 (3.60mm)....... 91-ON Sel AF20.PP0346B Pressure Plate B3 (3.80mm)....... 91-ON Sel AF20.PP0447D Pressure Plate C3 (3.60mm)....... 91-ON Sel AF20.PP1147D Pressure Plate C3 (3.80mm)....... 91-ON Sel AF20.PP0747D Pressure Plate C3 (4.00mm)....... 91-ON Sel AF20.PP12NI Cushion Spring B3 Brake............ 91-ON 1 AF20.DIA03

BANDS60D B4 Band ...................................... 91-ON 1 AF20.BAN01

FILTERS55E Filter AF14, 20............................. 91-ON 1 AF20.FIL01 55E Filter AF22 V6 ............................. 96-ON 1 AF20.FIL02NI Valve Body Filter (Large)............. 91-ON AR AF20.FIL03NI Valve Body Filter (Small) ............. 91-ON AR AF20.FIL04

ELECTRICAL COMPONENTSNI 1-2/3-4 & 2-3 Shift Solenoid (AF14, AF20)............................... 91-96 2 AF20.SOL01NI 1-2/3-4 Shift Solenoid (AF20/AF22)................................ 96-ON 1 AF20.SOL05NI 2-3 Shift Solenoid to 99GW528637 (AF20/AF22................................. 96-99 1 AF20.SOL01NI 2-3 Shift Solenoid From 99GW528638 (AF20/AF22................................. 99-ON 1 AF20.SOL04NI Lock Up Solenoid (AF14, AF20 & AF22) .................. 91-ON 1 AF20.SOL02NI Neutral Control Solenoid (AF20/AF22)................................ 96-ON 1 AF20.SOL03NI Speed Sensor (Input) .................. 91-ON 1 AF20.ELE01NI Speed Sensor (Output) ............... 91-ON 1 AF20.ELE02


Revision 15/07/02

19



THRUST WASHERS & BEARINGS71C Thrust Plate C1/C2 Drum to End Cover (Drum Side) ........... 91-ON 1 AF20.THW0170E Thrust Plate C1/C2 Drum to End Cover (Cover Side) .......... 91-ON 1 AF20.THW0273A Thrust Washer Pump (Plastic)91-ON 1 AF20.THW0372C Thrust Bearing C1/C2 Drum to End Cover ............................... 91-ON 1 AF20.TOR01

HARDWARE80E End Cover (Volvo) 50-42LE ........ 92-ON 1 AF20.CAS0180E End Cover (Cavalier)................... 91-ON 1 AF20.CAS0295C C1/C2 Drum (Reconditioned)...... 91-ON 1 AF20.DRU0195C Uprated C1/C2 Drum Assy (50-40/50-42 With Piston) ........... 91-ON 1 AF20.DRU02

TORQUE CONVERTERSNI 1.6 Litre Cavallier ........................ 91-ON 1 AF14.TC01NI 2.0 Litre Non-Ecotec 4 Foot ........ 91-ON 1 AF20.TC01NI 2.0 Litre V6 Ecotec 6 Foot........... 91-ON 1 AF20.TC02NI Saab 900..................................... 92-ON 1 AF20.TC03NI Saab 95 2.3 Turbo 50-43LE ........ 92-ON 1 AF20.TC05NI 2.0 Litre V6 Cavalier.................... 91-ON 1 AF22.TC01

AW50-40/42LE (AF14,20,22)4 SPEED FWD (Electronic Control)

20

AC4 SPEED FWD (Electronic Control)AW60-40LE (AF13) AW60-42LE (AF17/AF13 MKII)

25



AW60-40LE (AF13) AW60-42LE (AF17/AF13 MKII)

KITS AW60-40/42-LE (AF13)Kit Overhaul AF13/60-40LE (Transtec) .................................... 92-ON 1 AF13.OHK01Kit Overhaul AF13/60-40LE (Precision) ................................... 92-ON 1 AF13.OHK02Kit Overhaul AF17/60-41SN (Precision) ................................... 99-ON 1 AF13.OHK04Kit Shaft Sealing Ring ...................... 92-ON 1 AF13.SRK01Kit Valve Body Gasket Kit (AF17 - AF13 MKII) ..................... 99-ON 1 AF13.GK01

GASKETS & RUBBER COMPONENTSKit Valve Body Gasket Kit (AF17& AF13 MKII) ..................... 99-ON 1 AF13.GK01NI Valve Body Gasket ...................... 92-ON 1 AF13.GAS02NI Valve Body Gasket ...................... 92-ON 1 AF13.GAS03NI Valve Body Gasket ...................... 92-ON 1 AF13.GAS04NI Valve Body Gasket ...................... 92-ON 1 AF13.GAS05NI Valve Body Gasket Main (60-41 Ecotec)............................. 98-ON 1 AF13.GAS06NI Valve Body Gasket Main (60-41 Ecotec)............................. 98-ON 1 AF13.GAS07NI Valve Body Gasket Small (60-41 Ecotec)............................. 98-ON 1 AF13.GAS08NI Valve Body Gasket Small (60-41 Ecotec)............................. 98-ON 1 AF13.GAS09NI Valve Body Gasket Small (60-41 Ecotec)............................. 98-ON 1 AF13.GAS10NI Valve Body Gasket End Plate (60-41 Ecotec)............................. 98-ON 1 AF13.GAS11NI Valve Body Gasket Side (60-41 Ecotec)............................. 98-ON 1 AF13.GAS12NI Pump to Case ‘O’ Ring................ 92-ON 1 AF13.OR01

SEALS20A Converter Seal ............................ 92-ON 1 BW55.MCS0121E Drive Shaft Seal (L.Hand) ........... 92-ON 1 AF13.MCS0222E Drive Shaft Seal (R.Hand)........... 92-97 1 AF13.MCS0222E Drive Shaft Seal (R.Hand)........... 98-ON 1 AF13.MCS03

FRICTIONS32B B2 (Low & Reverse) ( 160mm OD x 1.70mm x 33T).... 92-ON 4 AF20.FRP0334C C0 (Overdrive Clutch) (142mm OD x 1.75mm x 51T)..... 92-ON 2 AF13.FRP0138C C1 (Forward Clutch) (142mm OD x 1.75mm x 51T)..... 92-ON 2 AF13.FRP0138C C1 (Forward Clutch)AF13MKII/AF17 (142mm OD x 1.70mm x 51T)..... 98-ON 2 AF13.FRP0630A C2 (Direct Clutch) (126mm OD x 1.85mm x 44T)..... 92-98 2 AF13.FRP0230A C2 (Direct Clutch)AF13MKII/AF17 (133mm OD x 1.85mm x 44T)..... 98-ON 2 AF13.FRP0536C C3 (Coast Clutch) (126mm OD x 1.70mm x 44T) .... 92-ON 2 AF13.FRP03


STEEL PLATES33B B2 (Low & Reverse) (144mm ID x 1.60mm x 15T) ...... 92-ON 3 AF13.STP0435C C0 (Overdrive) (119mm ID x 1.80mm x 36T)....... 92-ON 1 AF13.STP0139C C1 (Forward Clutch) (119mm ID x 1.85mm x 20T)....... 92-ON 2 AF13.STP0539C C1 (Forward ClutchAF13MKII/AF17) (119mm ID x 1.85mm x 20T)....... 98-ON 2 AF13.STP0737C C3 (Coast Clutch) (104mm ID x 1.80mm x 16T) ...... 92-ON 2 AF13.STP0337C C2 (Direct Clutch) AF13MKII/AF17 (114mm ID x 1.80mm x 15T)....... 98-ON 2 AF13.STP0631A C2 (Direct Clutch) (104mm ID x 1.80mm x 6T) ........ 92-ON 1 AF13.STP02

PRESSURE PLATES41C C0 (Overdrive) 3.60mm x 36T..... 92-ON Sel AF13.PP0141C C0 (Overdrive) 3.80mm x 36T..... 92-ON Sel AF13.PP0241C C0 (Overdrive) 4.00mm x 36T..... 92-ON Sel AF13.PP0340C C3 (Coast) 3.20mm x 16T........... 92-ON Sel AF13.PP0540C C3 (Coast) 3.60mm x 16T........... 92-ON Sel AF13.PP0640C C3 (Coast) 3.80mm x 16T........... 92-ON Sel AF13.PP0740C C3 (Coast) 4.00mm x 16T........... 92-ON Sel AF13.PP0842C C1 (Forward) 3.60mm ................. 92-ON Sel AF13.PP0942C C1 (Forward) 3.80mm ................. 92-ON Sel AF13.PP1042C C1 (Forward) 3.40mm ................. 92-ON Sel AF13.PP1143A C2 (Reverse) ............................... 92-ON 1 AF13.PP1244B B2 (Low/Reverse) ....................... 92-ON 1 AF13.PP13

FILTERS55E Filter ............................................ 92-ON 1 AF13.FIL01

BANDS60A B1 Band (AF13) .......................... 92-98 1 AF13.BAN0160A B1 Band (AF13MKII/AF17) ......... 98-ON 1 AF13.BAN02

SHAFT SEALING RINGSKit Shaft Sealing Ring ...................... 92-ON 1 AF13.SRK01

ELECTRICAL COMPONENTSNI 1-2/3-4 Shift Solenoid (AF13/AF13MKII/AF17)............... 92-ON 1 AF13.SOL01NI 2-3 Shift Solenoid (AF13/AF13MKII/AF17)............... 92-ON 1 AF13.SOL01NI Lock Up Solenoid (On Off Type) (AF13) ......................................... 92-ON 1 AF13.SOL02NI Lock Up Solenoid (PWM Type) (AF13MKII/AF17) ........................ 99-ON 1 AF13.SOL04NI Neutral Control Solenoid (AF13 MKII/AF17) ....................... 99-ON 1 AF13.SOL06NI

HARD PARTS800C Piston 'C1' AF17/AF13MKII ...... 99-ON 1 AF13.PIS01

SPECIAL ITEMSNI 'Z' Link (Man. Valve to Detent).. 92-ON 1 AF13.LI01

Revision 10/2004

22

ACTOYOTA A130L, 131L & 132L3 SPEED FWD (Hydraulic Control)

23



KITSKit Overhaul Kit A130 ....................... 83-ON 1 A130.OHK01

Kit Gasket & Rubber A130 ............... 85-ON 1 A130.GSK01

GASKETS1C Pan Gasket ................................ 83-ON 1 A130.GAS01

RUBBER COMPONENTS3A Pump O Ring............................... 83-ON 1 A130.OR01NI Sealing Tube (Intermediate Brake to Case) ...... 83-ON 1 A140.TU01

SEALS10A Converter Seal ............................ 83-ON 1 BW55.MCS01

FRICTION PLATES20A Direct Clutch (125mm OD x 1.70mm x 40T)..... 83-ON 2-4 A130.FRP0122A Forward Clutch Plain (125mm OD x 1.70mm x 40T)..... 83-ON 2-4 A130.FRP0124B Intermediate Brake (140mm OD x 1.70mm x 33T)..... 83-ON 2-3 A130.FRP0226B Low & Reverse (140mm OD x 1.70mm x 33T)..... 83-ON 5-6 A130.FRP02

STEEL PLATES21A Direct Clutch (105mm ID x 1.8mm x 8T) .......... 83-ON 3-4 A130.STP0123A Forward Clutch (105mm ID x 1.8mm x 8T) ......... 83-ON 3-4 A130.STP0125B Intermediate Brake (wide Spline) (115mm ID x 1.80mm x 12T)....... 83-ON 3-4 A130.STP0327B Low & Reverse Brake (Narrow Spline) (115mm ID x 1.80mm x 12T)....... 83-ON 4-5 A130.STP04

BUSHESNI Bush Kit ....................................... 83-ON 1 A140.BK0139A Pump Body.................................. 83-ON 1 BW55.BUS01

TOYOTA A130L, 131L & 132L3 SPEED FWD (Hydraulic Control)

BANDS50A Intermediate Overrun (25mm Wide)............................... 83-ON 1 A130.BAN01

FILTERS52C Filter A130, 140 ........................... 83-ON 1 A140.FIL01

THRUST WASHERS & BEARINGS60A Thrust Washer (Stator to Direct Drum) ................ 83-ON 1 A140.THW0261A Thrust Washer (Direct to Forward Drum) ............ 83-ON 1 A140.THW03

HARD PARTS73B Rear Planetary (4 Pinoin x 45.75mm High).......... 83-ON 1 A140.PL01

SPECIAL ITEMSNI Rebuild Manual (ATSG) .............. 83-ON A130.MAN01

Revision 15/07/02

24

ACTOYOTA A140, 141 & 1424 SPEED FWD (Electronic & Hydraulic Control)

25



KITSKit Overhaul Kit A140E,L, 141E ....... 83-ON 1 A140.OHK01

Kit Gasket & Rubber A140 ............... 83-ON 1 A140.GSK01

GASKETS1A Pan Gasket ................................ 83-ON 1 A130.GAS01

RUBBER COMPONENTS3A Pump O Ring............................... 83-ON 1 A130.OR01NI Sealing Tube (Intermediate Brake to Case) ...... 83-ON 1 A140.TU01

SEALS10A Converter Seal ............................ 83-ON 1 BW55.MCS01NI Axle Shaft Left & Right (Camry) ................... 86-ON 2 A140.MCS02

FRICTION PLATES20A Direct Clutch (125mm OD x 1.70mm x 40T)..... 83-ON 3 A130.FRP0120A Direct Clutch (125mm OD x 1.90mm x 40T)..... 86-ON 4 A140.FRP0122B Forward Clutch Plain (125mm OD x 1.70mm x 40T)..... 83-ON 4 A130.FRP0124B Intermediate Brake (140mm OD x 1.70mm x 33T)..... 83-ON 3 A130.FRP0224B Intermediate Brake (140mm OD x 1.90mm x 33T)..... 87-ON 3 A140.FRP0326C Low & Reverse Brake (140mm OD x 1.70mm x 33T)..... 83-ON 6 A130.FRP0226C Low & Reverse Brake (Celica) (140mm OD x 1.50mm x 33T)..... 93-ON 6 A140.FRP0428C Overdrive Direct Clutch (125mm OD x 1.70mm x 40T)..... 83-86 2 A130.FRP0128C Overdrive Direct Clutch (125mm OD x 1.90mm x 40T)..... 86-ON 2 A140.FRP0130C Overdrive Brake (Smooth) (140mm OD x 1.70mm x 33T)..... 83-86 3 A130.FRP0230C Overdrive Brake (164mm OD x 1.90mm x 24T)..... 86-ON 3 A140.FRP02

STEEL PLATES21A Direct Clutch (104mm ID x 1.80mm x 8T) ........ 83-ON 3 A130.STP0123B Forward Clutch (104mm ID x 1.80mm x 8T) ........ 83-ON 4 A130.STP0125B Intermediate Brake (Wide Spline) (117mm ID x 1.80mm x 12T)....... 83-ON 3-4 A130.STP0327C Low & Reverse Brake (117mm ID x 1.80mm x 12T)....... 83-ON 5-8 A140.STP0229C Overdrive Direct Clutch (104mm ID x 1.80mm x 8T) ........ 83-ON 2 A130.STP01 29C Overdrive Direct Clutch (104mm ID x 1.80mm x 24/20T)96-ON 3 A140.STP0131C Overdrive Brake (117mm ID x 1.80mm x 12T)....... 83-ON 3-4 A140.STP0231C Overdrive Brake (143mm ID x 1.80mm x 12T) ...... 86-ON 6 A140.STP0331C Overdrive Brake Camry Only (143mm ID x 2.50mm x 12T) ...... 91-ON 2 A540.STP07

BUSHESKit Bush Kit ....................................... 83-ON 1 A140.BK0139A Pump Body.................................. 83-ON 1 BW55.BUS01

BANDS50A Intermediate Overrun (25mm Wide)............................... 83-ON 1 A130.BAN01

FILTERS52A Filter A130, 140 ........................... 83-ON 1 A140.FIL01

THRUST WASHERS & BEARINGS60A Thrust Washer (Stator to Direct Drum) ................ 83-ON 1 A140.THW0261B Thrust Washer (Direct to Forward Drum) ............ 83-ON 1 A140.THW03

ELECTRICAL COMPONENTSNI Shift Solenoid (Pair) .................... 83-ON 1 A340.SOL01

HARD PARTS 72A Direct Drum ................................. 83-ON 1 A140.DRU01 73C Rear Planetary (4 Pinoin x 45.75mm High).......... 83-ON 1 A140.PL01

SPECIAL ITEMSNI Rebuild Manual (ATSG) .............. A140.MAN01NI Pressure Control Valve Boost Sleeve (Large Ratio) ............................... 1 A140.VA01

TOYOTA A140, 141 & 1424 SPEED FWD (Electronic & Hydraulic Control)

Revision 12/2003

26

ACIllustration

toFollow

TOYOTA A202 SPEED RWD (Hydraulic Control)

27



KITSKit Overhaul Kit A20 ......................... 70-ON 1 A20.OHK01

GASKETS

RUBBER COMPONENTS

SEALSFront Pump Seal A20 ........................... 70-ON 1 A20.MCS01

FRICTION PLATESHigh Clutch........................................... 70-ON 2-3 A20.FRP01Reverse Clutch..................................... 70-ON 3-4 A20.FRP02

STEEL PLATESHigh Clutch........................................... 70-ON 4 A20.STP01Reverse Clutch..................................... 70-ON 3-4 A20.STP02

BANDSLow Band (Relined Only) ..................... 70-ON 1 A20.BAN01

FILTERFILTER ................................................. 70-ON 1 A20.FIL01

TOYOTA A202 SPEED RWD (Hydraulic Control)

Revision 19/07/02

28

ACIllustration

toFollow

A210, MX17SUZUKI SWIFT 89-98, DIAHATSU CHARADE 88-92

29



A210, MX17SUZUKI SWIFT 89-98, DIAHATSU CHARADE 88-92

KITSKit Overhaul A210, MX17 Suzuki Swift................................. 85-ON 1 A210.OHK01

GASKETSNI Pan Gasket ................................. 85-ON 1 A210.GAS01

BANDSNI Band............................................ 85-ON 1 A210.BAN01

FILTERSNI Filter ............................................ 85-97 1 A210.FIL01

FRICTION PLATESNI Foward & Direct (125mm OD x 1.70mm x 40T)..... 85-97 5 A130.FRP01NI Low & Reverse (140mm OD x 1.70mm x 33T)..... 85-97 4 A130.FRP02

STEEL PLATESNI Forward & Direct (105mm ID x 1.80mm x 8T) ........ 85-97 6 A130.STP01NI Low & Reverse (115mm ID x 1.80mm x 12T)....... 85-97 4 A130.STP04

SPECIAL ITEMSNI Repair Manual (ATSG) ................ A210.MAN01

Revision 19/07/02

30

ACA240 Series4 SPEED FWD (Hydraulic & Electronic Control)

35

31



A240 Series4 SPEED FWD (Hydraulic & Electronic Control)

KITSKit Overhaul Kit A240E/L, A241E/L, A243L, 244E ................ 85-ON 1 A240.OHK01Kit Overhaul Kit A245E, A246E, A247E ................ 93-ON 1 A245.OHK01Kit Transfer Case Kit A241H............. 88-ON 1 A540.OHK03

GASKETS1A Pan Gasket A240, 241, etc ......... 84-ON 1 A240.GAS011A Pan Gasket A245, 246, 247 ........ 93-ON 1 A245.GAS01

RUBBER COMPONENTS3A Pump O Ring............................... 84-ON 1 A130.OR01

SEALS10A Converter Seal.......................... 83-ON 1 BW55.MCS01NI Diff Seal Left hand (2.49mm OD) (241L, 241E, 243L & 247E) ...... 85-ON 1 A240.MCS04

FRICTION PLATES22B Forward Clutch Plain (125mm OD x 1.70mm x 40T)..... 85-ON 4 A130.FRP0120A Direct Clutch (125mm OD x 1.70mm x 40T)..... 85-92 3 A130.FRP0120A Direct Clutch (125mm OD x 1.90mm x 40T)..... 93-ON 3 A140.FRP0126D Low & Reverse Brake (140mm OD x 1.75mm x 33T)..... 93-ON 6 A240.FRP0326D Low & Reverse Brake (140mm OD x 1.70mm x 33T)..... 85-ON 6 A130.FRP0224C Intermediate Brake (140mm OD x 1.70mm x 33T)..... 87-ON 3 A130.FRP0224C Intermediate Brake (140mm OD x 1.90mm x 33T)..... 87-ON 3 A140.FRP0332E Underdrive Clutch (110mm OD x 1.90mm x 34T) ..... 85-ON 4 A240.FRP0134E Underdrive Brake (110mm OD x 1.70mm x 26T) ..... 85-ON 4 A240.FRP0234E Underdrive Brake Large ID (110mm OD x 1.75mm x 26T) ..... 94-ON 4 A240.FRP04NI 4WD Differential AWD (110mm OD x 1.90mm x 34T) ..... 88-ON 7 A240.FRP01

STEEL PLATES21A Direct Clutch (104mm ID x 1.80mm x 8T) ........ 85-ON 3 A130.STP0123B Forward Clutch (104mm ID x 1.80mm x 8T) ........ 85-ON 4 A130.STP0125C Intermediate Brake (Wide Spline) (117mm ID x 1.80mm x 12T)....... 85-ON 3 A130.STP0327D Low & Reverse Brake (125mm ID x 1.80mm x 12T) ...... 93-ON 7 A240.STP0527D Low & Reverse Brake (Narrow Spline) (115mm ID x 1.80mm x 12T)....... 85-92 5 A130.STP0433E Underdrive Clutch (140mm ID x 1.80mm x 20T) ...... 85-ON 4 A240.STP0135E Underdrive Brake (80mm ID x 1.80mm x 8T) .......... 85-92 3 A240.STP0335E Underdrive Brake (87mm ID x 1.80mm x 8T) .......... 93-ON 3 A240.STP04NI 4WD Differential AWD (140mm ID x 1.80mm x 20T) ...... 88-92 8 A240.STP01

BUSHESKit Bush Kit ....................................... 85-ON 1 A130.BK0139A Pump Body.................................. 85-ON 1 BW55.BUS01

BANDS50A Intermediate Overrun .................. 83-ON 1 A130.BAN01

FILTERS52A Filter A240 ................................... 85-ON 1 A240.FIL0152A Filter A245, A246, A247............... 93-ON 1 A245.FIL01

ELECTRICAL COMPONENTSNI Shift Solenoid (Pair) .................... 85-ON 1 A340.SOL01

HARD PARTS90A Pump Assy (2 Bushes in Stator) . 85-ON 1 A240.PUM01

SPECIAL ITEMS

Revision 19/07/02

32

ACTOYOTA U140E & U140F4 SPEED FWD & AWD (Electronic Control)


33



KITSKit Overhaul Kit (U140E/F) ............... 98-ON 1 U140.OHK01Kit Transfer Case Kit (U140F) .......... 98-ON 1 U140.OHK02

GASKETS

SEALS

SEALING RINGS

FRICTION PLATES

STEEL PLATES

BUSHES

THRUST BEARINGS & WASHERS

BANDS

FILTERSNI Pan Filter (U140F)....................... 98-ON 1 U140.FIL01

SPRINGS & ONE WAY CLUTCHES

HARD PARTS

TOYOTA U140E & U140F4 SPEED FWD & AWD (Electronic Control)

Revision 07/08/02

34

ACTTOYOTA U240E & U241E



35



TOYOTA U240E & U241E4 SPEED FWD (Electronic Control)

KITSKit Overhaul...................................... 2000-ON 1 U240.OHK01

SPECIAL TOOLS & MANUALSNI Rebuild Manual (U241E OEM) . 2000-ON U240.MAN01

Revision 07/08/02

36

ACTOYOTA U340E & U341E4 SPEED FWD (Electronic Control)


37



TOYOTA U340E & U341E4 SPEED FWD (Electronic Control)

KITSKit Overhaul...................................... 2000-ON 1 U340.OHK01

Revision 07/08/02

38

ACTOYOTA A440F, A442F4 SPEED 4WD (Electronic & Hydraulic Control)

39



KITSKit Master Overhaul ....................... 86-ON 1 A440.MOHK01Kit Overhaul Kit Transmission (A440F, A442F Transtec) ......... 86-ON 1 A440.OHK01Kit Overhaul Kit Transfer Case (A440) ....................................... -1/90 1 A440.OHK02Kit Valve Body Gasket (Without Cruise Control) ........... 1 A440.GK01Kit Valve Body Gasket (With Cruise Control) ................ 1 A440.GK02Kit Valve Body Gasket (Turbo Diesel) ........................... 1 A440.GK03Kit Valve Body Gasket (A442F Electronic Control) ....... 1 A440.GAS04

GASKETS1E Pan Gasket A440F, A442F........ 86-ON 1 A440.GAS01

SEALS10A Pump Seal (42mm x 60mm x 9mm)............ 86-ON 1 A440.MCS01NI Adaptor Housing (60mm x 48mm x 8mm)............ 1/90-ON 1 A440.MCS02

BUSHESNI Bush Kit (A440F, A442F) .......... 85-95 1 A440.BK01NI Pump Bush ............................... 86-ON 1 A440.BUS01

FILTERS40E Filter 10 Bolt 4WD (50mm Thick)............................ 85-94 1 A440.FIL0240E Filter 10 Bolt 2WD (16mm Thick)............................ 85-94 1 A440.FIL0140E Filter A442F 4 Bolt .................... 93-94 1 A440.FIL03

FRICTION PLATESKit Friction Kit................................. 85-94 1 A440.FRK01Kit Friction Kit................................. 95-ON 1 A440.FRK0214A Overdrive Clutch (127mm OD x 2.10mm x 46T) .. 85-94 3 A440.FRP0116B Overdrive Brake (175mm OD x 2.10mm x 70T) .. 85-92 3 A440.FRP0216B Overdrive Brake (184mm OD x 2.10mm x 75T) .. 93-ON 3 A440.FRP0318C Forward (127mm OD x 2.10mm x 46T) .. 85-94 6-7 A440.FRP0120C Direct (127mm OD x 2.10mm x 46T) .. 85-94 5 A440.FRP0122C Intermediate (175mm OD x 2.10mm x 70T) .. 85-94 4-5 A440.FRP0224E Low & Reverse (175mm OD x 1.70mm x 70T) .. 85-94 6 A440.FRP04

STEEL PLATESKit Steel Plate Kit.............................. 85-94 1 A440.STK01Kit Steel Plate Kit.............................. 95-ON 1 A440.STK0215A Overdrive Clutch (102mm ID x 1.80mm x 10T) ...... 85-94 3 A440.STP0115A Overdrive Clutch (102mm ID x 2.00mm x 10T) ...... 85-94 AR A440.STP0315A Overdrive Clutch (102mm ID x 2.20mm x 10T) ...... 85-94 AR A440.STP0715A Overdrive Clutch (102mm ID x 2.40mm x 10T) ...... 85-94 AR A440.STP0815A Overdrive Clutch A442F (102mm ID x 2.00mm x 20T) ...... 95-ON 3 A440.STP1517B Overdrive Brake (152mm ID x 2.40mm x 6T) ........ 85-92 3 A440.STP0217B Overdrive Brake (163mm ID x 2.40mm x 6T) ........ 93-94 2 A440.STP0617B Overdrive Brake (163mm ID x 4.00mm x 6T.......... 93-94 1 A440.STP1017B Overdrive Brake A442F (163mm ID x 2.50mm x 6T.......... 95-ON 3 A440.STP1619C Forward (102mm ID x 1.80mm x 10T) ...... 85-94 6 A440.STP0119C Forward (102mm ID x 2.00mm x 10T) ...... 85-94 AR A440.STP0319C Forward (102mm ID x 2.20mm x 10T) ...... 85-94 AR A440.STP0719C Forward (102mm ID x 2.40mm x 10T) ...... 85-94 AR A440.STP0821C Direct (102mm ID x 1.80mm x 10T) ...... 85-94 5 A440.STP0121C Direct (102mm ID x 2.00mm x 10T) ...... 85-94 AR A440.STP0321C Direct (102mm ID x 2.20mm x 10T) ...... 85-94 AR A440.STP0721C Direct (102mm ID x 2.40mm x 10T) ...... 85-94 AR A440.STP0823C Intermediate (152mm ID x 2.00mm x 6T) ........ 93-94 4 A440.STP0423C Intermediate (152mm ID x 2.00mm x 6T) ........ 90-92 7 A440.STP0423C Intermediate (152mm ID x 2.40mm x 6T) ........ 85-90 4 A440.STP0223C Intermediate (152mm ID x 2.40mm x 6T) ........ 93-94 4 A440.STP0225E Low & Reverse (152 ID x 1.80mm x 16T) ............ 85-92 6 A440.STP0525E Low & Reverse (152 ID x 2.40mm x 75T) ............ 93-94 6 A440.STP09

THRUST WASHERS & BEARINGS??? Race Needle Bearing (OD Planet) ................................. 86-ON 1 A440.TOR01??? Needle Bearing (OD Planet) ................................. 86-ON 1 A440.TOR02??? Race Needle Bearing (OD Planet) ................................. 86-ON 1 A440.TOR03??? Thrst Plate Planetary................... 86-ON 1 A440.TOR04

HARD PARTS70C Intermediate Drum (HD J80) ....... 1 A440.DRU01

SPECIAL ITEMSNI A442F Repair Manual (OEM)...... 93-ON A440.MAN02

TOYOTA A440F, A442F4 SPEED 4WD (Electronic & Hydraulic Control)

Revision 02/2004

40

ACTOYOTA A540E, A540H & A541E 4 SPEED FWD (Electronic Control)

ILLNO. DESCRIPTION QTY PART NO

ILLNO. DESCRIPTION QTY PART NO

41

KITSKit Overhaul Kit A540E..................... 88-93 1 A540.OHK01Kit Overhaul Kit A541E..................... 94-ON 1 A540.OHK02Kit Transfer Case Kit A540H............. 88-ON 1 A540.OHK03

GASKETS1G Pan Gasket A540H/E .................. 88-93 1 A540.GAS011G Pan Gasket A541E...................... 94-ON 1 A540.GAS02

RUBBER COMPONENTS3A Pump O Ring............................... 88-ON 1 A130.OR01

SEALS10A Converter Seal ............................ 88-ON 1 BW55.MCS01NI Axle Shaft Left Side (80mm x 50mm) ......................... 88-ON 1 A540.MCS02

FRICTION PLATES20B Direct A540E (130mm OD x 2.00mm x 32/40T)88-ON 3 A540.FRP0320B Direct A540H (125mm OD x 1.70mm x 40T)..... 88-91 3 A140.FRP0120B Direct A540E & A541E (130mm OD x 2.10mm x 40T)..... 92-ON 3 A540.FRP0722B Forward A540E (125mm OD x 1.70mm x 40T)..... 88-91 4 A130.FRP0122B Forward A540H (125mm OD x 1.70mm x 40T)..... 88-ON 4 A130.FRP0122B Forward A540E (125mm OD x 1.50mm x 40T)..... 92-ON 5 A540.FRP0224C Intermediate A540H/E (140mm OD x 1.90mm x 33T)..... 88-93 3 A540.FRP0424C Intermediate A541E (148mm OD x 1.90mm x 36T)..... 94-ON 4 A540.FRP0526D Low & Reverse A540H/E (140mm OD x 1.50mm x 33T)..... 88-93 7 A140.FRP0426D Low & Reverse A541E (148mm OD x 1.50mm x 36T)..... 94-ON 6 A540.FRP0128F Overdrive Clutch (125mm OD x 1.90mm x 40T)..... 88-ON 2 A140.FRP0130F Overdrive Brake A540H/E (165mm OD x 2.00mm x 24T...... 88-93 3 A340.FRP0230F Overdrive Brake A541E (165mm OD x 1.90mm x 24T...... 94-ON 3 A140.FRP02NI Differential A540H (115mm OD x 1.80mm x 36T) ..... 89-93 11 A540.FRP06

STEEL PLATES21B Direct A540H (105mm ID x 1.80mm x 8T) ........ 88-ON 3 A130.STP0121B Direct A540E (105mm ID x 1.80mm x 6T 3 Notched)................................... 88-91 1 A540.STP1121B Direct A540E (105mm ID x 2.30mm x 6T) ........ 88-91 2 A340.STP0321B Direct A540E (105mm ID x 1.40mm x 6T) ........ 92-93 1 A540.STP0321B Direct A540E (105mm ID x 2.00mm x 6T 3 Notched)................................... 92-93 3 A540.STP0421B Direct A541E (105mm ID x 1.40mm x 6T) ........ 94-ON 1 A540.STP0321B Direct A541E (105mm ID x 2.00mm x 6T 3 Notched)................................... 94-ON 2 A540.STP0423B Forward A540E (105mm ID x 1.80mm x 8T)) ....... 88-91 4 A130.STP0123B Forward A540H (105mm ID x 1.80mm x 8T)) ....... 88-ON 4 A130.STP0123B Forward A540E Lexus (105mm ID x 1.40mm x 8T)) ....... 92-93 5 A540.STP0223B Forward A540E Camry (105mm ID x 1.60mm x 8T)) ....... 92-93 4 A540.STP0123B Forward A541E (105mm ID x 1.60mm x 8T)) ....... 94-ON 4 A540.STP0123B Forward A541E (105mm ID x 1.40mm x 8T)) ....... 94-ON 1 A540.STP1025C Intermediate A540H (115mm ID x 1.80mm x 12T With Wide Spline)........................ 88-ON 3 A130.STP0325C Intermediate A540E (115mm ID x 1.80mm x 12T)....... 88-93 3 A540.STP1325C Intermediate A541E (123mm ID x 1.80mm x 10T) ...... 94-ON 4 A540.STP0527D Low & Reverse A540E (115mm ID x 1.80mm x 12T With Narrow Spline) .................... 88-93 7 A130.STP0427D Low & Reverse A540H (115mm ID x 1.80mm x 12T With Narrow Spline) .................... 88-93 6 A130.STP0427D Low & Reverse A541E (123mm ID x 1.60mm x 10T) ...... 94-ON 7 A540.STP0631F Overdrive Brake (140mm ID x 2.50mm x 12T) ...... 88-ON 3 A540.STP0729F Overdrive Clutch A540E (105mm ID x 1.80mm x 20/24T) 1988 2 A140.STP0129F Overdrive Clutch A540H (105mm ID x 3.00mm x 24T) ...... 88-ON 2 A340.STP0129F Overdrive Clutch A540E (105mm ID x 3.00mm x 24T) ...... 89-94 2 A340.STP0129F Overdrive Clutch A541E (105mm ID x 3.00mm x 24T) ...... 95-ON 1 A340.STP0129F Overdrive Clutch A541E (105mm ID x 1.80mm x 24T) ...... 95-ON 1 A540.STP12NI Differential A540H (90mm ID x 1.60mm x 30T) ........ 89-93 11 A540.STP08

TOYOTA A540E, A540H & A541E 4 SPEED FWD (Electronic Control)

Revision 08/08/02

42



TOYOTA A540E, A540H & A541E 4 SPEED FWD (Electronic Control)

BANDS50B Band A540E/H 38mm Wide ........ 88-ON 1 A540.BAN0150B Band A541E 30mm Wide ............ 94-ON 1 A540.BAN02

BUSHESKit Bush Kit ....................................... 88-ON 1 A540.BK0140A Pump Bush.................................. 88-ON 1 BW55.BUS01

FILTERS52G Filter A540E/H ............................. 88-ON 1 A540.FIL0152G Filter A541E................................. 94-ON 1 A540.FIL02

ELECTRICAL COMPONENTSNI Solenoid Set (3 Solenoid Valve body) .............. 88-ON 1 A540.SOL01NI TCC Solenoid A540E .................. 88-ON 1 A540.SOL03

THRUST WASHERS & BEARINGS60C Bearing Kit (O.D. Drum to End Cover).......... 88-ON 1 A540.TK01NI Thrust Washer Kit........................ 88-ON 1 A540.TWK01

HARD PARTS90D Rebuilt End Cover (Own Core to be sent for Machining)............. All 1 A540.COV3191C Rebuilt Overdrive Drum (Own Core Rebuild) .................... All 1 A540.DRU3192B Anulus and Hub Assy (Rear Planetary) .......................... 88-92 1 A540.HUB0193B Rear Planetary (4 Pinion Hight 48.26mm) ........... 88-ON 1 A540.PL0194B Pump Assy A540E/H (210mm OD x 10.60mm Gear).... 88-ON 1 A540.PUM0195B Sungear (With Straight Sun Shell Splines) ....................... 88-ON 1 A540.SUN01

SPECIAL ITEMSNI ATSG Rebuild Manual................. 88-ON AR A540.MAN01

43

ACTOYOTA A650E


Illustrationto

Follow

44

ACTOYOTA A650E5 SPEED RWD (Electronic Control)

45



TOYOTA A650E5 SPEED RWD (Electronic Control)

KITSKit Overhaul (Lexus 4.0Ltr) .............. 98-ON 1 A650.OHK01

GASKETSNI Pan Gasket ................................. 98-ON 1 A340.GAS10

METAL CLAD SEALSNI Front Pump ................................. 98-ON 1 BW55.MCS01NI Extension Housing ...................... 98-ON 1 A650.MCS02

FRICTION PLATESNI Forward (133mm OD x 2.00mm x 32T)..... 98-ON 6 A340.FRP06NI Third Brake (Dimensions to Follow)................ 98-ON 5 A650.FRP01NI Second Brake (Dimensions to Follow)................ 98-ON 5 A650.FRP02NI First & Reverse (Dimensions to Follow)................ 98-ON 6 A650.FRP03NI Overdrive Clutch (127mm OD x 2.10mm x 32T)..... 98-ON 2 A340.FRP01NI Overdrive Brake (165mm OD x 2.10mm x 24T)..... 98-ON 4 A340.FRP02

STEEL PLATESNI Forward (104mm ID x 2.30mm x 8T) ........ 98-ON 6 A340.STP16NI Third Brake (Dimensions to Follow)................ 98-ON 5 A650.STP01NI Second Brake (Dimensions to Follow)................ 98-ON 5 A650.STP02NI First & Reverse (Dimensions to Follow)................ 98-ON 5 A650.STP03NI Overdrive Clutch (104mm ID x 2.00mm x 24T) ...... 98-ON 1 A340.STP10NI Overdrive Brake (142mm ID x 2.00mm x 6T) ........ 98-ON 1 A340.STP17

FILTERSNI Filter (Lexus 4.0Ltr) ..................... 98-ON 1 A650.FIL01

BANDSNI Second Brake Band .................... 98-ON 1 A350.BAN01

Revision 08/08/02

46

AC

47

ACAllison

48

ACALLISON AT540, 543, 545

Revision 18/12/2002

49

ACALLISON AT540, 543, 545

Revision 18/12/2002

50



ALLISON AT540, 543, 545

KITSKit Master Overhaul ....................... 70-ON 1 AT545.MOHK01Kit Overhaul ................................... 70-ON 1 AT545.OHK01Kit Bush Kit .................................... 70-ON 1 AT545.BK01

GASKET & RUBBER COMPONENTS100F Pan Gasket ............................... 70-ON 1 AT545.GAS01

METAL CLAD SEALS150A Converter Seal.......................... 70-ON 1 TH400.MCS03151F Extension Seal.......................... 70-ON 1 AT545.MCS02

FRICTION PLATES250B Fourth (226mm OD x 42T)........ 70-ON 5 TH400.FRP03251B Forward (226mm OD x 42T).... 70-ON 5 TH400.FRP03252C Second (231mm OD x 80T)...... 70-ON 3 AT545.FRP02253C Third (231mm OD x 80T).......... 70-ON 3 AT545.FRP02254E First (206mm OD x 60T) ........... 70-ON 7 AT545.FRP03

FILTERS450F Filter (Flat) ................................ 70-ON 1 AT545.FIL01450F Filter (Deep Pan) ...................... 70-ON 1 AT545.FIL02

BUSHINGSKit Bush Kit .................................... 70-ON 1 AT545.BK01

SPECIAL ITEMSNI ATSG Rebuild Manual .............. 70-ON AT545.MAN01

Revision 18/12/2002

51



ALLISON AT540, 543, 545

Revision 18/12/2002

52

ACALLISON MT640, 643, 650, 653MT644, 654 PHASE 1/2

Revision 18/12/2002

53

ACALLISON MT640, 643, 650, 653

MT644, 654 PHASE 1/2

Revision 18/12/2002

54



ALLISON MT640, 643, 650, 653MT644, 654 PHASE 1/2

KITSKit Overhaul Kit .............................. 72-ON 1 AT640.OHK01

GASKETS100G Pan Gasket ............................... 72-ON 1 AT545.GAS01

METAL CLAD SEALS151G Extension Seal (92.20mm OD) . 72-ON 1 AT545.MCS02

FRICTION PLATES250C Fourth Range............................ 72-ON 5 AT640.FRP01251B Forward Range......................... 72-ON 6 AT640.FRP01252D Third Range.............................. 72-ON 3 AT640.FRP02253D Second Range.......................... 72-ON 3-4 AT640.FRP02254F Low Range................................ 72-ON 5-6 AT640.FRP02255E First Range ............................... 72-ON 6 AT545.FRP02

FILTERS450G Pan Filter .................................. 72-ON 1 AT545.FIL02

Revision 18/12/2002

55



ALLISON MT640, 643, 650, 653MT644, 654 PHASE 1/2

Revision 18/12/2002

56

AC

57

ACAutomotive

Products

58

ACAP MARK I & II4 SPEED FWD (Hydraulic Control)

Revision 31/10/2002

59



KITS Kit Overhaul Kit ................................ TO-79 1 AP2.OHK01 Kit Overhaul Kit Metro & Late Mini ... 81-ON 1 AP2.OHK02 Kit Gasket & Seal Kit ........................ TO-79 1 AP2.GSK01 Kit Gasket & Seal Kit ........................ 79-ON 1 AP2.GSK02 Kit Gasket Kit.................................... TO-79 1 AP2.GK01 Kit Gasket Kit.................................... 79-ON 1 AP2.GK02 Kit Shaft Sealing Ring Kit Early ........ TO-81 1 AP2.SRK01 Kit Shaft Sealing Ring Kit Late ......... 81-ON 1 AP2.SRK02

GASKETS 1A Servo & Valve Cover Front.......... ALL 1 AP2.GAS09 2A Filter to Servo Cover ................... 72-ON 1 AP2.GAS10 3A Auxiliary Pump (Governor) .......... 65-79 1 AP2.GAS03 3A Auxiliary Pump (Governor) .......... 79-ON 1 AP2.GAS04 4A Converter Housing Gasket .......... 65-79 1 AP2.GAS01 4A Converter Housing Gasket .......... 79-ON 1 AP2.GAS02 4A Converter Housing Gasket (Late 0.254mm Thick) ................. 82-ON 1 AP2.GAS21 NI Pump Gasket .............................. ALL 1 AP2.GAS17 7A Low Pressure Valve Gasket ........ ALL 1 AP2.GAS14 5A Diff Housing (Upper).................... 65-79 1 AP2.GAS05 5A Diff Housing (Upper).................... 79-ON 1 AP2.GAS08 6A Diff Housing (Lower).................... 65-79 1 AP2.GAS07 5A Diff Housing (Lower).................... 79-ON 1 AP2.GAS068A Engine to Trans (Diff Side) .......... ALL 1 AP2.GAS119A Engine to Trans (Filter Side) ....... ALL 1 AP2.GAS12NI Diff Flange Gasket....................... All 1 AP2.GAS13NI Governor Control Rod Gasket..... All 1 AP2.GAS1519A Speedo gear Gasket ................... All 1 AP2.GAS18

RUBBER COMPONENTSKit ‘O’ Ring Kit .................................. All 1 AP2.ORK0150B Forward Clutch Lip Seal .............. ALL 1 AP2.LIP01 51B Forward Clutch Inner Seal .......... ALL 1 AP2.OR04 53C Top & Rev O Ring (Large)........... ALL 1 AP2.OR01 52C Top & Rev O Ring (Small) ........... ALL 2 AP2.OR02 54C Rev Output Gear O Ring............. ALL 3 AP2.OR03 NI Rev Output Gear Top O Ring (Late Units).................................. 82-ON 1 AP2.OR1110A Transmission to Engine Oil Feed Pipe O Ring .................. ALL 1 AP2.OR0555A Rev & Second Servo Lip Seal ..... ALL 2 AP2.LIP0256A 3rd Gear Servo Lip Seal.............. ALL 1 AP2.LIP0357A Bearing Cap Seal (1/2 Moon)...... ALL 1 AP2.RUB0158A Oil Strainer Grommet .................. ALL 1 AP2.RUB0259A Diff Squash Seals........................ 65-78 2 AP2.RUB03

SEALS11A Converter Seal ............................ ALL 1 AP2.MCS0112A Converter Output Gear Seal ....... ALL 1 AP2.MCS0213A Selector Rod Late (0.312").......... 72-ON 1 AP2.MCS0513A Selector Rod Early (0.250”)......... 65-72 1 AP2.MCS0614A Axle Seals (Early)........................ 65-79 2 AP2.MCS0314A Axle Seals (Late) ......................... 79-ON 2 AP2.MCS04

SEALING RINGS15B Fwd Clutch Sealing Ring ............ TO-80 2 AP2.SSR0115B Fwd Clutch Sealing Ring............. (NLA) AP2.SSR0261B Input Shaft Sealing Ring ............. 72-ON 3 AP2.SSR03 NI Fwd Clutch Pilot (Plastic) ............ 81-ON 1 AP2.SSR04

FRICTION PLATES

16B Forward Friction (Green Lining) ............................ ALL 2-3 AP2.FRP0218C Direct Friction (Green Lining) ............................. ALL 3 AP2.FRP0218C Direct Friction (Sintered) ............. ALL 3 AP2.FRP03

STEEL PLATES17B Forward Std 0.064” ..................... ALL 1 AP2.STP01 17B Forward Sel 0.075”...................... ALL 1 AP2.STP0227B Top/Rev Steel 0.060”................... All 1 AP2.STP0328B Top/Rev Steel 0.100”................... All 2 AP2.STP0420B Fwd Clutch Pressure Plate Top (.362”) ................................... All 1 AP2.PP02

THRUST BEARINGS & WASHERS21A Idler Gear Bearing Open (1.0625" O.D & 15 Needles)....... 72-81 1 AP2.BE0122A Idler Gear Bearing Closed (1.0625” O.D & 15 Needles)........ 72-81 1 AP2.BE0223A Auxiliary Pump (Steel)................. 72-ON 1 AP2.THW01NI Bearing Outer Planet Pinion........ All 1 AP2.BE03NI Centre Case Bearing................... All 2 AP2.BE0430A Metro Idler Gear Thrust (0.132”-0.133”) ............................ 81-ON A/R AP2.THW02 30A Metro Idler Gear Thrust (0.134”-0.135” ............................. 81-ON A/R AP2.THW03 30A Metro Idler Gear Thrust (0.136”-0.137”) ............................ 81-ON A/R AP2.THW04 30A Metro Idler Gear Thrust (0.138”-0.139”) ............................ 81-ON A/R AP2.THW05

BANDS24C Second & Third 3/4" Wide ........... ALL 2 AP2.BAN0325C Reverse 1" Wide ......................... ALL 1 AP2.BAN04

BUSHESNI Auxiliary Pump Bush ................... 65-ON 1 AP2.BUS01NI Third Gear Reaction Bush........... All 1 AP2.BUS02

SPRINGS & ONE WAY CLUTCHES26C One Way Clutch (Sprag) ............. ALL 1 AP2.OWC01 60B Fwd Clutch Return Spring ........... ALL 8 AP2.SPR01NI Top/Rev Clutch Seperator Springs 3 AP2.SPR02

HARD PARTSNI End Cover Core Plug .................. ALL 1 AP2.CAP01NI Light House Valve Circlip ............ ALL 1 AP2.CIR01

TORQUE CONVERTERSNI Early with Edge Ring Gear.......... 1 AP2.TC01NI Late with 107 Tooth Ring Gear.... 1 AP2.TC03NI Late with 129 Tooth Ring Gear.... 1 AP2.TC04

AP MKI & II4 SPEED FWD (Hydraulic Control)

Revision 31/10/2002

60



61

ACBorg Warner

62


BORG WARNER 35 & 403 SPEED RWD

63

ACBORG WARNER 35 & 40

3 SPEED RWD

Revision 18/12/2002

64



KITSKit Overhaul Kit All BW35................. 1 BW35.OHK01Kit Overhaul Kit All BW40................. 1 BW40.OHK01Kit Gasket All BW35 ......................... 1 BW35.GK01Kit Gasket & Rubber Kit All BW35.... 1 BW35.GSK01Kit Gasket & Rubber Kit All BW40.... 1 BW40.GSK01

GASKETS 1F Pan Gasket (Cork) ...................... 1 BW35.GAS01 1F Pan Gasket (Paper) .................... 1 BW35.GAS02 2A Front Pump ................................. 1 BW35.GAS03 3F Extension Housing (5/16) ........... 1 BW35.GAS04 3F Extension Housing (7/16) ............ 1 BW35.GAS05 NI Filter ............................................ 1 BW35.GAS06 NI Kickdown Cable (Screw in) ......... 1 BW35.GAS07 NI Taxi Sender Gasket ..................... 1 BW35.GAS08

RUBBER COMPONENTS10A Pump O Ring............................... 1 BW35.SQR0111B Forward Clutch Outer .................. 1 BW35.SQR0212B Forward Clutch Inner (BW35) ..... 1 BW35.OR0112B Forward Clutch Inner (BW40/51) 1 BW40.OR0113C High & Reverse Clutch Outer ...... 1 BW35.SQR0314C High & Reverse Clutch Inner ...... 1 BW35.OR0215F Front Servo Piston Outer Small .. 1 BW35.OR0315F Front Servo Piston Outer Medium 1 BW35.OR0415F Front Servo Piston Outer Large .. 1 BW35.OR0516F Front Servo Piston Inner Small .. 1 BW35.OR0616F Front Servo Piston Inner Large .. 1 BW35.OR0717F Front Servo Cover Small ............. 1 BW35.OR0317F Front Servo Cover Medium ......... 1 BW35.OR0417F Dront Servo Cover Large ............ 1 BW35.OR0517F Front Servo Cover Early Lathe Cut Type 1 BW35.SQR0418F Rear Servo O Ring...................... 1 BW35.OR08 NI Pump Pick-up O Ring.................. 1 BW35.OR09

SEALS20A Front Pump ................................. 1 BW35.MCS0120A Front Pump (Thin Type) .............. 1 BW37.MCS0122F Extension Housing (1.950" O.D.) 1 BW35.MCS0222F Extension Housing (1.715" O.D.) 1 BW35.MCS0324F Selector Shaft.............................. 1-2 BW35.MCS04

SEALING RINGSKit Sealing Ring Kit All BW35 ........... 1 BW35.SRK0126D Sungear Front Metal BW35..... 2 BW35.SSR0526D Sungear Front Teflon BW35...... 2 BW35.SSR0227D Sungear Rear Teflon All............... 1 BW35.SSR0328D High & Reverse Clutch Drum ...... 3 BW35.SSR0129E Output Shaft (Governor).............. 3 BW35.SSR04

FRICTION PLATES30B Forward Clutch Borg Warner Grooved Heavy Duty (OEM) ....... 3-5 BW35.FRP0232C High & Reverse Borg Warner Grooved Heavy Duty (OEM) ....... 3-5 BW35.FRP02

STEEL PLATES31B Forward Flat (1.70mm)................ 2-4 BW35.STP0131B Forward Flat Oversize (2.00mm) A.R BW35.STP0433C High & Reverse Dished............... 3-5 BW35.STP02

BUSHESKit Bush Kit ....................................... 1 BW35.BK0140A Front Pump BW35....................... 1 BW35.BUS0141A Pump Gear.................................. 1 BW35.BUS0242A Stator Front 26 Spline ................. 1 BW35.BUS0343A Stator Rear (No Groove) ............. 1 BW35.BUS0444A Input Shaft BW35/40 ................... 1 BW35.BUS0546C High Clutch Drum Bush BW35.... 1 BW35.BUS0848D Planet .......................................... 1 BW35.BUS0849E Output Shaft (Grooved)............... 1 BW35.BUS09NI Case (No Groove) BW35/40 ....... 1 BW35.BUS10NI Extension Housing ...................... 1 BW35.BUS11NI Rover 2000/2200 Crankshaft Pilot 1 BW35.BUS12

THRUST WASHERS & BEARINGS52A Thrust Washer Input Shaft to Pump 1 BW35.THR0153B Thrust Washer Forward Clutch Hub 1 BW35.THR0253B Thrust Washer Fwd C. Hub Fibre 1 BW35.THW0154B Thrust Washer Forward Clutch to Top & Reverse Clutch (Bronze)... 1 BW35.THR0355B Thrust Washer Forward Clutch to Top & Reverse Clutch (Steel) ...... 1 BW35.THR0460D Sungear Needle Bearing 1.55mm 2 BW35.TOR0161D Sungear Needle Bearing 3.13mm 1 BW35.TOR0264E Planetary Needle Bearing 1.55mm 1 BW35.TOR0362D Needle Roller Plate (Sun Gear) .. 1 BW35.THR06

BORG WARNER 35 & 403 SPEED RWD

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FILTERSKit Filter Kit BW40 ............................ 1 BW40.FILKIT01NI Filter Flat Type............................. 1 BW35.FIL01NI Filter Scoop Type ........................ 1 BW35.FIL02

PISTONS74B Forward Clutch BW35 ................. 1 BW35.PIS0174B Forward Clutch BW40/51 ............ 1 BW40.PIS01

SPRINGS & ONE WAY CLUTCHES80B Diaphragm Spring Heavy Duty.... 1 BW35.DIA0182D One Way Clutch (Sprag) 30 Cam 1 BW35.OWC01

ELECTRICAL COMPONENTS86F Inhibitor Switch ........................... 1 BW35.ELE01

BANDS70C Front Band Flexible ..................... 1 BW35.BAN0171D Rear Band Rigid Heavy Duty ...... 1 BW35.BAN02

SUNDRY PARTS NI Rover 2000 Drive Plate H/D........ 1 BW35.FP01

HARD PARTS92B Forward Clutch Hub BW35 ....... 1 BW35.HUB01

BORG WARNER 35 & 40 3 SPEED RWD

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ACBORG WARNER 35TA3 SPEED FWD

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KITSKit Overhaul Kit (1800) ..................... 1 BW35TA.OHK01 Kit Overhaul Kit (2200) ..................... 1 BW35TA.OHK02Kit Gasket & Seal Kit (1800)............. 1 BW35TA.GSK01Kit Gasket Kit.................................... 1 BW35TA.GK01

GASKETS 1D Servo Cover ............................... 1 BW35TA.GAS03 2C Valve Body Cover........................ 1 BW35TA.GAS02 3C Chain Cover ................................ 1 BW35TA.GAS01 NI Engine to Transmission (4 Cyl) ... 1 BW35TA.GAS04

RUBBER COMPONENTS11A Forward Clutch Outer .................. 1 BW35.SQR0212A Forward Clutch Inner .................. 1 BW35.OR0113B High & Reverse Clutch Outer ...... 1 BW35.SQR0314B High & Reverse Clutch Inner ...... 1 BW35.OR0215C Front Servo Piston Outer Small(4Cyl) 1 BW35.OR0315C Front Servo Piston Outer Medium(6 Cyl) 1 BW35.OR0416C Front Servo Piston Inner ............. 1 BW35.OR0617C Front Servo Cover Small (4 Cyl) . 1 BW35.OR0317C Front Servo Cover Medium (6 Cyl) 1 BW35.OR0418C Rear Servo O Ring...................... 1 BW35.OR0819C Pump Pick-up O Ring.................. 1 BW35.OR09

SEALS20C Front Pump (Early) ...................... AR 1 BW35TA.MCS0120C Front Pump (Late) ....................... AR 1 BW37.MCS0121D Axle Seal 1800 ............................ All 2 BW35TA.MCS0221D Axle Seal 2200 ............................ All 2 BW35TA.MCS03

FRICTION PLATES30A Forward Clutch Borg Warner Grooved Heavy Duty (OEM) ....... 3-5 BW35.FRP0232A High & Reverse Borg Warner Grooved Heavy Duty (OEM) ....... 3-5 BW35.FRP02

STEEL PLATES31A Forward Flat (1.70mm)................ 2-4 BW35.STP0131A Forward Flat Oversize (2.00mm) A.R BW35.STP0433A High & Reverse Dished............... 3-5 BW35.STP02

BUSHES40C Pump Gear Bush Early (0.375” Wide) 1 BW35TA.BUS0241C Converter Assy............................ 1 BW35.BUS0243A End Sealing Plate........................ 1 BW35.BUS0444A Input Shaft .................................. 1 BW35.BUS0545B High Clutch Drum Bearing .......... 1 BW35.BUS0647B Centre Support ............................ 1 BW35.BUS0748B Rear Clutch Drum ....................... 1 BW35.BUS0849B Output Shaft (Grooved)............... 1 BW35.BUS09

BORG WARNER 35TA3 SPEED FWD

THRUST WASHERS & BEARINGS53A Thrust Washer Forward Clutch Hub 1 BW35.THR0253A Thrust Washer Fwd C. Hub Fibre 1 BW35.THW0154A Thrust Washer Forward Clutch to Top & Reverse Clutch (Bronze)... 1 BW35.THR0355A Thrust Washer Forward Clutch to Top & Reverse Clutch (Steel) ...... 1 BW35.THR0460B Sungear Needle Bearing 1.55mm 2 BW35.TOR0161B Sungear Needle Bearing 3.13mm 1 BW35.TOR02 64B Planetary Needle Bearing 1.55mm 1 BW35.TOR0362B Needle Roller Plate (Sun Gear) .. 1 BW35.THR06

FILTERS70C Filter ............................................ 1 BW35TA.FIL01

BANDS71D Rear Band Rigid Heavy Duty ...... 1 BW35.BAN02

SPRINGS & ONE WAY CLUTCHES80A Diaphragm Spring Heavy Duty.... 1 BW35.DIA0181B One Way Clutch .......................... 1 BW35TA.OWC01

ELECTRICAL COMPONENTSNI Inhibitor Switch (Late) ................. 1 BW35TA.INH01

HARD PARTS90C Rear Servo Assy ......................... 1 BW35TA.SER01

TORQUE CONVERTERS95C Austin 1700cc Only ..................... 1 BW35TA.TC17795C Austin All Except 1700cc............. 1 BW35TA.TC84

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ACBORG WARNER 37TB3 SPEED FWD

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ILL

NO. ...........DESCRIPTION YEARS QTY PART NO

ILL

NO. ...........DESCRIPTION YEARS QTY PART NO

BORG WARNER 37TB3 SPEED FWD

KITS

Kit Overhaul Kit (37TB) .................... 1 BW37.OHK01

Kit Gasket Kit (37TB)........................ 1 BW37.GK01

GASKETS

1A Valve Body Cover Gasket ........... 1 BW37.GAS01

2D Servo Cover Gasket .................... 1 BW37.GAS02

3D Case to Case Gasket .................. 1 BW37.GAS03

4A Chain Cover Gasket .................... 1 BW37.GAS04

5D Differential Cover......................... 1 BW37.GAS05

RUBBER COMPONENTS

11B Forward Clutch Outer .................. 1 BW35.SQR02

12B Forward Clutch Inner .................. 1 BW35.OR01

13B High & Reverse Clutch Outer ...... 1 BW35.SQR03

14B High & Reverse Clutch Inner ...... 1 BW35.OR02

SEALS

20A Pump Seal................................... 1 BW37.MCS01

FRICTION PLATES

30B Forward Clutch Borg Warner

Grooved Heavy Duty (OEM) ....... 3-5 BW35.FRP02

32B High & Reverse Borg Warner

Grooved Heavy Duty (OEM) ....... 3-5 BW35.FRP02

STEEL PLATES

31B Forward Flat (1.70mm)................ 2-4 BW35.STP01

31B Forward Flat Oversize (2.00mm) A.R BW35.STP04

33B High & Reverse Dished............... 3-5 BW35.STP02

33B High & Reverse Heavy Dish........ 2 BW35.STP03

FILTERS

70A Filter (37TB only)......................... 1 BW37.FIL01

BANDS

71C Rear Band Rigid Heavy Duty ...... 1 BW35.BAN02


80B

Diaphragm Spring Heavy Duty.............

1

BW35.DIA01

81C One Way Clutch .......................... 1 BW35TA.OWC01

CABLES

NI Downshift Cable (Saab) .............. 1 BW37.CAB01

MANUALS

NI BW37TB ASTG Manual .............. 1 BW37.MAN01

HARD PARTS

TORQUE CONVERTERS

NI Saab 900 (Non Turbo)................. 1 BW37.TC11

NI Saab 900 (Turbo) ........................ 1 BW37.TC13

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ACBORG WARNER 553 SPEED RWD

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BORG WARNER 55

KITSKit Overhaul Kit BW55 ..................... 1 BW55.OHK01Kit Gasket & Seal Kit ....................... 1 BW55.GSK01

GASKETS 1E Pan Gasket ................................ 1 BW55.GAS01 1E Pan Gasket (Farpak) ................... 1 BW55.GAS10 2D Extension Housing ...................... 1 BW55.GAS03 3E Filter Gasket ................................ 1 A43.GAS09

RUBBER COMPONENTS10A Pump ‘O’ Ring (Late)................... 1 A43.OR0110A Pump D Ring(Early) .................... 1 BW55.GAS02

SEALS20A Front Pump ................................. 1 BW55.MCS0121D Extension Housing (Volvo) .......... 1 BW35.MCS0222E Selector Shaft Seal ..................... 1 BW65.MCS01

FRICTION PLATES30A Forward ‘C1’ Clutch (.090") ........ 3 BW55.FRP0131B High & Reverse ‘C2’ Clutch......... 2 BW55.FRP0132B Over Run ‘B1’ Brake ................... 1 BW55.FRP0133B Intermediate ‘B2’ Brake ............... 2 BW55.FRP01 34C Low & Reverse ‘B3’ Brake........... 4 BW55.FRP02

STEEL PLATES35A Forward ‘C1’ Clutch (070") .......... 4 BW55.STP0136B High & Reverse ‘C2’ Clutch (.070") 3 BW55.STP0137B Over Run ‘B1’ Brake (.070”) ........ 1 BW55.STP03 38B Intermediate ‘B2’ Brake (.070") ... 1 BW55.STP0339C Low & Reverse ‘B3’ Brake........... 4 BW55.STP02

BUSHES40A Front Pump Bronze ..................... 1 BW55.BUS0141D Extension Housing ...................... 1 A43.BUS02NI Rear Case Bush.......................... 1 TF6.BUS01NI Gov Bore Repair Bush (ACL Tool) 1 A43.BUS05

FILTERS

50E Filter BW55 ................................. 1 BW55.FIL01

TOOLSNI Governor Bore Repair Tool for Loan (Use With A43.BUS05)................ 1 A43.TOOL

TORQUE CONVERTERS90A Volvo 4Cyl (Straight Spiggot).... 1 BW55.TC0190A Volvo 6 Cyl (Mushroom Spiggot) 1 BW55.TC0290A Volvo Diesel .............................. 1 BW55.TC13

3 SPEED RWD

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ACBORG WARNER 65, 663 SPEED RWD

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ACBORG WARNER 65, 66

3 SPEED RWD

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74



BORG WARNER 65, 66

KITSKit Super Kit (Bryco) ......................... 1 BW65.SOHK01Kit Overhaul Kit All............................ 1 BW65.OHK01Kit Gasket & Rubber Kit ................... 1 BW65.GSK01 Kit Gasket ......................................... 1 BW65.GK01Kit ‘O’ Ring Kit .................................. 1 BW65.ORK01Kit Sealing Ring Kit........................... 1 BW35.SRK01 Kit Kickdown Cable Repair ............... 1 BW65.CABKIT

GASKETS1F Pan Gasket ................................. 1 BW65.GAS01 1F Pan Gasket (Farpak) ................... 1 BW65.GAS102A Front Pump ................................. 1 BW65.GAS023F Extension Housing ...................... 1 BW65.GAS034F Front Servo ................................. 1 BW65.GAS045F Rear Servo .................................. 1 BW65.GAS05NI Filter ............................................ 1-2 BW35.GAS06

RUBBER COMPONENTS10A Pump O Ring............................... 1 BW35.SQR0111B Forward Clutch Outer .................. 1 BW35.SQR0212B Forward Clutch Inner Seal (Anti Bump) 1 BW65.RUB0112B Forward Clutch Inner (O Ring Type) 1 BW35.OR0113C High & Reverse Clutch Outer ...... 1 BW35.SQR0314C High & Reverse Clutch Inner....... 1 BW35.OR0215F Breather Adaptor O Ring............. 1 BW65.OR07 NI Pump Pick Up Tube .................... 1 BW35.OR0916F Front Servo Cover & Piston ‘O’ Ring 2 BW65.OR01 NI Front Servo Cover to Selector ‘O’ Ring 1 BW65.OR0217F Front SErvo Piston (Inner) .......... 1 BW65.OR03 NI Rear Servo Cover ‘O’ Ring.......... 1 BW65.OR0416F Front Servo Piston Outer (Triumph) 1 BW65.OR0818F Rear Servo Piston Inner.............. 1 BW65.OR0519F Rear Servo Piston Outer ............. 1 BW65.OR06

SEALS20A Front Pump Early (Wide)............. 1 BW35.MCS0120A Front Pump Late (Narrow) .......... 1 BW37.MCS0122F Extension Housing (Jaguar, Rover, some Triumph)... 1 BW35.MCS0222F Extension Housing (BMW 62.23mm) 1 BW65.MCS0224F Selector Shaft.............................. 1 BW65.MCS01

SEALING RINGS26D Sungear Front Metal ................... 2 BW35.SSR0526D Sungear Front Teflon .................. 2 BW35.SSR0227D Sungear Rear.............................. 1 BW35.SSR0328D High & Reverse Clutch Drum ...... 3 BW35.SSR0129E Output Shaft (Governor).............. 3 BW35.SSR04

FRICTION PLATES30B Forward Clutch Borg Warner Grooved Heavy Duty (OEM) ....... 5 BW35.FRP0232C High & Reverse Borg Warner Grooved Heavy Duty (OEM) ....... 5 BW35.FRP02

STEEL PLATES31B Forward Flat (1.70mm)............................ 4 BW35.STP0131B Forward (Oversize 2.00mm) ..................AR BW35.STP0433C High & Reverse Dished ........................ 3-5 BW35.STP0233C High & Reverse (Extra Dished) ............. 0-2 BW35.STP03

BUSHES40A Front Pump ................................. 1 BW35.BUS0141A Pump Gear.................................. 1 BW35.BUS0242A Stator Front 22-23 Spline BW65 . 1 BW35.BUS0343A Stator Rear (No Groove) ............. 1 BW35.BUS0444A Input Shaft ................................... 1 BW35.BUS0545C Secondary Sungear Front Bearing 1 BW35.BUS0646C Secondary Sungear Rear............ 1 BW35.BUS0848D Planet .......................................... 1 BW35.BUS0849E Output Shaft (Grooved)............... 1 BW35.BUS0951F Extension Housing ...................... 1 BW35.BUS11 NI Case............................................ 1 BW35.BUS10

3 SPEED RWD

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BORG WARNER 65, 66

THRUST BEARINGS & WASHERS52A Front Selective .062" ................... 1 BW35.THR0153B Forward Clutch Hub .................... 1 BW35.THR0254B Forward to High Clutch Bronze .. 1 BW35.THR0355B Forward to High Clutch Steel ...... 1 BW35.THR0456D Sungear Front Needle................. 1 BW35.TOR0157D Sungear Rear Large Roller ......... 1 BW35.TOR0258D Thrust Plate Sungear to Planet ... 1 BW35.THR0660E Planet to Output Shaft Small Roller 1 BW35.TOR03

BANDS64C Intermediate (Front) Flex............. 1 BW35.BAN0165D Low & Reverse (Rear) Heavy Duty 1 BW35.BAN02

FILTERSNI Filter Gun Type............................ 1 BW35.FIL02

SPRINGS & ONE WAY CLUTCHES77B Diaphragm Spring Heavy Duty.... 1 BW35.DIA0178D One Way Clutch (Sprag) 30 Cam 1 BW35.OWC01

PISTONS74B Forward piston (Non Anti Bump) . 1 BW35.PIS01 74B Forward Piston (Anti Bump) ........ 1 BW65.PIS01

ELECTRICAL COMPONENTS79F Inhibitor Switch............................ 1 BW65.ELE01

3 SPEED RWD

HARD PARTS80F Breather Adaptor ......................... 1 BW65.BRE0184A Pump Body & Gears BW65......... 1 BW65.PUM0291B Forward Clutch Drum (Anti Bump) 1 BW65.DRU0191B Forward Clutch Drum (Std) ......... 1 BW35.DRU0192B Forward Clutch Hub .................... 1 BW35.HUB01

CABLESKit Cable Repair Kit ......................... 1 BW65.CABKITNI Kickdown Cable Rover (6002) .... 1 BW65.CAB02NI Kickdown Cable Jaguar (6014) ... 1 BW65.CAB14NI Kickdown Cable Jaguar (6015) ... 1 BW65.CAB15NI Kickdown Cable Triumph (027, 037, 039 & 048) ................. 1 BW65.CAB23NI Kickdown Cable Taxi Code 042... 1 BW65.CAB27NI Kickdown Cable Triumph Stag .... 1 BW65.CAB33NI Kickdown Cable Taxi 2.5 Diesel (Codes 6081, 6083) .................... 1 BW65.CAB46

Many other cables available on request

TORQUE CONVERTERS99F Sherpa Van (Stamp No. 6005) .... 1 BW65.TC0599F Rover 3.5 Ltr SD1 ....................... 1 BW65.TC0999F Jaguar 4.2 Ltr (BW65)................. 1 BW65.TC1199F Jaguar 3.4 Ltr (BW65)................. 1 BW65.TC2599F Taxi (BW65)................................. 1 BW65.TC5799F Jaguar 4.2 Ltr (BW66)................. 1 BW66.TC6199F Jaguar 3.4 Ltr (BW66)................. 1 BW66.TC6799F Rover 2.0 Ltr SD1 ...................... 1 BW66.TC9199F Taxi (BW66)................................. 1 BW66.TC103

Units not listed can be rebuilt on an own core basis

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ACBORG WARNER MODEL 8 & 123 SPEED RWD

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KITSKit Overhaul Kit Model 8 (Combo).... 56-71 1 BW8.OHK01Kit Overhaul Kit Model 12................. 67-71 1 BW12.OHK01Kit Gasket & Rubber Mod 8 & 12 ..... 62-66 1 BW12.GSK01

GASKETS1D Pan Gasket ................................. 62-71 1 BW12.GAS012D Extension Seal Housing .............. 62-71 1 BW12.GAS07

RUBBER COMPONENTS3A Front Pump O Ring ..................... 62-71 1 BW12.SQR01

SEALS4A Front Pump Seal ....................... 62-71 1 BW12.MCS015D Extension Housing Model 12 Jaguar Only ................. 67-71 1 BW12.MCS025D Extension Housing Model 8 ........ 62-66 1 TF8.MCS065D Extension Housing Fiat Only (78mm x 51mm x 13mm) ............ 67-75 1 BW12.MCS03

SEALING RINGSKit Sealing Ring Kit Model 12........... 67-71 1 BW12.SRK01Kit Sealing Ring Kit Model 8............. 62-66 1 BW8.SRK01

FRICTION PLATES10B Forward (Front 1.50mm) ............. 62-71 4-5 BW12.FRP0112B High & Reverse (1.50mm)........... 62-71 4-5 BW12.FRP0112B High & Reverse Model 8 (2.40mm)..................................... 62-66 4 BW12.FRP02

STEEL PLATES14B Forward (Front 1.75mm) ............. 62-71 3-4 BW12.STP0116B High & Reverse (1.75mm)........... 62-71 5 BW12.STP02

BUSHES20A Front Pump Bush ........................ 62-71 1 BW12.BUS0122A Front Pump Drive Gear Bush...... 62-71 1 BW12.BUS02

BANDS40C Intermediate Band Flexi .............. 67-71 1 BW12.BAN0140C Intermediate (Front) Offset Ears Thick Lining .............. 62-66 1 BW8.BAN0142C Low & Reverse Band (Rear) ....... 62-71 1 BW12.BAN02

FILTERS46D Filter Model 8 .............................. 62-66 1 BW8.FIL01NI Filter Model 12 ............................ 67-71 1 BW12.FIL01

MODULATORS48D Modulator Model 12 4.2 Litre ...... 67-71 1 BW12.MOD0248D Modulator Jaguar V12 Only ........ 72-75 1 BW12.MOD01

SPRINGS & ONE WAY CLUTCHES50B Forward Clutch Diaphragm ........ 62-ON 1 BW12.DIA01

TORQUE CONVERTERSNI Model 8 ....................................... 62-66 1 BW8.TC01NI Model 12 ..................................... 67-75 1 BW12.TC01

BORG WARNER MODEL 8 & 123 SPEED RWD

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AC

79

ACBTR

80

ACBTR 72LE, 74LE, 93LE, 97LERWD & 4WD (Electronic Control) 74LE Fitted to Ssang Yong 4WD Range.

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72LE Fitted to Maserati

81

ACBTR 72LE, 74LE, 93LE, 97LE 72LE Fitted to Maserati

RWD & 4WD (Electronic Control) 74LE Fitted to Ssang Yong 4WD Range.

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ILLNO. DESCRIPTION YEARS QTY PART NO


BTR 72LE, 74LE, 93LE, 97LE 72LE Fitted to Maserati

KITSKit Overhaul Kit (72LE Maserati) ... All 1 BTR72.OHK01Kit Overhaul Kit (74LE) .................. All 1 BTR74.OHK01Kit Overhaul Kit (85, 93 & 97LE).... All 1 BTR85.OHK01

GASKETS100H Oil Pan ...................................... All 1 BTR74.GAS01101A Pump to Case Gasket (72LE)... All 1 BTR72.GAS02103G Adaptor Housing Gasket (74LE) ....................................... All 1 BTR74.GAS02103G Adaptor Housing Gasket (72LE) ....................................... All 1 BTR72.GAS03105J Valve Body Upper (74LE) ......... All 1 BTR74.GAS05105J Valve Body Upper (72LE) ......... All 1 BTR72.GAS04106J Valve Body Lower (74LE) ......... All 1 BTR74.GAS06106J Valve Body Lower (72LE) ......... All 1 BTR72.GAS05

RUBBER COMPONENTS120E ‘O’ Ring Reverse Sun Gear ...... All 1 BTR74.OR05

METAL CLAD SEALS150A Converter Seal.......................... All 1 BTR74.MCS01151G Extension Housing (93/97LE) ... All 1 BTR85.MCS02151G Extension Housing (72LE) ........ All 1 BTR72.MCS02152G Adaptor Housing (74LE) ........... All 1 BTR74.MCS02

FRICTION PLATES250B ‘C1’ Clutch ............................... All 5 BTR74.FRP01251D ‘C2’ Clutch ................................ All 5 BTR74.FRP01252D ‘C3’ Clutch ................................ All 4 BTR74.FRP01253C ‘C4’ Clutch ................................ All 3 BTR74.FRP02

STEEL PLATES300B ‘C1’ Clutch (2.00mm Sel) .......... All AR BTR74.STP01301B ‘C1’ Clutch (2.25mm Sel) .......... All 2 BTR74.STP02302D ‘C2’ Clutch (1.80mm Sel) .......... All AR BTR74.STP04303D ‘C2’ Clutch (2.00mm Sel) .......... All 2 BTR74.STP01304D ‘C2’ Clutch (2.25mm Sel) .......... All 2 BTR74.STP02305C ‘C2’ Clutch Wave Plate (93/97LE) .................................. All 1 BTR85.STP01305C ‘C2’ Clutch Wave Plate (74LE) . All 1 BTR74.STP09306D ‘C3’ Clutch (2.00mm Sel) .......... All AR BTR74.STP01307D ‘C3’ Clutch (2.25mm Sel) .......... All 2 BTR74.STP02308D ‘C3’ Clutch Wave Plate ............. All 1 BTR74.STP03309C ‘C4’ Clutch (1.70mm Sel) .......... All AR BTR74.STP06310C ‘C4’ Clutch (2.20mm Sel) .......... All 1 BTR74.STP10311C ‘C4’ Clutch (1.40mm Sel) .......... All 1 BTR74.STP08312C ‘C4’ Clutch (1.80mm Sel) .......... All 1 BTR74.STP05313C ‘C4’ Clutch Wave Plate ............. All 1 BTR74.STP07

BUSHES550A Pump Body (White Metal.)........ All 1 BTR74.BUS01551G Case Sleeve-Steel (Use Locktite 601)..................... All 1 BTR74.BUS??552F Case Bush (White Metal).......... All 1 BTR74.BUS02553A Pump Drive Gear (19mm Wd) .. All 1 BTR74.BUS03554A Pump Rear Cover ..................... All 1 BTR74.BUS04555A Converter Support (Front)......... All 1 BTR74.BUS05556B Cylinder Assy (‘C1, 2 & 4’) ........ All 1 BTR74.BUS06557B Input Shaft ................................ All 1 BTR74.BUS07558E Cylinder Assy White Metal (‘C3’ Front 74/93LE) ................. All 1 BTR74.BUS08558E Cylinder Assy Bronze H/Duty (‘C3’ Front 97LE) ...................... All 1 BTR85.BUS08559E Cylinder Assy White Metal (‘C3’ Rear 74/93LE) .................. All 1 BTR74.BUS09559E Cylinder Assy Bronze H/Duty (‘C3’ Rear 97LE) ....................... All 1 BTR85.BUS09560E Reverse Sun Gear (Front) ........ All 1 BTR74.BUS10561E Reverse Sun Gear (Rear)......... All 1 BTR74.BUS11562F Centre Support ......................... All 1 BTR74.BUS12563F Output Shaft (93/97LE)............. All 1 BTR85.BUS13563F Output Shaft (74LE).................. All 1 BTR74.BUS13

THRUST WASHERS AND BEARINGS600G Front Servo T. Washer .............. All 1 BTR74.THW08650A Bearing Assy #4 (Pump-I. Shaft)All 1 BTR74.TOR04601C Thrust Plate (‘C1/2’ Clutch Cylinder to ‘C4/1’ Hub).............. All 1 BTR74.THW09651C Bearing Assy #5 (‘C1/2’ Clutch Cylinder to ‘C4/1’ Hub).............. All 1 BTR74.TOR01602C Thrust Washer-Nylon (‘C4’ Hub to Outer Race) .......... All 1 BTR74.THW03603D Thrust Plate (Inner Race to Needle Bearing) All 1 BTR74.THW02605D Thrust Plate (Needle Bearing to Reverse Sun Gear)............... All 1 BTR74.THW04606B Thrust Washer-Bronze (‘C1’ Clutch Hub to I. Shaft) ...... All 1 BTR74.THW10NI Thrust Washer (1) (Reverse Sun Gear to ‘C3’ Drum) 74LE... All 1 BTR74.THW01608E Spacer Thrust-Nylon (O. D. Shaft to Fwd Sun Gear) . All 1 BTR74.THW11653E Bearing Assy #7 (Fwd Sun Gear to Reverse Sun Gear) 74LE ..... All 1 BTR74.TOR02NI Thrust Washer #7 (Fwd Sun Gear to Rev Sun Gear) 74LE ............ All 1 BTR74.THW05NI Thrust Washer Lipped (Fwd S Gear to Rev S. Gear) 74LE ..... All 1 BTR74.THW06655F Bearing Assy #8 (Fwd Sun Gear to Planet Cover)........................ All 1 BTR74.TOR05656F Bearing Assy #9 (Planet Cover to Output Shaft) ........................ All 1 BTR74.TOR06611F Thrust Washer (Planet Cover to Output Shaft) ........................ All 1 BTR74.THW12657F Bearing Assy (Output Shaft to Case) .................................... All 1 BTR74.TOR03

(1) Must be used with BTR74.DRU01


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BTR 72LE, 74LE, 93LE, 97LE 72LE Fitted to Maserati

FILTERS450H Filter Assy 93/97LE................... All 1 BTR85.FIL01450H Filter Assy 74LE........................ All 1 BTR74.FIL01NI Filter Retaining Clip .................. All 1 BTR74.CL01452J Solenoid Filter........................... All 2 BTR74.FIL02

BRAKE BANDS500E Front Band (Flex)...................... All 1 BTR74.BAN01500E Front Band (Flex 72LE) ............ All 1 BTR72.BAN01501F Rear Band (Solid) 93/97LE....... All 1 BTR85.BAN02501F Rear Band (Solid) 74LE............ All 1 BTR74.BAN02

ELECTRICAL COMPONENTS700J Shift Solenoid (S1).................... All 4 BTR74.SOL01700J Shift Solenoid (S1) 72LE .......... All 4 BTR72.SOL01701J Shift Solenoid (S2).................... All 4 BTR74.SOL01702J Shift Solenoid (S3).................... All 4 BTR74.SOL01703J Shift Solenoid (S4).................... All 4 BTR74.SOL01704J Press Solenoid (S5) 93/97LE ... All 1 BTR85.SOL01704J Press Solenoid (S5) 74LE ........ All 1 BTR74.SOL02705J Shift Solenoid (S6).................... All 1 BTR74.SOL01706A Shift Solenoid (S7).................... All 1 BTR74.SOL01707J V. Body Loom 74LE .................. All 1 BTR74.ELE01

HARD PARTS800A Pump & Cover Assy (74LE) ...... All 1 BTR74.PUM01800A Pump & Cover Assy (72LE) (Maserati).................................. All 1 BTR72.PUM01801A Pump Assy Less Cover (74LE). All 1 BTR74.PUM02802A Cover Assy Pump (74LE) ......... All 1 BTR74.PUM03803B ‘C1/2/4’ Cylinder Assy (74LE) ... All 1 BTR74.DRU02804C One Way Clutch-Front (74LE) .. all 1 BTR74.OWC01805C Hub & Inner Race ‘C4’ Clutch (74LE) ....................................... All 1 BTR74.HUB01806E ‘C3’ Cylinder Assy (1) (74LE).... All 1 BTR74.DRU01807E Reverse Sun Gear (74LE) ........ All 1 BTR74.SUN01808E Fwd Sun Gear (74LE)............... All 1 BTR74.SUN02809F Centre Support Assy ................ All 1 BTR74.SUP01810F Outer Race Rear O.W.C. .......... All 1 BTR74.OWC03811F Retainer Rear O.W.C................ All 1 BTR74.OWC04812F One Way Clutch-Rear............... All 1 BTR74.OWC05813G Pin Selector Shaft (74LE Two Required)................ All 1-2 BTR74.PIN01814A Shim Transmission End Float (0.127mm Input to Stator)......... All Sel BTR74.SHI01814A Shim Transmission End Float (0.254mm Input to Stator)......... All Sel BTR74.SHI02814A Shim Transmission End Float (0.197mm Input to Stator)......... All Sel BTR74.SHI03 815G Shim-Band Adjustment (0.95 - 1.05mm 74LE)............... All AR BTR74.SHI04815G Shim-Band Adjustment (1.15 - 1.25mm 74LE)............... All AR BTR74.SHI05815G Shim-Band Adjustment (1.44 - 1.58mm 74LE)............... All AR BTR74.SHI06815G Shim-Band Adjustment (1.73 - 1.87mm 74LE)............... All AR BTR74.SHI07815G Shim-Band Adjustment (1.93 - 2.07mm 74LE)............... All AR BTR74.SHI08815G Shim-Band Adjustment (2.12 - 2.28mm 74LE)............... All AR BTR74.SHI09


HARD PARTS CONT...815G Shim-Band Adjustment (2.42 - 2.58mm 74LE)............... All AR BTR74.SHI10815G Shim-Band Adjustment (2.61 - 2.79mm 74LE)............... All AR BTR74.SHI11816G Case Assy (Musso) 1st Version 1 BTR74.CAS01816G Case Assy (Musso) 2nd Version 1 BTR74.CAS04817A Converter Housing (Musso)...... 1 BTR74.CAS02816G Case Assy 2WD 74LE .............. 1 BTR74.CAS03817F Output Annulus ......................... 1 BTR74.GE01818D Hub ‘C3’ Clutch Rear (Must Use With BTR74.PP01) .. 1 BTR74.HUB02819B Hub Overdrive Clutch ............... 1 BTR74.HUB03820G Rear Servo Cover Bolt.............. 6 BTR74.NUT01821G Park Cam Plate Retainig Bolt ... 2 BTR74.NUT02822G Pivot Pin Rear Servo ................ 1 BTR74.PIN02823F Planetary Set 74LE................... 1 BTR74.PL01824G Retaining Clip Front Servo Anchor 1 BTR74.RET01825B Input Shaft ................................ 1 BTR74.SH01826F Output Shaft 74LE .................... 1 BTR74.SH02

(1) Must Use BTR74.THW01

SPRINGS & CIRCLIPS410E Snap Ring ‘C3’ Spring Retainer 1 BTR74.CIR01411F Snap Ring Centre Support Retaining 1 BTR74.CIR02412B Snap Ring ‘C1’ Clutch Retaining 1 BTR74.CIR03413D Snap Ring ‘C2’ Clutch Retaining 1 BTR74.CIR03

PRESSURE PLATES400D ‘C3’ Pressure Plate (Must Use With BTR74.HUB02) 1 BTR74.PP01

Most other parts are obtainable for this transmission on request

Revision 19/12/2002

84

ACBTR 85, 91, 954 SPEED RWD

Revision 19/12/2002

85

ACBTR 85, 91, 95

4 SPEED RWD

Revision 19/12/2002

86



BTR 85, 91, 954 SPEED RWD

KITSKit Overhaul Kit (85, 93 & 97LE).... All 1 BTR85.OHK01

GASKETS100F Oil Pan ...................................... All 1 BTR74.GAS01

SEALS150A Converter Seal.......................... All 1 BTR74.MCS01151F Extension Housing (93/97LE) ... All 1 BTR85.MCS02

FRICTION PLATES250B ‘C1’ Clutch ............................... All 5 BTR74.FRP01251C ‘C2’ Clutch ................................ All 5 BTR74.FRP01252D ‘C3’ Clutch ................................ All 4 BTR74.FRP01253C ‘C4’ Clutch ................................ All 3 BTR74.FRP02

FILTERS450F Filter Assy 93/97LE................... All 1 BTR85.FIL01

BRAKE BANDS501E Rear Band (Solid) 93/97LE....... All 1 BTR85.BAN02

ELECTRICAL COMPONENTSNI Press Solenoid (S5) 93/97LE ... All 1 BTR85.SOL01

Most other parts are obtainable for this transmission on request

Revision 19/12/2002

87



BTR 85, 91, 954 SPEED RWD

88

AC

89

ACChrysler

90

ACRev 04/2004

45RFE4 SPEED RWD (Full Electronic Control)

91

AC45RFE

4 SPEED RWD (Full Electronic Control)

96




KITSKit Master Overhaul ....................... 99-ON 1 45RFE.MOHK01Kit Overhaul ................................... 99-ON 1 45RFE.OHK01

GASKETSNI Pan Gasket ............................... 99-ON 1 45RFE.GAS01NI Filter Gasket ............................. 99-ON 1 45RFE.GAS05

METAL CLAD SEALSNI Converter Seal.......................... 99-ON 1 45RFE.MCS01

FRICTION PLATESKit Friction Plate Kit........................ 99-ON 1 45RFE.FRK01250B Underdrive ................................ 99-ON 4 45RFE.FRP06251B Overdrive .................................. 99-ON 4 45RFE.FRP05252B Reverse Input ........................... 99-ON 2 45RFE.FRP03253C Fourth ....................................... 99-ON 3 45RFE.FRP04254C Second...................................... 99-ON 3 45RFE.FRP01255D Low / Reverse........................... 99-ON 6 45RFE.FRP02

STEEL PLATESKit Steel Plate Kit ........................... 99-ON 1 45RFE.STK01300B Underdrive ................................ 99-ON 4 45RFE.STP03301B Overdrive .................................. 99-ON 3 45RFE.STP06302B Reverse Input ........................... 99-ON 1 45RFE.STP03303C Fourth ....................................... 99-ON 3 45RFE.STP05304C Second...................................... 99-ON 2 45RFE.STP01305C Low / Reverse........................... 99-ON 6 45RFE.STP02

PRESSURE PLATES400B Pressure Plate (Overdrive) ....... 99-ON 1 45RFE.PP01401B Pressure Plate (Underdrive) ..... 99-ON 1 45RFE.PP02

FILTERSNI Pan Filter 4WD ......................... 99-ON 1 45RFE.FIL01NI Spin on Filter............................. 99-ON 1 45RFE.FIL02NI Pan Filter 2WD (45 & 55RFE) .. 99-ON 1 45RFE.FIL03

ELECTRICAL COMPONENTS700E Input Speed Sensor .................. 99-ON 1 45RFE.ELE01701E Output Speed Sensor ............... 99-ON 1 45RFE.ELE01702E Line Pressure Sensor ............... 99-ON 1 45RFE.ELE02703E Solenoid Pack........................... 99-ON 1 45RFE.SOL01

HARD PARTS432B Circlip Overdrive Clutch (Waved)99-ON 1 45RFE.CIR02433B Circlip Overdrive Clutch (Flat)... 99-ON 1 45RFE.CIR01

SPECIAL ITEMSNI ATSG Repair Manual................ 99-ON AR 45RFE.MAN01

Revision 04/2004


93



98

AC CHRYSLER 904 (TF6),A500 (40RH, 42RH, 42RE, 44RE)TF6 (3 SPEED RWD) A500 (4 SPEED RWD)

Revision 21/01/2003

99

ACCHRYSLER 904 (TF6),A500 (40RH, 42RH, 42RE, 44RE)

TF6 (3 SPEED RWD) A500 (4 SPEED RWD)

Revision 21/01/2003

100



KITSKit Overhaul Kit (TF6) .................... 72-99 1 TF6.OHK01Kit Overhaul Kit (TF6) .................... 99-ON 1 TF6.OHK02Kit Overhaul Kit (A500) Transtec ... 89-ON 1 A500.OHK01Kit Super Kit (A500) ....................... 92-ON 1 A500.SOHK01

GASKETS & RUBBER COMPONENTS 1F Pan Gasket (Except Colt) ......... 60-ON 1 TF6.GAS01 4A Front Pump .............................. 60-ON 1 TF6.GAS02 5G Extension Housing (TF6) ......... 89-ON 1 TF8.GAS03 6G Ext Housing to Case (With Centre Removed ............. 89-ON 1 A500.GAS03 7H O. D. Housing to Case ............. 89-ON 1 A518.GAS03 8B Outer Lip Seal A500 (Front / Direct Drum)................. 99-ON 1 A500.LIP01

SEALS10A Front Pump............................... 60-ON 1 TF6.MCS0111G Ext. Housing No Boot (63.88mm x 42mm).................. 65-ON 1 TH400.MCS0211G Extension Housing With Boot (63.80mm OD x 42.00mm ID)... 65-ON 1 TF8.MCS0211G Adaptor Housing 4WD (TF6/A500 65.28mm OD) ......... 60-ON 1 TF6.MCS0411G Adaptor Housing 4WD (TF6/A500 68.30mm OD) ......... 62-ON 1 TF8.MCS10NI Manual Control Shaft ................ 61-ON 1 TF8.MCS04

SEALING RINGSKit Sealing Ring Kit (A500) ............ 89-ON 1 A500.SRK01Kit Sealing Ring Kit (TF6) .............. 62-ON 1 TF6.SRK01

FRICTION PLATESKit Friction Kit (TF6) ....................... 60-ON 1 TF6.FRK01Kit Friction Kit (A500) ..................... 88-ON 1 A500.FRK0130B High & Reverse (Front) (2.23mm Thick)......................... 60-ON 3-4 TF6.FRP0131C Forward (Rear 1.60mm Thick).. 60-ON 3-4 TF6.FRP0232H Overdrive Brake (A500) (154mm OD x 2.00mm x 54T) .. 88-ON 3-4 A518.FRP0233K Overdrive Direct (A500) (140mm OD x 1.52mm x 54T) .. 88-ON 8 A518.FRP03

STEEL PLATESKit Steel Plate Kit (TF6) ................. 60-ON 1 TF6.STK01Kit Steel Plate Kit (A500) ............... 88-ON 1 A500.STK0134B High & Reverse (Front) (1.70mm Thick)......................... 60-ON 4-5 TF6.STP0134B High & Reverse (Front) (2.24mm Thick)......................... 60-ON 4-5 TF6.STP0235C Forward (Rear) (1.70mm Thick)......................... 60-ON 2-4 TF6.STP0135C Forward (Rear) (2.24mm Thick)......................... 60-ON 2-4 TF6.STP0236H Overdrive Brake (A500) (128mm ID x 1.78mm x 12T) .... 88-ON 2-3 A518.STP0137K Overdrive Direct (A500) (120mm ID x 1.73mm x 12T) .... 88-ON 7 A518.STP0237K Overdrive Direct (A500) (119mm ID x 1.40mm x 12T) .... 88-ON AR A518.STP03400B Pressure Plate Front/Direct ...... 60_on 1 TF6.PP01401C Pressure Plate Rear/Fwd (Outer) ...................................... 60-ON 1 TF6.PP01402C Pressure Plate Rear/Fwd (Inner) ....................................... 60-ON 1 TF6.PP02

CHRYSLER 904 (TF6),A500 (40RH, 42RH, 42RE, 44RE)

STEEL PLATES Cont...403H Pressure Plate Overdrive (127mm ID x 5.46mm Thick) .... 88-ON 1 A518.PP04403H Pressure Plate Overdrive (127mm ID x 9.55mm Thick) .... 88-ON 1 A518.PP01404K Pressure Plate O. D. Direct (Stepped 118.77mm ID)............ 88-ON 1 A518.PP03404K Pressure Plate O. D. Direct (No External Tabs) .................... 89-ON 1 A518.PP02

BANDS40E Rear Band (Single Wrap).......... 61-ON 1 TF6.BAN01 40E Rear Band (Split) ...................... 68-ON 1 TF6.BAN0641B Front Band (Wide 41mm) ......... 92-ON 1 TF6.BAN0541B Front Band (Flex Type) (TF6 / A500 Except 360 Engine)61-91 1 TF6.BAN0241B Front Band (Solid) (TF6/A500 Except 360 Engine) 61-91 1 TF6.BAN0341B Front Band (Offset Lugs) ......... 76-ON 1 TF6.BAN04

BUSHINGSKit Bush Kit (TF6)........................... 68-ON 1 TF6.BK01Kit Bush Kit Overdive Only(A500).. 89-ON 1 A500.BK01Kit Bush Kit Complete (A500) ........ 89-ON 1 A500.BK0250A Pump Bush ............................... 61-ON 1 TF6.BUS01*50A Pump Bush (5 Pack Sonnax).... 61-ON 1 A604.BUS0152A StatorSupport Shaft (Rear) (22.35mm ID x 14mm Long) ..... 78-ON 1 TF6.BUS0251G Extension Bush......................... 66-ON 1 TF6.BUS0353B Front Clutch Retainer................ 60-ON 1 TF6.BUS0450A Pump Body Bush (Sonnax) (Pack of 5) ................................ 61-ON AR TF6.BUS1053B Front Drum (Rear) A500 (Two Bushing Type) .................. 94-ON 1 A500.BUS0354H O.D. Sungear (W/Flange Front) 89-ON 1 A500.BUS0755H O.D. Sungear (Rear)................. 89-ON 1 A500.BUS06NI Front Drum (Front) A500 (Two Bushing Type) .................. 94-ON 1 A500.BUS04

* Can use BW55.BUS01

THRUST WASHERS & BEARINGSKit Thrust Washer (TF6) ................ 75-ON 1 TF6.TWK01Kit Thrust Washer Kit (A500) ......... 88-ON 1 A500.TWK01Kit Bearing Kit A500....................... 88-ON 1 A500.TWK02Kit OD Spring Ret & Torrington Kit (Sonnax) ................................... 88-ON 1 A500.TK01Kit Shim Kit Overdrive.................... 88-ON 1 A518.TK04200C Thrust Washer (Fibre) Front Clutch to Rear Clutch ...... 70-ON 1 TF6.THW01201D Thrust Washer Front & Rear Planet (4 Tang 8 Cyl 66.70mm ID) Wide Ratio ................................ 70-ON 2 TF6.THW02202D Driving Shell Thrust Plate ......... 60-ON 2 TF6.THW03203H Thrust Plate Selective OD A500 (4.27mm - 4.32mm Thick)......... 88-ON 1 A518.THW07203H Thrust Plate Selective OD A500 (4.65mm - 4.70mm Thick)......... 88-ON 1 A518.THW08203H Thrust Plate Selective OD A500 (5.03mm - 5.08mm Thick)......... 88-ON 1 A518.THW09203H Thrust Plate Selective OD A500 (5.41mm - 5.46mm Thick)......... 88-ON 1 A518.THW10204D Thrust Washer Output Shaft (3 Ext Tabs 1.32mm Thick) ....... 88-ON 1 TF6.THW06204D Thrust Washer Output Shaft (3 Ext Tabs 1.727mm Thick) ..... 88-ON 1 TF6.THW07

TF6 (3 SPEED RWD) A500 (4 SPEED RWD)

Revision 12/2003


101


CHRYSLER 904 (TF6),A500 (40RH, 42RH, 42RE, 44RE)TF6 (3 SPEED RWD) A500 (4 SPEED RWD)

THRUST WASHERS & BEARINGS Cont...204D Thrust Washer Output Shaft (3 Ext Tabs 2.108mm Thick) ..... 88-ON 1 TF6.THW08205G Output Shaft Bearing TF6 (28.60mm ID)............................ 60-ON 1 TF6.THW09206D Output Shaft Race A500 (33mm OD x 8.90mm ID).......... 88-ON 1 TF6.TOR01207H Bearing Direct Hub to Piston (97.64mm OD) A500................. 88-ON 1 TF6.TOR02208K Bearing OD Cam to O.Shaft (A500) ....................................... 88-)N 1 TF6.TOR03209K Output Shaft Bearing Front (110mm OD) A500 .................... 88-ON 1 A518.THW02210K Output Shaft Bearing Rear (72.40mm OD) A500................. 88-ON 1 A518.THW03211H Thrust Plate & Bearing Assy .... 88-ON 1 A518.THW04211E Thrust Washer Rear Drum to Snap Ring (A500) ................. 88-ON 1 TF6.THW10212K Spacer Ring A500 (Selective) (4.01mm) .................................. 88-ON 1 A500.THW06212K Spacer Ring A500 (Selective) (4.45mm) .................................. 88-ON 1 A500.THW05212K Spacer Ring A500 (Selective) (4.90mm) .................................. 88-ON 1 A500.THW04

ELECTRICAL COMPONENTSNI Solenoid Lock Up (TF6)............ 86-ON 1 TF6.SOL01NI Solenoid L/ Up & 4th (2 Solenoid/3 Prong)................. 90-95 1 A518.SOL01NI Solenoid L/ Up & 4th (2 Solenoids) (Round / 8 Pin Connector) ........ 96-99 1 A518.SOL06NI Solenoid 4th Gear only No L/UP (1Solenoid/2 Prong) ... 89-95 1 A518.SOL05NI Solenoid Governor Pressure (2 Prong Connector Jeep) ........ 93-ON 1 A518.SOL03NI Solenoid Governor Pressure (Inc Temp Sensor) .................... 00-ON 1 A518.SOL07NI Solenoid L/ Up & 4th (2 Solenoids) (Rectangular / 8 Pin Connector)00-ON 1 A518.SOL08NI Solenoid Upgrade Kit (2 Sol with Gov Press Sensor).. 89-95 1 A518.SOL04NI Governor Pressure Sensor (3 Pin) ....................................... 93-95 1 A518.ELE01NI Governor Pressure Sensor (4 Pin) ....................................... 96-ON 1 A518.ELE0280E Neutral Safety Switch (3 Prong Short) ......................... 69-ON 1 TF8.INH01NI Output Speed Sensor ............... 89-ON 1 A604.ELE01

FILTERS70F Large Dacron Filter ................... Most 1 TF8.FIL0170F Small Dacron Filter (2 Hole) ..... Early 1 TF8.FIL0270F Filter A500 (Plastic)................... 98-ON 1 A518.FIL01NI Overdrive Piston Ret Filter........ 92-ON 1 A518.FIL02

SPRINGS & CIRCLIPS72C Rear Clutch Diaphragm (FWD) ... 60-ON 1 TF6.DIA0173H Coil Spring Overdrive Clutch....... 88-ON 1 A518.SPR02NI 3-4 Accumulator Spring (3.05mm Wire Size) .................... 88-ON 1 A518.SPR01NI 3-4 Accumulator Spring (Sonnax)...................................... 88-ON 1 A518.SPR03

HARD PARTS90B Drum Front/Direct (5 Plate) (152.65mm Max Width) ............ 76-ON 1 TF6.DRU0190B Drum Front/Direct (5 Plate) (159.76mm Max Width) A500 ... 88-ON 1 A500.DRU0190B Drum Front/Direct (5 Plate) (With Two Bushings) A500........ 90-ON 1 A500.DRU0291E Reverse Band Drum ................. 70-ON 1 TF6.DRU0291E Reverse Band Drum (W/ Washer Step Down) A500.. 88-89 1 A500.DRU0392H OD Piston Housing (W/O Gov Feed Holes) A500/42RE......... 93-ON 1 A500.DRU0493E Low One Way Cam TF6 (Case Repair Bolt in Type)........ 68-ON 1 TF6.OWC0194B Piston Front/Direct Drum (One Bushing Type).................. 78-ON 1 TF6.PIS0195D Front Planetary W/Ring Gear (Wide Ratio0 ............................. 80-ON 1 TF6.PL0196D Rear Planetary 3 Pinion Steel... 76-ON 1 TF6.PL0297D Ring Gear-Rear Planetary ........ 60-ON 1 TF6.PL0398D Drive Shell & Sun Gear A500 (159.77mm OD Wide Ratio) ..... 92-ON 1 A500.POT0199A Pump Assy Lock Up Front Drum With 2 Bushings 904 / A500...... 90-ON 1 A500.PUM0199A Pump Assy-Use With 3 & 4 Plate Drums.............................. 68-77 1 TF6.PUM0199A Pump Assy W/O Lock Up ......... 78-ON 1 TF6.PUM0299A Pump Assy Lock Up (Lug Drive Gear 1 Bush Drum .. 78-ON 1 TF6.PUM0399A Pump Assy Non Lock Up (2 Bush Drum Extra Sump Passage) 904 / A500 ................ 95-ON 1 TF6.PUM0499A Pump Assy Lock Up (2 Bush Drum Extra Sump Passage) 904 / A500 ................ 95-ON 1 TF6.PUM05100A Pump Gear Kit (18.974mm Thick)..................... 79-ON 1 TF6.PUM06101E Output / Intermediate Shaft (A500) ....................................... 88-89 1 A500.SH01101E Output / Intermediate Shaft (A500) ....................................... 90-ON 1 A500.SH02102H Overdrive Sun Gear (22o Pitch) (Early Pitched Gears) ............... 88-93 1 A500.SUN01103E Output Shaft Support (Gov Distributor Sleeve 6 Bolt) . 88-ON 1 TF6.SUP01104K One Way Clutch Spring & Roller Kit (Overdrive) A500 ................. 88-ON 1 A518.OWC02105K One Way Clutch Inner Cam (Overdrive) A500....................... 88-ON 1 A518.OWC06106H Piston (Overdrive) A500............ 88-ON 1 A518.PIS01107K Overdrive Planetary (4 Pinion W/ 22o Pitch) A500..... 88-93 1 A518.PL03107K Overdrive Planetary (5 Pinion W/ 15o Pitch) A500..... 94-ON 1 A518.PL06107K Overdrive Planetary (5 Pinion W/ 22o Pitch) A500..... 88-93 1 A518.PL07108K Overdrive Ring Gear (With 22o Pitch) A500................ 88-93 1 A518.PL04108K Overdrive Ring Gear (With 15o Pitch) A500................ 94-ON 1 A518.PL05109HKPlanetary Kit Overdrive (4 Pinion Late Pitch) A500 ........ 88-ON 1 A518.PLK02109HKPlanetary Kit Overdrive (5 Pinion Late Pitch) A500 ........ 88-ON 1 A518.PLK03109HKPlanetary Kit Overdrive Without Bearings (5 Pinion Late Pitch) A500 ........ 88-ON 1 A518.PLK05109HKPlanetary Kit Overdrive (5 Pinion Late Pitch) A500 ........ 94-ON 1 A518.PLK04

Revision 21/01/2003

102




HARD PARTS CONT...110K Output Shaft 4WD A500 (279.40mm O. D. Housing With Long Spline) .................... 88-ON 1 A518.SH03110K Output Shaft 2WD A500 (Without Governor Drive Slot)... 90-ON 1 A518.SH02111F Rear Servo Piston (62.64mm) .. 70-ON 1 TF6.SER01

SPECIAL ITEMSNI ATSG Manual (A500/A518) ...... All 1 A518.MAN01NI ATSG Manual (A500SE/42RE). 93-ON 1 A500.MAN01

Kit Junior Shift Kit (A500)............... 88-ON 1 A500.SK01Kit Superior UV Shift Kit (A500) ..... 88-ON 1 A500.SK02NI Throttle Valve Kit TF6 & A500 (Sonnax) ................................... 70-ON 1 TF8.VA01NI Manual Valve TF6 & A500 (Sonnax) ................................... 70-ON 1 TF8.VA03NI Pressure Regulator Vave TF6 & A500 (Sonnax) ............... 70-ON 1 TF8.VA04NI In. Shaft Pilot & Endplug Kit...... 88-ON 1 A518.VA02NI 4 Spooled Switch Valve (Sonnax) ................................... 70-ON 1 A518.VA01NI Boost Valve TF6 (Sonnax)........ 70-ON 1 TF6.VA01NI Plate, Universal Valve Body To Case, w/o Lock-up Boost Tube. 88-94 1 A500.VB01NI Plate, Universal Valve Body To Case, w/ Lock-up Boost Tube... 95-ON 1 A500.VB02


103



100

ACCHRYSLER 727 (TF8) , A518 (46RH, 46RE) A618 (47RH, 47RE) TF8 (3 SPEED RWD) A518/A618 (4 SPEED RWD)

Revision 29/01/2003

107

ACCHRYSLER 727 (TF8) , A518 (46RH, 46RE) A618 (47RH, 47RE)

TF8 (3 SPEED RWD) A518/A618 (4 SPEED RWD)

Revision 29/01/2003

108



KITSKit Overhaul Kit (TF8) .................... 62-70 1 TF8.OHK01Kit Overhaul Kit (TF8) .................... 71-ON 1 TF8.OHK02Kit Overhaul Kit (A518 A618) ......... 90-ON 1 A518.OHK01Kit Gasket & Rubber (TF8) ............ 71-ON 1 TF8.GSK02Kit Gasket & Rubber (A518/A618) . 90-ON 1 A518.GSK01

GASKETS1F Pan Gasket ............................... 62-ON 1 TF8.GAS01 1F Pan Gasket (Farpak) ................ 62-ON 1 TF8.GAS102A Front Pump............................... 62-ON 1 TF8.GAS025F Extension Housing (727) .......... 66-ON 1 TF8.GAS036F Extension Housing (A518) ........ 90-ON 1 A518.GAS02 7H OD Housing to Case (A518) .... 90-ON 1 A518.GAS038G Output Shaft Bearing Cover Gasket (727) ..... 66-ON 1 TF8.GAS04NI Sealing Washer PRNDL Switch 62-ON 1 TF8.GAS05

RUBBER COMPONENTS10A Front Pump O Ring................... 62-ON 1 TF8.OR0111C Modifi ed Lip Seal Forward Clutch (Inner).............. 90-ON 1 A518.LIP01

SEALS20A Front Pump............................... 62-ON 1 TF8.MCS0121G Extension Housing Jaguar, Aston, Matbro (62mm x 40mm x 12mm).......... 62-ON 1 TF8.MCS0621G Extension Housing Without Boot (63.80mm OD) .... 65-ON 1 TH400.MCS02**21G Extension Housing With Boot (63.80mm OD x 42.00mm ID)... 65-ON 1 TF8.MCS02* 21G Extension Housing (Lancer) (72mm x 42mm x 10mm).......... All 1 TF8.MCS0721G Extension Housing Renault/Dodge (40x72x12mm). All 1 TF8.MCS0921G Extension Housing 4WD (68.30mm OD) .......................... 62-ON 1 TF8.MCS1011G Adaptor Housing 4WD (TF8/A518 65.28mm OD) ......... 62-ON 1 TF6.MCS04NI Range Rover Transfer Case (62.25mm OD x 40.00mm ID)... 71-ON 2 TF8.MCS05NI Range Rover Transfer Case (Schuler Chain Driven) (63.60mm x 44mm x 9.50mm).. All 2 TF8.MCS08NI Selector Shaft ........................... 66-ON 1 TF8.MCS04

** Included in TF8.OHK01 & TF8.OHK02* Included in A518.OHK01

SEALING RINGSKit Sealing Ring Kit except A518 ... 71-ON 1 TF8.SRK02

FRICTION PLATESKit Friction Kit (TF8/727) ................ 62-ON 1 TF8.FRK01Kit Friction Kit (A518) ..................... 90-ON 1 A518.FRK01Kit Friction Kit (A618) ..................... 94-ON 1 A618.FRK0130B High & Reverse (2.40mm) ........ 62-ON 3-4 TF8.FRP01

FRICTION PLATES Cont...30B High & Reverse (2.40mm) (High Energy)............................ 62-ON 3-4 TF8.FRP0330B High & Reverse Parrallel Grooves (2.40mm A518)........... 92-ON 3-4 A518.FRP0131C Forward (Rear) Smooth ............ 62-ON 4 TF8.FRP0232H Overdrive Brake (A518/A618) (154mm OD) ............................. 90-ON 4-5 A518.FRP0233K Overdrive Direct (A518/A618) (140mm OD) ............................. 90-ON 8-9 A518.FRP03

STEEL PLATESKit Steel Plate Kit (TF8/727) .......... 62-ON 1 TF8.STK01Kit Steel Plate Kit (A518) ............... 90-ON 1 A518.STK01Kit Steel Plate Kit (A618) ............... 94-ON 1 A618.STK0134B High & Reverse......................... 62-ON 4 TF8.STP0134B High & Reverse (0.50mm Oversize) ................... 62-ON AR TF8.STP0235C Forward..................................... 62-ON 3 TF8.STP0135C Forward (0.50mm Oversize) ................... 62-ON AR TF8.STP0236H Overdrive Brake (A518) ............ 90-ON 5 A518.STP0137K Overdrive Direct (1.75mm Thick A518)................ 90-ON 7 A518.STP0237K Overdrive Direct (1.40mm Thick A518)................ 90-ON AR A518.STP0337K Overdrive Direct (1.40mm Thick A618)................ 94-ON 9 A518.STP03400C Pressure Plate (Outer) High & Reverse Clutch ............. 62-ON 1 TF8.PP01401B Pressure Plate (Outer) Forward Clutch ........................ 62-ON 1 TF8.PP01 402C Pressure Plate (Inner) Forward Clutch ......................... 62-ON 1 TF8.PP02403H Pressure Plate Overdrive (127mm ID x 5.46mm Thick) .... 90-ON 1 A518.PP04403H Pressure Plate Overdrive (127mm ID x 9.55mm Thick) .... 90-ON 1 A518.PP01404K Pressure Plate O. D. Direct (Stepped 118.77mm ID)............ 90-ON 1 A518.PP03404K Pressure Plate O. D. Direct (No External Tabs) .................... 90-ON 1 A518.PP02

BUSHESKit Bush Kit (TF8)........................... 71-ON 1 TF8.BK01Kit Bush Kit Overdive Only(A518).. 89-ON 1 A500.BK01550A Front Pump............................... 62-ON 1 TF8.BUS01551B High/Rev Drum (Wide).............. 72-ON 1 TF8.BUS02552A Stator Support (Rear) ............... 62-66 1 TF8.BUS04552A Stator Support (Rear) ............... 67-ON 1 TF8.BUS05553D Sun Gear Bushing .................... 62-ON 2 TF8.BUS06555H O.D. Sungear (W/Flange Front) 89-ON 1 A500.BUS07556H O.D. Sungear (Rear)................. 89-ON 1 A500.BUS06559K OD Output Shaft Pilot ............... 89-ON 1 A518.BUS01

CHRYSLER 727 (TF8) , A518 (46RH, 46RE) A618 (47RH, 47RE) TF8 (3 SPEED RWD) A518/A618 (4 SPEED RWD)

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BANDS50B Intermediate (Kickdown) Flex ... 62-ON 1 TF8.BAN0150B Intermediate (Solid) .................. 62-ON 1 TF8.BAN0250B Intermediate Flex (A518, A618) (53mm Wide Raybestos) .......... 92-ON 1 TF8.BAN0451C Low/Reverse............................. 62-89 1 TF8.BAN03 51C Low/Reverse (Use With 152.40mm Drum) ..... 90-91 1 A518.BAN01 51C Low/Reverse (157.50mm Drum) A518 ........... 91-ON 1 A518.BAN0251C Low/Reverse Multi Wrap (A618, 47RH)............................ 94-ON 1 A518.BAN03

THRUST WASHERS & BEARINGSKit Thrust Washer Kit (TF8) (Without Selectives).................. 67-90 1 TF8.TK01Kit Thrust Washer Kit (TF8) (Without Selectives).................. 90-ON 1 TF8.TK02Kit Thrust Washer Kit (A518) ......... 90-ON 1 A518.TK03Kit Bearing Kit A518....................... 90-ON 1 A500.TWK02Kit OD Spring Ret & Torrington Kit (Sonnax) ................................... 88-ON 1 A500.TK01Kit Shim Kit Overdrive.................... 88-ON 1 A518.TK04603A Selective Front Pump (1.55mm)62-ON AR TF8.THW09603A Selective Front Pump (2.06mm)62-ON AR TF8.THW01603A Selective Front Pump (2.59mm)62-ON AR TF8.THW02650G Bearing Output Shaft TF8......... 62-ON 1 TF8.BE01600E Thrust Washer A518 (Rear Band Drum to Ring Gear)92-ON 1 A518.THW01601H Thrust Plate Selective OD A518 (4.27mm - 4.32mm Thick)......... 88-ON 1 A518.THW07601H Thrust Plate Selective OD A518 (4.65mm - 4.70mm Thick)......... 88-ON 1 A518.THW08601H Thrust Plate Selective OD A518 (5.03mm - 5.08mm Thick)......... 88-ON 1 A518.THW09601H Thrust Plate Selective OD A518 (5.41mm - 5.46mm Thick)......... 88-ON 1 A518.THW10651K Output Shaft Bearing Front (110mm OD) A518 .................... 88-ON 1 A518.THW02652K Output Shaft Bearing Rear (72.40mm OD) A518................. 88-ON 1 A518.THW03602H Thrust Plate & Bearing Assy .... 88-ON 1 A518.THW04604D Thrust Washer Front & Rear Planet (4 Tabs)..................................... 67-ON 2 TF8.THW08604D Thrust Washer Front Planet (5 Tabs A618)............................ 94-ON 1 TF8.THW03604D Thrust Washer Planet to Sun Shell (6 Tabs A618)............................ 94-ON 1 TF8.THW11605D Thrust Washer Output Shaft (Bronze) .................................... 62-79 1 TF8.THW07605D Thrust Washer Output Shaft (3 External Tabs)....................... 77-90 1 TF8.THW04605D Thrust Washer Output Shaft (3 Ext Tabs 1.32mm Thick) ....... 90-ON 1 TF6.THW06605D Thrust Washer Output Shaft (3 Ext Tabs 1.727mm Thick) ..... 90-ON 1 TF6.THW07605D Thrust Washer Output Shaft (3 Ext Tabs 2.108mm Thick) ..... 90-ON 1 TF6.THW08606D Race Output Shaft Washer....... 76-90 1 TF8.THW05606D Output Shaft Race A518 (33mm OD x 8.90mm ID).......... 90-ON 1 TF6.TOR01652K Bearing Output Shaft Rear (A518 34.93mm ID) .................. 90-ON 1 A518.THW03652K Bearing Output Shaft Rear (A518 31.24mm ID) .................. 90-ON 1 A518.THW12653H Bearing Direct Hub to Piston (97.64mm OD) A518................. 90-ON 1 TF6.TOR02


THRUST WASHERS & BEARINGS Cont...654K Spacer Ring A518 (Selective) (4.01mm) .................................. 88-ON 1 A500.THW06654K Spacer Ring A518 (Selective) (4.45mm) .................................. 88-ON 1 A500.THW05654K Spacer Ring A518 (Selective) (4.90mm) .................................. 88-ON 1 A500.THW04655K Bearing OD Cam to O.Shaft (A518) ....................................... 88-)N 1 TF6.TOR03

SPRINGS & CIRCLIPS71C Diaphragm Spring (1.88mm) .... 75-ON 1 TF8.DIA0175K Overdrive OWC PLastic............ 90-ON 1 A518.OWC0273H Coil Spring Overdrive Clutch .... 90-ON 1 A518.SPR02433K Circlip - O.D. Direct Retaining... 90-ON 1 A518.CIR01NI 3-4 Accumulator Spring (3.05mm Wire Size) .................. 90-ON 1 A518.SPR01NI 3-4 Accumulator Spring (Sonnax) ................................... 90-ON 1 A518.SPR03NI Circlip Front & Rear Drum (1.52mm Thick)......................... 62-ON AR TF8.CIR04NI Circlip Front & Rear Drum (1.879mm Thick)....................... 62-ON AR TF8.CIR01NI Circlip Front & Rear Drum (2.235mm Thick)....................... 62-ON AR TF8.CIR02NI Circlip Front & Rear Drum (2.692mm Thick)....................... 62-ON AR TF8.CIR03

FILTERSKit Filter Kit (727) ........................... 67-ON 1 TF8.FILKIT0160F Large One Hole ........................ 67-ON 1 TF8.FIL0160F Small Two Hole (Early) ............. 62-ON 1 TF8.FIL0260F Plastic Filter (A518/A618) ......... 98-ON 1 A518.FIL01NI Overdrive Piston Ret Filter........ 92-ON 1 A518.FIL02

ELECTRICAL COMPONENTSNI Solenoid Lock Up (727) ............ 86-ON 1 TF6.SOL01NI Solenoid L/ Up & 4th (2 Solenoid/3 Prong)................. 90-95 1 A518.SOL01NI Solenoid L/ Up & 4th (2 Solenoids) (Round / 8 Pin Connector) ........ 96-99 1 A518.SOL06NI Solenoid 4th Gear only No L/UP (1Solenoid/2 Prong) ... 89-95 1 A518.SOL05NI Solenoid Governor Pressure (2 Prong Connector Jeep) ........ 93-ON 1 A518.SOL03NI Solenoid Governor Pressure (Inc Temp Sensor) .................... 00-ON 1 A518.SOL07NI Solenoid L/ Up & 4th (2 Solenoids) (Round / 8 Pin Connector) ........ 00-ON 1 A518.SOL08NI Solenoid Upgrade Kit (2 Sol with Gov Press Sensor).. 89-95 1 A518.SOL04NI Governor Pressure Sensor (3 Pin) ....................................... 93-ON 1 A518.ELE01NI Governor Pressure Sensor (4 Pin) ....................................... 96-ON 1 A518.ELE0280E Neutral Safety Switch (3 Prong Late Short Type) ........ 69-ON 1 TF8.INH0180E Neutral Safety Switch (3 Prong Early Long Type)........ 69-ON 1 TF8.INH02

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VALVE BODY & SPECIALITY KITSKit Shift Kit (Transgo Junior) A518. 62-ON 1 TF8.SK01Kit Shift Kit (Transgo) TF8/727....... 62-ON 1 A500.SK01Kit Superior UV Shift Kit (A500) ..... 88-ON 1 A500.SK02Kit Reprogramming Kit (Transgo Competition) TF8/727 62-ON 1 TF8.SK02Kit Reprogramming Kit (Transgo Tow & Go) TF8/727 ... 62-ON 1 TF8.SK03Kit Reprogramming Kit(Transgo) (Stick Shift-Full Race) TF8/727. 62-ON 1 TF8.SK04Kit Shift Correction Kit (Superior) (Reg. HD or Extr. HD) TF8/727. 62-94 1 TF8.SK05Kit Sonnax ‘Sure Cure’ Reconditioning Kit ( 42RH/RE & 46/47RH/RE)....... 90-ON 1 A518.SCK01NI 4 Spooled Switch Valve (Sonnax) ................................... 62-ON 1 A518.VA01

HARD PARTS800A Pump Gear Set (.747” Thick).... 62-ON 1 TF8.PUM01801A Pump Assy Lock Up (With 31mm Turbine Rings) ...... 78-ON 1 TF8.PUM02801A Pump Assy Lock Up (31.75mm Turbine Rings ) ........ 94-ON 1 TF8.PUM03801A Pump Assy Non Lock Up (31mm Turb Rings No Ring On Forward Clutch Drum)......... 71-77 1 TF8.PUM04801A Pump Assy Non Lock Up (31mm Turb Rings 1 Ring On Forward Clutch Drum)......... 78-ON 1 TF8.PUM05801A Pump Assy Non Lock Up (31.75mm Turb Rings 1 Ring On Forward Clutch Drum) .............. 94-ON 1 TF8.PUM06801A Pump Assy Non Lock Up (31mm Turb Rings 1 Ring On Forward Clutch Drum 10 Lobe) 89-ON 1 TF8.PUM07801A Pump Assy Non Lock Up (31mm Turb Rings 1 Ring On

Forward Clutch Drum 11 Lobe). 90-ON 1 TF8.PUM08802E Reverse Drum 727/A518 (12 Roller 152.40mm OD)......... 62-89 1 TF8.DRU01 802E Reverse Drum 727/A518 (14 Roller 157.50mm OD)......... 91-92 1 A518.DRU04802E Reverse Drum 727/A518 (14 Roller 157.50mm OD) (Washer Type) .......................... 93-ON 1 A518.DRU05804H Overdive Piston Housing (Two Slot With Gov Holes)........ 90-ON 1 A518.DRU07804H Overdive Piston Housing ( Withthout Gov Holes) ............. 96-ON 1 A518.DRU06805D Front Planet 4 Pin ..................... 65-75 1 TF8.PL01 805D Front Planet 3 Pin ..................... 76-95 1 TF8.PL03805D Front Planet 5 Pin Steel (A518 / A618)............................ 94-95 1 A518.PL01805D Front Planet 5 Pin Aluminium (A518 / A618)............................ 94-95 1 A518.PL02806D Rear Planet 4 Pin...................... 68-95 1 TF8.PL02 806D Rear Planet 3 Pin...................... 65-95 1 TF8.PL06807E Low OWC Bolt in Cam Kit (14 Roller) ................................. 91-ON 1 TF8.OWC05807E Low OWC Bolt in Cam Kit (12 Roller) ................................. 62-90 1 TF8.OWC01807E Low OWC Bolt in Cam Kit (14 Roller) ................................. 91-ON 1 A518.OWC05808E Low OWC Spring & Roller Kit ... 62-90 1 TF8.OWC02808E Low OWC Roller Clutch Kit (Plastic Cage 14 Element) ........ 91-ON 1 A518.OWC01

HARD PARTS Cont...809E Low OWC Inner Race............... 62-90 1 TF8.OWC03809E Low OWC Inner Race Sonnax (Slide On Type 46RH/RE)......... 90-ON 1 A518.OWC03809E Low OWC Inner Race Sonnax (Press On Type TF8) ................ 62-90 1 A518.OWC04810D Ring Gear Front Planet............. 65-95 1 TF8.PL05NI Planetary, Sun & Ring Gear Set Overdrive (5 Pinoin Late Pitch) A518 ........ 90-ON 1 A518.PLK04811F Rear Servo Piston Turned Billet (Sonnax) ................................... 62-ON 1 TF8.SER01 811F Rear Servo Piston A618t (62.48mm OD) .......................... 94-ON 1 TF8.SER03812B High Reverse Clutch Drum (4 Plate Wide Bushing) ............. 71-ON 1 TF8.DRU02813E Output Shft 4WD (419.10mm) .. 76-79 1 TF8.SH02813E Intermediate Shaft (A518)......... 90-ON 1 A518.SH01NI Extension Shaft (Range Rover) All 1 TF8.SH01NI Strut Assy Reverse Band.......... 62-ON 1 TF8.STR01814C Rear Clutch Diaphragm Spacer 62-ON 1 TF8.SP01815B Piston Spring & Retainer (Rear Clutch) ............................ 62-ON 1 TF8.SPR01

816E Output Support (4 Bolt) TF8 ..... 62-ON 1 TF8.SUP01816E Output Support (6 Bolt) TF8 (2 Groove for Washer) .............. 90-ON 1 TF8.SUP04

817D Ring Gear Rear Planet A518 .... 96-ON 1 TF8.PL07818D Sun Gear & Shell Assy ............. 62-95 1 TF8.POT01819K One Way Clutch Spring & Roller Kit (Overdrive) A518 ................. 91-ON 1 A518.OWC02820K One Way Clutch Inner Cam (Overdrive) A518....................... 90-ON 1 A518.OWC06821H Piston (Overdrive) A518............ 90-ON 1 A518.PIS01822K Overdrive Planetary (4 Pinion W/ 22o Pitch) A518..... 90-93 1 A518.PL03822K Overdrive Planetary (5 Pinion W/ 15o Pitch) A518..... 94-ON 1 A518.PL06822K Overdrive Planetary (5 Pinion W/ 22o Pitch) A518..... 90-93 1 A518.PL07823K Overdrive Ring Gear (With 22o Pitch) A518................ 90-93 1 A518.PL04823K Overdrive Ring Gear (With 15o Pitch) A518................ 94-ON 1 A518.PL05824HKPlanetary Kit Overdrive (4 Pinion Late Pitch) A518 ........ 90-ON 1 A518.PLK02824HKPlanetary Kit Overdrive (5 Pinion Late Pitch) A518 ........ 90-ON 1 A518.PLK03824HKPlanetary Kit Overdrive Without Bearings (5 Pinion Late Pitch) A518 ........ 90-ON 1 A518.PLK05825k Output Shaft 2WD A518 (Without Gov Drive Slot) ........... 90-ON 1 A518.SH02825K Output Shaft 4WD A518 (279.40mm O. D. Housing With Long Spline) .................... 90-ON 1 A518.SH03826G Overdrive Housing (A518) (2WD Without Speed Sensor) .. 90-ON 1 A518.HO01


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Revision 29/01/2003

SPECIAL ITEMSNI ATSG Manual (TF8 / 727)......... 62-ON 1 TF8.MAN01NI ATSG Manual (A500, A518) ..... 90-ON 1 A518.MAN01NI Drive Plate 279.40mm Conveter (Unevenly Spaced Crank Holes) 1 TF8.FP01NI Drive Plate 279.40mm Conveter (Evenly Spaced Crank Holes)... 1 TF8.FP02NI Drive Plate 304.80mm Conveter (Unevenly Spaced Crank Holes) 1 TF8.FP03NI Drive Plate 304.80mm Conveter (Evenly Spaced Crank Holes)... 1 TF8.FP04NI Shim Kit Rear Planet End Play (10) 1 TF8.THW06NI Throttle Valve Kit TF6 & A500 (Sonnax) ................................... 70-ON 1 TF8.VA01NI Manual Valve TF6 & A500 (Sonnax) ................................... 70-ON 1 TF8.VA03NI Pressure Regulator Vave TF6 & A500 (Sonnax) ............... 70-ON 1 TF8.VA04NI In. Shaft Pilot & Endplug Kit...... 88-ON 1 A518.VA02NI A518 Spragg Insallation Tool .... 90-ON A518.TOOL01NI Plate, Universal Valve Body to Case w/ Lock-up Boost Tube.... 90-ON 1 A518.VB01NI Plate, Universal Valve Body to Case, w/o Lock-up Boost Tube. 90-ON 1 A518.VB02

106

ACA404 (30TH), A413, A470, A670 (31TH)3 SPEED FWD

Revision 06/02/2003

107

ACA404 (30TH), A413, A470, A670 (31TH)

3 SPEED FWD

Revision 06/02/2003

108



A404 (30TH), A413, A470, A670 (31TH) 3 SPEED FWD LOCK UP & NON LOCK UP

KITSKit Combi Overhaul Kit (Transtec) . 78-ON 1 A404.OHK02

GASKETS100F Oil Pan 14 Bolt Pan (Cork & Neoprene).................... 78-ON 1 A404.GAS01101A Pump Gasket ............................ 78-ON 1 A404.GAS02102E Gasket-Pan Filter...................... 78-ON 1 A404.GAS03103F Gasket-End Cover .................... 78-ON 1 A404.GAS04104F Gasket-Diff Cover ..................... 78-ON 1 A404.GAS05

RUBBER COMPONENTS120A Pump ‘O’ Ring........................... 78-ON 1 A404.OR01121F Lip Seal Reverse Servo Piston (Viton Casting No.4269736) ..... 78-ON 1 A404.OR02

SEALS150A Pump Seal ................................ 78-ON 1 TF6.MCS01152F Selector Shaft Seal ................... 78-ON 1 TF8.MCS04153H Extension/Axle Seal.................. 78-ON 1 A404.MCS02154H Diff Bearing/Axle Seal............... 78-ON 1 A404.MCS02

FRICTION PLATESKit Friction Kit................................. 81-ON 1 A404.FRK02250C Rear / Forward Smooth (124mm OD x 1.80mm x 47T) .. 78-80 2-3 A404.FRP02250C Rear / Forward Smooth (124mm OD x 1.83mm x 49T) .. 81-ON 3-4 A404.FRP03251B Front / Direct Grooved (124mm OD x 2.16mm x 46T) .. 78-ON 3-4 A404.FRP01

STEEL PLATESKit Steel Plate Kit ........................... 81-ON 1 A404.STK02300C Rear / Forward (104.20mm ID x 1.75mm x 8T) . 78-80 2 A404.STP01300C Rear / Forward (108mm ID x 1.80mm x 8T) ...... 81-ON 2-3 A404.STP03301B Front / Direct (104.20mm ID x 1.75mm x 8T) . 78-80 3-4 A404.STP01301B Front / Direct (104.20mm ID x 2.54mm x 8T) . 81-ON 3 A404.STP02400B Pressure Plate Front Clutch Flat (6.73mm Thick x 103.50mm ID) 78-ON 1 A404.PP01400B Pressure Plate Front Clutch Flat (4.82mm Thick x 103.50mm ID) 78-ON 1 A404.PP02401C Pressure Plate Rear Clutch Beveled (103.60mm ID).......................... 78-80 1 A404.PP03401C Pressure Plate Rear Clutch Beveled (108.00mm ID).......................... 81-ON 1 A404.PP04402C Pressure Plate Rear Clutch Flat (6.73mm Thick x 103.50mm ID) 78-80 1 A404.PP01402C Pressure Plate Rear Clutch Flat (4.82mm Thick x 103.50mm ID) 78-80 1 A404.PP02402C Pressure Plate Rear Clutch Flat (5.00mm Thick x 108mm ID) .... 78-80 1 A404.PP05

BUSHESKit Bush Kit .................................... 78-ON 1 A404.BK01550B Front Clutch Retainer Front (Large) ...................................... 78-ON 1 A404.BUS02551B Front Clutch Retainer Rear (Small) ...................................... 78-ON 1 A404.BUS03552A Front Pump Housing (Bronze) .. 78-ON 1 TF6.BUS01 *552A Front Pump (5 Pack Sonnax) ... 78-ON 1 A604.BUS01553E Low Reverse Drum................... 78-ON 1 A404.BUS04554A Rear Stator to Turbine Shaft (22.35mm ID x 14mm long) ...... 78-85 1 TF6.BUS02

* Can Use BW55.BUS01

THRUST WASHERS & BEARINGSKit Thrust Washer Kit (404/413/470/670 5 Tang)......... 78-ON 1 A404.TWK01Kit Thrust Washer Kit (413/470/670) ........................... 81-ON 1 A404.TWK01600A Pump to Front Clutch................ 78-ON 1 A404.THW02601C Front C. Drum to Rear C.Drum. 78-ON 1 A404.THW03602D Thrust Washer Front Ring Gear Hub to Annulus Gear ....... 78-ON 1 A404.THW01603D Front Planet Carrier (Front) (4 Tab 60mm OD) ..................... 78-80 1 A404.THW04603D Front Planet Carrier (Front) (4 Tab 68mm OD) ..................... 81-ON 1 A404.THW05604D Front Planet Carrier (Rear) (4 Tab 60mm OD) ..................... 78-80 1 A404.THW04604D Front Planet Carrier (Rear) (4 Tab 68mm OD) ..................... 81-ON 1 A404.THW05605D Rear Planet Carrier (Front) (4 Tab 60mm OD) ..................... 78-80 1 A404.THW04605D Rear Planet Carrier (Front) (4 Tab 68mm OD) ..................... 81-ON 1 A404.THW05606D Rear Planet Carrier (Rear) (4 Tab 60mm OD) ..................... 78-80 1 A404.THW04606D Rear Planet Carrier (Rear) (4 Tab 68mm OD) ..................... 81-ON 1 A404.THW05NI Front & Rear Planet Carrier (Wide Ratio 5 Pinion)................ 96-ON 2 A404.THW06607E One Way Clutch Cam (Fibre) ... 78-ON 1 A404.THW07608C Output Shaft (1.98mm to 2.03mm) ................ 78-ON AR A404.THW08608C Output Shaft (2.16mm to 2.21mm) ................ 78-ON AR A404.THW09608C Output Shaft (2.34mm to 2.39mm) ................ 78-ON AR A404.THW10650E Bearing & Race Assy Output Ring Gear to Case ........ 78-ON 1 A404.BE01651E Bearing & Race Assy Drive Sprocket .......................... 78-ON 1 A404.BE01652G Bearing & Race Assy Transfer Shaft ........................... 78-ON 1 A404.BE02653G Bearing & Race Assy Driven Sprocket ........................ 78-ON 1 A404.BE02654H Bearing & Race Assy Final Drive (22 Roller)............... 78-ON 1 A404.BE02655H Bearing & Race Assy Final Drive (22 Roller)............... 78-95 1 A404.BE02655H Bearing & Race Assy Final Drive (19 Roller)............... 96-ON 1 A404.BE03

SEALING RINGSKit Sealing Ring ............................. 81-ON 1 A404.SRK01

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A404 (30TH), A413, A470, A670 (31TH) 3 SPEED FWD

BANDS500B Front Band (Kick Down)............ 78-ON 1 A404.BAN01501E Rear Band Low / Reverse......... 78-ON 1 A404.BAN02

FILTERS450F Pan Filter (Dacron) ................... 78-82 1 A404.FIL01450F Pan Filter (Metal & Plastic) ....... 82-ON 1 A404.FIL02

SPRINGS & CIRCLIPS410C Rear/ Forward Diaphragm ........ 78-ON 1 A404.DIA01

ELECTRICAL COMPONENTSNI Neutral Safety Switch ............... 78-ON 1 TF8.INH01NI Lock UP Solenoid ..................... 86-ON 1 A404.SOL01

HARD PARTS800A Front Pump Assy-Milled Hub Gear (2 or 3 Ring Turbine) Neon ....... 87-ON 1 A404.PUM01801C Drum & Shaft Assy-Rear/Fwd (3 Ring Turbine Shaft x 3 Pack) 87-ON 1 A404.DRU01802B Drum-Front Clutch/Direct (3 Pack) .................................... 78-80 1 A404.DRU02802B Drum-Front Clutch/Direct (4 Pack) .................................... 81-85 1 A404.DRU03802B Drum-Front Clutch/Direct (4 Pack) .................................... 85-ON 1 A404.DRU04803E Drum-Low & Reverse ............... 78-ON 1 A404.DRU07804G Sprocket Gear Set (52T Driven x 57T Drive) .......... 81-ON 1 A404.GE01804G Sprocket Gear Set (56T Driven x 53T Drive) .......... 81-ON 1 A404.GE02805H Final Drive Housing 12 Bolt (With 22 & 19 Roller Bearings) . 95-ON 1 A404.GE03806G Governor Assy (Wide Ratio Solid Valves) ......... 81-ON 1 A404.GOV01807G Governor Support (Park Lugs 14mm Wide) ........... 78-87 1 A404.GOV02807G Governor Support (Park Lugs 15.87mm Wide) ...... 88-ON 1 A404.GOV03NI Governor Bracket & Spring Kit (Sonnax Cures 2nd Gear Starts)78-ON 1 A404.GOV04808E O.W.C. Spring & Roller Kit........ 78-ON 1 A404.OWC01809F Low Sprag Race Bolt in Type (Comes W/O Bearing Races) ... 81-ON 1 A404.OWC02810D Front Planetary 5 Pinion (36 Tooth Sun Gear) A670 ........ 96-ON 1 A404.PL01810D Front Planetary 4 Pinion (36 Tooth Sun Gear) ................. 81-95 1 A404.PL02811D Rear Planetary 4 Pinion (Square Housing)...................... 78-95 1 A404.PL03812D Front Planetary Ring Gear........ 82-ON 1 A404.PL04813E Rear Planetary Ring Gear (Washer Type) .......................... 78-ON 1 A404.PL05814D Sun Gear and Shell (36T Front Gear Wide Ratio) .... 82-ON 1 A404.SUN01815G Bearing Retainer-Transfer Shaft (Without Bearing & Race) ......... 78-82 1 A404.RET01816G Transfer Shaft & Ring Gear (61Tx20T Replaces 55Tx18T) .. 78-ON 1 A404.SH01816G Transfer Shaft & Ring Gear (60T x 21T) A670 ...................... 86-ON 1 A404.SH02817D Output Shaft (165.10mm Long) 82-ON 1 A404.SH03

HARD PARTS CONT...818E Rear Band Strut (55.88mm Long) Heavy Duty.... 81-ON 1 A404.STR01819H Extension Housing.................... 78-ON 1 A404.CAS01

SPECIAL ITEMSNI ATSG Rebuild Manual (A404, A413, A470 & A670) ...... 78-ON AR A404.MAN01900H Shim Kit-Final Drive Preload (10 Shims at .127mm) .............. 78-ON 1 A404.SHIMKIT03NI Shim Kit-Output Shaft End Play (5 Shims at .127mm x 31.75mm OD) .................................................. 78-ON 1 A404.SHIMKIT01NI Shim Kit-Transfer Shaft End Play (5 Shims at .127mm x 35mm OD) .................................................. 78-ON 1 A404.SHIMKIT02NI Governor Bracket & Spring Kit (Sonnax Cures 2nd Gear Starts)78-ON 1 A404.GOV04

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110

ACCHRYSLER A604 (40TE, 41TE-FWD) (41AE)4 SPEED FWD (Full Electronic Control)

Revision 07/02/2003

111

ACCHRYSLER A604 (40TE, 41TE-FWD) (41AE)

4 SPEED FWD (Full Electronic Control)

Revision 07/02/2003

112



CHRYSLER A604 (40TE, 41TE-FWD) (41AE)

KITSKit Super Overhaul Kit ................... 90-ON 1 A604.SOHK01Kit Master Overhaul Kit .................. 90-ON 1 A604.MHK01Kit Overhaul Kit .............................. 89-ON 1 A604.OHK01

GASKETS100F Pan Gasket (Cork 14 Bolt)........ 89-ON 1 A604.GAS01100F Pan Gasket (Fibre 14 Bolt) ....... 89-ON 1 A604.GAS10101A Pump Gasket ............................ 89-ON 1 A604.GAS02102F Sprocket Cover (Fibre) ............. 89-ON 1 A604.GAS03103F Differential Cover (Fibre) .......... 89-ON 1 A604.GAS04104F Solenoid Gasket ....................... 88-99 2 A604.GAS05105F Solenoid Gasket ....................... 00-ON 1 A604.GAS06

RUBBER COMPONENTS120E ‘D’ Ring 2nd / 4th Piston Outer (2nd Design) ............................. 89-ON 1 A604.OR01121E ‘D’ Ring 2nd / 4th Piston Inner (2nd Design) ............................. 89-ON 1 A604.OR02122E ‘D’ Ring Low/Rev Piston Outer (2nd Design) ............................. 89-ON 1 A604.OR03123E ‘D’ Ring Low/Rev Piston Inner (2nd Design) ............................. 89-ON 1 A604.OR04124F Filter ‘O’ Ring ............................ 89-ON 1 A604.OR05NI Pump Outer 'O' Ring................. 89-ON 1 A404.OR01

SEALS150A Front Pump Seal....................... 89-ON 1 A604.MCS01NI Bearing Retainer Seal AWD (57.15mm x 36.83mm x 7.62mm) .................................................. 91-ON 2 A604.MCS02NI Sealing Washer (Neutral Safety Switch) ............. 89-ON 1 A604.THW17

FRICTION PLATESKit Friction Kit (Borg Warner) ......... 89-ON 1 A604.FRK01Kit Friction Kit (Raybestos) ............ 89-ON 1 A604.FRK02Kit Overdrive Clutch (Alto Power Pack) ..................... 89-ON 1 A604.CK01250E 2nd & 4th Friction (154mm OD x 2.10mm x 31T) .. 89-ON 4 A604.FRP02250E 2nd & 4th Friction (Raybestos) (154mm OD x 2.10mm x 31T) .. 89-ON 4 A604.FRP12251E Low / Reverse Friction (154mm OD x 1.80mm x 32T) .. 89-ON 5 A604.FRP03251E Low / Reverse Friction (Raybestos) (154mm OD x 1.80mm x 32T) .. 89-ON 5 A604.FRP13252C Overdrive Friction (138mm OD x 2.20mm x 27T) .. 1989 3 A604.FRP04252C Overdrive Friction (For Alto Power Pack) (138mm OD x 2.20mm x 27T) .. 1989 4 A604.FRP54252C Overdrive Friction (138mm OD x 1.80mm x 28T) .. 90-ON 4 A604.FRP01252C Overdrive Friction (Raybestos) (138mm OD x 1.80mm x 28T) .. 90-ON 4 A604.FRP11253C Reverse Input Friction (138mm OD x 1.80mm x 28T) .. 89-ON 2 A604.FRP01253C Reverse Input Friction (Raybestos) (138mm OD x 1.80mm x 28T) .. 89-ON 2 A604.FRP11254B Underdrive Friction (138mm OD x 1.80mm x 28T) .. 89-ON 4 A604.FRP01254B Underdrive Friction (Raybestos) (138mm OD x 1.80mm x 28T) .. 89-ON 4 A604.FRP11

STEEL PLATESKit Steel Plate Kit ........................... 89-ON 1 A604.STK01300E 2nd & 4th Steel (133mm ID x 2.40mm x 14T) .... 89-ON 4 A604.STP02301E Low / Reverse Steel (133mm ID x 1.70mm x 14T) .... 89-ON 5 A604.STP03302C Overdrive Steel (115mm ID x 2.50mm x 8T) ...... 1989 2 A604.STP04302C Overdrive Steel (For Alto Power Pack) (115mm ID x 2.50mm x 8T) ...... 1989 3 A604.STP54302C Overdrive Steel (115mm ID x 1.70mm x 8T) ...... 90-ON 3 A604.STP01303B Underdrive Steel (115mm ID x 1.70mm x 8T) ...... 89-ON 4 A604.STP01304C Reverse Input Steel (115mm ID x 1.70mm x 8T) ...... 89-ON 1 A604.STP01400C Pressure Plate-Underdrive (7.00mm x 3 Plate) ................... 89-92 1 A604.PP01400C Pressure Plate-Underdrive (5.46mm x 4 Plate) ................... 89-96 1 A604.PP02400C Pressure Plate-Underdrive (6.00mm x 4 Plate Update Kit).. 89-96 1 A604.PP03400C Pressure Plate-Underdrive (6.48mm x 4 Plate) ................... 89-96 1 A604.PP04400C Pressure Plate-Underdrive (7.00mm x 4 Plate) ................... 89-96 1 A604.PP05401E Pressure Plate-Low & Reverse (5.84mm) .................................. 89-ON 1 A604.PP06402C Pressure Plate-Overdrive/Reverse (8 Slots & 4 Lugs) ..................... 91-96 1 A604.PP07403C Pressure Plate-Reverse Input (No External Lugs).................... 89-91 1 A604.PP08

FILTERS450F Filter Oil Pick Up ....................... 89-ON 1 A604.FIL01

BUSHINGSKit Bush Kit .................................... 89-ON 1 A604.BK02550A Pump Bush ............................... 89-ON 1 TF6.BUS01550A Pump Bush (5 Pack Sonnax).... 89-ON 1 A604.BUS01551C Overdrive Clutch Hub (24.50mm ID)............................ 89-94 2 A604.BUS02551C Overdrive Clutch Hub (5 Pack) (Sonnax Replaces Both OEM).. 89-94 1 A604.BUS07551C Overdrive Clutch Hub (5 Pack) (Sonnax Replaces Both OEM).. 95-ON 1 A604.BUS03552D Sun Gear & 2/4 Clutch Hub Assy (28.96mm OD) .......................... 89-95 2 A604.BUS04553D Rear Planetary (31.115mm OD)89-ON 1 A604.BUS05554A Input Shaft (Installs in Rear) ..... 89-ON 1 A604.BUS09554A Input Shaft (Installs in Rear) (5 Pack Sonnax) ....................... 89-ON 1 A604.BUS08


Revision 04/2004


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CHRYSLER A604 (40TE, 41TE-FWD) (41AE) 4 SPEED FWD (Full Electronic Control)

SPRINGS & CIRCLIPSKit Spap Ring Kit (14 Most Popular)89-ON 1 A604.CIR10410C Snap Ring O. Drive/Rev P. Plate (Waved) ....................... 89-ON 1 A604.CIR02411C Snap Ring-Rev Input P. Plate (Rear Flat)................................. 89-ON 1 A604.CIR03412E Snap Ring-Low Rev P. Plate (Front Tapered 1.80mm) ........... 89-ON 1 A604.CIR04413E Snap Ring-Low Rev P. Plate (Flat) ......................................... 89-ON 1 A604.CIR05414D Snap Ring-Front Planet to Ring gear (Front & Rear)........................... 89-ON 2 A604.CIR06415C Snap Ring-OD Clutch P. Plate (Rear 1.93mm Tapered 4 Pack) 90-ON 1 A604.CIR07415C Snap Ring-OD Clutch P. Plate (Rear 1.52mm Tapered)............ 90-ON 1 A604.CIR08425E Diaphragm Spring Low / Rev (137mm OD) ............................. 89-ON 1 A604.DIA01426E Diaphragm Spring 2/4 Clutch (165mm OD) ............................. 89-ON 1 A604.DIA02427F Accumulator Spring Fits All Acc (2.845mm Wire Diameter) ........ 96-ON 4 A604.SPR01

BEARINGS & RACESKit Thrust Bearing Kit (5 Pieces).... 89-ON 1 A604.TWK02650A Bearing Stator Rear to Input Clutch Hub (43.50mm x 29.20mm)...... 89-ON 1 A604.BE01651D Bearing Front Planet to RearSun Gear (53.35mm x 34.50mm)..... 89-ON 1 A604.BE02652A Bearing Input Clutch Hub to Underdrive Clutch Hub ............. 89-ON 1 A604.BE03653D Bearing Rear Sun Gear to Rear Planet........................... 89-ON 1 A604.BE03NI Bearing Front Planet (Must be Disassembled) ........... 89-ON 1 A604.BE03654G Bearing & Race Assy (Case to Drive Sprocket) .......... 89-ON 1 A604.BE04655G Bearing & Race Assy (Driven Sprocket)...................... 89-ON 1 A604.BE05656D Bearing & Race Assy (Rear Planet to Case) ............... 89-ON 1 A404.BE02657G Bearing & Race Assy (Final Drive Housing 22 Roller). 89-ON 2 A404.BE02658G Bearing & Race Assy (Final Drive Housing 22 Roller). 89-ON 2 A404.BE02658G Bearing & Race Assy (Final Drive Housing 19 Roller). 96-ON 2 A404.BE03 659G Bearing & Race Kit (Pinion to Case) ........................ 96-ON 1 A604.BE07

THRUST WASHERS & SELECTIVESKit Washer Kit W/O Selectives....... 89-ON 1 A604.TWK01Kit Shim Kit Output & Tranfer End Play (10 x 0.13mm Shims)................ 89-ON 1 A604.SHIMKITKit Shim Kit Tranfer Gear (10 x 0.13mm Shims)................ 89-ON 1 A604.SHIM01Kit Shim Kit Preload & End Play .... 89-ON 1 A604.SHK01600C Washer Overdrive Clutch Hub (3 Slot Selective 0.91mm)......... 89-ON 1 A604.THW01600C Washer Overdrive Clutch Hub (3 Slot Selective 1.15mm)......... 89-ON 1 A604.THW02600C Washer Overdrive Clutch Hub (3 Slot Selective 1.35mm)......... 89-ON 1 A604.THW03600C Washer Overdrive Clutch Hub (3 Slot Selective 1.80mm)......... 89-ON 1 A604.THW04600C Washer Overdrive Clutch Hub (3 Slot Selective 2.25mm)......... 89-ON 1 A604.THW05

THRUST WASHERS & SELECTIVES CONT...600C Washer Overdrive Clutch Hub (3 Slot Selective 2.47mm)......... 89-ON 1 A604.THW06600C Washer Overdrive Clutch Hub (3 Slot Selective 2.90mm)......... 89-ON 1 A604.THW07600C Washer Overdrive Clutch Hub (3 Slot Selective 3.20mm)......... 89-ON 1 A604.THW08601C Washer/Race (3 Tabs) (U. Drive Hub to O. Drive Hub) . 89-ON 1 A604.THW11602C Washer-Underdrive Clutch Hub (Babbit 5 Tabs).......................... 89-ON 1 A604.THW12603D Washer Sun Gear/Clutch Hub (4 Tabs)..................................... 89-ON 1 A604.THW13

ELECTRICAL COMPONENTSKit Rebuild Kit Solenoid Assy......... 89-99 1 A604.SOL02Kit Rebuild Kit Solenoid Assy......... 00-ON 1 A604.SOL04700F Output Speed Sensor ............... 89-ON 1 A604.ELE01701F Turbine Input Speed Sensor..... 89-ON 1 A604.ELE02NI Range Sensor (Pin Terminals).......................... 96-99 1 A604.ELE03NI Range Sensor (Spade Terminals)..................... 99-ON 1 A604.ELE04702F Solenoid Assembly (OEM) (Requires Late Gasket Part No. A604.GAS06)............. 89-ON 1 A604.SOL03703F PRNODL Switch (Course Threads)...................... 90-95 1 A604.INH01704F PRNODL Switch & Neutral S. Switch (Update Kit 89-90) .................... 1989 1 A604.INH02NI Harness (Use With A604.INH02 Update Kit) ........... 1989 1 A604.INH04705F Neutral Safety Switch (Fine Threads) .......................... 1989 1 TF8.INH01705F Neutral Safety Switch (Fine Threads) .......................... 90-95 1 A604.INH03NI Brass Contacts for Solenoids ... 89-ON 1 A604.SOL07

HARDWARE800A Pump Assy (4 Ring) .................. 90-ON 1 A604.PUM01802A Pump Gear Set ......................... 89-ON 1 A604.PUM03803G Final Drive Housing FWD (22 Roller & 22 Roller Bearing). 89-ON 1 A604.DIF01804D Sun Gear & 2/4 Clutch Hub ...... 89-94 1 A604.DRU01804D Sun Gear & 2/4 Clutch Hub (Has Larger Bushing)................ 95-ON 1 A604.DRU02805G Transfer Gear Kit (47T x 49T)... 91-ON 1 A604.GE01806C Underdrive Clutch Hub (Solid Shaft) .............................. 89-ON 1 A604.HUB01807D Anulus-Rear Planetary (Second Design) ....................... 89-ON 1 A604.HUB03808A Input Clatch Hub 4 Ring Pump (2.54mm ‘O’ Ring Groove)........ 90-ON 1 A604.HUB04809G Nut-Tranfer Shaft (2nd Design) 92-ON 1 A604.NUT01810B Piston-Moulded Lip and Spring Retainer......................... 89-ON 1 A604.PIS01811E Piston-Low & Reverse .............. 89-ON 1 A604.PIS02812B Piston-Overdrive / Reverse (8-4 Lug Press Plate Update) ... 89-90 1 A604.PIS03812B Piston-Overdrive / Reverse (4 Lugs for Press Plate) ............ 90-ON 1 A604.PIS04813B Piston-Input C. Drum/U. Drive .. 89-ON 1 A604.PIS05814D Front Planet Assy...................... 89-ON 1 A604.PL01815D Rear Planet W/Short Shaft (25.40mm) ............................... 89-91L 1 A604.PL02

Revision 06/10/2003

120



HARDWARE CONT...815D Rear Planet Splined Shaft (28.80mm) 5 Pinion .................. 91L-ON 1 A604.PL03NI Front Planet Repair, Contains OD Clutch Hub, Front Planet & Sun Gear-29.5omm............... 95-ON 1 A604.PLK01816E Housing-2/4 Piston 2nd Design (With Lanced Bleed Orifi ce)...... 89-ON 1 A604.RET01817B Input Clutch Ret./Housing (4 Plate Overdrive Clutch) ........ 91-ON 1 A604.RET02NI Diff Case Saver-Pinion Shaft .... 89-ON 1 A604.RET03NI Retainer-F. Drive Cross Shaft ... 89-ON 1 A604.RET04818G Transfer Shaft (17 Teeth) .......... 89-ON 1 A604.SH01NI Spacer-Output & Transfer (1.143mm) ................................ 89-ON AR A604.SP01NI Spacer-Output & Transfer (0.762mm) ................................ 89-ON AR A604.SP02NI Spacer-Output & Transfer (0.940mm) ................................ 89-ON AR A604.SP03819D Sun Gear-Rear ......................... 89-ON 1 A604.SUN01820C O.D. Clutch Hub 28.96mm Small O.D. (Hollow Shaft)......... 89-94 1 See Note Below (Use A604.HUB05 with A604.DRU02)820C O.D. Clutch Hub 29.50mm........ 95-ON 1 A604.HUB05822G Retainer, Differential (Awd) (Cast Iron) 6 Bolt 2.676” Tall ..... 89-ON 1 A604.RET05

SPECIAL ITEMSKit Overdrive Clutch (Alto Power Pack) ..................... 89-ON 1 A604.CK01NI A604 Rebuild Manual ............... 89-ON 1 A604.MAN01NI A604 Update Manual ................ 89-ON 1 A604.MAN02NI Cooler Bypass Check Valve (Sonnax) ................................... 89-ON 1 A604.VA01NI TCC Regulator Valve (Sonnax) 89-ON 1 A604.VA02NI Boost Valve Sleeve (Sonnax) ... 89-ON 1 A604.VA03NI Converter Regulator Valve & Sleeve (Sonnax) ................................... 89-ON 1 A604.VA04NI Replacement Switch Valve Plugs Prevents Cocking (Sonnax) ...... 89-ON 1 A604.VA05

Revision 07/02/2003



115


Revision 07/02/2003


116

ACA606 (42LE)4 SPEED IN LINE FWD (Electronic Control)

117

ACA606 (42LE)

4 SPEED IN LINE FWD (Electronic Control)

118



A606 (42LE)4 SPEED IN LINE FWD (Electronic Control)

KITSKit Overhaul Kit (With Duraprene Pan Gasket) .. 93-ON 1 A606.OHK01Kit Overhaul Kit (42RLE)................ 03-ON 1 A606.OHK02

GASKETS100F Pan Gasket (Fibre) ................... 93-ON 1 A606.GAS01101A Pump Gasket ............................ 93-ON 1 A606.GAS02

RUBBER COMPONENTS120E ‘D’ Ring 2nd / 4th Piston Outer (2nd Design) ............................. 93-ON 1 A604.OR01121E ‘D’ Ring 2nd / 4th Piston Inner (2nd Design) ............................. 93-ON 1 A604.OR02122E ‘D’ Ring Low/Rev Piston Outer (2nd Design) ............................. 93-ON 1 A604.OR03123E ‘D’ Ring Low/Rev Piston Inner (2nd Design) ............................. 93-ON 1 A604.OR04124F Filter ‘O’ Ring ............................ 93-ON 1 A604.OR05

METAL CLAD SEALS150A Front Pump Seal....................... 93-ON 1 A604.MCS01

FRICTION PLATES250E 2nd & 4th Friction (154mm OD x 2.10mm x 31T) .. 93-ON 4 A604.FRP02250E 2nd & 4th Friction (Raybestos) (154mm OD x 2.10mm x 31T) .. 93-ON 4 A604.FRP12251E Low / Reverse Friction (154mm OD x 1.80mm x 32T) .. 93-ON 5 A604.FRP03251E Low / Reverse Friction (Raybestos) (154mm OD x 1.80mm x 32T) .. 93-ON 5 A604.FRP13252C Overdrive Friction (138mm OD x 1.80mm x 28T) .. 93-ON 4 A604.FRP01252C Overdrive Friction (Raybestos) (138mm OD x 1.80mm x 28T) .. 93-ON 4 A604.FRP11253C Reverse Input Friction (138mm OD x 1.80mm x 28T) .. 93-ON 2 A604.FRP01253C Reverse Input Friction (Raybestos) (138mm OD x 1.80mm x 28T) .. 93-ON 2 A604.FRP11254B Underdrive Friction (138mm OD x 1.80mm x 28T) .. 93-ON 4 A604.FRP01254B Underdrive Friction (Raybestos) (138mm OD x 1.80mm x 28T) .. 93-ON 4 A604.FRP11

STEEL PLATES300E 2nd & 4th Steel (133mm ID x 2.40mm x 14T) .... 93-ON 4 A604.STP02301E Low / Reverse Steel (133mm ID x 1.70mm x 14T) .... 93-ON 5 A604.STP03302C Overdrive Steel (115mm ID x 1.70mm x 8T) ...... 93-ON 3 A604.STP01303B Underdrive Steel (115mm ID x 1.70mm x 8T) ...... 93-ON 4 A604.STP01304C Reverse Input Steel (115mm ID x 1.70mm x 8T) ...... 93-ON 1 A604.STP01400C Pressure Plate-Underdrive (7.00mm x 3 Plate) ................... 93-ON 1 A604.PP01400C Pressure Plate-Underdrive (6.48mm x 4 Plate) ................... 93-ON 1 A604.PP04400C Pressure Plate-Underdrive (7.00mm x 4 Plate) ................... 93-ON 1 A604.PP05401E Pressure Plate-Low & Reverse (5.84mm) .................................. 93-ON 1 A604.PP06402C Pressure Plate-Overdrive/Reverse (8 Slots & 4 Lugs) ..................... 93-96 1 A604.PP07403C Pressure Plate-Reverse Input (No External Lugs).................... 93-96 1 A604.PP08

FILTERS450F Pan Filter .................................. 93-96 1 A606.FIL01

BUSHINGS550A Pump Bush ............................... 93-ON 1 TF6.BUS01550A Pump Bush (5 Pack Sonnax).... 93-ON 1 A604.BUS01551C Overdrive Clutch Hub (24.50mm ID)............................ 93-95 2 A604.BUS02551C Overdrive Clutch Hub (5 Pack) (Sonnax Replaces Both OEM).. 93-95 1 A604.BUS07551C Overdrive Clutch Hub (5 Pack) (Sonnax Replaces Both OEM).. 93-ON 1 A604.BUS03552D Sun Gear & 2/4 Clutch Hub Assy (28.96mm OD) .......................... 93-95 2 A604.BUS04553D Rear Planetary (31.115mm OD)93-ON 1 A604.BUS05554A Input Shaft (Installs in Rear) ..... 93-ON 1 A604.BUS09554A Input Shaft (Installs in Rear) (5 Pack Sonnax) ....................... 93-ON 1 A604.BUS08


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A606 (42LE)4 SPEED IN LINE FWD (Electronic Control)

SPRINGS & CIRCLIPSKit Spap Ring Kit (14 Most Popular)93-ON 1 A604.CIR10410C Snap Ring O. Drive/Rev P. Plate (Waved) ....................... 93-ON 1 A604.CIR02411C Snap Ring-Rev Input P. Plate (Rear Flat)................................. 93-ON 1 A604.CIR03412E Snap Ring-Low Rev P. Plate (Front Tapered 1.80mm) ........... 93-ON 1 A604.CIR04413E Snap Ring-Low Rev P. Plate (Flat) ......................................... 93-ON 1 A604.CIR05414D Snap Ring-Front Planet to Ring gear (Front & Rear)........................... 93-ON 2 A604.CIR06415C Snap Ring-OD Clutch P. Plate (Rear 1.93mm Tapered 4 Pack) 93-ON 1 A604.CIR07415C Snap Ring-OD Clutch P. Plate (Rear 1.52mm Tapered)............ 93-ON 1 A604.CIR08425E Diaphragm Spring Low / Rev (137mm OD) ............................. 93-ON 1 A604.DIA01426E Diaphragm Spring 2/4 Clutch (165mm OD) ............................. 93-ON 1 A604.DIA02NI Accumulator Spring Fits All Acc (2.845mm Wire Diameter) ........ 93-ON 4 A604.SPR01

BEARING & RACES650A Bearing Stator Rear to Input Clutch Hub .......................................... 93-ON 1 A604.BE01651D Bearing Front Planet to RearSun Gear (53.35mm x 34.50mm)..... 93-ON 1 A604.BE02652A Bearing Input Clutch Hub to Underdrive Clutch Hub ............. 93-ON 1 A604.BE03653D Bearing Rear Sun Gear to Rear Planet........................... 93-ON 1 A604.BE01690F Ball Bearing Axle Shaft to Case 93-ON 1 A606.BE01691F Bearing - Rear Transfer Shaft... 93-ON 1 A606.BE03

THRUST WASHERS & SELECTIVES600C Washer Overdrive Clutch Hub (3 Slot Selective 0.91mm)......... 93-ON 1 A604.THW01600C Washer Overdrive Clutch Hub (3 Slot Selective 1.15mm)......... 93-ON 1 A604.THW02600C Washer Overdrive Clutch Hub (3 Slot Selective 1.35mm)......... 93-ON 1 A604.THW03600C Washer Overdrive Clutch Hub (3 Slot Selective 1.80mm)......... 93-ON 1 A604.THW04600C Washer Overdrive Clutch Hub (3 Slot Selective 2.25mm)......... 93-ON 1 A604.THW05600C Washer Overdrive Clutch Hub (3 Slot Selective 2.47mm)......... 93-ON 1 A604.THW06600C Washer Overdrive Clutch Hub (3 Slot Selective 2.90mm)......... 93-ON 1 A604.THW07600C Washer Overdrive Clutch Hub (3 Slot Selective 3.20mm)......... 93-ON 1 A604.THW08601C Washer/Race (3 Tabs) (U. Drive Hub to O. Drive Hub) . 93-ON 1 A604.THW11602C Washer-Underdrive Clutch Hub (Babbit 5 Tabs).......................... 93-ON 1 A604.THW12603D Washer Sun Gear/Clutch Hub (4 Tabs)..................................... 93-ON 1 A604.THW13

ELECTRICAL COMPONENTSKit Rebuild Kit Solenoid Assy......... 93-99 1 A604.SOL02Kit Rebuild Kit Solenoid Assy......... 00-ON 1 A604.SOL04700F Output Speed Sensor ............... 93-ON 1 A604.ELE01701F Turbine Input Speed Sensor..... 93-ON 1 A604.ELE02702F Solenoid Assy ........................... 93-ON 1 A606.SOL01NI Brass Contacts for Solenoids ... 93-ON 1 A604.SOL07

HARDWARE804D Sun Gear & 2/4 Clutch Hub ...... 93-ON 1 A604.DRU01804D Sun Gear & 2/4 Clutch Hub (Has Larger Bushing)................ 95-ON 1 A604.DRU02806C Underdrive Clutch Hub (Solid Shaft) .............................. 93-ON 1 A604.HUB01808A Input Clatch Hub 4 Ring Pump (2.54mm ‘O’ Ring Groove)........ 93-ON 1 A604.HUB04810B Piston-Moulded Lip and Spring Retainer......................... 93-ON 1 A604.PIS01811E Piston-Low & Reverse .............. 93-ON 1 A604.PIS02812B Piston-Overdrive / Reverse (8-4 Lug Press Plate Update) ... 93-ON 1 A604.PIS03812B Piston-Overdrive / Reverse (4 Lugs for Press Plate) ............ 93-ON 1 A604.PIS04813B Piston-Input C. Drum/U. Drive .. 93-ON 1 A604.PIS05814D Front Planet Assy...................... 93-ON 1 A604.PL01815D Rear Planet W/Short Shaft (25.40mm) ............................... 93-95 1 A604.PL02800D Rear Planetary Assy ................. 96-ON 1 A606.PL01816E Housing-2/4 Piston 2nd Design (With Lanced Bleed Orifice)...... 93-ON 1 A604.RET01819D Sun Gear-Rear ......................... 93-ON 1 A604.SUN01

SPECIAL ITEMSNI ATSG Rebuild Manual .............. A606.MAN01900F Nut - Planet (36mm) ................. 93-ON 1 A606.NUT01901F Nut - Tranfer Shaft (33mm)....... 93-ON 1 A606.NUT02NI Accumulator Piston & Sleeve Kit (Sonnax) ................................... 93-ON 1 A606.VA01

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AC

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ACFord

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ACRev 01/2004

4F27E (Ford Focus) & MAZDA FN4A-EL4 SPEED FWD (Full Electronic Control)

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AC4F27E (Ford Focus) & MAZDA FN4A-EL


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KITSKit Overhaul Kit Ford 4F27E (Transtec) ................................. 00-ON 1 4F27E.OHK01Kit Overhaul Kit Mazda FN4A-EL (Transtec) ................................. 99-ON 1 4F27E.OHK02

GASKETSNI Pan Gasket Ford/Mazda (Duraprene) .............................. 99-ON 1 4F27E.GAS01NI Main Valve Body Gasket........... 99=ON 2 4F27E.GAS02NI Lower Solenoid Body Gasket ... 99-ON 1 4F27E.GAS03NI Upper Soleniod Body Gasket ... 99-ON 1 4F27E.GAS04

RUBBER COMPONENTS120A Pump Lathe Cut Seal Ford Only)................................. 00-ON 1 4F27E.SQR01120A Pump 'O' Ring (Mazda Only) .... 99-ON 1 4F27E.OR01

METAL CLAD SEALS150A Converter Seal.......................... 00-ON 1 4F27E.MCS01151A Axle Seal R/H Side (Ford Only)................................ 00-ON 1 4F27E.MCS02151A Axle Seal R/H Side (Mazda Only) ............................ 99-ON 1 4F27E.MCS03152H Axle Seal L/H Side (Ford Only)................................ 00-ON 1 4F27E.MCS02152H Axle Seal L/H Side (Mazda Only) ............................ 99-ON 1 4F27E.MCS03

MOULDED PISTONS170H Servo Piston (Overdrive) .......... 99-ON 1 4F27E.SER01

SEALING RINGSKit Shaft Sealing Ring Kit............... 99-ON 1 4F27E.SRK01

FRICTION PLATESKit Friction Plate Kit........................ 00-ON 1 4F27E.FRK01250B Forward Clutch (115mm OD x 1.60mm x 32T) .. 99-ON 4 4F27E.FRP01251D Low Reverse Brake (155mm OD x 1.60mm x 42T) .. 99-ON 5 4F27E.FRP04252F Direct Clutch (115mm OD x 1.60mm x 32T) .. 99-ON 3 4F27E.FRP01253G Reverse Clutch (140mm OD x 1.60mm x 32T) .. 99-ON 2 4F27E.FRP02

STEEL PLATESKit Steel Plate Kit (Ford) ................ 00-ON 1 4F27E.STK01Kit Steel Plate Kit (Mazda) ............. 99-ON 1 4F27E.STK02300B Forward Clutch (93mm ID x 1.60mm x 32T) ...... 99-ON 4 4F27E.STP01301D Low Reverse Brake (142mm ID x 1.60mm x 12T) .... 99-ON 5 4F27E.STP05302F Direct Clutch Mazda Only (93mm ID x 1.60mm x 32T) ...... 99-ON 3 4F27E.STP01302F Direct Clutch Ford Only (93mm ID x 3.30mm x 32T) ...... 00-ON 3 4F27E.STP04303G Reverse Clutch (127mm ID x 1.60mm x 36T) .... 99-ON 2 4F27E.STP02

PRESSURE PLATES400B Forward Clutch (3.80mm) ......... 99-ON 1 4F27E.PP01401D Low Reverse Brake .................. 99-ON 1 4F27E.PP04402F Direct Clutch ............................. 99-ON 1 4F27E.PP03403G Reverse Clutch (5.00mm)......... 99-ON 1 4F27E.PP02

SPRINGS & CIRCLIPS410G Diaphragm Spring (Reverse Clutch)....................... 99-ON 1 4F27E.DIA01430G Retaining Clip (Rev Clutch Diaphragm) ........... 99-ON 1 4F27E.CIR01

FILTERS450H Pan Filter .................................. 99-ON 1 4F27E.FIL01

BANDS500G Band - 2nd & 4th....................... 99-ON 1 4F27E.BAN01

BUSHINGSKit Bush Kit .................................... 99-ON 1 4F27E.BK01

THRUST WASHERS & SELECTIVES

BEARING & RACES

ELECTRICAL COMPONENTS700H Speed Sensor - Turbine Shaft .. 99-ON 1 4F27E.ELE01701A Speed Sensor - Output ............. 99-ON 1 4F27E.ELE02702H Range Switch............................ 99-ON 1 4F27E.ELE03703H Valve Body Loom...................... 99-ON 1 4F27E.ELE04704H Fluid Temperature Sensor ........ 99-ON 1 4F27E.ELE05705H Solenoid (Pressure Control) ..... 99-ON 1 4F27E.SOL01706H Shift Solenoid 'A' (On/Off)......... 99-ON 1 4F27E.SOL03707H Shift Solenoid 'B' (On/Off)......... 99-ON 1 4F27E.SOL03708H Shift Solenoid 'C' (PWM) .......... 99-ON 1 4F27E.SOL02709H Shift Solenoid 'D' (PWM) .......... 99-ON 1 4F27E.SOL02710H Shift Solenoid 'E' (PWM)........... 99-ON 1 4F27E.SOL02

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VALVE BODY PARTS

HARDWARE800G Retainer - Diaphragm Spring (Reverse Clutch )...................... 99-ON 1 4F27E.RET01801F Rear Sun Gear & Input Hub...... 99-ON 1 4F27E.SUN01

SPECIAL ITEMS

126

ACFORD A4LD4 SPEED RWD WITH LOCK UP

127

ACFORD A4LD

4 SPEED RWD WITH LOCK UP

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KITSKit Overhaul Kit A4LD (Transtec)... 85-94 1 A4LD.OHK01 Kit Gasket & Seal........................... 85-94 1 A4LD.GSK01

GASKETS100G Pan Gasket ............................... 85-ON 1 A4LD.GAS01 100G Pan Gasket (Farpak) ................ 85-ON 1 A4LD.GAS10101A Front Pump............................... 85-ON 1 C3.GAS02 102G Rear Servo Cover Gasket......... 85-ON 1 C3.GAS04103G Extension Housing.................... 85-ON 1 C3.GAS03104G Valve Body Lower ..................... 85-ON 1 A4LD.GAS02104G Valve Body Lower (OEM) ......... 85-ON 1 A4LD.GAS05105G Valve Body Upper ..................... 85-ON 1 A4LD.GAS03105G Valve Body Upper ( OEM) ........ 85-ON 1 A4LD.GAS04 NI Bell Housing Bolt Washer ......... 85-87 1 C3.GAS08

RUBBER COMPONENTS120A Converter Housing Lathe Cut Seal .......................... 85-ON 1 C3.SQR01121D Forward Clutch Rubber Cushion Ring (Early).... 85-89 1 C3.RUB03121D Forward Clutch Rubber Cushion Ring (Late) ..... 89-ON 1 A4LD.RUB01122G Servo Cover Seal...................... 85-ON 2 A4LD.OR04123G Filter O Ring Small.................... 86-ON 1 A4LD.OR03124G Filter O Ring Large ................... 86-ON 1 A4LD.OR02NI Filler Tube Seal......................... 85-ON 1 A4LD.OR10NI Modulator O Ring...................... 85-ON 1 C3.OR03 NI Bell Housing Bolt O’ring............ 85-ON 8 A4LD.OR05 NI Large Cooler Union O’ring ........ 85-ON 2 A4LD.OR06129G Rear Servo Outer ‘O’ Ring........ 85-ON 1 C3.OR01130G Rear Servo Inner ‘O’ Ring......... 85-ON 1 C3.OR02131G Kicdown Shaft ‘O’ Ring ............. 85-ON 1 C3.OR04132D Fwd Clutch Inner Seal .............. 85-ON 1 C3.SQR02133D Fwd Clutch Outer Seal.............. 85-ON 1 C3.SQR03134C 3rd/Rev Clutch L. Cut Inner ...... 85-87 1 C3.SQR04134C 3rd/Rev Clutch Lip Seal Inner... 87-ON 1 C3.LIP01135C 3rd/Rev Clutch L. Cut Outer ..... 85-87 1 C3.SQR05135C 3rd/Rev Clutch Lip Seal Outer .. 87-ON 1 C3.LIP02NI O. D. Clutch L. Cut Inner .......... 85-87 1 C3.SQR04NI O. D. Clutch Lip Seal Inner ....... 87-ON 1 C3.LIP01NI O. D. Clutch L. Cut Outer.......... 85-87 1 C3.SQR05NI O. D. Clutch Lip Seal Outer ...... 87-ON 1 C3.LIP02

METAL CLAD SEALS150A Front Pump Seal (W/Flange) .... 85-ON 1 A4LD.MCS01150A Front Pump Seal (Transit) ........ 85-ON 1 A4LD.MCS02151G Extension Housing.................... 85-ON 1 C3.MCS02152G Selector Shaft All ...................... 85-ON 1 C3.MCS03

MOULDED PISTONS170G Inter Servo Piston (53mm ‘AB’) .............................. Various 1 A4LD.SER03 (49mm ‘BB’) .............................. Various 1 A4LD.SER02 (46mm ‘CB’).............................. Various 1 A4LD.SER01 (45mm ‘DB’).............................. Various 1 A4LD.SER07 (43mm ‘EB’) .............................. Various 1 A4LD.SER08 (42mm ‘FB’) .............................. Various 1 A4LD.SER09171G O.D. Servo Piston (59mm 'ZC' Transit Diesel) ....... Various 1 A4LD.SER10 (53mm ‘AB’) .............................. Various 1 A4LD.SER03 (49mm ‘BB’) .............................. Various 1 A4LD.SER02 (46mm ‘CB’).............................. Various 1 A4LD.SER01 (45mm ‘DB’).............................. Various 1 A4LD.SER07

SEALING RINGSKit Sealing Ring Kit (Transtec) (Without Viton Governor Rings) 85-ON 1 A4LD.SRK01NI Stator Support Front (Teflon Scarf Cut)...................... 85-ON 1 A4LD.SSR01200A Stator Support to OD Clutch (Steel) ....................................... 85-ON 2 C3.SSR01200A Stator Support to OD Clutch (Teflon Scarf Cut)...................... 85-ON 2 C3.SSR05201C Centre Support (Viton Rubber) (Early Wide Type) ..................... 85-92 2 A4LD.SSR02201C Centre Support (Viton Rubber) (Late Narrow Type) ................... 93-ON 2 A4LD.SSR03202D Fwd Clutch to C. Support (Steel) ....................................... 85-ON 2 C3.SSR02203F Governor Hub (Viton Rubber)... 85-ON 3 C3.SSR04

FRICTION PLATESKit Friction Kit................................. 85-89 1 A4LD.FRK01Kit Friction Kit................................. 90-ON 1 A4LD.FRK02250B Overdrive (2.00mm).................. 85-89 2-3 A4LD.FRP01250B Overdrive (2.00mm) (Borg Warner) ........................... 85-89 2-3 A4LD.FRP11250B Overdrive (1.75mm).................. 90-ON 3 A4LD.FRP04250B Overdrive (1.75mm) (Borg Warner) ........................... 90-ON 3 A4LD.FRP14251C Third & Reverse (2.00mm) ....... 85-89 4-5 C3.FRP02251C Third & Reverse (2.00mm) (Borg Warner) ........................... 85-89 4-5 C3.FRP12251C Third & Reverse (1.75mm) ....... 90-ON 4-5 A4LD.FRP03251C Third & Reverse (1.75mm) (Borg Warner) ........................... 90-ON 4-5 A4LD.FRP13252D Forward (2.00mm) .................... 85-89 4-5 C3.FRP01252D Forward (2.00mm) (Borg Warner) ........................... 85-89 4-5 C3.FRP11252D Forward (1.75mm) .................... 90-ON 4-5 A4LD.FRP02252D Forward (1.75mm) (Borg Warner) ........................... 90-ON 4-5 A4LD.FRP12

STEEL PLATESKit Steel Plate Kit ........................... 85-89 1 A4LD.STK01Kit Steel Plate Kit ........................... 90-ON 1 A4LD.STK02300B Overdrive (1.70mm).................. 85-89 2-3 C3.STP04300B Overdrive (1.65mm).................. 89-ON 3 A4LD.STP02301C Third & Reverse (1.70mm) ....... 85-89 4-5 C3.STP04301C Third & Reverse (1.65mm) ....... 90-ON 4-6 A4LD.STP02302D Forward (1.70mm) .................... 85-89 4-5 C3.STP02302D Forward (1.65mm) .................... 90-ON 4-5 A4LD.STP01

PRESSURE PLATES400B Overdrive (5.08mm).................. 90-ON 1 A4LD.PP01400B Overdrive (5.59mm).................. 85-89 1 A4LD.PP03401C Third & Reverse (5.08mm) ....... 90-ON 1 A4LD.PP01401C Third & Reverse (5.59mm) ....... 85-89 1 A4LD.PP03402D Forward (5.08mm) .................... 90-ON 1 A4LD.PP02

FORD A4LD4 SPEED RWD WITH LOCK UP

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SPRINGS & CIRCLIPSNI Return Spring O.D. Clutch ....... 85-94 20 A4LD.SPR04NI Return Spring 3rd & Rev Ctch .. 85-94 20 A4LD.SPR04410G Overdrive Servo........................ 85-ON 1 A4LD.SPR09411G Intermediate Servo ................... 85-ON 1 A4LD.SPR08430B Overdrive Piston Return Spring Retaining Circlip........................ 85-ON 1 A4LD.CIR01431B Overdive Clutch Pack Retaining Circlip (1.37mm Thick)......................... 85-ON AR C3.CIR05 (1.67mm Thick)......................... 85-ON AR C3.CIR04 (2.08mm Thick)......................... 85-ON AR C3.CIR02 (2.44mm Thick)......................... 85-ON AR C3.CIR01432C Third & Reverse Piston Return SpringRetaining Circlip . 85-ON 1 A4LD.CIR01433C Third & Reverse Clutch Pack Retaining Circlip (1.37mm Thick)......................... 85-ON AR C3.CIR05 (1.67mm Thick)......................... 85-ON AR C3.CIR04 (2.08mm Thick)......................... 85-ON AR C3.CIR02 (2.44mm Thick)......................... 85-ON AR C3.CIR01434D Forward Clutch Pack Retaining Circlip (1.35mm Thick)......................... 85-ON AR C3.CIR03 (1.67mm Thick)......................... 85-ON AR C3.CIR06

FILTERSKit Filter Kit (With A4LD.FIL01) ...... 85-88 1 A4LD.FILKIT01Kit Filter Kit (With A4LD.FIL02) ...... 89-93 1 A4LD.FILKIT02Kit Filter Kit (With A4LD.FIL03) ...... 86-ON 1 A4LD.FILKIT03Kit Filter Kit (With A4LD.FIL13) ...... 86-ON 1 A4LD.FILKIT13Kit Filter Kit (With A4LD.FIL16) ...... 89-ON 1 A4LD.FILKIT16450G Filter Flat................................... 85-88 1 A4LD.FIL01 450G Filter Small Spout ..................... 89-93 1 A4LD.FIL02 450G Filter (Large Paper Element) .... 89-ON 1 A4LD.FIL16450G Filter Transit & Taxi ................... 86-ON 1 A4LD.FIL03 450G Filter Transit & Taxi (Felt Element) ........................... 86-ON 1 A4LD.FIL13 NI Valve Body Solenoid Filter (Cone Shape) ........................... 85-94 1 A4LDFIL04NI Valve Body Solenoid Filter (Square Shape) ........................ 94-ON 1 A4LDFIL05

MODULATORS465G Modulator 2.0 Ltr & 2.4 Ltr (Small Gold OEM No Longer Available)) (Case Change Required).......... 85-87 1 A4LD.MOD01465G Modulator 2.8 Ltr (Small Silver OEM) ................... 85-87 1 A4LD.MOD02 465G Modulator Large All OEM.......... 87-ON 1 A4LD.MOD03 465G Modulator Large Adjustable ...... 87-ON 1 A4LD.MOD04 465G Modulator Large 2.8 Ltr (OEM) ....................................... 87-88 1 A4LD.MOD0583G Modulator Large (With Large Wheel Aduster)...... 87-ON 1 A4LD.MOD06 NI Modulator Pin (Small Can)........ 85-87 1 A4LD.PIN01NI Modulator Pin (Large Can) ....... 87-ON 1 A4LD.PIN02NI Electronic Modulator (Transit Diesel) ......................... ???? 1 A4LD.ELE07NI Electronic Modulator (Ultima Diesel) .......................... ???? 1 A4LD.ELE08NI Modulator Pin (Small Can) (34.50mm Long x 2.45mm Dia) 85-87 1 A4LD.PIN01NI Modulator Pin (Large Can) (34.50mm Long x 3.14mm Dia) 88-ON 1 A4LD.PIN02

BANDS500B Overdrive Band......................... 85-ON 1 C3.BAN01 500B Overdrive Band (Borg Warner) . 85-ON 1 C3.BAN12500B Overdrive Band Flex Split Type (4.0 Ltr Engine) ......................... 90-92 1 A4LD.BAN01501C Intermediate Band .................... 85-ON 1 C3.BAN01 501C Intermediate Band (Borg Warner) ........................... 85-ON 1 C3.BAN12502F Low & Reverse ......................... 85-ON 1 C3.BAN04NI Band Adjusting Nut ................... 85-ON 2 C3.NUT01NI Rear Band Anchor Pin Kit (Sonnax) ................................... 85-ON 1 A4LD.BAN02

BUSHINGSKit Bush Kit .................................... 85-89 1 A4LD.BK01Kit Bush Kit .................................... 90-94 1 A4LD.BK02550A Bell Housing (Babbit) ................ 85-ON 1 C3.BUS01550A Bell Housing (Bronze)............... 85-ON 1 C3.BUS02551A Stator Support........................... 90-ON 1 A4LD.BUS05552B Overdrive Drum ........................ 85-ON 1 A4LD.BUS07NI Overdrive Planetary Annulus .... 85-ON 1 A4LD.BUS08554C Third & Reverse Drum (Steel) .. 85-ON 1 A4LD.BUS02554C Third & Reverse Drum (Cast) ... 85-ON 1 A4LD.BUS06555.F Output Shaft.............................. 85-89 1 A4LD.BUS03555F Output shaft .............................. 90-ON 1 A4LD.BUS01556G Extension Housing.................... 85-ON 1 A4LD.BUS03557G Rear Case Bushing................... 85-ON 1 C3.BUS05

THRUST WASHERS & BEARINGSKit Thrust Washer .......................... 85 only 1 A4LD.TWK01Kit Thrust Washer (Except 4.0Ltr).. 86-ON 1 A4LD.TWK02Kit Thrust Washer (4.0 Ltr)............. 90-ON 1 A4LD.TWK03Kit Selective Thrust Washer Pump & Centre Sup. (Plastic)... 85-ON 1 A4LD.TK03600A Front Pump to Overdrive Drum Selective #A 1.20mm................ 85-ON AR C3.THW10 Selective #B 2.20mm................ 85-ON AR C3.THW11 Selective #C 2.40mm................ 85-ON AR C3.THW12 Selective #D 2.60mm................ 85-ON AR C3.THW13 Selective #E 2.80mm................ 85-ON AR C3.THW08 Selective #A 1.20mm Plastic .... 85-ON AR C3.THW21 Selective #B 1.60mm Plastic .... 85-ON AR C3.THW22 Selective #C 2.00mm Plastic .... 85-ON AR C3.THW23 Selective #D 2.40mm Plastic .... 85-ON AR C3.THW24 Selective #E 2.80mm Plastic .... 85-ON AR C3.THW25601B Overdrive Planetary Torrington . 85-ON 1 A4LD.TOR01 602B Centre Support Front Thrust Washer (2 Tangs) .......... 85-92 1 A4LD.THW01602B Centre Support Front (Radial Needle Bearing) ........... 92-ON 1 A4LD.TOR02603B Centre Support Rear Selective . Selective #1 1.40mm ................ 85-ON AR C3.THW01 Selective #2 1.60mm ................ 85-ON AR C3.THW02 Selective #3 1.70mm ................ 85-ON AR C3.THW03 Selective #4 1.80mm ................ 85-ON AR C3.THW04 Selective #5 1.90mm ................ 85-ON AR C3.THW05 Selective #6 2.00mm ................ 85-ON AR C3.THW06 Selective #7 2.10mm ................ 85-ON AR C3.THW07NI Rear Centre Support (Use Only With Clip On Drive Shell) Selective Torrington 4.01mm .... 91-ON AR A4LD.TOR03 Selective Torrington 3.81mm .... 91-ON AR A4LD.TOR04 Selective Torrington 3.62mm .... 91-ON AR A4LD.TOR05 Selective Torrington 3.41mm .... 91-ON AR A4LD.TOR06604C 3rd & Rev. Drum to Fwd Drum.. 85-ON 1 A4LD.THW07605E Front Planet (3 Tangs on I.D.)... 85-87 1 C3.THW15606E Front Planet (4 Tabs on I.D.)..... 85-87 1 C3.THW16


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THRUST WASHERS & BEARINGS Cont...607E Thrust Washer 6 Tang (Forward Planet to Hub) ........... 85-87 1 C3.THW09607E Bearing & Race (Forward Planet to Hub) ........... 86-87 1 A4LD.THW17608E Thrust Plate (Rear of D. Shell).. 85-ON 1 A4LD.THW14609E Front of Alum Rear Planet ........ 85-92 1 C3.THW09609E Front of Steel Rear Planet ........ 92-ON 1 A4LD.THW06610E Rear of Alum Rear Planet ......... 85-92 1 C3.THW09610E Rear of Steel Rear Planet......... 92-ON 1 A4LD.THW05610E Rear of Steel Rear Planet (4.0L 6 Tang W/3 Lube Groves. 90-94 1 A4LD.THW09611E Rear Hub to OWC Inner Race.. 85-92 1 C3.THW14611E Rear Hub to OWC Inner Race.. 92-ON 1 A4LD.THW04611E Rear Hub to OWC Inner Race (4.0Ltr) ...................................... 90-94 1 A4LD.THW11NI Retainer Rear OWC (4.0Ltr) ..... 90-94 1 A4LD.THW10NI Late Low Sprag Update Kit (2 x Bronze, 1x Steel Washers) 90-94 1 A4LD.THW15612F Case to Governor Support........ 85-ON 1 C3.THW19613E Front Planet (Bearing & Race Set 3 Piece)... 91-ON 1 A4LD.THW18

ELECTRICAL COMPONENTSNI Electronic Modulator (Transit Diesel) ......................... ???? 1 A4LD.ELE07NI Electronic Modulator (Ultima Diesel) .......................... ???? 1 A4LD.ELE08700G Inhibitor Switch (3 Pin).............. 85-ON 1 A4LD.INH01700G Inhibitor Switch (4 Pin).............. 85-ON 1 CTX.INH02700G Inhibitor Switch (5 Pin 4.0Ltr).... 85-ON 1 A4LD.INH02NI Kickdown Solenoid (2 Bolt)....... -4/89 1 A4LD.SOL01NI Kickdown Solenoid (3 Bolt With Round Connector). 4/89- 1 A4LD.SOL02NI Kickdown Solenoid (3 Bolt With Triangular Connector)....... 92-ON 1 A4LD.SOL07NI Lock Up Solenoid (OEM) .......... 85-ON 1 A4LD.SOL25NI Lock Up Solenoid (Fitzall)......... 85-ON 1 A4LD.SOL06NI 3-4 Shift Solenoid (OEM).......... 88-ON 1 A4LD.SOL23NI 3-4 Shift Solenoid (Fitzall)......... 88-ON 1 A4LD.SOL03NI 3-4 Shift Solenoid With Spacer (Replaces Screen Type) ........... 88-ON 1 A4LD.SOL27NI Spacer-3-4 Shift Shift Solenoid. 88-ON 1 A4LD.SOL14NI Speed Sensor (Round Connector) ................... TO-8/89 1 A4LD.ELE05NI Speed Sensor (Triangular Connector).............. 8/89-ON 1 A4LD.ELE02NI Case Connector (Early 2 Wire Single Solenoid).. 85-ON 1 A4LD.ELE06NI Case Connector (Late 3 Wire Twin Solenoid)...... 88-ON 1 A4LD.ELE03

VALVE BODY PARTSKit Shift Kit (TransGo Junior) ...... 85-ON 1 A4LD.SK01Kit Shift Kit (Full) ............................ 85-ON 1 A4LD.SK02NI Valve Body Internal Filter (Cone Shape) ........................... 85-94 1 A4LD.FIL04NI Valve Body Solenoid Filter (Square Shape) ........................ 94-ON 1 A4LDFIL05NI Clamp Bracket (Twin Sol’s)....... 87-94 1 A4LD.ELE04NI Sonax Boost Valve ‘O’ Ring ...... 85-ON 1 A4LD.OR11NI T.C. Shuttle Valve Spring .......... 86-ON 1 A4LD.SPR01NI T.C. Shuttle Valve Spring (Sonnax) ................................... 86-ON 1 A4LD.SPR07NI Modified 4-3 Torque Demand Spring Early Single Sol V.B’s .... 85-87 1 A4LD.SPR02NI 3-4 Backout Valve Spring ......... 85-94 1 A4LD.SPR03

VALVE BODY PARTS Cont...NI 2-3 Backout Valve Spring ......... 87-94 1 A4LD.SPR05NI Lock Up Anti Shudder Spring (2 Springs per Pack) ................. 87-94 1 A4LD.SPR06NI Modulator Valve (Large Dia) ..... 87-94 1 A4LD.VA01NI 2-3 Throttle Pressure Modulator Valve (8.67mm Dia) ... 87-94 1 A4LD.VA02NI 2-3 Throttle Pressure Modulator Valve (9.02mm Dia) . 87-94 1 A4LD.VA03NI 2-3 Throttle Pressure Modulator Valve (9.40mm Dia) . 87-94 1 A4LD.VA04NI 2-3 Throttle Pressure Modulator Valve (9.44mm Dia) . 87-94 1 A4LD.VA05NI Manual Valve Index (Ensures Correct Manual Valve Location)87-94 1 A4LD.VA06NI Large Ratio Press Regulator Boost Valve Kit (Sonnax) .......... 85-94 1 A4LD.VA07NI Large Ratio Press Regulator Boost Valve Kit (Factory Style) . 85-94 1 A4LD.VA09NI Small Ratio Press Regulator Boost Valve Kit (Sonnax) .......... 85-94 1 A4LD.VA08NI Small Ratio Press Regulator Boost Valve Kit (Factory Style) . 85-94 1 A4LD.VA12NI O. S. Pressure Reg Valve Kit With Boost Valve Kit ................. 85-94 1 A4LD.VA13NI Retainer Kit (Use with A4LD.VA13 Above) ... 85-94 1 A4LD.VA14NI Retaining Pin - Valve Body ....... 85-ON AR A4LD.VA15NI Retaining Disc - Valve Body ..... 85-ON AR A4LD.VA16NI Retaining Plate (Rectangular) For Valve Body ......................... 85-ON AR A4LD.VA17NI Relief Valves (Pack of 10)......... 85-ON AR A4LD.VA18NI Vacumn Control Valve (Transit) 1 A4LD.VA10NI Governor Valve (2.5Ltr Diesel Transit Use With A4LD.GOV02 Governor Body).. 85-ON 1 A4LD.VA11

HARD PARTS800A Pump Wear Plate...................... 85-87 1 A4LD.SP01800A Pump Wear Plate...................... 88-94 1 A4LD.SP02801A Pump Gear Set ......................... 85-94 1 C3.PUM03802A Pump New (Early Small Bolt Holes)............ 85-87 1 A4LD.PUM01802A Pump New (Late Large Bolt Holes)............. 87-ON 1 A4LD.PUM02802A Pump Rebuilt (Early Small Bolt Holes)............ 85-87 1 A4LD.PUM31802A Pump Rebuilt (Late Large Bolt Holes)............. 87-ON 1 A4LD.PUM32803B 3 Plate Overdrive Drum (New) ........................................ 85-89 1 A4LD.DRU03803B 3 Plate Overdrive Drum (New) ........................................ 90-94 1 A4LD.DRU04803B 3 Plate Overdrive Drum (New) ........................................ 90-94 1 A4LD.DRU04803B 3 Plate Overdrive Drum (Transit New) ............................ 8/92-ON 1 A4LD.DRU07803B 2 Plate Overdrive Drum (New).. 92-ON 1 A4LD.DRU11803B 2 Plate Overdrive Drum (Remanufactured)..................... 85-ON 1 A4LD.DRU34NI Overdrive Clutch Piston ............ 85-ON 1 A4LD.PIS02804B Overdrive Adaptor Plate............ 85-ON 1 A4LD.THW03805B Overdrive Sun Gear.................. 85-ON 1 A4LD.SUN01805B Overdrive Sun Gear (4.0Ltr) ..... 90-ON 1 A4LD.SUN04806B Overdrive Planet (New) ........... 85-94 1 A4LD.PL02806B Overdrive Planet (Cosworth) .... 91-ON 1 A4LD.PL03807B Annulus - Overdrive Planetary (Metal One Way Clutch) ........... 85-92 1 A4LD.PL21


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HARD PARTS Cont...807B Annulus - Overdrive Planetary (Plastic One Way Clutch).......... 92-ON 1 A4LD.PL22808B Overdrive O.W.C. Retaining Plate ......................... 85-92 1 A4LD.THW02809B Overdrive Sprag (Metal Cage).. 85-92 1 A4LD.OWC01809B Overdrive Sprag (Plastic Cage) 6/92-ON 1 A4LD.OWC02810B Overdrive Output Shaft Early.... 85-91 1 A4LD.SH02810B Overdrive Output Shaft Late .... 2/91-ON 1 A4LD.SH04810B Overdrive Output Shaft (4.0Ltr) 90-ON 1 A4LD.SH34811B Centre Support (Late Type) Requires Bearings to Convert Early Units to Late Spec ........... 85-ON 1 A4LD.SUP01 811B Centre Support (Early Type) (Remanufactured)..................... 85-92 1 A4LD.SUP02812C 5 Plate Steel 3rd & Rev Drum (New) ........................................ 85-ON 1 A4LD.DRU02812C 5 Plate Steel 3rd & Rev Drum (Remanufacured)...................... 85-ON 1 A4LD.DRU32812C 5 Plate Cast 3rd & Rev Drum ... 92-ON 1 A4LD.DRU01812C 5 Plate Cast 3rd & Rev Drum (C3 Early Type)......................... 85-92 1 C3.DRU01812C 6 Plate 3rd & Rev Drum............ 90-ON 1 A4LD.DRU08813C 3rd & Rev Clutch Piston ........... 92-ON 1 C3.PIS02813C 3rd & Rev Clutch Piston (Large Diameter to Suit A4LD.DRU01) 92-ON 1 A4LD.PIS01814D Input Shaft ................................ 85-ON 1 A4LD.SH01817E Hub - Fwd Planetary Annulus (40.40mm ID x 57 Splines) ....... 87-ON 1 A4LD.HUB04817E Hub - Fwd Planetary Annulus (40.40mm ID x 12 Splines) ....... 87-ON 1 A4LD.HUB05819E Fwd Planetary Alum (With Snap Ring Groove).......... 85-87 1 C3.PL03819E Fwd Planetary Alum (Without Snap Ring Groove) With Ringear, Hub & Washers .. 88-91 1 C3.PL01819E Fwd Planetary (Steel 3 Pin) ...... 88-94 1 A4LD.PL07819E Fwd Planetary (Steel 4 Pin) ...... 92-ON 1 A4LD.PL05819E Fwd Planetery (Steel 6 Pin) ...... 92-ON 1 A4LD.PL06821E Drive Shell (Non Clip on Type) . 85-ON 1 A4LD.POT02821E Drive Shell (Clip on Type) ......... 89-92 1 A4LD.POT03822E Low Planetary (Alum 3 Pin) ...... 85-89 1 C3.PL02822E Low Planetary (Steel 4 Pin) ...... 85-90 1 A4LD.PL08822E Low Planetary (Steel 6 Pin) ...... 90-ON 1 A4LD.PL09822E Low Planetary (Steel 6 Pin with 30 Lugs)......... 90-ON 1 A4LD.PL10823E Annulus - Low Planetary (Washer Type) .......................... 85-94 1 A4LD.PL11823E Annulus - Low Planetary (4.0Ltr 40.90mm OD)................ 85-94 1 A4LD.PL29824E Hub Rear Anulus (Late) ............ 92-ON 1 A4LD.HUB01825F Reverse Band Drum & OWC 2.9 Transit & 4.0 Ltr .................. 90-94 1 A4LD.DRU10825F Reverse Band Drum Less OWC 2.9 Transit & 4.0 Ltr .................. 90-94 1 A4LD.HUB02826F Low OWC Inner Race (Except 4.0Ltr) .......................... 85-ON 1 A4LD.OWC04826F Low OWC Inner Race (4.0Ltr 68.45mm OD)................ 90-ON 1 A4LD.OWC05827F Rear One Way Clutch (Large 4.0 Ltr Sprag Style) ....... 90-94 1 A4LD.OWC03828F Low OWC Spring & Roller Kit ... 85-ON 1 A4LD.OWC06NI Late Model Low Sprag Update Kit (Drum, Inner Race & Washers) 92-ON 1 A4LD.OWC07830F Governor Body.......................... 85-ON 1 A4LD.GOV01830F Governor Body (2.5 D Transit).. 85-ON 1 A4LD.GOV02830F Governor Body (4.0Ltr) ............. 90-ON 1 A4LD.GOV03831B O/D Piston Spring Retainer ...... 85-ON 1 A4LD.RET01832C 3rd & Rev Piston Spr Retainer.. 85-ON 1 A4LD.RET01

HARD PARTS Cont...833G Overdrive Servo Cover ‘AB’...... 85-ON 1 A4LD.COV03833G Overdrive Servo Cover 'ZC' (For Diesel Transit 59mm) ........ 90-ON 1 A4LD.COV10834G Valve Body Assembly (2.5Ltr Diesel Transit) ............... 90-ON 1 A4LD.VB07834G Valve Body Assembly (4.0Ltr) ...................................... 90-ON 1 A4LD.VB08NI Int & O.D. Band Lever ‘A’.......... 85-ON 1-2 A4LD.LEV03NI Int & O.D. Band Lever ‘ ’ .......... 85-ON 1-2 A4LD.LEV02NI Int & O.D. Band Lever ‘C’ ......... 85-ON 1-2 A4LD.LEV04NI Int & O.D. Band Lever ‘G’ ......... 85-ON 1-2 A4LD.LEV01

SPECIAL ITEMSNI Modulator Pin (Small Can) (34.50mm Long x 2.45mm Dia) 85-87 1 A4LD.PIN01NI Modulator Pin (Large Can) (34.50mm Long x 3.14mm Dia) 88-ON 1 A4LD.PIN02NI Nut - Band Adjuster................... 85-ON 2 C3.NUT01NI Case Breather Pipe .................. 85-ON 1 A4LD.BRE01NI Cable Clip ................................. 85-ON 1 A4LD.CL01NI Torque Converter Nut ............... 85-ON 4 A4LD.NUT01NI Caged Centre Support Nut ....... 85-ON 1 A4LD.NUT02NI Filler Tube................................. 85-ON 1 A4LD.TU01NI Taxi Converter Adaptor Plate .... 1 A4LD.FP01NI Magnet (Oil Pan)....................... 85-ON 1 A4LD.MAG01NI Cooler to Case Union (Large)..... 92-94 2 A4LD.UN01NI Transit Vacuum Metering Valve (Fits on Throttle Linkage).......... Diesel 1 A4LD.VA10

TOOLS & SERVICE MANUALSNI ATSG Rebuild Manual................. 85-ON A4LD.MAN01NI ATSG Update Hand Book ........... 85-ON A4LD.MAN03NI Plastic O/D OWC Install Tool....... 92-ON A4LD.TOOL01NI Pump Seal Installer ..................... 85-ON A4LD.TOOL02NI Valve Body Aligning Pins............. 85-ON A4LD.TOOL03NI Pump Aligning Tool...................... 85-ON A4LD.TOOL04NI Extension Seal Installer............... 85-ON A4LD.TOOL05NI Low Sprag Race Remover Tool... 85-ON A4LD.TOOL06NI Drill for (A4LD.TOOL06).............. 85-ON A4LD.TOOL07

TORQUE CONVERTERS900A 2.0/2.4Ltr SOHC ....................... 85-94 1 A4LD.TC01900A 2.8/2.9 LtrV6 ............................. 85-94 1 A4LD.TC02900A 1.8/2.0/2.4 Ltr (Long Spigot) ..... 85-94 1 A4LD.TC03900A Metro Cab (With Ring Gear) ..... All 1 A4LD.TC04900A Transit & Metro Cab (No R. Gear) All 1 A4LD.TC05900A Cosworth 24 Valve.................... 92-94 1 A4LD.TC06900A High Stall 2.9 (With Cat) ........... 92-94 1 A4LD.TC07900A Explorer 4.0 Ltr (Twin Plate) ..... 90.94 1 A4LD.TC08900A Aerostar 3.0 Ltr (With Twin L/U Plt) .................... 90-94 1 A4LD.TC09900A Aerostar/Explorer 4.0 Ltr........... 90-94 1 A4LD.TC10

136

AC4R44E / 4R55E / 5R55E 4 & 5 SPEED RWD WITH LOCK UP (Full Electronic Control)

133

AC4R44E / 4R55E / 5R55E

4 & 5 SPEED RWD WITH LOCK UP (Full Electronic Control)

134



4R44E / 4R55E / 5R55E4 & 5 SPEED RWD WITH LOCK UP (Full Electronic Control)

KITSKit 4R44E & 4R55E ....................... 95-97 1 A4LDE.OHK01Kit 4R44E & 5R55E ....................... 97-ON 1 5R55E.OHK01

GASKETS100F Pan Gasket ............................... 94-ON 1 A4LD.GAS01 100F Pan Gasket (Farpak) ................ 94-ON 1 A4LD.GAS10101A Front Pump............................... 94-ON 1 C3.GAS02 102F Rear Servo Cover Gasket......... 94-ON 1 C3.GAS04103F Extension Housing.................... 94-ON 1 C3.GAS03104F Valve Body Gasket (Upper) ...... 94-ON 1 A4LDE.GAS03105F Valve Body Gasket (Lower) ...... 94-ON 1 A4LDE.GAS04NI Ext to Transfer Box (Explorer) .. 94-ON 1 5R55E.GAS06

RUBBER COMPONENTS120A Bell Housing Bolt O’ring............ 94-ON 8 A4LD.OR05 121A Converter Housing Lathe Cut Seal .......................... 94-ON 1 C3.SQR01122B O. D. Clutch Lip Seal Inner ....... 94-ON 1 C3.LIP01123B O. D. Clutch Lip Seal Outer ...... 94-ON 1 C3.LIP02124C 3rd/Rev Clutch Lip Seal Inner... 87-ON 1 C3.LIP01125C 3rd/Rev Clutch Lip Seal Outer .. 87-ON 1 C3.LIP02126D Forward Clutch Rubber Cushion Ring (Late) ..... 94-ON 1 A4LD.RUB01127F Servo Cover Seal...................... 94-ON 2 A4LD.OR04128F Filter O Ring Small.................... 94-ON 1 A4LD.OR03129F Filter O Ring Large ................... 94-ON 1 A4LD.OR02130F Rear Servo Outer ‘O’ Ring........ 94-ON 1 C3.OR01131F Rear Servo Inner ‘O’ Ring......... 94-ON 1 C3.OR02132D Fwd Clutch Inner Seal .............. 85-ON 1 C3.SQR02NI Filler Tube Seal......................... 94-ON 1 A4LD.OR10NI Large Cooler Union O’ring ........ 94-ON 2 A4LD.OR06NI 'O' Ring- Inner Pump Gear ....... 94-ON 1 A4LDE.OR01

METAL CLAD SEALS150A Front Pump Seal (W/Flange) .... 94-96 1 A4LD.MCS01150A Front Pump Seal (No Flange)... 97-ON 1 A4LD.MCS02151F Extension Housing.................... 94-ON 1 C3.MCS02152F Selector Shaft All ...................... 94-ON 1 C3.MCS03

MOULDED PISTONS170F Inter Servo Piston (53mm ‘AB’) .............................. 94-ON 1 A4LD.SER03 (49mm ‘BB’) .............................. 94-ON 1 A4LD.SER02 (46mm ‘CB’).............................. 94-ON 1 A4LD.SER01 (45mm ‘DB’).............................. 94-ON 1 A4LD.SER07 (43mm ‘EB’) .............................. 94-ON 1 A4LD.SER08 (42mm ‘FB’) .............................. 94-ON 1 A4LD.SER09171F O.D. Servo Piston (58mm 5R55E Only) ................. 8/96-ON 1 5R55E.SER02 (53mm ‘AB’) .............................. 94-ON 1 A4LD.SER03 (49mm ‘BB’) .............................. 94-ON 1 A4LD.SER02 (46mm ‘CB’).............................. 94-ON 1 A4LD.SER01 (45mm ‘DB’).............................. 94-ON 1 A4LD.SER07

SEALING RINGSKit Sealing Ring Kit (Use With A4LDE.SSR01) ........ 94-97 1 A4LD.SRK01Kit Sealing Ring Kit ........................ 97-ON 1 5R55E.SRK01200A Stator Support Front to TC (Yellow Plastic Butt Joint) ......... 94-ON 1 A4LDE.SSR01201A Stator Support Rear (Teflon)..... 94-97 2 C3.SSR05202C Centre Support (Rubber) .......... 94-97 2 A4LD.SSR03203D Forward Clutch (Metal) ............. 94-97 2 C3.SSR02

FRICTION PLATES250B Overdrive 1.75mm .................... 94-96 3 A4LD.FRP04 250B Overdrive 1.75mm (Borg Warner) ........................... 94-96 3 A4LD.FRP14250B Overdrive Spiral Groove (Borg Warner) ........................... 97-ON 3 5R55E.FRP11251C Direct (Front) 1.75mm............... 94-96 5-6 A4LD.FRP03 251C Direct (Front) 1.75mm (Borg Warner) ........................... 94-96 5-6 A4LD.FRP13251C Direct Spiral Groove (Borg Warner) ........................... 97-ON 5-6 5R55E.FRP12252D Forward (Rear) 1.75mm ........... 94-96 5-6 A4LD.FRP02 252D Fwd (Rear) 1.75mm (Borg Warner) ........................... 94-96 5-6 A4LD.FRP12252D Fwd Spiral Groove (Borg Warner) ........................... 97-ON 5-6 5R55E.FRP13

STEEL PLATES300B Overdrive 1.65mm .................... 89-ON 3 A4LD.STP02301C 3rd & Reverse 1.65mm............. 89-ON 4-6 A4LD.STP02301C 3rd & Rev 2.06mm (Exc 4.0 Ltr)97-ON 4-6 5R55E.STP02302D Forward 1.65mm....................... 89-ON 5-6 A4LD.STP01

PRESSURE PLATES400B Overdrive (5.08mm).................. 94-ON 1 A4LD.PP01401C Third & Reverse (5.08mm) ....... 94-ON 1 A4LD.PP01402D Forward (5.08mm) .................... 94-ON 1 A4LD.PP02

SPRINGS & CIRCLIPS410B Return Spring O.D. Clutch ....... 94-ON 20 A4LD.SPR04411C Return Spring 3rd & Rev Ctch .. 94-ON 20 A4LD.SPR04412G Overdrive Servo........................ 85-ON 1 A4LD.SPR09413G Intermediate Servo ................... 85-ON 1 A4LD.SPR08430B Overdrive Clutch Piston Spring Retainer Circlip.............. 94-ON 1 A4LD.CIR01431C 3rd & Rev Clutch Piston Spring Retainer Circlip.............. 94-ON 1 A4LD.CIR01432B Overdive Clutch Pack Retaining Circlip (1.37mm Thick)......................... 94-ON AR C3.CIR05 (1.67mm Thick)......................... 94-ON AR C3.CIR04 (2.08mm Thick)......................... 94-ON AR C3.CIR02 (2.44mm Thick)......................... 94-ON AR C3.CIR01433C Third & Reverse Clutch Pack Retaining Circlip (1.37mm Thick)......................... 85-ON AR C3.CIR05 (1.67mm Thick)......................... 85-ON AR C3.CIR04 (2.08mm Thick)......................... 85-ON AR C3.CIR02 (2.44mm Thick)......................... 85-ON AR C3.CIR01434D Forward Clutch Pack Retaining Circlip (1.35mm Thick)......................... 85-ON AR C3.CIR03 (1.67mm Thick)......................... 85-ON AR C3.CIR06

139



4R44E / 4R55E / 5R55E4 & 5 SPEED RWD WITH LOCK UP (Full Electronic Control)

FILTERS450F Filter Paper Element (4WD)...... 94-ON 1 A4LD.FIL13450F Filter Paper Element (2WD)...... 94-ON 1 A4LD.FIL16NI Filter Lock Up Solenoid Installs in Seperator Plate......... 94-ON 1 A4LD.FIL05

BANDS500B Overdrive Band......................... 94-ON 1 C3.BAN01 500B Overdrive Band (Borg Warner) . 94-ON 1 C3.BAN12501C Intermediate Band .................... 94-ON 1 C3.BAN01 501C Intermediate Band (Borg Warner) ........................... 94-ON 1 C3.BAN12502E Low & Reverse ......................... 94-ON 1 C3.BAN04900B Overdrive Band Adjusting Nut... 94-ON 1 C3.NUT01901C 3rd & Rev Band Adjusting Nut .. 94-ON 1 C3.NUT01

BUSHESKit Bush Kit .................................... 94-ON 1 A4LD.BK02550A Converter Bush (Babbit) ........... 94-ON 1 C3.BUS01 550A Converter Bush (Bronze) .......... 94-ON 1 C3.BUS02551A Front Stator Bush...................... 94-ON 1 A4LD.BUS05552B Overdrive Drum Bush ............... 94-ON 1 A4LD.BUS07553C 3rd & Rev Clutch Drum (Cast) .. 94-ON 1 A4LD.BUS06556F Rear Case Bushing................... 94-ON 1 C3.BUS05557F Extension Housing.................... 94-ON 1 A4LD.BUS03

THRUST WASHERS & BEARINGS600A Front Pump to Overdrive Drum Selective #A 1.20mm................ 94-ON AR C3.THW10 Selective #B 2.20mm................ 94-ON AR C3.THW11 Selective #C 2.40mm................ 94-ON AR C3.THW12 Selective #D 2.60mm................ 94-ON AR C3.THW13 Selective #E 2.80mm................ 94-ON AR C3.THW08 Selective #A 1.20mm Plastic .... 94-ON AR C3.THW21 Selective #B 1.60mm Plastic .... 94-ON AR C3.THW22 Selective #C 2.00mm Plastic .... 94-ON AR C3.THW23 Selective #D 2.40mm Plastic .... 94-ON AR C3.THW24 Selective #E 2.80mm Plastic .... 94-ON AR C3.THW25601B Raidial Bearing (OD Sun Gear to OD Planetary)94-ON 1 A4LD.THW16602B Radial Bearing (OD Planetary to OD Annulus).. 94-ON 1 A4LD.TOR01 603C Front Centre Sup Torrington ..... 94-ON 1 A4LD.TOR02604C C. Supp to 3rd/Rev Drum Torrington (2.95mm) ................. 94-ON AR A4LDE.TOR02604C C. Supp to 3rd/Rev Drum Torrington (3.15mm) ................. 94-ON AR A4LDE.TOR03609E Front of Rear Gearset............... 94-97 1 A4LD.THW06610E Rear of Rear Gearset ............... 94-97 1 A4LD.THW05611E Rear Hub to OWC Inner Race.. 94-ON 1 A4LD.THW04

ELECTRICAL COMPONENTS700F Solenoid Press Control ............. 94-96 1 A4LDE.SOL01700F Solenoid Press Control ............. 97-ON 1 A4LDE.SOL06701F Solenoid Shift Control ............... 94-96 4 A4LDE.SOL03701F Solenoid Shift Control ............... 97-ON 4 A4LDE.SOL08702F Solenoid Lock Up Control ......... 94-96 1 A4LDE.SOL05702F Solenoid Lock Up Control ......... 97-ON 1 A4LDE.SOL07703C Speed Sensor (C. Supp)........... 94-ON 1 A4LDE.ELE03704F Solenoid Loom.......................... 94-ON 1 A4LDE.ELE05NI Vehicle Speed Sensor .............. 94-ON 1 A4LD.ELE02NI Loom Box to Bulkhead (2.0L) .. -5/96 1 A4LDE.ELE01NI Loom Box to Bulkhead (2.0L & 2.3L) ............................. 5/96-ON 1 A4LDE.ELE04NI Range Switch............................ 94-ON 1 A4LDE.INH01

VALVE BODY PARTSKit Shift Kit 4R44E & 4R55E.......... 94-ON 1 A4LDE.SK01

HARD PARTS800A Pump Assy 4R44E/55E ............ 94-ON 1 A4LDE.PUM01800A Pump Assy 5R55E.................... 97-ON 1 5R55E.PUM01801B OD Clutch Drum (2 Plate)......... 94-96 1 A4LD.DRU11801B OD Clutch Drum ....................... 97-98 1 A4LD.DRU12802B Overdrive Adaptor Plate............ 94-ON 1 A4LD.THW03803B Overdrive Sun Gear.................. 94-ON 1 A4LD.SUN01804B Overdrive Planet with Sensor Ring....................... 94-96 1 A4LDE.PL32805A Oil Pump Rubbing Plate (4R44E & 5R44E) ..................... 94-ON 1 A4LDE.SP01806B Overdrive Sprag Plastic Cage . 94-96 1 4LD.OWC02806B Overdrive Sprag Plastic Cage (11.81mm Wide) ...................... 97-ON 1 5R55E.OWC01808C Centre Support ....................... 94-96 1 A4LD.SUP01809C 5 Plate Cast Direct Drum.......... 94-ON 1 A4LD.DRU01809C 5 Plate Direct Drum (5R55E) .... 97-ON 1 5R55E.DRU01809C 6 Plate Direct Drum .................. 94-ON 1 A4LD.DRU08810C Direct Clutch Piston ................. 94-ON 1 C3.PIS02810C Direct Clutch Piston (Large Diameter to Suit A4LD.DRU01) 94-ON 1 A4LD.PIS01815D Fwd Planetary (Steel 4 Pin) ...... 94-ON 1 A4LD.PL05815D Fwd Planetery (Steel 6 Pin) ...... 94-ON 1 A4LD.PL06818E Low Planetary (Steel 6 Pin) ...... 94-96 1 A4LD.PL04819E Ring Gear, Rear Planet (Bearing Type) .......................... 95-ON 1 A4LD.PL27820E Hub, Rear Anulus (Exc 4.0L) .... 94-ON 1 A4LD.HUB01820E Hub, Rear Anulus (40.39mm OD Nose) (18.62mm Overall Height)......... 95-ON 1 A4LD.PL28820E Hub Rear Anulus(4.0L Explorer) (18.62mm OD Nose) (21.72mm Overall Height)......... 97-ON 1 A4LDE.HUB01821E Reverse Band Drum 4.0 Ltr ...... 94-ON 1 A4LD.DRU10822E Rear One Way Clutch (plastic 26 Element 4.0Ltr)........ 94-96 1 A4LD.OWC03822E Rear One Way Clutch (plastic 26 Element 4.0Ltr)........ 97-ON 1 5R55E.OWC02823E Low Sprag Inner Race (Except 4.0Ltr) .......................... 94-96 1 A4LD.OWC04823E Low OWC Inner Race (4.0Ltr 68.45mm OD)................ 94-96 1 A4LD.OWC05824F Overdrive Servo Cover ‘AB’...... 94-97 1 A4LD.COV03

SPECIAL ITEMSNI Torque Converter Nut ............... 94-ON 4 A4LD.NUT01NI Nut - Band Adjuster................... 85-ON 2 C3.NUT01NI Caged Centre Support Nut ....... 85-ON 1 A4LD.NUT02NI Magnet (Oil Pan)....................... 85-ON 1 A4LD.MAG01NI Cooler to Case Union (Large)..... 92-94 2 A4LD.UN01

TOOLS & SERVICE MANUALSNI ATSG 4R44E/55E Rep Manual 94-ON 1 A4LDE.MAN01NI ATSG 5R55E Repair Manual.... 97-ON 1 5R55E.MAN01NI Range Switch Setting Tool........ 94-ON 1 A4LDE.TOOL01NI Plastic O/DOWC Install Tool ..... 94-ON 1 A4LD.TOOL01NI Pump Seal Installer................... 94-ON 1 A4LD.TOOL02NI Valve Body Aligning Pins .......... 94-ON 1 A4LD.TOOL03NI Pump Aligning Tool ................... 94-ON 1 A4LD.TOOL04NI Extension Seal Installer ............ 94-ON 1 A4LD.TOOL05

140

AC 5R55N (Jaguar / Ford)5 SPEED RWD WITH LOCK UP (Full Electronic Control)

141

AC5R55N (Jaguar / Ford)

5 SPEED RWD WITH LOCK UP (Full Electronic Control)

142



5R55N (Jaguar / Ford)5 SPEED RWD WITH LOCK UP (Full Electronic Control)

KITSKit Overhaul ................................... 99-ON 1 5R55N.OHK01

GASKETS100J Pan Gasket Moulded Rubber ... 99-ON 1 5R55N.GAS01101A Pump Gasket ............................ 99-ON 1 5R55N.GAS02NI Upper Valve Body Gasket......... 99-ON 1 5R55N.GAS03NI Lower Valve Body Gasket......... 99-ON 1 5R55N.GAS04

RUBBER COMPONENTS120A Pump Outer Lathe Cut Seal...... 99-ON 1 5R55N.SQR01

METAL CLAD SEALS150A Front Pump Seal....................... 99-ON 1 A4LD.MCS02151K Extension Housing Seal............ 99-ON 1 5R55N.MCS02NI Selector Shaft Seal ................... 99-ON 1 C3.MCS03

MOULDED PISTONS170E Forward Clutch Cushion Plate .. 99-ON 1 5R55N.PIS02171F Intermediate Clutch................... 99-ON 1 5R55N.PIS01172J Overdrive Servo Piston (64mm OD) ............................... 99-ON 1 5R55N.SER02 (73mm OD) ............................... 99-ON 1 5R55N.SER01173J Intermediate Servo Piston (64.50mm OD) .......................... 99-ON 1 5R55N.SER04 (69.50mm OD) .......................... 99-ON 1 5R55N.SER03174J Reverse Servo Piston ............... 99-ON 1 5R55N.SER05

SEALING RINGS200A Stator Support Front to TC (Yellow Plastic Butt Joint) ......... 99-ON 1 A4LDE.SSR01

FRICTION PLATES250B Overdrive Spiral Groove (Borg Warner) ........................... 99-ON 3 5R55E.FRP11251D Direct Clutch Internal Teeth (122mm OD x 2.00mm x 48T) .. 99-ON 5 5R55N.FRP02252D Direct Clutch External Teeth (100mm ID x 2.00mm x 20T) .... 99-ON 5 5R55N.FRP03253E Forward Clutch (131mm OD x 1.70mm x 89T) .. 99-ON 5 5R55N.FRP01254G Intermediate Clutch Internal Teeth (143mm OD x 2.40mm x 24T) .. 99-ON 4 5R55N.FRP04254G Intermediate Clutch External Teeth (108mm ID x 2.40mm x 33T) .... 99-ON 4 5R55N.FRP05

STEEL PLATES300B Overdrive Clutch (1.65mm)....... 99-ON 3 A4LD.STP02301E Forward Clutch (1.65mm x 27T)99-ON 5 5R55N.STP01

PRESSURE PLATES400B Overdrive (5.08mm).................. 99-ON 1 A4LD.PP01401D Direct & Reverse (5.08mm) ...... 99-ON 1 A4LD.PP01

SPRINGS & CIRCLIPS

FILTERS450J Pan Filter ('S' Type Jaguar) ...... 99-ON 1 5R55N.FIL01

BANDS500B Overdrive Band (Borg Warner) . 99-ON 1 C3.BAN12501D Dir & Rev Band (Borg Warner) . 99-ON 1 C3.BAN12502H Low Reverse Band ................... 99-ON 1 5R55N.BAN02

BUSHINGS


BEARING & RACES

ELECTRICAL COMPONENTS700J Reverse Pressure Switch (Jaguar) .................................... 99-ON 1 5R55N.ELE01701J Range Switch ('S' Type Jaguar) 99-ON 1 5R55N.ELE02702J Turbine Shaft Sensor ('S' Type Jaguar)....................... 99-ON 1 5R55N.ELE03703J Intermediate Shaft Sensor ('S' Type Jaguar)....................... 99-ON 1 5R55N.ELE04704J Output Shaft Sensor ('S' Type Jaguar)....................... 99-ON 1 5R55N.ELE03705J Solenoid Assembly (Jaguar) .................................... 00-ON 1 5R55N.SOL01

VALVE BODY PARTS750A Line Preasure Relief Valve ....... 99-ON 1 5R55N.VA01NI Spring – 4-3 Pre Stroke Valve (This a common breakage)....... 99-ON 1 5R55N.SPR01

HARDWARE806C Overdrive Adaptor Plate............ 99-ON 1 5R55N.THW01807C Overdrive Sun Gear.................. 99-ON 1 5R55N.SUN01808C Overdrive Planetary Assy ......... 99-ON 1 5R55N.PL01810C Overdrive One Way Clutch ....... 99-ON 1 5R55E.OWC01813D Direct & Reverse Clutch Drum.. 99-ON 1 5R55N.DRU01825F Intermediate Sprag Assy........... 99-ON 1 5R55N.OWC02

SPECIAL ITEMSNI ATSG Repair Manual................ 99-ON 5R55N.MAN01NI Pump Puller .............................. 99-ON 5R55N.TOOL01

TORQUE CONVERTERSNI 'S' Type Jaguar V6 4 Stud ........ 99-ON 1 5R55N.TC01NI 'S' Type Jaguar V8 6 Stud ........ 99-ON 1 5R55N.TC02

143



5R55N (Jaguar / Ford)5 SPEED RWD WITH LOCK UP (Full Electronic Control)

144

AC 5R55W (Ranger / Explorer)5 SPEED 4WD WITH LOCK UP (Full Electronic Control)

145

AC5R55W (Ranger / Explorer)

5 SPEED 4WD WITH LOCK UP (Full Electronic Control)

146



5R55W (Ranger / Explorer)5 SPEED 4WD WITH LOCK UP (Full Electronic Control)

KITSKit Overhaul Kit .............................. 02-ON 1 5R55W.OHK01

GASKETS

RUBBER COMPONENTS

METAL CLAD SEALS

MOULDED PISTONS

SEALING RINGS

FRICTION PLATES

STEEL PLATES

PRESSURE PLATES

SPRINGS & CIRCLIPS

FILTERS

BANDS

BUSHINGS


BEARING & RACES

ELECTRICAL COMPONENTS

VALVE BODY PARTS750A Line Preasure Relief Valve ....... 99-ON 1 5R55N.VA01

HARDWARE

SPECIAL ITEMS

143



5R55W (Ranger / Explorer)5 SPEED 4WD WITH LOCK UP (Full Electronic Control)

144

ACFORD AOD (FIOD)4 SPEED RWD (Hydraulic Control)

145

ACFORD AOD (FIOD)

4 SPEED RWD (Hydraulic Control)

146



FORD AOD (FIOD)

KITSKit Master Overhaul ....................... 80-93 1 AOD.MOHK01Kit Overhaul Kit .............................. 80-93 1 AOD.OHK01

GASKETS100E Pan Gasket AOD ...................... 80-93 1 AOD.GAS01101A Pump Gasket ............................ 80-93 1 AOD.GAS02102E Extension Housing Gasket ....... 80-93 1 AOD.GAS03103E Upper Valve Body Gasket......... 80-93 1 AOD.GAS05104E Lower Valve Body Gasket......... 80-89 1 AOD.GAS04

RUBBER COMPONENTS120A Outer Pump 'O' Ring................. 80-93 1 AOD.OR01121B Fwd Clutch Cushion Rubber..... 80-ON 1 AOD.RUB01

METAL CLAD SEALS150A Pump Seal (With Flange).......... 80-93 1 TH400.MCS02150A Pump Seal (Alum Pump) .......... 91-93 1 AODE.MCS01151E Extension Seal (No Boot) ......... 80-93 1 TH700.MCS02151E Extension Seal (With Boot)....... 80-93 1 C4.MCS02153E Manual Control Lever ............... 80-93 1 C3.MCS03

MOULDED PISTONS170E 2-3 Accumulator Piston (Moulded Rubber)..................... 80-93 1 AOD.ACC01171E Reverse Servo Piston (1 Groove)................................. 80-93 1 AOD.SER01 (2 Groove)................................. 80-93 1 AOD.SER02 (3 Groove)................................. 80-93 1 AOD.SER03172E Reverse Servo Cover ............... 80-93 1 AOD.SER04173E Overdrive Servo Piston (Casting Letter A) 68.95mm ID . 80-93 1 AOD.SER05173E Overdrive Servo Piston (Casting Letter B) 63.25mm ID. 80-93 1 AOD.SER07174E Overdrive Servo Cover ('A' Stamp for 68.95mm Piston) 80-93 1 AODE.SER06

SHAFT SEALING RINGS201D Turbine Shaft to Direct Clutch (Solid Teflon)............................. 80-93 2 AOD.SSR01

FRICTION PLATESKit Friction Kit................................. 80-85 1 AOD.FRK01Kit Friction Kit................................. 85-93 1 AOD.FRK02250A Intermediate (179.6mm OD x 2.00mm x 60T)80-93 3 AOD.FRP01251B Reverse (133.3mm OD x 2.00mm x 45T)80-L83 4 AOD.FRP02251B Reverse (133.3mm OD x 1.63mm x 45T)L83-93 3-4 AOD.FRP03252B Forward (Use With Cast Iron Drum) (133.3mm OD x 1.63mm x 45T)80-93 5 AOD.FRP03252B Forward (Use With Stamped Steel Drum) (136mm OD x 1.63mm x 45T) .. 90-93 5 AOD.FRP06253C Direct (118.1mm OD x 2.00mm x 42T) 80-93 5-6 AOD.FRP05

STEEL PLATESKit Steel Plate Kit ........................... 80-93 1 AOD.STK01300A Intermediate (149mm ID x 1.68mm - 1.80mm x 18T)....... 80-93 3 AOD.STP01300A Intermediate (149mm ID x 1.96mm - 2.06mm x 18T)....... 80-93 1 AOD.STP02300A Intermediate (149mm ID x 2.21mm - 2.31mm x 18T)....... 80-93 1 AOD.STP03300A Intermediate (149mm ID x 2.46mm - 2.57mm x 18T)....... 80-93 1 AOD.STP04301B Reverse (Use With Cast Iron Drum) (99.30mm ID x 1.70mm x 54T) . 80-93 4 BW12.STP01301B Reverse (Use With Stamped Steel Drum) (99.06mm IDx1.75mmx32/34T) 91-93 3 AOD.STP07302B Forward (Use With Cast Iron Drum) (99.30mm ID x 1.70mm x 54T) . 80-93 4 BW12.STP0131B Forward (Use With Stamped Steel Drum) (99.06mm ID x 1.78mm x 34T) . 90-93 5 AOD.STP10303C Direct (Use With Cast Iron Drum) (92.96mm ID x 1.78mm x 28T) . 80-93 6 AOD.STP08303C Direct (Use With Stamped Steel Drum) (92.96mm ID x 1.73mm x 34T) . 91-93 6 AOD.STP09 303C Direct (Thin High Capacity) (Use With Cast Iron Drum) ..... 80-93 8 AOD.STP12304B Forward Waved Cushion (21T). 90-93 1 AOD.STP14

PRESSURE PLATES402B Forward (Use With Stamped Steel Drum) (34Teeth)................................... 90-93 1 AOD.PP02403C Direct (Use With Cast Iron Drum) (28Teeth)................................... 80-93 1 AOD.PP01

SPRINGS & CIRCLIPS410B Reverse Clutch Diaphragm Spring..................... 80-93 1 AOD.DIA01NI Anti Clunk Spring (Centre Support) ....................... 80-93 1 AOD.SPR01NI Spring & Ball Assy Stator (Cooler Bypass) ........................ 80-93 1 AOD.SPR02NI 1-2 Accumulator Spring ............ 80-93 1 AOD.SPR03430A Circlip - Retaining Int OWC (Modified Spiral 3 Pack)............ 80-93 1 AOD.CIR01430A Circlip - Retaining Int OWC (OEM) ....................................... 80-93 1 AOD.CIR03431E Circlip - Retaining (3-4 Accumulator Spiral) ........... 80-93 1 AOD.CIR02432C Circlip - Retaining Direct Clutch Pack (1.52mm - 1.63mm) .................. 80-93 AR C4.CIR01 (2.24mm - 2.34mm) .................. 80-93 AR C4.CIR02 (2.54mm - 2.69mm) .................. 80-93 AR C4.CIR03

FILTERS450E Filter (2WD) .............................. 80-93 1 AOD.FIL01450E Filter (4WD W/Sump Tube)....... 84-93 1 AOD.FIL02NI Governor Filter.......................... 80-93 1 AOD.FIL03

BANDS500B Overdrive Band (38mm Wide) .. 80-93 1 AOD.BAN01501C Reverse Band........................... 80-93 1 AOD.BAN02


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FORD AOD (FIOD)4 SPEED RWD (Hydraulic Control)

BUSHESKit Bush Kit .................................... 80-93 1 AODE.BK01550A Front Pump Bush...................... 80-93 1 C6.BUS01556C Drive Shell/Sun Gear ................ 80-93 2 AOD.BUS08557C Forward Sun Gear .................... 80-93 1 AOD.BUS02559C Planet Support (Installs in Centre Support) ....... 80-93 1 AOD.BUS03560C Rear Planetary Bush Front (Large) ...................................... 80-93 1 AOD.BUS04561C Rear Planetary Bush Rear (Small Brass With 2 Grooves) .. 80-93 1 AOD.BUS07562C Direct Drum (Use With Stamped Steel Drum) (With Oil Feed Holes) ............... 90-93 1 AOD.BUS05564E Rear Case Bush ....................... 90-93 1 AOD.BUS06565E Extension Bush......................... 80-93 1 C4.BUS02

THRUST WASHERS & BEARINGSKit Thrust Washer Kit (Selective Stator to Rev. Drum) 80-93 1 AOD.TWK01Kit Thrust Bearing Kit ..................... 80-93 1 AOD.TWK02600A Thrust Washer Selective (Stator Support to Reverse Drum) # 1 (1.32mm Green ) ................ 80-93 AR AOD.THW01 # 2 (1.78mm Yellow) ................. 80-93 AR AOD.THW02 # 3 (2.21mm Tan)...................... 80-93 AR AOD.THW03 # 4 (2.64mm Red)..................... 80-93 AR AOD.THW04 # 5 (3.07mm Blue) .................... 80-93 AR AOD.THW05650B Bearing Forward Clutch Cylinder to Rev Drum Thrust (6 tang) ..... 80-93 1 AOD.THW07652C Bearing Fwd Clutch Hub R ....... 80-93 1 AOD.THW11653C Forward Sungear to Reverse Sungear Bearing ........ 80-93 1 AOD.THW11654C Planet to Direct Drum Bearing .. 80-93 1 AOD.THW06655C Planet to Direct Drum Spacer .. 80-93 1 AOD.THW10656D Bearing Direct Clutch Rear (Open Face Bearing) ................ 80-93 1 AOD.THW08656D Bearing Direct Clutch Rear (3 Element Bearing).................. 91-93 1 AODE.THW09657K Output Hub to Case Bearing..... 80-93 1 AOD.THW14


VALVE BODY COMPONENTSKit Shift Kit (TranGo)...................... 80-93 1 AOD.SK01750E Rebuilt Valve Body.................... 89-93 1 AOD.VB01NI Valve Body End Plug Kit ........... 80-93 1 AOD.VA01NI Boost Valve & Sleeve Kit .......... 80-93 1 AOD.VA02NI Throttle Valve Plug & Sleeve Kit80-93 1 AOD.VA03NI Oversized 1-2 Capacity Modulator Valve Kit (Requires AOD.TOOL05 to Fit). 80-93 1 AOD.VA04NI Small Valve Body End Plug Kit (Fitted With Rubber 'O' Rings) .. 80-93 1 AOD.VA05NI Medium Valve Body End Plug Kit (Fitted With Rubber 'O' Rings) .. 80-93 1 AOD.VA06NI Large Valve Body End Plug Kit (Fitted With Rubber 'O' Rings) .. 80-93 1 AOD.VA07NI Governor Circuit End Plug Kit... 80-83 1 AOD.VA08NI Governor Circuit End Plug Kit... 83-93 1 AOD.VA09NI Oversize Throttle Valve Plunger (Requires AOD.TOOL06 to Fit). 80-93 1 AOD.VA10

HARD PARTS800A Pump Assy................................ 80-93 1 AOD.PUM01805A Retainer - Intermediate OWC (7 Roller Type) .......................... 80-93 1 AOD.RET01807A Intermediate Roller Clutch (7 Roller Green) ........................ 80-93 1 AODE.OWC01808A Intermediate Roller Clutch Outer Race (7 Roller Green)..... 80-93 1 AOD.OWC02810B Reverse Drum (3 Plate Washer Type) .............. 80-88 1 AOD.DRU01810B Reverse Drum (3 Plate Bearing Type) .............. 80-93 1 AOD.DRU04810B Reverse Drum (4 Plate Bearing Type) .............. 80-91 1 AOD.DRU02810B Reverse Drum Conversion Kit (To 4 Plate Bearing Type) ......... 80-93 1 AOD.DRU03811B Forward Drum & Shft Assy (3 Plate) .................................... 80-93 1 AOD.DRU05812C Forward Hub............................. 80-93 1 AOD.DRU06813C Drive Shell & Sun Gear............. 80-93 1 AOD.POT01814C Forward Sun Gear (30 Tooth) ... 80-93 1 AOD.SUN01815C Centre Support ......................... 80-93 1 AOD.SUP01816C Low Roller Clutch...................... 80-ON 1 TH400.OWC01817C Planetary Assy (2nd Design) .... 80-93 1 AOD.PL01822C Direct Drum (5 Plate With 28 Tooth Steel) .... 80-93 1 AOD.DRU07823D Output Ring Gear...................... 80-93 1 AOD.PL02826D Governor Assy With Weight...... 80-93 1 AOD.GOV01827E Overdrive Servo Pin.................. 80-93 1 AOD.SER06

SPECIAL ITEMS & TOOLSNI ATSG Rebuild Manual .............. 80-93 AOD.MAN01NI Case Connector Oil Cooler Line (Quick Connect Type) ............... 80-93 2 AOD.CON01NI Case Connector Oil Cooler Line (With Double 'O' Rings) ............ 80-93 2 AOD.CON02NI Anti Clunk Spring (Centre Support) ....................... 80-93 1 AOD.SPR01NI Spring & Ball Assy Stator (Cooler Bypass) ........................ 80-93 1 AOD.SPR02NI Clutch Seal Installer Kit............. AOD.TOOL01Ni Direct Drive Solid Seal Installer Kit AOD.TOOL02NI End Play & Clearance Gauge Bar AOD.TOOL03NI Reamer Kit for AOD.VA04 ........ AOD.TOOL05NI Reamer Kit for AOD.VA10 ........ AOD.TOOL06NI Governor Bore Case Sleeving Tool AOD.TOOL07

148

ACFORD AODE, 4R70W4 SPEED RWD (Electronic Control)

149

ACFORD AODE, 4R70W4 SPEED RWD (Electronic Control)

154



FORD AODE, 4R70W4 SPEED RWD (Electronic Control)

KITSKit Super Overhaul Kit ................... 92-ON 1 AODE.SOHK01Kit Master Overhaul ....................... 92-95 1 AODE.MOHK01Kit Overhaul Kit .............................. 92-95 1 AODE.OHK01Kit Overhaul ................................... 96-ON 1 AODE.OHK02Kit Direct Clutch Kit (Heavy Duty) .. 92-ON 1 AODE.CK01

GASKETS100L Pan Gasket (Moulded Rubber) . 92-ON 1 AODE.GAS01101A Pump Gasket ............................ 92-ON 1 AODE.GAS02102L Extension Gasket...................... 92-95 1 AOD.GAS03103L Upper Valve Body ..................... 92-95 1 AODE.GAS05103L Upper Valve Body ..................... 96-ON 1 AODE.GAS15104L Lower Valve Body ..................... 92-95 1 AODE.GAS04104L Lower Valve Body ..................... 96-ON 1 AODE.GAS14105L Valve Body Cover ..................... 92-95 1 AODE.GAS06105L Valve Body Cover ..................... 96-ON 1 AODE.GAS16

RUBBER COMPONENTS120A Pump Outer Lathe Cut Seal...... 92-ON 1 AOD.OR01

METAL CLAD SEALS150A Pump Seal ................................ 92-ON 1 AODE.MCS01151L Extension Seal (No Boot) ......... 92-ON 1 TH700.MCS02151L Extension Seal (With Boot)....... 92-ON 1 C4.MCS02151L Extension Seal (4R70W) (Lincoln 63.10mm OD).............. 92-ON 1 AODE.MCS03152L Manual Control Lever ............... 92-ON 1 C3.MCS03

MOULDED PISTONS170L 1-2 Accumulator Piston (Bonded Rubber) ...................... 94-97 1 AODE.PIS01171L OD Servo Piston (68.07mm Diameter 1 Piece).... 92-ON 1 AODE.SER02171L OD Servo Piston With Sleeve (63.50mm Diameter 2 Piece).... 93-98 1 AODE.SER03172L Overdrive Servo Cover ('A' Stamp) ................................ 92-ON 1 AODE.SER06NI 1-2 Accumulator Cover (Bonded Rubber) ...................... 92-ON 1 AODE.COV01

FRICTION PLATESKit Friction Kit (AODE) ................... 92-96 1 AODE.FRK01Kit Friction Kit (4R70W) ................. 97-ON 1 AODE.FRK02Kit Direct Clutch Kit (Heavy Duty) .. 92-ON 1 AODE.CK01250B Intermediate (Smooth) (179.6mm OD x 1.68mm x 60T)92-ON 3-4 AODE.FRP01250B Intermediate (Grooved) (179.6mm OD x 1.68mm x 60T)98-ON 3-4 AODE.FRP03251D Reverse (133.3mm OD x 1.63mm x 45T)92-ON 4 AOD.FRP03252F Forward (136mm OD x 1.63mm x 45T) .. 92-ON 5 AOD.FRP06253H Direct (118.1mm OD x 2.00mm x 42T) 92-96 5 AOD.FRP05253H Direct (119.1mm OD x 1.73mm x 42T) 97-ON 5-6 AODE.FRP02

STEEL PLATESKit Steel Plate Kit ........................... 92-ON 1 AODE.STK01Kit Direct Clutch Kit (Heavy Duty) .. 92-ON 1 AODE.CK01300B Intermediate (149mm ID x 1.68mm - 1.80mm x 18T)....... 92-ON 3 AOD.STP01300B Intermediate (149mm ID x 1.96mm - 2.06mm x 18T)....... 92-ON 1 AOD.STP02300B Intermediate (149mm ID x 2.21mm - 2.31mm x 18T)....... 92-ON 1 AOD.STP03300B Intermediate (149mm ID x 2.46mm - 2.57mm x 18T)....... 92-ON 1 AOD.STP04301D Reverse (99.06mm IDx1.75mm x32/34T)92-ON 3 AOD.STP07302F Forward (99.06mm ID x 1.78mm x 34T) . 92-ON 5 AOD.STP10303H Direct (92.96mm ID x 1.73mm x 34T) . 92-ON 6 AOD.STP09303H Direct (92.96mm ID x 2.00mm x 34T) . 97-ON 6 AOD.STP11304F Forward Waved Cushion (21T). 92-ON 1 AOD.STP14

PRESSURE PLATES400B Intermediate (6.45mm) ............. 92-ON 1 AODE.PP03402F Forward (34Teeth) .................... 92-ON 1 AOD.PP02403H Direct (5.59mm x 34Teeth) ....... 92-ON 1 AODE.PP01403H Direct (9.65mm x 34Teeth) ....... 92-ON 1 AODE.PP02

SPRINGS & CIRCLIPS410C Reverse Clutch Diaphragm Spring..................... 92-ON 1 AOD.DIA01411G Anti Clunk Spring (Centre Support) ....................... 92-ON 1 AOD.SPR01NI Spring & Ball Assy Stator (Cooler Bypass) ........................ 92-ON 1 AOD.SPR02430C Circlip - Retaining Int OWC (Modifi ed Spiral 3 Pack)............ 92-ON 1 AOD.CIR01430C Circlip - Retaining Int OWC (OEM) ....................................... 92-ON 1 AOD.CIR03432H Circlip - Retaining Direct Clutch Pack (1.52mm - 1.63mm) .................. 92-ON AR C4.CIR01 (2.24mm - 2.34mm) .................. 92-ON AR C4.CIR02 (2.44mm) .................................. 92-ON AR AODE.CIR01 (2.54mm - 2.69mm) .................. 92-ON AR C4.CIR03433L 1-2 Accumulator Spring (Lower Pink).............................. 92-ON 1 AODE.SPR01

FILTERS450L Pan Filter 2WD ......................... 92-95 1 AODE.FIL01450L Pan Filter 2WD ......................... 96-ON 1 AODE.FIL02450L Pan Filter 4WD ......................... 94-ON 1 AODE.FIL02 NI Pressure Regulator Solenoid.... 92-ON 1 AODE.FIL03

BANDS500B Overdrive Band (50mm Wide) .. 92-ON 1 AODE.BAN01501G Reverse Band........................... 92-ON 1 AOD.BAN02

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BUSHESKit Bush Kit .................................... 92-94 1 AODE.BK02Kit Bush Kit .................................... 94-ON 1 AODE.BK03550A Front Pump Bush...................... 92-ON 1 C6.BUS01551A Front Stator Bush...................... 92-93 1 AODE.BUS02551A Front Stator Bush...................... 94-ON 1 AODE.BUS03552A Rear Stator Bush ...................... 92-93 1 AODE.BUS04552A Rear Stator Bush ...................... 94-ON 1 AODE.BUS05556G Drive Shell/Sun Gear ................ 92-ON 2 AOD.BUS08557G Forward Sun Gear .................... 92-ON 1 AOD.BUS02559G Planet Support (Installs in Centre Support) ....... 92-ON 1 AOD.BUS03560G Rear Planetary Bush Front (Large) ...................................... 92-ON 1 AOD.BUS04561G Rear Planetary Bush Rear (Small Brass With 2 Grooves) .. 92-ON 1 AOD.BUS07562J Direct Drum (With Oil Feed Holes) ............... 92-ON 1 AOD.BUS05564L Rear Case Bush ....................... 92-ON 1 AOD.BUS06565L Extension Bush (AODE) ........... 92-ON 1 C4.BUS02565L Extension Bush (4R70W) (40.64mm ID)............................ 93-ON 1 AODE.BUS06

THRUST WASHERS & BEARINGSKit Thrust Washer Kit (Selective Stator to Rev. Drum) 92-ON 1 AOD.TWK01Kit Thrust Bearing Kit (AODE) ....... 92-95 1 AODE.TWK01Kit Thrust Bearing Kit (4R70W)...... 93-ON 1 AODE.TWK02600A Thrust Washer Selective (Stator Support to Reverse Drum) # 1 (1.32mm Green ) ................ 92-ON AR AOD.THW01 # 2 (1.78mm Yellow) ................. 92-ON AR AOD.THW02 # 3 (2.21mm Tan)...................... 92-ON AR AOD.THW03 # 4 (2.64mm Red)..................... 92-ON AR AOD.THW04 # 5 (3.07mm Blue) .................... 92-ON AR AOD.THW05650C Bearing Forward Clutch Cylinder to Rev Drum Thrust (6 tang) ..... 92-ON 1 AOD.THW07652F Bearing Fwd Clutch Hub R ....... 92-ON 1 AOD.THW11653G Forward Sungear to Reverse Sungear Bearing ........ 92-ON 1 AOD.THW11654H Planet to Direct Drum Bearing .. 92-ON 1 AOD.THW06655H Planet to Direct Drum Spacer .. 92-ON 1 AOD.THW10656J Bearing Direct Clutch Rear (3 Element Bearing).................. 92-ON 1 AODE.THW09657K Output Hub to Case Bearing..... 92-ON 1 AODE.THW08

ELECTRICAL COMPONENTS700L Manual Position Sensor............ 92-97 1 AODE.ELE03700L Manual Position Sensor............ 8/96-ON 1 AODE.ELE05701L Fluid Temperature Sensor ........ 92-ON 1 AODE.ELE02702L Output Speed Sensor ............... 92-ON 1 AODE.ELE04703L Shift Solenoid (Pair).................. 92-97 1 AODE.SOL01703L Shift Solenoid (Pair Hard Wire). 98-ON 1 AODE.SOL10704L Lock Up Solenoid 3 Ohm (Black Connector) ..................... 92-94 1 AODE.SOL03704L Lock Up Solenoid 16 Ohm (White Connector)..................... 95-97 1 AODE.SOL04704L Lock Up Solenoid (Hard Wire) .. 98-ON 1 AODE.SOL09705L EPC Solenoid ........................... 92-97 1 AODE.SOL05705L EPC Solenoid (Hard Wire)........ 98-ON 1 AODE.SOL07NI 2nd Design Solenoid Bracket ... 93-95 1 AODE.SOL08NI Internal Harness (With Case Connector) ............. 92-97 1 AODE.ELE01NI Internal Harness (Hard Wire).... 98-ON 1 AODE.ELE07NI Case Connector Only (Hard Wire) ............................... 98-ON 1 AODE.ELE06

VALVE BODY COMPONENTSKit AODE/4R70W Shift Kit (TransGo) ................................. 92-ON 1 AODE.SK01Kit AODE "Sure Cure Kit" (Sonnax) ................................... 92-95 1 AODE.SCK01Kit AODE "Sure Cure Kit" (Sonnax) ................................... 96-ON 1 AODE.SCK02NI Pressure Regulator Spring (Upgrade).................................. 92-95 1 AODE.SPR03NI Pressure Regulator Spring & Valve) (Upgrade).................................. 96-ON 1 AODE.SPR04NI Pressure Regulator Valve (Prevents Low Line Pressure) .. 92-96 1 AODE.VA01NI Pressure Regulator Valve (Prevents Low Line Pressure) .. 97-ON 1 AODE.VA04NI Bypass TCC ControlSleeve & Plunger (Eliminates Delayed TCC Apply & Shudder)................................ 92-ON 1 AODE.SL01NI Pressure Regulator Valve & Sleeve Ki (Prevents Poor Reverse Boost) 92-ON 1 AODE.SL02

HARD PARTS800A Pump Assy (Rebuilt) (14.43mm Deep Gears) ............ 92-94 1 AODE.PUM02800A Pump Assy (15.47mm Deep Gears) ............ 95-ON 1 AODE.PUM01801A Short Pump Assy (15.47mm Deep Gears) ............ 95-ON 1 AODE.PUM03802A Pump Gear Set (14.43mm Deep)....................... 92-94 1 AODE.PUM04802A Pump Gear Set (15.47mm Deep)....................... 95-ON 1 AODE.PUM05803A Stator Support (Can Use AODE.SUP02) ......... 92-94 1 AODE.SUP01803A Stator Support (Will Retro Fit 92-94) ............... 94-ON 1 AODE.SUP02806C Retro Fit Mechanical Diode Intermediate Sprag + Reverse Drum............. 92-ON 1 AODE.DRU01807C Retainer Intermediate OWC (14 Roller Sprag) ...................... 93-97 1 AODE.RET01808C Outer Race Kit Int OWC (14 Roller) ................................. 92-97 1 AODE.OWC04809C Intermediate One Way Clutch (7 Rollers Green) ...................... 92-97 1 AODE.OWC01809C Intermediate One Way Clutch (14 Rollers) ............................... 92-97 1 AODE.OWC03809C Intermediate One Way Clutch (Mechanical Diode Assy) .......... 98-ON 1 AODE.OWC02810C Reverse Drum (4 Plate) (7 Roller Sprag) ........................ 92-ON 1 AODE.DRU02810C Reverse Drum (4 Plate) (14 Roller Sprag) ...................... 92-97 1 AODE.DRU03810C Reverse Drum (4 Plate) (Mech Diode Type) ................... 98-ON 1 AODE.DRU06813E Forward Drum & Shaft Assy ..... 92-ON 1 AODE.DRU08816F Forward Clutch Hub.................. 92-ON 1 AODE.DRU05817G Drive Shell With Sun Gear (36T 104.78mm Tall) ................. 92-97 1 AODE.POT01817G Drive Shell With Sun Gear (38 Teeth).................................. 92-ON 1 AODE.POT02818F Direct Drive Shaft...................... 92-ON 1 AODE.SH01819G Forward Sun Gear (30 Tooth) ... 92-ON 1 AOD.SUN01819G Forward Sun Gear (31 Tooth) ... 92-ON 1 AOD.SUN02820G Centre Support ......................... 92-ON 1 AOD.SUP01821G Planetary Assy (Top Cover is 120.65mm OD) ... 92-ON 1 AOD.PL01

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HARD PARTS Cont...821G Planetary Assy (25T on Long Gears) (Top Cover is 123.06mm OD) ... 93-ON 1 AODE.PL02822G Low Roller Clutch...................... 93-ON 1 TH400.OWC01824J Ring Gear (88T With Holes) ..... 92-ON 1 AODE.PL03826J Direct Drum (6 Plate) ................ 92-98 1 AODE.DRU04829L Pin - Overdrive Servo (Non Moulded Type) ................. 92-ON 1 AODE.SER05830L Valve Body With OD Cancel Button (5.72mm OD Dowel Pins) (Less Solenoids) ....................... 93-96 1 AODE.VB01830L Valve Body Less Solenoids (4.14mm OD Dowel Pins) ......... 96-ON 1 AODE.VB03

SPECIAL ITEMSNI Stator Support Sleeve (Hardened Steel) Reclaims Damaged Stator Support Bore (Prevents Converter Release Oil Circuit Leakage......................... 92-ON 1 AODE.SL03NI Case Connector Oil Cooler Line (Quick Connect Type) ............... 92-ON 2 AOD.CON01NI Case Connector Oil Cooler Line (With Double 'O' Rings) ............ 92-ON 2 AOD.CON02NI Spring & Ball Assy Stator (Cooler Bypass) ........................ 92-ON 1 AOD.SPR02

MANUALS & SPECIAL TOOLSNI ATSG Rebuild Manual .............. 92-ON AODE.MAN01NI Clutch Seal Installer Kit............. AOD.TOOL01Ni Direct Drive Solid Seal Installer Kit AOD.TOOL02NI End Play & Clearance Gauge Bar AOD.TOOL03

153




154

ACATX3 SPEED FWD (Hydraulic Control)

155



ATX3 SPEED FWD (Hydraulic Control)

KITSKit Master Overhaul Kit .................. 81-ON 1 ATX.MOHK01Kit Overhaul Kit .............................. 81-ON 1 ATX.OHK01Kit Gasket and Rubber................... 81-ON 1 ATX.GSK01

GASKETS100D Lower Pan Gasket (Cork) ......... 81-ON 1 ATX.GAS01100D Lower Pan Gasket (Fibre)......... 81-ON 1 ATX.GAS01101D Valve Body Cover Gasket......... 81-ON 1 ATX.GAS02102D Diff Bearing Cover Gasket ........ 81-ON 1 ATX.GAS03103D Upper Valve Body Gasket......... 81-ON 1 ATX.GAS04104D Lower Valve Body Gasket......... 81-ON 1 ATX.GAS05

RUBBER COMPONENTS

METAL CLAD SEALS150D Converter Seal.......................... 81-ON 1 ATX.MCS01151D Drive Shaft Seal (L/Hand)......... 81-ON 1 ATX.MCS02152D Drive Shaft Seal (R/Hand) ........ 81-ON 1 ATX.MCS02

SEALING RINGSKit Sealing Ring Kit ........................ 81-ON 1 ATX.SRK01

FRICTION PLATES250A Intermediate Clutch................... 81-ON 2-3 ATX.FRP02251B Direct Clutch ............................. 81-ON 3-4 ATX.FRP01252B Reverse Brake .......................... 81-ON 2-3 ATX.FRP02

STEEL PLATES300A Intermediate Clutch................... 81-ON 2-3 ATX.STP02301B Direct Clutch ............................. 81-ON 3-4 ATX.STP01302B Reverse Brake .......................... 81-ON 3-4 ATX.STP03

PRESSURE PLATES

SPRINGS & CIRCLIPS

FILTERS450D Pan Filter .................................. 81-ON 1 ATX.FIL01

BANDS500C Brake Band............................... 81-ON 1 ATX.BAN01

BUSHINGSKit Bush Kit .................................... 81-ON 1 ATX.BK01550D Stator Support (26.42mm ID).... 81-ON 1 ATX.BUS01

THRUST WASHERS & BEARINGS650A Bearing (Pump to Intermediate Drum) ... 81-ON 1 ATX.THW01


VALVE BODY PARTSKit Shift Kit ..................................... 81-ON 1 ATX.SK01

HARDWARE811C Planetary Carrier (Use With 29 Tooth S. Gear)..... 81-83 1 ATX.PL01811C Planetary Carrier (Use With 31 Tooth S. Gear)..... 84-85 1 ATX.PL02811C Planetary Carrier (Split Pinion) ............................. 86-ON 1 ATX.PL03820D Governor Drive gear ................. 81-ON 1 ATX.GOV01820D Governor Drive gear (Split For Easy Assembly)......... 81-ON 1 ATX.GOV03821D Governor Driven Gear .............. 81-ON 1 ATX.GOV02822D Speedo Driven Gear (Escort/Orion) ........................... 81-ON 1 ATX.SP01NI Speedo Housing Dowel ............ 81-ON 1 ATX.SP03NI Speedo Housing Retaining Pin. 81-ON 1 ATX.SP04

SPECIAL ITEMS

TOOLS & MANUALSNI ATSG Rebuild Manual .............. 81-ON ATX.MAN01

TORQUE CONVERTERSNI Escort/Orion.............................. 81-ON 1 ATX.TC01

160

AC AXOD 86-90, AXODE (AX4S) 91-Up, AX4S 94-Up4 SPEED FWD (Hydraulic & Electronic Control) 17 Bolt Pan

157

ACAXOD 86-90, AXODE (AX4S) 91-Up, AX4S 94-Up

4 SPEED FWD (Hydraulic & Electronic Control) 17 Bolt Pan

158



AXOD 86-90, AXODE (AX4S) 91-Up, AX4S 94-Up

KITSKit Super Overhaul Kit (AXOD)...... 86-90 1 AXOD.SOHK01Kit Overhaul Kit (AXOD) ................ 86-90 1 AXOD.OHK01Kit Overhaul Kit (AXODE) .............. 91-98 1 AXODE.OHK01Kit Overhaul Kit (AX4S) ................. 99-ON 1 AXODE.OHK02

GASKETS100H Lower Pan Gasket .................... 86-ON 1 AXOD.GAS01101G Valve Body Cover Gasket (Cork)........................................ 86-95 1 AXOD.GAS02101G Valve Body Cover Gasket (Fibre) ....................................... 86-95 1 AXOD.GAS03102H Low & Intermediate Servo Cover Gasket ................. 86-ON 1 AXOD.GAS05103G Chain Cover Gasket ................. 86-ON 1 AXOD.GAS06104G Valve Body to Seperator Plate (AXODE Green Stripe) ............. 91-93 1 AXODE.GAS04105G Seperator Plate to Case Cover (AXODE Orange Stripe) ........... 91-93 1 AXODE.GAS05

RUBBER COMPONENTS

METAL CLAD SEALS150H Converter Hub .......................... 86-ON 1 AXOD.MCS01151G Axle Seal (L/Hand).................... 86-ON 1 AXOD.MCS02152H Axle Seal (R/Hand) ................... 86-ON 1 AXOD.MCS02153H Manual Shaft Seal .................... 86-ON 1 AXOD.MCS03NI Cup Plug Seal - Rear Lube Feed Pipe (Pink) ....................... 93-ON 1 AXODE.MCS04

PISTONS170H Overdrive Servo Moulded (57.80mm OD x 12.70mm ID.... 86-97 1 AXOD.PIS06170H Overdrive Servo Moulded (57.80mm OD x 9.78mm ID...... 98-ON 1 AXODE.PIS06171C Direct Clutch (Alum).................. 86-94 1 AXOD.PIS02171C Direct Clutch (Moulded AX4S) .. 94-ON 1 AXODE.PIS01172B Forward Clutch (Moulded) ........ 86-94 1 AXOD.PIS05172B Forward Clutch (Moulded AX4S)........................ 94-ON 1 AXODE.PIS02172B Forward Clutch (Moulded AX4S) (17.27mm High Winstar 3.8Ltr). 98-ON 1 AXODE.PIS07173C Intermediate Clutch (Alum) ....... 86-94 1 AXOD.PIS03173C Intermediate Clutch (Moulded AX4S)........................ 94-ON 1 AXODE.PIS03174D Reverse Clutch ......................... 86-ON 1 AXOD.PIS07175H 1-2 Accumulator Piston............. 86-ON 1 AXOD.PIS01176H 3-4 Accumulator Piston............. 86-ON 1 AXOD.SER02177H Overdrive Servo Assy (Complete) ................................ 86-ON 1 AXOD.SER01NI Intermediate Balance Piston..... 94-ON 1 AXODE.PIS09

SHAFT SEALING RINGSKit Sealing Ring Kit ........................ 86-)N 1 AXOD.SRK01

FRICTION PLATESKit Friction Kit................................. 92-ON 1 AXOD.FRK02250B Forward Clutch (146mm OD x 1.70mm x 52T) .. 86-91 4 AXOD.FRP01250B Forward Clutch (146mm OD x 1.65mm x 57T) .. 92-ON 4 AXOD.FRP02251C Direct Clutch (146mm OD x 1.65mm x 63T) .. 86-ON 4 AXOD.FRP03251C Direct Clutch High Energy (146mm OD x 1.65mm x 63T) .. 86-ON 4 AXOD.FRP04252C Intermediate Clutch (146mm OD x 1.65mm x 63T) .. 86-ON 5 AXOD.FRP03252C Intermediate Clutch High Energy (146mm OD x 1.65mm x 63T) .. 86-ON 5 AXOD.FRP04253D Reverse Clutch (151.90mm OD x1.70mm x49T)86-ON 4 AXOD.FRP05

STEEL PLATESKit Steel Plate Kit ........................... 92-ON 1 AXOD.STK02300B Forward Clutch (119.38mm ID x1.78mm x34T) . 86-91 4 AXOD.STP01300B Forward Clutch (125.35mm ID x1.78mm x34T) . 92-ON 4 AXOD.STP02301C Direct Clutch (119.38mm ID x1.78mm x34T) . 86-ON 4 AXOD.STP01302C Intermediate Clutch (119.38mm ID x2.30mm x34T) . 86-87 5 AXOD.STP03302C Intermediate Clutch (119.38mm ID x1.78mm x34T) . 88-ON 5 AXOD.STP01303D Reverse Clutch (121.90mm ID x1.73mm x54T) . 86-ON 4 AXOD.STP04

PRESSURE PLATES400B Forward Clutch (7.20mm x 34T) ........................ 86-91 1 AXOD.PP04400B Forward Clutch (34T) ......................................... 91-ON 1 AXOD.PP05401C Direct Clutch (4.06mm x 34T) ........................ 86-ON 1 AXOD.PP01402C Intermediate Clutch (4.83mm Stepped x 34T) .......... 86-87 1 AXOD.PP02402C Intermediate Clutch (3.18mm Stepped x 34T) .......... 88-ON 1 AXOD.PP03


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SPRINGS & CIRCLIPS410B Wave Spring - Forward Clutch (120mm ID x 1.50mm x 21T) .... 86-88 1 AXOD.DIA01410B Wave Spring - Forward Clutch (120mm ID x 1.80mm x 21T) .... 89-91 1 AXOD.DIA02410B Wave Spring - Forward Clutch (125mm ID x 2.00mm x 21T) .... 92-ON 1 AXOD.DIA03413D Return Spring Assy (Reverse Clutch)....................... 86-ON 1 AXOD.SPR01414H Spring - 2nd Accumulator Outer (Red 37.72mm OD) .................. 86-ON 1 AXOD.SPR02415H Spring - 2nd Accumulator Inner (Blue 25.91mm OD).................. 86-ON 1 AXOD.SPR03439E Circlip - Front Planet to Rear Ring gear (Sonnax Heavy Duty)................ 86-ON 1 AXOD.CIR01

FILTERS450H Filter AXOD, AXODE (Short Orange Seal).................. 86-94 1 AXOD.FIL01450H Filter AXAS Deep Pan (Long Orange Seal) .................. 93-95 1 AXODE.FIL02450H Filter AXAS (Green Multi Lip Seal)............... 96-ON 1 AXODE.FIL03NI Screen Assy - Solenoid AXOD (In Valve Body) ......................... 86-ON 1 AXODE.FIL05NI Screen Assy - Solenoid AXODE (In Valve Body) ......................... 91-ON 2 AXODE.FIL05

BANDS500A Overdrive Band......................... 86-ON 1 AXOD.BAN01501E Low & Intermediate................... 86-94 1 AXOD.BAN02501E Low & Intermediate................... 95-97 1 AXODE.BAN03501E Low & Intermediate................... 98-ON 1 AXODE.BAN04

BUSHINGSKit Bush Kit AXOD & AXODE......... 86-94 1 AXOD.BK01Kit Bush Kit AXODE & AX4S.......... 94-ON 1 AXODE.BK01554D Sun Gear & Shell ...................... 94-ON 1 AXOD.BUS03556E Rear Planetary.......................... 86-ON 1 AXOD.BUS07558E Sun Gear/Low & Int Band Drum (Bore ID 50.17mm) ................... 86-92 1 AXOD.BUS04562H Case Bush ................................ 86-ON 1 AXOD.BUS09NI Sleeve - Valve Body/Pump Shaft Replacement (21.59mm ID)...... 86-ON 1 AXOD.BUS08

THRUST WASHERS & BEARINGSKit Thrust Washer Kit (7 Plastic) .... 86-ON 1 AXOD.TWK01Kit Bearing Kit (9 Bearings)............ 86-ON 1 AXOD.TWK02602A Thrust Washer - Driven Sprocket Support to Band Drum (66.29mm ID x 2.24mm 1 Tab) . 86-ON AR AXOD.THW04602A Thrust Washer - Driven Sprocket Support to Band Drum (66.29mm ID x 2.49mm 1 Tab) . 86-ON AR AXOD.THW05602A Thrust Washer - Driven Sprocket Support to Band Drum (66.29mm ID x 2.72mm 1 Tab) . 86-ON AR AXOD.THW06602A Thrust Washer - Driven Sprocket Support to Band Drum (66.29mm ID x 2.90mm 1 Tab) . 86-ON AR AXOD.THW07610F Shim - Park Gear to Sun Gear Supp (62.36mm x 35.31mm).............. 86-ON 1 AXOD.THW08

THRUST WASHERS & BEARINGS Cont...650A Bearing Drive Sprocket Support............. 86-ON 1 AXOD.THW13652D Bearing - Intermediate Clutch to Clutch Housing (58.14mm x 38.05mm).............. 86-ON 1 AXOD.THW09653D Bearing - Sun Shell to Int Clutch Hub (58.14mm x 38.05mm).............. 86-ON 1 AXOD.THW09654E Bearing - Front to Rear Planet (66mm OD) ............................... 86-ON 1 AXOD.THW03656F Bearing - Final Drive to Final Drive Sun Gear ................ 86-ON 1 AXOD.THW12657F Bearing - Final Drive to Case (63.50mm x41.66mm x7.62mm)86-ON 1 AXOD.THW11660G Pump Shaft Support Bearing (1.60mm Taller Than OEM) ...... 86-ON 1 AXOD.THW01660G Pump Shaft Support Bearing (Sonnax) ................................... 86-ON 1 AXOD.THW15661E Needle Bearing Fwd Planetary (Sonnax Replacement) ............. 86-ON 1 AXOD.THW17

ELECTRICAL COMPONENTS700G Case Connector 6 Pin Black (With 3 Internal Connections) ... 91-92 1 AXODE.ELE01700G Case Connector 9 Pin Violet (With 6 Internal Connections) ... 93-ON 1 AXODE.ELE02NI Manual Lever Position Sensor.. 93-ON 1 AXODE.ELE03NI Manual Lever Position Sensor.. 95-97 1 AXODE.ELE05NI Manual Lever Position Sensor (10 Pin Connector).................... 98-02 1 AXODE.ELE06NI Trans Oil Temp Sensor ............. 91-97 1 AXODE.ELE04NI EPC Solenoid (White Conn) ..... 91-ON 1 AXODE.SOL01701G Lock Up Solenoid With 2 'O' rings (PWM White Conn)................... 91-96 1 AXODE.SOL02701G Lock Up Solenoid With 2 'O' rings (PWM Blue Conn)..................... 97-ON 1 AXODE.SOL05701G Lock Up Solenoid On/Off Type (With One 19.56mm 'O' ring) .... 1991 1 AXODE.SOL03NI Shift Solenoid (1-2, 2-3, 3-4)..... 91-ON 3 AXODE.SOL04

VALVE BODY PARTSKit Shift Kit AXOD (Transgo).......... 86-ON 1 AXOD.SK01Kit Shift Kit AXODE & AX4S........... 91-99 1 AXODE.SK01Kit Shift Correction Package AXODE (Superior).................................. 91-ON 1 AXODE.SK02NI Screen Assy - Solenoid AXOD (In Valve Body) ......................... 86-ON 1 AXODE.FIL05NI Screen Assy - Solenoid AXODE (In Valve Body) ......................... 91-ON 2 AXODE.FIL05NI Boost Valve & Sleeve 3.0 Ltr (Sonnax Replacement) ............. 86-ON 1 AXOD.VA04NI Boost Valve & Sleeve 3.8 & 4.6 Ltr (Sonnax Replacement) ............. 86-ON 1 AXOD.VA01NI Sleeve & Bypass Valve Assy (Sonnax AXOD Only)................ 86-90 1 AXOD.VA02NI Sleeve & Bypass Valve Assy (Sonnax AXODE & AX4S Only) 91-ON 1 AXODE.VA01NI Manual Control Valve (Sonnax) 86-ON 1 AXOD.VA03NI Sonnax Low Radius Relief Valve (Replacement Qty 10)............... 86-ON AR AXOD.VA05NI 3-2 Shift Timing Valve Saver Cap (Sonnax 5x Caps & ret Clps) (AXODE & AX4S) ..................... 91-ON AR AXODE.VA02NI Bore Sizing Tool - Forward Control Valve (Sonnax AXODE&AX4S) .......... 91-ON AR AXODE.VA06NI 3-2 Valve Retaining Clip x 10.... 86-ON AR AXOD.RET01


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VALVE BODY PARTS Cont...750G Valve Body Assy Less Pump (AXODE)................................... 91-ON 1 AXODE.VB01

HARD PARTS800A Driven Sprocket 3.0Ltre (36T Narrow Chain) .................. 86-95 1 AXOD.GE03801A Driven Sprocket Support Assy .. 86-ON 1 AXOD.SUP02803A Low One Way Clutch (26 Element) ............................. 86-ON 1 AXOD.OWC01804A Outer Race Low One way Clutch (116.21mm OD) ........................ 86-91 1 AXOD.OWC03804A Outer Race Low One way Clutch (122.56mm OD) ........................ 92-ON 1 AXOD.OWC04805A Plastic Band Anchor.................. 86-90 1 AXOD.STR01802A Overdrive Drum (6 Lugs) .......... 86-ON 1 AXOD.DRU02807B Forward Clutch Drum................ 86-ON 1 AXOD.DRU01808B Race - Inner Dir Overrun Clutch94-ON 1 AXODE.OWC02809B Sprag - Direct Overrun Clutch AXOD (Plastic Cage 14.57mm Thick).. 86-ON 1 AXODE.OWC01809B Sprag - Direct Overrun Clutch AXOD (Metal & Plastic Cage 12.35mm Thick) ........................ 86-ON 1 AXOD.OWC02813C Direct/Intermediate Drum (108mm Tall) ............................. 86-ON 1 AXOD.DRU03814D Hub - Intermediate Clutch (Overall Hight 40.13mm with 20.32mm Splines) ............. 88-93 1 AXOD.HUB01814D Hub - Intermediate Clutch (Overall Hight 40.13mm with 22.23mm Splines) ............. 94-ON 1 AXOD.HUB02815D Front Sun Gear & Shell (6 Drive Tangs & 1 Bush).......... 94-ON 1 AXODE.SUN01815D Front Sun Gear & Shell (With 36 Drive Lugs & 1 Bush) . 95-ON 1 AX4N.POT01816D Reverse Clutch Piston Housing 86-ON 1 AXOD.DRU05817E Planet Kit (Includes Front, Rear & Sungear Shell Bearing Type) 86-E95 1 AXOD.PL01817E Planet Kit (Includes Front, Rear & Sungear Shell) AX4S............. 94-ON 1 AXODE.PLK02818E Front Planetary AXOD .............. 86-ON 1 AXOD.PL04819E Rear Planetary & Thrust Bearing (Internal Splines)....................... 86-ON 1 AXOD.PL03820E Ring Gear - Rear Planetary ...... 86-ON 1 AXOD.PL02821E Sun Gear/Low & Int/Rear Band Drum (no Slotted Holes) ..................... 86-ON 1 AXOD.DRU04821E Sun Gear/Low & Int/Rear Band Drum (w/ 3 Slotted Holes) .................. 92-96 1 AXODE.DRU03822F Output Shaft (457.20mm) ......... 86-ON 1 AXOD.SH02823F Rear Planet Support (2 Bushing Type)....................... 1986 1 AXOD.SUP03823F Rear Planet Support (1 Long Bushing Type).............. 86-92 1 AXOD.SUP04823F Rear Planet Support (Pink Metal Clad Lube Seal) ..... 93-ON 1 AXOD.SUP05825F Sun Gear - Final Drive .............. 86-96 1 AXOD.SUN01826F Final Drive Ring gear (17 Lugs) 86-ON 1 AXOD.GE01831F Final Drive Assy ........................ 86-ON 1 AXOD.DIF01832F Governor Drive gear (Yellow Plastic) ......................... 86-ON 1 AXOD.GOV01833G Drive Chain 3.0Ltr 20mm Wide (43 Links with 1 Bronze Link).... 86-ON 1 AXOD.CH01833G Drive Chain 3.8Ltr 24mm Wide (43 Links with 1 Black Link) ...... 86-ON 1 AXOD.CH02833G Drive Chain 20mm Wide AX4S (44 Links with 2 Copper Links) . 96-ON 1 AXODE.CH03834G Pump Drive Shaft...................... 86-ON 1 AXOD.SH01

HARD PARTS Cont...836G Turbine Shaft (23 Splines) ........ 86-93 1 AXOD.SH03837G Stator Support........................... 89-ON 1 AXOD.SUP01838H Governor Assy .......................... 86-ON 1 AXOD.GOV02840H Pin - Low Intermediate Servo Selective (1 Groove 117.55mm)............... 86-91 1 AXOD.PIN01 (2 Groove 117.09mm)............... 86-91 1 AXOD.PIN02 (3 Groove 116.66mm)............... 86-91 1 AXOD.PIN03 (4 Groove 116.15mm)............... 86-91 1 AXOD.PIN04840H Pin - Low Intermediate Servo (Sonnax) (Upgraded Longer W/'O' Rings) 86-ON 1 AXODE.SER03NI Servo Pin Extender (Fitzall) ...... 86-ON AR AXODE.SER04841DEFront Planet & 36 Tang Sun Gear Set (AX4S) ...................................... 94-ON 1 AXODE.PLK01842G Pump Assy Less Solenoids AXODE (RFF1) With Sep Plate.............. 91-ON 1 AXODE.PUM01NI Apply Ring for Moulded Dir Piston (All Metal) AX4S........................ 94-ON 1 AXODE.RET01NI Tube Rear Lube Update (AXODE)................................... 91-92 1 AXOD.TU01NI Tube Differential Lube Update (AXODE)................................... 91-92 1 AXOD.TU02NI Tube Rear Planet Lube Update (AXODE)................................... 93-ON 1 AXOD.TU04Kit Lube Tube Update .................... 91-92 1 AXOD.TU03

SPECIAL ITEMSKit Sonnax Sure Cure Transmission Reconditioning Kit (AXODE)..... 91-ON 1 AXODE.SCK01NI Servo Pin Extender (Fitzall) ...... 86-ON AR AXODE.SER04NI Bearing - Axle Stablizer ............ 86-ON 1 AXOD.BE01NI Channel Plate Repair Tool Kit (AXOD) ..................................... 86-ON 1 AXOD.CAS01

TOOLS & MANUALSNI ATSG AXOD Rebuild Manual ... 86-ON AXOD.MAN01NI ATSG AXODE Rebuild Manual. 91-ON AXODE.MAN01NI ATSG Update Manual AXOD/AXODE .......................... 86-ON AXODE.MAN02NI Front Clutch Loading Tool......... 86-ON AXOD.TOOL01NI 3 Piece Lip Seal Protector ........ 86-ON AXOD.TOOL02NI Converter Oil Seal Driver.......... 86-ON AXOD.TOOL03


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AXOD 86-90, AXODE (AX4S) 91-Up, AX4S 94-Up4 SPEED FWD (Hydraulic & Electronic Control) 17 Bolt Pan

162

ACAX4N4 SPEED FWD (Electronic Control)

Revision 06/2004

163

ACAX4N


Revision 06/2004

164



AX4N4 SPEED FWD (Electronic Control)

KITSKit Overhaul Kit With Pistons ......... 95-99 1 AX4N.OHK01Kit Overhaul Kit Without Pistons .... 00-ON 1 AX4N.OHK02Kit Overhaul Kit With Pistons ......... 00-ON 1 AX4N.OHK03

GASKETS100E Side Pan ................................... 95-ON 1 AX4N.GAS01101E Pump Plate to Valve Body ........ 95-97 1 AX4N.GAS06102E Pump to Separator Plate .......... 95-97 1 AX4N.GAS07102E Pump to Separator Plate .......... 98-ON 1 AX4N.GAS08103E Chain Cover/Case Cover.......... 95-ON 1 AX4N.GAS09104E Pan Gasket (Cork & Rubber).... 1995 1 AX4N.GAS11104E Pan Gasket (Bonded Rubber) .. 96-ON 1 AX4N.GAS12105E Valve Body Plate (Bonded Rubber) (Taurus/Sable No I.D.) .............. 1995 1 AX4N.GAS21105E Valve Body Plate (Bonded Rubber) (Continental I.D. 11)................. 95-96 1 AX4N.GAS22105E Valve Body Plate (Bonded Rubber) (Taurus/Sable I.D. 13).............. 1996 1 AX4N.GAS23105E Valve Body Plate (Bonded Rubber) (Taurus/SHO I.D. 15) ............... 1996 1 AX4N.GAS24105E Valve Body Plate (Bonded Rubber) (Taurus/Sable I.D. 14).............. 1996 1 AX4N.GAS25NI Valve Body to Sep Plate (Replacement for Bonded)........ 95-97 1 AX4N.GAS02NI Valve Body to Sep Plate (Replacement for Bonded)........ 98-ON 1 AX4N.GAS03NI Valve Body Plate to Case Cover (Replacement for Bonded)........ 95-97 1 AX4N.GAS04NI Valve Body Plate to Case Cover (Replacement for Bonded)........ 98-ON 1 AX4N.GAS05

RUBBER COMPONENTS

METAL CLAD SEALS150E Converter Hub .......................... 95-ON 1 AXOD.MCS01151E Axle Seal (L/Hand).................... 95-ON 1 AXOD.MCS02152E Axle Seal (R/Hand) ................... 95-ON 1 AXOD.MCS02153E Manual Shaft Seal .................... 95-ON 1 AXOD.MCS03

MOULDED PISTONS170A Forward Clutch (Moulded) ........ 94-97 1 AXODE.PIS02170A Forward Clutch (Tall)................. 98-ON 1 AXODE.PIS07172B Intermediate Clutch................... 95-ON 1 AXODE.PIS03173B Intermediate Balance Piston..... 95-ON 1 AXODE.PIS09174C Reverse Clutch ......................... 95-ON 1 AXOD.PIS07175D Low & Intermediate................... 95-ON 1 AXODE.PIS04176E Coast Servo Piston ................... 95-ON 1 AXODE.PIS08177E Overdrive Servo Moulded (57.80mm OD x 12.70mm ID.... 95-97 1 AXOD.PIS06177E Overdrive Servo Moulded (57.80mm OD x 9.78mm ID...... 98-ON 1 AXODE.PIS06180B Apply Ring for Moulded Dir Piston (All Metal).................................. 95-ON 1 AXODE.RET01

SHAFT SEALING RINGSKit Sealing Ring Kit Teflon (With 1 Metal Turb Shaft Ring) . 95-ON 1 AXOD.SRK01

FRICTION PLATESKit Friction Plate Kit........................ 95-ON 1 AX4N.FRK01250A Forward Clutch (146mm OD x 1.65mm x 57T) .. 95-ON 4 AXOD.FRP02251B Direct Clutch (146mm OD x 1.65mm x 63T) .. 95-ON 4 AXOD.FRP03251B Direct Clutch High Energy (146mm OD x 1.65mm x 63T) .. 95-ON 4 AXOD.FRP04252B Intermediate Clutch (146mm OD x 1.65mm x 63T) .. 95-ON 5 AXOD.FRP03252B Intermediate Clutch High Energy (146mm OD x 1.65mm x 63T) .. 95-ON 5 AXOD.FRP04253C Reverse Clutch (151.90mm OD x1.70mm x49T)86-ON 4 AXOD.FRP05254D Low & Intermediate (151mm OD x 1.65mm x 57T) .. 95-ON 5 AX4N.FRP01

STEEL PLATESKit Steel Plate Kit ........................... 95-ON 1 AX4N.STK01300A Forward Clutch (125.35mm ID x1.78mm x34T) . 95-ON 4 AXOD.STP02301B Direct Clutch (119.38mm ID x1.78mm x34T) . 95-ON 4 AXOD.STP01302B Intermediate Clutch (119.38mm ID x1.78mm x34T) . 95-ON 5 AX4N.STP01302B Intermediate Clutch (Kolene) (119.38mm ID x1.78mm x34T) . 95-ON 5 AXOD.STP01303C Reverse Clutch (121.90mm ID x1.73mm x54T) . 95-ON 4 AXOD.STP04304D Low & Intermediate (124mm ID x 1.78mm x 32T) .... 95-ON 5 AX4N.STP02

PRESSURE PLATES400A Forward Clutch (34T) ......................................... 95-ON 1 AXOD.PP05402B Intermediate Clutch (3.18mm Stepped x 34T) .......... 95-ON 1 AXOD.PP03

SPRINGS & CIRCLIPS410A Wave Plate - Forward Clutch (120mm ID x 2.03mm x 21T) .... 95-ON 1 AXOD.DIA03414C Return Spring Assy (Reverse Clutch)....................... 95-ON 1 AXOD.SPR01

FILTERS450E Filter Deep Pan (Long Orange Seal) .................. 1995 1 AXODE.FIL02450E Filter (Green Multi Lip Seal)............... 96-ON 1 AXODE.FIL03

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AX4N4 SPEED FWD (Electronic Control)

BANDS500A Overdrive Band......................... 95-ON 1 AXOD.BAN01501D Low Intermediate Coast............ 95-ON 1 AX4N.BAN02

BUSHINGSKit Bushing Kit................................ 95-ON 1 AX4N.BK01NI Sleeve - Valve Body/Pump Shaft Replacement (Sonnax) ............. 95-ON 1 AX4N.BUS02553C Sun Gear & Shell ...................... 94-ON 1 AXOD.BUS03

THRUST WASHERS & BEARINGS602A Thrust Washer - Driven Sprocket Support to Band Drum (66.29mm ID x 2.24mm 1 Tab) . 95-ON AR AXOD.THW04602A Thrust Washer - Driven Sprocket Support to Band Drum (66.29mm ID x 2.49mm 1 Tab) . 95-ON AR AXOD.THW05602A Thrust Washer - Driven Sprocket Support to Band Drum (66.29mm ID x 2.72mm 1 Tab) . 95-ON AR AXOD.THW06602A Thrust Washer - Driven Sprocket Support to Band Drum (66.29mm ID x 2.90mm 1 Tab) . 95-ON AR AXOD.THW07650A Bearing Drive Sprocket Support............. 95-ON 1 AXOD.THW13651A Bearing - Driven Sprocket Supp to Direct C. Drum (66mm OD) .. 95-ON 1 AXOD.THW03652C Bearing - Intermediate Clutch to Clutch Housing (58.14mm x 38.05mm).............. 95-ON 1 AXOD.THW09654C Bearing - Front to Rear Planet (66mm OD) ............................... 95-ON 1 AXOD.THW03657D Bearing - Final Drive to Case (63.50mm x41.66mm x7.62mm)95-ON 1 AXOD.THW11660E Pump Shaft Support Bearing (Sonnax) ................................... 95-ON 1 AXOD.THW14NI Bearing - Final Drive to Final Drive Sun Gear ................ 95-ON 1 AXOD.THW12

ELECTRICAL COMPONENTS700E Sensor - Turbine Shaft.............. 95-ON 1 AX4N.ELE01701E EPC Solenoid (White Connector)..................... 95-96 1 AX4N.SOL01702E Lock Up Solenoid With 2 'O' rings (PWM White Conn)................... 95-96 1 AXODE.SOL02702E Lock Up Solenoid With 2 'O' rings (PWM Blue Conn)..................... 97-ON 1 AXODE.SOL05703E Shift Solenoid (SS1) ................. 95-ON 1 AXODE.SOL04704E Shift Solenoid (SS2) ................. 95-ON 1 AXODE.SOL04705E Shift Solenoid (SS3) ................. 95-ON 1 AXODE.SOL04NI Trans Oil Temp Sensor ............. 95-ON 1 AXODE.ELE04

VALVE BODY PARTSKit Shift Kit (Transgo)..................... 95-ON 1 AX4N.SK01NI Bypass Control Sleeve ............. 95-ON 1 AX4N.VA01NI Sleeve & Plunger Kit Bypass Control (Sonnax).......... 95-ON 1 AX4N.VA03NI Line Pressure Modulator Valve & Sleeve (Reduces Soft Shifts Sonnax)... 95-ON 1 AX4N.VA02NI Forward Control Valve Kit (Sonnax) ................................... 95-ON 1 AX4N.VA04

HARD PARTS802A Overdrive Clutch Drum ............. 95-ON 1 AXODE.DRU02803A Race - Inner Dir Overrun Clutch95-ON 1 AXODE.OWC02804A Sprag - Direct Overrun Clutch (Plastic Cage 14.57mm Thick).. 95-ON 1 AXODE.OWC01805A Race Direct OWC Outer ........... 95-ON 1 AXODE.OWC03806B Direct & Intermediate C. Drum.. 95-ON 1 AXODE.DRU01808C PLanetary Set (Front & Rear With Sun Shell ... 95-ON 1 AX4N.PL01809C Intermediate Clutch Hub (With 27mm Splines) ................ 95-ON 1 AXOD.HUB03810C Front Sun Gear & Shell (With 36 Drive Lugs & 1 Bush) . 95-ON 1 AX4N.POT01811C Reverse Drum (11.18mm OD Oil Hole) ............ 95-ON 1 AX4N.DRU01819D Planet Support & Piston Housing Rear ............. 95-ON 1 AXODE.SUP01821D Sun Gear Final Drive Planet ..... 95-ON 1 AX4N.SUN01825D Final Drive Ring Gear ............... 95-ON 1 AX4N.GE01827E Pump Assembly ........................ 94-97 1 AX4N.PUM01828E Valve Body Assembly ............... 94-97 1 AX4N.VB01828E Valve Body Assembly ............... 98-ON 1 AX4N.VB02830E Drive Chain 20mm Wide (43 Links with 1 Bronze Link).... 95-ON 1 AXOD.CH01830E Drive Chain 24mm Wide (43 Links with 1 Black Link) ...... 95-ON 1 AXOD.CH02830E Drive Chain 20mm Wide (44 Links with 2 Copper Links) . 96-ON 1 AXODE.CH03835E Cover - Coast Servo Piston (Molded).................................... 95-ON 1 AXOD.COV01

SPECIAL ITEMS

TOOLS & MANUALSNI ATSG Rebuild Manual .............. 95-ON AX4N.MAN01

166

ACFORD C33 SPEED RWD (Hydraulic Control)

Revision 06/2004

167

ACFORD C3


168



KITSKit Overhaul Kit W/O Band Nut...... 74-ON 1 C3.OHK01Kit Gasket & Rubber Kit ................. 74-ON 1 C3.GSK01

GASKETS100D Pan Gasket ............................... 74-ON 1 C3.GAS01100D Pan Gasket (Farpak) ................ 74-ON 1 C3.GAS10101A Front Pump............................... 74-ON 1 C3.GAS02102D Filter Gasket ............................. 74-ON 1 C3.GAS07103D Rear Servo Cover Gasket......... 74-ON 1 C3.GAS04104D Extension Housing.................... 74-ON 1 C3.GAS03105D Valve Body Gasket Upper......... 74-ON 1 C3.GAS06106D Valve Body Gasket Lower......... 74-ON 1 C3.GAS05NI Bellhousing Bolt Washers......... 74-ON 8 C3.GAS08

RUBBER COMPONENTS120A Con House Lathe Cut Seal ....... 74-ON 1 C3.SQR01125B Fwd Clutch Cushion Rubber..... 78-ON 1 C3.RUB03126D Int Servo Cover 'O' Ring ........... 74-ON 1 A4LD.OR04127D Rear Servo Outer 'O’ring .......... 74-ON 1 C3.OR01128D Rear Servo Inner 'O’ring ........... 74-ON 1 C3.OR02129D Kickdown Shaft 'O' Ring ........... 74-ON 1 C3.OR04123B Fwd Clutch Inner Seal .............. 74-ON 1 C3.SQR02124B Fwd Clutch Outer Seal.............. 74-ON 1 C3.SQR03121B Top/Rev Clutch Inner (L/Cut) .... 74-ON 1 C3.SQR04122B Top/Rev Clutch Outer(L/Cut) .... 74-ON 1 C3.SQR05 NI Filler Tube Seal......................... 74-ON 1 C3.RUB01 NI Inhibitor Switch 'O' Ring ........... 74-ON 1 CTX.OR12 NI Modulator 'O' Ring .................... 74-ON 1 C3.OR03 NI Valve Body Check Balls............ 74-ON AR C3.RUB02

METAL CLAD SEALS150A Converter Seal.......................... 74-ON 1 C3.MCS01151D Selector Shaft ........................... 74-ON 1 C3.MCS03152D Ext Housing .............................. 74-ON 1 C3.MCS02

MOULDED PISTONS170D Intermediate (Front) Servo Piston Large (52mm) ........................... 74-80 1 A4LD.SER03 Medium (48mm)........................ 75-83 1 A4LD.SER02 Small (46mm) ........................... 83-ON 1 A4LD.SER01

SEALING RINGSKit Sealing Ring Kit ........................ 74-ON 1 C3.SRK01200A Front Pump to Direct Drum....... 74-ON 2 C3.SSR01201B Forward Clutch Drum (Steel) .... 74-ON 2 C3.SSR02201B Forward Clutch Drum (Teflon)... 74-ON 2 C3.SSR05202D Governor Rubber ...................... 74-ON 3 C3.SSR04

FRICTION PLATESKit Friction Plate Kit........................ 74-ON 1 C3.FRK01250B Direct (Front)............................. 74-ON 4-5 C3.FRP02250B Direct (Borg Warner)................. 74-ON 4-5 C3.FRP12251B Forward (Rear) ......................... 74-ON 4-5 C3.FRP01251B Forward (Borg Warner) ............. 74-ON 4-5 C3.FRP11

STEEL PLATESKit Steel Plate Kit ........................... 3/78-ON 1 C3.STK02300B Direct To 3/78 (2.00mm) ...... 74-78 4-5 C3.STP03300B Direct From 3/78 (1.70mm)...... 78-ON 5-6 C3.STP04301B Forward To 3/78 (2.00mm) ..... 74-78 4-5 C3.STP01301B Forward From 3/78 (1.70mm)... 78-ON 5-6 C3.STP02

PRESSURE PLATES400B Direct Clutch (20T x 5.60mm)... 74-ON 1 A4LD.PP03

SPRINGS & CIRCLIPS430B Top/Rev Piston Retainer Circlip 74-ON 1 A4LD.CIR01431B Top/Reverse Circlip (1.37mm) .. 74-ON AR C3.CIR05431B Top/Reverse Circlip (1.67mm) .. 74-ON AR C3.CIR04431B Top/Reverse Circlip (2.08mm) .. 74-ON AR C3.CIR02431B Top/Reverse Circlip (2.44mm) .. 74-ON AR C3.CIR01433B Fwd Clutch Circlip (1.35mm) .... 74-ON AR C3.CIR03433B Fwd Clutch Circlip (1.67mm) .... 74-ON AR C3.CIR06

FILTERS450D Filter.......................................... 74-ON 1 C3.FIL01

MODULATORS465D Modulator (OEM All) ................. 74-ON 1 C3.MOD01465D Modulator (Adjustable All)......... 74-ON 1 C3.MOD02465D Modulator (Turbo) ..................... 85-ON 1 C3.MOD03

BANDS500A Intermediate (Front) Band......... 74-ON 1 C3.BAN01500A Intermediate (Borg Warner) ...... 74-ON 1 C3.BAN12501D Low & Reverse Band................ 74-ON 1 C3.BAN02NI Band Adjusting Nut ................... 74-ON 1 C3.NUT01

BUSHESKit Bush Kit .................................... 74-ON 1 C3.BK01550A Converter Bush (Babbit) ........... 74-ON 1 C3.BUS01550A Converter Bush (Bronze) .......... 74-ON 1 C3.BUS02550A Converter (Pack of 5)................ 74-ON AR C3.BUS04553A Third & Reverse Drum (Cast) ... 74-ON 1 A4LD.BUS06557D Rear Casing.............................. 74-ON 1 C3.BUS05558D Extension Housing.................... 74-ON 1 C3.BUS03

FORD C33 SPEED RWD (Hydraulic Control)

169



THRUST WASHERS & BEARINGS600A Front Pump to Direct Drum Selective #1 1.40mm ................ 74-ON AR C3.THW01 Selective #2 1.60mm ................ 74-ON AR C3.THW02 Selective #3 1.70mm ................ 74-ON AR C3.THW03 Selective #4 1.80mm ................ 74-ON AR C3.THW04 Selective #5 1.90mm ................ 74-ON AR C3.THW05 Selective #6 2.00mm ................ 74-ON AR C3.THW06 Selective #7 2.10mm ................ 74-ON AR C3.THW07 Selective “A” 1.20mm ............... 74-ON AR C3.THW10 Selective “B” 2.20mm ............... 74-ON AR C3.THW11 Selective “C” 2.40mm ............... 74-ON AR C3.THW12 Selective “D” 2.60mm ............... 74-ON AR C3.THW13 Selective “E” 2.80mm ............... 74-ON AR C3.THW08 Selective (Plastic) 1.20mm ....... 74-ON AR C3.THW21 Selective (Plastic) 1.60mm ....... 74-ON AR C3.THW22 Selective (Plastic) 2.00mm ....... 74-ON AR C3.THW23 Selective (Plastic) 2.40mm ....... 74-ON AR C3.THW24 Selective (Plastic) 2.80mm ....... 74-ON AR C3.THW25602B Front Planet to Forward Clutch Front (3 Tabs on I.D.)................ 74-ON 1 C3.THW15603C Fwd Clutch to Planetary Front (4 Tabs on I.D.)................ 74-ON 1 C3.THW16604C Front Gearset (Front 6 Tang) .... 74-ON 1 C3.THW09605C Sun Shell (Steel)....................... 74-ON 1 C3.THW20606C Rear Gearset (Front 6 Tang)..... 74-ON 1 C3.THW09607C Front Gearset (Rear 6 Tang)..... 74-ON 1 C3.THW09608C Rear Hub to One Way Clutch ... 74-ON 1 C3.THW14608C Rear Hub to One Way Clutch (Plastic)..................................... 74-ON 1 C3.THW18609D Case to Governor Support........ 74-ON 1 C3.THW19

ELECTRICAL COMPONENTS700D Inhibitor Switch ........................ 74-ON 1 A4LD.INH01

VALVE BODY COMPONENTSKit Valve Body Shift........................ 74-ON 1 C3.SK01 NI Valve Body Check Balls............ 74-ON AR C3.RUB02

HARD PARTS800A Pump Assembly ........................ 74-ON 1 C3.PUM01801A Pump Wear Plate...................... 74-ON 1 C3.PUM02802A Pump Gear Set ......................... 74-ON 1 C3.PUM03805B Top/Rev Piston (Lathe Cut)....... 74-ON 1 C3.PIS01805B Top/Rev Piston (Lip Seal) ......... 74-ON 1 C3.PIS02809C Forward Planetary Assy (Alum With Spap Ring Groove) 74-ON 1 C3.PL03810C Forward Planetary Assy (With Ring Gear Hub& Bearing) 74-ON 1 C3.PL01813C Rear Planetary Assy (3 Pinion Aluminium)................. 74-ON 1 C3.PL02804A 5 Plate Direct Drum .................. 74-ON 1 C3.DRU01816D Drum - Reverse Band............... 74-ON 1 C3.DRU02819D Low Spring & Roller Kit............. 74-ON 1 C3.OWC01815C Rear Anulus Hub....................... 74-ON 1 C3.HUB01NI Band Adjusting Nut ................... 74-ON 1 C3.NUT01

FORD C33 SPEED RWD (Hydraulic Control)

SPECIAL ITEMS

TOOLS & MANUALS

170

ACC4 (65-81), C5 (82-86)3 SPEED RWD (Hydraulic Control)

Revision 06/2004

171

ACC4 (65-81), C5 (82-86)


Revision 06/2004

172



C4 (65-81), C5 (82-86)3 SPEED RWD (Hydraulic Control)

KITSKit Overhaul Kit (C4) ...................... 64-69 1 C4.OHK02Kit Overhaul Kit (C4) ...................... 70-81 1 C4.OHK01Kit Overhaul Kit (C5) ...................... 82-86 1 C5.OHK01

GASKETS100G Oil Pan (Cork) ........................... 64-86 1 C4.GAS01100G Oil Pan (Fibre) .......................... 64-86 1 C4.GAS10101A Pump ........................................ 64-86 1 C4.GAS02102G Extension Housing.................... 64-86 1 C4.GAS03

RUBBER COMPONENTS

METAL CLAD SEALS150A Front Pump............................... 64-86 1 C4.MCS01151G Extension Housing.................... 64-86 1 C4.MCS02NI Selector Shaft ........................... 64-86 1 C3.MCS03

MOULDED PISTONS170G Low/Reverse Servo .................. 64-86 1 C4.PIS01171G Intermediate Servo (C Ratio) .... 64-86 1 C4.SER04

SEALING RINGS

FRICTION PLATESKit Friction Plate Kit........................ 64-86 1 C4.FRK01250B 3rd & Reverse Clutch (Front).... 64-86 2-4 C4.FRP01251C Forward Clutch (Rear) .............. 64-86 3-5 C4.FRP02

STEEL PLATESKit Steel Plate Kit ........................... 64-86 1 C4.STK01300B 3rd & Reverse Clutch (Front).... 64-81 2-4 C4.STP01301C Forward Clutch (Rear) .............. 64-86 2-4 C4.STP01

PRESSURE PLATES400B 3rd & Reverse Clutch (Flat) ...... 64-86 1 C4.PP01401C Forward Clutch (Beveled) (6.60mm Thick)......................... 64-86 1 C4.PP02402C Forward Clutch (Flat) ................ 64-86 1 C4.PP01

SPRINGS & CIRCLIPS410C Forward Clutch Diaphragm....... 64-86 1 C4.DIA01431B Retaining Circlip 3rd & Rev (1.52mm - 1.63mm) .................. 64-86 AR C4.CIR01 (2.24mm - 2.34mm) .................. 64-86 AR C4.CIR02 (2.59mm - 2.69mm) .................. 64-86 AR C4.CIR03434C Retaining Circlip Forward Clutch (1.52mm - 1.63mm) .................. 64-86 AR C4.CIR01 (2.24mm - 2.34mm) .................. 64-86 AR C4.CIR02 (2.59mm - 2.69mm) .................. 64-86 AR C4.CIR03

FILTERS450G Pan Filter .................................. 64-69 1 C4.FIL01450G Pan Filter .................................. 71-81 1 C4.FIL02

MODULATORS465G Screw in (White Stripe) ............. 64-72 1 C4.MOD01465G Push in (Yellow Stripe).............. 73-86 1 C4.MOD02465G Push in Double Diaphragm (Red Stripe) .............................. 73-86 1 C4.MOD03465G Push in (Green Stripe) .............. 73-86 1 C4.MOD04465G Push in (Blue Stripe)................. 73-86 1 C4.MOD05

BANDS500B Intermediate (Flexible) .............. 64-86 1 C4.BAN01501E Low & Reverse ......................... 64-86 1 C4.BAN02NI Nut Band Adjuster Screw.......... 64-86 2 C3.NUT01

BUSHINGSKit Bush Kit .................................... 64-69 1 C4.BK02Kit Bush Kit .................................... 70-86 1 C4.BK01550A Pump Bush ............................... 64-86 1 C4.BUS01553B Direct Drum............................... 64-69 1 C4.BUS03558G Extension Housing.................... 64-86 1 C4.BUS02

THRUST WASHERS & BEARINGSKit Thrust Washer Kit ..................... 64-86 1 C4.TWK01


VALVE BODY PARTSKit Tow & Go Reprograming Kit ..... 64-69 1 C4.SK01Kit Tow & Go Reprograming Kit ..... 70-81 1 C4.SK02Kit Stic Shift Reprograming Kit....... 70-81 1 C4.SK03

HARD PARTS810D Front Planetary ......................... 64-86 1 C4.PL01813E Rear Planetary.......................... 64-86 1 C4.PL02817F Cage - O.W.C. Spring & Roller . 64-86 1 C4.OWC02818F O.W.C. Spring & Roller Kit........ 64-86 1 C4.OWC01

SPECIAL ITEMSNI Nut - For Torque Converter....... C4.NUT01

TOOLS & MANUALS

173



C4 (65-81), C5 (82-86)3 SPEED RWD (Hydraulic Control)

174

ACC6 (1966 - 1996)3 SPEED RWD (Hydraulic Contro)

Revision 06/2004

179



C6 (1966 - 1996)3 SPEED RWD (Hydraulic Contro)

KITSKit Overhaul Kit .............................. 66-96 1 C6.OHK01Kit Gasket & Seal Kit...................... 66-76 1 C6.GK02

GASKETS100D Pan Gasket (Cork) .................... 66-96 1 C6.GAS01100D Pan Gasket (Fibre) ................... 66-96 1 C6.GAS10101A Pump to Case........................... 66-96 1 C6.GAS02102D Oil Filter Gasket ........................ 66-96 1 C6.GAS03NI Valve Body Gasket ................... 67-96 1 C6.GAS04

RUBBER COMPONENTS120A Pump Outer Seal ...................... 66-96 1 C6.SQR01

METAL CLAD SEALS150A Pump ........................................ 66-96 1 C4.MCS01151D Extension Housing (With Boot). 66-96 1 C6.MCS02152D Selector Shaft ........................... 66-96 1 C3.MCS03

MOULDED PISTONS170D Intermediate Servo (AA 52.00/76.00mm 'S' Cover) . 74-96 1 C6.SER03 (BA 50.00/74.70mm 'N' Cover) . 73-96 1 C6.SER01 (CA 53.40/76.50mm 'L' Cover).. 66-76 1 C6.SER04 (DA 54.10/73.60mm 'P' Cover) . 74-79 1 C6.SER02

FRICTION PLATESKit Friction Plate Kit........................ 77-96 1 C6.FRK03250B Direct/Reverse Clutch............... 66-96 3-5 C6.FRP04251B Forward Clutch (57T)................ 66-67 4-5 C6.FRP05251B Forward Clutch (88T/90T x 1.60mm) ................. 67-76 4-5 C6.FRP01251B Forward Clutch (90T x 1.60mm) ........................ 77-96 4 C6.FRP02252C Reverse Brake .......................... 66-96 4-6 C6.FRP03

STEEL PLATESKit Steel Plate Kit ........................... 77-96 1 C6.STK03300B Direct/Reverse Clutch (Flat) ..... 66-96 3-5 C6.STP01301B Forward Clutch ......................... 66-96 2-4 C6.STP01301B Forward Clutch (0.38mm Oversize) ................... 66-96 2-4 C6.STP04302C Reverse Brake .......................... 66-96 4-6 C6.STP03NI Fwd Clutch Waved Cushion ..... 66-96 1 C6.STP02

PRESSURE PLATES400B Direct/Reverse Clutch............... 66-96 1 C6.PP03401B Forward Clutch Inner ................ 66-96 1 C6.PP01402B Forward Clutch Outer ............... 66-96 1 C6.PP03403C Reverse Brake .......................... 66-96 1 C6.PP02

SPRINGS & CIRCLIPS411B Forward Clutch Diaphragm (1.78mm Thick)......................... 66-76 1 C6.DIA01411B Forward Clutch Diaphragm (2.30mm Thick)......................... 76-96 1 C6.DIA02

FILTERS450D Pan Filter (Except 4WD) ........... 66-74 1 C6.FIL01450D Pan Filter (Except 4WD) ........... 75-96 1 C6.FIL02450D Pan Filter (4WD Only)............... 73-96 1 C6.FIL03

MODULATORS465D Push In Green Stripe ................ 76-96 1 C6.MOD01465D Push In Purple Stripe................ 76-96 1 C6.MOD02465D Push In Black Stripe ................. 76-96 1 C6.MOD03

BANDS500A Intermediate Band (Flex) .......... 66-96 1 C6.BAN01500A Intermediate Band (Solid) (High Preformance) .................. 66-96 1 C6.BAN02

BUSHINGSkit Bush Kit .................................... 66-96 1 C6.BK01550A Front Pump (Bronze) ................ 66-96 1 C6.BUS01559D Extension Housing.................... 66-96 1 C6.BUS02

THRUST WASHERS & BEARINGSKit Thrust Washer (No Selectives) . 66-96 1 C6.TWK01600A Thrust Washer Pump to Direct Drum (Selective 1.45mm)................... 66-96 AR C6.THW01 (Selective 1.88mm)................... 66-96 AR C6.THW02 (Selective 2.26mm)................... 66-96 AR C6.THW03 (Selective 2.64mm)................... 66-96 AR C6.THW04 (Selective 3.02mm)................... 66-96 AR C6.THW05603C Thrust Washer - Output Hub to Sprag Race (3 Tang)..................................... 70-76 1 C6.THW09603C Bearing - Output Hub to Sprag Race (With 1 Race)............................ 66-96 1 C6.BE01650B Bearing Fwd Drum to Planet (1 Piece Type)........................... 66-96 1 C6.THW08

HARD PARTS800A Front Pump Assembly............... 66-96 1 C6.PUM01801A Direct/Rev Drum (4 Pack)......... 66-96 1 C6.DRU01803B Forward Drum (4 Pack) ............ 77-96 1 C6.DRU02804B Piston - Forward Clutch ............ 77-96 1 C6.PIS01805B Piston Assy - Forward Clutch.... 77-96 1 C6.PIS02806B Ring Gear & Hub - Fnt Planet... 66-76 1 C6.PL04807B Ring Gear - Front Planetary...... 77-96 1 C6.PL03808B Front Planetary Assy................. 66-75 1 C6.PL01808B Front Planetary Assy................. 76-96 1 C6.PL02809B Sun Gear & Shell Assy ............. 66-96 1 C6.SUN01812C Ring Gear & Hub - Rear Planet 66-96 1 C6.PL05813C Reverse Clutch Hub.................. 66-92 1 C6.HUB01814C Low One Way Clutch (1st Design Metal Cage) ........... 66-96 1 C6.OWC03814C Low One Way Clutch (2nd Design Plastic Cage) ........ 66-96 1 C6.OWC01815C Low One Way Clutch Inner Race (High Performance) .................. 66-96 1 C6.OWC02817D Servo Cover Assy ('P' Code) .... 74-79 1 C6.SER06817D Servo Cover Assy ('S' Code) .... 74-96 1 C6.SER07818D Input Shaft ................................ 71-96 1 C6.SH02

SPECIAL ITEMSNI ATSG Rebuild Manual .............. 66-96 C6.MAN01NI Valve Body Shift Kit .................. 66-96 C6.SK01NI Valve Body Stick Shift Kit.......... 66-96 C6.SK02NI Valve Body Tow & Go Competition Shift Kit ..................................... 66-96 C6.SK03

176

ACFORD CD4E4 SPEED FWD WITH LOCK UP (Full Electronic Control)

Revision 06/2004

177

ACFORD CD4E

4 SPEED FWD WITH LOCK UP (Full Electronic Control)

182



KITSKit Overhaul Kit W/Pistons (Transtec) ................................. 94-03 1 CD4E.OHK01Kit Overhaul Kit W/Pistons (Precision)................................. 94-03 1 CD4E.OHK02Kit Overhaul Kit W/Pistons (Transtec) ................................. 03-ON 1 CD4E.OHK03Kit Valve Body Gasket ................... 94-ON 1 CD4E.GK01

GASKETSNI Side Cover/Valve Body Cover Gasket (Cork)................. 94-ON 1 CD4E.GAS01NI Side Cover/Valve Body Cover Gasket (Farpak) ............. 94-ON 1 CD4E.GAS10NI Side Cover/Valve Body Cover Gasket (Bryco) ............... 94-ON 1 CD4E.GAS11NI Case to Bell Housing Gasket.... 94-ON 1 CD4E.GAS02NI Valve Body Gasket Outer ......... 94-ON 2 CD4E.GAS03NI Valve Body Gasket Inner .......... 94-ON 2 CD4E.GAS04NI Pump Gasket ........................... 94-1/97 1 CD4E.GAS05NI Pump Gasket ............................ 1/97-ON 1 CD4E.GAS07NI Solenoid Block Gasket.............. 94-ON 1 CD4E.GAS06NI Thermo Element Gasket........... 94-ON 1 CD4E.GAS08NI Pressure Tap Plate Cover......... 94-ON 1 CD4E.GAS09

SEALS & RUBBER COMPONENTSNI Direct Clutch Outer Lip Seal ..... 94-ON 1 CD4E.LIP01NI Direct Clutch Inner Lip Seal ...... 94-ON 1 CD4E.LIP02NI Forward Clutch Outer Lip Seal . 94-ON 1 CD4E.LIP03NI Forward Clutch Inner Lip Seal .. 94-ON 1 CD4E.LIP04NI Pump Outer Seal ...................... 94-ON 1 CD4E.OR01NI ‘O’ Ring 2/4 Acc Valve............... 94-ON 1 CD4E.OR02NI Dipstic Tube Seal...................... 94-ON 1 CD4E.RUB03NI Filter Grommet.......................... 94-ON 1 CD4E.RUB02

METAL CLAD SEALS153E Filter Tube Seal......................... 94-ON 1 CD4E.RUB01NI Converter Seal.......................... 94-ON 1 CD4E.MCS01NI Drive Shaft Seal (OE) ............... 94-ON 2 CD4E.MCS02 NI Drive Shaft Seal ....................... 94-ON 2 CD4E.MCS12NI Drive Shaft Seal 4x4 R. Hand... 01-ON 1 CD4E.MCS04NI Speedo Seal ............................. 94-ON 1 CD4E.MCS03

MOULDED PISTONS170A Reverse Clutch ......................... 94-ON 1 CD4E.PIS07171B Coast Clutch (Multiple Springs) 94-97 1 CD4E.PIS05171B Coast Clutch (Single Spring) .... 98-ON 1 CD4E.PIS06172E 2-4 Servo Piston (2 Rings) 101.67mm Rod Length (OE) .... -8/96 AR CD4E.SER01172E 2-4 Servo Piston (2 Rings) 101.67mm Rod Length (OE) .... 8/96-ON AR CD4E.SER05172E 2-4 Servo Piston (1 Ring) 102.87mm Rod Length ............. -8/96 AR CD4E.SER04172E 2-4 Servo Piston (1 Ring) 102.87mm Rod Length (OE)..... 8/96-ON AR CD4E.SER06172E 2-4 Servo Piston (0 Ring) 103.87mm Rod Length (OE) .... -8/96 AR CD4E.SER03 172E 2-4 Servo Piston (0 Ring) 103.87mm Rod Length (OE) .... 8/96-ON AR CD4E.SER07173E Servo Cover Cap ...................... 94-ON 1 CD4E.CAP01

SHAFT SEALING RINGSKit Sealing Ring Kit ........................ 94-ON 1 CD4E.SRK01

FRICTION PLATESKit Friction Plate Kit........................ 94-95 1 CD4E.FRK01Kit Friction Plate Kit........................ 96-ON 1 CD4E.FRK02250A Reverse Input (155mm OD x 1.70mm x 36T) .. 94-ON 3 CD4E.FRP04250A Reverse Input (Borg Warner) (155mm OD x 1.70mm x 36T) .. 94-ON 3 CD4E.FRP24251B Direct (134mm OD x 1.67mm x 24T) .. 94-95 3-4 CD4E.FRP02251B Direct (Borg Warner) (134mm OD x 1.67mm x 24T) .. 94-95 3-4 CD4E.FRP22251B Direct High Energy (Borg Warner) (134mm OD x 1.67mm x 24T) .. 96-ON 3-4 CD4E.FRP26252B Coast (123mm OD x 1.65mm x 24T) .. 94-95 3-4 CD4E.FRP05252B Coast (Borg Warner) (123mm OD x 1.65mm x 24T) .. 94-95 3-4 CD4E.FRP25252B Coast High Energy (Borg Warner) (123mm OD x 1.65mm x 24T) .. 96-ON 3-4 CD4E.FRP27253B Forward (134mm OD x 1.63mm x 32T) .. 94-ON 3-4 CD4E.FRP01253B Forward (Borg Warner) (134mm OD x 1.63mm x 32T) .. 94-ON 3-4 CD4E.FRP21254D Low/Reverse (219mm OD x 1.67mm x 32T) .. 94-ON 4 CD4E.FRP03254D Low/Reverse (Borg Warner) (219mm OD x 1.67mm x 32T) .. 94-ON 4 CD4E.FRP23

STEEL PLATESKit Steel Plate Kit ........................... 94-ON 1 CD4E.STK01300A Reverse Input (121mm ID x 1.75mm x 32T) .... 94-ON 3 CD4E.STP04301B Direct (105mm ID x 2.00mm x 32T) .... 94-ON 3-4 CD4E.STP02301B Direct (105mm ID x 3.00mm x 32/28T)94-ON 3-4 CD4E.STP06302B Coast (96mm ID x 1.75mm x 20T) ...... 94-ON 2-3 CD4E.STP05303B Forward (109mm ID x 1.75mm x 32T) .... 94-ON 2-3 CD4E.STP01304D Low/Reverse (198mm ID x 2.00mm x 18T) .... 94-ON 4 CD4E.STP03304D Low/Reverse (198mm ID x 2.34mm x 18T) .... 94-ON 4 CD4E.STP08304D Low/Reverse (198mm ID x 2.54mm x 18T) .... 94-ON 4 CD4E.STP07NI Forward Clutch Waved Plate .... 98-ON 1 CD4E.STP09

PRESSURE PLATES400A Reverse Input ........................... 94-ON 1 CD4E.PP03401B Direct Clutch Press Plate.......... 94-ON 1 CD4E.PP01402B Coast Clutch (5.00mm)............. 94-ON 1 CD4E.PP04402B Coast Clutch (8.00mm)............. 94-ON 1 CD4E.PP05403B Forward Clutch ......................... 94-ON 1 CD4E.PP02

FORD CD4E4 SPEED FWD WITH LOCK UP (Full Elec tron ic Control)

179



SPRINGS & CIRCLIPS411B Direct Clutch Piston Return Spring Assy ................... 94-ON 1 CD4E.SPR01412B Forward Clutch Piston Return Spring Assy ................... 94-08/98 1 CD4E.SPR04414E Outer Servo Spring ................... 94-08/98 1 CD4E.SPR02432B Circlip Direct Clutch Retaining (1.30mm) .................................. 94-ON AR CD4E.CIR01 (1.44mm) .................................. 94-ON AR CD4E.CIR02 (1.57mm) .................................. 94-ON AR CD4E.CIR03 (1.70mm) .................................. 94-ON AR CD4E.CIR04 (1.90mm) .................................. 94-ON AR CD4E.CIR08434B Circlip Fwd Clutch Ret Spring... 94-ON 1 CD4E.CIR07435B Circlip Retaining Forward Clutch (1.30mm) .................................. 94-ON AR CD4E.CIR01 (1.44mm) .................................. 94-ON AR CD4E.CIR02 (1.57mm) .................................. 94-ON AR CD4E.CIR03 (1.70mm) .................................. 94-ON AR CD4E.CIR04 (1.90mm) .................................. 94-ON AR CD4E.CIR08438E Circlip 2-4 Servo Retaining ....... 94-08/98 1 CD4E.CIR05438E Circlip 2-4 Servo Retaining ....... 08/98-ON 1 CD4E.CIR06

FILTERS450E Filter.......................................... 94-ON 1 CD4E.FIL01

BANDS500A 2-4 Band .................................. 08/94-00 1 CD4E.BAN02500A 2-4 Band (Borg Warner) ........... 08/94-00 1 CD4E.BAN22500A 2-4 Band (High Energy Borg Warner) ...... 00-ON 1 CD4E.BAN23

BUSHESKit Bush Kit Complete .................... 94-ON 1 CD4E.BK01550A Reverse Cluttch Drum Pump Side (Flanged)................ 94-ON 1 CD4E.BUS05551A Reverse Clutch Drum Shell Side (No Flange).............. 94-ON 1 CD4E.BUS07552A Direct Shell (With Flange)......... 94-ON 1 CD4E.BUS08553B Fwd/Dir/Coast Drum Rear ........ 94-ON 1 CD4E.BUS06558D O.D. & Reverse Planetary ........ 94-ON 1 CD4E.BUS09

THRUST WASHERS & BEARINGS600A Direct Clutch 4 Tang Thrust ...... 94-ON 1 CD4E.THW05605E Drive Sprocket to Case Selective Thrust (Blue) ............. 94-ON AR CD4E.THW01 605E Drive Sprocket to Case Selective Thrust (Black)............ 94-ON AR CD4E.THW02 605E Drive Sprocket to Case Selective Thrust (Grey)............. 94-ON AR CD4E.THW03 605E Drive Sprocket to Case Selective Thrust (Green)........... 94-ON AR CD4E.THW04 650A Bearing-Pump to Reverse Drum Clutch Hub ...................... 94-ON 1 CD4E.TOR01652C Radial Bearing (Rear of Low Planetary)............ 94-ON 1 CD4E.TOR03653C Radial Bearing (Ring Gear to Planetary)........... 94-ON 1 CD4E.TOR02656E Needle Bearing - Driving Pinion 94-ON 1 CD4E.THW07NI Diff Side Gear Concave Thrust Washer .......................... 94-ON 2 CD4E.THW06

ELECTRICAL COMPONENTS700E Valve Body Solenoid Pack (Brown Connector).................... 6/93-5/98 1 CD4E.SOL01 700E ......................................... Valve Body Solenoid Pack 5/98-ON................................................ 1 CD4E.SOL02NI Input Speed Sensor (Pump) ..... 94-ON 1 CD4E.ELE04 NI .............................................. Speedo/Output Sensor -1/95 1................................................ CD4E.ELE02NI Speedo/Output Sensor ............. 1/95-ON 1 CD4E.ELE05NI Range Switch............................ -5/2000 1 CD4E.ELE06NI Output Shaft Sensor ................. 6/98-ON 1 CD4E.ELE07

VALVE BODY COMPONENTSKit Shift Kit (TranGo)...................... 94-ON 1 CD4E.SK01750E Valve Body Assy Rebuilt (Own Core Rebuild) .................. 94-98 1 CD4E.VB01750E Valve Body Assy Rebuilt (Own Core Rebuild) .................. 98-ON 1 CD4E.VB02NI By-Pass & Press Regulator Kit (Sonnax) ................................... 94-ON 1 CD4E.VA01NI Pressure Regulator Kit (Sonnax) ................................... 94-ON 1 CD4E.VA02NI By-Pass Clutch Control Kit (Sonnax) ................................... 94-ON 1 CD4E.VA03NI Valve Body Master Tool Kit (Sonnax) ................................... 94-ON CD4E.VA04NI By-Pass Tool Kit (Sonnax) ........ 94-ON CD4E.VA06NI Press Reg Tool Kit (Sonnax)..... 94-ON CD4E.VA07NI Drill Kit for VA06 & VA07 .......... 94-ON CD4E.VA08NI 2 - 4 Accumilator Piston & Spring (Sonnax) ................................... 94-ON 1 CD4E.PIS02NI Low/Rev Acc Piston & Spring (Sonnax) ................................... 94-ON 1 CD4E.PIS03

HARD PARTS800A Pump Assy................................ -01/97 1 CD4E.PUM01800A Pump Assy (Rebuilt) ................. -01/97 1 CD4E.PUM31800A Pump Assy................................ 01/97-ON 1 CD4E.PUM02801A Pump Cover Support and Ring Tower (Rebuilt) ................. 94-ON 1 CD4E.SUP01NI Pump Drive Insert ..................... 94-ON 1 CD4E.PUM03NI Pump Drive Shaft 1.8/2.0 Ltr .... 94-ON 1 CD4E.SH01NI Pump Drive Shaft V6 2.5Ltr ...... 94-ON 1 CD4E.SH02NI Pump Seperator Plate .............. 01/97-ON 1 CD4E.SP01803A Reverse Input Drum.................. 94-ON 1 CD4E.DRU03804A Direct Clutch Hub Shell Assy .... 94-ON 1 CD4E.POT02805B Aluminium Dir Clutch Piston ..... 94-ON 1 CD4E.PIS01806B Fwd/Dir/Coast Drum 1.8/2.0 ..... To-05/98 1 CD4E.DRU01806B Fwd/Dir/Coast Drum 1.8/2.0 ..... 05/98-ON 1 CD4E.DRU04806B Fwd/Dir/Coast Drum (V6 2.5Ltr)8/94-5/98 1 CD4E.DRU02806B Fwd/Dir/Coast Drum (V6 2.5Ltr)5/98-ON 1 CD4E.DRU05807B Forward Piston.......................... 6/93-5/98 1 CD4E.PIS08809C Low/Inter Sun Gear Assy (Including OWC) ....................... -03/98 1 CD4E.OWC01810C Forward Sprag (15mm Wide) ... -06/98 1 CD4E.OWC02810C Fwd Sprag (13.75 mm Wide).... 06/98-ON 1 CD4E.OWC03811C Low/Intermediate (Sun Gear Only)........................ -03/98 1 CD4E.OWC31811C Low/Intermediate (Sun Gear Only)........................ 03/98-ON 1 CD4E.OWC32812C Low/Inter Planetary (Small Rear).............................. - 05/99 1 CD4E.PL01813C Low/Inter Ring Gear (OEM) ...... 94-ON 1 CD4E.HUB01813C Low/Inter Ring Gear (USA)....... 94-ON 1 CD4E.HUB31814C Rev/OD Sun Gear..................... 94-ON 1 CD4E.POT01

FORD CD4E4 SPEED FWD WITH LOCK UP (Full Electronic Control)

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HARD PARTS Cont...818D Forward Planetary Assy (Large Front)............................. 94-ON 1 CD4E.PL02819D Drive Sprocket (V6 2.5Ltr) ........ 08/94-ON 1 CD4E.DIF06821E Diff Driven Sprocket 1.8/2.0Ltr.. 94-ON 1 CD4E.DIFF02821E Diff Driven Sprocket V6 2.5Ltr .. 08/94-ON 1 CD4E.DIFF05822E Drive Chain (1.8 & 2.0 Litre) ..... 08/94-ON 1 CD4E.CH03822E Drive Chain 2.5 Litre (25mm).... -12/98 1 CD4E.CH02822E Drive Chain 2.5 Litre (18mm).... 12/98-ON 1 CD4E.CH04822E Drive Chain Mazda 2.o Ltr (46 Link x 19mm) ...................... 94-ON 1 CD4E.CH05823E Diff Assy (1.8/2.0) ..................... 06/93-ON 1 CD4E.DIFF01823E Diff Assy (V6 2.5Ltr).................. 08/94-ON 1 CD4E.DIFF04825E Ring Gear Final Drive (Splines to Case) 1.8/2.0 Ltr ..... 94-ON 1 CD4E.DIFF03NI Modified Breather Assy............. 94-ON 1 CD4E.BRE01

TORQUE CONVERTERSNI Mondeo 1.8/2.0 Ltr.................... 94-ON 1 CD4E.TC01NI Mondeo/Cougar V6................... 94-ON 1 CD4E.TC02NI Mondeo 2.0Ltr Duratec (H Stamp) ................................. 10/00-ON 1 CD4E.TC03

SERVICE MANUALS & SPECIAL TOOLSNI ATSG Rebuild Manual .............. 94-ON CD4E.MAN01NI Piston Installing Kit ................... 94-ON 1 CD4E.TOOL01 NI Sub Frame Aligning Set ............ 94-ON 1 CD4E.TOOL02 NI Pump Aligning Pins................... 94-ON 1 CD4E.TOOL03 NI Setting Gauge Range Switch.... 94-ON 1 CD4E.TOOL04 NI Valve Body Aligning Pins .......... 94-ON 1 CD4E.TOOL05 NI Selector Shaft Aligner ............... 94-ON 1 CD4E.TOOL06 NI Pump Seal Installer................... 94-ON 1 CD4E.TOOL07NI Pump Seal Remover................. 94-ON 1 CD4E.TOOL08NI Servo Cover Remover/Installer. 94-ON 1 CD4E.TOOL09NI Clutch Piston Seal Sizer ........... 94-ON 1 CD4E.TOOL10

SERVICE MANUALSNI ATSG Service Manual ................. 94-ON 1 CD4E.MAN01NI Ford Workshop Manual ............... 94-ON 1 CD4E.MAN02

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182

ACFORD CTX/CVTCONTSANTLY VARIABLE FWD (Hydraulic Control)

Revision 06/2004

183

ACFORD CTX/CVT

CONTSANTLY VARIABLE FWD (Hydraulic Control)

184



KITSKit Overhaul Kit CVT (Van Doorne) 87-89 1 CVT.OHK01Kit Overhaul Kit CTX (Pre Zetec)... 89-95 1 CTX.OHK02Kit Overhaul Kit CTX (Zetec) ......... 95-ON 1 CTX.OHK03Kit Overhaul Kit CTX/CVT (Combination Kit Precision) ...... 87-ON 1 CTX.OHK11Kit Gasket & Rubber CVT (Van Doorne) .................... 87-89 1 CVT.GSK01Kit Gasket & Rubber Less Lip Seals (Pre Zetec)................................ 89-95 1 CTX.GSK01Kit Gasket & Rubber Less Lip Seals (Zetec) ...................................... 95-ON 1 CTX.GSK02

GASKETS100D Pan Gasket CVT (Van Doorne) 87-89 1 CTX.GAS14100D Pan Gasket CTX (OEM) ........... 89-ON 1 CTX.GAS01100D Pan Gasket CTX (Bryco) .......... 89-ON 1 CTX.GAS11101D Valve Body Gasket Upper (Pre Zetec)................................ 89-95 1 CTX.GAS02101D Valve Body Gasket Upper (Zetec) ...................................... 95-ON 1 CTX.GAS05102D Valve Body Gasket Lower (Pre Zetec)................................ 89-95 1 CTX.GAS03102D Valve Body Gasket Lower (Zetec) ...................................... 95-ON 1 CTX.GAS06

RUBBER COMPONENTSKit 'O’ Ring Kit ................................ 89-ON 1 CTX.ORK01120A Pump 'O’Ring (Front & Rear).... 87-ON 2 CTX.OR04121D Primary Cover O’Ring............... 87-ON 1 CTX.OR05122D Filter 'O’Ring ............................. 89-ON 1 CTX.OR09123D Secondary Cover 'O' Ring (Large) ...................................... 87-ON 1 CTX.OR06124D Secondary Cover 'O' Ring (Small) ...................................... 87-ON 1 CTX.OR07125D Throttle Cable 'O' Ring.............. 87-ON 1 CTX.OR01126D Speedo Housing 'O' Ring.......... 87-ON 1 CTX.OR03127D Dipstick to Tube 'O' Ring........... 87-ON 1 CTX.OR10128D Dipstick Tube to Case 'O' Ring . 87-ON 1 CTX.OR08129D Inhibitor Switch 'O' Ring............ 87-ON 1 CTX.OR12NI Secondary Piston 'O' Ring Viton Rubber (Fits Open Secondary Drums) .. 87-ON 1 CTX.OR13NI Primary Drum 'O' Ring (Fits Primary Piston) ................. 87-ON 1 CTX.OR02NI Fwd Clutch Inner Lip Seal......... 89-ON 1 CTX.LIP01NI Fwd Clutch Outer Lip Seal........ 89-ON 1 CTX.LIP02NI Rev Clutch Inner Lip Seal ......... 89-ON 1 CTX.LIP03NI Rev Clutch Outer Lip Seal ........ 89-ON 1 CTX.LIP04

METAL CLAD SEALS150D Input Shaft Seal (52mm x 38mm x 7mm)............ 89-ON 1 CTX.MCS11151D Drive Shaft Seal L/H (55mm x 40mm x 10mm).......... 89-ON 1 CTX.MCS12152D Drive Shaft Seal R/H (55mm x 40mm x 10mm).......... 89-ON 1 CTX.MCS12153D Selector Shaft Seal (22mm x 12mm x 7mm)............ 89-ON 1 CTX.MCS13

PISTONS170B Fwd Clutch Moulded Piston ...... 89-ON 1 CTX.PIS01170B Fwd Clutch Aluminum............... 89-ON 1 CTX.PIS03171B Rev Clutch Moulded Piston ...... 89-ON 1 CTX.PIS02

FORD CTX/CVT

SEALING RINGSKit Sealing Ring Kit ........................ 87-ON 1 CTX.SRK01200A Primary Shaft (Pump Nose)...... 87-ON 1 CTX.SSR01201A Secondary Shaft ....................... 87-ON 1 CTX.SSR02

FRICTION PLATES250B Forward Clutch OEM ................ 87-ON 3 CTX.FRP02251B Reverse Clutch OEM................ 87-ON 3 CTX.FRP02

STEEL PLATES300B Forward Clutch OEM (Pre Zetec)................................ 89-95 3 CTX.STP01300B Forward Clutch OEM (Zetec).... 95-ON 3 CTX.STP02301B Reverse Clutch OEM (Pre Zetec)................................ 89-95 3 CTX.STP01301B Reverse Clutch OEM (Zetec).... 95-ON 3 CTX.STP02

PRESSURE PLATES400B Forward Clutch (Zetec) ............. 5/94-ON 1 CTX.PP01401B Reverse Clutch (Zetec)............. 5/94-ON 1 CTX.PP01NI Pressure Plate Spacer (1600cc Zetec).......................... 5/94-ON 1 CTX.SP01

SPRINGS & CIRCLIPS410B Fwd Clutch Diaphragm Spring.. 87-ON 1 CTX.DIA01411B Rev Clutch Diaphragm Spring .. 87-ON 1 CTX.DIA02

FILTERSKit CTX Filter Kit ............................ 89-ON 1 CTX.FILKIT01450D Filter CVT (Van Doorne) ........... 87-89 1 CVT.FIL11450D Filter CTX.................................. 89-ON 1 CTX.FIL12

BUSHINGS550B Planetary Bush ......................... 89-ON 1 CTX.BUS10

THRUST WASHERS & BEARINGS650A Primary Bearing ........................ 87-ON 1 CTX.BE01651A Secondary Bearing ................... 87-ON 1 CTX.BE02652A Pinnion Support Roller Bearing 87-ON 1 CTX.BE03653B Input Shaft Bearing (Needle) .... 89-ON 1 CTX.BE04

ELECTRICAL COMPONENTS700D Inhibitor Switch (3 Prong) ......... 89-93 1 CTX.INH01700D Inhibitor Switch (4 Prong) ......... 94-ON 1 CTX.INH02

CONTSANTLY VARIABLE FWD (Hydraulic Control)

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FORD CTX/CVT CONTSANTLY VARIABLE FWD (Hydraulic Control)

VALVE BODY PARTSKit Modified Spring Kit ................... 89-95 1 CTX.SK01NI Spring Clutch Control Valve (Outer 1300cc).......................... 89-95 1 CTX.SPR08NI Spring Clutch Control Valve (Middle 1300cc) ........................ 89-95 1 CTX.SPR09NI Spring Clutch Control Valve (Inner 1300cc)........................... 89-95 1 CTX.SPR07NI Spring Clutch Control Valve Outer (Modified Anti Stall 1600cc) ...... 89-95 1 CTX.SPR10750D Rebuilt Valve Body Pre Zetec (1600cc 'D' Ident)...................... 89-95 1 CTX.VB01750D Rebuilt Valve Body Pre Zetec (1400cc 'H' Ident)...................... 89-95 1 CTX.VB03750D Rebuilt Valve Body Pre Zetec (1300cc Inj 'B' Ident) ................. 89-95 1 CTX.VB04750D Rebuilt Valve Body Pre Zetec (1100cc Fiesta 'A' Ident) ........... 89-95 1 CTX.VB05750D Rebuilt Valve Body (Fiat Tipo).................................. 89-95 1 CTX.VB06750D Rebuilt Valve Body Zetec (1250cc 'AE' Ident).................... 95-ON 1 CTX.VB07750D Rebuilt Valve Body (Mazda 121).............................. 95-ON 1 CTX.VB07750D Rebuilt Valve Body Zetec (1600cc 'DE' Ident) ................... 95-ON 1 CTX.VB08750D Rebuilt Valve Body Zetec (1400cc Fiesta) ......................... 95-ON 1 CTX.VB09

HARD PARTS800A Oil Pump (New) CTX Only........ 89-ON 1 CTX.PUM01800A Oil Pump (Rebuilt) CTX Only.... 89-ON 1 CTX.PUM31802A Nut Primary CTX (M35x1.5) ..... 89-ON 1 CTX.NUT02803A Pitot Tube Primary .................... 87-ON 1 CVT.TU01804A Pitot Tube Engine ..................... 87-ON 1 CTX.TU03806A Primary Drum CVT (Rebuilt)..... 87-89 1 CTX.DRU01806A Primary Drum CTX (Rebuilt)..... 89-ON 1 CTX.DRU03807A Drive Belt .................................. 87-ON 1 CTX.CH01810B Secondary Drum CVT/CTX (Rebuilt Open Type).................. 87-ON 1 CTX.DRU05811B End Float Shim 1.3mm ............. 87-ON 1 CTX.SHIM01811B End Float Shim 1.4mm ............. 87-ON 1 CTX.SHIM06811B End Float Shim 1.5mm ............. 87-ON 1 CTX.SHIM02811B End Float Shim 1.9mm ............. 87-ON 1 CTX.SHIM03811B End Float Shim 2.0mm ............. 89-ON 1 CTX.SHIM04812B Damper Plate Pre Zetec ........... 87-1/95 1 CTX.DAM02812B Damper Plate Zetec ................. 95-ON 1 CTX.DAM03813C Nut Secondary CTX (M30x1.5). 89-ON 1 CTX.NUT01814D Primary End Cover ................... 89-ON 1 CTX.COV01815D Oil Pan Drain Plug .................... 89-ON 1 CTX.PLU01816D Speedo Drive Gear ................... 89-ON 1 CTX.GE02817D Speedo Driven Gear (Escort 1600 19T) ..................... 89-ON 1 CTX.GE01818D Crown Wheel 1600cc Zetec...... 95-ON 1 CTX.DIFF01819D Sensor Shaft Retaining Pin....... 89-ON 1 CTX.PIN01820D Clip - Throttle Rod to V. Body ... 89-ON 1 CTX.CL03821D Modified Valve Body Bolt .......... 89-ON 1 CTX.NUT03822D Drain Plug Sealing Washer....... 89-ON 1 CTX.WA01NI Sensor Shaft Retaining Clip...... 89-ON 1 CTX.CL01NI Rubber Sealing Bung (For Secondary Pressure Adjusting Bolt) ........... 89-ON 1 CTX.RUB01NI Drive Belt Lube Tube ................ 87-ON 1 CTX.TU02NI Pitot Supply Tube...................... 87-ON 1 CTX.TU04NI Plastic Selector Cable Clevis.... 89-ON 1 CTX.CL02NI Steel Ball Bearing (6.00mm) (Secondary Sliding Shaft) ......... 87-ON 9 CTX.BALL

HARD PARTS Cont...NI Steel Ball Bearing (5.90mm) (Secondary Sliding Shaft) ......... 87-ON 9 CTX.BALL01NI Steel Ball Bearing (6.00mm) (Primary Sliding Shaft).............. 87-ON 6 CTX.BALLNI Steel Ball Bearing (5.90mm) (Primary Sliding Shaft).............. 87-ON 6 CTX.BALL01

CABLES900D Throttle Control Cable (Fiesta 1.1 & 1.4 Carb Model)... 89-ON 1 CTX.CAB01900D Throttle Control Cable (Fiesta 1.3 & 1.4 CFI) ............... 12/91-ON 1 CTX.CAB02900D Throttle Control Cable (Escort/Orion 1.6) ..................... 8/90-8/92 1 CTX.CAB03900D Throttle Control Cable (Fiesta 1.25 Zetec).................... 8/95-2/00 1 CTX.CAB04

SPECIAL TOOLSNI Oil Pump Remover Tool............ 89-ON 1 CTX.TOOL01NI Primary Drum Locking Tool....... 89-ON 1 CTX.TOOL02NI Secondary Drum Remover ...... 89-ON 1 CTX.TOOL03NI Primary Drum Remover ............ 89-ON 1 CTX.TOOL04NI Fwd Clutch Piston Guide .......... 89-ON 1 CTX.TOOL05NI Rev Clutch Piston Guide........... 89-ON 1 CTX.TOOL06NI Valve Body Alignment Pins ....... 89-ON 1 CTX.TOOL07NI Pressure Gauge 60 Bar ............ 89-ON 1 CTX.TOOL08NI Pressure Gauge 0-10 Bar......... 89-ON 1 CTX.TOOL10NI Secondary Unit Puller ............... 89-ON 1 CTX.TOOL09NI Sensor Shaft Remover ............. 89-ON 1 CTX.TOOL11NI Piston Holding Clamp Control... 89-ON 1 CTX.TOOL12

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ACE40D, 4R1004 SPEED RWD (Electronic Control)

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ACE40D, 4R100


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E40D, 4R1004 SPEED RWD (Electronic Control)

KITSKit Overhaul (E40D)....................... 89-95 1 E40D.OHK01Kit Overhaul (E40D/4R100) ........... 96-ON 1 E40D.OHK02

GASKETS100J Pan Gasket ............................... 89-95 1 E40D.GAS01100J Pan Gasket (Bonded Rubber) .. 96-ON 1 E40D.GAS02NI Pump Gasket ............................ 89-ON 1 E40D.GAS03NI Centre Support ......................... 89-ON 1 E40D.GAS11103J Valve Body Upper ..................... 89-Only 1 E40D.GAS04

RUBBER COMPONENTSNI Front Pump Outer Lathe Cut .... 89-ON 1 E40D.SQR01

METAL CLAD SEALS150A Converter to Pump.................... 89-ON 1 E40D.MCS01151H Extension Housing (With Boot). 89-ON 1 C6.MCS02152H Selector Shaft ........................... 98-ON 1 C3.MCS03

MOULDED PISTONS170A Coast Clutch ............................. 98-ON 1 E40D.PIS02171C Overdrive Clutch ....................... 96-ON 1 E40D.PIS03172H Piston, Intermediate Servo (Molded) (2nd Design) ............................. 89-ON 1 E40D.SER01

SEALING RINGS

FRICTION PLATESKit Friction Kit................................. 89-95 1 E40D.FRK01Kit Friction Kit................................. 96-E97 1 E40D.FRK02Kit Friction Kit................................. 97-ON 1 E40D.FRK03250A Coast Clutch (168mm OD x 2.00mm x 60T) .. 89-ON 2 E40D.FRP01251C Overdive Brake (220mm OD x 2.00mm x 64T) .. 89-97 2/3 E40D.FRP02251C Overdive Brake (220mm OD x 2.03mm x 32T) .. 98-ON 2/3 E40D.FRP10252C Intermediate Brake (198mm OD x 2.00mm x 50T) .. 89-E97 3 E40D.FRP03252C Intermediate Brake (198mm OD x 2.03mm x 50T) .. 3/97-00 3 E40D.FRP09253D Direct/Reverse Clutch Smooth (162.5mm OD x 2.00mm x 64T)89-95 4 E40D.FRP04253D Direct/Reverse Clutch Grooved (162mm OD x 2.00mm x 63T) .. 96-ON 4/5 E40D.FRP05254E Forward Clutch Heavy Duty (161.5mm OD x 2.00mm x 90T)89-ON 5 E40D.FRP07255G Low/Reverse Brake Waffl e (174mm OD x 2.00mm x 72T) .. 89-E97 6 E40D.FRP08255G Low/Reverse Brake Grooved (174mm OD x 2.00mm x 24T) .. 3/97-ON 6 E40D.FRP11

STEEL PLATESKit Steel Plate Kit ........................... 89-97 1 E40D.STK01Kit Steel Plate Kit ........................... 98-ON 1 E40D.STK02300A Coast Clutch (148.5mm ID x 2.03mm x 60T) . 89-ON 2 E40D.STP01300A Coast Clutch (148.5mm ID x 2.03mm x 32T) . 98-ON 2 E40D.STP09301C Overdrive Brake (189.7mm ID x 2.00mm x 6T) ... 89-ON 2 E40D.STP02302C Intermediate Brake (157.5mm ID x 2.03mm x 30T) . 89-ON 2 E40D.STP03302C Intermediate Brake (157.5mm ID x 3.18mm x 26T) . 89-ON 1 E40D.STP04303D Direct/Reverse Clutch (130mm ID x 2.00mm x 26T) .... 89-ON 4 E40D.STP05303D Direct/Reverse Clutch Oversize (130mm ID x 2.38mm x 26T) .... 89-ON AR E40D.STP06304E Forward Clutch (130mm ID x 2.00mm x 26T) .... 89-ON 4 E40D.STP05304E Forward Clutch Oversize (130mm ID x 2.38mm x 26T) .... 89-ON AR E40D.STP06305G Reverse/Low Brake (144.8mm ID x 1.73mm x 18T) . 89-ON 6 E40D.STP07305G Reverse/Low Brake (144.8mm ID x 2.00mm x 18T) . 89-ON AR E40D.STP08

PRESSURE PLATES400A Coast Clutch (60T).................... 89-ON 1 E40D.PP01400A Coast Clutch (32T).................... 98-ON 1 E40D.PP03401C Overdrive Clutch (9.65mm Thick)......................... 93-ON 1 E40D.PP02

SPRINGS & CIRCLIPS410A Coast Clutch Diaphragm........... 89-ON 1 E40D.DIA02411C Overdrive Brake Diaphragm ..... 89-ON 1 E40D.DIA01412C Intermediate Brake Diaphragm. 89-ON 1 E40D.DIA03413E Forward Clutch Diaphragm....... 89-ON 1 C6.DIA02416H Spring, Selector Detent............. 89-ON 1 E40D.SPR01430A Circlip - Coast Pressure Plate (1.40mm) .................................. 89-ON AR E40D.CIR04431B Circlip - Sprag Outer Race........ 89-ON 1 E40D.CIR06432B Circlip - Sprag Element............. 89-ON 1 E40D.CIR07434C Circlip - Overdrive Press Plate (1.52mm) .................................. 89-ON AR E40D.CIR02 (2.03mm) .................................. 89-ON AR E40D.CIR03434C Circlip - Sonnax Spiral Sure Lock (Reduces Ring Blowout) ........... 89-ON AR E40D.CIR08436C Circlip - Intermediate Housing (1.52mm) .................................. 89-ON AR E40D.CIR02 (2.03mm) .................................. 89-ON AR E40D.CIR03435C Circlip - OD Clutch Diaphragm (Second Design Wide).............. 89-ON 1 E40D.CIR05439F Circlip - Fwd Ring Gear to Hub. 89-ON 1 E40D.CIR01

FILTERS450J Pan Filter (2 WD) ...................... 89-ON 1 E40D.FIL01450J Pan Filter (4 WD Deep Pan) ..... 89-ON 1 E40D.FIL02451J Filter - Shift Solenoid ................ 89-ON 1 E40D.FIL03NI Filter -Int Accumulator W/Spring89-ON 1 E40D.FIL04NI TCC Regulator Valve Spring (Pack of 3) ................................ 89-ON 1 E40D.VA03

BANDS500D Coast - Manual 2nd .................. 89-ON 1 E40D.BAN01

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BUSHINGSKit Bush Kit .................................... 89-ON 1 E40D.BK01550A Front Pump Body Bronze (19.30mm Wide) ....................... 89-95 1 C6.BUS01550A Front Pump Body Bronze (17.83mm Wide) ....................... 96-ON 1 E40D.BUS01553A Coast Clutch (4R100) (Pressed Steel Drum) ............... 98-ON 1 E40D.BUS13563H Rear Case One Piece (One Bushing Replaces Both) .. 89-ON 1 E40D.BUS09563H Rear Case One Piece Sonnax Late Design 3 grooves to Front 1 to Back (4 Per Pack).............. 95-ON 1 E40D.BUS10563H Rear Case One Piece Sonnax Oversize Early Design 3 grooves to Front (4 Per Pack) 89-94 1 E40D.BUS11563H Rear Case One Piece Sonnax Oversize Late Design 3 grooves to Front 1 to Back (4 Per Pack) 95-ON 1 E40D.BUS12

For tools to ream casing for oversize Bushings seeTools & Manuals Section

564H Extension Housing (Duralife) .... 89-ON 1 E40D.BUS08

THRUST WASHERS & BEARINGSKit Thrust Washer Kit ..................... 89-ON 1 E40D.TWK01Kit Needle Bearing Kit (7 Pieces)... 89-ON 1 E40D.TWK02601B Overdrive Planetary (2 Inner Tangs 116.84mm O.D.) 89-ON 1 E40D.THW06601B Overdrive Planetary (4R100) (Plastic 1 Inner Tang)................ 98-ON 1 E40D.THW07604D Direct Drum to Sprag 3 Tang (142.24mm O.D.) ...................... 89-ON 1 E40D.THW03608F Forward Hub to Forward Planet (4 Tab) (4 Gear Planet) ............. 89-96 1 E40D.THW01610F Rear Planet to Sun Shell (4 Tab) (4 Gear Planet) ............. 89-ON 1 E40D.THW01611F Rear Planet to Output Hub (4 Tab) (4 Gear Planet) ............. 89-ON 1 E40D.THW01611F Rear Planet to Output Hub (3 Wide Inner Tangs) ................ 89-ON 1 E40D.THW05652B Bearing - Overdrive Planetary to Centre Shaft.......................... 89-ON 1 E40D.THW02655F Bearing, Forward Planet to Hub 97-ON 1 E40D.THW04

ELECTRICAL COMPONENTS700H Manual Lever Position Sensor (MPLS)...................................... 89-96 1 E40D.ELE02700H Manual Lever Position Sensor (MPLS) E40D/4R100................ 97-ON 1 E40D.ELE06701J Solenoid Body Assembly (Remanufactured Non PWM) ... 89-94 1 E40D.SOL01 (Remanufactured Non PWM) ... 95-ON 1 E40D.SOL03 (4R100 With PWM)................... 98-ON 1 E40D.SOL04NI Vehicle Speed Sensor (VSS) (Fitted in Transmission) ............ 89-90 1 E40D.ELE01NI Vehicle Speed Sensor (VSS) (Fitted in Rear Axle) .................. 91-ON 1 E40D.ELE05NI "Interceptor" Adjustable Electronic Modulator.................................. 95-ON 1 E40D.ELE03NI (FIPL) Diesel Throttle Position Sensor......................... 89-ON 1 E40D.ELE04

VALVE BODY PARTSKit E40D/4R100 Shift Kit (TransGo ®).............................. 89-ON 1 E40D.SK01NI Line Pressure Modulator Kit (Sonnax ® 8.41mm Valve)........ 89-ON 1 E40D.VA01NI Line Pressure Modulator Kit (Sonnax ® 9.45mm Valve)........ 94-ON 1 E40D.VA04NI Line Pressure Modulator Kit (Sonnax ® 10.85mm Valve)...... 89-ON 1 E40D.VA06NI Pressure Boost Valve & Sleeve (Sonnax ® With 'O' Rings) ........ 89-ON 1 E40D.VA02NI Pressure Boost Valve & Sleeve (Sonnax ® Factory Style) ......... 89-ON 1 E40D.VA05NI TCC Regulator Valve Spring (Pack of 3) ................................ 89-ON 1 E40D.VA03NI TCC Control Sleeve Assy 4R100 (Sonnax ® for PWM Version) ... 98-ON 1 E40D.VA07NI Line To Lube Press Reg Valve (Sonnax ®) ............................... 89-ON 1 E40D.VA08NI 2-3, 3-4 Accumulator Control Valve Kit (Sonnax ®) ............................... 89-ON 1 E40D.VA09NI Bore Sizing Tool for E40D.VA0989-ON 1 E40D.VA10NI Front Lube/Drainback Valve (Sonnax ®) ............................... 89-ON 1 E40D.VA11

HARD PARTS800A Rebuilt Pump - Cast Coast Drum (9Lobe Inner Gear) ................... 89-97 1 E40D.PUM01801A Pump Gear Set (Standard Size) (Sonnax ®) ............................... 89-ON 1 E40D.PUM02801A Pump Gear Set (Oversize) (Sonnax ® Pump will require Machining).... 89-ON 1 E40D.PUM03802A Coast Clutch Cast Iron.............. 89-97 1 E40D.DRU06802A Coast Clutch Stamped Steel (Without PTO Drive Gear) ........ 98-ON 1 E40D.DRU04803A Coast Clutch Piston Apply Ring 98-ON 1 E40D.PIS01804A Sun Gear, Overdrive ................. 89-97 1 E40D.SUN01804A Sun Gear, Overdrive ................. 98-ON 1 E40D.SUN06805B Sprag Assembly, Overdrive (12 Lugs) (Sprag, Cam & Outer Race) ..... 89-ON 1 E40D.OWC02806B Outer Race, Overdrive Sprag (4R100) (Used w/ Stamped Steel Drum) 98-ON 1 E40D.OWC11807B Sprag, Overdrive (34 Elements, w/ Metal Cage) .. 89-94 1 E40D.OWC04807B Sprag, Overdrive (12 Roller) (Tan Plastic 103.78mm Dia)...... 95-97 1 E40D.OWC05807B Sprag, Overdrive (12 Roller) (Black Plastic 83.44mm Dia)..... 98-ON 1 E40D.OWC08808B Inner Race, Overdrive Sprag.... 89-ON 1 E40D.OWC09809B Overdrive Planet Kit, w/ Input Shaft (Retros All E4OD & 4R100) ...... 89-ON 1 E40D.PL01810B Ring Gear, Overdrive Planet..... 89-97 1 E40D.PL02810B Ring Gear, Overdrive Planet..... 98-ON 1 E40D.PL13810B Ring Gear, Overdrive Planet 4R100 (Circlip Groove 7mm Down) ..... 98-ON 1 E40D.PL14811B Shaft, Overdrive (w/ Pilot) (Bushing In Output Shaft) ......... 89-On 1 E40D.SH01811B Shaft, Overdrive (No Pilot) (Cup Plug is In The Output Shaft).............. 1994 1 E40D.SH04812C Cylinder - Intermediate & OD Clutch (Uses Bonded Piston)............... 95-ON 1 E40D.DRU05813BCSupport Kit, w/ Plate, Hub & Shaft (w/ Bearing Inside).................... 89-ON 1 E40D.SUP01813BCSupport Kit, w/ Plate, Hub & Shaft (w/ Bush Inside Heavy Duty Converts Bearing to Bush Type)89-ON 1 E40D.SUP02

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HARD PARTS Cont...815B Input Shaft, (343.00mm Long) .. 89-ON 1 E40D.SH02815B Input Shaft, (355.60mm Long) .. 89-ON ` E40D.SH03816D Outer Race,Intermediate Sprag 89-ON 1 E40D.OWC10817D Sprag, Intermediate One-Way (34 Elements) ........................... 89-ON 1 E40D.OWC03818D Direct (4 Clutch) (w/o Sprag) (2 Feed Holes) .......................... 89-ON 1 E40D.DRU08818D Direct (5 Clutch) (w/o Sprag) (2 Feed Holes) .......................... 89-ON 1 E40D.DRU09818D Direct Drum (Petrol).................. 00-ON 1 E40D.DRU01818D Direct Drum (Diesel) ................. 00-ON 1 E40D.DRU02821E Forward Clutch (4 Plate)........... 89-99 1 E40D.DRU07823F Hub, Forward Planet Ring Gear (Washer Type) .......................... 89-96 1 E40D.PL06823F Hub, Forward Planet Ring Gear(Bearing Type)...................................... 97-ON ` E40D.PL07824F Ring Gear, Forward Planet ....... 89-ON 1 E40D.PL03825F Forward (6 Pinion) .................... 89-ON 1 E40D.PL08826F Sun Gear, Forward ................... 89-ON 1 E40D.SUN03827F Shell, Input................................ 89-97 1 E40D.SUN02827aF Sun Gear & Shell Kit................. 98-97 1 E40D.SUN04828F Rear Planetary (4 Gear, w/ 12 Lug Hub) ........... 89-96 1 E40D.PL10828F Rear Planetary (6 Gear, Steel, w/ 24 Lug Hub) . 93-ON 1 E40D.PL12828F Rear Planet Kit, (6 Gear, w/ Sprag Race, Rear Sprag, Clutch Hub) Retros All .................................. 89-ON 1 E40D.PLK01829F Ring Gear, Rear Planet............. 89-ON 1 E40D.PL11830F Ring Gear Rear & Output Hub.. 89-ON 1 E40D.PL04831G Reverse Clutch Hub (Stamped Steel 24 Lugs) .......... 98-ON 1 E40D.DRU02832G Sprag, Rear (17 Roller w/ Plastic Cage) ....... L97-ON 1 E40D.OWC07833G Race - Low Roller Inner (25.73mm) Bearing Type .......... 89-ON 1 E40D.OWC01835H Output Shaft, 4WD (362.70mm) (W/ Bushing) ............................. 89-ON 1 E40D.SH05839H Extension Housing (2WD) ........ 89-ON 1 E40D.CAS01

SPECIAL ITEMSNI Unit End Play Shim Kit.............. 89-ON 1 E40D.SHK01

TOOLS & MANUALSNI ATSG Rebuild Manual .............. 89-ON E40D.MAN01NI ATSG Update Manual............... 89-ON E40D.MAN02

NI Bore Sizing Tool for E40D.VA0989-ON 1 E40D.VA10NI Clutch Spring Fixture ................ 89-ON E40D.TOOL01NI Low Reverse Brake Spring Compressor ........ 89-ON E40D.TOOL02NI Reamer for Oversize Case Bushings (Sonnax E40D,BUS11 & 12)..... 89-ON E40D.TOOL03NI Fixture for Reamer E40D.TOOL03 (Sonnax) ................................... 89-ON E40D.TOOL04

191




192

ACFMX, Fordomatic Small, Medium Case3 SPEED RWD (Hydraulic Control)

193

ACFMX, Fordomatic Small, Medium Case


194



FMX, Fordomatic Small, Medium Case3 SPEED RWD (Hydraulic Control)

KITSKit Overhaul Kit (FMX) ................... 68-78 1 FMX.OHK01Kit Overhaul Kit (Medium Case Foromatic) ........ 55-71 1 FMX.OHK02

GASKETS100F Pan Gasket (FMX) .................... 68-78 1 BW12.GAS01100F Pan Gasket (MX or Medium Case)............... 55-71 1 FMX.GAS02

RUBBER COMPONENTS120A Pump to Case Seal................... 68-81 1 BW12.SQR01

METAL CLAD SEALS150A Pump Body ............................... All 1 BW12.MCS01151A Selecter Shaft ........................... All 1 C3.MCS03152D Extension Housing (Without Boot)........................... 68-81 1 C4.MCS02152D Extension Housing (w/ Bolt on Yoke) 78x51x13mm 68-81 1 BW12.MCS02152D Extension Housing (Some Without Boot) ................ 57-74 1 TH700.MCS02

SEALING RINGS

FRICTION PLATESKit Friction Plate (FMX).................. 68-81 1 BW12.FRK02250C Friction Direct (2.24mm) .................................. All 5 BW12.FRP02251E Friction Forward (1.55mm) .................................. All 5 BW12.FRP01

STEEL PLATESKit Steel Plate Kit (FMX) ................ 68-81 1 BW12.STK02300C Direct Clutch (Flat 1.73mm) ........................... 50-81 7-8 BW12.STP01300C Direct Clutch (Dished 1.70mm) ...................... 50-81 4-6 BW12.STP02301E Forward Clutch (Flat 1.73mm) ........................... 50-81 7-8 BW12.STP01

PRESSURE PLATES400C Direct Clutch Outer ................... 68-81 1 FMX.PP01

SPRINGS & CIRCLIPS410E Diaphragm-Fwd Clutch (FMX) .. 68-81 1 BW12.DIA01

FILTERS450F Pan Filter (FMX Brass) ............. 68-81 1 FMX.FIL01

MODULATORS465E Blue Stripe (Single Line) ........... 68-81 1 FMX.MOD01465E Green Stripe (Single Line) ........ 68-81 1 FMX.MOD02465E Orange Stripe (Dual Line) (302 Eng) .................................. 68-81 1 FMX.MOD03

BANDS500C Front (FMX Flex)....................... 68-81 1 BW12.BAN01500C Front (FMX Solid) ..................... 68-73 1 FMX.BAN01500C Front (Not FMX Centre Lug) ..... 55-66 1 FMX.BAN02501G Rear (FMX) ............................... 68-81 1 BW12.BAN02501G Rear (Not FMX) ........................ 51-55 1 FMX.BAN03

BUSHINGSKit Bush Kit (FMX) ......................... 68-81 1 FMX.BK01550A Pump Body (FMX) .................... 68-81 1 BW12.BUS01

THRUST WASHERS & BEARINGS

VALVE BODY PARTSNI Shift Kit®, (FMX)....................... 67-72 1 FMX.SK02NI Competition/Stick Shift (FMX)... 68-81 1 FMX.SK01

HARD PARTS800A Pump Assembly (FMX) ............. 68-81 1 FMX.PUM01

SPECIAL ITEMS

TOOLS & MANUALS

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FMX, Fordomatic Small, Medium Case3 SPEED RWD (Hydraulic Control)

196

ACGeneral Motors

203

AC

TH125, 125C. (THM3T40, M34)3 SPEED FWD

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204

AC


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205

ILL

NO. DESCRIPTION YEARS QTY PART NO

ILL


KITS

Kit Overhaul Kit .............................. 80-ON 1 TH125.OHK01

Kit Gasket & Rubber Kit ................. 80-ON 1 TH125.GSK01

GASKETS

100D Pan Gasket ............................... 80-ON 1 TH125.GAS01

101D Valve Body Cover Gasket

(Cork)........................................ 80-ON 1 TH125.GAS02

101D Valve Body Cover Gasket

(Fibre) ....................................... 80-ON 1 TH125.GAS12

102D Valve Body Gasket ................... 80-ON 2 TH125.GAS03

103E Case to Case Gasket................ 80-ON 1 TH125.GAS04

104E Centre Case Gasket ................. 80-ON 1 TH125.GAS05

105F Inter Servo Cover Gasket ......... 80-ON 1 TH125.GAS06

RUBBER COMPONENTS

124A Fwd Clutch Outer Lip Seal........ 80-ON 1 TH125.LIP01

125A Fwd Clutch Inner Lip Seal......... 80-ON 1 TH125.LIP02

NI Filler Tube Seal Multi Lip .......... 80-ON 1 TH125.LIP03

METAL CLAD SEALS

150F Converter Seal.......................... 80-ON 1 TH125.MCS01

151F Axle Right Hand........................ 80-ON 1 TH125.MCS02

152D Axle Left Hand .......................... 80-ON 1 TH125.MCS02

NI Manual Shaft Seal .................... 80-ON 1 TH125.MCS03

NI Axle Stabilizer Seal................... 80-ON 1 TH125.MCS94

SHAFT SEALING RINGS

Kit Shaft Sealing Ring (Tefl on) ....... 80-ON 1 TH125.SRK01

FRICTION PLATES

Kit Friction Plate Kit........................ 80-84 1 TH125.FRK01

Kit Friction Plate Kit........................ 84-ON 1 TH125.FRK02

250A Direct (2.00mm x 32T) .............. 80-84 4 TH125.FRP01

250A Direct (1.85mm x 32T) .............. 85-ON 5 TH125.FRP03

251A Forward (2.00mm x 32T) .......... 80-84 4 TH125.FRP01

251A Forward (1.85mm x 32T) .......... 85-ON 5 TH125.FRP03

252B Low & Reverse (2.10mm x 40T)80-84 5 TH125.FRP02

252B Low & Reverse (2.30mm x 40T)84-ON 5 TH125.FRP04

STEEL PLATES

Kit Steel Plate Kit ........................... 80-84 1 TH125.STK01

Kit Steel Plate Kit ........................... 84-ON 1 TH125.STK02

300A Direct (2.30mm x 24T) .............. 80-ON 4 TH125.STP03

301A Forward Flat (1.90mm x 26T) ... 80-ON 3 TH125.STP01

303B Low & Reverse (2.00mm x 11T)80-84 4-5 TH125.STP02

303B Low & Reverse (2.25mm x 11T)85-ON 4 TH125.STP04

304B Low & Rev Waved TH125C...... 82-ON 1 TH125.STP05

PRESSURE PLATES

400A Direct Clutch (4.60mm Thick) ... 80-ON AR TH125.PP02

401A Forward Clutch (4.60mm Thick) 80-ON AR TH125.PP02

402B Low & Reverse Brake ............... 80-ON 1 TH125.PP01

SPRINGS & CIRCLIPS

414E Spring, 1-2 Accumulator

(Purple) ..................................... 80-85 1 TH125.SPR02

414E Spring, 1-2 Accumulator (Purple)

Has Thicker Coils Than SPR02 85-ON 1 TH125.SPR03

415F Intermediate Servo Spring ....... 80-ON 1 TH125.SPR01

FILTERS

450D Filter - Oil Pan........................... 80-ON 1 TH125.FIL01

NI Filter - Governor........................ 80-ON 1 TH125.FIL02

BANDS

500A Band ........................................ 80-ON 1 TH125.BAN01

500A Band (Borg Warner).................. 80-ON 1 TH125.BAN11

BUSHES

Kit Bush Kit .................................... 80-ON 1 TH125.BK01

554B Front Ring Gear Bush............... 80-ON 1 TH125.BUS05

557C Final Drive Ring Gear ............... 80-ON 1 TH125.BUS03

558D Channel Plate Sleeve ............... 80-ON 1 TH125.BUS04

559D Converter Bush TH125 ............. 80-ON 1 TH125.BUS01

559D Converter Bush TH125C .......... 82-ON 1 TH125.BUS02

561F Case Bush ................................ 80-ON 1 TH125.BUS03


Kit Thrust Washer Kit ..................... 80-ON 1 TH125.TK01

600A Dir Drum to Support Thrust....... 80-ON 1 TH125.THW04

602B Forward Drum to Hub

(26.60mm ID Plastic) ................ 80-87 1 TH125.THW05

610E Drive Sprocket to

Case Cover Thrust.................... 80-ON 1 TH125.THW01

611F Drive Sprock/ Support Thrust ... 80-ON 1 TH125.THW02

612F Driven Sprocket to Support....... 80-ON 1 TH125.THW03

650D Pump Shaft Bearing.................. 80-05/84 1 TH125.BE01

650D Pump Shaft Bearing.................. 06/84-ON 1 TH125.BE02

651F Bearing Converter Reactor ....... 80-ON 1 TH125.THW15

652D Bearing - Speedo Gear/Hsing... 80-ON 1 TH125.BE03

653C Sungear / Inter Gear Bearing.... 80-ON 1 TH125.THW13

655C Final Drive Sungear to

Diff Carrier Bearing ................... 82-ON 1 TH125.THW13

656C Diff Carrier to Case Bearing...... 82-ON 1 TH125.THW14

NI Bearing - Axle Stabilizer

(Bushing Type).......................... 80-ON 1 TH125.BE04

NI Bearing - Axle Stabilizer

(Both Sides Bearing Type)........ 80-ON 1 TH125.BE05


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ILL


ILL



700D Lock-up Solenoid Universal

(Fitzall) ...................................... 82-ON 1 TH125.SOL01

700D Lock Up Solenoid (2 Spades)

(3 Wire to Connector) ............... 82-ON 1 TH125.SOL02

700D Lock Up Solenoid (4 Spades)

(4 Wire to Square Connector)

(No Channel Retainer).............. 82-ON 1 TH125.SOL03

701E Case Connector (5 Pin Round). 84-ON 1 TH125.ELE01

NI Switch, 2nd Clutch Pressure

(3 Prong)................................... 87-ON 1 TH125.ELE08

NI Switch, 3rd Clutch Pressure

(1 Button Prong) ....................... 89-ON 1 TH125.ELE03

NI Switch, 3rd Clutch Pressure

(2 Button Prong) ....................... 82-ON 1 TH125.ELE05

NI Switch 3rd Clutch Pressure

(Push In) ................................... 80-ON 1 TH125.ELE07

NI Switch, Governor Pressure

(46-50 PSI) (2 Blade)................ 80-ON 1 TH125.ELE02

NI Switch (Lock Up Delay) ............ 80-ON 1 TH125.ELE06

VALVE BODY PARTS

Kit Shift Kit ..................................... 80-ON 1 TH125.SK01

HARD PARTS

800A Support, Driven Sprocket.......... 82-ON 1 TH125.GE02

801A Direct Clutch Drum ................... 85-ON 1 TH125.DRU03

803A Forward Clutch Drum

(With Check Ball) ...................... 80-81 1 TH125.DRU02

803A Forward Clutch Drum

(Uses 26.60mm ID Washer) ..... 85-86 1 TH125.DRU01

808B Front Planetary Assembly......... 80-ON 1 TH125.PL01

809B Sun Gear, Input (Front Planet).. 80-ON 1 TH125.GE03

815C Low One Way Clutch Assy ....... 80-ON 1 TH125.OWC01

816C Rear Planetary Assy ................. 80-ON 1 TH125.PL02

817C Ring Gear (Rear Planetary) ...... 80-ON 1 TH125.PL03

818C Intermediate Sun Gear Shaft

(Final Drive) .............................. 80-ON 1 TH125.SH04

820C Final Drive Ring Gear ............... 80-ON 1 TH125.GE01

821C Sun Gear, Final Drive 30 Teeth. 80-ON 1 TH125.GE06



822C Final Drive (3.06:1 Ratio).......... 80-ON 1 TH125.DIFF01

822C Final Drive (3.33:1 Ratio).......... 80-ON 1 TH125.DIFF02

826D Rotor, 15 Spline (18mm Thick) . 80-ON 1 TH125.PUM01

827D Pump Vane ............................... 80-ON 7 TH125.PUM02

828D Ring, Pump Rotor to Vanes ...... 80-ON 2 TH125.PUM03

830D Gear, Speedo Driven (28T)....... 80-ON 1 TH125.GE07

831D Governor Assy .......................... 80-ON 1 TH125.GOV01

834D Pump Shaft

(190.50mm x 20 Spline)............ 80-81 1 TH125.SH05

834D Pump Shaft Conversion

(190.50mm x 15 Spline)............ 80-81 1 TH125.SH06

834D Pump Shaft (Thick Washer)...... 82-84 1 TH125.SH01

834D Pump Shaft (Thin Washer) ....... 84-ON 1 TH125.SH02

851F Drive Chain 19mm Wide........... 80-83 1 TH125.CH01

851F Drive Chain 22mm Wide........... 84-ON 1 TH125.CH02

854F Turbine Shaft ............................ 82-ON 1 TH125.SH03

855F Stator Support .......................... 82-ON 1 TH125.SUP01

SPECIAL ITEMS

NI Throttle Cable (OEM Type)....... 80-ON 1 TH125.CAB01

NI “Fitz All” Multi Fit Throttle Cable 80-ON 1 TH700.CAB01

TOOLS & MANUALS

NI ATSG Repair Manual................ AR TH125.MAN01

NI Turbine Shaft Sealing Ring Installer/Resizer

(Cover Side Only) ..................... TH125.TOOL01

NI Turbine Shaft Sealing Ring Installer/Resizer

(Case Side Only) ...................... TH125.TOOL02


Revision 11/2004

207

AC TH180, TH180C (THM3L30, MD-2)3 SPEED RWD With & Without Lock Up

Revision 11/2004

208

ACTH180, TH180C (THM3L30, MD-2)

3 SPEED RWD With & Without Lock Up

Revision 11/2004

209



KITSKit Overhaul Kit .............................. 69-89 1 TH180.OHK01Kit Gasket & Rubber ...................... 69-ON 1 TH180.GSK01

GASKETS100F Pan Gasket TH180 ................... 69-89 1 TH180.GAS01100F Pan Gasket TH180 (Fibre)........ 69-89 1 TH180.GAS10101A Front Pump Gasket TH180....... 69-ON 1 TH180.GAS02102G Extension Housing.................... 69-ON 1 TH180.GAS03103F Filter Gasket ............................. 69-ON 1 TH180.GAS05104F Servo Cover.............................. 69-ON 1 TH180.GAS04NI Washer, Pump Bolt ................... 69-ON 12 TH180.WA01

RUBBER COMPONENTS120A Pump Lathe Cut Seal................ 69-ON 1 TH180.OR01 121B Reverse Clutch Inner Seal........ 69-ON 1 TH180.SQR01122B Reverse Clutch Outer Seal ....... 69-ON 1 TH180.SQR02

METAL CLAD SEALS150A Converter Seal.......................... 69-ON 1 TH180.MCS01151F Selector Shaft ........................... 69-ON 1 TH180.MCS03152G Extension Housing.................... 69-ON 1 TH180.MCS02NI Speedo Driven Gear ................. 69-ON 1 TH180.MCS04

SEALING RINGSKit Sealing Ring Kit ........................ 69-ON 1 TH180.SRK01

FRICTION PLATESKit Friction Plate Kit........................ 69-ON 1 TH180.FRK01250B Reverse Clutch ......................... 69-ON 3-5 TH180.FRP03251C Intermediate/2nd Clutch............ 69-ON 3-6 TH180.FRP02252D High/3rd Clutch ......................... 69-ON 3-5 TH180.FRP01

STEEL PLATESKit Steel Plate Kit (2.11mm Steels)........................ 69-ON 1 TH180.STK01300B Reverse Clutch (144mm ID x 1.78mm x 7T) ..... 69-ON 3-6 TH180.STP03300B Reverse Clutch (144mm ID x 2.11mm x 7T) ..... 69-ON 3-6 TH180.STP06301C Intermediate/2nd Clutch (109mm ID x 1.78mm x 36T) .... 69-ON 4-7 TH180.STP02301C Intermediate/2nd Clutch (109mm ID x 2.11mm x 36T) .... 69-ON 4-7 TH180.STP05302D High/3rd Clutch (72mm ID x 1.78mm x 30T) ...... 69-ON 4-6 TH180.STP01302D High/3rd Clutch (72mm ID x 2.11mm x 30T) ...... 69-ON 4-6 TH180.STP04

SPRINGS & CIRCLIPS

FILTERS450F Pan Filter .................................. 69-ON 1 TH180.FIL01

MODULATORS465F Modulator (Non Adjustable) ...... 69-ON 1 TH180.MOD01465F Modulator (Adjustable)............. 69-ON 1 TH180.MOD04465F Modulator (Blue Stripe)............. 1979 1 TH180.MOD03465F Modulator (Rover 2600/2300)... 80-ON 1 TH180.MOD03465F Modulator (Rover 3500 OEM)... 80-ON 1 TH180.MOD22

BANDS500E Low (New not Reline) ............... 69-ON 1 TH180.BAN01

BUSHESKit Bush Kit .................................... 69-ON 1 TH180.BK01550A Converter Housing (Pump) ....... 69-ON 1 TH180.BUS01552C 2nd Clutch Drum....................... 69-ON 1 TH180.BUS05553E Reaction Sun Gear/Band Drum 69-ON 1 TH180.BUS04554F Casing Rear.............................. 69-ON 1 TH180.BUS09555G Extension Housing.................... 69-ON 1 TH350.BUS09

THRUST WASHERS & BEARINGSKit Thrust Repair Kit & Selective Shim Kit (Replaces 3 tab Pump and Centre Support Washers to correct end play if parts have been machined, or OEM plastic washers are not thick enough) ................ 69-ON 1 TH180.TK02600A Pump Selective Thrust With 3 Tabs (1.75mm "Red") ........................ 69-ON AR TH180.THW01 (1.96mm "Black") ...................... 69-ON AR TH180.THW02 (2.13mm "White")...................... 69-ON AR TH180.THW03 (2.34mm "Green")..................... 69-ON AR TH180.THW04 (2.54mm "Blue")........................ 69-ON AR TH180.THW06

HARD PARTS800A Pump Assy (Non Lock Up)........ 69-ON 1 TH180.PUM02800A Pump Assy (Lock Up) ............... 80-ON 1 TH180.PUM01800A Pump Assy (Rover Only) .......... 69-ON 1 TH180.PUM01814D Sprag, 3rd Clutch (26 Elements) ........................... 69-ON 1 TH180.OWC01

SUNDRY PARTSNI Converter Bolt (Metric).............. 78-ON 3 TH180.NUT01

TH180, TH180C (THM3L30, MD-2)3 SPEED RWD With & Without Lock Up

Revision 11/2004

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TH180, TH180C (THM3L30, MD-2)3 SPEED RWD With & Without Lock Up

Revision 11/2004

205

AC4L30E (AR25, AR35)4 SPEED RWD (Full Electronic Control)

206

AC4L30E (AR25, AR35)


207



4L30E (AR25, AR35)4 SPEED RWD (Full Electronic Control)

KITSKit Overhaul Kit 4L30E ..................... 90-ON 1 4L30E.OHK01Kit Gasket & Rubber 4L30E ............. 90-ON 1 4L30E.GSK01

GASKETSNI Pan Gasket 4L30E Ex BMW ....... 90-ON 1 4L30E.GAS01 NI Pan Gasket 4L30E BMW ............ 90-ON 1 4L30E.GAS08NI Overdrive Pan 4L30E.................. 90-ON 1 4L30E.GAS022A Front Pump Gasket 4L30E.......... 90-ON 1 4L30E.GAS034G Extension Housing ...................... 69-ON 1 TH180.GAS036F Servo Cover ................................ 69-ON 1 TH180.GAS04NI Main V Body Gasket Lower........ 90-ON 1 4L30E.GAS04NI Main V Body Gasket Upper......... 90-ON 1 4L30E.GAS05NI Front V Body Gasket Lower ........ 90-ON 1 4L30E.GAS06NI Front V Body Gasket Upper ........ 90-ON 1 4L30E.GAS07 NI Centre Carrier Plate Gasket ........ 90-ON 2 4L30E.GAS09

RUBBER COMPONENTS10A Pump Lathe Cut Seal .................. 69-ON 1 TH180.OR01 NI O/D Outer Lip Seal ...................... 90-ON 1 4L30E.LIP01NI O/D Inner Lip Seal....................... 90-ON 1 4L30E.LIP02NI Bridge Clutch Lip Seal................. 90-ON 1 4L30E.LIP03NI Bridge Clutch Lip Seal................. 90-ON 1 4L30E.LIP04

SEALS20A Converter 4L30E ......................... 90-ON 1 4L30E.MCS0121G Extension Housing ...................... 69-ON 1 TH180.MCS0222F Selector Shaft.............................. 69-ON 1 TH180.MCS01

SEALING RINGSKit Sealing Ring Kit 4L30E ............... 90-ON 1 4L30E.SRK01

FRICTION PLATES30D Third Clutch................................. 69-ON 3-5 TH180.FRP0132C Intermediate Clutch ..................... 69-ON 3-6 TH180.FRP0234B Reverse Clutch............................ 69-ON 3-5 TH180.FRP03NI Overdrive Clutch 4L30E .............. 90-ON 3 4L30E.FRP01NI Overrun Clutch 4L30E................. 90-ON 2 4L30E.FRP02

STEEL PLATES31D Third Clutch................................. 69-ON 4-6 TH180.STP0133C Intermediate Clutch ..................... 69-ON 4-7 TH180.STP0235B Reverse Clutch ........................... 69-ON 3-6 TH180.STP03NI Overdrive Clutch 4L30E .............. 90-ON 4 4L30E.STP02NI Overrun Clutch 4L30E................. 90-ON 2 4L30E.STP01

BUSHES

208



4L30E (AR25, AR35)4 SPEED RWD (Full Electronic Control)


BANDS60E Low All Models ............................ 69-ON 1 TH180.BAN01

FILTERSNI Filter 4L30E Except BMW ........... 90-ON 1 4L30E.FIL01NI Filter 4L30E BMW Only............... 91-ON 1 4L30E.FIL03NI Band Control Solenoid Filter ....... 90-ON 1 4L30E.FIL04NI Press Control Solenoid Filter ...... 90-ON 1 4L30E.FIL02

PISTONSNI Overrun Piston Bonded Seals..... 90-ON 1 4L30E.PIS01

SPRINGS & ONE WAY CLUTCHES 65D One Way Clutch (Sprag) 24 Cam Replaces 16 Cam .......... 69-ON 1 TH180.OWC01

ELECTRICAL COMPONENTSNI Press Control Solenoid 4L30E .... 90-ON 1 4L30E.SOL01 NI Omega/Monteray Press Sol ........ 90-ON 1 4L30E.SOL02NI Senator Press Solenoid .............. 90-ON 1 4L30E.SOL03NI MV1 TCC Solenoid 4L30E .......... 90-ON 1 4L30E.SOL04NI MV2 Shift Solenoid 4L30E .......... 90-ON 1 4L30E.SOL06NI MV3 Shift Solenoid 4L30E .......... 90-ON 1 4L30E.SOL07NI MV4 Band Solenoid 4L30E ......... 90-ON 1 4L30E.SOL05NI Output Speed Sensor.................. 90-ON 1 4L30E.ELE01

209

ACTURBO HYDRAMATIC 200, 200C3 SPEED RWD W & W/O Lock Up

210



KITSKit Overhaul Kit ................................ 76-ON 1 TH200.OHK01Kit Gasket & Rubber Kit ................... 76-ON 1 TH200.GSK01

GASKETS 1E Pan Gasket ................................. 76-ON 1 TH200.GAS01 3A Front Pump Gasket ..................... 76-ON 1 TH200.GAS0210E Filter Gasket ................................ 76-ON 1 TH400.GAS03

RUBBER COMPONENTS 2A Front Pump O Ring ..................... 76-ON 1 TH200.OR01

SEALS41A Front Pump Seal ......................... 76-ON 1 TH700.MCS0142E Extension Housing ...................... 76-ON 1 TH180.MCS02NI Selector Shaft.............................. 76-ON 1 TH180.MCS01

SEALING RINGSKit Sealing Ring Kit........................... 76-ON 1 TH200.SRK01

FRICTION PLATES27B Direct ........................................... 76-ON 3-5 TH200.FRP0125B Forward ....................................... 76-ON 3-5 TH200.FRP0229D Low & Reverse............................ 76-ON 4-6 TH200.FRP03

STEEL PLATES28B Direct .090".................................. 76-ON 3-5 TH200.STP0126B Forward .078".............................. 76-ON 2-4 TH200.STP0226B Forward Waved ........................... 76-ON 1 TH200.STP0330D Low & Reverse............................ 76-ON 5-7 TH200.STP04

BUSHESKit Bush Kit ....................................... 76-ON 1 TH200.BK0145A Front Pump Bush ........................ 76-ON 1 TH200.BUS01

THRUST WASHERS & BEARINGSKit Thrust Bearing & Washer Kit....... 76-ON 1 TH200.TK02Kit Selective Assortment................... 76-ON 1 TH200.TK01

BANDS39A Intermediate Band....................... 76-ON 1 TH200.BAN01

FILTERS36E Filter (Bronze) ............................. 76-78 1 TH200.FIL0136E Filter ........................................... 79-ON 1 TH200.FIL02

SPRINGS & ONE WAY CLUTCHES31D Low & Reverse Wave Spring ...... 76-ON 1 TH200.SPR0190D Low Roller Clutch Assembly........ 76-ON 1 TH200.OWC0191D One Way Clutch Inner Race........ 76-ON 1 TH200.OWC02

CABLES & SUNDRY PARTS

NI “Fitz All” Multi Fit Cable ............... 76-ON 1 TH700.CAB01

Speedo Gears Drive & Driven See Page

VALVE BODY KITSKit Shift Kit ........................................ 76-78 1 TH200.SK01Kit Shift Kit ........................................ 79-ON 1 TH200.SK02

TURBO HYDRAMATIC 200, 200C3 SPEED RWD W & W/O Lock Up

211

ACTH200-R4 (MW9)4 SPEED RWD

212

ACTH200-R4 (MW9)

4 SPEED RWD

213



TH200-R4 (MW9)

This page is currently being updated; many of the parts listed in the illustration are

available.

Please call our sales team for details.

4 SPEED RWD

214



TH200-R4 (MW9)4 SPEED RWD

215

ACTURBO HYDRAMATIC 250, 350, 350C3 SPEED RWD

216

ACTURBO HYDRAMATIC 250, 350, 350C

3 SPEED RWD

217



KITSKit Overhaul Kit 350 & 250 ............... 69-79 1 TH350.OHK01Kit Overhaul Kit 350C & 250C.......... 80-ON 1 TH350.OHK02Kit Gasket & Seal Kit 350 & 250....... 69-79 1 TH350.GSK01Kit Gasket & Seal Kit 350C/ 250C.... 80-ON 1 TH350.GSK02

GASKETS36I Pan Gasket All............................. 69-ON 1 TH350.GAS01 36I Pan Gasket All (Farpak) .............. 69-ON 1 TH350.GAS10 4A Front Pump Gasket ..................... 69-ON 1 TH350.GAS0237I Filter Gasket ................................ 69-ON 1 TH350.GAS0332H Valve Body Gasket Upper ........... 80-ON 1 TH350.GAS0332H Valve Body Gasket Lower ........... 80-ON 1 TH350.GAS04

RUBBER COMPONENTS 3A Pump O Ring............................... 69-ON 1 TH400.SQR01

SEALS53A Front Pump Seal ......................... 69-ON 1 TH180.MCS0155G Extension Housing ...................... 69-ON 1 TH180.MCS0257G Selector Shaft.............................. 69-ON 1 TH180.MCS03

SEALING RINGSKit Sealing Ring Kit .......................... 69-ON 1 TH350.SRK0142A Direct Clutch to Pump ................. 69-ON 3 TH350.SSR0143A Forward Clutch to Pump ............. 69-ON 2 TH350.SSR0247G Intermediate Clutch Accumulator Piston Outer ........... 69-74 1 TH350.SSR03 Intermediate Clutch Accumulator Piston Outer .......... 73-ON 1 TH350.SSR0447G Intermediate Clutch Accumulator Piston Outer Metal Replaces ..... 73-ON 1 TH350.SSR0548G Intermediate Clutch Accumulator Piston Inner ............ 73-ON 1 TH350.SSR06

SEALING RINGS Cont...48G Intermediate Clutch Accumulator Piston Inner ........... 69-ON 1 TH350.SSR0950H Intermediate Servo Piston........... 69-74 1 TH350.SSR1050H Intermediate Servo Piston........... 74-ON 1 TH350.SSR0750H Intermediate Servo Piston Metal Replaces Teflon................. 74-ON 1 TH350.SSR0851H Direct Clutch Accum Piston......... 69-74 1 TH350.SSR0851H Direct Clutch Accumulator Piston Teflon........... 75-ON 1 TH350.SSR0751H Direct Clutch Accumulator Piston Metal Replaces Teflon...... 75-ON 1 TH350.SSR11NI Input Shaft Pilot (350C Only) ..... 78-ON 1 TH350.SSR12

FRICTION PLATES61B Intermediate Clutch ..................... 69-ON 2-3 TH350.FRP0263C Direct Clutch................................ 69-ON 3-4 TH350.FRP0363D Forward Clutch............................ 69-ON 4-5 TH350.FRP0365F Low & Reverse Clutch................. 69-ON 4-6 TH350.FRP0165F Low & Rev .089" 250C Only....... 80-ON 4-5 TH250.FRP01

STEEL PLATES60B Intermediate (.065")..................... 69-ON 2-3 TH350.STP0262C Direct (.070") ............................... 69-ON 3-4 TH350.STP0162D Forward (.070") ........................... 69-ON 4-5 TH350.STP0164F Low & Reverse............................ 69-ON 3-5 TH350.STP0313C Direct Clutch Pressure Plate ....... 69-ON 1 TH350.PP0114D Forward Clutch Press Plate ........ 69-ON 1 TH350.PP0

BUSHESKit Bush Kit ....................................... 69-ON 1 TH350.BK0175A Front Pump Bush ........................ 69-ON 1 TH180.BUS01NI Gov Repair Bronze Bush ........... 69-ON 1 TH350.BUS02 (Requires Special Tool Information Available)

THRUST BEARINGS & WASHERSKit Thrust Washer Kit........................ 69-ON 1 TH350.TK01Kit Selective Kit Bronze Washer....... 69-ON 1 TH350.TK02Kit Selective Shim Kit Bearing Type Pump..................... 75-ON 1 TH350.TK03Kit Selective Shim Kit Output Shaft ............................... 69-ON 1 TH350.TK0410B Pump Selective Bronze .066"...... 69-75 AR TH350.THW01 Pump Selective Bronze .083"...... 69-75 AR TH350.THW02 Pump Selective Bronze .100"...... 69-75 AR TH350.THW0333C Direct Clutch Drum to Forward Drum Bearing............ 69-ON 1 TH350.THW04

Continued Next Page

TURBO HYDRAMATIC 250, 350, 350C3 SPEED RWD

218



THRUST BEARINGS & WASHERS (Cont) 6D Front Annulus to Forward Clutch Drum Hub 3 Tang............. 69-ON 1 TH350.THW04 6D Front Annulus to Forward Clutch Hub Plastic ....................... 69-ON Alt TH350.THW0515E Front Planet to Front Annulus 4 Tang.......................................... 69-75 1 TH350.THW0615E Front Planet to Front Annulus Needle Bearing ........................... 75-ON 1 TH350.THW0718E Sprag/ Sungear Shell Thrust ....... 69-ON 1 TH350.THW0819F Output Ring Gear Front Bronze 3 Tab ............................... 69-75 1 TH350.THW0919F Output Ring Gear Front Needle Bearing ........................... 75-ON 1 TH350.THW1020F Output Ring/ Case Bearing ......... 69-ON 1 TH350.THW1121F Output Bearing toCase Shim .010".................................. 69-ON AR TH350.THW12 Output Bearing to Case Shim .020".................................. 69-ON AR TH350.THW13 Output Bearing to Case Shim .025".................................. 69-ON AR TH350.THW14 Output Bearing to Case Shim .030".................................. 69-ON AR TH350.THW15 Output Bearing to Case Shim .035".................................. 69-ON AR TH350.THW16 Output Bearing to Case Shim .040".................................. 69-ON AR TH350.THW17 Output Bearing to Case Shim .045".................................. 69-ON AR TH350.THW18

BANDS31B Intermediate 350, 350C............... 69-ON 1 TH350.BAN01

FILTERS98I Filter Screen Type ....................... 69-ON 1 TH350.FIL01NI Governor Filter ............................ 69-ON 1 TH700.FIL02

MODULATORS 97G Modulator (1.75 sq in Diaphragm) Adjustable.................................... 69-ON 1 TH400.MOD0197G Modulator (2.44 sq in Diaphragm) Adjustable Low Vacuum .............. 69-ON 1 TH400.MOD03

VALVE BODY KITSKit Shift Kit ........................................ 69-ON 1 TH350.SK01Kit Reprogramme Kit ........................ 69-ON 1 TH350.SK02

HARD PARTSNI Pump Assy Washer Type 350 ..... 69-79 1 TH350.PUM01NI Pump Assy Bearing Type With Thick Gears 350.................. 77-79 1 TH350.PUM02NI Pump Assembly 350C................. 80-ON 1 TH350.PUM0344A Pump Body & Gears 350 ............ 69-79 1 TH350.PUM0444A Pump Body & Gears 350C.......... 80-ON 1 TH350.PUM0556F Rear Planet ................................. 69-ON 1 TH350.PL01NI Cable........................................... 69-ON 1 TH350.CAB01

TURBO HYDRAMATIC 250, 350, 350C3 SPEED RWD

219

ACTURBO HYDRAMATIC 400 (3L80E)3 SPEED RWD

220

ACTURBO HYDRAMATIC 400 (3L80E)

3 SPEED RWD

221



KITSKit Overhaul Kit TH400..................... 65-ON 1 TH400.OHK01Kit Gasket & Rubber Kit TH400........ 65-ON 1 TH400.GSK01Kit Overhaul Kit 4L80E Ex Jag ....... 91-ON 1 4L80E.OHK02Kit Overhaul Kit 4L80E Jaguar ......... 93-ON 1 4L80E.OHK01

GASKETS1H Pan Gasket TH400...................... 64-ON 1 TH400.GAS011H Pan Gasket (Farpak) ................... 64-ON 1 TH400.GAS101H Pan Gasket 4L80E Ex Jaguar..... 91-ON 1 4L80E.GAS021H Pan Gasket 4L80E Jaguar .......... 93-ON 1 4L80E.GAS012H Front Pump Gasket ..................... 64-ON 1 TH400.GAS026H Servo Cover Gasket .................... 64-ON 1 TH400.GAS04NI Extension Housing Gasket .......... 67-ON 1 TH400.GAS03

RUBBER COMPONENTS8H Front Pump O Ring TH400.......... 64-ON 1 TH400.SQR018H Pump to Case Seal 4L80E.......... 91-ON 1 TH700.SQR01

SEALS10A Front Pump Seal TH400.............. 64-ON 1 TH180.MCS0110A Front Pump Seal 4L80E.............. 91-ON 1 4L80E.MCS0112H Ext Housing 2.501" O.D. ............. 64-ON 1 TH400.MCS0212H Ext Housing 2.702" O.D. ............. 64-ON 1 TH400.MCS01NI Selector Shaft.............................. 64-ON 1 TH180.MCS03

SEALING RINGSKit Sealing Ring Kit........................... 64-ON 1 TH400.SRK0120A Front Pump to Fwd Clutch .......... 64-ON 2 TH400.SSR0122E Centre Support to Dir Clutch ....... 64-ON 4 TH400.SSR02NI Direct Clutch Accum Piston......... 64-ON 1 TH400.SSR03NI Rear Accum Piston Metal ............ 65-71 1 TH400.SSR04NI Rear Accum Piston Teflon ........... 71-ON 1 TH400.SSR05

FRICTION PLATES30C Forward TH400 .......................... 64-ON 4-5 TH400.FRP0130C Forward Hi Energy 4L80E........... 91-ON 4-5 TH400.FRP0132D Direct (Smooth) TH400 ............... 64-ON 4-6 TH400.FRP0132D Direct Hi Energy 4L80E............... 91-ON 4-6 TH400.FRP0134E Intermediate TH400..................... 64-ON 3 TH400.FRP0234E Intermediate 4L80E 2.00mm....... 91-95 4 TH400.FRP0334E Intermediate 4L80E 1.78mm....... 96-ON 4 TH400.FRP0436B Overdrive 4L80E ......................... 91-ON 4 4L80E.FRP0238B Overrun 4L80E............................ 91-ON 3 4L80E.FRP01

STEEL PLATES31C Forward Flat (.077") All............ 65-ON 4 TH400.STP0231C Forward Waved (.060") All........... 65-ON 1 TH400.STP0631C Forward Thick (.092") All ........... 65-ON AR TH400.STP0333D Direct Flat (.092") All .............. 67-ON 5 TH400.STP0333D Direct Waved (.060") All .............. 67-ON 1 TH400.STP0633D Direct Flat Sel (.077") All ............. 64-ON AR TH400.STP0235E Inter Clutch (.100") TH400 .......... 64-ON 3 TH400.STP0435E Inter Waved (.068") TH400.......... 64-ON AR TH400.STP0535E Intermediate 4L80E..................... 91-ON 4 TH400.STP0735E Intermediate 4L80E..................... 96-ON 1 TH400.STP0837B Overdrive 4L80E ......................... 91-ON 4 4L80E.STP0239B Overrun 4L80E............................ 91-ON 3 4L80E.STP01

BUSHESKit Bush Kit TH400 ........................... 65-ON 1 TH400.BK01Kit Bush Kit 4L80E ........................... 91-ON 1 4L80.BK0140A Front Pump Bush TH400............. 64-ON 1 TH180.BUS0140A Front Pump Bush 4L80E............. 91-ON 1 4L80E.BUS0141A Stator Support Front & Rear ....... 64-ON 2 TH400.BUS0443E Centre Support ............................ 64-ON 1 TH400.BUS0345F Sungear Shaft ............................. 64-ON 2 TH400.BUS04NI Governor Bore Repair Sleeve ..... 64-ON AR TH350.BUS02 (Requires Special Tool Information Available)

THRUST BEARINGS & WASHERSKit Thrust Washer Kit Without Selectives....................... 64-ON 1 TH400.TK01Kit Thrust Bearing Kit ....................... 64-ON 1 TH400.TK0255A Front Pump Selective .062"......... 64-ON AR TH400.THW01 Front Pump Selective .073"......... 64-ON AR TH400.THW02 Front Pump Selective .084"......... 64-ON AR TH400.THW03 Front Pump Selective .095"......... 64-ON AR TH400.THW04 Front Pump Selective .106"......... 64-ON AR TH400.THW05 Front Pump Selective .117"......... 64-ON AR TH400.THW06 Front Pump Selective .128"......... 64-ON AR TH400.THW0756C Forward Clutch Hub to Forward Clutch Housing.............. 64-ON 1 TH400.THW0857C Forward Clutch Hub to Direct Clutch Housing ............. 64-ON 1 TH400.THW0958E Centre Sup to Reaction Drum ..... 64-ON 1 TH400.THW1060F Centre Sup/ Sungear Bearing ..... 64-ON 1 TH400.THW1164F Front Internal Gear/ Carrier ......... 64-ON 1 TH400.THW1261G Rear Int Gear Bearing Front........ 64-ON 1 TH400.THW1362G Rear Int Gear Bearing Rear ........ 64-ON 1 TH400.THW1465G Output Shaft 4 Tab Bronze.......... 64-ON 1 TH400.THW1568G Output Shaft to Case Rear Selective .076".................... 64-ON AR TH400.THW16 Rear Selective .084".................... 64-ON AR TH400.THW17 Rear Selective .092".................... 64-ON AR TH400.THW18 Rear Selective .100".................... 64-ON AR TH400.THW19 Rear Selective .108".................... 64-ON AR TH400.THW20 Rear Selective .116".................... 64-ON AR TH400.THW21

TURBO HYDRAMATIC 400 (3L80E)3 SPEED RWD

222



BANDS72D Intermediate Overrun (Front) ...... 64-ON 1 TH400.BAN0173F Low & Reverse (Rear)................. 64-ON 1 TH400.BAN02

FILTERS76H Filter TH400................................. 64-ON 1 TH400.FIL0176H Filter TH425................................. 66-78 1 TH425.FIL0176H Filter 4L80E................................. 91-96 1 4L80E.FIL0176H Filter 4L80E................................. 97-ON 1 4L80E.FIL05NI Pres Control Solenoid Filter ........ 91-ON 1 4L80E.FIL02NI Shift Solenoid Filter ..................... 91-ON 2 4L80E.FIL03 NI TCC Solenoid Filter ..................... 91-ON 1 4L80E.FIL04 NI Governor Filter TH400................. 64-ON 1 TH400.FIL02

PISTONS80B Overrun Clutch Piston with Bonded Seal 4L80E............. 91-ON 1 4L80E.PIS0186D Direct Clutch Piston 4L80E ......... 91-ON 1 4L80E.PIS02NI Accumulator Piston ..................... 64-ON 1 TH400.PIS01

MODULATORSNI Modulator (1.75 sq in Diaphragm) Adjustable.................................... 64-ON 1 TH400.MOD01NI Modulator (2.44 sq in Diaphragm) Adjustable Low Vacuum .............. 64-ON 1 TH400.MOD03

SPRINGS & ONE WAY CLUTCHES85D Intermediate Clutch Sprag .......... 64-71 1 TH400.OWC0385D Intermediate Clutch Roller Assembly .......................... 72-ON 1 TH400.OWC0288F Low Clutch Roller Assembly........ 66-ON 1 TH400.OWC0192C Forward Clutch Dished Spring TH400.................. 65-ON 1 TH400.DIA0192C Forward Clutch Belville Spring 4L80E .................. 91-ON 1 TH400.DIA0191D Direct Clutch Dished Spring TH400.................. 65-ON 1 TH400.DIA0191D Direct Clutch Belville Spring 4L80E .................. 91-ON 1 TH400.DIA0190H Spring 1-2 Accumulator Blue....... 65-ON 1 TH400.SPR0190H Spring 1-2 Accumulator Yell ........ 65-ON 1 TH400.SPR02

ELECTRICAL COMPONENTSNI Detent Solenoid TH400............... 64-ON 1 TH400.SOL01NI Connector Single Wire TH400..... 64-ON 1 TH400.ELE02NI Connector Two Wire TH400 ........ 64-ON 1 TH400.ELE01NI Pres Control Solenoid 4L80E...... 91-93 1 4L80E.SOL01NI 1-2 Shift Solenoid 4L80E ............ 91-ON 1 4L80E.SOL02NI 2-3 Shift Solenoid 4L80E ............ 91-ON 1 4L80E.SOL03NI 3-4 Shift Solenoid 4L80E ............ 91-ON 1 4L80E.SOL02NI TCC Solenoid 4L80E .................. 91-93 1 4L80E.SOL04NI Input & Output Speed Sensors 4L80E ................ 91-ON 2 4L80E.ELE02NI Inter Wiring Harness 4L80E ........ 91-ON 1 4L80E.ELE03NI Throttle Position Sensor.............. 91-ON 1 4L80E.ELE01

VALVE BODY KITSKit Shift Kit ........................................ 64-ON 1 TH400.SK01Kit Reprogramme Kit ........................ 64-ON 1 TH400.SK02Kit Shift Kit ........................................ 91-ON 1 4L80E.SK01

HARD PARTSNI Direct Clutch Drum Sprag Type .................................. 64-ON 1 TH400.DRU01NI Direct Clutch Drum Roller Type .................................. 64-ON 1 TH400.DRU02NI Output Silencer Ring TH400 ....... 68-ON 1 TH400.SP01NI Governor Gear Repair Kit .......... 64-ON 1 TH400.GOV01

TURBO HYDRAMATIC 400 (3L80E)3 SPEED RWD

223

AC4L80E4 SPEED RWD (Elecronic Control)

224

AC4L80E

4 SPEED RWD (Elecronic Control)

225



4L80E4 SPEED RWD (Elecronic Control)

KITSKit Overhaul Kit 4L80E Ex Jag ....... 91-ON 1 4L80E.OHK02Kit Overhaul Kit 4L80E Jaguar ......... 93-ON 1 4L80E.OHK01

GASKETS1H Pan Gasket 4L80E Ex Jaguar..... 91-ON 1 4L80E.GAS021H Pan Gasket 4L80E Jaguar .......... 93-ON 1 4L80E.GAS01

RUBBER COMPONENTS8H Pump to Case Seal 4L80E.......... 91-ON 1 TH700.SQR01

SEALS10A Front Pump Seal 4L80E.............. 91-ON 1 4L80E.MCS0112H Ext Housing 2.501" O.D. ............. 64-ON 1 TH400.MCS0212H Ext Housing 2.702" O.D. ............. 64-ON 1 TH400.MCS01NI Selector Shaft.............................. 64-ON 1 TH180.MCS03

SEALING RINGS

FRICTION PLATES30C Forward ..................................... 64-ON 4-5 TH400.FRP0130C Forward Hi Energy 4L80E........... 91-ON 4-5 TH400.FRP0132D Direct (Smooth) TH400 ............... 64-ON 4-6 TH400.FRP0132D Direct Hi Energy 4L80E............... 91-ON 4-6 TH400.FRP0134E Intermediate ............................... 64-ON 3 TH400.FRP0234E Intermediate 4L80E 2.00mm....... 91-95 4 TH400.FRP0334E Intermediate 4L80E 1.78mm....... 96-ON 4 TH400.FRP0436B Overdrive 4L80E ......................... 91-ON 4 4L80E.FRP0238B Overrun 4L80E............................ 91-ON 3 4L80E.FRP01

STEEL PLATES31C Forward Flat (.077") All............ 65-ON 4 TH400.STP0231C Forward Waved (.060") All........... 65-ON 1 TH400.STP0631C Forward Thick (.092") All ........... 65-ON AR TH400.STP0333D Direct Flat (.092") All .............. 67-ON 5 TH400.STP0333D Direct Waved (.060") All .............. 67-ON 1 TH400.STP0633D Direct Flat Sel (.077") All ............. 64-ON AR TH400.STP0235E Inter Clutch (.100") ...................... 64-ON 3 TH400.STP0435E Inter Waved (.068") .................... 64-ON AR TH400.STP0535E Intermediate 4L80E..................... 91-ON 4 TH400.STP0735E Intermediate 4L80E..................... 96-ON 1 TH400.STP0837B Overdrive 4L80E ......................... 91-ON 4 4L80E.STP0239B Overrun 4L80E............................ 91-ON 3 4L80E.STP01

BUSHESKit Bush Kit 4L80E ........................... 91-ON 1 4L80.BK0140A Front Pump Bush 4L80E............. 91-ON 1 4L80E.BUS01

THRUST BEARINGS & WASHERS

226



4L80E4 SPEED RWD (Elecronic Control)

BANDS

FILTERS76H Filter 4L80E................................. 91-96 1 4L80E.FIL0176H Filter 4L80E................................. 97-ON 1 4L80E.FIL05NI Pres Control Solenoid Filter ........ 91-ON 1 4L80E.FIL02NI Shift Solenoid Filter ..................... 91-ON 2 4L80E.FIL03 NI TCC Solenoid Filter ..................... 91-ON 1 4L80E.FIL04

PISTONS80B Overrun Clutch Piston with Bonded Seal 4L80E............. 91-ON 1 4L80E.PIS0186D Direct Clutch Piston 4L80E ......... 91-ON 1 4L80E.PIS02


ELECTRICAL COMPONENTSNI Pres Control Solenoid 4L80E...... 91-93 1 4L80E.SOL01NI 1-2 Shift Solenoid 4L80E ............ 91-ON 1 4L80E.SOL02NI 2-3 Shift Solenoid 4L80E ............ 91-ON 1 4L80E.SOL03NI 3-4 Shift Solenoid 4L80E ............ 91-ON 1 4L80E.SOL02NI TCC Solenoid 4L80E .................. 91-93 1 4L80E.SOL04NI Input & Output Speed Sensors 4L80E ................ 91-ON 2 4L80E.ELE02NI Inter Wiring Harness 4L80E ........ 91-ON 1 4L80E.ELE03NI Throttle Position Sensor.............. 91-ON 1 4L80E.ELE01

VALVE BODY KITSKit Shift Kit ........................................ 91-ON 1 4L80E.SK01

HARD PARTS

227

ACTURBO HYDRAMATIC 700-R4 (4L60), 4L60E4 SPEED RWD (Electronic & Hydraulic Control)

228

ACTURBO HYDRAMATIC 700-R4 (4L60), 4L60E

4 SPEED RWD (Electronic & Hydraulic Control)

229



KITSKit Overhaul Kit TH700-R4............... 82-93 1 TH700.OHK01Kit Overhaul Kit 4L60E ..................... 93-ON 1 4L60E.OHK01

Kit Gasket & Seal Kit TH700-R4....... 82-93 1 TH700.GSK01Kit Gasket & Rubber Kit 4L60E ........ 93-ON 1 4L60E.GSK01

GASKETS1E Pan Gasket TH700-R4................ 82-93 1 TH700.GAS011E Pan Gasket 4L60E Heavy Duty (Will Retrofit) ............ 93-ON 1 TH700.GAS102E Front Pump to Case Gasket........ 82-84 1 TH700.GAS022E Front Pump to Case Gasket........ 85-ON 1 TH700.GAS03

RUBBER COMPONENTS 5C Input Shaft O Ring V6 ................. 82-ON 1 TH700.OR01 5C Input Shaft O Ring V8 ................. 82-ON 1 TH700.OR02 6E Pump to Case Lathe Cut Seal..... 82-ON 1 TH700.SQR01 8E Servo Cover O Ring .................... 82-ON 1 TH700.OR0313E Filter to Case Multi Lip Seal (Replaces O Ring)....................... 82-ON 1 TH700.RUB01

SEALS40A Front Pump Seal ......................... 82-ON 1 TH700.MCS0141A Front Pump Seal Retainer........... 82-ON 1 TH700.CIR0142E Extension Housing ...................... 82-ON 1 TH180.MCS0242E Extension Housing ...................... 82-ON 1 TH700.MCS02NI Selector Shaft.............................. 82-ON 1 TH180.MCS01

SEALING RINGSKit Sealing Ring Kit TH700-R4 ......... 82-93 1 TH700.SRK01Kit Sealing Ring Kit 4L60E ............... 93-ON 1 4L60E.SRK0139A Rev Input Drum Sealing Ring...... 82-93 2 TH700.SSR0144A Pump Slide to Pump Ring ........... 82-93 1 TH700.SSR0242C Turbine Shaft Sealing Ring ......... 82-ON 4 TH700.SSR03

FRICTION PLATESKit 3rd & 4th Clutch Hi Performance Kit With Friction & Steel Plates......... 82-ON 1 TH700.CK0120B Reverse Input (1.98mm) - To 2/87 ...................... 82-E87 3-4 TH700.FRP0220B Reverse Input (1.78mm) - From 2/87 ................. L87-ON 4-5 TH700.FRP0722C Overrun ....................................... 82-ON 2 TH700.FRP0324C Forward (2.03mm) - To 1/85........ 82-E85 4-5 TH700.FRP0424C Forward (1.78mm) - 1/85 ............ L85-ON 4-5 TH700.FRP0626C 3rd & 4th...................................... 82-92 5-6 TH700.FRP0526C 3rd & 4th Heavy Duty .................. 82-92 Alt TH700.FRP0826C 3rd & 4th 4L60E .......................... 93-ON 5-6 4L60E.FRP0128D Low & Reverse............................ 82-ON 5-6 TH700.FRP01

STEEL PLATES21B Reverse Input Flat All .................. 82-ON 2-3 TH700.STP0131B Rev Input Waved - To 2/87.......... 82-E87 1 TH700.STP0231B Rev Input Waved - From 2/87 ..... L87-ON 1 TH700.STP0323C Overrun ....................................... 82-ON 2 TH700.STP0425C Forward Flat (1.90mm) - To 1/85 ...................... 82-E85 3-4 TH700.STP0825C Forward Flat (2.23mm) - From 1/85 ................. L85-ON 3-4 TH700.STP0933C Forward Waved ........................... 82-ON 1 TH700.STP1027C 3rd & 4th...................................... 82-ON 1 TH700.STP0727C 3rd & 4th (1.95mm) To 4/93......... 82-L93 4-6 TH700.STP0627C 3rd & 4th Oversize (2.70mm) ...... 82-L93 AR TH700.STP0527C 3rd & 4th (2.70mm) 5/93 on ........ L93-ON 5 TH700.STP05

34C 3rd & 4th Apply Plate Upgrade Kit Converts to latest design............. L87-92 1 TH700.CK01

29D Low & Reverse............................ 82-ON 5 TH700.STP1129D Low & Reverse Selective Spacer (2.46mm)......... 82-ON AR TH700.STP12

TURBO HYDRAMATIC 700-R4 (4L60), 4L60E4 SPEED RWD (Electronic & Hydraulic Control)

230

AC

231



BUSHESKit Bush Kit ....................................... 82-ON 1 TH700.BK01Kit Bush Kit ...................................... 84-ON 1 TH700.BK0255A Front Pump Bush Babbit ............. 82-ON 1 TH700.BUS0156A Stator Support Front.................... 82-83 1 TH700.BUS0356A Stator Support Front.................... 84-ON 1 TH700.BUS0457A Stator Support Rear .................... 84-ON 1 TH700.BUS0558B Reverse Input Housing Front ...... 82-ON 1 TH700.BUS0659B Reverse Input Housing Rear....... 82-ON 1 TH700.BUS0760C Input Sun Gear Front & Rear ...... 82-ON 2 TH700.BUS0861C Reaction Carrier Shaft Front ....... 82-ON 1 TH700.BUS0962C Reaction Carrier Shaft Rear........ 82-ON 1 TH700.BUS1063D Reaction Sun Gear...................... 82-ON 1 TH700.BUS1165E Extension Housing Babbit ........... 82-ON 1 TH700.BUS0265E Extension Housing Heavy Duty Bronze ..................... 82-ON Alt TH700.BUS12NI Case Bronze ............................... 82-ON 1 TH700.BUS13NI Case Babbit................................. 82-ON Alt TH700.BUS14

THRUST BEARINGS & WASHERSKit Thrust Washer Kit........................ 82-ON 1 TH700.TK01Kit Thrust Bearing Kit ....................... 82-ON 1 TH700.BK0170B Pump to Reverse Drum............... 82-ON 1 TH700.THW0171B Stator Support to Input Drum Bearing ..................... 82-ON 1 TH700.THW0272B Stator Support To Input Drum Selective 1.87mm-1.97mm ......... 82-ON AR TH700.THW03 Selective 2.04mm-2.14mm ......... 82-ON AR TH700.THW04 Selective 2.21mm-2.31mm ......... 82-ON AR TH700.THW05 Selective 2.38mm-2.48mm ......... 82-ON AR TH700.THW06 Selective 2.55mm-2.65mm ......... 82-ON AR TH700.THW07 Selective 2.72mm-2.82mm ......... 82-ON AR TH700.THW08 Selective 2.89mm-2.99mm ......... 82-ON AR TH700.THW09 Selective 3.06mm-3.16mm ......... 82-ON AR TH700.THW10

73C Input Sungear Bearing ................ 82-ON 1 TH700.THW1174C Input Carrier to Race (Used with Late Style Sprag) ...... 82-ON 1 TH700.THW1275C Input Carrier to Reaction Shaft Bearing ............... 82-ON 1 TH700.THW1376C Reaction Shaft/Shell Washer ...... 82-ON 1 TH700.THW1477D Rear One Way Clutch Race To Driving Shell Washer .............. 82-ON 1 TH700.THW1578D Reaction Carrier to Support Bearing .......................... 82-ON 1 TH700.THW1679D Reaction Gear Support To Case Bearing.......................... 82-ON 1 TH700.THW18

BANDS95B Second & Fourth Band TH700-R4................................... 82-92 1 TH700.BAN0195B Second & Fourth Band 4L60E .... 93-ON 1 4L60E.BAN01

FILTERS85E Filter TH700-R4........................... 82-86 1 TH700.FIL0185E Filter TH700-R4........................... 87-93 1 TH700.FIL0185E Filter 4L60E................................. 93-ON 1 4L60E.FIL01NI Gov and Converter Filter ............. 82-ON 2 TH700.FIL02NI Small Valve Body Filter 4L60E P.C. Switch .................................. 93-ON 1 4L60E.FIL02NI Large Valve Body Filter 4L60E Shift Solenoid .............................. 93-ON 1 4L60E.FIL03

PISTONS38C 3-4 Clutch Piston with Bonded Seal ....................... 82-ON 1 TH700.PIS01 Forward Clutch Piston with Bonded Seals.............................. 82-ON 1 TH700.PIS02 Overrun Clutch Piston with Bonded Seal & Release Spring Assembly ........... 82-96 1 TH700.PIS03 Overrun Clutch Piston with Bonded Seal................................ 97-ON 1 TH700.PIS04

SPRINGS & ONE WAY CLUTCHES82C Forward Sprag Assembly Heavy Duty Complete ................. 82-ON 1 TH700.OWC0188C Forward Sprag (26 Element) ....... 82-86 1 TH700.OWC0288C Forward Sprag (28 Element) ....... 87-ON 1 TH700.OWC0399D Low Roller Clutch ........................ 82-85 1 TH700.OWC0499D Low Roller Clutch ........................ 86-ON 1 TH700.OWC05NI Valve Body Shift Kit ..................... 82-ON 1 TH700.SK01

ELECTRICAL COMPONENTS69E “Fitz All” Multi Fit Solenoid Kit ..... 82-ON 1 TH700.SOL10NI 1-2 Shift Solenoid........................ 93-ON 1 TH700.SOL01NI 2-3 Shift Solenoid........................ 93-ON 1 TH700.SOL01NI Output Speed Sensor.................. 93-ON 1 TH700.ELE05NI 4 Pin Case Connector ................. 82-ON 1 TH700.ELE06NI Lock-up Solenoid ........................ 82-ON 1 TH700.ELE01NI Pressure Switch 4th Gear (N.C.)............................ 82-ON 1 TH700.ELE02NI Pressure Switch 4th Gear (N.O.) ........................... 82-ON 1 TH700.ELE03NI 3/4 Pulse 2 Prong (N.C.) ............. 82-ON 1 TH700.ELE04

TURBO HYDRAMATIC 700-R4 (4L60), 4L60E4 SPEED RWD (Electronic & Hydraulic Control)

232

AC4T40E, 4T45E4 SPEED FWD (Full Electronic Control)

233

AC4T40E, 4T45E


234




available.


4T40E, 4T45E4 SPEED FWD (Full Electronic Control)

235



4T40E, 4T45E4 SPEED FWD (Full Electronic Control)

236

AC440T4 (4T60)4 SPEED FWD

237

AC440T4 (4T60)

4 SPEED FWD

238




available.


440T4 (4T60)4 SPEED FWD

239



440T4 (4T60)4 SPEED FWD

240

AC4T60E (M13)4 SPEED FWD (Electronic Control)

241

AC4T60E (M13)


242



4T60E (M13)4 SPEED FWD (Electronic Control)

243



4T60E (M13)4 SPEED FWD (Electronic Control)

244

AC4T80E4 SPEED FWD (Electronic Control)

245

AC4T80E


246



4T80E


available.



247



4T80E4 SPEED FWD (Electronic Control)

248

ACSATURN - TAAT4 SPEED FWD

249




available.


SATURN - TAAT4 SPEED FWD

250

ACTH325/4L4 SPEED FWD

251




available.


TH325/4L4 SPEED FWD

252

ACHonda

253

ACRev 06/97

HONDA 2 SPEED2 SPEED FWD (Hydrulic Control)

254



KITSKit Overhaul Kit ................................ 75-80 1 HON2.OHK01Kit Gasket & Rubber Kit ................... 75-80 1 HON2.GSK01

GASKETS1E Case to Case Gasket .................. 75-80 1 HON2.GAS01 2E End Cover Gasket ....................... 75-80 1 HON2.GAS02

RUBBER COMPONENTS3A Low Clutch Inner ......................... 75-80 1 HON2.OR014A Low Clutch Outer ........................ 75-80 1 HON2.OR023B High Clutch Inner ........................ 75-80 1 HON2.OR034B High Clutch Outer........................ 75-80 1 HON2.OR04NI Converter O Ring Outer .............. 75-80 1 HON2.OR05NI Converter O Ring Inner ............... 75-80 1 HON2.OR06

SEALS17E Converter (Pump)........................ 75-80 1 HON2.MCS0118E Selector Shaft.............................. 75-80 1 HON2.MCS0419E Speedo Housing.......................... 75-80 1 HON2.MCS0515E Axle Left Side .............................. 75-80 1 HON2.MCS0216E Axle Right Side............................ 75-80 1 HON2.MCS03

SEALING RINGSKit Sealing Ring Kit........................... 75-80 1 HON2.SRK0124A Low Clutch Drum......................... 75-80 2 HON2.SSR0125B High Clutch Drum........................ 75-80 2 HON2.SSR0226C Mainshaft 24mm O.D. ................. 75-79 1 HON2.SSR0326C Mainshaft 26mm O.D. ................. 79-80 1 HON2.SSR04

FRICTION PLATES8A Low Clutch .................................. 75-80 4 HON2.FRP018B High Clutch.................................. 75-80 4 HON2.FRP01

STEEL PLATES9A Low Clutch .................................. 75-80 4 HON2.STP019B High Clutch.................................. 75-80 4 HON2.STP0111 Pressure Plate 2.1mm................. 75-80 AR HON2.PP0111 Pressure Plate 2.4mm................. 75-80 AR HON2.PP0211 Pressure Plate 2.7mm................. 75-80 AR HON2.PP03

THRUST BEARINGS & WASHERS33C Drive Gear to High Clutch Needle Bearing ................ 75-80 1 HON2.TOR0134C Drive Gear to Mainshaft Needle Bearing ........................... 75-80 2 HON2.TOR0235C Rear Main Outer Bearing ............ 75-80 1 HON2.TOR0336C Low Gear/Thrust Plate Shim ....... 75-80 1 HON2.THW0137D Countershaft Outer Bearing ........ 75-80 1 HON2.TOR0448E Converter Support Bearing ......... 75-80 1 HON2.TOR0549E Countershaft Inner Bearing ......... 75-80 1 HON2.TOR0650E Low Clutch Cover Bearing Small ............................. 75-80 1 HON2.TOR07NI Low Clutch Cover Bearing Large............................. 75-80 1 HON2.TOR08NI Crown Wheel Bearings ............... 75-80 2 HON2.TOR09NI Converter Turbine Thrust ............ 75-80 1 HON2.TOR10

FILTERSNI Filter ............................................ 75-80 1 HON2.FIL01

SUNDRY PARTS40C Mainshaft Lock Tab ..................... 75-80 1 HON2.LT0141C Mainshaft Nut .............................. 75-80 1 HON2.NUT0142D Countershaft Nut ......................... 75-80 1 HON2.NUT0246E Bearing Retainer Screw .............. 75-80 AR HON2.NUT0347E Speedo Cable Clip ...................... 75-80 1 HON2.CL01NI Selector Lock Tab........................ 75-80 1 HON2.LT02

HARD PARTS43D Reverse Selector......................... 75-80 1 HON2.SEL0144E Bearing Retainer ......................... 75-80 1 HON2.RET01

HONDA 2 SPEED2 SPEED FWD (Hydrulic Control)

255

ACHONDA 3 SPEED3 SPEED FWD (Hydraulic Control)

256



KITSKit Overhaul Kit With and Without Lock Up........... 80-ON 1 HON3.OHK01Kit Gasket & Rubber Kit With & Without Lock Up .............. 80-ON 1 HON3.GSK01

Note: Some Late Units may use 110mm Plates

GASKETS11D Case to Case Gasket 3 Speed Non Lock Up ................. 80-ON 1 HON3.GAS0111D Case to Case Gasket 3 Speed with Lock Up ................. 84-ON 1 HON3.GAS0310D End Cover Gasket 3 Speed Non Lock Up ................. 80-ON 1 HON3.GAS0210D End Cover Gasket 3 Speed with Lock Up ................. 84-ON 1 HON3.GAS04

RUBBER COMPONENTSNI Converter O Ring (Bolted Type Converter) .............. 80-ON 1 HON3.OR01NI Converter O Ring Inner ............... 80-ON 1 HON3.OR025A Inner Clutch O Ring 39.8 x 2.2mm 106 & 110mm Clutch Plates ........ 80-ON AR HON3.OR036A Outer Clutch O Ring 106mm Plates 104 x 2.2mm ....... 80-ON AR HON3.OR046A Outer Clutch O Ring 110mm Plates 110 x 2.2mm ........ 84-ON AR HON3.OR05

SEALS18D Converter (Pump)........................ 80-ON 1 HON3.MCS0123D Selector Shaft.............................. 80-ON 1 HON3.MCS0417D Axle Shaft Left (68.3mm O.D.) ............................ 80-ON 1 HON3.MCS0219D Axle Shaft Right (56.2mm O.D.) ............................ 80-ON 1 HON3.MCS03NI Speedo Housing.......................... 80-ON 1 HON3.MCS05

SEALING RINGSKit Sealing Ring Kit........................... 80-ON 1 HON3.SRK0127C Mainshaft Sealing Rings ............. 80-ON 2-3 HON3.SSR01

FRICTION PLATES12A All Clutch Packs .......................... 80-ON 9 HON3.FRP01

12A Some Late Units May Use 110mm Clutch Plates .................. 86-ON 3 HON4.FRP01

STEEL PLATES13A All Clutch Packs (2.0mm)............ 80-ON 9 HON3.STP0113A Some Late Units May Use 110mm Clutch Plates ............................... 86-ON 3 HON4.STP01

14A Pressure Plate 2.9mm................. 80-ON 1 HON3.PP01

BEARINGS & THRUSTS35C Mainshaft Bearing ....................... 80-ON 1 HON3.TOR0137B Countershaft Bearing .................. 80-ON 1 HON3.TOR0239B Countershaft Bearing Inner ......... 80-ON 1 HON3.TOR0344D Converter Support Bearing ......... 80-ON 1 HON3.TOR04NI Crown Wheel Bearing ................. 80-ON 2 HON4.TOR05NI Converter Thrust Washer Bolted Type Convertor................. 80-ON 1 HON3.THW01

FILTERSNI Filter ............................................ 80-ON 1 HON3.FIL01

ONE WAY CLUTCHES40B Sprag (Fully Automatic Only) ...... 80-ON 1 HON3.OWC01

SUNDRY PARTS36B Countershaft Nut ......................... 80-ON 1 HON3.NUT0134C Mainshaft Nut .............................. 80-ON 1 HON3.NUT02NI Selector Lock Tab........................ 80-ON AR HON3.LT01NI Speedo Clip................................. 80-ON 1 HON3.CL01

HARD PARTS38B Reverse Selector (Bevelled) ....... 80-83 1 HON3.SEL0138B Reverse Sel (Non-Bevelled)........ 84-ON 1 HON3.SEL02

HONDA 3 SPEED3 SPEED FWD (Hydraulic Control)

257

ACHONDA 4 SPEED 2 SHAFT4 SPEED FWD (Electronic & Hydraulic Control)

258

ACHONDA 4 SPEED 2 SHAFT

4 SPEED FWD (Electronic & Hydraulic Control)

259



OVERHAUL KITSKit Overhaul Kit Rover 825/827............................. 82-ON 1 HON4.OHK01 Kit Overhaul Kit Honda Prelude/Accord Without Fuel Injection.................. 86-ON 1 HON4.OHK04 Kit Overhaul Kit Honda Prelude/Accord With Fuel Injection....................... 83-87 1 HON4.OHK02 Kit Overhaul Kit Rover216/416 Honda Civic ................................. 88-90 1 HON4.OHK05 Kit Overhaul Kit M24A With 110mm Clutch Plates .......... 92-ON 1 HON4.OHK07 Kit Overhaul Kit Honda Accord.............................. 90-ON 1 HON4.OHK06 Kit Overhaul Kit Honda Prelude ............................ 92-ON 1 HON4.OHK06 Kit Overhaul Kit RO, MPRA With 116mm Clutch Plates .......... 90-93 1 HON4.OHK08 Kit Overhaul Kit MP7A With 116mm Clutch Plates .......... 94-ON 1 HON4.OHK08 Kit Overhaul Kit MPYA Rover/Legend With 125mm Clutch Plates.......... 91-ON 1 HON4.OHK09

GASKET & RUBBER KITSKit Gasket & Rubber Kit Rover 825/827............................. 82-ON 1 HON4.GSK01 Kit Gasket & Rubber Kit Honda Accord & Prelude Non Injection ............................... 86-ON 1 HON4.GSK04 Kit Gasket & Rubber Kit Honda Accord & Prelude Injection....................................... 86-ON 1 HON4.GSK02 Kit Gasket & Rubber Kit With 120mm Clutch Plates PX4B, APXA, APX4, MPXA, MPOA, MP1A (See 3 Shaft Honda) ................... 90-ON 1 HON4.GSK06

The Above Codes have been researched using theinformation available to us at this time.

Some Codes May not be listed and should you encounterone of these please check the following to

enable us to identify the correct kit.Case to Case and End Cover Gasket Style

Clutch Plate SizeAxle Seal Size

GASKETS2F Case to Case Gasket Rover 825.................................... 86-ON 1 HON4.GAS01 2F Case to Case Gasket Rover 827.................................... 86-ON 1 HON4.GAS03 3G End Cover Gasket Rover 825.................................... 86-ON 1 HON4.GAS02 3G End Cover Gasket Rover 827.................................... 86-ON 1 HON4.GAS04 2F Case to Case Gasket Honda Non Injected .................... 86-ON 1 HON4.GAS05 2F Case to Case Gasket Honda Injected ............................ 86-ON 1 HON4.GAS07 3G End Cover Gasket Honda Non Injected .................... 88-ON 1 HON4.GAS06 3G End Cover Gasket Honda Injected ............................ 90-ON 1 HON4.GAS08 2F PX4 Carburetted With 120mm Clutch Plates.......... 88-ON 1 HON4.GAS09 2F PX4 Fuel Injected, MP1A With 120mm Clutch Plates.......... 88-ON 1 HON4.GAS10

PAN GASKETSNI Pan Gasket MPYA....................... 91-ON 1 HON4.GAS11 NI Pan Gasket MPWA...................... 91-ON 1 HON4.GAS12

HONDA 4 SPEED 2 SHAFT4 SPEED FWD (Electronic & Hydraulic Control)

260



SEALS20E Converter Seal (Rover) ............... 83-ON 1 HON4.MCS01 20E Converter Seal (Honda) .............. 83-ON 1 HON4.MCS02

SEALING RINGSKit Sealing Ring Kit........................... 86-ON 1 HON4.SRK01 26B Mainshaft Sealing Ring 32mm .... 82-86 4 HON4.SSR01 26B Mainshaft Sealing Ring 35mm .... 85-ON 4 HON4.SSR02 26B Mainshaft Sealing Ring 42mm .... 91-ON 4 HON4.SSR03 NI Mainshaft 4WS (29mm) .............. 88-ON 1 HON4.SSR04

FRICTION PLATES15A All Clutch Packs 106mm O.D...... 82-E83 12 HON3.FRP01 15A All Clutch Packs 110mm O.D. (2MM).................... L83-86 12 HON4.FRP01 15A All Clutch Packs 110mm O.D. (1.9mm).................. 91-ON 12 HON4.FRP05 15A All Clutch Packs 116mm O.D. ..... 86-ON 16 HON4.FRP02 NI All Clutch Packs 120mm O.D...... 90-ON 15 HON4.FRP03

For 125mm Plates see Honda 3 Shaft Page 84

STEEL PLATES16A All Clutch Packs 106mm (2.0mm).......................... 82-E83 12 HON3.STP01 16A 106mm Undersize (1.7mm)......... 82-E83 AR HON3.STP02 16A 106mm Oversize (2.1mm)......... 82-E83 AR HON3.STP0316A All Clutch Packs 110mm (2.0mm) .......................... L83-86 12 HON4.STP01 16A 110mm Undersize (1.8mm) ......... L83-86 AR HON4.STP10 16A 110mm Undersize (1.6mm) ......... L83-86 AR HON4.STP06 16A 110mm Oversize (2.1mm) ......... L80-86 AR HON4.STP1116A All Clutch packs 116mm (2.0mm) .......................... 86-ON 12 HON4.STP02 16A 116mm Undersize (1.8mm) ......... 86-ON AR HON4.STP12 16A 116mm Oversize (2.1mm) ......... 86-ON AR HON4.STP13 16A 116mm Oversize (2.6mm) ......... 86-ON AR HON4.STP14 NI 1st Clutch (Low) 120mm (2.3mm).......................... 1990 3 HON4.STP05 NI 1st Clutch (Low) 120mm (2.0mm).......................... 91-ON 3 HON4.STP03 NI 2nd Clutch Pack 120mm (2.6mm).......................... 1990 3 HON4.STP04 NI 2nd Clutch Pack 120mm (2.0mm).......................... 90-ON 3 HON4.STP03 NI 3rd Clutch Pack 120mm (2.0mm).......................... 90-ON 3 HON4.STP03 NI 4th Clutch Pack 120mm (2.0mm)......................... 90-ON 3 HON4.STP03 NI All Clutch Packs 120mm Undersize (1.8mm)...................... 90-ON AR HON4.STP09

PRESSURE PLATES17A Press Plate 106mm 2.9mm ....................................... 82-E83 AR HON3.PP0117A Press Plate 110mm 2.6mm ........................................ L83-86 AR HON4.PP2617A Press Plate 110mm 2.8mm ........................................ L83-86 AR HON4.PP2817A Press Plate 110mm 3.0mm ......................................... L83-86 AR HON4.PP3017A Press Plate 110mm 3.2mm ......................................... L83-86 AR HON4.PP3217A Press Plate 116mm 2.5mm # 5 ................................... 86-ON AR HON4.PP0517A Press Plate 116mm 2.6mm # 6 ................................... 86-ON AR HON4.PP0617A Press Plate 116mm 2.7mm # 7 ................................... 86-ON AR HON4.PP0717A Press Plate 116mm 2.8mm # 8 ................................... 86-ON AR HON4.PP0817A Press Plate 116mm .................... 2.9mm # 9 ................................... 86-ON AR HON4.PP0917A Press Plate 116mm .................... 3.0mm #10 .................................. 86-ON AR HON4.PP10

Other Pressure Plates available on Request


261



BUSHESKit Mainshaft Bush Kit ...................... 86-ON 1 HON4.BK0141B 2nd Gear to Mainshaft Bush * Replaces Bearing........................ 82-ON 1 HON4.BUS0141B 2nd Gear to Mainshaft Bush * Replaces Bearing........................ 86-ON 1 HON4.BUS02

*These Solid Bronze Bushes press fitonto Mainshaft and are designed to

save a mainshaft that has beendamaged by original roller bearing.

BEARINGS & THRUSTS40B Thrust Bearing 2nd Gear to Mainshaft 42 x 58 x 2mm ............ 82-87 1 HON4.TOR0141B Roller Bearing 2nd Gear I.D 36 x 41 x 18mm........................... 82-87 1 HON4.BE11 42B Thrust Bearing 2nd Gear to Clutch Drum 36 x 56 x 2mm............................. 88-ON 1 HON4.TOR0242B Thrust Bearing 2nd Gear to Clutch Drum (V6 & Modified Drum) 36 x 56 x 2.5mm.......................... 86-ON 1 HON4.TOR0844B Selective Race 36.5 x 51mm Clutch Drum to Bearing (4.00mm)..................................... 82-87 AR HON4.THW02 Clutch Drum to Bearing (4.05mm)..................................... 82-87 AR HON4.THW03 Clutch Drum to Bearing (4.10mm)..................................... 82-87 AR HON4.THW04 Clutch Drum to Bearing (4.15mm)..................................... 82-87 AR HON4.THW05 Clutch Drum to Bearing (4.20mm)..................................... 82-87 AR HON4.THW06 Clutch Drum to Bearing (4.25mm)..................................... 82-87 AR HON4.THW07 Clutch Drum to Bearing (4.20mm)..................................... 88-ON AR HON4.THW09 Clutch Drum to Bearing (4.30mm)..................................... 88-ON AR HON4.THW08 Clutch Drum to Bearing (4.40mm)..................................... 88-ON AR HON4.THW10

BEARINGS & THRUSTS (Cont)44B These Selective Races allow the use of the updated 2nd Gear and Bearing (51466) with Thin Wall Hub 2nd & 4th

Clutch Drum Selective Race 36.5 x 55mm Clutch Drum to Bearing (4.05mm)..................................... 85-ON AR HON4.THW14 Clutch Drum to Bearing (4.10mm)..................................... 85-ON AR HON4.THW15 Clutch Drum to Bearing (4.15mm)..................................... 85-ON AR HON4.THW16 Clutch Drum to Bearing (4.20mm)..................................... 85-ON AR HON4.THW17 Clutch Drum to Bearing (4.25mm)..................................... 85-ON AR HON4.THW18 Clutch Drum to Bearing (4.30mm)..................................... 85-ON AR HON4.THW19 Clutch Drum to Bearing (4.35mm)..................................... 88-ON AR HON4.THW20 Clutch Drum to Bearing (4.40mm)..................................... 88-ON AR HON4.THW21

Many other bearings and thrusts stocked Please ask for details

FILTERS30E Filter AK, CA, C9, AS, F4 ............ 82-86 1 HON4.FIL01 30E Filter G4, L5, PL5X...................... 86-ON 1 HON4.FIL02NI Filter PX4B, APX4 ....................... 90-91 1 HON4.FIL03 NI Filter PX4B, APX4 ....................... 92-93 1 HON4.FIL06 NI Filter MPYA.................................. 91-ON 1 HON4.FIL07 NI Filter MPW4A .............................. 92-ON 1 HON4.FIL08 NI Rover External Filter Shift Solenoid .............................. 88-ON 1 HON4.FIL04 NI Rover External Filter Lock-up Solenoid ........................ 88-ON 1 HON4.FIL05 NI In Line Filter Kit ........................... 82-ON 1 FILTER.K01


262



PISTONS37A Clutch Piston 110mm .................. L83-87 AR HON4.PIS0337A Clutch Piston 116mm .................. 86-ON AR HON4.PIS0237A Clutch Piston 116mm (43mm I.D.) ................................ 88-ON AR HON4.PIS01

CIRCLIPS39A Snap Retainer Circlip Modified Type Thin Wall Hub All Clutches .......... 82-ON AR HON4.CIR0339A Snap Retainer Circlip Thick Wall Hub & V6 ................... 86-ON AR HON4.CIR01


66A Waved Cushion Spring 116mm All Clutches ................................. 86-ON 1 HON4.DIA02

60D Sprag........................................... 82-89 1 HON4.OWC0160D Sprag........................................... 86-89 1 HON4.OWC02

ELECTRICAL COMPONENTSNI Shift Solenoid (Recon) ............... 86-ON 1 HON4.SOL31NI Lock-up Solenoid (Recon).......... 86-ON 1 HON4.SOL32

SUNDRY PARTS50D Mainshaft Nut Rover ................... 82-ON 1 HON4.NUT0151D Countershaft Nut Rover (E)......... 82-86 1 HON4.NUT0251D Countershaft Nut Rover (L) ......... 86-ON 1 HON4.NUT0350D Mainshaft Nut 216/416 .............. 89-92 1 HON4.NUT0451D Countershaft Nut 216/416 ........... 89-92 1 HON4.NUT0550D Mainshaft Nut F4 Accord............. 86-ON 1 HON4.NUT06 51D Countershaft Nut F4 Accord........ 86-ON 1 HON4.NUT07

HARD PARTS35A 2nd & 4th Clutch Drum Rebuilt 110mm Thin Wall Hub (3 Plate)...................................... 82-87 1 HON4.DRU0335A 2nd & 4th Clutch Drum Rebuilt 116mm Thin Wall Hub (4 Plate)....................................... 82-ON 1 HON4.DRU0135A 2nd & 4th Clutch Drum Rebuilt 116mm Thin Wall Hub (3 Plate)....................................... 88-ON 1 HON4.DRU02 35A 2nd & 4th Clutch Drum Rebuilt 116mm Thick Wall Hun (4 Plate)57C Reverse Selector (825 Early) ...... 82-91 1 HON4.SEL01NI Reverser Selector Sleeve ........... 82-91 1 HON4.SEL02NI Rover 825 Counter Shaft ............ 82-ON 1 HON4.SH01NI 3rd Gear Counter Shaft 825........ 82-ON 1 HON4.GE01NI 2nd Gear Counter Shaft 825 ....... 82-ON 1 HON4.GE02 NI Rev Gear Counter Shaft 825....... 82-ON 1 HON4.GE03 NI 4th Gear Counter Shaft 825 ........ 82-ON 1 HON4.GE04 NI Low Gear Mainshaft 825 ............. 82-ON 1 HON4.GE05 NI 2nd Gear Mainshaft 825.............. 82-ON 1 HON4.GE06 NI 4th Gear Mainshaft 825............... 82-ON 1 HON4.GE07 NI Reverse Hub 825 ........................ 82-ON 1 HON4.GE08 NI Reverse Idler Gear 825............... 82-ON 1 HON4.GE09 NI 2nd Gear Mainshaft 827.............. 88-ON 1 HON4.GE10 NI 4th Gear Mainshaft 827............... 88-ON 1 HON4.GE11 NI 4th Gear Counter Shaft 827 ........ 88-ON 1 HON4.GE12 NI 4th Gear Mainshaft SOHC Rover 416 ........................ 91-ON 1 HON4.GE20 NI 3rd Gear Counter Shaft DOHC Rover 216 ........................ 91-ON 1 HON4.GE21

Note:No Warranty on Rebuilt Drums

GENERAL

All Honda Hard Parts Available on Order

Transmission Codes and Chassis Details

Required when Ordering


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ACHONDA 4 SPEED (3 Shaft)4 SPEED FWD (Electronic Control)

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ACHONDA 3 SHAFT

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ILLUSTRATION PAGE

COMING SOON

HONDA 4 SPEED (3 Shaft)4 SPEED FWD (Electronic Control)

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KITSKit Overhaul Kit M24A, A2YA With 110mm Clutch Plates .......... 92-ON 1 HON4.OHK07

Kit Overhaul Kit RO, MPRA With 116mm Clutch Plates .......... 90-ON 1 HON4.OHK08

Kit Overhaul Kit MP7A With 116mm Clutch Plates .......... 90-ON 1 HON4.OHK08

Kit Overhaul Kit PX4B, APXA, APX4, AOYA, MPXA*, MPOA, MP1A, MPJA With 120mm Clutch Plates.......... 90-ON 1 HON4.OHK06

Kit Overhaul Kit PX4B Carb 110, 116 & 120mm Plates ........... 90-ON 1 HON4.OHK06

Kit Overhaul Kit MPYA With 125mm Clutch Plates.......... 91-ON 1 HON4.OHK09

Kit Gasket & Rubber Kit With 120mm Clutch Plates.......... 90-ON 1 HON4.GSK06

GASKETS

1E Case Gasket RO, MPRA With 116mm Clutch Plates .......... 90-ON 1 HON4.GAS13

1E Case Gasket PX4 Carburetted With 120mm Clutch Plates.......... 88-ON 1 HON4.GAS14

1E Case Gasket PX4 Fuel Inj, MP1A With 120mm Frictions....... 88-ON 1 HON4.GAS15

2E End Cover Gasket RO, MPRA With 116mm Clutch Plates .......... 90-ON 1 HON4.GAS16

2E End Cover Gasket PX4 Carburetted With 120mm Clutch Plates.......... 90-ON 1 HON4.GAS09

2E End Cover Gasket PX4 Injected, MP1A With 120mm Clutch Plates.......... 90-ON 1 HON4.GAS10

NI Pan Gasket MPYA....................... 91-ON 1 HON4.GAS11

NI Pan Gasket MPWA...................... 91-ON 1 HON4.GAS12

RUBBER COMPONENTS5A Inner Clutch O Ring 106, 110, 116mm Clutch Plates 39.8 x 2.2mm .............................. 82-ON AR HON4.OR015A Inner Clutch O Ring 120mm Clutch Plates 46.8 x 2.2mm .............................. 90-ON AR HON4.OR026A Outer Clutch O Ring With 106mm Plates 100 x 2.2mm ............................... 82-ON AR HON4.OR036A Outer Clutch O Ring With 110mm Plates 104 x 2.2mm ............................... 86-ON AR HON4.OR046A Outer Clutch O Ring With 116mm Plates 110 x 2.2mm................................ 90-ON AR HON4.OR056A Outer Clutch O Ring With 120mm Plates 110 x 2.2mm................................ 90-ON AR HON4.OR06NI Filter to Valve Body Ring MPYA, MPWA..................... 90-ON 1 HON4.OR07

SEALS20E Converter Seal ............................ 90-ON 1 HON4.MCS1022E Axle Left Ex M24A, MP7A........... 90-ON 1 HON4.MCS1122E Axle Left M24A, MP7A ................ 90-ON 1 HON4.MCS1324E Axle Right Ex M24A, MP7A......... 90-ON 1 HON4.MCS1224E Axle Right M24A, MP7A.............. 90-ON 1 HON4.MCS1426E Selector Shaft.............................. 90-ON 1 HON4.MCS21NI Inter Shaft Front MPYA................ 91-ON 1 HON4.MCS15NI Inter Shaft Inner MPYA................ 91-ON 1 HON4.MCS16NI Inter Shaft Rear MPYA................ 91-ON 1 HON4.MCS17NI Inter Shaft Front MPWA .............. 91-ON 1 HON4.MCS18NI Inter Shaft Inner MPWA............... 91-ON 1 HON4.MCS19NI Inter Shaft Rear MPWA............... 91-ON 1 HON4.MCS20

FRICTION PLATES30A 106mm O.D. All Clutch Packs ..... 82-E83 12 HON3.FRP0130A 110mm O.D. All Clutch Packs ..... L83-86 12 HON4.FRP0130A 116mm O.D. All Clutch Packs. .... 86-ON 12 HON4.FRP0230A 116mm O.D. All Clutch Packs Genuine Honda Plates ................ 86-ON Alt HON4.FRP1230A 116mm O.D V6 All Clutch Pack ............................ 86-ON 16 HON4.FRP02

30A 120mm O.D. All Clutch Packs ..... 90-ON 15 HON4.FRP03

NI 125mm O.D. Plates 1st Clutch Pack Green 2.00mm ....................................... 91-ON 4 HON4.FRP07 2nd Clutch Pack Red 2.00mm ...... 91-ON 4 HON4.FRP06 3rd Clutch Pack Red 2.35mm....... 91-ON 4 HON4.FRP09 4th Clutch Pack Green 2.35mm ....................................... 91-ON 5 HON4.FRP08 Reverse Clutch Green 2.00mm ...................................... 91-ON 4 HON4.FRP07 Low Hold Clutch Green 2.00mm ....................................... 91-ON 4 HON4.FRP07


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STEEL PLATES31A 110mm (2.0mm) All Clutches ...... L83-86 12 HON4.STP0131A 110mm (1.6mm) Undersize ......... L83-86 AR HON4.STP06

31A 116mm (2.0mm) 10 Teeth ........... 86-ON 12 HON4.STP02

31A 120mm (2.3mm) 1st Clutch (Low) .......................... 1990 3 HON4.STP0531A 120mm (2.0mm) 1st Clutch (Low) .......................... 91-ON 3 HON4.STP0331A 120mm (2.6mm) 2nd Clutch Pack ......................... 1990 3 HON4.STP0431A 120mm (2.0mm) 2nd Clutch Pack ......................... 90-ON 3 HON4.STP0331A 120mm (2.0mm) 3rd Clutch Pack........................... 90-ON 3 HON4.STP0331A 120mm (2.0mm) 4th Clutch Pack ........................... 90-ON 3 HON4.STP0331A 120mm (1.8mm) Undersize .................................... 90-ON AR HON4.STP09

NI 125mm (2.0mm) 1st Clutch Pack ........................... 91-ON 4 HON4.STP07NI 125mm (2.0mm) 2nd Clutch Pack .......................... 91-ON 4 HON4.STP07NI 125mm (2.6mm) 3rd Clutch Pack........................... 91-ON 4 HON4.STP08NI 125mm (2.6mm) 4th Clutch Pack ........................... 91-ON 4 HON4.STP08NI 125mm (2.0mm) Reverse Clutch............................ 91-ON 4 HON4.STP07NI 125mm (2.0mm) Low Hold Clutch .......................... 91-ON 4 HON4.STP07

FILTERSNI Filter PX4B, APX4 ....................... 90-91 1 HON4.FIL03

NI Filter PX4B, APX4 ....................... 92-93 1 HON4.FIL06

NI Filter MPYA.................................. 91-ON 1 HON4.FIL07

NI Filter MPW4A .............................. 92-ON 1 HON4.FIL08

Other Filters Available on Request

SUNDRY PARTSNI Civic Codes ML4A, M24A Mainshaft Nut ............................. 91-ON 1 HON4.NUT10 Countershaft Nut ......................... 91-ON 1 HON4.NUT12

NI Integra Codes RO, MPRA, MP7A Mainshaft Nut ............................. 90-ON 1 HON4.NUT10 Countershaft Nut ......................... 90-ON 1 HON4.NUT13

NI Accord Codes PX4B, APXA, APX4, MPXA, MPOA Mainshaft Nut .............................. 90-ON 1 HON4.NUT11 Countershaft Nut ......................... 90-ON 1 HON4.NUT14 Secondary Shaft.......................... 90-ON 1 HON4.NUT14

NI Prelude Codes PY8A, MY8A, MP1A Mainshaft Nut .............................. 90-ON 1 HON4.NUT11 Countershaft Nut ......................... 90-ON 1 HON4.NUT14 Secondary Shaft Nut ................... 90-ON 1 HON4.NUT14

Other Three Shaft Honda Parts available on Request

Transmission Codes and Chassis DetailsRequired when Ordering


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ACHONDA ECVTCONSTANTLY VARIABLE FWD (Electronic Control)

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ACHONDA ECVT

CONSTANTLY VARIABLE FWD (Electronic Control)

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HONDA ECVTCONSTANTLY VARIABLE FWD (Electronic Control)

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HONDA ECVTCONSTANTLY VARIABLE FWD (Electronic Control)

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AC

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ACJatco

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ACNISSAN, MAZDA JATCO 3N71B, 4N71B, N4A-EL3 & 4 SPEED RWD (Electronic & Hydraulic Control)

Revision 30/10/2002

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ACNISSAN, MAZDA JATCO 3N71B, 4N71B, N4A-EL

3 & 4 SPEED RWD (Electronic & Hydraulic Control)

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KITS Kit Overhaul Kit 3N71B .................... 74-ON 1 L3N.OHK01Kit Overhaul Kit 4N71B .................... 82-ON 1 L4N.OHK01Kit Overhaul Kit N4AEL Mazda 929 & RX7 ....................... 88-92 1 N4AEL.OHK01Kit Gasket & Rubber Kit 4 Speed ..... 82-ON 1 L4N.GSK01

GASKETS1G Pan Gasket 14 Bolt Holes ........... 71-ON 1 L3N.GAS011G Pan Gasket All 4 Speed .............. 82-ON 1 L3N.GAS012A Front Pump to Case 3 Speed Non Lock Up ................. 71-ON 1 L3N.GAS025G Extension Housing Gasket All ..... 71-ON 1 L3N.GAS03

RUBBER COMPONENTS 7A Front Pump to Case D Ring All .................................... 71-ON 1 L3N.OR01 8B Overdrive to Case D Ring 4 Speed........................... 82-ON 1 L3N.OR01

SEALS20A Front Pump Seal All .................... 71-ON 1 L3N.MCS01 21G Extension Housing (Nissan) 50mm O.D. ................... 71-ON 1 L3N.MCS0221G Extension Housing 4 Speed Except RX7................... 82-ON 1 L4N.MCS01

SEALING RINGSKit Sealing Ring Kit 4 Speed ............ 82-ON 1 L4N.SRK01

FRICTION PLATESKit Friction Kit L4N71B ..................... 82-ON 1 L4N.FRK0130C Direct All (116mm OD x 1.50mm x 44T) ..... 71-ON 3-5 L3N.FRP0132C Forward All (116mm OD x 1.50mm x 44T) ..... 71-ON 3-5 L3N.FRP0134E Low & Reverse All (131mm OD x 2.00mm x 51T)..... 71-ON 4-7 L3N.FRP02

36B Overdrive 4 Speed (116mm OD x 1.50mm x 44T) ..... 82-ON 2-3 L3N.FRP01

STEEL PLATES31C Direct Flat All (92mm ID x 2.00mm x 28T) ........ 71-ON 6 L3N.STP0133C Forward Flat All (92mm ID x 2.00mm x 28T) ........ 71-ON 5 L3N.STP0133C Forward Flat All (91mm ID x 1.50mm x 28T) ........ 71-ON 5 F3A.STP0135E Low & Reverse Flat All (106mm ID x 1.90mm x 13T) ...... 71-ON 4-7 L3N.STP0237B Overdrive 4N71B (92mm ID x 2.00mm x 28T) ........ 82-ON 2-3 L3N.STP0137B Overdrive 4N71B (91mm ID x 1.50mm x 28T) ........ 82-ON 2-3 F3A.STP0137B Overdrive N4AEL (92mm ID x 2.50mm x 28T) ........ 82-ON 3 L4N.STP0138B Pressure Plate Overdrive (6.35mm Thick) ........................... 82-ON 1 L4N.PP0139C Pressure Plate Direct (6.35mm Thick) ........................... 71-ON 1 L4N.PP0140C Pressure Plate Forward (6.35mm Thick) ........................... 71-ON 1 L4N.PP01

BUSHESKit Bush Kit 4 Speed (No Extension Housing Bush) ..... 82-ON 1 L4N.BK0148A Front Pump Bush All ................... 71-ON 1 L3N.BUS0149A Stator Rear 3 Speed ................... 71-ON 1 L3N.BUS0250C Direct Drum All ............................ 71-ON 1 L3N.BUS0351D Sungear All .................................. 71-ON 2 L3N.BUS0452G Case Front (Narrow) 8mm .......... 71-ON 1 L3N.BUS0753G Case Rear (Wide) 11mm............. 71-ON 1 L3N.BUS0654G Extension Housing All ................. 71-ON 1 L3N.BUS0555B Overdrive Drum 4 Speed ............ 82-ON 1 L3N.BUS08

THRUST BEARINGS & WASHERSKit Plastic Selective Kit All ................ 71-ON 1 L3N.TK01

61B Overdrive/Pump Selective 1.70mm ....................................... 71-ON AR L3N.THW01 Overdrive/Pumo Selective 2.10mm ....................................... 71-ON AR L3N.THW02 Overdrive/Pump Selective 2.50mm ....................................... 71-ON AR L3N.THW03

BANDS70C Intermediate Band 3 Speed....................................... 71-ON 1 L3N.BAN0170C Intermediate Band 3 Speed (Borg Warner) ............... 71-ON 1 L3N.BAN1171B Overdrive Band 4 Speed ...................................... 82-ON Alt L3N.BAN0171B Overdrive Band 4 Speed (Borg Warner) .............. 82-ON Alt L3N.BAN11

(Flex Band Replaces Solid Must Modify Strut)

NISSAN, MAZDA JATCO 3N71B, 4N71B, N4A-EL3 & 4 SPEED RWD (Electronic & Hydraulic Control)

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FILTERS75G Filter 3 Speed ............................. 71-ON 1 L3N.FIL01 75G Filter 4 Speed (Except N4A) ....... 82-ON 1 L4N.FIL01NI Governor Filter ............................ 82-ON 1 L4N.FIL02NI Filter Kit L4N71B ......................... 82-ON 1 L4N.FILKIT01

MODULATORS78G Modulator 3 Speed...................... 71-ON 1 L3N.MOD01 78G Modulator 3 Speed (OEM) .......... 71-ON 1 L3N.MOD0278G Modulator 4 Speed TAXI ............. 82-ON 1 L4N.MOD01

SPRINGS & ONE WAY CLUTCHES81E Low Clutch Sprag 3 & 4 Speed ................................ 71-ON 1 L3N.OWC01 NI Overdrive Sprag 4 Speed............ 82-ON 1 L4N.OWC01

ELECTRICAL COMPONENTSNI Solenoid Set (Mazda N4A-EL) (Rostra) ....................................... 1 N4AEL.SOL01

HARD PARTSNI Intermediate Shaft TAXI .............. 82-ON 1 L4N.SH01 NI Overdrive Solenoid L4N71B........ 82-ON 1 L4N.SOL31

NISSAN, MAZDA JATCO 3N71B, 4N71B, N4A-EL3 & 4 SPEED RWD (Electronic & Hydraulic Control)

SPECIAL ITEMSNI Pressure Boost Kit 4N71B .......... 82-ON 1 L4N.SL01NI ATSG Rebuild Manual (4N71B)....................................... 82-ON AR L4N.MAN01NI ATSG Rebuild Manual (N4A-EL) ..................................... 82-ON AR N4AEL.MAN01

Revision 04/2004

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ACMAZDA JATCO F3A3 SPEED FWD (Hydraulic Control)

Revision 02/09/2002

278



KITSKit Overhaul Kit ................................ 81-ON 1 F3A.OHK01Kit Gasket & Rubber Kit ................... 81-ON 1 F3A.GSK01

GASKETS1D Pan Gasket Except Isuzu............ 81-ON 1 F3A.GAS01NI Pump Gasket .............................. 81-ON 1 F3A.GAS02

SEALS10D Converter Seal ............................ 81-ON 1 F3A.MCS0112D Axle ............................................. 81-ON 2 F3A.MCS02

FRICTION PLATESKit Friction Kit ................................... 81-ON 1 F3A.FRK0120A Direct (116mm OD x 1.50mm x 44T) ..... 81-ON 3 L3N.FRP0122B Forward (116mm OD x 1.50mm x 44T) ..... 81-ON 4 L3N.FRP0124C Low & Reverse (147mm OD x 1.50mm x 62T...... 81-ON 3-5 F3A.FRP02

STEEL PLATESKit Steel Plate Kit.............................. 81-ON 1 F3A.STK0121A Direct (91mm ID x 1.50mm x 28T) ........ 81-ON 3 F3A.STP0123B Forward (91mm ID x 1.50mm x 28T) ........ 81-ON 4 F3A.STP0125C Low & Reverse (106mm ID x 1.90mm x 13T) ...... 81-ON 3-5 L3N.STP02

BANDS

30A Intermediate Band ...................... 81-ON Alt F3A.BAN01

FILTERS35D Filter Non Lock Up ...................... 81-87 1 F3A.FIL0135D Filter Mazda 323 Lock Up ........... 87-ON 1 F3A.FIL02

HARD PARTS70A Direct Clutch Drum...................... 81-ON 1 F3A.DRU02

MAZDA JATCO F3A3 SPEED FWD (Hydraulic Control)

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ACMAZDA, FORD JATCO F4A-EL4 SPEED FWD (Electronic Control)

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KITSKit Master Overhaul ....................... 90-ON 1 F4A.MOHK01Kit Overhaul Kit .............................. 90-ON 1 F4A.OHK01Kit Valve Body Gasket ................... 90-97 1 F4A.GK01Kit Valve Body Gasket ................... 97-ON 1 F4A.GK02

GASKETS1D Pan Gasket ............................... 90-ON 1 F4A.GAS01NI Pump Gasket ............................ 90-ON 1 F4A.GAS02

SEALING RINGSKit Sealing Ring Kit ........................ 90-ON 1 F4A.SRK0112A Forward Clutch Inner Sealing Ring ................... 90-ON 1 F4A.SSR01

SEALS20D Pump Seal ................................ 90-ON 1 G4A.MCS0121D Axle Seal................................... 90-ON 2 F3A.MCS02

FRICTION PLATESKit Friction Kit................................. 90-ON 1 F4A.FRK0130A Reverse Input Clutch (175mm OD x 1.60mm x 45T) .. 90-ON 2 F4A.FRP0332A Forward Clutch (127mm OD x 1.60mm x 42T) .. 90-ON 3 F4A.FRP0134A Coast Clutch (114mm OD x 1.60mm x 16T) .. 90-ON 2 F4A.FRP0236B Low Clutch (180mm OD x 1.60mm x 48T) .. 90-ON 4 F4A.FRP0638C 3-4 Clutch O/D (109mm OD x 1.60mm x 22T) .. 90-ON 4 F4A.FRP04

STEEL PLATESKit Steel Plate Kit ........................... 90-ON 1 F4A.STK0131A Reverse Input Clutch (161mm ID x 1.60mm x 32T) .... 90-ON 2 F4A.STP0333A Forward Clutch (110mm ID x 1.60mm x 32T) .... 90-ON 3 F4A.STP0135A Coast Clutch (99mm ID x 1.60mm x 26T) ...... 90-ON 2 F4A.STP0237B Low Clutch (167mm ID x 1.60mm x 16T) .... 90-ON 4 F4A.STP0839C 3-4 Clutch (93mm ID x 1.60mm x 38T) ...... 90-ON 4 F4A.STP0439C 3-4 Clutch (93mm ID x 1.80mm x 38T) ...... 90-ON 4 F4A.STP0539C 3-4 Clutch (93mm ID x 2.30mm x 38T) ...... 90-ON 4 F4A.STP0640C Pressure Plate 3-4 Clutch (3.3mm Thick)........................... 90-ON 1 F4A.STP0741A Pressure Plate Coast Clutch..... 90-ON 1 F4A.PP0242A Pressure Plate Forward Clutch. 90-ON 1 F4A.PP01

BUSHESKit Bush Kit .................................... 90-ON 1 F4A.BK01

BANDS50B Band ......................................... 90-ON 1 F4A.BAN01

FILTERS55D Filter Mazda.............................. 90-ON 1 F4A.FIL0155D Filter Ford 4EAT With Tube ...... 93-ON 1 F4A.FIL02

SPRINGS & ONE WAY CLUTCHES60A Reverse Clutch Dia Spring ....... 90-ON 1 F4A.DIA01

ELECTRICAL COMPONENTSNI Shift & L/Up Solenoid Set (4).... 90-ON 1 F4A.SOL01NI Lock Up Solenoid...................... 90-ON 1 F4A.SOL02NI 1-2 Shift Solenoid ..................... 90-ON 1 F4A.SOL03NI 1-2 and 3-4 Soleniods (2 Solenoids Wired Together) ... 90-ON 1 F4A.SOL04NI EPC Solenoid ........................... 97-ON 1 F4A.SOL05NI Speed Sensor (Elec/Mech)....... 90-ON 1 F4A.ELE01

HARD PARTS80C 3-4 Clutch Drum........................ 90-ON 1 F4A.DRU0182B Sungear & Band Drum Assy ..... 90-ON 1 F4A.DRU02NI Idler Gear Bearing .................... 90-ON 2 F4A.BE0184B Input Sprag (24 Element).......... 90-ON 1 F4A.OWC0485B Inner Race Low OWC (18 Rollers) ............................... 90-ON 1 F4A.OWC0383B OWC Low Reverse Outer (18 Rollers) ............................... 90-ON 1 F4A.OWC0586C 3-4 Clutch Piston ...................... 90-ON 1 F4A.PIS0187B Planerary Assy.......................... 90-ON 1 F4A.PL0188A Pump Assy (W/O Mounting Bolts) ............... 91-ON 1 F4A.PUM01808B Inner Race & Hub (No Spragg) Forward One Way Clutch ......... 90-ON 1 F4A.OWC06NI Turbine Shaft ............................ 90-ON 1 F4A.SH01

SPECIAL ITEMSNI ATSG Repair Manual................ 90-ON AR F4A.MAN01NI Pump Flow Modification Kit ...... 90-ON 1 F4A.PUM02NI Valve Body Calibration Kit ........ 90-ON 1 F4A.SK01NI Pump Modification Valve Kit ..... 90-ON 1 F4A.VA01NI 3-4 Clutch Drum Test Tool ........ 90-ON F4A.TOOL01

MAZDA, FORD JATCO F4A-EL4 SPEED FWD (Electronic Control)

Revision 04/2004

281

ACMAZDA, FORD JATCO G4A-EL, G4A-HL, GF4EAT4 SPEED FWD (Electronic & Hydraulic Control)

Revision 02/09/2002

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ACMAZDA, FORD JATCO G4A-EL, G4A-HL, GF4EAT


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KITSKit Overhaul Kit ................................ 86-92 1 G4A.OHK01Kit Overhaul Kit ................................ 93-ON 1 G4A.OHK02Kit Gasket & Rubber Kit ................... 86-92 1 G4A.GSK01Kit Gasket & Rubber Kit ................... 93-ON 1 G4A.GSK02Kit Valve Body Gasket ...................... 86-89 1 G4A.GK01Kit Valve Body Gasket ...................... 90-92 1 G4A.GK02Kit Valve Body Gasket ...................... 93-ON 1 G4A.GK03Kit Valve Body Gasket (Hydraulic).... 86-92 1 G4A.GK004

GASKETS1F Pan Gasket Non Turbo (No Ident Tags)............................ 86-ON 1 G4A.GAS011F Pan Gasket Turbo (Fibre)............ 86-ON 1 G4A.GAS042F Valve Body Cover Gasket (No Ident Tags)............................ 86-ON 1 G4A.GAS033A Pump Gasket .............................. 86-ON 1 G4A.GAS022F Valve Body Cover Gasket (Turbo Fibre) ............................... 86-ON 1 G4A.GAS10

RUBBER COMPONENTSNI Coast Clutch Improver Ring ........ 86-ON 1 G4A.SQR01

SEALS25F Converter Seal ............................ 86-ON 1 G4A.MCS0126F Axle Seal ..................................... 86-ON 2 G4A.MCS02NI Retainer - Converter Seal ........... 86-ON AR G4A.RET01

SEALING RINGSKit Sealing Ring Kit........................... 86-ON 1 G4A.SRK01Kit Sealing Ring Kit (With Teflon Acc Seals) ............... 86-ON 1 G4A.SRK0230A Pump Cover Sealing Ring (Teflon) ........................................ 86-ON 4 G4A.SSR0130A Pump CoverSealing Ring (Steel).......................................... 86-ON 4 G4A.SSR02

FRICTION PLATES40B Reverse Clutch Wedge Teeth (195mm OD x 1.60mm x 58T)..... 86-87 2 G4A.FRP0540B Reverse Clutch Square Teeth (195mm OD x 1.60mm x 58T)..... 88-ON 2 G4A.FRP0342B Forward Clutch (145mm OD x 1.60mm x 48T)..... 86-ON 3-4 G4A.FRP0144B Coast Clutch Wedge Teeth (132mm OD x 1.60mm x 44T)..... 86-87 2 G4A.FRP0244B Coast Clutch Square Teeth (132mm OD x 1.60mm x 44T)..... 88-ON 2 G4A.FRP0746D L & R Clutch Wedge Teeth (195mm OD x 1.60mm x 58T)..... 86-87 3 G4A.FRP0546D L & R Clutch Square Teeth (195mm OD x 1.60mm x 58T)..... 88-ON 4-5 G4A.FRP0348E 3-4 Clutch Grooved (117mm OD x 1.60mm x 50T) ..... 86-ON 5 G4A.FRP0448E 3-4 Clutch Smooth (117mm OD x 1.60mm x 50T) ..... 86-ON 5 G4A.FRP08

STEEL PLATES41B Reverse Input Clutch (180mm ID x 1.65mm x 12T) ...... 86-ON 2 G4A.STP0341B Reverse Input Clutch (180mm ID x 1.60mm x 32T) ...... 93-ON 2 G4A.STP0451B Rev Input Pressure Plate (7.00mm Thick) ........................... 86-ON AR G4A.PP0151B Rev Input Pressure Plate (7.20mm Thick) ........................... 86-ON AR G4A.PP0351B Rev Input Pressure Plate (7.40mm Thick) ........................... 86-ON AR G4A.PP0243B Forward Clutch (122mm ID x 1.65mm x 8T) ........ 86-92 3-4 G4A.STP0843B Forward Clutch (122mm ID x 1.65mm x 32T) ...... 93-ON 3 G4A.STP1053B Forward Clutch Pressure Plate (5.00mm Thick 16T) .................... 88-ON 1 G4A.PP1653B Forward Clutch Pressure Plate (6.00mm Thick 8T) ...................... 86-ON 1 G4A.PP1945B Coast Clutch (112mm ID x 1.65mm x 32T)....... 86-ON 2-3 G4A.STP0255B Coast Clutch Pressure Plate (3.60mm Thick 34T) .................... 86-ON 1 G4A.PP1447D Low & Reverse Clutch (180mm ID x 1.65mm x 15T) ...... 86-ON 3-5 G4A.STP0557D Low & Rev Pressure Plate (6.90mm Thick 9T) ...................... 86-ON 1 G4A.PP1757D Low & Rev Pressure Plate (7.20mm Thick 9T) ...................... 86-ON 1 G4A.PP0457D Low & Rev Pressure Plate (10.00mm Thick 9T) .................... 86-ON 1 G4A.PP1849E 3-4 Clutch (101mm ID x 1.60mm x 16T) ...... 86-87 5 G4A.STP0149E 3-4 Clutch Non Turbo (101mm ID x 1.60mm x 30T) ...... 88-92 5 G4A.STP0649E 3-4 Clutch Turbo (101mm ID x 2.30mm x 30T) ...... 88-92 5 G4A.STP0749E 3-4 Clutch (101mm ID x 3.30mm x 30T) ...... 93-ON 4 G4A.STP0958E 3-4 Clutch Pressure Plate (3.90mm Thick) ........................... 86-92 AR G4A.PP0558E 3-4 Clutch Pressure Plate (3.80mm Thick) ........................... 86-92 AR G4A.PP0658E 3-4 Clutch Pressure Plate (4.50mm Thick) ........................... 86-92 AR G4A.PP0758E 3-4 Clutch Pressure Plate (3.80mm Thick) ........................... 93-ON AR G4A.PP0858E 3-4 Clutch Pressure Plate (4.00mm Thick) ........................... 93-ON AR G4A.PP0958E 3-4 Clutch Pressure Plate (4.20mm Thick) ........................... 93-ON AR G4A.PP1058E 3-4 Clutch Pressure Plate (4.40mm Thick) ........................... 93-ON AR G4A.PP1158E 3-4 Clutch Pressure Plate (4.60mm Thick) ........................... 93-ON AR G4A.PP1258E 3-4 Clutch Pressure Plate (4.80mm Thick) ........................... 93-ON AR G4A.PP13

BUSHESKit Bush Kit (EL & HL) ...................... 86-92 1 G4A.BK01NI Convertor Hub Bush 57mm ........ 86-ON 1 G4A.BUS02NI Pump Bush 53mm ID ................. 86-ON 1 G4A.BUS01

BANDS65C Band 38mm Wide........................ 86-ON 1 G4A.BAN0265C Band 45mm Wide (Turbo) ........... 86-ON 1 G4A.BAN01

MAZDA, FORD JATCO G4A-EL, G4A-HL, GF4EAT4 SPEED FWD (Electronic & Hydraulic Control)

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THRUST BEARINGS & WASHERS60A Front Support Sel 1.2mm ............ 86-ON AR G4A.THW0160A Front Support Sel 1.4mm ............ 86-ON AR G4A.THW0260A Front Support Sel 1.6mm ............ 86-ON AR G4A.THW0360A Front Support Sel 1.8mm ............ 86-ON AR G4A.THW0460A Front Support Sel 2.0mm ............ 86-ON AR G4A.THW0560A Front Support Sel 2.2mm ............ 86-ON AR G4A.THW0661B Thrust Bearing Pump .................. 86-ON 1 G4A.THW1064B Thrust Bearing (OWC I.Race to I.Drum).............. 86-ON 1 G4A.THW1165E Thrust Bearing (3-4 Clutch to Planetary) ............. 86-ON 1 G4A.THW1166E Thrust Bearing (3-4 Clutch to Output Shell)......... 86-ON 1 G4A.THW12NI Bearing & Race Assy Final Drive Both Sides (21 Rollers) ...... 86-ON 2 G4A.BE01

FILTERS70F Filter 4 Bolt Holes (15mm Deep) .............................. 86-87 1 G4A.FIL0170F Filter 3 Bolt Holes (25mm Deep) .............................. 88-92 1 G4A.FIL0270F Filter (Plastic/Metal) .................... 93-ON 1 G4A.FIL0370F Filter 3 Bolt Holes (38mm Deep) .............................. 88-92 1 G4A.FIL04

PISTONS75B Reverse Input Piston (Hight 18mm) .............................. 86-ON 1 G4A.PIS0275B Reverse Input Piston (Hight 15mm) .............................. 86-ON 1 G4A.PIS0376F Low & Reverse Piston (Hight 12.50mm) ......................... 86-ON 1 G4A.PIS04

SPRINGS & ONE WAY CLUTCHES80B Rev Clutch Diaphragm Spring (0.81mm Thick) .......................... 86-92 2 G4A.DIA0180B Rev Clutch Diaphragm Spring 1.50mm Thick.............................. 89-ON 1 G4A.DIA02NI Reverse Clutch Waved Plate Modifi ed to enable worn drum to be used ................................... 86-ON Alt G4A.STP2081B Reverse Clutch Cushion Plate .... 86-ON 1 G4A.DIA0482B Coast Clutch Cushion Plate ........ 86-ON 1 G4A.DIA0383C Input Sprag & Outer Race (Turbo & V6)................................ 86-ON 1 G4A.OWC0183C Input Sprag & Outer Race (Non Turbo) ................................. 86-ON 1 G4A.OWC0884C Input Sprag Inner Race (Steel) ... 86-ON 1 G4A.OWC0285D Low OWC With Outer Cam (9 Lug to Case) ........................... 86-87 1 G4A.OWC0985D Low OWC With Outer Cam (7 Lug to Case x 14mm Thick) .... 88-92 1 G4A.OWC0385D Low OWC With Outer Cam (7 Lug to Case x 13mm Thick) .... 93-ON 1 G4A.OWC1086D Low OWC Inner Race (39 Lugs to Planetary) ................. 86-ON 1 G4A.OWC0486D Low OWC Inner Race (10 Lugs to Planetary) ................. 86-ON 1 G4A.OWC0587C Input Spragg Outer Race (15mm Clutch Hub) ..................... 86-ON 1 G4A.OWC0687C Input Spragg Outer Race (17.80mm Clutch Hub) ................ 86-ON 1 G4A.OWC07

ELECTRICAL COMPONENTSKit Solenoid Kit Contains all 4 Solenoids with Harness & Brackets .................... 86-92 1 G4A.SOL18Kit Solenoid Kit Contains all 7 solenoids .............. 93-ON 1 G4A.SOL11NI 1-2 Shift Solenoid........................ 93-ON 1 G4A.SOL13NI 2-3 Shift Solenoid (Brown Connector) ...................... 93-ON 1 G4A.SOL14NI 3-4 Shift Solenoid (Green Connector) ...................... 93-ON 1 G4A.SOL15NI 3-2 Downshift Solenoid ............... 93-ON 1 G4A.SOL17NI Lock Up Control Solenoid ........... 93-ON 1 G4A.SOL16NI Lock Up Solenoid ........................ 93-ON 1 G4A.SOL12NI Pressure Control Solenoid .......... 93-ON 1 G4A.SOL12

VALVE BODY KITSNI Shift Kit (HL & EL) ....................... 86-93 1 G4A.SK01NI Shift Kit (GF4A-EL) ..................... 93-On 1 G4A.SK02NI Pressure Boost Valve Kit............. 86-93 1 G4A.VA01NI Pressure Boost Valve Kit............. 93-ON 1 G4A.VA02

HARD PARTSNI Torque Converter Retaining Nut.. AR G4A.NUT0190B Input Drum 22 Turb Splines (2 Rev PP Snap Ring grooves) ... 86-ON 1 G4A.DRU0392C Band Drum and Sungear Non Turbo (58T Shark Tooth Friction)........... 86-87 1 G4A.DRU0292C Band Drum and Sungear Assembly Turbo Only................................... 86-ON 1 G4A.DRU01 93E 3-4 Drum 30 Tanged Steel (Overall Hight 39mm) .................. 86-92 1 G4A.DRU0493E 3-4 Drum 30 Tanged Steel (Overall Hight 42.50mm) ............. 92-ON 1 G4A.DRU0595A Pump Assy (Gear Type) .............. 93-ON 1 G4A.PUM0496D Planetary Assy (10 Lugs to Ring Gear)................ 86-ON 1 G4A.PL0196D Planetary Assy (With 30 Teeth on Flange) ........... 86-ON 1 G4A.PL02

SPECIAL ITEMSNI ATSG Rebuild Manual (G4A-EL) ..................................... 86-92 G4A.MAN01NI ATSG Rebuild Manual (GF4A-EL)................................... 93-ON G4A.MAN02NI 3-4 Clutch Drum Test Tool Kit...... 86-ON G4A.TOOL01NI Reverse Input Drum Saver Plate........................ 86-ON 1 G4A.STP20NI Pump Upgrade Kit (Valve Upgrade, Spring & Vane Ring) .................................................... 86-93 1 G4A.PUM02

MAZDA, FORD JATCO G4A-EL, G4A-HL, GF4EAT4 SPEED FWD (Electronic & Hydraulic Con trol)

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ACROVER JATCO JF403E4 SPEED FWD (Electronic Control)

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ROVER JATCO JF403E4 SPEED FWD (Electronic Control)

KITSKit Overhaul Kit ............................. 90-ON 1 RL4.OHK04

GASKETS1C Pan Gasket JF403 (Not Rover) 90-ON 1 RL4.GAS21NI Valve Body Gasket (Upper to Lower)....................... 90-ON 1 RL4.GAS22

SEALS5C Converter Seal JF403E ............ 90-ON 1 RL43.MCS01

SEALING RINGSKit Sealing Ring Kit ........................ 90-ON 1 RL4.SRK02

FRICTIONS PLATES10A Reverse Clutch (140mm OD x 1.60mm x 28T) .. 90-ON 2 RL4.FRP2012A High Clutch (112mm OD x 1.60mm x 20T) .. 90-93 3 RL4.FRP2412A High Clutch (112mm OD x 1.60mm x 21T) .. To 6/94 4 RL4.FRP2112A High Clutch (112mm OD x 1.60mm x 24T) .. 6/94-ON 4 RL4.FRP2314B Forward Clutch (137mm OD x 1.60mm x 32T) .. 90-93 4 RL4.FRP2514B Forward Clutch (137mm OD x 1.40mm x 32T) .. 94-ON 6 RL4.FRP2616B Overrun Clutch (127mm OD x 1.60mm x 20T) .. 90-ON 3 RL4.FRP2718B Low & Reverse (164mm OD x 1.65mm x 32T) .. 90-ON 7 RL4.FRP28

STEEL PLATES11A Reverse Clutch (126mm ID x 1.80mm x 30T) .... 90-ON 2 RL4.STP2113A High Clutch (94mm ID x 2.20mm x 28T) ...... 90-92 5 RL4.STP2313A High Clutch (94mm ID x 1.40mm x 28T) ...... 94-ON 6 RL4.STP2213A High Clutch (94mm ID x 2.00mm x 28T) ...... 94-ON 1 RL4.STP24 15B Forward Clutch (126mm ID x 1.80mm x 32T) .... 90-93 6 RL4.STP2515B Forward Clutch (126mm ID x 1.40mm x 32T) .... 94-ON 6 RL4.STP2617B Overrun Clutch (113mm ID x 1.60mm x 8T) ...... 90-ON 3 RL4.STP2719B Low & Reverse (150mm ID x 1.80mm x 10T) .... 90-ON 6 RL4.STP29

BANDS40A Overdrive & Second Band (40mm Wide) ............................ 90-ON 1 RL4.BAN2040A Overdrive & Second Band (40mm Wide Borg Warner) ....... 90-ON 1 RL4.BAN23

BUSHES50C Pump Body Bush...................... 90-ON 1 RL4.BUS06

FILTERS55C Filter (Mazda & Rover 825)....... 94-ON 1 RL4.FIL2155C Filter (Not Rover) ...................... 90-93 1 RL4.FIL22

ELECTRICAL COMPONENTS80C Solenoid Set (5 Sols) (Not Rover Connector).............. 90-ON 1 RL4.SOL21NI Pressure Solenoid (EPC) (Common failure and can be spliced into set) .................................................. 90-ON 1 RL4.SOL02

HARD PARTS805B Drum - High Clutch W/Input Shaft (Uses 28 Tooth Steels) ............. 90-ON 1 RL4.DRU23

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ACJATCO JF506E (Jaguar, Rover, Range Rover, Ford, Mazda, VW & Seat)5 SPEED FWD (Electronic Control)

292

AC(Jaguar, Rover, Range Rover, Ford, Mazda, VW & Seat) JATCO JF506E

5 SPEED FWD (Electronic Control)Solenoid Identifi cation

No. Colour Description700 Green Line Pressure N93701 Brown Shift Sol 'B' N89702 Green Shift Sol 'C' N92703 Black Low Clutch Timing N90704 Brown Shift Sol 'A' N88705 White Reduction Timing N281706 Black Lock Up N91707 Black 2-4 Brake Timing N282708 White 2-4 Brake Duty N283

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JATCO JF506E (Jaguar, Rover, Range Rover, Ford, Mazda, VW & Seat)5 SPEED FWD (Electronic Control)

KITSKit Overhaul (Precision) ................. 00-ON 1 JF506E.OHK03

GASKETS100B Pan Gasket (Galaxy) ................ 4/00-ON 1 JF506E.GAS01101B Valve Body Cover ..................... 00-ON 1 JF506E.GAS02

RUBBER COMPONENTSNI Pump 'O' Ring........................... 00-ON 1 JF506E.OR01

METAL CLAD SEALS150B Converter .................................. 00-ON 1 JF506E.MCS01151B Drive Shaft (L.H. Galaxy).......... 00-ON 1 JF506E.MCS02151B Drive Shaft (L.H. Rover 75) ...... 00-ON 1 JF506E.MCS04151B Drive Shaft (L.H. Freelander).... 00-ON 1 JF506E.MCS05152B Drive Shaft (R.H. Galaxy) ......... 00-ON 1 JF506E.MCS03152B Drive Shaft (R.H. Rover 75)...... 00-ON 1 JF506E.MCS04152B Drive Shaft (R.H. Freelander) ... 00-ON 1 JF506E.MCS05

MOULDED PISTONS

SEALING RINGS200B Converter Sealing Washer........ 00-ON 1 JF506E.SSR01

FRICTION PLATESKit Friction Kit ................................ 00-ON 1 JF506E.FRK01Kit Friction Kit (Alto) ....................... 00-ON 1 JF506E.FRK51250A Low Reverse (163mm OD x 1.80mm x 32T) .. 00-ON 7 RL4.FRP29250A Low Reverse (Alto) (163mm OD x 1.80mm x 32T) .. 00-ON 7 RL4.FRP79251A Low Clutch (138mm OD x 1.73mm x 30T) .. 00-ON 7 JF506E.FRP02251A Low Clutch (Alto) (138mm OD x 1.73mm x 30T) .. 00-ON 7 JF506E.FRP52252A 2nd & 4th Brake (191mm OD x 1.60mm x 32T) .. 00-ON 3 JF506E.FRP03252A 2nd & 4th Brake (Alto) (191mm OD x 1.60mm x 32T) .. 00-ON 3 JF506E.FRP53253A Reverse Clutch (155mm OD x 1.52mm x 32T) .. 00-ON 2 JF506E.FRP04253A Reverse Clutch (Alto) (155mm OD x 1.52mm x 32T) .. 00-ON 2 JF506E.FRP54254A High Clutch (112mm OD x 1.60mm x 24T) .. 00-ON 5 RL4.FRP23254A High Clutch (Alto) (112mm OD x 1.60mm x 24T) .. 00-ON 5 RL4.FRP73255A Direct Clutch (102mm OD x 1.73mm x 24T) .. 00-ON 4 JF506E.FRP01255A Direct Clutch (Alto) (102mm OD x 1.73mm x 24T) .. 00-ON 4 JF506E.FRP51

STEEL PLATESKit Steel Plate Kit ........................... 00-ON 1 JF506E.STK01300A Low Reverse (150mm ID x 1.4mm x 10T) ...... 00-ON 7 JF506E.STP05301A Low Clutch (123mm ID x 1.40mm x 32T) .... 00-ON 7 JF506E.STP02302A 2nd & 4th Brake (170mm ID x 3.00mm x 7T) ...... 00-ON 3 JF506E.STP03303A Reverse Clutch (142mm ID x 2.00mm x 36T) .... 00-ON 2 JF506E.STP04304A High Clutch (91.50mm ID x 2.40mm x 18T) . 00-ON 5 JF506E.STP06304A High Clutch (91.50mm ID x 1.60mm x 18T) . 00-ON 5 JF506E.STP07305A Direct Clutch (86mm ID x 2.00mm x 24T) ...... 00-ON 4 JF506E.STP01

PRESSURE PLATESNI Reverse Clutch (142mm ID x 36T) (3.60mm Thick)......................... 00-ON AR JF506E.PP01 (3.80mm Thick)......................... 00-ON AR JF506E.PP02 (4.00mm Thick)......................... 00-ON AR JF506E.PP03 (4.20mm Thick)......................... 00-ON AR JF506E.PP04NI High Clutch (91.50mm ID x 18T) (3.00mm Thick)......................... 00-ON AR JF506E.PP05 (3.02mm Thick)......................... 00-ON AR JF506E.PP06 (3.04mm Thick)......................... 00-ON AR JF506E.PP07 (3.06mm Thick)......................... 00-ON AR JF506E.PP08

SPRINGS & CIRCLIPS

FILTERS450B Pick Up Filter (Galaxy).............. 4/00-ON 1 JF506E.FIL01450B Pick Up Filter (Rover 75, Freelander, Mazda & Mondeo) .................... 02/02-ON 1 JF506E.FIL02

BANDS500A Reduction Brake Band (Jaguar, Rover, VW & Mazda) .. 00-ON 1 JF506E.BAN01500A Reduction Brake Band (Ford) ... 00-ON 1 JF506E.BAN02

BUSHINGS


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(Jaguar, Rover, Range Rover, Ford, Mazda, VW & Seat) JATCO JF506E 5 SPEED FWD (Electronic Control)

ELECTRICAL COMPONENTS709B Range Switch (Galaxy/Sharan) 00-ON 1 JF506E.ELE01709B Range Switch (Rover 75 V6 2500cc)............... 99-ON 1 JF506E.ELE02709B Range Switch (Rover 45 V6 2000cc)............... 00-ON 1 JF506E.ELE03NI Intermediate Speed Sensor ...... 00-ON 1 JF506E.ELE04NI Vehicle Speed Sensor .............. 00-ON 1 JF506E.ELE04NI Turbine Speed Sensor.............. 00-ON 1 JF506E.ELE04700B Line Pressure Duty Solenoid (Galaxy/Sharan)........................ 00-ON 1 JF506E.SOL09701B Shift Solenoid 'B' (Galaxy/Sharan)........................ 00-ON 1 JF506E.SOL01702B Shift Solenoid 'C' (Galaxy/Sharan)........................ 00-ON 1 JF506E.SOL02703B Low Clutch Timing Sol Valve (Galaxy/Sharan)........................ 00-ON 1 JF506E.SOL04704B Shift Solenoid 'A' (Galaxy/Sharan)........................ 00-ON 1 JF506E.SOL03705B Reduction Timing Solenoid (Galaxy/Sharan)........................ 00-ON 1 JF506E.SOL08706B Lock Up Solenoid Valve (Galaxy/Sharan)........................ 00-ON 1 JF506E.SOL06707B 2-4 Brake Timing Solenoid (Galaxy/Sharan)........................ 00-ON 1 JF506E.SOL05708B 2-4 Brake Duty Solenoid Valve (Galaxy/Sharan)........................ 00-ON 1 JF506E.SOL07

VALVE BODY PARTS

HARD PARTSNI Reverse Clutch Piston .............. 00-ON 1 JF506E.PIS01

SPECIAL ITEMS900B Oil Cooler Assy (Galaxy)........... 00-ON 1 JF506E.COOL01

TOOLS & MANUALS

TORQUE CONVERTERS

291

ACRE0F05A ECVT SUBARU, NISSAN & FIAT VARIABLE RATIO FWD & 4WD TRANSMISSION (Electronic Con-

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ACRE0F05A ECVT SUBARU, NISSAN & FIAT

VARIABLE RATIO FWD & 4WD TRANSMISSION (Electronic Control)

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293



KITSKit Overhaul Kit (Bryco) ................. 89-ON 1 ECVT.OHK01 Kit Overhaul Kit (Transtec)............. 89-ON 1 ECVT.OHK02

GASKETS100F Pan Gasket (Subaru) ................ 89-ON 1 ECVT.GAS01 100F Pan Gasket (Nissan, Punto) ..... 89-ON 1 ECVT.GAS05 100F Pan Gasket (Panda) ................. 89-ON 1 ECVT.GAS07101E Pump Gasket (Subaru, Fiat) ..... 89-ON 1 ECVT.GAS02101E Pump Gasket (Nissan).............. 89-ON 1 ECVT.GAS06

RUBBER COMPONENTSNI ‘D’ Ring Secondary Piston ........ 89-ON 1 ECVT.OR01NI ‘D’ Ring Primary Piston (Nissan/Fiat) ............................. 89-ON 1 ECVT.OR02125E ‘O’ Ring Pump to Case ............. 89-ON 1 ECVT.OR03

OIL SEALS150B Input Shaft Seal ........................ 89-ON 1 ECVT.MCS01 151A Input Shaft Inner Seal ............... 89-ON 1 ECVT.MCS02NI Extension Seal (Subaru)........... 89-ON 2 ECVT.MCS03152B Manual Lever Seal.................... 89-ON 1 ECVT.MCS04153B Drive Shaft Seal (LH) (Fiat/Subaru)............................. 89-ON 1 ECVT.MCS05154B Drive Shaft Seal (RH) (Fiat/Subaru)............................. 89-ON 1 ECVT.MCS06

FILTERSNI Filter Kit (Micra) ........................ 89-ON 1 ECVT.FILKIT01450F Filter (Justy, Micra, Punto) ........ 89-ON 1 ECVT.FIL01 450F Filter (Panda) ............................ 89-ON 1 ECVT.FIL03450F Filter (Subaru 1000cc) .............. 89-ON 1 ECVT.FIL04

BEARINGS650D Bearing Rear Primary ............... 89-ON 1 ECVT.BE01 651B Bearing Front Primary............... 89-ON 1 ECVT.BE02 652D Bearing Secondary ................... 89-ON 1 ECVT.BE03653A Bearing Input Shaft ................... 89-ON 1 ECVT.BE01

ELECTRICAL COMPONENTSNI Brush Set (Micra)...................... 89-ON 1 ECVT.BRU01NI Brush Set (Subaru) (Round Connector) ................... 89-ON 1 ECVT.BRU02NI Brush Set (Subaru) (Oval Connector) ...................... 89-ON 1 ECVT.BRU03NI Brush Set (Punto) ..................... -11/95 1 ECVT.BRU04NI Brush Set (Punto) ..................... 11/95- 1 ECVT.BRU05NI Brush Set (Panda) .................... All 1 ECVT.BRU06NI Micro Switch (Punto) (Throttle Pedal) ......................... 89-ON 1 ECVT.ELE01NI Two Part Throttle Switch (Panda) .................................... 89-ON 1 ECVT.ELE02NI Micro Switch (Justy 1200cc) (Throttle Pedal) ......................... 89-ON 1 ECVT.ELE05NI Powder Clutch Refill Sachet ..... 89-ON 1 ECVT.ELE03NI Range Selector Switch (Punto). 89-ON 1 ECVT.ELE04NI Pressure Solenoid (Micra) ....... 89-ON 1 ECVT.SOL01NI Powder Clutch Relay (Fiat Punto) ............................... 89-ON 1 ECVT.REL01

RE0F05A ECVT SUBARU, NISSAN & FIAT VARIABLE RATIO FWD & 4WD TRANSMISSION (Electronic Con-

HARD PARTS800D Drive Belt (New)........................ 89-ON 1 ECVT.CH01 800D Drive Belt (Used) ...................... 89-ON 1 ECVT.CH31 801D Secondary Drum (Open Style).. 89-ON 1 ECVT.DRU02 801D Secondary Drum (Fiat Panda) .............................. 89-ON 1 ECVT.DRU03802E Pump Drive Shaft (Micra/Punto) ............................ 89-ON 1 ECVT.SH01NI Pitot Tube.................................. 89-ON 1 ECVT.TU01

SPECIAL ITEMSNI Powder Clutch End Plug (Prevents Pump Drive Shaft from movinf forward if clip breaks) .................................................. 89-ON 1 ECVT.CAP01NI Retaining Clip (Pump Shaft) ..... 89-ON 1 ECVT.CLIP01

POWDER CLUTCHESNI Powder Clutch Assy (KA003) (Panda/Justy 1.0 Ltr LHD) ........ 89-ON 1 ECVT.PC01Ni Powder Clutch Assy (KA232) (Punto 137mm .......................... 89-ON 1 ECVT.PC02NI Powder Clutch Assy (KA133) (Justy 1200cc 4 Bolt) ................ 89-ON 1 ECVT.PC03NI Powder Clutch Assy (KA050/1) (Panda 1.1 Ltr).......................... 89-ON 1 ECVT.PC04NI Powder Clutch Assy (KA350) (Micra)....................................... 89-ON 1 ECVT.PC05NI Powder Clutch Assy (KA144) (Justy/Panda 3 Bolt) ................. 89-ON 1 ECVT.PC06 NI Powder Clutch Assy (KA332) (Subaru Domino) ...................... 89-ON 1 ECVT.PC07

Revision 04/2004

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RE0F05A ECVT SUBARU, NISSAN & FIAT VARIABLE RATIO FWD & 4WD TRANSMISSION (Electronic Control)

295

ACNISSAN RE4F04A/V, 4F20E4 SPEED FWD (Electronic & Hydraulic Control)

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KITSKit Overhaul Kit ................................ 92-ON 1 RL4.OHK03

GASKETSKit Valve Body Gasket Set................ 92-ON 1 RL4.GK031F Pan Gasket ................................. 92-ON 1 RL4.GAS04

SEALS5A Converter Seal ............................ 92-ON 1 RL4.MCS05

SEALING RINGS

FRICTIONS PLATES10A Reverse Clutch (140mm OD x 1.60mm x 28T)..... 92-ON 2 RL4.FRP2012B High Clutch (112mm OD x 1.60mm x 21T) ..... 92-5/94 4 RL4.FRP2112B High Clutch (112mm OD x 1.60mm x 24T) ..... 6/94-ON 5 RL4.FRP2314D Forward Clutch (137mm OD x 1.60mm x 32T)..... 92-ON 5 RL4.FRP2516D Overrun Clutch (127mm OD x 1.60mm x 20T)..... 92-ON 3 RL4.FRP2718E Low & Reverse (164mm OD x 1.80mm x 32T)..... 92-ON 6-7 RL4.FRP29

STEEL PLATES11A Reverse Clutch (126mm ID x 1.80mm x 30T) ...... 92-ON 2 RL4.STP2113B High Clutch (92mm ID x 1.40mm x 28T) ........ 92-ON 6 RL4.STP2213B High Clutch (92mm ID x 2.00mm x 28T ......... 92-ON 1 RL4.STP24 15D Forward Clutch (126mm ID x 1.80mm x 32T) ...... 92-ON 5 RL4.STP2517D Overrun Clutch (113mm ID x 1.60mm x 8T)......... 92-ON 5 RL4.STP2719E Low & Reverse (150mm ID x 1.80mm x 10T) ..... 92-ON 6-8 RL4.STP29

PRESSURE PLATES401B High Clutch (3.60mm)............... 92-ON 1 RL4.PP01

BANDS40A Overdrive & Second Band........... 92-ON 1 RL4.BAN2140A Overdrive & Second Band (Borg Warner).............................. 92-ON 1 RL4.BAN22

FILTERSNI Filter ............................................ 92-97 1 RL4.FIL20NI Filter ............................................ 98-ON 1 RL4.FIL23

ELECTRICAL COMPONENTSNI Solenoid Set ................................ 92-ON 1 RL4.SOL20NI Solenoid Set (OEM) .................... 92-ON 1 RL4.SOL22NI EPC Solenoid.............................. 92-ON 1 RL4.SOL02

BUSHESNI Pump Bush.................................. 92-ON 1 RL4.BUS05

THRUST WASHERS & BEARINGS70A Thrust Washer Pump to Rev Input (0.762mm - 0.863mm)................. 92-ON AR RL4.THW21 (0.889mm - 0.990mm)................. 92-ON AR RL4.THW22 (1.016mm - 1.117mm) ................. 92-ON AR RL4.THW23 (1.143mm - 1.245mm)................. 92-ON AR RL4.THW24 (1.397mm - 1.499mm)................. 92-ON AR RL4.THW25 (1.524mm - 1.626mm)................. 92-ON AR RL4.THW26 (1.651mm - 1.753mm)................. 92-ON AR RL4.THW27 (1.778mm - 1.905mm)................. 92-ON AR RL4.THW2871B Race Pump to High Drum (0.889mm - 0.990mm)................. 92-ON AR RL4.THW31 (1.016mm - 1.117mm) ................. 92-ON AR RL4.THW32 (1.143mm - 1.245mm)................. 92-ON AR RL4.THW33 (1.270mm - 1.372mm)................. 92-ON AR RL4.THW34 (1.397mm - 1.499mm)................. 92-ON AR RL4.THW35 (1.524mm - 1.626mm)................. 92-ON AR RL4.THW36 (1.651mm - 1.753mm)................. 92-ON AR RL4.THW37 (1.778mm - 1.880mm)................. 92-ON AR RL4.THW38 (1.905mm - 2.023mm)................. 92-ON AR RL4.THW39

HARD PARTS90C Front Planetary ......................... 92-ON 1 RL4.PL2191C Rear Planetary.......................... 92-ON 1 RL4.PL2292B Front Sun Gear/Shell ................ 92-ON 1 RL4.SUN2193C Rear Sun Gear.......................... 92-ON 1 RL4.SUN2294A Reverse Input Drum.................. 92-ON 1 RL4.DRU2195C Low OWC Assy......................... 92-ON 1 RL4.OWC21813C Rear Ring gear (60.33mm OD With 25.15mm Tall Sprag) ........ 92-ON 1 RL4.PL23814C Planetary Repair Kit (With 42 Tooth Sun Gear) ......... 92-ON 1 RL4.PLK2396A Pump Assy Complete (11Teeth on Inner Gear,Aluminium Stator 8 Bolts to Body).............. 92-ON 1 RL4.PUM21

TOOLSNI ATSG Rebuild Manual................. 92-ON RL4.MAN04

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2ND

ILLUSTRATION PAGE

COMING SOON

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KITSKit Master Overhaul RE/RL4R01A. 87-ON 1 RE4.MOHK01Kit Overhaul Kit RE/RL4R01A (Transtec) ................................. 87-ON 1 RE4.OHK01Kit Overhaul Kit RE5R01A (Bryco) ...................................... 91-ON 1 RE5.OHK01Kit Overhaul Kit RE5R01A (Transtec) ................................. 91-ON 1 RE5.OHK02

Kit Banner Kit (Includes Frictions) RE5R01A.................................. 91-ON 1 RE5.BAK01

GASKETS1F Pan Gasket All (Cork) ............... 87-ON 1 RE4.GAS011F Pan Gasket All (Duraprene)...... 87-ON 1 RE4.GAS10NI Upper Valve Body Gasket (RE4R01A) ............................... 87-ON 1 RE4.GAS03NI Lower Valve Body Gasket (RE4R01A) ............................... 87-ON 1 RE4.GAS04NI Upper Valve Body Gasket (R4A-EL)................................... 93-ON 1 RE4.GAS05NI Lower Valve Body Gasket (R4A-EL)................................... 93-ON 1 RE4.GAS06NI Valve Body RE4R01B (Nissan Skyline)........................ 92-ON 1 RE4.GAS132A Pump Gasket (Metal)................ 87-ON 1 RE4.GAS073F Extension Housing Gasket ....... 87-ON 1 RE4.GAS08

RUBBER COMPONENTS120A Pump 'O' Ring........................... 87-ON 1 RE4.OR01NI 'D' Ring - 60mm Servo.............. 87-ON 1 RE4.OR02

METAL CLAD SEALS8A Convertor Seal All ..................... 87-ON 1 RL4.MCS01NI Extension Housing Nissan RE4R01A (38mm x 50mm x 11mm) .......... 87-ON 1 RE4.MCS01

SEALING RINGS

FRICTION PLATES24B Reverse Input (149mm OD x 2.00mm x 30T) .. 87-92 2 SUB4.FRP0424B Reverse Input (149mm OD x 2.00mm x 30T) .. 92-ON 2 SUB4.FRP0926C High 3-4 Clutch (130mm OD x 1.60mm x 30T) .. 87-ON 4-5 RL4.FRP0828D Forward (148mm OD x 1.60mm x 36T)) . 87-ON 5-7 SUB4.FRP0128D Forward (148mm OD x 2.00mm x 36T)) . 89-ON 5-7 SUB4.FRP1130D Overrun (130mm OD x 2.00mm x 18T) .. 87-ON 3 SUB4.FRP0232E Low & Reverse (147mm OD x 2.00mm x 30T) .. 87-ON 4-8 SUB4.FRP0332E Low & Reverse (Not RE5R01A) (147mm OD x 1.60mm x 30T) .. 95-ON 4-6 SUB4.FRP07NI Transfer Case QX-4 (125mm ID x 1.95mm x 40T) .... 97-ON 8 SUB4.FRP06NI Reduction Direct RE5R01A (122mm OD x 2.00mm x 30T) .. 90-ON 3 RE5.FRP01NI Reduction Brake RE5R01A (137mm OD x 1.60mm x 30T) .. 90-ON 3 RE5.FRP02

STEEL PLATES25B Reverse Input Shark Tooth (Not RE5R01A) (130mm ID x 2.00mm x 30T) .... 87-92 2 RE4.STP0325B Reverse Input (128mm ID x 2.00mm x 30T) .... 93-ON 2 SUB4.STP0925B Reverse Input Square Tooth (130mm ID x 2.00mm x 30T) .... 87-92 2 RL4.STP0527C High Clutch (110mm ID x 1.70mm x 27T) .... 88-93 7 RL4.STP1327C High Clutch (110mm ID x 2.00mm x 27T) .... 89-ON 3-5 RL4.STP1127C High Clutch (Not RE5R01A) (110mm ID x 2.75mm x 27T) .... 87-ON AR SUB4.STP1127C High Clutch (Not RE5R01A) (110mm ID x 3.00mm x 27T) .... 87-ON 5 RL4.STP1036C High Clutch Pressure Plate (4.3mm) .................................... 87-ON AR RE4.PP0429D Forward (130mm ID x 2.00mm x 24T) .... 88-ON 5-7 SUB4.STP0129D Forward (130mm ID x 1.80mm x 24T) .... 87-ON 7 SUB4.STP1331D Overrun (115mm ID x 2.00mm x 6T) ...... 87-ON 5 SUB4.STP0233E Low & Reverse 2 Thin Teeth (125mm ID x 2.00mm x 14T) .... 87-ON 6-7 SUB4.STP03NI Reduction Direct RE5R01A ...... 90-ON 5 RE5.STP01NI Reduction Brake RE5R01A (120mm ID x 2.70mm x 8T) ...... 90-ON 2 RE5.STP02NI Reduction Brake RE5R01A (120mm ID x 2.00mm x 8T) ...... 90-ON 1 RE5.STP03

BUSHESKit Bush Kit RE4R01A.................... 87-ON 1 RE4.BK01NI Pump Body Bush...................... 87-ON 1 RE4.BUS01NI Case Bush (One Piece Modifi ed) ................ 87-ON 1 RE4.BUS02NI Governor Bore Sleeve (RL4.R01A Taxi TXI) ................. All 1 RE4.BUS05

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THRUST WASHERS & BEARINGSKit Bearing and Race Kit .................. 87-ON 1 RE4.TWK0140A Thrust Washer Pump - Rev Input (Sel 0.89mm Thick Plastic).......... 87-ON AR RL4.THW0140A Thrust Washer Pump - Rev Input (Sel 1.00mm Thick Plastic).......... 87-ON AR RL4.THW0240A Thrust Washer Pump - Rev Input (Sel 1.30mm Thick Plastic).......... 87-ON AR RL4.THW0340A Thrust Washer Pump - Rev Input (Sel 1.70mm Thick Plastic).......... 87-ON AR RL4.THW0440A Thrust Washer Pump - Rev Input (Sel 1.93mm Thick Plastic).......... 87-ON AR RL4.THW0541A Race Pump to High Drum (Sel 1.60mm Thick 3 Tang) ......... 87-ON AR RL4.THW1041A Race Pump to High Drum (Sel 1.78mm Thick 3 Tang) ......... 87-ON AR RL4.THW1141A Race Pump to High Drum (Sel 2.00mm Thick 3 Tang) ......... 87-ON AR RL4.THW11245C T.Wash Rear Ring Gear to Sprag (Plastic) ....................................... 87-ON 1 RL4.THW0642C Bearing Front Planet to S.Gear... 87-ON 1 RE4.BE0443C Race Rear of Sun Shell............... 87-ON 1 RL4 THW0744C Race Rear of Rear Planet ........... 87-ON 1 RL4.THW0746D T.Wash Overrun Clutch Hub (Plastic) ....................................... 87-ON 1 RL4.THW0647E Inner Hub to Inner Race Bearing (Open Face One Side 59mm OD).... 88-ON 1 RE4.THW0248E Shim Fwd Drum to Hub Update (Replaces Bearing With Race).... 88-ON 1 RE4.TOR02

BANDS50B Band Non Turbo .......................... 88-ON 1 SUB4.BAN01

FILTERS55F Filter 25mm Pick Up.................... 87-92 1 RE4.FIL0155F Filter 5mm Pick Up...................... 90-ON 1 RE4.FIL0355F Filter Mazda R4A-EL................... 92-ON 1 RE4.FIL0455F Filter 6.5mm Pick Up (4Cyl & TX1 Taxi) ........................ 87-ON 1 RE4.FIL0555F Filter (Nissan Skyline) RE4R01B (15 Bolt Holes) ............................ 92-ON 1 RE4.FIL06


ELECTRICAL COMPONENTSNI Solenoid Set 12V System (4 Pieces EPC & Shift) ................ 87-ON 1 RE4.SOL01NI Solenoid Set 24V System (4 Pieces EPC & Shift) ................ 87-ON 1 RE4.SOL04NI Solenoid Set RE4R01B (Nissan Skyline) .......................... 92-ON 1 RE4.SOL05NI Lock Up Solenoid 12V System (Bottom of Valve Body)................ 87-ON 1 RE4.SOL03NI Lock Up Solenoid RE4R01B (Nissan Skyline)) ......................... 92-ON 1 RE4.SOL06NI EPC Solenoid.............................. 87-ON 1 RL4.SOL02


HARD PARTS75C Planetary Package (42 Tooth Sun Gear No Brgs)...... 87-ON 1 RE4.PL0275C Planetary Package (37 Tooth Sun Gear W/ Brgs) ...... 87-ON 1 RE4.PL0377C Front Planetary Assy (33T Fnt Sun Gear 2 Groove) ..... 87-ON 1 RE4.PL0476A Drum Reverse Input .................... 87-ON 1 RE4.DRU02NI Pump Kit (Slotted) ....................... 87-ON 1 RE4.PUM0276A Pump Assy (RL4.R01A) (Non Electronic TX1 Taxi)............ 87-ON 1 RE4.PUM0380D Overrun Clutch Hub .................... 88-ON 1 RE4.DRU0185E Low & Reverse Clutch Inner Race................................... 88-ON 1 RE4.DRU0286E Sprag, Low Sprag (30 Elements 10.31mm Wide)..... 87-ON 1 RE4.OWC02

SPECIAL ITEMSNI ATSG Rebuild Manual................. All RE4.MAN01NI Pump Seal Retaining Clip ........... 87-ON 1 RE4.RET01NI Servo Pin W/O ‘O’ Ring............... 87-ON 1 RE4.VA01NI Shift Kit (RE4R01A) .................... 87-ON 1 RE4.SK01

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KITSKit Master Overhaul.......................... 90-ON 1 RE4.MOHK03

Kit Overhaul Kit (Transtec) ............... 90-ON 1 RE4.OHK02Kit Overhaul Kit (Bryco) .................... 90-ON 1 RE4.OHK03

GASKETS1F Pan Gasket ................................. 90-ON 1 RE4.GAS02

RUBBER COMPONENTSNI 'D' Ring - 60mm Servo.............. 90-ON 1 RE4.OR02

SEALS8A Converter Seal ............................ 88-ON 1 RL4.MCS01NI Extension Housing 2WD (58mm x 40.50mm) ..................... 88-ON 1 RE4.MCS02

FRICTION PLATESKit Friction Kit ................................... 90-ON 1 RE4.FRK0224B Reverse Input (156mm OD x 2.00mm x 64T)..... 90-ON 3 RE4.FRP1326C High Clutch (156mm OD x 1.60mm x 64T)..... 90-ON 6-7 RE4.FRP1428D Forward Clutch (168mm OD x 2.00mm x 50T)..... 90-ON 7-9 RE4.FRP1130D Overrun Clutch (Nissan) (155mm OD x 1.60mm x 20T)..... 90-ON 4 RE4.FRP1230D Overrun Clutch (Mazda Q45) (155mm OD x 2.00mm x 20T)..... 90-ON 5 RE4.FRP1532E Low-Reverse (156mm OD x 1.60mm x 33T)..... 90-ON 8 RE4.FRP16

STEEL PLATESKit Steel Plate Kit.............................. 90-ON 1 RE4.STK0225B Reverse Input (133mm ID x 2.00mm x 40T) ...... 90-ON 3 RE4.STP1427C High Clutch (133mm ID x 2.00mm x 40T) ...... 90-ON 6-7 RE4.STP1427C High Clutch (133mm ID x 3.00mm x 40T) ...... 90-ON 6-7 RE4.STP1729D Forward Clutch (155mm ID x 2.00mm x 36T) ...... 90-ON 8-9 RE4.STP1131D Overrun Clutch (137mm ID x 2.00mm x 6/12T) ... 90-ON 5-7 RE4.STP1233E Low-Reverse (140mm ID x 2.00mm x 11T)....... 90-ON 8-9 RE4.STP16

BUSHESKit Bush Kit ....................................... 90-ON 1 RE4.BK02NI Pump Body Bush ........................ 90-ON 1 RL4.BUS01NI One Piece Rear Case Bush (Modifi ed) .................................... 90-ON 1 RE4.BUS03

BANDS50B Band............................................ 90-ON 1 RE4.BAN01

NISSAN RE4R03A4 SPEED RWD (Electronic Control)

THRUST WASHERS & BEARINGSKit Bearing Kit (Planetary) ................ 87-ON 1 RE4.TWK0240A Thrust Washer Pump - Rev Input (Sel 0.89mm Thick Plastic).......... 87-ON AR RL4.THW0140A Thrust Washer Pump - Rev Input (Sel 1.00mm Thick Plastic).......... 87-ON AR RL4.THW0240A Thrust Washer Pump - Rev Input (Sel 1.30mm Thick Plastic).......... 87-ON AR RL4.THW0340A Thrust Washer Pump - Rev Input (Sel 1.70mm Thick Plastic).......... 87-ON AR RL4.THW0440A Thrust Washer Pump - Rev Input (Sel 1.93mm Thick Plastic).......... 87-ON AR RL4.THW0541A Race Pump to High Drum (Sel 1.60mm Thick 3 Tang) ......... 87-ON AR RL4.THW1041A Race Pump to High Drum (Sel 1.78mm Thick 3 Tang) ......... 87-ON AR RL4.THW1141A Race Pump to High Drum (Sel 2.00mm Thick 3 Tang) ......... 87-ON AR RL4.THW11242C Bearing Front Planet to Sun G. ... 90-ON 1 RE4.TOR0143C Bearing Rear Planet to Sun G..... 90-ON 1 RE4.TOR0148E Shim Fwd Drum to Hub Update (Replaces Bearing With Race).... 88-ON 1 RE4.TOR02

FILTERS55F Filter 25mm Pick Up.................... 90-ON 1 RE4.FIL0155F Filter ............................................ 90-ON 1 RE4.FIL0255F Filter 49mm Pick Up.................... 90-ON 1 RE4.FIL04

SPRINGS & ONE WAY CLUTCHES58D Forward Sprag (30 Cam) ............ 90-ON 1 RE4.OWC01

ELECTRICAL COMPONENTSNI Solenoid Set (4 Pieces) Vehicles with 12 Volt Systems..... 90-ON 1 RE4.SOL01NI Lock Up Solenoid 12V System................................. 90-ON 1 RE4.SOL03NI EPC Solenoid.............................. 90-ON 1 RL4.SOL02

HARD PARTS75C Planetary Package ...................... 90-ON 1 RE4.PL0176A Pump Assy no Sensor Bore ........ 90-ON 1 RE4.PUM01NI Input Shaft (381mm Long) .......... 90-ON 1 RE4.SH01

SPECIAL ITEMSNI Pressure Regulator Spring (If faulty will cause low line pressure) 1 RE4.SPR01NI Pressure Modifi er Valve Spring (If faulty will cause low line pressure) 1 RE4.SPR02

Note: Both the above springs should be replaced together.

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KITSKit Overhaul Kit ................................ 81-92 1 RL3.OHK01Kit Gasket & Rubber Kit ................... 81-92 1 RL3.GSK01

GASKETS1D Pan Gasket ................................. 81-92 1 RL3.GAS012D Case to Case Gasket .................. 81-92 1 RL3.GAS023A Front Cover Gasket ..................... 81-92 1 RL3.GAS03

SEALS15A Converter Seal ............................ 81-92 1 RL3.MCS0116D Axle Shaft .................................... 81-92 2 RL3.MCS02

SEALING RINGSKit Sealing Ring................................ 81-92 1 RL3.SRK01

FRICTION PLATES5C Direct Clutch (128mm OD x 1.90mm x 8T)....... 81-92 2 RL3.FRP025C Direct Clutch (128mm OD x 1.60mm x 8T)....... 83-92 4-5 RL3.FRP037C Forward Clutch (128mm OD x 1.90mm x 8T)....... 81-92 4 RL3.FRP027C Forward Clutch (128mm OD x 1.60mm x 8T)....... 83-92 4-5 RL3.FRP039D Low & Reverse (177mm OD x 2.00mm x 8T)....... 81-92 4-5 RL3.FRP01

STEEL PLATES 6C Direct Clutch (112mm ID x 2.00mm x 12T)....... 81-92 3 RL3.STP02 8C Forward Clutch (112mm ID x 2.00mm x 12T)....... 81-92 4 RL3.STP0210D Low & Reverse (160mm ID x 2.00mm x 8T) ........ 81-92 5 RL3.STP01

BUSHESKit Bush Kit ....................................... 81-92 1 RL3.BK01NI Converter Bush ........................... 81-92 1 RL3.BUS01NI Sun Gear Bush............................ 81-92 1 RL3.BUS02

BANDS22C Intermediate Band....................... 81-92 1 RL3.BAN01

FILTERS26D Filter (Flat) ................................... 81-86 1 RL3.FIL0126D Filter (20mm Pick Up) ................. 87-92 1 RL3.FIL0226D Filter (Late OEM)......................... 1 RL3.FIL03

THRUST WASHERS & BEARINGSKit Thrust Washer Kit........................ 81-92 1 RL3.TK01

SPECIAL ITEMS28D Governor Gear (19 Tooth) ........... 81-86 1 RL3.GOV01NI Covernor Repair Kit..................... 87-92 1 RL3.GOV02

NISSAN RL3F01A, RN3F01A3 SPEED FWD (Hydraulic Control)

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ACNISSAN RL4F02A, RE4F02A/V4 SPEED FWD (Electronic & Hydraulic Control)

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KITSKit Overhaul Kit RL4F02A ................ 85-7/88 1 RL4.OHK01Kit Overhaul Kit RE4F02A/V (Maxima) ..................................... 89-94 1 RL4.OHK02Kit Overhaul Kit RL4F02A (Nissan) ....................................... 7/88-ON 1 RL4.OHK05Kit Gasket & Rubber Kit RL4F02A ..................................... 85-ON 1 RL4.GSK01Kit Gasket & Rubber Kit RE4FO2A Maxima ...................... 89-ON 1 RL4.GSK02

GASKETS1D Valve Body Cover........................ 85-ON 1 RL4.GAS012D Case to Case Gasket .................. 85-ON 1 RL4.GAS033D Side Cover Gasket ...................... 85-ON 1 RL4.GAS02NI Upper V. Body Gasket Small (RL4F02A)................................... 83-85 1 RL4.GAS05NI Upper V. Body Gasket Large (RL4F02A)................................... 83-85 1 RL4.GAS06NI Lower V. Body Gasket Small (RL4F02A)................................... 83-85 1 RL4.GAS07NI Lower V. Body Gasket Large (RL4F02A)................................... 83-85 1 RL4.GAS08NI Upper V. Body Gasket Small (RL4F02A)................................... 85-6/88 1 RL4.GAS16NI Lower V. Body Gasket Large (RL4F02A)................................... 85-6/88 1 RL4.GAS17NI Lower V. Body Gasket Small (RL4F02A)................................... 85-6/88 1 RL4.GAS18NI Upper V. Body GasketLarge (RL4F02A)................................... 85-6/88 1 RL4.GAS20NI Upper V. Body Gasket Small (RL4F02A)................................... 7/88-ON 1 RL4.GAS13NI Lower V. Body Gasket Large (RL4F02A)................................... 7/88-ON 1 RL4.GAS14NI Upper V. Body Gasket Large (RL4F02A)................................... 7/88-ON 1 RL4.GAS15NI Lower V. Body Gasket Small (RL4F02A)................................... 7/88-ON 1 RL4.GAS19NI Lower V. Body Gasket Large (RE4F02A Maxima)..................... 85-ON 1 RL4.GAS09NI Upper V. Body Gasket Large (RE4F02A Maxima)..................... 85-ON 1 RL4.GAS10NI Upper V. Body Gasket Small (RE4F02A Maxima)..................... 85-ON 1 RL4.GAS11NI Lower V. Body Gasket Small (RE4F02A Maxima)..................... 85-ON 1 RL4.GAS12Kit Valve Body Gasket Kit Maxima........................................ 89-ON 1 RL4.GK02

RUBBER COMPONENTSKit Servo Seal Kit ............................. 85-ON 1 RL4.ORK01

SEALS5D Converter Seal ............................ 85-ON 1 RL4.MCS01

BANDS31A Band............................................ 85-ON 1 RL4.BAN0131A Band (Borg Warner) .................... 85-ON 1 RL4.BAN02

FRICTION PLATESNI Friction KIt (RE4F02A) ................ 89-94 1 RL4.FRK0110A Reverse Input (147mm OD x 2.00mm x 8T)....... 85-89 2 RL4.FRP0310A Reverse Input (150mm OD x 2.00mm x 34T)..... 87-94 2 RL4.FRP0915B High Square Teeth (128mm OD x 1.60mm x 30T)..... 85 3 RL4.FRP0715B High Square Teeth (128mm OD x 2.00mm x 30T)..... 85 3 RL4.FRP0515B High Shark Tooth (Maxima) (128mm OD x 1.60mm x 30T)..... 85-94 4 RL4.FRP0215B High Shark Tooth (128mm OD x 2.00mm x 30T)..... 85-94 3 RL4.FRP0615B High Shark Tooth (133mm OD x 1.60mm x 30T)..... 87-94 4 RL4.FRP0819C Low Clutch (144mm OD x 2.00mm x 30T)..... 85-94 4-6 RL4.FRP0123D Low & Reverse (183mm OD x 2.00mm x 12T)..... 85-94 5-7 RL4.FRP04

STEEL PLATES NI Steel Plate Kit (RE4F02A)........... 89-94 1 RL4.STK0111A Reverse Input Shark Tooth (136mm ID x 2.00mm x 30T) ...... 85-94 2 RL4.STP0311A Reverse Input Square Tooth (136mm ID x 2.00mm x 30T) ...... 85-94 2-3 RL4.STP0916B High Cl;utch (Maxima) (112mm ID x 1.40mm x 24T)....... 87-94 7 RL4.STP0316B High Cl;utch (112mm ID x 1.80mm x 24T)....... 85-88 7 RL4.STP0116B High Cl;utch (112mm ID x 2.00mm x 24T)....... 85-88 1-5 RL4.STP0216B High Cl;utch (112mm ID x 2.70mm x 24T)....... 85-89 3 RL4.STP1616B High Cl;utch (112mm ID x 3.00mm x 24T)....... 85 3 RL4.STP1216B High Clutch (112mm ID x 1.70mm x 27T)....... 89-8/89 1 RL4.STP1316B High Clutch (112mm ID x 2.00mm x 27T)....... 8/89-94 1 RL4.STP1116B High Clutch (112mm ID x 2.40mm x 27T)....... 90-94 4 RL4.STP1516B High Clutch (112mm ID x 3.00mm x 27T)....... 87-94 3 RL4.STP1020C Low Clutch (123mm ID x 2.00mm x 12T) ...... 85-94 5-7 RL4.STP0624D Low & Reverse (165mm ID x 2.00mm x 12T) ...... 85-94 5-7 RL4.STP07

BUSHESKit Bush Kit ....................................... 85-ON 1 RL4.BK01NI Converter Bush ........................... 85-ON 1 RL4.BUS01NI Pump Cover (Front) .................... 85-ON 1 RL4.BUS02NI Pump Stator (Centre) .................. 85-ON 1 RL4.BUS03

NISSAN RL4F02A, RE4F02A/V4 SPEED FWD (Electronic & Hydraulic Control)

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THRUST BEARINGS & WASHERSKit Planetary Bearing Kit .................. 85-94 1 RL4.TWK0236A Thrust Washer Pump - Rev Input (Sel 0.89mm Thick Plastic).......... 85-94 AR RL4.THW0136A Thrust Washer Pump - Rev Input (Sel 1.00mm Thick Plastic).......... 85-94 AR RL4.THW0236A Thrust Washer Pump - Rev Input (Sel 1.30mm Thick Plastic).......... 85-94 AR RL4.THW0336A Thrust Washer Pump - Rev Input (Sel 1.70mm Thick Plastic).......... 85-94 AR RL4.THW0436A Thrust Washer Pump - Rev Input (Sel 1.93mm Thick Plastic).......... 85-94 AR RL4.THW0535C Bearing Sun Gear to Planetary ... 85-94 1 RL4.THW1337C Race Rear Ring Gear to Case .... 85-94 1 RL4.THW0638B Race Sun Shell to Planet ............ 85-94 1 RL4.THW0739B Race Pump to High Drum (Sel 1.60mm Thick 3 Tang) ......... 85-94 AR RL4.THW1039B Race Pump to High Drum (Sel 1.78mm Thick 3 Tang) ......... 85-94 AR RL4.THW1139B Race Pump to High Drum (Sel 2.00mm Thick 3 Tang) ......... 85-94 AR RL4.THW112

FILTERS34D Filter ............................................ 85-ON 1 RL4.FIL01

SPRINGS & ONE WAY CLUTCHES40C Low Roller Clutch ........................ 85-ON 1 RL4.OWC01

ELECTRICAL COMPONENTSNI Solenoid Block RE4F02A Maxima........................................ 89-ON 1 RL4.SOL01NI EPC Solenoid.............................. 89-94 1 RL4.SOL02

SPECIAL ITEMSNI ATSG Rebuild Manual (RL4F02A)................................... All RL4.MAN01NI ATSG Rebuild Manual (RE4F02A Maxima)..................... All RL4.MAN02NI Boost Valve Sleeve ..................... 85-94 1 RL4.SL01

HARD PARTS70A Reverse Input Drum (Cast) ......... 85-94 1 RL4.DRU0170A Reverse Input Drum (Steel) ........ 85-94 1 RL4.DRU0212B High Drum 24 Tooth .................... 85-ON 1 RL4.DRU0312B High Drum 27 Tooth .................... 85-ON 1 RL4.DRU0475C Planetary Package (4 Cylinder Rebuilt) ..................... 85-ON 1 RL4.PL0375C Planetary Package (6 Cylinder Maxima Rebuilt) ........ 89-ON 1 RL4.PL05

Revision 25/11/2002

312

AC NISSAN RL4F03A/V, RE4F03A


Revision 17/12/2002

313



KITSKit Overhaul Kit ................................ 91-ON 1 RL43.OHK01

GASKETS1F Pan Gasket ................................ 91-ON 1 RL43.GAS01NI Side Cover Gasket ...................... 91-ON 1 RL43.GAS02

SEALS5A Converter Seal All ....................... 91-ON 1 RL43.MCS016F Axle Seal R/H Side 1.6................ 91-ON 1 RL43.MCS026F Axle Seal R/H Side 2.0................ 91-ON 1 RL43.MCS037F Axle Seal L/H Side 1.6 ................ 91-ON 1 RL43.MCS027F Axle Seal L/H Side (2.0 Non Viscous)........................ 91-ON 1 RL43.MCS027F Axle Seal L/H Side (2.0 Viscous) ............................... 91-ON 1 RL43.MCS04

FRICTION PLATES10A Reverse Input (130mm OD x 1.95mm x 18T)..... 91-ON 2 RL43.FRP0112B High/3-4 (2.0Ltr Only) (104mm OD x 1.60mm x 20T).... 91-ON 4 RL43.FRP0312B High/3-4 (1.6 Ltr Only) (104mm OD x 2.00mm x 20T)..... 91-ON 3 RL43.FRP0214D Forward (126mm OD x 1.80mm x 30T)..... 91-ON 5 RL43.FRP0416D Overrun (117mm OD x 1.60mm x 18T) ..... 91-ON 3 RL43.FRP0518E Low & Reverse (150mm OD x 1.95mm x 30T)..... 91-ON 5 RL43.FRP06

STEEL PLATES11A Reverse Input (118MM ID x 2.00mm x 30T)....... 91-ON 2 RL43.STP0113B High/3-4 (RE4F03A/V) (87mm ID x 2.00mm x 18T) ........ 91-ON 5 RL43.STP0213B High/3-4 (RE4F03A only) (87mm ID x 1.50mm x 18T) ........ 91-ON 6 RL43.STP03??? Pressure Plate High/3-4 (4.60mm Thick) ........................... 91-ON 1 RL43.PP02??? Pressure Plate High/3-4 (4.80mm Thick) ........................... 91-ON 1 RL43.PP0115D Forward (115mm ID x 2.00mm x 30T)....... 91-ON 5 RL43.STP0417D Overrun (105mm ID x 2.00mm x 6T) ........ 91-ON 5 RL43.STP0519E Low & Reverse (139mm ID x 2.00mm x 10T) ...... 91-ON 5 RL43.STP06

BUSHESKit Bush Kit ....................................... 91-ON 1 RL43.BK01NI Converter Bush ........................... 91-ON 1 L3N.BUS01

BANDS40B Overdrive & Second Band........... 91-ON 1 RL43.BAN0140B Overdrive & Second Band (Borg Warner).............................. 91-ON 1 RL43.BAN02

FILTERSKit Filter Kit ....................................... 91-ON 1 RL43.FILKIT01NI Filter ............................................ 91-ON 1 RL43.FIL01

THRUST WASHERS & BEARINGSKit Selective Pump Washer (6 Piece) ...................................... 91-ON 1 RL43.TWK01

ELECTRICAL COMPONENTSNI Solenoid Set RL4F03A (Pair) ........................................... 91-94 1 RL43.SOL01NI Solenoid Set RL4F03A (Pair) ........................................... 95-ON 1 RL43.SOL02NI Solenoid Set RE4F03A ............... 91-ON 1 RL43.SOL03NI Solenoid Set RE4F03B (Almera) ...................................... 00-ON 1 RL43.SOL04NI Drop Resister Primera/QX (Pressure Regulator) ................... 91-00 1 RL43.RE01

SPECIAL ITEMSNI ATSG Repair Manual .................. 91-ON AR RL43.MAN01

HARD PARTS809B Ssun Gear & Shell (29 Teeth) ... 91-ON 1 RL43.SUN01NI Planetary Set Complete 2.0Ltr.. 91-ON 1 RL43.PL01NI Governor Gear (RL4F03A) ....... 90-ON 1 RL43.GOV01NI Support Input Drum (Caged Needle Bearing Type 5 Bolt)..... 91-ON 1 RE4.SUP21

NISSAN RL4F03A/V, RE4F03A4 SPEED FWD (Electronic & Hydraulic Control)

Revision 12/2003

310

ACSUBARU 4EAT 1987 - 1998

4 SPEED 2WD & 4WD (Electronic Control)

Revision 17/12/2002

311

ACSUBARU 4EAT 1987 - 19984 SPEED 2WD & 4WD (Electronic Control)

Revision 17/12/2002

312



KITSKit Overhaul Kit ............................... 87-98 1 SUB4.OHK01

GASKETS1H Pan Gasket ................................. 87-98 1 SUB4.GAS012A Pump Housing to Case (Metal) ... 87-98 1 SUB4.GAS023H Extension Housing ...................... 87-98 1 SUB4.GAS03NI Valve Body Upper (Not SVX) ...... 87-98 1 SUB4.GAS04NI Valve Body Lower (Not SVX) ...... 87-98 1 SUB4.GAS05

SEALS 8G Converter Seal ............................ 87-98 1 SUB4.MCS01 9G Axle Seal Left .............................. 87-98 1 SUB4.MCS0210G Axle Seal Right............................ 87-98 1 SUB4.MCS0311H Extension Housing ...................... 87-98 1 SUB4.MCS0412G Differential to Transmission Sealing Pipe ................................ 87-98 1 SUB4.MCS05NI Speedo Shaft .............................. 87-98 1 SUB4.MCS07

FRICTION PLATES20F Modified Transfer Clutch Kit To Cure ShudderOEM (Early) ..... 1 SUB4.FKIT0120F Modified Transfer Clutch Kit To Cure ShudderOEM (Late)....... 1 SUB4.FKIT0224B Reverse Clutch (150mm O.D. x 2.00mm x 34T) .................................................... 87-98 2 SUB4.FRP0424B Reverse Clutch (150mm O.D. x 2.00mm x 30T) .................................................... 93-98 2 SUB4.FRP09 26C High Clutch (132mm O.D. x 1.60mm x 30T) .................................................... 87-98 4-5 RL4.FRP0828D Forward Clutch (148mm O.D. x 1.50mm x 36T) .................................................... 95-98 5-7 SUB4.FRP0128D Forward Clutch (148mm O.D. x 2.00mm x 36T) .................................................... 87-94 4-6 SUB4.FRP1130D Coast Clutch (134mm O.D. x 2.00mm x 30T) .................................................... 87-98 3-5 SUB4.FRP0232E Low & Reverse Brake (148mm O.D. x 1.80mm x 30T) .................................................... 95-98 4-6 SUB4.FRP0832E Low & Reverse Brake (148mm O.D. x 1.60mm x 30T) .................................................... 91-98 AR SUB4.FRP0732E Low & Reverse Brake (148mm O.D. x 2.00mm x 30T) .................................................... 87-92 AR SUB4.FRP0334F 4WD (Transfer) Clutch (118mm O.D. x 1.80mm x 24T) .................................................... 91-98 5 SUB4.FRP1034F 4WD (Transfer) Clutch ................ (118mm O.D. x 2.00mm x 24T) .................................................... 87-92 AR SUB4.FRP0634F 4WD (Transfer) Clutch ................ (118mm O.D. x 1.80mm x 50T) .................................................... 87-92 AR SUB4.FRP12

STEEL PLATES25B Reverse Clutch (135mm I.D. x 2.00mm x 30T) .................................................... 87-98 2 RL4.STP0525B Reverse Clutch (129mm I.D. x 2.00mm x 30T) .................................................... 93-98 2 SUB4.STP0927C High Clutch (112mm I.D. x 3.00mm x 27T) .................................................... 87-98 4 RL4.STP1027C High Clutch (112mm I.D. x 2.00mm x 27T) .................................................... 95-98 AR RL4.STP1127C High Clutch (112mm I.D. x 2.75mm x 27T) .................................................... 91-94 AR SUB4.STP1129D Forward Clutch (135mm I.D. x 2.00mm x 24T) .................................................... 87-98 5-7 SUB4.STP0129D Forward Clutch (135mm I.D. x 1.80mm x 24T) .................................................... 93-98 AR SUB4.STP1331D Coast Clutch (120mm I.D. x 2.00mm x 6T) .................................................... 87-98 3-5 SUB4.STP02

33E Low & Reverse Brake (129mm I.D. x 1.60mm x 14T) .................................................... 95-98 AR SUB4.STP0833E Low & Reverse Brake (129mm I.D. x 1.80mm x 14T) .................................................... 91-98 AR SUB4.STP0733E Low & Reverse Brake (129mm I.D. x 2.00mm x 14T) .................................................... 87-98 AR SUB4.STP0335F 4WD (Transfer) Clutch (104mm I.D. x 1.60mm x 30T) .................................................... 91-98 5 SUB4.STP1035F 4WD (Transfer) Clutch (104mm I.D. x 1.80mm x 30T) .................................................... 87-92 5 SUB4.STP06

SEALING RINGSKit Sealing Ring Kit........................... 87-98 1 SUB4.SRK01

BUSHESKit Bush Kit ....................................... 87-98 1 SUB4.BK0140G Bellhousing to Converter Hub ..... 87-98 1 SUB4.BUS01NI Stator Shaft Front ........................ 87-98 1 SUB4.BUS02NI Input to Output Shaft ................... 87-98 1 SUB4.BUS03

SUBARU 4EAT 1987 -19984 SPEED 2WD & 4WD (Electronic Control)

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313



THRUST WASHERS & BEARINGSKit Bearing and Race Kit .................. 87-98 1 RE4.TWK0141A Thrust Washer Pump - Rev Input (Sel 0.89mm Thick Plastic).......... 87-98 AR RL4.THW0141A Thrust Washer Pump - Rev Input (Sel 1.00mm Thick Plastic).......... 87-98 AR RL4.THW0241A Thrust Washer Pump - Rev Input (Sel 1.30mm Thick Plastic).......... 87-98 AR RL4.THW0341A Thrust Washer Pump - Rev Input (Sel 1.70mm Thick Plastic).......... 87-98 AR RL4.THW0441A Thrust Washer Pump - Rev Input (Sel 1.93mm Thick Plastic).......... 87-98 AR RL4.THW0548A Race Pump to High Drum (Sel 1.60mm Thick 3 Tang) ......... 87-98 AR RL4.THW1048A Race Pump to High Drum (Sel 1.78mm Thick 3 Tang) ......... 87-98 AR RL4.THW1148A Race Pump to High Drum (Sel 2.00mm Thick 3 Tang) ......... 87-98 AR RL4.THW11245C T.Wash Rear Ring Gear to Sprag (Plastic) ....................................... 87-98 1 RL4.THW0642C Bearing Front Planet to S.Gear... 87-98 1 RE4.BE0443C Race Rear of Sun Shell............... 87-98 1 RL4 THW0744C Race Rear of Rear Planet ........... 87-98 1 RL4.THW0746D T.Wash Overrun Clutch Hub (Plastic) ....................................... 87-98 1 RL4.THW0647E Inner Hub to Inner Race Bearing (Open Face One Side 59mm OD).... 88-98 1 RE4.THW02

BANDS50B Band............................................ 87-98 1 SUB4.BAN01

FILTERSNI Filter Except Legacy.................... 87-98 1 SUB4.FIL01NI Filter Legacy & SVX (13mm Pick Up Spout) ................ 87-98 1 SUB4.FIL02NI Filter Legacy & SVX (13mm Pick Up Spout) (with radius to clear pipework) .... 93-98 1 SUB4.FIL03

ELECTRICAL COMPONENTSNI EPC Solenoid.............................. 87-98 1 RL4.SOL02NI Lock Up Solenoid (With Push Down Disconnect) .... 87-98 1 SUB4.SOL02NI Solenoid Set (Legacy,SVX,Impretza) ............... 93-98 1 SUB4.SOL03NI Transfer Clutch Solenoid (Includes Valve Assy) .................. 87-98 1 SUB4.SOL05

HARD PARTS90C Planetary Package ..................... 87-98 1 RE4.PL02NI Pump Rotor Kit ............................ 87-98 1 SUB4.PUM02NI Pump Rotor ................................. 87-98 1 SUB4.PUM0391D Hub - Coast Clutch...................... 87-98 1 SUB4.HUB01

TECHNICAL MANUALSNI ATSG Repair Manual .................. All AR SUB4.MAN01

SUBARU 4EAT 1987 - 19984 SPEED 2WD & 4WD (Electronic Control)

Revision 17/12/2002

318

AC SUBARU R4AX-EL 1998 ON

4 SPEED 2WD & 4WD (Full Electronic Con trol)

Revision 18/12/2002

315

ACSUBARU R4AX-EL 1998 ON4 SPEED 2WD & 4WD (Full Electronic Control)

Revision 18/12/2002

320



SUBARU R4AX-EL 1998 ON4 SPEED 2WD & 4WD (Full Electronic Control)

KITSKit Overhaul Kit .............................. 98-ON 1 SUB4.OHK02

GASKETS100G Pan Gasket (Duraprene)........... 98-ON 1 SUB4.GAS11

SEALS150F Converter Seal.......................... 98-ON 1 SUB4.MCS01151F Axle Seal Left............................ 98-ON 1 SUB4.MCS02152F Axle Seal Right ......................... 98-ON 1 SUB4.MCS03153F Differential to Transmission Sealing Pipe.............................. 98-ON 1 SUB4.MCS05NI Speedo Shaft ............................ 98-ON 1 SUB4.MCS07

FRICTION PLATES250E Transfer Clutch Kit (VIN Number Required) ............ 98-ON 1 SUB4.FKIT03251B High Clutch (138mm O.D. x 1.60mm x 36T) 98-ON 4 SUB4.FRP14253B Reverse Clutch (150mm O.D. x 1.60mm x 30T) 98-ON 2 SUB4.FRP15253B Reverse Clutch (150mm O.D. x 2.00mm x 38T) 98 Only 2 SUB4.FRP18255C 2-4 Brake (167mm O.D. x 1.60mm x 30T) 98-ON 3 SUB4.FRP16252D Low Clutch (138mm O.D. x 1.75mm x 30T) 98-ON 6 SUB4.FRP17254D Low & Reverse Brake (148mm O.D. x 1.60mm x 30T) 98-ON 6 SUB4.FRP07

STEEL PLATESKit Steel Plate Kit ........................... 98-ON 1 SUB4.STK03301B High Clutch (112mm ID x 2.00mm x 8T) ...... 98-ON 4 SUB4.STP18302D Low Clutch (123mm ID x 1.40mm x 30T) .... 98-ON 6 SUB4.STP17303B Reverse Clutch (1.60mm x 32T) ........................ 98-ON 2 SUB4.STP16304D Low & Reverse Brake (129mm ID x 1.60mm x 14T) .... 98-ON AR SUB4.STP08304D Low & Reverse Brake (129mm ID x 1.80mm x 14T) .... 98-ON AR SUB4.STP07304D Low & Reverse Brake (129mm ID x 2.00mm x 14T) .... 98-ON AR SUB4.STP03305C 2-4 Brake (145mm ID x 2.40mm x 23T) .... 98-ON 3 SUB4.STP19

PRESSURE PLATES405E Transfer Clutch (3.70mm Thick x 30T ................ 98-ON AR SUB4.PP01

SEALING RINGS

BUSHES


PISTONS170? Fwd Clutch Force Piston........... 98-ON 1 SUB4.PIS01

FILTERS450G Filter Forester/Legacy............... 98-ON 1 SUB4.FIL04451G Spin on Filter............................. 98-ON 1 SUB4.FIL05

ELECTRICAL COMPONENTSNI Range Switch............................ 98-ON 1 SUB4.ELE10

HARD PARTS

TECHNICAL MANUALS

Revision 12/2003

317



SUBARU R4AX-EL 1998 ON4 SPEED 2WD & 4WD (Full Electronic Control)

Revision 18/12/2002

318

ACSUBARU M41

3 SPEED 2WD & 4WD (Hydraulic Control)

Revision 18/12/2002

319



KITSKit Overhaul Kit 2WD ....................... 75-ON 1 M41.OHK02Kit Overhaul Kit 4WD ....................... 82-ON 1 M41.OHK01

GASKETS5E Transmission to Differential ........ 75-ON 1 M41.GAS02

SEALS20E Converter Seal ............................ 75-ON 1 M41.MCS01

FRICTION PLATES40A Direct Clutch (115mm O.D. x 1.50mm x 44T) .................................................... 75-ON 3-5 L3N.FRP0142B Forward Clutch (115mm O.D. x 1.50mm x 44T) .................................................... 75-ON 3-5 L3N.FRP0144C Low & Reverse Brake (130mm O.D. x 2.40mm x 51T) With 10mm Wide Lining .............. 75-82 3-4 M41.FRP0344C Low & Reverse Brake (130mm O.D. x 2.00mm x 51T) With 10mm Wide Lining .............. 82-85 3-4 L3N.FRP0244C Low & Reverse (135mm O.D. x 2.30mm x 48T) .................................................... L85-ON 3-5 M41.FRP0546D Transfer Case 4WD (94mm O.D. x 2.90mm x 33T)..... 75-ON 3-4 M41.FRP07

STEEL PLATES41A Direct Clutch Flat (92mm I.D. x 2.00mm x 28T) ...... 75-ON 3-5 L3N.STP0141A Direct Clutch Undersize (92mm I.D. x 1.50mm x 28T) ...... 75-ON AR F3A.STP0143B Forward Clutch Flat (92mm I.D. x 2.00mm x 28T) ...... 75-ON 3-5 L3N.STP0143B Forward Clutch Undersize (92mm I.D. x 1.50mm x 28T) ...... 75-ON AR F3A.STP0145C Low & Reverse Brake (106mm I.D. x 1.90mm x 13T...... 82-85 3-4 L3N.STP02

BANDS60A Intermediate Flex Band ............... 75-ON 1 F3A.BAN01

FILTERS65E Filter ............................................ 75-ON 1 L3N.FIL01

MODULATORS70E Modulator (Non Turbo) ................ 75-ON 1 L3N.MOD01

HARD PARTS80E Governor Gear 11 Teeth.............. 75-80 1 M41.GOV0180E Governor Gear 12 Teeth ............. 80-ON 1 M41.GOV02

TECHNICAL MANUALSNI ATSG Rebuild Manual................. All 1 M41.MAN01

TORQUE CONVERTERSNI Subaru 4WD................................ 1 M41.TC04

SUBARU M413 SPEED 2WD & 4WD (Hydraulic Control)

Revision 18/12/2002

320

ACMercedes

321

ACRev 06/97

Illustrationto

Follow

MERCEDES 1970-80 722-000, 722-100, 722-2003 & 4 SPEED RWD (Hydraulic Control)

322

ACMERCEDES 1970-80 722-000, 722-100, 722-200

3 & 4 SPEED RWD (Hydraulic Control)

323



KITSKit Overhaul Kit ................................ 70-80 1 MER123.OHK01

GASKETSPan Gasket (Rubber) ........................... 70-80 1 MER123.GAS01

SEALSFront Pump Seal With Fluid Coupling(52mm O.D.) ........................................ 70-80 1 MER123.MCS02Front Pump Seal With Converter (60mm O.D.) ........................................ 70-80 1 MER123.MCS01Extension Housing All .......................... 70-80 1 MER124.MCS02

FRICTION PLATESFriction Plate 2.1mm ............................ 70-80 4-5 MER123.FRP01Friction Plate 2.5mm ............................ 70-80 4-5 MER123.FRP02

STEEL PLATESSteel 2.00mm Thick ............................. 70-80 AR MER123.STP01Steel 3.00mm Thick ............................. 70-80 AR MER123.STP02Steel 3.50mm Thick ............................. 70-80 AR MER123.STP03

BUSHESFront Pump Bush (28.0mm I.D.) .......... 70-80 1 MER123.BUS01Front Pump Bush (43.6mm I.D.) .......... 70-80 1 MER123.BUS02Pump Drive Gear ................................. 70-80 1 MER123.BUS03

BANDSReverse Band ...................................... 70-80 1 MER123.BAN01 B1 Band (Middle) ................................. 70-80 1 MER123.BAN02 B2 Band (Rear) 50mm ......................... 70-80 1 MER123.BAN03

FILTERSFilter No Pipe ....................................... 70-80 1 MER123.FIL01Filter 3/4" Pipe...................................... 70-80 1 MER123.FIL02Filter 1" Pipe......................................... 70-80 1 MER123.FIL03Filter Combination Kit........................... 70-80 1 MER123.FIL04

MODULATORSModulator Plastic Housing 4 Speed ..... 70-80 1 MER123.MOD01

SUNDRY PARTSOutput Shaft Nut .................................. 70-80 1 MER123.NUT01


324




325

ACMERCEDES 722-300, 722-4004 SPEED RWD (Hydraulic Control)

326



BANDS50D B2 Brake Band (Rear) 190 Series ................................... 84-ON 1 MER124.BAN0250D B2 Brake Band (Rear) (722.3) ......................................... 81-ON 1 MER126.BAN02NI B1 Brake Band (Front) 190 Series ................................... 84-ON 1 MER124.BAN01NI B1 Brake Band (Front) (722.3) ......................................... 81-ON 1 MER126.BAN01

FILTERS55E Filter 4 Speed.............................. 81-ON 1 MER126.FIL0155E Filter 5 Speed.............................. 90-ON 1 MER129.FIL01

MODULATORS45E Modulator (Green Top) ................ 81-ON Alt MER126.MOD0245E Modulator (Red Top).................... 81-ON Alt MER126.MOD0145E Modulator (Black Top) ................. 84-ON 1 MER126.MOD0445E Modulator (Brown Top) ................ 84-ON 1 MER126.MOD0345E Modulator (Natural Top)............... 84-ON 1 MER126.MOD05

SUNDRY PARTSKit Planet Hub Repair Kit 722.3 ........................................... 81-ON 1 MER126.PL01

Kit Planet Hub Repair Kit 722.4 (190 Series)....................... 84-ON 1 MER124.PL01 NI Output Shaft Sealing Rings 722.4 (190 Series)....................... 84-ON 2 MER124.SSR01

NI Ball Valve (Pump Body) 722.4 (190 Series)....................... 84-ON 1 MER124.VA01

NI Diesel Engine Vacume Pump...... 84-ON 1 MER124.VP01

NI K2 Drum Repair Tool Kit 722.4 (190 Series)....................... 84-ON 1 MERC.TOOL

NI K2 Drum Repair Seal Kit 722.4 (190 Series)....................... 84-ON 1 MERC.TOOL02

VALVE BODY KITSKit Shift Correction Kit All with Petrol Engine .................. 81-ON 1 MER124.SK01 All with Diesel Engine.................. 81-ON 1 MER124.SK02

KITSKit Overhaul Kit 4 Speed W4A-040 (722.3) OEM................ 81-ON 1 MER126.OHK01Kit Overhaul Kit 4 Speed W4A-040 (722.3) Non OEM ........ 81-ON 1 MER126.OHK02 Kit Overhaul Kit 4 Speed W4A-040(722.357/358/359) OEM ............................................ 81-ON 1 MER126.OHK03

Kit Overhaul Kit 190/230 Series W4A-020 (722.4) OEM................ 84-ON 1 MER124.OHK01 Kit Overhaul Kit 190/230 Series W4A-020 Porsche OEM.............. 84-ON 1 MER124.OHK02 Kit Overhaul Kit 190/230 W4A-020 (722.4) Non OEM ........ 84-ON 1 MER124.OHK03

Kit Overhaul Kit 5 Speed W5A-030 (722.5) OEM................ 90-ON 1 MER129.OHK01

GASKETS1E Pan Gasket Large 6 Bolt W4A-040 (722.3) ......................... 81-ON 1 MER126.GAS011E Pan Gasket Small 6 Bolt W4A-020 (722.4) 190 Series....... 84-ON 1 MER124.GAS01 NI Pump Gasket (722.4) .................. 84-ON 1 MER124.GAS02 NI Extension Gasket (722.4)............ 84-ON 1 MER124.GAS03

SEALS10AFront Pump (58mm O.D.) W4A-040, W5A-030 .................... 81-ON 1 MER126.MCS0110A Front Pump (50mm O.D.) W4A-020 ..................................... 84-ON 1 MER124.MCS01 12E Extension Housing W4A-040, W5A-030 .................... 81-ON 1 MER126.MCS0212E Extension Housing W4A-020 ..................................... 84-ON 1 MER124.MCS02

FRICTION PLATES20B KI Front W4A-040, W5A-030 ...... 81-ON 4 MER126.FRP0220B K1 Front W4A-020 ...................... 84-ON 4-5 MER124.FRP0222C B3 Reverse W4A-040, W5A-030 ..................................... 81-ON 4 MER126.FRP0322C B3 Reverse W4A-020 ................. 84-ON 4-5 MER124.FRP0324D K2 Rear W4A-040, W5A-030 ...... 81-ON 4 MER126.FRP0124D K2 Rear W4A-020 ....................... 84-ON 4-5 MER124.FRP01NI B5 W5A-030................................ 90-ON 4 MER129.FRP01NI K5 W5A-030................................ 90-ON 4 MER129.FRP02

All Friction Plates Available AftermarketPlease Ask

STEEL PLATES

We Carry A Large Range OfSteel Plates

In Stock For All TranmissionsPlease Ask For Details

MERCEDES 722-300, 722-4004 SPEED RWD (Hydraulic Control)

327

ACMERCEDES 722-5005 SPEED RWD (Partial Electronic Control)

328

ACMERCEDES 722-500

5 SPEED RWD (Partial Electronic Control)

329



MERCEDES 722-5005 SPEED RWD (Partial Electronic Control)

330



MERCEDES 722-5005 SPEED RWD (Partial Electronic Control)

335

AC

722-6005 SPEED RWD (Electronic Control)

336

AC


337

ILL


ILL



KITS

Kit Overhaul Kit (OEM) .................. All 1 M140.OHK01

Kit Overhaul Kit (Autoline).............. All 1 M140.OHK02

Kit Overhaul Kit (Transtec)............. All 1 M140.OHK03

GASKETS

100K Pan Gasket ............................... All 1 M140.GAS01

101A Pump (Rubber Coated Plate) ... All 1 M140.GAS02

RUBBER COMPONENTS

120A Pump Outer 'O' Ring................. All 1 M140.OR01

134L Connector 'O' Ring (Small) ....... All 1 M140.OR02

135L Connector 'O' Ring (Large) ....... All 1 M140.OR03

METAL CLAD SEALS

150A Torque Converter Seal.............. All 1 MERC126.MCS01

151L Extension Seal

(42mm x 62mm x 8/9mm)......... All 1 M140.MCS02

MOULDED PISTONS

170B Pump Moulded Piston............... All 1 M140.PIS01

SHAFT SEALING RINGS

Kit Shaft Sealing Ring (Precision) .... All 1 M140.SRK01

FILTERS

450K Oil Pan Filter ............................. All 1 M140.FIL01

451K Conical Valve Body Filter.......... All 1 M140.FIL02

452K Solenoid Filter........................... All 2 M140.FIL03

NI Filter Kit..................................... All 1 M140.FILKIT01

BUSHINGS

NI Converter Bush ........................... All 1 M140.BUS01

NI 'K2' Rear Bushing Kit Contains

1 x Std Early Bush & 1 x Modifi ed

Early Bush to Allow Use of Late

Planetary With Early Drum.......... All 1 M140.BUS03

FRICTION PLATES

250C ‘K1’ Clutch (173mm O.D. x 2.17mm

30 Internal Teeth) ..................... All 3-6 M140.FRP01

251E ‘K2’ Clutch (165mm O.D. x 2.17mm

36 Internal Teeth x 12.60mm Wide

(600-618,662, 664, 665) ........... All 4-6 M140.FRP02

252E ‘K2’ Clutch (165mm O.D. x 2.17mm

36 Internal Teeth x 10.00mm Wide

(620-636, 661,663, 666, 669) ... All 4-6 M140.FRP06

253G ‘K3’ Clutch (115mm O.D. x 2.17mm

24 Internal Teeth)...................... All 3-5 M140.FRP03

254B ‘B1’ Brake (173mm O.D. x 2.17mm


255J ‘B2’ Brake (132mm O.D. x 1.65mm

40 External Teeth)..................... All 4-5 M140.FRP04

256J ‘B3’ Brake (180mm O.D. x 1.65mm


STEEL PLATES

300C ‘K1’ Clutch (154mm I.D x 1.80mm

x 12 External Teeth).................. All AR M140.STP01

300C ‘K1’ Clutch (154mm I.D. x 2.80mm






301C ‘K1’ Clutch Wavy Steel

(154mm I.D. x 3 Ext. Teeth) ...... All 1 M140.STP05

302E ‘K2’ Clutch (146mm I.D. x 1.80mm








303G ‘K3’ Clutch (87mm I.D. x 1.80mm

X 24 External Teeth) ................. All AR M140.STP11





304G ‘K3’ Dished Steel

(88mm I.D. x 4 Ext. Teeth) ........ All 1 M140.STP10

305B ‘B1’ Brake (154mm I.D x 1.80mm








306B ‘B1’ Brake Wavy Steel

(154mm I.D. x 3 Ext. Teeth) ...... All 1 M140.STP05

307J ‘B2’ Brake (132mm I.D. x 1.80mm


308J ‘B2’ Brake (155mm O.D. x 1.80mm

x 24 Internal Teeth) ................... All AR M140.STP16

309J ‘B2’ Brake Wavy Steel

( ) ...................................... All 1 M140.STP14

310J ‘B3’ Brake (155mm I.D. x 1.80mm


311J ‘B3’ Brake Wavy Steel

(155mm I.D. x 3 Ext. Teeth ....... All 1 M140.STP17

SPRINGS AND PRESSURE PLATES

400C ‘K1’ Clutch Diaphragm .............. All 1 M140.DIA01

401E ‘K2’ Clutch Diaphragm .............. All 1 M140.DIA02

402G ‘K3’ Clutch Diaphragm .............. All 1 M140.DIA03

403H ‘B2’ Brake Diaphragm............... All 1 M140.DIA04

410J ‘B2’ Brake P. Plate (6.50mm).... All 1 M140.PP01

411J ‘B3’ Brake P. Plate .................... All 1 M140.PP02

NI Modifi ed Pressure Reg Spring.. All 1 M140.SPR01

338

ILL


ILL




600D Radial Bearing Front Planet (Front)l 1 M140.TOR01

601D Radial Bearing Assy Front Planet

(Rear)........................................ 1 M140.TOR02

602E Radial Bearing Assy (‘K2’ Drum) 1 M140.TOR03

603F Radial Bearing Assy

(Input to Output Shaft) .............. 1 M140.TOR04

604F Radial Bearing Track

Middle to Rear Planet

(722.600-618,662,664,665) ...... 1 M140.TOR05

604F Radial Bearing Track

Middle to Rear Planet

(722.620-636,661,663,666,669) 1 M140.TOR08

605F Radial Bearing Middle to Rear Planet

(722.600-618,662,664,665) ...... 1 M140.TOR06

605F Radial Bearing Middle to Rear Planet

(722.620-636,661,663,666,669) 1 M140.TOR09

606F Radial Bearing Rear Planet (Rear)

(722.600-618,662,664,665) ...... 1 M140.TOR07

606F Radial Bearing Rear Planet (Rear)

(722.620-636,661,663,666,669) 1 M140.TOR10

607G Radial Bearing Track Rear of ‘K3’

(Front) ....................................... 1 M140.TOR11

608G Radial Bearing Rear of ‘K3’ ...... 1 M140.TOR12


(Rear Selective 3.10mm Thick) 1 M140.TOR13





620F Needle Bearing Split Cage (O. Shaft) 1 M140.BE01

690F Ball Race (Inside Rear Sun Gear) 1 M140.BE05

SNAP RINGS

425G Retaining Circlip 'K3' Clutch...... 1 M140.CIR03

ELECTRICAL COM PO NENTS

700K Solenoid (Lock Up) ................... 1 M140.SOL01

701K Solenoid (Shift Pressure

& Modulator Pressure).............. 2 M140.SOL02

702K Solenoid (Shift) ......................... 3 M140.SOL03

703K Loom & Solenoid Holder........... 1 M140.ELE01

704L Adaptor Case to Sol Connector 1 M140.ELE02

HARD PARTS

800L Cable End Adaptor

(Park Lock Inhibit) Early Type... 1 M140.CAB01

800L Cable End Adaptor

(Park Lock Inhibit) Late Type .... 1 M140.CAB02

801E ‘K2’ Clutch Drum & Input Shaft (1)

(601-618, 662,664 & 665)......... 1 M140.DRU01

801E ‘K2’ Clutch Drum & Input Shaft (1)

(620-636, 661, 663, 666, 669) .. 1 M140.DRU02

802F Output Shaft & Planetary (1)

(601-618, 662,664 & 665)......... 1 M140.PL01

802F Output Shaft & Planetary (1)

(620-636, 661, 663, 666, 669) .. 1 M140.PL02

803H Oil Disribution Hub/Piston Holder

(Rear of Case) .......................... 1 M140.HUB01

804F Centre Planetary Assy

(600-618, 662, 664, 665) .......... 1 M140.PL03

(1) See Note at end of section

HARD PARTS CONT...

804F Centre Planetary Assy

(620-636, 661, 663, 666, 669) .. 1 M140.PL04

805F Anulus

(600-618, 662, 664, 665) .......... 1 M140.GE01

809F Circlip OWC Retaining.............. 1 M140.CIR01

810F Circlip Retaining Rear of Sungear 1 M140.CIR02

805F Anulus

(620-636, 661, 663, 666, 669) .. 1 M140.GE02

806F Sun Gear-Centre Planet Outer

(600-618, 662, 664, 665) .......... 1 M140.SUN01

807F Sun Gear-Centre Planet Inner

(600-618, 662, 664, 665) .......... 1 M140.SUN02

806F Sun Gear-Centre Planet Outer

(620-636, 661, 663, 666, 669) .. 1 M140.SUN03

807F Sun Gear-Centre Planet Inner

(620-636, 661, 663, 666, 669) .. 1 M140.SUN04

808F One Way Clutch Assy ............... 1 M140.OWC01

809C One Way Clutch Assy Front

(600-618, 662, 664, 665) .......... 1 M140.OWC02

809C One Way Clutch Assy Front

(620-636, 661, 663, 666, 669) .. 1 M140.OWC03

811D Front Planetary Assy

(600-618, 662, 664, 665) .......... 1 M140.PL05

811D Front Planetary Assy

(620-636, 661, 663, 666, 669) .. 1 M140.PL06

812E Piston 'K2' Clutch

(600-618, 662, 664, 665) .......... 1 M140.PIS02

812E Piston 'K2' Clutch

(620-636, 661, 663, 666, 669) .. 1 M140.PIS03

813E Front Annulus

(600-618, 662, 664, 665) .......... 1 M140.GE03

813E Front Annulus

(620-636, 661, 663, 666, 669) .. 1 M140.GE04

(1) Due to design changes between early and late units, if your

unit is of the early design where a bronze bush is fi tted to the

‘K2’ clutch drum, the following parts must be Matched.

M140.DRU01 With M140.PL01

M140.DRU02 With M140.PL02

SPECIAL ITEMS

NI ATSG Repair Manual................ 1 M140.MAN01

335



722-600 FRICTION AND STEEL APPLICATIONSAplication Friction Steel

C230K1 3 4K2 4 5K3 3 4B1 2 5B2 4 5B3 3 4

C280K1 4 5K2 4 5K3 4 5B1 3 4B2 4 5B3 4 5

S320, CLK320, E300, E320 & ML320K1 4 5K2 4 5K3 4 5B1 3 4B2 5 6B3 4 5

CL500, CL600, S500, SL500 & SL600K1 6 7K2 6 7K3 5 6B1 4 5B2 5 6B3 5 6

C43, CLK430, E430, S420 & ML430K1 5 6K2 5 6K3 4 5B1 5 4B2 5 6B3 5 6


336

AC722-600

5 SPEED RWD (Electronic Control)M140,CAB01

Has plain round hole at attachment end and the bellows are shorter and more compressed tan on M140.CAB02

M140.CAB02

Attachment end has opening on one side, also has a hook shaped protrusion, bellows are longer and less compressed than on M140.CAB01

337

ACMitsubishi

&Hyundai

338Rev 06/97

Mitsubishi & Hyundai Filter Identification

KM170.FIL01 (Dacron)



KM170.FIL04 (Plastic & Metal)

339

KM170.FIL05 (All Metal)

KM177.FIL01 (Plastic & Metal)

KMF4A.FIL01 (All Plastic)

KMF4A.FIL02 (Plastic & Metal)


340


341

KM Series Sun Gear Identification

C & D

342

KM Series Planetary Carrier Identification

343

ACMITSUBISHI F4A-41, F4A-42, F5A424 & 5 SPEED FWD With Lock Up (Electronic Control)

Revision 04/2004

344



MITSUBISHI F4A-41, F4A-42, F5A42

KITSKit Master Overhaul Kit .................. 96-ON 1 KMF4A.MOHK01Kit Overhaul Kit .............................. 96-ON 1 KMF4A.OHK01Kit Overhaul Kit (F5A42) ................ 96-ON 1 KMF5A.OHK02

GASKETS100F Valve Body Cover ..................... 96-ON 1 KMF4A.GAS01101A Pump Gasket ........................... 96-ON 1 KMF4A.GAS02NI Valve Body Gasket ................... 96-ON 1 KMF4A.GAS05

RUBBER COMPONENTS120A Pump O Ring ........................... 96-ON 1 KMF4A.OR01

SEALS150A Converter Seal.......................... 96-ON 1 KM170.MCS01151E Axle Seal................................... 96-ON 1 KMF4A.MCS02

SEALING RINGSKit Sealing Ring Kit ........................ 96-ON 1 KMF4A.SRK01

FRICTION PLATESKit Friction Plate Kit........................ 96-ON 1 KMF4A.FRK01250A Underdrive (136mm O.D. x 30T x 1.70mm) 9 Waves.................................... 96-ON 3-4 KMF4A.FRP05251B Low/Reverse Brake (157mm O.D. x 30T x 1.70mm) .................................................. 96-ON 4-6 KMF4A.FRP02252C 2nd Brake (157mm O.D. x 30T x 1.70mm) .................................................. 96-ON 2-3 KMF4A.FRP01253D Reverse (149mm O.D. x 30T x 1.70mm) .................................................. 96-ON 2 KMF4A.FRP03254D Overdrive (136mm O.D. x 30T x 1.70mm) 6 Waves.................................... 96-ON 3-4 KMF4A.FRP04

STEEL PLATES300A Underdrive (20T x 1.80mm) ........................ 96-ON 3-4 KMF4A.STP06301B Low/Reverse Brake (17T x 1.00mm) ........................ 96-ON 3-5 KMF4A.STP03302C 2nd Brake (17T x 2.00mm) ........................ 96-ON 1-2 KMF4A.STP01302C 2nd Brake (17T x 2.50mm) ........................ 96-ON 1 KMF4A.STP02303D Reverse (20T x 1.80mm) ........................ 96-ON 2 KMF4A.STP04304D Overdrive (20T x 2.50mm) ........................ 96-ON 3-4 KMF4A.STP05

FILTERS450E Pan Filter (Misubishi & FTO) .... 96-ON 1 KMF4A.FIL01450E Pan Filter (Hyundai Charisma) . 96-ON 1 KMF4A.FIL04451E Spin On External Filter.............. 96-ON 1 KMF4A.FIL03

BUSHESKit Bush Kit (4 Pieces).................................. 96-ON 1 KMF4A.BK01NI Pump (Bronze).......................... 96-ON 1 KMF4A.BUS01NI Stator Bush............................... 96-ON 1 KMF4A.BUS02

THRUST WASHERS & BEARINGS600A Thrust Washer Pump Selective (1.80mm Thick)......................... 96-ON AR KMF4A.THW01 (2.00mm Thick)......................... 96-ON AR KMF4A.THW02 (2.20mm Thick)......................... 96-ON AR KMF4A.THW03 (2.40mm Thick)......................... 96-ON AR KMF4A.THW04 (2.60mm Thick)......................... 96-ON AR KMF4A.THW05 (2.80mm Thick)......................... 96-ON AR KMF4A.THW06601D Thrust Washer Rear Cover Selective (1.60mm Thick)......................... 96-ON AR KMF4A.THW07 (1.70mm Thick)......................... 96-ON AR KMF4A.THW08 (1.80mm Thick)......................... 96-ON AR KMF4A.THW09 (1.90mm Thick)......................... 96-ON AR KMF4A.THW10 (2.00mm Thick)......................... 96-ON AR KMF4A.THW11 (2.10mm Thick)......................... 96-ON AR KMF4A.THW12 (2.20mm Thick)......................... 96-ON AR KMF4A.THW13 (2.30mm Thick)......................... 96-ON AR KMF4A.THW14 (2.40mm Thick)......................... 96-ON AR KMF4A.THW15 (2.50mm Thick)......................... 96-ON AR KMF4A.THW16 (2.60mm Thick)......................... 96-ON AR KMF4A.THW17650A Bearing Set U.D. Clutch to U.D. Hub (49 x 36 x 3.60mm) ........... 96-ON 1 KMF4A.TOR01651C Bearing Set Output Planet Carrier To U.D. Sun Gear (49 x 36 x 3.60mm)................... 96-ON 1 KMF4A.TOR01652C Bearing Set U.D. Sun Gear To O.D. Planet Carrier (45.30 x 31 x 3.30mm).............. 96-ON 1 KMF4A.TOR02653C Bearing Set Reverse Sun Gear To O.D. Clutch Hub (49 x 36 x 3.60mm)................... 96-ON 1 KMF4A.TOR01654D Bearing Set O.D. Clutch Hub To Reverse & O.D. Clutch (49 x 36 x 3.60mm)................... 96-ON 1 KMF4A.TOR01655D Bearing Reverse & O.D. Clutch To Rear Cover (59 x 37 x 2.80mm)................... 96-ON 1 KMF4A.TOR03

ELECTRICAL COMPONENTSNI Solenoid (Underdrive)............... 96-ON 1 KMF4A.SOL01NI Solenoid (Second) .................... 96-ON 1 KMF4A.SOL01NI Solenoid(TCC) .......................... 96-ON 1 KMF4A.SOL01NI Solenoid (Overdrive)................. 96-ON 1 KMF4A.SOL01NI Solenoid (Low-Reverse) ........... 96-ON 1 KMF4A.SOL01NI Input Speed Sensor .................. 96-ON 1 KMF4A.ELE01NI Output Speed Sensor ............... 96-ON 1 KMF4A.ELE02

HARD PARTS800A Pump Assy................................ 96-ON 1 KMF4A.PUM01800A Pump Stator Only (Recon)........ 96-ON 1 KMF4A.PUM31801A Underdrive Drum (Rebuilt)........ 96-ON 1 KMF4A.DRU31813C Planetary Repair Kit.................. 96-ON 1 KMF4A.PL01815D End Cover (FTO) ...................... 96-ON 1 KMF4A.COV01815D End Cover (FTO Rebuilt) .......... 96-ON 1 KMF4A.COV31NI 2nd Brake Retainer Oil Tube .... 96-ON 1 KMF4A.TU01

4 & 5 SPEED FWD With Lock Up (Electronic Control)

Revision 04/2004

349

ACMITSUBISHI F4A-51, F5A-514 & 5 SPEED FWD With Lock Up (Electronic Con trol)

Revision 04/2004

350



MITSUBISHI F4A-51, F5A-514 & 5 SPEED FWD With Lock Up (Electronic Con trol)

KITSKit Overhaul Kit F4A-51 ................. 96-ON 1 KMF4A.OHK02Kit Overhaul Kit F5A-51 ................. 96_on 1 KMF5A.OHK01

GASKETS100F Valve Body Cover ..................... 96-ON 1 KMF4A.GAS04102A Pump Gasket ............................ 96-ON 1 KMF4A.GAS03NI Valve Body Gasket ................... 96-ON 1 KMF4A.GAS05

RUBBER COMPONENTS120A Pump O Ring ............................ 96-ON 1 KMF4A.OR01

SEALS150A Converter Seal.......................... 96-ON 1 KM170.MCS01151E Axle Seal................................... 96-ON 1 KMF4A.MCS02

SEALING RINGSKit Sealing Ring Kit ........................ 96-ON 1 KMF4A.SRK01

FRICTION PLATES250A Underdrive (148mm OD x 30T x 1.70mm) .. 96-ON 4 KMF4A.FRP15251B Low/Reverse Brake (179mm OD x 30T x 1.70mm) .. 96-ON 6 KMF4A.FRP12251B Low/Reverse Brake F5A-51 (179mm OD x 30T x 1.70mm) .. 99-ON 5 KMF4A.FRP12252C 2nd Brake (179mm OD x 30T x 1.70mm) .. 96-ON 4 KMF4A.FRP13253D Reverse (166mm OD x 30T x 1.70mm) .. 96-ON 2 KMF4A.FRP14254D Overdrive (148mm OD x 30T x 1.70mm) .. 96-ON 4 KMF4A.FRP15255E Direct Clutch F5A-51 Only (122mm OD x 30T x 1.70mm) .. 99-ON 3-5 KMF5A.FRP01

STEEL PLATES300A Underdrive (123mm ID x 1.80mm x 20T) .... 96-ON 4 KMF4A.STP11301B Low/Reverse Brake (160mm ID x 1.00mm x 16T) .... 96-ON 5 KMF4A.STP12301B Low/Reverse Brake F5A-51 (160mm ID x 1.00mm x 16T) .... 99-ON 4 KMF4A.STP12302C 2nd Brake (153mm ID x 2.50mm x 16T) .... 96-ON 2 KMF4A.STP13302C 2nd Brake (153mm ID x 3.90mm x 16T) .... 96-ON 3 KMF4A.STP17303D Reverse (153mm ID x 1.80mm x 20T) .... 96-ON 2 KMF4A.STP14304D Overdrive (123mm ID x 2.50mm x 20T) .... 96-ON 3 KMF4A.STP15305E Direct Clutch F5A-51 Only (88mm ID x 2.50mm x 20T) ...... 99-00 3-4 KMF5A.STP01305E Direct Clutch F5A-51 Only (123mm ID x 3.00mm x 20T) .... 01-ON 3-4 KMF5A.STP02

FILTERS450E Pan Filter .................................. 96-ON 1 KMF4A.FIL02451E Spin On External Filter.............. 96-ON 1 KMF4A.FIL03

BUSHESKit Bush Kit (7 Pieces).................................. 96-ON 1 KMF4A.BK02NI Pump (Bronze).......................... 96-ON 1 KMF4A.BUS01NI Stator Bush............................... 96-ON 1 KMF4A.BUS02

BANDS500E Band F5A51 Only ..................... 96-ON 1 KMF5A.BAN01

ELECTRICAL COMPONENTSNI Solenoid (Underdrive)............... 96-ON 1 KMF4A.SOL01NI Solenoid (Second) .................... 96-ON 1 KMF4A.SOL01NI Solenoid (TCC) ......................... 96-ON 1 KMF4A.SOL01NI Solenoid (Overdrive)................. 96-ON 1 KMF4A.SOL01NI Solenoid (Low-Reverse) ........... 96-ON 1 KMF4A.SOL01NI Solenoid (Direct) F5A-51 .......... 96-ON 1 KMF4A.SOL01NI Input Speed Sensor .................. 96-ON 1 KMF4A.ELE01NI Output Speed Sensor ............... 96-ON 1 KMF4A.ELE02

HARD PARTS800A Pump Assembly ........................ 96-ON 1 KMF4A.PUM02NI 2nd Brake Retainer Oil Tube .... 96-ON 1 KMF4A.TU02

Revision 04/2004

347

ACKM170, KM171, KM172, F3A21, F3A223SPEED FWD (Lock Up & Non Lock Up)

348

ACKM170, KM171, KM172, F3A21, F3A22

3SPEED FWD (Lock Up & Non Lock Up)

349



KM170, KM171, KM172, F3A21, F3A223SPEED FWD (Lock Up & Non Lock Up)

KITSKit Overhaul ................................... 79-88 1 KM170.OHK01Kit Overhaul KM171-5 & 172-5)..... 89-ON 1 KM170.OHK02

GASKETS & RUBBER COMPONENTS1G Pan Gasket (12 Bolt) ................ 79-ON 1 KM170.GAS011G Pan Gasket (12 Bolt) (Fibre)..... 79-ON 1 KM170.GAS104A Pump Gasket ............................ 82-ON 1 KM170.GAS062G Case to Converter Housing ...... 79-83 1 KM170.GAS032G Case to Converter Housing ...... 84-88 1 KM170.GAS042G Case to Converter Housing ...... 89-ON 1 KM170.GAS056A Pump ‘O’ Ring........................... 79-ON 1 KM170.OR01

SEALS10A Converter Seal.......................... 79-ON 1 KM170.MCS01

FRICTION PLATES20B High/Rev (Front) Friction (127 O.D. x 100 I.D. x 38T x 2.10mm Thick) ............ 79-88 2 KM170.FRP0120B High/Rev (Front) Friction (127 O.D. x 104 I.D. x 38T x 1.90mm Thick) ............. 89-ON 3 KM170.FRP0422C Forward (Rear) Friction (127 x 10T x 2.00mm Thick) ..... 79-88 2 KM170.FRP0222C Forward (Rear) Friction (127 x 38T x 1.90mm Thick) ..... 89-ON 3 KM170.FRP0424D Low & Reverse Friction (152 O.D. x 48T x 1.80mm) ...... 79-88 4 KM170.FRP0324D Low & Reverse Friction (152 O.D. x 51T x 1.85mm) ...... 89-ON 6 KM170.FRP05

STEEL PLATES21B High/Rev (Front) Steel (99mm I.D. x 3.80mm x 24T) .... 79-88 3 KM170.STP0121B High/Rev (Front) Steel (104.4 I.D. x 3.70mm x24T) ...... 89-ON 3 KM170.STP0223C Forward (Rear) Steel 99mm I.D. x 1.80mm x 24T) ..... 79-88 2 KM170.STP0323C Forward (Rear) Steel (104.4 I.D. x 1.80mm x 24T) ..... 89-ON 2 KM170.STP04

BUSHINGSKit Bush Kit .................................... To-88 1 KM170.BK01Kit Bush Kit .................................... 89-ON 1 KM175.BK0132A Pump Bush ............................... 79-ON 1 KM170.BUS01

THRUST BEARING & WASHERS47A Thrust WasherPump to Dir Clutch Drum Selective (3.00mm) AR KM170.THW0447A Thrust WasherPump to Dir Clutch Drum Selective (2.60mm) AR KM170.THW0147A Thrust WasherPump to Dir Clutch Drum Selective (2.20mm) AR KM170.THW0247A Thrust WasherPump to Dir Clutch Drum Selective (1.80mm) AR KM170.THW0350B Thrust Washer Dir Clutch Drum to Fwd Clutch Drum Selective (2.60mm) AR KM170.THW0150B Thrust Washer Dir Clutch Drum to Fwd Clutch Drum Selective (2.20mm) AR KM170.THW0250B Thrust Washer Dir Clutch Drum to Fwd Clutch Drum Selective (1.80mm) AR KM170.THW03

BANDS75D Kickdown Band (40mm Wide) .. All 1 KM170.BAN0175D Kickdown Band (40mm Wide) (Borg Warner) ........................... All 1 KM170.BAN21

SPRINGS & ONE WAY CLUTCHES85D Wave Spring Low/Rev Piston (132mm O.D.) ........................... 82-89 1 KM170.DIA0185D Wave Spring Low/Rev Piston (140mm O.D.) ........................... 89-ON 1 KM170.DIA02

82C Fwd Clutch Diaphragm (12 Fingers) .............................. 79-91 1 KM170.DIA0382C Fwd Clutch Diaphragm (15 Fingers) .............................. 91-ON 1 KM170.DIA0484D Low/Rev Diaphragm ................. 89-ON 1 KM170.DIA0586E One Way Clutch (17.80mm Wide) Measured W.Both End Caps....... 84-ON 1 TH180.OWC01

FILTERS77G Dacron Screen.......................... 79-81 1 KM170.FIL0177G Dacron Screen.......................... 82-ON 1 KM170.FIL0277G Dacron Screen.......................... 83-ON 1 KM170.FIL03

See seperate data sheet for filter identification

HARD PARTSNI Manual Valve ............................ 79-ON 1 KM170.VA01

MANUALSNI ATSG Manual ........................... KM170.MAN01

350



KM170, KM171, KM172, F3A21, F3A223SPEED FWD (Lock Up & Non Lock Up)

351

ACKM175, KM176, KM177, F4A21, 22 & 234SPEED FWD (With & Without Lock Up)

356

ACKM175, KM176, KM177, F4A21, 22 & 23

4SPEED FWD (With & Without Lock Up)

357



KITSKit Overhaul Kit KM175, 177 (With Paper Case Gasket ......... 85-88 1 KM175.OHK01Kit Overhaul Kit F4A21,22 & 23 (With Metal Case Gasket.......... 89-ON 1 KM177.OHK01Kit Overdrive Repair....................... 85-ON 1 KM175.ORK01Kit Gasket & Seal (Metal Case Gasket)................. 89-ON 1 KM177.GSK01

Kit Shim Kit (End Play)................... 85-ON 1 KM175.TWK02

GASKETS1G Pan Gasket (12 Bolt Holes) ...... 85-ON 1 KM170.GAS011G Pan Gasket (12 Bolt Holes) (Farpack) .................................. 85-ON 1 KM170.GAS101G Pan Gasket (13 Bolt Holes) ...... Some 1 KM177.GAS01 1G Pan Gasket (13 Bolt Holes) (Farpack) .................................. Some 1 KM177.GAS104A Pump Gasket ........................... 85-ON 2 KM170.GAS062G Case to Converter Housing Gasket (Paper)...................................... 84-88 1 KM170.GAS042G Case to Converter Housing (Metal)....................................... 89-ON 1 KM170.GAS05

RUBBER COMPONENTSKit Overdrive Repair Kit Contains all Rubber Components & Overdrive Bolts Required for Overdrive Repair....................... 85-ON 1 KM175.ORK01Kit Servo Repair (78mm) ............... 85-ON 1 KM175.SERK01Kit Servo Repair (83mm) ............... 85-ON 1 KM175.SERK02Kit Servo Repair (100mm) ............. 85-ON 1 KM175.SERK036A Pump Body O Ring ................... 79-ON 1 KM170.OR01

SEALS10A Front Pump Seal....................... 79-ON 1 KM170.MCS01NI End Clutch Seal (16.50mm I.D.)1 KM175.MCS02NI End Clutch Seal (12.70mm I.D.)1 KM175.MCS03

FRICTION PLATES20B High/Rev (Front) Friction (127 O.D. x 100 I.D. x 38T x 2.10mm Thick) Fitted Later to Some Hyundai ... 79-88 2 KM170.FRP0120B High/Rev (Front) Friction (127 O.D. x 104 I.D. x 38T x 1.90mm Thick) ............. 89-ON 3 KM170.FRP0422C Forward (Rear) Friction (127 x 10T x 2.00mm Thick) ..... 79-88 2 KM170.FRP0222C Forward (Rear) Friction (127 x 38T x 1.90mm Thick) ..... 89-ON 3 KM170.FRP0422C Forward (Rear) Friction (127 x 38T x 1.70mm Thick) ..... 00-ON 3 KM170.FRP1224D Low & Reverse Friction (152 O.D. x 48T x 1.80mm) ...... 79-88 4 KM170.FRP0324D Low & Reverse Friction (152 O.D. x 51T x 1.85mm) ...... 89-ON 6 KM170.FRP0526F Overdrive (End Clutch) (123mm OD x 1.80mm x 40T) .. 84-ON 3 KM170.FRP0626F Overdrive (End Clutch) (123mm OD x 1.65mm x 36T) .. 00-ON 3-4 KM170.FRP13

NOTE: Some Hyundai Transmission use early frictions in some applications as late as 1992. To avoid problems check sizes before ordering.

STEEL PLATES21B High/Rev (Front) Steel (99mm I.D. x 3.80mm x 24T) .... 79-88 3 KM170.STP0121B High/Rev (Front) Steel (104.4 I.D. x 3.70mm x24T) ...... 89-ON 3 KM170.STP0221B High/Rev (Front) Steel (104.4 I.D. x 3.00mm x24T) ...... 92-ON 3 KM170.STP0623C Forward (Rear) Steel 99mm I.D. x 1.80mm x 24T) ..... 79-88 2 KM170.STP0323C Forward (Rear) Steel (104.4 I.D. x 1.80mm x 24T) ..... 89-ON 2 KM170.STP0427F Overdrive (End Clutch) (106mm ID x 0.80mm x 25T) .... 84-ON 3-4 KM170.STP0527F Overdrive (Elantra) (96mm ID x 2.50mm x 25T) ...... 99-ON 4 KM170.STP1927F Overdrive (End Clutch) (96mm ID x 4.00mm x 25T) ...... 00-ON 3-4 KM170.STP20

NOTE: Some Hyundai Transmission use early Steel Plates in some applications as late as 1992. To avoid problems check sizes before ordering.

BUSHESKit Bush Kit .................................... 85-88 1 KM170.BK02Kit Bush Kit .................................... 88-ON 1 KM175.BK0132A Pump Bush ............................... 79-ON 1 KM170.BUS01562E Output Shaft (32.50mm ID)....... 89-ON 1 KM175.BUS02

VALVE BODY COMPONENTSNI Manual Valve ............................ 85-ON 1 KM170.VA01Kit Valve Body Calibration Kit ........ All 1 KM175.SK01

KM175, KM176, KM177, F4A21, 22 & 234SPEED FWD (With & Without Lock Up)

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THRUST BEARINGS & WASHERSKit Shim Kit (End Play)................... 85-ON 1 KM175.TWK0247A Thrust WasherPump to Dir Clutch Drum Selective (3.00mm) AR KM170.THW0447A Thrust WasherPump to Dir Clutch Drum Selective (2.60mm) AR KM170.THW0147A Thrust WasherPump to Dir Clutch Drum Selective (2.20mm) AR KM170.THW0247A Thrust WasherPump to Dir Clutch Drum Selective (1.80mm) AR KM170.THW0350C Thrust Washer Dir Clutch Drum to Fwd Clutch Drum Selective (2.60mm) AR KM170.THW0150C Thrust Washer Dir Clutch Drum to Fwd Clutch Drum Selective (2.20mm) AR KM170.THW0250C Thrust Washer Dir Clutch Drum to Fwd Clutch Drum Selective (1.80mm) AR KM170.THW0357E Primary to Secondary Sungear ... Bearing (40.85mm O.D x 28.10mm I.D. x 2.00mm) .................................. 79-ON 1 KM175.TOR0158E Primary to Secondary Sungear Thrust Plate (39mm O.D. x 28mm I.D. x 2.00mm) .................................................... 79-ON 1 KM175.THW0159E Sungear to Planet Needle Bearing (38mm O.D x 22.50mm I.D. x 3.90mm) .................................................... 85-ON 1 KM175.TOR02

BANDS75D Band (40mm Wide)................... 79-ON 1 KM170.BAN0175D Kickdown Band (40mm Wide) (Borg Warner) ........................... 79-ON 1 KM170.BAN2175D Band (44mm Wide) .................. 88-ON 1 KM177.BAN01

FILTERS77G Filter 9mm Thick (Dacron)........... 82-88 1 KM170.FIL0277G Filter 18mm THick (Dacron) ........ 87-91 1 KM170.FIL0377G Filter (Plastic & Metal) ................. 92-ON Alt KM170.FIL04

See seperate data sheet for filter identification

SPRINGS & ONE WAY CLUTCHES82C Forward Clutch Diaphragm Spring (12 Fingers) ..................... 1 KM170.DIA0382C Forward Clutch Diaphragm Spring (15 Fingers) ..................... 1 KM170.DIA0484D Low & Rev Return Spring............ 89-ON 1 KM170.DIA0585D Low & Reverse Wave Ring (132mm O.D.) ............................. 82-88 1 KM170.DIA0185D Low & Reverse Wave Ring (140mm O.D.) ............................. 89-ON 1 KM170.DIA0286E One Way Clutch (17.80mm Wide) Measured W.Both End Caps....... 84-ON 1 TH180.OWC01

ELECTRICAL COMPONENTSNI A & B Shift Solenoids .................. 88-ON 1 KM175.SOL01NI Pressure Solenoid....................... 85-ON 1 KM175.SOL02NI Lock Up Solenoid (Hyundai) ....... 85-ON 1 KM175.SOL02NI Lock Up Solenoid (Mitsubishi)..... -92 1 KM175.SOL02NI Lock Up Solenoid (Mitsubishi)..... 93-ON 1 KM175.SOL03

HARD PARTS90E Planetary Annulus (Use With KM175.PL01) ........... 85-ON 1 KM175.GE0191E Planetary Repair Set (175-5, F4A22 Wide Ratio) (See Additional Data Sheet) ... 89-ON 1 KM175.PL0191E Planetary Repair Set (175-5, F4A21 Close Ratio) (See Additional Data Sheet) ... 89-ON 1 KM175.PL0492D Sun Shell/Kickdown Drum (100mm Deep) 175-5, F4A22... 89-ON 1 KM177.POT0194D Centre Support (37mm Overall Hight) Uses 20 Tooth Steel Plate ........ 89-ON 1 KM177.SUP0194D Centre Support (40mm Overall Hight) Uses 20 Tooth Steel Plate ........ 89-ON 1 KM177.SUP0295G Cover - Overdrive Clutch .......... 89-ON 1 KM177.COV01

MANUALS & SPECIAL TOOLSNI ATSG KM175 Rebuild Manual.. KM175.MAN01NI ATSG KM177 Rebuild Manual.. KM177.MAN01

KM175, KM176, KM177, F4A21, 22 & 234SPEED FWD (With & Without Lock Up)

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ACHYUNDAI A4AF1/2, A4BF1 & F4A32-14 SPEED FWD With Lock Up (Electronic Control)

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KITSKit Overhaul A4AF1/2, A4BF1, Hyundai Scoupe.......................... 93-ON 1 KM177.OHK03

GASKETS1E Pan Gasket A4AF1/2 .................. 93-ON 1 KM177.GAS051E Pan Gasket A4BF1 (Lantra) ........ 96-On 1 KM177.GAS063A Pump Gasket A4AF1/2................ 93-ON 1 KM177.GAS04

RUBBER COMPONENTS 6A Pump O Ring............................... 91-ON 1 KM170.OR01

SEALS 9A Front Pump Seal ......................... 91-ON 1 KM170.MCS0110E Drive Shaft Seal .......................... 91-ON 1 KM170.MCS02

FILTERS77E Filter A4AF1/2, A4BF1................. 93-ON 1 KM177.FIL0177E Filter (Hyundai S Coupe)............. 99-ON 1 KM177.FIL02

Check with data sheet at start of section as variations may exist

FRICTION PLATES20A Direct Friction (127 O.D. x 104 I.D. x 38T x 1.90mm Thick) ............. 93-ON 4 KM170.FRP0422B Forward Friction (127 x 38T x 1.90mm Thick) ..... 93-ON 4 KM170.FRP0424C Low/ Rev Friction (152 O.D. x 51T x 1.85mm) ...... 93-ON 6 KM170.FRP0526D Overdrive Friction (123mm x 40T x 1.80mm) ........... 91-ON 3 KM170.FRP06

Check sizes before ordering as variations may exist

STEEL PLATES21A Direct Steel (104.4 I.D. x 3.70mm x24T) ...... 93-ON 3 KM170.STP0221A Direct Steel (104.4 I.D. x 3.00mm x24T) ...... 93-ON 3 KM170.STP0623B Forward Steel (104.4 I.D. x 1.80mm x 24T) ..... 93-ON 2 KM170.STP0427D Overdrive .................................. 91-ON 3-4 KM170.STP05


BUSHESNI Pump........................................... 91-ON 1 KM170.BUS01

BANDS75C Band (44mm Wide) ..................... 93-ON 1 KM177.BAN01


THRUST WASHERS & BEARINGS47A Thrust WasherPump to Dir Clutch Drum Selective (3.00mm) AR KM170.THW0447A Thrust WasherPump to Dir Clutch Drum Selective (2.60mm) AR KM170.THW0147A Thrust WasherPump to Dir Clutch Drum Selective (2.20mm) AR KM170.THW0247A Thrust WasherPump to Dir Clutch Drum Selective (1.80mm) AR KM170.THW03

HARD PARTS94C Kickdown Drum (100mm Tall)... 91-ON 1 KM177.POT0190C Centre Support (37mm Tall)...... 91-ON 1 KM177.SUP0190C Centre Support (40mm Tall)...... 91-ON 1 KM177.SUP02

HYUNDAI A4AF1/2, A4BF1 & F4A32-14 SPEED FWD With Lock Up (Electronic Control)

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AC MITSUBISHI R4A-51, V4A-51, V5A-514 & 5 SPEED RWD & 4WD (Pajero)

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ACMITSUBISHI R4A-51, V4A-51, V5A-51

4 & 5 SPEED RWD & 4WD (Pajero)

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MITSUBISHI R4A-51, V4A-51, V5A-51

KITSKit Overhaul Kit With Filter (OE) V4A-51, V5A-51........................ 97-ON 1 KMV5A.OHK01Kit Overhaul (Transtec) V4A-51, V5A-51........................ 97-ON 1 KMV5A.OHK02

GASKETSKit Valve Body Gasket Kit .............. 97-ON 1 KMV5A.GK02

SEALS10A Converter Seal.......................... 97-ON 1 KM170.MCS01NI Adaptor Housing Seal 4WD...... 97-ON 1

FRICTION & STEEL KITSKit 2nd Brake Clutch Kit ................. 97-ON 1 KMV5A.CLK03

Above Kits contain Frictions, Steel & Pressure Plates

FRICTION PLATES250B Overdrive (148mm OD x 30T x 1.70mm) .. 96-ON 4 KMF4A.FRP15251B Reverse (166mm OD x 30T x 1.70mm) .. 96-ON 2 KMF4A.FRP14252D 2nd Brake (179mm OD x 30T x 1.70mm) .. 96-ON 4 KMF4A.FRP13253D Low/Reverse Brake (179mm OD x 30T x 1.70mm) .. 96-ON 6 KMF4A.FRP12253D Low/Reverse Brake F5A-51 (179mm OD x 30T x 1.70mm) .. 99-ON 5 KMF4A.FRP12254E Underdrive (148mm OD x 30T x 1.70mm) .. 96-ON 4 KMF4A.FRP15255F Direct Clutch F5A-51 Only (122mm OD x 30T x 1.70mm) .. 99-ON 3-5 KMF5A.FRP01

STEEL PLATES300B Overdrive (123mm ID x 2.50mm x 20T) .... 96-ON 3 KMF4A.STP15301B Reverse (153mm ID x 1.80mm x 20T) .... 96-ON 2 KMF4A.STP14302D 2nd Brake (153mm ID x 3.90mm x 16T) .... 96-ON 3 KMF4A.STP17303D Low/Reverse Brake (160mm ID x 1.00mm x 16T) .... 96-ON 5 KMF4A.STP12303D Low/Reverse Brake F5A-51 (160mm ID x 1.00mm x 16T) .... 99-ON 4 KMF4A.STP12304E Underdrive (123mm ID x 1.80mm x 20T) .... 96-ON 4 KMF4A.STP11305F Direct Clutch F5A-51 Only (88mm ID x 2.50mm x 20T) ...... 99-00 3-4 KMF5A.STP01

BANDS50F Reduction Brake Band.............. 97-ON 1

FILTERS55G Filter V5A51.............................. 97-ON 1 KMV5A.FIL0155G Filter V5A51 (Deep Pick Up)..... 00-ON 1 KMV5A.FIL02

ELECTRICAL COMPONENTS65G Shift Solenoids.......................... 97-ON 1-6 KMV5A.SOL01

HARD PARTS90D Low/Rev One Way Clutch (Front) 130mm O.D................... 97-ON 1 KMV5A.OWC0191C (Outer Race/Annulus) Low/Rev One Way Clutch......... 97-ON 1 KMV5A.OWC0292D Inner Race Low/Rev O.W.C...... 97-ON 1 KMV5A.OWC0393G Direct One Way Clutch (Rear) Includes Outer Race...... 97-ON 1 KMV5A.OWC0494D Low/Rev One Way Clutch Retaining Clip ........................... 97-ON 1 KMV5A.RET01

4 & 5 SPEED RWD & 4WD (Pajero)

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MITSUBISHI R4A-51, V4A-51, V5A-514 & 5 SPEED RWD & 4WD (Pajero)

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ACMITSUBISHI W4A-32, F/W4A33-1, F4A33-EV4 SPEED FWD With Lock Up (Electronic Control)

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KITSKit Overhaul F4A33, W4A32/33 Transmission Only .................... 91-ON 1 KM177.OHK02Kit Overhaul Transfer Case W4A32, W4A33 ........................ 91-ON 1 KM177.OHK04

GASKETS1E Pan Gasket F/W4A32/33 (14 Bolt Holes) .......................... 91-ON 1 KM177.GAS023A Pump Gasket ............................ 91-ON 1 KM177.GAS07

RUBBER COMPONENTSKit Overdrive Repair Kit F/W4A32/33 Contains All Rubber Components & Overdrive Bolts Required for Overdrive Repair (Transtec) ..... 91-ON 1 KM177.ORK02 Kit Overdrive Repair Kit F/W4A32/33 Contains All Rubber Components & Overdrive Bolts Required for Overdrive Repair (Precision) .... 91-ON 1 KM177.ORK036A Pump O Ring ............................ 91-ON 1 KM170.OR01

SEALS 9A Front Pump Seal....................... 91-ON 1 KM170.MCS0110E Drive Shaft Seal (F4A33 L/H) ... 91-ON 2 KM177.MCS0311E Drive Shaft Seal (F4A33 R/H)... 91-ON 2 KM177.MCS0310E Drive Shaft Seal (W4A33 L/H) ............................. 91-ON 2 KM177.MCS04

FILTERS77E Filter F4A33-1 ........................... 91-ON 1 KM170.FIL0577E Filter W4A32/W4A33 ................ 91-ON 1 KM170.FIL05

Check with data sheet at start of section as variations may exist

FRICTION PLATESKit Friction Kit (W/F4A33) .............. 91-ON 1 KM177.FRK0220A Direct Friction (138mm x 38T x 1.70mm)......... 91-ON 4 KM177.FRP0120A Direct Friction - F4A33-EV (132mm x 36T x 1.70mm)......... All 4 KM177.FRP0520A Direct Friction W4A32-1 (127 x 38T x 1.90mm)............... 93-ON 4 KM170.FRP0422B Forward Friction (138mm x 42T x 1.70mm)......... 91-ON 5 KM177.FRP0222B Forward Friction - F4A33-EV (132mm x 42T x 1.70mm)......... All 5 KM177.FRP0622B Forward Friction (127 x 38T x 1.90mm Thick) ..... 93-ON 4 KM170.FRP0424C Low & Reverse Friction (157mm x 54T x 1.60mm)......... 91-ON 6 KM177.FRP0324C Low/ Rev Friction W4A32-1 (152 O.D. x 51T x 1.85mm) ...... 93-ON 6 KM170.FRP0526D Overdrive Friction (123mm x 40T x 1.80mm)......... 91-ON 4 KM170.FRP06


STEEL PLATESKit Steel Plate Kit (W/F4A33)......... 91-ON 1 KM177.STK0221A Direct Steel (104.80mm I.D. x 26T x 2.20mm) .................................................. 91-ON 3 KM177.STP0121A Direct Steel - F4A33-EV (133mm x 24T x 2.20MM)......... All 3 KM177.STP0521A Direct Steel W4A32-1 (104.4 I.D. x 3.70mm x24T) ...... 93-ON 3 KM170.STP0221A Direct Steel W4A32-1 (104.4 I.D. x 3.00mm x24T) ...... 93-ON 3 KM170.STP0623B Forward Steel (111.76mm I.D. x 26T x 1.80mm) .................................................. 91-ON 5 KM177.STP0223B Forward Steel - F4A33-EV (133mm x 24T x 1.70mm)......... All 5 KM177.STP0623B Forward Steel W4A32-1 (104.4 I.D. x 1.80mm x 24T) ..... 93-ON 2 KM170.STP0425C Low & Rev Steel (140.35mm I.D. x 20T x 1.02mm) .................................................. 91-ON 5 KM177.STP0327D Overdrive .................................. 91-ON 3-4 KM170.STP05


BUSHESKit Bush Kit .................................... 91-ON 1 KM177.BK01NI Pump ........................................ 91-ON 1 KM170.BUS01

BANDS75C Band F/W4A32/33 (60mm)....... 91-ON 1 KM177.BAN0275C Band W4A32-1 (40mm Some).. 91-On 1 KM170.BAN01

ELECTRICAL COMPONENTSNI Solenoid Set (4) ........................ 91-ON 1 KM177.SOL03

SPRINGS & CIRCLIPS80C Cushion Spring Waved (144mm OD) ............................. 91-ON 1 KM177.DIA01

THRUST WASHERS & BEARINGS47A Thrust WasherPump to Dir Clutch Drum Selective (3.00mm) AR KM170.THW0447A Thrust WasherPump to Dir Clutch Drum Selective (2.60mm) AR KM170.THW0147A Thrust WasherPump to Dir Clutch Drum Selective (2.20mm) AR KM170.THW0247A Thrust WasherPump to Dir Clutch Drum Selective (1.80mm) AR KM170.THW03

MITSUBISHI W4A-32, F/W4A33-1, F4A33-EV4 SPEED FWD With Lock Up (Electronic Control)

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MITSUBISHI W4A-32, F/W4A33-1, F4A33-EV4 SPEED FWD With Lock Up (Electronic Control)

HARD PARTS90C Centre Support F4A33-1........... 91-ON 1 KM177.SUP0391A Direct Clutch Drum F4A33-1..... 91-ON 1 KM177.DRU0592D PLanetary Annulus F4A33-1 (Use With KM177.PL03 & 13)... 91-ON 1 KM177.GE0193D Planetary Repair Set F4A33-1 (See Additional Data Sheet) ... 91-ON 1 KM177.PL0393D Planetary Repair Set F4A33-1 (New Less Anulus).................. 91-ON 1 KM177.PL1394C Sun Shell/Kickdown Drum F4A33-1 .................................... 91-ON 1 KM177.POT0295D Low Sprag (28 Element) ........... 91-ON 1 KM177.OWC0196C Apply Plate (Low & Reverse) ...... 91-ON 1 KM177.PP0197B Turbine Shaft (419mm Long x 17mm Pilot) ....... 91-ON 1 KM177.SH0398D Hub Overdrive Clutch F4A33-1 ...................................... 91-ON 1 KM177.HUB02

SERVICE MANUALSNI ATSG Repair Manual (F4A33).. KM177.MAN03

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ACRenault

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ACRev 06/97

RENAULT 41393 SPEED IN LINE FWD (Electronic Control)

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KITSKit Overhaul Kit ................................ 76-83 1 4139.OHK01

GASKETS

SEALS

FRICTION PLATESFriction Plate (Large)............................ 76-83 AR 4139.FRP01 Friction Plate (Small)............................ 76-83 AR BW35.FRP02

STEEL PLATESSteel Plate (Large Thick)...................... 76-83 AR 4139.STP01Steel Plate (Large Thin) ....................... 76-83 AR 4139.STP02

FILTERSFilter 76-83 ........................................... 76-83 1 4139.FIL01

ELECTRICALRen 5 Computer Unit ........................... 76-83 1 4139.COMP01

SUNDRIESModulator 2 Bolt Fixing ........................ 76-83 1 4139.MOD01

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ACRENAULT 41413 SPEED IN LINE FWD (Electronic Control)

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KITSKit Overhaul Kit ................................ 81-ON 1 4141.OHK01

Kit Gasket & Rubber......................... 81-ON 1 4141.GSK01

GASKETSKit Gasket ......................................... 81-ON 1 4141.GK01Pan Gasket .......................................... 81-ON 1 4141.GAS01Valve Body Gasket ............................... 81-ON 1 4141.GAS04

SEALSConverter Seal (70mm x 48mm x 10mm) ............ 81-ON 1 4141.MCS01Differential Seal Metal Case (58mm x 36mm x 20mm) ............ 81-ON 2 4141.MCS05Differential Seal Rubber Case (58mm x 42mm x 13mm) ............ 81-ON 2 4141.MCS04Front Planetary Shaft (65mm x 45mm x 10mm) ............ 81-ON 1 4141.MCS02Rear Planetary Shaft (42mm x 30mm x 7mm) ............. 81-ON 1 4141.MCS03

FRICTION PLATESHigh Clutch (‘E1’) ................................. 81-ON 4 TH180.FRP01Intermediate Clutch (‘E2’)..................... 81-ON 4 TH180.FRP02Reverse Clutch (‘F1’) ........................... 81-ON 3 TH180.FRP03Low Clutch (‘F2’) .................................. 81-ON 4 TH180.FRP03

SHAFT SEALING RINGSShaft Sealing Ring Spigot in Case Small ................... 81-ON 1 4141.SSR01 Shaft Sealing Ring Spigot in Case Large................... 81-ON 2 4141.SSR02Shaft Sealing Ring Rear Clutch Drum ....................... 81-ON 1 4141.SSR03

FILTERSFilter .................................................... 81-ON 1 4141.FIL01

ELECTRICALRen 25 Computer Unit ......................... 81-ON 1 4141.COMP01

SUNDRIESModulator (Steel).................................. 81-ON 1 4141.MOD01 Ren 25 Pump Drive Shaft (690mm) ..... 81-ON 1 4141.SH01 Ren 25 Stator Support ......................... 81-ON 1 4141.SUP01

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ACRENAULT AD44 SPEED FWD (Full Electronic Control)

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ACRENAULT AD4


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RENAULT AD44 SPEED FWD (Full Electronic Control)

KITSKit Overhaul Kit (Bryco) ................. 91-ON 1 AD4.OHK02Kit Overhaul Kit (Precision)............ 91-ON 1 AD4.OHK03Kit Overhaul Kit (Transtec)............. 91-ON 1 AD4.OHK04

GASKETS100G Pan Gasket ............................... 90-ON 1 AD4.GAS01101A Pump Gasket (OEM) ................ 90-ON 1 AD4.GAS02101A Pump Gasket (Precision).......... 90-ON 1 AD4.GAS22NI Rear Cover Gasket ................... 90-ON 1 AD4.GAS03103G Side Cover Gasket (Diff)........... 90-ON 1 AD4.GAS04

RUBBER COMPONENTSKit O’ Ring Kit................................. 90-ON 1 AR4.ORK01110A Pump O Ring ............................ 90-ON 1 AR4.OR01 111G ‘O’ Ring Diff Seal Carrier (92mm x 3mm).......................... 90-ON 1 AD4.OR02112G ‘O’ Ring Diff Seal Carrier (98mm x 3mm).......................... 90-ON 1 AD4.OR03113G ‘O’ Ring Pinion Seal Carrier ...... 90-ON 1 AD4.OR04NI Filter Gasket ............................. 90-ON 1 AR4.GAS03NI ‘O’ Ring Cooler Union ............... 90-ON 2 AR4.OR08

SEALS150A Converter Seal.......................... 90-ON 1 AR4.MCS01 151G Axle Seal................................... 90-ON 1 AD4.MCS02 153G Selector shaft Seak................... 90-ON 1 AD4.MCS03152G Pinion Seal (34.75mm x 50mm x 7mm)....... 90-ON 1 AD4.MCS04154G Drive Shaft End Plug ................ 90-ON 2 AD4.MCS05

SEALING RINGSKit Sealing Ring Kit (Transtec)....... 90-ON 1 AR4.SRK01Kit Sealing Ring Kit (Bryco)............ 90-ON 1 AR4.SRK02Kit Sealing Ring Kit (With Accumulator Seals) ......... 90-ON 1 AR4.SRK03200D Turbine Shaft ............................ 90-ON 3 AG4.SSR01201C Input Shaft Rear (Small) ........... 90-ON 1 AG4.SSR02202C Input Shaft Rear (Large) ........... 90-ON 1 AG4.SSR03203C Input Shaft Front ....................... 90-ON 4 AG4.SSR03204A Stator Support Rear.................. 90-ON 1 AG4.SSR04205A Stator Support Front ................. 90-ON 2 AG4.SSR05

FRICTION PLATESNI Friction Kit (104mm ‘E3’ Clutch) 90-ON 1 AR4.FRK02250C Forward Clutch (‘E1’) (122mm OD x 1.60mm x 24T) .. 90-ON 4-5 AR4.FRP11251B Direct Clutch (‘E2’) (122mm OD x 1.60mm x 24T) .. 90-ON 4-5 AR4.FRP11252D 3-4 Clutch (‘E3’) (104mm OD x 1.60mm x 22T) .. 90-ON 6 AR4.FRP15253A 2-4 Brake (‘F2’) (154mm x 1.60mm x 32T)......... 90-ON 4-6 AR4.FRP12254F Low & Reverse Brake (‘F1’) (146mm OD x 1.60mm x 50T) .. 90-ON 4-5 AR4.FRP13

STEEL PLATES300C Forward Clutch (‘E1’) (104MM ID x 2.00mm x 32T) .... 90-ON 4-5 AR4.STP01300C Forward Clutch (‘E1’) (104MM ID x 1.50mm x 32T) .... 90-ON 4-5 AR4.STP09301B Direct Clutch (‘E2’) (104mm ID x 2.00mm x 32T) .... 90-ON 4-5 AR4.STP01302D 3-4 Clutch (‘E3’) (72mm ID x 1.60mm x 28T) ...... 90-ON 4-6 AR4.STP05302D 3-4 Clutch (‘E3’) (72mm ID x 2.00mm x 28T) ...... 90-ON 4-6 AR4.STP10303A 2-4 Brake (‘F2’) (136mm ID x 2.00mm x 3T) ...... 90-ON AR AR4.STP02303A 2-4 Brake (‘F2’) (136mm ID x 2.15mm x 3T) ...... 90-ON AR AR4.STP13303A 2-4 Brake (‘F2’) (136mm ID x 2.40mm x 3T) ...... 90-ON AR AR4.STP14303A 2-4 Brake (‘F2’) (136mm ID x 2.66mm x 3T) ...... 90-ON AR AR4.STP15303A 2-4 Brake (‘F2’) (136mm ID x 3.50mm x 3T) ...... 90-ON AR AR4.STP07303A 2-4 Brake (‘F2’) (136mm ID x 3.75mm x 3T) ...... 90-ON AR AR4.STP08304F Low & Reverse Brake (‘F1’) (129mm ID x 2.00mm x 12T) .... 90-ON 4-5 AR4.STP03

FILTERSKit Filter Kit..................................... 90-ON 1 AD4.FILKIT01450G Filter.......................................... 90-ON 1 AD4.FIL01451G Solenoid Filter Oblong (In Valve Body) ......................... 90-ON 1 AR4.FIL02NI EVM Filter Round (V. Body-Case) ......................... 90-ON 1 AR4.FIL03

PISTONSKit Piston Kit (5 Pieces) ................. 90-ON 1 AR4.PISKIT170C ‘E1’ Piston (Modified)................ 90-ON 1 AR4.PIS11171B ‘E2’ Piston................................. 90-ON 1 AG4.PIS02171B ‘E2’ Piston 63mm I/D ................ 90-ON 1 AR4.PIS02172D ‘E3’ Piston................................. 90-ON 1 AR4.PIS03 172D ‘E3’ Piston Early Drum (Use With AG4.SP03) ............... 90-ON 1 AG4.PIS03NI ‘E3’ Spacer Early Drum (Use With AG4.PIS03) .............. 90-ON 1 AG4.SP03173F ‘F1’ Piston ................................. 90-ON 1 AG4.PIS04174A ‘F2’ Piston ................................. 90-ON 1 AR4.PIS05

BUSHES & BEARINGSKit Bush Kit (8 Pieces) ................... 90-ON 1 AD4.BK01550A Pump Bush ............................... 90-ON 1 AG4.BUS01551B Bush ‘E2’ Drum......................... 90-ON 1 AG4.BUS02552F Bush Planetary to O.Shaft ....... 90-ON 1 AG4.BUS03553E Bush ‘E3’ Drum to Hub ............. 90-ON 1 AG4.BUS04560G Pinion Bearing .......................... 90-ON 1 AD4.BE01

SPRINGS & ONE WAY CLUTCHES400F ‘F1’ Brake Diaphragm Spring.... 90-ON 1 AG4.DIA01401C ‘E1’ Clutch Diaphragm Spring... 90-ON 1 AR4.DIA01

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THRUST WASHERS & BEARINGS600B Thrust Washer ‘E1’ to ‘E2’ (1.00mm Brown Plastic)............ 90-ON 1 AG4.THW01600B Thrust Washer ‘E1’ to ‘E2’ (1.20mm Green Plastic)............ 90-ON 1 AG4.THW02600B Thrust Washer ‘E1’ to ‘E2’ (1.40mm Natural Plastic) .......... 90-ON 1 AG4.THW03600B Thrust Washer ‘E1’ to ‘E2’ (1.60mm Black Plastic) ............. 90-ON 1 AG4.THW04600B Thrust Washer ‘E1’ to ‘E2’ (1.80mm Grey Plastic) .............. 90-ON 1 AG4.THW05601A Tthrust Washer (Pump Stator to ‘E2’) ................ 90-ON 1 AR4.THW01602E Thrust Bearing assy (Sun Gear to Sun Gear)............ 90-ON 1 AR4.BE01NI Needle Bearing (Ring Gear to Case 15mm x 30mm x 5.6mm). 90-ON 1 AR4.TOR01604F Needle Bearing Assy Planetary to Ring Gear (30.50mm x 49mm x 3.70mm).. 90-ON 1 AR4.TOR02605E Needle Bearing ‘E3’ Hub to ‘E1’ Drive Hub (33mm x 47mm x 2mm)............ 90-ON 1 AR4.TOR03606E Needle Bearing ‘E1’ Drive Hub to Sun Shell (36mm x 53mm x 2mm)............ 90-ON 1 AR4.TOR05607E Needle Bearing Sun Shell to Planet Sun Gear (27.40mm x 41.30mm x 3.8mm)90-ON 1 AR4.TOR06608E Needle Bearing ‘E3’ Hub to ‘E3’ Drum (20mm x 35mm x 6mm)............ 90-ON 1 AR4.TOR04NI Needle Bearing ‘E1’ Drum to ‘E3’ Drum (34mm x 48mm x 3.70mm)....... 90-ON 1 AR4.TOR07610E Needle Roller Bearing ‘E3 Hub (27mm x 31mm x 10mm).......... 90-ON 1 AR4.TOR08

SPECIAL ITEMS900G Pressure Regulator Plunger ..... 90-ON 1 AR4.VA02901G Pressure Regulator Valve ......... 90-ON 1 AR4.VA03NI Cooler Bleed Back Valve .......... 90-ON 1 AR4.VA01902C ‘E1’ Clutch Support Ring (Bryco) (Plastic 4 Per Transmission) .... 90-ON 4 AR4.RET01 902C ‘E1’ Clutch Support Ring (Transtec) (Plastic 4 Per Transmission) .... 90-ON 4 AR4.RET03 NI Low & Reverse Sealing Tube (Under Valve Body)................... 90-ON 1 AD4.TU01NI Diff Breather (Plastic & Metal) .. 90-ON 1 AD4.BRE01NI Transmission Breather (Updated).................................. 90-ON 1 AD4.BRE02NI Heat Exchanger (000, 003) ................................. 90-ON 1 AD4.COOL01NI Heat Exchanger (001, 004, 014) ......................... 90-ON 1 AD4.COOL02NI Heat Exchanger (002, 007,012,026,027,028) ..... 90-ON 1 AD4.COOL03NI Heat Exchanger (006, 021,023,025,030,031,032)90-ON 1 AD4.COOL04NI Heat Exchanger (011, 013,024,029).................... 90-ON 1 AD4.COOL05

ELECTRICAL COMPONENTS700G Pressure Sensor 001,002,004,006....................... 90-ON 1 AR4.ELE02 700G Pressure Sensor 000,003..................................... 90-ON 1 AR4.ELE02 700G Pressure Sensor (4 Pin) 013,030,021.............................. 90-ON 1 AD4.ELE03701G Multi Function Switch................ 90-ON 1 AD4.ELE04702G Speed Sensor (Transmission) .. 90-ON 1 AR4.ELE05703G Solenoid Set ............................. 90-ON 1 AR4.SOL01

HARD PARTS351C Pressure Plate ‘E1’ Top (STD 5.10mm) .......................... 90-ON 1 AR4.PP01351C Pressure Plate ‘E1’ Top (O.S 6.40mm) ........................... 90-ON 1 AR4.PP02352C Pressure Plate ‘E1’ Bottom....... 90-ON 1 AR4.PP03360G Conical Drive Shaft Washer (Brass) ...................................... 90-ON 2 AD4.THW03800A Pump Assy................................ 90-ON 1 AD4.PUM01802G Laguna 006 Drive Shaft (R/H 125mm Long) ................... 90-ON 1 AD4.SH01803G Laguna 006 Drive Shaft (L/H 107mm Long).................... 90-ON 1 AD4.SH02801C ‘E1’ Drum Exchange Rebuilt (4 Plate) .................................... 90-ON 1 AR4.DRU31NI Speed Sensor Ring (Replaces Damaged or Loose). 90-ON 1 AR4.SEN01805B ‘E2’ Clutch Piston Return Spring Locator.... 90-ON 1 AR4.RET02

TOOLSNI Pressure Take Off Adaptor........ 90-ON AR4.TOOL01NI BVi Tester (Tests valve body electrics & can be used to replace valve body in the electrical chain)................... 90-on AR4.TOOL02NI Pinion Bearing Cap Remover ... 90-ON AG4.TOOL01NI Manual OEM Technical Info............................ 90-ON AD4.MAN01

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KITSKit Overhaul Kit (Bryco) ................. 91-ON 1 AD8.OHK02Kit Overhaul Kit (Precision)............ 91-ON 1 AD8.OHK03Kit Overhaul Kit (Transtec)............. 91-ON 1 AD8.OHK04

GASKETSNI Pan Gasket ............................... 90-ON 1 AD8.GAS01101A Pump Gasket (OEM) ................ 90-ON 1 AD8.GAS02101A Pump Gasket (Precision).......... 90-ON 1 AD8.GAS22NI Filter Gasket ............................. 90-ON 1 AR4.GAS03

RUBBER COMPONENTSKit O’ Ring Kit................................. 90-ON 1 AR4.ORK01110A Pump O Ring ............................ 90-ON 1 AR4.OR01 NI ‘O’ Ring Diff Cover .................... 90-ON 1 AD8.OR01NI ‘O’ Ring Cooler Union ............... 90-ON 2 AR4.OR08

SEALS150A Converter Seal.......................... 90-ON 1 AR4.MCS01 NI Axle Seal Converter Side (30mm x 52mm x 7mm)............ 90-ON 1 AD8.MCS02 NI Selector shaft Seak................... 90-ON 1 AD4.MCS03NI Front Pinion Seal ...................... 90-ON 1 AD8.MCS03NI End Cover Sealing Cap ............ 90-ON 1 AD8.CAP01




FILTERSKit Filter Kit..................................... 90-ON 1 AD8.FILKIT01NI Filter.......................................... 90-ON 1 AD8.FIL01NI Solenoid Filter Oblong (In Valve Body) ......................... 90-ON 1 AR4.FIL02NI EVM Filter Round (V. Body-Case) ......................... 90-ON 1 AR4.FIL03




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THRUST WASHERS & BEARINGS600B Thrust Washer ‘E1’ to ‘E2’ (1.00mm Brown Plastic)............ 90-ON 1 AG4.THW01600B Thrust Washer ‘E1’ to ‘E2’ (1.20mm Green Plastic)............ 90-ON 1 AG4.THW02600B Thrust Washer ‘E1’ to ‘E2’ (1.40mm Natural Plastic) .......... 90-ON 1 AG4.THW03600B Thrust Washer ‘E1’ to ‘E2’ (1.60mm Black Plastic) ............. 90-ON 1 AG4.THW04600B Thrust Washer ‘E1’ to ‘E2’ (1.80mm Grey Plastic) .............. 90-ON 1 AG4.THW05601A Tthrust Washer (Pump Stator to ‘E2’) ................ 90-ON 1 AR4.THW01602E Thrust Bearing assy (Sun Gear to Sun Gear)............ 90-ON 1 AR4.BE01NI Needle Bearing (Ring Gear to Case 15mm x 30mm x 5.6mm). 90-ON 1 AR4.TOR01604F Needle Bearing Assy Planetary to Ring Gear (30.50mm x 49mm x 3.70mm).. 90-ON 1 AR4.TOR02605E Needle Bearing ‘E3’ Hub to ‘E1’ Drive Hub (33mm x 47mm x 2mm)............ 90-ON 1 AR4.TOR03606E Needle Bearing ‘E1’ Drive Hub to Sun Shell (36mm x 53mm x 2mm)............ 90-ON 1 AR4.TOR05607E Needle Bearing Sun Shell to Planet Sun Gear (27.40mm x 41.30mm x 3.8mm)90-ON 1 AR4.TOR06608E Needle Bearing ‘E3’ Hub to ‘E3’ Drum (20mm x 35mm x 6mm)............ 90-ON 1 AR4.TOR04NI Needle Bearing ‘E1’ Drum to ‘E3’ Drum (34mm x 48mm x 3.70mm)....... 90-ON 1 AR4.TOR07610E Needle Roller Bearing ‘E3 Hub (27mm x 31mm x 10mm).......... 90-ON 1 AR4.TOR08

SPECIAL ITEMSNI Pressure Regulator Plunger ..... 90-ON 1 AR4.VA02NI Pressure Regulator Valve ......... 90-ON 1 AR4.VA03NI Cooler Bleed Back Valve .......... 90-ON 1 AR4.VA01902C ‘E1’ Clutch Support Ring (Bryco) (Plastic 4 Per Transmission) .... 90-ON 4 AR4.RET01 902C ‘E1’ Clutch Support Ring (Transtec) (Plastic 4 Per Transmission) ..... 90-ON 4 AR4.RET03

ELECTRICAL COMPONENTS700G Pressure Sensor ....................... 90-ON 1 AR4.ELE02 701G Multi Function Switch................ 90-ON 1 AD8.ELE02702G Speed Sensor (Transmission) .. 90-ON 1 AR4.ELE05703G Solenoid Set ............................. 90-ON 1 AR4.SOL01

HARD PARTS351C Pressure Plate ‘E1’ Top (STD 5.10mm) .......................... 90-ON 1 AR4.PP01351C Pressure Plate ‘E1’ Top (O.S 6.40mm) ........................... 90-ON 1 AR4.PP02352C Pressure Plate ‘E1’ Bottom....... 90-ON 1 AR4.PP03801C ‘E1’ Drum Exchange Rebuilt (5 Plate) .................................... 90-ON 1 AR4.DRU32NI Speed Sensor Ring (Replaces Damaged or Loose). 90-ON 1 AR4.SEN01805B ‘E2’ Clutch Piston Return Spring Locator.... 90-ON 1 AR4.RET02

TOOLSNI Pressure Take Off Adaptor........ 90-ON AR4.TOOL01NI BVi Tester (Tests valve body electrics & can be used to replace valve body in the electrical chain)................... 90-on AR4.TOOL02

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KITSKit Overhaul Kit (Bryco) ................. 91-ON 1 AR4.OHK01Kit Overhaul Kit (Precision)............ 91-ON 1 AR4.OHK03Kit Overhaul Kit (Transtec)............. 91-ON 1 AR4.OHK04

GASKETS100G Pan Gasket ............................... 90-ON 1 AR4.GAS01101A Pump Gasket (OEM) ................ 90-ON 1 AR4.GAS02101A Pump Gasket (Precision).......... 90-ON 1 AR4.GAS22NI Filter Gasket ............................. 90-ON 1 AR4.GAS03

RUBBER COMPONENTSKit O’ Ring Kit................................. 90-ON 1 AR4.ORK01110A Pump O Ring ............................ 90-ON 1 AR4.OR01 111G ‘O’ Ring Diff Cover .................... 90-ON 1 AR4.OR01NI ‘O’ Ring Cooler Union ............... 90-ON 2 AR4.OR08

SEALS150A Converter Seal.......................... 90-ON 1 AR4.MCS01 151G Axle Seal R/H ........................... 90-ON 1 AR4.MCS02 152G Axle Seal L/H............................ 90-ON 1 AR4.MCS03153G Selector shaft Seak................... 90-ON 1 AD4.MCS03154G Pinion Seal................................ 90-ON 1 AR4.MCS04155G End Sealing Cap (Large) .......... 90-ON 2 AR4.CAP01156G End Sealing Cap (Small) .......... 90-ON 1 AR4.CAP02




FILTERSKit Filter Kit..................................... 90-ON 1 AR4.FILKIT01450G Filter AD4.................................. 90-ON 1 AR4.FIL01451G Solenoid Filter Oblong (In Valve Body) ......................... 90-ON 1 AR4.FIL02NI EVM Filter Round (V. Body-Case) ......................... 90-ON 1 AR4.FIL03




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THRUST WASHERS & BEARINGS600B Thrust Washer ‘E1’ to ‘E2’ (1.00mm Brown Plastic)............ 90-ON 1 AG4.THW01600B Thrust Washer ‘E1’ to ‘E2’ (1.20mm Green Plastic)............ 90-ON 1 AG4.THW02600B Thrust Washer ‘E1’ to ‘E2’ (1.40mm Natural Plastic) .......... 90-ON 1 AG4.THW03600B Thrust Washer ‘E1’ to ‘E2’ (1.60mm Black Plastic) ............. 90-ON 1 AG4.THW04600B Thrust Washer ‘E1’ to ‘E2’ (1.80mm Grey Plastic) .............. 90-ON 1 AG4.THW05601A Tthrust Washer (Pump Stator to ‘E2’) ................ 90-ON 1 AR4.THW01602E Thrust Bearing assy (Sun Gear to Sun Gear)............ 90-ON 1 AR4.BE01NI Needle Bearing (Ring Gear to Case 15mm x 30mm x 5.6mm). 90-ON 1 AR4.TOR01604F Needle Bearing Assy Planetary to Ring Gear (30.50mm x 49mm x 3.70mm).. 90-ON 1 AR4.TOR02605E Needle Bearing ‘E3’ Hub to ‘E1’ Drive Hub (33mm x 47mm x 2mm)............ 90-ON 1 AR4.TOR03606E Needle Bearing ‘E1’ Drive Hub to Sun Shell (36mm x 53mm x 2mm)............ 90-ON 1 AR4.TOR05607E Needle Bearing Sun Shell to Planet Sun Gear (27.40mm x 41.30mm x 3.8mm) 90-ON 1 AR4.TOR06608E Needle Bearing ‘E3’ Hub to ‘E3’ Drum (20mm x 35mm x 6mm)............ 90-ON 1 AR4.TOR04NI Needle Bearing ‘E1’ Drum to ‘E3’ Drum (34mm x 48mm x 3.70mm)....... 90-ON 1 AR4.TOR07610E Needle Roller Bearing ‘E3 Hub (27mm x 31mm x 10mm).......... 90-ON 1 AR4.TOR08

SPECIAL ITEMS900G Pressure Regulator Plunger ..... 90-ON 1 AR4.VA02901G Pressure Regulator Valve ......... 90-ON 1 AR4.VA03NI Cooler Bleed Back Valve .......... 90-ON 1 AR4.VA01902C ‘E1’ Clutch Support Ring (Bryco) (Plastic 4 Per Transmission) .... 90-ON 4 AR4.RET01 902C ‘E1’ Clutch Support Ring (Transtec) (Plastic 4 Per Transmission) .... 90-ON 4 AR4.RET03NI Low & Reverse Sealing Tube Under Valve Body).................... 90-ON 1 AR4.TU01903G Valve Body Quadrant (Plastic).. 90-ON 1 AR4.QU01

ELECTRICAL COMPONENTS700G Pressure Sensor ....................... 90-ON 1 AR4.ELE02 701G Multi Function Switch................ 90-ON 1 AR4.ELE06702G Speed Sensor (Transmission) .. 90-ON 1 AR4.ELE05703G Solenoid Set ............................. 90-ON 1 AR4.SOL01704G Throttle Pot 022 Espace (Bendix Electrics)...................... 90-ON 1 AR4.ELE03704G Throttle Pot 022 Espace (Magnetti Marelli Electrics) ....... 90-ON 1 AR4.ELE04

HARD PARTS351C Pressure Plate ‘E1’ Top (STD 5.10mm) .......................... 90-ON 1 AR4.PP01351C Pressure Plate ‘E1’ Top (O.S 6.40mm) ........................... 90-ON 1 AR4.PP02352C Pressure Plate ‘E1’ Bottom....... 90-ON 1 AR4.PP03801C ‘E1’ Drum Exchange Rebuilt (4 Plate) .................................... 90-ON 1 AR4.DRU31801C ‘E1’ Drum Exchange Rebuilt (5 Plate) .................................... 90-ON 1 AR4.DRU32NI Speed Sensor Ring (Replaces Damaged or Loose). 90-ON 1 AR4.SEN01805B ‘E2’ Clutch Piston Return Spring Locator.... 90-ON 1 AR4.RET02NI Filter Screw............................... 90-ON 3 AR4.NUT01806G Pinion Shaft Nut........................ 90-ON 1 AR4.NUT02ni

TOOLSNI Pressure Take Off Adaptor........ 90-ON AR4.TOOL01NI BVi Tester (Tests valve body electrics & can be used to replace valve body in the electrical chain)................... 90-on AR4.TOOL02NI Manual OEM Technical Info............................ 90-ON AD4.MAN01

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KITS

Kit Gasket and Seal ...................... All 1 DPO.GSK01

Kit Overhaul Kit (EOM)

Without Metal Gaskets.............. All 1 DPO.OHK01

Kit Overhaul Kit (Transtec)


Kit Overhaul Kit (Precision)


Kit Piston Kit................................... All 1 DPO.PISKIT

Kit Copper Washer Kit ................... All 1 DPO.WK01

Kit ‘O’ Ring Kit ................................ All 1 DPO.ORK01

GASKETS

1H Valve Body Cover ..................... All 1 DPO.GAS01

2H Rear Cover (Steel & Rubber).... All 1 DPO.GAS02

3H Metal Case Gasket (?????)...... All 1 DPO.GAS03

3H Metal Case Gasket (Citroen)

(Use With DPO.GAS06) ........... All 1 DPO.GAS05

3H Late Case Gasket Bowl (Citroen)

(Use With DPO.GAS05) ........... All 1 DPO.GAS06

RUBBER COMPONENTS

10A Pump ‘O’ Ring........................... All 1 DPO.OR01

NI Pump Bolt ‘O’ Ring ................... All 10 DPO.OR02

12B ‘E1’ ‘O’ Ring .............................. All 1 DPO.OR03

13A Band Bolt ‘O’ Ring .................... All 2 DPO.OR04

14G Detent Selector ‘O’ Ring ........... All 1 DPO.OR05

14G Sensor ‘O’ Ring

(Output Speed Sensor)............. All 1 DPO.OR06


(Oil Pressure Sensor) .............. All 1 DPO.OR07


(Input Speed Sensor)................ All 1 DPO.OR08

18A ‘F2’ Servo ‘O’ Ring .................... All 1 DPO.OR09

19A ‘F3’ Servo ‘O’ Ring .................... All 1 DPO.OR10

20G Shift Solenoid ‘O’ Ring.............. All 6 DPO.OR11

NI Speedo ‘O’ Ring........................ All 1 DPO.OR12

NI Solenoid Loom ‘O’ Ring ............ All 1 DPO.OR13

NI Heat Exchanger Seal (Outer) ... All 1 DPO.SQR01

NI Heat Exchanger Seal (Inner) .... All 1 DPO.SQR02

21G Valve Body to Case Seal .......... All 2 DPO.SQR03

22G EPC Solenoid Seal ................... All 2 DPO.SQR04

METAL CLAD SEALS

30A Converter Seal.......................... All 1 DPO.MCS01

NI Driveshaft (Left Hand)............... All 1 DPO.MCS02

NI Driveshaft (Right Hand) ............ All 1 DPO.MCS03

NI Selector Shaft ........................... All 1 DPO.MCS04

PISTONS

Kit Piston Kit................................... All 1 DPO.PISKIT

31D ‘F1’ Moulded Piston .................. All 1 DPO.PIS01

32B ‘E1’ Moulded Piston .................. All 1 DPO.PIS02

33B ‘E1’ Accumulator Piston ............ All 1 DPO.PIS04

34C ‘E2’ Moulded Piston .................. All 1 DPO.PIS05

35C ‘E2’ Accumulator Piston ............ All 1 DPO.PIS03

36A ‘F2’ Servo Piston

(65.00 x 24.40mm).................... All 1 DPO.SER02

37A ‘F3’ Servo Piston

(46.00 x 23.50 x 8.00mm)......... All 1 DPO.SER03

FRICTION/STEEL PLATES

Kit Friction Kit................................. All 1 DPO.FRK01

40B ‘E1’ 160 x 120 x 1.60mm

(8 Internal Teeth)....................... All 3 DPO.FRP01

41B ‘E1’ 165 x 133 x 1.60mm

(12 External Teeth) ................... All 3 DPO.FRP02

41B ‘E1’ 165 x 133 x 1.60mm

(Early 12 External 15.7mm Teeth) 3 DPO.FRP07

42C ‘E2’ 118 x 78 x 1.60mm

(20 Internal Teeth)..................... All 7 DPO.FRP03

43C ‘E2’ 124 x 82 x 1.60mm

(8 External Teeth) ..................... All 7 DPO.FRP04

44D ‘F1’ 171 x 137 x 1.60mm

(6 Internal Teeth)....................... All 3 DPO.FRP05

45D ‘F1’ 199 x 146 x 1.60mm

(6 External Teeth) ..................... All 3 DPO.FRP06

THRUST WASHERS AND BEARINGS

Kit Selective Thrust Kit

(‘F2’/’F3’ Servo) ........................ All 1 DPO.TWK02

50E Hexagonal Nut Thrust............... All 1 DPO.THW01

51A Plastic Thrust Washer

(2 Tang 63 x 48mm).................. All 1 DPO.THW02

52A ‘F3’ & ‘F3’ Selective Thrust Kit .. All 1 DPO.THW03

BANDS

60A ‘F2’ & ‘F3’ Band (OEM) ............. All 2 DPO.BAN01

60A ‘F2’ & ‘F3’ Band (Pattern)) ........ All 2 DPO.BAN02

FILTERS

70A Pan Filter .................................. All 1 DPO.FIL01

71G Valve Body Filter....................... All 1 DPO.FIL02

SHAFT SEALING RINGS

Kit Shaft Sealing Ring Kit............... All 1 DPO.SRK01

72B Input Shaft

(18.00 x 1.80 x 1.75mm)........... All 1 DPO.SSR01

73H Rear Cover (Outer)

(54.00 x 50.00 x 2.00mm)......... All 2 DPO.SSR02

74H Rear Cover (Inner)

(32.50 x 28.50 x 2.00mm)......... All 1 DPO.SSR03

74H Accumulator (Inner)

(32.50 x 28.50 x 2.00mm)......... All 2 DPO.SSR03

75H Accumulator (Outer)

(25.00 x 21.00 x 2.00mm)......... All 1 DPO.SSR04

BUSHES & BEARINGS

550B 'E1' Clutch Drum Bushing ......... All 1 DPO.BUS02

NI Pump Bush ............................... All 1 DPO.BUS01

692F Diff Bearing L/H ........................ All 1 DPO.BE02

693F Diff Bearing R/H........................ All 1 DPO.BE01

693F Bearing-Diff R/H (Update)

(41mm x 72mm x 15.50mm)..... All 1 DPO.BE03

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VALVE BODY COMPONENTS

NI Plastic Valve Body Plug Set...... All 1 DPO.VA01


700G EPC Solenoid (NLA See Note) -09/03 1 DPO.SOL01

700G EPC Solenoid (See Note)......... 10/03- 1 DPO.SOL03

701G Lock Up Sol (NLA See Note) ... -09/03 1 DPO.SOL01

701G Lock Up Sol (See Note)............ 10/03- 1 DPO.SOL03

702G Shift Solenoid............................ All 6 DPO.SOL02

82G Range Switch

(Megane, Clio & Scenic) ........... All 1 DPO.ELE01

83G Valve Body Loom


84G Pressure Sensor


84G Pressure Sensor

(Citroen).................................... All 1 DPO.ELE11

85G Input Speed Sensor


86G Heat Exchanger Temp Sensor.. All 1 DPO.ELE05

87G Output Speed Sensor ............... All 1 DPO.ELE06

Renault DP0, Peugeot & Citroen AL4

Pressure and Lock-Up SolenoidsThe DPO.SOL03 solenoid is the latest design type (Silver with black

connector), this supersedes the earlier design DPO.SOL01 with white

connector which is no longer available. When replacing solenoids of the

previous design, both the lock-up and the pressure regulating solenoid

must be replaced together and vehicle returned to the dealer to have

the ECU reprogrammed. This is necessary because the pulse width

modulation frequency is different on the later design. Approximate dates

of changeover to the new design are as follows: Megane 2, September

2003, Laguna Jan 2004 & all other models from March 2004, Peugeot

& Citroen Models from September 2003.

HARD PARTS

90C ‘E2’ Upper Circlip

(47.00 x 40.00 x 1.50mm)......... All 1 DPO.CIR01

91C ‘E2’ Drum Retainer Circlip

(46.00 x 47.00 x 2.00mm)......... All 1 DPO.CIR02

92E Nut (Primary Gear Assy)

(125.00 x 54.00 x 7.00mm)....... All 1 DPO.NUT01

SUNDRY ITEMS

NI Washer Cooler Bolt

(Copper/Rubber)....................... All 1 DPO.WA01

NI Heat Exchanger (Megane)........ 1 DPO.COOL01

TOOLS AND MANUALS

NI Selector Detent Setting Tool ..... All DPO.TOOL01

NI R/H Drive Shaft Seal Installer ... All DPO.TOOL02

NI L/H Drive Shaft Seal Installer.... All DPO.TOOL03

NI Pump Seal Installer................... All DPO.TOOL04

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KITSKit Overhaul Kit (Transtec)............. 83-ON 1 MB.OHK01Kit Overhaul Kit (Bryco) ................. 83-ON 1 MB.OHK02

Kit Gasket & Rubber Kit ................. 83-ON 1 MB.GSK01

GASKETS & RUBBER COMPONENTSKit ‘E1’/’E2’ Rubber Kit ................... 83-ON 1 MB.ORK02100A Pan Gasket ............................... 83-ON 1 MB.GAS01101A Valve Body Gasket (OEM)........ 83-ON 2 MB.GAS03101A Valve Body Gasket ................... 83-ON 2 MB.GAS13 NI Main Case Gasket Late ............ 83-ON 1 MB.GAS02NI Gearbox to Diff Gasket (OEM).. 83-ON 1 MJ.GAS01120A Filter ‘O’ Ring ............................ 83-ON 1 MB.OR01

SEALS150B Converter .................................. 83-ON 1 MB.MCS01151B Axle Seal MB1 .......................... 83-ON 2 MB.MCS02

SEALING RINGSKit Sealing Ring Kit ........................ 83-ON 1 MB.SRK01

BUSHESNI Sun Gear Bush ........................ 83-ON 2 MB.BUS01 NI Feed Hub Bush......................... 83-ON 1 MB.BUS02 NI Turbine Shaft Rear ................... 83-ON 1 MB.BUS04NI Pump Drive Shaft Bush ............ 83-ON 1 MB.BUS05

FRICTION PLATESKit Friction Kit................................. 83-ON 1 MB.FRK01250A Intermediate (‘F2’) (178mm OD x 3 Internal Lugs) . 83-ON 3-4 MB.FRP03NI Forward (‘E1’) (125mm OD x 21Teeth) ........... 83-ON 4-5 MB.FRP01NI Direct (‘E2’) (150mm OD x 3 Ext Teeth) ....... 83-ON 4-5 MB.FRP02253A Low & Reverse (‘F1’) (190mm OD x 3 Internal Lugs) . 83-ON 3-4 MB.FRP04

STEEL PLATESKit Steel Plate Kit ........................... 83-ON 1 MB.STK01300A Intermediate (‘F2’) (171mm ID x 3Lugs) ................. 83-ON 3-4 MB.STP03NI Forward (‘E1’) (125mm OD x 3 Ext Lugs) ........ 83-ON 4-5 MB.STP01NI Forward (‘E1’) Wavy Plate (125mm OD x 3 Ext Lugs) ........ 83-ON 1 MB.STP05NI Direct (‘E2’) (150mm OD x 3 Int Lugs) ......... 83-ON 4-5 MB.STP02NI Direct (‘E2’) Wavy Plate (150mm OD x 3 Int Lugs) ......... 83-ON 1 MB.STP06303A Low & Reverse (‘F1’) (190mm OD x 3 Ext Lugs) ........ 83-ON 3-4 MB.STP04

FILTERS450A Filter Universal.......................... 83-ON 1 MB.FIL01450A Filter Ren 5 ............................... 83-ON 1 MB.FIL03450A Filter Clio (Up to 21/01/1994).................... 83-94 1 MB.FIL03450A Filter Clio/Peugeot 106 (21/01/94 On)............................ 94-on 1 MB.FIL04

PISTONS170A ‘F1’ Carrier Piston ..................... 83-ON 1 MB.PIS01

MODULATORS750A Modulator Black ........................ 83-ON 1 MB.MOD01

THRUST WASHERS & BEARING

ELECTRICAL COMPONENTSNI MB Renix Computer ................. 83-ON 1 MB.COMP01 NI Throttle Potentiometer (Renix).. 83-ON 1 MB.ELE01700A Solenoid Set ............................ 83-ON 1 MB.SOL01

HARD PARTS800A Feed Hub.................................. 83-ON 1 MB.HUB01 801A OWC Spring & Roller Kit........... 83-ON 1 MB.OWC01350A Pressure Plate ‘E1’/’E2’ Clutch . 83-ON 1 MB.PP01802A Pump Drive Shaft Renault 5 (325mm Long) .......................... 83-ON 1 MB.SH01

SPECIAL ITEMSNI Cooler Adaptor (Allowes Fitment of Matrix Cooler) 1 MB.CA01NI Torque Converter Nut (9.00mm) 1 MB.NUT02

RENAULT MB1, MB33 SPEED FWD (Electronic Control)

Revision 31/10/2002

387

ACRENAULT MJ1, MJ3, ML3 SPEED IN LINE FWD (Electronic Control)

Revision 31/10/2002

388



RENAULT MJ1, MJ3, ML3 SPEED IN LINE FWD (Electronic Control)

KITSKit Overhaul Kit (Transtec) (Use With MJ.MCS01) .............. 83-ON 1 MB.OHK01

Kit Gasket & Rubber Kit ................. 83-ON 1 MB.GSK01

GASKETS & RUBBER COMPONENTSKit ‘E1’/’E2’ Rubber Kit ................... 83-ON 1 MB.ORK02100A Pan Gasket ............................... 83-ON 1 MB.GAS01101A Valve Body Gasket (OEM)........ 83-ON 2 MB.GAS03101A Valve Body Gasket ................... 83-ON 2 MB.GAS13 NI Gearbox to Diff Gasket (OEM).. 83-ON 1 MJ.GAS01120A Filter ‘O’ Ring ............................ 83-ON 1 MB.OR01

SEALS150B Converter (Ren 21& 25)............ 83-ON 1 MJ.MCS01150B Converter (ML1 Traffic)............. 83-ON 1 MJ.MCS03150B Converter (ML1 Winnebago) .... 83-ON 1 MB.MCS05151B Axle Seal Ren 25 Early Units (26mm x 42mm x 17mm).......... 83-ON 2 MJ.MCS02153B Axle Seal ?/H Ren 25 Late (?? x ?? x ??)............................ 1 MB.MCS03154B Axle Seal ?/H Ren 25 Late (?? x ?? x ??)............................ 1 MB.MCS04

SEALING RINGSKit Sealing Ring Kit ........................ 83-ON 1 MB.SRK01

BUSHESNI Sun Gear Bush ........................ 83-ON 2 MB.BUS01 NI Feed Hub Bush......................... 83-ON 1 MB.BUS02 NI Turbine Shaft Front ................... 83-ON 1 MB.BUS03NI Pump Drive Shaft Bush ............ 83-ON 1 MB.BUS05

FRICTION PLATESKit Friction Kit................................. 83-ON 1 MB.FRK01250A Intermediate (‘F2’) (178mm OD x 3 Internal Lugs) . 83-ON 3-4 MB.FRP03NI Forward (‘E1’) (125mm OD x 21Teeth) ........... 83-ON 4-5 MB.FRP01NI Direct (‘E2’) (150mm OD x 3 Ext Teeth) ....... 83-ON 4-5 MB.FRP02253A Low & Reverse (‘F1’) (190mm OD x 3 Internal Lugs) . 83-ON 3-4 MB.FRP04

STEEL PLATESKit Steel Plate Kit ........................... 83-ON 1 MB.STK01300A Intermediate (‘F2’) (171mm ID x 3Lugs) ................. 83-ON 3-4 MB.STP03NI Forward (‘E1’) (125mm OD x 3 Ext Lugs) ........ 83-ON 4-5 MB.STP01NI Forward (‘E1’) Wavy Plate (125mm OD x 3 Ext Lugs) ........ 83-ON 1 MB.STP05NI Direct (‘E2’) (150mm OD x 3 Int Lugs) ......... 83-ON 4-5 MB.STP02NI Direct (‘E2’) Wavy Plate (150mm OD x 3 Int Lugs) ......... 83-ON 1 MB.STP06303A Low & Reverse (‘F1’) (190mm OD x 3 Ext Lugs) ........ 83-ON 3-4 MB.STP04

FILTERS450A Filter (Ren 21 & 25) .................. 83-ON 1 MJ.FIL01450A Filter (Traffic ML1) .................... 83-ON 1 MJ.FIL02

PISTONS170A ‘F1’ Carrier Piston ..................... 83-ON 1 MB.PIS01

MODULATORS750A Modulator White........................ 83-ON 1 MB.MOD02

THRUST WASHERS & BEARING

ELECTRICAL COMPONENTSNI Throttle Potentiometer (Renix).. 83-ON 1 MB.ELE01700A Solenoid Set ............................ 83-ON 1 MB.SOL01

HARD PARTS800A Feed Hub.................................. 83-ON 1 MB.HUB01 801A OWC Spring & Roller Kit........... 83-ON 1 MB.OWC01350A Pressure Plate ‘E1’/’E2’ Clutch . 83-ON 1 MB.PP01

SPECIAL ITEMS

Revision 31/10/2002

389

AC

390

ACSuzuki

391

ACRev 06/97

Illustrationto

Follow

SUZUKI 2 SPEED2 SPEED FWD

392



KITSKit Master Kit With Steels................. 88-ON 1 SUZ2.MOHK01Kit Master Kit Without Steels............ 88-ON 1 SUZ2.BAK01

GASKETSNI Pan Gasket ................................. 88-ON 1 SUZ2.GAS01

BANDSNI Band............................................ 88-ON 1 SUZ2.BAN01

FILTERSNI Filter ............................................ 88-ON 1 SUZ2.FIL01

Other Parts Available on Request

SUZUKI 2 SPEED2 SPEED FWD

393

AC

394

ACTechnicalManuals

395Rev 06/97

TECH MANUALS

CHRYSLER TORQUEFLITE A500..............A518.MAN01CHRYSLER A604........................................A604.MAN01

FORD A4LD ...............................................A4LD.MAN01FORD A4LD UPDATE ................................A4LD.MAN03FORD AR44/55E ..................................... A4LDE.MAN01FORD CD4E...............................................CD4E.MAN01FORD AOD (FIOD)...................................... AOD.MAN01FORD AODE .............................................AODE.MAN01FORD E40D ............................................... E40D.MAN01 FORD AXOD .............................................AXOD.MAN01 FORD AXODE........................................ AXODE.MAN01FORD ATX.................................................... ATX.MAN01

GM 4L30E .................................................4L30E.MAN01GM TH2004R .......................................TH2004R.MAN01GM TH350/350C ...................................... TH350.MAN01GM TH400................................................ TH400.MAN01GM440...................................................... TH440.MAN01GM 4L80E .................................................4L80E.MAN01GM TH700-R4 1987-93............................ TH700.MAN01

HONDA 4 SPEED CARB ENGINE............ HON4.MAN01HONDA 4 SPEED COMPUTER CONTROLHON4.MAN02HONDA LEGEND...................................... HON4.MAN03HONDA LEGEND 1990 TRANSVERSE.... HON4.MAN04HONDA PX4B/APX4/MPWA/MP1A........... HON4.MAN05

ISUZU AW30-80LE................................ 30-80LE.MAN01

JATCO 4 SPEED L4N71B............................ L4N.MAN01JATCO F4A-EL............................................. F4A.MAN01JATCO G4A-HL............................................G4A.MAN01JATCO GF4EAT 1993 ON............................G4A.MAN02

JEEP AW4 ............................................. 30-80LE.MAN01JEEP A500 (42RE) ......................................A518.MAN01

MITSUBISHI KM170/171 .........................KM170.MAN01MITSUBISHI KM175 ................................KM175.MAN01MITSUBISHI KM175.5 (F4A-21/22) .........KM177.MAN01

NISSAN RL4FO2A ....................................... RL4.MAN01NISSAN RE4FO2A....................................... RL4.MAN02NISSAN RL4FO3A/RL4FO3V .................... RL43.MAN01NISSAN RE4RO1A ...................................... RE4.MAN01

SUBARU 3 SPEED ...................................... M41.MAN01SUBARU 4 SPEED ....................................SUB4.MAN01

TOYOTA A40 - A43DE...................................A43.MAN01TOYOTA A140 .............................................A140.MAN01TOYOTA A540E...........................................A540.MAN01TOYOTA A340E/A340H......................... 30-80LE.MAN01TOYOTA A440F...........................................A440.MAN01

MERCEDES 722.1 & 722.2................... MER123.MAN01MERCEDES 722.3 & 722.4................... MER126.MAN01MERCEDES 722.5 ................................ MER129.MAN01

AUDI/VOLKSWAGEN 003 & 010 ............ VW010.MAN01AUDI/VOLKSWAGEN 4 SPEED ..................AG4.MAN01

ZF 4HP22 ................................................... 4HP22.MAN0ZF 4HP18 SAAB ...................................... 4HP18.MAN01

PASS BOOK COMPUTER CONTROLS ...... ELE.MAN01PASS BOOK PRESSURES & SOLENOIDS ELE.MAN01

New Manuals are being added all the time.Older titles available on request

subject to availability.

397

AC

398

ACVan Doorne

CVT

399

ACRev 01/2003

VAN DOORNE CVT (Rover & Volvo)CONTANTLY VARIABLE FWD (Hydraulic Control)

400

ACVAN DOORNE CVT (Rover & Volvo)

CONTANTLY VARIABLE FWD (Hydraulic Control)

401



KITSKit Overhaul Kit CVT...................... 90-ON 1 CVT.OHK02Kit Gasket & Rub CVT ................... 90-ON 1 CVT.GSK02

GASKETS100D Pan Gasket CVT....................... 90-ON 1 CVT.GAS01

RUBBER COMPONENTSKit O’ Ring Kit................................. 90-ON 1 CTX.ORK01120A Pump O’Ring (Front & Rear) .... 90-ON 2 CTX.OR04121D Primary Cover O’Ring............... 90-ON 1 CTX.OR05122D Filter O’Ring.............................. 90-ON 1 CTX.OR09123D Secondary Cover 'O' Ring (Large) ...................................... 90-ON 1 CVT.OR01124D Throttle Cable 'O' Ring.............. 90-ON 1 CTX.OR01125D Speedo Housing 'O' Ring.......... 90-ON 1 CTX.OR03126D Secondary Cover 'O' Ring (Small) ...................................... 90-ON 1 CTX.OR07127D Dipstick Tube to Case 'O' Ring . 90-ON 1 CTX.OR08128D Dipstick to Tube 'O' Ring........... 90-ON 1 CTX.OR10129D Inhibitor Switch 'O' Ring............ 90-ON 1 CTX.OR12NI Primary Drum 'O' Ring .............. 90-ON 1 CTX.OR02NI Fwd Clutch Inner Lip Seal (Except New Mini)..................... 90-ON 1 CVT.LIP01NI Fwd Clutch Outer Lip Seal (Except New Mini)..................... 90-ON 1 CVT.LIP02NI Rev Clutch Inner Lip Seal (Except New Mini)..................... 90-ON 1 CVT.LIP03NI Rev Clutch Outer Lip Seal (Except New Mini)..................... 90-ON 1 CVT.LIP04

METAL CLAD OIL SEALS150D Input Shaft Seal ........................ 90-ON 1 CTX.MCS11151D Drive Shaft Seal (Left Hand)..... 90-ON 1 CVT.MCS12152D Drive Shaft Seal (Right Hand) .. 90-ON 1 CVT.MCS12NI Selector Seal ............................ 90-ON 1 CTX.MCS13

SEALING RINGSKit Sealing Ring Kit Except (Rov 25/45, MGF & New Mini).. 90-ON 1 CTX.SRK01200A Primary Shaft (Pump Nose) Except (Rov 25/45, MGF & New Mini).. 90-ON 1 CTX.SSR01201C Secondary Shaft Except (Rov 25/45, MGF & New Mini).. 90-ON 1 CTX.SSR02

FRICTION PLATES250B Forward Friction Plate .............. 90-ON 3 CTX.FRP02251B Reverse Friction Plate .............. 90-ON 3 CTX.FRP02

STEEL PLATES300B Forward Steel Plate .................. 90-ON 3 CTX.STP02301B Reverse Steel Plate .................. 90-ON 3 CTX.STP02400B Forward Pressure Plate ............ 90-ON 1 CVT.PP01401B Reverse Pressure Plate............ 90-ON 1 CVT.PP01

SPRINGS410B Fwd Clutch Dia Spring .............. 89-ON 1 CTX.DIA01411B Rev Clutch Dia Spring .............. 89-ON 1 CTX.DIA02

FILTERS450D Pan Filter (Rover/Metro) ........... 90-ON 1 CVT.FIL11450D Pan Filter (Volvo) ...................... 90-ON 1 CVT.FIL02450D Pan Filter (Black Plastic) (Late Rover 100/216)................ 99-ON 1 CVT.FIL03450D Pan Filter (Black Plastic) (Rover 25/45)............................ 99-ON 1 CVT.FIL03450D Pan Filter (Black Plastic) (MGF) ....................................... 99-ON 1 CVT.FIL03450D Pan Filter (New Mini) ................ 00-ON 1 CVT.FIL04

BEARINGS650A Bearing Primary (Volvo/Metro).. 90-ON 1 CTX.BE01650A Bearing Primary (Rov 25/45, MGF & New Mini).. 99-ON 1 CVT.BE03651A Bearing Secondary ................... 90-ON 1 CTX.BE02652A Bearing Pinion .......................... 90-ON 1 CVT.BE01653B Bearing Input Shaft (Needle) .... 90-ON 1 CVT.BE02

ELECTRICAL COMPONENTS700D Inhibitor Switch (3 Pin Connector)...................... 90-ON 1 CTX.INH01700D Inhibitor Switch (4 Pin Connector)...................... 90-ON 1 CTX.INH02700D Inhibitor Switch Rover (Square Connector) .................. 90-ON 1 CVT.INH02NI Internal Valve Body Loom (Rover MGF, 25/45) .................. 99-ON 1 CVT.ELE01NI Speed Sensor (Rover MGF, 25/45) .................. 99-ON 1 CVT.ELE02NI Internal Valve Body Loom (New Mini)................................. 00-ON 1 CVT.ELE03NI Speed Sensor (New Mini)................................. 00-ON 1 CVT.ELE04

HARD PARTS800A Pump Assembly (Volvo, Rover Metro,100/216)... 90-ON 1 CVT.PUM01800A Pump Assembly (MGF, 25/45 & New Mini).......... 99-ON 1 CVT.PUM02801A Pitot Tube Engine ..................... 90-ON 1 CTX.TU03803A Pitot Tube Primary .................... 90-ON 1 CVT.TU01804A Primary Drum (Rebuilt) ............. 90-ON 1 CVT.DRU02805A Drive Belt) ................................. 90-ON 1 CTX.CH01806B Secondary Drum (Rebuilt) ........ 90-ON 1 CVT.DRU06808B End Float Shim 1.3mm ............. 89-ON 1 CTX.SHIM01808B End Float Shim 1.4mm ............. 90-ON 1 CTX.SHIM06808B End Float Shim 1.5mm ............. 90-ON 1 CTX.SHIM02808B End Float Shim 1.9mm ............. 90-ON 1 CTX.SHIM03


402




HARD PARTS Cont...808B End Float Shim 2.0mm ............. 90-ON 1 CTX.SHIM04809A Primary Cylinder Repair (Requires Old Core).................. 90-ON 1 CVT.DRU07812B Damper Plate (Rover)............... 90-ON 1 CTX.DAM02812B Damper Plate (Volvo)................ 90-ON 1 CVT.DAM02813B Planetary Assembly (Except New Mini)..................... 90-ON 1 CVT.PL01813B Planetary Assembly (New Mini)................................. 90-ON 1 CVT.PL02814D Ratio Sensor Fork..................... 90-ON 1 CVT.SEN01815D Ratio Sensor Shaft.................... 90-ON 1 CVT.SH01NI Belt Lubrication Tube................ 90-ON 1 CTX.TU02NI Ball Bearing (5.90mm) (For Primary Sliding Shaft) ....... 90-ON 6 CTX.BALL01NI Ball Bearing (5.90mm) (For Secondary Sliding Shaft)... 90-ON 9 CTX.BALL01

CABLES900D Throttle Cable (Rover Metro/100)..................... 90-ON 1 CVT.CAB02900D Throttle Cable (Volvo 400)................................ 90-ON 1 CVT.CAB03900D Throttle Cable (Rover 216/100)........................ 96-97 1 CVT.CAB04

SPECIAL ITEMSNI Oil Pump Remover Tool............ 89-ON 1 CTX.TOOL01NI Primary Drum Locking Tool....... 89-ON 1 CTX.TOOL02NI Secondary Drum Remover ...... 89-ON 1 CTX.TOOL03NI Primary Drum Remover ............ 89-ON 1 CTX.TOOL04NI Fwd Clutch Piston Guide .......... 89-ON 1 CTX.TOOL05NI Rev Clutch Piston Guide........... 89-ON 1 CTX.TOOL06NI Valve Body Alignment Pins ....... 89-ON 1 CTX.TOOL07NI Pressure Gauge 60 Bar ............ 89-ON 1 CTX.TOOL08NI Pressure Gauge 0-10 Bar......... 89-ON 1 CTX.TOOL10NI Secondary Unit Puller ............... 89-ON 1 CTX.TOOL09NI Piston Holding Clamp Control... 89-ON 1 CTX.TOOL12

403

AC

404

ACVolkswagen / Audi

405


VOLKSWAGEN 010, 087, 0893 SPEED FWD (Hydraulic Control)

410



KITSKit Overhaul Kit 010 Inc. Diff Seals All Transverse (Transtec) .......... 75-92 1 VW010.OHK05Kit Overhaul Kit 010 All Transverse (Bryco)............... 75-92 1 VW010.OHK03Kit Overhaul Kit 087 Audi 100LS, 4000, 5 Cylinder 5000 Porsche 924, 944 (Transtec) .... 77-92 1 VW010.OHK01 Kit Overhaul Kit 089 Audi 80, Passat Etc (Transtec) . 77-92 1 VW010.OHK04Kit Overhaul Combination Kit 087/089 (Bryco) ........................ 77-92 1 VW010.OHK02Kit Overhaul Kit Transporter & Caravelle............ All 1 VW010.OHK06

Kit Gasket & Rubber Kit All ............ 75-92 1 VW010.GSK01

GASKETS & RUBBER COMPONENTS1E Pan Gasket (Rubber)................ 75-92 1 VW010.GAS022D Transmission to Differential Separator Plate Gasket ............ 75-92 2 VW010.GAS01NI Diff Cover Gasket Transverse Only........................ 75-92 1 VW010.GAS03NI Filter Gasket ............................. 75-92 1 VW010.GAS04NI Transmission To Diff O Ring ..... 75-92 1 VW010.OR01

SEALSNI Converter Seal.......................... 75-92 1 VW010.MCS01NI Axle Seal (Except 010) (45mm x 60mm x 8mm)............ 75-92 2 VW010.MCS03NI Axle Seal 010 (36mm x 60mm x 10mm).......... 79-83 2 VW010.MCS11NI Governor (21mm x 32mm x 7mm) ........... 75-92 1 VW010.MCS06NI Pinion Cover Front 087 (26mm x 40mm x 7mm)............ 75-92 2 VW010.MCS02NI Pinion Cover Front 089 (38mm x 26mm x 6mm)............ 75-92 2 VW010.MCS09NI Pinion Cover Front 010, 090 (30mm x 42mm x 7mm)............ 75-92 1 VW010.MCS08NI Pinion Cover Rear 087 (45mm x 62mm x 7mm)............ 75-92 2 VW010.MCS04NI Pinion Cover Rear 089, 090 (38mm x 54mm x 7mm)............ 75-92 2 VW010.MCS07NI Pinion Cover Rear 010 (38mm x 52mm x 7mm)............ 75-92 2 VW010.MCS05

SEALING RINGSKit Sealing Ring Kit ........................ 75-92 1 VW010.SRK01

FRICTION PLATES20B Direct (Early) (120mm OD x 2.20mm x 48T) .. 75-92 3-4 VW010.FRP0120B Direct (Late) (127mm OD x 2.25mm x 49T) .. 84-92 4-5 VW010.FRP0422C Forward (121mm OD x 1.6mm x 48T) .... 75-92 3-5 VW010.FRP0224D Low & Reverse (170MM OD x 1.5mm x 29T) .... 75-92 4-5 VW010.FRP03

STEEL PLATES21B Direct (Early) (104mm ID x 2.00mm x 17/51T) 75-92 4-5 VW010.STP0121B Direct (Late) (132mm OD x 2.00mm x 53T) .. 84-92 4 VW010.STP0323C Forward (104mm ID x 2.00mm x 17/51T)75-92 4 VW010.STP0125D Low & Reverse (157mm ID x 2.00mm x 8T) ...... 75-92 4-5 VW010.STP02

BUSHESKit Bush Kit .................................... 75-92 1 VW010.BK0130B Direct Drum............................... 75-92 1 VW010.BUS03NI Torque Converter Neck............. 75-92 1 VW010.BUS01NI Pump Drive Gear ...................... 75-92 1 VW010.BUS05NI Pinion Shaft .............................. 75-92 1 VW010.BUS0531D Sun Gear .................................. 75-92 2 VW010.BUS0232A Pump Body ............................... 75-92 1 VW010.BUS04

BANDS50B Intermediate Band .................... 75-92 1 VW010.BAN01

FILTERS55E Filter (Round)............................ 75-92 1 VW010.FIL0255E Filter (Rectangular) ................... 75-92 1 VW010.FIL01

PISTONS60A Low & Reverse Moulded Piston Without Bleed Valve.................. 75-82 1 VW010.PIS0260A Low & Reverse Moulded Piston With Bleed Valve....................... 83-92 1 VW010.PIS0461B Direct Moulded Piston............... 75-92 1 VW010.PIS0162C Forward Moulded Piston........... 75-92 1 VW010.PIS03NI Accumulator Piston (Plastic With Lip)....................... 75-92 1 VW010.ACC01

SPRINGS & ONE WAY CLUTCHES70C Forward Clutch Diaphragm....... 75-ON 1 VW010.DIA01

HARD PARTS75E Governor Gear 13 Teeth Universal With Pin...... 75-91 1 VW010.GOV0175E Governor Gear 16 Teeth Hollow ........................ 75-91 1 VW010.GOV0275E Governor Gear 16 Teeth Short Shank .............. 83-91 1 VW010.GOV03NI Crown Wheel & Pinion 089 KAS/KAU Diff Codes ................ 77-90 1 VW010.CWP01NI Crown Wheel & Pinion 087 REG,REH,RDQ,ROD Diff Codes (39/12) ...................................... 77-90 1 VW010.CWP02NI Crown Wheel & Pinion 087 REG,REH,RDQ,ROD Diff Codes (39/12 Gears Only No Shaft) .... 77-90 1 VW010.CWP22NI Crown Wheel & Pinion 089 KAS/KAU Diff Codes (Gears Only No Shaft) .............. 77-90 1 VW010.CWP21NI Crown Wheel & Pinion 010 (11T x 38T) ............................... 77-90 1 VW010.CWP03

TOOLSNI ATSG Rebuild Manual .............. All VW010.MAN01

VOLKSWAGEN 010, 087, 0893 SPEED FWD (Hydraulic Control)

Revision 11/2004

407

ACVW 095 & 0964 SPEED FWD (Electronic Control)

Revision 01/2004

408

ACVW 095 & 096


409



VW 095 & 0964 SPEED FWD (Electronic Control)

KITSKit Overhaul Kit (Transtec) (Without Pistons) ...................... 90-ON 1 AG4.OHK01Kit Overhaul Kit (Precision) (Without Pistons) ...................... 90-ON 1 AG4.OHK05

GASKETS100G Pan Gasket .............................. 90-94 1 AD4.GAS01101A Pump Gasket ........................... 90-94 1 AG4.GAS02 NI Rear Cover Gasket ................... 90-ON 1 AD4.GAS03103G Side Cover Gasket (Diff)........... 90-ON 1 AD4.GAS04NI Solenoid Gasket ....................... 90-ON 7 AG4.GAS07

RUBBER COMPONENTS110A Pump O Ring ............................ 90-ON 1 AR4.OR01 NI Oil Cooler to Bolt ‘O’ Ring......... 90-ON 2 AG4.OR02 NI Oil Cooler to Case ‘O’ Ring....... 90-ON 2 AG4.OR03 NI Dipstick Tube ‘O’ Ring .............. 90-ON 1 AG4.OR04111G Multi Function ‘O’ Ring.............. 90-ON 1 AG4.OR06

SEALS150A Converter Seal.......................... 90-ON 1 AG4.MCS01151G Drive Shaft Seal........................ 90-ON 2 VW010.MCS10152G Pinion Seal................................ 90-ON 1 AG4.MCS03 153G Selector Shaft Seal ................... 90-ON 1 AD4.MCS03154G Drive Shaft End Plug ................ 90-ON 2 AD4.MCS05

SEALING RINGSKit Sealing Ring Kit (Transtec)....... 90-ON 1 AR4.SRK01Kit Sealing Ring Kit (Bryco)............ 90-ON 1 AR4.SRK02200D Turbine Shaft ............................ 90-ON 3 AG4.SSR01201C Input Shaft Rear (Small) ........... 90-ON 1 AG4.SSR02202C Input Shaft Rear (Large) ........... 90-ON 1 AG4.SSR03203C Input Shaft Front ....................... 90-ON 4 AG4.SSR03204A Stator Support Rear.................. 90-ON 1 AG4.SSR04205A Stator Support Front ................. 90-ON 2 AG4.SSR05

FRICTION PLATESNI Friction Kit (96mm ‘E3’ Clutch) . 90-ON 1 AR4.FRK01NI Friction Kit (104mm ‘E3’ Clutch) 90-ON 1 AR4.FRK02250C Forward Clutch (‘K1’) (122mm OD x 1.60mm x 24T) .. 90-ON 4-5 AR4.FRP11251B Direct Clutch (‘K2’) (122mm OD x 1.60mm x 24T) .. 90-ON 4-5 AR4.FRP11252D 3-4 Clutch (‘K3’) (96mm OD x 1.60mm x 22T) .... 90-ON 4-6 AR4.FRP14252D 3-4 Clutch (‘K3’) (104mm OD x 1.60mm x 22T).............90-ON 6

AR4.FRP15253A 2-4 Brake (‘B2’) (154mm x 1.60mm x 32T)......... 90-ON 4-6 AR4.FRP12254F Low & Reverse Brake (‘B1’) (146mm OD x 1.60mm x 50T) .. 90-ON 4-5 AR4.FRP13

STEEL PLATES300C Forward Clutch (‘K1’) (104MM ID x 2.00mm x 32T) .... 90-93 4-5 AR4.STP01300C Forward Clutch (‘K1’) (104MM ID x 1.50mm x 32T) .... 94-ON 4-5 AR4.STP09301B Direct Clutch (‘K2’) (104mm ID x 2.00mm x 32T) .... 90-ON 4-5 AR4.STP01302D 3-4 Clutch (‘K3’) (72mm ID x 2.00mm x 26T) ...... 90-ON 4-6 AR4.STP04302D 3-4 Clutch (‘K3’) (72mm ID x 1.60mm x 28T) ...... 90-ON 4-6 AR4.STP05302D 3-4 Clutch (‘K3’) (72mm ID x 2.00mm x 28T) ...... 90-ON 4-6 AR4.STP10303A 2-4 Brake (‘B2’) (136mm ID x 2.00mm x 3T) ...... 90-ON AR AR4.STP02303A 2-4 Brake (‘B2’) (136mm ID x 2.15mm x 3T) ...... 90-ON AR AR4.STP13303A 2-4 Brake (‘B2’) (136mm ID x 2.40mm x 3T) ...... 90-ON AR AR4.STP14303A 2-4 Brake (‘B2’) (136mm ID x 2.66mm x 3T) ...... 90-ON AR AR4.STP15303A 2-4 Brake (‘B2’) (136mm ID x 3.00mm x 3T) ...... 90-ON AR AR4.STP16303A 2-4 Brake (‘B2’) (136mm ID x 3.50mm x 3T) ...... 90-ON AR AR4.STP07303A 2-4 Brake (‘B2’) (136mm ID x 3.75mm x 3T) ...... 90-ON AR AR4.STP08304F Low & Reverse Brake (‘B1’) (129mm ID x 2.00mm x 12T) .... 90-ON 4-5 AR4.STP03

FILTERSNI Filter Kit..................................... 90-ON 1 AG4.FILKIT01450G Filter.......................................... 90-ON 1 AG4.FIL01

PISTONSNI Piston Kit (5 Pieces) ................. -11/92 1 AG4.PISKITNI Piston Kit (7 Pieces) ................. 11/92- 1 AG4.PISKIT01170C ‘K1’ Piston................................. -11/92 1 AR4.PIS01171C ‘K1’ Piston................................. 11/92- 1 AG4.PIS06172C ‘K1’ Damper Piston ................... 11/92- 1 AG4.SPR01173B ‘K2’ Piston................................. 90-ON 1 AG4.PIS02174D ‘K3’ Piston................................. -11/92 1 AG4.PIS03175D ‘K3’ Piston................................. 11/92- 1 AG4.PIS07176D ‘K3’ Damper Piston ................... 11/92- 1 AG4.SPR02177F ‘B1’ Piston................................. 90-ON 1 AG4.PIS04178A ‘B2’ Piston................................. 90-ON 1 AG4.PIS05

BUSHES & BEARINGSKit Bush Kit (7 Pieces) ................... 90-ON 1 AG4.BK01550A Pump Bush ............................... 90-ON 1 AG4.BUS01551B Bush ‘K2’ Drum......................... 90-ON 1 AG4.BUS02552F Bush Planetary to O.Shaft ....... 90-ON 1 AG4.BUS03553E Bush ‘K3’ Drum to Hub ............. 90-ON 1 AG4.BUS04560G Pinion Bearing .......................... 90-ON 1 AG4.BE01

SPRINGS & CIRCLIPS400F ‘B1’ Brake Diaphragm Spring ... 90-ON 1 AG4.DIA01 420C Circlip ‘K1’ Clutch Retaining (2.00mm) .................................. 90-ON 1 AG4.CIR01

410



VW 095 & 0964 SPEED FWD (Electronic Control)

THRUST WASHERS600B Thrust Washer ‘K1’ to ‘K2’ (1.00mm Brown Plastic)............ 90-ON 1 AG4.THW01600B Thrust Washer ‘K1’ to ‘K2’ (1.20mm Green Plastic)............ 90-ON 1 AG4.THW02600B Thrust Washer ‘K1’ to ‘K2’ (1.40mm Natural Plastic) .......... 90-ON 1 AG4.THW03600B Thrust Washer ‘K1’ to ‘K2’ (1.60mm Black Plastic) ............. 90-ON 1 AG4.THW04600B Thrust Washer ‘K1’ to ‘K2’ (1.80mm Grey Plastic) .............. 90-ON 1 AG4.THW05601A Tthrust Washer (Pump Stator to ‘K2’) ................ 90-ON 1 AR4.THW01

SUNDRY PARTS900C ‘K1’ Clutch Support Ring (Plastic 4 per Trans Wide) ....... -11/92 4 AR4.RET01 900C ‘K1’ Clutch Support Ring (Precision) (Plastic 4 per Trans Narrow) .... 11/92- 4 AG4.RET01900C ‘K1’ Clutch Support Ring (Transtec) (Plastic 4 per Trans Narrow) .... 11/92- 4 AG4.RET02NI Plastic Valve Body Plug Kit....... 90-ON 1 AG4.PLU02

ELECTRICAL COMPONENTS700G Solenoid Loom.......................... 90-ON 1 AG4.ELE01701G Multi Function Switch (Rectangular Connector) .......... 90-ON 1 AG4.ELE05701G Multi Function Switch (Rectangular connector rounded at one end, with squared off end facing mounting hole) ......................... 90-ON 1 AG4.ELE06701G Multi Function Switch (Rectangular connector rounded at one end, with squared off end at 90 deg to mounting hole) ...... 90-ON 1 AG4.ELE06702G Speed Sensor ........................... 90-ON AR AG4.ELE11NI Pressure Solenoid .................... 90-ON 1 AG4.SOL01NI Shift Solenoid............................ 90-ON 6 AG4.SOL02

VALVE BODY PARTSKit Shift Valve End Plug Kit (Sonnax, Replaces OEM) ......... 90-ON 1 AG4.PLU02NI Plastic Valve Retaining Plug (12mm OD, Tan Smallest) ........ 90-ON AR AG4.PLU01

HARD PARTS350D Pressure Plate ‘K3’ Bottom (Replacement for OEM)............ 11/92- 1 AG4.PP01351C Pressure Plate ‘K1’ Top............. 90-ON 1 AR4.PP01352G Conical Drive Shaft Washer (Brass) ...................................... 90-ON 2 AD4.THW03801B 'K2' Clutch Drum Assy Exchange.................................. 90-ON 1 AG4.DRU08802C 'K1' Clutch Drum Assy Exchange (Early Single Piston Type) ........ 90-ON 1 AG4.DRU03802C 'K1' Clutch Drum Assy Exchange (Late Double Piston Type) ........ L92-ON 1 AG4.DRU06

SPECIAL ITEMSNI Pinion Bearing Cap Remover ... 90-ON AG4.TOOL01NI Valve Body Conducting Foil Remover (For Changing V. Body Loom) .. 90-ON AG4.TOOL02NI ATSG Rebuild Manual .............. 90-ON AG4.MAN01NI Transonline Tech Manual.......... 90-ON AG4.MAN03NI Sonnax Valve Body Reamer Kit 90-ON AG4.TOOL03NI VAG 1924 Transmissio Filling Tool TOOL.71

411

ACVW 0974 SPEED IN LINE FWD (Electronic Control)

Revision 01/2004

412

ACVW 097

4 SPEED IN LINE FWD (Electronic Control)

413



VW 0974 SPEED IN LINE FWD (Electronic Control)


GASKETS100G Pan Gasket .............................. 90-94 1 AG4.GAS01101A Pump Gasket ........................... 90-94 1 AG4.GAS02 NI Solenoid Gasket ....................... 90-ON 7 AG4.GAS07

RUBBER COMPONENTS110A Pump ‘O’ Ring........................... 90-ON 1 AR4.OR01 111G Side Cover ‘O’ Ring .................. 90-ON 1 AR4.OR01NI Oil Cooler to Bolt ‘O’ Ring......... 90-ON 2 AG4.OR02 NI Oil Cooler to Case ‘O’ Ring....... 90-ON 2 AG4.OR03 NI Dipstick Tube ‘O’ Ring .............. 90-ON 1 AG4.OR04113G Multi Function ‘O’ Ring.............. 90-ON 1 AG4.OR06

SEALS150A Converter Seal.......................... 90-ON 1 AG4.MCS01151G Drive Shaft Seal L/H ................. 90-ON 1 AG4.MCS06152G Drive Shaft Seal R/H................. 90-ON 1 AG4.MCS07153G Pinion Seal................................ 90-ON 1 AG4.MCS04 NI Selector Shaft Seal ................... 90-ON 2 AD4.MCS03155G End Sealing Cap (Large) .......... 90-ON 2 AR4.CAP01156G End Sealing Cap (Small) .......... 90-ON 1 AR4.CAP02157G Drive Shaft End Plug ................ 90-ON 2 AD4.MCS05


FRICTION PLATESNI Friction Kit (96mm ‘E3’ Clutch) . 90-ON 1 AR4.FRK01NI Friction Kit (104mm ‘E3’ Clutch) 90-ON 1 AR4.FRK02250C Forward Clutch (‘K1’) (122mm OD x 1.60mm x 24T) .. 90-ON 4-5 AR4.FRP11251B Direct Clutch (‘K2’) (122mm OD x 1.60mm x 24T) .. 90-ON 4-5 AR4.FRP11252D 3-4 Clutch (‘K3’) (96mm OD x 1.60mm x 22T) .... 90-ON 4-6 AR4.FRP14252D 3-4 Clutch (‘K3’) (104mm OD x 1.60mm x 22T) .. 90-ON 6 AR4.FRP15253A 2-4 Brake (‘B2’) (154mm x 1.60mm x 32T)......... 90-ON 4-6 AR4.FRP12254F Low & Reverse Brake (‘B1’) (146mm OD x 1.60mm x 50T) .. 90-ON 4-5 AR4.FRP13






414



VW 0974 SPEED IN LINE FWD (Electronic Control)





HARD PARTS350D Pressure Plate ‘K3’ Bottom (Replacement for OEM)............ 11/92- 1 AG4.PP01351C Pressure Plate ‘K1’ Top............. 90-ON 1 AR4.PP01801B 'K2' Clutch Drum Assy Exchange.................................. 90-ON 1 AG4.DRU08802C 'K1' Clutch Drum Assy Exchange (Early Single Piston Type) ........ 90-ON 1 AG4.DRU03802C 'K1' Clutch Drum Assy Exchange (Late Double Piston Type) ........ L92-ON 1 AG4.DRU06

SPECIAL ITEMSNI Valve Body Conducting Foil Remover (For Changing V. Body Loom) .. 90-ON AG4.TOOL02NI ATSG Rebuild Manual .............. 90-ON AG4.MAN01NI Transonline Tech Manual.......... 90-ON AG4.MAN03NI Sonnax Valve Body Reamer Kit 90-ON AG4.TOOL03NI VAG 1924 Transmissio Filling Tool TOOL.71

415

ACVW 0984 SPEED FWD (Electronic Control)

Revision 01/2004

416

ACVW 098


417



VW 0984 SPEED FWD (Electronic Control)


GASKETS100G Pan Gasket .............................. 90-94 1 AD4.GAS05101A Pump Gasket ........................... 90-94 1 AG4.GAS02 NI Rear Cover Gasket ................... 90-ON 1 AD4.GAS11103G Side Cover Gasket (Diff)........... 90-ON 1 AD4.GAS04NI Solenoid Gasket ....................... 90-ON 7 AG4.GAS07

RUBBER COMPONENTS110A Pump O Ring ............................ 90-ON 1 AR4.OR01 NI Oil Cooler to Bolt ‘O’ Ring......... 90-ON 2 AG4.OR02 NI Oil Cooler to Case ‘O’ Ring....... 90-ON 2 AG4.OR03 NI Dipstick Tube ‘O’ Ring .............. 90-ON 1 AG4.OR04111G Multi Function ‘O’ Ring.............. 90-ON 1 AG4.OR06

SEALS150A Converter Seal.......................... 90-ON 1 AG4.MCS01151G Drive Shaft Seal........................ 90-ON 2 VW010.MCS03152G Pinion Seal................................ 90-ON 1 AG4.MCS05 153G Selector Shaft Seal ................... 90-ON 1 AD4.MCS03


FRICTION PLATESNI Friction Kit (96mm ‘E3’ Clutch) . 90-ON 1 AR4.FRK01NI Friction Kit (104mm ‘E3’ Clutch) 90-ON 1 AR4.FRK02250C Forward Clutch (‘K1’) (122mm OD x 1.60mm x 24T) .. 90-ON 4-5 AR4.FRP11251B Direct Clutch (‘K2’) (122mm OD x 1.60mm x 24T) .. 90-ON 4-5 AR4.FRP11252D 3-4 Clutch (‘K3’) (96mm OD x 1.60mm x 22T) .... 90-ON 4-6 AR4.FRP14252D 3-4 Clutch (‘K3’) (104mm OD x 1.60mm x 22T) .. 90-ON 6 AR4.FRP15253A 2-4 Brake (‘B2’) (154mm x 1.60mm x 32T)......... 90-ON 4-6 AR4.FRP12254F Low & Reverse Brake (‘B1’) (146mm OD x 1.60mm x 50T) .. 90-ON 4-5 AR4.FRP13






418



VW 0984 SPEED FWD (Electronic Control)





HARD PARTS350D Pressure Plate ‘K3’ Bottom (Replacement for OEM)............ 11/92- 1 AG4.PP01351C Pressure Plate ‘K1’ Top............. 90-ON 1 AR4.PP01352G Conical Drive Shaft Washer (Brass) ...................................... 90-ON 2 AD4.THW03801B 'K2' Clutch Drum Assy Exchange.................................. 90-ON 1 AG4.DRU08802C 'K1' Clutch Drum Assy Exchange (Early Single Piston Type) ........ 90-ON 1 AG4.DRU03802C 'K1' Clutch Drum Assy Exchange (Late Double Piston Type) ........ L92-ON 1 AG4.DRU06

SPECIAL ITEMSNI Pinion Bearing Cap Remover ... 90-ON AG4.TOOL01NI Valve Body Conducting Foil Remover (For Changing V. Body Loom) .. 90-ON AG4.TOOL02NI ATSG Rebuild Manual .............. 90-ON AG4.MAN01NI Transonline Tech Manual.......... 90-ON AG4.MAN03NI Sonnax Valve Body Reamer Kit 90-ON AG4.TOOL03NI VAG 1924 Transmissio Filling Tool TOOL.71

419

ACVW 01M4 SPEED FWD (Electronic Control) With LU Converter

Revision 01/2004

420

ACVW 01M

4 SPEED FWD (Electronic Control) With LU Converter

421



VW 01M4 SPEED FWD (Electronic Control) With LU Converter


GASKETS100G Pan Gasket .............................. 95-ON 1 AD4.GAS01101A Pump Gasket ........................... 95-ON 1 AG4.GAS03 NI Rear Cover Gasket ................... 95-ON 1 AD4.GAS03103G Side Cover Gasket (Diff)........... 95-ON 1 AD4.GAS04NI Solenoid Gasket ....................... 95-ON 7 AG4.GAS07

RUBBER COMPONENTS110A Pump O Ring ............................ 95-ON 1 AR4.OR01 NI Oil Cooler to Bolt ‘O’ Ring......... 95-ON 2 AG4.OR02 NI Oil Cooler to Case ‘O’ Ring....... 95-ON 2 AG4.OR03 NI Dipstick Tube ‘O’ Ring .............. 95-ON 1 AG4.OR04112D ‘E1’ to ‘E3’ ‘O’ Ring ................... 95-ON 1 AG4.OR05111G Multi Function ‘O’ Ring.............. 90-ON 1 AG4.OR06


SEALING RINGSKit Sealing Ring Kit (Transtec)....... 95-ON 1 AR4.SRK01Kit Sealing Ring Kit (Bryco)............ 95-ON 1 AR4.SRK02200D Input Shaft ................................ 95-ON 3 AG4.SSR01204A Stator Support Rear.................. 95-ON 1 AG4.SSR04205A Stator Support Front ................. 95-ON 2 AG4.SSR05

FRICTION PLATESNI Friction Kit (104mm ‘E3’ Clutch) 95-ON 1 AR4.FRK02250C Forward Clutch (‘K1’) (122mm OD x 1.60mm x 24T) .. 95-ON 4-5 AR4.FRP11251B Direct Clutch (‘K2’) (122mm OD x 1.60mm x 24T) .. 95-ON 4-5 AR4.FRP11252D 3-4 Clutch (‘K3’) (104mm OD x 1.60mm x 22T) .. 95-ON 6 AR4.FRP15253A 2-4 Brake (‘B2’) (154mm x 1.60mm x 32T)......... 95-ON 4-6 AR4.FRP12254F Low & Reverse Brake (‘B1’) (146mm OD x 1.60mm x 50T) .. 95-ON 4-5 AR4.FRP13254F Low & Rev Brake (‘B1’)Grooved (146mm OD x 1.60mm x 50T) .. 97-ON 4-5 AR4.FRP16NI Transonline Tech Manual.......... 90-ON AG4.MAN03

STEEL PLATES300C Forward Clutch (‘K1’) (104MM ID x 1.50mm x 32T) .... 95-ON 4-5 AR4.STP09301B Direct Clutch (‘K2’) (104mm ID x 2.00mm x 32T) .... 95-ON 4-5 AR4.STP01302D 3-4 Clutch (‘K3’) (72mm ID x 1.60mm x 28T) ...... 95-ON 4-6 AR4.STP05302D 3-4 Clutch (‘K3’) (72mm ID x 2.00mm x 28T) ...... 90-ON 4-6 AR4.STP10303A 2-4 Brake (‘B2’) (136mm ID x 2.00mm x 3T) ...... 95-ON AR AR4.STP02303A 2-4 Brake (‘B2’) (136mm ID x 2.15mm x 3T) ...... 95-ON AR AR4.STP13303A 2-4 Brake (‘B2’) (136mm ID x 2.40mm x 3T) ...... 95-ON AR AR4.STP14303A 2-4 Brake (‘B2’) (136mm ID x 2.66mm x 3T) ...... 95-ON AR AR4.STP15303A 2-4 Brake (‘B2’) (136mm ID x 3.00mm x 3T) ...... 95-ON AR AR4.STP16303A 2-4 Brake (‘B2’) (136mm ID x 3.50mm x 3T) ...... 95-ON AR AR4.STP07303A 2-4 Brake (‘B2’) (136mm ID x 3.75mm x 3T) ...... 95-ON AR AR4.STP08304F Low & Reverse Brake (‘B1’) (129mm ID x 2.00mm x 12T) .... 95-ON 4-5 AR4.STP03304F Low & Reverse Brake (‘B1’) (129mm ID x 1.40mm x 12T) .... 96-ON 4-5 AR4.STP11


PISTONSNI Piston Kit (7 Pieces) ................. 95-ON 1 AG4.PISKIT01171C ‘K1’ Piston................................. 95-ON 1 AG4.PIS06172C ‘K1’ Damper Piston ................... 95-ON 1 AG4.SPR01173B ‘K2’ Piston................................. 95-ON 1 AG4.PIS02175D ‘K3’ Piston................................. 95-ON 1 AG4.PIS07176D ‘K3’ Damper Piston ................... 95-ON 1 AG4.SPR02177F ‘B1’ Piston................................. 95-ON 1 AG4.PIS04178A ‘B2’ Piston................................. 95-ON 1 AG4.PIS05



422



VW 01M4 SPEED FWD (Electronic Control) With LU Converter


SUNDRY PARTS900C ‘K1’ Clutch Support Ring (Precision) (Plastic 4 per Trans Narrow) .... 95-ON 4 AG4.RET01900C ‘K1’ Clutch Support Ring (Transtec) (Plastic 4 per Trans Narrow) .... 95-ON 4 AG4.RET02NI Plastic Valve Body Plug Kit....... 90-ON 1 AG4.PLU02



HARD PARTS350D Pressure Plate ‘K3’ Bottom (Replacement for OEM)............ 95-ON 1 AG4.PP01351C Pressure Plate ‘K1’ Top............. 95-ON 1 AR4.PP01352G Conical Drive Shaft Washer (Brass) ...................................... 95-ON 2 AD4.THW03801B 'K2' Clutch Drum Assy Exchange.................................. 95-ON 1 AG4.DRU08802C 'K1' Clutch Drum Assy Exchange.................................. 95-ON 1 AG4.DRU02803D 'K3' Clutch Drum Assy Exchange (5 Plate Unit)............................. 95-ON 1 AG4.DRU01803D 'K3' Clutch Drum Assy Exchange (6 Plate Unit)............................. 95-ON 1 AG4.DRU07

SPECIAL ITEMSNI Torque Converter Lock Up Boost Valve Kit (Sonnax) (Cures Stall in drive condition).. 95-ON 1 AG4.VA01NI Pinion Bearing Cap Remover ... 95-ON AG4.TOOL01NI Valve Body Conducting Foil Remover (For Changing V. Body Loom) .. 95-ON AG4.TOOL02NI Transonline Tech Manual.......... 90-ON AG4.MAN03NI Sonnax Valve Body Reamer Kit 90-ON AG4.TOOL03NI VAG 1924 Transmissio Filling Tool TOOL.71NI 01M ATSG Diagnostic Guide .... AG4.MAN02

423

ACVW 01N4 SPEED IN LINE FWD (Electronic Control) With LU Converter

Revision 01/2004

424

ACVW 01N

4 SPEED IN LINE FWD (Electronic Control) With LU Converter

425



VW 01N4 SPEED IN LINE FWD (Electronic Control) With LU Converter


GASKETS100G Pan Gasket .............................. 95-ON 1 AG4.GAS01101A Pump Gasket ........................... 95-ON 1 AG4.GAS03 NI Solenoid Gasket ....................... 95-ON 7 AG4.GAS07

RUBBER COMPONENTS110A Pump O Ring ............................ 95-ON 1 AR4.OR01 111G Side Cover ‘O’ Ring .................. 95-ON 1 AR4.OR01NI Oil Cooler to Bolt ‘O’ Ring......... 95-ON 2 AG4.OR02 NI Oil Cooler to Case ‘O’ Ring....... 95-ON 2 AG4.OR03 NI Dipstick Tube ‘O’ Ring .............. 95-ON 1 AG4.OR04112D ‘E1’ to ‘E3’ ‘O’ Ring ................... 95-ON 1 AG4.OR05113G Multi Function ‘O’ Ring.............. 90-ON 1 AG4.OR06

SEALS150A Converter Seal.......................... 95-ON 1 AG4.MCS01151G Drive Shaft Seal........................ 95-ON 2 VW010.MCS10152G Pinion Seal................................ 95-ON 1 AG4.MCS03 153G Selector Shaft Seal ................... 95-ON 1 AD4.MCS03154G Drive Shaft End Plug ................ 95-ON 2 AD4.MCS05155G End Sealing Cap (Large) .......... 95-ON 2 AR4.CAP01156G End Sealing Cap (Small) .......... 95-ON 1 AR4.CAP02157G Drive Shaft End Plug ................ 95-ON 1 AD4.MCS05


FRICTION PLATESNI Friction Kit (104mm ‘E3’ Clutch) 95-ON 1 AR4.FRK02250C Forward Clutch (‘K1’) (122mm OD x 1.60mm x 24T) .. 95-ON 4-5 AR4.FRP11251B Direct Clutch (‘K2’) (122mm OD x 1.60mm x 24T) .. 95-ON 4-5 AR4.FRP11252D 3-4 Clutch (‘K3’) (104mm OD x 1.60mm x 22T) .. 95-ON 6 AR4.FRP15253A 2-4 Brake (‘B2’) (154mm x 1.60mm x 32T)......... 95-ON 4-6 AR4.FRP12254F Low & Reverse Brake (‘B1’) (146mm OD x 1.60mm x 50T) .. 95-ON 4-5 AR4.FRP13254F Low & Rev Brake (‘B1’)Grooved (146mm OD x 1.60mm x 50T) .. 97-ON 4-5 AR4.FRP16



PISTONSNI Piston Kit................................... 95-ON 1 AG4.PISKIT01171C ‘K1’ Piston................................. 95-ON 1 AG4.PIS06172C ‘K1’ Damper Piston ................... 95-ON 1 AG4.SPR01173B ‘K2’ Piston................................. 95-ON 1 AG4.PIS02175D ‘K3’ Piston................................. 95-ON 1 AG4.PIS07176D ‘K3’ Damper Piston ................... 95-ON 1 AG4.SPR02177F ‘B1’ Piston................................. 95-ON 1 AG4.PIS04178A ‘B2’ Piston................................. 95-ON 1 AG4.PIS05



426



VW 01N4 SPEED IN LINE FWD (Electronic Control) With LU Converter





HARD PARTS350D Pressure Plate ‘K3’ Bottom (Replacement for OEM)............ 95-ON 1 AG4.PP01351C Pressure Plate ‘K1’ Top............. 95-ON 1 AR4.PP01801B 'K2' Clutch Drum Assy Exchange.................................. 95-ON 1 AG4.DRU08802C 'K1' Clutch Drum Assy Exchange.................................. 95-ON 1 AG4.DRU02803D 'K3' Clutch Drum Assy Exchange (5 Plate Unit)............................. 95-ON 1 AG4.DRU01803D 'K3' Clutch Drum Assy Exchange (6 Plate Unit)............................. 95-ON 1 AG4.DRU07

SPECIAL ITEMSNI Torque Converter Lock Up Boost Valve Kit (Sonnax) (Cures Stall in drive condition).. 95-ON 1 AG4.VA01NI Valve Body Conducting Foil Remover (For Changing V. Body Loom) .. 95-ON AG4.TOOL02NI Transonline Tech Manual.......... 90-ON AG4.MAN03NI Sonnax Valve Body Reamer Kit 90-ON AG4.TOOL03NI VAG 1924 Transmissio Filling Tool TOOL.71

427

ACVW 01P & 0994 SPEED FWD (Electronic Control) With LU Converter

Revision 01/2004

428

ACVW 01P & 099

4 SPEED FWD (Electronic Control) With LU Converter

429



VW 01P & 0994 SPEED FWD (Electronic Control) With LU Converter


GASKETS100G Pan Gasket .............................. 95-ON 1 AG4.GAS05101A Pump Gasket ........................... 95-ON 1 AG4.GAS03 NI Rear Cover Gasket ................... 95-ON 1 AG4.GAS06NI Solenoid Gasket ....................... 95-ON 7 AG4.GAS07

RUBBER COMPONENTS110A Pump O Ring ............................ 95-ON 1 AR4.OR01 NI Oil Cooler to Bolt ‘O’ Ring......... 95-ON 2 AG4.OR02 NI Oil Cooler to Case ‘O’ Ring....... 95-ON 2 AG4.OR03 NI Dipstick Tube ‘O’ Ring .............. 95-ON 1 AG4.OR04112D ‘E1’ to ‘E3’ ‘O’ Ring ................... 95-ON 1 AG4.OR05111G Multi Function ‘O’ Ring.............. 90-ON 1 AG4.OR06



FRICTION PLATESNI Friction Kit (104mm ‘E3’ Clutch) 95-ON 1 AR4.FRK02250C Forward Clutch (‘K1’) (122mm OD x 1.60mm x 24T) .. 95-ON 4-5 AR4.FRP11251B Direct Clutch (‘K2’) (122mm OD x 1.60mm x 24T) .. 95-ON 4-5 AR4.FRP11252D 3-4 Clutch (‘K3’) (104mm OD x 1.60mm x 22T) .. 95-ON 6 AR4.FRP15253A 2-4 Brake (‘B2’) (154mm x 1.60mm x 32T)......... 95-ON 4-6 AR4.FRP12254F Low & Reverse Brake (‘B1’) (146mm OD x 1.60mm x 50T) .. 95-ON 4-5 AR4.FRP13254F Low & Rev Brake (‘B1’)Grooved (146mm OD x 1.60mm x 50T) .. 97-ON 4-5 AR4.FRP16



PISTONSNI Piston Kit................................... 95-ON 1 AG4.PISKIT01171C ‘K1’ Piston................................. 95-ON 1 AG4.PIS06172C ‘K1’ Damper Piston ................... 95-ON 1 AG4.SPR01173B ‘K2’ Piston................................. 95-ON 1 AG4.PIS02175D ‘K3’ Piston................................. 95-ON 1 AG4.PIS07176D ‘K3’ Damper Piston ................... 95-ON 1 AG4.SPR02177F ‘B1’ Piston................................. 95-ON 1 AG4.PIS04178A ‘B2’ Piston................................. 95-ON 1 AG4.PIS05



430



VW 01P & 0994 SPEED FWD (Electronic Control) With LU Converter

THRUST WASHERS600B Thrust Washer ‘K1’ to ‘K2’ (1.00mm Brown Plastic)............ 95-ON 1 AG4.THW01600B Thrust Washer ‘K1’ to ‘K2’ (1.20mm Green Plastic)............ 95-ON 1 AG4.THW02600B Thrust Washer ‘K1’ to ‘K2’ (1.40mm Natural Plastic) .......... 95-ON 1 AG4.THW03600B Thrust Washer ‘K1’ to ‘K2’ (1.60mm Black Plastic) ............. 95-ON 1 AG4.THW04600B Thrust Washer ‘K1’ to ‘K2’ (1.80mm Grey Plastic) .............. 95-ON 1 AG4.THW05601A Thrust Washer (Pump Stator to ‘K2’) ................ 95-ON 1 AR4.THW01NI Thrust Washer (Spherical Diff Cage/Planet) .... 95-ON 1 AG4.THW06




HARD PARTS350D Pressure Plate ‘K3’ Bottom (Replacement for OEM)............ 95-ON 1 AG4.PP01351C Pressure Plate ‘K1’ Top............. 95-ON 1 AR4.PP01801B 'K2' Clutch Drum Assy Exchange.................................. 95-ON 1 AG4.DRU08802C 'K1' Clutch Drum Assy Exchange.................................. 95-ON 1 AG4.DRU02803D 'K3' Clutch Drum Assy Exchange (5 Plate Unit)............................. 95-ON 1 AG4.DRU01803D 'K3' Clutch Drum Assy Exchange (6 Plate Unit)............................. 95-ON 1 AG4.DRU07

SPECIAL ITEMSNI Torque Converter Lock Up Boost Valve Kit (Sonnax) (Cures Stall in drive condition).. 95-ON 1 AG4.VA01NI Valve Body Conducting Foil Remover (For Changing V. Body Loom) .. 95-ON AG4.TOOL02NI Transonline Tech Manual.......... 90-ON AG4.MAN03NI Sonnax Valve Body Reamer Kit 90-ON AG4.TOOL03NI VAG 1924 Transmissio Filling Tool TOOL.71

435

AC JF404E (Polo)4 SPEED FWD (Electronic Control)

A

B

Revision 10/2004

436

ACJF404E (Polo)


C

D

Revision 10/2004

437



JF404E (Polo)4 SPEED FWD (Electronic Control)

KITSKit Overhaul VW Polo & Lupo (OEM Without Clutch Seals)..... 99-ON 1 JF404E.OHK01Kit Overhaul Seat Arosa (OEM Without Clutch Seals)..... 99-ON 1 JF404E.OHK01Kit Overhaul VW Polo, Lupo & Seat Arosa (Precision) .............. 99-ON 1 JF404E.OHK03

GASKETSNI Pan Gasket ............................... 99-ON 1 JF404E.GAS01101A Pump Gasket ............................ 99-ON 1 JF404E.GAS02

RUBBER COMPONENTSNI Pump ‘O’ Ring........................... 99-ON 1 JF404E.OR01

SEALSNI Converter Seal.......................... 99-ON 1 RL43.MCS01NI Drive Shaft Seal........................ 99-ON 2 JF404E.MCS02

FRICTION PLATESKit Friction Plate Kit (Alto) .............. 99-ON 1 JF404E.FRK51250A 'K2' Clutch (Reverse) (Alto) (126mm OD x 1.60mm x 24T) .. 99-ON 2 JF404E.FRP52251A 'K1' Clutch (1st & 3rd) (100mm OD x 1.60mm x 20T) .. 99-ON 5 JF404E,FRP51252C 'K3' Clutch (3rd-4th) (Alto) (126mm OD x 1.80mm x 36T) .. 99-00 3 JF404E.FRP54253C ‘B1' Brake (Reverse & 1st) (157mm OD x 1.60mm x 30T) .. 99-ON 5 JF404E.FRP03253C ‘B1' Brake (Reverse & 1st) (Alto) (157mm OD x 1.60mm x 30T) .. 99-ON 5 JF404E.FRP53

STEEL PLATESKit Steel Plate Kit ........................... 99-00 1 JF404E.STK51300A 'K2' Clutch (Reverse) (113mm ID x 3.00mm x 15T) .... 99-ON 2 JF404E.STP02301A 'K1' Clutch (1st & 3rd) (81mm ID x 1.30mm x 24T) ...... 99-ON 5 JF404E.STP01302C 'K3' Clutch (3rd & 4th) (97mm ID x 2.00mm x 24T) ...... 99-00 5 JF404E.STP04302C 'K3' Clutch (3rd & 4th) (97mm ID x 2.50mm x 24T) ...... 00-ON 3-4 JF404E.STP05303C 'B1' Brake (Reverse & 1st) (139mm ID x 1.30mm x 10T) .... 99-ON 4 JF404E.STP03

CLUTCH KITSNI 1st & 3rd Clutch ‘K1’ ................. All 1 JF404E.FKIT01NI Reverse Clutch ‘K2’ .................. All 1 JF404E.FKIT02NI 3-4 Clutch ‘K3’ .......................... All 1 JF404E.FKIT04

Clutch Kits Include Rubber Seals

Revision 10/2004

BANDS500A ‘B2’ Band .................................. All 1 JF404E.BAN01

FILTERS450D Pick Up Filter ‘L’ Shape (5 Solenoid Type ‘A’) ................. Var 1 JF404E.FIL01451D Pick Up Filter Square Shape (6 Solenoid Type ‘B’)................. Var 1 JF404E.FIL02

ELECTRICAL COMPONENTS700D Solenoid Valve No.6/N93 EPC (Pink) (Modifi ed Type).............. -06/99 1 JF404E.SOL01701D Solenoid Valve No.3/N90 (Grey)........................................ -06/99 1 JF404E.SOL05702D Solenoid Valve No.4/N91 (Blue) ........................................ -06/99 1 JF404E.SOL04703D Solenoid Valve No.2/N89 (Yellow) ..................................... -06/99 1 JF404E.SOL03704D Solenoid Valve No.1/N88 (Green) ..................................... -06/99 1 JF404E.SOL02NI Drop Down Resistor.................. All 1 JF404E.RE01NI Vehicle Speed Sensor (VSS).... All 1 JF404E.ELE01NI Turbine Speed Sensor (TSS) ... All 1 JF404E.ELE02

HARD PARTS809C 'K3' (3-4) Clutch Assy (Complete Built Unit)................. All 1 JF404E.DRU01

438



JF404E (Polo)4 SPEED FWD (Electronic Control)

435

AC

436

ACZF

437

ACRev 06/97

ZF 4HP14 Tranmission Code: 1036 000 xxx4 SPEED FWD (Hydraulic Control)

438

ACZF 4HP14 Tranmission Code: 1036 000 xxx

4 SPEED FWD (Hydraulic Control)

443



KITSKit Overhaul Kit (OEM) (Peugeot/Citroen) ..................... 83-ON 1 4HP14.OHK02Kit Overhaul Kit (OEM) (Rover/Volvo/PSA Universal) .... 83-ON 1 4HP14.OHK04

GASKETS100D Pan Gasket ............................... 83-ON 1 4HP14.GAS10 101D Spur Gear Cover (OEM) ........... 83-ON 1 4HP14.GAS03101D Spur Gear Cover (Bryco) .......... 83-ON 1 4HP14.GAS13102D Bellhousing to Case (OEM) ...... 83-ON 1 4HP14.GAS02NI Filter Cover Gasket................... 83-ON 1 4HP14.GAS04NI Valve Body Cover Plate ............ 83-ON 1 4HP14.GAS05

RUBBER COMPONENTSNI 'O' Ring 123 Sequencing Valve Sleeve to Body................ 83-ON 1 4HP14.OR21NI Cooler to Case Lathe Cut Seal (Large Dia. x 4.83mm Thick) .... 83-ON 1 4HP14.RUB01NI Cooler to Case Lathe Cut Seal (Large Dia. x 3.64mm Thick) .... 92-ON 1 4HP14.RUB03NI Cooler to Case Lathe Cut Seal (Small Dia. x 4.83mm Thick)..... 83-ON 1 4HP14.RUB02NI Cooler to Case Lathe Cut Seal (Small Dia. x 3.64mm Thick)..... 92-ON 1 4HP14.RUB04

METAL CLAD SEALS150D Converter Seal.......................... 83-ON 1 3HP22.MCS01151D Output Shaft Right Hand (Rover/Volvo 58mm O.D.)......... 83-ON 1 4HP14.MCS01151D Output Shaft Right Hand (Citroen/Peugeot 47mm O.D.) .. 83-ON 1 4HP14.MCS02152D Differential Shaft Left Hand (Rover/Volvo/PSA 58mm O.D.). 83-ON 1 4HP14.MCS01153D Selector Shaft ........................... 83-ON 1 CTX.MCS13

SEALING RINGSKit Sealing Ring Kit OEM............... 83-ON 1 4HP14.SRK01Kit Sealing Ring Kit (Bryco)............ 83-ON 1 4HP14.SRK02200D Governor Flange Steel.............. 83-ON 1 4HP14.SSR06201D Governor Flange Rubber .......... 83-ON 2 4HP14.SSR01 202A Stator Support Front ................. 83-ON 2 4HP14.SSR03203A Stator Support Rear.................. 83-ON 1 4HP14.SSR05204B Turbine Shaft Front ................... 83-ON 1 4HP14.SSR07205B Turbine Shaft Rear ................... 83-ON 1 4HP14.SSR02206B Motor Shaft Front (Plastic)........ 83-ON 1 4HP14.SSR08207B Motor Shaft Rear ...................... 83-ON 1 4HP14.SSR04

FRICTION PLATESKit Friction Kit................................. 83-ON 1 4HP14.FRK01250A 'C' Brake (OEM)........................ 83-ON 2 4HP14.FRP21250A 'C' Brake (Non OEM)) ............... 83-ON 2 4HP14.FRP01251A 'B' Clutch (OEM) ....................... 83-ON 3 4HP14.FRP22251A 'B' Clutch (Non OEM)................ 83-ON 3 4HP14.FRP02252B 'A' Clutch (OEM) ....................... 83-ON 4-5 4HP14.FRP21252B 'A' Clutch (Non OEM)................ 83-ON 4-5 4HP14.FRP01253B 'E' Clutch (OEM) ....................... 83-ON 4-5 4HP14.FRP24253B 'E' Clutch (Non OEM)................ 83-ON 4-5 4HP14.FRP04254C 'D' Brake (OEM)........................ 83-ON 4-6 4HP14.FRP23254C 'D' Brake (Non OEM) ................ 83-ON 4-6 4HP14.FRP01

STEEL PLATESKit Steel Plate Kit ........................... 83-ON 1 4HP14.STK01300A 'C' Brake ................................... 83-ON 2 4HP14.STP01301A 'B' Clutch................................... 83-ON 3 4HP14.STP01302B 'A' Clutch................................... 83-ON 4-5 4HP14.STP01303B 'E' Clutch................................... 83-ON 4-5 4HP14.STP03304C 'D' Brake ................................... 83-ON 4-6 4HP14.STP02305B 'A' Clutch Waved Plate ............. 83-ON 1 4HP14.STP04306C 'D' Brake Waved Plate .............. 83-ON 2 4HP14.STP05

PRESSURE PLATES400B 'E' Clutch Pressure Plate .......... 83-ON 1 4HP14.PP02

SPRINGS & CIRLIPSNI Circlip-Servo Cover Retaining .. 83-ON 1 4HP14.CIR01

FILTERSKit Filter Kit..................................... 83-ON 1 4HP14.FILKIT01NI Filter.......................................... 83-ON 1 4HP14.FIL01

BANDS500A Band (OEM).............................. 83-ON 1 4HP14.BAN21 500A Band (New)............................... 83-ON 1 4HP14.BAN01

BUSHES550A Stator Bush Rear ...................... 83-0N 1 4HP14.BUS01551B Turbine Shaft (Bronze) ............. 83-ON 1 4HP14.BUS12 NI Torque Con Spiggot Bush Plastic (Peugeot/Citroen).......... 83-ON 1 4HP14.BUS03

THRUST WASHERS & BEARINGSNI Differential Spherical Thrust ..... 83-ON 2 4HP14.THW14600A Selective Pump Thrust Washer (2.40mm) .................................. 83-ON AR 4HP14.THW06600A Selective Pump Thrust Washer (2.60mm) .................................. 83-ON AR 4HP14.THW15600A Selective Pump Thrust Washer (2.80mm) .................................. 83-ON AR 4HP14.THW05600A Selective Pump Thrust Washer (3.00mm) .................................. 83-ON AR 4HP14.THW04600A Selective Pump Thrust Washer (3.20mm) .................................. 83-ON AR 4HP14.THW02600A Selective Pump Thrust Washer (3.40mm) .................................. 83-ON AR 4HP14.THW03601B 'A' to 'E' Clutch Plastic Washer . 83-ON 1 4HP14.THW01650B Bearing Kit (Int. Shaft to 'E' Clutch) ............. 83-ON 1 4HP18.TK01651B Bearing Kit (Int. Shaft to Sun Gear Shaft) ... 83-ON 1 4HP14.TK03652B Bearing Kit (Sun Gear Shaft to Pot) (Box Code Required) ................ 83-ON 1 4HP14.TK04653C Bearing Kit (Planetary to Output Shaft) ....... 83-ON 1 4HP14.TK05


440




ELECTRONIC COMPONENTSNI Inductive Transmitter Signal Gear (Replaces Speedo Drive Gear On Some Volvo's) ..................... 83-ON 1 4HP14.GE01

VALVE BODY PARTSNI 4-3 Traction Valve Spring (Rover Modified) ....................... 83-ON 1 4HP14.SPR01NI 4-3 Traction Valve Spring (Box Code Required) ................ 83-ON 1 4HP14.SPR03NI 'A' Clutch Accumulator Spring (Box Code Required) ................ 83-ON 1 4HP14.SPR02NI 'A' Clutch Accumulator Spring (Box Code Required) ................ 83-ON 1 4HP14.SPR04NI 'A' Clutch Accumulator Spring (Box Code Required) ................ 83-ON 1 4HP14.SPR05NI 'A' Clutch Accumulator Spring (Box Code Required) ................ 83-ON 1 4HP14.SPR06NI 'A' Clutch Accumulator Spring (Box Code Required) ................ 83-ON 1 4HP14.SPR07NI 'A' Clutch Accumulator Spring (Box Code Required) ................ 83-ON 1 4HP14.SPR09NI 'A' Clutch Accumulator Spring (Box Code Required) ................ 83-ON 1 4HP14.SPR10NI 3-4 Traction Valve Spring (Box Code Required) ................ 83-ON 1 4HP14.SPR11NI 3-4 Shift Valve Spring (Box Code Required) ................ 83-ON 1 4HP14.SPR12NI 3-4 Shift Valve Spring (Box Code Required) ................ 83-ON 1 4HP14.SPR21NI 2-3 Shift Valve Spring (Box Code Required) ................ 83-ON 1 4HP14.SPR13NI 2-3 Shift Valve Spring (Box Code Required) ................ 83-ON 1 4HP14.SPR15NI 2-3 Shift Valve Spring (Box Code Required) ................ 83-ON 1 4HP14.SPR16NI 4-3 Downshift Valve Spring (Box Code Required) ................ 83-ON 1 4HP14.SPR14NI 4-3 Downshift Valve Spring (Box Code Required) ................ 83-ON 1 4HP14.SPR18NI 'O' Ring 123 Sequencing Valve Sleeve to Body................ 83-ON 1 4HP14.SPR22

HARD PARTS800A Stator Support (Early) ............... 83-ON 1 4HP14.SUP01800A Stator Support (Late) (With Castellations)................... 83-ON 1 4HP14.SUP04801B 'A' Clutch Cylinder..................... 83-ON 1 4HP14.DRU01802B 'E' Clutch Cylinder..................... 83-ON 1 4HP14.DRU02803B Castellated Pot (Drive Shell)..... 83-ON 1 4HP14.POT01804C Sun Gear For Planetary............ 83-ON 1 4HP14.SUN01805C Planetary (Recon)..................... 83-ON 1 4HP14.PL01806C Rear O.W.C. Early (Box Code Required) ................ 83-ON 1 4HP14.OWC01807C Rear O.W.C. Assy Late (Includes Outer Race) (Box Code Required) ................ 83-ON 1 4HP14.OWC02808C Transfer Gear Retaining Bolt .... 83-ON 1 4HP14.NUT01809D Transfer Gear Retaining Bolt .... 83-ON 1 4HP14.NUT01NI Servo Piston Assy (Box Codes (1036 000 039, 063, 096) ......... All 1 4HP14.SER01

We also carry a large selection of Governor Heads for this unit, for availability, please furnish transmission code.

SPECIAL ITEMS900D Diff Oil Wiper (Plastic) (Some Models) ......................... 83-ON 1 4HP14.DAM01901A 'B' Clutch Dia Spring Ret. Clips (Set of 2 'C' Clips) ..................... 83-ON 1 4HP14.RET01902A 'B' Clutch Stop Ring (Fits over OWC Circlip)............. 83-ON 1 4HP14.THW11NI Cooler Adaptor To Enable A Standard Cooler To Be Fitted ... 83-ON 1 4HP14.CA01NI Speedo Driven Gear (Volvo) (Box Code Required) ................ 83-ON 1 4HP14.GE02NI Magnet - For Oil Pan) ............... 83-ON 1 4HP14.MAG01NI OEM Rebuild Manual (Special Order Only) (Contains no Valve Body Info) .. 83-ON 1 4HP14.MAN01

We have in stock a large range of Control/Downshift Cables for this unit, for availability, please contact us

with your transmission code.

441

ACZF 4HP18 Transmission Code: 1050 000 xxx4 SPEED FWD (Hydraulic Control)

442

ACZF 4HP18 Transmission Code: 1050 000 xxx

4 SPEED FWD (Hydraulic Control)

443



KITSKit Overhaul Kit (OEM (Peugeot & Citroen) .................. 90-ON 1 4HP18.OHK03Kit Overhaul Kit (OEM) (Saab With Late Sealing Rings) 87-ON 1 4HP18.OHK02Kit Overhaul Kit (OEM) (Alfa, Fiat & Lancia) .................. 90-ON 1 4HP18.OHK07

GASKETS100D Pan Gasket ............................... 87-ON 1 4HP18.GAS05 101D Spur Gear Gasket..................... 87-ON 1 4HP18.GAS02102D Maincase Gasket (Saab, Alfa, Lancia & Fiat) ........ 87-ON 1 4HP18.GAS01102D Maincase Gasket (Peugeot/ Citreon) .................... 90-ON 1 4HP18.GAS03NI Filter Gasket ............................. 87-ON 1 4HP14.GAS04NI Valve Body Small Side Plate .... 87-ON 1 4HP14.GAS05NI Valve Body Modulator Valve Cover (Turbo Models Only) ................. 87-ON 1 4HP18.GAS06

RUBBER COMPONENTSNI 'O' Ring 123 Sequencing Valve Sleeve to Body................ 87-ON 1 4HP14.SPR22NI Cooler to Case Lathe Cut Seal (Large Dia. x 4.83mm Thick) .... 87-ON 1 4HP14.RUB01NI Cooler to Case Lathe Cut Seal (Large Dia. x 3.64mm Thick) .... 92-ON 1 4HP14.RUB03NI Cooler to Case Lathe Cut Seal (Small Dia. x 4.83mm Thick)..... 87-ON 1 4HP14.RUB02NI Cooler to Case Lathe Cut Seal (Small Dia. x 3.64mm Thick)..... 92-ON 1 4HP14.RUB04

METAL CLAD SEALS150D Converter Seal.......................... 87-ON 1 4HP18.MCS01151D Diff Left Hand Side (Peugeot, Citroen) .................... 87-ON 1 4HP14.MCS01151D Diff Left Hand Side (Saab) ....................................... 87-ON 1 4HP18.MCS06151D Diff Left Hand Side (Alfa/Lancia/Fiat)....................... 87-ON 1 4HP18.MCS04152D Diff Right Hand Side (Peugeot, Citroen) .................... 87-ON 1 4HP18.MCS0312D Diff Right Hand Side (Saab) ....................................... 87-ON 1 4HP18.MCS0712D Diff Right Hand Side (Alfa/Lancia/Fiat)....................... 87-ON 1 4HP18.MCS05NI Selector Shaft ........................... 87-ON 1 CTX.MCS13

SEALING RINGSKit Sealing Ring Kit (OEM)............. 87-ON 1 4HP18.SRK01Kit Sealing Ring Kit (Bryco)............ 87-ON 1 4HP18.SRK02200A Stator Support (Front)............... 87-ON 2 4HP18.SSR06201A Stator Support (Rear) ............... 87-ON 1 4HP14.SSR03202B Turbine Shaft Front (Small) ...... 87-ON 1 4HP18.SSR04203B Turbine Shaft Rear (Large) (Early Narrow Ring Groove) ..... 87-? 1 4HP18.SSR03203B Turbine Shaft Rear (Large) (Late Wide Ring Groove) .......... ?-ON 1 4HP18.SSR07204B Motor Shaft Front (Plastic)........ 87-ON 2 4HP18.SSR02205B Motor Shaft Rear (Large) (Early Narrow Ring Groove) ..... 87-? 1 4HP14.SSR04205B Motor Shaft Rear (Large) (Late Wide Ring Groove) .......... ?-ON 1 4HP18.SSR08206D Governor (Steel) ....................... 87-ON 1 4HP18.SSR05207D Governor (Rubber).................... 87-ON 2 4HP14.SSR01

FRICTION PLATESKit Friction Kit................................. 87-ON 1 4HP18.FRK01250A 'C' Brake (Borg Warner) ........... 87-ON 3 3HP22.FRP23251A 'B' Clutch (OEM) ....................... 87-ON 2-3 4HP18.FRP05251A 'B' Clutch (Pattern).................... 87-ON 2-3 4HP18.FRP15252B 'A' Clutch (OEM) ....................... 87-ON 4-5 4HP18.FRP03252B 'A' Clutch (Pattern).................... 87-ON 4-5 4HP18.FRP12253B 'E' Clutch (OEM) ....................... 87-ON 4-5 4HP18.FRP04253B 'E' Clutch (Pattern).................... 87-ON 4-5 4HP18.FRP14254C 'D' Brake (OEM)........................ 87-ON 5-6 4HP18.FRP02254C 'D' Clutch (Pattern).................... 87-ON 4-5 4HP18.FRP12

STEEL PLATESKit Steel Plate Kit ........................... 87-ON 1 4HP18.STK01300A 'C' Brake ................................... 87-ON 3 3HP22.STP03301A 'B' Clutch................................... 87-ON 2-3 4HP18.STP01302B 'A' Clutch................................... 87-ON 4-5 4HP18.STP01303B 'E' Clutch................................... 87-ON 4-5 4HP18.STP02304C 'D' Brake ................................... 87-ON 5-6 4HP18.STP01 305B 'A' Clutch Waved Plate ............. 87-ON 1 4HP18.STP03306C 'D' Clutch Waved Plate ............. 87-ON 1 4HP18.STP03

PRESSURE PLATES400A 'C' Brake Pressure Plate........... 87-ON 1 4HP18.PP01401A 'B' Clutch Pressure Plate .......... 87-ON 1 4HP18.PP02402B 'A' Clutch Pressure Plate .......... 87-ON 1 4HP18.PP02403C 'D' Clutch Pressure Plate .......... 87-ON 1 4HP18.PP02

SPRINGS & CIRCLIPS410A 'C' Brake Diaphagm Spring....... 87-ON 1 4HP18.DIA01411A 'B' Clutch Diaphragm Spring..... 87-ON 1 4HP18.DIA02412B 'A' Clutch Diaphragm Spring (Large Piston Side Some) (Box Code Required) ................ 87-ON 1 4HP18.DIA06413B 'A' Clutch Diaphragm Spring (Small Accumulator Side Some) (Box Code Required) ................ 87-ON 1 4HP18.DIA03414B 'E' Clutch Diaphragm Spring..... 87-ON 2 4HP18.DIA04415C 'D' Brake Diaphragm Spring ..... 87-ON 1 4HP18.DIA05

NI 'A' Clutch Accumulator Springs(We are able to supply a large range of Accumulator Springs from stock,

please furnish transmission Code when enquiring).

FILTERS450D Filter.......................................... 87-ON 1 4HP18.FIL01

BANDS500A Band (OEM).............................. 87-ON 1 4HP18.BAN01500A Band ......................................... 87-ON 1 4HP18.BAN11500A Band (OEM Wide) (Codes: 1050 000 168 & 184)... 87-ON 1 4HP18.BAN02

BUSHES550A Stator Support (Rear) ............... 87-ON 1 4HP18.BUS01551B Turbine Shaft (Bronze) ............. 87-ON 1 4HP14.BUS12 NI Converter Bush......................... 87-ON 1 4HP18.BUS03

ZF 4HP18 Transmission Code: 1050 000 xxx4 SPEED FWD (Hydraulic Control)

448



ZF 4HP18 Transmission Code: 1050 000 xxx4 SPEED FWD (Hydraulic Control)

ELECTRONIC COMPONENTS

THRUST WASHERS & BEARINGS600A Selective Pump Thrust Washer (1.00mm Thick)......................... 87-ON AR 4HP18.THW14600A Selective Pump Thrust Washer (1.20mm Thick)......................... 87-ON AR 4HP18.THW13600A Selective Pump Thrust Washer (1.40mm Thick)......................... 87-ON AR 4HP18.THW12600A Selective Pump Thrust Washer (1.60mm Thick)......................... 87-ON AR 4HP18.THW11600A Selective Pump Thrust Washer (1.80mm Thick)......................... 87-ON AR 4HP18.THW10600A Selective Pump Thrust Washer (2.00mm Thick)......................... 87-ON AR 4HP18.THW09600A Selective Pump Thrust Washer (2.20mm Thick)......................... 87-ON AR 4HP18.THW08600A Selective Pump Thrust Washer (2.40mm Thick)......................... 87-ON AR 4HP18.THW07600A Selective Pump Thrust Washer (2.60mm Thick)......................... 87-ON AR 4HP18.THW06600A Selective Pump Thrust Washer (2.80mm Thick)......................... 87-ON AR 4HP18.THW05600A Selective Pump Thrust Washer (3.00mm Thick)......................... 87-ON AR 4HP18.THW04600A Selective Pump Thrust Washer (3.20mm Thick)......................... 87-ON AR 4HP18.THW03600A Selective Pump Thrust Washer (3.40mm Thick)......................... 87-ON AR 4HP18.THW02600A Selective Pump Thrust Washer (3.60mm Thick)......................... 87-ON AR 4HP18.THW01601B Thrust Bearing Kit ('E' Clutch to Int, Shaft) ............. 87-ON 1 4HP18.TK01602B Thrust Bearing Kit (Int. Shaft to Sun Gear Shaft) (Box Code Required) ................ 87-ON 1 4HP18.TK02602B Thrust Bearing Kit (Int. Shaft to Sun Gear Shaft) (Box Code Required) ................ 87-ON 1 4HP18.TK05603B Thrust Bearing Kit (Sun Gear Shaft to Drive Shell) 87-ON 1 4HP18.TK03604C Thrust Bearing Kit (Planetary to O. Shaft) All Except (1050 000 168 & 184) ............... 87-ON 1 4HP18.TK04604C Thrust Bearing Kit (Planetary to O. Shaft) (1050 000 168 & 184 Only)....... All 1 5HP18.TK04605A Thrust Plate ('B' Clutch to 'A' Clutch) ............ 87-ON 1 4HP18.THW26606B Thrust Washer (Early Plastic) 'A' to 'E' Clutch .......................... 87-ON 1 4HP14.THW01606B Thrust Bearing (Replaces Plastic) 'A' to 'E' Clutch (Later Units) ..... 87-ON 1 4HP18.TOR04

HARD PARTS800A Short Pump Assy (All Except Codes 023, 024, 031, 032, 048 & 049) 87-ON 1 4HP18.PUM01801A Stator Support (New) ................ 87-ON 1 4HP18.SUP01802A 'B' Clutch Drum (All Except Codes 1050 000 168 & 184) ................ 87-ON 1 4HP18.DRU01803B 'A' Clutch Drum (Box Code Required) ................ 87-ON 1 4HP18.DRU02803B 'A' Clutch Drum (Box Code Required) ................ 87-ON 1 4HP18.DRU03804B Turbine Shaft (Box Code Required) ................ 87-ON 1 4HP18.SH01804B Turbine Shaft (Hardened End) (Box Code Required) ................ 92-ON 1 4HP18.SH03805B 'A' Clutch Piston (5 Plate) ......... 87-ON 1 4HP18.PIS01805B 'A' Clutch Piston (4 Plate) ......... 87-ON 1 4HP18.PIS03806B 'A' Clutch Accumulator Piston ... 87-ON 1 4HP18.PIS02807B 'E' Clutch Piston (5 Plate) (Box Code Required) ................ 87-ON 1 4HP18.PIS04808B Drive Shell (Pot) All Except (1050 000 168 & 184) ............... 87-ON 1 4HP18.POT01809A 'B' Clutch Spring Retainer (Set of Two Half Clips ............... 87-ON 1 4HP18.RET01810C Output Shaft All Except (1050 000 168 & 184) ............... 87-ON 1 4HP18.SH02811D Bolt Output Gear to O. Shaft All Except (068, 116, 139, 142, 145, 168, 184, 186, & 219) ....................... All 1 4HP14.NUT01811D Bolt Output Gear to O. Shaft (068, 116, 139, 142, 145, 168, 184, 186, & 219) ....................... All 1 4HP18.NUT01812D Bolt Output Gear - Pinion Shaft All 1 4HP14.NUT01NI 'C2' Servo Piston Assy.............. 87-ON 1 4HP18.SER01NI Cushion Spring 'C2' Servo (Pack of two)............................. 87-ON 1 4HP18.SER02

We also carry a large selection of Governor Heads for this unit, for availability, please furnish transmission code.

SPECIAL ITEMSNI ATSG Suppliment Manual (Saab 9000) .............................. All 4HP18.MAN01

We have in stock a large range of Control/Downshift Cables for this unit, for availability, please contact us

with your transmission code.

445

ACZF 4HP18E (ALFA, FIAT & LANCIA) Code: 1050 004 xxx4 SPEED FWD (Electronic Control)

446

ACZF 4HP18E (ALFA, FIAT & LANCIA) Code: 1050 004 xxx


447



ZF 4HP18E (ALFA, FIAT & LANCIA) Code: 1050 004 xxx4 SPEED FWD (Electronic Control)

KITS

GASKETS100G Pan Gasket ............................... 92-ON 1 4HP18.GAS05 101G Spur Gear Gasket..................... 92-ON 1 4HP18.GAS02102G Maincase Gasket ...................... 92-ON 1 4HP18.GAS01

RUBBER COMPONENTS

METAL CLAD SEALS150G Converter Seal.......................... 87-ON 1 4HP18.MCS01151G Diff Left Hand Side.................... 92-ON 1 4HP18.MCS04152G Diff Right Hand Side ................. 92-ON 1 4HP18.MCS05153G Selector Shaft ........................... 92-ON 1 CTX.MCS13

SEALING RINGSKit Sealing Ring Kit (OEM)............. 92-ON 1 4HP18.SRK01Kit Sealing Ring Kit (Bryco)............ 92-ON 1 4HP18.SRK02200A Stator Support (Front)............... 92-ON 2 4HP18.SSR06201A Stator Support (Rear) ............... 92-ON 1 4HP14.SSR03202C Turbine Shaft Front (Small) ...... 92-ON 1 4HP18.SSR04203C Turbine Shaft Rear (Large)....... 92-ON 1 4HP18.SSR07204D Motor Shaft Front (Plastic)........ 92-ON 2 4HP18.SSR02205D Motor Shaft Rear (Large).......... 92-ON 1 4HP18.SSR08

FRICTION PLATESKit Friction Kit................................. 92-ON 1 4HP18.FRK01250A 'C' Brake (Borg Warner) ........... 92-ON 3 3HP22.FRP23251B 'B' Clutch (OEM) ....................... 92-ON 2-3 4HP18.FRP05251B 'B' Clutch (Pattern).................... 92-ON 2-3 4HP18.FRP15252C 'A' Clutch (OEM) ....................... 92-ON 4-5 4HP18.FRP03252C 'A' Clutch (Pattern).................... 92-ON 4-5 4HP18.FRP12253D 'E' Clutch (OEM) ....................... 92-ON 4-5 4HP18.FRP04253D 'E' Clutch (Pattern).................... 92-ON 4-5 4HP18.FRP14254F 'D' Brake (OEM)........................ 92-ON 5-6 4HP18.FRP02254F 'D' Clutch (Pattern).................... 92-ON 5-6 4HP18.FRP12

STEEL PLATESKit Steel Plate Kit ........................... 92-ON 1 4HP18.STK01300A 'C' Brake ................................... 92-ON 3 3HP22.STP03301B 'B' Clutch................................... 92-ON 2-3 4HP18.STP01302C 'A' Clutch................................... 92-ON 4-5 4HP18.STP01303D 'E' Clutch................................... 92-ON 4-5 4HP18.STP02304F 'D' Brake ................................... 92-ON 5-6 4HP18.STP01 305C 'A' Clutch Waved Plate ............. 92-ON 1 4HP18.STP03306F 'D' Clutch Waved Plate ............. 92-ON 1 4HP18.STP03

PRESSURE PLATES400A 'C' Brake Pressure Plate........... 92-ON 1 4HP18.PP01401B 'B' Clutch Pressure Plate .......... 92-ON 1 4HP18.PP02402C 'A' Clutch Pressure Plate .......... 92-ON 1 4HP18.PP02403F 'D' Clutch Pressure Plate .......... 92-ON 1 4HP18.PP02

SPRINGS & CIRCLIPS410A 'C' Brake Diaphagm Spring....... 92-ON 1 4HP18.DIA01411B 'B' Clutch Diaphragm Spring..... 92-ON 1 4HP18.DIA02414D 'E' Clutch Diaphragm Spring..... 92-ON 2 4HP18.DIA04415F 'D' Brake Diaphragm Spring ..... 92-ON 1 5HP19.DIA06

FILTERS450G Filter.......................................... 92-ON 1 4HP18.FIL01

BANDS500B Band (OEM) Box Code:1050 000 011 Only... 92-ON 1 4HP18.BAN01500B Band (New) Box Code:1050 000 011 Only... 92-ON 1 4HP18.BAN11

BUSHES550A Stator Support (Rear) ............... 92-ON 1 4HP18.BUS01551C Turbine Shaft (Bronze) ............. 92-ON 1 4HP14.BUS12NI Converter Bush......................... 92-ON 1 4HP18.BUS03

ELECTRONIC COMPONENTS700G Range Switch (Alfa) (Box Code:1050 004 010 Only) 92-ON 1 4HP18.ELE03

THRUST WASHERS & BEARINGS600A Selective Pump Thrust Washer (1.00mm Thick)......................... 92-ON AR 4HP18.THW14600A Selective Pump Thrust Washer (1.20mm Thick)......................... 92-ON AR 4HP18.THW13600A Selective Pump Thrust Washer (1.40mm Thick)......................... 92-ON AR 4HP18.THW12600A Selective Pump Thrust Washer (1.60mm Thick)......................... 92-ON AR 4HP18.THW11600A Selective Pump Thrust Washer (1.80mm Thick)......................... 92-ON AR 4HP18.THW10600A Selective Pump Thrust Washer (2.00mm Thick)......................... 92-ON AR 4HP18.THW09600A Selective Pump Thrust Washer (2.20mm Thick)......................... 92-ON AR 4HP18.THW08600A Selective Pump Thrust Washer (2.40mm Thick)......................... 92-ON AR 4HP18.THW07600A Selective Pump Thrust Washer (2.60mm Thick)......................... 92-ON AR 4HP18.THW06600A Selective Pump Thrust Washer (2.80mm Thick)......................... 92-ON AR 4HP18.THW05600A Selective Pump Thrust Washer (3.00mm Thick)......................... 92-ON AR 4HP18.THW04600A Selective Pump Thrust Washer (3.20mm Thick)......................... 92-ON AR 4HP18.THW03600A Selective Pump Thrust Washer (3.40mm Thick)......................... 92-ON AR 4HP18.THW02600A Selective Pump Thrust Washer (3.60mm Thick)......................... 92-ON AR 4HP18.THW01601E Thrust Bearing Kit ('E' Clutch to Int, Shaft) ............. 92-ON 1 4HP18.TK01602E Thrust Bearing Kit (Int. Shaft to Sun Gear Shaft) ... 92-ON 1 4HP18.TK05603E Thrust Bearing Kit (Sun Gear Shaft to Drive Shell) 92-ON 1 4HP18.TK03604E Thrust Bearing Kit (Planetary to O. Shaft) .............. 92-ON 1 5HP18.TK04606D Thrust Bearing 'A' to 'E' Clutch . 92-ON 1 4HP18.TOR04

452



ZF 4HP18E (ALFA, FIAT & LANCIA) Code: 1050 004 xxx4 SPEED FWD (Electronic Control)

HARD PARTS800A Short Pump Assy ...................... 92-ON 1 4HP18.PUM01803C 'A' Clutch Drum......................... 92-ON 1 4HP18.DRU03804C Turbine Shaft ............................ 92-ON 1 4HP18.SH03805C 'A' Clutch Piston........................ 92-ON 1 4HP18.PIS01807D 'E' Clutch Piston........................ 92-ON 1 4HP18.PIS04811G Bolt Output Gear to O. Shaft..... 92-ON 1 4HP14.NUT01812G Bolt Output Gear - Pinion Shaft 92-ON 1 4HP18.NUT01NI Cushion Spring 'C2' Servo (Pack of two)............................. 92-ON 1 4HP18.SER02

SPECIAL ITEMS

449

ACZF 4HP18FLA (AUDI) Code: 1050 020 xxx4 SPEED AWD (Electronic Control)

450

ACZF 4HP18FLA (AUDI) Code: 1050 020 xxx

4 SPEED AWD (Electronic Control)

455



ZF 4HP18FLA (AUDI) Code: 1050 020 xxx4 SPEED AWD (Electronic Control)

KITSKit Overhaul Kit (OEM) .................. 91-ON 1 4HP18.OHK04Kit Overhaul Kit (Bryco) ................. 91-ON 1 4HP18.OHK06

GASKETS100G Pan Gasket ............................... 91-ON 1 4HP18.GAS05 Ni Valve Body Gasket ................... 91-ON 1 4HP18.GAS08

RUBBER COMPONENTS120A Pump Outer 'O' Ring................. 91-ON 1 5HP18.OR02

METAL CLAD SEALS150A Converter Seal.......................... 91-ON 1 4HP18.MCS01153G Selector Shaft ........................... 91-ON 1 CTX.MCS13154G Rear Output Seal ...................... 91-ON 1 5HP19.MCS08


FRICTION PLATESKit Friction Kit................................. 91-ON 1 4HP18.FRK01250A 'C' Brake (Borg Warner) ........... 91-ON 4 3HP22.FRP23251B 'B' Clutch (OEM) ....................... 91-ON 3 4HP18.FRP05251B 'B' Clutch (Pattern).................... 91-ON 3 4HP18.FRP15252C 'A' Clutch (OEM) ....................... 91-ON 5 4HP18.FRP03252C 'A' Clutch (Pattern).................... 91-ON 5 4HP18.FRP12253D 'E' Clutch (OEM) ....................... 91-ON 5 4HP18.FRP04253D 'E' Clutch (Pattern).................... 91-ON 5 4HP18.FRP14254F 'D' Brake (OEM)........................ 91-ON 6 4HP18.FRP02254F 'D' Clutch (Pattern).................... 91-ON 6 4HP18.FRP12

STEEL PLATESKit Steel Plate Kit ........................... 91-ON 1 4HP18.STK01300A 'C' Brake ................................... 91-ON 4 3HP22.STP03301B 'B' Clutch................................... 91-ON 3 4HP18.STP01302C 'A' Clutch................................... 91-ON 5 4HP18.STP01303D 'E' Clutch................................... 91-ON 5 4HP18.STP02304F 'D' Brake ................................... 91-ON 6 4HP18.STP01 305C 'A' Clutch Waved Plate ............. 91-ON 1 4HP18.STP03306F 'D' Clutch Waved Plate ............. 91-ON 1 5HP19.STP15




BANDS500B Band (OEM).............................. 91-ON 1 4HP18.BAN02

BUSHES550A Stator Support (Rear) ............... 91-ON 1 4HP18.BUS01551C Turbine Shaft (Bronze) ............. 91-ON 1 4HP14.BUS12552A Pump Body Bush...................... 91-ON 1 4HP18.BUS04

ELECTRONIC COMPONENTSKit Valve Body Solenoids ............... 91-ON 1 4HP18.SOL10700G Range Switch............................ 91-ON 1 4HP18.ELE04701G Vehicle Speed Sensor .............. 91-ON 1 4HP18.ELE02702G Shift Solenoid............................ 91-ON 3 5HP18.SOL01

THRUST WASHERS & BEARINGS601E Thrust Bearing Kit ('E' Clutch to Int, Shaft) ............. 91-ON 1 4HP18.TK01602E Thrust Bearing Kit (Int. Shaft to Sun Gear Shaft) ... 91-ON 1 4HP18.TK05603E Thrust Bearing Kit (Sun Gear Shaft to Drive Shell) 91-ON 1 4HP18.TK03604E Thrust Bearing Kit (Planetary to O. Shaft) .............. 91-ON 1 5HP18.TK04606D Thrust Bearing 'A' to 'E' Clutch . 91-ON 1 4HP18.TOR04

HARD PARTS803C 'A' Clutch Drum......................... 91-ON 1 4HP18.DRU03805C 'A' Clutch Piston........................ 91-ON 1 4HP18.PIS01807D 'E' Clutch Piston........................ 91-ON 1 4HP18.PIS04808B 'C'-'B' One Way Clutch Assy ..... 91-ON 1 4HP18.OWC03NI Cushion Spring 'C2' Servo (Pack of two)............................. 91-ON 1 4HP18.SER02

SPECIAL ITEMSNI ATSG Repair Manual .................. 91-ON 4HP18.MAN02NI ATSG Diagnostic Guide .............. 91-ON 4HP18.MAN03

452



ZF 4HP18FLA (AUDI) Code: 1050 020 xxx4 SPEED AWD (Electronic Control)

453

ACZF 4HP18FLE (AUDI/PORSCHE) Code: 1050 012 xxx4 SPEED 2WD (Electronic Control)

454

ACZF 4HP18FLE (AUDI/PORSCHE) Code: 1050 012 xxx

4 SPEED 2WD (Electronic Control)

459



ZF 4HP18FLE (AUDI/PORSCHE) Code: 1050 012 xxx4 SPEED 2WD (Electronic Control)

KITSKit Overhaul Kit (Audi OEM) .......... 92-ON 1 4HP18.OHK05Kit Overhaul Kit (Porsche OEM) .... 92-ON 1 4HP18.OHK08

GASKETS100G Pan Gasket ............................... 92-ON 1 4HP18.GAS05 Ni Valve Body Gasket ................... 92-ON 1 4HP18.GAS08

RUBBER COMPONENTS120A Pump Outer 'O' Ring................. 92-ON 1 5HP18.OR02

METAL CLAD SEALS150A Converter Seal.......................... 92-ON 1 4HP18.MCS01153G Selector Shaft ........................... 92-ON 1 CTX.MCS13


FRICTION PLATESKit Friction Kit................................. 92-ON 1 4HP18.FRK01250A 'C' Brake (Borg Warner) ........... 92-ON 4 3HP22.FRP23251B 'B' Clutch (OEM) ....................... 92-ON 3 4HP18.FRP05251B 'B' Clutch (Pattern).................... 92-ON 3 4HP18.FRP15252C 'A' Clutch (OEM) ....................... 92-ON 5 4HP18.FRP03252C 'A' Clutch (Pattern).................... 92-ON 5 4HP18.FRP12253D 'E' Clutch (OEM) ....................... 92-ON 5 4HP18.FRP04253D 'E' Clutch (Pattern).................... 92-ON 5 4HP18.FRP14254F 'D' Brake (OEM)........................ 92-ON 6 4HP18.FRP02254F 'D' Clutch (Pattern).................... 92-ON 6 4HP18.FRP12

STEEL PLATESKit Steel Plate Kit ........................... 92-ON 1 4HP18.STK01300A 'C' Brake ................................... 92-ON 4 3HP22.STP03301B 'B' Clutch................................... 92-ON 3 4HP18.STP01302C 'A' Clutch................................... 92-ON 5 4HP18.STP01303D 'E' Clutch................................... 92-ON 5 4HP18.STP02304F 'D' Brake ................................... 92-ON 6 4HP18.STP01 305C 'A' Clutch Waved Plate ............. 92-ON 1 4HP18.STP03306F 'D' Clutch Waved Plate ............. 92-ON 1 5HP19.STP15




BANDS500B Band (OEM).............................. 92-ON 1 4HP18.BAN02

BUSHES550A Stator Support (Rear) ............... 92-ON 1 4HP18.BUS01551C Turbine Shaft (Bronze) ............. 92-ON 1 4HP14.BUS12552A Pump Body Bush...................... 92-ON 1 4HP18.BUS04

ELECTRONIC COMPONENTSKit Valve Body Solenoids (Audi Only)................................ 92-ON 1 4HP18.SOL10700G Range Switch (Audi Only)................................ 92-ON 1 4HP18.ELE04701G Vehicle Speed Sensor (Audi Only)................................ 92-ON 1 4HP18.ELE02702G Shift Solenoid (Audi Only)................................ 92-ON 3 5HP18.SOL01703G Output Speed Sensor (Fits on Diff Cover).................... 92-ON 1 4HP18.ELE01

THRUST WASHERS & BEARINGS601E Thrust Bearing Kit ('E' Clutch to Int, Shaft) ............. 92-ON 1 4HP18.TK01602E Thrust Bearing Kit (Int. Shaft to Sun Gear Shaft) ... 92-ON 1 4HP18.TK05603E Thrust Bearing Kit (Sun Gear Shaft to Drive Shell) 92-ON 1 4HP18.TK03604E Thrust Bearing Kit (Planetary to O. Shaft) .............. 92-ON 1 5HP18.TK04606D Thrust Bearing 'A' to 'E' Clutch . 92-ON 1 4HP18.TOR04

HARD PARTS803C 'A' Clutch Drum......................... 92-ON 1 4HP18.DRU03805C 'A' Clutch Piston........................ 91-ON 1 4HP18.PIS01807D 'E' Clutch Piston........................ 92-ON 1 4HP18.PIS04808B 'C'-'B' One Way Clutch Assy ..... 92-ON 1 4HP18.OWC03NI Cushion Spring 'C2' Servo (Pack of two)............................. 92-ON 1 4HP18.SER02

SPECIAL ITEMSNI ATSG Repair Manual .................. 91-ON 4HP18.MAN02NI ATSG Diagnostic Guide .............. 91-ON 4HP18.MAN03

456



ZF 4HP18FLE (AUDI/PORSCHE) Code: 1050 012 xxx4 SPEED 2WD (Electronic Control)

457

ACZF 4HP20 (RENAULT,CITROEN,PEUGEOT,FIAT,ALFA,MERCEDES)4 SPEED FWD (Electronic Control) Code: 1019 000 xxx

458

ACZF 4HP20 (RENAULT,CITROEN,PEUGEOT,FIAT,ALFA,MERCEDES)

4 SPEED FWD (Electronic Control) Code: 1019 000 xxx

463



ZF 4HP20 (RENAULT,CITROEN,PEUGEOT,FIAT,ALFA,MERCEDES)4 SPEED FWD (Electronic Control) Code: 1019 000 xxx

KITSKit Overhaul Kit (OEM) (Renault, Citroen & Peugeot).... 95-ON 1 4HP20.OHK01Kit Overhaul Kit (OEM) (Mercedes)................................ 97-ON 1 4HP20.OHK02Kit Overhaul Kit (OEM) (Fiat, Lancia, Alfa)..................... 98-ON 1 4HP20.OHK03Kit Valve Body Service Kit.............. 95-ON 1 4HP20.OHK04

GASKETS100H Valve Body Cover ..................... 95-ON 1 4HP20.GAS01101G Main Case Gasket (Fiat, Lancia, Mercedes) ........... 97-ON 1 4HP20.GAS02101G Main Case Gasket (Peugeot, Citroen, Renault) ...... 95-ON 1 4HP20.GAS05102G Inner Main Case Gasket ........... 95-ON 1 4HP20.GAS03103H Valve Body Gasket ................... 95-ON 1 4HP20.GAS04

RUBBER COMPONENTS120F Pump Outer 'O' Ring................. 95-ON 1 4HP20.OR01121F End Cover to Case 'O' Ring...... 95-ON 1 5HP18.OR02

METAL CLAD SEALS150F Pump Body ............................... 95-ON 1 4HP18.MCS01151E Diff L.H (All Except Mercedes).. 95-ON 1 4HP20.MCS04151E Diff L.H 45x62x7 (Mercedes) .... 95-ON 1 4HP20.MCS06152E Diff R.H (All Except Mercedes) . 95-ON 1 4HP20.MCS05152E Diff R.H 40x58x10/19 (Merc) .... 95-ON 1 4HP20.MCS07153G Selector Shaft Seal ................... 95-ON 1 CTX.MCS13

MOULDED PISTONS170C 'D' Brake ................................... 95-ON 1 4HP20.PIS01171C 'C' Brake (Box Code Required). 95-ON 1 4HP20.PIS02171C 'C' Brake (Box Code Required). 95-ON 1 4HP20.PIS03172C 'C' Brake Piston & Cylinder Assy (Box Code Required) ................ 95-ON 1 4HP20.PISKIT

SEALING RINGS200A 'E' Clutch/Input Shaft ................ 95-ON 1 4HP20.SSR01201F Rear Cover ............................... 95-ON 3 4HP20.SSR02

FRICTION PLATESKit Friction Kit................................. 95-ON 1 4HP20.FRK01250A 'E' Clutch................................... 95-ON 5 4HP20.FRP04251A 'B' Clutch................................... 95-ON 3 4HP20.FRP04252C 'D' Brake ................................... 95-ON 4 5HP19.FRP02253C 'C' Brake Except Box Codes (005, 007, 008, 010, 018) ......... 95-ON 2 4HP20.FRP03254C 'C' Brake Box Codes (005, 007, 008, 010, 018 Only) . 95-ON 1 4HP20.FRP02255D 'F' Clutch ................................... 95-ON 3 5HP19.FRP02

STEEL PLATES300A 'E' Clutch Box Codes (005, 007, 008, 010, 018 Only .. 95-ON 4-5 4HP20.STP09300A 'E' Clutch All Except Box Codes (005, 007, 008, 010, 018) ......... 95-ON 4-5 4HP20.STP11301A 'B' Clutch 3.90mm Box Codes (005, 007, 008, 010, 018 Only) . 95-ON 1 4HP20.STP12301A 'B' Clutch 3.90mm Except Box Codes (005, 007, 008, 010, 018) ......... 95-ON 1 4HP20.STP14302A 'B' Clutch 2.40mm Box Codes (005, 007, 008, 010, 018 Only) . 95-ON 1-2 4HP20.STP13302A 'B' Clutch 2.40mm Except Box Codes (005, 007, 008, 010, 018) ......... 95-ON 1-2 4HP20.STP15303C 'D' Brake 1.80mm Box Codes (005, 007, 008, 010, 018 Only) . 95-ON 4 4HP20.STP03303C 'D' Brake 1.80mm Except Box Codes (005, 007, 008, 010, 018) ......... 95-ON 4 4HP20.STP05304C 'C' Brake 1.80mm Box Codes (005, 007, 008, 010, 018 Only) . 95-ON 1 4HP20.STP06305C 'C' Brake 3.00mm Box Codes (005, 007, 008, 010, 018 Only) . 95-ON 1 4HP20.STP07306C 'C' Brake Except Box Codes (005, 007, 008, 010, 018) ......... 95-ON 1 4HP20.STP08307D 'F' Clutch ................................... 95-ON 3 4HP20.STP01308A 'E' Clutch Wavy Steel................ 95-ON 1 4HP20.STP10309A 'B' Clutch Wavy Steel................ 95-ON 1 4HP20.STP10310C 'D' Brake Wavy Steel ................ 95-ON 1 4HP20.STP04311D 'F' Clutch Wavy Steel ................ 95-ON 1 4HP20.STP02

PRESSURE PLATES400A 'E' Clutch 4.80mm Box Codes (005, 007, 008, 010, 018 Only) . 95-ON 1 4HP20.PP08400A 'E' Clutch 4.80mm Except Box Codes (005, 007, 008, 010, 018) ......... 95-ON 1 4HP20.PP10400A 'E' Clutch 3.90mm Box Codes (005, 007, 008, 010, 018 Only) . 95-ON 1 4HP20.PP09400A 'E' Clutch 3.90mm Except Box Codes (005, 007, 008, 010, 018) ......... 95-ON 1 4HP20.PP11401A 'B' Clutch Box Codes (005, 007, 008, 010, 018 Only) . 95-ON 1 (3.00mm) .................................. 4HP20.PP12 (2.70mm) .................................. 4HP20.PP13 (2.40mm) .................................. 4HP20.PP14 (2.10mm) .................................. 4HP20.PP15 (1.80mm) .................................. 4HP20.PP16401A 'B' Clutch Except Box Codes (005, 007, 008, 010, 018) ......... 95-ON 1 (3.00mm) .................................. 4HP20.PP17 (2.70mm) .................................. 4HP20.PP18 (2.40mm) .................................. 4HP20.PP19 (2.10mm) .................................. 4HP20.PP20 (1.80mm) .................................. 4HP20.PP21402C 'D' Brake Box Codes (005, 007, 008, 010, 018 Only) . 95-ON 1 (2.40mm) .................................. 4HP20.PP04 (2.10mm) .................................. 4HP20.PP05 (1.80mm) .................................. 4HP20.STP03402C 'D' Brake Except Box Codes (005, 007, 008, 010, 018) ......... 95-ON 1 (2.40mm) .................................. 4HP20.PP06 (2.10mm) .................................. 4HP20.PP07 (1.80mm) .................................. 4HP20.STP05403D 'F' Clutch Selective ................... 95-ON 1 (3.60mm) .................................. 4HP20.PP01 (3.30mm) .................................. 4HP20.PP02 (3.00mm) .................................. 4HP20.PP03

464



ZF 4HP20 (RENAULT,CITROEN,PEUGEOT,FIAT,ALFA,MERCEDES)4 SPEED FWD (Electronic Control) Code: 1019 000 xxx

SPRINGS & CIRCLIPS410A 'E' Clutch Diaphragm Spring..... 95-ON 1 4HP20.DIA05411A 'B' Clutch Diaphragm Spring..... 95-ON 1 4HP20.DIA06412C 'D' Brake Diaphragm Spring ..... 95-ON 1 4HP20.DIA02413C 'C' Brake Diaphragm Spring Except Box Codes (005, 007, 008, 010, 018) ......... 95-ON 1 4HP20.DIA04413C 'C' Brake Diaphragm Spring Box Codes (005, 007, 008, 010, 018 Only) . 95-ON 1 4HP20.DIA03414D 'F' Clutch Diaphragm Spring ..... 95-ON 1 4HP20.DIA01

FILTERS450G Pick Up Filter (Mercedes, Fiat)........................ 95-ON 1 4HP20.FIL01450G Pick Up Filter (Peugeot, Citroen, Renault) ...... 95-ON 1 4HP20.FIL02

BUSHINGS550F Pump Body Bush...................... 95-ON 1 4HP20.BUS01


BEARINGS & RACES690E Output Roller Bearing (Centre Support) ....................... 95-ON 1 4HP20.BE02691E Output Roller Bearing ............... 95-ON 1 4HP20.BE01

ELECTRICAL COMPONENTS700G Inductive Speed Sensor (Fits in Case) ............................ 95-ON 1 4HP20.ELE01701H Inductive Speed Sensor (Fits on Valve Body).................. 95-ON 1 4HP20.ELE01702H Valve Body Loom & Temp Sensor All Except Box Codes (037, 041, 042, 052, 053, 054, 055, 056, 058, 063, 064, 065, 066, 067, 068, 073)........... 95-ON 1 4HP20.ELE02703G Range Switch (Peugeot, Cirtoen) .................... 95-ON 1 4HP20.ELE03703G Range Switch (Mercedes)................................ 95-ON 1 4HP20.ELE04703G Range Switch (Fiat) ......................................... 95-ON 1 703G Range Switch (Renault) ................................... 95-ON 1 4HP20.ELE05704H PWM Solenoid .......................... 95-ON 1 4HP20.SOL02705H Shift Solenoid............................ 95-ON 1 4HP20.SOL01706H PWM Solenoid (Press Control). 95-ON 1 4HP20.SOL03707H Shift Solenoid............................ 95-ON 1 4HP20.SOL01708H PWM Solenoid .......................... 95-ON 1 4HP20.SOL02709H PWM Solenoid .......................... 95-ON 1 4HP20.SOL02Kit Solenoid Valve Kit..................... 95-ON 1 4HP20.SOL10

VALVE BODY PARTSKit Valve Body Service Kit.............. 95-ON 1 4HP20.OHK04

HARDWARE800F Pump Assy................................ 95-ON 1 4HP20.PUM01801A Input Drum................................ 95-ON 1 4HP20.DRU01802C 'C'/'D' Disc Carrier Except Box Codes (005, 007, 008, 010, 018) ......... 95-ON 1 4HP20.HUB01

SPECIAL ITEMS900F Oil Dam (Fits Behind Pump seal) ........... 95-ON 1 5HP19.THW01901G Oil Cooler Assy (Renault) ......... 95-ON 1 4HP20.COO01NI Retainer (L.H. Diff Seal............. 95-ON 1 4HP20.RET01NI OEM Repair Manual ................. 95-ON 4HP20.MAN01NI Electrical Information Manual (Peugeot) .................................. 95-ON 4HP20.MAN02

Rev 03/2004

461

ACZF 3HP22, 4HP22H, EH & A3 & 4 SPEED FWD, RWD & 4WD (Hydraulic & Electronic Control)

462

ACZF 3HP22, 4HP22H, EH & A

3 & 4 SPEED FWD, RWD & 4WD (Hydraulic & Electronic Control)

463



KITSKit Overhaul Kit 3HP22.................. 75-ON 1 3HP22.OHK01Kit Overhaul Kit 3HP22 (Citroen FWD)........................... 75-ON 1 3HP22.OHK02Kit Overhaul Kit 4HP22 (Transtec) ................................. 83-ON 1 4HP22.OHK03Kit Overhaul Kit 4HP22H (OEM) (BMW, Peugeot, Volvo, Jaguar) 83-ON 1 4HP22.OHK02Kit Overhaul Kit 4HP22EH (OEM) (BMW, Jaguar).......................... 87-ON 1 4HP22.OHK05Kit Overhaul Kit 4HP22H (OEM) (Land/Range Rover) ................. 83-ON 1 4HP22.OHK04Kit Overhaul Kit 4HP22EH (OEM) (Land/Range Rover) ................. 94-ON 1 4HP22.OHK06

GASKETS100J Pan Gasket (3HP22)................. 75-ON 1 3HP22.GAS01100J Pan Gasket (4HP22)................. 83-ON 1 4HP22.GAS01NI Stator to Case (3HP22) ............ 75-ON 1 3HP22.GAS04101A Stator to Case (4HP22) ............ 83-ON 1 4HP22.GAS02101A Stator to Case (4HP22 OEM) ... 83-ON 1 4HP22.GAS22102J Extension Housing (4HP22) ..... 83-ON 1 4HP22.GAS03NI Valve Body Cover (3HP22) (Citroen FWD)........................... 75-ON 1 3HP22.GAS02NI Side Cover (3HP22) (Citroen FWD)........................... 75-ON 1 3HP22.GAS03NI Valve Body Gasket (3HP22) (Citroen FWD)........................... 75-ON 1 3HP22.GAS05NI Filter Gasket (3HP22 RWD) ..... 75-ON 1 3HP22.GAS06NI Bell Housing Gasket (3HP22) (Citroen FWD)........................... 75-ON 1 3HP22.GAS08NI Valve Body Gasket (4HP22H) (Box Code Required) ................ 83-ON 1 4HP22.GAS04NI Valve Body Gasket (4HP22H) (Box Code Required) ................ 83-ON 1 4HP22.GAS05NI Valve Body Gasket (4HP22EH) (Box Code Required) ................ 87-ON 1 4HP22.GAS06NI Valve Body Gasket (4HP22EH) (Box Code Required) ................ 87-ON 1 4HP22.GAS07NI Valve Body Gasket (4HP22EH) (Box Code Required) ................ 94-ON 1 4HP22.GAS08

RUBBER COMPONENTS120A Pump 'O' Ring........................... 75-ON 1 4HP22.OR03121B Input Shaft 'O' Ring................... 83-ON 1 4HP22.OR14122B ‘A’ Clutch Outer 'O’ Ring ........... 83-ON 1 4HP22.OR01123B ‘A’ Clutch Inner 'O’ Ring ........... 83-ON 1 4HP22.OR12124C 'B' Clutch Inner 'O' Ring ............ 83-ON 1 4HP22.OR12125C 'B' Clutch Outer 'O' Ring ........... 83-ON 1 4HP22.OR06126C 'B' Clutch to Sun Shaft 'O' Ring 83-ON 1 4HP22.OR14127J Filter to Valve Body 'O' Ring ..... 83-ON 1 4HP22.OR11NI 'F' Brake Outer 'O' Ring ............ 83-ON 1 4HP22.OR04NI 'F' Brake Inner 'O' Ring ............. 83-ON 1 4HP22.OR07NI 'C1' Brake Inner 'O' Ring........... 83-ON 1 4HP22.OR05NI Output Shaft 'O' Ring ................ 83-ON 1 4HP22.OR15NI 'D' Brake Cushion Rubber (Some Models) ......................... 85-ON 1 4HP22.CUS01NI V. Body to Case Seal 3HP22.... 75-ON 4 4HP22.RUB01NI V. Body to Case Seal 4HP22.... 83-ON 8 4HP22.RUB01NI V. Body to Case Seal Angled ... 83-ON 1 4HP22.RUB02NI Angled Rubber Spacer Kit ........ 83-ON 1 4HP22.RK01NI Rubber Spacer & Clip Kit (For Valve Body) ....................... 83-ON 1 4HP22.RK02

METAL CLAD SEALS150A Front Pump Body Seal.............. 75-ON 1 3HP22.MCS01151J Extension Housing.................... 75-ON 1 3HP22.MCS02152J Selector Shaft ........................... 75-ON 1 3HP22.MCS03NI Differential 3HP22 FWD ........... 75-ON 2 3HP22.MCS04NI Transfer Case Range Rover..... 85-94 2 TF8.MCS05NI Transfer Case Range Rover Later Chain Driven Unit (70mm OD x 48mm ID)............. 94-ON 2 4HP22.MCS06

SEALING RINGSKit Sealing Ring Kit 3HP22 ............ 75-ON 1 3HP22.SRK01Kit Sealing Ring Kit 4HP22 ............ 85-ON 1 4HP22.SRK01200B Input Shaft (Metal OEM) ........... 85-ON 2 4HP22.SSR01201B Input Shaft Rear (Teflon*) ........ 85-ON 1 4HP22.SSR08202C 'B' Clutch Drum (OEM) ............. 85-ON 1 4HP22.SSR02203F Sun Gear Shaft (OEM) ............. 85-ON 2 4HP22.SSR03204G Planetary Set (OEM)................. 85-ON 1 4HP22.SSR07205H 'F' Brake to 'E' Clutch (OEM) .... 85-ON 2 4HP22.SSR04206H 'F' Brake to Governor Assy (Rubber OEM) .......................... 85-ON 3 4HP22.SSR06207H 'F' Brake to Park Ring (Metal) (EH Models Only) ..................... 87-ON 1 4HP20.SSR02

* See ATSG Bullitin 91-70

FRICTION PLATESKit Friction Kit (4HP22) .................. 83-ON 1 4HP22.FRPKIT01250B 'A' Clutch (Forward) .................. 75-ON 4-6 3HP22.FRP21251C 'B' Clutch (Third & Reverse) ..... 75-ON 3-4 3HP22.FRP22252D 'C1' Brake (Intermediate & Overrun) .......... 75-ON 2 3HP22.FRP22253D 'C' Brake (Intermediate) ............ 75-ON 2 3HP22.FRP22254E 'D' Clutch................................... 75-ON 4-6 3HP22.FRP23255H 'E' Clutch (Overdrive Clutch)..... 83-ON 3-4 4HP22.FRP11256H 'F' Brake (Overdrive Brake) ...... 83-ON 3-4 4HP22.FRP11

STEEL PLATESKit Steel Plate Kit (4HP22)............. 83-ON 1 4HP22.STK01300B 'A' Clutch Selective (2.10mm)... 75-ON AR 3HP22.STP08300B 'A' Clutch Selective (1.80mm)... 75-ON AR 3HP22.STP02300B 'A' Clutch Selective (1.50mm)... 75-ON AR 3HP22.STP06?300B 'A' Clutch Selective (1.20mm)... 75-ON AR 3HP22.STP09301C 'B' Clutch Selective (2.10mm)... 75-ON AR 3HP22.STP04301C 'B' Clutch Selective (1.80mm)... 75-ON AR 3HP22.STP03302D 'C'' Brake Selective (2.10mm)... 75-ON AR 3HP22.STP04302D 'C1' Brake Selective (1.80mm) . 75-ON AR 3HP22.STP03302D 'C1' Brake Selective (1.50mm) . 75-ON AR 3HP22.STP05303D 'C' Brake Selective (2.10mm) ... 75-ON AR 3HP22.STP04303D 'C' Brake Selective (1.80mm) ... 75-ON AR 3HP22.STP03303D 'C' Brake Selective (1.50mm) ... 75-ON AR 3HP22.STP05304E 'D' Brake Selective (2.10mm) ... 75-ON AR 3HP22.STP04304E 'D' Brake Selective (1.80mm) ... 75-ON AR 3HP22.STP03304E 'D' Brake Selective (1.50mm) ... 75-ON AR 3HP22.STP05304E 'D' Brake Selective (1.20mm) ... 75-ON AR 4HP22.STP03305H 'E' Clutch (1.50mm) .................. 83-ON 4-5 4HP22.STP02306H 'F' Brake (2.00mm) ................... 83-ON 3-4 4HP22.STP01310B 'A' Clutch Waved (1.00mm) ...... 75-ON 2 3HP22.STP01310B 'A' Clutch Waved (1.60mm) ...... 75-ON 2 3HP22.STP07311C 'B' Clutch Waved....................... 83-ON 1 4HP22.STP06

ZF 3HP22, 4HP22H, EH & A3 & 4 SPEED FWD, RWD & 4WD (Hydraulic & Electronic Control)

464



PRESSURE PLATES400C 'B' Clutch (4.50mm) .................. 83-ON 1 4HP22.PP02401D 'C' Brake (4.50mm) ................... 83-ON 1 4HP22.PP02402H 'E' Clutch................................... 83-ON 1 4HP22.PP05403H 'F' Brake.................................... 83-ON 1 4HP22.PP06

SPRINGS & CIRCLIPS410B 'A' Clutch Diaphragm Spring..... 83-ON 1 4HP22.DIA01411C 'B' Clutch Diaphragm Spring..... 83-ON 1 4HP22.DIA05412C 'C1' Brake Diaphragm Spring ... 83-ON 1 4HP22.DIA06413E 'C' Brake Diaphragm Spring ..... 83-ON 1 4HP22.DIA06414E 'D' Brake Diaphragm Spring ..... 83-ON 1 4HP22.DIA03415H 'E' Clutch Diaphragm Spring..... 83-ON 1 4HP22.DIA04416H 'F' Brake Diaphragm Spring...... 83-ON 1 4HP22.DIA02NI 'C' Accumulator Spring (Volvo) `(Codes; 1043 010 042, 151, 161, 171, 172, 246 & 279) ................ 83-ON 1 4HP22.SPR07430C Circlip 'B' Clutch to Sun Shaft ... 83-ON 1 4HP22.CIR01431B Circlip 'A' Clutch Retaining........ 83-ON 1 4HP22.CIR02NI Circlip Case sealing Rubber Compression Spring ................. 83-ON 8 4HP22.CIR03

FILTERSNI Filter 3HP22.............................. 75-ON 1 3HP22.FIL01NI Filter 3HP22 Citroen FWD........ 75-ON 1 3HP22.FIL02450J Filter 4HP22.............................. 83-ON 1 4HP22.FIL01450J Filter 4HP22 (OEM) .................. 83-ON 1 4HP22.FIL11450J Filter 4HP22 (Range Rover/DAF) .................. 83-ON 1 4HP22.FIL02450J Filter 4HP22 (OEM) (Range Rover/DAF) .................. 83-ON 1 4HP22.FIL12450J Filter 4HP22 (With Spout)......... 86-ON 1 4HP22.FIL03450J Filter Porsche 911..................... 90-ON 1 4HP22.FIL04450J Filter Pinzgauer Code 485........ 90-ON 1 4HP22.FIL05

BUSHINGS550A Front Pump Body Bush (13mm Wide) ............................ 75-ON 1 3HP22.BUS01550A Front Pump Body Bush (17mm Wide) ............................ 94-ON 1 4HP22.BUS01551B 'A' Clutch Housing..................... 75-ON 1 4HP18.BUS01552D C1 Clutch Housing.................... 75-ON 1 4HP18.BUS01NI Centre Support ......................... 75-ON 1 4HP18.BUS01NI Governor Support ..................... 75-ON 1 4HP18.BUS01

THRUST WASHERS & BEARINGS600H 'F' Brake Retainig 'C' Clip ......... 83-ON 1 4HP22.THW01

ELECTRICAL COMPONENTSNI Shift Solenoid (E7 Electrics) (Early 5 Solenoid V. Body)........ 87-ON 4 4HP22.SOL01NI Shift Solenoid (E9 Electrics) (Late 4 Solenoid V. Body) ......... 89-ON 3 5HP18.SOL01NI Pressure Control Solenoid (OEM) (E7 Electrics 5 Sol V. Body)...... 87-ON 1 4HP22.SOL02NI Pressure Control Solenoid (Fitzall) (E7 Electrics 5 Sol V. Body)...... 87-ON 1 4HP22.SOL22NI Pressure Control Solenoid (OEM) (E9 Electrics 4 Sol V. Body)...... 89-ON 1 5HP18.SOL02NI Inductive Speed Sensor............ 87-ON 1 4HP22.ELE01NI Valve Body Loom (E7 Electrics 5 Sol V. Body)...... 87-ON 1 4HP22.ELE02NI Inhibitor Switch (Range Rover). 87-ON 1 4HP22.ELE03NI Range Switch (Range Rover Codes 1043 010 727, 728 & 759) ........ 94-ON 1 4HP22.ELE04

VALVE BODY COMPONENTSNI Aluminum Tube 'U' Shape ........ 83-ON 1 4HP22.TU01NI Valve Body Plastic Check Ball (6.50mm) .................................. 75-ON AR 4HP22.BALL01NI Valve Body Plastic Check Ball (4.50mm) .................................. 75-ON AR 4HP22.BALL02Kit Shift Correction Package (Hydraulic Units) ....................... 83-ON 1 4HP22.SK02Kit Shift Correction Package (Electronic Units) ...................... 83-ON 1 4HP22.SK03

HARD PARTS800A Pump Body & Gears (Box Code Required) ................ 83-ON 1 4HP22.PUM01800A Pump Body & Gears (Box Code Required) ................ 83-ON 1 4HP22.PUM02800A Pump Body & Gears Box Codes: (1043 010 739, 770, 771 & 774)83-ON 1 4HP22.PUM02801A Stator Support (Reconditioned) (No Valve Core Required) ........ 83-ON 1 4HP22.SUP01801A Stator Support (Reconditioned) (With Valve Core Required) ..... 83-ON 1 4HP22.SUP02801A Stator Support (New) (With Valve Box Code Required)83-ON 1 4HP22.SUP12801A Stator Support (New) (Large Cooler Union Late BMW) (Box Code Required) ................ 83-ON 1 4HP22.SUP03802A Stator Shaft Only ...................... 83-ON 1 4HP22.SSH01803B 'A' Clutch Cylinder..................... 83-ON 1 4HP22.DRU02804B 'A' & 'B' Clutch Carrier............... 83-ON 1 4HP22.HUB01805C 'B' Clutch Cylinder (4 Plate) ...... 83-ON 1 4HP22.DRU06806D 'C1' Clutch Housing .................. 83-ON 1 4HP22.DRU01807D 'C1' & 'C' Brake One Way Clutch Assy ............... 83-ON 1 4HP22.OWC01808E Centre Support ......................... 83-ON 1 4HP22.DRU07809F Front Planet Assembly (3 Pinion with OWC Assy.......... 83-ON 1 4HP22.PL03809F Front Planet Assembly (4 Pinion with OWC Assy.......... 83-ON 1 4HP22.PL02810G Over Drive Planet Assembly ..... 83-ON 1 4HP22.PL01811G Over Drive One Way Clutch Assy (Late Units Box Code Required)87-ON 1 4HP22.OWC02812H 'E' Clutch Cylinder..................... 83-ON 1 4HP22.DRU04813H 'F' Brake Cylinder Hydraulic (4 Plate) .................... 83-ON 1 4HP22.DRU03


465



HARD PARTS Cont...813H 'F' Brake Cylinder Electronic (4 Plate) ................... 83-ON 1 4HP22.DRU05814J Governor Hub (Excluding Valve Assy) Single Governor........................ 83-ON 1 4HP22.GOV01814J Governor Hub (Excluding Valve Assy) Double Governor ...................... 83-ON 1 4HP22.GOV02815G Splined Hub O.D. One Way Clutch (Late Units Box Code Required)87-ON 1 4HP22.HUB02816G Output Shaft (Peugeot Only) (Box Code Required) ................ 83-ON 1 4HP22.SH01NI Range Rover Transfer Shaft (Fits Over Transmission O. Shaft 1 4HP22.SH02

A full range of Governor Valve Assemblies & Kickdown cables are available, please furnish

transmission code when ordering,

SPECIAL ITEMS900J Output Shaft Nut ....................... 75-ON 1 4HP22.NUT02901J Lock Tab Output Shaft Nut........ 75-ON 1 4HP22.TAB01902J 'F' Brake to Case Screw ........... 83-ON 10 4HP22.NUT01NI Plastic Breather Cap................. 75-ON 1 4HP22.CAP01NI Range Rover Sump Bung (Allen Head No Magnet) ........... 87-ON 1 4HP22.PLU01NI Range Rover Sump Bung (17mm Head With Magnet)....... 87-ON 1 4HP22.PLU02NI ATSG Rebuild Manual .............. 83-ON 4HP22.MAN01


466

AC

467

ACZF 4HP22HL (PORSCHE) Code: 1043 050 xxx4 SPEED RWD TRANSAXLE (Electronic Control)

468

ACZF 4HP22HL (PORSCHE) Code: 1043 050 xxx4 SPEED RWD TRANSAXLE (Electronic Control)

469



ZF 4HP22HL (PORSCHE) Code: 1043 050 xxx4 SPEED RWD TRANSAXLE (Electronic Control)

KITSKit Overhaul (OEM)........................ 91-ON 1 4HP22.OHK07

GASKETSNI Valve Body Gasket ................... 91-ON 1 4HP22.GAS08

RUBBER COMPONENTS120A Pump 'O' Ring........................... 91-ON 1 4HP22.OR03121B Input Shaft 'O' Ring................... 91-ON 1 4HP22.OR14122A ‘A’ Clutch Outer 'O’ Ring ........... 91-ON 1 4HP22.OR01123A ‘A’ Clutch Inner 'O’ Ring ........... 91-ON 1 4HP22.OR12124C 'B' Clutch Inner 'O' Ring ............ 91-ON 1 4HP22.OR12125C 'B' Clutch Outer 'O' Ring ........... 91-ON 1 4HP22.OR06126C 'B' Clutch to Sun Shaft 'O' Ring 91-ON 1 4HP22.OR14127K Filter to Valve Body 'O' Ring ..... 91-ON 1 4HP22.OR11128J 'F' Brake Outer 'O' Ring ............ 91-ON 1 4HP22.OR04129J 'F' Brake Inner 'O' Ring ............. 91-ON 1 4HP22.OR07130D 'C1' Brake Inner 'O' Ring........... 91-ON 1 4HP22.OR05131K V. Body to Case Seal ................ 91-ON 6 4HP22.RUB01132G Output Shaft 'O' Ring ................ 91-ON 1 4HP22.OR15

METAL CLAD SEALS150A Front Pump Body Seal.............. 91-ON 1 3HP22.MCS01152K Selector Shaft ........................... 91-ON 1 3HP22.MCS03

SEALING RINGS200B Input Shaft ................................ 91-ON 2 5HP18.SSR03202C 'B' Clutch Drum......................... 91-ON 1 4HP22.SSR02203F Sun Gear Shaft ......................... 91-ON 2 4HP22.SSR03204G Planetary Set ............................ 91-ON 1 4HP22.SSR07205J 'F' Brake to 'E' Clutch................ 91-ON 2 4HP22.SSR04206G Output Shaft (Plastic)................ 91-ON 1 4HP14.SSR08

FRICTION PLATESKit Friction Kit................................. 91-ON 1 4HP22.FRPKIT01250B 'A' Clutch (Forward) .................. 91-ON 5 3HP22.FRP21251C 'B' Clutch (Third & Reverse) ..... 91-ON 4 3HP22.FRP22252D 'C1' Brake (Intermediate & Overrun) .......... 91-ON 2 3HP22.FRP22253D 'C' Brake (Intermediate) ............ 91-ON 3 3HP22.FRP22254E 'D' Clutch................................... 91-ON 5 3HP22.FRP23255H 'E' Clutch (Overdrive Clutch)..... 91-ON 4 4HP22.FRP11256J 'F' Brake (Overdrive Brake) ...... 91-ON 4 4HP22.FRP11

STEEL PLATESKit Steel Plate Kit (4HP22)............. 91-ON 1 4HP22.STK01300B 'A' Clutch Selective (2.10mm)... 91-ON AR 3HP22.STP08300B 'A' Clutch Selective (1.80mm)... 91-ON AR 3HP22.STP02300B 'A' Clutch Selective (1.50mm)... 91-ON AR 3HP22.STP06?300B 'A' Clutch Selective (1.20mm)... 91-ON AR 3HP22.STP09301C 'B' Clutch Selective (2.10mm)... 91-ON AR 3HP22.STP04301C 'B' Clutch Selective (1.80mm)... 91-ON AR 3HP22.STP03302D 'C1' Brake Selective (2.10mm) . 91-ON AR 3HP22.STP04302D 'C1' Brake Selective (1.80mm) . 91-ON AR 3HP22.STP03302D 'C1' Brake Selective (1.50mm) . 91-ON AR 3HP22.STP05303D 'C' Brake Selective (2.10mm) ... 91-ON AR 3HP22.STP04303D 'C' Brake Selective (1.80mm) ... 91-ON AR 3HP22.STP03303D 'C' Brake Selective (1.50mm) ... 91-ON AR 3HP22.STP05304E 'D' Brake Selective (2.10mm) ... 91-ON AR 3HP22.STP04304E 'D' Brake Selective (1.80mm) ... 91-ON AR 3HP22.STP03304E 'D' Brake Selective (1.50mm) ... 91-ON AR 3HP22.STP05304E 'D' Brake Selective (1.20mm) ... 91-ON AR 4HP22.STP03305H 'E' Clutch (1.50mm) .................. 91-ON 4-5 4HP22.STP02306J 'F' Brake (2.00mm) ................... 91-ON 3-4 4HP22.STP01310B 'A' Clutch Waved (1.00mm) ...... 91-ON 2 3HP22.STP01310B 'A' Clutch Waved (1.60mm) ...... 91-ON 2 3HP22.STP07

PRESSURE PLATES400C 'B' Clutch (4.50mm) .................. 83-ON 1 4HP22.PP02401D 'C' Brake (4.50mm) ................... 83-ON 1 4HP22.PP02402H 'E' Clutch................................... 91-ON 1 4HP22.PP05403J 'F' Brake.................................... 91-ON 1 4HP22.PP06

SPRINGS & CIRCLIPS410A 'A' Clutch Diaphragm Spring..... 91-ON 1 4HP22.DIA01411C 'B' Clutch Diaphragm Spring..... 91-ON 1 4HP22.DIA05412D 'C1' Brake Diaphragm Spring ... 91-ON 1 4HP22.DIA06413D 'C' Brake Diaphragm Spring ..... 91-ON 1 4HP22.DIA06414E 'D' Brake Diaphragm Spring ..... 91-ON 1 4HP22.DIA03415H 'E' Clutch Diaphragm Spring..... 91-ON 1 4HP22.DIA04416J 'F' Brake Diaphragm Spring...... 91-ON 1 4HP22.DIA02430C Circlip 'B' Clutch to Sun Shaft ... 91-ON 1 4HP22.CIR01431B Circlip 'A' Clutch Retaining........ 91-ON 1 4HP22.CIR02432K Circlip Case sealing Rubber Compression Spring ................. 91-ON 7 4HP22.CIR03

FILTERS450K Pick Up Filter ............................ 91-ON 1 4HP22.FIL04

BUSHINGS550A Front Pump Body Bush (13mm Wide) ............................ 91-ON 1 3HP22.BUS01550A Front Pump Body Bush (17mm Wide) ............................ 91-ON 1 4HP22.BUS01551A 'A' Clutch Housing..................... 91-ON 1 4HP18.BUS01552D C1 Clutch Housing.................... 91-ON 1 4HP18.BUS01NI Centre Support ......................... 91-ON 1 4HP18.BUS01

THRUST WASHERS & SELECTIVES600J 'F' Brake Retainig 'C' Clip ......... 91-ON 1 4HP22.THW01

470



ZF 4HP22HL (PORSCHE) Code: 1043 050 xxx4 SPEED RWD TRANSAXLE (Electronic Control)

BEARING & RACES

ELECTRICAL COMPONENTS700K Shift Solenoid............................ 91-ON 3 5HP18.SOL01701K Lock Up Solenoid...................... 91-ON 1 5HP18.SOL03702K Pressure Control Solenoid........ 91-ON 1 5HP18.SOL02703K Inductive Speed Sensor............ 87-ON 1 4HP22.ELE01

VALVE BODY PARTSNI Valve Body Plastic Check Ball (6.50mm) .................................. 91-ON AR 4HP22.BALL01NI Valve Body Plastic Check Ball (4.50mm) .................................. 91-ON AR 4HP22.BALL02

HARDWARE803A 'A' Clutch Cylinder..................... 91-ON 1 4HP22.DRU02804B 'A' & 'B' Clutch Carrier............... 91-ON 1 4HP22.HUB01805C 'B' Clutch Cylinder (4 Plate) ...... 91-ON 1 4HP22.DRU06809F Front Planet Assembly (4 Pinion with OWC Assy.......... 91-ON 1 4HP22.PL02810G Over Drive Planet Assembly ..... 91-ON 1 4HP22.PL01811G Overdrive One Way Clutch Assy91-ON 1 4HP22.OWC02815G Splined Hub (Overdrive One Way Clutch)..... 91-ON 1 4HP22.HUB02

SPECIAL ITEMS902J 'F' Brake to Case Screw ........... 83-ON 10 4HP22.NUT01

471

ACZF 4HP24 Box Code: 1043 030 xxx4 SPEED RWD (Electronic Control)

472

ACZF 4HP24 Box Code: 1043 030 xxx


473



ZF 4HP24 Box Code: 1043 030 xxx4 SPEED RWD (Electronic Control)

KITSKit Overhaul Kit (Transtec)............. 87-ON 1 4HP22.OHK03Kit Overhaul Kit (OEM) (BMW, Jaguar).......................... 87-ON 1 4HP22.OHK05Kit Overhaul Kit (OEM) (Land/Range Rover) ................. 94-ON 1 4HP22.OHK06

GASKETS100L Pan Gasket ............................... 87-ON 1 4HP22.GAS01101L Stator to Case........................... 87-ON 1 4HP22.GAS02101L Stator to Case (OEM) ............... 87-ON 1 4HP22.GAS22102K Extension Housing.................... 87-ON 1 4HP22.GAS03NI Valve Body Gasket Except Box Codes: (1043 030 012, 019, 021, 026 & 058) ................................ 87-ON 1 4HP22.GAS08

RUBBER COMPONENTS120A Pump 'O' Ring........................... 87-ON 1 4HP24.OR01121B Input Shaft 'O' Ring................... 87-ON 1 4HP22.OR14122A ‘A’ Clutch Outer 'O’ Ring ........... 87-ON 1 4HP22.OR01124C 'B' Clutch Inner 'O' Ring ............ 87-ON 1 4HP22.OR12125C 'B' Clutch Outer 'O' Ring ........... 87-ON 1 4HP22.OR06126C 'B' Clutch to Sun Shaft 'O' Ring 87-ON 1 4HP22.OR14127L Filter to Valve Body 'O' Ring ..... 87-ON 1 4HP22.OR11128J 'F' Brake Outer 'O' Ring ............ 87-ON 1 4HP22.OR04129J 'F' Brake Inner 'O' Ring ............. 87-ON 1 4HP22.OR07130D 'C1' Brake Inner 'O' Ring........... 87-ON 1 4HP22.OR05131G Output Shaft 'O' Ring ................ 87-ON 1 4HP22.OR15132E 'D' Brake Cushion Rubber (Some Models) ......................... 87-ON 1 4HP22.CUS01133L V. Body to Case Seal ................ 87-ON 8 4HP22.RUB01134L V. Body to Case Seal Angled ... 87-ON 1 4HP22.RUB02NI Angled Rubber Spacer Kit ........ 83-ON 1 4HP22.RK01NI Rubber Spacer & Clip Kit (For Valve Body) ....................... 83-ON 1 4HP22.RK02

METAL CLAD SEALS150A Front Pump Body Seal.............. 87-ON 1 3HP22.MCS01151K Extension Housing.................... 87-ON 1 3HP22.MCS02152J Selector Shaft ........................... 87-ON 1 3HP22.MCS03NI Transfer Case Range Rover Later Chain Driven Unit (70mm OD x 48mm ID)............. 87-ON 2 4HP22.MCS06

SEALING RINGSKit Sealing Ring Kit ........................ 87-ON 1 4HP22.SRK01200B Input Shaft ................................ 87-ON 2 4HP22.SSR01202C 'B' Clutch Drum......................... 87-ON 1 4HP22.SSR02203F Sun Gear Shaft ......................... 87-ON 2 4HP22.SSR03204G Planetary Set ............................ 87-ON 1 4HP22.SSR07205J 'F' Brake to 'E' Clutch................ 87-ON 2 4HP22.SSR04207J 'F' Brake to Park Ring ............... 87-ON 1 4HP20.SSR02

FRICTION PLATESKit Friction Kit................................. 87-ON 1 4HP24.FRK02250B 'A' Clutch (Forward) .................. 87-ON 6 4HP22.FRP11251C 'B' Clutch (Third & Reverse) ..... 87-ON 5 3HP22.FRP22252D 'C1' Brake (Intermediate & Overrun) .......... 87-ON 2 3HP22.FRP23253D 'C' Brake (Intermediate) ............ 87-ON 3 3HP22.FRP23254E 'D' Clutch................................... 87-ON 5 4HP24.FRP22255H 'E' Clutch (Overdrive Clutch)..... 87-ON 4 4HP22.FRP11256J 'F' Brake (Overdrive Brake) ...... 87-ON 4 4HP22.FRP11

STEEL PLATESKit Steel Plate Kit ........................... 87-ON 1 4HP24.STK01300B 'A' Clutch (2.10mm) .................. 87-ON 5 4HP22.STP01301B 'A' Clutch Selective (2.10mm)... 87-ON 1 4HP22.STP01301B 'A' Clutch Selective (1.50mm)... 87-ON 1 4HP22.STP02302C 'B' Clutch (2.10mm) .................. 87-ON 5 3HP22.STP04303D 'C1' Brake (1.80mm) ................. 87-ON 1 3HP22.STP03304D 'C1' Brake (2.10mm) ................. 87-ON 1 3HP22.STP04305D 'C' Brake (2.10mm) ................... 87-ON 3 3HP22.STP04306E 'D' Brake (1.20mm) ................... 87-ON 5 4HP24.STP01307E 'D' Brake Selective (2.10mm) ... 87-ON 1 4HP24.STP04307E 'D' Brake Selective (1.80mm) ... 87-ON 1 4HP24.STP03307E 'D' Brake Selective (1.50mm) ... 87-ON 1 4HP24.STP02307E 'D' Brake Selective (1.20mm) ... 87-ON 1 4HP24.STP01308H 'E' Clutch (1.50mm) .................. 87-ON 5 4HP22.STP02309J 'F' Brake (2.10mm) ................... 87-ON 4 4HP22.STP01310B 'A' Clutch Waved....................... 87-ON 2 4HP22.STP05311C 'B' Clutch Waved (Some Models) ......................... 87-ON 1 4HP22.STP06

PRESSURE PLATES402H 'E' Clutch................................... 87-ON 1 4HP22.PP05403J 'F' Brake.................................... 87-ON 1 4HP22.PP06

SPRINGS & CIRCLIPS410A 'A' Clutch Diaphragm Spring..... 87-ON 1 4HP24.DIA01411C 'B' Clutch Diaphragm Spring..... 87-ON 1 4HP22.DIA05412D 'C1' Brake Diaphragm Spring ... 87-ON 1 4HP22.DIA06413D 'C' Brake Diaphragm Spring ..... 87-ON 1 4HP22.DIA06414E 'D' Brake Diaphragm Spring ..... 87-ON 1 4HP22.DIA03415H 'E' Clutch Diaphragm Spring..... 87-ON 1 4HP22.DIA04416J 'F' Brake Diaphragm Spring...... 87-ON 1 4HP22.DIA02430C Circlip 'B' Clutch to Sun Shaft ... 87-ON 1 4HP22.CIR01433L Circlip Case sealing Rubber Compression Spring ................. 87-ON 8 4HP22.CIR03

FILTERS450L Filter (Flat) ................................ 87-ON 1 4HP22.FIL01450L Filter (Flat OEM) ....................... 87-ON 1 4HP22.FIL11450L Filter (Range Rover/DAF) ......... 87-ON 1 4HP22.FIL02450L Filter (OEM) (Range Rover/DAF) .................. 87-ON 1 4HP22.FIL12450L Filter (With Spout)..................... 87-ON 1 4HP22.FIL03

474



ZF 4HP24 Box Code: 1043 030 xxx4 SPEED RWD (Electronic Control)

BUSHINGS550A Front Pump Body Bush (17mm Wide) ............................ 87-ON 1 4HP22.BUS01551B 'A' Clutch Housing..................... 87-ON 1 4HP18.BUS01552D C1 Clutch Housing.................... 87-ON 1 4HP18.BUS01NI Centre Support ......................... 87-ON 1 4HP18.BUS01

THRUST WASHERS & BEARINGS600J 'F' Brake Retainig 'C' Clip ......... 87-ON 1 4HP22.THW01

ELECTRICAL COMPONENTS700L Shift Solenoid............................ 87-ON 2 5HP18.SOL01701L Lock Up Solenoid...................... 87-ON 1 5HP18.SOL03702L Pressure Control Solenoid........ 87-ON 1 5HP18.SOL02703L Inductive Speed Sensor............ 87-ON 1 4HP22.ELE01

VALVE BODY COMPONENTSNI Aluminum Tube 'U' Shape ........ 87-ON 1 4HP22.TU01NI Valve Body Plastic Check Ball (6.50mm) .................................. 87-ON AR 4HP22.BALL01NI Valve Body Plastic Check Ball (4.50mm) .................................. 87-ON AR 4HP22.BALL02

HARD PARTS800A Pump Body & Gears Box Codes (1043 030 012 & 019 Only)....... 87-ON 1 4HP24.PUM01800A Pump Body & Gears Box Codes (1043 030 059, 060, 065, 067, 068, & 069 Only)....................... 87-ON 1 4HP22.PUM03800A Pump Body & Gears Box Codes: (Except Above) ......................... 87-ON 1 4HP24.PUM02810G Over Drive Planet Assembly ..... 87-ON 1 4HP22.PL01811G Overdrive One Way Clutch Assy87-ON 1 4HP22.OWC02815G Splined Hub Overdrive One Way Clutch ....... 87-ON 1 4HP22.HUB02816D 'C1' Brake Piston ...................... 87-ON 1 4HP24.PIS03

SPECIAL ITEMS900K Output Shaft Nut ....................... 87-ON 1 4HP22.NUT02902J 'F' Brake to Case Screw ........... 83-ON 10 4HP22.NUT01NI Range Rover Sump Bung (Allen Head No Magnet) ........... 87-ON 1 4HP22.PLU01NI Range Rover Sump Bung (17mm Head With Magnet)....... 87-ON 1 4HP22.PLU02

475

ACZF 4HP24A (AUDI) Code: 1043 040 xxx4 SPEED 4WD (Electronic Control)

476

ACZF 4HP24A (AUDI) Code: 1043 040 xxx

4 SPEED 4WD (Electronic Control)

477



ZF 4HP24A (AUDI) Code: 1043 040 xxx4 SPEED 4WD (Electronic Control)

KITSKit Overhaul Kit (OEM) .................. 88-ON 1 4HP24A.OHK01

GASKETS100K Pan Gasket ............................... 88-ON 1 4HP22.GAS01NI Valve Body Gasket ................... 88-ON 1 4HP22.GAS08

RUBBER COMPONENTS120A Pump 'O' Ring........................... 88-ON 1 4HP24.OR01121B Input Shaft 'O' Ring................... 88-ON 1 4HP22.OR14122A ‘A’ Clutch Outer 'O’ Ring ........... 88-ON 1 4HP22.OR01124C 'B' Clutch Inner 'O' Ring ............ 88-ON 1 4HP22.OR12125C 'B' Clutch Outer 'O' Ring ........... 88-ON 1 4HP22.OR06126C 'B' Clutch to Sun Shaft 'O' Ring 88-ON 1 4HP22.OR14127K Filter to Valve Body 'O' Ring ..... 88-ON 1 4HP22.OR11128J 'F' Brake Outer 'O' Ring ............ 88-ON 1 4HP22.OR04129J 'F' Brake Inner 'O' Ring ............. 88-ON 1 4HP22.OR07130D 'C1' Brake Inner 'O' Ring........... 88-ON 1 4HP22.OR05131G Output Shaft 'O' Ring ................ 88-ON 1 4HP22.OR15133K V. Body to Case Seal ................ 88-ON 6 4HP22.RUB01134K V. Body to Case Seal Angled ... 88-ON 1 4HP22.RUB02

METAL CLAD SEALS150A Front Pump Body Seal.............. 88-ON 1 3HP22.MCS01152K Selector Shaft ........................... 88-ON 1 3HP22.MCS03153K Output Seal............................... 88-ON 1 5HP24.MCS02

SEALING RINGS200B Input Shaft ................................ 88-ON 2 5HP18.SSR03202C 'B' Clutch Drum......................... 88-ON 1 4HP22.SSR02203F Sun Gear Shaft ......................... 88-ON 2 4HP22.SSR03204G Planetary Set ............................ 88-ON 1 4HP22.SSR07205J 'F' Brake to 'E' Clutch................ 88-ON 2 4HP22.SSR04

FRICTION PLATESKit Friction Kit................................. 88-ON 1 4HP24.FRK02250B 'A' Clutch (Forward) .................. 88-ON 6 4HP22.FRP11251C 'B' Clutch (Third & Reverse) ..... 88-ON 5 3HP22.FRP22252D 'C1' Brake (Intermediate & Overrun) .......... 88-ON 2 3HP22.FRP23253D 'C' Brake (Intermediate) ............ 88-ON 3 3HP22.FRP23254E 'D' Clutch................................... 88-ON 5 4HP24.FRP22255H 'E' Clutch (Overdrive Clutch)..... 88-ON 4 4HP22.FRP11256J 'F' Brake (Overdrive Brake) ...... 88-ON 4 4HP22.FRP11

STEEL PLATESKit Steel Plate Kit ........................... 88-ON 1 4HP24.STK01300B 'A' Clutch (2.10mm) .................. 88-ON 5 4HP22.STP01301B 'A' Clutch Selective (2.10mm)... 88-ON 1 4HP22.STP01301B 'A' Clutch Selective (1.50mm)... 88-ON 1 4HP22.STP02302C 'B' Clutch (2.10mm) .................. 88-ON 5 3HP22.STP04303D 'C1' Brake (1.80mm) ................. 88-ON 1 3HP22.STP03304D 'C1' Brake (2.10mm) ................. 88-ON 1 3HP22.STP04305D 'C' Brake (2.10mm) ................... 88-ON 3 3HP22.STP04306E 'D' Brake (1.20mm) ................... 88-ON 5 4HP24.STP01307E 'D' Brake Selective (2.10mm) ... 88-ON 1 4HP24.STP04307E 'D' Brake Selective (1.80mm) ... 88-ON 1 4HP24.STP03307E 'D' Brake Selective (1.50mm) ... 88-ON 1 4HP24.STP02307E 'D' Brake Selective (1.20mm) ... 88-ON 1 4HP24.STP01308H 'E' Clutch (1.50mm) .................. 88-ON 5 4HP22.STP02309J 'F' Brake (2.10mm) ................... 88-ON 4 4HP22.STP01310B 'A' Clutch Waved....................... 88-ON 2 4HP22.STP05311C 'B' Clutch Waved....................... 88-ON 1 4HP22.STP06

PRESSURE PLATES402H 'E' Clutch................................... 88-ON 1 4HP22.PP05403J 'F' Brake.................................... 88-ON 1 4HP22.PP06

SPRINGS & CIRCLIPS410A 'A' Clutch Diaphragm Spring..... 88-ON 1 4HP24.DIA01411C 'B' Clutch Diaphragm Spring..... 88-ON 1 4HP22.DIA05412D 'C1' Brake Diaphragm Spring ... 88-ON 1 4HP22.DIA06413D 'C' Brake Diaphragm Spring ..... 88-ON 1 4HP22.DIA06414E 'D' Brake Diaphragm Spring ..... 88-ON 1 4HP22.DIA03415H 'E' Clutch Diaphragm Spring..... 88-ON 1 4HP22.DIA04416J 'F' Brake Diaphragm Spring...... 88-ON 1 4HP22.DIA02430C Circlip 'B' Clutch to Sun Shaft ... 88-ON 1 4HP22.CIR01433K Circlip Case sealing Rubber Compression Spring ................. 88-ON 8 4HP22.CIR03

FILTERS450K Pan Filter .................................. 88-ON 1 4HP24A.FIL01

478



ZF 4HP24A (AUDI) Code: 1043 040 xxx4 SPEED 4WD (Electronic Control)

BUSHINGS550A Front Pump Body Bush (17mm Wide) ............................ 88-ON 1 4HP22.BUS01

THRUST WASHERS & BEARINGS600J 'F' Brake Retainig 'C' Clip ......... 88-ON 1 4HP22.THW01

ELECTRICAL COMPONENTS700L Shift Solenoid............................ 88-ON 2 5HP18.SOL01701L Lock Up Solenoid...................... 88-ON 1 5HP18.SOL03702L Pressure Control Solenoid........ 88-ON 1 5HP18.SOL02703L Inductive Speed Sensor (Except Codes: 1043 040 026 & 1043 040 027)........................... 88-ON 1 4HP22.ELE01

VALVE BODY COMPONENTSNI Valve Body Plastic Check Ball (6.50mm) .................................. 88-ON AR 4HP22.BALL01NI Valve Body Plastic Check Ball (4.50mm) .................................. 88-ON AR 4HP22.BALL02

HARD PARTS800A Pump Body & Gears ................. 88-ON 1 4HP24.PUM03810G Over Drive Planet Assembly ..... 87-ON 1 4HP22.PL01811G Overdrive One Way Clutch Assy87-ON 1 4HP22.OWC02815G Splined Hub Overdrive One Way Clutch ....... 87-ON 1 4HP22.HUB02816D 'C1' Brake Piston ...................... 87-ON 1 4HP24.PIS03817K Transfer Case Planetary........... 88-ON 1 4HP24A.PL01

SPECIAL ITEMS902J 'F' Brake to Case Screw ........... 83-ON 10 4HP22.NUT01NI Rebuild Manual (OEM) (Special Order) ......................... 88-ON 4HP24A.MAN01

483

AC ZF 5HP18 Code: 1056 000 xxx5 SPEED RWD (Electronic Control)

484



ZF 5HP18 Code: 1056 000 xxx5 SPEED RWD (Electronic Control)

KITSKit Overhaul Kit (OEM) .................. 91-ON 1 5HP18.OHK01

GASKETS100E Pan Gasket ............................... 91-ON 1 5HP18.GAS01 NI Valve Body Gasket (To Box Code: 1056 000 080)... 91-ON 1 5HP18.GAS02NI Valve Body Gasket (From Box Code:1056 000 081)92-ON 1 5HP18.GAS03NI Pump Bolt Sealing Washer....... 91-ON 9 5HP18.GAS04

RUBBER COMPONENTS120A Pump 'O' Ring........................... 91-ON 1 5HP18.OR02121D 'F' Clutch Sleeve 'O' Ring ......... 91-ON 1 5HP18.OR01122E Case Connector 'O' Ring (From Code: 1056 000 081) ..... 92-ON 2 5HP18.OR03131C 'D' Piston Outer 'O' Ring ........... 92-ON 1 5HP18.OR04132C 'D' Piston Inner 'O' Ring ............ 92-ON 1 5HP18.OR05140E Filter to V. Body 'O' Ring........... 92-ON 1 5HP18.OR06

METAL CLAD SEALS150A Pump Seal ................................ 91-ON 1 3HP22.MCS01151E Extension Housing.................... 91-ON 1 5HP18.MCS02NI Selector Shaft ........................... 91-ON 1 3HP22.MCS03

MOULDED PISTONS170C 'G' Brake ................................... 91-ON 1 5HP18.PIS02171D 'F' Clutch ................................... 91-ON 1 5HP18.PIS01

SHAFT SEALING RINGSKit Sealing Ring Kit (Precision) ...... 91-ON 1 5HP18.SRK01200A Stator Support (Front)............... 91-ON 2 4HP18.SSR06201A Stator Support (Rear) ............... 91-ON 1 4HP14.SSR03202B Input Shaft (Front Small)........... 91-ON 2 5HP18.SSR??203B Input Shaft (Rear Large) ........... 91-ON 1 5HP18.SSR04204C 'D'/'G' to 'F' Clutch (Front) ......... 91-ON 1 5HP18.SSR05204C 'D'/'G' to 'F' Clutch (Rear).......... 91-ON 1 5HP18.SSR06

FRICTION PLATESKit Friction Plate Kit (OEM) ............ 91-ON 1 5HP18.FRK01250A 'C' Brake ................................... 91-ON 3-4 3HP22.FRP23251B 'B' Clutch................................... 91-ON 3 4HP18.FRP05252B 'A' Clutch................................... 91-ON 4-5 4HP18.FRP03253B 'E' Clutch................................... 91-ON 4-5 4HP18.FRP04254C 'D' Brake ................................... 91-ON 5-6 4HP18.FRP02255C 'G' Brake ................................... 91-ON 3-4 5HP18.FRP03256D 'F' Clutch Box Codes: (1056 000 063 - 080) ................ 91-ON 4-5 5HP18.FRP02256D 'F' Clutch Box Codes: (1056 000 081 - 104) ................ 91-ON 4-5 5HP18.FRP03

STEEL PLATESKit Steel Plate Kit (OEM)................ 91-ON 1 5HP18.STK01Kit Steel Plate Kit ........................... 91-ON 1 5HP18.STK03300A 'C' Brake (3.00mm) ................... 91-ON 1 4HP18.PP01300A 'C' Brake (4.50mm) ................... 91-ON 1 4HP22.PP02301A 'C' Brake ................................... 91-ON 2-3 3HP22.STP04302B 'B' Clutch Except Codes: (1056 000 086, 090, 091, 094, 095, 096, 097, 099, 102 & 104) ........ 91-ON 3 4HP18.STP01302B 'B' Clutch Codes: (1056 000 086, 090, 091, 094, 095, 096, 097, 099, 102 & 104) ........ 91-ON 3 5HP19.STP02303B 'A' Clutch Except Codes: (1056 000 086, 090, 091, 094, 095, 096, 097, 099, 102 & 104) ........ 91-ON 4-5 4HP18.STP01303B 'A' Clutch Codes: (1056 000 086, 090, 091, 094, 095, 096, 097, 099, 102 & 104) ........ 91-ON 4-5 5HP19.STP02304B 'E' Clutch Except Codes: (1056 000 086, 090, 091, 094, 095, 096, 097, 099, 102 & 104) ........ 91-ON 4-5 4HP18.STP02304B 'E' Clutch Codes: (1056 000 086, 090, 091, 094, 095, 096, 097, 099, 102 & 104) ........ 91-ON 4-5 5HP19.STP05305C 'D' Brake Except Codes: (1056 000 086, 090, 091, 094, 095, 096, 097, 099, 102 & 104) ........ 91-ON 5-6 4HP18.STP01305C 'D' Brake Codes: (1056 000 086, 090, 091, 094, 095, 096, 097, 099, 102 & 104) ........ 91-ON 5-6 5HP19.STP02306C 'G' Brake Except Codes: (1056 000 086, 090, 091, 094, 095, 096, 097, 099, 102 & 104) ........ 91-ON 3-4 4HP14.STP01306C 'G' Brake Codes: (1056 000 086, 090, 091, 094, 095, 096, 097, 099, 102 & 104) ........ 91-ON 3-4 5HP19.STP07307D 'F' Clutch Except Codes: (1056 000 086, 090, 091, 094, 095, 096, 097, 099, 102 & 104) ........ 91-ON 5 5HP18.STP02307D 'F' Clutch Codes: (1056 000 086, 090, 091, 094, 095, 096, 097, 099, 102 & 104) ........ 91-ON 5 5HP19.STP03311B 'A' Clutch Wavy Steel................ 91-ON 1 5HP18.STP04313C 'D' Brake Wavy Steel ................ 91-ON 1 5HP19.STP15314C 'G' Brake Wavy Steel Codes: (1056 000 063, 064, 066, 067, 068, 070, 071, 074, 075, 076, 078 & 080) ................................ 91-ON 1 5HP18.STP03314C 'G' Brake Wavy Steel Except Codes: (1056 000 063, 064, 066, 067, 068, 070, 071, 074, 075, 076, 078 & 080) ................................ 91-ON 1 5HP19.STP17315D 'F' Brake Wavy Steel Codes: (1056 000 063, 064, 066, 067, 068, 070, 071, 074, 075, 076, 078 & 080) ................................ 91-ON 1 5HP18.STP03315D 'F' Brake Wavy Steel Except Codes: (1056 000 063, 064, 066, 067, 068, 070, 071, 074, 075, 076, 078 & 080) ................................ 91-ON 1 5HP19.STP17

481




PRESSURE PLATES400A 'C' Brake (3.00mm) ................... 91-ON AR 4HP18.PP01400A 'C' Brake (4.50mm) ................... 91-ON AR 4HP22.PP02401B 'B' Clutch Except Codes: (1056 000 086, 090, 091, 094, 095, 096, 097, 099, 102 & 104) ........ 91-ON 1 4HP18.PP02401B 'B' Clutch Codes: (1056 000 086, 090, 091, 094, 095, 096, 097, 099, 102 & 104) ........ 91-ON 1 5HP19.PP03402B 'A' Clutch Except Codes: (1056 000 086, 090, 091, 094, 095, 096, 097, 099, 102 & 104) ........ 91-ON 1 4HP18.PP02402B 'A' Clutch Codes: (1056 000 086, 090, 091, 094, 095, 096, 097, 099, 102 & 104) ........ 91-ON 1 5HP19.PP03403B 'E' Clutch Codes: (1056 000 086, 090, 091, 094, 095, 096, 097, 099, 102 & 104) ........ 91-ON 1 5HP19.PP04404C 'D' Brake Except Codes: (1056 000 086, 090, 091, 094, 095, 096, 097, 099, 102 & 104) ........ 91-ON 1 4HP18.PP02404C 'D' Brake Codes: (1056 000 086, 090, 091, 094, 095, 096, 097, 099, 102 & 104) ........ 91-ON 1 5HP19.PP03405C 'G' Brake Except Codes: (1056 000 086, 090, 091, 094, 095, 096, 097, 099, 102 & 104) ........ 91-ON 1 5HP18.PP05405C 'G' Brake Codes: (1056 000 086, 090, 091, 094, 095, 096, 097, 099, 102 & 104) ........ 91-ON 1 5HP19.PP06406D 'F' Clutch Codes: (1056 000 086, 090, 091, 094, 095, 096, 097, 099, 102 & 104) ........ 91-ON 1 5HP19.STP03

SPRINGS & CIRCLIPS410A 'C' Brake Diaphragm Spring ..... 91-ON 1 4HP18.DIA01411B 'B' Clutch Diaphragm Spring..... 91-ON 1 4HP18.DIA02412B 'A' Clutch Diaphragm Spring..... 91-ON 1 4HP18.DIA03414C 'D' Brake Diaphragm Spring ..... 91-ON 1 5HP19.DIA06415C 'G' Brake Diaphragm Spring ..... 91-ON 1 5HP18.DIA02416D 'F' Brake Diaphragm Spring...... 91-ON 1 5HP18.DIA01430C 'G' Brake Retaining Circlip ........ 91-ON 1 5HP18.CIR02431D 'F' Clutch Sleeve Ret. Circlip .... 91-ON 1 5HP18.CIR01

FILTERS450E Filter.......................................... 91-ON 1 5HP18.FIL01

BANDS500B Band 40mm Wide Up To Code: (1056 000 080) ......................... 91-ON 1 5HP18.BAN01500B Band 50mm Wide From Code: (1056 000 081) ......................... 91-ON 1 5HP18.BAN02

FILTERS450E Filter.......................................... 91-ON 1 5HP18.FIL01

BUSHINGS550D 'F' Clutch Drum (Bronze) .......... 91-ON 1 5HP18.BUS05

THRUST WASHERS & BEARINGS600C 'G' Brake Thrust Plate............... 91-ON 1 5HP18.THW01 Thrust Bearing Kits650C ‘E’ Clutch Hub (Front) ............... 91-ON 1 4HP18.TK01651C ‘E’ Clutch Hub (Rear) ................ 91-ON 1 4HP18.TK05652C Pot to Sun Gear Shaft............... 91-ON 1 4HP18.TK03653C Front Planet to Annulus ............ 91-ON 1 5HP18.TK04654C Annulus to 'D'/'G' Carrier........... 91-ON 1 5HP18.TK05655D Ring Gear Carrier (Front).......... 91-ON 1 5HP18.TK06656D Ring Gear Carrier to Rear Planetary.......................... 91-ON 1 5HP18.TK06657D Rear Planet to Sun Gear .......... 91-ON 1 5HP18.TK07658D Sun Gear to Park Lock Wheel .. 91-ON 1 5HP18.TK06

ELECTRICAL COMPONENTSKit Solenoid Kit (7 Sols) Up To Code (1056 000 080) ......................... 91-ON 1 5HP18.SOL10Kit Solenoid Kit (7 Sols) From Code (1056 000 081 Except Below)... 91-ON 1 5HP18.SOL11Kit Solenoid Kit (7 Sols) Codes: (1056 000 086, 090, 091, 094, 095, 096, 097, 099, 102 & 104) ........ 91-ON 1 5HP18.SOL12700E Shift Solenoid From Code (1056 000 081) ......................... 91-ON 5 5HP18.SOL01701E Pressure Control Solenoid........ 91-ON 1 5HP18.SOL02702E Lock Up Solenoid...................... 91-ON 1 5HP18.SOL03703E Speed Sensor (Inductive) ......... 91-ON 2 5HP18.ELE01704E Valve Body Loom Up To Code (1056 000 080) ......................... 91-ON 1 5HP18.ELE02704E Valve Body Loom From Code (1056 000 081) ......................... 91-ON 1 5HP18.ELE03

VALVE BODY COMPONENTSKit Valve Body Rebuild Kit From Code: (1056 000 081) ......................... 91-ON 1 5HP18.VBK01Kit 2-3 Flare Correction Kit............. 91-ON 1 5HP18.SK01NI Manual Valve ............................ 91-ON 1 5HP18.VA01NI Valve Fits in Pump Assy ........... 91-ON 1 5HP18.VA02

482




HARD PARTS800A Pump Assy................................ 91-ON 1 5HP18.PUM01801A Stator Support Except Codes: (1056 000 064, 066, 070, 074, 076 081, 086, 091, 093, 094 & 102) 91-ON 1 5HP18.SUP01801A Stator Support Codes: (1056 000 076, 086, 091 & 093)91-ON 1 5HP18.SUP02802B 'A' Clutch Drum (5 Plate) .......... 91-ON 1 5HP18.DRU06803C Piston 'D' Brake ........................ 91-ON 1 5HP18.PIS03804C 'D' & 'G' Brake Drum Assy (5 x 3 Plates)............................. 91-ON 1 5HP18.DRU03804C 'D' & 'G' Brake Drum Assy (6 x 4 Plates)............................. 91-ON 1 5HP18.DRU02805D 'F' Clutch Drum (See Note) (4 Plate) .................................... 91-ON 1 5HP18.DRU04805D 'F' Clutch Drum (See Note) (5 Plate) .................................... 91-ON 1 5HP18.DRU01806D Sleeve 'F' Clutch Drum ............. 91-ON 1 5HP18.SL01807C Carrier 'D'/'G' Brake .................. 91-ON 1 5HP18.SH01808D 'F' Clutch Diaphragm Retainer.. 91-ON 1 5HP18.RET06

Note: Early 'F' Clutch units did not have the hardened sleeve fitted and suffered damage to the aluminium bore, the original type drum is no longer available and must be replaced with the later 4 or 5 plate drum Item 805D above, the parts listed below will be required to complete the modification.

806D Sleeve 'F' Clutch Drum ............. 91-ON 1 5HP18.SL01121D 'F' Clutch Sleeve 'O' Ring (This Item is in Overhaul Kit) .... 91-ON 1 5HP18.OR01431D 'F' Clutch Sleeve Ret. Circlip .... 91-ON 1 5HP18.CIR01

SPECIAL ITEMS900E Valve Body Loom Ret. Nut (Up To Code: 1056 000 080) .... 91-ON 1 5HP18.NUT01NI Band Adj. Shim (4.25mm)......... 91-ON AR 5HP18.SHI01NI Band Adj. Shim (4.00mm)......... 91-ON AR 5HP18.SHI02NI Band Adj. Shim (3.75mm)......... 91-ON AR 5HP18.SHI03NI Band Adj. Shim (3.50mm)......... 91-ON AR 5HP18.SHI04NI Band Adj. Shim (3.25mm)......... 91-ON AR 5HP18.SHI05NI Band Adj. Shim (3.00mm)......... 91-ON AR 5HP18.SHI06NI Band Adj. Shim (2.75mm)......... 91-ON AR 5HP18.SHI07NI Band Adj. Shim (2.50mm)......... 91-ON AR 5HP18.SHI08NI Band Adj. Shim (2.25mm)......... 91-ON AR 5HP18.SHI09NI Band Adj. Shim (2.00mm)......... 91-ON AR 5HP18.SHI10NI Band Adj. Shim (1.75mm)......... 91-ON AR 5HP18.SHI11NI Band Adj. Shim (1.50mm)......... 91-ON AR 5HP18.SHI12NI Band Adj. Washer (5.00mm)..... 91-ON AR 5HP18.WA01NI Band Adj. Washer (4.75mm)..... 91-ON AR 5HP18.WA02NI Band Adj. Washer (4.50mm)..... 91-ON AR 5HP18.WA03NI Band Adj. Washer (4.25mm)..... 91-ON AR 5HP18.WA04NI Band Adj. Washer (4.00mm)..... 91-ON AR 5HP18.WA05NI Band Adj. Washer (3.75mm)..... 91-ON AR 5HP18.WA06NI Band Adj. Washer (3.50mm)..... 91-ON AR 5HP18.WA07NI Band Adj. Washer (3.25mm)..... 91-ON AR 5HP18.WA08NI Band Adj. Washer (3.00mm)..... 91-ON AR 5HP18.WA09NI Band Adj. Washer (2.75mm)..... 91-ON AR 5HP18.WA10NI Band Adj. Washer (2.50mm)..... 91-ON AR 5HP18.WA11NI Band Adj. Washer (2.25mm)..... 91-ON AR 5HP18.WA12NI Repair Manual (OEM)............... 91-ON 5HP18.MAN01NI Repair Manual ATSG/ZF........... 91-ON 5HP18.MAN02

487

AC ZF 5HP19 (BMW) Transmission Code: 1060 000 xxx5 SPEED RWD (Full Electronic Control)

484

ACZF 5HP19 (BMW) Transmission Code: 1060 000 xxx


485

ACZF 5HP19 (BMW) Transmission Code: 1060 000 xxx5 SPEED RWD (Full Electronic Control)

486



ZF 5HP19 (BMW) Transmission Code: 1060 000 xxx5 SPEED RWD (Full Electronic Control)

KITSKit Overhaul Kit BMW (OEM)......... All 1 5HP19.OHK01

GASKETS100K Pan Gasket ............................... All 1 5HP19.GAS01NI Valve Body Gasket ................... All 1 5HP19.GAS02

RUBBER COMPONENTS120A Pump to Stator 'O' Ring ............ All 1 5HP19.OR01121A Stator to Case 'O' Ring ............. All 1 5HP18.OR02

METAL CLAD SEALS150A Converter Seal.......................... All 1 4HP18.MCS01151J Extension Seal (52mm x 68mm x 6mm)............ All 1 5HP19.MCS02152K Selector Shaft Seal (10mm x 18mm x 5mm)............ All 1 5HP19.MCS03

MOULDED PISTONS170G Moulded Piston 'F' Clutch ......... All 1 5HP19.PIS01

SEALING RINGS200A Stator Support (Large) .............. All 2 5HP19.SSR01201A Stator Support (Small) .............. All 1 5HP19.SSR02202D Input Shaft Front (Small)........... All 1 5HP19.SSR03203D Input Shaft Rear (Large) ........... All 1 5HP18.SSR04204F 'D'/'G' Carrier............................. All 2 5HP18.SSR06

FRICTION PLATESKit Friction Kit................................. All 1 5HP19.FRK01250A Friction Plate 'C' Brake ............. All 3-4 5HP19.FRP02251B Friction Plate 'B' Clutch............. All 2 5HP19.FRP01252C Friction Plate 'A' Clutch............. All 4-5 5HP19.FRP03253D Friction Plate 'E' Clutch............. All 4-5 5HP19.FRP04254F Friction Plate 'D' Brake ............. All 5-6 4HP18.FRP02255F Friction Plate 'G' Brake ............. All 3-4 5HP19.FRP05256G Friction Plate 'F' Clutch ............. All 4-5 5HP19.FRP05

STEEL PLATESKit Steel Plate Kit ........................... All 1 5HP19.STK01300A 'C' Brake Codes (1060 000 004, 005, 006, 008, 009, 011)........... All 3 5HP19.STP01300A 'C' Brake Codes (1060 000 007 & 1060 000 010) ....................... All 4 4HP20.PP06301B 'B' Clutch................................... All 2 5HP19.STP04302C 'A' Clutch................................... All 4-5 5HP19.STP02303D 'E' Clutch................................... All 4-5 5HP19.STP05304F 'D' Brake ................................... All 5-6 5HP19.STP02305F 'G' Brake ................................... All 3-4 5HP19.STP07306G 'F' Clutch ................................... All 4-5 5HP19.STP03307A 'C' Brake Waved Steel .............. All 1 5HP19.STP10308B 'B' Clutch Waved Steel ............. All 1 5HP19.STP11309C 'A' Clutch Waved Steel ............. All 1 4HP18.STP03310D 'E' Clutch Waved Steel ............. All 1 5HP19.STP13311F 'D' Brake Waved Steel .............. All 1 5HP19.STP15312F 'G' Brake Waved Steel .............. All 1 5HP19.STP14313G 'F' Clutch Waved Steel.............. All 1 5HP19.STP14

PRESSURE PLATES400A Pressure Plate 'C' Brake (4.00mm) .................................. All 1 5HP19.PP01401B Pressure Plate 'B' Clutch .......... All 1 5HP19.PP02402C Pressure Plate 'A' Clutch .......... All 1 5HP19.PP03403D Pressure Plate 'E' Clutch .......... All 1 5HP19.PP04404F Pressure Plate 'D' Brake........... All 1 5HP19.PP03405F Pressure Plate 'G' Brake........... All 1 5HP19.PP06406G Pressure Plate 'F' Brake ........... All 1 5HP19.STP03

SPRINGS & CIRCLIPS410A Diaphragm Spring 'C' Brake ..... All 1 5HP19.DIA01411B Diaphragm Spring 'B' Clutch..... All 1 5HP19.DIA02412C Diaphragm Spring 'A' Clutch..... All 1 5HP19.DIA03413D Diaphragm Spring 'E' Clutch..... All 1 5HP19.DIA04414G Diaphragm Spring 'F' Clutch ..... All 1 5HP19.DIA05415F Diaphragm Spring 'D' Brake ..... All 1 5HP19.DIA06416F Diaphragm Spring 'G' Brake ..... All 1 5HP19.DIA07430A Circlip - 'C' Brake Retaining (2.80mm) AR 5HP19.CIR01430A Circlip - 'C' Brake Retaining (2.60mm) AR 5HP19.CIR02430A Circlip - 'C' Brake Retaining (2.40mm) AR 5HP19.CIR03430A Circlip - 'C' Brake Retaining (2.20mm) AR 5HP19.CIR04430A Circlip - 'C' Brake Retaining (2.00mm) AR 5HP19.CIR05430A Circlip - 'C' Brake Retaining (1.80mm) AR 5HP19.CIR06430A Circlip - 'C' Brake Retaining (1.60mm) AR 5HP19.CIR07430A Circlip - 'C' Brake Retaining (1.40mm) AR 5HP19.CIR08431B Circlip - 'B' Clutch Retaining (2.00mm) AR 5HP19.CIR09431B Circlip - 'B' Clutch Retaining (1.80mm) AR 5HP19.CIR10431B Circlip - 'B' Clutch Retaining (1.60mm) AR 5HP19.CIR11431B Circlip - 'B' Clutch Retaining (1.40mm) AR 5HP19.CIR12431B Circlip - 'B' Clutch Retaining (1.20mm) AR 5HP19.CIR13431B Circlip - 'B' Clutch Retaining (1.00mm) AR 5HP19.CIR14432C Circlip - 'A' Clutch Retaining (2.80mm) AR 5HP19.CIR15432C Circlip - 'A' Clutch Retaining (2.60mm) AR 5HP19.CIR16432C Circlip - 'A' Clutch Retaining (2.40mm) AR 5HP19.CIR17432C Circlip - 'A' Clutch Retaining (2.20mm) AR 5HP19.CIR18432C Circlip - 'A' Clutch Retaining (2.00mm) AR 5HP19.CIR19432C Circlip - 'A' Clutch Retaining (1.80mm) AR 5HP19.CIR20432C Circlip - 'A' Clutch Retaining (1.60mm) AR 5HP19.CIR21432C Circlip - 'A' Clutch Retaining (1.40mm) AR 5HP19.CIR22432C Circlip - 'A' Clutch Retaining (1.20mm) AR 5HP19.CIR23432C Circlip - 'A' Clutch Retaining (1.00mm) AR 5HP19.CIR24433D Circlip - 'E' Clutch Retaining (2.80mm) AR 5HP19.CIR25433D Circlip - 'E' Clutch Retaining (2.60mm) AR 5HP19.CIR26433D Circlip - 'E' Clutch Retaining (2.40mm) AR 5HP19.CIR27433D Circlip - 'E' Clutch Retaining (2.20mm) AR 5HP19.CIR28433D Circlip - 'E' Clutch Retaining (2.00mm) AR 5HP19.CIR29433D Circlip - 'E' Clutch Retaining (1.80mm) AR 5HP19.CIR30433D Circlip - 'E' Clutch Retaining (1.60mm) AR 5HP19.CIR31433D Circlip - 'E' Clutch Retaining (1.50mm) AR 5HP19.CIR32433D Circlip - 'E' Clutch Retaining (1.40mm) AR 5HP19.CIR33433D Circlip - 'E' Clutch Retaining (1.20mm) AR 5HP19.CIR34433D Circlip - 'E' Clutch Retaining (1.00mm) AR 5HP19.CIR35434F Circlip - 'D' Brake Retaining (4.20mm) AR 5HP19.CIR36434F Circlip - 'D' Brake Retaining (4.00mm) AR 5HP19.CIR37

FILTERS450K Pan Filter .................................. All 1 5HP19.FIL01450K Pan Filter (OEM)....................... All 1 5HP19.FIL10NI Valve Body Oil Screen .............. All 1 5HP19.FIL04

491



ZF 5HP19 (BMW) Transmission Code: 1060 000 xxx5 SPEED RWD (Full Electronic Control)

BUSHINGSNI Pump Body Bush...................... All 1 4HP18.BUS03


BEARING & RACES

ELECTRICAL COMPONENTSKit Solenoid Set (All Solenoids) ..... All 1 5HP19.SOL10700K Solenoid (PWM)........................ All 3 5HP19.SOL01701K Solenoid Main Pressure Reg.... All 1 5HP19.SOL02702K Solenoid Shift (On Off).............. All 3 5HP19.SOL03703K Range Switch............................ All 1 5HP19.ELE02704K Speed Transmitter (Hall Effect). All 1 5HP19.ELE03705K Speed Sensor (Inductive) (Fits on Valve Body).................. All 1 5HP18.ELE01

VALVE BODY PARTSNI Valve Body Oil Screen .............. All 1 5HP19.FIL04

HARDWARE800A Short Pump Assy ...................... All 1 5HP19.PUM02801G 'F' Clutch Cylinder (5 Plate) (Codes 1060 000 005, 006, 007, 009, 010, 011)........................... All 1 5HP19.DRU04801G 'F' Clutch Cylinder (4 Plate) (Codes 1060 000 004 & 008).... All 1 5HP19.DRU05802A Pump Stator & Plate ................. All 1 5HP19.SUP02825F 'D'/'G' Drum 5/3 Plates (Codes 1060 000 004 & 008..... All 1 5HP18.DRU03825F 'D'/'G' Drum 6/4 Plates (Except Codes 1060 000 004 & 008 1 5HP18.DRU02

SPECIAL ITEMS900A Washer - Oil Dam (Fits Behind T.C. Seal).............. All 1 5HP19.THW01901A Sealing Tube (Pump Stator) ..... All 2 5HP19.TU01NI Repair Manual (OEM)............... All 5HP19.MAN01NI Factory Repair Manual (ATSG) All 5HP19.MAN03

492

ACZF 5HP19 FL (AUDI/PORSCHE) Code: 1060 030 xxx


489

ACZF 5HP19 FL (AUDI/PORSCHE) Code: 1060 030 xxx5 SPEED FWD (Full Electronic Control)

490

ACZF 5HP19 FL (AUDI/PORSCHE) Code: 1060 030 xxx


491



ZF 5HP19 FL (AUDI/PORSCHE) Code: 1060 030 xxx5 SPEED FWD (Full Electronic Control)

KITSKit Overhaul Kit (OEM) (Audi/Porsche ........................... All 1 5HP19.OHK02

GASKETS100J Pan Gasket ............................... All 1 5HP19.GAS03101J Transfer Case to Main Case..... All 1 5HP19.GAS04NI Valve Body Gasket (See Fitment List 3) .................. All 1 5HP19.GAS05NI Valve Body Gasket (See Fitment List 8) .................. All 1 5HP19.GAS08

RUBBER COMPONENTS120A Pump to Stator 'O' Ring ............ All 1 5HP19.OR01121A Stator to Case 'O' Ring ............. All 1 5HP18.OR03122J V. Body to Case Sealing Rubber (Long) ....................................... All 5 5HP19.RUB01123J V. Body to Case Sealing Rubber (Short)....................................... All 3 5HP19.RUB02

METAL CLAD SEALS150A Converter Seal.......................... All 1 4HP18.MCS01152J Transfer Shaft Seal (37.50mm x 88mm x 16mm)..... All 1 5HP19.MCS04153J Left Hand Inner D. Shaft Seal... All 1 5HP19.MCS05154J Right Hand Outer D. Shaft Seal (75mm x 90mm x 8mm)............ All 1 5HP19.MCS06155J Left Hand Outer D. Shaft Seal (60mm x 80mm x7.50mm) All Box Codes Except 1060 030 009, 030, 031, 050 & 053 1 5HP19.MCS07


SEALING RINGS200A Stator Support (Large) .............. All 2 5HP19.SSR01201A Stator Support (Small) .............. All 1 5HP19.SSR02202D Input Shaft Front (Small)........... All 1 5HP19.SSR03204F 'D'/'G' Carrier............................. All 2 5HP18.SSR06

FRICTION PLATESKit Friction Kit (See Fitment List 3) All 1 5HP19.FRK02Kit Friction Kit (See Fitment List 4) All 1 5HP19.FRK03250A 'C' Brake (See Fitment List 3) ... All 4-5 5HP19.FRP02250A 'C' Brake (See Fitment List 4) ... All 4-5 5HP19.FRP09251B 'B' Clutch (See Fitment List 3) .. All 2 5HP19.FRP01251B 'B' Clutch (See Fitment List 4) .. All 2 5HP19.FRP10252C 'A' Clutch (See Fitment List 3) .. All 4-5 4HP18.FRP03252C 'A' Clutch (See Fitment List 4) .. All 4-5 5HP19.FRP11253D 'E' Clutch (See Fitment List 3) .. All 4-5 5HP19.FRP04253D 'E' Clutch (See Fitment List 4) .. All 4-5 5HP19.FRP12254F 'D' Brake (See Fitment List 3) ... All 5-6 4HP18.FRP02254F 'D' Brake (See Fitment List 4) ... All 5-6 5HP19.FRP14255F 'G' Brake (See Fitment List 3)... Alll 3-4 5HP18.FRP03255F 'G' Clutch (See Fitment List 4) .. All 4-5 5HP19.FRP13256G 'F' Clutch (See Fitment List 3)... All 4-5 5HP18.FRP03256G 'F' Clutch (See Fitment List 4)... All 4-5 5HP19.FRP13

STEEL PLATESKit Steel Plate Kit (See Fitment List 1) 1 5HP19.STK02Kit Steel Plate Kit (See Fitment List 2) 1 5HP19.STK03300A 'C' Brake (See Fitment List 2) ... All 3 5HP19.STP01300A 'C' Brake (See Fitment List 1) ... All 4-5 4HP20.STP05301B 'B' Clutch................................... All 2 5HP19.STP04302C 'A' Clutch................................... All 4-5 5HP19.STP02303D 'E' Clutch................................... All 4-5 5HP19.STP05304F 'D' Brake ................................... All 5-6 5HP19.STP02305F 'G' Brake ................................... All 3-4 5HP19.STP07306G 'F' Clutch ................................... All 4-5 5HP19.STP03307A 'C' Brake Waved Steel .............. All 1 5HP19.STP10308B 'B' Clutch Waved Steel (See Fitment List 3) .................. All 1 5HP19.STP11308B 'B' Clutch Waved Steel (See Fitment List 4) .................. All 1 5HP19.STP19309C 'A' Clutch Waved Steel (See Fitment List4) ................... All 1 4HP18.STP03309C 'A' Clutch Waved Steel (See Fitment List 3) .................. All 1 5HP18.STP04310D 'E' Clutch Waved Steel ............. All 1 5HP19.STP13311F 'D' Brake Waved Steel (See Fitment List 4) .................. All 1 5HP19.STP15311F 'D' Brake Waved Steel (See Fitment List 5) .................. All 1 5HP19.STP18311F 'D' Brake Waved Steel (1060 030 003 Only) ................. All 1 4HP18.STP03312F 'G' Brake Waved Steel (See Fitment List 4) .................. All 1 5HP19.STP14312F 'G' Brake Waved Steel (See Fitment List 3) .................. All 1 5HP19.STP17313G 'F' Clutch Waved Steel (See Fitment List 3) .................. All 1 5HP19.STP17313G 'F' Clutch Waved Steel (See Fitment List 4) .................. All 1 5HP19.STP14

PRESSURE PLATES400A Pressure Plate 'C' Brake (4.00mm See Fitment List 1) .... All 1 5HP19.PP01400A Pressure Plate 'C' Brake (3.30mm See Fitment List 2) .... All 1 5HP19.STP01401B Pressure Plate 'B' Clutch .......... All 1 5HP19.PP02402C Pressure Plate 'A' Clutch .......... All 1 5HP19.PP03403D Pressure Plate 'E' Clutch .......... All 1 5HP19.PP04404F Pressure Plate 'D' Brake........... All 1 5HP19.PP03405F Pressure Plate 'G' Brake........... All 1 5HP19.PP06406G Pressure Plate 'F' Brake ........... All 1 5HP19.STP03

SPRINGS & CIRCLIPS410A Diaphragm Spring 'C' Brake ..... All 1 5HP19.DIA01411B Diaphragm Spring 'B' Clutch..... All 1 5HP19.DIA02412C Diaphragm Spring 'A' Clutch..... All 1 5HP19.DIA03413D Diaphragm Spring 'E' Clutch..... All 1 5HP19.DIA04414G Diaphragm Spring 'F' Clutch ..... All 1 5HP19.DIA05415F Diaphragm Spring 'D' Brake ..... All 1 5HP19.DIA06416F Diaphragm Spring 'G' Brake ..... All 1 5HP19.DIA07430A Circlip - 'C' Brake Retaining (2.80mm) AR 5HP19.CIR01430A Circlip - 'C' Brake Retaining (2.60mm) AR 5HP19.CIR02430A Circlip - 'C' Brake Retaining (2.40mm) AR 5HP19.CIR03430A Circlip - 'C' Brake Retaining (2.20mm) AR 5HP19.CIR04430A Circlip - 'C' Brake Retaining (2.00mm) AR 5HP19.CIR05430A Circlip - 'C' Brake Retaining (1.80mm) AR 5HP19.CIR06430A Circlip - 'C' Brake Retaining (1.60mm) AR 5HP19.CIR07430A Circlip - 'C' Brake Retaining (1.40mm) AR 5HP19.CIR08

496



ZF 5HP19 FL (AUDI/PORSCHE) Code: 1060 030 xxx


SPRINGS & CIRCLIPS Cont...431B Circlip - 'B' Clutch Retaining (2.00mm) AR 5HP19.CIR09431B Circlip - 'B' Clutch Retaining (1.80mm) AR 5HP19.CIR10431B Circlip - 'B' Clutch Retaining (1.60mm) AR 5HP19.CIR11431B Circlip - 'B' Clutch Retaining (1.40mm) AR 5HP19.CIR12431B Circlip - 'B' Clutch Retaining (1.20mm) AR 5HP19.CIR13431B Circlip - 'B' Clutch Retaining (1.00mm) AR 5HP19.CIR14432C Circlip - 'A' Clutch Retaining (2.80mm) AR 5HP19.CIR15432C Circlip - 'A' Clutch Retaining (2.60mm) AR 5HP19.CIR16432C Circlip - 'A' Clutch Retaining (2.40mm) AR 5HP19.CIR17432C Circlip - 'A' Clutch Retaining (2.20mm) AR 5HP19.CIR18432C Circlip - 'A' Clutch Retaining (2.00mm) AR 5HP19.CIR19432C Circlip - 'A' Clutch Retaining (1.80mm) AR 5HP19.CIR20432C Circlip - 'A' Clutch Retaining (1.60mm) AR 5HP19.CIR21432C Circlip - 'A' Clutch Retaining (1.40mm) AR 5HP19.CIR22432C Circlip - 'A' Clutch Retaining (1.20mm) AR 5HP19.CIR23432C Circlip - 'A' Clutch Retaining (1.00mm) AR 5HP19.CIR24433D Circlip - 'E' Clutch Retaining (2.80mm) AR 5HP19.CIR25433D Circlip - 'E' Clutch Retaining (2.60mm) AR 5HP19.CIR26433D Circlip - 'E' Clutch Retaining (2.40mm) AR 5HP19.CIR27433D Circlip - 'E' Clutch Retaining (2.20mm) AR 5HP19.CIR28433D Circlip - 'E' Clutch Retaining (2.00mm) AR 5HP19.CIR29433D Circlip - 'E' Clutch Retaining (1.80mm) AR 5HP19.CIR30433D Circlip - 'E' Clutch Retaining (1.60mm) AR 5HP19.CIR31433D Circlip - 'E' Clutch Retaining (1.50mm) AR 5HP19.CIR32433D Circlip - 'E' Clutch Retaining (1.40mm) AR 5HP19.CIR33433D Circlip - 'E' Clutch Retaining (1.20mm) AR 5HP19.CIR34433D Circlip - 'E' Clutch Retaining (1.00mm) AR 5HP19.CIR35434F Circlip - 'D' Brake Retaining (4.20mm) AR 5HP19.CIR36434F Circlip - 'D' Brake Retaining (4.00mm) AR 5HP19.CIR37

FILTERS450J Pan Filter .................................. All 1 5HP19.FIL02450J Pan Filter (OEM)....................... All 1 5HP19.FIL12NI Valve Body Oil Screen .............. All 1 5HP19.FIL04



BEARING & RACES

ELECTRICAL COMPONENTSKit Solenoid Set (All Solenoids) (See Fitment List 8) .................. All 1 5HP19.SOL10Kit Solenoid Set (All Solenoids) (1060 030 030, 050, 053 Only) . All 1 5HP19.SOL11700J Solenoid (PWM) (See Fitment List 8) .................. All 3 5HP19.SOL01700J Solenoid (PWM) (See Fitment List 6) .................. All 3 4HP20.SOL02701J Solenoid Main Pressure Reg (See Fitment List 8) .................. All 1 5HP19.SOL02701J Solenoid Main Pressure Reg (See Fitment List 7) .................. All 1 4HP20.SOL03701J Solenoid Main Pressure Reg (1060 030 030, 050, 053 Only) . All 1 5HP19.SOL04702J Solenoid Shift (On Off) (See Fitment List 8) .................. All 3 5HP19.SOL03702J Solenoid Shift (On Off) (See Fitment List 6) .................. All 3 5HP30.SOL02703J Range Switch............................ All 1 5HP19.ELE01704J Speed Transmitter (Hall Effect) (See Fitment List 4) .................. All 1 5HP19.ELE03705J Speed Sensor (Inductive) (Fits on Valve Body) (See Fitment List 3) .................. All 1 5HP18.ELE01706J Vehicle Speed Sensor .............. All 1 4HP18.ELE02707J Speed Sensor (Inductive) (Fits on Casing) ........................ All 1 4HP20.ELE01


HARDWARE800A Short Pump Assy (Box Code Required) ................ All 1 5HP19.PUM01801G 'F' Clutch Cylinder (5 Plate) (Modifi ed * See Fitment List 9) . All 1 5HP19.DRU04801G 'F' Clutch Cylinder (4 Plate) (Modifi ed * See Fitment List 10) All 1 5HP19.DRU05802C 'A' Clutch Cylinder (5Plate) (See Fitment List 11)................. All 1 5HP19.DRU03803F 'D'/'G' Cylinder (6/4 Plates) (See Fitment List 12) ................ All 1 5HP19.DRU02803F 'D'/'G' Cylinder (5/4 Plates) (See Fitment List 13) ................ All 1 5HP19.DRU06804F O.W.C. Assy 'D'/'G' Carrier (See Fitment List 5) .................. All 1 5HP19.OWC01805J Side Cover - Front Diff .............. All 1 5HP19.COV01806A Stator Support Assy .................. All 1 5HP19.SUP01

* Modifi ed Items May Require Replacement of Extra Components To Make Them Compatible With Existing Transmissions, Please Furnish

Transmission Code and Ask Us To Check Compatibility

493



SPECIAL ITEMS900A Washer - Oil Dam (Fits Behind T.C. Seal).............. All 1 5HP19.THW01NI Repair Manual (OEM)............... All 5HP19.MAN02NI Factory Repair Manual (ATSG) All 5HP19.MAN04

FITMENT LISTFitment List 1 Fits the Following Codes:1060 030003, 004, 005, 006, 008, 009, 010, 011, 012, 013, 014, 015, 021, 023, 024, 025, 026, 027, 028, 029, 030, 031, 041, 042, 050, 053, 054, 061, 063, 064, 065, 066, 067, 068, 077, 079, 080, 081, 085, 086, 090, 092, 095, 100, 101, 104, 105, 106

Fitment List 2 Fits the Following Codes:1060 030034, 037, 038, 043, 044, 045, 046, 049, 059, 070, 072, 082, 084, 087, 088, 089, 091, 093, 094, 096, 099,

Fitment List 3 Fits the Following Codes:1060 030003, 004, 005, 006, 008, 009, 010, 011, 012, 013, 014, 015, 021, 023, 024, 025, 026, 027, 028, 029, 030, 031, 050, 053, 054, 066, 067, 068, 077,109, 110

Fitment List 4 Fits the Following Codes:1060 030034, 037, 038, 041, 042, 043, 044, 045, 046, 049, 059, 061, 063, 064, 065, 070, 072, 079, 080, 081, 082, 084, 085, 086, 087, 088,089, 090, 091, 092, 093, 094, 095, 096, 099, 100, 101, 104, 105, 106

Fitment List 5 Fits the Following Codes:1060 030004, 005, 006, 008, 009, 010, 011, 012, 013, 014, 015, 021, 023, 024, 025, 026, 027, 028, 029, 030, 031, 050, 053, 054, 066, 067, 068, 077

Fitment List 6 Fits the Following Codes:1060 030003, 004, 005, 006, 008, 009, 010, 011, 012, 013, 014, 015, 021, 023, 024, 025, 026, 027, 028, 029, 030, 031, 050, 053, 054, 066, 067, 068, 077

Fitment List 7 Fits the Following Codes:1060 030003, 004, 005, 006, 008, 009, 010, 011, 012, 013, 014, 015, 021, 023, 024, 025, 026, 027, 028, 029, 031, 054, 066, 067, 068, 077

Fitment List 8 Fits the Following Codes:1060 030034, 037, 038, 041, 042, 043, 044, 045, 046, 049, 059, 061, 063, 064, 065, 070, 072, 079, 080, 081, 082, 084, 085, 086, 087, 088, 089, 090, 091, 092, 093, 094, 095, 096, 099, 100, 101, 104, 105, 106,Fitment List 9 Fits the Following Codes:1060 030003, 005, 006, 009, 011, 012, 014, 015, 021, 026, 027, 028, 029, 030, 031, 034, 037, 038, 041, 042, 043, 046, 050, 053, 054, 059, 061, 063, 064, 065, 066, 067, 068, 070, 077, 079, 080, 081, 084, 085, 086, 088, 089, 090, 091, 092, 093, 094, 095, 099, 100, 101, 104, 105, 106

Fitment List 10 Fits the Following Codes:1060 030004, 008, 010, 013, 023, 024, 025, 044, 045, 049, 072, 082, 087, 096

ZF 5HP19 FL (AUDI/PORSCHE) Code: 1060 030 xxx5 SPEED FWD (Full Electronic Control)

FITMENT LIST Cont...Fitment List 11 Fits the Following Codes:1060 030003, 005, 006, 009, 011, 012, 014, 015, 021, 026, 027, 028, 029, 030, 031, 050, 053, 054, 066, 067, 068, 077

Fitment List 12 Fits the Following Codes:1060 030003, 034, 037, 038, 041, 042, 043, 046, 059, 061, 063, 064, 065, 070, 079, 080, 081, 084, 085, 086, 088, 089, 090, 091, 092, 093, 094, 095, 099, 100, 101, 104, 105, 106

Fitment List 13 Fits the Following Codes:1060 030005, 006, 009, 011, 012, 014, 015, 021, 026, 027, 028, 029, 030, 031, 050, 053, 054, 066, 067, 068, 077

494

AC

499

ACZF 5HP19 FLA (VW/AUDI) Code: 1060 040 xxx5 SPEED AWD (Full Electronic Control)

496

ACZF 5HP19 FLA (VW/AUDI) Code: 1060 040 xxx

5 SPEED AWD (Full Electronic Control)

497

ACZF 5HP19 FLA (VW/AUDI) Code: 1060 040 xxx5 SPEED AWD (Full Electronic Control)

498



ZF 5HP19 FLA (VW/AUDI) Code: 1060 040 xxx5 SPEED AWD (Full Electronic Control)

KITSKit Overhaul Kit (OEM) (VW/Audi................................... All 1 5HP19.OHK03

GASKETS100J Pan Gasket ............................... All 1 5HP19.GAS03101J Transfer Case to Main Case..... All 1 5HP19.GAS04102J Rear Transfer to Front Transfer All 1 5HP19.GAS06NI Valve Body Gasket (See Fitment List 5) .................. All 1 5HP19.GAS05NI Valve Body Gasket (See Fitment List 6) .................. All 1 5HP19.GAS08


METAL CLAD SEALS150A Converter Seal.......................... All 1 4HP18.MCS01152J Transfer Shaft Seal (37.50mm x 88mm x 16mm)..... All 1 5HP19.MCS04153J Left Hand Inner D. Shaft Seal... All 1 5HP19.MCS05154J Right Hand Outer D. Shaft Seal (75mm x 90mm x 8mm)............ All 1 5HP19.MCS06155J Left Hand Outer D. Shaft Seal (60mm x 80mm x7.50mm) (Except Porsche) ...................... All 1 5HP19.MCS07156J Rear Output Seal ...................... All 1 5HP19.MCS08157J Front Transfer Pinion Seal ........ All 1 5HP19.MCS09158J Intermediate Housing Seal ....... All 1 5HP19.MCS10


SEALING RINGS200A Stator Support (Large) .............. All 2 5HP19.SSR01201A Stator Support (Small) .............. All 1 5HP19.SSR02202D Input Shaft Front (Small)........... All 1 5HP19.SSR03204F 'D'/'G' Carrier............................. All 2 5HP18.SSR06

FRICTION PLATESKit Friction Kit (See Fitment List 1) All 1 5HP19.FRK02Kit Friction Kit (See Fitment List 2) All 1 5HP19.FRK03250A 'C' Brake (See Fitment List 1) ... All 4-5 5HP19.FRP02250A 'C' Brake (See Fitment List 2) ... All 4-5 5HP19.FRP09251B 'B' Clutch (See Fitment List 1) .. All 2 5HP19.FRP01251B 'B' Clutch (See Fitment List 2) .. All 2 5HP19.FRP10252C 'A' Clutch (See Fitment List 1) .. All 4-5 4HP18.FRP03252C 'A' Clutch (See Fitment List 2) .. All 4-5 5HP19.FRP11253D 'E' Clutch (See Fitment List 1) .. All 4-5 5HP19.FRP04253D 'E' Clutch (See Fitment List 2) .. All 4-5 5HP19.FRP12254F 'D' Brake (See Fitment List 1) ... All 5-6 4HP18.FRP02254F 'D' Brake (See Fitment List 2) ... All 5-6 5HP19.FRP14255F 'G' Brake (See Fitment List 1)... All 3-4 5HP18.FRP03255F 'G' Brake (See Fitment List 2)... All 3-4 5HP19.FRP13256G 'F' Clutch (See Fitment List 1)... All 4-5 5HP18.FRP03256G 'F' Clutch (See Fitment List 2)... All 4-5 5HP19.FRP13

STEEL PLATESKit Steel Plate Kit (See Fitment List 4) 1 5HP19.STK02Kit Steel Plate Kit (See Fitment List 3) 1 5HP19.STK03300A 'C' Brake (See Fitment List 3) ... All 3 5HP19.STP01300A 'C' Brake (See Fitment List 4) ... All 4-5 4HP20.STP05301B 'B' Clutch................................... All 2 5HP19.STP04302C 'A' Clutch................................... All 4-5 5HP19.STP02303D 'E' Clutch................................... All 4-5 5HP19.STP05304F 'D' Brake ................................... All 5-6 5HP19.STP02305F 'G' Brake ................................... All 3-4 5HP19.STP07306G 'F' Clutch ................................... All 4-5 5HP19.STP03307A 'C' Brake Waved Steel .............. All 1 5HP19.STP10308B 'B' Clutch Waved Steel (See Fitment List 5) .................. All 1 5HP19.STP11308B 'B' Clutch Waved Steel (See Fitment List 6) .................. All 1 5HP19.STP19309C 'A' Clutch Waved Steel (See Fitment List 5) .................. All 1 5HP18.STP04309C 'A' Clutch Waved Steel (See Fitment List 6) .................. All 1 4HP18.STP03310D 'E' Clutch Waved Steel ............. All 1 5HP19.STP13311F 'D' Brake Waved Steel (See Fitment List 5) .................. All 1 5HP19.STP18311F 'D' Brake Waved Steel (See Fitment List 6) .................. All 1 5HP19.STP15312F 'G' Brake Waved Steel (See Fitment List 5) .................. All 1 5HP19.STP17312F 'G' Brake Waved Steel (See Fitment List 6) .................. All 1 5HP19.STP14313G 'F' Clutch Waved Steel (See Fitment List 5) .................. All 1 5HP19.STP17313G 'F' Clutch Waved Steel (See Fitment List 6) .................. All 1 5HP19.STP14

PRESSURE PLATES400A Pressure Plate 'C' Brake (4.00mm See Fitment List 4) .... All 1 5HP19.PP01400A Pressure Plate 'C' Brake (3.30mm See Fitment List 3) .... All 1 5HP19.STP01401B Pressure Plate 'B' Clutch .......... All 1 5HP19.PP02402C Pressure Plate 'A' Clutch .......... All 1 5HP19.PP03403D Pressure Plate 'E' Clutch .......... All 1 5HP19.PP04404F Pressure Plate 'D' Brake........... All 1 5HP19.PP03405F Pressure Plate 'G' Brake........... All 1 5HP19.PP06406G Pressure Plate 'F' Brake ........... All 1 5HP19.STP03

SPRINGS & CIRCLIPS410A Diaphragm Spring 'C' Brake ..... All 1 5HP19.DIA01411B Diaphragm Spring 'B' Clutch..... All 1 5HP19.DIA02412C Diaphragm Spring 'A' Clutch..... All 1 5HP19.DIA03413D Diaphragm Spring 'E' Clutch..... All 1 5HP19.DIA04414G Diaphragm Spring 'F' Clutch ..... All 1 5HP19.DIA05415F Diaphragm Spring 'D' Brake ..... All 1 5HP19.DIA06416F Diaphragm Spring 'G' Brake ..... All 1 5HP19.DIA07430A Circlip - 'C' Brake Retaining (2.80mm) AR 5HP19.CIR01430A Circlip - 'C' Brake Retaining (2.60mm) AR 5HP19.CIR02430A Circlip - 'C' Brake Retaining (2.40mm) AR 5HP19.CIR03430A Circlip - 'C' Brake Retaining (2.20mm) AR 5HP19.CIR04430A Circlip - 'C' Brake Retaining (2.00mm) AR 5HP19.CIR05430A Circlip - 'C' Brake Retaining (1.80mm) AR 5HP19.CIR06430A Circlip - 'C' Brake Retaining (1.60mm) AR 5HP19.CIR07430A Circlip - 'C' Brake Retaining (1.40mm) AR 5HP19.CIR08431B Circlip - 'B' Clutch Retaining (2.00mm) AR 5HP19.CIR09431B Circlip - 'B' Clutch Retaining (1.80mm) AR 5HP19.CIR10431B Circlip - 'B' Clutch Retaining (1.60mm) AR 5HP19.CIR11

503



ZF 5HP19 FLA (VW/AUDI) Code: 1060 040 xxx5 SPEED AWD (Full Electronic Control)

SPRINGS & CIRCLIPS Cont...431B Circlip - 'B' Clutch Retaining (1.40mm) AR 5HP19.CIR12431B Circlip - 'B' Clutch Retaining (1.20mm) AR 5HP19.CIR13431B Circlip - 'B' Clutch Retaining (1.00mm) AR 5HP19.CIR14432C Circlip - 'A' Clutch Retaining (2.80mm) AR 5HP19.CIR15432C Circlip - 'A' Clutch Retaining (2.60mm) AR 5HP19.CIR16432C Circlip - 'A' Clutch Retaining (2.40mm) AR 5HP19.CIR17432C Circlip - 'A' Clutch Retaining (2.20mm) AR 5HP19.CIR18432C Circlip - 'A' Clutch Retaining (2.00mm) AR 5HP19.CIR19432C Circlip - 'A' Clutch Retaining (1.80mm) AR 5HP19.CIR20432C Circlip - 'A' Clutch Retaining (1.60mm) AR 5HP19.CIR21432C Circlip - 'A' Clutch Retaining (1.40mm) AR 5HP19.CIR22432C Circlip - 'A' Clutch Retaining (1.20mm) AR 5HP19.CIR23432C Circlip - 'A' Clutch Retaining (1.00mm) AR 5HP19.CIR24433D Circlip - 'E' Clutch Retaining (2.80mm) AR 5HP19.CIR25433D Circlip - 'E' Clutch Retaining (2.60mm) AR 5HP19.CIR26433D Circlip - 'E' Clutch Retaining (2.40mm) AR 5HP19.CIR27433D Circlip - 'E' Clutch Retaining (2.20mm) AR 5HP19.CIR28433D Circlip - 'E' Clutch Retaining (2.00mm) AR 5HP19.CIR29433D Circlip - 'E' Clutch Retaining (1.80mm) AR 5HP19.CIR30433D Circlip - 'E' Clutch Retaining (1.60mm) AR 5HP19.CIR31433D Circlip - 'E' Clutch Retaining (1.50mm) AR 5HP19.CIR32433D Circlip - 'E' Clutch Retaining (1.40mm) AR 5HP19.CIR33433D Circlip - 'E' Clutch Retaining (1.20mm) AR 5HP19.CIR34433D Circlip - 'E' Clutch Retaining (1.00mm) AR 5HP19.CIR35434F Circlip - 'D' Brake Retaining (4.20mm) AR 5HP19.CIR36434F Circlip - 'D' Brake Retaining (4.00mm) AR 5HP19.CIR37

FILTERS450J Pan Filter .................................. All 1 5HP19.FIL02450J Pan Filter (OEM)....................... All 1 5HP19.FIL12NI Valve Body Oil Screen .............. All 1 5HP19.FIL04



BEARING & RACES

ELECTRICAL COMPONENTSKit Solenoid Set (All Solenoids) (See Fitment List 6) .................. All 1 5HP19.SOL10700J Solenoid (PWM) (See Fitment List 6) .................. All 3 5HP19.SOL01700J Solenoid (PWM) (See Fitment List 5) .................. All 3 4HP20.SOL02701J Solenoid Main Pressure Reg (See Fitment List 6) .................. All 1 5HP19.SOL02701J Solenoid Main Pressure Reg (See Fitment List 5) .................. All 1 4HP20.SOL03702J Solenoid Shift (On Off) (See Fitment List 6) .................. All 3 5HP19.SOL03702J Solenoid Shift (On Off) (See Fitment List 5) .................. All 3 5HP30.SOL02703J Range Switch............................ All 1 5HP19.ELE01704J Speed Transmitter (Hall Effect) (See Fitment List 6) .................. All 1 5HP19.ELE03705J Speed Sensor (Inductive) (Fits on Valve Body) (See Fitment List 5) .................. All 1 5HP18.ELE01706J Vehicle Speed Sensor .............. All 1 4HP18.ELE02707J Speed Sensor (Inductive) (Fits on Casing) ........................ All 1 4HP20.ELE01


HARDWARE800A Short Pump Assy ...................... All 1 5HP19.PUM01801G 'F' Clutch Cylinder (5 Plate) (Modifi ed * All Except Codes: 1060 040 018, 030, 054, 073 & 101) ................................ All 1 5HP19.DRU04801G 'F' Clutch Cylinder (4 Plate) (Modifi ed * Box Codes: 1060 040 018, 030, 054, 073 & 101) Only........................ All 1 5HP19.DRU05802C 'A' Clutch Cylinder (5Plate) (See Fitment List 5) .................. All 1 5HP19.DRU03803F 'D'/'G' Cylinder (6/4 Plates) (See Fitment List 7) .................. All 1 5HP19.DRU02803F 'D'/'G' Cylinder (5/4 Plates) (See Fitment List 5) .................. All 1 5HP19.DRU06804F O.W.C. Assy 'D'/'G' Carrier (See Fitment List 5) .................. All 1 5HP19.OWC01805J Viscous Coupling Assy ............. All 1 5HP19.VC01806J Side Cover - Front Diff .............. All 1 5HP19.COV01807A Stator Support Assy .................. All 1 5HP19.SUP01

* Modifi ed Items May Require Replacement of Extra Components To Make Them Compatible With Existing Transmissions, Please Furnish



500



FITMENT LISTFitment List 1 Fits the Following Codes:1060 040002, 003, 008, 009, 012, 013, 014, 015, 016, 017, 018, 025, 036, 047, 048, 080

Fitment List 2 Fits the Following Codes:1060 040019, 020, 021, 024, 026, 028, 030, 035, 041, 043, 044, 046, 049, 053, 054, 057, 058, 059, 060, 061, 062, 063, 064, 065, 066, 067, 068, 069, 070, 071, 073, 075, 085, 086, 087, 089, 090, 093, 094, 100, 101, 102, 103, 104

Fitment List 3 Fits the Following Codes:1060 040019, 020, 021, 026, 030, 035, 054, 061, 064, 065, 066, 069, 073, 101

Fitment List 4 Fits the Following Codes:1060 040002, 003, 004, 008, 009, 012, 013, 014, 015, 016, 017, 018, 024, 025, 028, 036, 041, 043, 044, 046, 047, 048, 049, 053, 057, 058, 059, 060, 062, 063, 067, 068, 070, 071, 075, 080, 085, 086, 087, 089, 090, 093, 094, 100, 102, 103, 104

Fitment List 5 Fits the Following Codes:1060 040002, 003, 004, 008, 009, 012, 013, 014, 015, 016, 017, 018, 025, 036, 047, 048, 080

Fitment List 6 Fits the Following Codes:1060 040019, 020, 021, 024, 026, 028, 030, 035, 041, 043, 044, 046, 049, 053, 054, 057, 058, 059, 060, 061, 062, 063, 064, 065, 066, 067, 068, 069, 070, 071, 073, 075, 085, 086, 087, 089, 090, 093, 094, 100, 101, 102, 103, 104, 107

Fitment List 7 Fits the Following Codes:1060 040019, 020, 021, 024, 026, 028, 035, 041, 043, 044, 046, 049, 053, 057, 058, 059, 060, 061, 062, 063, 064, 065, 066, 067, 068, 069, 070, 071, 075, 085, 086, 087, 089, 090, 093, 094, 100, 102, 103, 104

501

ACZF 5HP19 HL (PORSCHE) Code: 1060 050 xxx


502

ACZF 5HP19 HL (PORSCHE) Code: 1060 050 xxx5 SPEED FWD (Full Electronic Control)

503

ACZF 5HP19 HL (PORSCHE) Code: 1060 050 xxx


504



ZF 5HP19 HL (PORSCHE) Code: 1060 050 xxx5 SPEED FWD (Full Electronic Control)

KITSKit Not Available From ZF

GASKETS100J Pan Gasket ............................... All 1 5HP19.GAS03101J Transfer Case to Main Case..... All 1 5HP19.GAS07NI Valve Body Gasket ................... All 1 5HP19.GAS05


METAL CLAD SEALS150A Converter Seal.......................... All 1 4HP18.MCS01152J Transfer Shaft Seal (37.50mm x 88mm x 16mm)..... All 1 5HP19.MCS04154J Left Hand Outer D. Shaft Seal (60mm x 80mm x7.50mm)........ All 1 5HP19.MCS07



FRICTION PLATESKit Friction Kit ................................ All 1 5HP19.FRK02250A 'C' Brake ................................... All 5 5HP19.FRP02251B 'B' Clutch................................... All 2 5HP19.FRP01253D 'E' Clutch................................... All 5 5HP19.FRP04254F 'D' Brake ................................... All 5 4HP18.FRP02255F 'G' Brake ................................... All 4 5HP18.FRP03256G 'F' Clutch ................................... All 5 5HP18.FRP03

STEEL PLATESKit Steel Plate Kit ........................... All 1 5HP19.STK02300A 'C' Brake ................................... All 5 4HP20.STP05301B 'B' Clutch................................... All 2 5HP19.STP04302C 'A' Clutch................................... All 5 5HP19.STP02303D 'E' Clutch................................... All 5 5HP19.STP05304F 'D' Brake ................................... All 6 5HP19.STP02305F 'G' Brake ................................... All 4 5HP19.STP07306G 'F' Clutch ................................... All 5 5HP19.STP03307A 'C' Brake Waved Steel .............. All 1 5HP19.STP10308B 'B' Clutch Waved Steel ............. All 1 5HP19.STP11309C 'A' Clutch Waved Steel ............. All 1 5HP18.STP04310D 'E' Clutch Waved Steel ............. All 1 5HP19.STP13311F 'D' Brake Waved Steel .............. All 1 5HP19.STP18312F 'G' Brake Waved Steel .............. All 1 5HP19.STP17313G 'F' Clutch Waved Steel.............. All 1 5HP19.STP17



FILTERSNI Valve Body Oil Screen .............. All 1 5HP19.FIL04

505



ZF 5HP19 HL (PORSCHE) Code: 1060 050 xxx5 SPEED FWD (Full Electronic Control)



BEARING & RACES

ELECTRICAL COMPONENTS700J Solenoid (PWM)........................ All 3 4HP20.SOL02701J Solenoid Main Pressure Reg (1060 050 003, 004) ................. All 1 5HP19.SOL04701J Solenoid Main Pressure Reg (1060 050 002) ......................... All 1 4HP20.SOL03702J Solenoid Shift (On Off).............. All 3 5HP30.SOL02705J Speed Sensor (Inductive) (Fits on Valve Body).................. All 1 5HP18.ELE01706J Speed Sensor (Inductive) (Fits on Casing) ........................ All 1 4HP20.ELE01


HARDWARE800A Short Pump Assy ...................... All 1 5HP19.PUM01801G 'F' Clutch Cylinder (5 Plate) (Modified * ) .............................. All 1 5HP19.DRU04802C 'A' Clutch Cylinder (5Plate) ....... All 1 5HP19.DRU03803F 'D'/'G' Cylinder (5/4 Plates) ....... All 1 5HP19.DRU06804F O.W.C. Assy 'D'/'G' Carrier ....... All 1 5HP19.OWC01

* Modified Items May Require Replacement of Extra Components To Make Them Compatible With Existing Transmissions, Please Furnish



506

ACZF 5HP19 HLA (PORSCHE) Code: 1060 060 xxx5 SPEED AWD (Full Electronic Control)

507

ACZF 5HP19 HLA (PORSCHE) Code: 1060 060 xxx

5 SPEED AWD (Full Electronic Control)

508

ACZF 5HP19 HLA (PORSCHE) Code: 1060 060 xxx5 SPEED AWD (Full Electronic Control)

509



ZF 5HP19 HLA (PORSCHE) Code: 1060 060 xxx5 SPEED AWD (Full Electronic Control)

KITSKit Not Available From ZF

GASKETS100J Pan Gasket ............................... All 1 5HP19.GAS03101J Transfer Case to Main Case..... All 1 5HP19.GAS07NI Valve Body Gasket ................... All 1 5HP19.GAS05


METAL CLAD SEALS150A Converter Seal.......................... All 1 4HP18.MCS01152J Transfer Shaft Seal (37.50mm x 88mm x 16mm)..... All 1 5HP19.MCS04155J Left Hand Outer D. Shaft Seal (60mm x 80mm x7.50mm)........ All 1 5HP19.MCS07



FRICTION PLATESKit Friction Kit ................................ All 1 5HP19.FRK02250A 'C' Brake ................................... All 5 5HP19.FRP02251B 'B' Clutch................................... All 2 5HP19.FRP01253D 'E' Clutch................................... All 5 5HP19.FRP04254F 'D' Brake ................................... All 5 4HP18.FRP02255F 'G' Brake ................................... All 4 5HP18.FRP03256G 'F' Clutch ................................... All 5 5HP18.FRP03

STEEL PLATESKit Steel Plate Kit ........................... All 1 5HP19.STK02300A 'C' Brake ................................... All 5 4HP20.STP05301B 'B' Clutch................................... All 2 5HP19.STP04302C 'A' Clutch................................... All 5 5HP19.STP02303D 'E' Clutch................................... All 5 5HP19.STP05304F 'D' Brake ................................... All 6 5HP19.STP02305F 'G' Brake ................................... All 4 5HP19.STP07306G 'F' Clutch ................................... All 5 5HP19.STP03307A 'C' Brake Waved Steel .............. All 1 5HP19.STP10308B 'B' Clutch Waved Steel ............. All 1 5HP19.STP11309C 'A' Clutch Waved Steel ............. All 1 5HP18.STP04310D 'E' Clutch Waved Steel ............. All 1 5HP19.STP13311F 'D' Brake Waved Steel .............. All 1 5HP19.STP18312F 'G' Brake Waved Steel .............. All 1 5HP19.STP17313G 'F' Clutch Waved Steel.............. All 1 5HP19.STP17



FILTERS450J Pan Filter .................................. All 1 5HP19.FIL02NI Valve Body Oil Screen .............. All 1 5HP19.FIL04

510



ZF 5HP19 HLA (PORSCHE) Code: 1060 060 xxx5 SPEED AWD (Full Electronic Control)



BEARING & RACES

ELECTRICAL COMPONENTS700J Solenoid (PWM)........................ All 3 4HP20.SOL02701J Solenoid Main Pressure Reg.... All 1 5HP19.SOL04702J Solenoid Shift (On Off).............. All 3 5HP30.SOL02705J Speed Sensor (Inductive) (Fits on Valve Body).................. All 1 5HP18.ELE01706J Speed Sensor (Inductive) (Fits on Casing) ........................ All 1 4HP20.ELE01


HARDWARE800A Short Pump Assy ...................... All 1 5HP19.PUM01801G 'F' Clutch Cylinder (Modified *) ............................... All 1 5HP19.DRU04802C 'A' Clutch Cylinder (5Plate) ....... All 1 5HP19.DRU03803F 'D'/'G' Cylinder (5/4 Plates) ....... All 1 5HP19.DRU06804F O.W.C. Assy 'D'/'G' Carrier ....... All 1 5HP19.OWC01

* Modified Items May Require Replacement of Extra Components To Make Them Compatible With Existing Transmissions, Please Furnish



515

AC ZF 5HP24 (BMW, JAGUAR & LANDROVER) Codes: 1058 000 xxx


516

ACZF5HP24 (BMW, JAGUAR & LANDROVER) Codes: 1058 000 xxx5 SPEED RWD (Full Electronic Control)

517

ACZF5HP24 (BMW, JAGUAR & LANDROVER) Codes: 1058 000 xxx


518



ZF5HP24 (BMW, JAGUAR & LANDROVER) Codes: 1058 000 xxx5 SPEED RWD (Full Electronic Control)


GASKETS100H Pan Gasket ............................... 97-ON 1 5HP24.GAS01101A Stator to Case Gasket .............. 97-ON 1 5HP24.GAS02NI Valve Body Gasket ................... 97-ON 1 5HP24.GAS03

RUBBER COMPONENTS120A Pump Body 'O' Ring.................. 97-ON 1 5HP19.OR01125B 'A' Clutch Piston Outer 'O' Ring 97-ON 1 5HP24.OR02126B 'A' Clutch Piston Inner 'O' Ring . 97-ON 1 5HP24.OR03140H Filter to V. Body 'O' Ring........... 92-ON 1 5HP18.OR06

METAL CLAD SEALS150A Pump Body Seal ....................... 97-ON 1 3HP22.MCS01151G Extension Housing Seal............ 97-ON 1 5HP30.MCS02152H Selector Shaft Seal ................... 97-ON 1 3HP22.MCS03

MOULDED PISTONS170F 'F' Brake.................................... 97-ON 1 5HP30.PIS01

SEALING RINGS201B Input Shaft ................................ 97-ON 2 5HP19.SSR03

FRICTION PLATESKit Friction Plate Kit All Except Codes: (1058 000 003, 004, 005, 009 & 010) ................................ 97-ON 1 5HP24.FRK02Kit Friction Plate Kit Codes: (1058 000 003, 004, 005, 009 & 010) Only........................ 97-ON 1 5HP24.FRK01250B 'B' Clutch All Except Codes: (1058 000 003, 004, 005, 009 & 010) ................................ 97-ON 6 5HP24.FRP05250B 'B' Clutch Codes: (1058 000 003, 004, 005, 009 & 010) Only........................ 97-ON 6 5HP24.FRP02251B 'A' Clutch All Except Codes: (1058 000 003, 004, 005, 009 & 010) ................................ 97-ON 6 5HP24.FRP04251B 'A' Clutch Codes: (1058 000 003, 004, 005, 009 & 010) Only........................ 97-ON 6 5HP24.FRP01252C 'C' Clutch All Except Codes: (1058 000 003, 004, 005, 009 & 010) ................................ 97-ON 4 5HP24.FRP04252C 'C' Clutch Codes: (1058 000 003, 004, 005, 009 & 010) Only........................ 97-ON 4 5HP24.FRP01253D 'D' Brake All Except Codes: (1058 000 003, 004, 005, 009 & 010) ................................ 97-ON 3-4 5HP24.FRP05253D 'D' Brake Codes: (1058 000 003, 004, 005, 009 & 010) Only........................ 97-ON 3-4 5HP24.FRP02254D 'E' Brake All Except Codes: (1058 000 003, 004, 005, 009 & 010) ................................ 97-ON 4-5 5HP24.FRP05254D 'E' Brake Codes: (1058 000 003, 004, 005, 009 & 010) Only........................ 97-ON 4-5 5HP24.FRP02

FRICTION PLATES Cont,,,255F 'F' Brake All Except Codes: (1058 000 003, 004, 005, 009 & 010) ................................ 97-ON 6 5HP24.FRP06255F 'F' Brake Codes: (1058 000 003, 004, 005, 009 & 010) Only........................ 97-ON 6 5HP24.FRP03

STEEL PLATESKit Steel Plate Kit All Except (1058 000 003, 004, 005, 009 & 010) ................................ 97-ON 1 5HP24.STK02Kit Steel Plate Kit Codes: (1058 000 003, 004, 005, 009 & 010) Only........................ 97-ON 6 5HP24.STK01300B 'B' Clutch (1.80mm) All Except (1058 000 003, 004, 005, 009 & 010) ................................ 97-ON 6 4HP20.PP21300B 'B' Clutch (3.00mm) Codes: (1058 000 003, 004, 005, 009 & 010) Only........................ 97-ON 6 4HP20.PP12301B 'A' Clutch All Except (1058 000 003, 004, 005, 009 & 010) ................................ 97-ON 6 5HP24.STP04301B 'A' Clutch Codes: (1058 000 003, 004, 005, 009 & 010) Only........................ 97-ON 6 5HP24.STP02302C 'C' Clutch All Except (1058 000 003, 004, 005, 009 & 010) ................................ 97-ON 4 5HP24.STP04302C 'C' Clutch Codes: (1058 000 003, 004, 005, 009 & 010) Only........................ 97-ON 4 5HP24.STP02303D 'D' Brake (1.80mm) All Except (1058 000 003, 004, 005, 009 & 010) ................................ 97-ON 3-4 4HP20.PP21303D 'D' Brake (3.00mm) Codes: (1058 000 003, 004, 005, 009 & 010) Only........................ 97-ON 3-4 4HP20.PP12304D 'E' Brake (1.80mm) All Except (1058 000 003, 004, 005, 009 & 010) ................................ 97-ON 4-5 4HP20.PP21304D 'E' Brake (3.00mm) Codes: (1058 000 003, 004, 005, 009 & 010) Only........................ 97-ON 4-5 4HP20.PP12305F 'F' Brake (1.80mm) All Except (1058 000 003, 004, 005, 009 & 010) ................................ 97-ON 6 5HP24.STP06305F 'F' Brake Codes: (1058 000 003, 004, 005, 009 & 010) Only........................ 97-ON 6 5HP30.STP03310B 'B' Clutch Waved Steel ............. 97-ON 1 5HP24.STP01313D 'D' Brake Waved Steel .............. 97-ON 1 5HP24.STP01315F 'F' Brake Waved Steel .............. 97-ON 1 5HP30.STP04

PRESSURE PLATES400B 'B' Clutch All Except (1058 000 003, 004, 005, 009 & 010) ................................ 97-ON 1 4HP20.PP11400B 'B' Clutch Codes: (1058 000 003, 004, 005, 009 & 010) Only........................ 97-ON 1 4HP20.PP09401B 'A' Clutch................................... 97-ON 1 5HP24.PP02

519



ZF5HP24 (BMW, JAGUAR & LANDROVER) Codes: 1058 000 xxx5 SPEED RWD (Full Electronic Control)

PRESSURE PLATES Cont...403D 'D' Brake All Except (1058 000 003, 004, 005, 009 & 010) ................................ 97-ON 1 4HP20.PP11403D 'D' Brake Codes: (1058 000 003, 004, 005, 009 & 010) Only........................ 97-ON 1 4HP20.PP09403D 'E' Brake All Except (1058 000 003, 004, 005, 009 & 010) ................................ 97-ON 1 4HP20.PP11403D 'E' Brake Codes: (1058 000 003, 004, 005, 009 & 010) Only........................ 97-ON 1 4HP20.PP09

SPRINGS & CIRCLIPS411B 'A' Clutch Diaphragm Spring..... 97-ON 1 5HP24.DIA02415F 'F' Brake Diaphragm Spring...... 97-ON 1 5HP30.DIA05431B 'A' Clutch Ret. Circlip (3.00mm) 97-ON AR 5HP24.CIR01442F 'F' Brake Ret. Circlip (3.80mm). 97-ON AR 5HP24.CIR03

FILTERS450H Pan Filter .................................. 97-ON 1 5HP24.FIL01450H Pan Filter (OEM)....................... 97-ON 1 5HP24.FIL10

BUSHINGS


BEARINGS & RACES650A Needle Bearing Pump Body ..... 97-ON 1 5HP30.BE01651B Radial Bearing Stator to Input... 97-ON 1 5HP24.TOR01652B Radial Bearing 'A' Drum to Intermediate Shaft.. 97-ON 1 5HP24.TK05653B Radial Bearing 'B' Clutch Hub to Intermediate Shaft ................ 97-ON 1 5HP24.TOR02654B Bearing Kit (Rear of Input Assy) 97-ON 1 5HP24.TK01655D Radial Bearing 'D' Brake to 'B' Clutch ............... 97-ON 1 5HP24.TK02656E Bearing Kit 'E' Brake to Sun Gear ............... 97-ON 1 5HP24.TK03657E Radial Bearing Sun Gear to Planet Carrier ....... 97-ON 1 5HP24.TK04690G Output Roller Bearing ............... 97-ON 1 5HP30.BE02

ELECTRICAL COMPONENTSKit Solenoid Kit (8 Sols) Fits Codes (1058 000 003, 004, 005, 009, 010, 013, 014, 015, 016, 017, 018 & 024) ................................ 97-ON 1 5HP24.SOL10Kit Solenoid Kit (8 Sols) Fits Codes (1058 000 020, 021, 022, 023, 026, 027, 028, 029, 032, 034, 035 & 036) ................................ 97-ON 1 5HP19.SOL11700H Shift Solenoid (On Off).............. 97-ON 3 5HP30.SOL02701H Shift Control Solenoid (PWM)... 97-ON 4 4HP20.SOL02702H Main Pressure Control (PWM) Fits Codes (1058 000 003, 004, 005, 009, 010, 013, 014, 015, 016, 017, 018 & 024) ................ 97-ON 1 4HP20.SOL03702H Main Pressure Control (PWM) Fits Codes (1058 000 020, 021, 022, 023, 026, 027, 028, 029, 032, 034, 035 & 036) ................ 97-ON 1 5HP19.SOL04703H Speed Sensor (Inductive) ......... 97-ON 2 4HP22.ELE01704H Range Switch (BMW) Except Code (1058 000 005) ......................... 97-ON 1 5HP24.ELE01704H Range Switch (BMW) (Code 1058 000 005 Only) ....... 97-ON 1 5HP24.ELE05704H Range Switch (Jaguar) Fits Codes (1058 000 009,013, 014, 014, 024, 026, 027 & 028) ........................ 97-ON 1 5HP24.ELE02705H Valve Body Wiring Harness ...... 97-ON 1 5HP24.ELE03

VALVE BODY PARTS

HARDWARE800A Short Pump Assy ...................... 97-ON 1 5HP24.PUM02803B 'A' Clutch Drum & Input Shaft ... 97-ON 1 5HP24.DRU01804B 'B' Clutch Hub ........................... 97-ON 1 5HP24.HUB01805F Retaining Ring 'F' Diaphragm... 97-ON 1 5HP24.RET06806F 'F' Brake Cylinder...................... 97-ON 1 5HP24.DRU06807C Sun Gear Shaft ......................... 97-ON 1 5HP24.SH01810H Main Case Assy (Jaguar).......... 97-ON 1 5HP24.CAS01

SPECIAL ITEMS900F Bolt 'F' Brake to Case ............... 97-ON 12 5HP30.NUT01NI Repair Manual (OEM)............... 97-ON 5HP24.MAN01NI Repair Manual (ATSG/ZF) ........ 97-ON 5HP24.MAN02

520

ACZF 5HP24A (AUDI & VW) Code: 1058 020 xxx5 SPEED 4WD (Full Electronic Control)

521

ACZF5HP24A (AUDI & VW) Code: 1058 020 xxx

5 SPEED 4WD (Full Electronic Control)

522

ACZF5HP24A (AUDI & VW) Code: 1058 020 xxx5 SPEED 4WD (Full Electronic Control)

523



ZF5HP24A (AUDI & VW) Code: 1058 020 xxx5 SPEED 4WD (Full Electronic Control)

KITSKit Overhaul Kit (OEM) .................. 96-ON 1 5HP24A.OHK01

GASKETS100G Pan Gasket ............................... 96-ON 1 5HP24A.GAS01101G Rear Main Case Gasket ........... 96-ON 1 5HP24A.GAS02NI Valve Body Gasket ................... 96-ON 1 5HP24.GAS03

RUBBER COMPONENTS120A Pump Body 'O' Ring.................. 96-ON 1 5HP19.OR01121A Stator to Case 'O' Ring ............. 96-ON 1 5HP19.OR03126B 'A' Clutch Piston Outer 'O' Ring 96-ON 1 5HP24.OR02127B 'A' Clutch Piston Inner 'O' Ring . 96-ON 1 5HP24.OR03

METAL CLAD SEALS150A Pump Body Seal ....................... 96-ON 1 3HP22.MCS01151G Rear Output Seal ...................... 96-ON 1 5HP30.MCS02152G Selector Shaft Seal ................... 96-ON 1 3HP22.MCS03153G Front Axle Output Seal.............. 96-ON 1 5HP19.MCS10154G Left Hand Drive Shaft Seal ....... 96-ON 1 5HP19.MCS07155G Right Hand Drive Shaft Seal..... 96-ON 1 5HP19.MCS06156G Rear Pinion Seal....................... 96-ON 1 5HP19.MCS04140G Filter to V. Body 'O' Ring........... 92-ON 1 5HP18.OR06

MOULDED PISTONS170F 'F' Brake.................................... 96-ON 1 5HP30.PIS01

SEALING RINGS201B Input Shaft ................................ 96-ON 2 5HP19.SSR03

FRICTION PLATESKit Friction Plate Kit All Except Codes: (1058 020 003, 004, 006, 007) . 96-ON 1 5HP24.FRK02Kit Friction Plate Kit Codes: (1058 020 003, 004, 006 & 007) Only........................ 96-ON 1 5HP24.FRK01250B 'B' Clutch All Except Codes: (1058 020 003, 004, 006, 007) . 96-ON 6 5HP24.FRP05250B 'B' Clutch Codes: (1058 020 003, 004, 006 & 007) Only........................ 96-ON 6 5HP24.FRP02251B 'A' Clutch All Except Codes: (1058 020 003, 004, 006, 007) . 96-ON 6 5HP24.FRP04251B 'A' Clutch Codes: (1058 020 003, 004, 006 & 007) Only........................ 96-ON 6 5HP24.FRP01252C 'C' Clutch All Except Codes: (1058 020 003, 004, 006, 007) . 96-ON 4 5HP24.FRP04252C 'C' Clutch Codes: (1058 020 003, 004, 006 & 007) Only........................ 96-ON 4 5HP24.FRP01253D 'D' Brake All Except Codes: (1058 020 003, 004, 006, 007) . 96-ON 4-5 5HP24.FRP05253D 'D' Brake Codes: (1058 020 003, 004, 006 & 007) Only........................ 96-ON 4-5 5HP24.FRP02254D 'E' Brake All Except Codes: (1058 020 003, 004, 006, 007) . 96-ON 5 5HP24.FRP05254D 'E' Brake Codes: (1058 020 003, 004, 006 & 007) Only........................ 96-ON 5 5HP24.FRP02

FRICTION PLATES Cont,,,255F 'F' Brake All Except Codes: (1058 020 003, 004, 006, 007) . 96-ON 6 5HP24.FRP06255F 'F' Brake Codes: (1058 020 003, 004, 006 & 007) Only........................ 96-ON 6 5HP24.FRP03

STEEL PLATESKit Steel Plate Kit All Except (1058 020 003, 004, 006, 007) . 96-ON 1 5HP24.STK02Kit Steel Plate Kit Codes: (1058 020 003, 004, 006 & 007) Only........................ 96-ON 6 5HP24.STK01300B 'B' Clutch (1.80mm) All Except (1058 020 003, 004, 006, 007) . 96-ON 6 4HP20.PP21300B 'B' Clutch (3.00mm) Codes: (1058 020 003, 004, 006 & 007) Only........................ 96-ON 6 4HP20.PP12301B 'A' Clutch All Except (1058 020 003, 004, 006, 007) . 96-ON 6 5HP24.STP04301B 'A' Clutch Codes: (1058 020 003, 004, 006 & 007) Only........................ 96-ON 6 5HP24.STP02302C 'C' Clutch All Except (1058 020 003, 004, 006, 007) . 96-ON 4 5HP24.STP04302C 'C' Clutch Codes: (1058 020 003, 004, 006 & 007) Only........................ 96-ON 4 5HP24.STP02303D 'D' Brake (1.80mm) All Except (1058 020 003, 004, 006, 007) . 96-ON 4-5 4HP20.PP21303D 'D' Brake (3.00mm) Codes: (1058 020 003, 004, 006 & 007) Only........................ 96-ON 4-5 4HP20.PP12304D 'E' Brake (1.80mm) All Except (1058 020 003, 004, 006, 007) . 96-ON 5 4HP20.PP21304D 'E' Brake (3.00mm) Codes: (1058 020 003, 004, 006 & 007) Only........................ 96-ON 5 4HP20.PP12305F 'F' Brake (1.80mm) All Except (1058 020 003, 004, 006, 007) . 96-ON 6 5HP24.STP06305F 'F' Brake Codes: (1058 020 003, 004, 006 & 007) Only........................ 96-ON 6 5HP30.STP03310B 'B' Clutch Waved Steel ............. 96-ON 1 5HP24.STP01313D 'D' Brake Waved Steel .............. 96-ON 1 5HP24.STP01315F 'F' Brake Waved Steel .............. 96-ON 1 5HP30.STP04

PRESSURE PLATES400B 'B' Clutch All Except (1058 000 003, 004, 005, 009 & 010) ................................ 96-ON 1 4HP20.PP11400B 'B' Clutch Codes: (1058 000 003, 004, 005, 009 & 010) Only........................ 96-ON 1 4HP20.PP09401B 'A' Clutch................................... 96-ON 1 5HP24.PP02403D 'D' Brake All Except (1058 000 003, 004, 005, 009 & 010) ................................ 96-ON 1 4HP20.PP11403D 'D' Brake Codes: (1058 000 003, 004, 005, 009 & 010) Only........................ 96-ON 1 4HP20.PP09403D 'E' Brake All Except (1058 000 003, 004, 005, 009 & 010) ................................ 96-ON 1 4HP20.PP11403D 'E' Brake Codes: (1058 000 003, 004, 005, 009 & 010) Only........................ 97-ON 1 4HP20.PP09

524



ZF5HP24A (AUDI & VW) Code: 1058 020 xxx5 SPEED 4WD (Full Electronic Control)

SPRINGS & CIRCLIPS411B 'A' Clutch Diaphragm Spring..... 96-ON 1 5HP24.DIA02415F 'F' Brake Diaphragm Spring...... 96-ON 1 5HP30.DIA05431B 'A' Clutch Ret. Circlip (3.00mm) 96-ON AR 5HP24.CIR01442F 'F' Brake Ret. Circlip (3.80mm). 97-ON AR 5HP24.CIR03

FILTERS450G Pan Filter Codes: (1058 020 003, 004, 006, 007, 008, 009, 010, &011) Only ........ 96-ON 1 5HP24A.FIL01450G Pan Filter All Except Codes: (1058 020 003, 004, 006, 007, 008, 009, 010, &011) ................ 96-ON 1 5HP24A.FIL02

BUSHINGS


BEARINGS & RACES650A Needle Bearing Pump Body ..... 96-ON 1 5HP30.BE01651B Radial Bearing Stator to Input... 96-ON 1 5HP24.TOR01652B Radial Bearing 'A' Drum to Intermediate Shaft.. 96-ON 1 5HP24.TK05653B Radial Bearing 'B' Clutch Hub to Intermediate Shaft ................ 96-ON 1 5HP24.TOR02654B Bearing Kit (Rear of Input Assy) 96-ON 1 5HP24.TK01655D Radial Bearing 'D' Brake to 'B' Clutch ............... 96-ON 1 5HP24.TK02656E Bearing Kit 'E' Brake to Sun Gear ............... 96-ON 1 5HP24.TK03657E Radial Bearing Sun Gear to Planet Carrier ....... 96-ON 1 5HP24.TK04690G Roller Bearing Idler Gear .......... 96-ON 1 5HP24A.BE01

ELECTRICAL COMPONENTSKit Solenoid Kit (8 Sols) ................. 96-ON 1 5HP19.SOL11700G Shift Solenoid (On Off).............. 96-ON 3 5HP30.SOL02701G Shift Control Solenoid (PWM)... 96-ON 4 4HP20.SOL02702G Main Pressure Control (PWM).. 96-ON 1 5HP19.SOL04703G Speed Sensor (Inductive) (Fitted to Valve Body) ............... 96-ON 1 5HP18.ELE01704G Speed Sensor (Inductive) (Fitted to Rear Housing) ........... 96-ON 1 4HP18.ELE01705G Vehicle Speed Sensor .............. 96-ON 1 4HP18.ELE02

VALVE BODY PARTS

HARDWARE803B 'A' Clutch Drum & Shaft ............ 96-ON 1 5HP24A.DRU01804B 'B' Clutch Hub ........................... 96-ON 1 5HP24.HUB01805F Retaining Ring 'F' Diaphragm... 96-ON 1 5HP24.RET06806F 'F' Brake Cylinder...................... 96-ON 1 5HP24.DRU06807C Sun Gear Shaft ......................... 96-ON 1 5HP24.SH01

SPECIAL ITEMSNI Repair Manual (OEM)............... 96-ON 5HP24A.MAN01

525

AC ZF 5HP30 (BMW, ROLLS ROYCE, BENTLY & ASTON MARTIN)

5 SPEED RWD (Electronic Control) Codes: 1055 000 xxx.

522

ACZF 5HP30 (BMW, ROLLS ROYCE, BENTLY & ASTON MARTIN)5 SPEED RWD (Electronic Control) Codes: 1055 000 xxx.

527

ACZF 5HP30 (BMW, ROLLS ROYCE, BENTLY & ASTON MARTIN)

5 SPEED RWD (Electronic Control) Codes: 1055 000 xxx.

528



ZF 5HP30 (BMW, ROLLS ROYCE, BENTLY & ASTON MARTIN)5 SPEED RWD (Electronic Control) Codes: 1055 000 xxx.


Note: Box Code: 010 Replaced By 029 Box Code: 011 Replaced By 030 Box Code: 016 Replaced By 031 Box Code: 017 Replaced By 032

GASKETS100Q Pan Gasket ............................... 92-ON 1 5HP30.GAS01NI Valve Body Gasket All Except (Code: 1055 000 007)............... 92-ON 1 5HP30.GAS02NI Valve Body Gasket (Code: 1055 000 007 Only) ...... 92-ON 1 5HP30.GAS03

RUBBER COMPONENTS120A Pump Body 'O' Ring.................. 92-ON 1 5HP30.OR01121A Stator to Case 'O' Ring ............. 92-ON 1 5HP30.OR02140Q Filter to V. Body 'O' Ring........... 92-ON 1 5HP18.OR06141Q Case Connector 'O' Ring .......... 92-ON 2 5HP18.OR03

METAL CLAD SEALS150A Pump Body Seal ....................... 92-ON 1 3HP22.MCS01151P Extension Seal.......................... 92-ON 1 5HP30.MCS02152Q Selector Shaft Seal ................... 92-ON 1 3HP22.MCS03

MOULDED PISTONS172H 'D' Brake Piston ........................ 92-ON 1 5HP30.PIS04173K 'E1' Brake Piston....................... 92-ON 1 5HP30.PIS03174N 'F' Brake Piston......................... 92-ON 1 5HP30.PIS01

SEALING RINGS

FRICTION PLATESKit Friction (OEM) All Except Codes: (1055 000 007, 015, 029, 030, 031 & 026) ................................ 92-ON 1 5HP30.FRK02Kit Friction (OEM) Codes: (1055 000 007, 015, 029, 030 & 031) Only........................ 92-ON 1 5HP30.FRK01Kit Friction (OEM) Code: (1055 000 026) Only ................. 92-ON 1 5HP30.FRK03250C 'A' Clutch (OEM) All Except Codes: (1055 000 007, 015, 029, 030, 031 & 026) ................................ 92-ON 5 5HP24.FRP06250C 'A' Clutch (OEM) Codes: (1055 000 007, 015, 029, 030 & 031) Only........................ 92-ON 5 5HP30.FRP01250C 'A' Clutch (OEM) Code: (1055 000 026) Only ................. 92-ON 5 5HP24.FRP03250C 'A' Clutch (Aftermarket)............. 92-ON 5 5HP30.FRP11251D 'C' Clutch All Except Codes: (1055 000 007, 015, 029, 030, 031 & 026) ................................ 92-ON 3 5HP30.FRP03251D 'C' Clutch Codes: (1055 000 007, 015, 029, 030 & 031) Only........................ 92-ON 3 5HP30.FRP02251D 'C' Clutch (Aftermarket)............. 92-ON 3 5HP30.FRP12252E 'B' Clutch All Except Codes: (1055 000 007, 015, 029, 030, 031 & 026) ................................ 92-ON 5-6 5HP30.FRP03

FRICTION PLATES Cont...252E 'B' Clutch Codes: (1055 000 007, 015, 029, 030 & 031) Only........................ 92-ON 5-6 5HP30.FRP02252E 'B' Clutch (Aftermarket)............. 92-ON 5-6 5HP30.FRP12253H 'D' Brake All Except Codes: (1055 000 007, 015, 029, 030, 031 & 026) ................................ 92-ON 5 5HP30.FRP03253H 'D' Brake Codes: (1055 000 007, 015, 029, 030 & 031) Only........................ 92-ON 5 5HP30.FRP02253H 'D' Brake (Aftermarket) ............. 92-ON 5 5HP30.FRP12254J 'E2' Brake All Except Codes: (1055 000 007, 015, 029, 030, 031 & 026) ................................ 92-ON 3 5HP30.FRP03254J 'E2' Brake Codes: (1055 000 007, 015, 029, 030 & 031) Only........................ 92-ON 3 5HP30.FRP02254J 'E2' Brake (Aftermarket)............ 92-ON 3 5HP30.FRP12255K 'E1' Brake All Except Codes: (1055 000 007, 015, 029, 030, 031 & 026) ................................ 92-ON 5-6 5HP24.FRP06255K 'E1' Brake Codes: (1055 000 007, 015, 029, 030 & 031) Only........................ 92-ON 5-6 5HP30.FRP01255K 'E1' Brake Code: (1055 000 026) Only ................. 92-ON 5-6 5HP24.FRP03255K 'E1' Brake (Aftermarket)............ 92-ON 5-6 5HP30.FRP11256N 'F' Brake All Except Codes: (1055 000 007, 015, 029, 030, 031 & 026) ................................ 92-ON 6 5HP24.FRP06256N 'F' Brake Codes: (1055 000 007, 015, 029, 030 & 031) Only........................ 92-ON 6 5HP30.FRP01256N 'F' Brake Code: (1055 000 026) Only ................. 92-ON 6 5HP24.FRP03256N 'F' Brake (Aftermarket).............. 92-ON 6 5HP30.FRP11

STEEL PLATESKit Steel Plate Kit ........................... 92-ON 1 5HP30.STK01300C 'A' Clutch................................... 92-ON 5 5HP30.STP01301D 'C' Clutch................................... 92-ON 3 5HP30.STP02302E 'B' Clutch................................... 92-ON 5-6 5HP30.STP02303H 'D' Brake ................................... 92-ON 5 5HP30.STP02304J 'E2' Brake.................................. 92-ON 3-4 5HP30.STP02305K 'E1' Brake.................................. 92-ON 5-6 5HP30.STP03306N 'F' Brake.................................... 92-ON 6 5HP30.STP03310C 'A' Clutch Waved Plate ............. 92-ON 1 5HP30.STP04311D 'C' Clutch Waved Plate ............. 92-ON 1 5HP30.STP05312H 'D' Brake Waved Plate .............. 92-ON 1 5HP30.STP05313J 'E2' Brake Waved Plate ............ 92-ON 1 5HP30.STP05314K 'E1' Brake Waved Plate ............ 92-ON 1 5HP30.STP04315N 'F' Brake Waved Plate .............. 92-ON 1 5HP30.STP04

PRESSURE PLATES400C 'A' Clutch Pressure Plate .......... 92-ON 1 5HP30.PP02401D 'C' Clutch Pressure Plate .......... 92-ON 1 5HP20.PP01402E 'B' Clutch Pressure Plate .......... 92-ON 1 5HP30.STP02403H 'D' Brake Pressure Plate........... 92-ON 1 5HP30.STP02404J 'E2' Brake Pressure Plate ......... 92-ON 1 5HP30.STP02405K 'E1' Brake Pressure Plate ......... 92-ON 1 5HP30.STP01

529



ZF 5HP30 (BMW, ROLLS ROYCE, BENTLY & ASTON MARTIN)5 SPEED RWD (Electronic Control) Codes: 1055 000 xxx.

SPRINGS & CIRCLIPS410B 'A' Clutch Diaphragm Spring..... 92-ON 1 5HP30.DIA01411C 'C' Clutch Diaphragm Spring..... 92-ON 1 5HP30.DIA02412E 'B' Clutch Diaphragm Spring..... 92-ON 1 5HP30.DIA03414J 'E2' Brake Diaphragm Spring.... 92-ON 1 5HP30.DIA02415K 'E1' Brake Diaphragm Spring.... 92-ON 1 5HP30.DIA04416N 'F' Brake Diaphragm Spring...... 92-ON 1 5HP30.DIA05431D 'C' Clutch Retaining Circlip (4.00mm Thick)......................... 92-ON AR 5HP30.CIR04431D 'C' Clutch Retaining Circlip (3.40mm Thick)......................... 92-ON AR 5HP30.CIR03431D 'C' Clutch Retaining Circlip (3.00mm Thick)......................... 92-ON AR 5HP30.CIR02

FILTERS450Q Pan Filter .................................. 92-ON 1 5HP30.FIL01

BUSHINGS

THRUST WASHERS & SELECTIVES653F Axial Bearing - Sun Shaft.......... 92-ON 1 5HP30.TOR01

BEARINGS & RACES650A Pump Body Needle Bearing ..... 92-ON 1 5HP30.BE01690P Output Shaft Roller Bearing...... 92-ON 1 5HP30.BE02

ELECTRICAL COMPONENTSKit Valve Body Solenoid Kit (8 Sols) Fits Following Box Codes: (1055 000 007, 010, 011, 015, 016, 017, 026, 029, 030, 031)................... 92-ON 1 5HP30.SOL10Kit Valve Body Solenoid Kit (8 Sols) Fits Following Box Codes: (1055 000 019, 027, 028, 032, 033, 036, 039, 040, 041, 043, 044, 045, 046).. 92-ON 1 5HP30.SOL11700Q Shift Solenoid (On Off).............. 92-ON 3 5HP30.SOL02701Q Shift Control Solenoid (PWM)... 92-ON 4 5HP30.SOL03702Q Main Pressure Control Solenoid Fits Folowing Box Codes (1055 000 007, 010, 011, 015, 016, 017, 026, 029, 030, 031)................... 92-ON 1 5HP30.SOL01702Q Main Pressure Control Solenoid Fits Folowing Box Codes (1055 000 019, 027, 028, 032, 033, 036, 039, 040, 041, 043, 044, 045, 046).. 92-ON 1 4HP20.SOL03703Q Valve Body Wiring Loom........... 92-ON 1 5HP20.ELE01704Q Speed Sensor (Inductive) ......... 92-ON 2 4HP22.ELE01

VALVE BODY PARTSNI Valve Body Rebuild Kit ............. 92-ON 1 5HP30.VBK01NI Main Pressure Control Valve .... 92-ON 1 5HP30.VA01NI Spring Accumulator Valve......... 92-ON 4 5HP30.SPR01

HARDWARE800A Pump Body & Gears ................. 92-ON 1 5HP30.PUM01801B 'A'/'C' Clutch Drum (*See Note) 92-ON 1 5HP30.DRU01802D Disc Carrier 'C' Clutch............... 92-ON 1 5HP30.DRU02803N Ret. Collet 'F' Brake Diaphragm 92-ON 1 5HP24.RET06804C Piston 'C' Clutch........................ 92-ON 1 5HP30.PIS02805B 'A' Clutch Piston........................ 92-ON 1 5HP30.PIS05806B 'A' Clutch Damper ..................... 92-ON 1 5HP30.PIS06

*Note: On early models the 'A'/'C' Clutch has been modifi ed to the one listed above Part No, 5HP30.DRU01, when fi tting this later drum to early units, it is necessary to replace the 'C' Brake pressure plate with the later stepped one, Part No. 5HP30.PP01.

SPECIAL ITEMS900N 'F' Brake Retaining Screw......... 92-ON 12 5HP30.NUT01NI Repair Manual (OEM) (Special Order Item) ................. 92-ON 5HP30.MAN01NI Repair Manual (ATSG/ZF) ........ 92-ON 5HP30.MAN02

526

ACZF 6HP19 BMW/Jaguar6 SPEED RWD (Full Electronic Control)

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527

ACZF 6HP19 BMW/Jaguar


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528



ZF 6HP19 BMW/Jaguar6 SPEED RWD (Full Electronic Control)

KITSKIt Overhaul Kit .............................. All 1 6HP19.OHK01

GASKETS

RUBBER COMPONENTS

METAL CLAD SEALS

MOULDED PISTONS

SEALING RINGS

FRICTION PLATES

STEEL PLATES

PRESSURE PLATES

SPRINGS & CIRCLIPS

FILTERS

BANDS

BUSHINGS



VALVE BODY PARTS

HARD PARTS

SPECIAL ITEMS

TOOLS & MANUALS

529



ZF 6HP19 BMW/Jaguar6 SPEED RWD (Full Electronic Control)

530

ACZF 6HP266 SPEED RWD (Full Electronic Control)

531

ACZF 6HP26


532



ZF 6HP266 SPEED RWD (Full Electronic Control)

KITSKit Overhaul Kit .............................. All 1 6HP26.OHK01

GASKETS

RUBBER COMPONENTS

METAL CLAD SEALS

MOULDED PISTONS

SEALING RINGS

FRICTION PLATES

STEEL PLATES

PRESSURE PLATES

SPRINGS & CIRCLIPS

FILTERS

BANDS

BUSHINGS



VALVE BODY PARTS

HARD PARTS

SPECIAL ITEMS

TOOLS & MANUALS

533



ZF 6HP266 SPEED RWD (Full Electronic Control)

534

AC

535

ACTransfer Cases

536

ACRev 06/97

BORG WARNER MODEL 1350/1354PART TIME TRANSFER CASE (Manual & Electronic Shift)

FORD EXPLORER 83 - ONBRONCO IIRANGER

537



BORG WARNER MODEL 1350/1354PART TIME TRANSFER CASE (Manual & Electronic Shift)

FORD EXPLORER 83 - ONBRONCO IIRANGER

MASTER OVERHAUL KITS

OVERHAUL GASKET AND SEAL KITSKit Gasket & Seal Kit 1350............. 83-ON 1 YBW1350.GSK01Kit Gasket & Seal Kit 1354............. 90-ON 1 YBW1354.GSK01

GASKET & RUBBER COMPONENTS

METAL CLAD SEALS

BUSHINGS, BEARINGS & WASHERS

DRIVE CHAINS25 Drive Chain (31.75mm Wide x 31 Links) ...... 83-ON 1 YBW1354.CH01

HARD PARTSNI Pump Repair Kit........................ 83-ON 1 YBW1356.PUM01

MOUNTINGS

538

ACBORG WARNER MODEL 1356

PART TIME TRANSFER CASE - MANUAL & ELECTRIC SHIFT

FORD 87 - 96F150, F250, F350BRONCO

539




OVERHAUL GASKET AND SEAL KITS


METAL CLAD SEALS

BUSHINGS, BEARINGS & WASHERS8 Yolk Seal ................................... 87-ON 2 YBW1356.MCS01

DRIVE CHAINS

HARD PARTSNI Pump Repair Kit........................ 87-ON 1 YBW1356.PUM01

MOUNTINGS

BORG WARNER MODEL 1356

PART TIME TRANSFER CASE - MANUAL & ELECTRIC SHIFT

FORD 87 - 96F150, F250, F350BRONCO

540

ACBORG WARNER MODEL 1361 RANGE ROVER CLASSIC 1989 - Feb 1996

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MANUAL SHIFT WITH VISCOUS LOCKING DIFFERENTIAL

541






METAL CLAD SEALSNI Seal Output Flange?................. All ? YBW1361.MCS01

BUSHINGS, BEARINGS & WASHERS?? Bearing ..................................... All ? YBW1361.BE01?? Bearing ..................................... All ? YBW1361.BE02?? Bearing ..................................... All ? YBW1361.BE03

DRIVE CHAINSNI Drive Chain ............................... All 1 YBW1361.CH01

HARD PARTSNI Pump Repair Seal..................... All 1 YBW1361.PUM01NI Output Shaft.............................. All 1 YBW1361.SH01

MOUNTINGS

BORG WARNER MODEL 1361RANGE ROVER CLASSIC 1989 - Feb 1996

MANUAL SHIFT WITH VISCOUS LOCKING DIFFERENTIAL

542

ACBORG WARNER MODEL 44-05ELECTRIC SHIFT

FORD EXPLORER 95 - ON

543



BORG WARNER MODEL 44-05ELECTRIC SHIFT

FORD EXPLORER 95 - ON


OVERHAUL GASKET AND SEAL KITSKit Gasket & Seal Kit...................... 92-ON 1 YBW4405.GSK01


METAL CLAD SEALS


DRIVE CHAINS15 Drive Chain ............................... 92-ON 1 YBW4405.CH0115 Drive Chain Explorer (With Torque on Demand) 09/98-09/00 1 YBW4405.CH02

HARD PARTSNI Reduction Hub.......................... 92-ON 1 YBW4405.HUB0116 Input Shaft Assy........................ 92-ON 1 YBW4405.SH0117 Driven Sprocket Explorer ........ 92-98 1 YBW4405.GE0117 Driven Sprocket Explorer 09/98-09/00 1 YBW4405.GE0319 Drive Sprocket Explorer............ 92-98 1 BW4405.GE0219 Drive Sprocket Explorer 09/98-09/00 1 YBW4405.GE04

544

ACBORG WARNER MODEL 4406

ELECTRIC & MECHANICAL SHIFT

FORDF150, F250 16 - 98BRONCO, EXPEDITION 97-98

545






METAL CLAD SEALSKit Metal Clad Oil Seal Kit.............. 96-ON 1 YBW4406.OSK01


DRIVE CHAINS56 Drive Chain Round Pin (Non Torque on Demand) ......... 96-ON 1 YBW4406.CH0156 Drive Chain Rocker Joint (Torque on Demand)................. 96-ON 1 YBW4406.CH02

HARD PARTS55 Driven Sprocket (Torque on Demand)................. 96-ON 1 YBW4406.GE0117 Dive Sprocket (Torque on Demand Only) ........ 96-ON 1 YBW4406.GE02

MOUNTINGS

BORG WARNER MODEL 4406

ELECTRIC & MECHANICAL SHIFT

FORDF150, F250 16 - 98BRONCO, EXPEDITION 97-98

546

ACBORG WARNER MODEL 4407MECHANICAL SHIFT W & W/O PTO

547



BORG WARNER MODEL 4407MECHANICAL SHIFT W & W/O PTO




METAL CLAD SEALS


DRIVE CHAINS16 Drive Chain ............................... 94-ON 1 YBW4407.CH01

HARD PARTS

MOUNTINGS

548

ACBORG WARNER MODEL 4408 SSANG YONG MUSSO

549






METAL CLAD SEALSNI Oil Seal ? .................................. All ? YBW4408.MCS01NI Oil Seal ? .................................. All ? YBW4408.MCS02


DRIVE CHAINS

HARD PARTS 1 Nut - Output Flang .................... All 1 YBW4408.NUT0160 Facing - Shift Fork .................... All ? YBW4408.PIN01 4 Flange - Companion ................. All 1 YBW4408.FL0148 Shaft & Pump Assy ................... All 1 YBW4408.PUM0159 Fork Assy - Reduction Shift ...... All 1 YBW4408.SEL0165 Fork - Reduction Shift ............... All 1 YBW4408.SEL0342 Fork - Lock Up (Plastic) ............ All 1 YBW4408.SEL0241 Shaft - Shift Rail........................ All 1 YBW4408.SH0158 Reduction Hub.......................... All 1 YBW4408.HUB01

MOUNTINGS

TRANSFER CASE ASSY'SNI Ssang Yong Transfer Case Assy 1 YBW4408.002NI Transfer Case Assy (New) (BW 4408-005) ......................... 1 YBW4408.005

BORG WARNER MODEL 4408SSANG YONG MUSSO

550

ACBORG WARNER MODEL 4462 RANGE ROVER 4.0Ltr & 4.6Ltr 1994 - 2002

RANGE ROVER SERIES III 2002-ON

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ELECTRONIC SHIFT WITH VISCOUS LOCKING DIFFERENTIAL

551






METAL CLAD SEALS


DRIVE CHAINSNI Drive Chain ............................... 95-ON 1 YBW4462.CH01

HARD PARTSNI Planetary Helical (Manual Units) .......................... 95-ON 1 YBW4462.PL01NI Planetary Helical (Automatic Units) ...................... 95-ON 1 YBW4462.PL02NI Selector Fork ............................ 95-ON 1 YBW4462.SEL01

MOUNTINGS

REBUILT UNITSNI Rebuilt Unit (462-003)............... 95-ON 1 YBW4462.003

BORG WARNER MODEL 4462RANGE ROVER 4.0Ltr & 4.6Ltr 1994 - 2002RANGE ROVER SERIES III 2002-ON

ELECTRONIC SHIFT WITH VISCOUS LOCKING DIFFERENTIAL

552

ACBORG WARNER MODEL 4472HYDRAULIC SHIFT WITH VISCOUS COUPLING

553



BORG WARNER MODEL 4472HYDRAULIC SHIFT WITH VISCOUS COUPLING




METAL CLAD SEALS


DRIVE CHAINS

HARD PARTS26 Viscous Coupling Assy ............. 1 YBW4470.VC01

l

MOUNTINGS

554

ACNEW PROCESS MODEL 208ALSO AMC & JEEP MODELS 119 / 129 / 219 / 228 & 229

AMC 80-ONCHEVY, GMC 81-ONDODGE

555



NEW PROCESS MODEL 208ALSO AMC & JEEP MODELS 119 / 129 / 219 / 228 & 229


OVERHAUL GASKET AND SEAL KITSKit Gasket & Seal Kit...................... 80-ON 1 YNP208.GSK01

GASKET & RUBBER COMPONENTS1 Gasket Adaptor to Transfer Case (Chevy & GMC) ........................ 81-ON 1 YNP208.GAS01

METAL CLAD SEALS


DRIVE CHAINS

HARD PARTS

MOUNTINGS

556

ACNEW PROCESS MODEL 231, 233, 241, 242, 243CHEVROLET 88-ON GMC 88-ONDODGE 88-ON JEEP 87-ON

557



NEW PROCESS MODEL 231, 233, 241, 242, 243CHEVROLET 88-ON GMC 88-ONDODGE 88-ON JEEP 87-ON




METAL CLAD SEALS1 Input Gear................................. 87-ON 1 YNP242.MCS012 Front Output 241, 242 & 243 .... 87-ON 1 YNP242.MCS023 Rear Output 231, 233, 242 ....... 87-ON 1 YNP242.MCS053 Rear Output 241, 243 ............... 88-ON 1 YNP242.MCS033 Rear Output 231, 242 (Slip Yolk Jeep Only)................. 94-ON 1 YNP242.MCS04


DRIVE CHAINS10 Drive Chain 231 & 233 (25.40mm Wide x 31 Links) ...... 87-ON 1 YNP231.CH0110 Drive Chain 242 Jeep (25,40mm Wide x 36 Links ....... 87-ON 1 YNP242.CH01

HARD PARTS

MOUNTINGS

MISCELLANEOUSNI Rebuild Manual 229-242........... All 1 YNP242.MAN01

558

ACNEW PROCESS MODEL 249 GRAND CHEROKEE 92-

559



NEW PROCESS MODEL 249GRAND CHEROKEE 92-




METAL CLAD SEALS


DRIVE CHAINS20 Drive Chain (31.75mm Wide x 46 Links) ...... 92-ON 1 YNP249.CH01

HARD PARTS

MOUNTINGS

20

ACAW55-50SN5 SPEED FWD (Electronic Control)

21

ACAW55-50SN


22

ACAW55-50SN5 SPEED FWD (Electronic Control)

23

ACAW55-50SN


'S1'/Reverse, 1st Shift Solenoid'S2'/2-3, 3-4 Shift Solenoid'S3'/1-2, 2-3, Reverse Shift Solenoid'S4'/3-4, 4-5 Shift Solenoid'S5'/Reverse Shift Solenoid

24



AW55-50SN5 SPEED FWD (Electronic Control)

KITSKit Master Overhaul Volvo (Precision)................................. 99-ON 1 5550.MOHK01Kit Banner Kit Volvo (Precision) (Inc Friction & Steel Plates ....... 99-ON 1 5550.BAK03Kit Overhaul Kit (OEM Volvo)......... 99-ON 1 5550.OHK01Kit Overhaul Kit (Precision Volvo) .. 99-ON 1 5550.OHK03Kit Valve Body Gasket Kit (Saab/Opel) (Use with 5550.OHK01 & 03) ... 99-ON 1 5550.GK02

GASKETS

RUBBER COMPONENTS120A Pump Outer 'O' Ring................. 99-ON 1 AF20.OR01

METAL CLAD SEALS150A Converter Seal.......................... 99-ON 1 BW55.MCS01

MOULDED PISTONS

SEALING RINGS

FRICTION PLATESKit Friction Plate Kit (Volvo) ........... 99-ON 1 5550.FRK01250B 'B2' Second Brake (160mm OD x 1.70mm x 40T) .. 99-ON 3 AF20.FRP07251B 'B1' Second Coast Brake (107mm OD x 1.70mm x 34T) (Volvo)....................................... 99-ON 2 AF20.FRP11 (Vectra) ..................................... 99-ON 3 AF20.FRP11252E 'B3' Low Reverse Brake (160mm x 1.70mm x 33T) (Volvo)....................................... 99-ON 3 AF20.FRP13 (Vectra) ..................................... 99-ON 4 AF20.FRP13253G 'C1' Forward Clutch (136mm OD x 1.70mm x 49T) .. 99-ON 4 5550.FRP05254G 'C2' Direct Clutch (108mm x 1.70mm x 34T)......... 99-ON 4 5550.FRP04255K 'C3' 4-5 Clutch (114mm OD x 1.70mm x 34T) .. 99-ON 4 AF20.FRP05256L 'B5' 1-2-Reverse Brake (141mm OD x 1.70mm x 47T) .. 99-ON 6 5550.FRP07

STEEL PLATESKit Steel Plate Kit ........................... 99-ON 1 5550.STK01Kit Steel Plate Kit (Alto).................. 99-ON 1 5550.STK51

PRESSURE PLATES

SPRINGS & CIRCLIPS

FILTERS450P Filter (Volvo).............................. 99-ON 1 5550.FIL01450P Filter (Vectra) ............................ 99-ON 1 5550.FIL02

BANDS500K 'B4' Band (52mm Wide) ............ 99-ON 1 5550.BAN01

BUSHINGS


ELECTRICAL COMPONENTS700P Lock Up Control Solenoid ('SLU') ....................................... 99-ON 1 5550.SOL08701P Shift Pressure ControlSolenoid ('SLS') ....................................... 99-ON 1 5550.SOL07702P 1-2, 2-3, Reverse Shift Solenoid ('S3').......................................... 99-ON 1 5550.SOL03703P 3-4, 4-5 Shift Solenoid ('S4').......................................... 99-ON 1 5550.SOL04704P Reverse Shift Solenoid ('S5').......................................... 99-ON 1 5550.SOL05705P 2-3, 3-4 Shift Solenoid ('S2').......................................... 99-ON 1 5550.SOL02706P Reverse, 1st Shift Solenoid ('S1').......................................... 99-ON 1 5550.SOL01707P Line Pressure Control Solenoid ('SLT')........................................ 99-ON 1 5550.SOL06708P Output Speed Sensor (2 Flat Connectors) ................... 99-ON 1 5550.ELE02709P Input Speed Sensor (2 Round Pins).......................... 99-ON 1 5550.ELE01

VALVE BODY PARTS

HARD PARTS832H 'C1'/'C2' Drum........................... 99-ON 1 5550.DRU01

SPECIAL ITEMS

TOOLS & MANUALS

25



AW55-50SN5 SPEED FWD (Electronic Control)

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