17373global traceability for discrete manufacturers (en)
TRANSCRIPT
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Global TraceabiliTy for DiscreTe ManufacTurersIntegrated technology or contInuous Improvement
SAP Thought Leadership Papertbii
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t sap mi ei ii i w i bii b b ii wi ii i wi bi.
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4 Executive Summary
5 The Need for Traceability 5 W I tbii? 5 mi l c
p tbii
7 Traceability Within aDistributed Supply Chain
7 tbii g wiBi p Ii
8 tbii gi mi oi
9 The Evolution of Traceability 9 l 1: m 9 l 2: s-a mes10 l 3: mes I wi
Qi m s10 l 4: mes I wi erps, si, c
11 Continuous ImprovementThrough Traceability
11 t r t11 t sap di12 a vi t ci
p I14 Bii I
ei tbii15 s
conTenT
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m i , i , i ii.I bii, bii k i i i i qi i-
wi i. di b qi, bii b i. Wi q bii , bii i qi ii ik.
m wibii qi i -, wi i iii i- i ii i-
. m i ibii b i iii bi bqik ii , ,, i ii.
i ii - i qi bii : mii qi
pi
wi --i i i c wi ii - qi i i ii
I ii i i
m bii i biii i bii i-qi wiii . W
, i. t i i i ii b k i i i- i wi ii ii.
execuTive suMMaryBuIld hIgh-QualIty products thatmeet customers reQuIrements
I i ii b , - i i iibii, , i qi, ii -i wi , i, .
Ii ii ww i qi b ii i bw bii .
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Serial control i iiq iiib bi i w i iib b wii i .si i i iq ii i i
i ii ii. W i i i, - i b bk ii . si b b i i wi iq Id i b (i qi).
Effectivity control i ii b -b ib. t
ii -i b, b bi . t b k ii i wii i iii -i ib. t i ii i -i (mps) ,i bi wi ib -ii i k i.hw, i i bii i i i
i i.
si ii ibii i i . si i i bi, wiii i ii b b -iib. i i , wi ii i ii- .
a i, ii
What Is Traceability?
t i, i w i b bii. ti iwi wi i i.
tbii wk-i- (WIp) ki. B, i i, bii - ii b i i. -, bii i bii , k, w i,wk i , ii i(ii, i, i,wi, iibi).
tbii i i i i ii i,i , i, iibi. I i i i i-i , iwi i , b k i i. I iii i i i wk ,b bi i.vi bii
i i ii. ti i ibq i.
diib b i i bi i ,qii bii ii -i i. Ii k i i - wi ii, b
i ii
qi. gb k k iii i i - qi wi ii w i bii.t b i i i k wi i
, ii -iw i i i i wi w .ti i biii b i k b .
Multiple Levels of Controlfor Product Traceability
tbii i, , -
ii - qi iibii i i. W i -i i (mes),bii i i -bi ii ii i b i i i, wi ii-i. mi i i bii wii b i.
Lot control i i i. I i w i -. l i i () i -i . I i bii i wi i. B i -i , i i iq iiii - i.
The neeD for TraceabiliTymultIple levels o controlor materIal accountaBIlIty
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wi b -i bii ii i -iib.
l, i, ii
b i qi . W i i i i, b , i, -ii ib qik ii i. t ib i i iq iii i i - ib . s ii iw wk ; i b i, , i -b; i ii;
wk i . , ii-i ib i -i ii- i.
a bii wii - i i iiii i i. t -i ii i i i i i -
i. t iiw i i w iii iii i.
a i, - i erp-i i i iibi i - ,
bi, i bii i .
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Wi i i i, i i bi (i 1). tbii wii i iib- i i ik ii i-qi ,
i , iiiibii.
a i i iwk ik. q i b i.t i qi, ii ik, , i ii, i i bii,qii b i, -i, b ib
i i . t bii ii, , ii i b i wi i ii , i i-ii, qi, .
Ii, , i, -, i, i ii b b ii i, , w bk i.
I wi i , -i , i -q iiii (rId) bii, b k i -i. vi bii wii i i: t bk (i)
bkw bii tk w
bii c bii
WIp ki mi bii
Traceability and Genealogy withBusiness Process Integration
e-- bii i i b, , ii wi . ei
w i i biii wk bii b bi: p mii
ik bw w i, , b, -, i, i ii i , ii bii b ii i
tki ii s i
ii, iibii, iiii, i -i i i ii i
TraceabiliTy WiThin aDisTribuTeD supply chainmaxImIze productIvIty, reducecosts By monItorIng each step
Figure 1: Globally Distributed Supply Chain
Company data hub
Logistics
Warehousing
Customer
OEM logistics
Warehousing
Manufacturer 1
Subcontractor 1
Materialssupplier
Componentssupplier
Subcontractor 2
Engineering
mi w
d w
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I i i oii i i qi, , i- i b, , bi
r e i-i ii i wi i
ci i Iibk i
ki i
mi ii i - bii wi bi ii. Ii ii wi i i (erp), i (scm), ii (crm) b bii -
, i, i. ei iibii i i
i ii -i ii , wi i ib ii i.
Traceability and Genealogy
in Manufacturing Operations
t i bi -i i i b, - , k, wk i w ii. W i, i ibii. m i wi i ki
bii.
B-i- ibii i i i i-qi - i i, -, i ii(qi, , ). t bb i b i -i i bii i -i i biii. t
bii i b ii bi.
K i ii- i b b-i- - i: p i s i -i
i o qi ii (oee) yi
oi i c i
m , i-i ii ii . t i i, i i -i ii -i ii . mi
b qi b iii qikb i w -i i.
Wi bii bii, w wi k qiwii i i: hw w
ii? W i i ? W w
i? a i i? a w i qi
ii? d w w i
k i ? hw i i qi
i ii? W i qi
i? eqi ? p qi i? p ii?
I qi , w i ibii? hw i i
i ? hw i i? hw i iibi
? Wi ?
I i-wi iibii, i-i,
b i i-i -i i wiiii ii i.
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I wi i, w i i- ii - w bii qi.
Level 1: Manual
I i i, i- -b ii iii -w i ( i 2). t - i i b i b b, i-i, iii iwi i , -i i i -
i. hwi - b ib - i i b. ti -bi i i iii.t i iii i - b , wii i bi -i ii - . ai bi i b ii.
i , ii i,, qi, i, i b i i w -i ii bi b i i -.
Level 2: Stand-Alone MES
l 2 bii i -i i
( i 3). c-bii b -, i ii b i wk - ii iii.
a mes i b wi- bii i
b i - , wi qi i i -bi. a mes i i
wi - i qik, i,
The evoluTion of TraceabiliTyprovIdIng traceaBIlIty at supplIersand to customers
Figure 2: Disparate Stand-Alone Data Systems
et
Figure 3: Stand-Alone MES Supports Component-Level Traceability
si c
s
sap erp qi ii
SAP ERPEntire supplychain traceability
sapmiei
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d k ii wi bi (erp, scm, crm, qi ), wbii bk-w bii i i - i i.
Level 3: MES Integrated withQuality Management Systems
t i 3bi i i i qi (Qm) ii wi erp i. ti -i i wi i ii i w ii i wi i
i i i. liiiibii WIp, qi, i-i i i i -i ii, , --wk i i. a i , w wi -i, -- i iibii , iii i i i i(capa) b i qi .ti -i ii wi -
i i i i-i qi qiqi, i, .
Level 4: MES Integrated with ERPSystem, Suppliers, Customers
t i bii, - i i i i -
. l 4 bii i bii bi ii -i ii, i bii i i bi ii. ti ii erp i bii b i w -. W k, i ii . W i
wii w , iw qi ? I i i i, i i w? W wi i -i i ? I ,i b bii iii i i - - erp ii wi -i i b. hi -- ii b b i i
-bi -i. e-- iii i w iii bi i -. t - ii i, - wi -i i, i, ii iii b-i ii.
i i i qi -i bii . I ii, wi i mes b .
p ii i i i i i.Wi ii mes i - i, ib b bii i i i - b i. ti wi i i b qik ibii , -
, , i ii.
t k bi i i: rii -bi i
i
pii bii qik iiwi i
hw, i: e mes i
iibii ki, ii-
bii i i ki k ii wi -i .
W qi i i i b , i b i . ti bii i i i .
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tbii ii k b -. I i iiib i wk i , i b-k, ii b
i , iii i i.hi -i i -bii ii kb k - ik i i .
uiii mes i ii i iiii bi b ii bii ii i
-i bk wi i , qi -, k i -. a , ii b i i ii-wi. tbii wi -i ii -i i ii , , i .
The Role of Technology
oii i i i - w, -i w i i bi b-i. B--b i ii b i i bi b i -bi b
i . Ii
b w i ii qi, w-, i wi iiii ii i. Ii i i
i-wi ii bii qi . tbiibi , i i i, iibi . p-b bii -i i i i, -i i b-ii ii i . liki i i ii , -
i b ibi .
The SAP Difference
sap i w w -i i i wi i w i i ii i. t sapmi ei ii i w i bi -i b b
ii wi ii -i wi bi.sap mi ei i bi i i i b i i ii wi - iii i, i, -bi .t i i i, i-b i ii ki
i qi iqi.
m w i i -i i i sap m-i ei : pi wi -i iibii
i i a -i i
k qik iii
a k wk i i bi i i
oii ibii
I qi ii i-i i
i i, sap miei i -i - b iibii -i i, , i,bi : ri i-
i qi , i i i i qi w
c i i ii
c i-
i i i- ii
mii i , ii, i, qi ib i i i ii
m k WIp -i i, , ii
conTinuous iMproveMenTThrouGh TraceabiliTyenaBlIng real-tIme adjustmentsand Improvements
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g WIp ki wi ii ii i- i w.
pi iibii i- i.
I , i i i -i i - ibii.
a vi t cip I i, - i i, i, i , bi -i b- b i i qi wi
i i i-. t i i-i iw i i i wii i.hw, , -iii ---- iiqi ii ii i i i i i.
t ii i ii w b i -
i -w i i-. sap miei i ib ii : r-b iibii
i i; i, ii -bii
a ib wk ii
sw i i ii i-
i, ii-i bi
. e i iii -i i i ii w i ii i. sap mi e-i iii
- i.B iii i i i i -, i i i - bii ii wi 1 bii. I wi i i i, i i- wi ii ib iw -i i w qi.
a ib -b b wi i- i ii k b. , i - i k i ii i .Wk ii ii i bi . tib i -, i bi.
I , sap mi e-i wi ii: sii bii
w b ii i -i -bi .
r-i ii, qi , - qi b - i .
ri b b
-i ii.
sap mi ei i -i, i, ii i. I - i iibii i ii, i - ,
bii. t ii , wi i i ii i i b bi i w.
a , i -bii i i bi i i . i i i, iii i i b - i i
bii i b sap m-i ei. di i b, i bi i-, i i i bi ib. diiw i i i i wi . m-i , - ii w i i i i-i b, b - i wi
i . I i i b i i i, iii .
ii i i i ii iii -b- iibii i i b iii ii . d b iiii, , iii-i, i b i,
wk ii, i i b
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i. i Id i i b i i .
o qi i iii isap mi ei, qi
iii i i sap erp,wi iii capa qi i .B i -, i b qi i ii.
ti bii qik i i iii i i. t ii sap mi ei q-i ii i sap
erp ( i 4) i ii i i k ii-i i capa
qi. e i i i - i ii i -i, .
sap mi ei i ib b -i . ui i -b, ii qi- i -ii i bi i i i. -, i - i b i ii . o
-w w i - i i i iiii ii i
sap mi ei i i i-i iii-i. I b - i. I - i i
ii iqii i wi .
lk iibii i i ibii k w-iii b -i i-i ii bii qi. ti i qi i i .
Qi bi i i i qi iibii ii ii
Figure 4: Integration of SAP Manufacturing Execution and SAP ERP for Quality Management
Enhancement package 3for SAP ERP 6.0
Control plan
Enhancement package 3for SAP ERP 6.0
Routing/inspection plan
SAP ERP
Defects
Characteristics
Defects
Characteristics
Machineintegration
Quality notification
SAP ERP
Statistical process control,nonconformance
SAP Manufacturing Execution
Defects
Characteristics
Defects
Characteristics
Defects
Characteristics
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a , i i, - i ii wii i i, iii iibiii b i -i. aii, i i- ii i -ii iii sap . saperp ii (Id) k i-i w ii i.
W ii b i sap erp, ii
ei i - i i bii 3 4, w ii- i i i.t ii sap miei wi sap erp i -i i ii ii wi sap miIi Ii (sap mII)ii ( i 5).
b i wi i. I i-wiiibii, ii, b i ii i i- wi iii ii i.Bii I ei tbii
t 2 biiii sap mi
Figure 5: Integration Between SAP ERP and SAP Manufacturing Execution
Mtg tgt
scada = si qiiihmI = h-i idcs = diib mes = mi i
spc = sii sQc = sii qi erp = ei i
SAP ManufacturingExecution
Outbound
Inbound
e
vnt
Wbrvic
s
ynchronou
aynchronou
scada/hmIi
dcs mes cb
pii
spc/sQc
lb
mi-
sii
wkw
m im m m bk
SAP ERPSAP PlantConnectivity
Wbi
soap
Wbi
soap
Wbi
soap
Ii
(Id)
j
(jc)
BapI/ri
SAP NetWeaver
SAP Manufacturing Integrationand Intelligence (SAP MII)
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i ii qi w, ii bii .
sap . i w i i i-wi iibii,
ii, . l w i ii i i wiiii ii -i. ii, sap i ii i www../i/i/i-i/i..
a -i iii i i i i i i i- iii.
Ii ik
wii i i-i i ii wi sap-iiii i.
r-i - iib i i-wi iibii, ii bi i, i,b, i i, -i biii.
t bi i i
b i ii ki i .I bii ii isap w ii b k i bi. y i i-bi wi , , i qik i qib, k i i, ii ik.
Summary
e ii , -, i i i-qi . t - i k - iii qi . I ii, qi wi . t, wi qi
k BapI ii i (rc) ii i.
sap mII i i i ii
ii ii bw saperp sap mi ei.sap mII b i bwsap erp sap mii xslt1 i.sap mII i ib w i b i i i i -ii wkw. tiii i iii ii i b
ib b i. ib , sap miei i b q Wb i i b i sap mi ei.t i , sap mi eii b bi - .
m bi i b i,
- i erp-i i: ti ii i ii-
bi i - , b-i, i bii i .
d i ii -i i i b i i i i.
1. eib s l ti (xslt) i i xml i xhtml xml .
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t i b wi i. t i i b sap ag i fi i (sap g) ii , wi i w ki, sap g b ib ii wi i. t wi sap g i i w i i, i . nii b ii ii w.