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 Selection Guide SMC™-50 Solid-State Smart Motor Controller Bulletin 150

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  • Selection Guide

    SMC-50 Solid-State Smart Motor ControllerBulletin 150

  • Bulletin 150

    SMC-50 Smart Motor Controllers

    2Visit our website: www.rockwellautomation.com/catalogs

    Publication 150-SG010E-EN-P

    Overview

    Features

    SMC-50

    200690V90520 A

    Soft Start S

    Linear Acceleration/Deceleration S

    Torque Control S

    Kickstart S

    Pump Control S

    Current Limit S

    Dual Ramp Start S

    Full Voltage S

    Energy Saver S

    Soft Stop S

    Preset Slow Speed S

    SMB Smart Motor Braking S

    Accu-Stop SSlow Speed with Braking S

    Integrated Bypass Contactor NA

    Integrated Motor Overload Protection S

    Single-phase Operation

    DPI Communication S

    Metering S

    Real Time Clock S

    Energy Saver Mode S

    Motor Winding Heater Function S

    Diagnostic Faults & Alarms S

    Individual Bit Enable of Faults & Alarms S

    Automatic Tuning of Motor Parameters S

    Parameter Configuration/Programming Tools

    Human Interface Module (HIM) O

    Parameter Configuration Module O

    Software: Connected Components Workbench, DriveExplorer, andDriveExecutive O

    Digital I/O Expansion Module O

    Analog I/O Expansion Module O

    Ground Fault/CT/PTC Module O

    Network Communications O

    Inside-the-Delta Functionality S

    DeviceLogix S

    Product Selection Page 15

    S = Standard FeatureO = Optional FeatureThe starter does not include a configuration device as standard. With removable terminal block. The starter ships with two 24V DC control inputs and two relay outputs as standard. The SMC-50 Starter is fully solid-state (no integrated bypass). An external bypass contactor can be added as an option. Accu-Stop is not included as a parameter/function like that of the SMC-Flex. However, the Accu-Stop function can be accomplished with the Stop Option and

    Slow Speed with Braking functions. Firmware rev. 4.XXX and higher.

  • Bulletin 150

    SMC-50 Smart Motor Controllers

    3Visit our website: www.rockwellautomation.com/catalogs

    Publication 150-SG010E-EN-P

    Bulletin 150 SMC-50 Smart Motor Controller

    Certifications

    Selection Guide

    Product Overview

    Product Overview

    Status LED

    Bezel for Optional 20-HIM-A6

    Port 7

    Port 8

    Port 9

    Reset/Test

    90520 A range Nine standard start modes Rated voltage: 200690V AC Three expansion ports to install option modules Fully solid-state, continuous SCR control Built-in electronic motor overload protection Current and voltage sensing on each phase Metering DPI Communication Protocol Parameter configuration options Energy saver mode Logging of the last 100 events with time stamp Network communication (option) External bypass as an option Conformally-coated PCBs

    The SMC-50 Smart Motor Controller is a micro-processor basedsoft starter designed to maximize the efficiency of motor startsand stops. Featuring a fully solid-state design, the SMC-50 usessix SCRs (two per phase), which are always engaged (nointernal bypass) to vary the conduction period and control thevoltage (torque) to the motor during starting, running, andstopping. The starter has many advanced power monitoring andmotor/starter protection features to help increase overallreliability. Product scalability is enabled by its three connectionports (Port 7, 8, & 9) to house additional I/O, networkcommunication, or parameter configuration modules (amaximum of three modules). Scalability continues into theconfiguration of the controller via three different options: (1) aparameter configuration module with limited configurationcapability using DIP and selector switches, (2) a multilingual 20-HIM-A6 controller or a panel-mount keypad with LCD displayfeaturing more advanced configuration features, and (3)software that is PC based and network capable (e.g.,Connected Components Workbench) with optimal configurationfeatures. The SMC-50's front panel features a single, multi-colored LED status indicator which provides both diagnosticsand controller status information as well as a Push-to-Reset/Hold-to-Test push button which allows manual reset of anactual fault condition, and initiates a tuning cycle or test forfault.

    Features

    The SMC-50 Smart Motor Controller provides microprocessor-controlled,solid-state (SCR, no bypass) starting for standard three-phase squirrel-cage induction or Wye-Delta (6-lead) motors.

    UL 508EN 60947-4-2

    Table of Contents

    Modes of Operation... 4Features.......................... 9Cat. No. Explanation.. 14Product Selection ....... 15Accessories................... 30Specifications............... 34Approx. Dims................ 49

    Standards Compliance

    This selection guide/catalog provides minimum information needed to select the proper SMC-50 Smart Motor Controller according to themotor ratings used in the application. For normal duty applications (e.g., pumps, compressors, and short conveyors), refer to the Normal DutyProduct Selection tables on page 15 and page 21. For high inertia, heavy duty applications (e.g., rock crushers, wood chippers, centrifugalfans, and long conveyors), refer to the Heavy Duty Product Selection tables on page 18 and page 23. For best selection results in all cases,especially where there is frequent starting and stopping or when it is unclear if the application is Normal Duty or Heavy Duty, it is highlyrecommended that the free selection tools be used (available at http://www.rockwellautomation.com). For additional assistance, please visitwww.rockwellautomation.com or contact Industrial Controls Technical Support by email at [email protected] or by phone at440-646-5800.

    cULus Listed (Open Type) (FileNo. E96956)CE Marked per EMC Directiveand Low Voltage DirectiveCCCC-TickGOST-RKCCABS

    For updated certification status of controllers with 24V DC control power, consult your local Rockwell Automation sales office or Allen-Bradley distributor.

  • Bulletin 150

    SMC-50 Smart Motor Controllers

    4Visit our website: www.rockwellautomation.com/catalogs

    Publication 150-SG010E-EN-P

    Modes Of Operation

    Torque Control Start

    This method provides a torque ramp from a user-adjustable, initialmotor starting torque to a user-adjustable, maximum torque overthe defined starting ramp time. The torque control mode provides amore linear starting ramp than a soft start, potentially resulting inless stress on mechanical components and a more time controlledramp. A current limit value is also available to limit the startingcurrent throughout the torque start.

    Linear Speed Acceleration

    With this type of starting mode, the motor acceleration is at aconstant rate. The controller accelerates the motor in a linearfashion from the off (0 speed) condition to full speed condition in thetime configured in the user-defined ramp time. This is done using aproprietary motor speed feedback algorithm to sense motor speed*.This starting mode presents the least amount of stress onmechanical components. An initial torque value is configured todefine a motor starting value. A current limit value is also availableto limit the starting current throughout the linear acceleration startmaneuver.*NOTE: An external speed sensor is NOT required.

    Soft Start

    This method covers the most general applications. The motor isgiven an initial torque setting, which is user adjustable. From theinitial torque level, the output voltage to the motor is steplesslyincreased (ramped) during the acceleration ramp time, which isuser-adjustable. A user-adjustable current limit value is alsoavailable. This limits the current throughout the soft start.

    NOTE: A motors torque curve is not a linear function and dependson both applied voltage and current. As such, if the soft starterramped voltage applied to the motor is sufficient for it to developtorque high enough to overcome the inertia of the load, the motorcould quickly accelerate to full speed in less than the configuredramp time when using the Soft Start mode.

    600%

    50%

    Perc

    ent F

    ull L

    oad

    Curr

    ent

    Time in SecondsStart

    Current Limit

    Perc

    ent V

    olta

    ge

    100%

    InitialTorque

    Time in SecondsStart Run

    Ramp Time

    Current Limit

    Current Limit

    Maximum Motor Torque

    TorqueRamp

    100%

    StartingTorquePe

    rcen

    t Rat

    ed M

    otor

    Tor

    que

    Time in SecondsRunStart

    Ramp Time

    Soft Stop

    Starting Modes

    Soft Start Pump Control Mode

    Linear Speed Acceleration Dual Ramp Start

    Torque Control Start Full Voltage Start

    Current Limit Start Preset Slow Speed

    Selectable Kickstart Integral Motor Winding Heater(starting feature)

    Current Limit Start

    This method provides a current limit controlled start by maintaininga constant current to the motor and is used when it is necessary tolimit the maximum starting current. The starting current and currentlimit starting ramp time is user-adjustable. Current Limit Start can beused in conjunction with Soft Start, Torque Control, and LinearSpeed Acceleration Starts.

    Perc

    ent S

    peed

    100%

    LinearAcceleration

    LinearDeceleration

    Time in SecondsStart Run Stop

    Current Limit

    Ramp Time

    Stop Time

    The SMC-50 Smart Motor Controller provides the following starting modes of operation as standard:Starting Modes

  • Bulletin 150

    SMC-50 Smart Motor Controllers

    5Visit our website: www.rockwellautomation.com/catalogs

    Publication 150-SG010E-EN-P

    Modes Of Operation

    100%

    Perc

    ent V

    olta

    ge

    Time in Seconds

    Perc

    ent V

    olta

    ge

    100%

    InitialTorque

    Kickstart Time

    Coast-to-Rest

    Soft Stop

    Time in Seconds

    Run Soft StopStart

    Kickstart Level

    100%

    Mot

    or S

    peed

    Time in Seconds

    Pump StartRamp Time

    Run Pump StopStop Time

    Dual Ramp Start

    This method is useful on applications with varying loads, startingtorque, and start time requirements. Dual Ramp Start gives the userthe ability to select between two separate start profiles via anyprogrammable auxiliary input. Each start profile can use any of theavailable starting modes.

    Selectable Kickstart

    The kickstart feature provides a boost at startup to break awayloads that may require a pulse of current/torque to get started. It isintended to provide a current/voltage pulse for a short period oftime. Kickstart is available in Soft Start, Current Limit, Pump, andTorque Control modes.

    Pump Control ModeThis mode is used to reduce surges in a fluid piping system and theresulting water hammer or check valve slam caused by starting acentrifugal pump at full voltage and full speed. In addition, thismode also reduces pump cavitations, increasing pump life. Toprovide these benefits, the SMC-50's microprocessor generates amotor starting curve which follows the starting characteristics of acentrifugal pump and monitors operation during start to ensurereliable pump starts.

    Ramp #2

    Ramp #1

    Time in Seconds

    Perc

    ent V

    olta

    ge

    100%

    InitialTorque #2

    InitialTorque #1

    Start #1Start #2

    Run #1Run #2

    Current Limit 2

    Current Limit 1

    Full Voltage Start

    This method is used in applications requiring across-the-linestarting. The SMC-50 performs like a solid-state across-the-linecontactor. Full inrush current and locked-rotor torque are realized.The SMC-50 may be programmed to provide full voltage start inwhich the output voltage to the motor reaches full voltage in fivecycles.

  • Bulletin 150

    SMC-50 Smart Motor Controllers

    6Visit our website: www.rockwellautomation.com/catalogs

    Publication 150-SG010E-EN-P

    Modes Of Operation

    Linear Speed Deceleration

    Configuring the motor stop mode to Linear Speed Decelerationmode commands the motor to stop from full speed to zero speedfollowing a linear ramp based on the user-configured stop time. Acurrent limit value is also available to limit the stopping currentthroughout the Linear Speed Deceleration maneuver.

    Coast

    Configuring the stop mode to coast sets the controller to perform amotor coast-to-stop maneuver.

    Time in Seconds

    Perc

    ent V

    olta

    ge

    100%

    InitalTorque

    KickstartTime

    Coast-to-Rest

    Soft Stop

    Soft Start

    Soft StopStart Run

    Ramp Time Stop Time

    Preset Slow Speed

    This feature/function can be used on applications that require slowspeed moves for positioning material. The Preset Slow Speed canbe set from Low, 1%, up to High, 15% in 1% increments ofbase speed. Forward or reverse movement is enabled throughprogramming the sign () of the percent speed. No reversingcontacts are required. To ensure accurate stops, braking is also apart of this function.

    Integral Motor Winding Heater (starting feature)

    This function eliminates the need for additional hardware to heat themotor from a cold start and enables using a small amount of motorcurrent switched to each motor phase in sequence to heat thewindings. Heating can be time based or activated by configurableinput. The winding heat level is also configurable.

    Soft Stop

    The Soft Stop mode can be used in applications requiring anextended stop time. The voltage ramp down time is user-adjustablefrom 0...999 seconds. This load will stop when the programmedstop time has elapsed or the voltage ramp drops to a point wherethe load torque is greater than the motor torque.

    Perc

    ent S

    peed

    100%

    LinearAcceleration

    LinearDeceleration

    Time in SecondsStart Run Stop

    Current Limit

    Ramp Time

    Stop Time

    Stopping ModesThe SMC-50 Smart Motor Controller provides the following Stopping Modes of operation as standard:

    Stopping Modes

    Coast Linear Speed Deceleration

    Soft Stop Pump Stop

    100%

    Mot

    or S

    peed

    Time in Seconds

    Forward15% - High

    1% - Low

    Reverse

    Start Run

  • Bulletin 150

    SMC-50 Smart Motor Controllers

    7Visit our website: www.rockwellautomation.com/catalogs

    Publication 150-SG010E-EN-P

    Modes Of Operation

    7 or 15 %

    100%

    Mot

    or S

    peed

    Time in Seconds

    Braking

    Coast-to-Rest

    SlowSpeed

    Start Run Stop

    Braking Control Modes

    SMB Smart Motor Braking Accu-Stop

    Slow Speed with Braking External Braking Control

    100%

    Mot

    or S

    peed

    Time in Seconds

    Pump StartRamp Time

    Run Pump StopStop Time

    100%M

    otor

    Spe

    edSmart MotorBraking

    Coast-to-Rest

    Time in SecondsAutomatic ZeroSpeed Shut-Off

    Start Run Brake

    StopTime

    100%

    Braking

    Slow Speed

    Slow Speed Braking

    Coast-to-Rest

    Mot

    or S

    peed

    SlowSpeed

    Start Run Brake

    15%

    1%

    15%

    1%

    SMB Smart Motor Braking

    This mode provides motor braking for applications that require themotor to stop faster than a coast-to-rest. Braking control withautomatic zero speed shutoff is fully integrated into the design ofthe SMC-50. This design facilitates a clean, straight-forwardinstallation and eliminates the requirement for additional hardware(e.g., braking contactors, resistors, timers, and speed sensors). Themicro-processor based braking system applies braking current to astandard squirrel-cage induction motor. The strength of the brakingcurrent is programmable from 0400% of full-load current.

    Slow Speed with Braking

    Slow Speed with Braking is used on applications that require slowspeed (in the forward or reverse direction) for positioning oralignment and also require braking control to stop. Slow Speedadjustments are 1% (low)15% (high) of rated speed. Brakingcurrent is adjustable from 0350%.

    Pump Stop

    Just as starting a centrifugal pump at full voltage causes waterhammer and check valve slam, stopping a centrifugal pump that isrunning at full speed can also produce the same results. The SMC-50's Pump Stop mode generates a motor stop curve, which followsthe stop characteristics of a centrifugal pump, which results in thegradual decrease in motor speed.

    Accu-Stop

    This control is used in applications requiring controlled positionstopping. During stopping, braking torque is applied to the motoruntil it reaches the configured preset slow speed value (115%)and holds the motor at this speed until a stop command is given.Braking torque is then applied until the motor reaches zero speed.Braking current is programmable from 0350% of full-load current.

    Braking Control ModesThe SMC-50 Smart Motor Controller provides the following braking control modes of operation as standard:

  • Bulletin 150

    SMC-50 Smart Motor Controllers

    8Visit our website: www.rockwellautomation.com/catalogs

    Publication 150-SG010E-EN-P

    Modes Of Operation

    Running Modes

    SCR Control Normal RunOperation

    External Bypass Optional RunOperation

    SCR Control Energy Saver RunOperation Emergency Run

    SCR Control Energy Saver Run Operation

    The Energy Saver Run Operation function is typically used inapplications where the running motor is lightly loaded or unloadedfor an extended period of time. With the Energy Saver RunOperation function enabled, the SMC-50 continuously monitorsmotor load using internal feedback to control its SCRs whichreduces the voltage applied to the motor. This will potentially reducepower consumption. A parameter is provided to display thepossible energy saved as a percent.

    Emergency Run

    When one of the SMC-50's inputs is configured for Emergency Runand that input is activated, all system faults are disabled. Thisprevents the system from being shut down by a fault.

    External Braking Control

    An external braking device can be used to externally brake a motorcontrolled by the SMC-50. The external braking device is activatedusing one of the SMC-50's auxilliary relays configured for ExtBrake with the stop mode parameter set to "Ext Brake". The relayis energized when the Stop command is given and stays on untilthe time configured in the Stop Time parameter counts down tozero.

    Not intended to be used as an emergency stop. Refer to the applicable standards foremergency stop requirements.

    Accu-Stop is not included as a parameter/function like that of the SMC-Flex. However,the Accu-Stop function can be accomplished with the Stop Option and Slow Speed withBraking functions.

    SCR Control - Normal Run Operation

    The SMC-50 uses its power section SCRs to start, run, and stop(except for Coast-to-Stop) a squirrel-cage induction motor. Thebasic operation of the SCRs is to switch on (conduct) for a certainpercentage of the 50/60 Hz AC sine wave, as directed by the SMC-50, to control the amount of voltage applied to the motor. By usingspecial control algorithms and motor feedback to manage voltagesupplied, the SMC-50 provides the previously outlined motorstarting, stopping, and braking control modes. During the normalrun operation, the SMC-50 power section SCRs are conducting for100% of the 50/60 Hz AC sine wave to provide the motor specifiedfull load current (FLA/FLC) voltage and the resulting torque.

    Running ModesThe SMC-50 Smart Motor Controller provides the following running modes of operation as standard:

    External Bypass Optional Run Operation

    An external bypass contactor can be used to carry the motorrunning current. In this running mode, the SCRs are only used forstarting and potentially stopping depending on the stop modeselected. The SMC-50 controls the external bypass using one of itsauxiliary relay outputs. When the SMC-50 is used in the externalbypass mode with the contacts of the external bypass contactorclosed, the user has the option of using the SMC-50's internal orexternal current sensing capabilities. If using external currentsensing so that metering, alarm/fault, etc. conditions are reported tothe controller during run operation, an external Bulletin 825-MCMConverter Module is required to interface with the 150-SM2 OptionModule. This configuration enables the SMC-50's current-relatedmotor protection features to be used (e.g., external overload notrequired).

    NOTE: If this configuration is not used, a means of external motorprotection is required when using an external bypass contactor.

    If the bypass kit is used (Frames C and D only), the SMC-50 is usedfor current sensing, metering, alarm/fault conditions, etc. and neithera Bulletin 825-MCM converter module nor a Cat. No. 150-SM2 arerequired.

  • Bulletin 150

    SMC-50 Smart Motor Controllers

    9Visit our website: www.rockwellautomation.com/catalogs

    Publication 150-SG010E-EN-P

    Features

    Motor & Starter Protection Features

    Motor Protection Features

    Excessive Starts Per HourThe SMC-50 permits the user to program the allowed number of starts within a one-hour sliding window (up to 99). This helps eliminatemotor stress caused by repetitive starting during a short time period. An alarm or fault can be enabled using the single configured value.

    User-Configurable Alarms & FaultsIn addition to the previous motor alarms and faults, the following can also be configured:

    The SMC-50 also has user-configurable motor alarms and faults which can be used to indicate required or planned maintenance. Planned Maintenance Hours Planned Maintenance Starts

    Stall Protection and Jam DetectionMotors can experience locked-rotor currents and develop high torque levels in the event of a stall or a jam. These conditions can result inwinding insulation breakdown or mechanical damage to the connected load. The SMC-50 provides both stall protection and jam detection forenhanced motor and system protection. A jam level (as a percent of motor FLC) is configurable for both an alarm and motor shutdown (fault).In addition, both stall and jam conditions provide the ability to set a delay time before initiating an alarm (jam only) or motor shutdown (fault).

    Underload ProtectionUtilizing the Underload Protection of the SMC-50, an alarm can be sounded or motor operation can be halted (fault) if a drop in current issensed.The SMC-50 provides an adjustable underload trip setting from 099% of the programmed motor full-load current rating with an adjustabletrip delay time of 0.199.0 seconds.

    Apparent Power Current Imbalance Power Quality Open Load Power Quality THD Current OverPower UnderPower Power Factor Over Power Factor Under

    Real Real Leading Leading Reactive Consumed Reactive Consumed Lagging Lagging Reactive Produced Reactive Produced

    Contains no parameters to configure.

    The SMC-50 provides both motor and starter alarms and faults. An alarm condition is intended to providean alert that a potential system issue, or fault is pending to allow time to take corrective action. A fault isintended to protect equipment from damage by shutting that equipment down and/or removing power. TheSMC-50 provides the ability to individually enable or disable motor and starter alarms and faults by bit(On/Off) selection. Alarm and fault trip points are typically user-configurable to allow for applicationdependence. In addition, many alarms and faults provide a separate user-configurable alarm and fault timedelay parameter to limit nuisance trips and shutdowns.The SMC-50 has a separate Fault Buffer and Alarm Buffer to maintain a Fault/Alarm history. In addition tothe fault/alarm code and description, a time and date stamp is provided by the SMC-50's Real Time Clock(RTC). The Fault Buffer holds the last five faults which provide the time and date; the Alarm Buffer holds thelast 100 alarm events which detail the time, date, parameter change, Start, Stop, Coast, Slow SpeedOperation, Alarm. Fault, and Fault Reset.As standard, the SMC-50 enables manual reset of a fault from the PUSH-TO-RESET/HOLD-TO-TESTbutton, located adjacent to the LED status indicator. Fault indication and reset can also be performed froman optional controller bezel and/or panel-mount HIM or from PC software (e.g., DriveExplorer).

    Electronic Motor Overload ProtectionAs standard, the SMC-50 incorporates electronic motor overload protection. This is accomplishedelectronically with an I2t algorithm.Overload Protection is intended to protect the motor, motor controller, and power wiring againstoverheating caused by excessive overcurrent. The SMC-50 meets applicable requirements as a motoroverload protective device. It is not intended, however, to protect against a short circuit condition. The SMC-50s overload protection is programmable, providing the user maximum flexibility. The OverloadTrip class is either OFF or is configurable from 5 to 30. The overload is programmed by entering the motorfull-load current rating, service factor, and selecting the trip class. Thermal memory is included to accurately model motor operating temperature. Ambient temperatureinsensitivity is inherent in the electronic design of the overload. A user-configurable timer can also be set todisable the overload function during motor starts; another timer provides the ability to monitor the amountof time remaining before the overload trip occurs. Manual or automatic reset of an overload is configurable.

  • Bulletin 150

    SMC-50 Smart Motor Controllers

    10Visit our website: www.rockwellautomation.com/catalogs

    Publication 150-SG010E-EN-P

    Features

    Phase Reversal (CBA Connection) Parameter Configuration Change Frequency High and Low Open SCR Gate Line Loss with Phase Identification Poor Voltage Power Quality THD V

    Metering SystemPower and operational monitoring parameters include:

    Voltage Unbalance ProtectionVoltage unbalance is detected by monitoring the three-phase supply voltage magnitudes in conjunction with the rotational relationship of thethree phases. The SMC-50 will halt motor operation when the calculated voltage unbalance reaches the user-programmed trip level.The voltage unbalance trip level is programmable from 025% unbalance.In addition to the aforementioned faults and alarms, the following are also available:

    Current The RMS current value is provided for each phase, plus the average current of all three. Voltage The RMS line-to-line and line-to-neutral voltage values are provided while the motor is running and when stopped. The average of

    all three is also provided. Line Frequency The SMC-50 measures and provides user access to the line frequency (Hz). Power Real, reactive, and apparent power values are calculated for each phase plus the total for all 3 phases. In addition, the current

    power demand and the maximum power demand is provided. Power Factor The value of the power factor is provided for each phase and as a total of all three. Peak Starting Current The SMC-50 stores the peak average RMS motor current consumed for the last 5 start cycles. Total Harmonic Distortion (THD) The SMC-50 calculates and provides user access to the THD for the 3 line voltages and 3 motor

    currents, along with the average value of each. Voltage Unbalance The calculation of the voltage unbalance signal is provided. Current Imbalance The calculation of the current imbalance signal is provided. Energy Savings The SMC-50 provides the percentage of energy saved when it is running the motor in the Energy Savings mode. Motor Torque Electromechanical motor torque is calculated based on current and voltage feedback from the motor. Motor Speed The SMC-50 provides a calculated estimate of motor speed in percent of full speed when operating in the linear speed

    acceleration starting or deceleration stopping mode. Elapsed Time & Elapsed Time 2 An elapsed time meter is provided to account for the total accumulated hours the motor has been

    running. The meter can be reset by the user. Elapsed Time 2 cannot be user reset and will hold after 50,000 hours have elapsed. Running Time The running time meter accumulates time (in hours) from the point the motor start command is given up to the point the

    motor stop command is issued. When a new start command is given, the meter resets to zero and begins accumulating time again. Actual Start Time The unit stores the actual time it takes to complete a start cycle (motor start command issued until motor is up-to-

    speed). The last five start times are stored as parameters for user access and in the Alarm Buffer as events. Total Starts The total starts counter increments on every successful start (no prestart fault occurred) and cannot be reset. The maximum

    value is 65,635.

    Starter Protection FeaturesUndervoltage ProtectionThe SMC-50's Undervoltage Protection can sound an alarm or halt (fault) motor operation if a drop in the incoming line voltage is detected.The undervoltage trip level is adjustable as a percentage of the programmed line voltage from 0100%. To eliminate nuisance trips, aprogrammable undervoltage trip delay time of 0.199.0 seconds can also be programmed. The line voltage must remain below theundervoltage trip level during the programmed delay time.

    Overvoltage ProtectionIf a rise in the incoming line voltage is detected, the SMC-50s Overvoltage Protection can sound an alarm or halt (fault) motor operation.The overvoltage trip level is adjustable as a percentage of the programmed line voltage, from 100199%. To eliminate nuisance trips, aprogrammable overvoltage trip delay time of 0.199.0 seconds can also be programmed. The line voltage must remain above theovervoltage trip level during the programmed delay time.

  • Bulletin 150

    SMC-50 Smart Motor Controllers

    11Visit our website: www.rockwellautomation.com/catalogs

    Publication 150-SG010E-EN-P

    Features

    Communications

    8

    DPI Port 2(and 3 with Splitter)

    DPI Port 4

    SMC-50 Control Module(shown without cover)

    DPI Port 1

    Device Peripheral Interface (DPI) ProtocolThe SMC-50 Soft Motor Starter communicates in the same manner as the Allen-Bradley SMC Flex and drive products using the DPI protocol.This enables almost any DPI-supported Human Interface Module (HIM), PC software (e.g., DriveExplorer), or network communications module(20-COMM-X) to be used with the SMC-50. The SMC-50 supports four DPI ports for communication devices. Port #1 is located in thecontroller bezel for the front-mounted HIM. Port #2, located on the top of the controller, supports a second and third device via Port #3 whena DPI splitter is used. Port #4, located directly below the controller bezel, is dedicated to a 20-COMM-X network communications modulewhen inserted into the space alloted for controller option Port #9. All four communication ports can be used simultaneously.

    DeviceLogixDeviceLogix is an embedded control technology in selected Allen-Bradley porducts that can control outputs and manage status informationon board a device. The SMC-50 with DevceLogix technology can help improve system performance and productivity by controlling outputsand managing status and information within the SMC-50. Speed up reaction time by processing information within the controller, whichreduces dependency on network throughput and provides an option for decision making if communication with the main controller is lost.

  • Bulletin 150

    SMC-50 Smart Motor Controllers

    12Visit our website: www.rockwellautomation.com/catalogs

    Publication 150-SG010E-EN-P

    Features

    Controller Parameter Configuration

    Parameter Configuration Option Module (Cat. No.150-SM6)

    Configuration by Keypad & LCD Display (Human InterfaceModule Cat. No. 20-HIM-A6)

    150-SM6 Parameter Configuration Module

    SMC-50 Smart Motor Controller with 20-HIM-A6

    The SMC-50's starting, stopping, and running operations are configured/programmed by changing the settings of a functionally predefinedset of parameters. Several different configuration tools are available to perform this.NOTE: A configuration tool is not shipped with the starter/controller. The desired configuration tool must be ordered separately.

    The upper right portion of the SMC-50 has a dedicated bezel andDPI port for the Cat. No. 20-HIM-A6. The 20-HIM-A6 features anLCD display to show parameter data values, detailed diagnosticalarm/fault information, numeric keypad with function keys to enterparameter data values and navigate to the different SMC-50parameter menus, null parameter configuration and diagnosticdisplay, and the ability to set up SMC-50 Controller Option Modules.Optional extension cables and control cabinet door mounting kitsare available to mount the HIM off the SMC-50.

    Configuration by PC Programmable SoftwareConnected Components Workbench (CCW) PC software providesnetwork connectivity between the PC and the SMC-50 as well asconfigurability of the full set of parameters of the SMC-50. Toachieve connectivity, the PC can be directly connected to the SMC-50 DPI Port #2 (or #3 using a splitter) with (1) a 1203-SSSAnaCANda RS232 to DPI device or (2) a 1203-USB DPI to USBdevice.

    The Parameter Configuration Option Module inserts into any one ofthe SMC-50's three option ports (Port 7, 8 or 9). The 150-SM6features three sets of 8-position ON/OFF DIP switches and five setsof 16-position rotary switches. These switches allow forconfiguration of several key motor parameters (e.g., start and stopmodes, ramp time, motor FLA, etc.) for limited setup of simpleapplications. In addition, the 150-SM6 features three diagnostic LEDstatus indicators to display key alarms and faults. Only one 150-SM6 is allowed per SMC-50.NOTE: After parameter configuration is complete, the 150-SM6 canbe removed from the SMC-50. This enables one module toconfigure multiple SMC-50s.

    When using a Cat. No. 150-SM6 PCM to configure the SMC-50, itshould be noted that the following features, functions, and modesare not configurable:

    Full voltage start

    Torque ramp start

    External brake stop

    Option card I/O configuration (Cat. No. 150-SM optionmodules)

    External bypass

    Specialized output relay configuration (e.g., network control,DeviceLogix, auxiliary control)

    Specialized operation modes/features

    Dual ramp, motor winding heater, emergency run

    Overload select (Class)

    Adjustment of slow speed set point

    Parameters that are not defined and therefore are not configurableby the Cat. No. 150-SM6 PCM can be configured through othermeans (e.g., Human Interface Module (HIM), ConnectedComponents Workbench (CCW), DriveExplorer or DriveExecutivesoftware), if necessary.

  • Bulletin 150

    SMC-50 Smart Motor Controllers

    13Visit our website: www.rockwellautomation.com/catalogs

    Publication 150-SG010E-EN-P

    Features

    150-SM2 Option Module

    Control Inputs & Outputs

    SMC-50 Smart Motor Controller with 150-SM4

    All standard and optional I/O Terminal Blocks are removable

    The ground fault sensing feature of the SMC-50 is intended for monitoring purposes only.

    It is not to be used as a ground fault circuit interrupter for personnel protection as defined

    by Article 100 of the NEC. The sensing feature has not been evaluated to UL 1053.

    Standard Inputs

    The SMC-50 comes standard with two 24V DC inputs. The controlfunctionality of each input is user-configurable as follows: Start,Coast, Stop Option (e.g., Soft Stop, Pump Stop), Start/Coast,Start/Stop, Slow Speed, Overload Select, Fault Input (N.O.), FaultInput (N.C.), Clear Fault, Emergency Run, Dual Ramp Profile Select,and Start Motor Heater function. The status of any input is readablevia communications.

    Optional Inputs

    A Cat. No. 150-SM4 Digital I/O option module contains four120/240V AC inputs and can be inserted into any of the threecontrol module option ports (three modules maximum per controlmodule). The control functionality of each input is user configurableand identical to the standard inputs. The status of any input isreadable via communications.

    A Cat. No. 150-SM3 Analog I/O option module provides two analoginputs (voltage or current) and can be inserted into any of the threecontrol module option ports (three modules maximum per controlmodule). The control functionality of each input is user configurable.The status of any input is readable via communications.

    Optional PTC, Ground Fault, & Current Transformer InterfaceCapability

    The Cat. No. 150-SM2 Option Module features PTC, ground fault,and external current transformer interface capability. The PTCfeature enables connection to external PTC temperature sensors tomonitor motor winding temperature and feedback data to the SMC-50. A SMC-50 Alarm and/or Fault can be configured to trip if thePTC setpoint is exceeded. The ground fault feature enablescontroller detection and enunciation of a possible system groundfault which could indicate a pending motor winding failure (e.g.,insulation breakdown). A Bulletin 825-CBCT External Ground Fault(Core Balance) Sensor is also required to interface with the 150-SM2 to fully enable this feature. When the SMC-50 is used in the external bypass mode with thecontacts of the external bypass contactor closed, the user has theoption of using the SMC-50's internal or external current sensingcapabilities. If using external current sensing so that metering,alarm/fault, etc. conditions are reported to the controller during runoperation, an external Bulletin 825-MCM Converter Module isrequired to interface with the 150-SM2 Option Module.

    Standard and Optional Outputs

    The SMC-50 comes standard with two relay outputs. By adding aCat. No. 150-SM4 Digital I/O Option Module, three additional relayoutputs are provided (three option modules maximum per controlmodule). The control functionality of each relay output is user-configurable as follows: Normal (Start Enabled), Up-To-Speed, Fault,Alarm, External Bypass, External brake, Auxillary Control, andNetwork 1-4. Each output also includes a user-configurable on andoff delay timer (10.0 seconds maximum) and the ability to invert thestate of the contact. Network control of each output is alsoprovided.

    By adding a Cat. No. 150-SM3 Analog I/O module, two analogoutputs (voltage of current) are provided.

  • Bulletin 150

    SMC-50 Smart Motor Controllers

    14Visit our website: www.rockwellautomation.com/catalogs

    Publication 150-SG010E-EN-P

    Catalog Number Explanation

    Open and Non-Combination Enclosed Controllers

    aBulletin Number Product Type

    Code Description

    150-S SMC-50 Solid-State Motor Controller

    150B-S Solid-State Motor Controller withIsolation Contactor

    bController Ratings

    Code Description

    B1 90 A

    B2 110 A

    B3 140 A

    B4 180 A

    C1 210 A

    C2 260 A

    C3 320 A

    D1 361 A

    D2 420 A

    D3 520 A

    cEnclosure Type

    Code Description

    F NEMA Type 4/12 (IP65)

    N Open

    dLine Voltage

    Open Type

    Code Description

    B 200460V AC, 3-phase, 50 and 60 Hz

    U 200690V AC, 3-phase, 50 and 60 Hz

    Non-Combination Enclosed Only

    Code Description

    H 200208V AC, 3-phase, 50 and 60 Hz

    A 230V AC, 3-phase, 50 and 60 Hz

    B 400460V AC, 3-phase, 50 and 60 Hz

    C 500575V AC, 3-phase, 50 and 60 Hz

    eControl Voltage

    Code Description

    D 100240V AC (two 24V DC inputs andtwo relay outputs standard)

    R 24V DC (two 24V DC inputs and two relayoutputs standard)

    150-S B1 N U D - 8Ba b c d e f

    Combination Enclosed Controllers

    152H-S B1 F BD - 41 - 8Ba b c d e f

    aBulletin Number Product Type

    Code Description

    152H-S Solid-State Controller with FusibleDisconnect

    152B-S Solid-State Controller with FusibleDisconnect and Isolation Contactor

    153H-S Solid-State Controller with CircuitBreaker

    153B-S Solid-State Controller with CircuitBreaker and Isolation Contactor

    bController Ratings

    Code Description

    B1 90 A, 60 Hp @ 460V AC

    B2 110 A, 75 Hp @ 460V AC

    B3 140 A, 100 Hp @ 460V AC

    B4 180 A, 150 Hp @ 460V AC

    C1 210 A, 150 Hp @ 460V AC

    C2 260 A, 200 Hp @ 460V AC

    C3 320 A, 250 Hp @ 460V AC

    D1 361 A, 300 Hp @ 460V AC

    D2 420 A, 400 Hp @ 460V AC

    D3 520 A, 450 Hp @ 460V AC

    cEnclosure Type

    Code Description

    F NEMA Type 4/12 (IP65)

    J NEMA Type 12 (IP54)

    dLine Voltage

    Code Description

    HD 200208V AC, 3-phase, 50 and 60 Hz

    AD 230V AC, 3-phase, 50 and 60 Hz

    BD 400460V AC, 3-phase, 50 and 60 Hz

    CD 500575V AC, 3-phase, 50 and 60 Hz

    eHorsepower

    Code Hp Rating

    41 10

    42 15

    43 20

    44 25

    45 30

    46 40

    47 50

    48 60

    49 75

    50 100

    51 125

    52 150

    54 200

    56 250

    57 300

    58 350

    59 400

    60 450

    61 500

    fOptions - See page 29 for a full list of available

    options

    Code Description

    8L Line-Mounted Protective Module

    8M Load-Mounted Protective Module

    8B Line- and Load-Mounted ProtectiveModules

    Load-side MOVs are not available with pump,braking, linear acceration, or linear decelerationstarting and stopping modes. Load-side MOVsshould also not be used with inside-the-delta-connected motor configurations. MOVs can befield installed for open type units.

    fOptions - Non-combination enclosed only; see

    page 29 for a full list of available options

    Code Description

    8L Line-Mounted Protective Module

    8M Load-Mounted Protective Module

    8B Line- and Load-Mounted ProtectiveModules

    Load-side MOVs are not available with pump,braking, and linear acceration or decelerationstarting and stopping modes. They should alsonot be used with inside-the-delta-connectedmotor configurations. MOVs can be field installedfor open type units.

  • Bulletin 150

    SMC-50 Smart Motor Controllers

    15Visit our website: www.rockwellautomation.com/catalogs

    Publication 150-SG010E-EN-P

    Product Selection

    RatedUtilization

    Voltage[V AC]

    Motor Current[A]

    Motor kW, 50 Hz

    Motor Hp, 60 Hz Control Power Cat. No.

    IP65 (Type 4/12) Enclosed Non-Combination Controllers

    Cat. No.

    230

    3090 1025 1530100240V AC; 50/60 Hz 150-SB1NBD 150-SB1FAD

    24V DC 150-SB1NBR

    37110 1132 1540100240V AC; 50/60 Hz 150-SB2NBD 150-SB2FAD

    24V DC 150-SB2NBR

    47140 1545 2050100240V AC; 50/60 Hz 150-SB3NBD 150-SB3FAD

    24V DC 150-SB3NBR

    60180 18.555 2560100240V AC; 50/60 Hz 150-SB4NBD 150-SB4FAD

    24V DC 150-SB4NBR

    70210 2263 3075100240V AC; 50/60 Hz 150-SC1NBD 150-SC1FAD

    24V DC 150-SC1NBR

    87260 3080 40100100240V AC; 50/60 Hz 150-SC2NBD 150-SC2FAD

    24V DC 150-SC2NBR

    107320 37100 50125100240V AC; 50/60 Hz 150-SC3NBD 150-SC3FAD

    24V DC 150-SC3NBR

    120361 40110 50150100240V AC; 50/60 Hz 150-SD1NBD 150-SD1FAD

    24V DC 150-SD1NBR

    140420 45132 60150100240V AC; 50/60 Hz 150-SD2NBD 150-SD2FAD

    24V DC 150-SD2NBR

    174520 63160 75200100240V AC; 50/60 Hz 150-SD3NBD 150-SD3FAD

    24V DC 150-SD3NBR

    Requires a bypass contactor. Add -BP or -NB to the end of the catalog number to denote an IEC or NEMA bypass contactor, respectively. Example, for aNEMA bypass contactor, Cat. No. 150-SB2FAD becomes 150-SB2FAD-NB.

    RatedUtilization

    Voltage[V AC]

    Motor Current[A]

    Motor kW, 50 Hz

    Motor Hp, 60 Hz Control Power Cat. No.

    IP65 (Type 4/12) Enclosed Non-Combination Controllers

    Cat. No.

    200/208

    3090

    1025100240V AC; 50/60 Hz 150-SB1NBD 150-SB1FHD

    24V DC 150-SB1NBR

    37110 1530100240V AC; 50/60 Hz 150-SB2NBD 150-SB2FHD

    24V DC 150-SB2NBR

    47140 2040100240V AC; 50/60 Hz 150-SB3NBD 150-SB3FHD

    24V DC 150-SB3NBR

    60180 2560100240V AC; 50/60 Hz 150-SB4NBD 150-SB4FHD

    24V DC 150-SB4NBR

    70210 2560100240V AC; 50/60 Hz 150-SC1NBD 150-SC1FHD

    24V DC 150-SC1NBR

    87260 3075100240V AC; 50/60 Hz 150-SC2NBD 150-SC2FHD

    24V DC 150-SC2NBR

    107320 40100100240V AC; 50/60 Hz 150-SC3NBD 150-SC3FHD

    24V DC 150-SC3NBR

    120361 50125100240V AC; 50/60 Hz 150-SD1NBD 150-SD1FHD

    24V DC 150-SD1NBR

    140420 50150100240V AC; 50/60 Hz 150-SD2NBD 150-SD2FHD

    24V DC 150-SD2NBR

    174520 75150100240V AC; 50/60 Hz 150-SD3NBD 150-SD3FHD

    24V DC 150-SD3NBR

    Requires a bypass contactor. Add -BP or -NB to the end of the catalog number to denote an IEC or NEMA bypass contactor, respectively. Example, for aNEMA bypass contactor, Cat. No. 150-SB2FHD becomes 150-SB2FHD-NB.

    Normal/Standard Duty Ratings (for pumps, compressors, elevators, and short conveyors)Utilization Category: AC-53a:3.5-10:99-2. Start Not to Exceed: 350% of the controller maximum current rating, 10 second start time, 99%ON load factor, two starts per hour with 40 C surrounding air ambient temperature.NOTE: Refer to and use Selection Wizards to ensure the SMC selection meets the application requirements. For additional assistance, pleasevisit www.ab.com or contact Industrial Controls Technical Support by email at [email protected] or by phone at 440-646-5800.

    Normal Duty Rated Open Type and Non-Combination Enclosed Controllers For Use with Line-Connected Motors

  • Bulletin 150

    SMC-50 Smart Motor Controllers

    16Visit our website: www.rockwellautomation.com/catalogs

    Publication 150-SG010E-EN-P

    Product Selection

    RatedUtilization

    Voltage[V AC]

    Motor Current[A]

    Motor kW, 50 Hz

    Motor Hp, 60 Hz Control Power Cat. No.

    IP65 (Type 4/12) Enclosed Non-Combination Controllers

    Cat. No.

    400/415 (kW)460 (Hp)

    3090 1750 2560100240V AC; 50/60 Hz 150-SB1NBD 150-SB1FBD

    24V DC 150-SB1NBR

    37110 2055 3075100240V AC; 50/60 Hz 150-SB2NBD 150-SB2FBD

    24V DC 150-SB2NBR

    47140 3075 40100100240V AC; 50/60 Hz 150-SB3NBD 150-SB3FBD

    24V DC 150-SB3NBR

    60180 3790 50150100240V AC; 50/60 Hz 150-SB4NBD 150-SB4FBD

    24V DC 150-SB4NBR

    70210 40110 60150100240V AC; 50/60 Hz 150-SC1NBD 150-SC1FBD

    24V DC 150-SC1NBR

    87260 50132 75200100240V AC; 50/60 Hz 150-SC2NBD 150-SC2FBD

    24V DC 150-SC2NBR

    107320 63160 100250100240V AC; 50/60 Hz 150-SC3NBD 150-SC3FBD

    24V DC 150-SC3NBR

    120361 75200 100300100240V AC; 50/60 Hz 150-SD1NBD 150-SD1FBD

    24V DC 150-SD1NBR

    140420 80220 125350100240V AC; 50/60 Hz 150-SD2NBD 150-SD2FBD

    24V DC 150-SD2NBR

    174520 100300 150450100240V AC; 50/60 Hz 150-SD3NBD 150-SD3FBD

    24V DC 150-SD3NBR

    Requires a bypass contactor. Add -BP or -NB to the end of the catalog number to denote an IEC or NEMA bypass contactor, respectively. Example, for aNEMA bypass contactor, Cat. No. 150-SB2FBD becomes 150-SB2FBD-NB.

    RatedUtilization

    Voltage[V AC]

    Motor Current[A]

    Motor kW, 50 Hz

    Motor Hp, 60 Hz Control Power Cat. No.

    IP65 (Type 4/12) Enclosed Non-Combination Controllers

    Cat. No.

    500 (kW)575 (Hp)

    3090 2063 3075100240V AC; 50/60 Hz 150-SB1NUD 150-SB1FCD

    24V DC 150-SB1NUR

    37110 2575 40100100240V AC; 50/60 Hz 150-SB2NUD 150-SB2FCD

    24V DC 150-SB2NUR

    47140 3290 50125100240V AC; 50/60 Hz 150-SB3NUD 150-SB3FCD

    24V DC 150-SB3NUR

    60180 45125 60150100240V AC; 50/60 Hz 150-SB4NUD 150-SB4FCD

    24V DC 150-SB4NUR

    70210 50150 75200100240V AC; 50/60 Hz 150-SC1NUD 150-SC1FCD

    24V DC 150-SC1NUR

    87260 63185 100250100240V AC; 50/60 Hz 150-SC2NUD 150-SC2FCD

    24V DC 150-SC2NUR

    107320 75220 125300100240V AC; 50/60 Hz 150-SC3NUD 150-SC3FCD

    24V DC 150-SC3NUR

    120361 90250 125350100240V AC; 50/60 Hz 150-SD1NUD 150-SD1FCD

    24V DC 150-SD1NUR

    140420 100300 150450100240V AC; 50/60 Hz 150-SD2NUD 150-SD2FCD

    24V DC 150-SD2NUR

    174520 125375 200500100240V AC; 50/60 Hz 150-SD3NUD 150-SD3FCD

    24V DC 150-SD3NUR

    Requires a bypass contactor. Add -BP or -NB to the end of the catalog number to denote an IEC or NEMA bypass contactor, respectively. Example, for aNEMA bypass contactor, Cat. No. 150-SB2FCD becomes 150-SB2FCD-NB.

    Normal Duty Rated Open Type and Non-Combination Enclosed Controllers For Use with Line-Connected Motors

  • Bulletin 150

    SMC-50 Smart Motor Controllers

    17Visit our website: www.rockwellautomation.com/catalogs

    Publication 150-SG010E-EN-P

    Product Selection

    Rated UtilizationVoltage[V AC] Motor Current [A] Motor kW, 50 Hz Motor Hp, 60 Hz Control Power Cat. No.

    690/Y (kW) 600 (Hp)

    3090 3080 3075100240V AC; 50/60 Hz 150-SB1NUD

    24V DC 150-SB1NUR

    37110 37100 40100100240V AC; 50/60 Hz 150-SB2NUD

    24V DC 150-SB2NUR

    47140 45132 50125100240V AC; 50/60 Hz 150-SB3NUD

    24V DC 150-SB3NUR

    60180 63160 60150100240V AC; 50/60 Hz 150-SB4NUD

    24V DC 150-SB4NUR

    70210 75200 75200100240V AC; 50/60 Hz 150-SC1NUD

    24V DC 150-SC1NUR

    87260 90250 100250100240V AC; 50/60 Hz 150-SC2NUD

    24V DC 150-SC2NUR

    107320 110315 125300100240V AC; 50/60 Hz 150-SC3NUD

    24V DC 150-SC3NUR

    120361 125355 125350100240V AC; 50/60 Hz 150-SD1NUD

    24V DC 150-SD1NUR

    140420 160400 150450100240V AC; 50/60 Hz 150-SD2NUD

    24V DC 150-SD2NUR

    174520 185500 200500100240V AC; 50/60 Hz 150-SD3NUD

    24V DC 150-SD3NUR

    Normal Duty Rated Open Type Controllers For Use with Line-Connected Motors

  • Bulletin 150

    SMC-50 Smart Motor Controllers

    18Visit our website: www.rockwellautomation.com/catalogs

    Publication 150-SG010E-EN-P

    Product Selection

    RatedUtilization

    Voltage[V AC]

    Motor Current[A]

    Motor kW, 50 Hz

    Motor Hp, 60 Hz Control Power Cat. No.

    IP65 (Type 4/12) Enclosed Non-Combination Controllers

    Cat. No.

    200/208

    3090

    1025100240V AC; 50/60 Hz 150-SB2NBD 150-SB2FHD

    24V DC 150-SB2NBR

    37110 1530100240V AC; 50/60 Hz 150-SB3NBD 150-SB3FHD

    24V DC 150-SB3NBR

    47140 2040100240V AC; 50/60 Hz 150-SB4NBD 150-SB4FHD

    24V DC 150-SB4NBR

    60180 2560100240V AC; 50/60 Hz 150-SC1NBD 150-SC1FHD

    24V DC 150-SC1NBR

    70210 2560100240V AC; 50/60 Hz 150-SC2NBD 150-SC2FHD

    24V DC 150-SC2NBR

    87260 3075100240V AC; 50/60 Hz 150-SC3NBD 150-SC3FHD

    24V DC 150-SC3NBR

    107320 40100100240V AC; 50/60 Hz 150-SD1NBD 150-SD1FHD

    24V DC 150-SD1NBR

    120361 50125100240V AC; 50/60 Hz 150-SD2NBD 150-SD2FHD

    24V DC 150-SD2NBR

    140420 50150100240V AC; 50/60 Hz 150-SD3NBD 150-SD3FHD

    24V DC 150-SD3NBR

    Requires a bypass contactor. Add -BP or -NB to the end of the catalog number to denote an IEC or NEMA bypass contactor, respectively. Example, for aNEMA bypass contactor, Cat. No. 150-SB2FHD becomes 150-SB2FHD-NB.

    RatedUtilization

    Voltage[V AC]

    Motor Current[A]

    Motor kW, 50 Hz

    Motor Hp, 60 Hz Control Power Cat. No.

    IP65 (Type 4/12) Enclosed Non-Combination Controllers

    Cat. No.

    230

    3090 1025 1530100240V AC; 50/60 Hz 150-SB2NBD 150-SB2FAD

    24V DC 150-SB2NBR

    37110 1132 1540100240V AC; 50/60 Hz 150-SB3NBD 150-SB3FAD

    24V DC 150-SB3NBR

    47140 1545 2050100240V AC; 50/60 Hz 150-SB4NBD 150-SB4FAD

    24V DC 150-SB4NBR

    60180 18.555 2560100240V AC; 50/60 Hz 150-SC1NBD 150-SC1FAD

    24V DC 150-SC1NBR

    70210 2263 3075100240V AC; 50/60 Hz 150-SC2NBD 150-SC2FAD

    24V DC 150-SC2NBR

    87260 3080 40100100240V AC; 50/60 Hz 150-SC3NBD 150-SC3FAD

    24V DC 150-SC3NBR

    107320 37100 50125100240V AC; 50/60 Hz 150-SD1NBD 150-SD1FAD

    24V DC 150-SD1NBR

    120361 40110 50150100240V AC; 50/60 Hz 150-SD2NBD 150-SD2FAD

    24V DC 150-SD2NBR

    140420 45132 60150100240V AC; 50/60 Hz 150-SD3NBD 150-SD3FAD

    24V DC 150-SD3NBR

    Requires a bypass contactor. Add -BP or -NB to the end of the catalog number to denote an IEC or NEMA bypass contactor, respectively. Example, for aNEMA bypass contactor, Cat. No. 150-SB2FAD becomes 150-SB2FAD-NB.

    Heavy Duty Ratings (for centrifugal fans, crushers, mixers, long conveyors, etc.)Utilization Category: AC-53a:3.5-30:99-1. Start Not to Exceed: 350% of the controller maximum current rating, 30 second start time, 99%ON load factor, one start per hour with 50 C surrounding air ambient temperature.NOTE: Refer to and use Selection Wizards to ensure the SMC selection meets the application requirements. For additional assistance, pleasevisit www.ab.com or contact Industrial Controls Technical Support by email at [email protected] or byphone at 440-646-5800.

    Heavy Duty Rated Open Type and Non-Combination Enclosed Controllers For Use with Line-Connected Motors

  • Bulletin 150

    SMC-50 Smart Motor Controllers

    19Visit our website: www.rockwellautomation.com/catalogs

    Publication 150-SG010E-EN-P

    Product Selection

    RatedUtilization

    Voltage[V AC]

    Motor Current[A]

    Motor kW, 50 Hz

    Motor Hp, 60 Hz Control Power Cat. No.

    IP65 (Type 4/12) Enclosed Non-Combination Controllers

    Cat. No.

    400/415 (kW)460 (Hp)

    3090 1750 2560100240V AC; 50/60 Hz 150-SB2NBD 150-SB2FBD

    24V DC 150-SB2NBR

    37110 2055 3075100240V AC; 50/60 Hz 150-SB3NBD 150-SB3FBD

    24V DC 150-SB3NBR

    47140 3075 40100100240V AC; 50/60 Hz 150-SB4NBD 150-SB4FBD

    24V DC 150-SB4NBR

    60180 3790 50150100240V AC; 50/60 Hz 150-SC1NBD 150-SC1FBD

    24V DC 150-SC1NBR

    70210 40110 60150100240V AC; 50/60 Hz 150-SC2NBD 150-SC2FBD

    24V DC 150-SC2NBR

    87260 50132 75200100240V AC; 50/60 Hz 150-SC3NBD 150-SC3FBD

    24V DC 150-SC3NBR

    107320 63160 100250100240V AC; 50/60 Hz 150-SD1NBD 150-SD1FBD

    24V DC 150-SD1NBR

    120361 75200 100300100240V AC; 50/60 Hz 150-SD2NBD 150-SD2FBD

    24V DC 150-SD2NBR

    140420 80220 125350100240V AC; 50/60 Hz 150-SD3NBD 150-SD3FBD

    24V DC 150-SD3NBR

    Requires a bypass contactor. Add -BP or -NB to the end of the catalog number to denote an IEC or NEMA bypass contactor, respectively. Example, for aNEMA bypass contactor, Cat. No. 150-SB2FBD becomes 150-SB2FBD-NB.

    RatedUtilization

    Voltage[V AC]

    Motor Current[A]

    Motor kW, 50 Hz

    Motor Hp, 60 Hz Control Power Cat. No.

    IP65 (Type 4/12) Enclosed Non-Combination Controllers

    Cat. No.

    500 (kW)575 (Hp)

    3090 2063 3075100240V AC; 50/60 Hz 150-SB2NUD 150-SB2FCD

    24V DC 150-SB2NUR

    37110 2575 40100100240V AC; 50/60 Hz 150-SB3NUD 150-SB3FCD

    24V DC 150-SB3NUR

    47140 3290 50125100240V AC; 50/60 Hz 150-SB4NUD 150-SB4FCD

    24V DC 150-SB4NUR

    60180 45125 60150100240V AC; 50/60 Hz 150-SC1NUD 150-SC1FCD

    24V DC 150-SC1NUR

    70210 50150 75200100240V AC; 50/60 Hz 150-SC2NUD 150-SC2FCD

    24V DC 150-SC2NUR

    87260 63185 100250100240V AC; 50/60 Hz 150-SC3NUD 150-SC3FCD

    24V DC 150-SC3NUR

    107320 75220 125300100240V AC; 50/60 Hz 150-SD1NUD 150-SD1FCD

    24V DC 150-SD1NUR

    120361 90250 125350100240V AC; 50/60 Hz 150-SD2NUD 150-SD2FCD

    24V DC 150-SD2NUR

    140420 100300 150450100240V AC; 50/60 Hz 150-SD3NUD 150-SD3FCD

    24V DC 150-SD3NUR

    Requires a bypass contactor. Add -BP or -NB to the end of the catalog number to denote an IEC or NEMA bypass contactor, respectively. Example, for aNEMA bypass contactor, Cat. No. 150-SB2FCD becomes 150-SB2FCD-NB.

    Heavy Duty Rated Open Type and Non-Combination Enclosed Controllers For Use with Line-Connected Motors

  • Bulletin 150

    SMC-50 Smart Motor Controllers

    20Visit our website: www.rockwellautomation.com/catalogs

    Publication 150-SG010E-EN-P

    Product Selection

    Rated UtilizationVoltage[V AC] Motor Current [A] Motor kW, 50 Hz Motor Hp, 60 Hz Control Power Cat. No.

    690/Y (kW) 600 (Hp)

    3090 3080 3075100240V AC; 50/60 Hz 150-SB2NUD

    24V DC 150-SB2NUR

    37110 37100 40100100240V AC; 50/60 Hz 150-SB3NUD

    24V DC 150-SB3NUR

    47140 45132 50125100240V AC; 50/60 Hz 150-SB4NUD

    24V DC 150-SB4NUR

    60180 63160 60150100240V AC; 50/60 Hz 150-SC1NUD

    24V DC 150-SC1NUR

    70210 75200 75200100240V AC; 50/60 Hz 150-SC2NUD

    24V DC 150-SC2NUR

    87260 90250 100250100240V AC; 50/60 Hz 150-SC3NUD

    24V DC 150-SC3NUR

    107320 110315 125300100240V AC; 50/60 Hz 150-SD1NUD

    24V DC 150-SD1NUR

    120361 125355 125350100240V AC; 50/60 Hz 150-SD2NUD

    24V DC 150-SD2NUR

    140420 160400 150450100240V AC; 50/60 Hz 150-SD3NUD

    24V DC 150-SD3NUR

    Heavy Duty Rated Open Type Controllers For Use with Line-Connected Motors

  • Bulletin 150

    SMC-50 Smart Motor Controllers

    21Visit our website: www.rockwellautomation.com/catalogs

    Publication 150-SG010E-EN-P

    Product Selection

    Rated UtilizationVoltage[V AC] Motor Current [A] Motor kW, 50 Hz Motor Hp, 60 Hz Control Power Cat. No.

    200/208

    52155

    2050100240V AC; 50/60 Hz 150-SB1NBD

    24V DC 150-SB1NBR

    65190 2560100240V AC; 50/60 Hz 150-SB2NBD

    24V DC 150-SB2NBR

    82242 3075100240V AC; 50/60 Hz 150-SB3NBD

    24V DC 150-SB3NBR

    104311 40100100240V AC; 50/60 Hz 150-SB4NBD

    24V DC 150-SB4NBR

    122363 50125100240V AC; 50/60 Hz 150-SC1NBD

    24V DC 150-SC1NBR

    151450 60150100240V AC; 50/60 Hz 150-SC2NBD

    24V DC 150-SC2NBR

    186554 75200100240V AC; 50/60 Hz 150-SC3NBD

    24V DC 150-SC3NBR

    210625 75200100240V AC; 50/60 Hz 150-SD1NBD

    24V DC 150-SD1NBR

    243727 100250100240V AC; 50/60 Hz 150-SD2NBD

    24V DC 150-SD2NBR

    302900 125300100240V AC; 50/60 Hz 150-SD3NBD

    24V DC 150-SD3NBR

    Rated UtilizationVoltage[V AC] Motor Current [A] Motor kW, 50 Hz Motor Hp, 60 Hz Control Power Cat. No.

    230

    52155 1750 2060100240V AC; 50/60 Hz 150-SB1NBD

    24V DC 150-SB1NBR

    65190 2055 2560100240V AC; 50/60 Hz 150-SB2NBD

    24V DC 150-SB2NBR

    82242 3075 4075100240V AC; 50/60 Hz 150-SB3NBD

    24V DC 150-SB3NBR

    104311 37100 40100100240V AC; 50/60 Hz 150-SB4NBD

    24V DC 150-SB4NBR

    122363 40110 50125100240V AC; 50/60 Hz 150-SC1NBD

    24V DC 150-SC1NBR

    151450 50132 60150100240V AC; 50/60 Hz 150-SC2NBD

    24V DC 150-SC2NBR

    186554 63160 75200100240V AC; 50/60 Hz 150-SC3NBD

    24V DC 150-SC3NBR

    210625 75200 100250100240V AC; 50/60 Hz 150-SD1NBD

    24V DC 150-SD1NBR

    243727 80220 100300100240V AC; 50/60 Hz 150-SD2NBD

    24V DC 150-SD2NBR

    302900 100300 125350100240V AC; 50/60 Hz 150-SD3NBD

    24V DC 150-SD3NBR

    Normal Duty Rated Open Type Controllers For Use with Delta-Connected Motors

    Normal/Standard Duty Ratings (for pumps, compressors, elevators, and short conveyors)Utilization Category: AC-53a:3.5-10:99-2. Start Not to Exceed: 350% of the controller maximum current rating, 10 second start time, 99%ON load factor, two starts per hour with 40 C surrounding air ambient temperature.NOTE: Refer to and use Selection Wizards to ensure the SMC selection meets the application requirements. For additional assistance, pleasevisit www.ab.com or contact Industrial Controls Technical Support by email at [email protected] or by phone at 440-646-5800.

  • Bulletin 150

    SMC-50 Smart Motor Controllers

    22Visit our website: www.rockwellautomation.com/catalogs

    Publication 150-SG010E-EN-P

    Product Selection

    Rated UtililizationVoltage[V AC] Motor Current [A] Motor kW, 50 Hz Motor Hp, 60 Hz Control Power Cat. No.

    400/415 (kW)460 (Hp)

    52155 3080 40100100240V AC; 50/60 Hz 150-SB1NBD

    24V DC 150-SB1NBR

    65190 37100 50150100240V AC; 50/60 Hz 150-SB2NBD

    24V DC 150-SB2NBR

    82242 50132 75200100240V AC; 50/60 Hz 150-SB3NBD

    24V DC 150-SB3NBR

    104311 63160 100250100240V AC; 50/60 Hz 150-SB4NBD

    24V DC 150-SB4NBR

    122363 75200 100300100240V AC; 50/60 Hz 150-SC1NBD

    24V DC 150-SC1NBR

    151450 90250 125350100240V AC; 50/60 Hz 150-SC2NBD

    24V DC 150-SC2NBR

    186554 110315 200450100240V AC; 50/60 Hz 150-SC3NBD

    24V DC 150-SC3NBR

    210625 125355 200500100240V AC; 50/60 Hz 150-SD1NBD

    24V DC 150-SD1NBR

    243727 150400 250600100240V AC; 50/60 Hz 150-SD2NBD

    24V DC 150-SD2NBR

    302900 185530 250700100240V AC; 50/60 Hz 150-SD3NBD

    24V DC 150-SD3NBR

    Rated UtilizationVoltage[V AC] Motor Current [A] Motor kW, 50 Hz Motor Hp, 60 Hz Control Power Cat. No.

    500 (kW)575 (Hp)

    52155 37100 50150100240V AC; 50/60 Hz 150-SB1NUD

    24V DC 150-SB1NUR

    65190 50132 75150100240V AC; 50/60 Hz 150-SB2NUD

    24V DC 150-SB2NUR

    82242 63160 100250100240V AC; 50/60 Hz 150-SB3NUD

    24V DC 150-SB3NUR

    104311 75220 125300100240V AC; 50/60 Hz 150-SB4NUD

    24V DC 150-SB4NUR

    122363 90250 125350100240V AC; 50/60 Hz 150-SC1NUD

    24V DC 150-SC1NUR

    151450 110315 200450100240V AC; 50/60 Hz 150-SC2NUD

    24V DC 150-SC2NUR

    186554 132400 200500100240V AC; 50/60 Hz 150-SC3NUD

    24V DC 150-SC3NUR

    210625 150450 250600100240V AC; 50/60 Hz 150-SD1NUD

    24V DC 150-SD1NUR

    243727 185530 300700100240V AC; 50/60 Hz 150-SD2NUD

    24V DC 150-SD2NUR

    302900 220670 350900100240V AC; 50/60 Hz 150-SD3NUD

    24V DC 150-SD3NUR

    Normal Duty Rated Open Type Controllers For Use with Delta-Connected Motors

  • Bulletin 150

    SMC-50 Smart Motor Controllers

    23Visit our website: www.rockwellautomation.com/catalogs

    Publication 150-SG010E-EN-P

    Product Selection

    Heavy Duty Rated Open Type Controllers For Use with Delta-Connected Motors

    Rated UtilizationVoltage[V AC] Motor Current [A] Motor kW, 50 Hz Motor Hp, 60 Hz Control Power Cat. No.

    200/208

    52155

    2050100240V AC; 50/60 Hz 150-SB2NBD

    24V DC 150-SB2NBR

    65190 2560100240V AC; 50/60 Hz 150-SB3NBD

    24V DC 150-SB3NBR

    82242 3075100240V AC; 50/60 Hz 150-SB4NBD

    24V DC 150-SB4NBR

    104311 40100100240V AC; 50/60 Hz 150-SC1NBD

    24V DC 150-SC1NBR

    122363 50125100240V AC; 50/60 Hz 150-SC2NBD

    24V DC 150-SC2NBR

    151450 60150100240V AC; 50/60 Hz 150-SC3NBD

    24V DC 150-SC3NBR

    186554 75200100240V AC; 50/60 Hz 150-SD1NBD

    24V DC 150-SD1NBR

    210625 75200100240V AC; 50/60 Hz 150-SD2NBD

    24V DC 150-SD2NBR

    243727 100250100240V AC; 50/60 Hz 150-SD3NBD

    24V DC 150-SD3NBR

    Rated UtilizationVoltage[V AC] Motor Current [A] Motor kW, 50 Hz Motor Hp, 60 Hz Control Power Cat. No.

    230

    52155 1750 2060100240V AC; 50/60 Hz 150-SB2NBD

    24V DC 150-SB2NBR

    65190 2055 2560100240V AC; 50/60 Hz 150-SB3NBD

    24V DC 150-SB3NBR

    82242 3075 4075100240V AC; 50/60 Hz 150-SB4NBD

    24V DC 150-SB4NBR

    104311 37100 40100100240V AC; 50/60 Hz 150-SC1NBD

    24V DC 150-SC1NBR

    122363 40110 50125100240V AC; 50/60 Hz 150-SC2NBD

    24V DC 150-SC2NBR

    151450 50132 60150100240V AC; 50/60 Hz 150-SC3NBD

    24V DC 150-SC3NBR

    186554 63160 75200100240V AC; 50/60 Hz 150-SD1NBD

    24V DC 150-SD1NBR

    210625 75200 100250100240V AC; 50/60 Hz 150-SD2NBD

    24V DC 150-SD2NBR

    243727 80220 100300100240V AC; 50/60 Hz 150-SD3NBD

    24V DC 150-SD3NBR

    Heavy Duty Ratings (for centrifugal fans, crushers, mixers, long conveyors, etc.)Utilization Category: AC-53a:3.5-30:99-1. Start Not to Exceed: 350% of the controller maximum current rating, 30 second start time, 99%ON load factor, one start per hour with 50 C surrounding air ambient temperature.NOTE: Refer to and use Selection Wizards to ensure the SMC selection meets the application requirements. For additional assistance,please visit www.ab.com or contact Industrial Controls Technical Support by email at [email protected] or by phone at 440-646-5800.

  • Bulletin 150

    SMC-50 Smart Motor Controllers

    24Visit our website: www.rockwellautomation.com/catalogs

    Publication 150-SG010E-EN-P

    Product Selection

    Rated UtililizationVoltage[V AC] Motor Current [A] Motor kW, 50 Hz Motor Hp, 60 Hz Control Power Cat. No.

    400/415 (kW)460 (Hp)

    52155 3080 40100100240V AC; 50/60 Hz 150-SB2NBD

    24V DC 150-SB2NBR

    65190 37100 50150100240V AC; 50/60 Hz 150-SB3NBD

    24V DC 150-SB3NBR

    82242 50132 75200100240V AC; 50/60 Hz 150-SB4NBD

    24V DC 150-SB4NBR

    104311 63160 100250100240V AC; 50/60 Hz 150-SC1NBD

    24V DC 150-SC1NBR

    122363 75200 100300100240V AC; 50/60 Hz 150-SC2NBD

    24V DC 150-SC2NBR

    151450 90250 125350100240V AC; 50/60 Hz 150-SC3NBD

    24V DC 150-SC3NBR

    186554 110315 200450100240V AC; 50/60 Hz 150-SD1NBD

    24V DC 150-SD1NBR

    210625 125355 200500100240V AC; 50/60 Hz 150-SD2NBD

    24V DC 150-SD2NBR

    243727 150400 250600100240V AC; 50/60 Hz 150-SD3NBD

    24V DC 150-SD3NBR

    Rated UtilizationVoltage[V AC] Motor Current [A] Motor kW, 50 Hz Motor Hp, 60 Hz Control Power Cat. No.

    500 (kW)575 (Hp)

    52155 37100 50150100240V AC; 50/60 Hz 150-SB2NUD

    24V DC 150-SB2NUR

    65190 50132 75150100240V AC; 50/60 Hz 150-SB3NUD

    24V DC 150-SB3NUR

    82242 63160 100250100240V AC; 50/60 Hz 150-SB4NUD

    24V DC 150-SB4NUR

    104311 75220 125300100240V AC; 50/60 Hz 150-SC1NUD

    24V DC 150-SC1NUR

    122363 90250 125350100240V AC; 50/60 Hz 150-SC2NUD

    24V DC 150-SC2NUR

    151450 110315 200450100240V AC; 50/60 Hz 150-SC3NUD

    24V DC 150-SC3NUR

    186554 132400 200500100240V AC; 50/60 Hz 150-SD1NUD

    24V DC 150-SD1NUR

    210625 150450 250600100240V AC; 50/60 Hz 150-SD2NUD

    24V DC 150-SD2NUR

    243727 185530 300700100240V AC; 50/60 Hz 150-SD3NUD

    24V DC 150-SD3NUR

    Heavy Duty Rated Open Type Controllers For Use with Delta-Connected Motors

  • Bulletin 150

    SMC-50 Smart Motor Controllers

    25Visit our website: www.rockwellautomation.com/catalogs

    Publication 150-SG010E-EN-P

    Product Selection

    Rated Voltage[V AC] Max. kW, 50 Hz Max. Hp, 60 Hz

    Controller CurrentRating [A]

    IP65 (Type 4/12) EnclosedCombination Controllerswith Fusible Disconnect

    IP65 (Type 4/12) EnclosedCombination Controllers

    with Circuit BreakerCat. No. Cat. No.

    200/208

    10 90 152H-SB1FHD-41 153H-SB1FHD-41

    15 90 152H-SB1FHD-42 153H-SB1FHD-42

    20 90 152H-SB1FHD-43 153H-SB1FHD-43

    25 90 152H-SB1FHD-44 153H-SB1FHD-44

    30 110 152H-SB2FHD-45 153H-SB2FHD-45

    40 140 152H-SB3FHD-46 153H-SB3FHD-46

    50 180 152H-SB4FHD-47 153H-SB4FHD-47

    60 180 152H-SB4FHD-48 153H-SC1FHD-48

    60 210 152H-SC1FHD-48 153H-SC1FHD-48

    75 260 152H-SC2FHD-49 153H-SC2FHD-49

    100 320 152H-SC3FHD-50 153H-SC3FHD-50

    125 361 152H-SD1JHD-51 153H-SD1JHD-51

    150 420 152H-SD2JHD-52 153H-SD2JHD-52

    150 520 152H-SD3JHD-52 153H-SD3JHD-52

    230

    15 90 152H-SB1FAD-42 153H-SB1FAD-42

    20 90 152H-SB1FAD-43 153H-SB1FAD-43

    25 90 152H-SB1FAD-44 153H-SB1FAD-44

    30 90 152H-SB1FAD-45 153H-SB1FAD-45

    40 110 152H-SB2FAD-46 153H-SB2FAD-46

    50 140 152H-SB3FAD-47 153H-SB3FAD-47

    60 180 152H-SB4FAD-48 153H-SB4FAD-48

    75 210 152H-SC1FAD-49 153H-SC1FAD-49

    100 260 152H-SC2FAD-50 153H-SC2FAD-50

    125 320 152H-SC3FAD-51 153H-SC3FAD-51

    150 361 152H-SD1JAD-52 153H-SD1JAD-52

    150 420 152H-SD2JAD-52 153H-SD2JAD-52

    200 520 152H-SD3JAD-54 153H-SD3JAD-54

    These controllers require a separate 100240V, 50/60 Hz single-phase control source. To add a control circuit transformer to the enclosure, add theappropriate option code to the catalog string.

    Requires a bypass contactor. Add -BP or -NB to the end of the catalog number to denote an IEC or NEMA bypass contactor, respectively. Example, for aNEMA bypass contactor, Cat. No. 152H-SB2FHD-45 becomes 152H-SB2FHD-45-NB.

    Normal Duty Rated Combination Enclosed (IP65, Type 4/12) Controllers with Fusible Disconnect or Circuit Breaker

  • Bulletin 150

    SMC-50 Smart Motor Controllers

    26Visit our website: www.rockwellautomation.com/catalogs

    Publication 150-SG010E-EN-P

    Product Selection

    Rated Voltage[V AC] Max. kW, 50 Hz Max. Hp, 60 Hz

    Controller CurrentRating [A]

    IP65 (Type 4/12) EnclosedCombination Controllerswith Fusible Disconnect

    IP65 (Type 4/12) EnclosedCombination Controllers

    with Circuit BreakerCat. No. Cat. No.

    460

    25 90 152H-SB1FBD-44 153H-SB1FBD-44

    30 90 152H-SB1FBD-45 153H-SB1FBD-45

    40 90 152H-SB1FBD-46 153H-SB1FBD-46

    50 90 152H-SB1FBD-47 153H-SB1FBD-47

    60 90 152H-SB1FBD-48 153H-SB1FBD-48

    75 110 152H-SB2FBD-49 153H-SB2FBD-49

    100 140 152H-SB3FBD-50 153H-SB3FBD-50

    125 180 152H-SB4FBD-51 153H-SB4FBD-51

    150 180 152H-SB4FBD-52 153H-SB4FBD-52

    150 210 152H-SC1FBD-52 153H-SC1FBD-52

    200 260 152H-SC2FBD-54 153H-SC2FBD-54

    250 320 152H-SC3FBD-56 153H-SC3FBD-56

    300 361 152H-SD1JBD-57 153H-SD1JBD-57

    350 420 152H-SD2JBD-58 153H-SD2JBD-58

    400 520 152H-SD3JBD-59 153H-SD3JBD-59

    450 520 152H-SD3JBD-60 153H-SD3JBD-60

    500/575

    30 90 152H-SB1FCD-45 153H-SB1FCD-45

    40 90 152H-SB1FCD-46 153H-SB1FCD-46

    50 90 152H-SB1FCD-47 153H-SB1FCD-47

    60 90 152H-SB1FCD-48 153H-SB1FCD-48

    75 90 152H-SB1FCD-49 153H-SB1FCD-49

    100 110 152H-SB2FCD-50 153H-SB2FCD-50

    125 140 152H-SB3FCD-51 153H-SB3FCD-51

    150 180 152H-SB4FCD-52 153H-SB4FCD-52

    200 210 152H-SC1FCD-54 153H-SC1FCD-54

    250 260 152H-SC2FCD-56 153H-SC2FCD-56

    300 320 152H-SC3FCD-57 153H-SC3FCD-57

    350 361 152H-SD1JCD-58 153H-SD1JCD-58

    400 420 152H-SD2JCD-59 153H-SD2JCD-59

    450 520 152H-SD3JCD-60 153H-SD3JCD-60

    500 520 152H-SD3JCD-61 153H-SD3JCD-61

    Requires a bypass contactor. Add -BP or -NB to the end of the catalog number to denote an IEC or NEMA bypass contactor, respectively. Example, for aNEMA bypass contactor, Cat. No. 152H-SB2FBD-49 becomes 152H-SB2FBD-49-NB.

    Normal Duty Rated Combination Enclosed (IP65, Type 4/12) Controllers with Fusible Disconnect or Circuit Breaker

  • Bulletin 150

    SMC-50 Smart Motor Controllers

    27Visit our website: www.rockwellautomation.com/catalogs

    Publication 150-SG010E-EN-P

    Product Selection

    Heavy Duty Rated Combination Enclosed (IP65, Type 4/12) Controllers with Fusible Disconnect or Circuit Breaker

    Rated Voltage[V AC] Max. kW, 50 Hz Max. Hp, 60 Hz

    Controller CurrentRating [A]

    IP65 (Type 4/12) EnclosedCombination Controllerswith Fusible Disconnect

    IP65 (Type 4/12) EnclosedCombination Controllers

    with Circuit BreakerCat. No. Cat. No.

    200/208

    10 90 152H-SB2FHD-41 153H-SB2FHD-41

    15 90 152H-SB2FHD-42 153H-SB2FHD-42

    20 90 152H-SB2FHD-43 153H-SB2FHD-43

    25 90 152H-SB2FHD-44 153H-SB2FHD-44

    30 110 152H-SB3FHD-45 153H-SB3FHD-45

    40 140 152H-SB4FHD-46 153H-SB4FHD-46

    50 180 152H-SC1FHD-47 153H-SC1FHD-47

    60 180 152H-SC1FHD-48 153H-SC1FHD-48

    60 210 152H-SC2FHD-49 153H-SC2FHD-49

    75 260 152H-SC3FHD-49 153H-SC3FHD-49

    100 320 152H-SD1JHD-50 153H-SD1JHD-50

    125 361 152H-SD2JHD-51 153H-SD2JHD-51

    150 420 152H-SD3JHD-52 153H-SD3JHD-52

    230

    15 90 152H-SB2FAD-42 153H-SB2FAD-42

    20 90 152H-SB2FAD-43 153H-SB2FAD-43

    25 90 152H-SB2FAD-44 153H-SB2FAD-44

    30 90 152H-SB2FAD-45 153H-SB2FAD-45

    40 110 152H-SB3FAD-46 153H-SB3FAD-46

    50 140 152H-SB4FAD-47 153H-SB4FAD-47

    60 180 152H-SC1FAD-48 153H-SC1FAD-48

    75 210 152H-SC2FAD-49 153H-SC2FAD-49

    100 260 152H-SC3FAD-50 153H-SC3FAD-50

    125 320 152H-SD1JAD-51 153H-SD1JAD-51

    150 361 152H-SD2JAD-52 153H-SD2JAD-52

    150 420 152H-SD3JAD-52 153H-SD3JAD-52

    Requires a bypass contactor. Add -BP or -NB to the end of the catalog number to denote an IEC or NEMA bypass contactor, respectively. Example, for aNEMA bypass contactor, Cat. No. 152H-SB2FHD-41 becomes 152H-SB2FHD-41-NB.

  • Bulletin 150

    SMC-50 Smart Motor Controllers

    28Visit our website: www.rockwellautomation.com/catalogs

    Publication 150-SG010E-EN-P

    Product Selection

    Heavy Duty Rated Combination Enclosed (IP65, Type 4/12) Controllers with Fusible Disconnect or Circuit Breaker

    Rated Voltage[V AC] Max. kW, 50 Hz Max. Hp, 60 Hz

    Controller CurrentRating [A]

    IP65 (Type 4/12) EnclosedCombination Controllerswith Fusible Disconnect

    IP65 (Type 4/12) EnclosedCombination Controllers

    with Circuit BreakerCat. No. Cat. No.

    460

    25 90 152H-SB2FBD-44 153H-SB2FBD-44

    30 90 152H-SB2FBD-45 153H-SB2FBD-45

    40 90 152H-SB2FBD-46 153H-SB2FBD-46

    50 90 152H-SB2FBD-47 153H-SB2FBD-47

    60 90 152H-SB2FBD-48 153H-SB2FBD-48

    75 110 152H-SB3FBD-49 153H-SB3FBD-49

    100 140 152H-SB4FBD-50 153H-SB4FBD-50

    125 180 152H-SC1FBD-51 153H-SC1FBD-51

    150 180 152H-SC1FBD-52 153H-SC1FBD-52

    150 210 152H-SC2FBD-52 153H-SC2FBD-52

    200 260 152H-SC3FBD-54 153H-SC3FBD-54

    250 320 152H-SD1JBD-56 153H-SD1JBD-56

    300 361 152H-SD2JBD-57 153H-SD2JBD-57

    350 420 152H-SD3JBD-58 153H-SD3JBD-58

    500/575

    30 90 152H-SB2FCD-45 153H-SB2FCD-45

    40 90 152H-SB2FCD-46 153H-SB2FCD-46

    50 90 152H-SB2FCD-47 153H-SB2FCD-47

    60 90 152H-SB2FCD-48 153H-SB2FCD-48

    75 90 152H-SB2FCD-49 153H-SB2FCD-49

    100 110 152H-SB3FCD-50 153H-SB3FCD-50

    125 140 152H-SB4FCD-51 153H-SB4FCD-51

    150 180 152H-SC1FCD-52 153H-SC1FCD-52

    200 210 152H-SC2FCD-54 153H-SC2FCD-54

    250 260 152H-SC3FCD-56 153H-SC3FCD-56

    300 320 152H-SD1JCD-57 153H-SD1JCD-57

    350 361 152H-SD2JCD-58 153H-SD2JCD-58

    400 420 152H-SD3JCD-59 153H-SD3JCD-59

    450 420 152H-SD3JCD-60 153H-SD3JCD-60

    Requires a bypass contactor. Add -BP or -NB to the end of the catalog number to denote an IEC or NEMA bypass contactor, respectively. Example, for aNEMA bypass contactor, Cat. No. 152H-SB2FBD-44 becomes 152H-SB2FBD-44-NB.

  • Bulletin 150

    SMC-50 Smart Motor Controllers

    29Visit our website: www.rockwellautomation.com/catalogs

    Publication 150-SG010E-EN-P

    Options

    Enclosed Options

    Option DescriptionCat. No.

    Modification

    Push Buttons

    Start-Stop Push Button -1

    Start-Stop Push Button with H-O-A Selector Switch -1F

    Soft Stop Push Button 1XA

    Pump Stop Push Button 1XB

    Slow Speed Push Button 1XC

    Brake Push Button 1XD

    Accu-Stop/Slow Speed Push Button 1XE

    Selector SwitchHand-Off-Auto Selector Switch -3

    SMC-Off-Bypass Selector Switch -3B

    Pilot Lights

    Transformer Pilot Light - Green Power On Indicator -4G

    Transformer Pilot Light - Red Run Indicator -4R

    Push-to-Test Pilot Light - Red Run Indicator -5R

    Control Circuit Transformer

    Control Circuit Transformer (fused primary and secondary) -6P

    Additional 100VA Control Circuit Transformer (fused primary and secondary) -6PX

    1000VA Control Circuit Transformer (fused primary and secondary) -6PK

    1600VA Control Circuit Transformer (fused primary and secondary) -6PL

    2000VA Control Circuit Transformer (fused primary and secondary) -6PM

    Protective Modules

    480V Line Side Protective Module-8L

    600V Line Side Protective Module

    480V Load Side Protective Module-8M

    600V Load Side Protective Module

    480V Both Line and Load Side Protective Modules-8B

    600V Both Line and Load Side Protective Modules

    Communication Module

    RS-485 -20S

    DeviceNet -20D

    Ethernet/IP -20E

    Control Net -20C

    ProfiBUS -20P

    Disconnect AuxiliaryN.O. disconnect auxiliary mounted on operating mechanism -98

    N.C. disconnect auxiliary mounted on operating mechanism -99

    Circuit Breaker AuxiliaryInternal N.O. circuit breaker auxiliary -98X

    Internal N.C. circuit breaker auxiliary -99X

    Contactors

    IEC Bypass Contactor (does not include overload relay) -BP

    NEMA Bypass Contactor (does not include overload relay) -NB

    NEMA Isolation Contactor (150B/152B/153B must be selected) -NI

    Human Interface Module Door-Mounted, Full Numeric (Type 4/12, includes 3 m cable) -HC6

    Service Entrance Label Service Entrance Label -SEL

    Oil Pump Starter Bulletin 509 NEMA Size 1starter and Bulletin 592 solid-state overload -OPS

    Add the designated letter to the end of the cat. no. Example: To add the EtherNet/IP option: Cat. No. 152H-SB1FBD-48-1 becomes Cat. No. 152H-SB1FBD-48-1-20E.

    Bypass contactor and overload are not included with this option. A -BP or -NB needs to be added to the catalog number to add these devices.

  • Bulletin 150

    SMC-50 Smart Motor Controllers

    30Visit our website: www.rockwellautomation.com/catalogs

    Publication 150-SG010E-EN-P

    Accessories

    Option Modules

    Current Rating Description Cat. No.

    90...520 480V Protective Module 150-F84L

    90520 600V Protective Module 150-F86L

    The same protective module mounts on the line or load side of the SMC-50. Use of protective modules is highly recommended. For applications requiringboth line and load side protection, two protective modules must be ordered.

    Protective modules must not be placed on the load (motor) side of an SMC-50 when using an inside-the-delta connection or with pump, braking, or linearspeed acceleration/deceleration control.

    DescriptionCompatible Control

    Module Ports

    Maximum # ofOption Modules of this

    Type Per Controller Cat. No.

    PTC, Ground Fault, & Current FeedbackOption Module 7 & 8 1 150-SM2

    Analog I/O Option Module: 2 analog inputs(voltage or current) and 2 analog outputs

    (voltage or current)7, 8, 9 3 150-SM3

    Digital I/O Option Module: 4 100240V ACinputs and 3 relay outputs 7, 8, 9 3 150-SM4

    Parameter Configuration Module DIP androtary dial 7, 8, 9 1 150-SM6

    See page 13 for additional information. See page 13 for additional information. See page 12 for additional information.

    Description Rated Current Cat. No.

    Three-Phase Current Monitoring Module

    30180 A

    825-MCM180

    181520 A

    825-MCM20

    Connection Cable (Replacement) Cat. No. 150-SM2 to Bul. 825-MCM Connection 825-MCA Used with a Cat. No. 150-SM2 to provide current feedback to the SMC-50 when in external bypass configuration. Requires user-supplied current transformers with 5 A secondary.

    Option modules can be used to add or expand the functionality of the SMC-50 Control Module. Option modules are installed into the controlmodule's three expansion ports, 7 through 9.NOTE: If network communication is required, a Cat. No. 20-COMM-X communication adapter must be inserted in expansion port 9.

    Description Turns Ratio Cat. No.

    Core Balance Ground FaultSensor 100:1 825-CBCT

    Used with a Cat. No. 150-SM2 to provide ground current feedback.NOTE: The ground fault sensing feature of the SMC-50 is intended for monitoring purposes only. It is not to be used as a ground fault circuit interrupter forpersonnel protection as defined by Article 100 of the NEC. The sensing feature has not been evaluated to UL 1053.

    Protective Modules

    Converter Modules

  • Bulletin 150

    SMC-50 Smart Motor Controllers

    31Visit our website: www.rockwellautomation.com/catalogs

    Publication 150-SG010E-EN-P

    Accessories

    Description For Use WithPkg.

    Quantity Cat. No.IEC line or load terminal cover for 90180 A devices.

    Dead front protectionIP2X finger safe when used with 250 MCM cable

    150-SB FrameB (90180 A)

    units only.1 150-STCB

    For Use WithCurrent

    Range [A] Wire Size Range

    Total No. of Terminal LugsPossible Each Side Pkg.

    Qty. Cat. No.Line Side Load Side

    150-SB 90180 #6250 MCM AWG16 mm2120 mm2 3 3 3 199-LF1

    150-SC 210320 #6250 MCM AWG16 mm2120 mm2 6 6 3 199-LF1

    150-SD 361520 #4500 MCM AWG25 mm2240 mm2 6 6 3 199-LG1

    SMC-50 Terminal Lug Kits - No Bypass

    For Use WithCurrent

    Range [A]

    Wire Size Range

    Total No. ofDistribution Blocks Needed per Side Pkg.

    Qty. Cat. No.Line Side Load Side Line Side Load Side

    150-SB 155311 (2) #4 AWG500 MCM25240 mm2(2) #4 AWG500 MCM

    25240 mm2 3 1 1492-BG

    150-SC 363554 (2) 1/0 AWG750 MCM54400 mm2(6) 6 AWG250 MCM

    16120 mm2 1 1Marathon SpecialProducts Cat. No.

    1353703

    150-SD 625900 (4) 1/0 AWG750 MCM54400 mm2(4) 1/0 AWG750 MCM

    54400 mm2 3 1Marathon SpecialProducts Cat. No.

    1352702

    For Use WithCurrent

    Range [A]

    BypassKit Cat.

    No.

    150-SC 210320 150-SCBK

    150-SD 361520 150-SDBK

    For additional information, see page 8, page 43, and page 47.

    IEC Terminal Covers

    SMC-50 Terminal Lug Kits - With Bypass

    Inside-the-Delta Distribution Blocks

    For Use WithCurrent

    Range [A] Wire Size Range

    Total No. ofTerminal Lugs

    Possible Each Side Pkg.Qty.

    Lug Cat.No.Line Side Load Side

    150-SB 90180 (2)#6250 MCM AWG16 mm2120 mm2 3 3 3 1494R-N14

    150-SC 210320 #6250 MCM AWG16 mm2120 mm26 (6 additional

    needed for bypasskit)

    6 3 199-LF1

    150-SD 361520 #4500 MCM AWG25 mm2240 mm26 (6 additional

    needed for bypasskit)

    6 3 199-LG1

    Bypass Kits

  • Bulletin 150

    SMC-50 Smart Motor Controllers

    32Visit our website: www.rockwellautomation.com/catalogs

    Publication 150-SG010E-EN-P

    Accessories

    Human Interface Modules (HIM) & Communication Modules

    Description Cat. No.

    SMC-50 Controller Bezel-Mounted Enhanced, LCD, Full Numeric Keypad 20-HIM-A6

    Door-Mounted HIM Remote (panel mount) LCD Display, Full Numeric Keypad(version of Cat. No. 20-HIM-A6) 20-HIM-C6S

    HIM Interface Cables

    HIM Interface Cable, 1 m (39 in) 20-HIM-H10

    Cable Kit (Male-Female) 0.33 m (1.1 ft) 1202-H03

    Cable Kit (Male-Female) 1 m (3.3 ft) 1202-H10

    Cable Kit (Male-Female) 3 m (9.8 ft) 1202-H30

    Cable Kit (Male-Female) 9 m (29.5 ft) 1202-H90

    DPI/SCANport One to Two Port Splitter Cable 1203-S03

    Description (IP30/Type 1) For Use With

    Communication Modules(installed into the physicalspace assigned to controlmodule expansion port 9;

    connected to DPI port 4 viacable)

    RS485 DF1 Communication Adapter

    Bulletin 150-Sxx

    20-COMM-S

    PROFIBUS DP Communication Adapter 20-COMM-P

    ControlNet Communication Adapter (Coax) 20-COMM-C

    Interbus Communication Adapter 20-COMM-I

    Modbus/TCP Communication Adapter 20-COMM-M

    DeviceNet Communication Adapter 20-COMM-D

    EtherNet/IP Communication Adapter 20-COMM-E

    Dual-port EtherNet/IP Communication Adapter 20-COMM-ER

    HVAC Communication Adapter 20-COMM-H

    ControlNet Communication Adapter (Fiber) 20-COMM-Q

    Connected Componets Workbench

    Programming Software Windows7/2000/XP/Vista

    Available for download atwww.rockwellautomation.com

    DriveExecutive 9303-4DTE01ENE

    DriveTools SP 9303-4DTS01ENE

    AnaCANda RS-232 to DPIPC Interface

    Serial 1203-SSS

    DPI to USB USB 1203-USB

    A cable is required if 20-HIM-A6 is connected to the SMC-50 DPI Port #2 and used as a handheld device. A 3 m (9.8 ft.) 1202-C30 cable is provided. Includes DriveExecutive and DriveObserver . Includes Cat. No. 1203-SFC and 1202-C10 cables. Includes Cat. No. 20-HIM-H10 and 22-HIM-H10 cables.

  • Bulletin 150

    SMC-50 Smart Motor Controllers

    33Visit our website: www.rockwellautomation.com/catalogs

    Publication 150-SG010E-EN-P

    Renewal Parts

    Spare or Replacement PartsSpare or Replacement Power Poles and Assembies

    Description

    100240V ACControl Voltage

    24V DC ControlVoltage

    Cat. No. Cat. No.

    Frame B Power Structure Assembly(Contains all three power poles in a single package andincludes the pole-to-control module transition cover and

    cooling fan.)

    90 A, 200480V AC line 150-SPPB1B 150-SPPB1BR

    110 A, 200480V AC line 150-SPPB2B 150-SPPB2BR

    140 A, 200480V AC line 150-SPPB3B 150-SPPB3BR

    180 A, 200480V AC line 150-SPPB4B 150-SPPB4BR

    90 A, 200690V AC line 150-SPPB1U 150-SPPB1UR

    110 A, 200690V AC line 150-SPPB2U 150-SPPB2UR

    140 A, 200690V AC line 150-SPPB3U 150-SPPB3UR

    180 A, 200690V AC line 150-SPPB4U 150-SPPB4UR

    Frame C Power Pole(Contains one power pole SCR and heatsink

    assembly and cable.)

    210 A, 200480V AC line 150-SPPC1B

    260 A, 200480V AC line 150-SPPC2B

    320 A, 200480V AC line 150-SPPC3B

    210 A, 200690V AC line 150-SPPC1U

    260 A, 200690V AC line 150-SPPC2U

    320 A, 200690V AC line 150-SPPC3U

    Frame D Power Pole(Contains one power pole SCR and heatsink

    assembly and cable.)

    361 A, 200480V AC line 150-SPPD1B

    420 A, 200480V AC line 150-SPPD2B

    520 A, 200480V AC line 150-SPPD3B

    361 A, 200690V AC line 150-SPPD1U

    420 A, 200690V AC line 150-SPPD2U

    520 A, 200690V AC line 150-SPPD3U

    Description Cat. No.

    SMC-50 Control Module100240V AC control power; two 24V DC inputs, two relay outputs 150-SCMD

    24V DC control power; two 24V DC inputs, two relay outputs 150-SCMR

    Description Rated Control Voltage For Use With Cat. No.

    Replacement Fan

    Replacement fan for SMC-50Frame B

    100240V AC90180 A units

    150-SF1

    24V DC 150-SF1R

    Replacement fan for SMC-50Frame C

    100240V AC210320 A units

    150-SF2D

    24V DC 150-SF2R

    Replacement fan for SMC-50Frame D

    100240V AC361520 A units

    150-SF3D

    24V DC 150-SF3R

    Replacement Fan Cover

    Replacement fan cover for SMC-50 Frame B 90180 A units 150-SBFC

    Replacement fan cover for SMC-50 Frame C 210320 A units 150-SCFC

    Replacement fan cover for SMC-50 Frame D 361520 A units 150-SDFC

    Replacement Cover

    Replacement control module front cover 90520 A units 150-SCMRC

    Replacement controller cover210320 A units 150-SCRC

    361520 A units 150-SDRC

    Replacement RemovableTerminal Block

    Control module control I/O replacement removable terminal block Control module 150-SCMRTB

    PTC module replacement removable terminal block (set of 3) 150-SM2 150-SM2RTB

    Analog I/O option replacement removable terminal block 150-SM3 150-SM3RTB

    Digital I/O module replacement removable terminal block 150-SM4 150-SM4RTB

    Replacement Parts

    Spare or Replacement Control Module

  • Bulletin 150

    SMC-50 Smart Motor Controllers

    34Visit our website: www.rockwellautomation.com/catalogs

    Publication 150-SG010E-EN-P

    Specifications

    Functional Design

    Standard Features Description

    InstallationPower Wiring standard squirrel-cage induction motor or a Wye-Delta, six-lead motor

    Control Wiring 2- and 3-wire control for a wide variety of applications

    Configuration/Setup

    Keypad Cat. No. 20-HIM-A6 full numeric keypad with LCD displayCat. No. 20-HIM-C6S remote panel mount full numeric keypad with LCD display

    Software parameter values are downloaded to the SMC-50 with the DriveTools and DriveExplorerprogramming software

    Parameter ConfigurationOption Module (PCM) Cat. No. 150-SM6 provides simple and limited configuration by DIP and rotary dial switches

    Communications four DPI ports for local serial communications. Network communication supported by optional 20-COMM-X modules

    Starting & Stopping Modesmodes include: Soft Start, Coast-to-Stop, Soft Stop, Current Limit Start, Dual Ramp, Full Voltage,Linear Speed Acceleration (start), Linear Speed Deceleration (stop), Torque Start, and Preset Slow

    Speed

    Pump Control Start & Stop helps reduce fluid surges in centrifugal pumping systems during the starting and stopping period

    Braking Control

    SMB Smart Motor Braking provides motor braking without additional equipment for applications that require the motor to stopquickly

    Accu-Stop

    p