16 productivity through management and quality control
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hapter
Productivity through Managementand Quality Control
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Organizational Control
• The systematic process of regulating organizational activities.
• Control can focus on events before, during, or after a process.
• Three types of control.
1 Feed forward
Sometimes called preliminary or preventive control.
2 Concurrent
Assesses current work activities, relies on performance standards.
Includes rules and regulations for guiding employee tasks and behaviors.
Intent is to ensure that work activities produce the correct results.
3 Feedback
Focuses on the organization’s outputs; also called post-action or output control.
American
Productivity &
Quality Center
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Organizational Control Focus
Feedforward Control
Anticipates Problems
Examples
• Pre-employment
drug testing
• Inspect raw materials
• Hire only college
graduates
F o c u s i s on
Inputs
Concurrent ControlSolve Problems as
They Happen
Examples
• Adaptive culture
• Total quality
management
• Employee
self-control
F o c u s i s on
Ongoing
Processes
Feedback ControlSolves Problems
After They Occur
Examples
• Analyze sales per
employee
• Final quality
inspection
• Survey customers
F o c u s i s on
Outputs
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Feedback Control Model
If Inadequate
If Adequate
Adjust Standards Adjust Performance
Feedback
Establish
StrategicGoals
1. Establish
standards of performance.
2. Measure
actualperformance.
3. Compare
performanceto standards.
4. Take
correctiveaction.
4. Do nothing
or providereinforcement.
Nist Quality
Program
Feedback
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Managing Productivity
Two approaches for measuring productivity:
Total factor productivity: the ratio of total outputs tothe inputs from labor, capital, materials, and energy.
Partial productivity: the ratio of total outputs to a
major category of inputs.
Productivity is the organization’s output of goods and services divided by its inputs.
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Total Quality Management (TQM)
• Commitment to infusing quality into every activity.
• Focuses on teamwork, increasing customer satisfaction,
and lowering costs.• Means a shift from a bureaucratic to a decentralized
approach to control.
• Has a target of zero defects.
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TQM Techniques
• Most companies that have adopted TQM have
incorporated.
Quality
EmpowermentBenchmarking
Outsourcing
Standard for reduced cycle timeContinuous improvement
Center For Quality &
Productivity
Improvement
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The Quality Circle Process
Team
Creates Quality
Circle andCollects
Information
Team
Selects Problems
to Be Solved
Team
Gathers Data and
Analyzes Problems
Team
Recommends
Solutions
Decision byTop Management Feedback from Mangers to Quality Circles
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Achieve growth by
attracting new
customers
A way to position for
the future
TQM Can Improve
Operations Management
Way to make
company one of the
best
TQM Leads to:
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Statistical Quality Control Steps
Define the characteristics of a high-quality output.
Breakdown work activities into separate elements
required for producing a high-quality output.
Have current and reasonable standards.
Discuss specific performance expectations for every
job with workers.
Make check sheets and collect data for each task.
Evaluate employee progress at frequent intervals.
1.
2.
3.
4.
5.
6.
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Improving Productivity
Three places to look:
Technological productivity: the use of more efficient
machines, robots, computers, and other technologies to
increase output.
Worker productivity: having workers produce more
output in the same time period.
Managerial productivity: managers do a better job of running the business.
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Budgeting
Expense Budget• Outlines the anticipated and actual expenses.
Cash Budget
• Estimates and reports cash flow on a daily or weekly basis to ensure that
the company has sufficient cash.
Capital Budget
• Lists planned investments in major assets.
• Not only have a large impact on future expenses, they are investments
designed to enhance profits .
Revenue Budget
• Lists forecasted and actual revenues.
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Traditional Companies Budgeting
• Top-down budgetingMiddle and lower-level managers set departmental
budget targets.
Done in accordance with overall company revenuesand expenditures specified by top management.
• Bottom-up budgeting
Lower-level managers budget their departments’
resource needs.
Budget request pass up to top management for
approval.
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International Quality Standards
• ISO 9000
International standards for quality management.
Adopted in the late 1980’s by more than 50 nations
including the United States.U.S. companies initially lagged behind .
Process of application and certification for ISO 9000 is
expensive and time-consuming.Certification is an important indicator of world-class
quality.
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Qualities of
Effective Control Systems
1. Linkage to Strategy
2. Understandable Measures
3. Acceptance by Employees4. Balance of Objective and Subjective Data
5. Accuracy
6. Flexibility7. Timelessness
8. Support of Action