12052 finnkoli apparels ltd fuin_structural v4.2

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    Factory Name Finnkoli Apparels

    Ltd.

    Accord ID 12052

    Factory Address

    Inspection Date

    Date of ReviewInspection

    Inspected by 

    Item

    No

     Accord

    Observation

     Accord

    Recommendation Accord Timeline Final Action Plan

    Final

     Timeline(

    DD/MM/

     YYYY)

    Comments after Physical

    Inspection

    Progress

    StatusPictorial Evidence

    1 Verify concrete

    strengths incolumns in Building

    2 (old building)

    Factory Engineer to

    review design, loadsand columns stresses

    inBuilding 2.

    within 6-weeks The buiding engineer

    has already assessedthe loads and coulmn

    stresses in building twowhile adding the twonew buildins with it.

    Howevr, Factoryengineer promised to

    come review thedesign, loads and

    columns stresses inBuilding 2 which will

    take some time. henceextentended time is

    requested.

    26 -02-2016 Previous T imeLine :

    31/07/2015Committed TimeLine:

    26/02/2016This issue is required to becovered in the Engineering

     Assessment (EA) report.During first follow-up

    inspection, EA submissiondeadline was extended up to

    30 August, 2015. Somedrawings were present in the

    factory during inspection butEA report was not submitted.

    In Progress

    2 Verify concrete

    strengths incolumns in Building

    2 (old building)

    Verify insitu concrete

    strengths either bytaking 100mm

    diametercores from a minimum

    of 4 columns or byusing existing cylinder

    strength data if

    available

    w it hi n 6-weeks we have a lr eady

    selected a reputedconsulting firm

     to Verify insitutionconcrete strengths

    either by taking 100mmdiameter

    cores from a minimum

    of 4 columns

    26 -02-2016 Previous T imeLine :

    31/07/2015Committed TimeLine:

    26/02/2016In situ concrete strength

    verification is required to becovered in the Engineering Assessment (EA) report.

    During first follow-upinspection, EA submission

    deadline was extended up to15 October, 2015. Some

    drawings were present in the

    factory during inspection butEA report was not submitted.

    In Progress

     Abu Bakar Md. Siddique

    Structural Safety nspection

    Plot No. 18 & 20, Road #11, Kadmtoly 1/A, Shyampur, Dhaka

    02/24/2015

    24-Feb-16

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    Item

    No

     Accord

    Observation

     Accord

    Recommendation Accord Timeline Final Action Plan

    Final

     Timeline(

    DD/MM/

     YYYY)

    Comments after Physical

    Inspection

    Progress

    StatusPictorial Evidence

    3 Verify concretestrengths in

    columns in Building2 (old building)

    Produce and activelymanage a loading plan

    for all floor plateswithin the factory

    giving consideration tofloor capacity andcolumn capacity

    within 6-months Building Engineer hasStatrted working on this

    point. As soon aspossible we will try to

    complete this

    26 -02-2016 Previous T imeLine :30/11/2015

    Committed TimeLine:26/02/2016

    Loading plan is required to besubmitted with the EA report,

    which was not submitted

    during inspection. Factorymanagement was required to

    maintain the live load under 2kPa but during inspection,

    heavy loading was found inmost of the area. No height

    marking for load management

    was observed.

    Corrected

    4 Check st ructure forhigh loading from

    boilers, machineryand crane

    New boiler on secondfloor of Boiler House

    (Building 3) and craneon roof of

    Building 2 should not

    be used until designchecks detailed below

    are completed.•

    within 6-weeks The boiler buoílding isspecially and carefully

    designed to hold theboiler. Material wereused that way to be

    able to hold the load.What is asked by you

    is not understood. Thecrane is like a toy

    which is visible fromthe picture too. It was

    used to carry very

    small quantities ofbricks or few bags of

    cement to the roof forconstruction purpose.

     Any way, it is alreadymoved from the roof.

    Buliding Engineer alsoworking on it

    26-02-2016 Previous Timeline: 31/07/2015Committed Timeline:

    26/02/2016The crane was removed and

    the boiler in 1st floor was

    found to be in use. The boilerin second floor was not found

    under use during inspection. Adequacy check of this

    structure is required to beincluded in the EA, which was

    not submitted.

    In Progress

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    Item

    No

     Accord

    Observation

     Accord

    Recommendation Accord Timeline Final Action Plan

    Final

     Timeline(

    DD/MM/

     YYYY)

    Comments after Physical

    Inspection

    Progress

    StatusPictorial Evidence

    5 Check st ructure forhigh loading from

    boilers, machineryand crane

    Building engineer tocheck that Boiler

    House loading iswithin design limits

    andadvise on appropriate

    load

    reduction/remedialmeasures if required.

    within 6-weeks The buiding engineerhas already assessed

    the loads and coulmnstresses in building two

    while adding the twonew buildins with it.

    Howevr, Factory

    engineer promised tocome review the

    design, and yourdemand which will take

    some time. henceextentended time is

    requested.

    26-02-2016 Previous Timeline: 31/07/2015Committed Timeline:

    26/02/2016The crane was removed and

    the boiler in 1st floor wasfound to be in use. The boilerin second floor was not found

    under use during inspection. Adequacy check of this

    structure is required to beincluded in the EA, which was

    not submitted.

    In Progress

    6 Check st ructure forhigh loading from

    boilers, machineryand crane

    Building engineer tocheck that the load

    from machinery iswithin design limits

    and advise on

    appropriate loadreduction/remedial

    measures if required

    within 6-weeks The buiding engineerhas already assessed

    the loads and coulmnstresses in building two

    while adding the two

    new buildins with it.Howevr, Factory

    engineer promised tocome review thedesign, and your

    demand which will takesome time. hence

    extentended time isrequested.

    26-02-2016 Previous Timeline: 31/07/2015Committed Timeline:

    26/02/2016The crane was removed and

    the boiler in 1st floor was

    found to be in use. The boilerin second floor was not found

    under use during inspection. Adequacy check of thisstructure is required to be

    included in the EA, which wasnot submitted.

    In Progress

    7 Check st ructure for

    high loading from

    boilers, machineryand crane

    Building engineer to

    check roof of Building

    2 for load from craneand advise on

    appropriate load

    reduction/remedialmeasures if required

    within 6-weeks Crane has been

    removed.

    26-02-2016 Previous Timeline: 31/07/2015

    Committed Timeline:

    26/02/2016The crane was removed and

    the boiler in 1st floor was

    found to be in use. The boilerin second floor was not foundunder use during inspection.

     Adequacy check of thisstructure is required to be

    included in the EA, which wasnot submitted.

    In Progress

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    Item

    No

     Accord

    Observation

     Accord

    Recommendation Accord Timeline Final Action Plan

    Final

     Timeline(

    DD/MM/

     YYYY)

    Comments after Physical

    Inspection

    Progress

    StatusPictorial Evidence

    8 Check st ructure forhigh loading from

    boilers, machineryand crane

    Carry out loadreduction or remedial

    measures as advisedby the

    Building Engineer 

    within 6-months Bui ld ing EngineerWorking on it

    26-02-2016 Previous Timeline: 31/07/2015Committed Timeline:

    26/02/2016The crane was removed and

    the boiler in 1st floor wasfound to be in use. The boilerin second floor was not found

    under use during inspection. Adequacy check of this

    structure and remedialmeasures are required to be

    included in the EA, which wasnot submitted.

    In Progress

    9 Check st ructure for

    high loading fromboilers, machinery

    and crane

    Continue to manage

    loads in these areas toremain within design

    limits

    within 6-months As soon as the loading

    plan will be preparedas per law 147 we will

    start following it.

    26-02-2016 Previous Timeline: 30/11/2015

    Committed Timeline:26/02/2016

    The crane was removed andthe boiler in 1st floor was

    found to be in use. The boilerin second floor was not foundunder use during inspection.

     Adequacy check of thisstructure and loading limits

    are required to be included inthe EA, which was not

    submitted.

    In Progress

    10 Check s ta ir s f orload from

    additional steps(Building 2)

    Check stairs for loadfrom additional steps

    within 6-weeks Done 26-02-2016 Previous Timeline: 25/06/2015Committed Timeline:

    26/02/2016The factory management

    removed the additional stepsfrom the stair slab. But the

    slab still needs to be checked.The adequacy check of thestair slab is required to be

    included in the EA report,which was not submitted.

    In Progress

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    Item

    No

     Accord

    Observation

     Accord

    Recommendation Accord Timeline Final Action Plan

    Final

     Timeline(

    DD/MM/

     YYYY)

    Comments after Physical

    Inspection

    Progress

    StatusPictorial Evidence

    11 Check s ta ir s f orload from

    additional steps(Building 2)

    Prop stairs if designfound to be

    inadequate

    within 6-weeks Done 26-02-2016 Previous Timeline: 25/06/2015Committed Timeline:

    26/02/2016The factory management

    removed the additional stepsfrom the stair slab. But the

    slab still needs to be checked.

    The adequacy check of thestair slab is required to be

    included in the EA report,which was not submitted. No

    propping was done.

    In Progress

    12 Check s ta ir s f orload from

    additional steps

    (Building 2)

    Remove steps andreplace with lighter

    material (e.g. timber)if

    structure found to be

    inadequate.

    within 6-months Done 26-02-2016 Previous Timeline: 25/06/2015Committed Timeline:

    26/02/2016

    The factory management

    removed the additional stepsfrom the stair slab. But the

    slab still needs to be checked.The adequacy check of the

    stair slab is required to beincluded in the EA report,

    which was not submitted.

    In Progress

    13 Control loading instorage areas

    Building Engineer toensure the structure is

    not loadedbeyond capacity

    within 6-weeks Bui ld ing Engineerwotking on it

    26-02-2016 Previous Timeline: 31/07/2015 Committed Timeline:

    26/02/2016This issue is required to be

    covered in the EA, which wasnot submitted during the timeof inspection. The live load

    was found above 2kPa inseveral panels. No active load

    management system or heightmarking was present in the

    factory.

    In Progress

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    Item

    No

     Accord

    Observation

     Accord

    Recommendation Accord Timeline Final Action Plan

    Final

     Timeline(

    DD/MM/

     YYYY)

    Comments after Physical

    Inspection

    Progress

    StatusPictorial Evidence

    14 Control loading instorage areas

    Produce and activelymanage a loading plan

    for all floorplates within the

    factory givingconsideration to floorcapacity and column

    capacity.

    within 6-weeks After completing theengineering

     Assessment, theconsulting firm will

    provide us a feasibleloading plan

    considering to the

    building structuralhealth and we shall

    maintain the loadingconsidering our own

    safety issue as well

    26-02-2016 Previous Timeline: 31/07/2015 Committed Timeline:

    26/02/2016Loading plan is required to be

    included in the EA, which wasnot submitted during the timeof inspection. The live load

    was found above 2kPa inseveral panels. No active load

    management system or heightmarking was present in the

    factory.

    In Progress

    15 Control loading instorage areas

    Continue to implementload plan

    within 6-months After completing theengineering

     Assessment, the

    consulting firm will

    provide us a feasibleloading plan

    considering to thebuilding structural

    health and we shallmaintain the loading

    considering our ownsafety issue as well

    26-02-2016 Previous Timeline: 30/09/2015 Committed Timeline:

    26/02/2016

    Load plan is required to be

    included in the EA, which wasnot submitted during the timeof inspection. The live loadwas found above 2kPa in

    several panels. No active loadmanagement system or height

    marking was present in thefactory.

    In Progress

    16 Structural drawings

    not consistent withthe as-constructedarrangement of the

    factory.Building permit not

    available

    Building Engineer to

    survey as constructedbuilding. Updated

    drawings to be

    prepared showing thecorrect as constructed

    layout

    within 6-weeks Bui ld ing Engineer

    Working on it aftercomplete then we

    submit the drawing on

     Accord

    26-02-2016 Previous Timeline: 31/07/2015

    Committed Timeline:26/02/2016

    Updated drawings are

    required to be covered in theEngineering Assessment (EA)

    report. During first follow-upinspection, EA submission

    deadline was extended up to30 August, 2015. Some

    drawings were present in the

    factory during inspection butEA report was not submitted.

    In Progress

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    Item

    No

     Accord

    Observation

     Accord

    Recommendation Accord Timeline Final Action Plan

    Final

     Timeline(

    DD/MM/

     YYYY)

    Comments after Physical

    Inspection

    Progress

    StatusPictorial Evidence

    17 Structural drawingsnot consistent with

    the as-constructedarrangement of the

    factory.Building permit not

    available

    Building engineer todetermine were

    discrepancies existbetween as

    drawings and as builtlayout.

    within 6-weeks Bui ld ing EngineerWorking on it after

    complete then wesubmit the drawing on

     Accord

    26 -02-2016 Previous T imeLine :31/07/2015

    Committed TimeLine:26/02/2016

    Updated drawings arerequired to be covered in theEngineering Assessment (EA)

    report. During first follow-upinspection, EA submission

    deadline was extended up to30 August, 2015. Some

    drawings were present in thefactory during inspection butEA report was not submitted.

    In Progress

    18 Structural drawingsnot consistent with

    the as-constructedarrangement of the

    factory.

    Building permit notavailable

    Structure to bechecked for as

    constructed layout,particularly foroffset columns.

    within 6-weeks Bui ld ing EngineerWorking on it after

    complete then wesubmit the drawing on

     Accord

    26 -02-2016 Previous T imeLine :31/07/2015

    Committed TimeLine:26/02/2016

    This issue is required to be

    covered in the Engineering Assessment (EA) report.

    During first follow-upinspection, EA submission

    deadline was extended up to

    30 August, 2015. Somedrawings were present in the

    factory during inspection butEA report was not submitted.

    In Progress

    19 Structural drawings

    not consistent withthe as-constructed

    arrangement of thefactory.

    Building permit not

    available

    Obtain building permit within 6-months During the Audit t ime

    we had showed thepermit copy to the

     Auditor, but we can'tunderstand what's theproblem with this. Any

    way when we willsubmit all document

    with the DE report thenwe will provide thisdocument again.

    26 -02-2016 Previous T imeLine :

    30/09/2015Committed TimeLine:

    26/02/2016The permit documents are

    required to be included with

    the EA report. During firstfollow-up inspection, EA

    submission deadline wasextended up to 30 August,2015. Some drawings were

    present in the factory duringinspection but EA report was

    not submitted.

    In Progress

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    Item

    No

     Accord

    Observation

     Accord

    Recommendation Accord Timeline Final Action Plan

    Final

     Timeline(

    DD/MM/

     YYYY)

    Comments after Physical

    Inspection

    Progress

    StatusPictorial Evidence

    20 Columns i n t hedelivery area in the

    south of Building 2(old building) are

    susceptible toimpact from

    delivery vehicles

    Building Engineer toreview column design

    and potential forvehicle impact to

    columns at southernend of building in

    material delivery area.

    If appropriate, impactprotection to be

    provided

    within 6-months Done 26-02-2016 Previous TimeLine:25/06/2015

    Committed TimeLine:26/02/2016

    Column adequacy is requiredto be covered in the EAreport, which was not

    submitted. Vehicle impactprotection system was

    provided in one column.

    In Progress

    21 Repai r o f col umn

    on north eastelevation and in

    basement

    Columns to be

    repaired by reinstatingcolumn section with

    concrete of samestrength as specified

    in original design

    within 6-months Done 26-02-2016 Previous TimeLine:

    25/06/2015Committed TimeLine:

    26/02/2016Column was found to be

    repaired during inspection. Adequacy of these columnsare required to be verified by

    the factory engineer.

    In Progress

    22 Repai r o f col umn

    on north eastelevation and in

    basement

    Drainage channel in

    basement to bediverted away fromstructure or water

    redirected down a pipe

    within 6-months Done 26-02-2016 Previous TimeLine:

    25/06/2015Committed TimeLine:

    26/02/2016

    Factory management did nottake any actions regarding

    drainage channel relocation.

    In Progress

    23 Repai r o f col umnon north east

    elevation and inbasement

    Check RC walls inbasement have not

    been damaged. Repairif

    required

    within 6-months Done 26-02-2016 Previous TimeLine:25/06/2015

    Committed TimeLine:26/02/2016

    Factory management did nottake any actions regarding this

    issue. Marks of water ingresswas observed during

    inspection.

    In Progress

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    Item

    No

     Accord

    Observation

     Accord

    Recommendation Accord Timeline Final Action Plan

    Final

     Timeline(

    DD/MM/

     YYYY)

    Comments after Physical

    Inspection

    Progress

    StatusPictorial Evidence

    24 Non -engineeredsteelwork roofs

    over south stairsand above building

    2 (old building)roof 

    Building Engineer tocheck the capacity of

    the lightweight roofsand their supports,

    and implement anynecessary structural

    works

    w it hi n 6-months Wil l be done i n t ime. 26 -02-2016 Previous T imeLine :30/09/2015

    Committed TimeLine:26/02/2016

    No action was taken regardingthis issue. During inspection,lightweight steel sheds are

    found to be corroded andpieces of shed was about to

    fall off owing to excessivecorrosion and cause serious

    safety hazard.

    In Progress

    25 Stair columns,

    Beams and stairslab was found as

    damaged andcracked dew to

    corrosion

    Repair those stair

    slab, columns andbeams immediately.

    26-02-2016 Previous Timeline: 07/09/2015

    Committed Timeline:26/02/2016

    Factory management did nottake any action for repairing

    those columns, beams andslabs.

    In Progress

    26 Stair columns,

    Beams and stairslab was found as

    damaged andcracked dew to

    corrosion

    Review the design of

    that stair column andbeams by considering

    this phenomena.

    26-02-2016 Previous Timeline: 30/09/2015

    Committed Timeline:26/06/2016

    Design review of thesecolumns and beams are

    required to be covered in the

    EA, which was not submitted.

    In Progress

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    Item

    No

     Accord

    Observation

     Accord

    Recommendation Accord Timeline Final Action Plan

    Final

     Timeline(

    DD/MM/

     YYYY)

    Comments after Physical

    Inspection

    Progress

    StatusPictorial Evidence

    27 No water proofingmembrane was

    found.

    Provide water proofingmembrane on roof to

    prevent water ingress.

    26-02-2016 Previous Timeline: 30/09/2015Committed Timeline:

    26/02/2016No water proofing membrane

    was observed for preventionof water ingress in roof.Storage of wastes and

    construction material over roofwas observed during

    inspection. All the exposedreinforcement was corroded

    and the roof surface becameslippery owing to the absence

    of drainage system.

    In Progress