1989 wiring diagrams r-v, p truck models1989 wiring diagrams r-v, p truck models when reference is...
TRANSCRIPT
1989 WIRING DIAGRAMS
R-V, P TRUCK MODELS
When reference is made in this manual to a brand name, number, or specific tool, an equivalent product may be used in place of the recommended item
All information, illustrations, and specifications contained in this manual are based on the latest product information available at the time of publication approval. The right is reserved to make changes at any time without notice.
No part of this publication may be reproduced, stored in any retrieval system or transmitted, in any form or by any means, including but not limited to electronic, mechanical, photocopying, recording or otherwise, without the prior written permission of the GMC Truck Division of General Motors Corp. This includes all text, illustrations, tables and charts.
X-8940 ©1988 General Motors Corporation August, 1988 AH rights reserved Printed in U.S.A.
WIRING DIAGRAMS All diagrams in this manual are based on the latest product information at the time of publication approval. The right is
reserved to make changes at any time without notice.
SUBJECT PAGE
Description 2 Tracing Circuits 2 Baste Electric Circuits 2 Circuit Diagnosis 8
Abbreviation List 7 Diagnostic Tools 11
Wire Size Conversion Table 11 On-Vehicle Service 11
Circuit Maintenance and Repair 11 Weather Pack Connectors 12 Metri-Pack Connectors 12 Wiring Repair 14
Special Tools 15
VEHICLE SECTION
R/V Models A-1 P :Chassis B-1
WIRING DIAGRAMS 2
DESCRIPTION
Figure 1—Wire Coding
• The diagrams are to be traced from the source of electricity (the battery positive post) to ground. The ground may be a chassis ground on a certain component (such as an alternator or a starter), or a wire from a component to a chassis or frame ground (such as used on the electronic control module and instrument panei). All grounds are connected to the negative battery post through body and/or angina ground wires and straps.
• Many times the source of the electricity is shown as the ignition switch or the fuse block. This is done to eliminate the confusion that would occur if the entire power distribution was shown in each circuit. For a detailed outline of the power to the ignition switch or the fuse block, refer to the power distribution circuit.
• The ground portion of the circuit (usually circuit 150 or 151) may be shown entirely, or it may refer to the ground distribution circuit in order to avoid confu-sion of listing ail the grounds in one splice on a sin-gle page.
• For ease of diagnosis, ali splices and grounds are identified by number, and all the wires on a common splice or ground are identified by circuit number, size (in mm) and color. Each component or circuit common to s spliced wire is called out by the page number of that circuit. This will help identify and di-agnose multiple electrical problems that could occur in a truck.
• All connectors are shown with their part numbers to save time when ordering these parts.
• Switches are shown in their at rest positions, unless otherwise marked.
TRACING CIRCUITS Figures 1 through 3 are examples of how the wiring
diagrams are laid out., and will be referred to, throughout this description.
In order to trace a circuit on these diagrams, start from the source, the battery. In figure 2, the battery positive
circuit is a 19.0 mm black wire. This wire runs from the battery to the starter motor, and supplies power to the starter motor post.
Once you have determined the source of power to your component, from the Power Distribution Circuit (figure 2), then refer to the individual circuit you are working on for more detail about that circuit. (Figure 3 shows the starting circuit).
In figure 3, the starter motor circuit is shown. This circuit shows the battery feed coming from the Power Distribution page. The cable comes from the battery to the start©? positive post. At the starter post, other circuits such as the generator, ignition switch, and electronic control module are fed.
When the ignition switch is in the start position, power flows from circuit #2 through the switch, to circuit #6. Circuit #6 goes through the clutch switch with an automatic transmission. At the clutch switch the circuit is opened, unless the dutch is depressed.
At the solenoid the current flowing from circuit #6 closes the soiertoid, allowing current to flow from the battery at circuit #1 to the starter motor. The current flowing to the starter motor, causes the starter motor to spin.
BASIC ELECTRICAL CIRCUITS An electrical circuit starts from a supply of electricity
back to a load and then conducts the electricity back to the supply of electricity. There should be a device to open and close the circuit, and a protective device to open the circuit in case too much current is drawn into the circuit by an overload condition. Electrical circuits can be set up as series circuits, parallel circuits or series/parallel' circuits. The circuits in trucks are usually parallel circuits.
WIRING DIAGRAMS 5 WIRING DIAGRAMS 6
path. For example the switch controlling the headlights is at the power end of the circuit while the door switch controlling the domelight completes the ground path.
Relays are remotely controlled switches. They are used in high current circuits and in circuits controlled by sensors.
Relays are designed so that a small current circuit wi!3 he able to control a large current circuit.
CIRCUIT BREAKERS (Figure 7) Circuit breakers are another form of circuit protector.
There are two types of circuit breakers; automatic reset and remote reset.
The automatic reset breaker opens when excess current heats a bimetallic strip, causing the strip to bend and open a set of contacts. Then the strip cools and closes the contacts. So the circuit breaker opens and closes until the excess current condition is corrected or
the circuit is disconnected from the power supply. The remote reset circuit breaker has a heating wire
wound around the bimetallic strip. When an excess current happens, the strip heats, bends, and opens the contacts. Then a small current flows through the heating wire, keeping the strip hot and the contacts open. This type of breaker will stay open until either the power supply is disconnected from the circuit or the breaker is removed from the circuit. Then the breaker can cool and reset.
CIRCUIT LOADS ( F i gu re 7) Circuit loads are the components that use most of the
energy in circuit. The energy converts to motion, light, or heat, l ights, motors, and engine heaters are the most common loads in circuits.
CIRCUIT DIAGNOSIS
A clear understanding of the circuit and a wiring diagram are needed for effective diagnosis. Use a logical sequence of testing to find the trouble. Use the diagnostic tools. After the trouble is fixed, make sure the circuit works correctly.
CIRCUIT MALFUNCTIONS There are three electrical conditions that can cause a
nonworking circuit; an "Open Circuit", a "Short Circuit", or a "Grounded Circuit"
OPEN CIRCUIT (Figure 8) An open circuit occurs whenever there is a break in the
circuit. The break can be corrosion at the connector, a wire broken off in a device, or a wire that burned open from too much current.
SHORT CIRCUIT (Figure 9} A short circuit happens when the current bypasses part
of the normal circuit. This bypassing is usually caused by wires touching, salt water in or on a device such as a switch or a connector or solder melting and bridging conductors in a device.
Figure 7—Circuit Controllers
FUSES (Figure 8) The most common protector in the vehicle circuit is a
fuse. A fuse consists of a fine wire or strip of metal inside a glass tube or plastic housing. The strip melts and interrupts the flow of current in the circuit when there Is an overload caused by an unwanted short or ground. The fuse is designed to melt before the wiring or electrical components in a circuit can be damaged. Naturally, the cause must be located and corrected before the fuse is replaced or the new fuse will also blow.
Since different circuits handle different amounts of current, fuses of various ratings are used. Fuses are rated in amperes. Be sure to replace a blown fuse with a fuse of the connecting rating.
CIRCUIT CONTROLLERS (Figure 7) Circuit controllers consist of switches or relays.
Switches are usually operated by a mechanical means such as a hand or lever. Switches are usually at the beginning of a circuit but can be used to control a ground
Figure 5—Series/Parallel Circuits
FUSIBLE LINK
A fusible link is a section of wire that is usually four gage sizes smaller than the circuit it protects. A special insulation is used that swells when heated by the wire. Fusible links are usually found in the engine compartment harnesses. The function of the fusible link is to melt open when an overload occurs, thus preventing any damage to the circuit.
Figure 6--Circuit Components
Figure 4—Basic Circuits
SERIES CIRCUITS (Figure 4 and 5) In a series circuit, the electrical devices are connected
together to form one current path to and from the power supply. In a series circuit the same current flows through all of the devices.
PARALLEL CIRCUITS (Figure 5) In a parallel circuit, the electrical devices are connected
to form more than one current path to and from the power supply. In a parallel circuit the supply voltage is the same in each current path.
SERIES/PARALLEL CIRCUIT (Figure 5) A series/parallel circuit consists of a single current path
circuit and a circuit with more than one current path to and from" the voltage supply.
CIRCUIT COMPONENTS (Figure 6) The usual circuit path starts at the power supply which
is the battery/generator system. Next in the circuits is the circuit protection component which cars he a fusible link, a fuse, or a circuit breaker. Then the circuit goes to the circuit controller which can be a switch or a relay. From the circuit controller the circuit goes into the circuit load. The circuit load can be one light or many lights in parallel, an electric motor or a solenoid. After the electricity has passed through the load it must return to the power supply via the ground path. The ground path can be a wire in the harness or it could be through the load housing into the body or frame, thus returning the electricity to the power supply. The body and frame are connected by flexible ground straps.
WIRING DIAGRAMS 7
GROUNDED CIRCUIT(Figure 10) A ground circuit is like a short circuit but the current
flows directly into a ground circuit that is not part of the original circuit. This may be caused by a wire rubbing against the f r a m e or body. Sometimes a wire will break and fall against metal that is connected electrically to the ground side of the power supply. A grounded circuit may also be caused by deposits of oil, dirt and moisture around connections or terminals, which provide a good path to ground.
WIRING DIAGRAMS 8
EFE—Early Fuel Evaporation EGR—Exhaust Gas Recirculation ELEC—Electric ELEC—Electronic CNTRL—Control MOD—Module
ENG-—Engine EPR—Exhaust Pressure Regulator ESC—Electronic Spark Control EST—Electronic Spark Timing EVRV—Electronic Vacuum Regulator Valve EXC---Except
F-PUMP—Fuel Pump FLASH—Flasher FRT—Front 4WD—Four Wheel Drive
GEN—Generator GRA—Gray GRD—Ground GRN—Green
HAND—Handling HAZ—Hazard HD—Heavy Duty HD LP—Headlamp HEI—High Energy Ignition HI—High HTR—Heater
IAC-Idle Air Control IGN—Ignition IL.LUM—Illumination I/P—Instrument .Panel INC—Increased IND—Indicator INJ —Injector INST PNL Instrument Pane! INTER—Interior
LD—Light Duty LH—Left Hand LO—Low LP—Lamp LPS- -Lamps LT~~Light LTR-~Ughter
M—Motor MAN—Manual MAP—Manifold Absolute Pressure MAX---Maximum MED—Medium MRKR—Marker MULT—Multiple
NAT--Natural NEUT—Neutral NO—Normally Open NC—Normaiiy Closed
ORN--Orange
PK—Park PLR—Puller PNKf-PInk PNL—Panel PPL—Purple PRESS—Pressure WR—Power
RCVR—Receiver REF—Reference RESIST---Resistance RM—Right Hand RPO—Regular Production Option
SEN---Sensor SEND—Sender SIG—Signal SIL—Silver SKT—-Socket SOL—Solenoid SPEEDO—Speedometer STR—Stripe SW—Switch
TACH-—-Tachometer TBI—Throttle Body Injection TCC-—Torque Converter Clutch TEMP--Temperature T/L-—Tail Lamp TRANS- -Transmission TYP-- Typical
V—Volt VAC—Vacuum VLV—Valve VSS—Vehicie Speed Sensor
W/—With W/O—Wttmut W/S—Windshield W WASHER—Window Washer WOO—Window WHT-White WRG—-Wiring
YEL—Yellow
Figure 10—Grounded Circuit
Figure 9—Short Circuit
ABBREVIATION LIST The following is a list of abbreviations used in the wiring
diagrams. The abbreviations have been developed in such a way that their meaning should be clear.
Use this page as a reference to determine the meaning of an abbreviation if necessary. A --- Ampere A/C--- Air Conditioner ACC --Accessory A.I.R.---Air Injection Reaction AIR/COND—Air Conditioner ALDL—Assembly Line Diagnostic link ALT—Alternator AMP—Ampere ANTI—Anticipate ASM—Assembly ASSY- -Assembly ALIO—Audio AUTO—-Automatic AUX—Auxiliary
BAT—Battery BATT— Battery B I--LEV—B i-Level BLK—Biack BUT- -Belt BLU-Blue BOT--Bottom
BRK—Brake BRN--Brown BU---Backup BUZZ—Buzzer
CIR/BRK—Circuit Breaker CIRC- -Circuit CLSTR- -Cluster CNTL---Control COMP----Compartment COMP—Compressor CONN—Connector PONV— Convenience CTSY—Courtesy CYL—-Cylinder
DK—Dark DIAG—Diagnostic DIM—Dimmer DIR—Directional DISC—Discrete DIST—Distributor DIV— Diverter DM—Dome DR—Door
ECM—Electronic Control Module
Figure 8- -Open Circuit
WIRING DIAGRAMS 9
DIAGNOSTIC TOOLS
Figure 15-Meter Scales
OHMMETER SCALE: 0 Ohms through Infinity
H = 5 Ohms I = 36 Ohms J = 115 Ohms K = 350 Ohms
AMMETER SCALE: 0 Amperes through 10 Amperes
E = 1 Ampere F = 1.8 Amperes G = 9 Amperes
VOLTMETER SCALE: 0 Volts through 15 Volts
A = 3 Volts B = 7 Volts C = 13 Volts
50. Power Source 51. Circuit Breaker 52. Switch (Closed) 53. Voltmeter 54. Load
40. Power Source 41. Circuit Breaker 42. Switch (Open) 43. Ohmmeter 44. Load
30. Power Source 31 Circuit Breaker 32. Switch (Closed) 33 Ammeter 34. Load
Figure 12—Ammeter
UNPOWERED TEST LIGHT (Figure 12) This tool consists of a 12 volt light with leads. The ends
of the leads usually have alligator clamps, but various kinds of probes, terminal spades, and special connectors are used also.
The unpowered test light is used on an open circuit. One lead of the test light is grounded and the other lead is moved around the circuit to find the open. Depending on the physical layout of the circuit, sometimes it will be easier to start at the power supply and other times it is easier to start at the Circuit load or ground circuit.
POWERED TEST LIGHT (Figure 11) This light is a pencil shaped unit with a self contained
battery, a 1 5 volt light bulb, a sharp probe and a ground lead fitted with an alligator clip.
This test light is used mainly for testing components that are disconnected from the vehicle power supply. The power test light is also useful for testing suspected high resistance points in a circuit such as connectors and ground circuits that are corroded or loose.
JUMPER The jumper is usually a long wire with alligator clamps.
A version of the jumper has a fuse holder in it with a 10 Amp fuse. This will prevent damaging the circuit if the jumper is connected in the wrong way.
The jumper is used to locals opens in a circuit. One end of the jumper is attached to a power source and then the other end is attached to the load in the circuit, i.e.; light, motor. If the load works, try "jumping" to circuit points that are progressively closer to the power supply. When the circuit load stops working, the open has been located.
The jumper is also used to test components in the circuit such as connectors, switches, and suspected high resistance points.
Figure 13 --Ohmmeter
NOTICE: The followmg instruments: Ammeter, Voltmeter, and Ohmmeter, each have a particular application for trouble shooting electrical circuits.
When using a ammeter or voltmeter, and the value being tested is unknown always use the highest scale first and work downward to a midscale reading whenever possible. This will avoid damage to the Instrument.
Never use an ohmmeter in a power circuit, or as a substitute for a vohmeter or ammeter as damage to the instrument will result.
AMMETER (Figure 12 and 15) Disconnect the circuit from the power source before
connecting the ammeter. The ammeter measures the amount of electrical current, amperes, moving through a conductor. The ammeter must be placed in series with the circuit being tested. Be sure that the ammeter's positive terminal is connected to the positive (battery) side of the circuit and is negative terminal to the negative (ground) side of the circuit.
OHMMETER (Figure 13 and 15) The ohmmeter is an instrument designed to indicate
resistance in ohms, it is used to test the condition of a unit disconnected from the circuit.
Ohmmeter Calibration When the ohmmeter probes are connected together, a
circuit is completed causing the meter needle to deflect The needle should read ZERO ohms, if it does not, rotate the CAL or ADJ knob to ZERO the needle.
When the probes are held apart, the needle moves to the maximum (infinite) resistance side of the scale.
The meter is now ready for use. Refer to figure 14 for a typical application of the ohmmeter.
Figure 14—Voltmeter
VOLTMETER (Figures 14 and 15) The voltmeter (properly observed) will give the
technician more information than the ammeter, ohmmeter and test light combined, its application for troubleshooting here is to measure the electrical pressure (voltage) drop in a resistance circuit (figure 14).
Io use a voltmeter for troubleshooting an electrical problem, connect it in parallel with the existing circuit (figure 10). If the voltmeter is connected in series with the circuit being tested, the nature of the circuit would be changed and the reading would have no particular value or use. Connect the meter terminals according to polarity as shown in figure 14.
The dash mounted voltmeter (in the vehicle) should also be observed for monitoring proper operation of the generator battery cranking motor, and cranking circuit. In this application, battery voltage drop can be monitored while the engine is cranking; and after the engine is running, generator output voltage cars be monitored. This can be a valuable first step prior to diagosing other electrical problems.
WIRING HARNESS AND WIRES Every wire is a specific size with colored or striped
insulation that is indicated on the wiring diagrams. Insulation colors help to trace circuits and to make proper connections. Abbreviations and symbols used for indicating wire insulation colors and patterns are as follows: BIK Black BLU Blue BRN Brown PPL Purple CHK Check TR Tracer CR Cross YEL .Yellow GRN Green // Parallel NAT Natura! WHT White SGL Single STR Stripe ORN Orange PNK Pink GR Gray DK Dark
Some wires are grouped and taped together or encased in a split plastic casing. This grouping of wires is called a harness. For some purposes, it is more practical to use a single wire protected by a braided tubing called a loom.
WIRING DIAGRAMS 10
B-06155
B-06087 B-06086
WIRING DIAGRAMS 11 WIRING DIAGRAMS 12
With the low current and voltage levels found in some circuits, it is important that the best possible bond at all wire splices be made by soldering the splices.
Use care when probing the connections or replacing terminals in them, it is possible to short between opposite terminals. If this happens to the wrong terminal part, it is possible that damage may be done to certa in components. Always use jumper wires between connectors for circuit checking. Never probe through the Weather-Pack seals.
When diagnosing for possible open circuits, it is often difficult to locate them by sight because oxidation or terminal misalignment are hidden by the connectors. Merely wiggling a connector on a sensor or in the wiring harness may correct the open circuit condition. This should always be considered when an open circuit is indicated while troubleshooting. Intermittent problems may also be caused by oxidized or loose connections.
METRl-PACK CONNECTORS The Metri-Pack connectors use a pull-to-seat type
terminal, as shown in figure 19. The special tool required to remove the terminal is J-35689-A terminal remover. If removal is attempted with an ordinary pick, there is a good chance that the terminal will be bent or deformed. Refer to figure 19.
[<>] Remove or Disconnect (Figure 19)
Tool Required: J-28742 Terminal Remover
1. Primary lock (121) by lifting. 2. Connector sections. 3. Secondary lock (125) by spreading the sides of the
hasp, thus clearing the staples and rotating the hasp (127).
4. Terminal (131) by using J-28742 (128). * Snip off the old terminal assembly.
5. 5 mm of the wire insulation (130).
[^] CleanTerminal barrel (124).
[><] Install or Connect (Figure 19)
1. Terminal insulator (134) on the wire. Slide the insulator back on the wire about 8 cm (3 inches).
2. Terminal (131) on the wire. * Roll crimp (132) and solder the terminal
3. Terminal insulator (134) and the roll crimp (133). 4. Terminal into the connector. 5. Secondary lock (125). 6. Connector sections until the primary lock (121)
engages.
METRI-PACK CONNECTOR REPLACEMENT
[<>] Remove or Disconnect (Figure 19)
Tool Required J-35689-A Terminal Remover
1. Primary lock (121) by lifting. 2. Connector Body (1ST). 3. Connector seat (120) by pulling the seal back onto
the wires away from the connector body (137). Figure 18—Twin Lock Connector Terminal
Figure 17—Resetting the Lock Tang
WEATHER-PACK CONNECTORS Special connectors known as Weather-Pack connectors
(figure 19) require a special tool J-28742 for servicing. This special tool is required to remove the pin and sleeve terminals. If removal is attempted with an ordinary pick, there is a good chance that the terminal will be bent or deformed. Unlike standard blade-type terminals, these terminals cannot be straightened once they are bent.
Mate sure that the connectors are property seated and all of the sealing rings in place when connecting the leads. The hinge-type flap provides a back-up, or secondary locking feature for terminals. They are used to improve the connector reliability by retaining the terminals if the small terminal lock tangs are not positioned properly.
Molded-on-connectors require complete replacement of the connection. This means splicing a new connector assembly into the harness. Environmental connections cannot be replaced with standard connect ions. Instructions are provided with the Weather-Pack connector and terminal packages.
Figure 16—Removing the Terminals from the Connector
WIRING CONNECTOR TERMINAL REPLACEMENT (TWIN LOCK TYPE)
[<>] Remove or Disconnect (Figure 18)
Tool Required:
J-22727 Terminal Remover
1. Connector lock tangs.
2. Terminal lock tangs.
3. Terminal
[><] Install or Connect
1. Pry out the tangs
2. Terminal into the connector.
.
CIRCUIT MAINTENANCE AND REPAIR
MAINTENANCE AND REPAIR All electrical connections must be kept clean and tight.
Loose or corroded connections may cause a discharged battery, difficult starting, dim lights, and possible damage to the generator and regulator. Wires must bo replaced if insulation becomes burned, cracked, or deteriorated.
To splice a wire or repair one that is frayed or broken always use rosin flux solder to bond the splice and insulating tape to cover all splices or bare wires.
When replacing wire, it is important that the correct size wire be used as shown on applicable wiring diagrams or parts book. Each harness or wire must be held securely in place to prevent chafing or damage to the insulation due to vibration.
Never replace a wire with one of a. smaller size or replace a fusible link with a were of a larger size.
WRING CONNECTOR TERMINAL REPLACEMENT (BLADE TYPE)
[<>] Remove or Disconnect (Figure 10)
1. Terminal lock tang.
2. Terminal (61).
[><] Install or Connect (Figure 17)
I. Pry up on the tang (70).
2. Terminal into the connector.
ON-VEHICLE SERVICE
Wiring harnesses are joined by using a multiple plug and receptacle connector block, or a terminal post chassis junction block. In the instrument panel area plastic insulated blade-type connectors and screw-type terminals are used.
Each harness or wire must be held securely in place by clips or other holding devices to prevent chafing of the insulation.
WIRE SIZE Wire size in a circuit is determined by the amount of
current, the length of the circuit and the voltage drop allowed. Wire size is specified using the metric gage. The metric gage describes the wire size directly in cross section area measured in square millimeters.
WIRE SIZE CONVERSION TABLE
METRIC AWG SIZE SIZE (mm)2
0.22 24 0.35 22 0.5 20 0.8 18 1.0 16 2.0 14 3.0 12 5.0 10 8.0 8 13.0 6 19.0 4 32.0 2 40.0 1 50.0 0 62.0 00
Figure 19—Weather-Pack and Metri-Pack Connectors
Figure 20 Twisted Wire Repair
4. Terminal (138) by inserting J-35689 (139) into the connector body (137) to depress the locking tang (138), then push the wire and terminal through the connector body (figure 20).
• Snip off the old terminal unless the terminal is to be reused, reshape the locking tang.
5. 5mm (0.2-inch) of the wire insulation (130).
* Terminal cavity of the connector body.
[><] Install or Connect (Figure 19)
1. Terminal (136) on the wire. • Crimp and solder the terminal.
2. Terminal (136) into the connector cavity by pulling the wire on the seal side of the connector until the locking tang (138) is fully seated.
3. Seal (120) by pressing the seal into the connector body (137) until it is fully seated.
4. Connector until the primary lock (121) engages.
WIRING REPAIR The wire repair is very important for the continued
reliable operation of the vehicle. This repair must be done as described in the following procedures.
Twisted Wires (Figure 20)
[<>] Remove or Disconnect
1. Jacket (30). 2. Twisted wires (91).
Figure 21 —Twisted/Shielded Wire Repair
3. Insulation from the wire.
[><] Install or Connect
1. Splice clip (93). • Crimp. • Solder.
2. Electrical tape wrap (94) on wires. 3. Outer electrical tape wrap (95).
Twisted Wires/Shielded Cable (Figure 21)
[<>] Remove or Disconnect
1. Jacket (100). 2. Unwrap aluminum/mylar tape (101). 3. Drain wire (102). A. Leads. 5, Insulation on the leads.
[><] Install or Connect
1. Splice clips (103). 2. Crimp and solder the splice clips (104). 3. Electrical tape (105) on the splices.
WIRING DIAGRAMS 13 WIRING DIAGRAMS 14
120. Connector Seal 121. Primary Lock 122. Secondary Lock Staple 123. Secondary Lock 124. terminal Barrel 125. Secondary Lock 128. Lock Opened 127. Lock Opened 128. J-28742 Terrninal Remover 129. Wire
130. 5 mm (0.2 inch) 131. Terminal 132. Roll Crimp 133. Roll Crimp 134. Terminal Insulator 136. Metri-Pack Series 150 Female Terminal 137. Connector Body 138. Locking Tang 139. J-35689 Terminal Remover
VIEW B
F-02349
100. Jacket 101. Aluminum/Mylar Tape 102. Drain Wire 103. Splice Clip 104. Crimp and Solder 105. Electrical Tape Wrap 106. Drain Wire Splice Clip, Crimped And Sol
dered. 107. Outer Electrical Tape Wrap.
B-06231
90. Jacket 91. Twisted Wires 92. Splice Clip 93. Crimp and Solder 94. Electrical Tape Wrap 95,. Outer Electrical Tape Wrap.
B-06230
WIRING DIAGRAMS 15
4. Aluminum/mylar tape by wrapping and taping. 5. Drain wire with a splice clip (106). Crimp and solder
the splice clip. 6. Outer jacket electrical tape wrap (107).
SPECIAL TOOLS
1 Weather-Pack II Terminal Remover 2. Electrical Terminal Remover 3. Windshield Antenna Tester
1989 R/V TRUCK
PAGE DESCRIPTION
2 FUSE BLOCK DETAIL 3-4 POWER DISTRIBUTION (GASOLINE) 5 POWER DISTRIBUTION (DIESEL) 6 AUXILIARY BATTERY (TP2) 7-8 HEADLAMPS & PARKING LAMPS 9-10 MARKER LAMPS 11 ROOF MARKER LAMPS 12-14 HAZARD LAMPS 15 HORN 16-17 DIRECTIONAL LAMPS 18 START (8 CYL.) I..25, (8 CYL,) LE8, LT9 19 START (8 CYL.) LO5, L19 20 START (DIESEL) LL4, LH5 21 IGNITION (6 CYL.) L25 22-23 IGNITION (8 CYL.) LE8, LT9 24 IGNITION (8 CYL.) LO5, LT9 25 THROTTLE BODY INJECTION 26 HOT FUEL HANDLING 27-28 GLOW PLUGS (DIESEL) 29-30 ENGINE CONTROLS (DIESEL) 31 FUEL CONTROL & IDLE AIR CONTROL (8 CYL„) LO5, L19 32 AUXILIARY COOLANT FAN 33-34 AUXILIARY FUEL TANK (NL2)/FUEL TANK SELECTOR SWITCH 35-37 EMISSION CONTROLS 38-39 ELECTRONIC CONTROL MODULE (ECM)-INPUTS (8 CYL.) LO5, L19 40-41 ELECTRONIC CONTROL MODULE (ECM)-OUTPUTS (8 CYL.) LO5, L19 42 ECM CHART (8 CYL.)
PAGE DESCRIPTION
43 ECM CHART (DIESEL) 44-45 ELECTRONIC CONTROL MODULE (ECM)-OUTPUTS (DIESEL) 46 ELECTRONIC CONTROL MODULE (ECM)-INPUTS (DIESEL) 47 TRANSMISSION CONVERTER CLUTCH DETENT SOLENOID 48 AUTOMATIC TRANSMISSION KICKDOWN SOLENOID (M40) 49 AIR CONDITIONING (C60) 50 REAR AIR CONDITIONING (C69) 51 HEATER 52 AUXILIARY HEATER (C36) 53 INSTRUMENT PANEL LAMPS 54-55 INSTRUMENT PANEL GAGES 56-57 INDICATOR LAMPS 58 SEAT BELT WARNING BUZZER 59 BRAKE WARNING SYSTEM 60 FOUR-WHEEL DRIVE INDICATOR LAMP 61 CRUISE CONTROL (K34) 62 DOME LAMPS 63 CARGO LAMP (UF2) 64 RADIO EQUIPMENT (UM6. UP8) 65 RADIO EQUIPMENT (U63) 66-67 POWER WINDOWS (A31) 68 POWER REAR WINDOW (A33) 69 REAR DEFOGGER (C49) 70-71 POWER DOOR LOCKS 72 WIPER/WASHER 73 PULSE WIPER/WASHER (CD4) 74-76 BACKUP LAMPS 77-80 TAIL LAMPS 81-84 LICENSE LAMPS 85 CAMPER & TRAILER WIRING
SECTION A - PAGE 1
06294015
R.H.SIDE MARKER
LAMP
HEADLAMPSWITCH
TO l/P ► CLUSTER
CONN.
R.H. PARK LAMP
E 3
J24 19 D
118 9
6294015
0 L.H.SIDE MARKER
LAMP
FRONT REARFUSE BLOCK
9 .8 BRN
R.H.SIDE MARKER
LAMP
SPLICE 9
SHEETMETAL
GROUND
R.H. TAIL. STOP &DIRECTIONALLAMP
BACKUPLAMP
SPLICE 150
^ LICENSE LAMP
SPLICE 150
9 .8 BLK-
SHEETMETAL
GROUND
150 .8 BLK
SPLICE 9
R.H.SIDE MARKER
LAMP
BACKUPLAMP
L.H. TAIL. STOP &DIRECTIONALLAMP
MARKER LAMPS (UTILITY VEHICLE)
SECTION A - PAGE 9
06294015
R.H.SIDE MARKER
LAMP
HEADLAMPSWITCH
R.H. PARK LAMP
$OO
U 931 2
i b 9419 350 :
J L 30
o l0 >
31 313035 z
1 93 97 :J>| 91 92
T7C
1202184
T/L CTSY 20 AMP
6294015
MARKER LAMPS FLEETSIDE (E63)WIDESIDE (R05)SECTION A - PAGE 10
0 L.H.SIDE MARKER
LAMP
E3 S) GS a B e OD
S3 S) ffl S O IB (D 83 ffl 9 a IB O QD
Lr—u i-r-xj [ g ] [ g ]
FRONTFUSE BLOCK
REAR
WIDESIDE PICK-UP (R05) ONLY
0 R.H. FRONT / ^ " T \ R.H CLEARANCE U M i* CLE /
LAMP U— U i i
. REAR CLEARANCE
LAMP6294015 6294015
LL
R.H.SIDE MARKER
LAMP
' lh © S § - 150 .8 BLK ■
1SHEET n METAL L .
GROUNDSPLICE 1!
R.H. TAIL. STOP &DIRECTIONALLAMP
BACKUPLAMP
1201LICENSELAMP(S)
6294015
0
i i h g > a -
SHEETMETAL
GROUND
L.H. FRONT CLEARANCE
LAMP
L.H. REAR CLEARANCE
LAMP
L.H. TAIL. STOP &DIRECTIONALLAMP
WIDESIDE PICK UP (R05 ONLY)
6294015
0 L.H.SIDE MARKER
LAMP
6288424
TO BULKHEAD CONNECTOR FOR REMAINDER OF CIRCUIT SEE HAZARD LAMPS
1 2 0 1 6 0 2 4
j i d l h i i24 19 3
iJ,H1
9fr-r—i —i
12020099
12015798
18 .8 YEL
19 8 DK GRN
6288424
T R.H. TAIL STOP & DIRECTIONAL
LAMP(PART OF RH TAIL. STOP, DIRECTIONAL.& BACK UP LAMP ASM)
LAMP ASM GROUND
FRAMEGROUND
Q)
LAMP ASM GROUND
.8 YEL
I ©~ L.H. TAIL, STOP &
DIRECTIONAL LAMP
(PART OF LH TAIL. STOP, DIRECTIONAL,& BACK-UP LAMP ASM)
HAZARD LAMPS
SECTION A - PAGE 1403 & 43 W/O RPO E62, E63 STEP SIDE PICKUP-RPO E62
FROM R.H SIDE MARKER LAMP
TO BULKHEAD CONNECTOR FOR REMAINDER OF CIRCUIT SEE HAZARD LAMPS
j i i i h a24, 19\ 1,18 iJIV----------
12090099
FROM RH FRONT &REARCLEARANCELAMPS(RPO R05 ONLY)
2962509 6288712 (RPO E63 ONLY)
19 .8 DK GRN
-18 .8 YEL -
2962509 6288712 (RPO E63 ONLY)
150 8 BLK
19 8 DK GRN
8911029R.H. TAIL, STOP &
DIRECTIONAL LAMP
^ FROM BACK UP LAMP
FROM END GATE -< IDENTIFICATION
LAMPS (RPO E63 ONLY)
RPO R05 ONLY
FROM LH FRONT &REARCLEARANCELAMPS(RPO R05 ONLY)
FROM END GATE IDENTIFICATION LAMPS (RPO R05 ONLY)
FROM BACK UP LAMP
150 .8 BLK
18-.8 YEL
L.H. TAIL STOP & DIRECTIONAL
LAMP
SPLICE 150 8911029
FROM L.H. SIDE MARKER LAMP
150.8 BLK
SHEET METAL GROUND
FLEETSIDE PICKUP-RPO E63 WIDE SIDE PICKUP—RPO R05
—f iS ^ ----- 1
SHEET METAL
GROUND
FRAMEGROUND
51 3.0 BLK
R.H.SIDE MARKER
LAMP
R.H. PARK & DIRECTIONAL
LAMP
R.H.HIGH BEAM HEADLAMP CONNECTOR
151 .8 BLK
6288472
FROMAUXILIARYCOOLINGFAN(LE8. L19 & C60)
SPLICE 15
SHEETMETAL
GROUND 150 .8 BLK
L.HHIGH BEAM HEADLAMPCONNECTOR
150.8 BLK
L.H. PARK & DIRECTIONAL
LAMP
L.HHEADLAMPCONNECTOR
SPLICE
150.8 BLK -----
14 .8 LT BLU
150 .8 BLK
6288471 6294015
L.H.SIDE MARKER
LAMPDIRECTIONAL LAMPS
SECTION A - PAGE 16
SPLICE 14
j * 1 39 yy i\ I U h » i13 i
I t * i-S:
12020099
12034372
R.H.HEADLAMPCONNECTOR
mg g y
R.H.SIDE MARKER
LAMP
151 .8 BLK
(5 151 3.0 BLK
6294015
FRAMEGROUND
SHEETMETAL
GROUND
E D n at z f eISOHa
39
419
1 5 1 8 BLK
15 .8 DK BLU
SPLICE „ /8917280
R.H. PARK & DIRECTIONAL
LAMP
FROM AUXILIARY COOLING , FAN(LE8, L19 & C60)
0 D
QElnDDS C D
I hmJ
12066261
TO l/P CLUSTER
SPLICE 151 15 .5 DK BLU
-14 .5 LT BLU-
15 .5 DK BLU
14 .5 LT BLU
L.H. PARK & DIRECTIONAL
LAMP
12020099
931 239 419 350 :L
D ]r
3031 3
13035 2
9391
9792'
;< 12020184
—----------- -— — ..
... n r^h fi..
£ 1 H --------------- ---------------------
EED G) (5 H ffl IE E « «
.(s s i a a ® e e i
«oo OG3 (3 (3 GB QD SD OB
•ATT (OH ACC l f » PWA
•MOW? «Hu£? fsA
FUSE BLOCK
DIRECTIONALFLASHER
16 .8 PPL
19-.8 DK GRN18 .8 YEL ----16 .8 PPL -----
15 .5 DK BLU
14 .5 LT BLU
Iz S B z SC 3
REAR
-38- 8 DK BLU-
12004147
(STEERING COL SWITCHES)
DIRECTIONAL SIGNAL SW
12004148
19 .8 DK GRN
18 .8 YEL
SPLICE 150
r
19 .8 DK GRN
SPLICE 19
.19 8 DK GRN
12015024
12015798
L
SPLICE
150 .8 BLK
SHEETMETAL
GROUNDFROM SIDE MARKER LAMP
150 .8 BLK -
19 .8 DK GRN -
150 .8 BLK
19 .8 DK GRN
R.H. TAIL, STOP & DIRECTIONAL
LAMP
8911029 (16)
FROM BACK UP LAMP
FROM BACK-UP LAMP
150-.8 BLK
18-.8 YEL
- 150-.8 BLK
18 .8 YEL
L.H. TAIL STOP & DIRECTIONAL
LAMP
8911035 (06)
FROMSIDE MARKER LAMP
150 .8 BLK SHEET METAL GROUND
DIRECTIONAL LAMPS (16, 06 MODELS)
SECTION A - PAGE 17
2-2.
0 RE
D TH
ERM
O H
W
FUSI
BLE
LINK
2.8
BLK
/RED
30 2
<£
O m
IC
H m
|>3
2 m
30
z §1
19 BLK-
OSECUJ
f sQ □S3o S
■6-3.0 PPL-
STARTER MOTOR SOLENOID
8911698JUNCTION
BLOCK
r *# —2 .8 RED' Q'' SPLICE I2
0 •• i i |
5zosocS i
SPLICE 2
$oo
2-3.0 RED-
ENGINE
&I 2 |440|420|I 39 |806|439|
Il20| I IIIf 3 | 3 1 |
[~4M| 251 Ivw
[4 2 2 | 97 | »3 l ft * 1**191 i l l
12062316
Y HM
f s :
2-1.0 RED FUSIBLE LINK'
2-1.0 RED—
25-1.0 BRN-
3 ( § > sb^ - •2-1.0 RED-
2 3.0 RED—
-33 .5 TAN/WHT-
d d i om p D
Q D f aB u Q H lH B n U n
q d Ue e i
8900371
17 —---IS
TO PARKBRAKEWARNINGSW.
l/P CLUSTER CONN.
l/PAUTO TRANS. ONLY
SPLICE 2
SPLICE 2
GENERATOR
-19 BLK-■19 BLK-
.8 BLK'
«Ol
BATTERY
SHEETMETAL
GROUNDENGINE
GROUND
rLivc £
TO HD. LP. SW.
■ 6 3 0 PPL-
130-.22 BRN/WHT
MANUALTRANSONLY
I !
GRD 1 Q D j
GRD 2 P T 1
12010966
•33- 5 TAN/WHT------------6294641
8917548 HEmJ O <0 «
CLUTCH ■ ? ; ■ START [ J R
SWITCH T T ^(MAN. ONLY)
03 03 OS H (S ID QD *■**
G3 GD ffl H QD 03 DD <wooIQ BD 09 GS OD (0 CD
■ATT IONr»—£3 o — «~iSHUNT tHUMTU—IJ lu—ur-t_n r*—-nLM] US
ST AR1 RUNOFFLOCKACC
TOECM
n
<0 00
II o
START GAS (L05, L19)SECTION A - PAGE 19
15 .8 BLK TO A/C COMP
l/P CLUSTER CONN.
FUSE BLOCKIGNITION L 2 5 -V 6
SECTION A - PAGE 21
9 S I GENERATOR
r----- m- - j|
•1— p " ' ♦ ----I----------- \ |---- -—| l
Y ./F 1
>-----h Imm
m
ELECTRONIC CONTROL MODULE
CONNECTORS
IGNITION LE8, L T 9 -V 8SECTION A - PAGE 22
CONVENIENCECENTER
TO BRAKE SWITCH (MD8 ONLY)
l/P CLUSTER CONN.
FUSE BLOCKREAR
IGNITION L05, L 1 9 -V 8
SECTION A - PAGE 23
l/P CLUSTER CONN.
TOGENERATOR
IGNITION L05, L19 -V 8
SECTION A - PAGE 24FUSE BLOCK
REAR
OXYGENSENSOR
412-.8 PPL
THROTTLEPOSITIONSENSOR
452
452 .8 BLK
SPLICE /452 A ______
TO COOLANT TEMP SENSOR
412 .8 PPL
452 .8 BLK
417-.8 DK BLU
416 .8 GRA
417 .8 DK BLU
• 416 .8 GRA —
INJECTOR 1
467 .8 LT BLU
481 .8 RED
SPLICE 439, 481, 482
468 .8 LT GRN
467 .8 LT BLU -
468 .8 LT GRN -
439 .8 PNK/BLK
482 .8 WHT
TO EVRV SOL. TO AIR SOL. (L05 HD ONLY)
TO AIR SOL. TO EGR SOL.
(L05 LD ONLY)
TO HALF FUNCT. ESC
439 .8 PNK/BLK
f
|»5l| 1l«M| 2 f*3«1□ » |5 ][«3] 4 [443]
EH1 ?E 3
□ • [ E l □ 10ESI
a
„ (« 2 j
« □□ i 3 [7 3
□ " □ E 53ieQ51
12045575 417-.8 DK BLU
416-.8 GRA
l/P
ENGINE
[ 38 |80ei43»
120
IQl*isL"Jj= r 213s11
• 439 .8 PNK/BLK •
In
422£9jjlT]« T » 2 91
8917253
HTKmE) Bl O H IB IB OB ««
e .BQ G) (5 H (9 OB E <
"°° O l03 SI (5 OS 9) IB QQ
m t t io n a c c i n m mn —-n r«—nSHUNT SHUNT
n s j f i R oa] r s a I p ^ n
-----------------r g i iM 1FwiUwrbb
FRONT
ELECTRONIC CONTROL MODULE
CONNECTORS
REARFUSE BLOCK
vTO VSS
12020184THROTTLE BODY INJECTION L05 /L19 ONLY
SECTION A - PAGE 25
HOT FUEL HANDLING
HOT FUEL HANDLING L 0 5 /L 1 9 —V8SECTION A - PAGE 26
FRAMEGROUND
AUX FAN COOLING SW
SHEETMETAL
GROUND)
FROM RH HEADLAMP(S) PARK & DIR SIGNAL >LAMPS
151 3.0 BLK
AUXILIARYCOOLING
FANRELAY
AUXILIARYCOOLING
FAN
|9 3 5 Y
\ 2 j
702 2.0 BLK/RED< •935 .8 DK GRN —
39 .8 PNK/BLK — -2-2 .0 RED-------
12010015
702-2.0 BLK/RED-
151 2.0 BLK----
12015792
G U Z D
HOT AT ALL TIMES
SPLICE 2
JUNCTION BLOCK
AUXILIARY COOLANT FAN L19/LE8 & C60
SECTION A - PAGE 32
12020184
L19
l/P
TO CHECK ENGINE -*k- LAMP
39 .8 PNK/BLK
TO l/PCLUSTERCONNECTOR
12020184
LE8
RIGHT-HANDAIR
DIVERTSOLENOID
900 .8 YEL-39 .8 PIMK/BLK.
SPLICE 900
AIRCONTROLLER
AIR DIVERT SOLENOID
IGNITION SWITCH
GROUNDTACHOMETER TO COIL CHECK ENGINE LAMP AIR SWITCH SOLENOID
Q900 .8 YEL
39150121419436
12040753
a
39 .8 PNK/BLK-
- 150 .8 BLK —
• 419-.8 BRN/WHT
DISTRIBUTORCONNECTOR
01
II^ 4 ^
12040947
121 .8 WHT -
8911979
AIRCLEANER
TEMPSWITCH
LEFT-HANDAIR
DIVERTSOLENOID
6294828
6288186
900-.8 YEL-
150.8 BLK-REAR SIDE
O ] ENGINE GROUND
SPLICE39
l/P
39 .8 PNK/BLK -
ENGINE
( 3 0 |1 31 l f 2 6 l l 36 H 9 7 l f 9 T |
SPLICE39
-419 .8 BRN/WHT-
B I Z D G J J
n— ,rmI l[ R 5I I5 9 1
8917253
39 .8 PNK/BLK-
8917232
39 .8 PNK/BLK
FRONT REARFUSE BLOCK
- ANTIDIESEL
SOLENOID(MAN TRANS ONLY) 8911256 EMISSION CONTROLS -L T 9
SECTION A - PAGE 35
RIGHT-HANDAIR
DIVERTSOLENOID ENGINE
GROUND 4 GRD STRAP-
936 .8 YEL-39 .8 PNK/BLK.
SPLICE 936
AIRCONTROLLER
AIR DIVERT SOLENOID
IGNITION SWITCH GROUNDTACHOMETER TO COIL CHECK ENGINE LAMP AIR SWITCH SOLENOID
a 936 .8 YEL-
39
150121
12040753
419436
a
39 .8 PNK/BLK-
_ 150 .8 BLK —
419 .8 BRN/WHT
DISTRIBUTORCONNECTOR
HtHU —
12040947
121 .8 WHT -
O lENGINE TO BODY GRD
8911979
AIRCLEANER
TEMPSWITCH
[4 3 6 }
| 9 3 6 [
39 .8 PNK/BLK
SPLICE39
419 .8 BRN/WHT
► TO “ SERVICE ENGINE SOON’ LAMP
39-.8 PNK/BLK
00 0 0 0 B ! ] GO
m[3 (3 0 0 OH SD H)
(3 0 0 0 ® H) ” ^BATT IGN ACC LPS In —n r~i—r i
6294828
6288186
IDLESTOP
SOLENOID39 ( -39 .8 PNK/BLK-
K l CM]ECMI CHOKE
d s c aCWAWK
FRONT
TO “ SERVICE ENGINE SOON” LAMP
39 .8 PNK/BLK
SPLICE39
E S K * l o )
a i i rREAR
FUSE BLOCK
12015987
EMISSION CONTROLS —L25
SECTION A - PAGE 36
RIGHT HAND AIR
DIVERT SOLENOID
43 6 )
-436 .8 BRN- ■900 .8 YEL-
12015792
AIRDIVERTERSYSTEMRELAY
DIRECT GROUND
CHECK ENGINE IGNITION SWITCH
15091990041939
419-.8 BRN/WHT. 900-.8 YEL--------
39 .8 PNK/BLK ■
12010015
AIRDIVERTERMODULE
IGNITION DIRECT GROUND TACHOMETER TO COIL
AIR SWITCH SOLENOID
12040947
DISTRIBUTORCONNECTOR
sto1 - 121-.8 WHT-
8911979
AIR
CLEANERTEMPERATURE
SWITCH
39
900
ENGINEGROUND
6288186
LEFT HAND AIR
DIVERT SOLENOID
436
■436-.8 BRN
900 .8 YEL-
12015792
90 0 )
-4-GRD STRAP.
SPLICE. 436
39 .8 PNK/BLK
900-.8 YEL-----
ENGINE TO BODY GROUND
I IP
-39 .8 PNK/BLK-
L-419-.8 BRN/WHT
— r t S . i d —I 2 |93«1 I(350 4.191 3 94. >
l o l i uI 3 3 ’ iI I *» l 1—iv y
I l fI 2 |3 5 lI
, | • | 92 | 91 |
“ iv w «=
?l
1202018312020184
39 .8 PNK/BLK
TO “ SERVICE ENGINE SOON’ LAMP
39 .8 PNK/BLK.
SPLICE39
¥8911256
ANTIDIESEL
SOLENOIDMAN TRANS ONLY
EMISSION CONTROLS—LE8
SECTION A - PAGE 37
THROTTLEPOSITIONSENSOR
MANIFOLDABSOLUTEPRESSURESENSOR
452-.8 BLK417 .8 DK BLU 416 .8 GRA —
455 .8 BLK ----
432 .8 LT GRN
417- 8 DK BLU
416-.8 GRA —SPLICE 416
COOLANTTEMP
SENSOR D:!ZZ!" Riga,
410 .8 YEL
452 .8 BLK
410 .8 YEL
452 .8 BLKSPLICE 452
120407S3
L05 ONLY
496 1.0 DK BLU
E.S.C.SENSOR
12V IGN.FUSED SPARK RETARD E.S.C. GROUND E.S.C. SEN INPUT
439485486 496
E.S.C.HYBRID
FUNCTION 12015982
439 .8 PNK/BLK
485 .8 BLK ------
486- 8 BLK/RED
496-1.0 DK BLU
I Z D y K H Z D
OXYGENSENSOR
412-.8 PPL
485 .8 BLK
412-.8 PPL ■
12015791
ELECTRONIC CONTROL MODULE-INPUTS L05, L19-V8
SECTION A - PAGE 38
-439 .8 PNK/BLK
-440-1.0 ORN-
-455- 8 BLK -----
-432 .8 LT GRN
-417-.8 DK BLU-
-416 .8 GRA----
-410-.8 YEL-
-452 .8 BLK '
-485 .8 BLK ■
■ 412-.8 PPL-
-486 .8 BLK/RED
-► TO INJ1
TO INJ2
TO A.I.R.tLD L05)
TO A.I.R. (HD L05)
ENGINE
l/P
u 15 c <r>
94 29 159 39 14
33 12 J99 11 T
: 19 120* S: 24 30 19
130
422
12020183
12020184
-439 .8 PNK/BLK 439 .8 PNK/BLK
-439-.8 PNK/BLK
ELECTRONIC CONTROL MODULE-INPUTS L05, L 1 9 -V 8
SECTION A - PAGE 39
ELECTRONICSPARKTIMING
E.V.R.V.FOR L05 W/H.D & L19 ENGINE ONLY
AIRSWITCH
ELECTRONIC CONTROL MODULE L05, L19-V8SECTION A - PAGE 40
TOECM
ELECTRONIC CONTROL M O DULE-O UTPUTS L05, L19-V 8
SECTION A - PAGE 41
CIRCUITNO.
WIRESIZE COLOR CAVITY DESCRIPTION
4 65 .8 DK GRN/WHT A1 FUEL PUMP RELAY DRIVEA2 NOT USEDA3 NOT USED
4 35 .8 GRA A4 EGR SOLENOID419 .8 BRN/WHT A5 SYSTEM CHECK LAMP4 39 .8 PNK/BLK A6 12V IGNITION FUSED
* 4 22 .8 TAN/BLK A7 TORQUE CONVERTER CLUTCH461 .8 ORN A8 SERIAL DATA451 .8 WHT/BLK A9 ASS Y LINE DIAG./LINK4 37 .8 BRN A 10 SPEED SENSOR4 52 .8 BLK A 1 1 5V RETURN B4 5 0 .8 BLK/WHT A 12 SYSTEM RETURN
4 4 0 .8 ORN B1 12V BATTERY FUSED120 .8 TAN/W HT B2 ELEC FUEL PUMP FUSED FEED4 53 .8 BLK/RED B3 DISTRIBUTOR REF LOW
B4 NOT USED4 3 0 .8 PPL/WHT B5 DISTRIBUTOR REF HIGH
B6 NOT USED• 4 85 .8 BLK B7 SPARK RETARD CONTROL
59 .8 DK GRN B8 AIR CONDITIONB9 NOT USED
* 4 3 4 .5 ORN/BLK B10 PARK/NEUTRAL SWITCHB 1 1 NOT USEDB12 NOT USED
* AUTO TRANS ONLY• L05 ONLY
ELECTRONIC CONTROL MODULE L 0 5 , L 1 9 - V 8 TBI
SECTION A - PAGE 42
CIRCUITNO.
WIRESIZE COLOR CAVITY DESCRIPTION
C1 NOT USED4 36 .8 BRN C2 AIR SWITCH SOLENOID4 4 4 .8 LT GRN/BLK C3 STEPPER COIL B LOW4 4 3 .8 LT GRN/WHT C4 STEPPER COIL B HIGH441 .8 LT BLU/WHT C5 STEPPER COIL A HIGH4 4 2 .8 LT BLU/BLK C6 STEPPER COIL A LOW
* 4 4 6 .8 LT BLU C7 A/C CONTROL• (4TH GEAR DISCRETE)
C8 NOT USED8 06 .8 PPL/WHT C9 CRANK DISCRETE FUSED4 1 0 .8 YEL C IO COOLANT TEMPERATURE4 3 2 .8 LT GRN C 1 1 MANIFOLD ABSOLUTE PRESS.
C12 NOT USED4 17 .8 DK BLU C13 THROTTLE POSITION SENSOR4 1 6 .8 GRA C 14 5V SENSOR REFERENCE
C15 NOT USED4 4 0 .8 ORN C16 12V BATTERY FUSED
551 .8 TAN/W HT D1 SYSTEM GROUND4 5 5 .8 PPL D2 5V RETURN A
D3 NOT USED4 2 3 .8 WHT D4 HEI SPARK TIMING4 2 4 .8 TAN/BLK D5 HEI BYPASS4 1 3 .8 TAN D6 OXYGEN SENSOR LOW4 1 2 .8 PPL D7 OXYGEN SENSOR HIGH
D8 NOT USEDD9 NOT USEDD 10 NOT USEDD 1 1 NOT USEDD12 NOT USEDD13 NOT USED
4 6 8 .8 LT GRN D 14 INJECTOR B DRIVED15 NOT USED
4 6 7 .8 LT BLU D16 INJECTOR A DRIVE
* AUTO TRANS ONLY• L05 ONLY
CIRCUITNO.
WIRESIZE COLOR CAVITY DESCRIPTION
4 3 2 .8 LT GRN A1 MANIFOLD ABSOLUTE PRESS4 1 7 .8 DK BLU A2 THROTTLE POSITION SWITCH4 1 0 .8 YEL A 3 COOLANT TEMP. SENSOR
A 4 NOT USEDA5 NOT USED
451 .8 W HT/BLK A6 ASS Y LINE DIAG./LINKA7 NOT USED
121 .8 W HT A 8 ENGINE SPEED SENSOR4 3 7 .8 BRN A9 VEHICLE SPEED SENSOR4 8 8 .8 LT GRN A 1 0 ASS Y LINE DIAG./LINK
A11 NOT USED4 1 6 .8 GRA A 1 2 THROTTLE POSITION SWITCH
& MANIFOLD ABSOLUTEPRESS.
B1 NOT USEDB2 NOT USEDB3 NOT USEDB4 NOT USEDB5 NOT USEDB6 NOT USEDB7 NOT USEDB8 NOT USEDB9 NOT USEDB10 NOT USEDB11 NOT USEDB1 2 NOT USED
CIRCUITNO.
WIRESIZE COLOR CAVITY DESCRIPTION
4 5 2 .8 BLK C1 SYSTEM RETURN150 .8 BLK C2 SYSTEM GROUND
C3 NOT USEDC4 NOT USED
* 4 2 2 .8 TAN/BLK C5 TORQUE CONVERTER CLUTCH9 0 5 .8 BRN C6 COLD ADVANCE/GLOW PLUG
INHIBIT RELAYC7 NOT USEDC8 NOT USEDC9 NOT USED
4 3 5 .5 GRA C 10 EGR DIAGNOSTIC CONNECTOR9 0 2 .8 LT BLU C11 EGR SOLENOID5 38 .8 DK GRN C12 EPR SOLENOID
C13 NOT USED4 3 9 .8 PNK/BLK C 14 12V IGNITION FUSED
C15 NOT USED4 4 0 .8 ORN C16 1 2 V BATTERY FUSED
D1 NOT USEDD2 NOT USEDD3 NOT USEDD4 NOT USEDD5 NOT USEDD6 NOT USEDD7 NOT USEDD8 NOT USEDD9 NOT USEDD10 NOT USEDD11 NOT USEDD12 NOT USEDD13 NOT USEDD14 NOT USEDD15 NOT USEDD16 NOT USED
*AUTO TRANS ONLY
ELECTRONIC CONTROL MODULE LH6 -DIESEL
SECTION A - PAGE 43
TRANSMISSION CONVERTER CLUTCH
SOLENOID
CLOSES WITH INC. TEMP. .
■ OPENS IN 4TH GEAR
12010503422
SPLICE422
TO KICK DOWN SOL. (M40 ONLY)
ENGINE
■422- 8 TAN/BLK •
■ 446- 8 LT BLU —
STOP LAMP SWITCH
(MD8 ONLY)
ELECTRONIC CONTROL MODULE
CONNECTORS
12047948
l/P
12010649
TO INST. CLUSTER
12045675
-422 .8 TAN/BLK-
Vr '■
I 2 *o| X
|350|419| 3 9 1 oI____Lao | III Tl
LLL?»I m
I I 2 5 1 y/ OI 2 |35| I nl422| 9 7 f 93 | CD
I « l» *l 91 | 3>.F I
TO HOT FUELHANDLINGMODULE
TO CONN. CENTER
TO l/P CONN.
E D C B A
•420 .8 PPL-
■422- 8 TAN/BLK-
1 20 2018312020184
n
CNOl (0
"L -<0CO*
to OII)
r 3 — ^G H J K L M
12020043
A.L.D.L.
HOT IN START AND RUN
FRONT
K l o )
FUSE BLOCKREAR TRANSMISSION CONVERTER
CLUTCH DETENT SOLENOID (L05 ONLY)
SECTION A - PAGE 47
TRANSMISSIONKICKDOWNSOLENOIDL05/L19 ONLY
L05 ONLY
SPLICE 422
55 .8 ORN-
2984092 422 .8 TAN/BLK
12047782
12047781
422 .8 TAN/BLK- > 422 .8 TAN/BLK
TO ECM
ENGINE422 .8 TAN/BLK
J£
L19 ONLY
----------39 .8 PNK/BLK
J 4 2 2 j 39 j\
-— n _ . . n
[j 55 j 4 2 2 | 39 |J
“ 5
KICKDOWNRELAY
L05/L19 ONLY
SPLICE39
TRANSMISSIONKICKDOWNSOLENOID
FOR L I4 DIESEL ONLY
LL4 ONLY
L 55 .8 ORN-
2984092
TRANSMISSIONKICKDOWNSOLENOID
FOR LE8, LT8 ONLY
LE8, LT9 ONLY
/----- s------55 .8 ORN
LL4 ONLY
TO FUEL HEATERTO COLD ADVANCE & FAST IDLE TEMP SWITCH TO WATER IN FUEL SENSOR
LL4DIESELONLY
TO HOT FUEL HANDLING MODULE (IF EQUIPPED)
39 .8 PNK/BLK-
KICKDOWNSWITCH
LL4 DIESEL ONLY
12052641
mSI IS (9 G9 QQ IS) QD *• **
El 03 G9 H B) (H E <___________________q \ _
is s i qT~b i (B (B IEmtt him «cc ip« nm
n —n r»—o p —1SHUNT SHUNT | SA
FUSE BLOCK d><*>
E 3 gzg o )
REAR HOT IN START AND RUN
i :550 □
2977647 | 55 |[ 139 |
KICKDOWN SWITCHFOR LE8, LT9 ONLY
HOT IN START AND RUN
I l55 .8 ORN L ,
29840928900420 2977253
AUTOMATIC TRANSMISSION KICKDOWN SOLENOID (M40)SECTION A - PAGE 48
GROMMET8911781
■ —139-.8 PNK/BLK J
LE8, LT9 ONLY
GROUNDBLOWERSWITCH
DIODE(NOT USED WITH LE8, LT9, L25I ‘ 899 .5 CAPAC
JUNCTIONBLOCK
AIR CONDITIONING (RPO C60)
SECTION A - PAGE 49
2977940 \ l
RESISTOR
•51-1.0 YEL-
■52-2.0 ORN-SPLICE 52
GROMMET8911215
BLOWERSWITCH
12004101
52-5.0 ORN
LE S S l
2977253 8900420 2977518
HT*
EHff) S) (3 B (9 IB ID ««*■09
(3 d (5 B QD 08 OD* ° Ois is a a ai os is
•ATT IQN ACC I H MM
SM jN? SHUN?i-r—«j u —vj
Of
GROUNDREAR BLOWER
MOTOR
12004740
AUX HTR A/C 25 AMP
E 9 153 o )b
FUSE BLOCKHEAR
REAR AIR CONDITIONING (RPO C69)
SECTION A - PAGE 50
RESISTOR
m
IM a H Utell 2965019
l l T
-52-2.0 ORN- ■51-2.0 YEL—
2977976
-52 -2 .0 ORN- •72-2.0 LT BLU-
BLOWERMOTOR
GROMMET8911217
51-2.0 YEL-■52-2.0 ORN------— 72-2.0 LT BLU
—I
oo
sffil□ 52 r
1 l3so■or
12004067
50-2.0 BRN
12015952 12015987
50-2.0 BRN
HOT IN RUN
HEATER
SECTION A - PAGE 51
BLOWERSWITCH
952
IU 51-2.0 YEL
B a8905790
-952-2.0 DK GRN-GROMMET
12004752
1501
12004267
HOT IN RUN
AUXILIARY HEATER (RPO C36)
SECTION A - PAGE 52
GROMMET12015958
\rL
RESISTOR
BLOWERMOTOR
ILLUM ILLUM ILLUM ILLUM ILLUM
HEATER A/C CONTROL
ASSEMBLY W /O
l/P CIRCUIT ROUTING W ITH TACHOM ETER
W /O - l/P CIRCUIT ROUTING W ITH O U T TACHOMETER
FROM SEAT BELT RETRACTOR SWITCH
FROM CONV. CENTER
FROM VSS (L05, L19, LH6)
SPLICE 150 00 o
BUSBAR E
GROUND
BRAKE
FUSE BLOCKREAR
INSTRUMENT PANEL LAMPS
SECTION A - PAGE 53
2962965
COOLANTTEMPSENDERL25
COOLANTTEMPSENDERL05, L19.LT9,LE8,LH6,LL4
OILPRESSURESENDERL05
OILPRESSURESENDERL19. L25,LE8, LH6,LL4
FUELTANKSENDERL25.LE8, LH6 & LL4
TO HOT FUEL HANDLING MODULE (L05. L19)
TO CONVENIENCE CENTER
^ TO BRAKE SWITCH (MD8)
TO AUTOTRANS KICKDOWN TRANS KICKDOWN SOLENOID (M40)
INSTRUMENT PANEL GAGES
SECTION A - PAGE 54
ILLUM ILLUM ILLUM ILLUM ILLUM
0 0 0 0 0W/0
l/P CIRCUIT ROUTING WITH TACHOMETER
W/O-l/P CIRCUIT ROUTING WITHOUT TACHOMETER
FROM W/S WIPER WASHER SW
V
C 120 )
■120-1.0 TAN/WHT-
-30 .8 PNK-----------
12059473
ELECTRIC FUEL PUMP FUEL GAGE SENDING UNIT
L05/L19
BLU OR PPL OR LT. GRN
INSTRUMENT PANEL GAGES
SECTION A - PAGE 55
TO GLOW PLUG RELAY & . CONTROLLER-----
INDICATOR LAMPS
SECTION A - PAGE 56
TO AUTOTRANS KICKDOWNSOLENOID(M40)
l/P CIRCUIT ROUTING WITH TACHOMETER
W/O-l/P CIRCUIT ROUTING WITHOUT TACHOMETER
11111111111
----J
419 .8 BRN/WHT 33- 5 TAN/WHT 33 .5 TAN/WHT
8917693
IE
L1J Si ;i j \ A1!I 11 1’ ^ 10 3 <-TJ ! 10 I
IGNITION SWITCH *
INDICATOR LAMPS
SECTION A - PAGE 57
■39 .8 PIMK/BLK
DIESELONLY
FROM W/S WIPER WASHER SW
FRONTFUSE BLOCK
REAR
SEAT BELT WARNING BUZZER SECTION D -P A G E 64
SECTION A - PAGE 58
l/PCLUSTERCONN.
33 .8 TAN/WHT-
f & l 1^ 1Q Dncmc z j n i a [isojDq?]□ElnEillODD□EUI233n n d l □ 0 QDllEH]
8900371
6288585 12004635
12004635
D
BRAKE PRESSURE WARNING
i SWITCH
l/P
12020184
-33.5 TAN/WHT-
I |3 0 0 | IGNBAT 3 ____
m GRD 1 o n :
GRD 1 1 3 3
12010966 6294641
IGNITION SWITCH
ST A M I
R U N
OH 1 OCK A(.C
PARK BRAKE WARNING SWITCH
a
12004267
BRAKE WARNING SYSTEM
SECTION A - PAGE 59
TRANSFERCASE
SWITCH
150-.8 BLK156 .8 WHT ■
CC O O
4-WDINDICATOR
LAMP
141-.8 BRN/WHT-
6294974
-1 5 0 .8 BLK-
— 150 .8 BLK-BUSD A D
GROUND
12004267
V 100,200
n ill
E 1 mF ■ni
•141-.8 BRN/WHT
FRONT
FUSE BLOCK
K l o )
■150 .8 BLK-
>150 .8 BLK-
4-WD SHIFT LEVER LAMP
12004215
QCOO
150 .8 BLK
156-.8 WHT
4-WDINDICATOR
LAMP
■ 150-.8 BLK ■156-.8 WHT
12015792 ( 156 ) 12015454
TRANSFERCASE
SWITCH
FOUR-WHEEL DRIVE INDICATOR LAMP
SECTION A - PAGE 60
141-.8 BRN/WHT
GROUND
V300
S ’! o )
FRONT REAR
FUSE BLOCK
CONTACTS CLOSED WITH FOOT PEDAL AT REST
AUTOMATIC TRANS ONLY
r— L g uyQ — i 397 1
BRAKE SW
CRUISECONTROLMODULE
CRUISE VENT VALVE CRUISE CONTROL VAC SPEED SENSOR CRUISE SERVO CRUISE SERVO ELECTRONIC CRUISE GROUND BRAKE SW.CRUISE ENGAGER SW. CRUISE ENGAGER SW.
CRUISECONTROL
ACTIVATOR
8 4 - — O O—S/C
8 3 - — O O-H
R/A►
3 9 7 -
ON/OFF
VEHICLESPEED
SENSOR
12034117
CRUISE CONTROL (RPO K34) W/O UD4
SECTION A - PAGE 61
RIGHTHANDDOORJAMB
SWITCH 8911287GROMMET
12015958GROMMET
12004628
HEADLAMP SWITCH
LEFTHANDDOORJAMB
SWITCH
DOME LAMPS
SECTION A - PAGE 62
156
.8 W
HT—
—4—
156
.8 W
HT
RIGHTREARDOORJAMB
SWITCH
06 MODEL ONLY
156
6288872
FRONT DOME LAMP(43. 06 & 03 MODELS)
2973324TERM vijQQQQQs
2973324TERM
40.1 ORN-
REAR DOME LAMP(06 MODEL ONLY)
156-.8 WHT-
-40-.8 ORN-
-40 .8 ORN-
156 .8 WHT
89113536288544 (03, 06 MODELS) 12004333 (43 MODEL)
156-.8 NAT-
40-1.0 ORN-
SPLICE 40
TO REAR PANEL DOOR/END GATE HARNESS EXTENSION (06 MODELS)
TO KEY-IN WARNING BUZZER
LEFTREARDOORJAMB
SWITCH
06 MODEL ONLY
6288872
TO ROOF MARKER LPS (RPO 401)
-9 .8 BRN 9 .8 BRN
RADIO EQUIPMENT (RPO UM6, UP8)
SECTION A - PAGE 64
2973384
FRONTSPEAKER
® @ IS ® GO0
15 H ® I E *"° O
a s ® ® ! ]•G* ACC i.W%
K l oC=3B^
FRONTFUSE BLOCK
REAR
150.8 BLK .
m b u s BARGROUND
12004544
t rd
12004543
1
RADIO RECEIVER
RADIO EQUIPMENT (RPO U63)
SECTION A - PAGE 65
12010366GROMMET
(UK
12010366GROMMET
IS £3 8 °FUSE BLOCK
668-2.0 DK BLUs p a n I [ c ir c u it
— | ^BREAKER
“ .1 © I12004140 I
669-2.0 BRN- RIGHT REAR WINDOW MOTOR
RIGHT REAR WINDOW SWITCH
668-2.0 DK BLU-
669-2.0 BRN-
I [ c ir c u it *2JBREAKER
• 7—[Q[J-----
12004140LEFT REARWINDOWMOTOR
POWER WINDOWS (RPO A 3 1 ) 4-DOOR
SECTION A - PAGE 67
n □i i
15300027 15300032
U*3GH}
15300002 15300027
8911781GROMMET
^ 5 9 - ------- 1 50 3 .0 BLK
X F R A M E " GRN
- t
BLAZERONLY
60-3.0 ORN-
}---- — 150-3.0 BLK
DE}------ 115300002 15300027 MOTOR
BRK GRN
60 3.0 ORN/BLK-
2977976 8905425
183-3.0 LT BLU-
184-3.0 TAN —
2984855 12004727
I____
>_ {
-------------{
183-3.0 LT BLU----
184 3.0 TAN/WHT-
}) —
__I
BLAZERONLY
15300027 15300002
TAIL GATE WINDOW SWITCH (FRONT)
SPLICE184 <
184-3.0 TAN/WHT-
76-3.0 PNK
183-3.0 LT BLU-
J~l HL
H3"12015162
U 12004884
EJ El IB
12004883
EQQ OS) E "**"
EEl El (9 B III IS) E
(3 El ffl ® E (0 ^■ATT KM ACC L * t
Shun? shun? P sa
SPLICE183
<
FRONT
POWER REAR WINDOW (RPO A33)
SECTION A - PAGE 68
FUSE BLOCKREAR
CUT OUT SWITCH
183 3.0 LT BLU-
183 3.0 LT BLU-O
12004480
TAIL GATE WINDOW MOTOR
183-3.0 LT BLU i
184-3.0 TAN/WHT
6288909
2989902
TAIL GATE WINDOW SWITCH
KEY OPERATED
183-3.0 LT BLU
-60-3.0 ORN/BLK
184-3.0 TAN/WHT
•150
-1.0
BLK
C0
m g o z i m o> <o
30 m > 3D O m ■n O G> CD m 30 30 "O o o CO
DOORLOCK
RELAY2984378
12034343
X
I * ----ll
? *:
«
o n i i12 9 4 } 1
■295-1.0 GRA-
N. -------294-1.0 TAN
60-2.0 ORN/BLK —
2977373
HOT IN ACCSY. AND RUN
12004883
00 (S ffl H E B (E|IB
E) E S B ffl IB (Ej S 0 ( 3 f f lS ltB ( B [ lT O
r v i n n
£M3 K i M t a l
■295-1.0 GRA-
•294-1.0 TAN-
POWER WINDOWS60 2.0 ORN/BLK-
195-.8 LT BLU —
194-.8 BLK/WHT-
/TH1
\r tJ8911670
GROMMET
-60 2.0 ORN/BLK -
■ 195-.8 LT BLU- 194 .8 BLK/WHT -60 2 .0 ORN/BLK -
| | l 9 4 1| 1 9 5 1| 60 {
SPLICE60
B E p p p12015344
r r rPOWER WINDOWS
-------------- 60 2.0 ORN/BLK
■195 .8 LT BLU----■ 194-.8 BLK/WHT -
POWER WINDOWS
ca KH EK*! o .° B C=3 S'S
FRONTFUSE BLOCK
REAR
POWER DOOR LOCKS (RPO AU3) 2-DOOR
SECTION A - PAGE 70
■295-1.0 GRA
294-1.0 TAN
-150-3.0 BLK
I 12045658
120153441 j 1
-295-1.0 GRA- ■294-1.0 TAN-
112951^294^1150112015345
POWER WINDOWS
3JJ12020397
•60-2.0 ORN/BLK- 195 .8 LT BLU —
■194 .8 BLK/WHT-
BUSBARGROUND
■295 1.0 GRA- ■294-1.0 TAN-
a295I [ c ir c u it*2 BREAKER
12004140
RIGHT HAND DOOR LOCK
MOTOR
60-2.0 ORN/BLK-
-195 .8 LT BLU—
194 .8 BLK/WHT-
UNLOCK
LOCK
RHDOOR LOCK
SWITCH12004155
CB>- c °— c » ■ ■<>- C J - b C ^ b
o_a r j > - A
L.H. DOOR LOCK
SWITCH12004155
60-2.0 ORN/BLK 195-.8 LT BLU —
■ 194-.8 BLK/WHT-
■295-1.0 GRA- 294-1.0 TAN-
Virtl8911670
GROMMET
LEFT HAND DOOR LOCK
MOTOR12004140
12004267
12015345
12016344
5VS
295
294
12034344
8911670GROMMET
X M 1■295-1.0 GRA ■294-1.0 TAN
CIRCUITBREAKER
^ 7 -0 0 1 ----1
12004140
RIGHT FRONT DOOR LOCK
MOTOR
■ 195-.8 BK/WHT- 60 2.0 ORN/BLK-
■194.8 LT BLU —
massii
MnJ
12015344
I c UNLOCK<0 II r*nlf r> * B ___o> II co
f f j [ t I A LOCK
RHDOOR LOCK
SWITCH12004155
12015345 I I jo - C ° - C I ""W>-3 > - b c a > - B = ■ > -
© - A f— f c - A t _ * o -
12004883TO FUSE BLOCK CAVITY E
£3q£5]in II o
12015344
12010366GROMMET
ruN295 1.0 GRA- 294-1.0 TAN-
* = 7 -« 295 L 6:11 [ c ir c u it2 I BREAKER
12004140
RIGHT REAR DOOR LOCK
MOTOR
12020398
12020397
/rui
LHDOOR LOCK
SWITCH12004155
194.8 LT BLU-■60-2.0 ORN/BLK- 195-. 8 BLK/WHT-
12015345
12047676 1202039712004267 12004267
PANEL REAR PANEL
DOOR LOCK MOTOR
2984378
DOORLOCKRELAY
-295-1.0 GRA •294-1.0 TAN
MH.8911670
GROMMET
CIRCUITBREAKER
12004140
2977373
12015344
LEFT FRONT DOOR LOCK
MOTOR
[5VBI PUN
295-1.0 GRA- ■294-1.0 TAN-
1200414012010366
GROMMET
160
12004267
TO BUS BAR GROUND
LEFT REAR DOOR LOCK
MOTOR
POWER DOOR LOCKS (RPO AU3) 4-DOOR
SECTION A - PAGE 71
WINDSHIELDWIPER
MOTOR
WIPER/WASHER
SECTION A - PAGE 72
CO
WL
(SI IS
BD IS
(S (S•ATT
CiuN?
HTA
Effl H IB OH (B j***
0IS B QD OS E
os i s i i i i iio n a c c i n m m
SHUN? f s A
>s
tS JisL . . . . . .
^20*] HEaI ["i 5a" gatJmSu iCofr
Q s a u i& iwWIWW * * * “
G ] [MI(CM I CNOKI
( s a
HOT IN ACCSY. START AND RUN
FRONT
J J \ BUS BAR
FUSE BLOCK93 .8 WHT-
93 .8 WHT
Its 63 C=3 frS
REAR
150-.8 BLK-
GROUND
91-.8 GRA-
9415092
3 j91
SI12020492
SPLICE150
WIPER, WASHER SW. (COLUMN MOUNTED)
TO INST. CLUSTER CONN
TO CONN. CENTER
-< TO RADIO
TO A/C HEATER LP
TO SEAT BLT SW
150
.8 BL
K
© ©
© ©
© © •ATT
® 0 E GD E
S B ® ® ®WOO
a s © ® ®
SHUNT SHUNT
Q 3 tM J J M L E M ]r2oPT I CTSY
PoTIuyV
GAUGC KH.I HTW A C
rUmtUt fwhwoo
[^3 K ICCMI CHOM
FRONT
~ m b u s
BARAOX MTU A«C STOP HA2
25A | | 15AlAOtO
150 .8 BLK*
GROUND
PULSE, WIPER, WASHER SW (COLUMN MOUNTED)
TO SEAT BLT SW
PULSE WIPER/WASHER RPO CD4
SECTION A - PAGE 73
2973407
TRANSMISSION BACKUP
LAMP SWITCH(AUTO TRANS)
ONLY
r
24 .8 LT GRN-
f t 9 ’•ibiL 19
-24 .8 LT GRN-
12020099
MANUALONLY
.8 LT GRN
- 75 .8 DK BLU
12020184
BACK-UP LAMP SWITCH4-SPEED MAN. ONLY
24 / ' “N
5
DUJ
— UJAC
2S75
m l12015792
--------24 .8 LT GRN--
-------75 .8 DK BLU------- (
BACK-UP LAMPS-UTILITY, SUBURBAN
SECTION A - PAGE 74
6294468 2977373 MANUAL ONLY
8911781GROMMET
2973431MANUALONLY
-24 .8 LT GRN
SPLICE 150
150.8 BLK-
SPLICE 150
SHEETMETAL
GROUND
-eCgHi'
FROM RIGHT HAND TAIL. STOP. DIRECTIONAL ft SIDE MARKER LAMPS
RIGHT HAND BACKUP
LAMP
LEFT HAND BACKUP
LAMP
8911027 (16)8911028 (06)
FROM LEFT HAND TAIL. STOP. DIRECTIONAL ft SIDE MARKER LAMPS
150-.8 BLK, SHEET METAL 11 GROUND
BACKUP LAMP
(PART OF RH TAIL. STOP AND DIR LAMP ASM)
PART OF LAMP ASM
-24 .8 LT GRN
6288585
TO BULKHEADCONNECTORFOR REMAINDEROF CIRCUITSEE BACK-UP LAMPS-UTILITY, SUBURBANMODELS
24 .8 LT GRN-
LAMP ASM GROUND
24 .8 LT GRN ■
12015798
6288585
FRAMEGROUND
o
U C ^ J l12020099
PART OF LAMP ASM
§ LAMP ASM 7 GROUND
I— e c S )
-24 .8 LT GRN
BACKUPLAMP
(PART OF LH TAIL STOP AND DIR LAMP ASM)
03 & 43 MODELS W/O RPO E62, E63
BACK UP LAMPS
SECTION A - PAGE 75
TO BULKHEADCONNECTORFOR REMAINDEROF CIRCUITSEE BACK-UP LAMPS-UTILITY, SUBURBANMODELS
1824
12020099
FROM R.H. SIDE MARKER LAMP FROM R.H. TAIL, STOP & DIRECTIONAL SIGNAL LAMP
150-.8 BLK
24 .8 LT GRN
FROM END GATEIDENTIFICATIONLAMPS
RIGHT HAND BACKUP
LAMP
LEFT HAND BACKUP
LAMP
150-.8 BLK
24 .8 LT GRN
FROM L.H. TAIL. STOP & DIRECTIONAL SIGNAL LAMP
FROM L.H. SIDE MARKER LAMP
150 .8 BLK-
SHEET METAL GROUND
FLEETSIDE PICKUP-RPO E63
BACKUP LAMPS
SECTION A - PAGE 76
FROM RH FRONT & ► REAR CLEARANCE ► LAMPS
FROM R.H. SIDE MARKER LAMP FROM R.H. TAIL. STOP & DIRECTIONAL SIGNAL LAMP
150 .8 BLK
24 .8 LT GRN
TO BULKHEADCONNECTORFOR REMAINDEROF CIRCUITSEE BACK-UP LAMPS-UTILITY, SUBURBANMODELS
CL p 'ri p
12015024
RIGHT HAND BACKUP
LAMP
12020099
FROM LH FRONT & REARCLEARANCELAMPS
FRONT END GATEIDENTIFICATIONLAMPS
150 .8 BLK
24- 8 LT GRN
LEFT HAND BACKUP
LAMP
FROM L.H. TAIL. STOP & DIRECTIONAL SIGNAL LAMP
FROM L.H. SIDE MARKER LAMP
150 .8 BLK
WIDE SIDE PICKUP-RPO R05
SHEET METAL GROUND
HEADLAMPSWITCH TO COURT
LAMP
9 .8 BRN
12020099
18 9IT24 19'---
12020184
FRONT
9 8 BRN-
-40 .8 ORN
REARFUSE BLOCK
12015798
12015024
9 .8 BRN-
R.H.SIDE MARKE LAMP
R.H. TAIL, STOP & DIRECTIONAL
LAMP
SPLICE 9
150 .8 BLK -
SHEET METAL GRN
SPLICE 150 ---------
BACKUPLAMP
1201
HOT AT ALL TIMES
SPLICE 150
A nC j 5 9 ---- 150-.8 BLK-----
SHEET METAL GRN
SPLICE 99 .8 BRN
V kL.H.SIDE MARKER LAMP
■ 150-.8 BLK
9 .8 BRN
BACKUPLAMP
8911029
L.H. TAIL, STOP & DIRECTIONAL LAMP
TAIL LAMPS UTILITY, SUBURBAN
SECTION A - PAGE 77
8917234
m
HEADLAMPSWITCH
I 15 I 14 I 112 11 993 33
91 93 1________|[4 3 9 |4 2 0 ||
92 97 35 | 25 | 31 | II
422 3 I « | 2 I « 0 « 1 ] -
2 4 3 « | l 2 0 | 39 14 4 0 |f"“"
8917232
m(3 (3 H 0 BO 0 (S «««
BD0 0 a a s i i e*oo 00 0 a 0 e § 11
■ATT tGN ACC IP% PW*i-l—n r»—nSHUNT SHUNT
i
>s
20At a c t !
?OA£2
30 A
wsrxcr20A I I 26A I [~i5a"| KM) »uS*HTlfXc sTo* mXI
D§3 Q§] ©OAUOC/IOCC HTR A/C *AO«
B i i n l £ j [ J 3nMN'lir Pwrwoo
(Ml [Ml(CM I CHOM
■ a aFRONT
9 .8 BRN
12015024
-40 .8 ORN
K3 o )D 3 B^B |
REARFUSE BLOCK
RIGHT HAND
24)
'yCJDT | 12015798
— ■ 9 .8 BRN
. X ” J18 ) X® )
9 .8 BRN-
9 .8 BRN-
X
SIDE MARKER LAMP
BACK UP LAMP
m
TAIL. STOP & DIR LAMP
LEFT HAND
m
TAIL, STOP & DIR LAMP
BACK UP LAMP
SIDE MARKER LAMP
TAIL LAMPS STEPSIDE PICKUP (E62)
SECTION A - PAGE 79
HEADLAMPSWITCH TO COURT.
LAMP
TAIL LAMPS EXTENDED CAB PICKUPSECTION A - PAGE 80
FUSE BLOCK
6288424
R.H. TAIL, STOP &DIRECTIONALLAMP
6288424 L.H. TAIL, STOP &DIRECTIONALLAMP
12020099
n r Q i f t .
a & e m a q ® m
woo
a a g) is}>GN ACC IPSr\_n r-i—r
FRONT
O
FUSE BLOCK
0
R.H. TAIL, STOP & DIRECTIONAL
LAMP
LICENSELAMP
zDC00CO<T)
12015024
HOT AT ALL TIMES
SPLICE 1 50
isSHEET
METAL GRN
9 .8 BRN
150 .8 BLK
SPLICE 9
▼ 4L.H.SIDE MARKE* LAMP
BACKUPLAMP
8911029
L.H. TAIL, STOP & DIRECTIONAL LAMP
LICENSE LAMP UTILITY, SUBURBAN
SECTION A-PAGE 81
R.H.SIDE MARKER LAMP
YR.H. TAIL STOP &
DIRECTIONAL LAMP
L.H. TAIL, STOP & DIRECTIONAL
LAMP
L.H.SIDE MARKER LAMP
LICENSE LAMP FLEETSIDE (E63) WIDESIDE (R05)
SECTION A-PAGE 82
REAR
FUSE BLOCK
HEADLAMPSWITCH
8917234
F T CO owo<N a t
■ f*
1 15 1 14 I I 12 11 9
i . ? . u £ i r ^ i93 33
91 93 L _ ^ _ J | 4 3 9 | 4 2 0 192 97 35 | 25 | 31 | J
422 3 | 6 | 2 1 8 0 « |T -
2 4 3 « | l2 0 | 39 l 4 4 0 | p
8917232
0 ED 0 0 E ®
0 0 (3 0 2) (5)WOO
(3 0 ffl 0 (B ®•ATT IQ« ACC LPSn—n r*—ri f-i—n
SHUNT SHUNT 5AL" LJ~ ,J t o * 1H o f l HoTI I m a I
k m a u I htM c
Bs£l G€l [p3T 'l CTIV OAUOC/lOtf MTU AiC
0 ffi MAHl_ 1 A'C
00
0 °
i
>s
9 8 BRN
12015024
-40 .8 ORN
FRONT
ElIS9 o ) C 3 f r f l j
REAR
FUSE BLOCK
RIGHT HAND
0c 00 00 <T>
LICENSE LAMP STEPSIDE PICKUP (E62)
SECTION A-PAGE 83
9 .8 BRN
12020099
18 TCMLm_ 11913
LICENSE LAMPS PICK-UPEXTENDED CAB PICKUP
SECTION A-PAGE 84
HEADLAMPSWITCH TO COURT.
LAMP
6288424
R.H. TAIL, STOP &DIRECTIONALLAMP
2977645
12020184
IEg § m I i mm
eis B OB E) m
woo Q
(3 s (B El EKW ACC IP* PW*
SHUM?
FRONT
19-
9 .8 BRN-
12015024
9 .8 BRN'
•9 .8 BRN-
f
3 i
BACKUPLAMP
9 .8 BRN
SPLICE 9
< r
-40 .8 ORN-
2977107 2977159
2977107SPLICE9
9 .8 BRN 2977107
DUALLICENSELAMPS
FRAMEGRN
XBACKUPLAMP
9 .8 BRN-
HOTAT ALL TIMES
0)
_ n13
6288424 L.H. TAIL. STOP &DIRECTIONALLAMP
E 9 159 o ) D 3 B^S |
REARFUSE BLOCK
1989 P TRUCKSECTION B
PAGE DESCRIPTION PAGE DESCRIPTION
2-3 FUSE BLOCK DETAILS 24 EMISSION CONTROLS (6 CYL.)4 START/IGNITION (8 CYL.) 25-26 EMISSION CONTROLS (8 CYL.)5 POWER DISTRIBUTION (DIESEL) 27 EMISSION CONTROLS (DIESEL)6 POWER DISTRIBUTION (6 CYL.) 28 GLOW PLUGS (DIESEL)7-10 POWER DISTRIBUTION (8 CYL.) 29 AUTO TRANSMISSION KICKDOWN SOLENOID (M4Q)11 HEAD LAMPS & PARKING LAMPS 30-31 ELECTRONIC CONTROL MODULE (ECM)-INPUTS (8 CYL.)12 MARKER LAMPS 32-33 ELECTRONIC CONTROL MODULE (ECM)-OUTPUTS (8 CYL.)13 HAZARD LAMPS 34 ECM CHART (8 CYL.)14 DIRECTIONAL LAMPS 35-36 BRAKE WARNING SYSTEM15 HORNS 37 INSTRUMENT PANEL LAMPS16 WIPER/WASHER 38-39 INDICATOR LAMPS17-21 START/IGNITION 40 INSTRUMENT PANEL GAGES22 THROTTLE BODY INJECTION 41 BACKUP LAMPS23 FUEL CONTROL & IDLE AIR CONTROL (8 CYL.) 42 TAIL LAMPS
43 LICENSE LAMPS
SECTION B - PAGE 1
CAVITY "W "-C IR C U IT 50
IGN "O N " 25A FUSED FEED— HTR & A/C
CAVITY " I" CIRCUIT 39
IGN "ON & CRANK" 20A FUSED FEED- AUTO TRANS- DIESEL IND LP- BRK WARNLOW COOLANT IND/CHOKE LPS FUEL PUMP FEED
CAVITY "B " —CIRCUIT 140
BATTERY 1 5A FUSED FEED- CLOCK- CIGAR LTR- DR JAMB SW- DOME/CARGO LPS
E
m CDBATT
SHUNT
CAVITY "A " —CIRCUIT 141
IG N - "ON & ACC" —10A FUSED FEED - RADIO
CAVITY "L "-C IR C U IT 8
HTRA/C
15AHORN/Di
"2 0 A
T/L LPS
IGN
20AIGN
GAUGE
1~5/T
STOP/HAZ t u r n /b uD id [ M ]
o
FRONT1 2 0 3 4 3 5 9 FUSEBLOCK
PANEL LPS-5A FUSED FEED- TILT WHEEL (32)- W/S/WIPER SW ILLUM (42)- TRANS IND LP- RADIO DIAL
{CAVITY "H "-C IR C U IT 93 |
25A FUSED FEED
- W/S/WIPER- W/S/WASHERS
FUS/PLR
DIRECTIONAL SIGNAL FLASHER
COLOR MALE CONN
i NAT 1 2 0 0 4 8 8 8A BRN 1 2 0 0 4 8 8 7B BLK 1 2 0 0 4 8 8 6L GRN 1 2 0 0 4 8 8 5P RED 1 2 0 0 4 8 8 3W BLU 1 2 0 0 4 8 8 4H DK GRA 12 0 0 4 7 4 0
FUSES AMP COLOR1 2 0 0 4 0 0 5 5 TAN12 0 0 4 0 0 7 10 RED1 2 0 0 4 0 0 8 15 LT BLU1 2 0 0 4 0 0 9 20 YEL1 2 0 0 4 0 1 0 25 WHT1 2 0 0 4 0 0 3 3 VIOLET12 0 0 4 0 0 6 75 BROWN12004011 30 LT GRN
9 3 -3 .0 W H T -W /S WIPERS-
8 .5 G R A -I/P LAMPS-
4 4 -1 .0 DK G R N -LIG H T SWITCH
3 4 0 .8 PNK/WHT—TO BULKHEAD
4 -3 .0 B R N -IG N SW (ON/ACC) (UNFUSED)—| 4 -3 .0 B R N -IG N SW (ON/ACC)9 3 -3 .0 W H T -W /S WIPERS 5 0 -3 .0 BRN-HEATER & A/C
D l l A 1 I I I I I
ml>B bhi ibh
16 .8 PPL—DIR SIGNAL SW
38 .8 DK BLU-TURN & B/U LPS
7 5 .8 DK B LU -B /U LP SW
□ □ □
[X] □ □REAR
50-3 .0 BRN-HEATER & A/C
141-1 .0 BRN/W HT-IG N SW (ACC)
-240 -1 .0 O RN-DO M E LAMP/HORN LAMP
141-1 .0 BRN/W HT-RADIO (ACC)
3 -3 .0 PNK -IG N SW (ON/CRANK) (UNFUSED) 4 0 -1 .0 O R N -LT SW/TAIL LPS 2-3 .0 RED-LIGHT SW (UNFUSED)140-1 .0 ORN-BATT/HAZ FLASHER
39 .8 PNK/BLK—INST CLSTR ("ON & CRANK")
38 .8 DK BLU-DIRECTIONAL SIG/FLASHER
FUSE BLOCK (ALL EXCEPT L05)
SECTION B - PAGE 2
CAVITY " W " - CIRCUIT 50
IGN “ ON" 25A FUSED FEED— HTR & A/C
CAVITY " I" CIRCUIT 39
IGN "ON & CRANK" 20A FUSED FEED- AUTO TRANS- DIESEL INDLP- BRK WARNLOW COOLANT IND/CHOKE LPS FUEL PUMP FEED
CAVITY " B " - CIRCUIT 140
BATTERY 15A FUSED FEED- CLOCK- CIGAR LTR- DR JAMB SW- DOME/CARGO LPS
CAVITY "A "-C IR C U IT 141
IGN —"ON & ACC" — 10A FUSED FEED - RADIO
CAVITY "L "-C IR C U IT 8~|
PANEL LPS-5A FUSED FEED- TILT WHEEL (32)- W/S/WIPER SW ILLUM (42)- TRANS INDLP- RADIO DIAL
CAVITY "H "-C IR C U IT 931
25A FUSED FEED
- W/S/WIPER- W/S/WASHERS
FRONT12 0 3 4 3 5 9 FUSEBLOCK
DIRECTIONAL SIGNAL FLASHER
COLOR MALE CONN1 NAT 12004888
A BRN 12004887B BLK 12004886L GRN 12004885P RED 12004883W BLU 1200 4 8 8 4H DK GRA 1 2004740
FUSES AMP COLOR1 2 0 0 4 0 0 5 5 TAN1 2 0 0 4 0 0 7 10 RED1 2 0 0 4 0 0 8 15 LT BLU1 2 0 0 4 0 0 9 20 YEL1 2 0 0 4 0 1 0 25 WHT1 2 0 0 4 0 0 3 3 VIOLET1 2 0 0 4 0 0 6 75 BROWN1 2004011 30 LT GRN
9 3 -3 .0 W H T -W /S WIPERS
8 .5 G R A -I/P LAMPS
4 4 -1 .0 DK G R N - LIGHT SW
3 4 0 -1 .0 ORN —(F-PUMP SW FEED)2 -3 .0 RED4 -3 .0 B R N -IG N SW (ON/ACC) (UNFUSED)
4 4 0 .8 ORN/BLK STR (E C M -B A T FEED) 50 -3 .0 BRN-HEATER & A/C
9 0 6 -.8 PPL—(CRK SIGNAL TO ECM)
6 .8 PPL
16-.8 PPL—DIR SIGNAL SW
38 .8 DK BLU-TURN & B/U LPS
75 .8 DK B LU -B /U LP SWITCH
4 -3 .0 B R N -IG N SW (ON/ACC)
9 3 -3 .0 W H T -W /S WIPERS
5 0 -3 .0 BRN-HEATER & A/C
141 -1 .0 BRN/W HT-IG N SW (ACC)
2 4 0 -1 .0 O R N -DO M E LAMP/HORN LAMP
141 -1 .0 BRN/W HT-RADIO (ACC)
3 -3 .0 P N K -IG N SW (ON/CRANK) (UNFUSED) 4 0 -1 .0 O R N -L T SW/TAIL LPS 2 -3 .0 RED-LIGHT SW (UNFUSED)140 -1 .0 O R N -BA TT/HA 2 FLASHER
39 .8 PNK/BLK—INST CLSTR ("ON & CRANK")
38- 8 DK BLU-DIRECTIONAL SIG/FLASHER
4 3 9 - 8 PNK/BLU STR (ECM IGN)
FUSE BLOCK (L05)
SECTION B - PAGE 3
START/IGNITION LT9-V8 BODY S T Y L E -42
SECTION B - PAGE 4FRONT REAR
+■ —GROUND
+ ----RIGHT HAND LEFT HAND
BATTERY BATTERY
□ □ □ □
e i C 3 C 3 o )B C 3 o o [ “ ^
HOTATALLTIMES
FUSE BLOCK REAR
POWER DISTRIBUTION-LL4 DIESELSECTION B - PAGE 5
POWER DISTRIBUTION L25 BODY STYLE- 4 2
SECTION B - PAGE 6 FRONT FUSE BLOCK REAR
FUSE BLOCK REAR
POWER DISTRIBUTION LE8 V-8 BODY S T Y LE -32
SECTION B - PAGE 7
POWER DISTRIBUTION LT9, V-8 BODY STYLE- 4 2
SECTION B - PAGE 8 FUSE BLOCK REAR
■32 BLK (BATT CABLE)
FRONT FUSE BLOCK REAR POWER DISTRIBUTION L 0 5 - V 8
SECTION B - PAGE 9
fTO AIR SWITCH &M 40 KICKDOWN RELAY
SHEETM ETAL
GROUND
ENGINEGROUND
POWER DISTRIBUTIONP42 & L05 V-8 TBI DRIVE AWAY
SECTION B - PAGE 10
TOCLUTCH SWITCH (MAN TRANS) OR TONEUTRAL START & BACK-UP SWITCH (AUTO TRANS)
RIGHT-HANDHIGH-LOWHEADLAMP
2973386 (P32) 12034372 (P42)
11-1.0 LT GRN
12 .8 TAN-------
151-3.0 BLK
SHEET METAL GROUND 150-.8 BLK (P42 ONLY)
\150 .8 BLK (P42 ONLY)
150-.8 BLK (P42 ONLY)- Q )
ENGINEGROUND
FRAME GROUND
■ 4-GRD STRAP (P42 ONLY)----------------0 1
9- 5 BRN
8 BLK
R.H. PARK & DIRECTIONAL
LAMP
■9- 8 BRN-
.8 BLK
L.H. PARK & DIRECTIONAL
LAMP12034372 (P42) 2973386 (P32)
11-1.0 LT GRN-
11-1.0 LT GRN-
12-.8-T A N -------
12-.8 TAN ------
150-.8 BLK (P42 ONLY)-
LEFT-HANDHIGH-LOWHEADLAMP
151-.8 BLK
SHEETMETAL
GROUND
Q )
FRAMEGROUND
SPLICE 150
RIGHT-HAND SIDE MARKER
LAMPLAMP—P32
(32/E33 ONLY —P42)
62 94015
O OIO II) r
°®
K SPLICE9
z zoc ocm mID oocn cn
1 5 1 .8 BLK
SHEETMETAL
GROUND
TO INSTRUMENT CLUSTER
LEFT-HAND TUVJ 6 2 94015 SIDE MARKER
LAMPLAMP —P32
(32/E33 ONLY - P42)890085 5
HEAD LAMPS & PARKING LAMPSSECTION B - PAGE 11
R.H. PARK & DIRECTIONAL
LAMP
L.H. PARK & DIRECTIONAL
LAMP
6294015
R.H.SIDE MARKER
LAMP
•15-.5 DK BLU
9- 8 BRN
8917234-9 .8 BRN-------
G 2t
— - r j j
89 17233
TO l/PCLUSTERCONN.
r ~ \
/
12004628
HEADLAMPSWITCH
■9-1.0 BRN
l/P
6 3 1------------- l ( 9 3 l | I
350 39 30 | 33 j H I
I 35 I 2 l l 3 0 j j -
2 3 1 | 4 , 9 | 1 j p *
6294015
0 L.H.SIDE MARKER
LAMP
MARKER LAMPSSECTION B - PAGE 12
8917232 OB IB 03 00
IQ
ID ID CD Q E) (D IDm*
(D DB □ 09 CD E•ATT )OI« ACC iP t
•HUNT •HUNT BA
FibaI Roa] Roa] riojri w s fw L jS?J H U H L&
FRONT
SHEETMETAL
GROUND
1151-.8 BLK
9 .8 BRN
9 .8 BRN-
9 .8 BRN
6288566 6288565
150-.8 BLK
R.H.SIDE MARKER
LAMP
R.H. TAIL. STOP, & DIRECTIONAL LAMP
SPLICE 9
SPLICE 9
R.H.LICENSELAMP
L.H.LICENSELAMP
-► L.H. TAIL. STOP, & DIRECTIONAL LAMP
□ □ □ □
dn D 3 C 3 o)0 g p E r ^
SHEETMETAL
GROUND
6 2 9412 5
0 L.H.SIDE MARKER
LAMP
FUSE BLOCKREAR
R HSIDE MARKER
LAMPLAMP—P32
(E32/E33 ONLY —P42)
6294015
R.H. PARK & DIRECTIONAL
LAMP .8 ppl
L.H. PARK & DIRECTIONAL
LAMP '
< r8 PPL
6294015
14 .5 LT BLU
L.H.SIDE MARKER
LAMPLAMP —P32
(E32/E33 ONLY —P42)
17 1.0 W HT-----
19-1.0 DK GRN-
-18 1.0 YEL-------
27-1.0 BRN — 15 .5 DK BLU
14 .5 LT BLU-
X> oO r-«- ri.hL fM
/ I
uj Q
> O CO ^
■15 .5 DK BLU-
• 14 .5 LT BLU-
FROM INST CLUSTER CONN
FROM OIL PRESS GAUGE
FROM IGNITION SWITCH
1r f l -
i / r P 1 ;
N
■ 1 0 - L i f .
? J - l
XH
1114
7 --n
J:2 8
1 ° —
12004147
15 .5 DK BLU
150 .8 BLK
DIRECTIONAL SIGNAL SW
12004215
14 .5 LT BLU 150 .8 BLK —
141 5 0
RIGHT
LEFT
TURN SIG. INDICATOR
LAMPS
FROM PARKING BRAKE SWITCH
2984855
62 94125
GROUND
18-2.0 YEL
19 2 .0 DK GRN
27-1.0 BRN-----
eB P 8 9 1723 4
l/P
f 1
I 24fNf - 9 1
91
29
12 1 51 1
14 1 1
------------ 1 ’ U ^ ' I —e 3 L r U | 9 3 , l |
3&0 39 30 j . , 3 1 1
,1 3B 1 2 | l3 0 | r -
21 1 r
STOPLAMP
SWITCH
| [ 14o H------140-1.0 ORN-
□ □ II tI i ----- 17-1.0 WHT
8917232HAZARDFLASHER
m A ...S r- 14 11
8917233140-1.0 ORN------
140-1 .0 ORN
>S
0QD (B m B B G3 (E )"* ”
0E (B [D B (5 CD 0
MT* n(B B m ClI B □ 0 u
•ATT <Gft ACC l*Sn —r-i r-»—r-! r-»—r i f---------1SHUNT SHUNT 5ALj-lJ Lj—lj SsTTte1 1------ 1RiTI fzoifl (ioaI h^Tsd HGSr1
T l I * * GAUGf
DCK i nr a s a
PROVISIONS FOR RH TAIL. STOP & DIRECTIONAL LAMP (P32)
R.H. TAIL. STOP & DIRECTIONALLAMP (P42)
©8 BLK-
PROVISIONS FOR L.H. TAIL. STOP & DIRECTIONAL LAMP (P32)
L.H. TAIL, STOP & DIRECTIONALLAMP (P42)
□ □ □ □
r a 0 oFRONT REAR HAZARD LAMPS
SECTION B - PAGE 13
R HSIDE MARKER
LAMPLAMP—P32
(E32/E33 ONLY —P42)
6294015
R.H. PARK & DIRECTIONAL
LAMP .8 PPL
19-1.0 DK GRN- ■18-1.0 YEL- 16-.8 PPL-
-15 .5 DK BLU
L.H.SIDE MARKER □
LAMP £LAMP—P32 h*-1
(E32/E33 ONLY —P42) 00
6294015
14-.5 LT BLU
DIRECTIONAL LAMPS
SECTION B - PAGE 14
DIRECTIONAL SIGNAL SW
PROVISIONS FOR RH TAIL. STOP & DIRECTIONAL LAMP (P32)
R.H. TAIL, STOP & DIRECTIONAL
LAMPA (P42)
PROVISIONS FOR L.H. TAIL, STOP & DIRECTIONAL LAMP (P32)
L.H. TAIL, STOP & DIRECTIONAL
LAMP<P42)
DIRECTIONALFLASHER
12004267
HORN
\\
1.0 DK GRN
12004267 12004201 12004267
XE29
A29 |
■29-1.0 DK GRN
12004267
HORN
11 14
HORN RELAY
2 9 J (_28
I 2 4 0 1
•28 .5 BLK
PROVISIONS FOR DOME LAMP
2965981
TOHEADLAMPSW
TT
IB 12
TT8 9 1723 3
HORN/DIM 15A
E (D □ 0 (5) Q] B * i *(HI
III ID □ B E (D IDMT* o
(B B H) B ID 0 u•ATT « N *CC
n —n n —nSHUNT SHUNT
mo s ® © ®
a
Ir o r
1 / [ p i ' 71 9 f N 1 1 9
2 L I ■ 1 6 -
M
I
I , s
1 1 6
? 7
I f .
K
J1 2 1
I 1 5
S I I
1 4 H
_ 2 8 G
F
2 tt
D
1 2 0 0 4 1 4 7 1 2 0 0 4 1 4 8
FRONTFUSE BLOCK
□ □ □ □
C 3 D 3 [ X I □ □
REAR
DIRECTIONAL SIGNAL SW
HORNS
SECTION B - PAGE 15
8 .5 GRA
SHEETMETAL
GROUND
■150 8 BLK
WIPER,WASHERSWITCH
LAMP8 9 0 5 3 8 1
92- 8 PPL-
WIPERMOTOR
9 1 .8 GRA-
94 .8 PNK
- 94 .8 PNK
■ 91-.8 GRA
92 .8 PPL ■
150 .8 B LK----------------------- — I jb o ]
Em
E>1 91 I I 92 I
93 .8 WHT-
WASHERMOTOR
OFF LO HIISO
91
92
94
WINDSHIELDWIPER
WASHERSWITCH
FRONTFUSE BLOCK
REAR
WIPER/WASHER
SECTION B - PAGE 16
r , ru___n
+ -f-i—r
BATTERY (< 2 -
FRONT REAR
START (IGNITION L 2 5 -6 CYL. BODY STYLE- 4 2
SECTION B - PAGE 17
w N —
i* I T ' - * -----
—>
4 1
V :----------►!----------- -— « ----------- f c -
V — J
- |
-•
'J J B%
■32 BLK (BATT CABLE) -
START/IGNITION LE8-V8 BODY S T Y LE -32SECTION B - PAGE 18
j-i--------n —
+ —
1\ IWP iilWoTIhs
\ 2 _BATTERY FUSEBLOCK
FRONT
□ □ □ □
C 3 □ □REAR
^ a a ^ — - °r \ v v ' — 2 - 1.0
RED (P32) THERMO HW
RED-THERMO HW
32 BLK
CM f0
HOTATALLTIMES
—n --------n —
+ -GROUND _ - n ____ □ __
+ -RIGHT HAND LEFT HAND
BATTERY BATTERYFUSE BLOCK
C 3 D 3 o ) C D O D J
START/IGNITION LL4 DIESELSECTION B - PAGE 19
START/IGNITION - L05-V8SECTION B - PAGE 20
TO PARK/ NEUTRAL RELAY(AUTO ONLY)
2-5.0 RED-
TO CLUTCH START SWITCH (MAN TRANS)ORNEUTRAL SAFETY SWITCH (AUTO TRANS)
FRONTFUSE BLOCK REAR
TOCLUTCH SWITCH (MAN TRANS) OR TONEUTRAL START & BACK-UP
B F8911921
START/IGNITION L05-V8 P42 & L05-V8 TBI DRIVE AWAY
SECTION B - PAGE 21
OXYGEN SENSOR
412-.8 PPL-
12018791
THROTTLEPOSITIONSENSOR
TO COOLANT TEMP SENSOR
452
410
SPLICE452
452 .8 BLK
417 .8 DK BLU
416-.8 G R A----
12066287 SPLICE416
SPLICE 467
TO MAP SENSOR
INJECTOR 1
43 9-1 .0 PNK/BLK
467 .8 LT BLU-
SPLICE 46 8 m
439-1 .0 PNK/BLK
SPLICE439
468-.8 LT GRN
412 .8 PPL
452 .8 BLK
417-.8 DK BLU
416- 8 G R A----
467 .8 LT BLU —
467 .8 LT BLU —
468 .8 LT GRN —
468 .8 LT GRN —
439-1 .0 PNK/BLK
TO EVRV SOL.
TO HALFFUNCTIONESC
ENGINE— 43 9-1 .0 PNK/BLK
THROTTLE BODY INJECTION (L05-V8)SECTION B - PAGE 22
439-1.0 PNK/BLK
GROMMET12020107
412-.8 PPL
45 2 .8 BLK
-4 1 7 -.8 DK BLU —
■ 416-.8 GRA --------
. 467 .8 LT BLU —
467- 8 LT BLU----
468 .8 LT GRN —
468 .8 LT GRN —
4 3 9-1 .0 PNK/BLK-
o>£o Q<oIOu s
0»*o(DO cj(IIG>•At©
t*><0&w J
oc*COMSi
12020753
ELECTRONIC CONTROL MODULE
CONNECTORS
12020764
E (D CD 0 ffl 03 I E * »»
E (B CD 0 E) CD IDMYR
III E 0 E B E•GN ACC I >8
SHUN? [ W ] |
•aitr«__nSHUNT
Q ba ] p o*] p j i n r w i
(nP © I® ®
M SECM 1 10 AMP
FRONT
43 9 .8 PNK/BLK
8 917232
GROMMET12 020107
TO ECM
FUELPUMPRELAY
STEPPERMOTOR
§ :
441
442
r ~ 444
IDLE AIR CONTROL 1201579s
GROUNDALTERNATOR
BRACKET
SYSTEM GROUND
NO. 2(LH REAR CYLINDER HEAD)
FUEL PUMP OIL PRESSURE
SENSOR & SWITCH
12048390
FUEL CONTROL &IDLE AIR CONTROL —L05
SECTION B - PAGE 23
AIRDIVERT
SOLENOID(NA5)
AIRCONTROLLER
(NA5)
IDLESTOP
SOLENOID
EMISSION CONTROLS —L25SECTION B - PAGE 24
RIGHT HAND AIR
DIVERT SOLENOID
(NA5)
ENGINEGROUND © S h ~ 150 .8 BLK
936 .8 YEL
39 .8 PNK/BLK
12015792
0 :936 .8 YEL
SPLICE936
712040753
AIR DIVERT SOL -9 3 6
AIR IGNITION SWITCH -3 9CONTROLLER GROUND -150
(N A 5) TACH TO COIL -121CHECK ENGINE LP -4 1 9AIR SW SOLENOID -4 3 6
■39 .8 PNK/BLK
- 1 5 0 .8 BLK -
— 121 .8 WHT -
41 9 .8 BRN/WHT-
— 436 .8 BRN ------
12040947
DISTRIBUTORCONNECTOR
m d -121 .8 W H T-----------
8911979
AIRCLEANER
TEMPERATURESWITCH
LEFT HAND AIR
DIVERT SOLENOID
z -> oc ujCO >op 00
(b <b (*> CO^ O)
[9 3 6 |
6294828
936 .8 YEL------
39 .8 PNK/BLK
NB2
SPLICE39
l/P39 .8 PNK/BLK-
ENGINE
I II II I f 33! 39 )L ^°1
□ Q J j D C Z D d ,
891725 3
n-4 19 .8 BRN/WHT-
1
n— I IF *
rn - a I9 I 29
i j l f.> i ^ i 14 1 1
. . . o : -b A
120 39 3 3 i 1 1 1A I | 2 | J p
l ..J r
NB2.
NB2 |11l-
500CM
1 ENGINE11 SPEED1 SWITCH1 SOLENOID1 NB2
L
t ----------------
419-.8 BRN/WHT-
39 .8 PNK/BLK —
8 9 1 7 2 3 2TO CHECK ENGINE LAMP (NA5)
39 .8 PNK/BLK
i ---------------
8911288
121 .8 WHT
ENGINESPEED
SWITCHRELAY
NB2
12015792
ANTI-DIESELSOLENOID(MAN TRANS ONLY)
£ r
900
I- I
. _ i
n i
i iui ^> 200 ° -
00oo o>at m
’ I
0 0 0 (D 0 * ! *0
0 H El ID 0 ID CD E ID “ °
ICK ACC LPS
SHUNT f V
FRONT
‘ “ U *8917542
FUSE BLOCKREAR
_J
891125 6EMISSION CONTROLS-LT9SECTION B - PAGE 2§
BODYGROUND
RIGHT HAND AIR
DIVERT SOLENOID
(NA5)
AIRDIVERTERSYSTEMRELAY(NA5)
AIRDIVERTERMODULE
(NA5)
LEFT HAND AIR
DIVERT SOLENOID
EMISSION CONTROLS-LE8
SECTION B - PAGE 26
FAST IDLE SOLENOID
12004267 I n
FUELPRESSURE
WATER IN FUEL SENSOR
FUELHEATER
FUEL SHUT OFF VALVE
TO SPLICE 39
EMISSION CONTROLS!DIESEL 1-LL4SECTION B - PAGE 27
CDFUEL SHUT OFF VALVE
12020274
GLOW PLUGS —LL4 DIESELSECTION B - PAGE 28
TRANSMISSIONKICKDOWNSOLENOID
SPLICE 422
KICKDOWNRELAY
2984092
TO AIR SWITCH
55 .8 ORN
39 .8 PNK/BLK —
39 .8 PNK/BLK —
42 2 .8 TAN/BLK
55 .8 ORN---------
422 .8 TAN/BLK 422 .8 TAN/BLK-
TO ALDL l/P
12052287
12020753
TRANSMISSIONKICKDOWNSOLENOID
FOR LE8, LT9, L25 ONLY
-------- 55 .8 ORN —
TRANSMISSIONKICKDOWNSOLENOID
FOR LL4 DIESEL ONLY
r j ix ~ 4
I
(BODY STYLE ' 42 ONLY)
:---------------------------- r ------------------55 .8 O R N ---------------------
GROMMETI 8911781 I (BODY STYLE
42 ONLY)
755 .8 ORN-
(BODY STYLE 32 ONLY)
KICKDOWNSWITCH
LL4 DIESEL ONLY ^ r55 LI U 39
1 20 5 2 64 1 f = 1
55 .8 ORN 39-.5 PNK/BLK-SPLICE 39
KICKDOWN SWITCHFOR LE8, LT9, L25 ONLY
7(BODY STYLE 32 ONLY)
39 .5 PNK/BLK
55 .8 ORN------
l/P
9 1 2 9
12 151 ^ 1
14 1 1
3 0 | 33 .
I'i°l* - d = r□
SPLICE 39
TO OILPRESSUREGAUGE
TO l/PCLUSTERCONNECTOR
8 9 1 7 2 3 2
2984092
TO COLDADVANCE gTEMPERATURE SWITCH
\HOT IN START AND RUN
TO WATER IN FUEL SENSOR
TO FUEL HEATER
(S ID CD 8 ID G3 03***0
GO ID ID Q E (D 09mu _
IB E CD B □ E u•ATT H>N ACC LPS
FRONT
□ □ □ □
C 3 0 D
FUSE BLOCKREAR
39 .8 PNK/BLK -
LE8, LT9, L25, LL4
AUTOMATIC TRANSMISSION KICKDOWN SOLENOID (M40)SECTION B - PAGE 29
COOLANTTEMP
SENSOR
E.S.C.SENSOR
E.S.C.HYBRID
FUNCTION
THROTTLEPOSITIONSENSOR
OXYGENSENSOR
1 2 0 1 5 7 9 1
ELECTRONIC CONTROL MODULE-INPUTS L05-V8SECTION B - PAGE 30
■439-1.0 PNK/BLK
-440-1 .0 ORNSPLICE 440
T 440-1 .0 ORN
■440 1.0 ORN
-4 55 .8 PPL
-432- 8 LT GRN-
417-.8 DK BLU-
■416 .8 GRA-----
-4 1 0 .8 YEL
-4 52 .8 BLK-
485 .8 BLK-
■412-.8 PPL-
-486 .8 BRNFROM EVRV SOLENOID
•450-1.0 BLK/WHT •
FROM FUELPUMPRELAY
GROUNDALTERNATOR
BRACKET
SYSTEM GROUND NO. 2
(LH REARCYLHEAD)
n z ■450-1.0 BLK/WHT -
■413 .8 T A N ----------
n z■450-1.0 BLK/WHT-
■486 .8 BRN----------
■450-1.0 BLK/WHT
"‘"''SPLICE 450 * y x
VEHICLESPEED
SENSOR
GROUND
SPEED SENSOR
450-1 .0 BLK/WHT -
437 .8 BRN----------
450-1 .0 BLK/WHT-
■437 .8 BRN----------
GROMMET12020107
A.L.D.L.
f o
15300027 t12020043
455- 8 PPL-
— 432 .8 LT GRN
■41 7- 8 DK BLU-
-4 16 8 GRA-----
■410 .8 YEL-
■452- 8 BLK
•485- 8 BLK-
412 .8 PPL-
■450-1.0 BLK/WHT -
-4 3 9 -1 .0 PNK/BLK -
-4 40-1 .0 ORN-
-4 4 0 -1 .0 ORN-
437 .8 BRN-
■450-1.0 BLK/WHT-
■450-1.0 BLK/WHT-
■ 461 .8 ORN-
■451-.8 WHT/BLK-
■450-1.0 BLK/WHT-
■440 .8 ORN-
-4 3 9 .8 PNK/BLK-
■485- 8 BLK
12020753452- 8 BLK -
■437 .8 BRN-
■451 .8 WHT/BLK -
■ 4 61 .8 ORN--------
41 0 .8 YEL---------
432- 8 LT GRN
•417 .8 DK BLU-
■416 .8 GRA-----
■440-1.0 ORN
412 .8 PPL- ■413-.8 TAN-
-4 55 .8 PPL-------------450-1 .0 BLK/WHT-
B OB El @ ® [D 0 ^
GD 00 CD H E 0 0
E GD G3 CD B □ 0
aoS
SHUNT SHUNT | 5 A(drrW
C 3 [ g ] D 2QHORN OW ION RADIO PuMP
K ] K ] B§]T l IPs GAuGI M1H H V b
EMI © t Z D K ]
ECM-I 10 AMP
Co J<G ] [Ml / 1 C = 3 H.1 __________ ms
TOSYSTEMCHECKLAMP
-► CRANK DISC. FUSED
TO ECM
FRONTFUSE BLOCK
-4 40 .8 ORN-
REAR
-4 39 .8 PNK/BLK-
ELECTRONIC CONTROL MODULE-INPUTS L05-V8
SECTION B - PAGE 31
ELECTRONICSPARKTIMING
E.V.R.V.
AIRSWITCH
FUELPUMPRELAY
FUEL PUMP OIL PRESSURE
SENSOR & SWITCH
12048390
ELECTRONIC CONTROL MODULE-OUTPUTS L05-V8SECTION B - PAGE 32 TO OIL
PRESS GAUGE
TO ECM
439- 8 PNK/BLK
ELECTRONIC CONTROL MODULE L05-V8
SECTION B - PAGE 33
CIRCUITNO.
WIRESIZE COLOR CAVITY DESCRIPTION
465 .8 DK GRN/WHT A1 FUEL PUMP RELAY DRIVEA2 NOT USEDA3 NOT USED
435 .8 GRA A4 EVRV419 .8 BRN/WHT A5 SYSTEM CHECK LAMP439 1.0 PNK/BLK A6 12V IGNITION FUSED
* 422 .8 TAN/BLK A7 M 40 KICKDOWN RELAY456 .8 TAN/BLK A7 UPSHIFT M AN-O NLY461 .8 ORN A8 SERIAL DATA451 .8 WHT/BLK A9 ASS Y LINE DIAG/LINK437 .8 BRN A10 SPEED SENSOR452 .8 BLK A11 5V SYSTEM RETURN A450 1.0 BLK/WHT A12 SYSTEM RETURN
440 1.0 ORN B1 12V BATTERY FUSED120 2.0 TAN/WHT B2 ELEC FUEL PUMP FUSED FEED453 .8 BLK/RED B3 DISTRIBUTOR REF LOW
B4 NOT USED430 .8 PPL/WHT B5 DISTRIBUTOR REF HIGH
B6 NOT USED485 .8 BLK B7 SPARK RETARD CONTROL
B8 NOT USEDB9 NOT USED
* 4 34 .8 ORN/BLK B10 PARK/NEUTRAL SWITCHB11 NOT USEDB12 NOT USED
AUTO TRANS ONLY
ELECTRONIC CONTROL MODULE L05-V8 TBI
SECTION B - PAGE 34
CIRCUITNO.
WIRESIZE COLOR CAVITY DESCRIPTION
C1 NOT USED436 .5 BRN C2 AIR SW SOLENOID444 .8 LT GRN/BLK C3 STEPPER COIL B LOW443 .8 LT GRN/WHT C4 STEPPER COIL B HIGH441 .8 LT BLU/WHT C5 STEPPER COIL A HIGH442 .8 LT BLU/BLK C6 STEPPER COIL A LOW
C7 NOT USEDC8 NOT USED
906 .8 PPL C9 CRANK DISCRETE FUSED410 .8 YEL C10 COOLANT TEMPERATURE432 .8 LT GRN C11 MANIFOLD ABSOLUTE PRESS
C12 NOT USED417 .8 DK BLU C13 THROTTLE POSITION SENSOR416 .8 GRA C14 5V SENSOR REFERENCE468 .8 LT GRN C15 INJECTOR B DRIVE440 1.0 ORN C16 1 2V BATTERY FUSED
450 1.0 BLK/WHT D1 SYSTEM RETURN455 .8 PPL D2 5V RETURN A
D3 NOT USED423 .8 WHT D4 HEI SPARK TIMING424 .8 TAN/BLK D5 HEI BYPASS413 .8 TAN D6 OXYGEN SENSOR LOW412 .8 PPL D7 OXYGEN SENSOR HIGH
D8 NOT USEDD9 NOT USEDD10 NOT USEDD 11 NOT USEDD12 NOT USEDD13 NOT USED
468 .8 LT GRN D14 INJECTOR B DRIVE467 .8 LT BLU D15 INJECTOR A DRIVE467 .8 LT BLU D16 INJECTOR A DRIVE
INSTRUMENT PANEL CLUSTER CONNECTOR SEE PAGE
BRAKEPRESSUREWARNING
SWLE8, L25
(BODY STYLE 42 ONLY)
LL4 (ALL BODY STYLES)
LE8, L25 (BODY STYLE
42 ONLY) LL4 (ALL BODY
STYLES)
33 .5 TAN/WHT-
BRAKE WARNING SYSTEM
SECTION B - PAGE 35
LOWVACUUMSWITCH
<LL 4 ONLY)
HYDROBOOST
PRESSURESWITCH
FLOWSWITCH
is o
—, FOR CONTINUATION OF WIRING | j— SEE BRAKE WARNING SYSTEM
891114 9
150 .8 BLK
33 .8 TAN/WHT
12015792
LL4 ^ ONLY
86 0 .8 YEL
12004827
860 )
86 0 .8 YEL-
628844 0
GROUND 150 .8 BLK-
150 .8 BLK
7=v_
DIODE
GROMMET891121 7
Y S33 .8 TAN/WHT
966 .8 T A N -------
■ 150-.8 BLK-------
co
629446 8
150 .8 BLK
■ 33 .8 TAN/WHT
HOT IN START AND RUN
LL4ONLY
PARKBRAKE
SWITCH
12004888
! ® EJ QD ID B S ID
IBE E CD 0 E CD IB
***« ^ E QD 03 65 E GD DE) >s
IGN20 AMP
TL QAUGf HT*
C3ffEflhop
FRONTFUSE BLOCK
□ □ 0 0
C 3 □ DREAR
96 5 .8 BLK/YEL-
W\8900655 ALARM
89 0582 5
39 .8 PNK/BLK-
965 .5 WHT ' CAPAC/DIODE LEAD
-965 .8 BLK/YEL-
BRAKE WARNING SYSTEM (RPO UJ1 FOR B3D)SECTION B - PAGE 36
TRANSMISSION DIAL LAMP
SOCKET(LE8, LL4 ONLY)
1200488512004885
O BTS 0 09
EJ to BMD " °
j g j i ^ j [ g ]
nin ® d§] © O SCX) D 3 o 'a m a c
FRONT
WIPER/WASHER SWITCH LAMP
8905381
150 .8 BLK-
□ □ □ □ cn C=G C3
B C=3 □ □REAR
FUSE BLOCK
ILLUM
0ILLUM ILLUM
BRAKE
SHEETMETAL
GROUND
11 5 0 1 150
0
1 ,^ LO H1
L T J J
l 9 4 l j 91| ' !J
--------- 1< » ( > |1 1 r i l
1 91 1 1 9 2 1....— I
8 9 1 /3 1 0 --- o o
WINDSHIELDWIPER
WASHERSWITCH
0
HEADLAMPSWITCH8 .5 GRA-
44-1 .0 DK GRN
HOT WITH LAMPS IN PARK OR HEADLAMPS
-8 .5 GRA-
l/PGROUND
pJ -j-ki1 8 1i" i1 30 1i , iM 11501
l39l r - 11 1{ 35~]1 1
1 39 1 1 1
* 1 — h -
O□QD
m Q HC D
2984792
150 .8 BLK-
HIGH BEAM
0TTo
INSTRUMENT PANEL LAMPS
SECTION B - PAGE 37
■419-.8 BRN/WHT------------------------------------------------------ ^ TO ECM
BRAKEPRESSUREWARNINGSWITCH
33 .8 TAN/WHT
OILPRESSURESWITCH
9 3 1 .8 DK BLU
TO DISTRIBUTOR
INDICATOR LAMPSSECTION B - PAGE 38
DIMMERSWITCH
HI
411
14]
r .
10
12
BH
L8 9 00855
12004888
m m b b s m e * * *0
IS ID ID B Q Q 19MT» Q
QD H) m ft) E □ E•ATT ION ACC IPS
n __ i“ l f ! — r- | p _ _ iSHUNT SHUNT I SA
><
IS A 20A
GAUOK
1SA
FRONT
89 0042 0 29 77253
□ □ □ □
0 a D D
139 .8 PNK/BLK
931-1 .0 DK BLU'
41 9-1 .0 BRN/WHT'
■ 39- 5 PNK/BLK'
■ 33 .5 TAN/WHT
33 .5 TAN/WHT
11-.5 LT GRN
FUSE BLOCKREAR
DIRECTIONAL SIGNAL SW
•16 .8 PPL-
■27-1.0 BRN-
CHOKEWARNING
LAMP(LE8)
012004215
CHECKENGINELAMP(LE8,
-N A 5 )
08905381
CHECKENGINELAMP
(L05)08905381
TO l/P CONN
-9 31 -1 .0 DK BLU
139-.8 PNK/BLK
■419-1.0 BRN/WHT-
L05ONLY
— 41 9 .8 BRN/WHT
■39- 5 PNK/BLK-
SF
T I
12004147
(ST I I RING COL SWITCHESI
H O T)*'
T~o
LEFTTURN
SIGNALLAMP 0
6294125
RIGHTTURN
SIGNALLAMP
■15 .5 DK BLU
■14 .5 LT BLU
LT9,
ONLY | DOWN SW *+
TO KICK
L05ONLY
TO PARK/NEUTRAL RELAY
TO FUEL CYCLER L MODULE
■39- 5 PNK/BLK
■33 .5 TAN/WHT-
■ 33.5 TAN/WHT-
IGNITIONSWITCH
° ^ ° ° 1-------o i* o i i— iT —
i
o -• o
<4o io o o •-
CT3 33l— I
J> r t j x> Vt
33 .5 TAN/WHT-
■33- 5 TAN/WHT-
ILLUM
0ILLUM
©
PARKBRAKE
SWITCHOR
OPTION
150-3.0 BLK
ILLUM
BRAKE
-39 .5 PNK/BLK-
-39 .5 PNK/BLK-
-33 .5 TAN/WHT-
-3 3 .5 TAN/WHT-
150 .8 BLK-
E lE3 BUr~l
y q Sm
I ) QD GD
QTJ
nQso}
□ dh
2984792
•11 -.5 LT GRN-
HIGH BEAM
0
INDICATOR LAMPS
SECTION B - PAGE 39
COOLANT COOLANT METALTEMP TEMP TEMP
SWITCH SENDER SWITCH
( f ) (D Ct)
OIL FUEL PUMPPRESS OIL PRESS
SENDER SENSOR & SW.
ILLUM ILLUM ILLUM
FUEL PUMP HIGH BEAM
6288704
12045896
INSTRUMENT PANEL GAGESSECTION B - PAGE 40
FRONT REARFUSE BLOCK
BRAKE SW.
IS IS
(D ID ID (5
•ATT
0CD B E (D 0 " * *0
□ B E Q E <MT* C i
ID f t E ID EION ACC IPS
SHUNT [ b A
R o T I R o a ] [ 20* ] l CTj 4 ^ T O r 1
J30WMI
C 3 □ □ □ □
FRONTFUSE BLOCK(ALL EXCEPT L05)
38" m BLU-I
E E 03 B 0 E E -
© E CD B E □ ENT*
E E GJ CD E 0 E• ATT io*w ACL IPS
o —n n —r-»SHUNT SHUNT
0 * 3 o » gHOWN DM iQN
iSS ^
Ah
Ml B/tkB I kS
S 'S □ □ 1 kS
REAR38 .8 DK BLU
75- 8 DK BLU
BACKUP LAMP SWITCH4-SPEED IWIAN. ONLY
^ 24mCH m mTiS 7 5
— 24 .8 LT GRN----------- ■ K 2 4 |
— 75- 8 DK BLU----------- 4I£ 75
12015792
TRANSMISSION BACK-UP
LAMP SWITCH(AUTO TRANS ONLY) I I
HOT IN START AND RUN
2
2973407 |( 75 || 24 |
MANUALTRANSMISSIONONLY
•75- 8 DK BLU
6294468 2977373
MANUAL ONLY
■24- 8 LT GRN-
2973407 P ^ IF I 89 17095
- 2 4 - 8 LT GRIM----------
----- 75- 8 DK BLU
I I— — 75 .8 DK BLU— --------------1 j
---------------------------- 24 .8 LT GRN---------- 1
PROVISIONS FOR BACK-UP LP
RIGHT HAND BACK-UP
(RPO E32/E33 ONLY)
.................. 24-2.0 LT G
8917234
l i z j Q T . S s ; 9 I ;
l/P
f,.9 I 29
12 15 I 14 11
6 3 L_--- If 9311 55 I350 39 30 I 33 J | |120 | 35 | 2 1 1 3 0 | ( -
2 ... I. ) r
8917232
8911781
GROMMET
____________ I
2977107
.8 BLK
6288566 6288565
.8 BLK
12977107
PROVISIONS FOR BACKUP LP
LEFT HAND BACK-UP
LAMP(RPO E32/E33 ONLY)
BACK-UP LAMPS
SECTION B - PAGE 41
■9 .8 BRN-
f^Gy - lalgl l - S f e ]
R.H.SIDE MARKER LAMP
HEADLAMPSWITCH
l/P
9-1.0 BRN-
9 -1.0 BRN-
891723 4
0-TT8917233
TOFORWARDLAMPS
TT\ 9 1 29
12 151
14 1 1
6 3 I_________ l | 9 3 l | I3 5 0 3 9 30 1 | | |120 1 35 | 2 |1 3 0 |T ~
2- M 4 , 9 I 1 \ f
TAIL LAMPSSECTION B - PAGE 42
8917232„ 0
□ B E E 0 * 1 *m
□ B E E ® 4Hr* p ’
E cd B CD m»•* ACC
SHUNT [ 6* I
FRONT
Z 2984855
9- 8 BRN
9 .8 BRN-SPLICE 9
9 .8 BRN-
6288566 62 88565
HOT AT ALL TIMES
SPLICE 9
2984855
L.H.SIDE MARKER LAMP
FUSE BLOCK
□ □ □ □
C 3 C 3 C3P □
REAR
PROVISIONS FOR R.H. TAIL. STOP & DIRECTIONAL LAMP (P32)
R.H. TAIL, STOP & DIRECTIONAL LAMP (P42)
R.H.LICENSELAMP
L.H.LICENSELAMP
L.H. TAIL, STOP & DIRECTIONAL
LAMP (P42)PROVISIONS FOR L.H. TAIL. STOP & DIRECTIONAL LAMP (P32)
• 9 .8 BRN
8917234
I-TJ891723 3
TOFORWARDLAMPS
IT
c f
PARKOFF sv
HEAD f PARK O
OFF
44
9
12004628
HEADLAMPSWITCH
l/P
/k '
9-1.0 BRN —
— 9-1.0 BRN ‘
I I| 24 (N m - 9 I
N 9 1 2912 15
1 ^ 114 1 1
6 3
3 5 0 39 3 0 | 33 | j |120 I 3b | 2 | 1 3 0 | (
2 ^ ] 4 „ | |
8 9 1 7 2 3 2
TAIL LPS 20 AMP
□ S E E 0 « t *
□ B E E S <O
(9 0)
GD IB
QD IS ID 65 E ID•ATT tO» ACC IPS
SHUNT Q sA^J
20AT l V
n= nsTo* ha
[ M i q ~ ] n g ]tom tiAoto C u n t
G§] K l [MI
FROMT
R.H.SIDE MARKER LAMP
■9- 8 BRN-
■9 .8 BRN-SPLICE 9 ------- 9- 8 BRN
TOR.H. TAIL. STOP & DIRECTIONAL LAMP (P42)
PROVISIONS FOR LICENSE LAMP (P32)
R.H. LICENSE LAMP (P42).8 BLK
X
-9 .8 BRN-
6288566 6288565 ~ P T
9 .8 BRN
HOT AT ALL TIMES
□ □ □ □
SPLICE 9
L.H. LICENSE LAMP (P42)PROVISIONS FOR LICENSE LAMP (P32)
TOL.H. TAIL, STOP & DIRECTIONAL LAMP (P42)
L.H.SIDE MARKER LAMP
FUSE BLOCKREAR
LICENSE LAMPSSECTION B - PAGE 43
X'
r
■s
s
i a