1512a bridgeport xt630 5ax - hardinge · migration to the head structure. • machine structure...
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XT630 5AX
800-843-8801WWW.HARDINGE.COM
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The Bridgeport XT630 5AX
5-Axis CNC machining
centers are designed
for accuracy, speed and
productivity. They are
built to provide years of
dependable machining on
parts requiring consistent
tolerances, tough to machine
materials and fine surface
finishes.
The XT630 5AX features
and robust traveling beam
design on an extremely rigid
cast iron base.
5-AXIS TECHNOLOGY
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features• 15,000 RPM Direct Coupled Spindle with Oil Chiller & Air/Oil Mist
• BIG-PLUS® CT 40 Spindle
• 40-station Swing Arm ATC
• CNC Control – Siemens 840 D SL
• Coolant Chip Flush System
• Coolant Wash down Gun-Automatic
• Auto Central Grease Lubrication
• A-Axis Rotary Encoder
• Ball Nut and End Bearing Chiller
• Leveling Pad and Screw
• Retention Knobs
• CTS Preparation with Deublin Rotary Union
• Coolant Through Spindle
• Auto Door Magazine
• Spindle Circular Flushing
• Scraper Type Conveyor
• Auto Power Off
• Work Light
• Three Color Stack Light
STANDARD FEATURESThe Bridgeport XT630 5AX has been designed to stand above all other
machines in its class. With wide range of options to choose from, this
makes this 5-axis machine the best in class against competitive machining
centers worldwide. Higher end features have been designed into the
XT630 5AX machines, while streamlining overall cost to provide a very
price competitive machine for the higher end market.
machine Options• C-Axis Rotary Encoder
• X/Y/Z Axis Linear Scale
• Chip Conveyor, Hinge Type (W=500)
• Coolant through Spindle (280PSI)
• Mist Collector (1.5Kw, Airflow 33.3m3/min)
• Renishaw Tool & Part Probe (OMP40-+OTS)
• Blum Tool & Part Probe (TC 52 + TC S4-20)
• Dynamic Collision Monitoring
• 48 Position 40 Taper Tool Magazine
• 60 Position 40 Taper Tool Magazine
• Siemens KinimaticAlignment Software
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Machine Structure• The honey-comb like reinforced-rib
radial and peripheral design provides
optimum strength to weight ratio at
minimum weight.
• The head casting is symmetrically
designed about the X-axis and
appropriate weight balance
in the Z-axis and minimizes heat
migration to the head structure.
• Machine structure features
19 precision hand scrapped joints
for maximum stiffness.
• The machine design incorporates
a twin drive system on the A-axis
for higher overall stiffness with
minimal for better distribution of
cutting forces.
MACHINE CONSTRUCTION
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KEY FEATURES
The one major key feature is the integrated 2-axis
trunnion rotary table with 5 axis simultaneous motion
and one positioning axis giving you the ability to machine
a part on five different faces. This configuration greatly
reducing cycle time and eliminating multiple set-ups when
compared to a 3-axis machine. The machining methods
is similar to 3-axis machining but with the addition of a
2-axis trunnion rotary table you can simply machine up
to five different sides (or faces) in one set-up making this
machines efficiency much higher that a 3-axis machine.
Tool center pointA key control function that continuously
keeps track of the tool center point
during all axis interpolation.
tilt rotary Table• 5 axis simultaneous motion, one positioning
• Table diameter size: 12.60” (320mm)
• Max. work piece diameter 16.02” x 12.60” (407mm x 320mm)
• Tilting degree (A degree): +30°~ -120°
• C-axis rotation: 360°
• Load capacity Vertical – 220.46lbs (100kg) Horizontal – 330.69lbs. (150kg)
• Clamping force: A-axis: 140 KG-M C-axis:70 KG-M
• T slots-0.47” (12mm) x 4
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KEY FEATURES
Large Capacity, fast performanceautomatic tool changers
The servo driven 30 ATC arm
optimizes the tool change time
by 1.9 seconds (tool to tool).
The added benefit for fast
recovery after interupted tool
change cycle.
• Max. Tool Diameter Full Drum: 2.95” (75mm)
• Max. Tool Diameter (Adj. Pockets Empty) 5.91” (150mm)
• Max. Tool Length 11.81” (300mm)
• Max. Tool Weight 15.43lbs. (7 kg)
• Standard ATC is 30 tool (max)
• Tool change time: Tool to tool – 2.5 sec Chip to chip – 4.0 sec
This system provides a stiffer interface between the spindle
and the tool holder along with minimizing run out on
extended tool and better overall rigidity.
standard ISO-40 DualContact Taper SpindleThe ISO-40 “V” flange Dual Contact Taper spindle design
is also known as BIG-PLUS®. The fully enclosed hardened
and precision ground, pre-loaded ball bearing design allows
simultaneous face and taper contact when the tool is
clamped in the spindle.
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Machine Base• Designed using FEA (Finite Element Analysis) techniques
to provide superior machining performance.
• Highly-rigid base with optimum dynamic stability.
• The iron structure weighs 10,498lbs (4,762kg).
KEY FEATURES
Direct drive spindle Dual 1,400 RPM wound motor base speeds of
10K, 12K and 15K grease and oil lubrication.
• Max. 30HP (22kw)
• Max. 110.63 ft lb. (150Nm)
Heavy Duty Linear Guideways,Ballscrews and Axis Drives
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CONTROLS
Siemens 840D SL – 19” TFT LCD display with Innovative capacitive sensor technology
– Programmable Resolution .0001”/.001mm
– Inch/Metric data selection by G-Code
– MDI (Manual Data Input) Operation
– ShopMill
– 3D Simulation
– SINUMERIK Operate
– Animated element operation
– Easy Tool Management
– Measurement cycles
Heidenhain iTNC 640 FS – 19” TFT display with touchscreen for multitouch operation
– Contouring control
– Axes: 20 control loops
– Uniformly digital with HSCI interface and EnDat interface
– Storage: HDR hard disk with 160GB or SSDR solid state disk with 32GB
– Programming in HEIDENHAIN conversational format or according to DIN/ISO
– Transmit and peripheral surface transformation
– CYCLE800
– MDynamics
– Advanced Surface
– Ethernet interface (Data Transfer Capability)
– FTP
– Part Program Storage/ Data input/output on: • 10 MB CNC memory • 6 GB internal Compact Flash • USB 2.0 • Network Drive
– Comprehensive cycle package for milling and turning operations
– Constant surface speed for turning operations
– Tool-tip radius compensation
– Touch probe cycles
– Free contour programming (FK) – Special function for fast 3-D machining – Short block processing time (0.5 ms)
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p20 cavitysize 300mm x 145mmhardness 51 HRCfeed rate 5000mm/min
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FLOOR PLANS
DO NOT removewhen operating.
OIL SUPPLY
DO NOT removewhen operating.
668
Z Tr
avel
: 510
front view
top view Right side view
tilt axis specification
DO NOT removewhen operating.
OIL SUPPLY
DO NOT removewhen operating.
668
Z Tr
avel
: 510
DO NOT removewhen operating.
OIL SUPPLY
DO NOT removewhen operating.
668
Z Tr
avel
: 510
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Linear X- Y- Z AxisRotary A Axis (Tilt ) C Axis (Rotary)Maximum Swing Diameter C axisSpindle Nose To Table @ 0 deg. Spindle Nose To tilting @ 90 deg. Table Diameter SizeMax. Work Piece Range Diameter x HeightMax. Work Piece Range Diameter x HeightLoad Capacity T-Slots (Size x Number of Slot)Table holeA axis CL to tableClamping Torque in Rotary (C axis)Clamping Torque in Tilt (A axis)Tilt Axis
TaperSpeed Range (Max. RPM)LubricationCooling typeTransmission Horsepower Maximum Torque at Motor Base Speed Maximum Torque at Spindle Base Speed Type Tool TypeTool SelectionTool CapacityMax. Tool Diameter (Full Drum)Max. Tool Diameter (Adj. Pockets Empty)Max. Tool LengthMax. Tool WeightTool Change Time (T-T) Tool Change Time (C-C) ISO 10791-9X, Y, Z-Axis Rapid Traverse RateX, Y, Z-Axis Maximum Feedrate C Axis Rapid (Rotary)A Axis Rapid (Tilt)X, Y, Z-Axis Positioning, Full Travel (ISO 230-2) (with scale) X, Y, Z-Axis Repeatability (ISO 230-2) (with scale) X, Y, Z-Axis Positioning, Full Travel (ISO 230-2) (without scale) X, Y, Z-Axis Repeatability (ISO 230-2) (without scale) A Axis Positioning (Arc sec) with ScaleC Axis Positioning (Arc sec) with ScaleA Axis Repeatability (Arc sec) with ScaleC Axis Repeatability (Arc sec) with ScaleC Axis Positioning (Arc sec) without ScaleC Axis Repeatability (Arc sec) without ScaleMachine Weight Machine Overall Length Machine Overall Depth Machine Overall HeightCoolant Tank Capacity (L/min)Coolant Flow Rate Air Requirements (L/min)Power Requirements (Fla/Volts/Phase)
XT 630 5AX XT 630 5FHeidenhain TNC 640 FS (19")
SIEMENS 840D (19")X: 762 mm Y: 630 mm Z: 610 mmA Tilt +30°∼-120° C Rotary 360°
Ø 930 mm at face plate surface 150 mm - 760 mm 29 mm - 459 mm
Ø630 mmCylinder Ø900 m x 320 mm
Ø800 m x 480 mm (with corner chamfer)350 kg
14mm x 8 Ø140 H7
50 mm x 50 mm3200 Nm5000 Nm
Swing ArmBT / CAT / ISO / HSK-A63
Bi-directional24 Tools / 40 Tools / 48 Tools / 60 Tools
80 mm 125 mm300 mm
8 kg< 2 sec< 5 sec
0.006 mm0.003 mm0.01 mm
0.004 mm
14600 kg2572 mm4623 mm 3536 mm
200 L Conveyor tank + 280 L Settlement tank220 L/ min6 kg/ cm
50A/ 400V/ 3Ø
101044
156
201044
156
36 m/ min36 m/ min
Twin drive Tilt Axis
25 rpm20 rpm
25 rpm11 rpm
HEIDENHAIN + SIEMENSDIN 69893 (HSK-A63)
18000 rpm
Motorised30kw/ 38kw (S1 Continuous/S6 40%)123.8 Nm/ 2930 rpm (S6 60%)123.8 Nm/ 2930 rpm (S6 60%)
HEIDENHAIN NO.40 (BBT40)
15000 rpmOil Air
Oil Spindle ChillerDDS
10kw/ 14kw (S1 Continuous/S6 40%)89.4 Nm/ 1500rpm (S6 60%)89.4 Nm/ 1500 rpm (S6 60%)
SIEMENS NO.40 (BBT40)
15000 rpm
DDS13kw/ 19.5kw (S1 Continuous/S6 40%)
88.5 Nm/ 453 rpm (S6 60%)88.5 Nm/ 453 rpm (S6 60%)
SIEMIENS NO.40 (BBT40)
12000 rpm
DDS13kw/ 19.5kw (S1 Continuous/S6 40%)
88.5 Nm/ 453 rpm (S6 60%)88.5 Nm/ 453 rpm (S6 60%)
Single Drive Counter balanced
SIEMENS 828D
Travels
Control
5 Axis Rotary Table
Spindle
Automatic ToolChanger (ATC)
Axes Drives - Positioning
Accuracy
General
Miscellaneous Standard Features Remote MPG Hand Wheel; A Axis Rotary Encoder; Levelling Pad and Screw; Retention knobs; Work Light; Auto Central Grease Lubrication; Coolant Chip Flush; Coolant Wash Gun, Automatic; Surround Tool Coolant; Spindle Chiller; Ball nut & End Bearing chiller (Option on V 630 5F); Tri-color Light Tower; Tool Magazine Auto Door
Options – In Process Front Door Auto Door; Top cover Y axis Ballows; workpiece calamping;
Options C Axis Rotary Encoder; X / Y / Z Axis Linear Scale; 500 mm wide Chip Conveyor, Hinge Type & Scraper ; Coolant Through Spindle ( 280psi ); CTS Preparation / min ); Front Door Light Curtain; Renishaw Tool & Part Probe (OMP40-2+OTS); Blum Tool
& Part Probe (TC 52 + TC54-20);Heidenhain Tool & Part; Dynamic Collision Monitoring; Kinematic alignment; Probe (TS460 + TT460)
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All prices and specifications are subject to change without notice. All marks indicated by ® and ™ are trademarks of their respective owners. #1512A© Hardinge Inc. • 03/18
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