SHEET 1

STEP 1: DISCONNECT YOUR BATTERY:Disconnect the battery before installing the wiring kit to prevent any accidental shorting caused by

loose bare wire ends.

STEP 2: START INSTALLING KIT:

instruction sheets visible through each bag. These letters are the order of operation forinstalling your kit. Start with the bag letter "G", then "H", etc. The order of installation isshown below.

G 500559 Dash Harness KitH 500608 Instrument Cluster KitJ 500551 Engine KitL 500558 Front Light KitM 500561 Rear Body KitN 500614 Courtesy Lamp KitO 500613 Wiper KitP 500611 Heater Kit

STEP 3: RECONNECT YOUR BATTERY:When you have completed the installation and are ready to reconnect the battery, make sure that

the following electrical system grounds are in place:

A. Battery is grounded to the ENGINE BLOCK.B. Battery is grounded to the frame.C. Engine block is grounded to the frame.D. Body is grounded to the frame.E. RE-CHECK GROUNDS

STEP 4: CHECK ALL ELECTRICAL FUNCTIONS:Any non-functioning items should be checked for proper installation. Any problems with your

wiring and electrical circuit functions should be addressed to American Autowire Systems, Inc.as soon as possible to avoid any warranty problems.

If you have any questions concerning this or any of our products, please feel free to call us at 1-800-482-WIRE.

AMERICAN AUTOWIRE MAKES IT EASY!

OPTIONAL ACCESSORY KITS

Hood & trunk lightsCustom battery cables

Master disconnect switchTerminals, connectors, grommets, light sockets

Adjustable Fuel Warning ModuleBillet turn signal switchNeutral safety switch

Glove box lightLED lights

...AND MUCH MORE !

also available fromAmerican Autowire

PART #

DESCRIPTION:500560

FULL VEHICLE WIRING KIT1960-66 CHEVY/GMC TRUCK

www.americanautowire.com 856-933-0801

Classic Update Series1960-66 Chevy Truck

START HERE !

INSTALLATION INSTRUCTIONS

end viewof terminal proper crimp

of terminal

wire core

PLEASE READ THIS BEFORE STARTING INSTALLATION !This wiring kit is designed for ease of installationand is for use with a 12 volt electrical system ONLY! Any 6 volt accessories will need to be converted to 12 volts before installation of any wiring. Please read the guidelines below BEFORE STARTING your installation to guarantee a successful job. Use an appropriate crimping tool which folds the wings of the open barrell terminals down into the wire as shown below. ALL TERMINALS THAT YOU INSTALL SHOULD BE PROPERLY SOLDERED. Our factory crimped terminations are installed by GM approved five ton presses, and soldering these terminations is not necessary. AAW offers a great terminal crimping video entitled “Proper Crimping Video”. It can be viewed by visting YouTube. Type the following address into your web browser to go directly to the video: www.youtube.com/watch?v=8u_EkMsioMy.

FULL TECHNICAL SUPPORT

856-933-0801MA

NUFAC

TURE

D IN T

HE U.

S.A.

OE Turn Signal Switches p/n 03765100 1960-62.

p/n 00898197 1963

p/n 00910821US 1964-66OE Wiper Switches p/n 01993541 1960-63 Single speed with washer. p/n 01993584 1963 Two speed with washer. p/n 01993641 1964-66 Two speed with wsherMaster Disconnect Switch p/n 500003 HD battery disconnect.

Battey JunctionBlock p/n 500155 Use for joining battery power leads or ground leads.

Universal Relay Kit p/n 500479 Complete relay kit with wiring and relay.Assembly Manual p/n 36387 Factory assembly manual

THIS KIT DOES NOT SUPPORT THE USE OF (STOCK) ORIGINAL GENERATORS OR EXTERNALLY REGULATED

ALTERNATORS. THE UPDATED DESIGN OF THIS NEW KIT REQUIRES MORE POWER THAN THESE ORIGINAL UNITS

ARE CAPABLE OF SUPPLYING.

92965659 Instruction Sheet Rev 6.0 7/23/2020

Z 510476 Alternator and Main Connection Kit

1 2

BAT

Delco-Remymade in USA

DK. G

REEN

YELLOW

LT. BLUE

TAN

BRO

WN

BRO

WN

DK BLUE

LT BLUE

LT GREEN

DK GREEN

ORANGE

TAN

BRO

WN

TAN

LT GR

EEN

BROWN

PURPLE

RED

RED

LH TAIL RH TAILTHIRD BRAKE LIGHT

S

ALTERNATOR(GM intern. reg shown)

(NOT INCLUDED)

ENGINE FAN

HORN

RH PARKLIGHT

LH PARK LIGHT

HEADLIGHT

HEADLIGHT

STARTER

OIL SENDER

TEMPSENDER

DK. BLU

E

DK. G

REEN

PIN

K

ORANGEBROWN

HEATER/ACFAN

GM HEIDISTRIBUTOR

(POINTSIGNITION

ONLY)

COIL

BALLASTRESISTOR

+-

SHEET 2

RECOMMENDED RELAYFOR COOLING FAN(not included with kit)

FUEL TANK

DK. GREENYELLOW

BROWNTAN

LT. BLUE

OPTIONAL TACHOMETER LEAD WIRE

LT BLUE

R

YELLOW (OPTIONAL POINTS WIRING)

SEE INSTRUCTIONS FOR OPTIONAL CONNECTION)

PINK

PINK

BLACK

BLACK

LT GREEN

BU LP BU LP

REAR BODY

ENGINE

FRONT LIGHT

STARTER

see headlight kit for dual headlights

PART #

DESCRIPTION:500560

FULL VEHICLE WIRING KIT1960-66 CHEVY/GMC TRUCK

www.americanautowire.com 856-933-0801

TAN

DK. GREENDK. BLUE

PINKORANGEBROWN

WHITE

DK BLUELT BLUE

LT GREENDK GREEN

BROWN

ORANGETAN

FAN RELAY

MEGA-FUSES

MEGA175A

LITTLEFUSE

MEGA175A

LITTLEFUSE

92965659 Instruction Sheet Rev 6.0 7/23/2020

12v fused ignition feed for fan relay

+

OIL

+

TEMP

+_ +

VOLTS FUEL

RH TURN LH TURN HI BEAM

DK. BLUELT. BLUE

LT. GREEN

BLACK

GR

AYPIN

K

SPEEDO TACH

+SSS S

RADIO(accessory connector)

DIMMER SWITCH

HEADLIGHT SWITCH

DOME/CTSY LIGHT

IGNITION SWITCH

STEERING COLUMNCONNECTOR

BRAKESWITCH

AC/HEATSWITCH

DK. GREENYELLOW

WHITE

BROWNTAN

LT. GREEN

YELLOW

TAN

RED

WHITE

ORANGE

PURPLE

RED

PURPLE

RED

BROWN

OPTIONALNEUTRAL SAFETYSWITCH LOCATION

BRO

WN

SHEET 3

LT. BLUE

BROWN

PINK ignition power

starter solenoidaccessory power

battery power

rh tail / stoplh tail / stop

12v from brake switch

rh front park / turnlh front park / turnhorn

12v feed - turn12v feed - hazard

dome / crtsy groundinstrument lamp feed

park light feedbattery feed

dimmer feed

WHITE

BROWNresistance wire)

ORANGE

accessoryconnector

AFTERMARKET GAUGES LT. BLUE

DK. BLU

E

LT. GR

EENPIN

KG

RAY

TAN

D BLU

ED

GR

EENW

HITE

HTRLAMP

GLOVE BOX LAMP(accessory connector)

CIGARETTELIGHTER

(accessory connector)

ORANGE

YELLOW CLOCKRADIO MEMORY

GREY

LT GREENLT GREEN

BU SWITCH

DK BLUE

PURPLE

ORANGE

ORANGE

BLACK

RED

BROWN

RED

PINK

GREY

PINK

DK. GREEN

TAN

BROWN

ORANGE

TAN

W

HITE

LT BLUEDK BLUE

PINK

LT GR

EEN

DK G

REEN

TAN

DK BLU

Epark circuit 12v

PINK

ORANGE

DK. GREENBROWNtail light feed

RED

RED

LH DOORJAMB SW

RH DOORJAMB SW

ORG

DAKOTA DIGITAL DASH ONLY

PINK / WHITE

PPL / WH

ITE

BLK / WHITE

PURPLE

REAR BODY

ENGINE

FRONT LIGHT

STARTER

BROWN

RED

YELLOW

PINK

horn relay

DK. BLUELT. BLUE

WHITE

YELLOWDK. GREEN

PURPLEBROWN

BLACK

DK. BLUELT. BLUE

LT. GREEN

DK. BLUEDK. GREEN

PINKORANGE

BROWNWHITE

DK. BLUELT. BLUE

LT. GREEN

TANBROWN

DK. GREENORANGE

FUEL OIL TEMP HI-BEAMRH TURN

LH TURNINSTRLAMPS

OPTIONALTACH

sender (-)12v ign (+)

sender (-)

sender (-)

12v ign (+)

12v ign (+)

12v ign (+)

hi-beam lam

p

rh turn

lh turn

tach signal lead

ground (-)

ground (-)

ground (-)

ground (-)

ground (-)

ground (-)

ground (-)

lamp feed (+)

STOCK GAUGES

ground (-)

SPEEDO

+

PUR

PLEYELLO

W

to speed sensor

WIPER MOTOR

WHITE

LT. BLUE

WIPER SWITCH

DK. BLUE

YELLOW

PART #

DESCRIPTION:500560

FULL VEHICLE WIRING KIT1960-66 CHEVY/GMC TRUCK

www.americanautowire.com 856-933-0801

TAN

TAN

BROWN

92965659 Instruction Sheet Rev 6.0 7/23/2020

THIS PAGE HAS BEEN INTENTIONALLY LEFT BLANK

SHEET 4

PART #

DESCRIPTION:500560

FULL VEHICLE WIRING KIT1960-66 CHEVY/GMC TRUCK

www.americanautowire.com 856-933-0801 92965659 Instruction Sheet Rev 6.0 7/23/2020