L 1

CONTENTS: 2 Safe? Instmcrions 8 Vac Motor / Frame Assembly 3 Grounding Inslcnrcrions 9 Conrol Panel / Hcndle Assembly 4 Operating the Eriractor I 0 the Shoe Assemb Lv 5 Operaions and Maintenance I I Pump / Valve / ikf&$old .Assembly 6 Model Variarion Chan 12 Tank Assemblies 7 Brush Drive Assembly 13 Wiring Diagram

I I

WINDSOR" INDUSTRIES, INC.. 1151 W. Stanford Ave, Englewood CO 80710 USA*303-762-180O*fAX 3-762-0817 L.

IMPORTANT SAFETY INSTRUCTIONS When using an electrical appliance, basic precaution must

always be followed, including the foilowing: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. This machine is for commercial use. A WARNING: To reduce the risk of fire, electric shock, or injury:

I. Do not operate without filters (dry or wet) in place.

2 Use only as described in this manual. Use only manufacturer's recommended attachments.

3. Use indoors only. Do not u s e outdoors and do not expose to rain.

4. Machine can c a u s e a fire when operating near flammable vapors or materials. Do not operate this macnine near flammable fluids, dust or vapors.

5. Do not pick up flammable fluids, dust or vapors.

6. 'Do not vacuum anything that is burning or smoking, such as cigarettes, matches, o r hot ashes.

7. Do not handle the plug or machine with wet hands.

8. Do not leave the machine unattended. Unplug machine from ourfet when in use a n d before servicins.

9. Do not leave the machine unattended. Unplug machine from outlet when not in use a n d before servicins.

10. Do not unplug machine by pulling on cord. To unplug, grasp the plug, not the mrd.

11. Do not use with damaged cord or plug. Follow all instrudons in :his manual concerning grounding the

12. If the machine is not working properly, has been dropped, damaged, left outdoors, o r cropped into

13. Do not pull or carry by cord, use cord as a handle, close a door on cord, or pull cord around

id. Do not pulVrun machine over cord. Keep cord away from heated surfaces.

15. Do not allcw to b e used as a toy. CIose attention is necessary when used by or near children.

16. Do not operate machine with any openings blocked. Keep openings free of debris that may reduce

17. Keep hair, loose clothing, fingers, and all parts of the body away from openings a n d moving

18. Use extra caution when cleaning on stairs.

19. Do not use machine as a step.

m ach I n e .

water, return it to a n Authorized service canter.

sharp adges 3r comers.

airflow.

parts.

20. Connect to a properly grounded outfet. See Grounding Instrudcns.

21. Maintenance a n d repairs must be d o n e by qualified personnel.

22. ktat ing fan blades inside the cwer. Before opening cwer , switch off machine. Wait until the fanhrush stocs cmplete iy or dust and debris may be ejected.

SAVE THESE INSTRUCTIONS

90129 511195

IWPECTIOh C n A l y unpack md inspect your extractor for shqyptng dam- age. E x h mr :s opervcd a d thoroughly inspected before shrp pmg. md my W g c is the rrsponsiblficy of the mc. who should be noaiitd immcdidy .

llus exmczor opmtes on a standard I5 amp 115 voit AC dt- cuit 'Volta3es M o w 105 voits or a b v e 1 3 voiu couid case mous damage to motors. Win113 diagnm is m o u n d inside handle conmi panel of rnactune. 'Special voltage modeis avail- abie. WARNING: To avoid cleric shock: 1. Use indoors only.

3. Use only deanen intended for carpet application.

ELECTRICAL --

2 TO reduce RSk of fife. do not US8 volatile s u b s t ~ c ~ .

GBOUNXNG INSTRUCTIONS: Thu appliancs must be grounded. If it should malfunction or bruk down. pundin3 provldes a path of l a s t ~ s t a n c : for etccvlc current so rcduc: the nsk of e k m c shock Thu sp pliance is equippaiwrth a cord hanng an qupmmt-undng conductor and munding plug. The piuq must be insated into do appropnire ouder rhaf is properly ins-ded and grounded m acmrdancs with dl Iocd codes and od inmcs .

ms appiimc: Is for use on s nominal l2O-volt circuur. and has a punded piug that looks like the plug in "Rg. A". A tempo- rary adaptor thac looics like rhe adaptor m "Fig. C" may bc usel corn rhis plug to a 2-poie rcccprxle Y shown in "Fig. 8".

if 3 properly ,munded oudet is not mliiablc. The remwnry adaptor should Se used only undl 3 pmoeriy grounded ourlet (Fig. .A)culoernstdedby squalifiedelecnc'.an. The,.rrtnc31- orcci ngd sr. !ug. or the like mending from rhe 3daptor nus: be cmneced to a pemment ground SUCS as a omperiy grounded oudcr Sox cove:. Whenever the 3d3ptor is used. it must be b i d in piact by 3 rncd S ~ W .

PROPEFl GROUNDING CONNEC7lCN

GROUNDING C3NNECTION

Outlet Rg. A

A,

ADAPTOR - 403 a I

ng. c

NOTE: In Canada. the use of a temporary adaptor is

NOTE: A u Canada. I'utilisation d'un adaptateur

not permitted by the Canadian Eiectrical Code

ternporaire n'est pas autorisie par le Code canadien de /'e/ec:n'cite.

EYTEYSION CORDS [f rn 2x::nsion c x d is used. 'he wire size must be at !us1 one S ~ Z C ! q e r :hm :he ;owe: CCid on the machine: The machine :s equipped with 2 50 ::. lJlj power iord.

Improper connection of the equiprnent-grounding conductor can result in a risk of electric shock Check with a quallfled electrician or service penon if you are in doubt as to whether the outlet is properiy grounded. Do not modify the plug pro- vided with Weappliance-if itwill notflttheoutlet, haveaprop- er outlet installed by a qualiffed eltthician.

R U N G THE PASSPORT 1. Rernovedeardornefromuppertank Do notremove thetwo

vacuum hoses. NOTE Dome can be set securely between handle uprights when the handle is in operating position.

2. Lift upper recovery tank from machine and set aside.

3. Use a clean bucket to fill solution tank with hot water. Add a non-foarning concentrare for use in hot water emcrors at the proportions noted on the container.

C A UTI 0 N: To avoid possible distortion of polyethylene solution/- recovery tanks, DO NOT USE WATER TEMPERATURE THAT EXCEEDS 140" F (60" C).

NO=: Make sure &me is seated conedy to ensure proper vacuum seal.

CAUTICN: Use only the suitable chemicals listed below. Using in- cornpatibie chemicals will damage the machine. Dam- ages of this type are not covered under warranty. Carefully read ingredients on manufacturer's label b e fore using any product in this machine.

SUITABLE CHEMICALS Alkaiii Clorox 11 aleacb' Defoaming Agents Cetergenn H ydroxices Oxygen Bleaches SoaDs Sta-PQJi Fabric Softener' Vinegar White Monday 3leac3'

INCOMPATIBLE CHEMICALS Aldehydes Aromatic Hydrocarbons

Carbon Tetrachloride Ciarox' Chlorinated Bleaches Chlorinated Hydrocatbons D-Limonene

Methyls (ME:.() Pcrchlorefhylene(perc) Phenols Tncnlorethylene

Butyis

Lyscl'

OPEUTING THE P.GSPORT OPERATtvG THE P.GSP0RT WITH ACCESSORY TOOLS

NOTE: Vacuum the cvpet md make axe it is c ! d of surface dcoris before clevling with the PASSPORT. Venalatc aru aft^ cvpet has been ciuncd. Keep chiidren and pers" away and do not waik on cvpct unul it is dry.

MTE: .-ch s& rciieilcord retainer to the p w e : c o d

1. Wake a loop in power cord approximateiy !2" from nvist lock reczptac!e end. Slide cord loop through slot in. recunc: am. Full slat& cord back

m n a to handle.

2

&rough slot to secrm. AKach

Adjusr brush hcighf by m g knob at front of Sacbine. Pointer on left side indicves urpe: hcghr.

LOW - 114 incS MED - 1/1 inch HIGiI - 1 cinch

XOTE: Incorn: brush height may cause c i m i t breaker to trip. Rase brush and reset d r d t b d e r . .

3. 4.

Turn soluaon valve to "CARPET CLUMNG" posiaon. P!up power cord into a grounded wall outlet.

WARVIIVG! Defeating the grounding pin on the power cord a result in a severe eiececd shock 5. 6.

TLEI on the vacuum switch and bmsh switcS. Deiress intermincat pump smtch to dispense cl&g solution. FliI in3Ciline backwards R e k s e ;rump switch about 11, inches before the end of ezcn c!eming pass. Ttus will ensure all cluning solurion is vac~umed from c y p e t

C.UTION: While openting mchinc.. check for CKC&VC foam build-up in the recovery tank. If excessive foam is present, add o ddomer solution to recovery tank. 7. €spry recovery tank when approximately 3 4 full.

C.lLTON: Do not w the recovery tank to GU the roiution tank. u&ss it is CLEhN. Sediment in the recovery tank a n damage the soluaon pump and clog the spray jets rendering the macfiine inopenblt 8. Venuhc arm after cvpet has been C~UIXCL

PROTECT FROM FREEZGVG If it becomes necessary to store in tempencum that could drop below LO F. the pumping system. hoses md v d v a must be p m c d from tizccq with i methyl hydntc window washe: antifraze soluuon. NOTE: Do not xse erhyiene glycol or cooling system mtifrcezcs.

1. Add a gallon or two of window washer mtifmze to the supply t-. rum on pump switch md spray until the mtifmte solution ilils :he solution lines. D a n out the !eftover mifreeze from the supply tmk. Always dIow :he unit :o rcxh mom tcmpcnnrres before filling with hot WXC: or opcr3ung.

Z

The P.4SSWW is e y i l y adapted for use wirh the following Windsor jcczssoory tools: DHT-UPEU.SW3'FWSW/PRO

1. 2.

3.

A

5.

Turn solution valve to ".4ccessorp TooP position. Rcmovc recovery hose from dome md insen vacuum hose for 3etrsory cooi in ia piac:. Att3ch soluuon hose from accssory tooi to brass soluaon Ripple on lower b a d of chassis. Makc sure that solurion tank has ciuning soluaon and chat movery tank and dome arc in p i a e md ready for opmaoh Switch on PASSPORTS Vacuum and Continuous switches O ~ Y . Use jcctasop tools Y with m d Standard wmctor.

WARNING: Do not switch on brush switch when operating the madline with 3 c c ~ s o ~ tools. C q e r damage may occur.

6. MaLc sure that the solution vdve is returned to the m e t Spray" Fsiuon before using the machme 3 p n for self- contained c q e : c i d n g .

WARNING.' Before m&ng my adjustments or rc?iun to the rnacfime. ~ ~ S C O M C ~ the ?owe: cord from tiec:ncd jourc:. 1. Z 3. 1.

h p t y unused cievlrng soluuon from the solunon mic. Inspet: and c i m ater screen m solution tyllc Run pumping system with i or 2 gjilons of :!em. hot watc. A f t e r ~ a h use. arise tank with fresh wxe:. Pezoaicdly inspec: ihe recovery tank and decontaminate if necrsary.

using i Hospitd Grade Viruadc or i 1-10 bleach to watcc solutlon Waste water should be Oisposd of properly.

5. CSeck for md emove my lint or debns around brush and vac shoe. 6. 0:cX jpny jes for full spr3y pattern. 7. Remove !int and din buiid-ip from brush 3nd housing. NOTE: Always s ton ma&ine with brush in "StoR:' p ~ s i t i ~ n .

PERIODIC .XADTEN.LVCE TWIC: 1 month. flush a wnne vinenu soluuon (One quart vinegar to two gllons of ware:) or mu-browrung solution (mixed IS dirmed) h u 3 h the exmc:or. This will preve3t build-up of ah i inc residue in the syscem.

If spny jcrs become clogged. remove the spny tips. wash them thoroug!Ily, md blow dry.

NOTE: Do nor use pins. wire. e ~ . to cfcm norz!a Y th~s could damy spray panm.

If s p n ~ Jes drip 3itc: :he pump is turned off. solenoid vdve may need :o be :!euled.

Apply silicone luhncvlt to sciution rucpie.

Penodtcdly :nscec: dl hoses. c!ccmcd cables. tilten mnd con- nec:ions on your machine. Fnyed or czcked hoses should be re?ared or :tpl;lc:d to e!iminate vac.Jum or solution pressure loss. Scc;usc rhc c!ec:ncd a b l e must be well insulsted md c: C0Mef:of sc:ews k e y tight. If the ;sole insulsuon IS broken 01 hyed . mar or :c?isc: i t :mncdiate!y. Don': t3kc c h ~ c ~ wrth c!e~:ccd 3r: or shock.

4

HOE: In the foilowing instructions dl letter designations. IE: A: will be shown in the up- coming gaphicd '=pies in this guide.

I

MXIFiTE;YctVCE INSTRUCTIONS FOR P .zPORT

\

WARNING: Renove macfiine power car! from e ! e d d source before rmkin3 any xljusmenu or repain to the machine. Only quaiiGcd maintenance personnei 310 to perform repairs.

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VAC SHOE

1. Remove & to aces vac shoe mountin3 bolts

3. Rcmove (3 shoulder bolts holding vac shoe to chassis,& 4 Remove nut at rhc end of hagfit adjustmenr rod. NOTE.. When rcnsraUing vac shoe on PASSPORT. do not ovcmgixm shoulder bolts. Lewe enough looseness to allow vac shoe to move up and down With the haght adjusting screw.

2. Remove vac hose from shoe. -c."(

1.

2.

Remove k!t pard. brush pulley p a r d and beving covers as exh end of brush. Slide Srusn upwards and remove Sdt from @ey. Remove brush assezoiy from housing. Repiacr brush or bevinp as m.Uid R'hcn ~ :nsrd l ing brush. check Seit for proper tmsion. Bcit shouia be uu~$t. (Do noc ovczighcm.) To adjust heft loosen ':) hex nuts. mc;~[e motor reward and m@en

3.

mus. B:

VAC MOTOR BRUSHES 1. io insztc: motor brushes. remove brush holdcr m b l y .

Bwhcs jnould be r e p i x d when worn to f/S inch or after Jbout ' 5 0 opesting hours. After second brush ,qiac:ment. rhe m m commutator should be cncrkcd for p i m p and conccnrrrcry. Vac moton can be repmred but such npan snould be made by 3 qualified motor rqau shop.

NOTE: When replacing clecmcd component parrs nfcr to Wiring Diagram for ?rev CONICC~OIL

WARNING: i The green ground wire must attach the motor to the power :ard for safe op- eration. See wiring dia- gram- l

-

(actual size)

3 8 -

WHEELS

1, Remove screw holding wheel on axle. CIua yde 3ad apply a thin coaung of silicone lubricant to axle before rr- installing whet!.

TO ACCESS VAC, PL3fP A t BRUSH .MOTOR

l. 2. 3. 4

Lih off rccovay tylk m d set aide Remove soluuon dryn hose from keeper. -~ Remove (4) boiu holding tank to chassis zi Rwe tank and pull soiunon dratn hose thmugh C ~ S I S . Remove pump inier hose from wk and lay tanlc aside

VAC &MOTOR

I. 2. Disconnect clcctnd conntctions. 3. 4

3.

NOTE: The vac motor is protcacd by a circuit brclkcr loured in the switch pane!. Tnc brake: will aniy mp under conditions of abuse.

Lift off vac nocur cuoiing air intake cover.

Remove vac hose from chassis outict Loosen smn relief nut a d m o v e the (2) Lower handle bolu. D' remove sccws holding motor piare to chassis and Iifi out motor.

SPRAY JETS 1, To prevent clog^ jets due to W i n e build-up. the spray

system should be flushed with I to 1 @om of c!em hot water 3t the end of a c h day. The ;nacfme is cU~:ppcd with "Quck c!lange" jcrs rh3t csn be evily removed for c!eyUng. TO remove - push jet in md mute I/3 m. Wash jes md blow dry. Do not use pins or wire to remove obsuucaon Y

thrs will cnanp spray pattern.

PAhiL COSTROLS

C O N ~ \ i O C : S P C . P BRUSH

MOTOR \ I

BRUSH

/ \ CIRCCIT INTERMITTEST

BREAKER PCMP

MODEL V.,UUXTIONS CEART At various poinU in your Owner's Guide you wil l be asked to refer to this page. When attempting to identify a part, simply find your modef of the PASSPORT then Ioute the desired column. -- -.h

l lW SSS-MST (52165) 53 142 33392 I/ 88395 53 146 65'108

I 1

53 146 ll3T PSPlOO (52229) A

I MAcmw 8 Product Instruction Card

63108 If 88395

J

I

u37r PSP-CB (32248)

1133- PSP-ACO (52298)

ll33- PSP-PQ (53367)

53 142 53146 1 65108 1 7' 233121

88648 /I 33392 53 142 j3146 1 65108 1 / /I 33392 52 142 55146 65108

1 1 9 PSP-PQ

100V PSP-J (52330) 1- 53146

503 ILFtench 502 18-PQ

65 108

I 50557

1 1 9 xR4

ll:9 PSP-CB

6

50341

50513

98120 2/25/46

PARTS LIST rKEY PARTNO. DESCRIPTION 1

2A 70020 Sc:. 1/&29 x 1/2 HEMS 25 GO25 \Nas;ler. :/a 3iar 25 A1114 HCUSlrlC. %Usn 27 57030 Nut. iC-32 Lock 28 87761 Wasner. $6 Fiat SAE 3tc. I

DKlVE

7

8

PARTS LET:

14 - i c See p.6 for cord ends & assemblies Sc:. M5 x 40 PHMS '= -- 16 13799

17A 30522 Label. Winna 1 15V 178 5iIA53 Label. Winna 230V 18A 50178 Label. Protect from Freema 1 BR L2bel. P r w J F r e e t u JAP.4N

Sc:. M5 x 40 PHMS 16 13799 17A 30522 Label. Winna 1 15V 178 5iIA53 Label. Winna 230V 18A 50178 Label. Protect from Freema

-- __ ~

1 BR L2bel. P r w J F r e e t u JAP.4N

37 1 @A7 A o p t 518 C W Flreaker

74 -57"- 0: Srain Pplief 117 NPT 25 '021 1 SCF. 10-32 x 314 PHMS

. .

23 Nut. 3 / 8 4 ? Psnel -_ -,07Li

Guard. Cable Seea- D S P C

sd 3606d 1s 06 387 03 Handle. P S P l a wer Main $7 27371 Clio. Power Cord

5 4 3 ' V -PARTS LIST I KEY PARTNO. DESCXIPTION I

25 14042 Busnina, 1.83 Snac 26 7041 9 Sc:. 10-32 x 1 i2 F'rtktS 100 Dea. 27 341 73 Frame. PSP 28 14817 8racxet. PS? Vac Shoe Xdiustment 29 570.67 Nut. 1/6-20 NvtccK

10

u

PARTS LIST:

29 31076 I

I [---------------PClMP ASSEMBLY 65155

I PUMP RE?AlR KIT 4 7 76

HOUiING A 1 31 8

11

Blue thread lockn,o adhesive

I

98128 27/96

1

98123 2/7/96 13

Wmdsor Indumies. Inc. warrants new mac!hes a g k t defeats in mareral a d workman- ship under normal use and service to the o r i p a i purchaser. The wamnry prid is subjea to h e conditions startd beiow.

3 Y€MS FOR PAmS AND 1 EAR FOR SZAYICE LRB(IR . Exctpaons: Rotationally molded poiycthyiene tanks c m y a 6 year parrs and 1 year service

labor warranty. ~SAblA??C%odeLs carry a 2 year wananty on brush moton. V~GJUXII motors. and belts. a d a I year service !abor warranry. SEXSOR9nodeis cary a 1 year parrs and servict labor wamnty. E x m a r bmsh motors, pump motors. pc boards and eiccronia, vac moton (other 'han WXC), pumps. and rFLEXSOLWiaoh-ps cyry a 1 year parcs and service labor warranty.

Normal wear ircms induding, but nor lknitcd to. brushes. capacirs, &n Jntshes. cfutc!~es, cords. Sltcn. finishes. pskrs . hoses. sgt bulbs. .mx~Zc~. switches. squeegees. bearinps. ?d- leys. days. relays. aaar ing cables and cires will be waranted for m a r ~ u ~ a c s i g defwts for 90 days Erom the purchase dare.

' he w m c y c o m e z c s on che Ourc.ke date by the original ecd user ?om an authorized Wrndsor .-2gent. subjec. to ?roof of ?urc;lase. The Machine Re@xration Cue must be com- pleted and returned inmediately at Ac b e of purchase. If proof of?urcfase a m c t *5e identi- fied. che warranty s t a ~ date is 90 days ~ . e r date of sale :o an aurho~eci 'A?dsor disuiicutor. PYTS replaced or repaired under w m t y are paranred for b e .remainder of k e or&&al war-

:

rang period

90 DAY W'WVY EmNSlLW ArAiAILABLE Upon h ~ t i p t of b e M a c h e Regismtion Card. Widsor will emend 3 e warr~lry p e i d ax additional 90 days korn the purcfase date.

STATED WARRAXES ARE IS LIEU OF ALL OTHER WARRA\II?ES. EXPRESSED OR IMPLIED. Any statutory imoiied warranties. kciuding any warranty of incrcfantabiiiry or 5irness for a parricuiar purpose, arc expressiy h i r e d :o h e duntion of this wrirren warranty. Tk'inCror will not 'R liable for any other damancs. hc!uding but not iimired to i n d i r ~ or special cause- questid damages arising out of or in =onncion with &e .FUrnisfring; ? e ~ m x ~ ~ c e . 'asc or inabiiiry to use b e aac$ine. This m d y shail 'be the exc!usive r e a d y oi k e buyer.

This warranty std not apply to: t.damane in iransit: 2,nisuse or abuse(icc!udig the use Oi incornoaribie or corrosive cheni& or ovcrioading of cauadty); 3. ;'aiim ~ U C co La& Of proper maintenance and care (inciuhp c!euling): ' .any desip alterations ~rr'ormec! by an oqanizxion not authhorizad or spec5xi by R-idsor: 5.bacteries and :;lqers.

If diEcdty dcveioos d w i g the wamnty period. wntac: che authorized CC;ind.wr Agent from whom the produc was purchased. Wmdsorbc. may eler. to reqUitt t!x =m of Cnn- ponenrs LO validate 3 c!airn. :by dekcive pas: P be mumed must by s h i ~ p d .%:@t pE- paid to an aurhorized Winchor Dis;r;butor/Service Center or to che %adsor 5cory.

I

USE OF PARTS NOT APPROVED BY WLVDSORJNC. WILL VOID .ALL W.ARRA.YTIES. rhis ~ m g is * d i d oniy ,'or dl 7roduc-J soid afret July 1. 19%. -4 pduc : sold before that date shall be covered 3y the h~:d Warnn:y in eZec at the date of saie :o t;?e o r i e a l purchaser.

m amm WINDSOR"

Revised

Windsor Industries. hc., 1351 W. S d o r d Avc.. Englewood. CO S, . .!WS '.VinUor !~muola I n c AU righa rnawd.

0

On,'