2 3 the dcf group has been a leading supplier in the market since 1955, producing undercarriage...
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115-92, Bongnim-ro, Saengnim-myeon,Gimhae-si, Gyeongsangnam-do, KoreaTEL. +82-55-329-6571~4 FAX. +82-55-329-6575Website. www.dcf.co.kr
All manufacturers names, numbers, symbols and descriptions are used for reference purposes only. All parts listed are of DCF origin production.The specifications and processes described in this brochure are subject to change without notice.
DAECHANG FORGING CO., LTD.
Support your business withQuality Undercarriage Parts
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103, Najeon-ro 161beon-gil, Saengnim-myeon,Gimhae-si, Gyeongsangnam-do, KoreaTEL. +82-55-323-9171FAX. +82-55-323-8841
www.dcf.co.kr
46470 Desoto CT Novi, Ml 48377 U.S.A.TEL. (248) 668-2100FAX. (248) 960-1168Website. www.trekdirect.com
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The DCF Group has been a leading supplier in the market since 1955, producing Undercarriage Partsfor Excavators and Bulldozers. DCF has a worldwide reputation for strong reliable products at a com-petitive price.
From our beginning, DCF has continuously made efforts to contribute to the development of the forgingindustries, society and culture through the production of various forged products as one of the leadingforging companies.
Our parts are produced and manufactured under the control of the Company Group by Daechang Forging(DCF) who is manufacturing and supplying the genuine parts for many world famous equipmentmanufacturers.
The DCF Group was established as DCF TREK & FORGING CO.(Busan Youngdo) in 1955, then becamea Stock Company namely DAECHANG FORGING CO., LTD. in 1981 and was opened to the Korean StockExchange in 1989. The 49th Republic of Korea trade awarded us the 'Top 2 billion Export' day in 2012.
DCF products are evaluated by the world classenterprise and are recognized as equal in qualityto product in production today.
Whether for the original equipment manufacturers(OEM) or the aftermarket, for a special machine oran excavator, for a bulldozer, DCF can offer youthe right answer your specific requirement.
DCF products meet or exceed OEM Specifications
DCF Strong PointsQuality| Superior engineering, innovative technology, comprehen-
sive know-how and state-of-the-art manufacturing guar-antee.
| Certified as a world class product quality and integrity by thecertification (No. 2006-16).
| Recognized for excellent mechanical properties as 2002certification : 16949 TS /ISO.
Cost| The use of high quality raw materials at the best price through
continuous research and development.| Committed to reducing tooling expenses and facility
costs, DCF will add value to your business.| Ideal solution for all OEMs that are expressing the need for
complete 'turnkey' undercarriage systems.
Design| Ensures that the product will meet form, fit, and functional
requirements.| Our team of engineers can help you choose or design the
most effective and efficient solution to your specific under-carriage need.
| We includes FEM analysis on frames, dynamic and vibra-tional analysis, CAD-3D design and construction drawingsfor production.
| We have the ability to support the customer at every stage,from design right through to installation.
Delivery| DCF has an excellent forging equipment and abundant tech-
nical personnel to quickly produced an exact product.| We are closer to your customer through our wide sales net-
work. This provides you and important customer confidenceand services for the DCF product.
A leader in the heavy equipment parts market
(Excavators & Bulldozers Undercarriage)
Quality Undercarriage PartsDCF INFORMATION
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The strength of the DCFTrack Chain Superior engineering, innovative technology (e.g.forging equipment, 3D printer, automation equip-ment), comprehensive know-how and state-of-the-art manufacturing ensure the total quality ofthe products and services offered.
DCF's Track Chains are designed with specific consideration given to sustainability, durability, high per-formance and productivity for your requirements at the lowest operating cost.
DCF's Track Chains are produced with current up to date technology for each step in the process, forg-ing, machining, heat treatment, assembling. Our process is the result of an active R&D operation andmany years of experience.
DCF's Heavy Duty Chain design is directly interchangeable for the original equipment assembly pro-viding exceptional Heavy Duty performance.
DCF's Track Chains, Greased & Sealed and Lubricated, are available in the variety of models at the righttime in the right place.
PRODUCTS & TECHNOLOGY Quality Undercarriage Parts
Track Group Assembly
Link Assembly
Track Chain
Links
Pins & Bushings
Track Chain 3D Simulation
Master Link
Shoes
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The strength of the DCFTrack Roller By upholding "Quality and Reliability"as the most important managementpolicy, DCF is absolutely committedto providing safe, innovative productsand services that best meet theneeds and expectations of its cus-tomers around the world.
DCF Track Rollers cover the range of most popular models with the know-how exchange of OEMs,and are engineered to enable direct interchange for the original equipment.
DCF's newly improved Extended Wear Life Track Rollers provide additional wear life as follows ● Extended wear material, potential 20% longer system life● Improved seal ability - Better packing resistance, greater reusability ● Modified bushing assemblies - Reusable bushing and thread ring
PRODUCTS & TECHNOLOGY Quality Undercarriage Parts
Track Roller & Idler
Track Rollers
Track Roller3D Simulation
Idler 3D Simulation
Casting Idler
Forging Idler
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The strength of the DCFSegment & Sprocket SEGMENTOur segments combine strength and excellent wear with produc-tion efficiencies that result in a high level of customer satisfaction.
SPROCkETDCF Sprockets are able to supply safe, reliable drive systems,soundly based on the hallmark characteristics of the DCF brand:extensive know-how, flexible design responding rapidly and effec-tively to customers' needs.
According to common experience, 50% or more of the maintenance costs during the life of a crawlertractor(dozer) or crawler loader belongs to undercarriage maintenance and repairs. Increasing the lifeof undercarriage components is the winning strategy to reduce ownership and operating costs.
Due to the robustness and economy, DCF’s sprockets and segments have been applied to variousmodels.
PRODUCTS & TECHNOLOGY Quality Undercarriage Parts
Segment & Sprocket
Sprockets
Sprocket3D Simulation
Segments
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DCF engineering skills are combined with a remarkable production capability, characterised by leadingedge technology and highly automated production lines: this production capability guarantees the qual-ity demanded by the customer, on schedule.
We have the ability to support the customer at every stage, from design right through to installation.
PRODUCTS & TECHNOLOGY Quality Undercarriage Parts
Crankshafts
▪Automobile▪Heavy equipment
Crankshaft
Marine Engine CrankshaftMarine Engine Connecting Road
Marine Engine Parts
All DCF components are designed and manufactured usingthe most advanced technologies. The severe tests and inspec-tions carried out by sophisticated computerized equipment in-sure the best reliability of all DCF products.
Fabrications
Crankshaft 3D Simulation
Side Blade
Arm center bearing
Boom center bearing
1700mm
weight : 270kg
2100mm
weight : 850kg
Front Lug
Front Bearing
Rear bearing
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Quality Undercarriage Parts
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Forging
ART PRODUCTION
Daechang Forging(DCF), Since its founding, inthe field of forging industry has been lead-
ing the production of UndercarriageParts for Heavy Equipment(Excavator,Bulldozer), Crankshaft for Automo-bile & Marine Engines and many other
Industrial fields.
DCF is globalized, and famous forworldwide distribution of GenuineParts and Repair Parts for thoseUndercarriages, Crank shafts andother industrial parts.
One of DCF’s strongest points isits knowledge of hot forging tech-
nology, developed through years ofhistory and experience. DCF investedconsiderable resources in the biggest
hot forging line, whosemain component is a6,300 Ton ForgingPress. In addition,we robotized linesfor productivity im-provements, costreductions andsafety of theForging Process.
Artificial intelligence and vision techniques have beendeveloped for the automatic inspection of each single
component, thus reducing productiondefects (such as those occurring
after hot forging or heat treat-ment) practically to zero.
Great efforts have beendedicated to develop-ing new materials andrefining heat treatment
processes, in orderto guarantee bet-ter, longer lastingproducts.
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CONTINUE TO CHALLENGE FOR THE FUTURE
Research & Development Center
3D coordinate measuring machineEngineering skills are combined with a remarkableproduction capability, characterised by leadingedge technology and highly automated produc-tion lines.
Our Company understands the importance of acontinuous investment into Research and Devel-opment for now and for our future.
Looking to our future DCF founded and operatesDCF Technology Center and Construction partsInstitute, a leading example for the training of theunique technology for our industry.
As a result, DCF continues to utilize the most ad-vanced computerized system such as CAD, CAE,CAM and other specialized procedures to reducedesign hours, optimized forging process, shorteneddevelopment hours and finally achieve less cost.
We consider, the most important thing for Re-search & Development is a Training Program forour engineers and those concerns, which we setup and carry out successfully to secure and main-tain excellent manpower.
Providing satisfactory results for your business
Daechang Forging Co., Ltd.
DCF's Undercarriage Parts are managed and produced under the process of ISO 9001 and TS 16949certified for quality and ISO14001 certified for Environmental Procedures throughout the entire manu-facturing process.
Having the set objective, we continuously check and inspect the progress made to produce and supplyquality products to our customers.
Reliable quality control