12 . tankprojectsandrepairs[1]
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Diameter: 120 ft
Height: 40 ftCapacity 80,500 BBLBuilt: 1931Shell: RivetedFoundation: Earthen
Floating Roof: Steel AnnularPontoon
Fixed Roof: Aluminum Dome
Foundation Repairs for Out-of-Round Tanks
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Condition:
Tank was inspected in 2002
Maximum elevation difference of 0.53 ft or6 3/8 inches
Tank could only be filled half way
Aluminum dome installed mid 1980s
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Tank Foundation Settlement
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Edge Settlement was Found
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Out-of-Roundness
-8.75 in
+6.14 in
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Measuring
Out-of-
Roundness
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Windgirder Riveted to Shell
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Possible Solutions:
Continue service as the tank is
Remove the tank and build a new one
Re-level the existing tank
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Chosen Solution:
Re-level the foundation
Correct out-of-roundness
Allow utilization of the entire tank
Correct internal edge settlement
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The Plan:
A.R. Watson, U.S.A. to lift the tank level
with highest elevation
TCMS to excavate the area and install anew concrete ringwall foundation
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Implementation:
A.R. Watson started lifting
the tank
Aluminum skirt damage
observed on the dome Work stopped to consider
options
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Moving Forward
Remove the dome
Hold the dome over the tank
Re-level the Tank with the dome in Place
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Dome positionsmarked on Shell
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Wire Rope
Come Along to tension wire rope
Wire Rope Layout
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Dome Roof Support
Tank Windgirder
Bracing
Cross Bracing Between Supports At 4 Positions Around Dome
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New Foundation Installed
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New Foundation Installed
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New Foundation Installed
N k h t ill
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Never know what you will
find
T k
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Tank
Details
Built 1963
70 Diameter
51 Tall
Altered 1993
Dome
IFD
Windgirder
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Work Progressed on the Tank
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g
The Concrete ring was extended almost two feet
New Anodes added
A Leak Detection System added
Leak Containment Added
A New Bottom was installed
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Hot Asphalt Tank
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Tank BottomInspection Report
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Over Pressure Event
180 ft Diameter CRT Tank
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Breakout Tank for Pipeline Usage
Stores Diesel Fuel
Bottom Recently replacedAnnular Ring
5/16 inch bottom plates
Pipeline Nitrogen DisplacementTank Being used for Nitrogen Blow-down
Over Pressure Event
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Areas of bottom plate lifting.
These locations were directly
below the areas in the cone roof
where the over-pressurization
had damaged the roof plates.
Area of top shellcourse damage.
Over Pressure Event
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eformed Roof Plates.
C l t l b
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Columns are not plumb.
P
L
U
M
B
L
I
N
E.
Shell Failure.
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Twisted Roof Structure.
P
L
U
M
B
L
I
N
E.
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Twisted Roof Structure.
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New Tank Construction
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Diameter = 90 ft (27.4 M)
Height = 51 ft (15.48 M)
Internal Aluminum Skin& Pontoon Deck
Aluminum Dome Roof
Service = Gasoline
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ppen xO
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Hydrostatic Test
Testing of the shell
1. To the maximum design height
2. For a tank with a tight roof, 2in. Above weld
connecting roof plate, or
3. To a level lower than 1 or 2 when restricted by
overflows, internal roof, or other freeboard
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Finished ?
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