Bangalore

Part Number :5165405 Rev -10 DATE : 10-12-2011

PROCESS FLOW DIAGRAM Doc Rev.No & date.:4 & 03/10/2011Doc.Ref : NPD- F - 03

Nash Ind., ( BIA ) PFD No. : XPS/PFD/2

Rev &date:01; 12/10/2011

Part Name : XPS GATE DRIVE AND SIGNAL PWA CARRIER

Prepared By : JPK Approved By : JAYAPRAKASH.KARUR

Start (RMCR1.5mm)Start (RMCR1.5mm)Start (RMCR1.5mm)

RM Inspection

Punching

Retrun to Supplier

Deburing

Welding Inspection

Mohan Plater

Incomming Inspection

Despatch

END

IncommingInspection

CTQ Inspection

Pem fix Inspection

Nash Eou

Final Inspection

Bending

CTQ Inspection

Spotwelding

Buffing or Finishing

Plating

Pem Fixing

Screen Printing

Packing

Replace a good Part,& Validated at the program time of product lunching ,Revalidation & Re-approval in case of any change

Start/End

Process

Inspection/ Decission

Rework/Reject

Document

Transport

Link to next Operation

10

20

30

40

50

60

70

80

90

100

110

120

130

140

150

160

170

Num Process Num

Proto type Prelaunch Production Key Contact H.Manjunath / Jayaprakash.Karur Date (Orig) : 30.09.2011 Page: 1 of 3Core Team Customer Engg. Approval / Date.

Plant Approval / DateCustomer Quality Approval / Date

Other Approval / DatePlant : Other Approval / Date

Customer : Part / Process Name / Machine, Device, Characteristics Spl. Methods

Process Operation Description. Jig, Tools for No. Product Process Char. Product / Process Evaluation Sample Control Method Reaction Planno. Mfg. Class Specification/ Measurement Size Freq

Tolerance Techniques1 Weight As Per DC /P.O Weighing Machine 100% Every Lot MIS and Raw Material Reject /Send Back2 Thickness Steel CRCA 1.5mm ± 0.1 Micrometer 5 Nos Every Lot Test Certification to supplier3 Visual Inspection Must be free from rust,dents, scratches Visually 5 Nos Every Lot4 Chemical Composition Grade : Third party Iab Sample Every 6 Month Lab Test Certificate Reject /Send Back 5 Mechanical Properties As per standard Verify T.C Supplier Every Batch Material Spec to supplier

20 Punching CNC Punching Machine (Strippit V-20 LVD Make) Visual Inspection Free from Dent & Burr ,Rust Enshuare

tool & Program Visual All Parts Every component visual Rework & Segregate

Free from all burr & sharp corners All micro joints to be removed Must be free from scratch & dent on the part & profile

1 Thickness Steel CRCA 1.5mm ± 0.1 Micrometer2 Hole pitch CTQ 7.442+/-0.3mm Ht Gauge3 Hole pitch CTQ 89.9+/-0.3mm Ht Gauge4 Hole pitch CTQ 12.22+/-0.3mm Ht Gauge5 Hole pitch CTQ 162.22+/-0.5mm Ht Gauge6 Hole pitch CTQ 158.45+/-0.5mm Ht Gauge7 Hole pitch CTQ 162.05+/-0.5mm Ht Gauge8 Hole pitch CTQ 160.75+/-0.5mm Ht Gauge9 Hole pitch CTQ 33.35+/-0.3mm vernier caliper10 Hole pitch CTQ 147.4+/-0.5mm Ht Gauge11 Hole pitch CTQ 192.81+/-0.5mm Ht Gauge12 Hole pitch CTQ 219.55+/-0.5mm Ht Gauge13 Hole pitch CTQ 99.21+/-0.3mm Ht Gauge14 Dimensions CTQ 290.95+/-0.5mm Ht Gauge15 Dimensions PCTQ 172+/-0.5mm Ht Gauge16 Hole pitch CTQ 8+/-0.3mm Ht Gauge17 Hole pitch CTQ 95.5+/-0.3mm Ht Gauge18 Hole pitch CTQ 67.26+/-0.3mm Ht Gauge19 Dimensions CTQ 52.7+/-0.3mm Ht Gauge20 Dimensions CTQ 85.7+/-0.3mm x2 Ht Gauge21 Dimensions CTQ 64.75+/-0.3mm Ht Gauge22 Dimensions CTQ 28.33+/-0.3mm Ht Gauge23 Dimensions CTQ 65.95+/-0.2mm Ht Gauge24 Dimensions CTQ 67.74+/-0.3mm Ht Gauge25 Dimensions CTQ 14.16+/-0.3mm Ht Gauge26 Dimensions CTQ 19.91+/-0.3mm Ht Gauge27 Dimensions CTQ 37.61+/-0.3mm Ht Gauge28 Dimensions CTQ 96.1+/-0.3mm Ht Gauge29 Dimensions CTQ 18.23+/-0.2mm Ht Gauge30 Dimensions CTQ 41.91+/-0.3mm Ht Gauge16 Dimensions 147+/-0.5mm Ht Gauge17 Dimensions 25+/-0.3mm Ht Gauge18 Diameter Ø 5,+/-0.3mm 6placess Pin Gauge19 DD CUTOUT Ø10.5x 9.4 +/-0.3mm 1placess Pin Gauge20 Diameter Ø 2.5+/-0.3mm 4Placess Pin Gauge21 Diameter Ø 3+/-0.3mm 6placess Pin Gauge22 Diameter Ø 7.14+0.08mm 17 placess Pin Gauge23 Diameter Ø 6.4+0.08mm 2placess Pin Gauge1 Thickness CRCA 1.5mm ± 0.1 Micrometer All Parts Every component Inprocess2 Part direction & Other Details Refer Dwg /WI Visual All Parts Every component Visual1 Bending ht PCTQ 17.52+/-0.3mm Vernier caliper 5nos Every set up Visual Reject / Rework2 Thickness Steel CRCA 1.5mm ± 0.1 Micrometer All Parts Every component Inprocess Reject / Rework

Approved By : JAYAPRAKASH.KARUR AII DIMENSION'S ARE IN MM UNLESS OTHERWISE SPECIFIED Prepared By : JPK60

Reject / ReworkCNC Amada RG35-M2Bending50

Refernce to GE Dwg.No.5174504-Rev-5 , Validate CNC Program , Approve First 5 smaple with all CTQ dimesion & Blank size ,thikness, etc

CTQ Inspection (Validated at the time of

product launching) . Revalidation & Re-

approval in case of any change ,maintain records

of nested layout programme approval

sheet

40

Rework & Segregatevisual Every component All component Visual

5 Nos Reject / Rework

Date : 03/10/2011Rev. No. : 01CONTROL PLANDoc. Ref. : NPD - F - 05NASH INDUSTRIES

J.Manivannan,D.Chidambara,Girish,Achary,Gowrish,Control Plan No. : GE-XPS-CP2-2011

Finishing1 Pnuematic Hand M/c withDisc Abrasive wheel (M/c Ingersoll Rand Make)

RM Inspection10

GE-Medical SystemNASH INDUSTRIES

Latest Change level : Rev 5

Part No : 5165405DDWPart Name: XPS GATE DRIVE AND SIGNAL PWA CARRIER

Deburring30

InprocessEvery Setup

Bending CTQ

Proto type Prelaunch Production Key Contact H.Manjunath / Jayaprakash.Karur Date (Orig) : 30.09.2011 Page: 2 of 3Core Team Customer Engg. Approval / Date.

Plant Approval / DateCustomer Quality Approval / Date

Other Approval / DatePlant : Other Approval / Date

Customer : Part / Process Name / Machine, Device, Characteristics Spl. Methods

Process Operation Description. Jig, Tools for No. Product Process Char. Product / Process Evaluation Sample Control Method Reaction Planno. Mfg. Class Specification/ Measurement Size Freq

Tolerance Techniques1 Distance 7.7mm ± 0.25 Ht Gauge 5nos Every set up Visual Reject / Rework2 Distance 54.51mm ± 0.25 Ht Gauge 5nos Every set up Visual Reject / Rework

3 Parameter Ref. Spot welding Parameter & WI GE-XPS/1.5THK-2012

80 Buffing/Sandring Buffing M/c & Disc 1 Finishing Remove the welding spater,Scratch All Parts Every set up Visual Reject / Rework1 Nuget test Enshre the Req. strength As per GE-standards Test pecimen Every set up Reject / Rework

2Finishing

Ensure welding Defect,Spaters, Burn Mark, Dent Visual All Parts Every component Visual Reject / Rework

100 Plating Plating process1

Finishing Zinc plate Fe/Zn 5c 1A As per GE-standards All component Everycomponent As per GE-standardsReject / Rework

Coting thickness Coat gauge 5 Sample Every Batch InspectionReject / Rework

Ensure Palting defect , Scratch,Dent Visual All component Everycomponent VisualReject / Rework

As per GE-Standard-F-010 Per 46-221814

Visual All component Everycomponent VisualReject / Rework

Ref. Dwg 5165405DDW Ref. Dwg for Printing DetailsRef.XPS Screen WI-6405

Direction /Fonts Ensure Printing direction as shown in the direction & Fonts Size

As per GE-standards All component Everycomponent As per GE-standardsReject / Rework

Position Ensure PrintingPostion & Print Quality as shown in the direction

As per GE-standards All component Everycomponent As per GE-standardsReject / Rework

1 SO M4-12-17nos2 PFHV-M4-0-2nos

Refer Doc: PRD-SOP-ASSY-03 Torque test 5 nos Every set up Inprocess Reject / Rework1 Ensure the Pem Qty & Pem type CTQ SO M4-12-17nos Plug gauge & Visual 5 nos Per/her Setup approval Reject / Rework 2 Ensure the Pem Qty & Pem type CTQ PFHV-M4-0-2nos Plug gauge & Visual 5 nos Every set up Inprocess Reject / Rework

Ensure crackes, burrs & Crimping, after pem fixing Visual All sample Every component Visual Reject / Rework

1 Finishing Must free from scratch , Dent & Burr Visual All components Every component InprocessReject / Rework

2 Check all the CTQ Dimensions Ensure Part has to be as per customer dwg & above CTQ achive status./WI Visual All components Every component Inprocess Reject / Rework

1 Thickness CTQ Steel CRCA 1.5mm ± 0.1 Micrometer2 Hole pitch CTQ 7.442+/-0.3mm Ht Gauge3 Hole pitch CTQ 89.9+/-0.3mm Ht Gauge4 Hole pitch CTQ 12.22+/-0.3mm Ht Gauge5 Hole pitch CTQ 162.22+/-0.5mm Ht Gauge6 Hole pitch CTQ 158.45+/-0.5mm Ht Gauge7 Hole pitch CTQ 162.05+/-0.5mm Ht Gauge8 Hole pitch CTQ 160.75+/-0.5mm Ht Gauge9 Hole pitch CTQ 33.35+/-0.3mm Vernier caliper10 Hole pitch CTQ 147.4+/-0.5mm Ht Gauge11 Hole pitch CTQ 192.81+/-0.5mm Ht Gauge12 Hole pitch CTQ 219.55+/-0.5mm Ht Gauge13 Hole pitch CTQ 99.21+/-0.3mm Ht Gauge14 Dimensions CTQ 290.95+/-0.5mm Ht Gauge15 Dimensions PCTQ 172+/-0.5mm Ht Gauge16 Hole pitch CTQ 8+/-0.3mm Ht Gauge

InprocessEvery Setup5 Nos

160 Final inspection

Approved By : JAYAPRAKASH.KARUR

90

Prepared By : JPK AII DIMENSION'S ARE IN MM UNLESS OTHERWISE SPECIFIED

5 Nos Pull test

Pem Inspection

Per/her

Reject /Segregate /Rework

NASH INDUSTRIESLatest Change level : Rev 5

Plating thickness

PEM NUT

70Spot Welding Spot welding M/c

130

120

Inspection

Screen Printing Inspection

Screen Printing

Control Plan No. : GE-XPS-CP2-2011 J.Manivannan,D.Chidambara,Girish,Achary,Gowrish,

NASH INDUSTRIES

140 Reject / Rework Setup approval

Plating Incomming Inpection

Screen Printing M/c

1

Date : 03/10/2011Rev. No. : 01Doc. Ref. : NPD - F - 05

150

Hydropenumatic M/c Pem fixing

110

CONTROL PLAN

Part Name: XPS COLD PLATE MTG BRKTPart No : 5165405DDW

GE-Medical System

Proto type Prelaunch Production Key Contact H.Manjunath / Jayaprakash.Karur Date (Orig) : 30.09.2011 Page: 3 of 3Core Team Customer Engg. Approval / Date.

Plant Approval / DateCustomer Quality Approval / Date

Other Approval / DatePlant : Other Approval / Date

Customer : Part / Process Name / Machine, Device, Characteristics Spl. Methods

Process Operation Description. Jig, Tools for No. Product Process Char. Product / Process Evaluation Sample Control Method Reaction Planno. Mfg. Class Specification/ Measurement Size Freq

Tolerance Techniques17 Hole pitch CTQ 95.5+/-0.3mm Ht Gauge18 Hole pitch CTQ 67.26+/-0.3mm Ht Gauge19 Dimensions CTQ 52.7+/-0.3mm Ht Gauge20 Dimensions CTQ 85.7+/-0.3mm x2 Ht Gauge21 Dimensions CTQ 64.75+/-0.3mm Ht Gauge22 Dimensions CTQ 28.33+/-0.3mm Ht Gauge23 Dimensions CTQ 65.95+/-0.2mm Ht Gauge24 Dimensions CTQ 67.74+/-0.3mm Ht Gauge25 Dimensions CTQ 14.16+/-0.3mm Ht Gauge26 Dimensions CTQ 19.91+/-0.3mm Ht Gauge27 Dimensions CTQ 37.61+/-0.3mm Ht Gauge28 Dimensions CTQ 96.1+/-0.3mm Ht Gauge29 Dimensions CTQ 18.23+/-0.2mm Ht Gauge30 Dimensions CTQ 41.91+/-0.3mm Ht Gauge

Bending CTQ 1 Bending ht PCTQ 17.52+/-0.3mm Vernier caliper 5nos Every set up Visual Reject/ rework1 Ensure the Pem Qty & Pem type CTQ SO M4-12-17nos Plug gauge & Visual 5 nos Per/her Setup approval Reject / Rework 2 Ensure the Pem Qty & Pem type CTQ PFHV-M4-0-2nos Plug gauge & Visual 5 nos Every set up Inprocess Reject / Rework

Plating process 1 Ensure plating defect Plating Defects,Rust,Scratch Visual 5 nos Every set up Inprocess Reject / Segregate

3 Check the DWG Note: Refer Dwg Note for specila requirments & Parts Class Visual All components Every component Inprocess

Reject / Rework4 Label placement As shown in the dwg Visual All components Every component Inprocess Reject / Rework

Ensure the label content as per the GEHC-Doc 46-274914(Part no/rev/Manufacturing date/Suplier code/country of origin) Visual All components Everycomponent Inprocess

Reject / ReworkExample: (516405 Rev:9 30/09/2011 680323 Made in INDIA)

1 Packing As per customer requirement Visualwith Packing slip/ Tagged 100% Every Lot Dc/ Invoice Recount & Repack

2 Despatch Invoice/DC, Visual

Final inspection160

5 nos Every set up In process

Part No : 5165405DDWPart Name: XPS COLD PLATE MTG BRKTLatest Change level : Rev 5

NASH INDUSTRIESGE-Medical System

NASH INDUSTRIES Doc. Ref. : NPD - F - 05

CONTROL PLAN Rev. No. : 01Date : 03/10/2011

Prepared By : JPK

Packing & Despatch170

Approved By : JAYAPRAKASH.KARUR AII DIMENSION'S ARE IN MM UNLESS OTHERWISE SPECIFIED

Control Plan No. : GE-XPS-CP2-2011 J.Manivannan,D.Chidambara,Girish,Achary,Gowrish,

Pem CTQ

Reject /Segregate /Rework