11/8/2015 1 statistics. 11/8/2015 2 histogram u definition –pictorial representation of a set of...
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STATISTICS
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HISTOGRAM DefinitionDefinition
– Pictorial representation of a set of date using a bar graph which Pictorial representation of a set of date using a bar graph which divides the measurements into cellsdivides the measurements into cells
PurposePurpose– Determine the shape of the data setDetermine the shape of the data set– Interpret the shape of the data setInterpret the shape of the data set– Determine dispersionDetermine dispersion– Determine central tendencyDetermine central tendency– Compare to specificationsCompare to specifications
ConstructionConstruction– Find the largest and smallest valuesFind the largest and smallest values– Subtract to calculate rangeSubtract to calculate range– Select the number of cellsSelect the number of cells
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HISTOGRAM - QUINCUNX
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– Determine the width of each cellDetermine the width of each cell Divide range by # cellsDivide range by # cells Round off to convenient (odd) numberRound off to convenient (odd) number
– Compute cell boundaryCompute cell boundary Use smallest value of set as midpoint of first cellUse smallest value of set as midpoint of first cell Subtract and add half of cell width to midpoint for first cell Subtract and add half of cell width to midpoint for first cell
boundaryboundary Add cell width to each upper boundary until value is greater than Add cell width to each upper boundary until value is greater than
the largest value of setthe largest value of set– Use tic marks to assign each measurement to it’s cellUse tic marks to assign each measurement to it’s cell– Count the tic marks to complete frequency chartCount the tic marks to complete frequency chart– Construct the graphConstruct the graph
Vertical axis is frequencyVertical axis is frequency Horizontal axis shows cell boundaryHorizontal axis shows cell boundary Draw barsDraw bars
– Overlay specification limitsOverlay specification limits– Interpret capability and shapeInterpret capability and shape
HISTOGRAM
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Number of Cells
# Data Points# Data Points # Classes K# Classes KUnder 50Under 50 5-75-750 – 10050 – 100 6-106-10100 – 250100 – 250 7-127-12Over 250Over 250 10-2010-20
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Figure 4.15 Histogram Cell Description
Donna C.S. SummersQuality, 3e
Copyright ©2003 by Pearson Education, Inc.Upper Saddle River, New Jersey 07458
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Figure 4.16 Cell Boundaries and Midpoints
Donna C.S. SummersQuality, 3e
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Figure 4.17 Clutch Plate Thickness Histogram
Donna C.S. SummersQuality, 3e
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HISTOGRAM1.002 0.995 1.000 1.002 1.0051.000 0.997 1.007 0.992 0.9950.997 1.013 1.001 0.985 1.0020.990 1.012 1.005 0.985 1.006
1.000 1.002 1.006 1.007 0.9930.984 0.994 0.998 1.006 1.0020.987 0.994 1.002 0.997 1.0080.992 0.988 1.015 0.987 1.0060.994 0.990 0.991 1.002 0.988
1.007 1.008 0.990 1.001 0.9990.995 0.989 0.982 0.995 1.0020.987 1.004 0.992 1.002 0.9920.991 1.001 0.996 0.997 0.9841.004 0.993 1.003 0.992 1.010
1.004 1.010 0.984 0.997 1.0080.990 1.021 0.995 0.987 0.9891.003 0.992 0.992 0.990 1.0141.000 0.985 1.019 1.002 0.9860.996 0.984 1.005 1.016 1.012
S
L
1.021 Largest-0.982 Smallest 0.039 Range
0.982 Smallest-0.0005 Half of last place 0.9815 Midpoint
0.9815+0.0020 1/2 Cell width 0.9835 Upper boundary
Range 0.039No. Cells 10
Cell width = 0.0039Round to .004
Calculate First Cell Boundaries
0.9815-0.0020 1/2 Cell width 0.9795 Lower boundary
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5
.985
5
.989
5
.993
5
.997
5
1.00
15
1.00
55
1.00
95
1.01
35
1.01
75
4
8
12
16
20LSL.986
USL1.012
HISTOGRAMCELL # CELL START CELL END MID POINT TALLY FREQUENCY
1 0.9795 0.98352 0.9835 0.98753 0.9875 0.99154 0.9915 0.99555 0.9955 0.99956 0.9995 1.00357 1.0035 1.00758 1.0075 1.01159 1.0115 1.015510 1.0155 1.0195
0.98150.98550.98950.99350.99751.00151.00551.00951.01351.0175
89171691911632
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FREQUENCY TABLE
11 9.00-9.199.00-9.19 9.19.1 ll 1 122 9.20-9.399.20-9.39 9.39.3 lllll lllllllll llll 9 933 9.40-9.599.40-9.59 9.59.5 lllll lllll lllll llllll lllll lllll l 161644 9.60-9.799.60-9.79 9.79.7 lllll lllll lllll lllll lllll lllllll lllll lllll lllll lllll ll 272755 9.80-9.999.80-9.99 9.99.9 lllll lllll lllll lllll lllll lllll llllll lllll lllll lllll lllll lllll l 313166 10.10-10.1910.10-10.19 10.110.1 lllll lllll lllll lllll lllllll lllll lllll lllll ll 222277 10.20-10.3910.20-10.39 10.310.3 lllll lllll lllllll lllll ll 121288 10.40-10.5910.40-10.59 10.510.5 llll 2 299 10.60-10.7910.60-10.79 10.710.7 llllllll 5 51010 10.80-10.9910.80-10.99 10.910.9 0 0
CLASSCLASSNO.NO.
CLASSCLASS BOUNDARIESBOUNDARIES
MIDMIDPOINTPOINT FREQUENCYFREQUENCY TOTALTOTAL
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11 9.00-9.199.00-9.19 9.19.1 ll 1 122 9.20-9.399.20-9.39 9.39.3 lllll lllllllll llll 9 933 9.40-9.599.40-9.59 9.59.5 lllll lllll lllll llllll lllll lllll l 161644 9.60-9.799.60-9.79 9.79.7 lllll lllll lllll lllll lllll lllllll lllll lllll lllll lllll ll 272755 9.80-9.999.80-9.99 9.99.9 lllll lllll lllll lllll lllll lllll llllll lllll lllll lllll lllll lllll l 313166 10.10-10.1910.10-10.19 10.110.1 lllll lllll lllll lllll lllllll lllll lllll lllll ll 222277 10.20-10.3910.20-10.39 10.310.3 lllll lllll lllllll lllll ll 121288 10.40-10.5910.40-10.59 10.510.5 llll 2 299 10.60-10.7910.60-10.79 10.710.7 llllllll 5 51010 10.80-10.9910.80-10.99 10.910.9 0 0
CLASSCLASSNO.NO.
CLASSCLASS BOUNDARIESBOUNDARIES
MIDMIDPOINTPOINT FREQUENCYFREQUENCY TOTALTOTAL
SPECIFICATIONS 9+-1.5SPECIFICATIONS 9+-1.5
9.09.0 10.510.57.57.5
001010
2020
3030
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HISTOGRAM
SPECIFICATIONSSPECIFICATIONS9+-1.59+-1.5
9.09.0 10.510.57.57.5
00
1010
2020
3030
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Histogram Types & Interpretations
GENERAL
LEFT SKEW
RIGHT PRECIPICE
COMB
Normally Normally DistributedDistributed
Sorted orSorted orFixed Process LimitFixed Process Limit
Process ShiftingProcess Shifting(tool wears part gets bigger)(tool wears part gets bigger)
Poor Measurement Poor Measurement DiscriminationDiscrimination
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PLATEAU TWIN PEAK
ISOLATED PEAK
Mixed Lots – Bimodal DistributionMixed Lots – Bimodal Distribution
Averages are Averages are Close to the sameClose to the same
Averages have Averages have Shifted furtherShifted further
Very Different Very Different ProcessesProcesses
If this is Nominal, If this is Nominal, Check for “Salting”Check for “Salting”
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Figure 4.25 Discrepancies in Histograms
Donna C.S. SummersQuality, 3e
Copyright ©2003 by Pearson Education, Inc.Upper Saddle River, New Jersey 07458
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04/21/2304/21/23 1717
Two lots of plasticTwo lots of plasticMixed togetherMixed together
Lot ALot A
Lot BLot B
Plastic used for dashboards are Plastic used for dashboards are examined for crackingexamined for cracking
Donna C.S. SummersQuality, 3e
Lots SeparatedLots Separated
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Figure 4.9 Tally Sheet for Thickness of Clutch Plate
Donna C.S. SummersQuality, 3e
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Figure 4.10 Frequency Distribution for Clutch Plate Thickness
Donna C.S. SummersQuality, 3e
Copyright ©2003 by Pearson Education, Inc.Upper Saddle River, New Jersey 07458
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Check this outCheck this out
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Figure 4.11 Monogram and Embroidery Arm
Donna C.S. SummersQuality, 3e
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04/21/2304/21/23 2121Donna C.S. SummersQuality, 3e
Copyright ©2003 by Pearson Education, Inc.Upper Saddle River, New Jersey 07458
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Histogram Cell Width
305.1102.0285.11
285.1102.0265.11
265.1102.0245.11
245.1102.0225.11
225.1102.0205.11
205.1102.0185.11
185.1102.0165.11
165.1102.0145.11
145.11)int(01.0155.11
155.11005.16.11
01.2
02.0
02.07
16.1129.11
ervalhalf
11.1
4511
.145
11.1
6511
.165
11.1
8511
.185
11.2
0511
.205
11.2
2511
.225
11.2
4511
.245
11.2
6511
.265
11.2
8511
.285
11.3
0511
.305
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Figure 4.18 Histogram for Monogramming and Embroidery Arm Data
Donna C.S. SummersQuality, 3e
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04/21/2304/21/23 2323
NORMAL DISTRIBUTION
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CENTRAL TENDENCY
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Figure 4.33 Different Distributions with Same Averages and Ranges
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?TIME
TIME
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Figure 4.34 Frequency Diagrams of the Amount of Pipe Laid per Day in Feet
Donna C.S. SummersQuality, 3e
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04/21/2304/21/23 2828
Figure 4.39 Distribution of Sample Averages
Donna C.S. SummersQuality, 3e
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04/21/2304/21/23 2929
Figure 4.20 Symmetrical Histogram with Smooth Curve Overlay
Donna C.S. SummersQuality, 3e
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04/21/2304/21/23 3030
ANALYSIS OF CURVE
SHAPESHAPE LOCATIONLOCATION SPREADSPREAD
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Figure 4.41 Percentage of Measurements Falling Within Each Standard Deviation
Donna C.S. SummersQuality, 3e
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04/21/2304/21/23 3232
Six Sigma Normal Curve
by Gerald Leeby Gerald LeeQuality DigestQuality DigestNovember 30, 2007November 30, 2007
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Area Under Tail in Curve-Z
11
22
33
-1-1
-3-3
-2-2
X
2.3%2.3%
ZZ
ZZ
15.9%15.9%
11
22
33
-1-1
-3-3
-2-2
X
2.3%2.3%
ZZ
ZZ
15.9%15.9%
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Area Under Tail in Curve-Z
11
22
33
-1-1
-3-3
-2-2
X Z 1.5Z 1.5
6.7%6.7%
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Figure 4.42 Normal Curve for Left-Reading Z Table
Donna C.S. SummersQuality, 3e
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Figure 4.43 Example 4.34: Area Under the Curve, Xi = 0.0624
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Figure 4.44 Example 4.34: Area Under the Curve, Xi = 0.0629
Donna C.S. SummersQuality, 3e
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Figure 4.45 Example 4.34: Area Under the Curve Between 0.0623 and 0.0626
Donna C.S. SummersQuality, 3e
Copyright ©2003 by Pearson Education, Inc.Upper Saddle River, New Jersey 07458
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04/21/2304/21/23 3939
STATISTICAL MEASURES
Central TendencyCentral Tendency– Mean - average of a set of values Mean - average of a set of values
(sum of values divided by the # of values)(sum of values divided by the # of values)
– MedianMedian - The middle number in a set of values - The middle number in a set of values
– ModeMode - The most often occurring value in a set - The most often occurring value in a set of valuesof values
DispersionDispersion– Range - The largest value in a sample minus Range - The largest value in a sample minus
the smallest the smallest
– Variance - The sum of the differences of each Variance - The sum of the differences of each value and the average squared divided by the value and the average squared divided by the degrees of freedom (number of values or degrees of freedom (number of values or number of values minus 1)number of values minus 1)
– Standard Deviation - The square root of the Standard Deviation - The square root of the variancevariance
XX
n
X
X
X
11 12 13 13 14 15
678
6
13
10, 11, 10, 11, 1212, 13, 14, 13, 14
1,2,3,3,1,2,3,3,4,4,44,4,4,5,5,6,7,8.9,5,5,6,7,8.9
R X Xl e small arg
SX X
nor
X X
nn n2
2 2
1
( ) ( )
SX X
nor
X X
nn n
( ) ( )2 2
1
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Mean Formula
XX
n
X
X
X
11 12 13 13 14 15
678
6
13
Statistical FormulaStatistical Formula
Simplified FormulaSimplified Formula
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Figure 4.29 Calculating Medians
Donna C.S. SummersQuality, 3e
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04/21/2304/21/23 4242
Figure 4.30 Calculating Modes
Donna C.S. SummersQuality, 3e
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04/21/2304/21/23 4343
Figure 4.40 The Normal Curve
Donna C.S. SummersQuality, 3e
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04/21/2304/21/23 4444
Figure 4.21 Skewness
Donna C.S. SummersQuality, 3e
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MeanMean
MedianMedian
ModeMode
ModeMode
MedianMedian
MeanMean
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Figure 4.32 Comparison of Mean, Mode, and Median for the Clutch Plate
Donna C.S. SummersQuality, 3e
Copyright ©2003 by Pearson Education, Inc.Upper Saddle River, New Jersey 07458
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04/21/2304/21/23 4646
XX
n
X
X
X
36 35 39 40 35 38 41
7264
7
37 7.
SX Xn
n
Sn
S
( )
. . . . . . .
.
2
2 2 2 2 2 2 2
1
37 7 36 37 7 35 37 7 39 37 7 40 37 7 35 37 7 38 37 7 41
12 43
6
3541
arg
R
R
XXR smallel
3636353539394040353538384141
Find:Find:RangeRangeAverageAverageStandard DeviationStandard Deviation
RANGERANGE
AVERAGEAVERAGE
STANDARD DEVIATIONSTANDARD DEVIATION
Example CalculationsExample Calculations
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Manual Calculation of Standard Deviation
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TERMS StatisticsStatistics– The collection, tabulation, analysis, interpretation, and presentation of The collection, tabulation, analysis, interpretation, and presentation of
numerical datanumerical data
PopulationPopulation– A collection of all possible elements, values, or items associated with a A collection of all possible elements, values, or items associated with a
situationsituation
SampleSample– A subset of elements or measurements taken from a populationA subset of elements or measurements taken from a population
– Must be randomized to represent the populationMust be randomized to represent the population
Deductive Statistics (descriptive statistics)Deductive Statistics (descriptive statistics)– Describe a population or a complete group of dataDescribe a population or a complete group of data
– Each entity in the population must be studiedEach entity in the population must be studied
Inductive StatisticsInductive Statistics– Deals with a limited amount of data or a representative sample of the Deals with a limited amount of data or a representative sample of the
populationpopulation
– Used for samples to predict the populationUsed for samples to predict the population
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TERMS– DataData VariableVariable
– Those quality characteristics that can be measuredThose quality characteristics that can be measured AttributeAttribute
– Those quality characteristics that are observed to be either present or Those quality characteristics that are observed to be either present or absent, conforming or nonconformingabsent, conforming or nonconforming
RelativeRelative
– Those quality characteristics which are assigned a value which cannot be Those quality characteristics which are assigned a value which cannot be actually measuredactually measured
– AccuracyAccuracy How far from the actual or real value the measurement isHow far from the actual or real value the measurement is The location of X or X barThe location of X or X bar
– PrecisionPrecision The ability to repeat a series of measurements and get the same value each timeThe ability to repeat a series of measurements and get the same value each time RepeatabilityRepeatability The variability of measurementsThe variability of measurements
– Measurement ErrorMeasurement Error The difference between a value measured and the true valueThe difference between a value measured and the true value
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High Precision Low
Accuracy
Low
High
Accuracy VS Precision