1991 - 2017 - rockfin · we opened a new section of our plant in małkowo in may 2015 ......
TRANSCRIPT
Dear CustomersWe are all very excited to present you our latest newsletter with an overview of our engineering and manufacturing potential, our experience and our plans for the future.In recent years, in spite of the turmoil in the global economy, especialy in the European one we have managed to remain competitive, enhanced our global market position and prepared our infrastructure for the further dynamic growth.We opened a new section of our plant in Małkowo in May 2015 and gained an additional over 2500 sq. m manufacturing space with state-of-the-art. infrastructure including a gantry crane with a 140 t lifting capacity and 1000 sq. m modern office space.
The MarketAs always, we remain focused on the design, manufacturing and servicing of oil, fuel and gas systems hydraulic drives and control units. Our systems are dedicated to gas and steam turbines, generators, compressors and other industrial turbomachinery equipment.We offer most comprehensive service: from techical consultation, through system design, manufacturing, tests, warranty and post-warranty maintenance & service.
Sales GrowthOver the last 4 years, Rockfin has enjoyed an over two-fold sales growth, including an over 60 percent increase year-over-year one in 2014. We have delivered many unique and complex projects to our customers. Many of the projects posed tremendous challenge both from the manufacturing and logistics point of view. However we were able to meet and exceed the customers’ highest expectations and passed the ultimate test of gaining client’s trust with flying colors.
Human CapitalPeople are our greatest asset. We have significantly increased our staff level year over year. Our workforce consists of industry-veteran employees with over 30 years of professional experience complemented by dynamic young engineers and technical university graduates. The combination of our senior specialists’ experience with the energy of young fast learners ensures that we remain on the leading edge of the technological path and can meet the strictest and most complex requirements of our customers, for now and in the future.
Our futureIn order to secure the funds necessary to further grow our company, we signed an agreement with a strategic partner and inwestor, the Tar Heel Capital II investment fund, in mid-2013. This investment proved to be the vital component for our dynamic development in manufacturing of products that require highly specialized know-how and unique combination of production and engineering capabilities. Moreover our new investor’s financial commitment has been a key element to reinforce our financial stablity.I would like to take this opportunity to thank all of you who contributed to our joint success by helping Rockfin to achieve its results to date and wish that we continue our further plans and development prospects together. I would like to thank our customers, our business partners and our entire staff. It has been my commitment, pleasure and true privilege to work with each and everyone of you.
Wojciech Danek Chairman of the Board/CEO
Dear CustomersThank you for choosing Rockfin and our service.Your trust and confidence inspire us every day.With our new Bulletin we would like to say "thank you".
Your Rockfin Team
INTRODUCTION
Rockfin Headquarters(Małkowo, POLAND)
Rockfin Schweiz Office
Rockfin Americas Office
Meritek Limited, ChinaHeadquarters
Sales Offices
Export destinations
MozambiqueMyanmar (Birma)NamibiaNepalNetherlandsNigeriaNorwayOmanPakistanPeruPhilippinesPolandPortugalQatarRomaniaRepublic of KoreaRussian FederationSaudi ArabiaSerbiaSingapore
SlovakiaSloveniaSouth AfricaSpainSwazilandSwedenSwitzerlandTaiwanThailandTunisiaTurkeyTurkmenistanUkraineUnited Arab EmiratesUnited KongdomUnites StatesUzbekistanVenezuelaVietnam
OVER 2300 OF OUR SYSTEMS WORK WORLDWIDE
HaitiHungaryIcelandIndiaIndonesiaIrelandIvory CoastItalyJapanJordanKazakhstanKoreaKuwaitLaosLatviaLebanon (Liban)LithuaniaMalaysiaMexicoMongoliaMorocco
AlbaniaAlgeriaAngolaArgentinaAustraliaAustriaAzerbaijanBahrainBangladeshBelarusBelgiumBeninBoliviaBosnia & HerzegivinaBrazilBulgariaBurkina FasoIvory CostCanada
ChileChinaColombiaCongoCubaCzech RepublicDenmarkEcuadorEgyptEquatorial GuineaEstoniaEthiopiaFinlandFranceGeorgiaGermanyGhanaGreeceGuinea
Rockfin is an engineering company that specialises in the design, production, testing and servicing of liquid and gas systems for Gas Turbines, Steam Turbines, Generators, Compressors and High Pressure Drive and Control Systems. We offer comprehensive services, from technical consultation, through design, systems delivery, testing, to warranty and post-warranty maintenance.
GENERATOR AUXILIARY | page 10
COMPRESSOR AUXILIARY | page 12
HIGH PRESSURE UNIT & CYLINDER | page 17
WASTE TO ENERGY BURNING PLANTS AUXILIARY | page 16
ROCKFIN PRODUCTS | page 20
SERVICE | page 26
STEAM TURBINE AUXILIARY | page 8
PACKAGING | page 14
GAS TURBINE AUXILIARY | page 6
HYDRO–POWER AUXILIARY | page 16
POWER CONVERSION AUXILIARY | page 18
BALANCE OF PLANT AUXILIARY | page 19
TYPICAL APPLICATIONS OF ROCKFIN SYSTEMS
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▶ Combined auxiliary systems ▶ Lube oil systems ▶ Lube & jacking oil systems ▶ Fuel distribution systems ▶ Fuel gas systems ▶ Fuel oil systems ▶ Water injection skids ▶ Hydraulic power systems,
PLC control for diverter damper ▶ Control valve blocks▶ Heavy fuel forwarding skid▶ Light fuel forwarding skid▶ Heavy fuel filtration skid▶ Light fuel filtration skid
Diverter damper hydraulic unit
Water injection systemFuel gas system
Oil & Gas fuel module
Fuel distribution systemCombined auxiliary system
Over the past 10 years Rockfin has produced more than 300 auxiliary systems for reputable GT OEMs. Our biggest success was delivering 57t auxiliary module for the Bouchain project in France which was designed , produced, assembled and tested by Rockfin.Rockfin’s facilities have the capacity for the cold commisioning and factory testing of 50 and 60Hz equipment.
Paweł JaszewskiHead of Project Management
GAS TURBINES98
Lube oil cooling & filtration skid
HP control system▶ Hydraulic & lube oil systems ▶ Lube oil systems ▶ Hydraulic power units ▶ Jacking oil systems ▶ Cooling systems ▶ Filtration systems ▶ Hydraulic power and control systems ▶ Lube oil purification systems ▶ Oil mist eliminators
& vapor extraction systems ▶ Local instrument cabinets ▶ Oil transfer pump units
Lube oil & jacking system
Lube oil system
Lube oil system
Rockfin has delivered auxiliary modules for steam turbine in various size and destination – from waste to energy burning plants to gas&steam turbine combined systems. We are one of the few companies in the world which can make complete modules, even for the biggest assembled one including functional tests.
Tadeusz GajewskiSenior Technical Consultant
STEAM TURBINES1110
Hydrogen gas system
Stator water cooling system for Nuclear Power Plant
Seal oil system
▶ Seal oil systems (single, triple) ▶ Stator water cooling systems ▶ Hydrogen gas units ▶ Float trap ▶ Seal oil drain enlargement section ▶ Air detraining section ▶ Leakage detector ▶ Hydrogen supervisory racks ▶ Hydrogen supply and purge valve units ▶ Local instrument, H2 bottle, Argon racks ▶ CO2 expansion devices, bottle racks ▶ H2 High pressure reducing stations ▶ Generator leakage detector ▶ H2 circulating fan ▶ H2 gas dryer ▶ Oil mist eliminator ▶ Bearing exhauster ▶ Storage tanks
Stator water cooling system
Seal oil system
Rockfin is able to manufacture, test and service the most complex and sensitive auxiliary systems for H2 and water cooled generators in line with various world standard, including PED, ASME with or without U-STAMP or NB, DOSH, ATEX, NEMA, NEC, etc. This makes Rockfin a flexible partner recognized all over the world. The Flamanville III Auxiliares were the largest we have produced so far (1750 MW Generator).
Krzysztof BieregTeam Leader of Business Unit Generators
GENERATORS1312
Seal gas panel & booster panel
Seal gas panel & booster panel▶ Lubrication and control oil systems▶ Dry gas shaft sealing systems▶ Oil type shaft sealing systems▶ Booster panels▶ Lube oil rundown tanks▶ Overhead tanks▶ Lube oil filters▶ Local gauge boards▶ Oil purification units
(centrifugal or coalescence)▶ Oil mist separators
Lube oil system driven by steam turbine with rundown tank
Lube oil system Lube & control oil system
We have been implementing quality high projects for the oil & gas industry since 1998. We meet the requirements of End Users such as BP, Total, Chevron, Shell, Exxon Mobil and Petrobras.In the course of our activities we delivered lube oil units as well as dry gas systems for many projects in the oil & gas industry. As examples we can mention projects such as CLAIR RINGE, QUAD, RIOREC, TOBOLSK, MARTIN LINGE, PRELUDE, MOHO, APPOMATOX, EKOFISK, FREEPORT
Stanisław WojsławTechnical Director
COMPRESSORS1514
CUSTOMER SUPPORTSERVICE
LOGISTICS TO SITEDOCUMENTATION
Rockfin’s vision and capabilities go far beyond the classical packaging concept according to the customers’ design specifications. Today we build complete skids mechanically and electrically by ourselves and take over major
responsibilities for the design from our clients. Design to cost is our daily business, so we have all the necessary tools and rely on our engineering force of 50 highly qualified engineers. We build in conformity with the majority of international standards and provide the relevant documents. Rockfin has recently expanded the fabrication to 6000m2 and mutually increased the crane capacity to 140 t which allows us to assemble even heavy skids. Our facilities are located close to two international seaports in Gdansk and Gdynia, which facilitates transport and we have recourse to additional assembly area at the harbour and floating high capacity cranes.Let us take care of your products and needs and get in touch with us, we will package the future for you!
Adam BieszkProject Management & System Engineering
DESIGN & ENGINEERING
PURCHASING
MANUFACTURING & ASSEMBLY
SHOP TEST87
65
PACKAGING
1 2
3 4
1716
High pressure (700 bar) mobile power pack
Valve block assembly
Hydraulic power units
Container pump station
Pump station
Cylinders
▶ Hydraulic power units▶ Hydraulic systems for presses,
bending machines, rolling mills, extruders, etc
▶ Valve blocks for hydraulic control systems
▶ Hydraulic systems with conventional or proportional control
▶ Hydraulic cylinders with position control or measurement of stroke
▶ Hydraulic cylinders with hydraulic or mechanical interlock
▶ Hydraulic cylinders with a stroke of up to 6m
▶ Hydraulic accumulator stations APPLICATIONS▶ Waste-to-energy▶ Rubber industry▶ Paper industry▶ Power industry▶ Rolling mill industry▶ Steel industry▶ Cement & Mineral industry▶ Other applications
Proportional control manifolds
Cylinders
Hydraulic power pack
Servomotor
Hydraulic power packs
Water cooling system
HIGH PRESSURE UNITS & CYLINDERSWASTE TO ENERGY BURNING PLANTS
HYDRO -POWER
1918
SCOPE OF SUPPLY▶ Natural gas systems
including gas preheating system
▶ Water steam systems
▶ Cooling systems
ROCKFIN CAPABILITY▶ Detail engineering based on
performance specification
▶ Purchasing & manufacturing
▶ Functional testing in house
▶ Site erection and commissioning
WATER COOLING UNITSCHILLERS
PUMPING SKIDS
Rockfin is developing new business – Balance of Plant, to supply turnkey solution from Engineering till Site Erection and Commissioning. This makes Rockfin valuable and strategic partner to fulfill Customer needs.
Paweł PerżyłoTeam Leader of Business Unit Balance of Plant
Our goal is to grow the business together with the customer. We are developing highest quality of our product and reasonable design to achieve competitive market price. We are delivering pumping skids and converter cooling units as standard serial production or individual special design depend of customer requirements. As examples we can mention projects as FREEPORT, ENCANA, NEB3, TRANSOCEAN, CAMERON, DOMINION, USCO.
Dariusz BrachProject Management & System Engineering
BALANCE OF PLANTPOWER CONVERSION
1 2
2120
LUBE OIL FILTERS WATER FILTERS CUSTOMIZED FILTERS
▶ flow range 100 – 1000m3/h
▶ medium AIR+OIL MISTAIR+OIL MIST+HYDROGEN
▶ separation efficiency >99,99%
▶ noise level < 85dB
OIL MIST SEPARATORS
PRESSURE VESSELS ▶ bespoke pressure vessels based on customer requirements ▶ design code: ASME sec. VIII div. 1 with U-STAMP or EN 13445 ▶ wide range of used materials: SUPER DUPLEX, DUPLEX,
STAINLESS STEEL or CARBON STEEL
Beside auxiliary skids production we are developing Rockfin own products. Our intension is to create a series of devices which we are able to use in auxiliary systems manufactured by Rockfin.We have created Research & Development department, which is engaged to the design, execution and prototypes testing. In our portfolio we included filters that remove impurities from oil and water, oil mist separators, manifolds. Each of our own product we are able to quickly modify and adapt to Customers’ and End User’s needs. We do not create standards but we create customized solutions.
Dariusz MroczkaHead of Design Department
ROCKFIN PRODUCTS
▶ flow range 300 – 750 lpm
▶ design code ASME sec. VIII div. 1 or EN 13445
▶ filter type SINGLE or DUPLEX
▶ housing materialsSTAINLESS STEELor CARBON STEEL
▶ flow range300 – 750 lpm
▶ design code ASMEsec. VIII div. 1 or EN 13445
▶ filter typeSINGLE or DUPLEX
▶ housing materialsorSTAINLESS STEELor CARBON STEEL
▶ flow rangeup to 12 000 lpm
▶ design pressureup to 200 bar
▶ requirementsGOST, DOSH, KOSH
▶ housing materialsSUPER DUPLEX, DUPLEX, INCONEL 625, TITANIUM and others
1433
2322
International StandardsISO, API, ASME, GOST, IEC, NEC,DOSH, KOSHA, CSA, AWS, etc
EU DirectivesMD, PED, EMC, LVD, ATEX
Clent & End User Specification
TESTING DOCUMENTATION PROJECT VALIDATION
Human machine interface
Programming electrical power
Control cabinet
3D MODELING MANUFACTURING DOCUMENTATION
▶ Final Element Method (FEM) strengh analyzes
▶ Seismic Loads Analyzes
▶ Flow Analyze
ENGEENERING CALCULATION
PROGRAMMABLE LOGIC CONTROLER
INPUT DATA ANALYSIES P&ID DEVELOPMENT
MAIN COMPONENTS SELECTION
GENERAL ARRANGEMENT
We develop detailed documentation for most of the skids manufactured by Rockfin. Last year we introduced new engineering tools to support us with the optimization of our designing to achieve the best ratio between our skids’ performance and the cost of production. We also design the test benches for testing our skids. The biggest skids tested in Rockfin had a flow capacity up to 12000 lpm and we used 60 t of oil and 2MW electric power for this purpose.
Dariusz MroczkaHead of Design Department
ENGINEERING & DOCUMENTATION
87
651 2
3 4
2524
FINAL PRODUCT QUALITY CONTROL & DOCUMENTS
▶ Piping hydrotest
▶ Functional test
▶ Quality documentation
▶ Final inspection with Customer/Third Party
▶ Electrical test
QUALITY ASSURANCE
ISO 9001:2008ISO 14001:2004OHSAS 18001:2007ISO 3834-2:2007 AD2000-Merkblatt HP 0ISO 17025:2008DNV·GL Programme No. 402BPED 2014/68/EU, cat. I, II, III, IVASME VIII, DIV 1, U-stampWHG (Wasserhaushaltsgesetz)
▶ Continuous improvement▶ Visual management▶ Problem solving▶ Internal process analysis▶ KAIZEN ideas
INCOMING INSPECTION PRODUCTION PROCESS QUALITY
▶ Dimensional check
▶ PMI analysis
▶ Supplier documentation verification
▶ Visual check
▶ Examination of coating and adhesion
▶ Non Destructive test (VT, PT, RT, MT)
▶ Material hardness test
▶ Bresle test
The development of our company is closely connected with the necessity of constant changes resulting mainly from the introduction of new technologies and adaptation to customer expectations. Therefore Rockfin implemented and develop an Integrated Management System with main objective to continuously increase the company’s efficiency. In 2016 we have implemented and certified requirements of AD 2000 Merkblatt HP0 standard related to inspection of welding process. We constantly improve tools and quality assurance methods of our products, expanded measurements capabilities with new PMI - optical emission spectroscopy device (carbon content measurement), improved quality documentation processes of our products and the involvement of our employees in building a successful organization.
Grzegorz OrzechowskiQuality Manager
QUALITY CONTROL & TEST & INSPECTIONS
31 2
2726
WARRANTY & POST WARRANTY MAINTANCE
GLOBAL SUPPORT CLIENTS(avaibility 24/7)
▶ Improvements and modernizationof exisiting systems
▶ Specialized measurement▶ Commisioning, supervising, erection,
site inspection
▶ Spare parts▶ Engineering and technical support
SYSTEM ASSEMBLY INDUSTRY & PERMANENT SERVICE
▶ Piping systems & piping prefabrication▶ Material & component supply▶ Site installation (mechanical, piping,
tubing, electrical & automation)
▶ Oil flushing & testing▶ Site & in house repair & testing
We are proud that we have the necessary skills and capabilities to install, test and commission the systems anywhere in the world.We provide maintenance for our systems throughout their warranty period and at our customers’ request, also after the warranty ends. Our maintenance team works 24/7.
Bartłomiej ŚwiackiService Manager
SERVICE
3 41 2
2928
Chinesse AgentMeritek LmitedAdd: Room A-606, ShangAo Century CenterXiSanQi, Beijing, ChinaTel: 0086 10 629 629 55Fax: 0086 10 629 629 77Cell:0086 13701396965email: [email protected]
Rockfin Sp. z o.o.HEADQUARTERSMałkowo, ul. Pałacowa 983-330 Żukowo, PolandTel.: +48 58 728 29 00e-mail: [email protected]
Rockfin Schweiz GmbHSALES & MARKETINGWeindenweg 15 P.O. Box 5464310 Rheinfelden, SchweizTel.: +41 618 361 666Fax.: +41 683 616 80Mobile: +41 796 192 880e-mail: [email protected]
Rockfin Americas LLCSALES & MARKETING8040 Excelsior Drive, Suite 200Madison, WI 53717Tel.: +1 860 798 99 81e-mail: [email protected]
WE HAVE SUPPORTED▶ Donation for Fundation for The Blind
▶ Donation for „Argo” The Live School
▶ Donation for Single Mothers Fundation
▶ Donation for Children Orphaned Fundation
▶ Donation for Renata Lisiewicz – Disabled Person Fundation
▶ Darowizna for Child’s Smile Fundation
▶ Donation for Wiktoria Przybylska
▶ Donation for Fraternity Historical Association in Lębork
▶ Donation for Special Education School in Żukowo
▶ Donation for International Paper Kwidzyn Fundation
▶ Donation for Family Picnic in Przyjaźń
▶ Donation for XIX Poland Cheerleaders Championship
We present full respect to our customers, shareowners, employees, local community and other stakeholders. It’s very visible on all areas of our activities. We are very engaged not only at our business activities but we take care and support people and organizations who act for local society, develop talented pupils and students. Several charity groups is permanently donated each year to execute great ideas and regular tasks. Many of our employees lead or take part as volunteers in many events helping people in a need.
Marek KrzykowskiBusiness Development Director
We permanently continue our development and seek new opportunities to better serve our customers. We are proud from our cooperation with the best and the most ethical companies of the world bringing all stakeholders added value and high level of satisfaction. Our convenient location supports logistic solution and customers visits as well. Gdańsk International Airport is just 20 km from us, International Seaports are located in 30 km distance.
Tomasz PiosikDirector of Sales & Marketing
Member of the Board
CORPORATE SOCIAL RESPONSIBILITY LOCATION
www.rockfin.com.pl
GPS data Headquarters
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