12 . tankprojectsandrepairs[1]

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    Diameter: 120 ft

    Height: 40 ftCapacity 80,500 BBLBuilt: 1931Shell: RivetedFoundation: Earthen

    Floating Roof: Steel AnnularPontoon

    Fixed Roof: Aluminum Dome

    Foundation Repairs for Out-of-Round Tanks

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    Condition:

    Tank was inspected in 2002

    Maximum elevation difference of 0.53 ft or6 3/8 inches

    Tank could only be filled half way

    Aluminum dome installed mid 1980s

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    Tank Foundation Settlement

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    Edge Settlement was Found

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    Out-of-Roundness

    -8.75 in

    +6.14 in

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    Measuring

    Out-of-

    Roundness

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    Windgirder Riveted to Shell

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    Possible Solutions:

    Continue service as the tank is

    Remove the tank and build a new one

    Re-level the existing tank

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    Chosen Solution:

    Re-level the foundation

    Correct out-of-roundness

    Allow utilization of the entire tank

    Correct internal edge settlement

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    The Plan:

    A.R. Watson, U.S.A. to lift the tank level

    with highest elevation

    TCMS to excavate the area and install anew concrete ringwall foundation

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    Implementation:

    A.R. Watson started lifting

    the tank

    Aluminum skirt damage

    observed on the dome Work stopped to consider

    options

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    Moving Forward

    Remove the dome

    Hold the dome over the tank

    Re-level the Tank with the dome in Place

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    Dome positionsmarked on Shell

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    Wire Rope

    Come Along to tension wire rope

    Wire Rope Layout

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    Dome Roof Support

    Tank Windgirder

    Bracing

    Cross Bracing Between Supports At 4 Positions Around Dome

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    New Foundation Installed

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    New Foundation Installed

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    New Foundation Installed

    N k h t ill

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    Never know what you will

    find

    T k

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    Tank

    Details

    Built 1963

    70 Diameter

    51 Tall

    Altered 1993

    Dome

    IFD

    Windgirder

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    Work Progressed on the Tank

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    g

    The Concrete ring was extended almost two feet

    New Anodes added

    A Leak Detection System added

    Leak Containment Added

    A New Bottom was installed

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    Hot Asphalt Tank

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    Tank BottomInspection Report

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    Over Pressure Event

    180 ft Diameter CRT Tank

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    Breakout Tank for Pipeline Usage

    Stores Diesel Fuel

    Bottom Recently replacedAnnular Ring

    5/16 inch bottom plates

    Pipeline Nitrogen DisplacementTank Being used for Nitrogen Blow-down

    Over Pressure Event

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    Areas of bottom plate lifting.

    These locations were directly

    below the areas in the cone roof

    where the over-pressurization

    had damaged the roof plates.

    Area of top shellcourse damage.

    Over Pressure Event

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    eformed Roof Plates.

    C l t l b

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    Columns are not plumb.

    P

    L

    U

    M

    B

    L

    I

    N

    E.

    Shell Failure.

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    Twisted Roof Structure.

    P

    L

    U

    M

    B

    L

    I

    N

    E.

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    Twisted Roof Structure.

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    New Tank Construction

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    Diameter = 90 ft (27.4 M)

    Height = 51 ft (15.48 M)

    Internal Aluminum Skin& Pontoon Deck

    Aluminum Dome Roof

    Service = Gasoline

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    ppen xO

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    Hydrostatic Test

    Testing of the shell

    1. To the maximum design height

    2. For a tank with a tight roof, 2in. Above weld

    connecting roof plate, or

    3. To a level lower than 1 or 2 when restricted by

    overflows, internal roof, or other freeboard

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    Finished ?

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