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Sustainable Transformations Pvt. Ltd 41/1, 4th Cross, Malleswaram Bangalore 560003 Case Studies Workshop On Research Opportunities In Biofuels 16 th July, 2010

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Page 1: 17 CaseStudies Thilotama.ppt - KSCST · Domestic lighting and drinking water supply utilities ... 4th Cross, Malleswaram Bangalore 560003 12 of 24 ... Coconut, Palm,

Sustainable Transformations Pvt. Ltd41/1, 4th Cross, Malleswaram

Bangalore 560003

Case Studies

Workshop OnResearch Opportunities In

Biofuels16th July, 2010

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23/08/2010 Sustainable Transformations Pvt. Ltd41/1, 4th Cross, Malleswaram

Bangalore 560003

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Contents• Introduction

• Dandeli ferro alloys

• Kunigal district

• Adilabad district

• IIT alumni

• Vehicles & farm mechanisation

• Ketohalli demonstration site

• Lessons learnt

• Additional case studies

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Introduction

Working on SVO/Biodiesel based systems since 1997

• Installed capacity - over 2 MW

• Electricity – 5 kW to 1 MW

• Mechanical – 3.7 kW to 10.5 kW

• Oil used > 0.57 million litres

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Dandeli ferro alloys

• 1 MW engine – 800 hours

• Fuel consumption– 250 ml/kWh

• Also run on 25%, 50% & 75% blends

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The first projectKARNATAKA Project Location: Kaggenahalli & Suggenahalli Complex Huliyurdurga Hobli, Kunigal Taluq, Tumkur Dist

Domestic lighting and drinking water supply utilities

Name of the village Number of house

holds

Number of water

taps

Number of light points

Capacity of the biogas

plant

Capacity of the gasifier

Capacity of the engine genset *

Suggenahahall 152 115 120 30m3x2 ------- 10 kVA

Kaggenahalli 27 27 36 20m3x2 20 kW 5 kVA

Pura 92 88 40 25m3x2 ------- 7.5 kVA

Ungra 177 165 110 35m3x2 ------- 10 kVA

Pallerayanahalli &

Koppalu 90 80 --- --- ------ #

Kenkere 58 49 --- --- ------ #

Sonnayakanahalli 21 20 --- --- ----- #

Doddakappalu 125 8 90 30m3x2 ------- 15 kVA

Hosahalli+ 35 32 42 ------ 20 kW 20 kVA

Hanumanthnagar+ 53 10 52 ------ 20kW 20 kVA

Total 631 445 490 260m3 60kW 75 kVA 4x2 taps from two tanks + Handed over to ASTRA projects from 1st April 1998 * Engines used producer gas, biogas and vegetable oils depending on availability. # No Separate systems for drinking water and Electricity. The sets for pumping irrigation water were also used for supplying drinking water

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Energy = irrigation• KARNATAKA• IRRIGATION FACILITY•• Area Covered – 400 acres•• Kagenahalli Complex : Kagennahalli, Ungra, Keelara, Byadgere, • Pallerayanahalli, Pallerayanahalli Koppalu, Yedavanne•• Suggenahalli Complex: Suggenahalli, Kenkere, Sonnayakanahalli,

Bommanahalli•• No. of Borewells: 22 Nos.•• Irrigation Pipeline : 6 kilometers•• Powerline : 5 kilometers•• Genset Capacity: 230 kVA

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Kunigal / Sira

14 hp vertical turbine pump5 hp engine pump

90 hp engine driven expeller

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Adilabad district

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The result

Oil Extraction Units

Sl. No. Name of Village Capacity

1. Powerguda- Subadrabai 14 bhp 2. Gundala 14 bhp 3. Hatti 14 bhp 4. Bazaar Hatnoor 14 bhp 5. Laxmipur 14 bhp 6. Tiryani 14 bhp

ANDHRA PRADESH Project Location: Adilabad District

Funded by Integrated Tribal Development Agency, Utnoor

Village Electrification

Sl. No. Name of Village No. of Household Capacity

1. Chalpadi 21 7.5 kVA 2. Jodeghat 21 7.5 kVA 3. Jodeghat (Kollamguda) 17 7.5 kVA 4. Kommaguda 22 7.5 kVA 5. Powerguda-I 72 7.5 kVA 6. Powerguda-(Kollamguda) 28 7.5 kVA 7. Kakarbuddi 64 7.5 kVA Total No. of Houses 275 7.5 kVA

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Vizianagaram district

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IIT Madras Alumni – Class of ‘69

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Diesel start/stop

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Farm equipment

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Ketohalli

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Lessons learnt – 1

• Leguminous tree crops Negligible fertilisers Higher profit margins!

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Lessons learnt – 2

• Trees Juvenile phase + cross pollination Graft for all commercial plantations to avoid this!

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Lessons learnt – 3

• Canopy management:

– Make sure all available land area has leaf cover by the time plantation matures

– Plan plant-spacing accordingly

– Seed output heavily dependent on canopy area that sees the sun

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Lessons learnt – 4

• No input means no output• Too much input is just a waste of

resources!

– Calculate how much the plant species needs & what rate it can absorb it at

– Anything less means less seeds– Anything more it will waste

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Lessons learnt – 5Stay Local

• As far as possible, select a species that belongs to the area– Good varieties are easier to find– Farmers are more comfortable with it– Yields are maximum

• e.g. – semi-arid areas – Castor, Pongamia– Coast – Coconut, Palm, Jatropha / Pongamia

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Lessons learnt – 6

With engines and expellers:

The bigger the better!!!

• Efficiency improves drastically with higher capacities– 5 kW engine < 2 kWh/lt– 1 MW engine > 4 kWh/lt

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Lessons learnt – 7

• Almost all engines are biofuel ready with very small modifications for the smaller, higher speed engines!

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Additional case studies!

• Rudolf Diesel built the diesel engine to run on groundnut oil!

• Ford had a factory that made car bodies out of hemp fibres & ran the cars on ethanol from hemp

• Chinese ran their battle tanks on hemp oil!• Advantage over other renewable energy

technologies – over 100 years of R&D has already gone into diesel engines

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Consequences of biofuels!

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Thank you!

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Bunds after the rain 2 km long water body

Surface pump Raingun in farmers field