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+1.513.863.4758 WesternStates.com [email protected]
Product Overview for the Sugar IndustryProduct Overview for the Sugar Industry
2
The History of Western States Machine Company
ThroughtheinventivenessandentrepreneurialspiritofEugeneRoberts,TheWesternStatesMachineCompany(WesternStates)wasfoundedinSaltLakeCity,Utah,andincorporatedApril11,1917.
WesternStatescustomerbaseexpandedtoCanada,Peru,England,Hawaii,Mexico, Puerto Rico, Santo Domingo, Scotland, Korea and Japan. TheremarkablegrowthofWesternStateswasinlargepartduetoEugeneRoberts’early experience in the sugarmill. At age16,Roberts was amechanic’shelperat theLehiSugarFactoryofUtah -onlyoneof three independentsugarbeetfactoriesintheUnitedStatesatthattime.Hisdetailed,hands-onknowledgeandexpertisepertaining toproductionand technical issuesofproducingsugarwerepricelessincontributingtothecompany’sinfluence.
WesternStatesbuiltitssuccessonthreeprinciples:qualityproducts,superiorserviceandbuildingrelationships.WesternStatesgrewinthe20’sand30’s,butcentrifugalmanufacturinghadtobescaledbackwiththeonsetofWorldWarII.WesternStateswasawardedseveralcontractswiththeUSWarDepartmenttobuildavarietyofwar-drivensupplies.Oneofthesecontracts,awardedin1942,includedthedevelopmentofacentrifugalwhichcontributed to themanufactureofwarchemicals–WesternStatesfirst forayoutside thesugar industry.Asthewarendedin1945,WesternStatesrealizedaboontobusinessprimarilyduetoordersforsparepartsandreplacements.Duringthesubsequentthreeyears,WesternStatesmanufacturedandshipped571centrifugals.
PicturedLefttoRight:EugeneRoberts,“SloppyJoe”,GeorgeStevensandHenryEcheniqueatSloppyJoe’sBar,inHavana,Cuba-1935
FounderEugeneRoberts
3
OnSeptember14,1950,EugeneRobertsdied–endinga56yearlegacywithinthesugarindustry.Roberts’visioncontinuedtothriveandgrowthroughhissuccessors.Inthe1970’saseriesofContinuousProcessCentrifugeswereinvented.Throughcontinuedinnovationthesedesignsarestillbeingmanufacturedtoday.
In1985,WesternStatesmanufacturedthefirstUSDAapprovedcentrifugal,utilizedtoprocessdairyproducts–primarilyduetoitsinnovativedesigns,materials,andCIP(Clean-In-Place)System.Throughoutthe80’sand90’sWesternStatescontinuedtoincreasesaleswithinthefoodandchemicalindustry–manyofwhichweredevelopedtoprocesscrystallinematerials.Additionally,thecompanycontinuedtoleveragetechnologiessuchascomputeraideddesign (CAD),personal computers,and integratedcomputersystems to increase internalefficiencyandproductivity.
In 2016, Western States solidified a partnership with BIG Tecnologia and Colmena, leading manufacturerssupportingtheBraziliansugarindustry.BIGTecnologiaandColmena,bothBraziliancompaniesfoundedin2003,arelocatedinPiracicaba,Brazil,providingserviceandsupporttothesugarandethanolindustries.
Withmorethan6,000centrifuges,installedacrosstwo-thirdsoftheglobe,locatedin35pluscountries,WesternStatesisatruepioneeranddrivingforceinthedesignandmanufactureofcentrifugalsfortheSugar,ChemicalandPharmaceuticalIndustries.Noothermanufacturerintheindustrycanclaimthesamedepthandlevelofexpertise.Throughstate-of-the-arttechnology,engineeringandcontinuousinnovation,wefocusonservingourcustomers’needs.
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Centrifugals
TheTITAN®BatchCentrifugalisdesignedtobealow-maintenance,efficientandcost-effectivesolutionwhileprovidingahighreturnoninvestmentfortheend-user.Maintenanceisreducedbyminimizingthenumberofmovingpartsandtheuseofhighstrengthalloysandnon-metallic,foodgrade,components.Thelatestvariablefrequency drive technology and PLC controls ensures efficient operationwith low power consumption. TheTITAN®BatchCentrifugalisavailableincapacitiesfrom1400Kgto2400Kg.
TITAN1400|1600|1700|1900|2200|2400
Design Features
Largest open area of basketsinthemarkettodayforunsurpassedpurging
Enclosed feed systemwithanti-dripvalvetopreventproductcontamination
Intelligent loading system learns/maximizesbasketfillrateeverycycle
Totallyunobstructed,downward opening basket bottom valve
Discharger plow withspring-loadedtipforefficientunloadingandscreenprotection
Compactandefficientvariable frequency drive,noencoderrequired;motormatchedtothevariablefrequencydriveformaximumcompatibility
Fixed wash manifold withmodern,efficientfanstylenozzles
Disk brake foremergencystopping
Solidstategyration and vibration monitoring
Lowest energy costpertonofmassecuite
Bearing Temperature and Vibration Monitoring availableondriveheads
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Model Floor to Top of Motor (A) Floor to Bottom of Discharge Chute (B) Footprint (C)
1400 143.4„ (3642.36mm) 32.3
„ (820.42mm) 72
„x72
„ (1828.8mmx1828.8mm)
1600 143.4„ (3642.36mm) 32.3
„ (820.42mm) 72
„x72
„ (1828.8mmx1828.8mm)
1700 143.4„ (3642.36mm) 35.3
„ (896.62mm) 72
„x72
„ (1828.8mmx1828.8mm)
1900 163.81„(4160.77mm) 35.44
„ (900.176mm) 75
„x75
„ (1905mmx1905mm)
2200 169.76„ (4311.90mm) 35.44
„ (900.176mm) 80.5
„x80.5
„ (2044.7mmx2044.7mm)
2400 181.45„(4608.83mm) 35.44
„ (900.176mm) 87
„x87
„ (2209.8mmx2209.8mm)
Model Basket SizeRPM
(Nominal)Actual
Volume
Static Volume
(Kg/charge)
Dynamic Volume
(pre-purge)(Kg/charge)
Maximum Cycles/Hour Hourly Rate
Basket% O.A.
No. Holes(0.3120„)
140054
„x40
„x9.0
„
114029.5ft3
1269 1447 30 43.4MTPH 3.64% 32341372mmx1016mmx229mm 0.84m3
160057
„x40
„x9.5
„
110032.8ft3
1394 1607 30 48.2MTPH 3.63% 34021448mmx1016mmx241mm 0.93m3
170057
„x43
„x9.5
„
110035.3ft3
1518 1731 30 51.9MTPH 3.65% 36801448mmx1092mmx241mm 1.00m3
190060
„x45
„x9.625
„
108039.7ft3
1707 1946 30 58.4MTPH 3.63% 40321524mmx1143mmx244mm 1.12m3
220066
„x45
„x10
„
103545.8ft3
1969 2245 28 67.4MTPH 3.66% 44641676mmx1143mmx254mm 1.30m3
240072
„x45
„x10
„
100050.7ft3
2180 2485 28 69.6MTPH 3.64% 48481829mmx1143mmx254mm 1.44m3
TITAN Batch Models
NOTES:Finalresultswilldependonmachineoptions,typeofsugar,processconditionsandqualityofmassecuite
TITAN BATCHCENTRIFUGALS
OVERALLDIMENSIONS
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ROBERTS G-16 LINCNewTechnology-YourSteel- TheRightFit
1100|1400
Downward opening spring basket valvewhichallowsforunobstructedsugardischarging
Increased capacity of the larger 1100Kgor 1400Kgcapacityringlessbaskets
Duplex stainless steel ringless baskets take lesstimetoinspect
N-13 Universal Dischargerwhich is easily adjustable,minimizingsugarlosses
Increase in Volume48x30x7743Kgto50.75x36x8.381097Kg=48%48x36x7889Kgto50.75x36x8.381097Kg=23%54x40x71131Kgto54.00x40x9.001396Kg=23%
TheRoberts®G-16LINCBatchCentrifugalhasmanyadvantagesoveryourexistingG-8stylebatchcentrifugebyincorporatingmanymoderncomponentsborrowedfromthelatesttechnologyoftheTITAN®BatchCentri-fuges.ThisbrandnewmachineisdesignedtofitinthestructuralsteelofyourexistingG-8,effectivelycuttingthecostofbuildinganewstructure,linkingthefootprintofthepasttothetechnologyoftoday!
Precision paddle load controlensuringaccurateandconsistentbatches
LocallymountedAllen-Bradley Micrologix 1400 PLC includesbuilt-indiagnosticsandtroubleshooting
Allen Bradley Panelview Plus Compact 1000 10.4”color LCD touchscreen displays cycle information,helpscreensandtracksmaintenancehour intervals,maintains alarm logs, and tracks centrifuge perfor-manceinformation
Motor base mounted in the existing structural steel ofolderG-8machineswithminimalalterations
Completely guardedtomeetOSHAstandards
Model Basket SizeRPM
(Nominal)Actual
Volume
Static Volume
(Kg/charge)
Dynamic Volume
(pre-purge)(Kg/charge)
Maximum Cycles/Hour Hourly Rate
Basket% O.A.
No. Holes(0.3120„)
110050.75
„x36
„x8.38
„
114023.2ft3
997 1117 28 31.3 3.64% 27361289mmx914mmx213mm 0.66m3
140054
„x40
„x9
„
114029.5ft3
1269 1421* 28 39.8 3.63% 32341372mmx1016mmx229mm 0.84m3 *With 12% Pre-Purge
NOTES:Finalresultswilldependonmachineoptions,typeofsugar,processconditionsandqualityofmassecuite
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System Original G-8 G-16 LINC
Head
Oillubricationsystem GreaselubricatedMechanicalbrakeeachcycle-brakewear VFDusedtoslowmachineduringoperationMechanicalmicroswitchforgyrationsensing Electronicproximityswitchforgyrationsensing
Basket Ringed–moretimeconsumingforbasketinspection Ringless–highercapacity;lessinspectiontime
DischargerManualshimmedtoadjusttheramforplayorwear Quickgibadjusters(N-11)Airandpressureswitchesforcontrol ElectronicproximityswitchesforcontrolBasketdirectionmustbereversedtodischarge Noreversingtodischarge–savescycletime
TurnTork TurnTorkrequiredforreverseoperation TurnTorkiseliminated
Basket Valve
Valveoperatormountedinthebasket,mustberemovedtoadjust
Valveoperatormountedabovethecurbtop,easyaccessforsimpleadjustments
Airopened,gravityshut Airopened,springshutBoltedtwopiecevalvewithshorterlifespan Onepiecevalvewithverylonglifespan
GateRollerorwedgestylegatewithcomplexadjustments Simplebutterflyvalve–noadjustmentsandsaferGreasedgateandwaterlubricatedstellite NoroutinemaintenanceOpensystem–possiblecontamination Enclosedsystem–cleaner
Load Control
Mechanicalservosystemwithmanymovingpartsandcomplexadjustments
PaddleandproximitysensorsystemwithfewmovingpartsandsimplecalibrationattheHMI
Electrical2speedmotorwithmechanicalcontactors StandardmotorwithVFDcontrolPushbuttonstationwithmechanicalswitches,noinformation
TouchscreenHMIwithtroubleshootinganddiagnos-ticsinformation
Original G-8 to G-16 LINC Maintenance Comparison
ROBERTS G-16 LINCCENTRIFUGALS
OVERALLDIMENSIONS
Model Floor to Top of Motor (A)
Floor to Bottom of Discharge Chute (B)
Footprint (C)
1100 147.38„ (3743.5mm) 18.1“(460mm) 69
„x69
„ (1752.6mmx1752.6mm)
1400 177.12„ (4498.9mm) 14.6
„ (370.3mm) 72
„x72
„ (1828.8mmx1828.8mm)
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TheRoberts®I-SERIESContinuousCentrifugalisthemostproductivecontinuouscentrifugalavailable.Twoin-novativeWesternStates’designscombinetoprovidemaximumthroughputwithverylowfinalmolassespurity:thecaststainlesssteelbasketwithmachinedannulargroovesforlargedrainagearea,andthesidefeedsystemwithcompletemassecuiteconditioning.
ROBERTS I-SERIESContinuousCentrifugal
1100|1300
State of the art, centrifugally cast, stainless steel basket withlargerholesandgroovesforsuperiorpurging
Exclusive Side Feed Designforreducedcrystalbreakageandminimalpurityrise(Centerfeedoptionavailable)
Multi-point internal suspension for superiorvibrationisolationandreliability
Gentle “guide-rod” style massecuite conditioning system minimizescrystalbreakageandlimitsdissolvedsugar
Best long term value based on tons of sugarproducedperhour
Touch screen controlswithintuitiveinterface
Simplified maintenance: Fasterscreenchanges Minimalscreensegments Topaccessiblebearinghousing Easyaccessbelttunnel
Design Features
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ROBERTS I-SERIESContinuousCentrifugal1100|1300
1100 1300
A, B Massecuite 30-38MTPH 45-55MTPH
C Massecuite 18-24MTPH 25-30MTPH
Motor 125HP 150HP
NOTES:Finalcapacityresultswilldependonthequalityofthemassecuiteandexistingprocessconditions.
*Performancedependsonoptionsselectedatpurchase.**MTPHisanabbreviationforMetricTonsPerHour.
Model A B C D E1100 107.9
„(2740.7mm) 25.3
„(642.6mm) 82.7
„(2100.6mm) 42.5
„(1079.5mm) 49.1
„(1247.1mm)
1300 113.5„(2882.9mm) 25.3
„(642.6mm) 82.7
„(2100.6mm) 42.3
„(1074.4mm) 54.8
„(1391.9mm)
ROBERTS I-SERIESCONTINUOUSCENTRIFUGALS
OVERALLDIMENSIONS
Feed SystemsThe Western States side feed arrangementincorporatesan infinitelyadjustablebutterflyvalve(optionalneedlevalve)toaccuratelycontrolthefeedratetothecastbasketwithatwostagepretreatmentdesigntoconditionthefeedstreamasitentersthe
centrifugal.
ButterflyValve NeedleValve(optional)
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OurMPPUMP(MassecuitePositiveDisplacementPump)isdesignedtohandlemassecuitesandmagmasfortheSugarIndustry.TheMPPUMPisperfectlysuitedforviscousliquidapplications.
TheMPPUMP’sthroughputcapacitiesrangefrom7m3/hourto85m3/hour(247ft3/hourto3001ft3/hour)at65rpm.Additionally, theMPPUMP isextraordinarilyefficient,producinghighoutputsat lowoperatingspeeds–andisavailable infivesizes.Withtheabilitytooperateineitherdirectionwithoutchangingstainlesssteelinternalparts,theMPPUMPprovidesmaximumversatilityanddurability.
The MP Pump
MP PUMP SIZES(Throughputat65rpm)size ft3/hr m3/hr
MP1 250 7MP2 425 12MP4 850 24MP6 1450 41
MP12 3000 85
WHY CHOOSE THE MP PUMP?
• Competitivelypriced• Operatesoverlongpipeddistancesandhighpressure• Reliableperformance:Extraordinarilyefficient,productinghighoutputs
atlowoperatingspeeds-andavailableinfivesizes• Low Maintenance: Only two moving parts! Simple maintenance of
bushing and sleeve configuration results in limited downtime andservicingcosts
• Durable:Sturdydesignwithstainlesssteelinternalpartsoffersexcellentcorrosionwearandresistance
• Versatile: Capable of operating in either direction without changingparts
• Customizable:Technicalexpertshelpdeterminewhichmotorsizeandconfigurationwillworkbestinyourfacility
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General Arrangement Table (mm)A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12
MP1in 18.2(6Holes) 14.8 40.4 50.0 3.9x2Channel 6.9 18.1 9.1 11.0 3.5 10.8 16.3mm 462.9 375.1 1025.7 1270.0 100.0x50.0 176.0 460.0 230.0 280.0 90.0 275.0 413.0
MP2in 21.5 (6Holes) 16.8 46.8 62.7 3.9x2 Channel 7.9 21.4 10.6 12.9 4.3 13.0 19.7
mm 544.9 425.5 1189.9 1593.5 100.0x50.0 200.5 544.0 268.0 328.0 110.0 330.5 500.0
MP4in 24.3(6Holes) 20.1 52.5 77.2 3.9x2Channel 9.7 26.6 13.2 16.4 5.1 16.2 24.0
mm 616.9 511.0 1333.8 1961.0 100.0x50.0 247.0 676.0 336.2 416.0 130.0 411.0 610.0
MP6in 27.6(6Holes) 21.7 59.2 79.4 5.5x2.4Channel 10.1 29.1 14.2 18.9 5.1 17.7 26.0mm 701.5 550.0 1503.0 2016.6 100.0x50.0 256.9 740.0 360.5 480.0 130.0 450.1 660.0
MP12in 17.31(8Holes) 21.7 69.1 88.9 5.5x2.4Channel 12.4 30.7 15.6 19.7 5.5 17.7 30.0mm 438.9 550.1 1755.3 2259.0 100.0x50.0 315.0 780.0 395.0 500.0 140.0 450.1 760.0
Massecuite Double Lobe Displacement Pumps
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Machine ModernizationsWesternStatesoffersawiderangeofmodernizationupgradesforexistingcentrifugals.TherobustconstructionoftheWesternStatescentrifugalassuresalifeof30yearsormore.
AstechnologyadvancesandnewinnovationsareincorporatedintotheTITAN®centrifugals,WesternStateshascreatedalineofmodernizationsthatwillallowtheolderWesternStatescentrifugalstotakeadvantageofthenewtechnology.Upgradingexistingcentrifugalswillincreaseperformance,decreasesparepartrequirements,reducemaintenance,andgreatlyextendtheirlife.
AfullmodernizationconsistsofaVFDUpgrade,LoadControlUpgrade,RinglessBasketConversion,andinstallationofaUniversalDischarger.Althoughwerecommendallconversionstogetoldercentrifugalsoperatingatpeakperformance,eachmodernizationcanusuallybepurchasedseparatelyaswell.
Designedspecificallyfor48”x30”,48”x36”and54”x40”batchcentrifugals,the VFD Upgrade eliminates the 2-speed motor, across-the-line contactors and high-maintenance TurnTork reversing drive. TheseVFD’sutilizeadvanced Direct Torque Control (DTC) whichmakes40,000speedcontrolcorrectionspersecond.Thesedrivesuselow-speedtorquecontrol,generatesignificantlylowernoisethanotherVFDsanddonotrequireanencodertocontrolmotorspeed,whicheliminatestheproblematicsignalcablebetweeneachmotorandVFD.
Upgrade Benefits:• Increasesproductionbyreducing
cycletime• Activefrontenddriveandfull
regenerativebrakingreturnspowertofactorygridwitheachcycle
• Eliminatespowerspikestherebyreducingoverallpowerconsumption
• Encoderfreeoperationreducescomplexityandincreasesreliability
• EliminatestheTurnTorkslow-speedreversedrive
• TEFCmotoreliminatessugardustcontamination
Variable Frequency Drive and Motor Upgrades
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Exclusive Western States Ringless BasketsIncreaseusablebasketvolumewithoutchangingthe2-speedmotororothermajorcomponents[1]
RinglessbasketsutilizethesameoutsidediameterbutlargerinsidediameterbyeliminatingsteelsupportringsHighstrengthDuplexStainlessSteel[2]providessuperiorresistancetopittingandcorrosionProvidesthesamehighpurgingperformanceasourringedbasketsSuperiormanufacturingprocessesandqualitycontrolAvailableupto72”diameterNoothermajormodificationsrequired[3]
Notes:1.54”basketsmayrequirealargermotortoachieveequivalentperformance.2.Yieldstrengthisapproximately2xthatofausteniticsteel3.Basketscreensarelongerbutthesameheightandthedischargerbladetipmayneedtobeincreasedaboutoneinchinlength
Whenconvertingfromaringedtoaringlessbasket,onemustconsidertheincreaseincycletimeduetotheincreasedsugarwallthickness.Ifalossof1cycleperhourisassumedduetoincreasedwashtimeand20cyclesperhourwereachievedbeforetheconversion,thefollowingcapacityincreasescanbeanticipated:
48”x30”Ringedto50.75”x30”Ringless:368ft3/313ft3=17.6%increaseincapacity48”x36”Ringedto50.75”x36”Ringless:441ft3/376ft3=17.3%increaseincapacity48”x30”Ringedto50.75”x36”Ringless:441ft3/313ft3=40.9%increaseincapacity54”x40”Ringedto57.00”x40”Ringless:570ft3/1478ft3=19.2%increaseincapacity
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UniversalDischargerFeatures:
• LoosenandRotateCamsQuicklyandEasilyinFourLocations• NoNeedforMultipleDischargerPartsInventories• CanReplaceMostDischargersonG-8Machines• IncreasedReliabilitywithProximitySwitches
WiththeUniversalDischarger,adjustmenttimeisdecreasedfromfourhoursto15minutes.Assumingamachineproducesonetonofsugarpercyclewith20cycles/hour,customersgain3.75hoursor75tonsofadditionalsugarprocessed–adefiniteplusforG-8users.
The Universal Discharger
• ReplacesoldrelayandobsoletePLCcontrols• Reducessparepartscost• CompatiblewithDCSsystems• IndustrystandardAllenBradleyPLCwithworld-widesupport• Siemensandotheroptionsavailable• StandardEthernet/IPcommunication
Touch Screen Graphical Operator Interface• Replacesmechanicalpushbuttons• Fullcolorgraphicaltouchscreenformanualorautomaticcontrolofthecentrifugal
cycle• WesternStates-PanelView-Plus-1000• Setallprocesstimersfromthescreen• Controlgateopeningandbasketfillfromthescreen• Screendisplaysoperatinginformationthroughoutthecycle• Displaysdiagnosticinformationtoaidproblemsolving• RequiresPLCupgrade• AllenBradley,Siemens,C-More,andotheroptionsavailable
PLC Automation
15
Benefits: • RetainSteppedFeedValveClosing• MorePreciseBasketLoading• EliminateCostlyGateRebuilds• ReduceSugarContamination• ReduceSplashing• EnhanceOperatorSafety
Round,butterflystyle,infinitelyadjustablefeedvalveReplacestheslidingwedgeandrollerwedgetypeloadinggateDrippingispreventedbyaruggedovalshapedbutterflyvalvemountedonthecurbtopRequiresanelectronicloadingcontrol
Enclosed Feeding System
Flex-Connection
Anti-DripValve
ButterflyValve
Water/SteamConnection
ValveActuators
WeldedSteelConstruction
Positioner
• Generates a 4 to 20mA signal in response to changingsugarloadtocontroltheloadinggate
• Retains the sequenced gate closing action to assuremaximumloadingofthebasket
• Canbeusedwiththeslidingwedgeorrollerwedgeloadinggate
Thecompletepackagetoconvertacentrifugalusingaslidingwedge or roller wedge gate and Servo Loading to AnalogFeedbackMechanicalLoadControlconsistsof:
• AnalogFeedbackMechanicalLoadSensor• Gateencoder
Optionalitemsthatmayberequiredare:• Electronicspackage• Replacementvalvelifterassembly• Gatesolenoidvalves
Paddle Style Electronic Load ControlTheAnalogFeedbackMechanicalLoadControlisafullyenclosed,solidstatedevicetoreplacetheServoLoadingControl.TheelectronicsfortheAnalogFeedbackMechanicalLoadControlassemblyarelocatedontheunitforeasyaccessandsimplifiedinstallation.
16
CC Modernizations
Single Loop Control• Replacesold-stylePLCandrelaycontrols• Accuratelymaintainsthepresetbasketloadingasmassecuitelevelsin
themixerchange
100 HP Drive Motor• Replacesthe75HPdrivemotorofaCC-6• Increasesthroughput
Needle-Valve Feed System• Replacesolderstyleorificeplatefeedsystem• Changesfeedratesasmassecuiteconsistencychangeswithoutstopping
thefeed• Achievesbetterpretreatmentwiththeimprovedfeedguiderodand
halosteamdesign
17
EachassemblysenttoWesternStatesforrepairisinspected.Anotificationissentuponcompletionofinspectionwith our recommendations for repair and costs associated. If assemblies are found to be irreparable, aninspectionchargeappliesandeitherthepartscanbereturnedordisposedofatourfacility.
ThefollowinglistincludestheproductsthatwerebuildforourcustomersusingthesamehighOEMstandardsofqualityasisreceivedwhenbuyingnew:
Basket AssemblyRinged,Ringless,Continuous
• Sandblast• Inspect• True-up• Balance
Gate Assembly• Disassembleandinspect• Sandblastandrepaintasrequired• Replacewedges• ReplaceStelliteonbody• Replacesprings,bushings• Assembleandtest
G-8 Head Assembly48x30,G-8C,48x36,54x40,G-8D
• Disassembleandinspect• Sandblastandrepaintasrequired• Replaceallwornparts• Checkballandseatforproperfit• Replacerubberbuffer• Assembleandtest
• TurnTorkAssembly• BrakeAirCylinderAssembly• GateAirCylinderAssembly• LoadControlwithServoAssembly• StraddleValveLifterAssembly
• G-8HeadAssembly• G-8BrakeAssembly• RingedBasketAssembly• GateAssembly• DischargerAssembly• ValveLiftingFork
Rebuild Program
18
Parts and Service
Weoffer:• 24HourEmergencyHotline• ReplacementPartsSpecialists• Everyreplacementpartorderischeckedagainstoriginalspecifications• Upgradedpartsareautomaticallyshippedwhenanolderpartisordered• $6,000,000partsinventoryonsitetoprovideimmediateshipmentof
mostparts
WesternStateshasbeensupportingitscustomersandtheircentrifugalsaroundtheworldsince1917withqualitypartsandservice.Whetheryourcentrifugalwasbuiltin1947orthis year,ourwarehousehasover1,000,000 indvidualparts, fromhighalloy stainlesssteelbasketstosimplespringwashers.UsingoriginalqualitypartsfromWesternStateswillincreaseuptimeandperformanceaswellasreducemaintenance.
OEM Parts
19
Weoffer:• Dedicated Service Engineers trained in both mechanical and
electricalproblemsolving• MaintenanceTrainingSeminarswhichcanbeprovidedateitherthe
customer‘sfacilityoratWesternStates• Service Engineers will train both operators, mechanics, and
instrumentpersonnelregardingtheoperationandmaintenanceofanewinstallation
• ServiceEngineersareavailableforfactoryvisitsandinspectionsinaslittleas24hours
Service TechniciansWestern States has a committed staff of trained and experienced commissioning personel to assist in theinstallationandcommissioningofnewcentrifugesormaintainingexistingWesternStatescentrifuges.
Commissioningsupport(lesstravelandlivingexpenses)isprovidedatnoexpensetothecustomeroninstallationofnewequipmentforapre-negotiatednumberofdays.
WesternStatesprovidesservicecontractsspecificallydesignedtomeetthepreventivemaintenanceneedsoftheindividualcustomer.
Preventivemaintenancecansavethousandsofdollarsincostlyparts,downtimeandunnecessarymaintenance.
WSSP06162017
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+1.513.863.4758 WesternStates.com [email protected]+1.513.863.4758 WesternStates.com [email protected]
625 Commerce Center Drive, Fairfield, OH 45011 USA625 Commerce Center Drive, Fairfield, OH 45011 USA