1.hvdc operation & maintenance

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    MAINTENANCE

    OF

    HVDC

    EQUIPMENT

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    Valve HallValve Hall

    The status of the Thyristor levels in the valve hall is available

    online in the VBE printer.

    VBE monitors continuously, the healthiness of the thyristors

    and associated valve hall components while in service

    Failure of thyristor is reported in the VBE printer and also in the

    work station for the operator

    Alarm is generated up to 3 thyristor failures in a valve and on

    4th failure, trip is generated

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    Failure may be in

    Thyristor

    Snubber capacitor

    Snubber resistor TE card

    To test the thyristor level Thyristor Level Test Unit is used

    which tests thyristor and associated components

    Type of failure in the thyristor can be detected Open circuit,

    short circuit, gate open circuit FO cables from VBE to the TE card are tested using the FO

    Attenuation test kit

    Inspection of Grading electrodes Yearly / 2yearly

    Valve Hall Thyristor level testing

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    Thyristor level test unit

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    Inspection of grading electrodes

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    Converter Transformer

    Following tests are done during yearly shutdown

    Capacitance and tan of the bushings

    Used to determine the healthiness of the bushing insulation

    Checking the operation of the buchholz relays and Pressure Relief

    Devices (PRD)

    Checking of the WTI & OTI alarms and trips

    Checking whether all the alarms are reported to HMI system

    Checking the operation of fire fighting deluge valve system

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    Converter Transformer

    Replacement of the oil filters of OLTC (On-Load tap Changer) can be

    replaced online when the alarm is generated

    Periodic testing of the oil DGA to determine the incipient internal

    faults of the transformer

    Testing of all the associated protection relays

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    Converter Transformer OLTC Inspection of the OLTC

    Maintenance of OLTC after every 1 lakh operations

    Wear and tear of all mechanical & electrical parts of the

    OLTC to be inspected.

    Replacement of mechanical parts with high wear & Tear.

    Cleaning of Fixed and moving contacts.

    Cleaning of OLTC chambers

    Filling with fresh oil

    Converter Transformer

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    Overhauling of OLTC

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    Overhauling of OLTC

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    AC Filter

    Maintenance of filter bay equipment includes

    Associated breaker testing -Operation timings, alarm,

    lockout checks etc.

    Testing of CT C & Tan

    Capacitance stack measurement and balancing if required

    Inspection of capacitor stack for oil leakage

    Measurement of resistors and reactors for deviation Testing of associated protection systems

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    Apart from the yearly maintenance, failure of capacitor cans calls

    for

    Measurement of individual capacitor stacks /cans

    Calculation of unbalance in the Capacitor H-bridge

    Replacement of capacitor if required for balancing of the bridge

    AC Filter

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    Valve cooling

    Maintenance of Valve Cooling

    Replacement of resin in the resin chamber yearly or if the conductivity reaches

    the alarm level 0.25S/cm which ever is early

    Provision is there to replace the resin without the shutdown of the valve cooling

    system

    Cleaning of 50m main filter cartridges yearly this requires shutdown of the

    system

    Cleaning of 50m filters in the path of resin chambers and make up water line

    path can be done without shutdown

    Top up of hardness removal salt in the water treatment plant if the level falls

    below 20%

    Apart from this, daily monitoring of the parameters / motors / pumps is done

    to detect the alarm levels in advance to take corrective action before it develops

    into a major problem

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    Valve Cooling- Maintenance of Main filter

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    DC Yard disconnectors

    Maintenance of DC disconnectors

    Cleaning of the Male & Female contacts

    Applying contact grease

    Measurement of contact resistance

    Replacement / Adjustments of mechanical linkages if

    resistance found high

    Tightening of the clamps & connectors

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    DC Yard Maintenance

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    Auxiliary System

    Yearly servicing of DG sets and protection relays testing rating

    1400KVA 2sets

    Fire Fighting system checking the hydrant points

    AC switchyard Maintenance of Circuit Breaker, CT, CVT and

    Isolators as per standard procedures of AC stations

    Maintenance of station batteries, chargers and UPS systems

    LT system Relay testing & LT breaker maintenance

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    Maintenance of LT breakers & Relay testing

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