1756-in045e-en-p, guardlogix controllerspublication 1756-in045e-en-p - october 2009 prepare the...

Installation Instructions

GuardLogix Controllers

Catalog Numbers 1756-L61S, 1756-L62S, 1756-L63S, 1756-LSP

Topic PageNorth American Hazardous Location Approval 3Environment and Enclosure Information 4General Safety Information 4Preventing Electrostatic Discharge 4Prepare the Chassis 5Make Sure That You Have All of the Components 5Install a CompactFlash Card 6Remove a CompactFlash Card 7Connect the Battery 8Install the Controller into the Chassis 9Check the BAT Status Indicator 10Check the OK Status Indicator 10Update the Controller 11Connect a Serial Cable 12Choose the Operating Mode of the Controller 14Replace the Battery 14General Specifications 16Environmental Specifications 17Certifications 18Additional Resources 19

2 GuardLogix Controllers

Important User Information

Solid state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls (publication SGI-1.1 available from your local Rockwell Automation sales office or online at http://literature.rockwellautomation.com) describes some important differences between solid state equipment and hard-wired electromechanical devices. Because of this difference, and also because of the wide variety of uses for solid state equipment, all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is prohibited.

Throughout this manual, when necessary, we use notes to make you aware of safety considerations.

WARNINGIdentifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss.

IMPORTANT Identifies information that is critical for successful application and understanding of the product.

ATTENTIONIdentifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you to identify a hazard, avoid a hazard, and recognize the consequences.

SHOCK HAZARD

Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous voltage may be present.

BURN HAZARD

Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may be dangerous temperatures.

Publication 1756-IN045E-EN-P - October 2009

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GuardLogix Controllers 3

North American Hazardous Location ApprovalThe following information applies when operating this equipment in hazardous locations.

Informations sur l’utilisation de cet équipement en environnements dangereux .

Products marked “CL I, DIV 2, GP A, B, C, D” are suitable for use in Class I Division 2 Groups A, B, C, D, Hazardous Locations and nonhazardous locations only. Each product is supplied with markings on the rating nameplate indicating the hazardous location temperature code. When combining products within a system, the most adverse temperature code (lowest “T” number) may be used to help determine the overall temperature code of the system. Combinations of equipment in your system are subject to investigation by the local Authority Having Jurisdiction at the time of installation.

Les produits marqués "CL I, DIV 2, GP A, B, C, D" ne conviennent qu’à une utilisation en environnements de Classe I Division 2 Groupes A, B, C, D dangereux et non dangereux. Chaque produit est livré avec des marquages sur sa plaque d’identification qui indiquent le code de température pour les environnements dangereux. Lorsque plusieurs produits sont combinés dans un système, le code de température le plus défavorable (code de température le plus faible) peut être utilisé pour déterminer le code de température global du système. Les combinaisons d’équipements dans le système sont sujettes à inspection par les autorités locales qualifiées au moment de l’installation.

WARNINGEXPLOSION HAZARD

• Do not disconnect equipment unless power has been removed or the area is known to be nonhazardous.

• Do not disconnect connections to this equipment unless power has been removed or the area is known to be nonhazardous. Secure any external connections that mate to this equipment by using screws, sliding latches, threaded connectors, or other means provided with this product.

• Substitution of components may impair suitability for Class I, Division 2.

• If this product contains batteries, they must only be changed in an area known to be nonhazardous.

AVERTISSEMENT RISQUE D’EXPLOSION• Couper le courant ou s’assurer que l’environnement est classé non dangereux avant de débrancher l'équipement.

• Couper le courant ou s'assurer que l’environnement est classé non dangereux avant de débrancher les connecteurs. Fixer tous les connecteurs externes reliés à cet équipement à l'aide de vis, loquets coulissants, connecteurs filetés ou autres moyens fournis avec ce produit.

• La substitution de composants peut rendre cet équipement inadapté à une utilisation en environnement de Classe I, Division 2.

• S’assurer que l’environnement est classé non dangereux avant de changer les piles.



Environment and Enclosure Information

General Safety Information

Preventing Electrostatic Discharge

ATTENTION Environment and EnclosureThis equipment is intended for use in a Pollution Degree 2 industrial environment, in overvoltage Category II applications (as defined in IEC 60664-1), at altitudes up to 2000 m (6562 ft) without derating.

This equipment is considered Group 1, Class A industrial equipment according to IEC/CISPR Publication 11. Without appropriate precautions, there may be difficulties with electromagnetic compatibility in residential and other environments due to conducted and radiated disturbances.

This equipment is supplied as open type equipment. It must be mounted within an enclosure that is suitably designed for those specific environmental conditions that will be present and appropriately designed to prevent personal injury resulting from accessibility to live parts. The enclosure must have suitable flame-retardant properties to prevent or minimize the spread of flame, complying with a flame spread rating of 5VA, V2, V1, V0 (or equivalent) if non-metallic. The interior of the enclosure must be accessible only by the use of a tool. Subsequent sections of this publication may contain additional information regarding specific enclosure type ratings that are required to comply with certain product safety certifications.

In addition to this publication, see:

• Industrial Automation Wiring and Grounding Guidelines, for additional installation requirements, Allen-Bradley publication 1770-4.1.

• NEMA Standards 250 and IEC 60529, as applicable, for explanations of the degrees of protection provided by different types of enclosure.

ATTENTIONPersonnel responsible for the application of safety-related Programmable Electronic Systems (PES) shall be aware of the safety requirements in the application of the system and shall be trained in using the system.

ATTENTION This equipment is sensitive to electrostatic discharge, which can cause internal damage and affect normal operation. Follow these guidelines when you handle this equipment:

•Touch a grounded object to discharge potential static.•Wear an approved grounding wriststrap.•Do not touch connectors or pins on component boards.•Do not touch circuit components inside the equipment.•Use a static-safe workstation, if available.•Store the equipment in appropriate static-safe packaging when not in use.


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Prepare the ChassisBefore you install a controller, follow these preliminary steps.

1. Install a ControlLogix chassis (catalog number 1756-A4/B, 1756-A7/B, 1756-A10/B, or 1756-A17/B) according to the ControlLogix Chassis Installation Instructions, publication 1756-IN080.

2. Install one of the following ControlLogix power supplies according to the corresponding installation instructions.

Make Sure That You Have All of the ComponentsA key and the 1756-BA2 battery ship with the 1756-L6xS controller, while the 1756-LSP safety partner ships with the 1756-BA2 battery.

If you want to connect a device to the serial port of the controller (for example, connect a computer to the controller), use a 1756-CP3 serial cable.

You can use a 1784-CF64 or 1784-CF128 CompactFlash card with GuardLogix controllers, firmware revision 18 and later.

For this power supply Follow the instructions in this publication1756-PA72

ControlLogix Power Supplies Installation Instructions, publication 1756-IN078.1756-PB721756-PA75

ControlLogix Power Supplies Installation Instructions, publication 1756-IN613.1756-PB75

1756-PA75R(1)

(1) A 1756-PSCA2/A redundant power-supply chassis adapter is required for use with redundant power supplies. Refer to ControlLogix Redundant Power Supplies Chassis Adapter Module Installation Instructions, publication 1756-IN590.

ControlLogix Redundant Power Supplies Installation Instructions, publication 1756-IN573.1756-PB75R(1)

IMPORTANT You must use a 1756-L6xS primary controller and a 1756-LSP safety partner to achieve SIL 3/PLe.


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Install a CompactFlash Card

1. Turn the keyswitch to the PROG position.

2. Open the door of the controller.

3. Push the CompactFlash latch to the left.

4. Insert the CompactFlash card with the A-B logo pointing left.

5. Release the latch and make sure it slides over the CompactFlash card.

WARNING When you insert or remove the CompactFlash card an electrical arc can occur. This could cause an explosion in hazardous location installations. Be sure that power is removed or the area is nonhazardous before proceeding.

ATTENTION If you are not sure of the contents of the CompactFlash card, before you install the card, turn the keyswitch of the controller to the PROG position. Depending on the contents of the card, a power cycle or fault could cause the card to load a different project or operating system into the controller.

RS232

BATTERYPORT

1-DCD2-RXD

4-DTR3-TXD

5-GND

DSR-6

CTS-8RTS-7

N/C-9

1

2

BATTERYDATE

UP

COMPACTFLASH

2

ToInsert 1

To Eject1 + 2

2

1

1



Remove a CompactFlash Card

1. If the OK status indicator is flashing green, wait until it turns solid green.

2. Open the door of the controller.

3. Push and hold the CompactFlash latch to the left.

4. Push the eject button and remove the card.

5. Release the latch.

WARNING When you insert or remove the CompactFlash card an electrical arc can occur. This could cause an explosion in hazardous location installations. Be sure that power is removed or the area is nonhazardous before proceeding.

RS232

BATTERYPORT

1-DCD2-RXD

4-DTR3-TXD

5-GND

DSR-6

CTS-8RTS-7

N/C-9

1

2

BATTERYDATE

UP

COMPACTFLASH

2

ToInsert 1

To Eject1 + 2

2

1

1



Connect the BatteryThis controller contains a lithium battery, which is intended to be replaced during the life of the product.

To maintain the memory of the controller while the controller is without power, connect a battery. Follow the procedure for both the 1756-L6xS controller and 1756-LSP safety partner.

Follow these steps to install a new 1756-BA2 battery:

1. Insert the battery as shown.

2. Connect the battery: + Red - Black

3. Write the date you installed the battery on the battery label and attach the label to the inside of the controller door.

WARNING When you connect or disconnect the battery, an electrical arc can occur. This could cause an explosion in hazardous location installations. Be sure that power is removed or the area is nonhazardous before proceeding.

For safety information on the handling of lithium batteries, including handling and disposal of leaking batteries, see Guidelines for Handling Lithium Batteries, publication AG 5-4.

ATTENTION Store batteries in a cool, dry environment. We recommend 25 °C (77 °F) with 40%…60% relative humidity. You may store batteries for up to 30 days between -45…85 °C (-49…185 °F), such as during transportation. To avoid possible leakage, do not store batteries above 60 °C (140 °F) for more than 30 days.

IMPORTANT Connect only a 1756-BA2 battery to the controller. If you connect a different battery, you may damage the controller.

DATE

1

2

3


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Install the Controller into the Chassis

1. Insert the key into the 1756-L6xS controller.

2. Turn the key to the PROG position.

The 1756-LSP safety partner does not have a keyswitch.

3. Align the circuit board with the top and bottom guides in the chassis.

4. Slide the controller into the chassis.

The controller is fully installed when it is flush with the power supply or other installed modules and the top and bottom latches are engaged.

WARNING When you insert or remove the module while backplane power is on, an electrical arc can occur. This could cause an explosion in hazardous location installations.

Be sure that power is removed or the area is nonhazardous before proceeding. Repeated electrical arcing causes excessive wear to contacts on both the module and its mating connector. Worn contact may create electrical resistance that can affect module operation.

IMPORTANT You must install the 1756-LSP safety partner in the slot immediately to the right of the 1756-L6xS controller. Follow steps 3 and 4 above to install the 1756-LSP safety partner.

1 2



Check the BAT Status IndicatorFollow these steps for both the 1756-L6xS controller and 1756-LSP safety partner.

1. Turn on the chassis power.

2. Check the status of the BAT indicator.

3. Check that the battery is correctly connected to the controller or safety partner.

4. If the BAT status indicator remains on, install another battery.

5. If the BAT status indicator remains on after you complete step 4, contact your Rockwell Automation representative or local distributor.

Check the OK Status IndicatorFollow these directions for both the 1756-L6xS controller and 1756-LSP safety partner.

If Then

Off Go to Update the Controller on page 11.

On Go to step 3.

If the OK Indicator is

Then Next step

Solid green

The controller is OK and its firmware has been updated.

No further action is required.

Flashing red

The controller is OK but it requires a firmware update.

Go to Update the Controller below.

BAT Status Indicator

OK Status Indicator



Update the ControllerFollow these steps for the 1756-L6xS controller. With ControlFlash, version 8 (RSLogix 5000, version 18) software, the 1756-LSP safety partner updates automatically, when the 1756-L6xS controller is updated.

1. Connect the controller or chassis to the same network as your workstation.

2. Start ControlFlash software.

3. Choose Next >.

4. Select the catalog number of the controller and choose Next >.

5. Expand the network until you see the controller.

To expand a network one level, do one of the following:

• Double-click the network.• Select the network and press →.• Click + .

6. Select the controller and click OK.

7. Select the revision level to which you want to update the controller and choose Next >.

IMPORTANT If the required network is not shown, first configure a driver for the network in RSLinx software.

IMPORTANT If the Revision list is empty, download a new upgrade kit. An upgrade kit ships on a supplemental CD along with RSLogix 5000 software.

Note that some older upgrade kits do not work with new controllers.

42900



8. To start the update of the controller, click Finish and then click Yes.

After the controller is updated, the status dialog box displays ‘Update complete’.

9. Click OK.

10. To close ControlFlash software, click Cancel and then Yes.

Connect a Serial Cable

Use the serial port on the 1756-L6xS controller for RS-232 communication.

WARNING If you connect or disconnect the serial cable with power applied to this module or the serial device on the other end of the cable, an electrical arc can occur. This could cause an explosion in hazardous location installations.

Make sure that power is removed or the area is nonhazardous before proceeding.

Serial Port



To connect a workstation to the serial port, use one of these cables:

• 1756-CP3 serial cable• 1747-CP3 cable from the SLC product

family (If you use this cable, the

controller door may not close.)

If you make your own serial cable:

• limit the length to 15.2 m (50 ft).• wire the connectors as shown.• attach the shield to both

connectors.

Controller EndWorkstation End

2 RDX

3 TXD

4 DTR

COMMON

6 DSR

7 RTS

8 CTS

9

1 CD

2 RDX

3 TXD

4 DTR

COMMON

6 DSR

7 RTS

8 CTS

9

1 CD

Workstation Controller



Choose the Operating Mode of the Controller

Replace the Battery

IMPORTANT • Controller communication occurs regardless of mode.

• All modes produce and consume tags.

ATTENTION To prevent possible battery leakage, even if the BAT LED is off, replace a 1756-BA2 battery according to the following schedule.

NoDo you want to prevent RSLogix 5000 software from changing the mode?

Do you want to execute the logic in the controller?

Do you want the logic to control the output devices?

Turn the keyswitch to PROG and then to REM (Remote Program mode).

Turn the keyswitch to PROG (Program mode).

Turn the keyswitch to RUN and then to REM (Remote Run mode).

No

YesDo you want to prevent RSLogix 5000 software from:

• changing the mode?• downloading a project?• performing online edits? Turn the keyswitch to RUN

(Run mode).

No

Yes

Do you need to schedule a network?

No

Yes

Outputs revert to their configured state for Program mode.A

This includes Message (MSG) instructions.B

No

1. Turn the keyswitch to REM.2. Go online with RSLogix 5000

software and choose Test mode.

YesB

A

A

A

Yes

If the temperature 2.54 cm (1 in.) below the chassis is

Replace the battery within

0…35 °C (32 °…95 °F) No replacement is required until the BAT LED turns on

36…40 °C (96 °…104 °F) 3 years

41…45 °C (105 °…113 °F) 2 years

46…50 °C (114 °…122 °F) 16 months

51…55 °C (123 °…131 °F) 11 months

56…60 °C (132 °…140 °F) 8 months



Because the GuardLogix controller is a 1oo2 controller (two processors), we strongly recommend that both controller batteries be replaced at the same time.

Follow this procedure to replace the battery.

1. Turn on the chassis power.

2. Determine if the battery shows signs of leakage or damage.

3. Remove the old battery.

4. Dispose of the old battery in accordance with local regulations.

5. To install a new battery, follow the Connect the Battery procedure on page 8.

WARNING When you connect or disconnect the battery, an electrical arc can occur. This could cause an explosion in hazardous location installations. Be sure that power is removed or the area is nonhazardous before proceeding.

IMPORTANT If you remove the battery and lose power, the project in the controller will be lost.

If Then

Yes Before handling the battery, review Guidelines for Handling Lithium Batteries, publication AG-5.4

No Go to the next step.

ATTENTION Do not incinerate or dispose of lithium batteries in general trash collection. They may explode or rupture violently. Follow all local regulations for disposal of these materials. You are legally responsible for hazards created during disposal of your battery.

This product contains a sealed lithium battery which may need to be replaced during the life of the product.

At the end of its life, the battery contained in this product should be collected separately from any unsorted municipal waste.

The collection and recycling of batteries helps protect the environment and contributes to the conservation of natural resources as valuable materials are recovered.


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General SpecificationsCat. No. 1756-L61S 1756-L62S 1756-L63S 1756-LSP

Memory - standard tasks 2 MB 4 MB 8 MB N/A

Memory - safety task 1 MB 1 MB 3.75 MB (2)

(2) Safety memory is the same as the corresponding primary controller (1756-L6xS).

Backplane current at 5V DC 1200 mA 1200 mA 1200 mA 1200 mA

Backplane current at 24V DC 14 mA 14 mA 14 mA 14 mA

Power dissipation 3.5 W 3.5 W 3.5 W 3.5 W

Thermal dissipation 11.9 BTU/hr 11.9 BTU/hr 11.9 BTU/hr 11.9 BTU/hr

Weight, approx. 0.32 kg (11.3 oz) 0.32 kg (11.3 oz) 0.32 kg (11.3 oz) 0.32 kg (11.3 oz)

Isolation voltage 30V (continuous), Basic Insulation Type, RS232 to system Type tested at 720V DC for 60 seconds

North American Temperature Code

T4A

Wiring category(1)

(1) Use this Conductor Category information for planning conductor routing. Refer to Industrial Automation Wiring and Grounding Guidelines, publication 1770-4.1.

Category 2 on communications ports

Programming cable 1756-CP3 or 1747-CP3 serial cable

Replacement battery 1756-BA2 (0.50 g lithium)


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Environmental SpecificationsAttribute Value

Temperature, operating

IEC 60068-2-1 (Test Ad, Operating Cold), IEC 60068-2-2 (Test Bd, Operating Dry Heat), IEC 60068-2-14 (Test Nb, Operating Thermal Shock):

• 0…60 °C (32…140 °F)Temperature, storage IEC 60068-2-1 (Test Ab, Un-packaged Non-operating Cold),

IEC 60068-2-2 (Test Bb, Un-packaged Non-operating Dry Heat), IEC 60068-2-14 (Test Na, Un-packaged Non-operating Thermal Shock):

• -40…85 ° C (-40…185 °F)

Relative humidity IEC 60068-2-30 (Test Db, Un-packaged Damp Heat): 5…95% noncondensing

Vibration IEC60068-2-6 (Test Fc, Operating): 2 g @ 10…500 Hz

Operating shock IEC60068-2-27 (Test Ea, Unpackaged Shock): 30 g

Nonoperating shock IEC60068-2-27 (Test Ea, Unpackaged Shock): 50 g

Emissions CISPR 11: Group 1, Class A

ESD immunity IEC 61000-4-2:• 6 kV contact discharges• 8 kV air discharges

Radiated RF immunity IEC 61000-4-3:• 10V/m with 1 kHz sine-wave 80% AM from 80…2000 MHz• 10V/m with 200 Hz 50% Pulse 100% AM @ 900 MHz• 10V/m with 200 MHz 50% Pulse 100% AM @ 1890 MHz• 1V/m with 1 kHz sine-wave 80% AM from 2000…2700 MHz

EFT/B immunity IEC 61000-4-4:• ±4 kV @ 5 kHz on communication ports

Surge transient immunity

IEC 61000-4-5: ±2 kV line-earth (CM) on communication ports

Conducted RF immunity

IEC 61000-4-6: 10V rms with 1 kHz sine-wave 80% AM from 150 kHz…80 MHz

Enclosure type rating None (open-style)



CertificationsWhen marked, the components have the following certifications. See the Product Certification link at http://ab.com for current Declarations of Conformity, Certificates, and other certification details.

Certification Description

Functional

Safety(1)

(1) When used with specified software versions and as described in the GuardLogix Controller Systems Safety Reference Manual, publication 1756-RM093.

Certified by TÜV: capable of SIL 1 to 3, according to IEC 61508; and PLe/Cat. 4 according to ISO 13849-1

Certified by UL: capable of SIL 3, see UL File E256621.

c-UL-us UL Listed Industrial Control Equipment, certified for US and Canada. See UL File E65584. UL Listed for Class I, Division 2 Group A,B,C,D Hazardous Locations, certified for U.S. and Canada. See UL File E194810.

CSA CSA Certified Process Control Equipment. See CSA File LR54689C. CSA Certified Process Control Equipment for Class I, Division 2 Group A,B,C,D Hazardous Locations. See CSA File LR69960C.

FM FM Approved Equipment for use in Class I, Division 2 Group A, B, C, D Hazardous Locations

CE European Union 2004/108/EC EMC Directive, compliant with:• EN 61000-6-4; Industrial Emissions• EN 61326-1; Meas./Control/Lab., Industrial Requirements• EN 61000-6-2; Industrial Immunity• EN 61131-2; Programmable Controllers (Clause 8, Zone A & B)

C-Tick Australian Radiocommunications Act, compliant with: AS/NZS CISPR 11; Industrial Emissions


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Additional Resources

Resource Description

GuardLogix Controllers User Manual, publication 1756-UM020

Information on configuration and programming specific to the GuardLogix system

GuardLogix Controller Systems Safety Reference Manual, publication 1756-RM093

Information on the Safety concept of the GuardLogix controller system

GuardLogix Safety Application Instruction Set Reference Manual, publication 1756-RM095

Information on the GuardLogix Safety Application Instruction Set

Logix5000 Controllers Common Procedures Programming Manual, publication 1756-PM001

Information on programming Logix5000 controllers

Industrial Automation Wiring and Grounding Guidelines, publication 1770-4.1

In-depth information on grounding and wiring programmable controllers


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Rockwell Automation Support

Publication 1756-IN045E-EN-P - October 2009 PN-53510Supersedes Publication 1756-IN045D-EN-P - July 2008 Copyright © 2009 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.

Rockwell Automation provides technical information on the Web to assist you in using its products. At http://support.rockwellautomation.com, you can find technical manuals, a knowledge base of FAQs, technical and application notes, sample code and links to software service packs, and a MySupport feature that you can customize to make the best use of these tools.

For an additional level of technical phone support for installation, configuration and troubleshooting, we offer TechConnect support programs. For more information, contact your local distributor or Rockwell Automation representative, or visit http://support.rockwellautomation.com.

Installation AssistanceIf you experience a problem within the first 24 hours of installation, please review the information that's contained in this manual. You can also contact a special Customer Support number for initial help in getting your product up and running.

New Product Satisfaction ReturnRockwell Automation tests all of its products to ensure that they are fully operational when shipped from the manufacturing facility. However, if your product is not functioning and needs to be returned, follow these procedures.

Allen-Bradley, Rockwell Automation, and TechConnect are trademarks of Rockwell Automation, Inc.

Trademarks not belonging to Rockwell Automation are property of their respective companies.

United States 1.440.646.3434Monday – Friday, 8 a.m. – 5 p.m. EST

Outside United States

Please contact your local Rockwell Automation representative for any technical support issues.

United States Contact your distributor. You must provide a Customer Support case number (call the phone number above to obtain one) to your distributor in order to complete the return process.

Outside United States

Please contact your local Rockwell Automation representative for the return procedure.

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1756-IN045E-EN-P, GuardLogix ControllersNorth American Hazardous Location ApprovalEnvironment and Enclosure InformationConnect the BatteryInstall the Controller into the ChassisCheck the BAT Status IndicatorCheck the OK Status IndicatorUpdate the ControllerConnect a Serial CableChoose the Operating Mode of the ControllerReplace the BatteryGeneral SpecificationsEnvironmental SpecificationsCertificationsAdditional ResourcesBack Cover

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Introduction_Catagory Types

This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards. It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printing.Find your publication type in the first section below. Use the assigned Printing Category information to determine the standard print specifications for that document type. The Printing Categories are defined below the Publication Type section. Note there may be slightly different print specifications for the categories, depending on the region (EMEA or Americas).For more information on Global Sales and Marketing Printing Standards, see publication RA-CO004 in DocMan.

Publication Type and Print Category

Publication TypeOff Set Print Category Spec. (See table below)JIT Spec. (See table below)DescriptionOrder Min **Order Max **Life Cycle Usage / Release Option

ADNA - PuttmanNAAdvertisement Reprint ColourNANAPresale / Internal

APA3D2Application Solution or Customer Success Story5100Presale / External

ARNANAArticle/Editorial/BylineNANAPresale / Internal

(press releases should not be checked into DocMan or printed)

ATB3, B4D5Application techniques5100Presale / External

BRA2 Primary, A1NABrochures5100Presale / External

CAC2 Primary, C1NACatalogue150Presale / External

CGNANACatalogue Guide150Presale / External

CLNANACollection550Presale / External

COA5, A6, A9D5Company Confidential InformationNANANA / Confidential

CPE-onlyE-only, D5Competitive Information550NA / Confidential

DCE-onlyE-onlyDiscount SchedulesNANAPresale / Internal

DIA1, A3NADirect Mail5100Presale / Internal

DMNANAProduct Demo550Presale / Internal

DSB3D5Dimensions Sheet15Post / External

DUB3D5Document Update15Post / External

GRB2D6Getting Results15Post / External

INB3 Primary, B2D5, D6Installation instructions15Post / External

LMNANALaunch Materials550Presale / Internal

PCB3D5Packaging Contents

PLE-only primary, B3E-onlyPrice List550Presale / Internal

PMB2D6Programming Manual15Post / External

PPA3D1Profile (Single Product or Service). NOTE: Application Solutions are to be assigned the AP pub type.5100Presale / External

QRB2 primary, B3, B5D5, D6Quick Reference15Post / External

QSB2 primary, B3, B5D5, D6Quick Start15Post / External

RMB2D5, D6Reference Manual15Post / External

RNB3D5Release Notes15Post / External

SGB1 Primary, B4D5, D6Selection Guide Colour550Presale / External

SGB2D5, D6Selection Guide B/W550Presale / External

SPA1, A2, A3, A4NASales Promotion NOTE: Service profiles are to be assigned the PP pub type.5100Presale / Internal

SRB2, B3D5, D6Specification Rating Sheet5100Presale / External

TDB2 Primary B3, B4, B5D5, D6Technical Data550Presale / External

TGB2, B3D6Troubleshooting Guide15Post / External

UMB2 Primary, B4D6User Manual B/W15Post / External

WDB3D5Wiring Diagrams / Dwgs15Post / Internal

WPB3 Primary, B5D5White Paper550Presale / External

** Minimum order quantities on all JIT items are based on the publication length. **

Publication lengthMinimum Order Quantity

77 or more pages1 (no shrink wrap required)

33 to 76 pages25

3 to 32 pages50

1 or 2 pages100

Pre-sale / MarketingAll paper in this category is White Brightness, 90% or better. Opacity 90% or better

CategoryColor OptionsAP, EMEA Paper RequirementsCanada, LA, US Paper Requirements

A14 color170 gsm 2pp100# gloss cover, 100# gloss text

A24 color170 gsm , folded, 4pp100# gloss cover, 80# gloss text

A34 colorCover 170 gsm with Body 120 gsm, > 4pp80# gloss cover, 80# gloss text

A42 color170gsm Silk – 120gsm Silk80# gloss cover, 80# gloss text

A52 color170gsm Silk – 120gsm Silk80# gloss cover, 80# matt sheet text

A61 color170gsm Silk – 120gsm Silk80# gloss cover, 80# matt sheet text

A74 color cover2 color textSelection GuideCategory being deleted10 Point Cover C2S50# matte sheet text

A84 color coverCategory being deleted50# matte sheet text, self cover

2 color text

Selection Guide

A92 color100gsm bond50# matte sheet text, self cover

Selection Guide

Gray shading indicates Obsolete Print Catagories

Post Sale / Technical Communication


B14 color cover270gsm Gloss 100gsm bond10 Point Cover C2S

2 color text50# matte sheet text

B21 color160gsm Colortech & 100gsm Bond90# Cover50# matte sheet text

B31 color100gsm bond50# matte sheet text, self cover

B42 color160gsm Colortech & 100gsm Bond90# Cover50# matte sheet text

B52 color100gsm bond50# matte sheet text, self cover

Catalogs


C14 color cover270gsm Gloss 90gsm silk10 Point Cover C2S

4 color text45# Coated Sheet

C24 color cover270gsm Gloss 80gsm silk10 Point Cover C2S

2 color text32#-33# Coated Sheet

JIT / PODAll paper in this category is White Brightness, 82% or better. Opacity 88% or better


D14 color170gsm white silk80# gloss cover, coated 2 sides

D24 color120gsm white silk80# gloss text, coated 2 sides, self cover

D34 colorCover 170gsm with Body 120gsm80# gloss cover, 80# gloss text coated 2 sides

D41 color160gsm tab90# index

D51 color80gsm bond20# bond, self cover

D61 colorCover 160gsm tab with Body 80gsm bond90# index, 20# bond

D72 color160gsm tab90# index

D82 color80gsm bond20# bond, self cover

D92 colorCover 160gsm tab with Body 80gsm bond90# index, 20# bond

D10Combination: 4 color cover, with 2 color bodyCover 160gsm with Body 80gsm90# index, 20# bond

Gray shading indicates Obsolete Print Catagories

Print Spec Sheet

JIT Printing SpecificationsRA-QR005F-EN-P - 8/07/2009

Printing SpecificationYOUR DATA HEREInstructionsNO

(required) Category:D5Select Print Category A,B,C or D from category list, on "Introduction_Catagory Types" tab11” x 17”LOOSE -Loose LeafYESPre-sale / MarketingTOP

(required) Finished Trim Size Width:5.5” x 8.5” (half-size)8.5” x 11”PERFECT - Perfect BoundA1LEFT

(required) Publication Number :1756-IN045E-EN-PSample: 2030-SP001B-EN-P3” x 5”SADDLE - Saddle StitchA2RIGHTCORNER

Use Legacy NumberNOYES or NO18” x 24” PosterPLASTCOIL - Plastic Coil (Coil Bound)A4BOTTOMSIDE

Legacy Number if applicable:Sample Legacy Number: 0160-5.3324” x 36” PosterSTAPLED1 -1 positionA3

Publication Title:GuardLogix ControllersSample: ElectroGuard Selling Brief36” x 24” PosterSTAPLED1B - bottom 1 positionA5

(required) Business Group:Marketing CommercialAs entered in DocMan4” x 6”STAPLED2 - 2 positionsA6

(required) Cost Center:CMKMKE Safety - 19014As entered in DocMan - enter number only, no description. Example - 19021CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 191054.75” x 7” (slightly smaller half-size)THERMAL - Thermal bound (Tape bound)A7

Binding/Stitching:SADDLE - Saddle StitchReview key on right...Saddle-Stitch Items All page quantities must be divisible by 4.80 pgs max. on 20# (text and cover)76 pgs max. on 20# (text) and 24# (cover)72 pgs max. on 24# (text and cover)

Perfect Bound Items940 pgs max. w/cover (90# index unless indicated otherwise)

Coil Bound Items580 pgs max. of 20# (if adding cover deduct equivalent number of pages to equal cover thickness) (90# index unless indicated otherwise)

Tape Bound Items250 pgs max. on 20# no cover240 pgs max. w/cover (90# index unless indicated otherwise)

Double Wire Bound Items80 pgs max. on 20# (if adding cover deduct equivalent number of pages to equal cover thickness) (90# index unless indicated otherwise)4.75” x 7.75”THERMALO - Thermal Bound (Tape bound - offline)A8

(required) Page Count of Publication:20Total page count including cover5.5” x 8.5” (half-size)Wire O - Double Wire Bound (offline)A9

Paper Stock Color:whiteWhite is assumed. For color options contact your vendor.6” x 4”Post Sale / Technical Communication

Number of Tabs Needed:05 tab in stock at RR Donnelley7.385” x 9” (RSI Std)B1

Stitching Location:SIDEBlank, Corner or Side8.25” x 10.875”B2

Drill Hole YES/NONOAll drilled publications use the 5-hole standard, 5/16 inch-size hole and a minimum of ¼ inch from the inner page border.8.25” x 11” (RA product profile std)B3None

Glue Location on Pad:Glue location on pads8.375” x 10.875B4Half

Number of Pages per Pad:Average sheets of paper.. 25, 50 75,100 Max9” x 12” (Folder)B5C

Ink ColorblackOne color assumes BLACK / 4 color assume CMYK / Indicate PMS number here…A4 (8 ¼” x 11 ¾”) (210 x 297 mm)CatalogsDbleParll

Used in Manufacturing:YESA5 (5.83” x 8.26”) (148 x 210 mm)C1Offset Z

Fold:NoneSample

Comments:C2Short

Part Number:PN-53510JIT / PODV

D1Z

D2Microfold

D3

D4

D5

D6

D7

D8

D9

1756-in045e-en-p, guardlogix controllerspublication 1756-in045e-en-p - october 2009 prepare the...

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