150-9042_msl-web

Owner’s Manual

MS SERIES MS8R, MS20RMS30R, MS40RMS60R, MS130ROperation and Parts

Multi-System

Document P/N 150-9042Printed 01/2011

Introduction

1To our customer

HYDRAULIC MULTI-SYSTEM OWNER’S MANUAL P/N 150-9042 BREAKER TECHNOLOGY

MS SERIES

IntroductionTo our customerThank you for purchasing a Breaker Technology (BTI) product for your application. At BTI, we pride ourselves in the equipment we manufacture and distribute.BTI has led the way providing equipment and services for construction, aggregate and mining industries for over 50 years. Technology plays a critical role in the company’s continued success. BTI enjoys a reputation for engineering products with the most advanced technologies, yet the resulting systems are remarkably easy to use.At BTI, we believe our product is the industry standard, without exception. Meticulous care has been taken to ensure that this product will meet rigorous product requirements. Using up-to-date CAD modelling software, complemented with finite element analysis, you can be satisfied that our product will meet and exceed your prerequisites. Our Thornbury facilities are ISO 9001:2008 compliant and to ISO 14001:2004, which is an internationally recognized environmental management system. As always, BTI is committed to continuous improvements translated into positive action.We feel fortunate to say that our team consists of seasoned, long-term, dedicated employees. They are able to respond quickly from our strategically located sales and service locations to any questions you may have.

Eastern USAPhone (440) 248-7168 | Fax: (440) 248-864530625 Solon Industrial Parkway | Solon, OH 44139

www.rockbreaker.com Western USA & MexicoPhone (951) 369-0878 | Fax: (951) 369-82813453 Durahart Street | Riverside, CA 92507

Canada & InternationalPhone (519) 599-2015 | (866) BTI-PART [284-7278] | Fax: (519) 599-680335 Elgin Street | P.O. Box 130 | Thornbury, Ontario, Canada N0H 2P0

Document P/N 150-9042Printed 01/2011

Introduction

2 Foreword

BREAKER TECHNOLOGY P/N 150-9042 HYDRAULIC MULTI-SYSTEM OWNER’S MANUAL

MS SERIES

ForewordThis book is intended as a guide to the use and maintenance of the BTI MS Series Hydraulic Multi-System. Keep it with the operator at all times. Replace it immediately if it becomes lost.The Hydraulic Multi-System is designed to tackle various types of jobs using just one machine body and the interchangeability of various types of jaw sets. Crusher, Combi Cutter, Pulverizer, Shear, Plate Shear and Recycling jaw sets can be interchanged for demolition, pulverization, cutting scrap metal and steel sections. The Multi-System’s level of productivity is excellent because it is easy to use.The BTI Hydraulic Multi-System can be installed on the excavator to replace the outer stick boom as a second member, or by replacing the bucket as a third member.

Multi-System installed as a third member.

Multi-System installed as a second member.

Introduction

3Contents


MS SERIES

ContentsIntroduction .................................................... 1

To our customer .......................................................... 1Foreword ..................................................................... 2

General Information ...................................... 4Multi-System Jaw Set Types ....................................... 4Product Identification Plate ......................................... 5Decals ......................................................................... 6Specifications .............................................................. 7Machine Dimensions ................................................... 8Sizing the Hydraulic Multi-System ............................. 10Maximum Shearing Capacity (Shear Jaw set) .......... 12Matching the Multi-System to an Excavator .............. 13

Safety Rules ................................................. 15General Safety Instructions ....................................... 15Hazard Alerts ............................................................. 18Transporting .............................................................. 25

Installation .................................................... 26Controls ..................................................................... 26Hose Installation Table .............................................. 26Installing the Multi-System ........................................ 27Hydraulic Circuits ...................................................... 28Speed Valve Schematic ............................................ 29

Operation ...................................................... 31Start-up ..................................................................... 31Multi-System Operation ............................................. 31Jaw Set Replacement ............................................. 32

Removal and Storage .................................. 35Multi-System Removal .............................................. 35

Maintenance ................................................. 37General Information .................................................. 37Changing Oil in Rotation Gearbox ............................ 39Cutting Blades ........................................................... 40Replaceable Tooth System ........................................ 41Filler Material ............................................................. 44Play Take-up System ................................................ 45Maintenance Schedule .............................................. 47Grease Specifications ............................................. 48Tightening Torques .................................................... 49

MS Series PartsMS20R ...................................................................... 51

Main Structure Assembly ....................................... 51Cylinder & Rotation Feed Assembly ...................... 52Rotation Control Assembly ..................................... 53Cylinder Feed Assembly ........................................ 54Speed Valve ........................................................... 55MS20-MP2 Crusher Jaw Set ................................. 56MS20-D-MP Crusher Jaw Set ................................ 57MS20-MF2 Pulverizer Jaw Set .............................. 58MS20-D-MF2 Pulverizer Jaw Set ........................... 59MS20-MC2 Shear Jaw Set .................................... 60MS20-MM2 Combi Jaw Set ................................... 61

MS20-D-MM Combi Jaw Set ................................. 62MS20-ML Plate Shear Jaw Set .............................. 63

MS30R ...................................................................... 64Main Structure Assembly ....................................... 64Cylinder & Rotation Feed Assembly ...................... 65Rotation Control Assembly ..................................... 66Cylinder Feed Assembly ........................................ 67Speed Valve ........................................................... 68MS30-MP2 Crusher Jaw Set ................................. 69MS30-D-MP Crusher Jaw Set ................................ 70MS30-MF2 Pulverizer Jaw Set .............................. 71MS30-D-MF Pulverizer Jaw Set ............................. 72MS30-MC2 Shear Jaw Set .................................... 73MS30-MM2 Combi Jaw Set ................................... 74MS30-D-MM Combi Jaw Set ................................. 75MS30-ML Plate Shear Jaw Set .............................. 76

MS40R ...................................................................... 77Main Structure Assembly ....................................... 77Cylinder & Rotation Feed Assembly ...................... 78Rotation Control Assembly ..................................... 79Cylinder Feed Assembly ........................................ 80MS40-MP1 Crusher Jaw Set ................................. 81MS40-D-1MP Crusher Jaw Set .............................. 82MS40-MF1 Pulverizer Jaw Set .............................. 83MS40-D-MF1 Pulverizer Jaw Set ........................... 84MS40-MC2 Shear Jaw Set .................................... 85MS40-MM1 Combi Jaw Set ................................... 86MS40-D-MM Combi Jaw Set ................................. 87MS40-ML Plate Shear Jaw Set .............................. 88

MS60R ...................................................................... 89Main Structure Assembly ....................................... 89Cylinder & Rotation Feed Assembly ...................... 90Rotation Control Assembly ..................................... 91Cylinder Feed Assembly ........................................ 92MS60-MP Crusher Jaw Set.................................... 93MS60-MF Pulverizer Jaw Set ................................ 94MS60-D-MF Pulverizer Jaw Set ............................. 95MS60-MC Shear Jaw Set ...................................... 96MS60-MM Combi Jaw Set ..................................... 97MS60-ML Plate Shear Jaw Set .............................. 98

MS130R .................................................................... 99Main Structure Assembly ....................................... 99Cylinder & Rotation Feed Assembly .................... 100Rotation Control Assembly ................................... 101Cylinder Feed Assembly ...................................... 102Valve Feed Assembly ........................................... 103MS130-B-MP Crusher Jaw Set ............................ 104MS130-MP Crusher Jaw Set................................ 105MS130-MC Shear Jaw Set .................................. 106

Warranty ..................................................... 107

General Information

4 Multi-System Jaw Set Types


MS SERIES

General Information

The Crusher Jaw Set is suitable for the demolition of pillars, reinforced concrete bridges, retaining walls, buildings and foundations. Demolition time is fast and highly efficient compared to conventional methods. Cutting blades can shear rebar when Crusher Jaws are used for reinforced concrete demolition.

The Shear Jaw Set is suitable for breaking up section bars, iron girders and railway cars. Scrapping time is much less compared to conventional methods.

The Pulverizer Jaw Set is designed to perform demolition and crushing work. Blocks of cement (derived from the primary demolition performed with the Crusher Jaws) are reduced to small fragments. The cutting blades on the jaws are used to cut rebar. The materials obtained from this type of demolition can be recycled.

The Combi Cutter Jaw Set is suitable for breaking up structures having a high content of ferrous material. Its special structure performs demolition that is a combination of the type done with the Crusher Jaws and the Shear Jaws.

The Plate Shear Jaw Set is a spin-off of the Shear Jaws. They are designed to cut large plates and tanks that would be hard to do with the Shear Jaws.

Multi-System Jaw Set Types

General Information

5Product Identification Plate


MS SERIES

Product Identification PlateAlways state the product serial number (S.N.) as shown on the identification tag below in any correspondence with BTI or any authorized customer service center.The tag is found in the side of the mounting bracket.

General Information

6 Decals


MS SERIES

Decals

1. WARNING! Read the Owner’s Manual.

2. A – Attachment opening.

3. C – Attachment closing.

4. DANGER! Oil temperature warning. Hydraulic oil can reach very high temperatures and can burn the skin. Allow machine to cool before servicing.

5. Lift point.

6. WARNING! Beware of Flying Objects.

7. WARNING! Keep Safety Distance of 65 ft (20 m).

8. CAUTION! Beware of high pressure fluids. Consult the owner’s manual before servicing.

9. R – Attachment Rotation

General Information

7Specifications


MS SERIES

Specification Units MS8R MS20R MS30R MS40R MS60R MS130RRECOMMENDED –2nd MemberCARRIER WEIGHT –3rd Member

Metric Tonnes

8–10

12–18 18–25

15–24 25–35

24–40 35–50

30–50 50–75

80–120 120–160

Working Pressure Range psibar

4,206-4,641290-320

3,626-4,351250-300

4,641-5,076320-350

4,641-5,076320-350

4,641-5,076320-350

4,641-5,076320-350

Oil Flow Required gpml/min

26-32100-120

40-53150-200

53-66200-250

66-79250-300

74-85280-320

159-212600-800

Hydraulic Motor Working Pressure Range

psibar

2,755-2,900190-200

1,305-1,45090-100

1,305-1,45090-100

1,450-1,668100-115

1,450-1,668100-115

2,755-2,900190-200

Hydraulic Motor Oil Flow Required

gpml/min

2.6-410-15

8-1130-40

8-1130-40

8-1130-40

8-1130-40

16-2060-75

Open Time seconds 1.91 2.6 2.44 4.16 6.63 9.96

Close Time seconds 2.92 2.49 2.94 4.34 5.3 3.82

Cycles/min at Maximum Oil Flow

cycles 12.4 11.8 11.1 7.1 5 4.4

Cylinder Output Force ton 62 110 145 215 247 396

Attachment Weight (Includes standard coupler, except for model MS130R)

Crusher Jaw Set lbkg

1,863845

4,9602 250

6,0632 750

10,0314 550

14,3306 500

28,66013 000

Pulverizer Jaw Set lbkg

--

5,0712 300

6,3932 900

10,2514 650

15,4327 000

n/an/a

Shear Jaw Set lbkg

1797815

4,9602 250

6,2832 850

10,0314 550

14,5506 600

28,66013 000

Combi Cutter Jaw Set lbkg

n/an/a

5,0712 300

6,3932 900

10,3624 700

14,5506 600

--

Plate Shear Jaw Set lbkg

--

4,7402 150

5,8422 650

9,4804 300

13,2286 000

--

Recycling Jaw Set lbkg

--

5,0712 300

6,8343 100

--

--

--

Force at Outer TipsCrusher Jaw ton 43 81 96 136 151 356

Pulverizer Jaw ton - 86 90 146 176 n/aShear Jaw ton 56 80 95 142 166 417

Combi Cutter Jaw ton n/a 73 87 131 138 -Plate Shear Jaw ton - 60 100 160 185 -Recycling Jaw ton - 85 91 - - -Cutting Force

(Primary Blade Center) Shear Jaw

ton 119 201 232 352 417 969

Specifications

General Information

8 Machine Dimensions


MS SERIES

Crusher Jaw Set

Combi Cutter Jaw Set

Shear Jaw Set

Pulverizer Jaw Set

Plate Shear Jaw Set

Specification Units MS8R MS20R MS30R MS40R MS60R MS130RMaximum Opening (A)

Crusher Jaw Set inmm

24.0610

32.3820

35.4900

47.21200

67.11705

98.42500

Pulverizer Jaw Set inmm

--

28.7730

34.4875

37.4950

49.21250

n/an/a

Shear Jaw Set inmm

9.1230

17.5445

19.1485

24.4620

34.4875

45.31150

Combi Cutter Jaw Set inmm

n/an/a

27.6700

32.5825

42.31075

54.51385

--

Plate Shear Jaw Set inmm

--

8.9225

8.9225

11.2285

15.7400

--

Recycling Jaw Set inmm

--

21.7550

28.7730

--

--

--

Jaw Depth (B)Crusher Jaw Set in

mm25.6650

26.0660

30.9785

40.01015

45.71160

57.11450


--

24.4620

30.7780

33.5850

35.6905

n/an/a

Shear Jaw Set inmm

15.6396

18.9480

16.1410

27.0685

31.1790

35.4900


n/an/a

26.4670

33.1840

40.61030

44.11120

--


--

14.8375

14.8375

18.3465

28.7730

--


--

14.2360

25.0635

--

--

--

NOTE: Recycling Jaw Set not shown

Machine Dimensions

General Information

9Machine Dimensions


MS SERIES

Specification Units MS8R MS20R MS30R MS40R MS60R MS130RHeight (C)

Crusher Jaw Set inmm

68.91750

81.12060

88.22240

119.93045

128.13255

169.34300


--

79.52020

89.02260

116.12950

121.93095

n/an/a

Shear Jaw Set inmm

66.11680

78.31990

81.52070

112.02845

124.63165

163.44150


n/an/a

82.72100

87.42220

120.93070

132.13355

--


--

82.12085

124.43160

106.52705

121.73090

--


--

78.72000

90.92310

--

--

--

Width (D)Crusher Jaw Set in

mmn/an/a

n/an/a

n/an/a

n/an/a

n/an/a

n/an/a


--

15.4390

15.4390

18.9480

31.5800

n/an/a

Shear Jaw Set inmm

n/an/a

n/an/a

n/an/a

n/an/a

n/an/a

n/an/a


n/an/a

n/an/a

n/an/a

n/an/a

n/an/a

--


--

n/an/a

n/an/a

n/an/a

n/an/a

--


--

9.8250

16.7425

--

--

--

General Information

10 Sizing the Hydraulic Multi-System


MS SERIES

Sizing the Hydraulic Multi-SystemThe system must be sized properly for the work it will need to do and the carrier it will be mounted to.

Based on type of workThis is the most important item to consider when sizing a multi-system attachment–what it will need to do! Refer to the table “Maximum Shearing Capacity” on page 12 to assist in deciding the attachment required for the application.Consideration must be given to the duty cycle. With continuous operation, it would be recommended to go up one size above the selected model. This will provide a long-term benefit of lower maintenance and higher productivity. Applications where the attachment will only be operated part of the time can be sized according to the material it will need to process.

Based on the carrier sizeThe carrier that is selected to operate the attachment must have the necessary oil flow and lift capacity to safely handle it plus any material that may be held in the jaw. BTI has assigned a recommended Carrier Weight Range for 2nd and 3rd member installation for each multi-system attachment (see page 11). If the operating weight of the carrier falls within this range, the carrier will safely handle this model. If the desired attachment size falls outside of this recommended carrier weight range, the carrier’s lifting capacity and oil flow will need to be verified to ensure a proper fit.Lifting Capacity: The maximum lifting capacity of the carrier at any position must be equal to or greater than 1.3 times the weight of the attachment. Please consult the lifting specification of the excavator for third member information and consult the manufacturer for lifting capacity for second member installations. The maximum lifting capacity is usually at the lowest when the boom is at full reach. This is the value that must be compared to the operating weight of the attachment.Oil Flow: A required oil flow range is specified for each multi-system attachment. Oil flow within this range is adequate for operation. However, for maximum cycle time the carrier should be capable of providing the maximum required flow. Compare the maximum oil flow requirement of the attachment with the oil flow capacity of the carrier. It may be necessary to combine the flow from two pumps in order to provide the required amount. Remember each multi-system attachment will require an additional low flow circuit to operate the hydraulic rotation motor.Refer to the following page outlining the recommended carrier weight range for all the BTI multi-system attachment models.

General Information

11Sizing the Hydraulic Multi-System


MS SERIES

8-10

12-18

18-25

15-24

25-35

24-40

35-50

30-50

50-75

80-120

120-160

MS8R

MS20R

MS30R

MS40R

MS60R

MS130R

Carrier Weight RangeFind the carrier weight at the top of the chart. Follow this line down to intersect with the suggested carrier weight range for each multi-system model (gray bars). If the operating weight of the carrier falls within this range, the carrier will safely handle this model.

The multi-system can be installed as a second member by replacing the outer stick boom, or as a third member by replacing the bucket.

General Information

12 (Shear Jaw set)


MS SERIES

Maximum Shearing Capacity

(Shear Jaw set)

Model Rod TubeIPE

Section Number

HEA Section Number

Plate L Profile

MS8R — 152,4X8 — — — —MS20R 55 — 250 160 12 —MS30R 60 — 330 200 14 —MS40R 80 — 450 320 18 150X150X18MS60R 90 — 500 320 20 200X200X24MS130R 180 600X20 1000 700 40 500X500X25

Metric Sizes (mm)

Model Rod TubeIPE

Section Number

HEA Section Number

Plate L Profile

MS8R — 6''X0.3'' — — — —MS20R 2.2'' — 9.8'' 6.3'' 1/2'' —MS30R 2.4'' — 13'' 7.9'' 9/16'' —MS40R 3.1'' — 17.7'' 12.6'' 11/16'' L6X6X3/4''MS60R 3.5'' — 19.7'' 12.6'' 13/16'' L8X8X1''MS130R 7.1'' 23.6"X0.8" 39.4'' 27.6'' 1 5/8'' L20X20X1''

Imperial Sizes (inches)

General Information

13Matching the Multi-System to an Excavator


MS SERIES

Matching the Multi-System to an Excavator

CAUTION To avoid subjecting the attachment to excessive stresses, do not fit the hydraulic multi-system to excavators with an operating mass exceeding the values shown in the Carrier Weight Range chart on page 11.For installations that do not comply with the criteria shown, contact your BTI representative to carry out any verification necessary to ensure the safety of the combination.

WARNING This condition guarantees the stability of the excavator ONLY when working on a firm, level, supported horizontal surface.

Attachment Installed as a Third MemberPerform the following to verify excavator stability:1) Obtain the minimum value of the lifting capacity through 360

degrees, calculated according to ISO 10567-92 or SAE/ Std. N_ J1097 or DIN 15019 standards reported in the excavator’s technical data.

2) Calculate LCmin The excavator’s lifting capacity may be calculated with the bucket mounted or removed. Consult the excavator’s technical data plate. If the excavator’s lifting capacity is determined with the bucket mounted, the LCmin is calculated by adding the bucket’s weight to the lifting capacity. If the excavator’s lifting capacity is determined at the bucket pin, without the bucket, cylinder, bucket linkage and guide linkage, LCmin is calculated by subtracting the weight of the bucket cylinder, guide linkage and bucket linkage from the lifting capacity.

3) Obtain the mass M of the attachment from the product identification plate.

4) Apply a correction factor K to the multi-system mass which takes into consideration the overhang beyond bucket pivot. For multi-systems K=1.2

Verify: ¯¯<,,,,,

Attachment weight (M) multiplied by the attachment correction factor (K) is less than or equal to minimum lifting capacity (LCmin) of the excavator. M X K ≤ LCmin?

YES The attachment can be fitted

NO The attachment cannot be fitted

General Information

14 (Shear Jaw set)


MS SERIES

Attachment Installed as a Second Member1) Obtain the minimum value of the lifting capacity through 360

degrees, calculated according to ISO 10567-92 or SAE/ Std. N_ J1097 or DIN 15019 standards reported in the excavator’s technical data.

2) Calculate LCmin The excavator’s lifting capacity may be calculated with the bucket mounted or removed. Consult the excavator’s technical data plate. If the excavator’s lifting capacity is determined with the bucket mounted, the LCmin is calculated by adding the bucket’s weight to the lifting capacity. If the excavator’s lifting capacity is determined at the bucket pin, without the bucket, cylinder, bucket linkage and guide linkage, LCmin is calculated by subtracting the weight of the bucket cylinder, guide linkage and bucket linkage from the lifting capacity.

3) Obtain the mass M of the attachment from the product identification plate.

4) Gather the following information from the excavator’s technical data plate: a) lb: Length of the boom (for two piece boom, lb is the sum of the length of the two pieces). b) Is: length of the stick which the multi-system is to be mounted. c) Ms: total mass of the stick, of the bucket cylinder, bucket linkage and guide linkage.

5) Obtain value C – Height from the table on page 9. This is your multi-system’s C dimension.

Verify:

LCmin X (lb + ls) +Ms X (lb + Is/2) ≥ M lb + C + 2

YES The attachment can be fitted

NO The attachment cannot be fitted

Safety Rules

15General Safety Instructions


MS SERIES

Safety RulesGeneral Safety InstructionsSafety begins with the operator. Reading and understanding this Owner’s Manual is the primary source in maintaining optimum performance from the hydraulic multi-system. It is imperative that the operator reads and understands all the safety information in this manual before proceeding.BTI cannot anticipate every possible circumstance that might involve a hazard. The hazard alerts in this publication and on the product are therefore not all inclusive. If a tool, procedure, work method, or operating technique not specifically recommended by BTI is used, you must satisfy yourself that it is safe for you and others. You should also ensure the hydraulic multi-system will not be damaged or made unsafe by the operation, maintenance, or repair procedures you choose.Make sure all decals are in good condition, and new components are labeled correctly. Contact your distributor or BTI for replacement manuals or decals.

Safety Alert Symbol

The symbol above appears at various points in the manual together with warning text. It means—be alert! Your safety is involved. This symbol is used throughout the manual to call attention to areas in which carelessness or failure to follow specific procedures may result in personal injury and/or component damage or malfunction.It is the obligation of the operator to make sure that all warning decals are in place on the machine and that they are readable. Accidents may otherwise occur.

Hazard Levels

DANGER! Immediate hazards that WILL result in severe personal injury or death.

WARNING! Hazards or unsafe practices that COULD result in severe personal injury or death.

CAUTION! Hazards or unsafe practices that COULD result in minor personal injury or property damage.

Safety Rules

16 General Safety Instructions


MS SERIES

Personal Protection

WARNING! Know and use the protective equipment that is to be worn when operating or servicing the carrier. Hard hats, protective glasses, protective shoes, gloves, reflector type vests and ear protection are types of equipment that may be required.

Head Foot Eye HearingProtection Protection Protection Protection

WARNING! Avoid loose fitting clothing, loose or uncovered long hair, jewelry, and loose personal articles. These can get caught in moving parts. Jewelry may also ground a live circuit.• Do not operate or service the attachment unless you are qualified to

do so. • Never drive or operate any carrier while you are under the influence

of alcohol or drugs.• Consult your supervisor if you do not understand the Hydraulic Multi-

System Owner’s Manual.• Consult your carrier’s safety manual and follow the rules outlined

in it.

Machine InspectionBefore using the hydraulic multi-system, complete a daily walk-around to identify any broken parts. Pay special attention to hoses and electrical connections. Make repairs immediately.• Never adjust a pressure relief valve or other pressure-limiting device

to a higher pressure than specified.• Check to make sure hydraulic hoses are not worn or damaged, and

are routed to avoid chafing. • Replace any hydraulic hose immediately that shows signs of

swelling, wear, leaks or damage before it bursts.• Residual pressure may remain in the hydraulic system. Relieve

all pressure before disconnecting hoses or tubes. Tighten all connections before applying pressure.

Safety Rules

17General Safety Instructions


MS SERIES

Avoid high-pressure Fluids

WARNING! Fluid escaping under pressure can penetrate the skin causing serious injury. Relieve all pressure before disconnecting hoses. Do not use your hand to check for leaks. Use a piece of cardboard.• If skin penetration occurs, seek medical attention immediately.• Always wear eye protection when working on the hydraulic system.• Do not bend or strike high-pressure lines, tubes or hoses, or reinstall

them in a bent or damaged condition.• Leaking hoses must be replaced immediately. Clean up all oil spills.

Avoid Unauthorized Machine Modifications• Never substitute alternate parts not intended for the application. This

can create hazardous situations or machine failure.• BTI Engineering must approve all attachment modifications. They

could affect reliability and machine stability.

Prevent Unintended Machine MovementStop engine before allowing anyone to approach machine. Be careful not to accidentally actuate control levers when co-workers are present.

Prepare for EmergenciesKeep a first aid kit and multi-purpose fire extinguisher on or near the machine. Know how to use them and know where to get help.Prevent combustible debris from collecting in tight corners of the machine. This debris by itself may not cause a fire; however, when mixed with fuel, oil, or grease in a hot or confined space, the danger of fire increases dramatically.

Working on Painted SurfacesHeated paint gives off poisonous gases. Therefore, paint must be removed from an area with a radius of at least 4 in (10 cm) before carrying out welding, grinding or gas cutting. In addition to the health hazard, the weld will be of inferior quality and strength if the paint is not removed. That could cause the weld to eventually break.

Methods and precautionary measures when removing paintBlasting – use respiratory protective equipment and protective goggles.Paint remover or other chemicals – use a portable air extractor, respiratory protective equipment and protective gloves.Grinding – use a portable air extractor, respiratory protective equipment and protective gloves and goggles.

Safety Rules

18 Hazard Alerts


MS SERIESSafety Rules

18 Hazard Alerts

Hazard Alerts

WARNING! The hydraulic multi-system should only be mounted to excavators with suitable lifting capacity. Refer to Carrier Weight Range chart on page 11 of this Owner’s Manual.

WARNING! Keep a minimum distance of 65 ft (20 m) from the excavator operating area.Protect bystanders from the working area to prevent injuries. Proceed carefully when moving the excavator.

WARNING! When working overhead, always be aware of the possibility of falling material fragments. Ensure that the machine is equipped with the necessary protection and that the cab is of the F.O.P.S. (Falling Object Protective Structure) type.

Safety Rules

19Hazard Alerts


MS SERIES Safety Rules

19Hazard Alerts

WARNING!

The hydraulic multi-system must only be used by a skilled operator who has read and understood the Owner’s Manual.

WARNING! Do not allow any unauthorized person to operate or carry out any type of maintenance.

WARNING! In any dangerous situation, the operator must release the hydraulic multi-system grip immediately.

WARNING! Do not move or cut material overhead or above other people and other working machines.

WARNING! Do not use the multi-system to execute maneuvers other than the hydraulic opening and closing of the jaws. Reposition if necessary.

WARNING! The hydraulic multi-system must be used only on the condition that it has been installed correctly using the attachment bracket and pins.

Safety Rules

20 Hazard Alerts


MS SERIES

WARNING! Do not use the hydraulic multi-system for lifting, hammering, or transporting materials.

WARNING! If the hydraulic multi-system becomes entangled in the reinforcement bars of the structure being demolished, free it before proceeding.

WARNING! Do not use the hydraulic multi-system for lifting or for extracting pieces driven in the ground.

WARNING! Do not begin demolition work from lower parts of a structure. The upper part could collapse.

Safety Rules

21Hazard Alerts


MS SERIES

WARNING! Do not use the hydraulic multi-system to hammer against the structure being demolished.

WARNING! The excavator boom must be moved safely with slow, accurate movements. Avoid sudden movements.

WARNING! Do not use the hydraulic multi-system to:• Pull• Push• Push sideways• Hammer• Strike

Safety Rules

22 Hazard Alerts


MS SERIES

WARNING! Ensure that the structure supporting your machine is strong enough to support it’s weight.Danger of falling!

WARNING! To keep dust at a minimum during operation, spray the work area with water.

WARNING! Stay a minimum of 30 ft (9,1 m) away from overhead wires with any part of the machine.

WARNING! Before cutting thin material, ensure cutting blades are in good condition and that the spacing between the blades is correct. Material will get stuck between them if spacing is incorrect.

Safety Rules

23Hazard Alerts


MS SERIES

WARNING! Before performing any maintenance, adjustment, or cleaning procedure on the attachment, lower it to the ground and turn the engine OFF. Release residual hydraulic oil pressure by actuating the multi-system rotation function and the jaw open and close functions.

De-pressurize the oil reservoir by loosening the reservoir cap.

Fasten a “DO NOT OPERATE” or similar tag in the cab.

WARNING! Use only hoses, fittings and adapters for hydraulic connections that conform to standards SAEJ517 or DIN20066 for the specified pressure.

WARNING! During cleaning, assembly, disassembly, maintenance or transportation, place the attachment in a stable position. Unintentional movement of parts can be prevented with ties, supports, blocks etc.

WARNING! Maintenance of the multi-system thrust bearing must only be performed by an authorized technician. Use a torque wrench to tighten the screws.

Safety Rules

24 Hazard Alerts


MS SERIES

WARNING! No adaptations or modifications to the hydraulic multi-system are allowed unless agreed upon by the manufacturer. Written approval must be received beforehand.

Check the carrier owner’s manual before welding. Further precautions may be required.

WARNING! Cutting blades can be very hot. Allow them to cool before carrying out any maintenance.

WARNING! Oils can reach high temperature. Before starting any cleaning or maintenance procedure, wait for the oil to cool.

WARNING! Always check the condition of the hoses to make sure there is no damage. In case of damage, replace the hose immediately.

Do not use your hand to check for leaks. Use a piece of cardboard. Fluid escaping under pressure can penetrate the skin causing serious injury. Relieve all pressure before disconnecting hoses. • If skin penetration occurs, seek medical attention immediately.• Always wear eye protection when working on the hydraulic system.• Do not bend or strike high pressure lines, tubes or hoses, or reinstall

them in a bent or damaged condition.

Safety Rules

25Transporting


MS SERIES

TransportingThe hydraulic multi-system may be shipped on a skid or in a crate, depending on the destination and the customer requirement.

WARNING! For lifting and transporting to the installation site, use adequate sling ropes or a fork lift. Note component weight on identification tag, on outside of crate, or refer to “Specifications” on page 7.• Use proper slinging procedures.• Keep a copy of the Owner’s Manual in the machine cab for use

by the operator. If additional copies are required, contact your BTI representative.

WARNING! Lift the hydraulic multi-system with sling ropes of suitable capacity at the correct lift points.

CAUTION!Use only original BTI spare parts.

CAUTION! Do not cut reinforcement bars with diameter greater than the value shown in the table on page 12.

Installation

26 Hose Installation Table


MS SERIES

InstallationControlsBefore installing the multi-system on the excavator, ensure the excavator controls for attachment jaw opening/closing meet the following requirements.The controls should be:– Clearly visible, separate and suitably marked.– Arranged to provide clear, safe operation.– Designed to ensure machine movements are synchronized with the

command action given.– Designed to ensure all actions take place intentionally.– Arranged for the operator to ensure no person is within the danger

area.– Fitted with a “dead man stick” which when released cuts off the energy

supply to the drive parts and stops all moving parts.

IMPORTANT! Attachment hydraulic hoses are provided by the customer and must meet SAE J517 or DIN 20066 standards for high-pressure hydraulic hoses and hose ends.

CAUTION! Make sure the hose fittings are clean and dust-free. Any dirt in the fittings may cause the multi-system to seize and damage the hydraulic motor. Connect the excavator hoses to the multi-system according to the punched letters marked on the ports blocks.Fasten them to the machine tightening all screws and fittings. See the label placed on the multi-system attachment bracket and the table below.

Hose Installation Table

Port Marking Function MS20R MS30R MS40R MS60R MS130R

A (opening)

Type of Fitting Hose Size

3/4” SAE 6000 psi 4SH DIN 20023

1” SAE 6000 psi 4SH DIN 20023

1-1/4” SAE 6000 psi 4SH DIN 20023

1-1/4” SAE 6000 psi 4SH DIN 20023

1-1/4” SAE 6000 psi 4SH DIN 20023

C (closing)


3/4” SAE 6000 psi 4SH DIN 20023

1” SAE 6000 psi 4SH DIN 20023

1-1/4” SAE 6000 psi 4SH DIN 20023

1-1/4” SAE 6000 psi 4SH DIN 20023

1-1/4” SAE 6000 psi 4SH DIN 20023

R(rotation)


1/2” BSPP 4SP DIN 20023

1/2” BSPP 4SP DIN 20023

1/2” BSPP 4SP DIN 20023

1/2” BSPP 4SP DIN 20023

3/4” BSPP 4SP DIN 20023

T(drain)

Hydraulic motor drain hose size

1/4” BSPP 4ST DIN 20022

1/4” BSPP 4ST DIN 20022

1/4” BSPP 4ST DIN 20022

1/4” BSPP 4ST DIN 20022

1/4” BSPP 1ST DIN 20022

Installation

27Installing the Multi-System


MS SERIES

Installing the Multi-System• Remove the split pins and take out the stop pins used in shipping the

attachment.• Rotate the multi-system attachment bracket to a vertical position.• Clean the inner surfaces of the multi-system attachment bracket with

a cloth.• Draw near the excavator inserting the STICK or boom into the multi-

system attachment bracket.• Carefully clean any dirt from the pins and bushing. Insert the pin

checking its alignment and fastening it with the appropriate safety device (screws, split pins etc.).

• Move the cylinder to line up the hole of the connecting rod with the second attachment hole and insert the pin fastening it with its appropriate safety device.

CAUTION! Do not force the pin; re-check its alignment instead.

WARNING! It is advisable to provide a clearly marked device in the multi-system control circuit that will enable the circuit to be isolated from its energy source and allow the discharge of residual oil pressure. This device will overcome the risk of releasing high-pressure oil jets during dismantling.

In the absence of this device, release residual hydraulic oil pressure by actuating the multi-system jaw open and close functions. De-pressurize the oil reservoir by loosening the reservoir cap. Perform this operation before attempting any maintenance procedure.

CAUTION! Placing a non-return valve in the hydraulic circuit can avoid undesired movements in the event of system pressure loss.

CAUTION If the ‘’open’’ and ‘’close’’ lines have two different pressures, connect the line with the highest pressure to connection fitting ‘’C’’. Connect the lower pressure line to connection fitting ‘’A’’. This will provide the maximum crushing/cutting force.

Be sure the working pressure values do not exceed those shown in the table on page 26.

Installation

28 Hydraulic Circuits


MS SERIES

Hydraulic CircuitsHydraulic demolition attachments require hydraulic flow and pressure in two directions (bidirectional flow). They need oil to extend and retract hydraulic cylinders.MS Series Multi-Systems have a separate circuit to a hydraulic motor for attachment rotation. They use two hydraulic cylinders to extend and retract the jaws with the exception of the Plate Shear Jaw set, which uses only one.

Carrier with Auxiliary CircuitThe carrier will quite often be equipped with an auxiliary control valve that can be used to control the supply of oil. Figure 1 below shows a typical auxiliary circuit.

Carrier without Auxiliary CircuitIf the carrier is not equipped with an auxiliary control valve, an additional circuit must be added using a priority flow control and/or a bidirectional valve. Figure 3 shows a typical circuit without an auxiliary control valve.Please consult your BTI service representative for more details.

Figure 1: Carrier With Auxiliary Circuit Figure 2: Carrier with Auxiliary Circuit and Rotation

Installation

29Speed Valve Schematic


MS SERIES

Speed Valve SchematicJaw OpeningThe oil is pumped from the carrier and enters the valve through the V1 port. The oil bypasses Valve 3 and flows out the C1 port into the rod side of the cylinder. A small amount of pilot oil flows through the pilot passage and holds Valve 4 in the closed position. When the cylinder retracts, this causes return oil to flow out of the head side of cylinder and into the C2 port of the valve and directly out the V2 port and returns to tank.

Figure 3: Carrier Without Auxiliary Circuit

EXCAVATOR

C2 C1

V1V2

M

MC1

MV1MV2

7030-OB SPEED VALVE

JAW OPENING

RETURN OIL PRESSURE OIL

1

2

4

3

10074

Installation

30 Hydraulic Circuits


MS SERIES

Jaw Closing With No Load:Oil is pumped from the carrier into the V2 port of the speed valve. Oil passes directly through to the port C2 and enters the head side of the cylinder. A small amount of this oil flows through the pilot passage and holds valve 4 in the open position. This causes the oil flowing out of the rod side of the cylinder to flow through valve 4 to join the input oil flowing out C2 port and right back in the head side of the cylinder causing it to close faster. As long as the oil pressure stays below the set pressure, valve 3 will stay closed and no oil will be returned to the tank.

EXCAVATOR

C2 C1

V1V2

M

MC1

MV1MV2

7030-OB SPEED VALVE

JAW CLOSING (NO LOAD)


1

2

4

3

10075

Jaw Closing Under Load:Oil is pumped from the carrier into the V2 port of the valve. Oil passes directly through the valve and out the C2 port into the head side of the cylinder. A small amount of this oil flows through the pilot passage and because the cylinder is under load, the oil pressure raises to above set pressure which causes valve 3 to open. The pressure stops flow of oil back to the head side of the cylinder and the oil from the rod side of the cylinder returns to tank. This causes the jaw to close slower but with more closing power.

Cross Over Port Relief Protection:Valves 1 and 2 are cross over port relief protection valves to protect the circuit if the jaw was to be forced open or closed. If the jaw is forced either way, the pressure will rise. Once the oil in either side rises above the set pressure, the valve will open, relieving the pressure and returning some oil to tank.

EXCAVATOR

C2 C1

V1V2

M

MC1

MV1MV2

7030-OB SPEED VALVE

JAW CLOSING (UNDER LOAD)


1

2

4

3

10076

Operation

31Multi-System Operation


MS SERIES

OperationStart-up

CAUTION! Start up the excavator, slowly turning up the hydraulic pressure to avoid sudden movements until reaching the maximum working pressure. This pressure must be in accordance with specifications as marked on the multi-system’s identification tag.With the motor idling, perform the following:• Open the attachment one quarter of the way and re-close.• Open halfway and re-close. • Open 3/4 of the way and re-close.• Finally, open completely and re-close.

Open and close the attachment 5 or 6 times to ensure there are no leaks in the hydraulic system.

Suggestions for Efficient Operation First time useBefore using the hydraulic multi-system for demolition work, take the machine to an open space free of obstacles and people. Practice several dry cycles in order to become familiar with the attachment.• When carrying out demolition work, position the

attachment using hydraulic rotation. • Ensure the correct angle of penetration.• Do not tear the material using the excavator arm. If

necessary, re-position.

Multi-System OperationGeneral• Place the open jaws over the material to be cut or broken. Allow the

material to enter into the jaws as far as possible.• Close the jaws allowing the teeth or cutting blades to penetrate the

material.• Continue to close until the jaws come to a stop and will go no further.• If the unit does not cut or break the material, open and reposition

taking a smaller bite.

Operation

32 Jaw Set Replacement


MS SERIES

Breaking Oversize Material• The best results are achieved with the multi-system jaws by using an

“on-again, off-again” action. Once the material has broken, continue working the jaws until the material has been crushed to the desired size.

Cutting MetalOpen the jaws of the attachment and allow the material to enter in as far as possible. The metal should lie 90º to the cutting edges for best results.• Close the jaws on the metal.• Continue closing until the metal has been cut. • If the metal is not cut by the cutting blades, reposition and take a

smaller bite.• Take extra care to maintain sharp cutting edges when cutting metal.

The clearance between cutting blades should not exceed .050 in (1,2 mm). See page 40 for details.

CAUTION! Do not hit the multi-system against the ground to dislodge an obstruction. Use a pry bar or cutting torch to free the material. After it’s free, check cutting edge alignment. Do not put external force on the multi-system while cutting.

Jaw Set Replacement• Close the jaws of the multi-system.• Set the multi-system on the ground in a vertical position. • Turn off the excavator and restrain the jaws with a cable or chain to

prevent them from opening (1). • Shim the cylinders in place between the cylinder tube and the multi-

system frame with wood blocking (2).• Secure with straps or chains (3).

Operation

33Jaw Set Replacement


MS SERIES

• Remove the cylinder pin locking screws (4).• Unscrew the fixing ring nuts of the cylinder pins on the jaws and

extract the pins (5). • Remove the central pin’s ring nut locking screws. • Loosen the ring nut without removing it (6).

• Restart the excavator and completely retract the hydraulic cylinders. • While keeping the central pin’s ring nut facing downwards, place the

multi-system in a horizontal position. • Lock the rotation with the pins and safety split pins (7).

• Place the multi-system on wooden blocks. Block in a level position.• Turn off the excavator and secure a lifting sling to the jaws.• Attach the sling to an overhead crane, forklift truck or other lifting

device. • Remove the central ring nut and extract the jaw-hinging pin.

• Extract the jaw set from the central body by moving it with the overhead crane.

• Set it on wooden blocks in a dry place. • Spread a thin layer of grease on the bushings and on the cutting

blades as a protective measure (8) against corrosion.

Operation

34 Jaw Set Replacement


MS SERIES

• Restrain the jaws intended for installation with a cable or chain to prevent them from opening.

• Secure a lifting sling to the new jaw set and the overhead crane.

• Lift the new jaw set and put it inside the multi-system body. • Insert the central pin and secure it with the ring nut.

• Restart the excavator and extend the cylinders on the multi-system. • Turn off the excavator and untie the cylinders from the multi-system

body while aligning the holes of the cylinder forks with the respective hole on the jaw.

• Insert the cylinder pins and secure them with the ring nuts.

• Restart the excavator and put the multi-system in a vertical position by placing it firmly on the ground.

• Turn off the excavator and tighten the fixing ring nuts of the pins and lock them with the screws.

• Remove the restraints from the jaw set.• Extract the rotation locking pin.• The multi-system is ready to work with the new jaw set.

Removal and Storage

35Multi-System Removal


MS SERIES

Removal and StorageMulti-System Removal• With the excavator engine running, open the multi-system so the

piston rods slide completely up into the hydraulic cylinder.• Using the stick/bucket cylinder, pull the multi-system completely

towards the excavator.• Lean the front of the multi-system on the ground.• Remove the safety devices from the connecting rod pin, and then

remove the pin.• Lay the multi-system on two wooden blocks and turn the engine off.

WARNING! Check that no residual oil pressure remains in the hydraulic circuit. Release residual hydraulic oil pressure by actuating the jaw open and close functions. De-pressurize the oil reservoir by loosening the reservoir cap.

• Disconnect the hydraulic hoses and seal all hydraulic ports with protective caps.

CAUTION! Before disconnecting the hoses, place a container to catch any oil leakage. Do not dump oil into the environment.

Removal and Storage

36 Multi-System Removal


MS SERIES

Multi-System Storage• Use the lift points on the multi-system indicated by the lifting and

handling decals.• Rotate the multi-system attachment bracket so that the two lock pins

and the split pins can be re-inserted in the pivot lock.

WARNING! Make sure locking pins are inserted correctly to avoid movement during shipment.• Cover the multi-system and store in a dry place. Smear the blades

with a thin layer of grease to avoid oxidation (rust). This concludes the removal and storage operations.

• Remove the safety device from the pins, then take them out.• Move the stick/boom to pull it out of the attachment bracket.

Maintenance

37General Information


MS SERIES

MaintenanceGeneral InformationTo keep your hydraulic multi-system in top operating condition, perform the following maintenance procedures. Keep in mind that lubrication is the single most important procedure for sustaining the life of the hydraulic multi-system.

WARNING! Before performing any maintenance, adjustment, or cleaning procedure on the attachment, lower it to the ground, turn the engine OFF and release any residual hydraulic pressure in the circuit. Release residual hydraulic oil pressure by actuating the jaw open and close functions. De-pressurize the oil reservoir by loosening the reservoir cap.

Fasten a “DO NOT OPERATE” or similar tag in the cab.

CAUTION! After performing underwater demolition work, disassemble all of the joints. Clean the pins and bushings thoroughly and eliminate any traces of oxidation.

CAUTION! Use Proper Grease.Always use a moly-based grease. Never use general purpose (GP) grease. GP grease will melt and run down the attachment providing very poor lubrication. Refer to Grease Specifications on page 48.

Maintenance

38 General Information


MS SERIES

WARNING! Fluid escaping under pressure can penetrate the skin causing serious injury. Relieve all pressure before disconnecting hoses. Do not use your hand to check for leaks. Use a piece of cardboard.

CAUTION! Check the tightness of the blade bolts. Tighten the screws with a torque wrench. Refer to Tightening Torques section on page 49 and page 50

IMPORTANT! The screws can be tightened only once. After that, they must be replaced.

Perform a visual check of the cylinder fittings, hydraulic distributor and hoses. Replace any part showing leakage or damage.

WARNING! The oil can reach high temperatures. Before carrying out any cleaning or maintenance wait for the oil to cool.

WARNING! The cutters can be very hot. Let them cool before working on them.

Check the tightness of the hydraulic connections.

CAUTION! Overhaul or repair work on the rotation unit, hydraulic motor, ring gear and pinion should only be performed by a trained technician.

Maintenance

39Changing Oil in Rotation Gearbox


MS SERIES

Ambient Temperature

-4ºF – +25ºF (-20ºC – +25ºC)

+41ºF – +104ºF (+5ºC – +40ºC)

+86ºF – +149ºF (+30ºC – +65ºC)

+104ºF – +149ºF (+40ºC – + 65ºC)

Viscosity ISO VG 100 150 220 320

AGIP Blasia 77 Blasia 107 Blasia 187 Blasia 237

BP-NACH Energol GR-XP100

Energol GR-XP150

Energol GR-XP220

Energol GR-XP320

CASTROL — Alpha SP150 Alpha SP220 Alpha SP320

CHEVRON NL Gear Compound 100

NL Gear Compound 100



ESSO Spartan EP 100 Spartan EP 150 Spartan EP 220 Spartan EP 320

FINA Giran 100 Giran 150 Giran 220 Giran 320

GULF EP Lubricant Oil HP 100

EP Lubricant Oil HP 100



IP Mellana 100 Mellana 150 Mellana 220 Mellana 320

MOBIL — GF 639 GF 630 GF 632

SHELL — Omala EP 150 Omala EP 220 Omala EP 320

TOTAL Carter EP 100N Carter EP 150N Carter EP 200N Carter EP 320N

Changing Oil in Rotation GearboxThe rotation gearbox oil must be changed after the first 150 working hours, then again after 2000 running hours or once a year.Change the oil when it is still warm. Clean the inside parts with the appropriate washing compound before putting in the new oil.Avoid mixing oils of different viscosity or brand.

CAUTION Do not mix mineral oils with synthetic oils.

WARNING The temperature of the gearbox oil must not exceed 176ºF (80ºC). If the oil exceeds this temperature during continuous use, an external oil cooler is required.After start up, periodically check the oil level and fill as needed. The following table shows suggested mineral oils relative to ambient temperatures seen during operation:

Maintenance

40 Cutting Blades


MS SERIES

Cutting BladesIt is recommended to turn the blades every 40 working hours of use to ensure uniform wear of the cutters.

CAUTION! If the blades are not turned every 40 working hours, irregular wear may occur making it impossible to shim the cutters properly.After turning or changing the blades, check the gap between the cutters of the lower and upper jaw. A gap of 0.008 to 0.050 in (0,2 to 1,2 mm) is required to prevent jamming when cutting rebar material.

IMPORTANT! Perform the oil change when the gearbox is still warm. 1) Remove the motor/gearbox assembly from the attachment.2) Remove plugs A and B to drain the used oil. Rotating the gearbox by

hand will help to ensure the oil is completely drained.3) Reinstall plug A and place the gearbox in a vertical position, with the

drive sprocket end down.4) Refill with new oil through plug hole B.5) The gearbox oil level is full if oil flows out of plug hole B when the

gearbox is rotated by hand. 6) Reinstall plug B, then reinstall the motor/gearbox assembly on the

attachment.

IMPORTANT! Before disconnecting hydraulic lines, put a suitable container in place to catch any oil. Always dispose of oil in an environmentally friendly manner.

Maintenance

41Replaceable Tooth System


MS SERIES

Verify Clearance Between Cutting edges1) Close the upper jaw until the blade starts overlapping its

corresponding lower jaw blade. Measure the gap using a feeler gauge.

2) If the gap exceeds the suggested value of 0.008 to 0.050 in (0,2 to 1,2 mm), insert shims behind the blades until the proper clearance is restored.

To add shims, open the multi-system completely.1) Block the jaws open to prevent closing accidentally. 2) Loosen the bolts that hold the blades in place, and then insert shims

between the blade and its seat. 3) Re-tighten the bolts with the correct torque wrench setting. Refer to

torque values in tables on page 49 and page 50. 4) Slowly close the multi-system jaws and check that the gap is correct.

Replaceable Tooth SystemBTI’s unique replaceable tooth design ensures maximum penetration and fragmentation while being fast and easy to change in the field.Older models with fixed teeth can also be retrofitted with the replaceable system, dramatically reducing downtime required for hard-facing.

Tooth Removal• Heat the epoxy material to 250ºF (120ºC). • Using a punch and hammer (4), drive out the epoxy (5) and lock pin

(6)—opposite to the way it was installed. • Clean off any remaining epoxy residue. • Inspect the adapter and lock pin for damage before installing the new

tooth.

Maintenance

42 Cutting Blades


MS SERIES

Build-up and Hard Facing Multi-System JawPeriodically it is necessary to check for wear on the multi-system’s jaws. Build-up and hard facing will be required to maintain the jaw and tooth profile.

CAUTION! The weld procedure below must be carefully followed to avoid damaging the multi-system.

WARNING! Heated paint gives off poisonous gases. Remove paint from an area with a radius of at least 4 in (10 cm) before carrying out welding, grinding or gas cutting. In addition to the health hazard, if the paint is not removed, the weld will be of inferior quality and strength that could cause the weld to eventually break. Follow weld procedures.

IMPORTANT! If the area is worn back more than 1/2 in (12 mm), it may be necessary to cut and replace with new material. Schedule this build up service frequently so that only the hard facing needs to be replaced.

Tooth Installation• Install the tooth (1) on the adapter by driving the lock pin (2) tight.

The wedge action of the lock pin tightens the tooth down on the adapter.

• Make sure the lock pin is flush or below the surface of the tooth.

• Using the dispensing tool (3), apply a small quantity of epoxy to harden in position. The epoxy fills voids and cavities, preventing the lock pin from coming out.

• Plan to apply epoxy to all new lock pins.

NOTE: Do not leave epoxy in the dispensing tip for more than 2-3 minutes. It will harden and the tip will need to be replaced.

Maintenance

43Cutting Blades


MS SERIES

Weld Procedure for Dillidur 400VPeriodically it is necessary to check the wear state of the jaws. If rebuilding and hard facing are required, follow these procedures.1) Carefully remove the paint in the area to be hard faced. Be careful

not to generate too much heat. Heated paint can give off toxic vapors.

WARNING! Make sure there are no flammable fluids or oil near the working area.2) For surface welding, connect the ground pole of the electric welder

to the same part to be welded as close as possible. The ground pole must be fitted in such away that no current can run through the bearings and the hydraulic cylinders.

IMPORTANT! If welding on the unit while installed on the excavator, follow the instructions in the excavator manual regarding weld procedures. Sensitive electronic equipment on the machine may need to be disconnected or it could be damaged.3) After carefully removing all the paint and cleaning the area, preheat

to a temperature of 300ºF–400ºF (150ºC–200ºC). Check the temperature frequently. If this temperature is exceeded, it could damage the multi-system.

CAUTION! The weld bead must be at least 3/8 in (10 mm) away from the cutting edge.4) Make the facing by proceeding in the grain direction. Do not deposit

more than two layers.5) Grind the facing bead terminals.6) Cool slowly, in a protected area away from possible drafts.

Electrode (Welding Rod)DIN: 1913/8529 AWS E-7018

Brand CodeLINCOLN JetWeld 70HOBART 375/400 600

ESAB AA7018AC

Maintenance

44 Filler Material


MS SERIES

Welding WireAWS E7XT=x

Brand CodeLINCOLN Lincoln BUHOBART VeriWear AP

ESAB DUAL SHIELD

Filler MaterialDillidur 400V is a wear resistant steel (Brinnell Hardness of 400) providing good workability and especially very good weldability.Following the instructions in the pre-heat stage will avoid micro cracks in the welding.The filler metal selection is very important in order to obtain a high quality weld. BTI recommends soft filler metal in order to have the filler metal hardness lower than the steel hardness.

The following are some examples of filler metal:

Electrode (Welding Rod)DIN: 1913/8529 AWS E-7018

Brand CodeLINCOLN JetWeld 70HOBART 718/718MC

ESAB OK 48,00

Welding WireAWS E7XT=x

Brand CodeLINCOLN Nr-203 nilHOBART FABSHIELD 81N1

ESAB Tubrod 15,00

IMPORTANT! To avoid a decrease in hardness of the steel, do not preheat over 250ºF (120ºC).

Preheat temperatureSteel Thickness

in (mm)Preheating

Temperature3/8 (10) –3/4 (20) –

1 3/8 (30) 300 ºF (150 ºC)1 1/2 (40) 392 ºF (200 ºC)

2 (50) 392 ºF (200 ºC)2 3/8 (60) 392 ºF (200 ºC)

Maintenance

45Play Take-up System


MS SERIES

Play Take-up System (MS130R Only)The MS130R Multi-System is equipped with a Play Take-up System that provides adjustment for the jaw hinges. This system provides a means of keeping the jaws tight and pivoting correctly.

IMPORTANT! First adjustment must be performed after 8 operating hours. Afterwards, adjust whenever there is play in the jaw set.To adjust:1) Remove the screws on the hinge pivot ring nut.2) Remove all of the screws locking the central pivot ring nut.3) Set the adjusting dowels that cause the play take-up flange to slide

forward. The flange should be resting against the jaw without causing exceeding friction and should not be over tightened.

4) Refit the screws locking the dowels.5) Secure the screws with Loctite.

Maintenance

46 Filler Material


MS SERIES

Maintenance of Adjuster for Moveable Jaw (MS130R only)The MS130R Multi-System is equipped with a side adjuster for the movable jaws that prevents side movement during operation.

IMPORTANT! First adjustment must be performed after 8 operating hours. Afterwards, adjust whenever there is play in the jaw set.To adjust:1) Remove the screws and unscrew the ring nut retaining the adjuster

plug.2) After removing the adjuster ring nut, set the adjusting dowels that

cause the play take-up guide to slide forward. Check that clearance between guide and jaw is 0.020 in (0,5 mm) with a feeler gauge.

3) Re-tighten the ring nut.4) Refit the screws to the ring nut. Secure the screws with Loctite.

The side guide adjuster is subject to wear during operation. The plug has a bronze bushing that must be replaced when worn.To replaced it:1) Unscrew the ring nut and remove the plug from its seat.

2) Remove the screws retaining the bronze bushing to the plug and change the bushing.

3) Secure the new bushing with the screws and refit the plug.

Maintenance

47Maintenance Schedule


MS SERIES

Maintenance ScheduleEvery 8 Hours/Every Shift

Check for leaks, damaged hoses or clamps.

Check the tightness of all hydraulic fittings; check fittings and cylinders for leaks.

Check all pin connections for broken bolts, collars, and for excessive wear and play.

Grease all pin connections with a moly-based grease. Refer to list of suggested greases on page 48.

Check the hydraulic multi-system housing, jaw set and top mounting bracket for loose bolts and cracks.

Check all cylinder pins and boom connecting pins for wear.

Check that the cutter fixing screws are in place and tight using a torque wrench. Refer to Tightening Torques section on page 49 and page 50.

Tighten all screws connecting the joint of the top mount bracket with the fixed body. Refer to Tightening Torques section on page 49 and page 50.

After washing the hydraulic multi-system, grease all hinge points with appropriate grease as specified on page 48.

Tighten all thrust bearing bolts. Refer to Tightening Torques section on page 49 and page 50.

Every 40 hoursUsing a thickness gauge, check that the clearance between the cutting blades is no greater than 0.008–0.050 in (0,2–1,2 mm). Adjust if necessary using shims. Refer to page 40.

Check to ensure the dust cover O-rings are in good condition and in correct position.

Check the wear on the jaws. If necessary, use a build up of weld and finish with hard facing following the procedure provided on “Build-up and Hard Facing Multi-System Jaw” on page 42.

Check the adjustment of the rotation torque.

Maintenance

48 Grease Specifications


HYDRAULIC MULTI SYSTEM

Grease Specifications Use a high performance, multipurpose, extreme pressure (EP2) lithium complex grease with molybdenum disulfide (3 to 5%) developed to satisfy the severe lubrication requirements of off-road equipment.These requirements will handle the toughest of lubricating jobs and last significantly longer than conventional greases. Wear, galling or seizing of greased surfaces can occur even when using high performance greases. During these extreme pressure conditions, the molybdenum disulfide particles are left behind on the surface in a thin, adherent, lubricating film.This grease will have an excellent resistance to water washout in equipment operating under wet conditions and /or high temperatures and subject to heavy or shock loading.

These greases have:• High dropping point (greater than 500ºF or 260ºC)• High load-carrying capacity• Excellent wear protection• Excellent resistance to water washout• Excellent resistance to separation• Protection against rust and corrosion

Every 200 hoursThe hydraulic multi-system should be washed thoroughly with a neutral detergent. Then grease all hinge points with appropriate grease as directed on page 48.

Check hydraulic flow to multi-system.

After the first 200 hours, change oil in the gearbox as directed in the Maintenance Section on page 39. Then change after every 1000 operating hours or at least once a year.

Every 1000 hoursReplace dust cover O-rings.

Measure all pin connections and cylinders for wear. Replace pins, bushings, and/or thrust washers to ensure tight connections.

Change oil in the gearbox as directed in the Maintenance Section on page 39.

Maintenance

49Tightening Torques


MS SERIES

Tightening Torques

WARNING! This operation must be performed by skilled personnel using a torque wrench.Check these bolts every eight successive hours. Verify that they have not slackened or show signs of damage.Retighten bolts once only, after that it is recommended they be replaced.

Fastener Tightening Torque in ft•lb (in•lb)Diameter Class 8.8

Dry Lubed*Class 10.9


Dry Lubed*

M5 (54) (41) (78) (59) (91) (68)

M6 (92) (69) (133) (99) (156) (116)

M7 (156) (116) (222) (167) (260) (195)

M8 (225) (169) (333) (242) (377) (284)

M10 37 28 53 40 62 47

M12 65 49 93 69 108 81

M14 104 78 148 111 173 130

M16 161 121 230 172 269 202

M18 222 167 318 238 372 279

M20 314 235 449 337 525 394

M22 428 321 613 460 716 537

M24 543 407 776 582 908 681

M27 796 597 1,139 854 1,331 998

M30 1,079 809 1,543 1,158 1,804 1,353

M33 1,468 1,101 2,101 1,576 2,455 1,842

M36 1,886 1,415 2,699 2,024 3,154 2,366

* Lubed — cleaned, dry bolts lubricated with standard medium viscosity machine oil.

Some grease examples: • Castrol Contractor Grease 2• Conoco Superlube M EP• Exxon Centaur Moly• Pennzoil Multipurpose EP 302• Petro Canada Precision Moly EP 2• Texaco Starplex Moly MPGM2• Gulflex Moly EP 2• Chesterton 613 Moly Grease

Maintenance

50 Tightening Torques


MS SERIES

Fastener Tightening Torque in Nm (Newton meters)Diameter Class 8.8



Dry Lubed*

M5 6,1 4,6 8,8 6,7 10,3 7,7

M6 10,4 7,8 15,0 11,2 17,6 13,1

M7 17,6 13,1 25,1 18,9 29,4 22,0

M8 25,4 19,1 37,6 27,3 42,6 32,1

M10 50,2 38,0 71,9 54,2 84,1 63,7

M12 88,1 66,4 126,1 93,6 146,4 109,8

M14 141,0 105,8 200,7 150,5 234,6 176,3

M16 218,3 164,1 311,8 233,2 364,7 273,9

M18 301,0 226,4 431,2 322,7 504,4 378,3

M20 425,7 318,6 608,8 456,9 711,8 534,2

M22 580,3 435,2 831,1 623,7 970,8 728,1

M24 736,2 551,8 1 052,1 789,1 1 231,1 923,3

M27 1 079,2 809,4 1 544,3 1 157,9 1 804,6 1 353,1

M30 1 462,9 1 096,9 2 092,0 1 570,0 2 445,9 1 834,4

M33 1 990,3 1 492,8 2 848,6 2 136,8 3 328,5 2 497,4

M36 2 557,1 1 918,5 3 659,4 2 744,2 4 276,3 3 207,9

* Lubed — cleaned, dry bolts lubricated with standard medium viscosity machine oil.

Parts

51MS20R

Item Part No. Description Qty. Item Part No. Description Qty.


MS SERIES

MAIN STRUCTURE ASSEMBLyMS20R

1 MS18-2F FRAME 1 2 81805 O-RING SEAL 4 3 MS18-45 PIN 2 4 55013 GREASE NIPPLE 8 5 SH150-55 COVER 2 6 54049-2 SCREW 6 7 SH300-99 COVER 1 8 53056 SCREW 12 9 MS18-44 COVER 1 10 81639-1 O-RING SEAL 2 11 MS18-30 BUSHING 2 12 MS18-40M PIN 1 13 MS18-60 CYLINDER GUARD 2 14 25027020014000N CYLINDER 2 15 SH150-41 PIN 2 16 25027020014031N BUSHING 4 17 25027020014030N BUSHING 2 18 250270200140NG CYLINDER SEAL KIT 1 19 MS18-90 PIN GUARD 1 20 57426 WASHER 12 21 MS25-83 COVER 1

22 MS18-95 COVER 1 23 57424 WASHER 2 24 53044 SCREW 2 25 81779 O-RING SEAL 4 26 MS25-43 COVER 2 27 54056 SCREW 4 28 RP18-99 COVER 1

Parts

52 MS20R


MS SERIESParts

52 MS20R Parts

52 MS20R


CyLINDER & ROTATION FEED ASSEMBLy

1 A-881-1 DISTRIBUTOR 1 2 73047-3 HYDRAULIC MOTOR 1 3 68001 SAE SPLIT FLANGE 2 4 54048 SCREW 4 5 57426 WASHER 24 6 54064 SCREW 24 7 RP25-33 HOSE 2 8 RP25-71 PIPE 2 9 RP25-A-10D BLOCK 1 10 RP25-A-10S BLOCK 1 11 81020 BONDED SEAL 22 12 66397 DRILLED SCREW 8 13 81028 BONDED SEAL 4 14 66637 PLUG 2 15 66753 PLUG 4 16 81011 BONDED SEAL 4 17 66546 STUD 2 18 66507 NIPPLE 2 19 MS25-39R HOSE 2 20 66397-2 DRILLED SCREW 2 21 GR300-38M HOSE 2

MS20R

22 73107-1 VALVE 1 23 54048-4 SCREW 3

Parts

53MS20R


MS SERIES


MS20R ROTATION CONTROL ASSEMBLy

1 RP18-1ACM ROTARY JOINT 1 2 I2064-731 THRUST BEARING 1 3 54063-12.9 SCREW 20 4 54073-12.9 SCREW 8 5 RP18-96 COVER 1 6 57424 WASHER 4 7 53044 SCREW 4 8 55013 GREASE NIPPLE 2 9 54062-12.9 SCREW 20 10 66764 PLUG 2 11 MS20-56 DISTRIBUTOR RETAINER 1 12 A-881-1 DISTRIBUTOR 1 13 53055 SCREW 2 14 57429 WASHER 2 15 54055-1 SCREW 4 16 57934 PIN 2 17 57425-3 WASHER 14 18 54041 SCREW 4 19 MS25-22 FLANGE 1 20 RP18-23 GEAR 1 21 GR3-26M PIN 1

22 66038 SPLIT PIN 1 23 54050 SCREW 4 24 54064 SCREW 4 25 73047-3 HYDRAULIC MOTOR 1 26 RP18-50 FLANGE 1 27 CP800STD ROTARY JOINT 1 28 59100 NUT 8 29 57424-1 WASHER 14 30 53141-1 SCREW 8 31 53123-1 SCREW 6 32 81010 BONDED SEAL 2


CyLINDER FEED ASSEMBLy

1 25027020014000N CYLINDER 2 2 54043 SCREW 32 3 57424 WASHER 32 4 68002 SAE SPLIT FLANGE 8 5 81428-90 O-RING SEAL 4 6 A-881-1 DISTRIBUTOR 1 7 18881 DISTRIBUTOR SEAL KIT 1 8 54064 SCREW 16 9 57426 WASHER 16 10 68001 SAE SPLIT FLANGE 4 11 54059-3 SCREW 4 12 7030-OB VALVE 1 13 SH400-50 BLOCK 1 14 SH400-51 BLOCK 1 15 54056-1 SCREW 8 16 MS25-18M BLOCK 1 17 53057 SCREW 3 18 MS25-38M HOSE 2 19 57425-3 WASHER 3 20 MS25-36M HOSE 2 21 MS20-39 HOSE 2

22 81808 O-RING SEAL 1

MS20R

Parts

54 MS20R


MS SERIES

Parts

55MS20R

Item Part No. Description Qty.


MS SERIES

MS20R

7030-OB SPEED VALVE Includes items 1, 2, 3, 4

1 7030-OB-1V CAGL-LGV 1 2 7030-OB-2V MWGG-LJV 1 3 7030-OB-4V RDFA-LCV 2 4 7030-OB-3V CHXA-XCVN 1

SPEED VALVE

MS20R

Parts

56 MS20R



MS SERIES

MS20-MP2 CRUSHER JAW SET

MS20-MP2 CRUSHER JAW SET 1 MS20-1MPD SHANK 1 2 MS20-1MPS SHANK 1 3 MS7-67 BLADE 2 4 MS7-47 SHIM 5 5 59183 NUT 6 6 54315 SCREW 3 7 54310 SCREW 3 8 MS20-32 BUSHING 2 9 MS20-31 BUSHING 2 10 MS20-34 FLANGE 2 11 54240-4 SCREW 8 12 54242 SCREW 8 13 KITMS20-MP2 CUTTING KIT 1 14 55013 GREASE NIPPLE 2 15 MS18-35 BUSHING 2

Parts

57MS20R



MS SERIES

MS20-D-MP CRUSHER JAW SET

MS20-D-MP CRUSHER JAW SET 1 MS18-D-MPD SHANK 1 2 MS18-D-MPS SHANK 1 3 CP800-68 BLADE 2 4 CP800-50 SHIM 4 5 59183 NUT 8 6 54317 SCREW 4 7 54315 SCREW 4 8 MS18-31M BUSHING 2 9 MS18-80 BUSHING 2 10 MS18-33M FLANGE 2 11 MS18-66 SHIM 1 12 MS18-67 SHIM 2 13 57905-1 PIN 6 14 55013 GREASE NIPPLE 2 15 81818 O-RING SEAL 4 16 MS18-35 BUSHING 2 17 SP18MB1 TOOTH 4 18 S4CA PIN 4 19 KITMS18-MP CUTTING KIT 1

MS20R

MS20R

Parts

58 MS20R



MS SERIES

MS20-MF2 PULVERIZER JAW SET

MS20-MF2 PULVERIZER JAW SET 1 MS20-1MFD SHANK 1 2 MS20-1MFS SHANK 1 3 MS18-70 BLADE 2 4 MS18-47 SHIM 4 5 59183 NUT 6 6 57314 SCREW 3 7 54310 SCREW 3 8 MS20-32 BUSHING 2 9 MS20-31 BUSHING 2 10 MS20-34 FLANGE 2 11 MS18-35 BUSHING 2 12 54240-4 SCREW 8 13 54242 SCREW 8 14 55013 GREASE NIPPLE 1 15 KITMS18-MF CUTTING KIT 1

Parts

59MS20R



MS SERIES

MS20-D-MF2 PULVERIZER JAW SET

MS20-D-MF2 PULVERIZER JAW SET 1 MS20-D-1MFD SHANK 1 2 MS20-D-1MFS SHANK 1 3 MS18-70 BLADE 2 MS18-47 SHIM 4 5 59183 NUT 6 6 57310 SCREW 3 7 54314 SCREW 3 8 MS20-32 BUSHING 2 9 MS20-31 BUSHING 2 10 MS20-34 FLANGE 2 11 MS18-35 BUSHING 2 12 54240-2 SCREW 8 13 54242 SCREW 8 14 SP18MB1 TOOTH 12 15 S4CA PIN 12 16 KITMS18-MF CUTTING KIT 1 17 55013 GREASE NIPPLE 1

MS20R

Parts

60 MS20R



MS SERIES

MS20-MC2 SHEAR JAW SET

MS20-MC2 SHEAR JAW SET 1 MS20-1MCS SHANK 1 2 MS20-1MCD SHANK 1 3 SH150-67 BLADE 3 4 25-47 SHIM 4 5 59182 NUT 10 6 54303 SCREW 10 7 SH150-63 BLADE 1 8 SH150-46M SHIM 4 9 MS20-31 BUSHING 2 10 MS20-34 FLANGE 2 11 MS20-32 BUSHING 2 12 54242 SCREW 8 13 54240-4 SCREW 8 14 MS18-35 BUSHING 2 15 MS18-68 BLADE 1 16 MS18-48 SHIM 2 17 55013 GREASE NIPPLE 1 18 KITMS20-MC1 CUTTING KIT 1

MS20R

Parts

61MS20R



MS SERIES

MS20-MM2 COMBI JAW SET

MS20-MM2 COMBI JAW SET 1 MS20-MMD SHANK 1 2 MS20-MMS SHANK 1 3 CP800-68 BLADE 4 4 CP800-50 SHIM 8 5 59183 NUT 16 6 54321 SCREW 8 7 54310 SCREW 8 8 MS20-32 BUSHING 2 9 MS20-31 BUSHING 2 10 MS20-34 FLANGE 2 11 54240-4 SCREW 8 12 54242 SCREW 8 13 55013 GREASE NIPPLE 1 14 MS18-35 BUSHING 2 15 KITMS20-MM CUTTING KIT 1

MS20R

Parts

62 MS20R



MS SERIESParts

62 MS20R

MS20-D-MM COMBI JAW SET

MS20-D-MM COMBI JAW SET 1 MS18-D-MMS SHANK 1 2 MS18-D-MMD SHANK 1 3 CP800-68 BLADE 4 4 CP800-50 SHIM 8 5 59183 NUT 16 6 54317 SCREW 8 7 54310 SCREW 8 8 MS18-31M BUSHING 2 9 MS18-80 BUSHING 2 10 MS18-33M FLANGE 2 11 MS18-66 SHIM 1 12 MS18-67 SHIM 2 13 57905-1 PIN 6 14 55013 GREASE NIPPLE 2 15 81818 O-RING SEAL 4 16 MS18-35 BUSHING 2 17 SP18MB1 TOOTH 3 18 S4CA PIN 3 19 KITMS18-1MM CUTTING KIT 1

MS20R

Parts

63MS20R



MS SERIES

MS20-ML PLATE SHEAR JAW SET

MS20-ML PLATE SHEAR JAW SET 1 MS18-MLD SHANK 1 2 MS18-MLS SHANK 1 3 MS18-80 BUSHING 2 4 MS18-31M BUSHING 2 5 MS18-35 BUSHING 1 6 MS18-33M FLANGE 2 7 MS25-71 BLADE 3 8 MS25-73 BLADE 1 9 CP600-67 BLADE 1 10 MS25-72 BLADE 2 11 MS25-74 SHIM 4 12 MS25-75 SHIM 2 13 CP600-56 SHIM 1 14 MS18-66 SHIM 1 15 MS18-67 SHIM 2 16 57905-1 PIN 6 17 55013 GREASE NIPPLE 2 18 54308-5 SCREW 4 19 54308-1 SCREW 10 20 54310 SCREW 3

21 59181 NUT 14 22 59183 NUT 3 23 81818 O-RING SEAL 4 24 MS25-76 BLADE 1 25 MS18-27 BUSHING 2 26 KITMS25-ML1 CUTTING KIT 1

MS20R

Parts

64 MS30R


MAIN STRUCTURE ASSEMBLy

1 MS25-2F FRAME 1 2 81779-1 O-RING SEAL 8 3 MS25-42 PIN 2 4 55013 GREASE NIPPLE 8 5 MS25-43 COVER 4 6 54049-2 SCREW 10 7 RP18-99 COVER 3 8 53056 SCREW 16 9 MS25-44 COVER 1 10 81796 O-RING SEAL 2 11 MS25-30 BUSHING 2 12 MS25-45M PIN 1 13 MS25-60 CYLINDER GUARD 2 14 25027023014000 CYLINDER 2 15 MS25-41 PIN 2 16 25027023017030 BUSHING 4 17 25027023017031 BUSHING 2 18 25027023014000G CYLINDER SEAL KIT 1 19 MS25-90 PIN GUARD 1 20 57426 WASHER 8 21 MS25-83 COVER 1

22 RP25-94 COVER 1 23 57424 WASHER 2 24 53044 SCREW 2


MS30R

MS SERIES

Parts

65MS30R


MS SERIES

Item Part No. Description Qty. 22 73107-1 VALVE 1 23 54048-4 SCREW 3



1 A-881-1 DISTRIBUTOR 1 2 73047-3 HYDRAULIC MOTOR 1 3 68001 SAE SPLIT FLANGE 2 4 54048 SCREW 4 5 57426 WASHER 24 6 54064 SCREW 24 7 RP25-33 HOSE 2 8 RP25-71 PIPE 2 9 RP25-A-10D BLOCK 1 10 RP25-A-10S BLOCK 1 11 81020 BONDED SEAL 22 12 66397 DRILLED SCREW 8 13 81028 BONDED SEAL 4 14 66637 PLUG 2 15 66753 PLUG 4 16 81011 BONDED SEAL 4 17 66546 STUD 2 18 66507 NIPPLE 2 19 MS25-39R HOSE 2 20 66397-2 DRILLED SCREW 2 21 GR300-38M HOSE 2

MS30R

Parts

66 MS30R


MS SERIES


ROTATION CONTROL ASSEMBLy

1 RP25-1ACM MOTOR SUPPORT 1 2 I2070400 THRUST BEARING 1 3 54063-12.9 SCREW 8 4 54062-12.9 SCREW 40 5 RP25-91 COVER 2 6 57424 WASHER 4 7 53044 SCREW 4 8 55013 GREASE NIPPLE 2 9 54071-12.9 SCREW 10 10 57426 WASHER 4 11 MS25-84 DISTRIBUTOR RETAINER 1 12 A-881-1 DISTRIBUTOR 1 13 54052-12.9 SCREW 2 14 57429 WASHER 2 15 54055-1 SCREW 4 16 57934 SPRING PIN 2 17 57425-3 WASHER 10 18 54041 SCREW 4 19 MS25-22 FLANGE 1 20 MS25-23 GEAR 1 21 GR3-26M PIN 1

22 66038 SPLIT PIN 1 23 54050 SCREW 4 24 54064 SCREW 4 25 73047-3 HYDRAULIC MOTOR 1 26 RP18-50 FLANGE 1 27 RP25STD ROTARY JOINT 1 28 59101 NUT 8 29 57427-3 WASHER 8 30 53153 SCREW 6 31 53154 SCREW 8 32 81010 BONDED SEAL 2 33 66764 PLUG 2

MS30R

Parts

67MS30R


MS SERIES



1 25027023014000 CYLINDER 2 2 54043 SCREW 32 3 57424 WASHER 32 4 68001 SAE SPLIT FLANGE 6 5 81428-90 O-RING SEAL 4 6 A-881-1 DISTRIBUTOR 1 7 18881 DISTRIBUTOR SEAL KIT 1 8 54064 SCREW 8 9 57426 WASHER 19 10 68002 SAE SPLIT FLANGE 4 11 54059-3 SCREW 4 12 7030-OB VALVE 1 13 SH400-50 BLOCK 1 14 SH400-51 BLOCK 1 15 54056-1 SCREW 8 16 MS25-18M BLOCK 1 17 53060-1 SCREW 3 18 MS25-36M HOSE 1 19 MS25-37 HOSE 1 20 MS25-38M HOSE 2 21 MS25-39R HOSE 2

22 MS25-39A HOSE 1 23 54052-1 SCREW 8 24 81808 O-RING SEAL 1

MS30R

Parts

68 MS30R



MS SERIESParts

68 MS30R

MS30R

7030-OB SPEED VALVE Includes items 1, 2, 3, 4

1 7030-OB-1V CAGL-LGV 1 2 7030-OB-2V MWGG-LJV 1 3 7030-OB-4V RDFA-LCV 2 4 7030-OB-3V CHXA-XCVN 1

SPEED VALVE

Parts

69MS30R



MS SERIES Parts

MS30R


MS30-MP2 CRUSHER JAW SET 1 MS30-MPD SHANK 1 2 MS30-MPS SHANK 1 3 MS25-68 BLADE 2 4 MS25-51 SHIM 5 5 59062-1 NUT 6 6 54310 SCREW 6 7 57426 WASHER 6 8 MS30-32 BUSHING 2 9 MS30-31 BUSHING 2 10 MS30-34 FLANGE 2 11 54240-4 SCREW 12 12 54242 SCREW 12 13 KITMS30-MP CUTTING KIT 1 14 55013 GREASE NIPPLE 1 15 MS25-35 BUSHING 2

MS30R

Parts

70 MS30R



MS SERIES

MS30-D-MP CRUSHER JAW SET

MS30-D-MP CRUSHER JAW SET 1 MS25-D-MPD SHANK 1 2 MS25-D-MPS SHANK 1 3 MS25-67M BLADE 2 4 MS25-52 SHIM 4 5 59183 NUT 8 6 54318 SCREW 4 7 54310 SCREW 4 8 MS25-31M BUSHING 2 9 MS25-80 BUSHING 2 10 MS25-33M FLANGE 2 11 MS25-65 SHIM 1 12 MS25-66 SHIM 2 13 57905-1 PIN 4 14 55013 GREASE NIPPLE 2 15 MS25-70 O-RING SEAL 4 16 MS25-35 BUSHING 2 17 SP18MB1 TOOTH 4 18 S4CA PIN 4 19 KITMS25-MP3 CUTTING KIT 1

MS30R

Parts

71MS30R



MS SERIES


MS30-MF2 PULERIZER JAW SET 1 MS30-MFD SHANK 1 2 MS30-MFS SHANK 1 3 MS25-68 BLADE 2 4 MS25-51 SHIM 5 5 59062-1 NUT 6 6 57426 WASHER 6 7 57314 SCREW 3 8 54317 SCREW 3 9 MS30-31 BUSHING 2 10 MS30-34 BUSHING 2 11 MS30-32 FLANGE 2 12 MS25-35 BUSHING 2 13 54242 SCREW 12 14 54240-4 SCREW 12 15 55013 GREASE NIPPLE 1 16 KITMS25-MF5 CUTTING KIT 1

MS30R

Parts

72 MS30R



MS30-D-MF2 PULVERIZER JAW SET 1 MS30-D-MFD SHANK 1 2 MS30-D-MFS SHANK 1 3 MS25-68 BLADE 2 4 MS25-51 SHIM 5 5 59062-1 NUT 6 6 57426 WASHER 6 7 57314 SCREW 3 8 54317 SCREW 3 9 MS30-31 BUSHING 2 10 MS30-34 BUSHING 2 11 MS30-32 FLANGE 2 12 MS25-35 BUSHING 2 13 54242 SCREW 12 14 54240-4 SCREW 12 15 SP18MB1 TOOTH 14 6 S4CA PIN 14 17 KITMS25-MF5 CUTTING KIT 1 18 55013 GREASE NIPPLE 1


MS30R

MS SERIES

Parts

73MS30R



MS30-MC2 SHEAR JAW SET 1 MS30-MCD SHANK 1 2 MS30-MCS SHANK 1 3 SH150-66 BLADE 2 4 SH150-46 SHIM 4 5 59182 NUT 10 6 54303 SCREW 4 7 54303-2 SCREW 2 8 MS30-32 BUSHING 2 9 MS30-31 BUSHING 2 10 MS30-34 FLANGE 2 11 54240-4 SCREW 12 12 54242 SCREW 12 13 MS25-35 BUSHING 2 14 SH150-68 BLADE 1 15 SH150-48 SHIM 2 16 SH150-63 BLADE 1 17 SH150-46M SHIM 4 18 54303-1 SCREW 4 19 SH150-67 BLADE 1 20 KITMS25-MC4 CUTTING KIT 1

21 55013 GREASE NIPPLE 1


MS30R

MS SERIES

Parts

74 MS30R



MS30-MM2 COMBI JAW SET 1 MS30-MMS SHANK 1 2 MS30-MMD SHANK 1 3 CP1000-67 BLADE 4 4 CP1000-50 SHIM 8 5 59183 NUT 16 6 54318 SCREW 8 7 54310 SCREW 8 8 MS30-32 BUSHING 2 9 MS30-31 BUSHING 2 10 MS30-34 FLANGE 2 11 54240-4 SCREW 12 12 54242 SCREW 12 13 55013 GREASE NIPPLE 1 14 MS25-35 BUSHING 2 15 KITMS25-3MM CUTTING KIT 1


MS30R

MS SERIES

Parts

75MS30R



MS30-D-MM COMBI JAW SET 1 MS25-D-MMS SHANK 1 2 MS25-D-1MMD SHANK 1 3 CP1000-67 BLADE 4 4 CP1000-50 SHIM 8 5 59183 NUT 16 6 54318 SCREW 8 7 54310 SCREW 8 8 MS25-31M BUSHING 2 9 MS25-80 BUSHING 2 10 MS25-33M FLANGE 2 11 MS25-65 SHIM 1 12 MS25-66 SHIM 2 13 57905-1 PIN 6 14 55013 GREASE NIPPLE 2 15 MS25-70 O-RING SEAL 4 16 MS25-35 BUSHING 2 17 SP25MB3 TOOTH 1 18 S7CA PIN 1 19 SP18MB1 TOOTH 2 20 S4CA PIN 2

21 KITMS25-3MM CUTTING KIT 1


MS30R

MS SERIES

Parts

76 MS30R



MS30-ML PLATE SHEAR JAW SET 1 MS25-MLD SHANK 1 2 MS25-1MLS SHANK 1 3 MS25-80 BUSHING 2 4 MS25-31M BUSHING 2 5 MS25-35 BUSHING 1 6 MS25-33M FLANGE 2 7 MS25-71 BLADE 3 8 MS25-73 BLADE 1 9 CP600-67 BLADE 1 10 MS25-72 BLADE 2 11 MS25-74 SHIM 8 12 MS25-75 SHIM 4 13 CP600-56 SHIM 2 14 MS25-65 SHIM 1 15 MS25-66 SHIM 1 16 57905-1 PIN 6 17 55013 GREASE NIPPLE 1 18 54308-5 SCREW 4 19 54308-1 SCREW 10 20 54310 SCREW 3

21 59181 NUT 14 22 59183 NUT 3 23 81818 O-RING SEAL 4 24 MS25-70 BLADE 1 25 KITMS25-ML1 CUTTING KIT 1


MS30R

MS SERIES

Parts

77MS40R



1 MS40-F FRAME 1 2 25034528020000P CYLINDER 2 3 MS40-41 PIN 1 4 MS40-40 PIN 2 5 1300-41 PIN 2 6 MS40-30 BUSHING 2 7 1300-32 BUSHING 4 8 25034528017031 BUSHING 2 9 MS40-60 CYLINDER GUARD 2 10 MS50-79 COVER 4 11 MS50-44 COVER 1 12 1300-46 COVER 2 13 1300-43 COVER 2 14 55013 GREASE NIPPLE 10 15 54101 SCREW 8 16 53056 SCREW 16 17 81432 O-RING SEAL 2 18 54057 SCREW 2 19 57424 WASHER 4 20 53043 SCREW 4 21 MS40-56 COVER 1

22 MS40-57 COVER 1


MS40R

MS SERIES

Parts

78 MS40R


MS SERIES



1 A426-9 DISTRIBUTOR 1 2 MS50-10M BLOCK 1 3 68004 SAE SPLIT FLANGE 2 4 66507 NIPPLE 2 5 81020 BONDED SEAL 2 6 81011 BONDED SEAL 2 7 66753 PLUG 2 8 57425-2 WASHER 8 9 54059-2 SCREW 8 10 81406-90 O-RING SEAL 4 11 18426-9 DISTRIBUTOR SEAL KIT 1

MS40R

Parts

79MS40R


MS SERIES



1 MS40-1STD ROTARY JOINT 1 2 I2085302 THRUST BEARING 1 3 SH300-87 COVER 1 4 A426-9 DISTRIBUTOR 1 5 73055BR-2 REDUCTION 1 6 73067-B GEAR 1 7 73084 COVER 1 8 73083 VALVE 1 9 MS40-55 DISTRIBUTOR RETAINER 1 10 SH300-STD40 PIN 1 11 54778 EYEBOLTS 2 12 66037 SPLIT PIN 2 13 1300-24R COVER 2 14 55013 GREASE NIPPLE 6 15 66507 NIPPLE 2 16 81020 BONDED SEAL 2 17 57424 WASHER 12 18 57426 WASHER 6 19 57425 WASHER 4 20 57423-1 WASHER 10 21 57423 WASHER 4

22 53059 SCREW 2 23 53045 SCREW 14 24 53081 SCREW 4 25 53056 SCREW 6 26 57425-3 SCREW 4 27 54039 SCREW 4 28 53044-2 SCREW 3 29 54062-12.9 SCREW 68 30 54063-12.9 SCREW 4 31 53043 SCREW 8 32 57020 NUT 2 33 73055BR-1 HYDRAULIC MOTOR 1 34 57428 WASHER 3 35 MS40-91 COVER 2

MS40R

Parts

80 MS40R


MS SERIES



1 2503452802000P CYLINDER 2 2 7030-OBM VALVE 1 3 MS50-18M BLOCK 1 4 MS40-52 HOSE 4 5 MS40-50 HOSE 1 6 MS40-51 HOSE 1 7 68001 SAE SPLIT FLANGE 8 8 68004 SAE SPLIT FLANGE 4 9 250345280200NG CYLINDER SEAL KIT 1 10 54064 SCREW 32 11 54056-1 SCREW 16 12 53057-1 SCREW 4 13 53070-2 SCREW 4 14 57425-2 WASHER 20 15 57426 WASHER 36 16 81406-90 O-RING SEAL 4 17 81428-90 O-RING SEAL 8 18 31502067 ANTI-EXTRUSION RING 2 19 81416-90 O-RING SEAL 2 20 A426-9 DISTRIBUTOR 1

MS40R

Parts

81MS40R



MS40-MP1 CRUSHER JAW SET 1 MS40-1MPD SHANK 1 2 MS40-MPS SHANK 1 3 MS40-31M BUSHING 2 4 MS40-32M BUSHING 2 5 1300-31 BUSHING 2 6 MS40-34 FLANGE 2 7 1100-67 BLADE 2 8 1100-47 SHIM 6 9 54311 SCREW 6 10 59064 NUT 6 11 57425 WASHER 6 12 55013 GREASE NIPPLE 1 13 54251 SCREW 12 14 54243-1 SCREW 12 15 KITMS40-MP CUTTING KIT 1


MS40R

MS SERIES

Parts

82 MS40R


MS40-D-1MP CRUSHER JAW SET

MS40-D-1MP CRUSHER JAW SET 1 MS40-D-1MPD SHANK 1 2 MS40-D-1MPS SHANK 1 3 MS40-32 BUSHING 2 4 MS40-31 BUSHING 2 5 1300-31 BUSHING 2 6 MS40-33 FLANGE 2 7 1100-67 BLADE 2 8 1100-47 SHIM 6 9 MS40-70 SHIM 1 10 MS40-71 SHIM 2 11 57908-1 PIN 6 12 55013 GREASE NIPPLE 2 13 54311 SCREW 6 14 57425 WASHER 6 15 59064 NUT 6 16 MS40-80 O-RING SEAL 4 17 SP25MB3 TOOTH 4 18 S7CA PIN 4 19 KITMS40-MP CUTTING KIT 1


MS40R

MS SERIES

Parts

83MS40R



MS40-MF1 PULVERIZER JAW SET 1 MS40-1MFD SHANK 1 2 MS40-1MFS SHANK 1 3 MS40-31M BUSHING 2 4 MS40-32M BUSHING 2 5 1300-31 BUSHING 2 6 MS40-34 FLANGE 2 7 1100-67 BLADE 2 8 1100-47 SHIM 6 9 54311 SCREW 6 10 59064 NUT 6 11 57425 WASHER 6 12 55013 GREASE NIPPLE 1 13 54251 SCREW 12 14 54243-1 SCREW 12 15 KITMS40-MF CUTTING KIT 1


MS40R

MS SERIES

Parts

84 MS40R



MS40-D-MF1 PULVERIZER JAW SET 1 MS40-D-1MFD SHANK 1 2 MS40-D-MFS SHANK 1 3 MS40-31M BUSHING 2 4 MS40-32M BUSHING 2 5 1300-31 BUSHING 2 6 MS40-34 FLANGE 2 7 1100-67 BLADE 2 8 1100-47 SHIM 6 9 54311 SCREW 6 10 59064 NUT 6 11 57425 WASHER 6 12 55013 GREASE NIPPLE 1 13 54251 SCREW 12 14 54243-1 SCREW 12 15 KITMS40-MF CUTTING KIT 1 16 SP18MB1 TOOTH 9 17 S4CA PIN 9 18 SP25MB3 TOOTH 4 19 S7CA PIN 4


MS40R

MS SERIES

Parts

85MS40R



MS40-MC2 SHEAR JAW SET 1 MS40-2MCD SHANK 1 2 MS40-2MCS SHANK 1 3 MS40-31M BUSHING 2 4 MS40-32M BUSHING 2 5 1300-31 BUSHING 2 6 MS40-34 FLANGE 2 7 MS40-64 BLADE 2 8 MS40-65 BLADE 2 9 MS40-68 BLADE 1 10 MS40-48 SHIM 4 11 MS40-46 SHIM 10 12 54251 GRUB-SCREW 12 13 54243-1 GRUB-SCREW 12 14 54308-18 SCREW 6 15 54308-6 SCREW 4 16 54308-4 SCREW 2 17 54308-20 SCREW 4 18 59181 NUT 16 19 55013 GREASE NIPPLE 1 20 KITMS40-MC2 CUTTING KIT 1

21 SH410-64 BLADE 1


MS40R

MS SERIES

Parts

86 MS40R



MS40-MM1 COMBI JAW SET 1 MS40-1MMD SHANK 1 2 MS40-1MMS SHANK 1 3 MS40-32M BUSHING 2 4 MS40-31M BUSHING 2 5 1300-31 BUSHING 2 6 MS40-34 FLANGE 2 7 SH400-63 BLADE 4 8 SH400-46M SHIM 8 9 54308-5 SCREW 6 10 54308-2 SCREW 6 11 59181 NUT 12 12 55013 GREASE NIPPLE 1 13 54251 SCREW 12 14 54243-1 SCREW 12 15 KITMS40-MM CUTTING KIT 1


MS40R

MS SERIES

Parts

87MS40R



MS40-D-MM COMBI JAW SET 1 MS40-MMD SHANK 1 2 MS40-D-MMS SHANK 1 3 MS40-32 BUSHING 2 4 MS40-31 BUSHING 2 5 1300-31 BUSHING 2 6 MS40-33 FLANGE 2 7 SH400-63 BLADE 4 8 SH400-46M SHIM 8 9 MS40-70 SHIM 1 10 MS40-71 SHIM 2 11 57908-1 PIN 6 12 55013 GREASE NIPPLE 2 13 MS40-80 O-RING SEAL 4 14 54308-5 SCREW 6 15 54308-2 SCREW 6 16 59181 NUT 12 17 SP25MB3 TOOTH 2 18 S7CA PIN 2 19 KITMS40-MM CUTTING KIT 1


MS40R

MS SERIES

Parts

88 MS40R



MS40-ML PLATE SHEAR JAW SET 1 MS40-MLD SHANK 1 2 MS40-MLS SHANK 1 3 MS40-32 BUSHING 2 4 MS40-31 BUSHING 2 5 1300-31 BUSHING 1 6 1300-32 BUSHING 2 7 MS40-33 FLANGE 2 8 MS40-72-1 BLADE 1 9 MS25-72 BLADE 5 10 MS40-73 BLADE 1 11 CP800-68 BLADE 1 12 MS25-75 SHIM 8 13 CP800-50 SHIM 2 14 MS40-70 SHIM 1 15 MS40-71 SHIM 2 16 57908-1 PIN 6 17 55013 GREASE NIPPLE 1 18 54308-6 SCREW 5 19 54308-1 SCREW 12 20 54310 SCREW 4

21 59181 NUT 17 22 59183 NUT 4 23 MS40-80 O-RING SEAL 4 24 KITMS40-ML CUTTING KIT 1


MS40R

MS SERIES

Parts

89MS60R



1 MS60-F FRAME 1 2 25045030020000P CYLINDER 2 3 MS60-73 PIN 1 4 MS60-72 PIN 2 5 MS50-66 PIN 2 6 MS60-33 BUSHING 2 7 25045030020031M BUSHING 4 8 25045030020030 BUSHING 2 9 MS50-60M CYLINDER GUARD 2 10 MS50-79 COVER 4 11 MS60-77 COVER 1 12 SH400-45 COVER 2 13 MS50-96 COVER 2 14 55013 GREASE NIPPLE 8 15 54056 SCREW 4 16 53056 SCREW 16 17 81820 O-RING SEAL 2 18 54057 SCREW 6 19 57424 WASHER 8 20 53044 SCREW 8 21 MS60-91 COVER 1

22 MS60-90 COVER 1 23 57426 WASHER 16


MS60R

MS SERIES

Parts

90 MS60R


MS SERIES



1 54056-1 SCREW 16 2 57425-2 WASHER 32 3 68004 SAE SPLIT FLANGE 2 4 53077 SCREW 8 5 66637 PLUG 2 6 81020 BONDED SEAL 8 7 66507 NIPPLE 4 8 59063 NUT 8 9 SH410-10 BLOCK 2 10 SH410-70 PIPE 2 11 A426-9 DISTRIBUTOR 1 12 66546 STUD 2 13 54059-2 SCREW 8 14 SH410-35 HOSE 2 15 18426-9 DISTRIBUTOR SEAL KIT 1

MS60R

Parts

91MS60R


MS SERIES



1 MS60STD ROTARY JOINT 1 2 I2098401 THRUST BEARING 1 3 MS60-60 COVER 1 4 A426-9 DISTRIBUTOR 1 5 73055BR-3 REDUCTION GEAR 1 6 99T892-2 GEAR 1 7 73084 COVER 1 8 73083 VALVE 1 9 MS60-55 DISTRIBUTOR RETAINER 1 10 SH300-STD40 PIN 1 11 54778 EYEBOLTS 1 12 66037 SPLIT PIN 1 13 SH500-12 COVER 2 14 55013 GREASE NIPPLE 2 15 66507 NIPPLE 2 16 81020 BONDED SEAL 2 17 57423 WASHER 8 18 57426 WASHER 8 19 57425 WASHER 4 20 57425-3 WASHER 6 21 54039 SCREW 4

22 57424 WASHER 8 23 53057 SCREW 4 24 53081 SCREW 4 25 53056 SCREW 12 26 53045 SCREW 4 27 53028 SCREW 4 28 53044-2 SCREW 3 29 54109 SCREW 20 30 54110 SCREW 52 31 53044 SCREW 4 32 MS40-91 COVER 2 33 73055BR-1 HYDRAULIC MOTOR 1 34 57428 WASHER 3

MS60R

Parts

92 MS60R


MS SERIES



1 25045030020000P CYLINDER 2 2 7030-OBM VALVE 1 3 MS50-18M BLOCK 1 4 MS50-58 HOSE 4 5 MS50-81 HOSE 1 6 MS50-80 HOSE 1 7 68001 SAE SPLIT FLANGE 8 8 68004 SAE SPLIT FLANGE 4 9 250450300200NG CYLINDER SEAL KIT 1 10 54052-1 SCREW 32 11 54056-1 SCREW 16 12 53057-1 SCREW 4 13 53070-2 SCREW 4 14 57425-2 WASHER 20 15 57426 WASHER 36 16 81406-90 O-RING SEAL 4 17 81428-90 O-RING SEAL 8 18 81416-90 O-RING SEAL 2 19 A426-9 DISTRIBUTOR 1

MS60R

Parts

93MS60R


MS SERIES


MS60-MP CRUSHER JAW SET

MS60-MP CRUSHER JAW SET 1 MS60-MPD SHANK 1 2 MS60-MPS SHANK 1 3 MS60-30 BUSHING 2 4 MS60-31 BUSHING 2 5 MS50-74 BUSHING 2 6 MS60-32 FLANGE 2 7 1300-67 BLADE 2 8 1300-47 SHIM 4 9 MS60-70 SHIM 1 10 MS60-71 SHIM 3 11 57908-2 PIN 6 12 55013 GREASE NIPPLE 1 13 54074-12.9 SCREW 8 14 59182 NUT 8 15 MS60-80 O-RING SEAL 4 16 KITMS60-MP CUTTING KIT 1

MS60R

Parts

94 MS60R



MS SERIESParts

MS60R MS SERIES


MS60-MF PULVERIZER JAW SET

MS60-MF PULVERIZER JAW SET 1 MS60-MFD SHANK 1 2 MS60-MFS SHANK 1 3 MS60-31 BUSHING 2 4 MS60-30 BUSHING 2 5 MS50-74 BUSHING 2 6 MS60-32 FLANGE 2 7 CP1000-67 BLADE 2 8 CP1000-50 SHIM 4 9 MS60-70 SHIM 1 10 MS60-71 SHIM 3 11 57908-2 PIN 6 12 54318 SCREW 8 13 59183 NUT 8 14 MS60-80 O-RING SEAL 4 15 55013 GREASE NIPPLE 1 16 KITMS60-MF CUTTING KIT 1

MS60R

Parts

95MS60R


MS SERIES


MS60-D-MF PULVERIZER JAW SET

MS60-D-MF PULVERIZER JAW SET 1 MS60-D-MFD SHANK 1 2 MS60-D-MFS SHANK 1 3 MS60-31 BUSHING 2 4 MS60-30 BUSHING 2 5 MS50-74 BUSHING 2 6 MS60-32 FLANGE 2 7 CP1000-67 BLADE 2 8 CP1000-50 SHIM 4 9 MS60-70 SHIM 1 10 MS60-71 SHIM 3 11 57908-2 PIN 6 12 54318 SCREW 8 13 59183 NUT 8 14 MS60-80 O-RING SEAL 4 15 55013 GREASE NIPPLE 1 16 SP25MB3 TOOTH 18 17 S7CA PIN 18 18 KITMS60-MF CUTTING KIT 1

MS60R

Parts

96 MS60R


MS60-MC SHEAR JAW SET

MS60-MC SHEAR JAW SET 1 MS60-MCD SHANK 1 2 MS60-MCS SHANK 1 3 MS60-31 BUSHING 2 4 MS60-30 BUSHING 2 5 MS50-74 BUSHING 2 6 MS60-32 FLANGE 2 7 SH500-67 BLADE 3 8 SH300-66 BLADE 1 9 MS50-68 BLADE 1 10 MS50-48 SHIM 1 11 SH500-47 SHIM 6 12 MS60-70 SHIM 1 13 MS60-71 SHIM 3 14 57908-2 PIN 6 15 54308-5 SCREW 8 16 54308-4 SCREW 6 17 59181 NUT 14 18 55013 GREASE NIPPLE 1 19 MS60-80 O-RING SEAL 4 20 KITMS60-MC CUTTING KIT 1


MS60R

MS SERIES

Parts

97MS60R


MS60-MM COMBI JAW SET

MS60-MM COMBI JAW SET 1 MS60-MMS SHANK 1 2 MS60-MMD SHANK 1 3 MS60-30 BUSHING 2 4 MS60-31 BUSHING 2 5 MS50-74 BUSHING 2 6 MS60-32 FLANGE 2 7 1300-67 BLADE 4 8 1300-47 SHIM 6 9 MS60-71 SHIM 3 10 MS60-70 SHIM 1 11 57908-2 PIN 6 12 55013 GREASE NIPPLE 1 13 MS60-80 O-RING SEAL 4 14 54068-12.9 SCREW 8 15 54063-12.9 SCREW 8 16 59182 NUT 16 17 KITMS60-MM CUTTING KIT 1


MS60R

MS SERIES

Parts

98 MS60R



MS60-ML PLATE SHEAR JAW SET 1 MS60-MLD SHANK 1 2 MS60-MLS SHANK 1 3 MS60-31 BUSHING 2 4 MS60-30 BUSHING 2 5 MS50-74 BUSHING 1 6 1300-32 BUSHING 2 7 MS60-32 FLANGE 2 8 MS60-69 BLADE 1 9 MS60-66 BLADE 4 10 MS60-67 BLADE 1 11 MS60-63 BLADE 1 12 MS60-56 SHIM 12 13 MS60-53 SHIM 2 14 MS60-70 SHIM 1 15 MS60-71 SHIM 2 16 57935 PIN 4 17 55013 GREASE NIPPLE 1 18 54308-11 SCREW 5 19 54308-23 SCREW 12 20 54303 SCREW 3

21 59185 NUT 17 22 59182 NUT 3 23 MS60-80 O-RING SEAL 4 24 KITMS60-ML CUTTING KIT 1 25 MS60-68 BLADE 1


MS60R

MS SERIES

Parts

99MS130R



MS SERIES


1 MS120-F FRAME 1 2 81823 O-RING SEAL 4 3 MS120-40 PIN 2 4 55013 GREASE NIPPLE 6 5 MS120-60 CYLINDER GUARD 2 6 MS120-51 COVER 2 7 54057-12.9 SCREW 4 8 MS120-86 COVER 3 9 53080 SCREW 12 10 57425 WASHER 12 11 54102-2 SCREW 4 12 SH1000-46 COVER 1 13 55008 GREASE NIPPLE 4 14 54056 SCREW 32 15 54240-1 SCREW 32 16 MS120-55 COVER 4 17 MS120-15-1 PIN 4 18 MS120-30 BUSHING 2 19 MS120-15-2 SHIM 4 20 54301-1 SCREW 8 21 81812-2 O-RING SEAL 1

22 MS120-42 PIN 1 23 SH1000-51 COVER 2 24 086MA656-300 BUSHING 4 25 MS120-90 PIN GUARD 1 26 MS120-41 PIN 2 28 25081033020000 CYLINDER 2 28 086MA656-400 BUSHING 2 29 SH1000-90 PIN 1 30 66037 SPLIT PIN 1

MS130R

Parts

100 MS130R



1 54075-12.9 SCREW 12 2 57425-2 WASHER 16 3 68004 SAE SPLIT FLANGE 4 4 54068-1 SCREW 8 5 66753 PLUG 5 6 81011 BONDED SEAL 5 7 66765 PLUG 2 8 81025 BONDED SEAL 2 9 54109 SCREW 8 10 57426-1 WASHER 8 11 SH1000-38M PIPE 2 12 54114 SCREW 8 13 A-1087 DISTRIBUTOR 1 14 81425-1 BONDED SEAL 4 15 SH1000-10 BLOCK 2 16 66510 NIPPLE 4 17 81022 BONDED SEAL 6 18 SH1000-39 HOSE 2 19 54048-2 SCREW 4 20 73075 VALVE 1 21 57425-3 WASHER 4

22 53056 SCREW 4 23 53044 SCREW 3 24 57428 WASHER 3 25 73076-1 COVER 1 26 57425-5 WASHER 10 27 53088-2-10.9 SCREW 10 28 73076 PINION GEAR 1 29 73072-1 GEAR BOX 1 30 73072 HYDRAULIC MOTOR 1 31 66687 STUD 2 32 181087 DISTRIBUTOR SEAL KIT 1


MS130R

MS SERIESParts

100 MS130R MS SERIES

Parts

101MS130R


MS SERIES



1 53072 SCREW 12 2 57425-2 WASHER 12 3 SH1000-84 COVER 1 4 SH1000-STD ROTARY JOINT 1 5 SH1000-71 ROTATION ASSEMBLY 1 6 SH1000-80 COVER 1 7 SH1000-85 COVER 1 8 57426 WASHER 2 9 53056 SCREW 2 10 55008 GREASE NIPPLE 4 11 54119 SCREW 26 12 MS120-87 COVER 1 13 57426 WASHER 8 14 53056 SCREW 8 15 A-1087 DISTRIBUTOR 1 16 54121 SCREW 38 17 53108-1 SCREW 4 18 57425-7 WASHER 4 19 MS120-88 COVER 1 20 I2134-419 THRUST BEARING 1 21 MS120-95 DISTRIBUTOR RETAINER 1

22 57425-5 WASHER 4 23 53080-10.9 SCREW 4 24 54120 SCREW 32 25 55013 GREASE NIPPLE 4 26 81011 SEAL 2 27 66514 NIPPLE 1 28 GR3-34 HOSE 1 29 66608-3 STUD 1 30 66753-1 PLUG 1

MS130R


MS130R



1 25081033020000 CYLINDER 2 2 MS120-50 BLOCK 3 3 MS120-18 BLOCK 1 4 MS120-58 HOSE 2 5 MS120-36 HOSE 1 6 MS120-37 HOSE 1 7 68004 SAE SPLIT FLANGE 8 8 68006 SAE SPLIT FLANGE 4 9 25081033020000G CYLINDER SEAL KIT 1 10 54056-1 SCREW 32 11 54116 SCREW 16 12 57425-5 WASHER 4 13 53095-1-10.9 SCREW 4 14 MS120-59 HOSE 2 15 57425-2 WASHER 32 16 81425-1 O-RING SEAL 6 17 81406-90 O-RING SEAL 8 18 54109 SCREW 12 19 A-1087 DISTRIBUTOR 1

Parts

MS130R


MS SERIES102

Parts

103MS130R


MS SERIES

Item Part No. Description Qty. Item Part No. Description Qty. 1 66517 NIPPLE 1 2 81025 O-RING SEAL 2 3 66518 NIPPLE 1 4 66522 NIPPLE 1 5 81024 O-RING SEAL 1 6 SH1000-10 BLOCK 1 7 81406-90 O-RING SEAL 1 8 SH10001LR350 BLOCK 1 9 68004 SAE SPLIT FLANGE 2 10 57425-2 WASHER 12 11 54059-3 SCREW 4 12 53072 SCREW 4 13 SH1000-95 COVER 1 14 54075-12.9 SCREW 4 15 73077 VALVE 1

VALVE FEED ASSEMBLyMS130R


MS130R


MS130-B-MP CRUSHER JAW SET

MS130-B-MP CRUSHER JAW SET 1 MS130-B-MPD SHANK 1 2 MS130-B-MPS SHANK 1 3 MS120-31 BUSHING 2 4 MS120-33 BUSHING 2 5 54250 SCREW 12 6 54243-1 SCREW 12 7 54101-2 SCREW 12 8 57997-6 RING 2 9 78908 BALL JOINT 2 10 MS120-32 BUSHING 2 11 MS120-34 FLANGE 2

Parts

104 MS130R


MS SERIES

Parts

105MS130R


MS SERIES

Item Part No. Description Qty. Item Part No. Description Qty. MS130-MP CRUSHER JAW SET 1 MS130-MPD SHANK 1 2 MS130-MPS SHANK 1 3 MS120-31 BUSHING 2 4 MS120-33 BUSHING 2 5 54250 SCREW 12 6 54243-1 SCREW 12 7 59181 NUT 4 8 57997-6 RING 2 9 78908 BALL JOINT 2 10 SH500-46 SHIM 6 11 SH500-66 BLADE 2 12 54308-3 SCREW 4 13 KITMS130-MP CUTTING KIT 1 14 MS120-34 FLANGE 2 15 MS120-32 BUSHING 2 16 54101-2 SCREW 12

MS130-MP CRUSHER JAW SETMS130R


MS130R


MS130-MC SHEAR JAW SET

MS130-MC SHEAR JAW SET 1 MS130-MCS SHANK 1 2 MS130-MCD SHANK 1 3 MS120-31 BUSHING 2 4 MS120-32 BUSHING 2 5 MS120-33 BUSHING 2 6 MS120-34 FLANGE 2 7 MS130-64 BLADE 2 8 MS130-65 BLADE 2 9 MS130-68 BLADE 1 10 SH1000-68 BLADE 1 11 MS130-67 SHIM 2 12 MS130-71 SHIM 8 13 MS130-72 SHIM 6 14 54319 SCREW 6 15 54243-1 SCREW 12 16 54250 SCREW 12 17 54101-2 SCREW 8 18 54308-16 SCREW 8 19 54308-9 SCREW 4 20 54308-11 SCREW 2

21 54308-12 SCREW 4 22 59185 NUT 18 23 57997-6 RING 2 24 78908 BALL JOINT 2

Parts

106 MS130R


MS SERIES

Warranty

107


MS SERIES

Warranty1. BREAKER TECHNOLOGY INC. Company (hereinafter referred to as “BTI”) warrants this product against defects

in materials and workmanship for a period of twelve (12) months or 2000 hours from the date of installation, or 18 months from the date of shipment, whichever comes first. This warranty does not cover o-rings, seals, fittings, hoses, or other items considered normal wear items. These are covered by the Limited Warranty period of thirty (30) days. Warranty for propriety items such as valves, filters, installation kits, and componentry that are not manufactured by BTI, will be governed by the warranty terms of their manufacturer. This warranty is void if BTI’s standard installation specifications and procedures are not adhered to.

2. BTI will authorize return of any defective components or sufficient evidence of such defect to a BTI warehouse. Such components or such evidence must clearly show that the defect was caused by faulty material or poor workmanship. Warranty claim will be accepted only if it is submitted on a proper claims form with proof of purchase and received within sixty (60) days from the date of discovery of the defect. Warranty claims will be considered only if the “Installation Notice” has been duly filled in and returned to BTI within thirty (30) days from the date of installation.

3. BTI will at it’s option, repair or refurbish the defective part(s) without charge to the initial user or may elect to issue full or partial credit toward the purchase of a new part(s). The extent of credit issued, which will be in the form of a “Credit Memo”, will be determined by pro-rating against the normal life of the part(s) in question.

4. BTI is not responsible for mileage, travel time, travel expenses, overtime labor, and any freight expenses required to facilitate the repair.

5. This warranty does not apply if the product has been damaged by accident, abuse, misuse, misapplication or neglect, or as a result of service, disassembly or modification, without BTI’s express authorization.

6. BTI assumes no liability beyond the replacement of defective parts or materials and/or the correction of such defective parts or materials.

7. BTI neither assumes nor authorizes any other person to assume for it any liability in connection with the sale of its products other than that specifically stated herein.

8. THISWARRANTY IS EXPRESSLY IN LIEU OF ANYAND ALL OTHERWARRANTIES. EXCEPT AS EXPRESSLY SET FORTH HEREIN, BTI MAKES NO REPRESENTATION ORWARRANTY, STATUTORY, EXPRESS OR IMPLIED, WITH RESPECT TO THE PRODUCTS MANUFACTURED AND/OR SUPPLIED BY BTI, WHETHER AS TO MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE OR ANY OTHER MATTER. IN NO EVENT, INCLUDING IN THE CASE OF A CLAIM OF NEGLIGENCE, SHALL BTI BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES.

REV 09/04

108


MS SERIES

NOTES

150-9042_msl-web

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