131120 presentation slides flow assurance
TRANSCRIPT
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Flow Assurance - Managing FlowDynamics and Production Chemistry
Abul Jamaluddin, Ph.D.Production Technology AdvisorBusiness Manager North AmericaNExT Oil & Gas Training and Career Development
What is the primary operating focusof your team?
Acknowledgement
SPE for organizing this Webinar All clients who contributed to some of the field examples Schlumberger to allow me to participate and thanks to the
following sub segments for providing the contents -
Schlumberger Research Reservoir Sampling and Analysis sub segment Flow Assurance Consulting group of OneSubsea NExT Oil and Gas Training and Competency Development
of Petrotechnical Services
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Presentation Outline
Deepwater & flow assurance
Flow hindrance elements
A holistic flow assurance workflow
Field examples with key technology applications Waxy crude production management (SPE 132615)
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Deepwater Flow Assurance Challenges
Colder temperatures Greater hydrostatic head Longer tiebacks, and hence complex thermo-hydraulic fluid
behaviour Gas condensate production Organic/Inorganic solids precipitations
Commingled production complex fluid systems
Reservoir Complexity - shallow reservoir, HPHT,compartmentalised,
Reduce uncertainties and minimize risks CAPEX versusOPEX
Commingling ofIncompatible fluids
Cold deep waterfacilitates deposition
Large pressure drops
facilitates deposition
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Liquid-
Management Asphaltenes Hydrates Wax Scale PVT & Fluid-
eha!i"ur
#"rr"si"n
&$r"si"n
%pera ilityAssessment
'ntegratedS"luti"ns
Sur!eillance
&%perati"n
Flow Assurance
Maintain flowfrompore toprocess
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Flow Hindrance Elements Especially Critical in Offshore Arena
Fluid Properties - PVT
Fluid Flow & HeatTransfer
Asphaltene
Wax
Hydrate
Naphthanates - SoapsOilfield Scales
Emulsions/ Foams
Corrosions/Erosions/Sand
Heavy Oils
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Understanding the fundamentals of these elements are theke to design management strateg
Flow Assurance Domains
Production Chemistry
!hara"teri#ation$ %redi"tion offlo& sto%%age elements
Production Engineering
'hermal(h drauli" design andassessment of su)sea
multi%hase flo& s stems
Production Surveillance
*rodu"tion o%timi#ation andearl dete"tion of flo& sto%%ages
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What is your primary area ofexpertise/interest?
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Holistic Flow Assurance Workflow
DownholeCharacteriza
tion &Single-Phase
Sampling
LaboratoryMeasureme
nts
PVT Asphalten
e Wax Hydrate
Modeling
Thermodynamic
Steady &TransientStateModeling
Integration,Interpretatio
n andDesign
FieldImplementat
ion
Implementatechnicallysound,costeffectiveandenvironmental soundsolution
,eed)a"k -oo%10AJ11/19/2013
Subsea Natural Lift
Subsea Gas Lift
Liquid Management
!ourtes of .ne u)sea
*ressure -i uid anagement
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Production ChemistryFluid sampling, analysis, characterisation, prediction ofchallenges
V a
l u e o
f D a
t a
S a m p
l i n g
F l u i d M o
d e l
i n g
M o
d e l c a
l i b r a
t i o n
I n t e r p r e
t a t i o n
F l u i d S a m p
l i n g
S a m p
l e s
A n a
l y s i s
Time
Scale PrecipitationResults
0.00E+00
1.00E-04
2.00E-04
3.00E-04
4.00E-04
5.00E-04
6.00E-04
0 0. 2 0 .4 0 .6 0 .8 1
Mass Fractionof FormationWater
S o
l i d M a s s
F r a c
t i o n
BaSO4 Cal.SrSO4 Cal.BaSO4 Exp.SrSO4 Exp.
0
2
4
6
8
10
12
14
16
18
20
0 3 00 0 6 00 0 9 00 0 1 20 00 1 50 00 1 80 00Distance(m)
D e p o s
i t t h i c k n e s s
( m m
)
0
5
10
15
20
25
30
35
40
45
T e m p e r a
t u r e
( C )
1 month6 months1 year
Temperatureprofiles
Development of Asphaltene Deposition Model
*erformas%haltene "hara"teri#ation
!al"ulate as%haltene(li1uid3/-4 flash
5m%lement the%arti"le de%osition me"hanism &hi"h in"ludes %arti"le formation$trans%ortation and adsor%tion
/ingle and t&o %hase flo&models
(1) ParticlesForm (2) Particle
Transport(3)Particles
Adsorb
(1) ParticlesForm (2) Particle
Transport(3)Particles
Adsorb
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Production EngineeringImportance of Dynamics from Reservoir to Process Facilities
Slug Catcher
ECL PSE
6eser oir
Process !acilities
tead tate .ut"omes
*eak %rodu"tion rates!om%letions design*i%eline si#ing8 ui%ment si#ing
nami" .ut"omes*rodu"tion %rofiles:ell "lean(u% / start(u% %ro"edures!ooldo&n / insulation re uirements-i uid surge management / slug "at"her
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ECL PSE
6eser oir
Process !acilities
Production OperationsProduction surveillance and optimization, operational well and pipeline remediation,prevention and mitigation techniques in order to optimize production
onitor ensors and * metersata a" uisitionata alidation and storage
Alarm.%timise
ntegrated asset management:ell inter ention,lo&line remediation
Distributed temperaturesensors DTS
Multiphasemeter
Production Intervention
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Asphaltenes in the Reservoir
Reservoir Architecture Aerial Compositional GradingCompartments, sealing barriers, bafflesDifferent Fault BlocksDifferent GOR (colors)
HiberniaAreal Map15AJ
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Impact Completions
O n e
O i l
C o
l u m n
!ourtes of .! ullins
Vertical Compositional Grading (Heavy Ends ! )Reservoir Fluids are often highly graded and oftenNOT in equilibrium
May have compatibility issues
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Wax
Asphaltene
GasHydrate
Production Chemistry
AthabascaBitumen >1
DiamondoidsDiamondoidsDiamondoidsDiamondoids
Organic ScaleOrganic ScaleOrganic ScaleOrganic Scale
Mercury
Asphaltenes
Causes of Asphaltene PrecipitationChange in Oil Composition
Pressure Depletion Above P sat
Change in Temperature
Others (pH, Water Cut, Electro-kinetic Effects etc)
N
S
H
AsphaltenesOperationally defined as a portion of crude oil insoluble in n-alkanes such as heptane but soluble in aromatics such astoluene or dichloromethane. Source specific.They are the heaviest and the most polar components incrude oil composed of : Polyaromatics carrying aliphatic rings or chains H/C atomic ratio = 1.0-1.2 Heteroatoms: nitrogen, oxygen, sulfur Metals: nickel, vanadium, iron.
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What is your major flowassurance concern?
Field Example: Waxy Crude Management inDeepwater from South East Asia
Field SituationDual 5-km deepwater subsea line capability with pigging operationsHalf buried no insulationHigh pour point waxy crude production at subsea temperature of 4CNo wax deposition in early life
ChallengeConcerned with wax gelling during unplanned shut down.
Recommendation by Chemical VendorContinuous chemical (PAO82004) injection at 300 ppm
Operating Company PerspectiveIndependent verification of gelling characteristics & chemicalrequirements
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SPE "#$%"&
Waxy Crude Flowline Unplanned Shutdown/Re-Start Evaluation Workflow
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' h e r m o
d n a m
i " 2 o
d e
l i n g
Phase Behavior Standard PVT analysis (Define phase boundaries)
WaxCharacterization
Thermodynamic Characteristics Compositions C90+ Wax Content Cloud Point/WAT @ Ambient/Line
Condition
Transport Characteristics