150 years oase gas treating excellence
TRANSCRIPT
150 years
Jakarta, Oct. 26th 2016
OASE® Gas Treating Excellence
SKKMigas LNG Technology Event
Ong Soo Shin
Andreas Kern
• Introduction BASF – OASE Gas Treating Excellence
• OASE purple – the No. 1 technology in LNG
• BASF innovations
- FLNG expertise
- HiPACT technology
- OASE secco
Overview
2
• Sales / Turnover € 70.4 B
• Research & Development € 1.95 B
• Income From Operations (EBIT) € 6.2 B
• No. of Employees (Worldwide) 112,435
Based on 2015 published results
Head Office:
Ludwigshafen,
Germany
• Founded in 1865
• 250+ production plants
• 6,500+ products
• 33,000+ employees
BASF
The world‘s biggets chemical company
3
Hong Kong
Ludwigshafen
(Germany)
Houston
Melbourne
Kuala Lumpur
Global Technology Team Global Commercial Team
Calgary
MumbaiAbu Dhabi
Moscow
Algiers
AlmatyWyandotte
OASE™ Centers of Excellence
Regional Stock / Production Plants
Global R&D / Technology Team
Regional / Local Technical Support
Lab Facilities
Tehran
OASE Gas Treatment
Truly a global team
4
Now:
400 Reference plants in operation
20+ Plants under design/construction
15 BASF plants in operation
(own experience)
1997:
1st LNG customer
Before 1971:
Use of MEA, DEA & Benfield
for acid gas removal
1971:
1st OASE® application in
BASF plant
1972 – 1981:
9 BASF synthesis gas plants
(NH3, H2, CO)
1982:
Started OASE® process
licensing
OASE Gas Treatment
45 years of experience
5
PT Badak LNGLocation: Bontang, Indonesia
Feed gas:
8 x 530,000 Nm³/h (470 MMscfd)
Pressure:
46 barg (667 psig)
Acid gas removal:
CO2: 6% 50 ppmv
(fMDEA solvent swap)
OASE purple
Our 1st LNG reference: in Indonesia !
6
Feed gas
CO2, H2S
OASE®
Absorber Stripper
Feed Gas
Treated Gas Acid Gas / Off Gas
The OASE process
...not as simple as it seems!
8INTERNAL19.12.2014
BLACK BOX Absorber = Chemical reactor
any detail to be watched
9
Tangguh LNG Train 1 & 2
Capacity: 7.6 MTPA
High CO2 gas field >10 mol%
Tangguh LNG Train 3
Capacity: 3.8 MTPA
High CO2 gas field > 10 mol%Donggi Senoro LNG Plant
Capacity: 2 MTPA
High H2S / CO2 ratio gas field
Badak LNG Plant (8 trains)
Capacity: 22.6 MTPA
High CO2 gas field ~6 mol%
Malaysia LNG Train 9
Capacity: 3.6 MTPA
High CO2 gas field ~20 mol%
Abadi LNG
Plant
OASE LNG Footprint
ASEAN
10
Gorgon LNG
Capacity: 15 MTPA
(3 trains)
Wheatstone LNG
Capacity: 9 MTPA
(2 Trains)
Ichthys LNG
Capacity: 8.4 MTPA
(2 Trains)
Darwin LNG
Capacity: 3.7 MTPA
Asia Pacific LNG
Capacity: 9 MTPA
Gladstone LNG
Capacity: 7.8 MTPA
Queensland Curtis LNG
Capacity: 8.5 MTPA
OASE LNG Footprint
Australia
Other Technologies
Source: CERA & BASF estimates
Pro
du
cti
on
Cap
acit
yM
TP
A L
NG
OASE®
Future (awarded)
1985 – 2015
OASE purple
The technology of choice in LNG
11
150 years
12
OASE innovations
1) FLNG expertise
2) HiPACT technology
3) OASE secco
Almost FLNG !
13
184m x 54m x 9m – 23,000 tonnes (+ barge weight of 10,300t)
OASE purple
Snohvit LNG, main module
14
Feed gas: 750,000 Nm³/h
Pressure: 74 barg
Acid gas removal:CO2: 5.5% 50 ppmv
4.2 MTPA
Snøhvit LNG, Hammerfest, Norway(Carbon capture and sequestration | Energy recovery turbine)
OASE purple
Snohvit LNG
15
Inpex Masela FLNG
Hamworthy FLNG 1 & 2ENI Mozambique FLNG
Petrobras Tupi FLNG
Engie Bonaparte FLNG
Petronas FLNG 2
Bumi Armada FLNG
Keppel GTD FLNG
Cash Maple FLNG
Flex FLNGKing FLNG
Woodfibre FLNGBluesky FLNGLeviathan FLNG
Peru FLNG
Hoegh FLNG 1 & 2
Havore FLNG
Xodus Group FLNG
FLNG
quite some activities going on
13
150 years
Accelerations
Splashing / Sloshing
Column inclination
Fluid Maldistribution
Increasing period time of vessel
movement
• Loss in CO2 removal performance
• Loss in hydraulic capacity
Low
T ≈ 5 s
High
T ≈ 20 s
Static
tilt
Dynamic
motion
a Incline angle
x
FLNG expertise
Vessel movement
17
Tilt
Center of
rotation
Structured packing
Static and dynamic
operation
Parameter variations:
CONFIDENTIAL
FLNG expertise
Experimental setup to measure maldistribution
Packing height
Specific liquid loads
Gas flow rate
Column tilts
15
Dynamic motion
From experiments to CFD model
17
150 years
Process
simulation
ppm CO2 % CO2 % CO2
ppm H2S % H2S % H2S
Nm3/t CO2
Nm3/t H2S
IMTP50
height 10 m IMTP50
diameter 4,8 m Height 12 m
Diameter 8 m
% CO2
% H2S
Legend:
bar a CO2
H2S
Nm3/t CO2 Nm3/t CO2
Nm3/t H2S Nm3/t H2S
C bar aCO2
H2S
Name Date
Prepared
Checked
Scale Title
Standard
Process: OASE
DOCUMENT ID Derived from Rev
MW
0,30
73 1
9,58 9,57
0,00 0,00
1
30,0 60,0
3,00
500.000
4,2
1,0
34
59,9
9,6
0,3
39,1
378,8
29
118,0 1,7
50,2 6,2
15.273
E12
40,0 1,6
11,6
16
4,2
23,1
130
60,2 1,7
377,6
40,0
1,6
11588
11,6
40,0 50,3 118,0
384489414415
59,9 60,0 1,7
50,2
6,2
384489 414676
16 17 29
0,21 0,21
0,03 0,00
0,00 0,00
0,01 0,00
0,00 0,00
108,2
6,2
414415
0,00 0,00
0,00 0,00
97,5 40,0
1,7 1,6
29926
25135 11942
60,2
1,7
384489
377,6
130
Temperature
Pressure
Flow (total)
Flow (total)
Flow (total)
Water
HCO3m
CO3mm
Flow (dry)
CO2
H2S
N2
CH4
0,00vol%
383803
0,00
3,00
0,30
2,00
94,70
0,00
vol%
vol%
vol%
vol%
vol%
8629 9278 1,0 394,7373,0 380,2 395,3378,8
15112 776
15273Nm3/h 500000
59,9
485667
354598
40,052,4
983
30410 16049
41515
59,9
323
6,2
262
62
50,2
0,00
0,00
34
484410
1257
97,68
0,00
0,00
0,00
0,00
0,00
317
6
0,00
15298
60,0
Stream
30,0
0,00
0,00
0,00
821
500821
bar a
Nm3/h
Nm3/h
kg/h
C
m3/h
vol%
vol%
1
MDEA
PIPH
Hp
OHm
vol%
vol%
0,90
1,06
91,55
0,00
0,00
0,00
4
0,25
0,01
2,06
0,00
Feedgas
155 151
90,21 90,22E20
6
6,50
Acid Off-Gas
-8,5
151
40,0 1,6
90,2
Treated Gas
4
17
50,3 60,0
19
Make-Up
40,0
CONFIDENTIAL
0
155
97,5 1,7
15.298
Stream No.
% or ppm
153
Nm3/hE19
23,2
395,3
Nm3/t
m3/h
50
108,2 6,2
394,7
Stream No.
C
153
Nm3/t
% or ppm
5019
Flash Gas
6
50,2 6,2
6
317
-7,8
E1
3,1
373,0
380,2
39,2
52,4 59,9
2477
484.410
40,0 59,9
Design Procedure
Vessel movement -> CFD calculation -> process simulation
19
150 years
21
OASE innovations
1) FLNG expertise
2) HiPACT technology
3) OASE secco
Feed gas
CH4, CO2
Treated gas
CH4CO2
CAPTURE COMPRESSION
STORAGE
CO2 Absorber CO2 Stripper
Reduce
compression ratio
High pressure
operation at Stripper
51 200
Stripper pressure
conventional HiPACT
Compression Ratio
Conv.:200→HiPACT:40Stripper Temperature
110 160
Conventional HiPACT
Impossible with
conventional solvent
Reduce
compression cost
Reduce energy
Reduce plant cost
HiPACT Solvent
High Thermal
Stability
HiPACT technology
the benefits
22
Feed gas
CH4, CO2
Treated gas
CH4CO2
STORAGE
CO2 Absorber CO2 Stripper
Reduce
compression ratio
High pressure
operation at Stripper
200
Reduce
compression cost
Reduce plant cost
HiPACT Solvent
High Absorption
Performance
Reduce solvent
circulation
Reduce capture
cost
Reduce plant cost
Reduce energy
Reduce energy
Technology jointly developed and owned by and
HiPACT Solvent
High Thermal
Stability
HiPACT technology
23
First grassroots reference in Serbia
SOP 2015
Elemir
Feed gas flow rate: 33,000 Nm3/h
p, T: 36 bara, 25 degC
CO2 20 – 30%
CH4 75 – 65%
Acid off gas pressure: 4.5 bara24
OASE innovations
1) FLNG expertise
2) HiPACT technology
3) OASE secco
Longer lifetime due to improved design
Lower regeneration energy
Low COS conversion
MolecularSieves(design + material)
AGRU(removal ofCO2 & H2S )
Liquefaction (LNG)
Pipeline(sales gas)
Feed gas
Treatedgas Removal of
RSH, Hg, etc.
(optional)
OASE®Purple OASE® Secco
Chiller/Separator
(design)
OASE secco
Mole sieves for natural gas dehydration
26
Thank you...