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  • 8/13/2019 131120 Presentation Slides Flow Assurance

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    Flow Assurance - Managing FlowDynamics and Production Chemistry

    Abul Jamaluddin, Ph.D.Production Technology AdvisorBusiness Manager North AmericaNExT Oil & Gas Training and Career Development

    What is the primary operating focusof your team?

    Acknowledgement

    SPE for organizing this Webinar All clients who contributed to some of the field examples Schlumberger to allow me to participate and thanks to the

    following sub segments for providing the contents -

    Schlumberger Research Reservoir Sampling and Analysis sub segment Flow Assurance Consulting group of OneSubsea NExT Oil and Gas Training and Competency Development

    of Petrotechnical Services

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    Presentation Outline

    Deepwater & flow assurance

    Flow hindrance elements

    A holistic flow assurance workflow

    Field examples with key technology applications Waxy crude production management (SPE 132615)

    4AJ11/19/2013

    Deepwater Flow Assurance Challenges

    Colder temperatures Greater hydrostatic head Longer tiebacks, and hence complex thermo-hydraulic fluid

    behaviour Gas condensate production Organic/Inorganic solids precipitations

    Commingled production complex fluid systems

    Reservoir Complexity - shallow reservoir, HPHT,compartmentalised,

    Reduce uncertainties and minimize risks CAPEX versusOPEX

    Commingling ofIncompatible fluids

    Cold deep waterfacilitates deposition

    Large pressure drops

    facilitates deposition

    5AJ11/19/2013

    Liquid-

    Management Asphaltenes Hydrates Wax Scale PVT & Fluid-

    eha!i"ur

    #"rr"si"n

    &$r"si"n

    %pera ilityAssessment

    'ntegratedS"luti"ns

    Sur!eillance

    &%perati"n

    Flow Assurance

    Maintain flowfrompore toprocess

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    Flow Hindrance Elements Especially Critical in Offshore Arena

    Fluid Properties - PVT

    Fluid Flow & HeatTransfer

    Asphaltene

    Wax

    Hydrate

    Naphthanates - SoapsOilfield Scales

    Emulsions/ Foams

    Corrosions/Erosions/Sand

    Heavy Oils

    7AJ11/19/2013

    Understanding the fundamentals of these elements are theke to design management strateg

    Flow Assurance Domains

    Production Chemistry

    !hara"teri#ation$ %redi"tion offlo& sto%%age elements

    Production Engineering

    'hermal(h drauli" design andassessment of su)sea

    multi%hase flo& s stems

    Production Surveillance

    *rodu"tion o%timi#ation andearl dete"tion of flo& sto%%ages

    + AJ11/19/2013

    What is your primary area ofexpertise/interest?

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    Holistic Flow Assurance Workflow

    DownholeCharacteriza

    tion &Single-Phase

    Sampling

    LaboratoryMeasureme

    nts

    PVT Asphalten

    e Wax Hydrate

    Modeling

    Thermodynamic

    Steady &TransientStateModeling

    Integration,Interpretatio

    n andDesign

    FieldImplementat

    ion

    Implementatechnicallysound,costeffectiveandenvironmental soundsolution

    ,eed)a"k -oo%10AJ11/19/2013

    Subsea Natural Lift

    Subsea Gas Lift

    Liquid Management

    !ourtes of .ne u)sea

    *ressure -i uid anagement

    11AJ11/19/2013

    Production ChemistryFluid sampling, analysis, characterisation, prediction ofchallenges

    V a

    l u e o

    f D a

    t a

    S a m p

    l i n g

    F l u i d M o

    d e l

    i n g

    M o

    d e l c a

    l i b r a

    t i o n

    I n t e r p r e

    t a t i o n

    F l u i d S a m p

    l i n g

    S a m p

    l e s

    A n a

    l y s i s

    Time

    Scale PrecipitationResults

    0.00E+00

    1.00E-04

    2.00E-04

    3.00E-04

    4.00E-04

    5.00E-04

    6.00E-04

    0 0. 2 0 .4 0 .6 0 .8 1

    Mass Fractionof FormationWater

    S o

    l i d M a s s

    F r a c

    t i o n

    BaSO4 Cal.SrSO4 Cal.BaSO4 Exp.SrSO4 Exp.

    0

    2

    4

    6

    8

    10

    12

    14

    16

    18

    20

    0 3 00 0 6 00 0 9 00 0 1 20 00 1 50 00 1 80 00Distance(m)

    D e p o s

    i t t h i c k n e s s

    ( m m

    )

    0

    5

    10

    15

    20

    25

    30

    35

    40

    45

    T e m p e r a

    t u r e

    ( C )

    1 month6 months1 year

    Temperatureprofiles

    Development of Asphaltene Deposition Model

    *erformas%haltene "hara"teri#ation

    !al"ulate as%haltene(li1uid3/-4 flash

    5m%lement the%arti"le de%osition me"hanism &hi"h in"ludes %arti"le formation$trans%ortation and adsor%tion

    /ingle and t&o %hase flo&models

    (1) ParticlesForm (2) Particle

    Transport(3)Particles

    Adsorb

    (1) ParticlesForm (2) Particle

    Transport(3)Particles

    Adsorb

    12AJ11/19/2013

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    Production EngineeringImportance of Dynamics from Reservoir to Process Facilities

    Slug Catcher

    ECL PSE

    6eser oir

    Process !acilities

    tead tate .ut"omes

    *eak %rodu"tion rates!om%letions design*i%eline si#ing8 ui%ment si#ing

    nami" .ut"omes*rodu"tion %rofiles:ell "lean(u% / start(u% %ro"edures!ooldo&n / insulation re uirements-i uid surge management / slug "at"her

    13AJ11/19/2013

    ECL PSE

    6eser oir

    Process !acilities

    Production OperationsProduction surveillance and optimization, operational well and pipeline remediation,prevention and mitigation techniques in order to optimize production

    onitor ensors and * metersata a" uisitionata alidation and storage

    Alarm.%timise

    ntegrated asset management:ell inter ention,lo&line remediation

    Distributed temperaturesensors DTS

    Multiphasemeter

    Production Intervention

    14AJ11/19/2013

    Asphaltenes in the Reservoir

    Reservoir Architecture Aerial Compositional GradingCompartments, sealing barriers, bafflesDifferent Fault BlocksDifferent GOR (colors)

    HiberniaAreal Map15AJ

    11/19/2013 !ourtes of .! ullins

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    Impact Completions

    O n e

    O i l

    C o

    l u m n

    !ourtes of .! ullins

    Vertical Compositional Grading (Heavy Ends ! )Reservoir Fluids are often highly graded and oftenNOT in equilibrium

    May have compatibility issues

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    Wax

    Asphaltene

    GasHydrate

    Production Chemistry

    AthabascaBitumen >1

    DiamondoidsDiamondoidsDiamondoidsDiamondoids

    Organic ScaleOrganic ScaleOrganic ScaleOrganic Scale

    Mercury

    Asphaltenes

    Causes of Asphaltene PrecipitationChange in Oil Composition

    Pressure Depletion Above P sat

    Change in Temperature

    Others (pH, Water Cut, Electro-kinetic Effects etc)

    N

    S

    H

    AsphaltenesOperationally defined as a portion of crude oil insoluble in n-alkanes such as heptane but soluble in aromatics such astoluene or dichloromethane. Source specific.They are the heaviest and the most polar components incrude oil composed of : Polyaromatics carrying aliphatic rings or chains H/C atomic ratio = 1.0-1.2 Heteroatoms: nitrogen, oxygen, sulfur Metals: nickel, vanadium, iron.

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    What is your major flowassurance concern?

    Field Example: Waxy Crude Management inDeepwater from South East Asia

    Field SituationDual 5-km deepwater subsea line capability with pigging operationsHalf buried no insulationHigh pour point waxy crude production at subsea temperature of 4CNo wax deposition in early life

    ChallengeConcerned with wax gelling during unplanned shut down.

    Recommendation by Chemical VendorContinuous chemical (PAO82004) injection at 300 ppm

    Operating Company PerspectiveIndependent verification of gelling characteristics & chemicalrequirements

    23AJ11/19/2013

    SPE "#$%"&

    Waxy Crude Flowline Unplanned Shutdown/Re-Start Evaluation Workflow

    24AJ11/19/2013

    ' h e r m o

    d n a m

    i " 2 o

    d e

    l i n g

    Phase Behavior Standard PVT analysis (Define phase boundaries)

    WaxCharacterization

    Thermodynamic Characteristics Compositions C90+ Wax Content Cloud Point/WAT @ Ambient/Line

    Condition

    Transport Characteristics